Edition 2013
Railway Catenary Systems Product Catalogue
Welcome to the RAILWAY CATENARY SYSTEM Centre of Competence. PFISTERER provides perfect solutions for railway systems. The technology developed in-house for the production of safe and reliable railway electrification material offers a comprehensive program of clamps and compensating devices. This also includes all necessary auxiliary equipment and tools. We have extended this line to include a broad range of silicon and section insulators, as well as catenary geometry measuring devices. All these products are complemented by a full range of voltage detectors and grounding equipment. RAILWAY CATENARY SYSTEMS offers you connectors and systems for the electrification of railway lines:
Hangers and Connectors Insulators and Suspensions Tools TENSOREX® System Safety Equipment
Excellent Products for Excellent Means of Transport. PFISTERER has been supplying products for railway electrification for more than 30 years which has shaped our product program. Our products have been installed worldwide in subway, tramway and high-speed lines becoming a reference for Railway Administrations. The length of the subway, tramway and high-speed rail networks will more than double worldwide in the next 10 years due to an expanding market and changes in consumer demands. PFISTERER will be present in this growth supplying not only products but knowledge as well. Our products are adapted to customer needs providing application and design support. For example our patented TENSOREX® system has demonstrated a definite improvement in catenary
systems, introducing an innovative solution for the mechanical compensation of catenary cables, increasing efficiency and substantially reducing maintenance. Our hangers and connectors have been successfully installed by major Railway Administrations both in local tramway, and in high-speed lines satisfying demanding requirements and achieving a high grade of performance. Nowadays, silicon insulators are becoming more and more accepted due to their advantages: customized fittings, light weight, simple installation. And in safety equipment, we have increased our range including variants to cover all the different operating voltages of the Railway Administrations.
Contents
Solutions for Railway Electrification
Stitch Wire Clamps Pages 23 - 24
Fixed Point Clamps Pages 23 - 24
MW Anchor Clamps Pages 23 - 24
Hangers Pages 19 - 22
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Steady Arm Clamps Page 29
Contents
Cantilever Fittings Page 46
Insulators Page 51
CW Anchor Clamps Pages 27 - 28
Safety Equipment Pages 62 - 96
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5
Contents
Solutions for Spring Tensioning Devices
Fixing Brackets Pages 59 - 60
Insulators Page 51
TENSOREX Pages 53 - 58
6
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Contents
Solutions for Tramway Electrification Cantilever Supports Page 48
Parafil End Terminals Page 33
Delta Supports Page 48
Insulators Page 51
Cantilever Fittings Page 48
Delta Suspensions Page 35
Steady Arm Clamps Page 29
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Contents
8
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Contents
Page | 14 – 50
I
Insulators
Page | 51
II
Section Insulators
Page | 52
III
Page | 53 – 60
IV
Catenary Connectors
Overhead Contact Line Tensioning Systems
Page | 61
V
Page | 62 – 96
Vl
Page | 97 – 107
VII
Measuring Equipment
Safety Equipment
Tools
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9
Contents
Oberleitungsmaterial Spannungsprüfer Catenary Connectors
Werkzeuge Insulators und Montagezubehör
Isolatoren Section Insulators
10
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Contents
Page | 14 – 50
Compression Clamps Page 14 – 18
Hangers Page 19 – 22
Messenger Wire Clamps Page 23 – 26
Contact Wire Clamps Page 26 - 29
Feed Terminals Page 31
Other Clamps Page 32 – 37
Compression Joints Page 38 – 41
Cable Lugs Page 42 – 45
I
Contact Wire Splice Page 30
Aluminium Fittings Page 46 – 50
Page | 51
II
Page | 52
III
Insulators Page 51
Section Insulators Page 52
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Contents
Fahrleitungsspannsysteme Overhead Contact Line Tensioning Systems
Streckentrenner Measuring Equipment Spannungsprüfer
Messgeräte und Montagehilfsmittel Spannungsprüfer Safety Equipment
Sicherheitstechnik für Bahnnetze Tools
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Contents
TENSOREX Page 53 – 54
TENSOREX-Phantom Page 55
TENSOREX C+ Page 56 – 60
Page | 53 – 60
IV
Page | 61
V
Page | 62 – 96
VI
Deflection Pulleys Page 60
Contact Wire Position Laser Measuring Equipment Page 61
Voltage Detectors Page 62 – 67
Earthing Poles Page 68 – 74
Earthing Devices Page 75 – 86
Earthing Clamps Page 87 – 89
Accessories Page 90 – 96
Page | 97 – 107
Manual Compression Tools Page 97 – 102
Electro-Hydraulic High Pressure Pumps Page 103 – 106
Come-along Clamps Page 107
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13
VII
Catenary Connectors
Compression Terminals (E-Clamps)
I Compression Clamps
The compression terminals are used to feed power to the contact wire. As the terminals do not only have to give a good electrical contact but also safe mechanical support, they must be fitted and compressed with a bronze clip (see accessories) between the contact wire and the terminal. Material: E-Cu; uncoated surface Clasp: Bz
No.
