Line cutting skills identified Training Handout Editor: Peng War
CNC technology professional group
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Eye !"#
WEDM Research Briefing
WEDM Research Briefing !$# "
Record
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BKDC WEDM control machine Processing steps
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1.
Boot
2.
On the wire
3.
Tight wire
4.
Workpiece clamping
5.
Centering on the side and
6.
Run
7.
The basic laws of electrical parameters chosen
8.
Taper processing
$
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System Menu
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1.
F1 file
2.
F2 to edit
3.
F3 test
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4.
F4 Set
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5.
F5 artificial
6.
F6 language
7.
F7 Run
%
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Troubleshooting tips exclusion !%#
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WAP2000 Programming Software
wap2000 introduce software operation 1.
Basic usage of common bond
2.
Input points
3.
Picked entities
4.
Now the menu operation
5.
Drop-down menu
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Programming Example
%
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& !
BKDF WEDM control machine
"
Precautions
$
The main function of the control cabinet cabinet
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Control operations and the use of cabinet 1.
"Settings" menu
2.
"Edit" menu
3.
"Input" menu
4.
"Ready" menu
5.
"Run" menu
&
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Machine Operation
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BKDE WEDM control machine
!'# "
Precautions
$
The main function of the control cabinet
%
Control operations operations and the use of of cabinet cabinet
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1.
Introduction - about power protection
2.
Initialization content settings
3.
Program input method
4.
Check the program's method of operation
5.
Compensation
set
&
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set
clear
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angle
oblique
translation
rotation
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6.
Processing Command
7.
Computer Compute r Self-Test
8.
Jog
9.
Power protection
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Machine Operation Operation
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Appendix I
BKDE, BKDF image of Symbols
Appendix II
BKDE, BKDF Process Reference
Appendix III
BKDE, BKDF drive set
Appendix IV
BKDE, BKDF machine failure and repair
!(#
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Caution and maintenance
Caution and maintenance
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feature
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WEDM Research Briefing
EDM wire cutting method was first published in 1955 from the Soviet Union in 1957, the Soviet Union developed the first A207-type photoelectric tracking WEDM, 1965, the Soviet Union developed a digital control WEDM NC-WEDM, 1969 Switzerland The successful development of CNC WEDM, the Japanese launched in 1972 by the Western Electric Co. EW-20 CNC EDM wire cutting, present, except the Soviet Union, Switzerland and a nd Japan also produce Cutting outside the United States. China is one of the first countries in the world WEDM production as as early as 1958, began the design and development of a simple wire cutting, in 1961 successfully developed by our mode control WEDM, 1967, the first successful development of our country A CNC EDM wire cutting, CNC machine was a dedicated computer using discrete components, which is commonly known as the first generation of CNC machines. Sanko company is one of China's first production WEDM enterprises. enterprises.
As early as in 1970, successfully
developed GDX-! type optical tracking WEDM, 1975 launch of the GDX-" type optical tracking WEDM, 1976 research SSX-" CNC WEDM, using DTL integrated circuit, and later developed SSX- # type CNC EDM wire cutting, CNC system uses PMOS integrated circuits, called the second generation of CNC machines, in 1982 and successfully developed DK7725d type by the third generation of microcomputer control board CNC EDM EDM CNC-WEDM, 1984 won the National Silver Medal, 1985, 1986 and continue to develop the CNC EDM wire adjustable wire rack DK7725f CNC WEDM W EDM processing and DK7725e belt slope cutting machine. m achine. 1989 My company from Suzhou and Hong Kong Optical Instrument third Cosmos Machinery International Ltd., a joint venture in Suzhou three photoelectric Processing Co., Ltd., has developed a successful DK7725g, DK7740 large CNC WEDM. In 1994 the company has established established a joint venture with Japan sodick Ltd. Sanko Electrical Electrical Co., Ltd., Suzhou Sodick, developed EDM CNC Cutting Machine, while developing a feature-rich BKDC, BKDE, BKDF, BKDK Series control machines and large thickness, large taper tools, and the development of aluminum plane, continue to meet the needs of individual users. Fast wire series machine is currently leading lea ding products are: DK7725d
NC WEDM
DK7740B
NC WEDM
DK7725e
NC WEDM
DK7740C
NC WEDM
DK7740D
NC WEDM
DK7725f
NC WEDM
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DK7732
NC WEDM
DK7750
NC WEDM
DK7740
NC WEDM
DK7763
NC WEDM
Optional control unit has: BKDC, BKDE, BKDF, BKDK
This material is suitable for fast wire series machines. !%# "
BKDC WEDM control machine
Processing steps
1. 1.1
Boot
The power switch on the left side of the control cabinet firmly press the black part. (Part of the line
transformers and electricity) 1.2
The right side of the control cabinet display white button is pressed, the computer self-test. (Control cabinet
cabinet power) 1.3
Appears "welcome to BKDC WEDM CNC SYSTEM ......" screen, press any key to enter the system, the
bottom right of the screen prompts "Hardware error, press ENTER to continue" when the machine two red mushroom head unscrew reset (can not be depressed state), press the green button on the front panel and press Enter, eliminating the "hardware failure."
(Bed energized) If still unable to eliminate hardware failure, see
"Troubleshooting Tips."
2.
On the wire
In the main menu, press "F5 Artificial " ! " " press" F1 The silk "(this time on the edge of silk buttons on wire tube open) ! " The wire tube housing to protect switch to the OFF state, the open wire tube casing, DK7725 machine fitted with rows of wire frame required,
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Press the button on the wire, the wire tube open to the right of the machine (DK7725d, e, f machine) or open to the machine on the left (DK7732, 40,50,63 machine), then press the button on the silk filament
tube stop.
The wire tube around the stopper is
removed, press the left limit switch (DK7725d, e, f machine) or press the right side of the limit switch (DK7732, 40,50,63 machine), the silk panel mounted
in the bed of the tight wire device on.
The
molybdenum wire devices on a tight wire through the drain wire wheel system on the left side of the wire barrel screws (DK7725d, e, f machine) or the Department of the screws on the right side of the wire barrel (DK7732, 40,50,63 machine), around a few Press the button on the wire loop on the wire machine automatically when the molybdenum wire in the wire tube reaches the desired width and press the button on the wire on the wire ends. The molybdenum wire through the lower and upper guide wheel and rear wire wheel (broken wire protection device) in another department screws, cut the excess molybdenum wire, molybdenum wire and then placed two wire rod in the middle to stop the ruby. Below DK7725 go wire state: where rows of wire to the wire wheel-A status;
Row wire wheel-B,-C is
is ranked wire wheel tight wire state
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Below DK7740 go wire state: where the rear wheel on a wire filament state; tight wire guide pulley C in the state.
3.
Tight wire (the wire in the state)
DK7725d, e, f
DK7732, 40, 50, 63
The wire tube open to the left limit of the
Press the button on the wire, the wire
machine, click the left side of the limit, and then
tube open to the side of the machine, the
remove the wire frame retaining plate, will be ranked
weights hanging on molybdenum wire,
in the top wire tube wire wheels hang molybdenum
starting with heavy wire tube while pulling
wire. Silk button on the right hand, left hand row wire
down firmly until the molybdenum wire
wheel lift force up until the barrel went right up to the
running back and forth and then press a
wire (before commutation), then press the button on
button on the wire Stop. The rest of the
the silk filament tube stop.
The rest of the
molybdenum wire tied to the side of the
molybdenum wire lines on the right side of the screw
screw wire tube, you can cut the excess
wire tube, you can cut the excess molybdenum wire.
molybdenum wire.
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4.
Workpiece clamping
4.1 The workpiece gently on the bridge board. 4.2 jig bridge plate is fastened to the workpiece, generally at least two fixed points. 4.3 The plate should be placed in two large concrete slab in the middle of the corner fixed. 4.4 deck parallel plate should not tilt or droop.
5. 5.1
Centering on the side and
Given edge
In F5 Artificial menu, press F6 On the side into the user interface, you can select X, Y axis four directions (+ X,-X, + Y,-Y) in either direction edge alignment. Find a positive edge at the start of molybdenum wire speed approaching along a specified direction until it contacts the workpiece, and then back, reduce speed until the looking finish. Press F8 Exit key to return to the previous menu. 5.2 centering
./01-2+,-3456/78 9:;<=+,->3?)*@AB +,-
)*
That center alignment, the command to find the center of symmetry in the center of the hole. In F5 Artificial menu, press F7
Centering centering operation key, then select F1 XY key (first centering X-axis
axis direction, the Y-axis to find the center) or F2 YX (first centering Y-axis direction, find the center of the X-axis direction) , will press the F8 key after the return to the previous menu. !
Note: "The Edge" and "centering" requires the workpiece side or the hole clean, smooth, molybdenum
wire wire tube in the middle as possible, otherwise it will affect the alignment accuracy.
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6.
Run
Press "F7
Run "(a dialog) ! " use" # $ % " "find MD.ISO
(File name. ISO) Paint " ! "" F1 Fold reduction "and" F5
Magnification "will enlarge to the appropriate size (" F1
! " press "F1
Zoom in "and" F4
Enlarge "Usage: Press F1 after
after a yellow cross on a graph, with" # $ % " "key to move to the upper left of the center of the cross pattern, press Enter; then cross the center moved to the lower right, Press Enter to zoom the graphics frame.) ! " press "F8
Exit "(quit Paint) ! " press" F3
"and" F4
Electrical parameters " ! " adjustment" F2 Current "and" F3 Width "and"
Spacing ratio "and" F7 speed "to the appropriate size ! " press" F8
parameters) ! " Press" F7
Exit "(exit electrical parameters)
Forward cut "began processing. Processed automatically cut off the high frequency
frequency end, water, molybdenum wire run to the right of the wire tube stop. !
Note: As the cutting process to pause, press "F1 Pause" button to immediately suspend (you can press
press the button to tight wire wire operation), continue cutting the keyboard Esc to resume the processing status. For the end of the process, "F8
After exiting the "carriage return after the exit operation is
completed, the high and the jet stopped immediately, but must go to the right side of the molybdenum wire wire tube stop.
7. 7.1
The basic laws of electrical parameters chosen
Yun wire speed W_sp Wire speed operation of high-speed (High), low (Low). High-speed chip is good, but the low finish workpiece
workpiece thickness must not exceed 10mm, it will easily broken wires. 7.2
Maximum current I_max Current points 1 to 15 stalls, the greater the number of current, single pulse energy, the greater the discharge
gap, the faster the better processing stability; But current increases the surface roughness, the greater the loss of molybdenum wire, so should select the appropriate current value. 7.3
Pulse interval than P_ratio Pulse interval ratio refers to the ratio of single pulse break time at work time, it workpiece thickness. Larger
Larger than the pulse interval, the more adequate chip, but the efficiency is reduced correspondingly.
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!
Workpiece thickness (mm)
10
20
30
40
50
60
70
80
90
100 ~ 120
120 or more
Maximum current (A)
1
2
3
4
5
6
7
8
9
9-15
9-15
Spacing ratio
2
3
4
5
6
7
8
9
10
10
10
Note: The current is generally not more than nine, otherwise the probability of broken wires will be
greatly improved.
7.4
Pulse width Pul_on
Pulse width 2, 4, 6, 8 are finished, but less efficient workpiece finish well; pulse width 12, 16, 24 belong to the processing, finish and efficiency are better; pulse width 32, 48, 64 belong to the rough , but poor finish high efficiency, suitable for cutting thick workpieces or expected to open.
7.5
Roughness Ra (ì m)
1.6
2.0
2.3
2.5
2.8
3.2
3.5
4.0
4.5
5.0
Width ì s
2
4
6
8
12
16
24
32
48
64
Feed processing speed Speed Speed of 0 to 10 stalls, speed from slow to fast. Feed speed is too slow will result in reduced efficiency due
to track surface black; feed too fast will cause a short circuit caused by excessive tracking even burned wire. In general, when processing the current 75% to 80% of the short-circuit current, the more appropriate at this time ammeter pointer stable machining at its best. 7.6
In addition to the processing of steel material Note: If a higher melting point material, you need to increase
increase the current; such as chip removal difficult, then increase the interval ratio; particularly difficult to process such material must increase the width. 7.7
And meet the material is machined aluminum, idler pulley, a great loss of conductive blocks, please use
our aluminum plane.
8.
