Automation Studio

1

FACULTY INCHARGE-

TECHNICIAN/L.A.

DR. P.K. SINGH MR. ANIL KR. SINGLA

MR. MADAN MOHAN

2

INDEX SR. NO.

EXPERIMENT NAME

PAGE NO.

1

Study the working of single acting cylinder with 3/2 NC valve with the help of automation studio.

4-6

2

Study the working of single acting cylinder with 3/2 NC valve and pressure indicator with the help of automation studio.

7-9

3

Study the working of double acting cylinder with two 3/2 NC valve with the help of automation studio.

10-12

4

Study the working of double acting cylinder with two 3/2 NC valve and 5/2 way valve with the help of automation studio

13-15

5

Study the working of double acting cylinder with two 3/2 NC valve and 5/2 way NC valve operated by cylinder itself with the help of automation studio

16-19

6

Study the working of double acting cylinder with two 3/2 NC valve and 5/2 way valve operated by cylinder itself with the help of automation studio

20-23

7

Study the working of double acting cylinder operated by 3/2 NC valve with the help of automation studio.

24-27

8

Study the working of double acting cylinder with 3/2 NC valve, 5/2 way valve, double connection accumulator, variable non return throttle valve with the help of automation studio.

28-30

9

Study of

unit with the help of automation studio.

31-33

3

10

34-36 Study of OR UNIT


11

37-39 Study of YES unit

with the help of automation studio.

12

40-43 Study of NO unit

with the help of automation studio .

13

44-47 Study of MAMORY unit

with the help of automation studio .

14

Study the working of double acting cylinder with solenoid valve with the help of automation studio.

48-52

15

Study the working of double acting cylinder with OR unit with the help of automation studio.

53-55

16

Study the working of double acting cylinder with control button with the help of automation studio.

56-59

17

Study the working of CAD diagram with the help of automation studio.

61-63

18

Study the working of MMI numeric command box with the help of

64-67

automation studio. 19

Study the working of MMI numeric command box and maintained push button with CAD diagram with the help of automation studio.

68-72

20

Study the working of check valve with the help of automation studio..

73-76

21

Study of slider type potentiometer with the help of automation studio.

77-79

22

Study the working of plotter with the help of automation studio.

80-84

23

Study the working of links and circuits with the help of automation studio.

85-88

4

AUTOMATION STUDIO (LAB MANUALS) EXPERIMENT- 1 AIM- Study the working of single acting cylinder with 3/2 NC way valve with the help of automation studio. PROCEDURE(1) Select the pneumatic library.............

(2) Select single acting cylinder with spring return and 3/2 NC way valve from the library..............

5

push button

single acting cylinder with spring return

3/2 way NC valve

(3) Now connect the port of cylinder with 3/2 NC valve..........

3/2 way NC valve push button


flow line

(4)Select the pneumatics power source and exhaust valve from the library and connect with 3/2 way NC valve as shown in fig..................

6

3/2 way NC valve

push button


pneumatic power source

flow line exhaust valve

(5) Now go to simulation and push the 3/2 way NC valve push button ..........



exhaust valve

flow line


7

EXPERIMENT- 2 AIM- study the working of single acting cylinder with 3/2 NC valve and pressure indicator with the help of automation studio PROCEDURE(1) Select the pneumatic library...............

(2) Select single acting cylinder with spring return and 3/2 NC valve from the library..............

8

push button


3/2 way NC valve

(3) Now connect the port of cylinder with 3/2 NC valve....................


flow line


9

(4)Select the pressure indicator, pneumatics power source and exhaust valve from the library and connect as shown in fig. below...........

push button

pressure indicator



exhaust valve

3/2 way NC valve

flow line

(5) Now go to simulation and push the 3/2 NC way valve push button ...............

push button

Pressure indicator

Single acting cylinder with spring return


exhaust valve

3/2 way NC valve

flow line

10

EXPERIMENT-3 AIM- study the working of double acting cylinder with two 3/2 NC valve with the help of automation studio PROCEDURE(1) Select the pneumatic library..........