Conductor cross section
Contact wire
appropriate die for compressing
appropriate die for removing
Type
(mm2) 302 381 698
70 F
Ri80 - Ri120
302 131 131
302 246 246
b
305 142 002
95 F
Ri161
305 802 001
305 803 001
a
302 381 380
35 F
Ri80 - Ri120
302 131 131
302 246 246
c
303 802 802
95
Ri107
305 802 001
305 803 001
a
304 618 068
95
Ri65 - Ri100
305 802 001
305 803 001
a
303 802 185
185
Ri107 - Ri150
611.042.231 + 612.045.045
610.044.245 + 610.501.248
-
303 802 225
225
Ri107 - Ri150
611.042.231 + 612.045.045
610.044.245 + 610.501.248
-
303 802 FC150
150 F
Ri107 - Ri150
611.042.231 + 612.045.045
610.044.245 + 610.501.248
-
303 802 150
150
Ri107 - Ri150
611.042.231 + 612.045.045
610.044.245 + 610.501.248
-
303 802 FC50
50 F
Ri107 - Ri150
611.042.231 + 612.045.045
610.044.245 + 610.501.248
-
303 802 FC70
70 F
Ri107 - Ri150
611.042.231 + 612.045.045
610.044.245 + 610.501.248
-
303 802 FC95
95 F
Ri107 - Ri150
611.042.231 + 612.045.045
610.044.245 + 610.501.248
-
303 802 95
95
Ri107 - Ri150
611.042.231 + 612.045.045
610.044.245 + 610.501.248
-
303 802 FC86
86,5 F
Ri107 - Ri150
611.042.231 + 612.045.045
610.044.245 + 610.501.248
-
303 802 FC125
125 F
Ri107 - Ri150
611.042.231 + 612.045.045
610.044.245 + 610.501.248
-
303 802 FC120
120 F
Ri107 - Ri150
611.042.231 + 612.045.045
610.044.245 + 610.501.248
-
304 202 006
bolts
Ri80 - Ri100
305 802 001
305 803 001
a
304 839 839
120 F
Ri80 - Ri100
305 802 001
305 803 001
a
302 381 381
95 F
Ri80 - Ri120
302 131 131
302 246 246
a
304 839 001
95 F / 120
Ri80 - Ri100
305 802 001
305 803 001
a
Please consult for other sections
14
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Catenary Connectors
Compression Tap Connectors (C-Clamps) for Sections up to 120 mm2 Compression Clamps
I
The compression dead-end clamps are used to connect Cu or Bz cables with the same or different cross sections carrying full current. They are installed hydraulically with size III compression tools. Material: E-Cu, uncoated surface
No.
Cable cross section 1
Cable cross section 2
appropriate die for compressing
appropriate die for removing
Type
(mm2)
(mm2)
303 120 95 F
120
303 120 120
120
95
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
120 F
302 131 131
302 246 246
c
303 028 028 302 827 827
120 F
70 F / 95
302 131 131
302 246 246
i
150
50
305 730 001
305 729 001
-
304 614 278
50
50
305 730 001
305 729 001
-
302 776 354
50
35 F / 50
302 131 131
302 246 246
d
302 777 777
50
120 F
302 131 131
302 246 246
g
302 776 355
50
95 F / 120
302 131 131
302 246 246
c
302 776 776
50
70 F / 95
302 131 131
302 246 246
e
303 134 001
50
120 F / 150
305 730 001
305 729 001
-
304 993 135
50
120 F
305 730 001
305 729 001
-
303 404 404
50 / 70 F
Staku 50 / 40
305 730 001
305 729 001
-
304 594 840
50 / 70 Staku
25 F / 35
305 730 001
305 729 001
-
302 776 909
70
70 F / 95
302 131 131
302 246 246
f
304 800 003
70
95 F / 120
302 131 131
302 246 246
l
304 800 004
70
70
302 131 131
302 246 246
m
304 800 800
70
35 F / 50
302 131 131
302 246 246
k
304 800 910
70 F / 95
95 F / 120
302 131 131
302 246 246
h
304 800 438
70 F / 95
70 F / 95
302 131 131
302 246 246
b
303 95 95 F
95
95 F
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
303 95 125 F
95
125 F
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
303 398 397
95
95
610 720 720 + 622 221 001
621 244 001 + 621 267 001
-
303 405 405
95 / 92
95 / 92
305 730 001
305 729 001
-
304 800 906
95 F / 120
95 F / 120
302 131 131
302 246 246
a
304 993 139
Cut 70 / 50
95 F / 120
305 730 001
305 729 001
-
Please consult for other sections
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Catenary Connectors
Compression Tap Connectors (C-Clamps) for Sections over 120 mm2 Compression Clamps
I
The compression dead-end clamps are used to connect Cu or Bz cables with the same or different cross sections carrying full current. They are installed hydraulically with size III compression tools. Material: E-Cu, uncoated surface No.
Cable cross section 1
Cable cross section 2
appropriate die for compressing
appropriate die for removing
Type
(mm2)
(mm2)
303 150 125 F
150
303 150 95
150
125 F
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
95
611.042.231 + 611.230.230
611.044.245 + 610.937.247
303 150 150
1
150
150
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
303 150 95 F
150
95 F
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
303 150 150 F
150
150 F
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
304 331 331
150
Staku 92 / Cu 95
305 730 001
305 729 001
-
303 185 120 F
185
120 Flex
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
303 185 95
185
95
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
303 185 125 F
185
125 Flex
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
303 185 185
185
185
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
303 185 150
185
150
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
303 185 150 F
185
150 Flex
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
303 185 240 F
185
240 Flex
M. 303 240 Flex
D. 303 240 Flex
2
303 185 95 F
185
95 Flex
611.042.231 + 611.230.230
611.044.245 + 610.937.247
1
303 225 185 F
225
185 Flex
M. 303 240 Flex
D. 303 240 Flex
2
303 225 185
225
185
M. 303 240 Flex
D. 303 240 Flex
2
303 225 225
225
225
M. 303 240 Flex
D. 303 240 Flex
2
303 225 95 F
225
95 Flex
M. 303 240 Flex
D. 303 240 Flex
2
303 225 125 F
225
125 Flex
M. 303 240 Flex
D. 303 240 Flex
2
303 225 95
225
95
M. 303 240 Flex
D. 303 240 Flex
2
303 225 225 F
225
225 Flex
M. 303 240 Flex
D. 303 240 Flex
2
303 240 185
240
185
M. 303 240 Flex
D. 303 240 Flex
2
303 240 120 F
240
120 Flex
M. 303 240 Flex
D. 303 240 Flex
2
303 240 240 F
240
240 Flex
M. 303 240 Flex
D. 303 240 Flex
2
303 240 225
240
225
M. 303 240 Flex
D. 303 240 Flex
2
303 240 95
240
95
M. 303 240 Flex
D. 303 240 Flex
2
303 240 150 F
240
150 Flex
M. 303 240 Flex
D. 303 240 Flex
2
303 300 95 F
300
95 Flex
M. 303 240 Flex
D. 303 240 Flex
2
303 300 225
300
225
M. 303 240 Flex
D. 303 240 Flex
2
303 300 185
300
185
M. 303 240 Flex
D. 303 240 Flex
2
303 300 240
300
240
M. 303 240 Flex
D. 303 240 Flex
2
Please consult for other sections
16
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Catenary Connectors
Aluminium C-Clamps
I Compression Clamps
The aluminium compression clamps are used to connect aluminium cables with the same or different cross section carrying full current. Material: A2 No.
