ABU DHAB DHABII FINAN F INANCIAL CIAL CENTE C ENTER R ABU DHABI UNITED ARAB EMIRATES ohn Buck Buck Comp Company any DELEVOPMENT MANAGER: MANAGER: J ohn P.O. Box: 63737, ABU DHABI, UAE Tel: Tel: (+ (+971 971) 2 414 669 6699 - FAX: FAX: (+ (+971 971 2 4146 41467 756 Internet: www.johnbuckinternational.com Goettsch Part P artners ners
ARCHITECTS:
224 S. Michigan Ave, Suite 1700 Chicago, IL 60604
Gensler Aldgate House, 33 Aldgate High St, London EC3N 1AH
OGER ABU DHABI DHABI
CONTRACTOR:
P.O. Box 35656, ABU DHABI, UAE TEL: (+ (+971) 71) 3 7555 755574 745 5 - FAX: FAX: (+971) 71) 3 7555 755573 732 2
OGER INTERNATIONAL
ARCHITECTURE & E NG NGINE ER ERING:
70 R UE UE SAINT-DE NI NIS - 93582 SAINT OUE N - F RA RANC E : INTERNET: www.ogerinternational.com
THERMO L.L.C. L.L.C.
SUBCONTRACTOR:
TITLE:
METHOD STATEMENT STATE MENT BRAZ BR AZING ING PROCEDURE S E S A H P
5
CONCEPT DESIGN
DONE BY:
CHECKED BY:
AP P ROVED BY:
4
SCHEMATIC DESIGN
DATE & VISA:
DATE & VISA:
DATE & VISA:
3
DESIGN DEVELOPMENT
2
CONSTRUCTIONDEVELOPMENT
1
AS BUILT
0Z
0Z
FLOOR
AREA
DATE:
23/09/09
005004
TRM
2
PWS
0Z
MTS9000
00
PROJECT
ORGANIZATION
P HASE
TRADE
BUILDING
UNIQUE NUMBER
REV
Written document cover sheet template, rev 0 29/07/09
Contactt: 5004 Contac SOWW AH SQUAR QUARE E PRO PROJJ ECT ABU DHABI HABI,, UNITED AR ARAB AB EMm EMmA A TES
REF EF.. No: 5004- TR TRM M-2-~.s-
0z-
.M1>~00
Rev. No. : 00 METH ETHO OD STATEMEN ENT T FO FOR R BRAZING BRAZ ING PRO PROCED CEDURE URE
Date: 19-5ept.-2009 Page:
1 of 15
METHOD STATEMENT F OR BRAZII NG PROCED BRAZ PROCEDURE URE
PREPAR REPARE ED
By
CHE CH ECKED
APPROVED
By
By GEa R
HANY HA NY
~~ j jCC 4=? ~~ 4 =? g l
AGE E NUMBERS &PAG
OFRE OFR EVlSION UBMITlE UBMITl ED FO FOR R APPRO APPROVAL VAL
THERMO SUB SU B CONTRACTOR
OGER A BU DHA BI
DESCRIPTION
THERM THE RM O
L .L .C.
Contactt: 5004 Contac SOWW AH SQUAR QUARE E PRO PROJJ ECT ABU DHABI HABI,, UNITED AR ARAB AB EMm EMmA A TES
REF EF.. No: 5004- TR TRM M-2-~.s-
0z-
.M1>~00
Rev. No. : 00 METH ETHO OD STATEMEN ENT T FO FOR R BRAZING BRAZ ING PRO PROCED CEDURE URE
Date: 19-5ept.-2009 Page:
1 of 15
METHOD STATEMENT F OR BRAZII NG PROCED BRAZ PROCEDURE URE
PREPAR REPARE ED
By
CHE CH ECKED
APPROVED
By
By GEa R
HANY HA NY
~~ j jCC 4=? ~~ 4 =? g l
AGE E NUMBERS &PAG
OFRE OFR EVlSION UBMITlE UBMITl ED FO FOR R APPRO APPROVAL VAL
THERMO SUB SU B CONTRACTOR
OGER A BU DHA BI
DESCRIPTION
THERM THE RM O
L .L .C.
Contact:: 5004 Contact
SOWWAH SQUARE PRO PROJJ ECT ABU AB U DHAB ABI, I, UN UNITED ITED ARAB EMmA TE TES S
REF EF.. No: 5004 5004-- T TR RMM-2 2· Q W 5 - 02.-nr, -nr,...~·000 Rev. No.: 00
METHOD STA METHO STATEM TEMEN ENT T FO FOR R BRAZI NG PRO PROCEDU CEDURE RE
Date: 19-5ept.-2009 Page:
METHO METH OD STATE TATEMEN MENT: T:
2 of 15
Mr n THODSTA STATEM TEMENTFOR T THE HEBR BRAZ AZW W G PROCEDURE
CONFI FIR RM THAT THOSE PEO EOP PLE LIST LISTED ED BELO ELOW W HAVE BEE EEN N MAD MADE E AWA AW ARE OF TH THE E REQUIR IRE EME MEN NTS OF Ti TillS llS ME METH THO OD STA TATE TEME MEN NT AND AN D UN UNDE DERS RSTAND TAND THE COND CONDITI ITIO ONS LI LIS STED WITHIN.
~~1 C4:?91
THERMO SUB SU B CONT NTR RACT ACTO OR
O G E R A BU DH ABI
THER TH ERMO MO L. L.L. L.C C.