(2) Select double acting cylinder and two 3/2 NC valve from the library ..........

11

double acting cylinder

push button

3/2 way NC valve

(3) Now connect the flow lines as shown in fig. below.......

push button


flow line

3/2 way NC valve

(4) Connect power source and exhaust valve with 3/2 NC valves ............

12

push button



3/2 way NC valve

exhaust valve

flow line

(4) Now go to simulation and push the 3/2 way NC valve ..............

push button



exhaust valve

flow line

3/2 way NC valve

13

EXPERIMENT-4 AIM- Study the working of double acting cylinder with two 3/2 NC valve and 5/2 way valve with the help of automation studio. PROCEDURE(1) Select the pneumatic library.............

(2) Select double acting cylinder ,5/2 way valve and two 3/2 NC valves from the library as shown in fig. below...............

14


push button

3/2 way NC valve

3/2 way NC valve

5/2 way NC valve

(3) Connect the flow lines as shown in fig. below...........


push button

3/2 way NC valve

3/2 way NC valve

flow line

5/2 way NC valve

15

(4) Connect the power sources and exhaust valves as shown in fig. below......

push button double acting cylinder pneumatic power source

3/2 way NC valve

flow line

exhaust valve

5/2 way NC valve

(5) Now go to simulation and push 3/2 way NC valve ..............

push button


pneumatic power source 3/2 way NC valve

exhaust valve flow line

5/2 way NC valve

16

EXPERIMENT-5 AIM- Study the working of double acting cylinder with two 3/2 NC valve and 5/2 way NC valve operated by cylinder itself with the help of automation studio PROCEDURE(1) Select the pneumatic library............

(2) Select double acting cylinder, 5/2 way valve and two 3/2 NC valves from the library and connect as shown in fig. below..............

17

3/2 way NC valve double acting cylinder

5/2 way NC valve 3/2 way NC valve

(3) Select the maximum limit of cylinder and connect with 3/2 NC valve.............

3/2 way NC valve

maximum extension



(4) Connect the flow lines as shown in fig . below..........

18

3/2 way NC valve


flow line

5/2 way NC valve

3/2 way NC valve

(5) Connect the power sources and exhaust valves as shown in below fig............

exhaust valve

pneumatic power source double acting cylinder

push button

flow line

3/2 way NC valve

5/2 way NC valve

19

(6) Go to simulation and push 3/2 way NC valve..........

double acting cylinder push button flow line pneumatic power source

exhaust valve


20

EXPERIMENT-6 AIM- Study the working of double acting cylinder with two 3/2 NC way valve and 5/2 way valve operated by cylinder itself with the help of automation studio PROCEDURE(1) Select the pneumatic library..........

(2) Select double acting cylinder, 5/2 way valve and two 3/2 NC valves from the library ..................

21


3/2 way NC valve

5/2 way NC valve

(3) Select the maximum limit of piston of cylinder and touch with 3/2 NC valve ....

maximum extension double acting cylinder

3/2 way NC valve

(3) Connect the flow lines as shown in fig. below................

5/2 way NC valve

22


3/2 way NC 5/2 way NC valve

flow line

(4) Connect the pneumatics power sources and exhaust valves as shown in below fig............

pneumatic power source exhaust valve



flow line

23

(4) Start the simulation and push 3/2 way NC valve ................

exhaust valve


3/2 way NC valve 5/2 way NC valve flow line

24

EXPERIMENT-7 AIM- Study the working of double acting cylinder operated by 3/2 NC valve with the help of automation studio. PROCEDURE(1) Select the pneumatic library..............

(2) Select two double acting cylinder, two 5/2 way valves, four 3/2 NC valves from the library ..............

25


3/2 way NC valve

5/2 way NC valve

(3) Select the maximum extension of piston of cylinder and connect with each 3/2 way NC valves............

maximum extension double acting cylinder


26

(4) Connect the flow lines as shown in fig..............