Cable cross section 1
Cable cross section 2
(mm )
(mm2)
50 - 70
50 - 70
2
EA.110.R
Please consult for other sections
Clips Clips are used to improve the electrical and mechanical connection between components (e.g. between compression E-Clamps and contact wire or with hangers on the messenger wire) Material: Bz No.
Conductor cross section (mm2)
619 390 952
95
620 338 001
50 / 70
620 338 002
35
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17
Catenary Connectors
Bimetallic Compression Clamp
I Compression Clamps
This clamp is used to connect aluminium cables with copper cables. Material: Aluminium alloy Bimetallic CUPAL plate
No.
Bimetallic connection aluminium cable / copper cable
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Copper cable cross section
Aluminium cable cross section
(mm2)
(mm2)
References
PB-50.110
50
LA-110
AVE
PB-50.180
50
LA-180
AVE
PB-50.280
50
LA-280
AVE
PB-70.110
70
LA-110
AVE
PB-95F.180
95FLEX
LA-180
PB-95F.280
95FLEX
LA-280
Catenary Connectors
Conductive Hangers Produced by Cold Forging
I Hangers
Hangers are used for the full current carrying suspension / connection between the contact wire and the messenger wire. Material: CuNi2Si or A2 Screws in A2
No.
Description
Messenger wire Contact wire cross section cross section
Hanger cable cross section
Tightening Torque
(mm2)
(mm2)
(mm2)
(Nm)
References
625 012 CONJ 120
Messenger wire clamp
120
-
10 - 25 *
25
ADIF: 64.313.100 AVE
625 012 CONJ 95
Messenger wire clamp
95
-
10 - 25 *
25
AVE CHINA
625 012 CONJ 70
Messenger wire clamp
70
-
10 - 25 *
25
AVE CHINA
625 012 CONJ 35
Messenger wire clamp
35
-
10 - 25 *
25
AVE TURKEY, CHINA
625 012 CONJ 25
Messenger wire clamp
25
-
10 - 25 *
25
AVE
625 012 CONJ
Contact wire clamp
-
80 - 150
10 - 25 *
30
ADIF: 64.313.100 AVE, CHINA
50
80 - 150
10 - 25 *
-
DB: Ebs 07.42.12-4
625 012 CON 50CU ALE Messenger and contact wire clamp
* Splices, thimbles according to hanger cable section Please consult for other sections
Conductive Hanger
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19
Catenary Connectors
Conductive Hangers Produced by Hot Forging
I Hangers
Hangers are used for the full current carrying suspension / connection from/to the contact wire on the messenger wire. Material: CuNi2Si Thimble, Splices in Cu Screws in A2
No.
Messenger wire cross section
Contact wire Hanger cable Tightening cross section cross section Torque
(mm2)
(mm2)
(Nm)
305 859 120
95 - 120
Ri107 - Ri150
10 - 25*
30
305 859 002
150 - 185
Ri107 - Ri150
10 - 25*
30
ADIF: 64.392.011
305 859 002 70 70
Ri107 - Ri150
10 - 25*
30
NETWORK RAIL
305 859 35
35
-
10 - 25*
30
ADIF: 64.392.013
305 859 300
300
-
10 - 25*
30
ADIF: 64.392.012
305 859 POL
120 - 150
Ri107 - Ri150
10 - 25*
30
* Splices, thimbles according to hanger cable section
Conductive Hanger
20
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References
Catenary Connectors
Conductive Hanger Produced by Cold Forging Process
I Hangers
Hangers are used to suspend / connect the contact wire from / to the messenger wire. Material: CuNiSi
No.
Description
Contact wire
Messenger wire cross section
Hanger cable cross section
(mm2)
(mm2)
G-VT.1
Hanger clamps for messenger wire
95
Cu/Bz 25
G-VT.2
Hanger clamps for messenger wire
35
Cu/Bz 25
625 016 VUP
Suspension clamps for messenger wire
25 - 95
Cu/Bz 25
625 015 VUP
Hanger clamps for messenger wire
150 - 184
Cu/Bz 25
Ri107 - Ri150
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21
Catenary Connectors
Suspension Clamps for Messenger Wire
I Hangers
The suspension clamp is used to make hangers for 35, 70 und 120 mm2 messenger wire. Material: Cu A2 screws and nuts
No.