Taper processing
Taper machining is different with respect to the vertical processing of programming and setting of the cutting parameters, and the rest are all the same. 8.1
Programming:
Taper machining methods and cutting vertical drawing no distinction between the
the workpiece. But in the trajectory generation must fill the column taper angle = angle corresponding values. pdf Machine 10 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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When picking corners of the contour is generally used to tip (right) taper, with the general use of constant transition circle (left) taper. When cutting a small piece of the large selection should generate a clockwise trajectory; And when cutting the workpiece to the next big hours should be used to generate trajectories counterclockwise.
8.2
Run \ shape parameters: After entering the shape parameter menu, the system indicates that the current
current parameters of the red rectangle in the processing parameters area, press "Enter" key user can enter the new parameter values can also be used cursor keys "#" "$" to change the current parameter type . H1: the center of the line to the workpiece holder programming guide wheel surface distance, this value must be greater than 0. If the programming side next: DK7725 machine H1 is 77mm, DK7732, 40 class machine H1 is 70mm. (Which contains the deck thickness 20mm); such as programming surface on: DK7725 machine the the workpiece thickness H1 77 + mm, DK7732, 40 class machine the workpiece thickness H1 of 70 + mm. (Which (Which contains the deck thickness 20mm) H2: workpiece programmed surface distance to the reference plane, when editing the surface above the reference plane when this value is greater than 0, otherwise less than 0.
Example Workpiece thickness
50.000mm, the upper surface of the programming side, the lower surface of the reference plane, then H1 = 50.000 mm. In addition to the reference plane is the plane had to edit the size requirements when the taper taper surface machining.
HGD: the line the shelves guide wheel center plane distance. !
Note: The shape parameter H1, HGD must be accurate! H1 will affect the incision size, HGD will
affect the taper size. $
System Menu
1.
F1 file
1.1
F1
Load
Read data files from the source disk or network drive to work (press F1 when
prompted: "Select drive, A: is A, L: is Lan", please select the corresponding data source and then a dialog box with the cursor keys. "# $ % "" Enter to select the desired file name.)
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1.2
F2
Save
The data file into the source disk or online from the working disk.
1.3
F3
Delete
Working intraday delete files (press F3 after a dialog Frame, with "# $ % " "key to select the desired desired file name enter.) The number of documents is generally not more than 100, or easy to make a folder filled not be deleted. It must be periodically removed useless files.
1.4
F 7 Conversion
3B format to convert files into ISO format file (press F7 after a red box appears,
appears, with the "# $ % " "key to select the desired file name 3B Enter, Enter to enter the ISO file name. Do not add the suffix). 2.
F2 to edit
2.1
F1
ISO
Use the system editor of a new ISO file (press F1 after the input file name Enter into edit
into edit mode, after you have finished editing, press F7 Enter to save) Press "F2
Edit " ! "" F1
ISO " ! " input AB (filename) ! " Enter .
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Enter the following procedures:
G92X-4000Y7000 G01 X-4100 Y4100 G01 X-4100 Y-4100 G01 X4100 Y-4100 G01 X4100 Y4100 G01 X-4100 Y4100 G01 X-4000 Y7000
8 mm square on the side
M02
Press "F7
"Enter the direct ! " press" save F8 Exit "(exit edit).
As with wap2000 software programming, the program must exist C: \ under BKDC \ iso file name path. Otherwise, the system will be unable to find the program, will not be able to run. 2.2
F2
3B
With a system editor to edit a new file 3B (after pressing F2 enter the file name Enter into
Enter into edit mode, after you have finished editing, press F7 Enter to save) 2.3 "#
F 5
Update
3B modify the system or ISO file (press F5 after a red box appears, with the "#
$
$ % " "the Enter key to select the desired file name to enter edit mode, you can modify the save is
completed F7) 2.4
F 6
Synthesis
The UV and documents generated within the XY plane and down the four-
dimensional file is profiled. (First with the arrow keys and then select the desired UV file Enter "# $ % " "key to select the desired XY file Enter, and then press Enter to enter the file name after synthesis) 2.5 3. 3.1
F7
Check
Check whether the ISO file syntax
F3 test
F1
Pump
Open the pump
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3.2
F2
Off pump
Close working pump
3.3
F3
High transport wire
High speed wire motor transport (11.6 m / s)
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3.4
F4
Low transport wire
Wire motor transport
Low speed (5.8 m / s) 3.5
F5
Guan Yun-wire
3.6
F7
Test frequency power supply is normal
!
Close wire motor transport
F1 wire-speed high and low points. Cutting Speed 11.8 m / s, the cutting speed of 5.8 m / sec.
Typically use high-speed cutting, the cutting speed of the workpiece only 10mm or less. Because low-cut finish higher, but relatively poor chip easily short-circuit, wire break.
! Current F2, F3 width, F4 interval than in the previous use of Chapter VII has been introduced. ! F5 grouping wide, F6 ratio refers to the grouping grouping grouping pulse width and pulse interval ratio.
! F7 test to detect high-frequency power supply is normal. Molybdenum wire can not contact the workpiece when not running, otherwise it will burn wire. pdf Machine 15 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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4.
F4 Set
Used to modify the machine fixed parameters have been adjusted at the factory, usually no need to change. If the user parameter setting error will appear abnormal failure, resulting in unnecessary losses!
5.
5.1
F5 artificial
F2 single step
Single step of X, Y, U, V axis, the number of steps into ± 1, ± 10, ± 100 and ± 1000 ì m eight
eight kinds, moving speed of about 7mm/min. Move the axis of F1 ~ F4 select, single steps by the F5 and F6 choice when single-step volume is positive, the carriage moves in the positive direction of the axis of choice, otherwise move in the opposite direction, F8 and return to the previous mobile termination menu.
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5.2
F3 relative dynamic
Specifies the length of the relative motion moves. F1 ~ F4 representative of the sign
of the sign of the input shaft of each movement direction from the input values, the unit is mm. F5 ~ F6 to adjust speed, the speed of the system is divided into ten files of 1 to 10, single-axis movement speed from 4mm/min ~ 60mm/min, can be changed on the move. F7 Move to the selected speed mobile, F8 to stop and return to the previous menu.
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5.3
F4 is definitely moving
Fixed Point to the specified point. F1 ~ F4 enter
the
specified
coordinates,
relative to the rest of the same move.
5.4
F5 back to the vertical
So
So that U, V moves to the absolute coordinates 0.000, uniaxial moving speed of about 7mm/min. When caused by cutting taper U, V axis leaves zero, go back to the vertical feature. 5.5
F6 on the side of the second chapter 5.1 has been described
5.6
F7 centering the second chapter 5.2 has been described 6.
F6 language
Repeatedly pressing the F6 key to select Simplified Chinese, Traditional Chinese and English.
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7.
F7 Run dialog box appears after pressing F1 with the cursor keys "# $ % "" to select the desired file
name cut, press Enter. 7.1
F1 display graphics drawing program needed cutting.
1)
F1 Amplifying the window to change the drawing scale. Window rectangle specified by the user to
to determine the two diagonal points. Users with the cursor keys "# $ % "" to adjust the center of the crosshairs, press "Enter" recognized as a window on the opposite corner, and then adjusted by another. Each Each time the cursor is controlled by the amount of movement "PgUp" "PgDn" (or "PageUp" "PageDown"). 2)
F2 Original drawing scale SCALE = 1 to re-draw program chart
3)
F4 Times narrow, F5 Magnification to zoom in or out certain drawing scale program chart
4)
F6
Shape parameters
After entering the shape parameter menu, the system indicates the current
current parameters in the area of machining parameters with red rectangular bar and press "Enter" key user can enter the new parameter values can also be used cursor keys "#" "$" to change the current parameter type. SCALE: scaling program.
! !
Note: SCALE scaling is not a graphics program, if the offset has been programmed in the program, it
will not even offset scaling SCALE together.
ANGLE: rotation angle of the program. Users can enter any value, but the system will it go -360
!
360 !
°
°
~ + 360 ° is displayed on the screen. ANGIE in degrees, counterclockwise rotation is positive. MIRROR: Mirror or symmetry. Points X, Y, XY (central symmetry) three. With "PgUp" "PgDn" (or
(or "PageUp" "PageDown") to be adjusted. 7.2
F2 dry run fast drawing checks. In this menu, the system will display the cutting pattern, then cut a
section of the unit running quickly, while the graphic trace display. At this time the carriage does not move. !
F1
Continuous system will continuously execute until the end of the program or press F6
suspended.
7.3
!
F2 Single-stage
!
F6 Pause
Each time the system is running a program segment.
Suspend the continuous operation of the system.
F3 electrical parameters set to start cutting the electrical parameters of the machine. Test menu with
power. Where speed is the speed of cutting F7 tracking frequency. 7.4
F5-shaped drawing of the shape parameters with the parameters. pdf Machine 19 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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7.5
F6 reverse cut along the cutting direction opposite to the direction of the program processing, that is, from
from the start to the end of processing. 7.6
F7 Forward cut along the cutting direction processing program. F1 Pause Pause processing, according to "Esc" to continue processing. During the pause button on
!
on the wire by the machine can be tight wire work. (But this time with high speed tight wire) !
F2 Electrical parameters of the power with the same test menu.
!
F3 P coordinates, F 4 A Coordinates, F 5 M Coordinates. P coordinate display work coordinate X, Y, U, V values and step frequency S (kHz) A coordinate display machine coordinate X, Y, U, V value and processing time T (min) M coordinate display absolute coordinates X, Y, U, V values and cutting length L (mm) F6 Speed increase, F6 deceleration change the size of the tracking frequency.
!
7.7
F 8 Exit Exit processing, press F8 to exit and then press "Enter" to confirm before. Molybdenum wire
wire will stop at the right side of the wire barrel. %
Troubleshooting tips exclusion
1.
If prompted "Hardware error, press ENTER to continue" meaning "hardware failure, press Enter to
continue." Under normal circumstances, according to the control cabinet green power button, and then press Enter. Common causes are as follows: 1) Control cabinet and bed body red mushroom head is depressed. Unscrew the two red mushroom head. 2) Limit two wire tube stoppers in the middle of a piece of wire tube pressed below the limit switch. ! " Turn the wire tube so that the limit of block away from the middle of the limit switch. 3) Wire tube cover did not cover, but the left-protect switch is in "ON" state ! " If you want t o tighten the wire or wires, the left-protect switch to "OFF" state; otherwise covered wire cylinder cover. 4) Open the control cabinet back door with automatic switch in the off state. ! " electrician check the reset reset can be. 2.
If a broken wire tips "Wire break, S: start
P: pause
N: no "means:" broken wire, back S: starting P:
P: Pause Point N: in situ " Where: S: To return to the starting point, the processing ends. P: To return to the previous pause point, without pause point, back to the starting point (jump when available). pdf Machine 20 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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N: is a place to wear silk, continue processing. (Often mistakenly used when broken wire) !
Tip off the wire, but the actual wire is not broken: replace or clean off the wire guide wheels and sampling conductive rod (wire No. SW07)
!
Broken wire will not protect: Under normal circumstances, SW07 line with the bed directly short-circuited, please check. Also pay attention to the DK7725 series machine wire wheel to clean up the dirt around the back, so there are different levels of short circuit exists. 3.
Computer displays "Limit error, press ENTER continue" prompt, how to solve:
(1) Check the X, Y, U, V of the limit switch is normal, if there is one to be depressed? (2) limit switch line is touching the bed or control cabinet 4.
Power can not enter the Welcome screen: In the whole power of the state, check that all connectors industrial control machine contact is good, each
function with alcohol cotton scrub board and motherboard connector plug, memory scrubbing with alcohol cotton plug (that in April 2004 Needless machine tools produced after processing), reinstall the system software, cleaning industrial control cabinet air inlet filter sponge (regularly handle) reformat the hard drive or update the hard disk. 5.
Cutting bad finish: Molybdenum wire tension adjustment; inspection guide wheel, bearing wear; checking whether bad or dirty
dirty emulsion; electrical parameters are correct. 6.
Tip taper cutting machine U, V axis overtravel: A. Institutions are back taper vertical. B. Your program taper value is correct C. Your taper machining line parameters are correct Required manual operation, set the value of the parameter to check whether the machine with the corresponding machine U, V consistent stroke.
7.
A disc can not be read into the content: replace floppy drive, the floppy disk is installed?
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8.