Contact: 5004
SOWWAH SQUARE SQUARE PROJ ECT ABU DHABI, DHABI, UNI UNI TED ARAB EMI RATES RATE S
REF. No N o: 5004-TRM-2-PWS-0Z-MTS9000 Rev. No. : 00
MET HOD STAT EME NT FOR BRAZING PROCEDURE
Date : 19-Sept.-200 19-Sept.-2009 Page: 3 of 15
TABL T ABL E OF CONTENTS CONTE NTS DESCRIPTION
S.NO
PAGE NO.
01
Scope & Purpose
4
02
Reference & Relate elated Documents
4
03
A bbrevi bbreviat atiions
5
04
Safety Safety
7
05
Respons sponsibili bil itie ties
8
06
Equipmen quipmentt / Tools ools
10
07
Materi terials als requi requirements ents
10
08
Work Work Seque Sequence nce & Methodology ethodology
11
09
Procedure
12
10
A ttachments
15
CONTRACTOR
OGER ABU DHABI SUBC SUB C ONTRACTOR
THERM TH ERM O L.L.C.
ME P C ONTRACTOR
Contact: 5004
SOWWAH SQUARE SQUARE PROJ ECT ABU DHABI, DHABI, UNI UNI TED ARAB EMI RATES RATE S
REF. No N o: 5004-TRM-2-PWS-0Z-MTS9000 Rev. No. : 00
MET HOD STAT EME NT FOR BRAZING PROCEDURE
1.
Date : 19-Sept.-200 19-Sept.-2009 Page: 4 of 15
SCOPE & PURPOSE
1.1. This This “Met Method Statement” covers the nature and type of work for for the BRAZING BRAZING PROCEDURE. 1.2. This This method statement give ives guide ideline lines containe ined herein so as to ensure that the job job execution ion compl compliies with with the requirem requirement of the Specif Specifications cations and the authori authoriti ties es concerned and and serves the intende ntended d purpose purpose to satisfactory satisfactory leve levell.
2.
REFERENCES & RELATED DOCUMENTS
2.1 Project Quality Plan 2.2 Contrac ontractt No:No:- 50 5004 04 2.3 Manufacture anufacturerr Produ Product ct Dat Data a Sheets 2.4 OGER HSE Manual.
CONTRACTOR
OGER ABU DHABI SUBC SUB C ONTRACTOR
THERM TH ERM O L.L.C.
ME P C ONTRACTOR
Contact: 5004
SOWWAH SQUARE PROJ ECT ABU DHABI, UNITED ARAB EMI RATES
REF. No: 5004-TRM-2-PWS-0Z-MTS9000 Rev. No. : 00
MET HOD STAT EME NT FOR BRAZING PROCEDURE
3.
Date : 19-Sept.-2009 Page: 5 of 15
A BBREVIATIONS
EMPLOY ER
: MUBADALA DEVELOPMENTS
EMPLOY ER REPRESENTATIVE
: FLUOR
CONSULTANT
: SEREX
CONTRACTOR
: OGER ABU DHABI
SUB CONTRACTOR
: THERMO L.L.C
PM
: Project Manager
SE
: Site Engineer
ITL
: Independent Testing Laboratory
PQP
: Project Quality Plan
QCP
: Quality Control Procedure
MS
: Method Statement
QA/QC
: Quality Assurance / Quality Control.
ITR
: Inspection and Test Request
NCR
: Non-ConformanceReport
MAR
: Material Approval Request
MIR
: Material Inspection Request
BPS
: Brazing Procedure Specification
BPQR
: Brazing Procedure Qualification Record CONTRACTOR
OGER ABU DHABI SUBC ONTRACTOR
THERM O L.L.C.
ME P C ONTRACTOR
Contact: 5004
SOWWAH SQUARE PROJ ECT ABU DHABI, UNITED ARAB EMI RATES
REF. No: 5004-TRM-2-PWS-0Z-MTS9000 Rev. No. : 00
MET HOD STAT EME NT FOR BRAZING PROCEDURE
Date : 19-Sept.-2009 Page: 6 of 15
PPE
: Personal Protective Equipment
COSHH
: Control Of Substances Harmful To Health
CONTRACTOR
OGER ABU DHABI SUBC ONTRACTOR
THERM O L.L.C.
ME P C ONTRACTOR
Contact: 5004
SOWWAH SQUARE PROJ ECT ABU DHABI, UNITED ARAB EMI RATES
REF. No: 5004-TRM-2-PWS-0Z-MTS9000 Rev. No. : 00
MET HOD STAT EME NT FOR BRAZING PROCEDURE
4.
Date : 19-Sept.-2009 Page: 7 of 15
SAFETY
4.1. All staff will have a safety induction carried out by the contractor before commencing any activities on site. 4.2. Prior to commencing any activity, labor force shall receive a tool box talk on the project site safety regulations from the subcontractor safety officer on a weekly basis on topics appropriate to the activities being undertaken. A Method statement briefing will be given to all staff before the commencement of the work and a record kept. 4.3. Any process that is adopted that may have particular safety risk will be assessed and addressed as required. 4.4. All activities will be subject to a risk assessment by the subcontractor safety officer before the commencement of work which will be forwarded to the contractor safety department for approval. Appropriate measures will be taken following the R/A to minimize the risks identified. 4.5. Ensure only trained persons shall operate the power tools. 4.6. Ensure all concerned personals shall use PPE and all other items as required and full specifications of equipment to be used including BSI standard will be provided. 4.7. Ensure adequate lighting and adequate space is provided in the working area at night time. 4.8. Ensure that in all areas where there is a risk of falling from height preventative measures will be taken and identify them. 4.9. Ensure service shaft opening are provided with barricade, tape, safety nets.
CONTRACTOR
OGER ABU DHABI SUBC ONTRACTOR
THERM O L.L.C.