Messenger wire cross section (mm2)
625 310 003
35
625 310 004
70
625 310 005
120
Suspension Clamps for Contact Wire and Messenger Wire Full current carrying, easy to fit suspension hanger. They are installed with the mechanical crimping plier PRIMAT O2, O6T or hydraulic compression tool size III. Material: Cu alloy, uncoated, A2 screw No.
Contact wire
Messenger wire cross section
Hanger cable cross section
Clamp length
(mm2)
(mm2)
(mm)
302 823 003
Ri80 - Ri120
50
Bz 10f
56
10
302 825 825
Ri80 - Ri120
50
Bz 25
63
13
303 848 002
Ri80 - Ri120
70 - 95
Bz 16
68
13
Hanger with Suspension Rod Easy to fit hanger clamp for insulated suspended sliding bow-shaped hanger. Material: CuNi2Si No.
Contact wire
Rod diameter (mm)
EPEN 108
Ri80 - Ri150
Suspension Support Material: Polyoxymethylen (POM)
22
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Die
No.
Description
01.1044
Suspension Support
5
Catenary Connectors
High Mechanical Working Load Clamps
I Messenger Wire Clamps
This clamp is used for high mechanical load applications providing a full current connection as: ■ Messenger wire anchor cable (Z-cable) ■ Fixed point ■ Stitch wire Material: CuNi2Si Screws in A2
No.
ID-code
Main cable cross section
Derived cable cross section
Tightening Torque
Weight
(mm2)
(mm2)
(Nm)
(kg)
References
332 321 003
KP 25/70
25 / 70
25 / 70
20
0.362
DB: Ebs 07.42.42 Bl.1
332 321 005
KP 35/120
25 / 95
50 / 95
20
0.362
NETWORK RAIL AVE
-
KP 35/120#
70 / 120
70 / 120
20
0.362
AVE
Fixed point clamp
Stitch wire clamp
Messenger wire anchor clamp
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23
Catenary Connectors
Messenger Wire Z-Cable Anchor Clamp
I Messenger Wire Clamps
This clamp is used to anchor de messenger wire with the Z-cable. ID-code
Anchoring cable cross section (mm2)
GPF2 70/150
70 - 150
Parallel Groove Clamps These clamps are used for fixed point and to connect two cables.
No.
Cable cross section 1
Cable cross section 2
(mm2)
(mm2)
322 213 213
AL-95
AL-253
322 235 235
153 - 184
48 - 72
Connection and Dead End Binding Terminals These clamps are used to connect the anchor cable (Z-cable) with the messenger wire. Material: CuNi2Si A2 screws and nuts A2 washers NBR O-ring No.
KP 2x50
Cable cross section 1
Cable cross section 2
(mm2)
(mm2)
50
50
Stitch Wire Clamp This clamp is used to connect the messenger wire with the stitch wire ID-code.
23-5530 VKP
24
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Messenger wire cross section
Stitch wire clamp
2
(mm )
(mm2)
120 - 150
25 - 35
Catenary Connectors
Four Wire Connector
I
No.
Cable cross section 1
Cable cross section 2
(mm )
(mm )
50 - 70
50 - 70
2
XC 614001
Messenger Wire Clamps / Contact Wire Clamps
The clamp is used as a parallel or cross clamp.
Angle between axes
2
90°
Connecting Clamps for Cu Cables These clamps are used to connect two copper cables. Material: Cu alloy No.
Cable cross section 1
Cable cross section 2
(mm )
(mm2)
EPC 15.40 V1
150 - 400
150 - 400
EPC 35.15
35 - 150
35 - 150
2
Connection Clamp This clamp is used to connect two copper cables. Material: Brass A2 screws and nuts
No. HLT 10-22 V
Cable cross section 1
Cable cross section 2
(mm2)
(mm2)
35 - 300
35 - 300
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25
Catenary Connectors
Bolt Electrical Connection Clamps
I Messenger Wire Clamps / Contact Wire Clamps
This clamp is used to provide a full current connection between: ■ Messenger wire and feeding cable ■ Contact wire and feeding cable Material: Brass Screws in A2
No.
Messenger wire cross section
Feeder cable cross Contact wire cross Tightening Torque Weight section section
(mm2)
(mm2)
(mm2)
(Nm)
(kg)
HC 107 VM *
-
95 - 300
Ri 80 - 150
65
0.5
NETWORK RAIL ADIF
HC 107 VM *
95 - 300
95 - 300
-
65
0.5
NETWORK RAIL ADIF
* Codes according to section
CW and MW connections in jumper
26
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References
Catenary Connectors
Contact Wire Z-Cable Anchor Clamps
I Contact Wire Clamps
This clamp is used to anchor the contact wire to the Z-cable. Material: CuNi2Si Screws in A2
No.
ID-code
Contact wire cross section
Anchoring cable Number of bolts Tightening cross section Torque
Weight
(mm2)
References
(Nm)
(kg)
325 102 001
GPF 70/150
Ri 80 - 150
70 - 150
2
65
0.44
NETWORK RAIL AVE
-
GPF 70/150M
Ri 80 - 150
70 - 150
1
65
0.22
-
Z-cable anchorage
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27
Catenary Connectors
Contact Wire Separator Produced by Cold Forging
I Contact Wire Clamps
The contact wire separator is used to separate two contact wires. Material: CuNi2Si
No.
Width
Contact wire section
(mm) GS.35
35
Ri 80-150
GS.40
40
Ri 80-150
GS.50
50
Ri 80-150
GS.170
170
Ri 80-150
GS.200
200
Ri 80-150
Please consult for other sections
Contact Wire Separator Produced by Hot Forging The contact wire separator is used to separate two contact wires. Material: CuNi2Si, A2
No.