Cutting often "Short back, press ESC to exit" (shorted prompt), is caused by bad chip. Generally
Generally due to molybdenum is loose or jitter, emulsion dirty, the jet is not in place, caused by incorrect electrical parameters. If you have just started cutting molybdenum wire has not appeared in a short circuit across the workpiece may be a deck or a specific folder across the bed, or positive and negative sample line break. Positive sample lines connected to the specific folder, negative sample line connected to the conductive conductive block (DK7725 negative sample lines connected online tool rack) in the next. Finally, there may be a high frequency damage, usually just touch the spark can be judged. 9.
If you re-install the programming software, the machine must be re-set, otherwise the generated
program system BKDC system does not recognize. "Machine type setting" and "post-processing settings" two table parameters must be changed in the following table form.
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10.
The strict implementation of international safety standards, at any time to open the door to control
the entire machine off (this time only the total power line side live), if you want to be sure repairs charged by the professionals to operate, you can pull out the control door switch out, then energized. 11.
Promptly clean air crossing control machines, maintain good ventilation condition.
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WAP2000 Programming Software
! "
wap2000 introduce software operation WAP-2000 is a graphics software, whose basic function is similar to autoCAD, users can use this software
Graphic definition. The following is a WAP-2000 basic graphics interface:
Cancel
the
Delete
Repeat operation
Repaint
Choose Layer
Show all
Show enlarge
Pickup filter Show shrink
Show Display window
Show backtracking translation
The basic curve Cutter generation
Senior curve
Curve Editor
path G code
B code
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WAP-2000 basic operations (described in this chapter only
WAP-2000 basic usage, please read the
detailed description of the use of WAP-2000 instructions)
1.
Basic usage of common bond =1B
Mouse
Left: Click on the menu, choose pickup Right: Pick confirmed the termination of the current command, repeat the previous command (in the command state) Hot pop operation menu (when selected entity) =2B
Enter key
Confirm the selected command, end data entry or data defaults, repeat a command (with the right mouse button) =3B
Space bar
Pop-up menu or pop-up pick-up point tools menu elements 2.
Input points
WAP-2000 wire cutting system provides three input methods: keyboard input, mouse input, and tools to take capture points. =1B
Keyboard input
Keyboard input point X, Y values to achieve the purpose of the input. Coordinates into two absolute and relative, absolute coordinate input only point coordinates, separated by commas. Relative coordinate input value in front of the first to add a @ symbol. For example: Enter @ 20, 10 represents the input of a coordinate of a point relative to the previous 20-point, 10 is. =2B
Enter the mouse
Enter the mouse is defined by moving the mouse to select the desired point, press the left mouse button, the point is selected. =3B
Capture tool point
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Tool point is the process of drawing geometric feature points Such as: the center point, cut point, endpoint and so on. The point is to use the tool to capture the mouse capture tool carte menu in a feature point. When you need to enter the feature point, press the spacebar to pop Tools carte menu (shown at left). 3.
Picked entities
Pickup entity is required to select one or more required or generated already drawn straight line, arc, etc. entity. Picked entity is often used in the operation, press the spacebar to interoperate in a pickup when when the state can pick up elements of pop menu. As shown below:
Trajectory generation picked up Drawing picking menu up menu 4.
Now the menu operation
When users enter some command line lower left corner of the drawing area will pop up menu immediately.
If the input linear command (from the keyboard: "line", or use the mouse to click on the
appropriate command),
System immediately pop up menu and the appropriate action immediately prompt: This menu indicates the current to be drawn as two straight-line, non-orthogonal continuous line. Meanwhile in the box displays the following prompt enter "the first point." After the user enters the first point, the system will prompt for "the second point." pdf Machine 26 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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The main role now is to select a menu command different functions. Example above, use the mouse to click click on the "2: continuous" you can select "continuous" or "single", click on "3: Non-orthogonal" to choose "nonorthogonal" or "orthogonal." Click on "1: Two lines" can choose different ways to draw lines (two lines, parallel lines, angle lines, tangent / normal) Function WAP-2000 system is the line cutting through a variety of different types of menu items and commands to achieve. The following menu items and commands for each item to make a brief introduction. 5. =1B
Drop-down menu
Document Management
New file
Create a new file
Open the file
Open an existing file
Merge files
Will be incorporated into the current file to another file
Storage file
Stored in the current file
Save the file as ...
Store the current file with another name
Data Interface ->
File read and output EXB, DXF, IGES, AUTOP format
Data read
Read. DAT data files
Output Data
Output. DAT data files
DOS
Enter the DOS prompt
Exit the System
Exit the System
=2B
Editing
Copy
A copy of the selected entity object
Stick
Paste entity object
Cancel the operation
Cancel the operation on a
Repeat
Cancel a "cancel" command
Delete
Remove the selected object
Initialization
Initialize the drawing area, delete all entities in the drawing area
Visible
Hide the selected entity object
Invisible
Redisplay entity object has been hidden
Color modification
Change the color of an entity object
Layer modification
Changing entity object layer
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Show
Show translation
Center of the display screen to specify the graphics translation
Show enlarge
According to a fixed ratio (1.25 times) to enlarge the graphic display
Show shrink
Fixed proportion (0.8-fold) reduced the graphic display
Display rotation
After rotating display any graphics In the center of the fixed point around the axis of rotation of each axis display
Fixed rotation graphics Display window
With window graphics to enlarge
Show all
Show all graphics
Show last
Display a graphical front
Display plane
Select a different display plane
Isometric view
Isometric view display
Depending
on
the Display graphics projected along a given direction
setting Show Recovery
Restore the initial state of the graphic display Used to store the current view state, to facilitate users to quickly edit view.
View ->
This item provides a definition of view, the active view, delete, view, three subsub-options
=4B
Geometric transformation
Pan
The entity translation or copy
Rotation
Rotation or copy entities
Mirror
Will be symmetrical mirror or copy entities
Array
The entity by a circular or rectangular array
Zooming
The proportion of a given entity picked to zoom in or out
=5B
Inquiry
Coordinate
Coordinates of the query point
Distance
Check the distance between two points
Angle
Query angle
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Element Properties
Attribute query elements
System Status
Query System Status
Operational history
The operator can check all carried out using the software
=6B
System Settings Settings such as display mode, the system environment
Environment settings parameters like cursor style Parameter settings
System parameter setting software
Text Settings
Set text input parameters
=7B
Coordinate work
Generate
Create a new work coordinate system Specify a work coordinate system already exists for the current work
Activating coordinate system Delete
Deletes the specified work coordinate system
Invisible
Hide the work coordinate system specified
Visible
Show all hidden work coordinate system
=8B
Toolbox
Layer Layers dialog in the form of a variety of settings Management Pickup filter =9B
Pickup using the dialog box in the form of various setting processes Help
Imprint
Briefing the software version
Online Help
WAP-2000 wire cutting system conclusion (interface, function, operation, etc.)
6. =1B
Icon menu
Curve generation
Straight line
Draw all kinds of straight line segments
Circle (arc)
Draw a circle or arc
Arc
Draw an arc
Spline
Draw spline
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Equidistance line
Draw curves with a single set of equidistant curve or line end to end
Point
Draw an isolated point
Formula curve
Draw a curve at a given formula
Polygon
Draw an arbitrary polygon
Conic
Draw quadratic curve (including parabola, ellipse, hyperbola, etc.)
Writing
Provides text editing (including Chinese and English)
=2B
Advanced Design
Gear design
Draw Gear
Spline design
Draw a spline
Bitmap Vectorization
Read the PCX file format and generate graphics
=3B
Curve cutting
Curve cutting
Existing crop curve
Transition Curve
Deal with the transition curve between (fillet, chamfer or sharp corners)
Curve interrupted
The two parts of a broken curve
Curve combination
The combination of both is connected to a set of curves into a curve
Curve dismantled
The break is combined into a set of curves the curve end to end
Contour line equidistant
Equidistance line drawn contour lines
Multi-rounded transition
Contour consisting of multiple segments with the same rounded the transition
=4B
Cutter path generation
Trajectory generation
Line cutting trajectory generated
Jump the track
Connect multiple tracks into a single track jump
Cancel jump
Jump down into the trajectory of each individual track processing
Trajectory simulation
Simulation of the cutting process Calculated cutting area based on the thickness of the processing path
Count cutting area and tackling =5B
G code Depending on the machine, CNC systems and procedures set NC code
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Rear Set
Formatting output NC program
G-code generation
Generate G-code NC program
Checking G code
Correctness proof generated G-code NC program
Serial transmission
CNC will generate G-code program using serial transmission to EDM
=6B
B code
Generate 3B
3B code generated NC program
B code check
Proof of the correctness of generated code B NC program
View Code
View the generated code files or other text file
Print code
The code is printed out
Transmission 3B
The 3B telegraph code generation analog transmission to the
3B code
head in the form of EDM
$ %
Programming Example
The following menu appears after entering the WAP-2000 interface:
Use the mouse to click on the right side of the base curve " select the line button. pdf Machine 31 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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In the bottom left menu now appears a: 1: 2:02: Continuous 3: Non-orthogonal Click this menu you can change the way to draw lines.
Select two lines, in the following box displays the input prompt "starting point" and "end." Enter the starting point: ((-10, 10), end: (10, 10) that get a horizontal line in the figure below.
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Then select two straight lines " " press the spacebar (screen capture menu will pop -up point), as shown below. Use the mouse to select a point to capture the E end menu (or press the E key on the keyboard, you can also get the endpoint to capture tasks),
Tip box displays the start line to be drawn, " capture capture box with the mouse to the left end of the line has has been drawn good point, " prompted prompted end box ", enter the coordinates of the end point ( -10, -10) can be obtained on the left vertical line. As shown in FIG.
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Select
Round
" menu appears immediately after the select circle - radius " prompt box will appear
appear Circle elements: the center point and radius.
Enter the center point: (0, 0), the radius of 10mm will center (0, 0) radius of the circle of 10mm appear in the drawing area. As shown in FIG.
Here's the way to draw parallel lines with the other two lines. Select straight " After selecting the menu appears immediately parallel lines.
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Select the target selection box straight with mouse input " Select distance parallel to the direction of 20mm after confirmation can draw parallel lines you want to draw.
Repeat the above steps to draw the graphic shown below
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Select two straight lines " The Select Menu " immediately after the system at the prompt enter the starting point (10, 4) end (5, -10) can be obtained in the following figure graphic
Select Edit " Select curves appear immediately transition " Menu 1: Rounded 2: Crop 3: Radius
"
Select chamfering, cut, enter the chamfer length 2mm " Use the mouse to confirm the selection marquee to be two straight chamfer, chamfer can be obtained as shown below
Use the same method to draw rounded transition
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Select Edit " Select curve transition occurs immediately menu " 1 : Rounded 2 : Crop 3 : Radius " Choose fillets , cut out , enter the fillet fill et radius 2mm After confirmation. confirmation. Select the two lines FILLET selection box with the mouse, you can generate a graph as shown below
The next thing to do is graphic finishing, the extra line or curve cropped. Select the Curve Editor " cut " menu appears immediately after the select fast cut choice with the mouse to get " frame shear cut superfluous line or curve graph shown below after.
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Then trajectory generation cutting : Select
then select trajectory generation
The following dialog appears to modify the parameters according to the actual situation, the offset dialog box appears after clicking OK, modify the offset value for the first time according to the actual situation. Typically
the
offset
is
generally
0.1mm
.
(Molybdenum wire radius +0.01 mm discharge gap)
The left mouse button and then select the desired cutting edge first, then there will be a double-headed arrow, select the cutting direction is clockwise or counterclockwise ( Figure A) . Then double arrow appears perpendicular to the first cutting edge, click to select inside or outside convex mold (Figure B -election to the inside of the die; outside of the election for the punch). pu nch).
Figure
Figure A
B
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Then enter wear silk coordinates (from cut point), and then enter the final of the wire to the position p osition (end point), press the right mouse button, said overlap o verlap from the end.
Then generate G code selected
Select generate G code , the dialog box appears , in the path [ I ] : Fill archiving path C: \ BKDC \ pdf Machine Machine 39 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broad “Broadgun gun pdfMac pdfMachin hine e print printer” er” and that’s that’s it! Get yours yours now!
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no t do without) Enter, and then click OK, and then left-click on the green filename . iso , ( . ISO can not track Right-click the code appears content, click Close ( O ) can be.
!
Note: If the path does not exist C: \ BKDC \ under, under, the machine can not find the file, it can not be
cut.
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!'#
Note
"
1.
BKDF WEDM control machine
"Broken wire to protect" switch Since the machine has broken wire stop function, before starting the broken wire protection switch to
"on the operation panel shall 0 "(off) state, only the latter will be open wire Shang Hao.