3/2 way NC valve flow line

5/2 way NC valve

(4) Connect the power source and exhaust valve as shown in fig. below...........

exhaust valve



5/2 way NC valve

27

(6) Go to simulation and push 3/2 way NC valve as shown in fig. below..............




5/2 way NC valve

28

EXPERIMENT-8 AIM- Study the working of double acting cylinder with 3/2 NC valve, 5/2 way valve double connection accumulator, variable non return throttle valve with the help of automation studio PROCEDURE(1) Select the pneumatic library................

(2) Select double acting cylinder, 3/2 NC valve, 5/2 way valve, double connection accumulator, variable non return throttle valve from the library..............

29


variable non return throttle valve

3/2 way NC valve

2- connection accumulator 5/2 way NC valve

(3) Connect the flow lines as shown in below fig............



2- connection accumulator

3/2 way NC valve

5/2 way NC valve

flow line

30

(4) Connect the pneumatics power sources and exhaust valves as shown in fig. below..................



push button 2- connection accumulator

flow line exhaust valve


5/2 way NC valve

(5) Go to simulation and push 3/2 way NC valve..............



push button

2- connection accumulator

flow line

exhaust valve


5/2 way NC valve

31

EXPERIMENT- 9 AIM- study of


PROCEDURE(1) Select the pneumatic library...............

(2) Select the two 3/2 NC valves, and unit and pressure indicator from the library.....................

32

pressure indicator

3/2 way NC valve

And unit

(3) Connect the flow lines and power source and exhaust valves as shown in below fig.............

push button

flow line pressure indicator


exhaust valve

3/2 way NC valve

(4) Go to simulation button and push the pushbutton of 3/2 NC valve......

And unit

33

TRUTH TABLE INPUT 1

INPUT 2

OUTPUT

0

0

0

0

1

0

1

0

0

1

1

1

push button

flow line pressure indicator


exhaust valve 3/2 way NC valve

And unit

34

EXPERIMENT-10 AIM- Study of OR unit with the help of automation studio. PROCEDURE(1) Select the pneumatic library................

(2) Select two 3/2 NC valves, yes unit and pressure indicator from the library.....................

35

push button pressure indicator

OR unit

3/2 way NC valve


push button

flow line

pressure indicator


OR unit exhaust valve

3/2 way NC valve

36


TRUTH TABLE INPUT 1

INPUT 2

OUTPUT

0

0

0

0

1

1

1

0

1

1

1

1

push button

flow line

pressure indicator


exhaust valve

3/2 way NC valve

OR unit

37

EXPERIMENT-11 AIM- Study of YES unit with the help of automation studio. PROCEDURE(1) Select the pneumatic library.................

(2) Select two 3/2 way NC valve, YES unit and pressure indicator from the library.....................

38

YES unit

pressure indicator

3/2 way NC valve

`(3)

Connect the flow lines and power source and exhaust valves as shown in below fig.............

push button

3/2 way NC valve pressure indicator


exhaust valve

YES unit

39

(4) Go to simulation button and push the pushbutton of 3/2 NC valve...... TRUTH TABLE INPUT A

INPUT B

OUTPUT

0

0

0

0

1

0

1

0

0

1

1

1


push button

pressure indicator

exhaust valve

3/2 way NC valve

YES unit

40

EXPERIMENT-12 AIM- Study of NO unit with the help of automation studio . PROCEDURE(1) Select the pneumatic library.................

(2) Select double acting cylinder ,3/2 way NC valve, NO unit and 5/2 way NC valve from the library.....................