Width
Contact wire section
(mm) G-1T2
80
Ri 80-150
Please consult for other sections
Mid-Point Anchor Clamp for Contact Wire The anchor clamp is used as a fixed point clamp to connect the Z-cable to the contact wire. Material: CuNi2Si A2 No.
Cable cross section
Contact wire section
(mm2) 75.05.02 A
70
Please consult for other sections
28
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Ri 85-150
Catenary Connectors
Steady Arm Clamps
I Contact Wire Clamps
This clamp is used to mount the contact wiire with the steady arm with bolts. Option: hexagonal bolts. Material: CuNi2Si A2 screws
No.
ID-code
Contact wire cross section
304 741 001
G-1T
Ri80 - Ri150
304 742 001
G-1TA
Ri80 - Ri150
Pivot outside diameter
Pivot inside diameter
Tightening Torque
Weight
References
(mm)
(mm)
(Nm)
(kg)
24.5
16
38
0.198
ADIF: 74.024.400 SBB, CHINA
16
10.5
38
0.175
AVE
Hexagonal bolts version available, please consult.
Pivot for G-1T
Pivot for G-1TA
G-1T on high speed
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29
Catenary Connectors
Contact Wire Splice, Screw-In
I Contact Wire Splice
The screwed on overhead traction wire splice is used to connect grooved overhead traction wires with full tension. Material: High strength copper alloy CuNiSi clamping jaws A2 screws Uncoated surface
No.
ID-code
Contact wire cross section
Number of screws
Screws
302 537 537
-
(Nm)
(kg)
Ri80 - Ri120
6
M10
44
0.5
-
302 537 537 IT
ADIF: 64.311.150
80 / 120
6
M10
44
0.9
RFI 774/215
(mm2)
Tightening Torque
Weight
References
Contact Wire Splice, Riveted The riveted overhead traction wire splice is used to connect grooved overhead traction wire with full tension. It is fitted hydraulically with size III compression units. Material: High strength copper alloy clamping jaws CuNiSi Copper rivet Uncoated surface
No.
ID-code
Contact wire cross section
appropriate insert for compressing
appropriate insert for removing
Number of Weight rivets
(mm2)
30
References
(kg)
302 391 391
-
Ri65 / 80 / 100 / 120
302 346 346 (DB 4 N)
302 345 345 (DB 4 L)
4
0.37
DB 07.42.23
-
302 910 910
65 / 120
-
-
6
-
-
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Catenary Connectors
Feed Terminals for Conductor Cables
I
No.
Cable cross section 1
Cable cross section 2
(mm2)
(mm2)
HGT2 630 200 V
630
200
HGT2 630 250 V
630
250
HGT2 630 350 V
630
350
HGT2 630 400 V
630
400
HGT2 630 480 V
630
480
HGT2 645 100 V
564 - 645
100
HGT2 645 152 V
564 - 645
152
HGT2 645 V
564 - 645
564 - 645
HGT2 800 645 V
800
564 - 645
PTA 25.56
25 - 56
25 - 56
PTA 35.200
35 - 200
35 - 200
PTA 35.300
35 - 300
35 - 300
PTA 50.150
50 - 150
50 - 150
Feed Terminals
Material: Al alloy
Feed Terminals for Fitting to Conductor Rails For connecting feed lines to conductor rails. Material: Al alloy
No.
Conductor cross section
Screw length
(mm )
(mm)
SAT 32 V1
630
60
SAT 32 V2
630
70
SAT 32 V3
630
100
SAT 32 V4
630
130
2
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31
Catenary Connectors
Wedge-Shaped End Terminals
I Other Clamps
Wedge-shaped end terminals are used for the tension-proof tensioning of copper and copper alloy contact wires and conductor cables (except for copper magnesium alloys, e.g. RIM – contact wires) or steel cables. Material: Cast aluminium Including: For contact wire and conductor cables: ■ Wedges, Material Bz ■ cable bags, Material Al/Cu For steel cables: ■ Wedges, Material Al No.
Cable diameter
Hole
(mm)
Ø (mm)
GA-10.12
12
20
GA-10.8
8 - 12
20
Wedge Clamp for Contact Wire This Wedge end clamps is used for the tension-proof tensioning of contact wires. Material: CuNi2Si, A2 No.
75.05.03 A
Bolt diameter
Contact wire section
(mm)
(mm2)
16
80 - 150
Duo Wedge Terminal Clamp These clamps are used to strain all types of feeders and line feeders in all overhead line constructions. Material: Clamp bodies, clamping jaws, cover AlMgSi1 screws, nuts electroplated steel split pin E-Cu Other types of duo wedge terminal clamps are available on request. No.
32
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Nominal force
Conductor range
Cable cross section
(kN)
(mm)
(mm2)
439 171 004
100
20,1 - 22,5
240 Al
439 171 006
40
20,1 - 22,5
LA-280
437 582 001
50
16,0 - 18,0
LA-180
437 582 002
50
14,0 - 15,9
LA-110 / LA-145
Catenary Connectors
Support Clamp
I Other Clamps
This clamp is used to suspend all types of feeders and line feeders in their supported position in all overhead line constructions. Material: Recess, compression piece AlMgSi1 A2 hexagonal screws No.
Type
Cable cross section (mm2)
438 591 001
c
240 Al 185/30 Al/St
438 618 002
a
240 Al 185/30 Al/St
438 618 006
c
240 Al 185/30 Al/St
Parafil End Terminal The parafil end terminals are used to be mounted on parafil cables. Material: Aluminium or stainless steel Pins in A2
No.