ME P C ONTRACTOR
Contact: 5004
SOWWAH SQUARE PROJ ECT ABU DHABI, UNITED ARAB EMI RATES
REF. No: 5004-TRM-2-PWS-0Z-MTS9000 Rev. No. : 00
MET HOD STAT EME NT FOR BRAZING PROCEDURE
5.
Date : 19-Sept.-2009 Page: 8 of 15
RESPONSIBILITIES
5.1 Project Manager The CONTRACTOR/SUB CONTRACTOR Project Manager will have full authority and overall responsibility to manage, supervise. He will. control the works and will have direct responsibility for ensuring safe working practices and compliance with regulatory authorities requirements. Coordinate with the engineers and the EMPLOY ER REPRESENTATIVE for execution of the Contract Scope of works. Implement the project quality systems to be the satisfaction of the project requirements. Review changes and variations to evaluateimpact of those on time and schedule. 5.2 Project Engineer Is responsible for ensuring that all works are carried out as per the specifications, approved shop drawings, Method Statement, manufacturer instructions and coordinate with other works. 5.3 QA/QC Engineer 1)
Is responsible for monitoring the works are in fulfillment with the specified requirements, that all quality records related to the works are complete.
2)
He will carry out all the inspections with the EMPLOY ER representatives and notice will be given to EMPLOY ER RE PRESNTATIVES within 3 days and ensure that no work will be executed/covered up without inspection/testing.
5.4 Site Engineer 1)
2) 3)
The site Engineer shall co-ordinate all the site activities according to work schedule, installation according to the project Specifications, Manufacturer Data Sheet and approved shop drawings. Shall Liaise with site representatives of EMPLOY ER and CONTRACTOR and co-ordinate safety procedures with site supervisors and site foremen. To Co-ordinate and explain the work to be carried out to the Supervisors / Site Foreman.
CONTRACTOR
OGER ABU DHABI SUBC ONTRACTOR
THERM O L.L.C.
ME P C ONTRACTOR
Contact: 5004
SOWWAH SQUARE PROJ ECT ABU DHABI, UNITED ARAB EMI RATES
REF. No: 5004-TRM-2-PWS-0Z-MTS9000 Rev. No. : 00
MET HOD STAT EME NT FOR BRAZING PROCEDURE
4)
Date : 19-Sept.-2009 Page: 9 of 15
He will ensure the compliance of works with the related approved Quality Control Procedure and co-ordinate with the CONTRACTOR QA/QC Engineer to advise for the areas to be issued for inspection.
5.5 Site Supervisors and Site Foremen 1)
2) 3) 4)
The project team of experienced Supervisors and Foremen shall ensure the quality of the installation work carried out, and shall also ensure that it is as per the latest approved construction shop drawing issued for installation and according to instructions received from the Site Engineer. He will provide his subordinates (charge hand and technicians) adequate information to carry out their duties. To ensure that he has adequate resources of machinery, labor and materials to carry out all the activities efficiently and to discuss with the Site Engineer. To ensure safe and clean working environment to enforce a safe working habit.
5.6 Safety Engineer/Officer The SUB-CONTRACTOR Safety Engineer/Officer is responsible for implementing the risk assessment and he will ensure that all control measures and necessary safety/health precautions are effectively completed prior to start the activity. He is responsible for carrying out training, monitoring the work activities, carrying out inspections and reporting to the Principal contractor safety department and carrying out accident and incident investigations. 5.7 Stores controller: 5.7.1 Review the documents with approved MAR and verify the items with the packing list for any shortage or description from approved. 5.7.2 Responsible for proper storage as per site requirement. 5.7.3
Verify all documents are forwarded with theitemas per therequirement of purchase order.
5.7.4 The unapproved material shall not be received and storage in store.
CONTRACTOR
OGER ABU DHABI SUBC ONTRACTOR
THERM O L.L.C.
ME P C ONTRACTOR
Contact: 5004
SOWWAH SQUARE PROJ ECT ABU DHABI, UNITED ARAB EMI RATES
REF. No: 5004-TRM-2-PWS-0Z-MTS9000 Rev. No. : 00
MET HOD STAT EME NT FOR BRAZING PROCEDURE
6.
Date : 19-Sept.-2009 Page: 10 of 15
EQUIPMENT & T OOLS
6.1 Tool Box for Mechanical 6.2 Leveling Instrument 6.3 Ladders. 6.4 Brazing Torch set 6.5 Oxy Acetylene Set 6.6 Brazers safety equipment
7.
M ATERIALS :
7.1. Brazing Filling Rod 7.2. Oxygen cylinder 7.3. Acetylene cylinder 7.4. Pipe Cutters 7.5. Line up, external line up clamps or jigs 7.6. Other consumable itemas per site requirement
CONTRACTOR
OGER ABU DHABI SUBC ONTRACTOR
THERM O L.L.C.
ME P C ONTRACTOR
Contact: 5004
SOWWAH SQUARE PROJ ECT ABU DHABI, UNITED ARAB EMI RATES
REF. No: 5004-TRM-2-PWS-0Z-MTS9000 Rev. No. : 00
MET HOD STAT EME NT FOR BRAZING PROCEDURE
Date : 19-Sept.-2009 Page: 11 of 15
8. WORK SEQUENCE & M ETHODOLOGY 8.1
Check all material delivered to site is inspected properly by QA/QC Engineer and check it is stored properly as per manufacturer recommendations.
8.2
MIR shall be issued, for the inspection.