2.
Jump Mode Processing jump mode, turn off before spinning "broken wire to protect" switch, then open again wear
silk, otherwise the control unit considered broken wire.
3.
self-centering Use fixed, the time given edge features, be sure to close the emulsion pump, motor transport silk, and
pulse power switch on the machine operator's panel is closed.
main functions of the control cabinet
$
a.
linear and circular interpolation control
b.
keyboards, tape machines and automatic programming line input
c.
shorted automatic fallback
d.
broken wire automatic protection (back broken wire, broken wire without water, stop wire, cut pulse power, memory and other broken wire)
e.
program quickly back to zero parity
f.
processing pause, end processing automatic shutdown
g.
automatic centering, fixed end face
h.
reverse cutting
i.
backlash
j.
single pulse
k.
coordinate transformation
l.
electrode wire automatic offset
m. taper processing ( DF -type machine no such function) n.
arbitrary rotation angle
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!"#$%&'()*
o.
clearance angle function
p.
cycle (translation) processing
q.
graphics scaling
r.
transport inverter wire agencies
control cabinet operation and use
%
After a reset or power-on self reset button, the control unit to enter the main menu, the display shows the following: Suzhou Sodick Sanko BKDF control system V1.0
08 : 30 : Where the first acts of the long name and
00
control aircraft model, V1.0 software version, Master Command
the upper right corner of the time display (hours,
> __
minutes, seconds), the second name is the main menu of the menu command " > "as the prompt" __ "for the cursor to show waiting for 1
2
3
4
5
6
7
input keyboard commands. Next to the last two
8
lines of menus and entering the serial number,
8 Set up
Editor
Enter
self-test language
Export
Ready
Run
the self-test
according to the actual time needed to enter the corresponding menu, Fig 1 is the number required to enter the corresponding menu key
press, for example, to enter the "Run" menu, run- When set, simply press the " 6 "button. 1.
"Settings" menu
In the main menu, press " 1 "to enter" Setup Command "menu; second line of the menu name display" Set command "displays on the bottom of the menu and the serial number, see Figure 1 . (Make the first acts of the menu and control aircraft models, etc. Figure 2 is omitted) also shows the initial state parameters for reference, if any, need to be modified.
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Set command > __ Coordinate
Standard
compensation
compensation compensation amount Slope inclination amount
Rotation Angle
Angle of rotation Clearance angle
clearance angle volume
loop cycles Proportion Scale factor
teeth fill
Close
Close
0
1
2
3
4
5
6
7
8
9
9 Time
Coordinate compensation loop proportional slope angle of
rotation teeth clean up exit Figure 1 Similarly, the figure also press number keys to enter the corresponding sub-menu you want. In addition, each menu are listed in this specification number " 9 "is a (quit), but you press the" 9 "key machine will return to the previous menu (in addition to the main menu supreme level menu). In addition, any menu setting status, press the reset button to return to the main menu.
1.1 Time Setting In the "Setup Command" menu, press " 0 "enter" Time Settings "menu, the screen display shown in Figure 2 Time Command > __
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0
1
Close
9
Set up
Quit
Figure 2 Press " 1 "key to enter the time setting mode.
1.2 Coordinate Set In the "Setup Command" menu, press " 1 "key to enter" coordinate Command "menu , the screen shown in Figure 3. Coordinate command > ___
1
2
3
4
5
6
7
8
9
9 Standard
90 ° 180 ° 270 ° symmetry X of symmetry Y of symmetry 45 °
symmetry 135 ° Exit Figure 3 The user can choose according to the actual needs of the coordinates of the eight menu provided in any of a standard in which a first coordinate ( + X , + Y ), the remaining seven are transformed coordinate. When you press " 1 ~ 8 " Any key settings, press " 9 " Return to previous menu "Set command" menu, then you can set the parameters of other items. 1.3 Compensation Setting In the "Setup Command" menu, press " 2 "to enter" diameter compensation order "menu screen shown in Figure 4 .
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Diameter compensation command
Wire compensation D ==
0100 > ___
0 Close
1
9 Set up
Quit Figure 4
If you press " 1 "key to open the diameter compensation setting, the screen shown below, Wire compensation D = ? > ____
Press the " R "key or the" L "key, then enter the diameter compensation amount, press the Enter key, the screen display returns to" Set Command "menu. !
Note: The maximum compensation value is 4 digits, ie 9999 mu m , and only the arc processing
compensation (ie, the transition must be smooth graphics, sharp point when dissecting the transition circle treatment, left complement format press " L "key, Right up Format Press " R "key.
1.4 slope settings In the "Setup Command" menu, press " 3 "that is set into the slope of the state selection screen displays the dialog box below, Slope open? (Open press Y , closed by N ) > ___ a. If you press the " N "key, the slope is set to close, then return to" Set command " b. If you press " Y Open "button, the slope is set, the screen shown in Figure 5 .
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Open slope
obliquely set ( R / L ) D =
programmed height
H= Guide wheel center height
H=
set ramp volume ( r =
H * tg à ) r = D =? > ___ Figure 5 The machine will carry through interactive displays, which enter the relevant data: =1B Input set diagonally R or L , see tilted to the left along the machining path input " L ", the right tilt input"
R" =2B Enter the programming surface height h values programmed in the face when, h = thickness of the
workpiece When programming the next plane, h = 0 (3)
and press Enter
Enter the guide wheel center height H value, ( H for the upper and lower guide wheel center distance)
and press Enter (4)
Enter the amount set diagonally r values (when set diagonally in the X or Y axis r = H * tg alpha ) and
press Enter ( 5 ) Set the end of the slope, press " 9 "key to return to" Set Command "menu.
1.5 rotation setting under "Settings command" menu, press " 4 "key, the screen display, Rotary switch (by pressing Y , closed by N ) > ____ Press the " N "key to rotate off, return to" Set Command "menu, Press the " Y "key, the screen displays the dialog box shown in Figure 6 . Rotary switch Start segment number S =
end segment number E =
the
number of cycles T = Rotation angle A = pdf Machine 46 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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S=? > ___
Figure 6 Users can answer one by one. For example: Type the starting segment number 1 ,
press the Enter key to display " E = ? "
Type the end of the segment number 4 , Type the number of cycles T = 2 ,
> ____
press the Enter key to display " T = ? "
press the Enter key to display " A = ? "
> ____
> ____
Type the rotation angle A = 30 , press the Enter key, the screen displays the parameters "spin" state setting, see Figure 7 . Rotary switch Start segment number S = 1
end segment number E = 4
cycles T = 2
Rotation angle A = 30
> __ 0
1
Close
Set up
9 Quit
Figure 7 The end of the set, you must press the " 9 "key to exit returns" Set command "menu !
Note: The starting block number, the end of the segment number, the number of cycles are 1 ~ 9999 .
Maximum rotation angle integer 3 digit decimal up to 6 bits, rotary area can not coincide with the cycle region.
1.6 clearance angle settings Press the " 5 "key, the screen displays" clear corner Command "menu, shown i n Figure 8
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Clearance angle command
clearance angle amount C =
> __
0 Close
1
9
Set up
Quit Figure 8
Press " 0 "to close the clearance angle function returns" set command "menu, press" 1 "key, the screen shown below," C = ? "asked the amount of clearance angle, The amount of clearance angle C =?
> __ Type the clearance angle volume 0100 , press Enter to return to "Set Command" menu. (Note: The amount of clearance angle 0 ~ 9999 , is generally greater than the radius of molybdenum wire.) 1.7 Cycle Set Press the " 6 "key, the screen shown below, Loop open? (Open press Y , closed by N ) > ___ Press the " N ", off cycle, return" Set Command "menu Press the " Y "key, the screen displays the dialog box shown in Figure 9 . Open loop Start segment number S =
end segment number E =
the
number of cycles T = S =? > __ Figure 9 pdf Machine 48 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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Users can answer one by one. For example: ( 1 ) loop start segment number, type 1
and press Enter,
( 2 ) the end of the segment number, type 4 ( 3 ) Type of cycles 3
and press Enter
press the Enter key, the screen displays "Cycle Settings" parameter, see Figure 10 Open loop Start segment number S = 1
end segment number E = 4
cycles
T=3 > ___ 0 Close
1
9 Set up
Quit Figure 10
Press " 0 "key to close the loop settings, set up by the" 9 "key to exit and return" Set Command "menu. 1.8 scale setting Press the " 7 "key, the screen displays" proportional Command "menu, shown in Figure 11 Proportional command
scale factor =
> ___ 0 Close
1
9
Set up
Quit Figure 11
Press " 1 "key, the screen shown below, Asked the scale factor, the user can type the scale factor, press the Enter key to return to "Set Command" menu.
!
Note: When the scale factor ë is: lambda = 1 , no zoom
lambda <1, then shrink lambda > 1 , then enlarge 1.9 gear set up Press " 8 "key, the screen shown below, Asks whether you want to fill teeth. pdf Machine 49 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
!"#$%&'()*
The backlash open (open press Y , closed by N ) > __ Press the " Y "key, the screen displays the dialog box shown in Figure 12 , Backlash compensation ON
X=
Y=
U=
V= X=? > ___ Figure 12 (Note: The amount of tooth up from 00 ~ 99 mu m ) Users can turn type (each according to need X , Y , U , V ) teeth fill volume, press the Enter key, the screen displays "backlash" menu, shown in Figure 13 . Backlash compensation ON
X = 10 Y = 20
U
= 05 V = 05 > ___ 0
1
Close
9
Set up
Quit
Figure 13 Press the 0 key to close the teeth up , or press the 9 key , return " set command " menu. Typically teeth up to 0 .
2.
"Edit" menu
In the main menu, press the " 2 "key to enter the" Edit "menu, the screen shown in Figure 14 , Editing Commands > ___
1
2
3
4
5
6
9
9 Inspection
Insert
Delete
Copy
Check
Show
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Show Quit
Figure 14 2.1 check Under the "Edit Command" menu, press " 1 "key to enter the" 3B "program to check the status display" check number "and" segment number? "asked to start the program from the first few paragraphs, enter the segment number and the Enter key , which indicates that the segment program. One by one by pressing the Enter key to check it, when faced contain terminator " E after the procedure ", then press the Enter key will automatically return to the main menu. To exit the check, press the "reset" button.
2.2 insert Under the "Edit" menu, press " 2 "key is inserted into the state, the display" Insert Program "and" segment number? ", asked the insertion point, that is, from the first few paragraphs begin inserting. Procedures such as inserting three paragraphs from the fifth paragraph, enter " 5 "and the Enter key, the display shows" > 0005 ", you can enter the first block, After Enter lose, displayed" > 6 ", lose second, inferior race cycling, originally followed the block after the shift, insert after pressing the "reset" button to return to the main menu. 2.3 Delete Under the "Edit" menu, press " 3 "key to enter the delete state, shows" Remove Programs "and" segment number? "asked the first few paragraphs deleted from the beginning, the answer segment number and press the Enter key to show delete procedure to verify. If you do not delete the paragraph, press the " 9 "key to exit, that returns the" Edit "menu; If you really want to delete the paragraph, press the" a "key to delete the paragraph machines that process and continue to ask. Segment number needed to delete the program until it is finished, press the "reset" button, return to the main menu. After deleting the end of the original program automatically forward. 2.4 Copy Under the "Edit" menu, press " 4 "key to enter the replication status, the screen displays the dialog box shown in pdf Machine 51 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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in Figure 15 , Copy the program
source initial segment number S = ?
Source end segment number E = ? Target start segment number F = ?
Copy number
of T = ? S=? > ___ Figure 15 =1B Type the source of the first paragraph No. 1 , press the Enter key ; =2B Type of the source of the last paragraph No. 4 , press the Enter key ; =3B Type of the target program from the poetry segment number 5 , press the Enter key ; =4B Type copy number 1 , press the Enter key.
Screen shown in Figure 16 Copy the program
source start segment number S = 1
source end of the segment number E = 4 Target start segment number F = 5 copy number T =1 > ___ 1 Close
2
9 Set up
Quit
Figure 16 After confirmation: Press " 1 "key to complete the copy procedure, return to the" Edit Command "menu. Press " 2 "key, which returns the replication status, reset Press " 9 "key to exit and return to the" Edit Command "menu. 2.5 Calibration Under the "Edit Command" menu, press " 5 "key to enter calibration mode, the display shows" from the poetry section number? ", shown in Figure 17 , which asks the starting block number verification procedures,
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At this point, you can type the desired segment number verification process, press
Verification procedures Start segment number?
the Enter key, the program displays the segment X coordinates and Y coordinates. After calibration, press the Enter key to return to the "Edit Command" menu.