Parafil diameter
Application
References
(mm) ANPA-07A
7
Headspan suspensions
Oran Tramway
ANPA-11A
11
Cantilever+ Headspan
Oran Tramway
ANPA-13A
13
Cantilever+ Headspan
Oran Tramway
Cantilever Parafil Terminal
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33
Catenary Connectors
Parafil Clamp
I Other Clamps
These clamps are used to be mounted on parafil cables. Material: Main bodies in polyamide with 30% glass fiber reinforced) Bolt, screws in A2
No.
Parafil diameter
References
(mm) CPS-11
11
Oran Tramway
CPS-13
13
Oran Tramway
Ball-and-Socket Union Joint This union joint is used to connect mechanically two parts lie parafil clamps and delta supports. Material: A2
Delta suspension in headspan
34
www.pfisterer.com
No.
References
CL16
Oran Tramway
Delta suspension in headspan
Catenary Connectors
Delta Suspensions
I Other Clamps
The delta suspensions are used to maintain the contact wire in tramways. Material: Parafil cable Thimble in Cu CW clamps in A2 or Cu No.
Length
Parafil diameter
(mm)
(mm)
References
SD-1500
1500
7
Oran Tramway
SD-3000
3000
7
Oran Tramway
SD-1500P
1500
7
Oran Tramway
SD-3000P
3000
7
Oran Tramway
Please consult for other lengths / parafil diameters
Simple delta suspension
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35
Catenary Connectors
Cone Coupling for Induction Joint
I Other Clamps
This cone coupling is used to provide electrical connection between the rail and an aluminium cable or a copper cable. Advantages of PFISTERER solution: ■ Suitable for copper cables or bimetallic bolts ■ Easy to mount ■ No special tools required to mount the cone coupling on rail Material: Brass Mounting description: Cone coupling ( 2 & 3 ) mounted into the rail 1 . Bimetallic bolt 44 or a copper cable mounted with a hammer. Compression of bimetallic bolt 44 and the lug 6 on an aluminium cable.
1 3
2 4
7 5 6
No.
Bimetallic connection
36
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Drilling Diameter
Bolt Diameter
Cu cable section
(mm)
(mm)
(mm2)
V 15B
22.5
12
95
V 14B
19
12
95
Copper cable connection
2 & 3
Catenary Connectors
Connecting Clamp of Horizontal or Vertical Cable to Electrode or Tube
I
1
No.
Electrode diameter
Cable cross section
(mm)
(mm2)
GPX.2014
16 - 20
35 - 120
GPP.2014
16 - 20
35 - 120
Other Clamps
Material: Bronze Bolts inox
1 2 2
Earthing Clamp to Main Electrode Material: Copper alloy Bronze Bolts inox No. TCT5.120X2.18
Sections
Conductor diameter
(mm2)
(mm)
95 - 185
14
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37
Catenary Connectors
Tension-Proof Compression Joints for Grooved Contact Wires and Copper Cables Compression Joints
I
The crimp connections are used to form a full-tension connection between DIN 48201 Cu cables and hold the cable with at least 85 % of the breaking load specified in VDE 0210. Fitting up to 95 mm2 is installed with the PRIMAT 06T manual crimping plier. Above that it is installed hydraulically with size III compression tools. Material: E-Cu, uncoated surface No.
Conductor cross section
Contact wire
Tool code no.
Number of compressions, Number of compressions, mechanical hydraulic
Ri100
19H KP.MC
8-8
(mm2) 300 952 952
95
8-8
Compression Joints, Cu, Tension-Proof, for Copper Cable The crimp connections are used to form a full-tension connection between DIN 48201 Cu cables and hold the cable with at least 85% of the breaking load specified in VDE 0210. Fitting up to 95 mm2 is installed with the PRIMAT O6T manual crimping plier. Above that it is installed with hydraulically size III compression tools. Material: E-Cu, uncoated surface DB drawing no.: Ebs 20.01.17 No.
38
Conductor cross section, max
Conductor cross section
Tool code no.
Number of compressions, mech.
Number of compressions, hydraulic
(mm2)
(mm2)
300 950 950
50
50
14
6-6
-
300 951 001 300 953 953
70
70
16
6-6
-
120
120
22
8-8
4-4
300 954 954
150
150
25
12-12
5-5
300 955 955
-
182 / 185
30H KP.MC
-
5-5
300 956 956
-
210 / 228 / 240
34H KP.MC
-
6-6
300 957 957
-
299 / 300
38H KP.MC
-
7-7
305 513 002
95
95
20
-
4-4
305 573 002
25
25
10
4-4
-
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Catenary Connectors
Compression Joints, Cu
I Compression Joints
for non-tension connections. For DIN 48201 compliant circular stranded copper cables and circular stranded/sectorshaped stranded copper conductors in compliance with DIN VDE 0295. Dimensions according to DIN 46267 Part 1.
No.
Conductor cross section
Conductor diameter
Tool code no.
Number of compressions, mech. / hydr.
(mm2)
Ø (mm)
300 891 891
6
2,7 - 3,3
5
2-2/-
300 892 892 300 893 893
10
3,5 - 4,2
6
2-2/-
16
4,5 - 5,3
8
2-2/1-1
300 894 894
25
5,6 - 6,6
10
2-2/1-1
300 895 895
35
6,6 - 7,9
12
2-2/1-1
300 896 896
50
7,7 - 9,1
14
3-3/1-1
300 897 897
70
9,3 - 11
16
3-3/1-1
300 898 898
95
11,0 - 12,9
18
4-4/2-2
300 899 899
120
12,5 - 14,5
20
4-4/2-2
300 900 900
150
13,9 - 16,2
22
4-4/2-2
Compression Joints, Cu with through hole for non-tension connections of medium-voltage cables. The compression joints are suitable for paper and plastic-insulated cables. They have double markings and can be either round compressed or hexagonally compressed, depending on the cable type and voltage level.