8.3 Work shall be carried out by the site staff under strict supervision and guidance of the concerned Supervisors / Foremen’s / Engineers. 8.4 The SUB CONTRACTOR QA/QC Engineer shall check all the installations. 8.5
RIA shall be prepared by SUB CONTRACTOR QA/QC Engineer and will be submitted to CONTRACTOR for their inspection and approval of the consultant.
8.6
SUB CONTRACTOR QA/QC Engineer shall coordinate with CONTRACTOR and arrange inspection for installation and testing of piping.
8.7
SUB CONTRACTOR QA/QC Engineer is responsible for all installation activities for getting the work inspected / approved by CONSULTANT/ EMPLOYER REPRESENTATIVE.
8.8
SUB CONTRACTOR QA/QC Engineer is responsible to ensure that LEED requirements are fulfilled.
CONTRACTOR
OGER ABU DHABI SUBC ONTRACTOR
THERM O L.L.C.
ME P C ONTRACTOR
Contact: 5004
SOWWAH SQUARE PROJ ECT ABU DHABI, UNITED ARAB EMI RATES
REF. No: 5004-TRM-2-PWS-0Z-MTS9000 Rev. No. : 00
MET HOD STAT EME NT FOR BRAZING PROCEDURE
9.
Date : 19-Sept.-2009 Page: 12 of 15
PROCEDURE
9.1 PREPARATI ON OF BRAZING J OINTS:
1) Prior to alignment of pipes for brazing, each length of pipe will be inspected thoroughly to ensure that no visible defects are present. Check the materials as per the standard and specification and get approval from the CONSULTANT/ EMPLOY ER REPRESENTATIVE. 2) Each pipe shall be thoroughly cleaned from the rust, paint, oil scale or other foreign materials, which are harmful for brazing quality. 3) Each length of pipe shall be thoroughly cleaned by polishing with abrasive paper. Protect and cover the openings of pipe with suitable cap or polythene sheet in order to avoid any foreign material entering. 4) Approved shop drawings and site measurements are to be taken before starting the installation of the pipe work. 5) The brazing joints clearance to be 0.05mm to 0.5 mm. Piping braze joint alignment shall be done properly. 6) For proper line-up, external line up clamps or jigs shall be used. 7) Brazing filler metal to be as per Material Submittal which has been approved by The Consultant.
CONTRACTOR
OGER ABU DHABI SUBC ONTRACTOR
THERM O L.L.C.
ME P C ONTRACTOR
Contact: 5004
SOWWAH SQUARE PROJ ECT ABU DHABI, UNITED ARAB EMI RATES
REF. No: 5004-TRM-2-PWS-0Z-MTS9000 Rev. No. : 00
MET HOD STAT EME NT FOR BRAZING PROCEDURE
Date : 19-Sept.-2009 Page: 13 of 15
9.2 BRA ZING: 1) Brazing of piping shall be performed in accordance with the approved BPS based on project specifications and applicable codes. 2) All Brazers performing under these specifications are fully qualified in accordance with thetest requirements of ASME SEC IX. 3) Brazer Certificates will be provided to CONSULTANT/ EMPLOYER REPRESENTATIVE 4) Brazing shall not be permitted when weather conditions are bad viz. rain, high winds or any other climatic condition that may hamper the quality of brazer. Proper wind protection closures shall be provided for brazer during brazing. 5) All the equipments used for brazing shall be in good condition. 6) For brazing of copper pipes to copper fittings, silver brazing alloy to BSEN 1044 CP2 shall be used, (N164). The silver content of the alloy shall be 2%. 7) Cleaning shall be done as per the Brazing Procedure. Specification. A ll slag / flux remaining on the bead of brazing shall be completely removed.
CONTRACTOR
OGER ABU DHABI SUBC ONTRACTOR
THERM O L.L.C.
ME P C ONTRACTOR
Contact: 5004
SOWWAH SQUARE PROJ ECT ABU DHABI, UNITED ARAB EMI RATES
REF. No: 5004-TRM-2-PWS-0Z-MTS9000 Rev. No. : 00
MET HOD STAT EME NT FOR BRAZING PROCEDURE
Date : 19-Sept.-2009 Page: 14 of 15
9.3 INSPECTION:
1) Conformity to Drawing shall be done for all the lines checking that all the components, supports etc are installed / erected as per the approved drawings. 2) Installation and Pressure testing of the piping systems shall be done as per the requirements of the project line list.
CONTRACTOR
OGER ABU DHABI SUBC ONTRACTOR
THERM O L.L.C.
ME P C ONTRACTOR
Contact: 5004
SOWWAH SQUARE PROJ ECT ABU DHABI, UNITED ARAB EMI RATES
REF. No: 5004-TRM-2-PWS-0Z-MTS9000 Rev. No. : 00
MET HOD STAT EME NT FOR BRAZING PROCEDURE
Date : 19-Sept.-2009 Page: 15 of 15
10.A TTACHMENTS: 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 10.10 10.11
Risk Assessments for the Brazing Procedure COSSH Assessments Accident and Reporting Procedure Work Permits Plant M achinery and Equipment Check list L ist of Personal Protective Equipment required for carrying out the job L ist of Fire Extinguishers that will be present when the welding is carried out. Removal of Combustible Materials Risk Assessments and Safety Plan Brazing Procedure Specification Brazing Procedure Qualification Record
CONTRACTOR
OGER ABU DHABI SUBC ONTRACTOR
THERM O L.L.C.
ME P C ONTRACTOR
10.1 RI SK ASSESSM ENT FOR THE BRAZI NG PROCEDURE
SF276 Issue : 001 Date: OCT 2008
Oger Abu Dhabi Management System Level 7 Standard Forms
CLIENT:
Mubadala Developments
PROJ ECT:
S0WWAH SQUARE
CONTRACT No:
5004
RISK ASSESSMENT PLAN FOR THE BRAZING PROCEDURE Ref No.