41


NO unit 3/2 way NC valve 5/2 way NC valve

(3) Connect the flow lines as shown in below fig.

double acting cylinder push button

NO unit

3/2 way NC valve

5/2 way NC valve

42

(3) Connect pneumatic power sources and exhaust valves as shown in fig. below...

push button


pneumatic power source NO unit

3/2 way NC valve

exhaust valve

5/2 way NC valve

(4) Go to simulation button and push the pushbutton of 3/2 NC valve...... TRUTH TABLE INPUT 1

INPUT 2

OUTPUT

0

0

0

0

1

1

1

0

0

1

1

0

43

double acting cylinder push button pneumatic power source

NO unit

exhaust valve

3/2 way NC valve

5/2 way NC valve

44

EXPERIMENT-13 AIM- Study of MEMORY unit with the help of automation studio . PROCEDURE(1) Select the pneumatic library.................

(2) Select two NC valves, memory unit and two pressure indicator from the library..........

45

pressure indicator 3/2 way NC valve

memory unit

(3) Connect the flow lines as shown in below fig...........

flow line

pressure indicator

memory unit 3/2 way NC valve

46

(3) Connect pneumatic power sources and exhaust valves as shown in fig. below..........

pneumatic power source pressure indicator

exhaust valve

memory unit

3/2 way NC valve


LI

SI

RI

P1

NI

1

0

0

NC

PO

1

1

0

1

0

1

0

1

0

1

1

1

1

0

1

0

0

0

0

0

47

NC= No change PO= Positive output

push button

pneumatic power source pressure indicator

exhaust valve

3/2 way NC valve

memory unit

48

EXPERIMENT-14 AIM- study the working of double acting cylinder with solenoid valve with the help of automation studio. PROCEDURE(1) Select the pneumatic library..............

(2) Select double acting cylinder ,5/2 way valve and two 3/2 way NC valves from the library as shown in below fig..................

49


5/2 way NC valve

3/2 way NC valve

(3) Convert 3/2 way NC valve into solenoid ac ,dc valve.............

solenoid ac ,dc valve


5/2 way NC valve


50

double acting cylinder solenoid ac ,dc valve

5/2 way NC valve pneumatic power source

exhaust valve

(5) Go to electrical control and select the power supply of 12v and 0v from the library .............



12 volt supply

0 volt supply

51

(6) Select push button ,open contact ,coil and solenoid from the library and connect as shown below fig..................

12 volt supply

open contact

0 volt supply

solenoid

(7) Make link of coil with open contact and solenoid with solenoid valve as shown in fig. below..............

52

link solenoid with solenoid valve

link coil with open contact

(4) Go to simulation and push the pushbutton of 3/2 NC valve...... push button double acting cylinder



53

EXPERIMENT-15 AIM- Study the working of double acting cylinder with OR unit with the help of automation studio. PROCEDURE(1) Select the pneumatic library..............

(2) Select double acting cylinder ,OR unit ,5/2 way NC valve and three 3/2 way NC valves from the library as shown in below fig.............

54


5/2 way NC valve

3/2 way NC valve

OR unit

(3) Connect the flow lines as shown in below fig...............

OR unit


5/2 way NC valve

flow line

3/2 way NC valve

55

(3) Connect pneumatic power sources and exhaust valves as shown in fig.......


OR unit


exhaust valve


(4) Go to simulation and push the pushbutton of 3/2 NC valve......

OR unit push button



5/2 way NC valve

exhaust valve flow line

3/2 way NC valve

56

EXPERIMENT-16 AIM- study the working of double acting cylinder with control button with the help of automation studio. PROCEDURE(1) Select the pneumatic library................

(2) Select double acting cylinder ,4/2 way no valve from the library as shown in below fig..............

57


4/2 way no valve

(3) Convert 4/2 way no valve into solenoid valve as shown in below fig.................


solenoid valve

58

(4) Connect the flow line and power supply , reservoir as shown in fig below........... rw


solenoid valve

hydraulic power source

reservoir

(5) Select control buttons from the library as shown fig.............

59

momentary push button

maintained push button

(6) Make the link of control button with solenoid valve as shown in fig below............

link with momentary push button

(7) Now go to simulation and push control button as shown in fig..............

link with maintained push button

60

push momentary push button to forward direction

push maintained push button to backward direction

61

EXPERIMENT-17 AIM- Study the working of CAD diagram with the help of automation studio PROCEDURE(1) Select the hydraulic library................