No.
Surface
Conductor cross section
Conductor Tool code no. diameter, max
(mm2)
Ø (mm)
Tool code no. round
Tool code no. hexagonal
Number of compressions, hexagonal mech.
Number of compressions, hexagonal hydraulic
305 303 001
uncoated
50
9
14 / 12HR
12 HR
14
3-3
1-1
305 305 001
uncoated
95
12,5
18 / 16HR
16 HR
18
4-4
2-2
305 307 001
uncoated
150
15,8
22 / 21HR
21 HR
22
4-4
2-2
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39
Catenary Connectors
Tension-Proof Compression Joints for Grooved Contact Wires and Bronze Cables
I Compression Joints
The crimp connections are used to form a full-tension connection between grooved overhead traction wires and bronze cables Bz I – II. They are installed hydraulically with size III compression tools. Material: High strength copper alloy CuNiSi Uncoated surface No.
Contact wire
Conductor cross section
Die
Number of compressions, hydraulic
(mm2) 304 584 584
Ri100
50 Bz I-II
17
3-3
304 585 585
Ri80
50 Bz I-II
17
3-3
Tension-Proof Compression Joints for Bronze Cables and Staku Cables The crimp connections are used to form a full-tension connection between bronze cables Bz I-II and Staku cables Staku I-III to comply with the strength specified in VDE 0115. Absolute fatigue life is achieved by an appropriate design of the inside of the sleeve. They are fitted hydraulically with size III compression tools.
No.
300 293 293
Conductor cross section
Cable cross section 2
(mm2)
(mm2)
25 Bz I-II, Staku I-III
25 Bz I-II, Staku I-III
Die
Number of compressions, hydraulic
13
3-3
300 294 294
35 Bz I-II, Staku I-III
35 Bz I-II, Staku I-III
15
3-3
300 295 295
50 Bz I-II, Staku I-III
50 Bz I-II, Staku I-III
17
3-3
300 296 296
70 Bz I-II, Staku I-III
70 Bz I-II, Staku I-III
19
3-3
300 297 297
95 Bz I-II
95 Bz I-II
21
4-4
303 801 801
120 Bz I-II
120 Bz I-II
23
4-4
304 887 887
50 Bz I-II
50 Bz I-II
17
3-3
Compression Joints for Bronze Cables and Male Threads Material: Brace (CuNi2Si F64)
No.
Conductor cross section
Terminal bolt
Die
Number of compressions, hydraulic
(mm2)
40
Length (mm)
623 284 001
50 Bz I-II
M20
17
3
84
623 393 001
95 Bz I-II, Ri100
M20
21
4
100
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Catenary Connectors
Compression Joints, St, Non-Tension
I Compression Joints
The crimp connections are used to form a non-tension connection between solid steel wires and steel cables. Material: St A2 No.
Conductor cross section
Wire diameter
Cable cross section 2
Die
Number of compressions, hydraulic
(mm2)
Ø (mm)
(mm2)
303 427 427
95 F St
-
95 F St
19
2-2
304 222 001
-
10
-
16
2-2
Compression Joints, Al For strong connections in aluminium cables conforming to DIN 48201, Part 5. Material: Al Dimensions in according with DIN 48085, Part 2. Al pressure connectors are supplied filled with additive and sealed in film. No.
Surface
Conductor cross section, max
Conductor diameter, max
(mm2)
Ø (mm)
Tool code no.
Number of compressions, mech. / hydr.
Number of compressions, hydraulic wide
Number of compressions, hydraulic narrow
301 036 036
uncoated
120
14,0
25
-
2-2
6-6
301 039 039
uncoated
240
20,3
34
- / 7-7
3-3
7-7
Compression Joints, Al/St, Tension-Proof DIN 48085 compression joints are used to form a full-tension connection of Al/St cables as per DIN 48204. They are installed hydraulically with size III compression tools. Material: C15K steel sleeve Zinc-plated surface Al sleeve AlMgSi Uncoated surface No.
Conductor cross section
Number of compressions hydraulic Al
Tool no. Al
Number of compressions hydraulic St
Tool no. St
9-9
16
6-6
7
(mm2) 305 231 004
LA 56
305 509 016
LA 110
9-9
25
6-6
13
305 509 018
LA 180
6-6
28
4-4
15
305 522 025
LA 280
7-7
34
4-4
15
305 525 004
LA 380
8-8
42H.KP.MA
2-2
17H.KP.MC
305 231 011
185/30
6-6
30
4-4
15
305 231 015
240/40
7-7
34
4-4
15
305 231 017
300/50
8-8
38
4-4
17
305 232 001
44/32
5-5
25
4-4
15
305 232 004
105/75
5-5
34
4-4
21
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41
Catenary Connectors
Compression Cable Lug, Al
I Cable Lugs
The Al compression cable lugs are used to connect Cu NYY cables. Material: Al Uncoated surface No.
Conductor cross section
Die
Number of compressions, hydraulic
(mm2) 305 738 001
50
22b
1
305 738 002
70
22b
1
Compression Cable Lug Connector, Cu The Cu compression cable lugs are used to connect Cu NYY cables and steel cables. Material: Cu Tin-plated surface No.
Conductor cross section
Die
Number of compressions, hydraulic
(mm2)
42
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305 075 002
50, Cu
19
2
305 075 003
70, Cu
19
2
305 075 075
95 F, Steel cable
19
2
Catenary Connectors
Compression Cable Lug, Cu, Uncoated
I
No.