Task
Significant Hazards
Risk Assessments
Training
Remarks
(No controls) P S R 1.
Arrange the gas cylinders in work place in vertical condition.
1.Hand injury 2. Back pain 3.Fire Hazard
3
2
D
Severity 1 =Negligible 2 =Minor 3 =Severe 4 =Extreme
Risk Assessment (With Control)
1 Handling manual procedure 2 Safety induction
Probability (P) 1 =Improbable 2 =Remote 3 =Possible 4 =Probable
Special Equipment
1. PPE for suitable work 2. A proper PPE 3. Work area to be barricaded 4. Fire extinguisher to be used
P
S
R
2
2
D
Conclusions: A=Hazard MUST be avoided (or level of risk reduced significantly and reliable by controls) B=Hazard SHOULD be avoided (or level of risk reduced significantly and reliable by controls) C=Risk to be controlled as far as reasonably practicable. D=Risk is controlled as far as reasonably practicable. - =No control measures necessary
RISK LEVEL P/S S1
S2
S3
‐ ‐
‐
D
C
P2
D
C
B
P3
D
C
B
A
P4
D
B
A
A
P1
S4
SF276 Issue : 001 Date: OCT 2008
Oger Abu Dhabi Management System Level 7 Standard Forms 2.
Test of cylinder for any leak
1. Hand injury 2. Eye injury 3. Body injury 4. Fire Explosion
3
1
D
1. Proper PPE/Induction 2. Flush back arrestor to be present 3. Fire extinguisher
2
2
D
3.
Brazing Pipe Joints
1.Burn 2. Fire 3. Hand injury
3
3
C
2
2
D
4.
Housekeeping in the work place, before start the work.
1. Fall 2. Slip 3. Trip
3
2
C
1..Use proper PPE 2. Hand gloves 3. Face shield 4. Fire Blanket 5. Fire extinguishers 1. Proper PPE 2. Hand Gloves 3. Dust Musk
2
1
D
6.
Lifting / Handling of pipes
1. Hand injury. 2.Body injury
3
3
B
1. Proper PPE 2. Hand Gloves 3. Dust Mask 4. Proper Tools
2
1
D
Originator:
Reviewed:
Approved:
Page:2 Revision No.:0 Date:16.09.09
Probability (P) 1 =Improbable 2 =Remote 3 =Possible 4 =Probable
Severity 1 =Negligible 2 =Minor 3 =Severe 4 =Extreme
Conclusions: A=Hazard MUST be avoided (or level of risk reduced significantly and reliable by controls) B=Hazard SHOULD be avoided (or level of risk reduced significantly and reliable by controls) C=Risk to be controlled as far as reasonably practicable. D=Risk is controlled as far as reasonably practicable.
SF276 Issue : 001 Date: OCT 2008
Oger Abu Dhabi Management System Level 7 Standard Forms 2.
Test of cylinder for any leak
1. Hand injury 2. Eye injury 3. Body injury 4. Fire Explosion
3
1
D
1. Proper PPE/Induction 2. Flush back arrestor to be present 3. Fire extinguisher
2
2
D
3.
Brazing Pipe Joints
1.Burn 2. Fire 3. Hand injury
3
3
C
2
2
D
4.
Housekeeping in the work place, before start the work.
1. Fall 2. Slip 3. Trip
3
2
C
1..Use proper PPE 2. Hand gloves 3. Face shield 4. Fire Blanket 5. Fire extinguishers 1. Proper PPE 2. Hand Gloves 3. Dust Musk
2
1
D
6.
Lifting / Handling of pipes
1. Hand injury. 2.Body injury
3
3
B
1. Proper PPE 2. Hand Gloves 3. Dust Mask 4. Proper Tools
2
1
D
Originator:
Reviewed:
Approved:
Page:2 Revision No.:0 Date:16.09.09
Probability (P) 1 =Improbable 2 =Remote 3 =Possible 4 =Probable
Severity 1 =Negligible 2 =Minor 3 =Severe 4 =Extreme RISK LEVEL P/S
S1
S2
S3
‐ ‐
‐
D
C
P2
D
C
B
P3
D
C
B
A
P4
D
B
A
A
P1
S4
Conclusions: A=Hazard MUST be avoided (or level of risk reduced significantly and reliable by controls) B=Hazard SHOULD be avoided (or level of risk reduced significantly and reliable by controls) C=Risk to be controlled as far as reasonably practicable. D=Risk is controlled as far as reasonably practicable. - =No control measures necessary
10.2 COSSH ASSESSM ENTS
Oger Abu Dhabi
SF193 Issue : 001 Date: Mar 2008
Management Syst em Level 7 Standard Forms
COSH
- ASSESSMENT FORM
Site:
ADFC
Contract No:
5004
AL SAWA ISLAND Workplace Location:
Workplace Operation:
Number of Workers Exposed:
Exposure Time:
Others who may be Exposed:
Trade Name: Physical State: Colour: Odour: Quantities to be used: Mode of Exposure: Toxicity Class:
Substance
Gas No
Target Organs
OES/MEL
Page 1 of 5
Oger Abu Dhabi
Management Syst em Level 7 Standard Forms
SF193 Issue : 001 Date: Mar 2008
Employees Record Keeping Required
YES/NO:
_____________________________
Skin Check Required
YES/NO:
_____________________________
Lung Test Required
YES/NO:
_____________________________
Urine Test Required
YES/NO:
___________________________ __
Blood Test Required
YES/NO:
_____________________________
Natural Ventilation
ADEQUATE/YES NO:
_____________________________
General Ventilation
ADEQUATE/YES NO:
_____________________________
Forced Ventilation
ADEQUATE/YES NO:
_____________________________
Local Exhaust
REQUIRED/YES NO:
_____________________________
Air Sampling
REQUIRED/YES NO:
_____________________________
Disposable (Dust, Mist, Fume) (to EN 149)
REQUIRED/YES NO:
___________________________ __
SPECIFY TYPE/MAKE