> __
Figure 17 2.6 Show Under the "Edit Command" menu, press " 6 "key to enter the" Show program "shows" section number? "Ask display starts from the first paragraphs of the program, answer segment number and press the Enter key, which displays a total frame 11 sections of the program content. Continue to press the Enter key in order to display the second frame 11 sections of the program, the program displays until memory is completed, return to the "Edit Command" menu. 3.
"Input" menu
In the main menu, press the " 3 "key to enter the" Input Command "menu, the screen display shown in Figure 18 , 1
2
3
9
Keyboard
Communication
Tape
exit Figure 18
1.1.
The system uses the traditional keyboard input 3B format, the table below:
X
Y
Counting
Processing
Directive
direction
instructions
characteristics
Count length J coordinate
coordinate
X
L1 SR1 NR1
Y
L2 SR2 NR2
P pause end of the 3B
B
X
B
Y
B
J
G
paragraph U
L3 SR3 NR3 E End Processing
V
L4 SR4 NR4
In the "Input Command" menu, press " 1 "key to display" type programs "and" segment number? ", asked a few paragraphs from the start input, when the input segment number and press the Enter key, the user can program one by one Enter the " 3B "program format, note that each program lost after, adjustment shall enter key, display the pdf Machine 53 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
!"#$%&'()*
number to enter the next section of a program. Pressed the Enter key at the front, if you make a mistake, press % and " DEL after the "key to eliminate errors, and then enter the correct value. When you press the Enter key, if displayed "Error 5 "indicates that a mistake, press" F1 "key to return" type program "Edit, and then press the % key" DEL "button to eliminate the error again after the correct procedures re-enter. When finished entering the final period of the program, you can type terminator " E ", after cutting machine finished running the program, the control unit automatically turns off the pump motor and motor transport silk.
3.2 Communication Input In the "Input Command" menu, press " 2 "key to display the" Communication Input "menu, shown in Figure 19 Communication input
communication speed ( 1 , 2 ,
3,4,5,6,7)V=? Start segment number N = ? V=? > ___ Figure 19 Should type specified speed and storage segment number before starting communications executive. Speed is generally 2 ~ 4
3.3 tape input In the "Input Command" menu, press " 3 "key to display the" tape input "and" start segment number N = ? ", asked to put the first few paragraphs of memory from the start, the answer segment number and press the Enter key, The machine starts tape input machine, start typing " 3B "program, and each have entered a display one, until it reaches the end of the code FFH (by perforator two " D "key is formed). Enter the complete command menu automatically returns to the input. If you enter the wrong during the encounter, then enter an error state, the display " ERROR1 ", according to the actual situation, to re-enter. 4.
"Ready" menu
In the main menu, press the " 5 "key to enter the" Readiness Command "menu, shown in Figure 20 Readiness Command > __
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!"#$%&'()*
1
2
3
Given the
4
5
fixed side of
9 the origin set
feed
single-step
exit Figure 20
4.1 Under the "ready" menu, press " 1 "key to enter the fixed center shows" set in order "menu, which means that entering the set as shown in Figure 21 Given command
1
2
9
XY
YX
exit
9
Figure 21 The user can select the operation to go first X direction, go ahead or Y in a given direction in order to save time. !
Note : set the front panel switch wire tube volume, high-frequency pulse power switch is in the " 0
"position, the wire should be in the hole in the middle.
4.2 fixed end face In the "ready" menu, press " 2 "key to enter the" fixed side menu ", shown in Figure 22 , Given edge command
1
2
3
4
9
+X
-X
+Y
-Y
exit
9
Figure 22 Then just press " a button to make the wire electrode (relative to the workpiece) to being " X feed direction, just came across the work so far, and show the positive X values direction. Press " 9 "key to return to" Ready "menu; press the" 2 "key," 3 "key," 4 similar "to the case. pdf Machine 55 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
!"#$%&'()* !
Note: Before setting the end surface, roll wire tube, high-frequency pulse switch should be in the "
0 "position.
4.3 Set the coordinate origin In the "ready" menu, press the " 3 "key to enter" coordinate origin "setting state display" zero setting "and" X = ? ", asking X coordinate value is set, when the input complete, will continue to display " Y = ? "," U = ? "," V = ? ", were asked Y , U , V coordinate the necessary settings, after setting, press " 9 "key to return to" Ready "menu. !
Note: The origin of the settings are set away from the machine absolute 0 bit of distance, in
microns, the data range is 0 ~ 9999999 .
4.4 Feed In the "ready" menu, press " 4 "key to enter into the menu to display the" Feed Command "menu, shown in Figure 23 , Feed command
AX =
AU =
AY =
AV =
Step ? > __
0 7
1
2
8
9
Pause
+X
-V
3
-X
4
+Y
5
-Y
6
7
8
+U
-U
+V
9
-V
Exit
Exit Figure 23
Feed command: limited and unlimited Feed Feed =1B limited Feed: menu shows "step?" that asks a few number of steps, then you can enter the number of
steps (at most equal to 9999 ), press the Enter key, then press the button corresponding digital feed in the desired direction, the step to stop automatically. Meanwhile, from AX , AY , AU , AV saw its coordinates are displayed in the feed situation. When the need to stop feeding time, just press the " 0
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!"#$%&'()*
"key. =2B Unlimited Feed:? "step" when prompted, press the Enter key, and enter the number of directions, you
can infinitely feed. Unless the press " 0 "key to terminate. Display AX ~ AV change value. !
Note: Exit feed command is press the " 0 "key to pause, press the Enter key, then press" 9
"key.
4.5 Single Step In the "ready" menu, press " 5 "key to enter single-step menu, the menu shown in Figure 24 ,
Single-step command
AX =
AU =
AY =
AV =
> ___
1 8
2
3
4
5
6
7
-X
+Y
-Y
+U
-U
+V
8
9
9
+X
-V
Exit
Figure 24 Then, press " 1 "~" 8 "key of any key will cause the machine to the corresponding step in the direction of feed. Similarly, the feed situation from AX ~ AV see coordinate display.
5.
"Run" menu
In the main menu, press the " 6 "key to enter the" Run Command "menu, the screen will prompt the coordinates, slope, clearance angle, the ratio of compensation, rotation, circulation, tooth setting up the state for inspection and, if errors, re-set. Menu shown in Figure 25 . Run the command Coordinate Compensation > ___
Standard
Compensation
compensation
compensation amount slope
inclination amount
Rotation
Angle of
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!"#$%&'()*
Angle of rotation Clearance angle
Proportion
clearance angle volume
Scale factor
teeth fill
loop
cycles
Close
Close
1
2
Cutting
9
down cut
exit Figure 25
5.1 Cutting ( 1 ) In the "Run Command" menu, press " 2 "key to enter the" cut "the state before the dialogue menu, the screen display shown in Figure 26 , Starting point coordinates
Workpiece length
X0 = 0000200 Y0 = 0000200
WL = 0020000
X0 = ? > __ Figure 26 ( 2 ) Enter the starting point coordinates plotted X0 , Y0 , workpiece length WL , cutting the first paragraph number, press the Enter key to enter the forward cutting operation. Before processing the first processing path as a dotted line When cut, the right side of the screen relative coordinates, absolute coordinate display area. The lower end of the corresponding segment display and prompt display.
!
Note:
=1B Press the ! #$% &' $() &*$ +,+-$(+.'( /'(&.(,$ &' &*$ ($0& +$/&.'( '1 &*$ /,&&.(23 =2B Press the F1 and the Enter key to exit the cut; =3B Press the P key, insert the end of the paragraph or cancel pause; =4B At the end of processing, Press % carriage back to the origin; pdf Machine 58 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
!"#$%&'()* =5B When a short circuit, 30 seconds automatic fallback; =6B When the broken wire cutting process occurs, the screen will prompt "broken wire", the machine
will automatically shut shipped wire motor and pump motor, then press % key to return to the starting point of a point, or pause; Back Pause points, re-wear After a good yarn, press " key to continue cutting; later return to the start again by 3.5 steps; =7B Set WL value, should try to make full-screen graphics, the graphics may appear otherwise bias
phenomenon. Example: To cut follows a program
!B B
B4000 GX L1
"B B
B4000 GY L2
# B B2000 $ B1 B1
B8000 GX SR3 B4000 GY L3 E
a. follow 1.3.1 above four program items will enter into memory; b. accordance with 1.6.2 entry procedure ( 1 ), ( 2 ) Operation c. cutting parameters and runtime Graph Figure 27 5.2 cut down In the "Run Command" menu, press the " 3 "key to enter the" cut down "dialog box, cut down with Secant difference is that, in addition to input the starting point coordinates, workpiece length, even at the end of the initial segment segment number No, as with the rest of the secant. Cut down from the end of the segment number processing starts running, knowing the starting segment number starts running, knowing that the end of the initial segment number. So the end of the segment number entered must be greater than the starting block number.
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!"#$%&'()*
Cut
13 : 42 : 54 RX
+0000000
RY
+0000000
RU RV AX
+0001358
AY
+0001000
AU AV 0004 E
B0000000
B0006434
B0000000
GY
L3
E
End
End Figure 27
&
whole operation 1.
General Power steps are as follows:
Close the control unit main power switch " operation control unit input (check) the data and procedures - " " select pulse power parameters, such as preparing the work - " operation control unit enters the cutting state - " open emulsion motor - " Lucky wire motor - " Open machine pulse electrical panel power switch - " pull the stepper motor ( X , Y , U , V ) - " Press the automatic conversion, and processing of pulse power button - " frequency adjustment knob to make it stable processing. (Pulse power adjustment parameters may be combined, molybdenum wire tension, emulsions brand choice to the workpiece reaches a finish) 2.
Machining feed regulation
Adjust the machine operator on the control panel to adjust the potentiometer clockwise from small to large adjust the feed rate so that the processing stability; Generally, the processing of the current regulator to short-circuit current of 70% or so, working voltage is about 30-60V or so (voltage is small for big workpiece thickness). If poor processing stability, power requirements on the pulse peak current and pulse interval than minor adjustments. Should also consider the following factors when machining instability: 2.1
Walking stability wire system, including the balance of the wire drum roll, beating contact with the
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conductive block molybdenum wire, molybdenum wire tension wire guide pulley wheel row; 2.2
Variety saponification solution, proportion and period of use, as well as the degree of
contamination with water, etc.; generally should not be used with electric rich media such as wells and other water sources, water can be better; 2.3
grid voltage stability.
Symbols image processing technology Reference, drive settings, machine failure and repair the appendix.
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BKDE WEDM control machine
!(#
Note
"
1.
"Broken wire to protect" switch
Since the machine has broken wire stop function, before starting the broken wire protect switch to "on the operation panel shall 0 "(off) state, only after the wire Shang Hao open.
2.
"The total power off automatically" switch
2.1
This switch is located on the top of the control unit;
2.2
When the switch is in the " ON "position, the processing ends or broken wire, the control
unit will automatically shut off the operation wire, pumps and pulse power, and turn off the power.
2.3
When the switch is in the " OFF time "position, the processing ends or broken wire, the
control unit will automatically shut off the operation wire, pumps and pulse power.
3.
wire interrupt handling process
If the process interrupted silk, and "total power off automatically" switch hit the " ON "state, there shall be broken wire after shutdown, the control unit rear" total power off automatically "switch hit in the" OFF "position and then start The total power, and perform rollback broken wires (see 4.6.9 ) And then perform other operations.
4.
Jump Mode
Processing jump mode, turn off before spinning "broken wire to protect" switch, and then re-threading turned on, or the control unit will consider the broken wire.
5.
Self-centering Use fixed, the time given edge features, be sure to close the emulsion pump, pulse power switch on the operation panel wire motor and machine operator. $
main functions of the control cabinet
a. linear and circular interpolation control b. keyboards, tape and automatic programming line input c. shorted automatic fallback d. short wire automatic protection (short wire back, broken wire without water, stop wire, cut pulse power, memory and other broken wire)
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e. program quickly back to zero parity f. Processing pause, stop or end processing automatic shutdown g. automatic centering, fixed end face h. reverse cutting i. sharing control (cutting, the control unit can continue to enter the program) j. single pulse k. coordinate transformation l. electrode wire automatic offset m. taper machining ( d , f -type machine is no such function) n. Arbitrary rotation angle o. clearance angle function p. graphics program translation q. backlash
control cabinet operation and use
%
1.