(2) Draw a cylinder with movable piston rod as shown in fig..........

62

draw section view of cylinder with the help CAD tools and assemble the drawing

(3) Select MMI numeric command box .............

select digital command box

63

(4) Now double click the piston and go to linear motion and change the value of horizontal translation and corresponds variable limit ..........

change the title of the command box

(4)Now go to simulation and put some value of % in command box........

Put value in command box + Enter

64

EXPERIMENT-18 AIM- Study the working of MMI numeric command box with CAD diagram with the help of automation studio. PROCEDURE(1) Select the hydraulic library..............

(2) Draw CAD diagram as shown in fig ..............

65

Draw diagram with CAD tools

(3) Assemble the diagram ...........

Assemble the diagram

(4) Fill the color in the diagram.................

66

(5) Now select MMI numeric command box and connect all parts..............

MMI numeric command box

(6) Now go to simulation and put some value of degree(0-90) in the command box.....

67

put value in command box + Enter

68

EXPERIMENT-19 AIM- Study the working of MMI numeric command box and maintained push button with CAD diagram with the help of automation studio. PROCEDURE(1) Select the hydraulic library .........

(2) Draw CAD diagram as shown in fig ..............

69

draw diagram with CAD tools

(3) Select MMI numeric command boxes...............

Select MMI numeric command boxes maintained push button

(4) Change the title of command boxes..............

70

Change the title of command boxes (5) Double click on line and change the values of blinking properties......

(6) Now double click on other line and change the values of scaling properties ......

71

(7) Assemble the all diagram and change the rotation properties...........

(8) Now go to simulation and put some value in command boxes.........

72

put some value in command box +Enter

73

EXPERIMENT-20 AIM-Study the working of check valve with CAD diagram with the help of automation studio. PROCEDURE(1) Select the hydraulic library .........

(2) Select flow valve, check valve, relief valve , 4/2 way no valve hydraulic pump, reservoir, pressure valve as shown in fig ..............

74

(3)Connect all parts as shown in fig.........

(4)Draw diagram with the help of CAD tools......

75

(5) Change the scaling properties......

76

(5) Now go to simulation ........

77

EXPERIMENT-21 AIM-Study of slider type potentiometer with CAD diagram with the help of automation studio. (1) Draw the diagram with the help of CAD tools as shown in fig. below........

(2) Select slider type potentiometer for the library..........

78

(3) Change the translation properties and make link with course piston as shown in fig..........

(4) Change the rotation properties and make link with rotation as shown in fig .........

79

(5) Now go to simulation and change the position of slider type potentiometer.................

Change the position of rotation

Change the position of course piston

80

EXPERIMENT-22 AIM-Study the working of plotter with the help of automation studio. PROCEDURE(1) Select the hydraulic library .........

(2) Select double acting cylinder , 4/2 way no valve as shown in fig ..............

81

(3) Select the hydraulic power source and hydraulic reservoir and connect as shown in fig..............

(4) Select the push buttons from the library...........

82

(5) Make the link of push buttons with 4/2 way on valve............

(6) Select plotter from the library...............

83

(7) To draw the plot of double acting cylinder, select the rod side flow from the list and click on ok...........

(8) Now go to simulation and push the push button regularly.............

84

85

EXPERIMENT-23 AIM-Study the working of links and circuits with the help of automation studio. PROCEDURE(1) Select the hydraulic library .........

(2) Select double acting cylinder , 4/2 way no valve ,pressure valve ,hydraulic pump with shaft, electric motor, filter and pressure relief valve as shown in fig ..............

86

(3) Connect all components as shown in fig................

(4) Select power sources and single phase motor and make link with motor.......

87

(5)Select power supply 0 volt and 24 volts, pushbutton, normally open contact solenoid ac/dc from the library.............

(6) Now go to simulation and push the pushbutton...............

88

Automation Studio

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