_____________________________
REQUIRED/YES NO:
_____________________________
SPECIFY TYPE/MAKE:
_____________________________
REQUIRED / YES NO:
_____________________________
SPECIFY TYPE/MAKE:
_____________________________
Type 1
REQUIRED/YES NO:
_____________________________
Type 1 (Chemical)
REQUIRED/YES NO:
_____________________________
Type 1 (Dust)
REQUIRED/ YES NO:
_____________________________
Type 1 (Molten)
REQUIRED/ YES NO:
_____________________________
Type 1
REQUIRED/YES NO:
_____________________________
Vapour Masks (Organic/ Inorganic vapour) (to EN 140)
Full Face Mask (Toxic Gases, Particulates) (to EN 136)
Page 2 of 5
Oger Abu Dhabi
Management Syst em Level 7 Standard Forms
Barrier Cream
SF193 Issue : 001 Date: Mar 2008
REQUIRED/ YES NO:
_____________________________
REQUIRED/ YES NO:
_____________________________
SPECIFY TYPE : (see note)
_____________________________
Normal working clothing
ADEQUATE/YES NO:
_____________________________
Overalls (clean each shift)
REQUIRED/YES NO:
_____________________________
REQUIRED/YES NO:
_____________________________
Boots Safety
REQUIRED/YES NO:
_____________________________
Boots Safety and Impervious
REQUIRED/YES NO:
_____________________________
Smoking Prohibited
YES/NO:
_____________________________
Eating Prohibited
YES/NO:
_____________________________
Drinking Prohibited
YES/NO:
___________________________ __
Washing exposed skin (end of shift)
REQUIRED/YES NO:
_____________________________
“
REQUIRED/YES NO:
_____________________________
Shower (end of shift)
REQUIRED/YES NO:
___________________________ __
Decontamination Unit
REQUIRED/YES NO:
_____________________________
Containers to be kept closed
YES/NO:
_____________________________
Substance to be stored in closed container
YES/NO:
_____________________________
Is substance compatible with others
YES/NO:
_____________________________
Gloves
Apron
“
(during shift)
(Provide information on above) ____________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________
Page 3 of 5
Oger Abu Dhabi
Management Syst em Level 7 Standard Forms
SF193 Issue : 001 Date: Mar 2008
Can substance be swept up dry
YES/NO:
_____________________________
Work areas to be damped before sweeping
YES/NO:
_____________________________
Should a vacuum cleaner to be used
YES/NO:
_____________________________
Details: _______________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________
No special storage, controlled waste only
YES/NO:
_____________________________
Special Storage Requirements
YES/NO:
_____________________________
Special Waste
YES/NO:
_____________________________
Provide details on above, to include nature of hazard, eg. harmful, corrosive, toxic, flammable, type of container, ventilation, type of storage required eg, lockable and fire proof store:_____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________
_____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________
_____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________
Page 4 of 5
Oger Abu Dhabi
Management Syst em Level 7 Standard Forms
SF193 Issue : 001 Date: Mar 2008
_____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________
_____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________
Following assessment is work instruction sheet required.
YES/NO:
_____________________________
Name of Person to provide:
________________________________ ___________
Records of instruction required
YES/NO:
_____________________________
Assessment to be updated
YES/NO:
_____________________________
_____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________
Assessors Name (Print):
___________________________ ______________________________ ______________
Assessors Signature:
________________________________ __
Assessment Date _____________________
Position
_______________________________ ___
Date
_______ ______________
Page 5 of 5
10.3 ACCI DENT AND REPORTI NG PROCEDURE
ACC DENT AN
REPORTING PROC
REPORTIN
DURE:
PROCEDURES
FOR CCIDE NT, NE R MIS & PO LUTIO
INCI ENTS
FOR NON‐LOSS TIME ACCIDENTS CO PLETE T E ACCIDENT BOOK .
EMEMBER TO INCLUDE FIRST AI AT TENDANCE AT H FAX A COP OF THE ACCIDENT BOO SPECI LISED EDICAL
INFOR ATION ND OR SPITAL. ENTRY TO MID LE EAS CENTER ON
971 44674 6
IN TH EVENT OF A FA ALITY, AJ OR I J URY, L SS TIM ACCID NT, OR ANGER US OCCURRENCE, NOTIF YOUR INE MA NAGER F TH ACCID NT OR I CIDENT. ALL LINE MANAGERS
ILL ENSU E THAT ALL RELEVANT PERSONNEL ARE
INFO MED, TH T THE FO M IS CO PLETED ND FAXE WITH A OPY OF THE ACCIIDENT BO K ENTRY O MIDDLE EAST SP CIALISED MEDICAL ENTER ON
971 44674 6
ALL FORMAL / S ATUTORY REPORTI G REQUIREMENTS
ILL BE C RRIED OUT BY
HSEQ.