Introduction - about power protection
Since the machine has stopped point protection, so the input coordinate transformation, scaling, and other gear up to initialize the contents will not shut down, power or press the reset button and change, still stored in the control unit's memory. Therefore, the control unit after the power transmission into the state, depending on the operating state before the power failure (or cutting state monitoring command status) a former state if the power is monitored command, enter the monitor command after power state, the first digital display window display left P ; b If the power is cut before working status after power digital display window, middle position b, the operator is required to B button to enter to continue cutting state; c If the shutdown caused by broken wires shall control the rear of the machine will "auto off the main power" switch hit " OFF after "position, restart the mains, press B button, then press %, and the Enter key to make drag Return to the cutting starting point; d If you are a new machine for the first time or the last time the state is unclear, press Enter to initialize the contents of each method functions. 2.
Initialization content settings pdf Machine 63 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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a. Operation transformed coordinate system The control unit may transform the coordinate system in the following table in which parameters are the coordinates of the code indicated in the following table. Coordinate code 1
Coordinate code 2
Coordinate code 3
Coordinate code 4
Reference
Counterclockwise
Counterclockwise
Counterclockwise
coordinates
rotation of 90 °
rotation of 180 °
rotation of 270 °
Coordinate code 5
Coordinate code 6
Coordinate code 7
Coordinate code 8
Symmetrical Y = X Symmetrical Y =-X Symmetrical to the X
axis Symmetrical Y -axis
axis
(Symmetrical at (Symmetrical to the 135 ° line) 45 ° line)
$ Power-up, press the reset button; digital window display P , the control unit enters the monitor state; % Press coordinate key, then type the coordinates of the code & ( 1 , 2 , 3 , 4 , 5 , 6 , 7 , 8 parameter values in a
particular series of values): & Press OK to return to monitor the status display P .
!
Note: ! Press the C & button, expressed the need to press the number keys or function keys. Similar to the following, no description
" & & & & & & & & & & & & indicates the control-panel display window. b. graphics scaling method of operation F & & & & & & & s& $ In monitor mode, press the zoom button, type the ratio of code !! ! display; & & & & &
P % press the Enter key, "Zoom" indicator lights to show & !
Note : Ratio of number 001-200 of any value;
The ratio code is 001 , then reduced to 1% ; The ratio code is 200 , then the amplification doubled processing, namely enlarged to 200% ; The ratio code is 100 , not scaling. c. backlash compensation amount setting method pdf Machine 64 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
!! !
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( I ) to open up the function of teeth 1 Key; & & & & & & & b& 0 &&&&&&&& 1 $ In monitor mode, press the teeth fill key, press & b& 0 &1 0& 0 % - random number % press the Enter key, then the "gear up" lights; & & & & & & & &1 & & & & & b& 0 && x &&&& & Display: & & & & & & & & Type X gear up volume C Y & & & & Press the Enter key to display: & & & & & & & b& 0 &&
!!
% - X amount of tooth fill
!!
Y & & & & b& 0 && ' Type Y teeth fill volume, display: & & & & & & &
!!
% - Y teeth fill volume
( by monitoring key to exit.
( II ) teeth up off function Press tooth fill key, press the 0 key, press the Enter key. Note: For backlash compensation, primarily for use in a long time the old machine, just need to set the amount of
!
gear up for the new machine without teeth up, generally set off. 3.
Program input method
After completing the above about setting initialization can start typing what you want to cut the workpiece program. The control unit has a keyboard, tape machines and automatic programming line input, three input methods; This control unit can enter up to 2499 segment program. 3.1 program format The coordinate system using the traditional 3B format, input uses in 5B format table below: X
Y
Count
Counting
Processing Directive characteristics
coordinate
coordinate
length J
direction
3B B
X
B
Y
B
J
instructions
X
L1
SR1
NR1
Y
L2
SR2
NR2
U
L3
SR3
NR3
V
L4
SR4
NR4
G
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B
X
B
Y
B
J
0
11
21
31
F (Display F ) pause end of
1
12
22
32
the paragraph
8
12
23
33
FF (Show E end) processing
9
14
24
34
End automatic shutdown
B
5B
Where B is a separator. Seen from the table format line 5B and 3B difference format is used B0 and B1 instead of the original GX and GY . With B11-14 replaced 3B of L1-L4 ; with B21B24 replaced 3B of SR1SR4 ; with B31B34 replaced 3B of NR1NR4 ; characterized an additional command " F ", type the end of the paragraph 1, an F , which indicates the system program Laryngeal cloud into finished pause status, and displays " 0 "if they are required to continue working under a program, you must press a" monitor "key; typing the end of paragraph 2 months F , indicating that the program is in the last paragraph, finished running will display " END "; said After running the program segment, the control unit automatically shut down. 3.2 keyboard input program Power-up, press the reset button to enter the monitor command state; $ processing program to send the first paragraph No. ! ! ! ! % send " 5B "format program content (Note 1 ) & sent under a program;
Press the Enter key (automatic segment No. 1 ); ! ! ! ! Next, the operation with % ' while supplies last paragraph of the instruction processing program, according to the command feature F key 2
times (Note 2 ); !!!!
E % - processing end tag &&&&&&&&&&&&
P ( press Enter (Note 3 ); & ) set to enter the offset or cutting programs and other operations. !
Note: If the data is sent to the wrong process or multi-input program to send " B "and other errors,
according to a reset button, re-send the segment program.
1 ) " 5B "format program, refer to chapter 3.1 meter. 2 ) must be sent to the last paragraph of the instruction program features " F ", ie, a type F , represents the end of pdf Machine 66 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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the paragraph pause, digital display " F . " Type the end of the paragraph 2 months " F ", digital display" E ", said processing section to the end of the end of the segment that is processed, finished running will display" END . " Said after the completion of the program to run the segment, the control unit automatically shut down. If you do not send commands feature, then complete the program will run automatically go to the next program continues to run. So the last piece of the program for each feature must enter the command " F . " 3 ) you must click the OK button while supplies last paragraph of the program, otherwise the last paragraph of the program is not fed into the computer. 3.3 machine with programmable input program on tape P $ under the supervision of the state, the digital display & % Type the starting segment number (Note 1 ) ;
!!!!
% - start segment number stored
& by reading with / communication key; ' press speed selection key
!
(Note 2 );
!!!!
&&&&&&&&&&
!
% - speed selection parameter
( press the Enter key, programmable machine action to send the program until the program-controlled machine
stop action; P ) press the reset button to return to the monitoring state. & !
Note 1 ): segment number into the store ready to be read after the start of the segment number. Note 2 ): third gear speed, low speed - press & 1 Key; Medium speed - press & 2 Key; High Speed - Press & 3 Key; Note 3 ): wherein the tape is read with a low speed. The end of the tape block has two F , the control unit is defined as the process ends. Read a tape block end F , the control unit is defined as the end of the paragraph pause, display P .
3.4 inputs with automatic programming machine online program The automatic programming machine (must be the Company) online plug in the back of the control unit "online outlet" specific operation with 3.3 tape input program, but its speed can be medium or high speed. !
Note: When using the automatic programming machine input program, the automatic
programming machine online plug and the control unit behind the "online outlet" is connected or disconnected, be sure the power is off. Online end, connect the computer and control unit pdf Machine 67 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
disengaged.
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4.
Inspect, modify, insert, delete, copy method of operation procedures
4.1 How to check the program P $ press the reset button, the monitor state; & % type must be inspected segment number ! ! ! ! ;
!!!!
% - segment number to be checked
& by checking key first X coordinate value, continuous press check button, are shown as: Y coordinate values,
count the length of J values, counting direction, processing instructions, instruction features. Then press this button to display the next number for some, the display with ( 3 ), may cancel or insert "at the end of paragraph F operation "; P ' by monitoring key to end the check, return monitoring status; & ( if the error according to the following modifications, delete, insert, and other methods of correction.
4.2 modify the program $ under the supervision of the state; % Press
!!!!
button (input required to modify the segment number); % - need to modify the segment number
& use 4.3.2 Keyboard input program into the correct way to re-program; ' press the Enter key (display a block number); ! ! ! ! % - under a program segment number
To continue to modify reusable ( 3 ) operation, otherwise press the reset button, enter the monitoring state. (End modification): & P 4.3 How to insert program P $ under the supervision of the state, the digital display & % type segment number shall be ! ! ! ! & Press the Insert key;
!!!!
I& N& C &&&&&&&&&&
' send 5B program; P ( press the Enter key, insert the reusable To continue % , & operation. & !
Note: After insertion, the program can automatically back after shift.
4.4 How to delete the program pdf Machine 68 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
!"#$%&'()* P $ under the supervision of the state, the digital display P ; &
% type shall be deleted segment number ! ! ! ! ; & Press the Delete key;
!!!!
!!!!
D& E& L &&&&&&&&&&
' by monitoring key, the complete removal, To continue deleting repeat the above operation.
Note: After removal, followed by the program will automatically move forward.
!
4.5 Operation copy of the program $ under the supervision of the state, the digital display
P &
% type the number of the source of the first paragraph, press the copy button;
- % - source first paragraph
! ! ! !!
No. & typing the last paragraph of the source number, press the copy button;
-
! ! ! ! ! ! ! ! !
% - source last paragraph
No. ' The purpose of the program, type the number of the first paragraph, press the copy button; !!
-
% - The purpose of the program the first paragraph No.
( press copy button to return to the Monitor !
-
! ! ! !! ! ! ! ! ! !!
.& P
Note: The first paragraph of the source code must be less than the last paragraph number.
Source code for the program has been stored in memory, he incurs a copy of the program. The purpose of the program is copied to the memory segment. 5.
Compensation, translation, rotation, clearance angle, set the ramp functional parameters set
5.1 How to set the compensation B Key; & & & & & & & 1& B $ In monitor mode, press & R Key; negative compensation, according to & L Key and enter the compensation value % To being compensated by & is displayed: d& o &&&&& - ! ! ! ! % - compensation value &&&&&&&
& press the Enter key, the compensation indicator lights, showing P , into the moni toring status; pdf Machine 69 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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Note: The maximum amount of compensation for the four digits, ie 9999 mu m , are compensated by R & Key;
negative compensation, according to & L Key, only the arc that regardless of the way the compensation process, the input control unit program must be sharp transition at the Canadian round, smooth transition. 5.2 Operation (graphics program) pan settings $ In monitor mode, press the B button, type the number of the first paragraph of the translation process !
!!
; & &
!
1& B % - translation program first paragraph No. &&&
B Key, type the number of the last paragraph of the translation process % Press &
!
;
& &
!!
2& B % & & &
translation program last paragraph B Button, type ! ; & Press &
&&&
!
B Key, type the tag value; ' Press &
3& B % - Pan Views &&&
&&&
!
4& B &&&&&&& 4& 0 % - the number of translation; translation tag &&&
value B Button, then "translating" indicator light; ( press &
&&
!!
&&
!!
&&&&&&&
!
% - translating the program's
first segment number; translation program last paragraph number; frequency translation P ) press the "Monitor" key to end the display: &
5.3 Operation (any angle) rotation settings B The first key segment number, type of rotation procedure $ In monitor mode, press &
!
Show: & & &
!
1& B %&&&
first paragraph No. B Key, type the number of the last paragraph of the rotation program % Press &
!
Show: & & &
!
2& B % - last &&&
paragraph No. B Key, type the number of rotations & Press &
!
; & & &
B Key, type the tag value & 5& 0 ; (Note 1 ) ' Press &
!
3& B &&&
&&&
!
&&& 4& B &&&&&&& 5& 0 % - number of rotations;
rotation tag values B Integral part of the key, type the angle, press the Enter key ; ( Press &
&&&
!
&
! !!
&. - % angle integer part;
rotations ) angle type fractional part; & & &
!
&
!! !
&. % - number of rotations; angles integer part; angles fractional part
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part * press the "OK" button, then "spin" indicator light to show:
& & &
!
& & & & & & & & & &
!
% - number of
revolutions in the first paragraph; rotation last paragraph No. P + press the "Monitor" button to enter the monitoring status, the display; & !
Note : 1 ) the rotation of the control unit is marked 50 .
2 ) angle integer 3 bits, decimal is 6 bits, insufficient use 0 filled. 5.4 clearance angle feature set (Note) A clearance angle setting function P : $ under the supervision of the state, the digital display &
P &
b& b key, then type the amount of clearance angle % type &
!! !