ALSO NOTIF ANY I CIDENT, INCLUDING POL UTION ND NEA R MISS Y CONT CTING MIDDLE EAST SPECIALIS D MEDI AL CEN ER N THE PHO E NUMBER 971 44674 6
OR SEND AN E MAIL T : mesm @emiar es.net.ae SHOULD Y O HAVE NY QUE IES, PL ASE CA L DA
FREE O
971 44674 6
10.4 WORK PERM I TS
WORK PERMITS
HOT WORKS RECORD & CHECKLIST
OGER Hot Works Permit No …………………………………………………..…
(Original must be available on site at all times)
For the “METHOD STATEMENT FOR THE BRAZING PROCEDURE”. Method Statement No : 5004‐TRM‐2‐MTH‐MTS‐MDP‐8000
Building/Site: T1, T2, T3, T4, STOCK
Exact Location : To be mentioned later
EXCHANGE, CENTRAL RETAIL AREA, NORTH CAR PARK, SOUTH CAR PARK.
From (Time/ Date) ………………………..
1. Notification
Until ………………................................(Time/ Date)
4. Other precautions required:
a) Area cleared of combustible materials and swept
b) Local smoke/heat detectors isolated c) Combustible floors covered with sand or other non combustible materials a) Logged in with Station Supervisor b) Trans4m Site Manager informed
d) Floor and wall coverings covered and sealed
2. Portable fire fighting equipment required in place Minimum : 2x AFFF 1x CO2 and 1x Fire
e) Other sides of walls or partitions checked to ensure there are no combustible materials which may ignite
Blanket 3. Operatives instructed regarding
f) Gas cylinders stood upright and secured
b) Location of nearest alarm call point if
h) Gas detection test taken place (in the event
applicable
of working in inverts/sumps and confined
c) Means of communication agreed and
i) Local Exhaust Ventilation required
rovided d) Escape routes and Fire exits
j) Additional Information
e) Fire Watchperson certification valid (to be checked by Site Person in Charge) Declaration
I the Fire Watchperson, certify that it is safe to carry out Hot Work at the location stated above and that the safety precautions detailed above have been implemented.
Name…………………………………………………….. Signature…………………………………………………
Clearance
I the Fire Watchperson certify that the Hot Work stated above has been completed/suspended and I confirm: a) The final check for smouldering material and fire was carried out at (state time)…………………………… b) All waste material and work equipment removed from area
Signed:…………………………………………………………………………. Time…………………………………………………Date………………………………………………….
10.5 PL ANT MACHI NERY AND EQUI PMENT CHECK L I ST
OGER ABU DHABI Management Sys t Oger Abu Dhabi System Level 7 Standard Forms
SF249 Issue : 001 Date: Mar 2008
PLANT MACHI NERY & EQUI PMENT CHECK L I ST PROJECT NO:- C2807
PROJECT MANAGER:-GEORGE S KAMEL
SITE LOCATION:- AL SAWA ISLAND
DATE:-23/09/09
TY PE:OWNER:-
MAKE/MODEL:DURATION OF HIRE:-
Proposed use:Is it suitable?
Y es / No
Is it in good condition?
Y es / No
Are there any visual defects? Are test/calibration certificates required?
Y es / No If yes, report defects to Line Manager. Y es / No
If certificates are required:a) Are they available? b) Are they valid?
Y es / No Y es / No
If machine is accompanied by an operator, has he/she a valid training certificate?
Y es / No If yes keep a copy of the certificate for filing.
NOTE:Any NO responses, the plant machinery and equipment are not to be used until remedial action is taken.
I confirm the above information to be correct:Signature:- …………………………………………. Print Name:- ……………………………………….. Position:- ……………………………………………
Page 1 of 1
10.6 L IST OF PERSONAL PROTECTIVE EQUIPMENT REQUIRED FOR CARRYING OUT THE J OB
List of Personal protective Equipment required carrying out the job 1. Safety Apron 2. Hand Gloves 3. head Protection ( cowl) 4. Safety Goggles 5. Safety Mask 6. Fire Blanket 7. Safety shoes and Gaiter
10.7 L I ST OF FI RE EXTI NGUISHERS THAT WI L L BE PRESENT WHEN THE WEL DI NG IS CARRI ED OUT
List of fire extinguishers will be present when the brazing is carried out •
Dry Powder Fire extinguisher (6 Kg)
•
Co2 Fire extinguisher
•
Bucket of Sands
(6Kg)
10.8 REM OVAL OF COM BUSTI BL E MATERIALS
Removal of Combustible Materials
Al l c om bu st ib le m ater ial s s uc h as oi l, p ain t, r ags etc , Sho ul d b e:
• •
• •
•
• • • •
•
•
Cleared from where brazing and burning operations are likely to be conducted. Fire blankets shall be used to contain sparks and molten metal’s within the floor and should not be allowed to fall from height. Areas below brazing or burning should be barricaded. Suitable fire extinguisher shall be ready for instant use in any location where brazing and burning is taking place. Hot works permit must be obtained and filled in before any brazing or burning has commenced. Gas cylinders should be kept up right position and properly secured. Anti flashback arrestor shall be used in all gas burning sets. Hoses shall be of approved type and should be free from any defects, leaks etc. All regulators should be in good working order and only cylinder keys/spanners shall be used to open them. Before doing any hot works in drains, sump-pits, Excavation pits and confined spaces a hot works permit must be obtained for explosion risk. At the end of the job before leaving the place of work, smoldering fires should be put out.
10.9 RI SK ASSESSM ENT AND SAFETY PLAN
Thermo L LC
Rev:
02
Page : 1
Risk Assessment and Safety pl an SOWWAH SQUARE
Risk Management 1.1
Identification of Risk
All HSE hazards within Thermo LLC operational areas shall be highlighted and periodically reviewed to ensure findings remain valid. Hazards will initially be identified by the company’s audit/inspections programme. Each operation should identify all HSE hazards within each respective area together with evidence to show that risks and consequences are clearly understood. •
•
•
•
The hazards shall be reviewed whenever major changes should apply. The Risk Assessment will be carried out and finalized by the safety dept according to the method statement submitted by the Engineers involved. All hazards identified shall be fully investigated and evaluated by a Management team, controlled by supervisor of relevant department. Input from field personnel should be encouraged during identification evaluation.
1.2 •
•
Risk Ass essment
Risks association within current and future operations should be understood through written assessment of all hazards using the Risk Matrix to calculate the level of risk to people, assets and the environment. Risk Assessment will be made based on the method statement and a discussion along with the engineers and supervisors. The responsible safety personnel will record it and communicate to the relevant work force
•
Changes (If Any) will be recorded in the due course of time.
•
Evaluate all options for preventing and controlling risks.
•
•
All new techniques and working practices requested shall be evaluated for potential hazards to equipment and personnel. Risk Assessment should follow a logical systematic format.
1.3 •
•
Control of Risk
All risks should be reduced to as low as reasonably practicable (ALARP) and risks acceptable to customers concerned and justified. The Risk Assessment study result/recommendation of customer is to be studied and implemented.
Ref. No.
HSE PROCEDURES MANUAL
Risk Management
Rev:
Thermo L LC
02
Page : 2
Risk Assessment and Safety pl an SOWWAH SQUARE
1.4 Risk Matrix PROBABIL ITY L EVELS
SEVERI TY L EVE L S
People
Assets
Environment
Reputation
c i h p o r t s a t a C
Multiple fatalities or permanent total disabilities
Extensive damage
Massive effect
International impact
Single fatality or permanent total disability
Major damage
Major effect
e r e v e S
National impact
l a c i t i r C
Major injury or health effects
Local damage
Localized effect
Considerable impact
l a n i g r a M
Minor injury or health effects
Minor damage
Minor effect
Minor impact
e l b i g i l g e N
Slight injury or health effects
Slight damage
Slight effect
Slight impact
High risk
-
I mprobable
Remote
Occasional
Probable
Frequent
1 in
1 in
1 in
1 in
1 in
100,000 yrs
10,000 yrs
1,000 yrs
100 yrs
10 yrs
HIGH RISK
MEDIUM RISK
LOW RISK
Take action to reduce, immedi ately
Medium risk -
Reduce risk As Low As Reasonably Practicable
Low risk
Acceptable
Ref. No.
-
HSE PROCEDURES MANUAL
Risk Management
Thermo L LC
Rev:
02
Page : 3
Risk Assessment and Safety pl an SOWWAH SQUARE
1.5 Work Permit s yst em
The relevant Work Permit forms are attached along with the Health & Safety forms 1.6 Thermo Safe Systems of Work
Thermo Safety Officers will ensure that the procedures laid down in the safe system of work are being carried out and are effective and that any changes in circumstance, which require alterations to safe system of work, are taken into account.
1.6.1 Safe Working Procedures for Brazing and Cutti ng: Main hazards and t he Precaution ary measures are as f ollow s:
a. Fire and explo sion hazard Precautionary Measures •
All combustible materials such as oil, paint, rags etc, should be cleared from where welding and burning operations are likely to be conducted. Fire blankets shall be used to contain sparks and molten metals within the floor and should not be allowed to fall from height. Areas below brazing should be barricaded. Suitable fire extinguisher shall be ready for instant use in any location where welding and burning is taking place. Hot works permit must be obtained and filled in before any brazing has commenced. Gas cylinders should be kept up right position and properly secured. Anti flashback arrestor shall be used in all gas burning sets. Hoses shall be of approved type and should be free fro any defects, leaks etc. All regulators should be in good working order and only cylinder keys/spanners shall be used to open them. Before doing any hot works in drains, sump-pits, excavation pits and confined spaces a hot works permit must be obtained for explosion risk. At the end of the job before leaving the place of work, smoldering fires should be put out.
b. Personn el exposed to h azardous heat and fu mes. Precautionary Measures •
•
Ref. No.
Screens, shields and other safe guards shall be provided for the protection of personnel, equipment and materials against molten material. Brazers shall wear eye protection as well as suitable protective clothing and gloves. Brazers and helpers shall wear a hard hat while performing brazing and burning operations. Adequate ventilation shall be provided while carrying out hot works in confined spaces. Before starting any brazing activity, technician needs to confirm the brazing equipment is tested and the periodical inspections are done. A trained and experienced person is the
HSE PROCEDURES MANUAL
Risk Management
Thermo L LC
Rev:
02
Page : 4
Risk Assessment and Safety pl an SOWWAH SQUARE
only authorized person to conduct a brazing task. To confirm the technician’s competency, adequate certification to prove should be verified in advance. •
•
Ref. No.
Before commencing any hot work a risk assessment will be held by the engineer and the safety officer to ensure that the area is clear of any combustible material. A hot work permit system will be followed and issued before commencing any hot work; this permit will be recorded and filed for any needed information. Gas Cylinders and Flammable Material Storage: Gas Cylinders should be stored safely and secured properly, a chain should be used to prevent their falling, good ventilation, separate oxygen from acetylene cylinders at least 6 m, label all Full and empty cylinders. All flammable materials should be stored in proper storing area well ventilated and fire extinguishers to be provided, all flammables should be clearly labeled, MSDS to be presented at all the times. Weekly check list will be done and submitted to the safety dept, as far as reasonably practicable the minimum quantity of flammables should be in the site.
HSE PROCEDURES MANUAL
Risk Management
10.10 BRAZI NG PROCEDURE SPECIFICATION
10.11 BRAZI NG PROCEDURE QUAL I FI CATI ON RECORD