; Show:
C& L& &&&&& ' & & & & & & &
! !!
%-
clearance angle symbol; clearance angle amount P & press the Enter key, and the "clear corner" indicator lights, showing: & !
Note : 1 ) Set a clear angle, always effective.
2 ) the amount of clearance angle X , Y total number of steps (interpolation 000 to 999 ). Clearance angle amount is set to 0 , you can cancel the clearance angle function. B cancel or resume a program segment clearance angle function (in the case of clearance angle feature open) P $ under the supervision of the state: & % enter the segment number;
!!!!
% - need to cancel the clearance angle feature segment number
& press check button, press the button to end continuous section in this paragraph;
a. Press & B Key, low digital display window display & 0 : This paragraph has a clear angle indicates the function; !!!!
0 &&&&&&&&&&&&
b. If the press & B Key, low digital display window display & C : Indicates that the function of this paragraph has been canceled clearance angle; !!!!
C &&&&&&&&&&&&
c. If the press & B Key, low digital display window display & 0 : Indicates this paragraph clearance angle functional recovery;
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!"#$%&'()* !!!!
0 &&&&&&&&&&&&
d. If the press & B Key, low digital display window display & C : Indicates this paragraph clearance angle function has been canceled. !!!!
C &&&&&&&&&&&&
( 4 ) Finally, by monitoring key to return to monitor the status of !
P &
Note : The control unit clearance angle way: along the processing path and then on a program of cutting back,
the amount of its clearance angle and cutting back the length of the count
5.5 slope feature set A. parameter settings ( 1 ) Press "set diagonally" button, press " 1 " Key and the "OK" button, set the ramp lights on display: A& P && 1 && - &&&&&&&&&& 0 & The "-" mark is the oblique direction, a tilt to the left, and the "+" indicates right tilt ( 2 ) According to the processing requirements, select L or R button (Note 1 ) and press "OK" to display: A& P && 1 && - && r && &
!!!!!!
( 3 ) Type a six-figure amount of tilt (less than six high plus " 0 " ) A& P && 1 && - && r && &
!!!!!!
( 4 ) Press the "OK" button, enter the six-digit programming surface height h , is displayed: A& P && 1 && - &&& &
!!!!!!
( 5 ) Press the "OK" button, enter the six-digit top and bottom guide wheel center distance H , Show: A& P && 1 && - && H && &
!!!!!!
( 6 ) Press the "OK" button, then press the "reset" button to enter the monitoring state. !
Notes : ( 1 ) along the processing path direction, the wire is inclined counterclockwise direction L , the display " -
"; inclination of the wire in the clockwise direction R , displays " + " ( 2 ) tilt amount tg r = H * alpha , wherein the angle of inclination á, H is the vertical guide pulley center distance ( 3 ) when programming for the next (blade down) when, h = 0; When programmed for the (blade up) when, h = pdf Machine 72 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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thickness of the workpiece; take concrete slab when machining, h = thickness of the workpiece - concrete slab thickness ( 20mm ) B. Set ramp operation When the slope of processing, generally must first set the molybdenum wire oblique; =1B set ramp program
Molybdenum wire is set obliquely with normal procedures 3B counting process only in the different directions, respectively, U direction B8 , V direction B9 . For example, molybdenum wire along the Y -axis direction is inclined and the inclination amount of 2mm , Set diagonally procedure for B0B2000B2000B9B12 =2B operation is set diagonally
In monitoring status, type set oblique block number, press the "cut" can, at this time X and Y carriage will be tracking the movement; program can also set diagonally into the first paragraph of the machining program, then the normal processing order processing. !
Note: Taper, the program must be smooth graphics transition, to be added when a sharp transition
circle treatment, and excessive Park arc radius must be greater than h * tg alpha.
5.6 How to delete parameter settings Under the supervision of the state, Press the "delete" key, " 1 " Key and "confirm" key to delete the "coordinate" Set Press the "delete" key, " 2 "key and the" OK "key to delete the" compensation "setting Press the "delete" key, " 3 " Key and "confirm" key to delete the "slope" is set Press the "delete" key, " 4 " Key and "confirm" key to delete the "spin" setting Press the "delete" key, " 5 " Key and "confirm" key to delete the "clear corner" set Press the "delete" key, " 6 " Key and "confirm" key to delete the "translation" setting Press the "delete" key, " 7 " Key and "confirm" key to delete the "Zoom" setting Press the "delete" key, " 8 "key and the" OK "button, you can delete the" gear up "setting 6.
Processing Command
6.1 set, the fixed end face A set of: pdf Machine 73 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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( 1 ) under the supervision of the state, the digital display & P ( 2 ) Press the set button, press & 0 Key; & & C& E& N! & & & & & & & & & & & & 0 =3B
Press the Enter key to enter the end of the display automatically centering X , Y direction of the
aperture. & &
!!!!!!
&&
!!!!!!
% - X -direction size; Y -direction size
B fixed end face In monitoring status, digital display & P =1B
Press the set button, press & 1 Key ; & & C& E& N &&&&&&&&&&&&& 1
=2B
Press the Enter key to enter the fixed end face automatic operation
C& E& N &&&&&&&&& &&
! !!
% - Display + X direction value =3B
Press the set button, press & 2 Key ; & & C& E& N &&&&&&&&&&& 2
=4B
Press the Enter key
=5B
Press the set button, press & 3 Key; & & C& E& N &&&&&&&&&&&& 3
=6B
Press the Enter key & & C& E& N &&&&&&&&&&
=7B
Press the set button, press & 4 Key; & & C& E& N &&&&&&&&&&&& 4
=8B
Press the Enter key & & C& E& N &&&&&&&&&&
C& E& N &&&&&&&&& &&
!! !
!! !
!! !
% - Show - X direction value
% - Show + Y direction values
% - Show -Y direction values
6.2 How quickly back to zero ( 1 ) In monitor mode, enter verification procedures must first paragraph No. ! ! ! ! ( 2 ) Press the check button !
Note: You can at any time, any instruction zero, the end of the school address zero downtime breaks for
the sector, after eight digital display window on the right displays X back to zero value, left eight displays Y back to zero value.
6.3 Operation forward cutting ( 1 ) In monitor mode, enter the first section of the program must be cut No.
!!!!
( 2 ) by cutting to enter the cutting, display segment numbers, counting direction, processing instructions and count length. pdf Machine 74 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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6.4 Operation backward cutting ( 1 ) under the supervision of the state, the first program segment number input ( 2 ) Press the Enter key ( 3 ) Enter the number of the last paragraph of the program ( 4 ) wrestled cut keys !
Note: shows the same cutting 1.6.3 - ( 2 ) the program will automatically convert the processing
instructions, L2 "
L4 , SR " NR .
6.5 exiting the cutting operation method ( 1 ) In the process, press " key ( 2 ) Press the Enter key to exit the cut; !
Note: When you press the
key after displaying
"
!
O! U! T !
Press the Enter key to exit the cut
6.6 from the total number of steps to check the origin When the exit processing: R Key, you can see the current processing instruction X coordinate value from the total number of =1B Press & steps origin; L Key, you can see the current processing instruction Y coordinate values from the total number of steps =2B by & origin. 6.7 Check program currently running segment X , Y values (on Park arc have this feature) In the processing status: R Key, the processing instruction can be regarded as the current X coordinate value; =1B Press & L Key, can be seen as the current processing instruction Y coordinates. =2B by & 6.8
F Command
In the processing status, you can type directly F , to achieve the end of paragraph suspend or cancel pause. Press the key to return to monitor the processing status. 6.9 broken wire back When processing occurs broken wire, the press % and Enter key, so that the starting point for cutting carriage return. pdf Machine 75 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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6.10 Computer Self-Test When a short time under the processing status than 30 seconds, the control unit automatically original way back up retreat 1023 steps. If a short circuit condition is removed, then automatically continue processing, such as can not be eliminated, you need human intervention. 7.
Computer Self-Test
( 1 ) In monitor mode, press the self-test button, press & 1 Key, press the Enter key, you can check the keyboard; ( 2 ) In monitor mode, press the self-test button, press & 2 Key, press the Enter key, you can check the digital display; ( 3 ) In monitor mode, press the self-test button, press & 3 Key, press the Enter key, you can check the function indicator. Note: check the keyboard when entering, each press of a button will display the key code.
!
8.
Jog
( 1 under) the processing state, off frequency adjustment potentiometer; ( 2 ) Press the cut button, each click that the corresponding stepper motor step. 9.
power protection
The control unit with power protection, the specific methods of operation in Chapter 5 of the first part.
&
1.
whole method of operation Keyboard when cutting
( 1 ) In the case of monitoring the state of & P ( 2 ) Type the initial segment of the block number ! ! ! ! ; % - machining start segment number =3B by cutting key =4B At this point already in the ready state before cutting, with the control-panel switches, pulse power (pulse
width and clearance ratio) switch and the machine operator panel button for cutting.
2.
Control-panel switch operation when running empty
( 1 ) to ( XY ), ( UV ) feed switch to " 1 "position; pdf Machine 76 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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( 2 ) the frequency switch to "manual frequency" position; pulse power switch to " 0 "position; ( 3 ) The processing switch to " 1 "position; ( 4 ) a combination of this chapter - four - 2 ( 1 ) - ( 3 ) step, and then adjust the feed on the control-panel knob to adjust to the maximum, you can run this program empty until the run is completed, the display END . 3.
The normal discharge machining operation
( 1 ) to ( XY ), ( UV ) feed switch to " 1 "position; ( 2 ) the frequency switch to "auto-conversion" position; ( 3 ) the pulse power switch to the " 1 "position; ( 4 ) the processing switch to " 1 "position; ( 5 ) Select the parameters of pulse power (pulse width, gap ratio and the choice of tube amplifier tube into numbers) See Appendix II processing technology choice; ( 6 ) Lucky wire motor, pulse power switch on the emulsion pump motor and machine control panel set to " 1 "position; ( 7 ) combined chapter - four - 2 ( 1 ) - ( 3 ) step, and then adjust the feed knob on the control-panel, the feed stable, optimal processing condition.
4.
Sharing control
In the processing status, type the desired block number entered directly by the " 5B "format input program, enter the end of the process by monitoring key to return to the state. !
5.
Note: The block number entered must not conflict with the current processing block. Method of operation of the machine cutting
( 1 ) The red mushroom head switch on the machine operator's panel clockwise so that it pops up, press the main power button (green) will be broken wire protection switch to " 0 "(off) state, only the molybdenum wire After Shang Hao before this switch to " 1 "position; ( 2 ) The red mushroom head switch on the machine control panel pops up according to the law, the three-phase main power switch is on the bottom of the controller; ( 3 ) the control unit panel ( XY feed switch to ") a "position; ( 4 ) the "inverter switch" on the control-panel switch to "auto-conversion" position; ( 5 ) the pulse on the control-panel power switch to the " 1 "position;
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( 6 ) The processing of the switch on the control-panel switch to " 1 "position; ( 7 ) The high-frequency pulse power pulse width, gap than pressing buttons and switches the amplifier tubes; ( 8 ) will be shipped on the motor wire machine operator's panel, the working pump start button is pressed, the pulse power switch to the " 1 "position; ( 9 ) control unit under the supervision of the state, type of program you want to start cutting the workpiece segment number, press the cut button; ( 10 ) EDM cutting into the normal state, the appropriate adjustments "Feed Adjustment" on the control-panel knob, so that the processing stability, to achieve the best working condition.
6.
General shutdown procedures when cutting end
( 1 ) The pulse power switch on the machine panel is set to " 0 "position; ( 2 ) Working pump stop button is pressed (red); ( 3 ) Press the stop button Motor transport wire (red); ( 4 ) will be processed on the control-panel switch is set to " 0 "position; (Note) ( 5 ) the pulse power switch on the control-panel placed in the " 0 "position ( 6 ) The control unit panel ( XY , () UV ) Feed switch to " 0 "position; ( 7 ) Finally, turn off the main power switch on the machine operator's panel, cut off the power. Note: When not working, close the processing switch, otherwise the control unit may mistakenly believe that a
!
short circuit while back, the impact of processing quality
Appendix BKDE , BKDF image Symbols Symbol
Meaning and description When you press the corresponding green " 1 "button on Power the control unit is energized; When you press the red button, supply the control unit is powered down. When the use of artificial frequency processing (mainly for Artificial test machine hops, etc.) will hit the button this position; frequency automatic conversion, hit the button opposite position.
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When you want to feed or lock U , V stepper motor, press U , V pull U , V pull buttons; otherwise turn off the button.
X, Y
When To Feed or lock X , Y stepper motor, press X , Y pull X , Y pull buttons; otherwise turn off the button.
U, V Pulse power
When you want to open the pulse power, open the button; Otherwise, turn off the button When to use jog, manual or automatic frequency-conversion
Machining process, open the button; Otherwise, turn off the button. In manual or automatic frequency-conversion process, the Frequency adjustment
frequency
adjustment
button
to
adjust
the
regulation processing speed to meet the actual needs.
Appendix II BKDE , BKDF Process Reference When cutting the line should be based on the thickness of the workpiece, cutting productivity, surface roughness requirements, a reasonable choice EDM gage, refer to the following selection methods select pulse ( ti ), peak current ( I ), pulse interval ratio ( to / ti ). ".
Select pulse power parameters
Pulse ( ti ): the duration of the pulse appears Peak current ( I ): an individual peak current of the power management control unit for 4A , I = 4n ( N is the number of the power tube) Pulse interval ratio ( to / ti ): the pulse duration and pulse pause deposit ratio of time Short circuit current: When the workpiece and molybdenum wire shorted directly control the average current is displayed on the machine ammeter Current: When cutting, control the average current meter displayed on the machine 1.
Tuning button ( ti left of the first key or button called forced)
Tuning is usually not press the button, the normal procedure when processing the first call and then cutting the power switch on the pulse on the control-panel, but also by the wire on the machine operation panel open (green) pdf Machine 79 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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and pump ON (green) button to so live vibration plate control optocoupler V5 was electric, the optocoupler output high pulse open door. If artificial conditioners need to send a pulse, you can press the ( ti first left button) to open the gate pulse ( pulse width but must (ti) while pressing the select button to work ). 2.
Selection pulse ( ti )
First, cut the workpiece surface roughness requirements, selection of suitable pulse width. Table 1.1
Roughness Ra ( mu m)
1.6-2.0
2.5
3.2
4.0
5.0
6.3
Pulse width Ti ( mu m)
4
8
16
32
64
128
V (mm ² / min * A)
10
13
17
19
20
20
Machining current ( A )
1-1.5
1.5-2
2-3
2.5 above
Table 1.1 The third V is the unit of current cutting speed, narrow pulse must explain the choice of surface roughness in addition to the fine, the cutting speed and processing stability will be reduced. Generally use more than 8 mu s pulse width processing easier, use 48 mu s processing, in addition to extensive experience requirements, and highprecision machine tools have made the request. Data provided in the table is relatively conservative, if the operator has a wealth of experience, can break through the request. Due to the surface roughness but also with molybdenum wire jitter, molybdenum wire tension, the working fluid situation, spray liquid and so on, the table above data for reference only. 3.
Select the peak current ( I ) (power tube number)
Peak current into the power tube refers to the number of N . The more the better from the processing power stability requirements put the number of tubes, long peak current, single pulse energy, the discharge gap is also large, process stability and processing speed are good, molybdenum wire loss will be reduced, but the surface roughness degrees poor; hour peak current, single pulse energy is small, the discharge gap is small, poor processing stability and processing speed, molybdenum wire losses will increase, but the surface roughness better. !
Note: The peak current and the discharge gap, the pulse width jitter of molybdenum wire,
materials, thickness, on the working fluid, but generally 0.008-0.002mm , the user can grasp the machining time. pdf Machine 80 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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Consider the stability of processing, guarantee a long and stable processing, table 1.2 provides selected according to the thickness of the workpiece into power tube for reference only.
Workpiece
200 or 10
20
30
40
50-100
100-200
thickness H ( mm )
more
Power tube ( 1
( 2
( 3
( 4
( 5-7
( 8-10
( 10
number ( N ) Table 1.2 Of course, if you do not consider the surface roughness of the electrode wire loss requirements. Thin workpieces can put more power tube in order to get a higher speed. If 10mm thick workpieces can be used up to 10 power tubes only.
Also, consider the impact of molybdenum wire diameter tolerance of the peak current and peak current to the electrode wire loss, in order to stabilize the processing time ever, molybdenum wire, low loss, it is recommended (Table 1.3 ) selection. Molybdenum wire
0.15 The
diameter ô ( mm )
following
Power tube number
) 7
0.18
0.20
0.22 or more
8-10
10-12
12 or more
(n) max Table 1.3 4.
Pulse interval ratio (to / ti) Select (machining current regulation)
Choose a good width, the number after the power tube, and then select the appropriate pulse to / ti , machining current to meet the requirements. Is the relative ratio of the pulse pause interval of time under a certain width (the control unit has a : 2 , 3 , 4 , 5 , 6 , 7 , 8 , 9 than the pulse interval of eight files, wherein a : 2 is a group pulse when all keys are bouncing as 1 : 9 ). This is primarily related to the thickness of the workpiece to be machined. For large thickness of the workpiece chip is not easy, you need to increase the rest time, so there is plenty of time to chip the other hand, the product will be less erosion. That is cutting the workpiece thickness h higher than the pulse interval to / ti gets. Of course, this will pdf Machine 81 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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reduce some of the cutting speed, but stability of the processing better. We recommend users: on the premise of stable operation, using as little power tube processing. Select the appropriate parameters, is a necessary condition for stable quality of processing. $.
machining feed regulation
Adjust the machine operator on the control panel to adjust the potentiometer clockwise from small to large adjust the feed rate so that the processing stability; Generally, the processing of the current regulator to short-circuit current of 70% or so, working voltage is about 30-60V or so (voltage is small for big workpiece thickness). If poor processing stability, power requirements on the pulse peak current and pulse interval than minor adjustments. Should also consider the following factors when machining instability: 1.Walking stability wire system, including the balance of the coil wire tube, wire guide pulley row beating wheel contact with the conductive block molybdenum wire, molybdenum wire tension; 2.
Saponification liquid variety, proportion and period of use, the degree of pollution as well as the use of
water quality, etc.; generally not suitable for use with power rich media, such as wells and other water sources, water can be better; 3.
Stability of the grid voltage.
Appendix III BKDE , BKDF drive set The control machine operation wire agencies applied frequency control technology, control circuitry imported ultrasmall inverter has the following characteristics: 1. Operating speed of the drive set two kinds: a constant speed for op wire; b slow for the wire; 2. Inverter DC braking setting positioning 3. Yun wire electrode acceleration time setting 2.1 seconds, and deceleration time setting 0.2 seconds, the motor conversion time delayed start. Therefore shipped very smooth silk yarn machine operation, work is very reliable. Inverter parameters have been adjusted at the factory, usually without self-adjusting, genuine need, refer to the inverter manual operation, any problem, please contact your supplier. Method of adjusting the drive parameters are as follows: 1. Turn on the power, - 0.0 ; pdf Machine 82 A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click “print”, select the “Broadgun pdfMachine printer” and that’s it! Get yours now!
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2. Press MODE , display 00 -. ; press 4 '5 6 &' 7)8,+& &' &*$ /'55$+-'().(2 -7579$&$5 (,9:$53 3. Press the MODE , tune out the current state of the parameter, then press # or $ to adjust the parameter values required; 4. Press MODE to return 00. - state can be. The main parameters of the inverter is set as follows: Parameter Parameter name
Explanation
Set frequency (section
Want to set the frequency of operation, is set to 50
0 speed)
Hz
number
00 First a speed 01
Setting 50 Hz frequency Chapter 2 Speed
02
Setting 50 Hz Frequency Section 3 speed
03
Set 15-18 Hz (low) frequency Frequency command
17
PnL selection Operating mode
18
4 4 Speed operation mode selection Is set to 2.1 seconds, lower processing thickness
21
Acceleration time
can be properly reduced in order to improve processing efficiency
31
Deceleration time
Is set to 0.2 sec.
Electronic thermal 79
Is set to 80% relay Section 2 acceleration
22
Is set to 1.00 seconds time
32
Section 2 deceleration
Is set to 1.00 seconds
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time 25
DC brake magnitude
Is set to 100
26
DC brake time
Is set to 2.00 seconds
27
Select DC brake
POS Positioning
Braking Start 29
Set 5 Hz Frequency Output signal
51
STbL selection The output signal
55
Nor polarity selection
69
Prevent reverse
no
Prevent the re-start 70
when power is
No
restored
Appendix IV BKDE , BKDF machine failure and repair Symptom
A
total
Check the site
power
does not
1.
Three-phase power supply AC380 -volt normal or not
2.
Door lock switch is turned
3.
Check the control panel located on the left side of the air
switch red button ( OFF ) whether the bounce, bounce if already, please use your thumb to the black button ( ON ) inside Press
Second, cooling pump
4.
Fuse FUI ( 3A ) is good or not
1.
Thermal relay FR1 whether the action
2.
Relay KM1 whether pull
3.
Relay KA1 mortgaging 553.555 whether through
1.
Relay KM2 whether pull
the water
does
not
turn Third, do not turn
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the volume wire
2.
Thermal relay FR2 whether the action
tube
3.
Emergency stop switch SA6 normally closed contact is good
contact
Fourth,
the
coil
4.
Relay KA2 contacts
5.
Inverter parameter settings are correct or not
6.
Are coil wire motor normal
7.
Relay KA1 contact 560.561 whether through
1.
Limit switch SA7 , SA8 the normally open normally closed
contact is good or not
wire steering tube
2.
Relay KA2 pull is normal
failure
3.
Relay Block
4.
Drive
1.
Check whether the sampled signal Popi contact with the bed
2.
Broken wire protection switch is damaged
Fifth, the broken wire
protection
does not work Sixth, the broken wire
1.
Wear protective conductive rod broken wire
2.
Conductive block contact is good
protection
malfunction 1.
Check the centering sampled signal line (245) whether 2M short circuit
Seven
self2.
Check the workpiece and the deck, plus the specific
centering is not conductivity is good normal
Eight,
3.
Center hole is a foreign body
4.
Whether high-frequency switching off the bed
pulse 1.
power
Check the master oscillator output (246) for 2M proper DC 11V voltage around
1. Highfrequency forced
2.
Check machine electrical panel (246) on (568) , ( 568 ) on (426) should be in good contact
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oscillation
3.
Main vibration plate optocoupler TL521 faulty
4.
Machine sampling line contact with the transmission line is good or not
2. No
high-
1.
Whether the output of the main vibration plate
2.
Machine Electric board relays KA4 pull or not
1.
Control cabinet drive power switch is turned on or not
2.
Drive power (3L +) for 2M DC should be 15 volts
3.
Carriage limit switch is depressed or crushed
1.
Driver board output is normal
2.
Stepper motors are normally
frequency forced oscillation Nine,
carriage
does not lock
Ten, carriage-step 1. Incorrect procedures XI, the program
2. Adverse red transmission shift cable
can
3. Computer problems
not
transferred
be
4. Motherboard is faulty machine Note: Sending a dedicated non-hot plug cable
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!D#
processing precautions and maintenance
".
workpiece must be clamped securely concrete bridge decks or clip, good electrical conductivity.
$.
should be checked prior to processing the work of the working fluid tank adequacy of pipes and nozzles are
unobstructed. Up and down the jet must have, and can wrap molybdenum wire. Otherwise easily broken wires and cutting finish is poor. %.
before the new wire must be cleaned every time you replace the wire on both sides of the cylinder and
kerosene seams ensure no resistance wire tube running surface clean. &.
every day processing ( 8 hours) must be below the wire to the cylinder oiling hole pressure oil gun plus 30
No. oil to protect the screw and nut main vice. '.
regularly check whether the conductive block is cut out deep grooves, replaced or if there is a shift. (General
machine cut aluminum easily damage conductive block, make every 1 ~ 2 hours to check or move it. often cut pieces of aluminum, it is recommended to use aluminum plane.) (.
leading wheels and bearing replacement every three months, (8 hours per day) as often cutting carbide,
guide wheels will wear more serious, sometimes two or three days on the bad, we recommend the use of precious stones or ceramic guide pulley. D.
systems do not set the CMOS password, because industrial confidential charged Clear, easy to cause
damage to the motherboard. E.
floppy disk before reading program or other documents, check for viruses in order to avoid damage to the
system. F.
attention coolant not flowing into the machine, the machine cable connectors to avoid breakdown, affecting
the normal use of the machine. G.
guide wheel removal
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