Cable Lugs
DIN 46235 for DIN 48201 compliant circular stranded copper cables and DIN VDE 0295 compliant circular stranded/sector-shaped stranded copper conductors.
Terminal bolt diameter
Conductor cross section, max
Conductor diameter
(mm)
(mm2)
Ø (mm)
Tool code no.
300 001 001
6
10
3,5 - 4,2
6
300 002 002
6
16
4,5 - 5,3
8
300 002 003
8
16
4,5 - 5,3
8
300 004 004
10
16
4,5 - 5,3
8
300 004 005
12
16
4,5 - 5,3
8
300 006 006
6
25
5,6 - 6,6
10
300 006 007
8
25
5,6 - 6,6
10
300 008 008
10
25
5,6 - 6,6
10
300 008 009
12
25
5,6 - 6,6
10
300 010 010
8
35
6,6 - 7,9
12
300 010 011
10
35
6,6 - 7,9
12
300 012 012
12
35
6,6 - 7,9
12
300 013 013
8
50
7,7 - 9,1
14
300 013 014
10
50
7,7 - 9,1
14
300 013 015
12
50
7,7 - 9,1
14
300 016 016
16
50
7,7 - 9,1
14
300 017 017
10
70
9,3 - 11,0
16
300 017 018
12
70
9,3 - 11,0
16
300 019 019
16
70
11 - 9,3
16
300 021 021
10
95
11 - 12,9
18
300 021 022
12
95
11 - 12,9
18
300 023 023
16
95
11 - 12,9
18
300 023 024
20
95
11 - 12,9
18
300 025 025
12
120
12,5 - 14,5
20
300 025 026
16
120
12,5 - 14,5
20
300 025 359
10
120
12,5 - 14,5
32
300 027 027
20
120
12,5 - 14,5
20
300 028 028
12
150
13,9 - 16,2
22
300 028 029
16
150
13,9 - 16,2
22
300 028 592
10
150
13,9 - 16,2
22
300 030 030
20
150
13,9 - 16,2
22
300 031 031
12
185
15,5 - 18,0
25
300 031 032
16
185
15,5 - 18,0
25
300 031 033
20
185
15,5 - 18,0
25
300 031 593
10
185
15,5 - 18,0
25
300 034 034
12
240
17,8 - 20,6
28
300 034 035
16
240
17,8 - 20,6
28
300 034 036
20
240
17,8 - 20,6
28
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43
Catenary Connectors
Compression Cable Lug, Cu, Tinned
I Cable Lugs
DIN 46235 for DIN 48201 compliant circular stranded copper cables and DIN VDE 0295 compliant circular stranded/sector-shaped stranded copper conductors.
No.
Terminal bolt diameter
Conductor cross section, max
Conductor diameter
(mm)
(mm2)
Ø (mm)
300 008 289
10
25
5,6 - 6,6
10
300 008 297
12
25
5,6 - 6,6
10
300 013 261
10
50
7,7 - 9,1
14
300 013 262
12
50
7,7 - 9,1
14
300 016 263
16
50
7,7 - 9,1
14
300 017 265
12
70
9,3 - 11,0
16
300 019 266
16
70
9,3 - 11,0
16
300 021 268
10
95
11 - 12,9
18
300 021 269
12
95
11 - 12,9
18
300 025 272
12
120
12,5 - 14,5
20
300 025 273
16
120
12,5 - 14,5
20
300 028 275
12
150
13,9 - 16,2
22
Flat Cable Connection Terminal Material: Al alloy
No.
Conductor cross section
Number of holes
Connection width
(mm2)
44
178 SCP 000
2 x 150 - 225
1x
70
178 SCP 001
2 x 120 - 185
4x
70
178 SCP 099
2 x 240 - 300
1x
78
178 SCP 100
2 x 185 - 300
4x
76
178 SCP 400
2 x 400
4x
80
178 SCP 500
2 x 500
4x
80
SPTC 2x70-153R
2 x 70 - 150
1x
70
SPTC 2x70-153R1
2 x 70 - 150
4x
76
SPTC 4x70-153R
4 x 70 -150
1x
70
SPTC 4x70-153R1
4 x 70 - 150
4x
76
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Tool code no.
Catenary Connectors
Screw-In Cable Lug for Aluminium Cable
I
No.
Conductor cross section
Number of holes
Connection width
Cable Lugs
Material: Al alloy
(mm2) 178 SAP 099
2 x 185 - 300
1x
70
178 SAP 100
2 x 185 - 300
4x
76
HGT2 645 35 6x1V1
2 x 645
2x
75
HGT2 645 35 6x2V1
2 x 645 x 2
4x
75
Number of holes
Connection width
Brass Screw Cable Lug Material: Brass
No.
Conductor cross section (mm2)
300 317 L
70 - 120
1
40
330 318 L
150 - 310
1
40
330 944 L
70 - 120
1
40
331 245 L
150 - 310
1
40
Number of holes
Connection width
Bi-Metal Bolted Cable Lug Material: Al/Cu
No.
Conductor cross section (mm2)
330 380
70 - 120
1
40
330 381
150 - 250
1
40
330 916
70 - 120
1
40
330 951
150 - 250
1
40
Notch Type Cable Lugs for Full Current Carrying DB Hanger Material: Cu No.
Die
625 307 001
DB 10K
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45
Catenary Connectors
Aluminium Fittings for Railway Cantilever
I Aluminium Fittings
PFISTERER provides the whole cantilever aluminium pipe system. Material: Aluminium alloy
1 4
9
3
10 5
13
2
6 7 8
12
11
No.
Description
For diameter tube
ASM.SSP-01
Top support
-
ASM.SIP-01
Bottom support
-
ASM.UTA-55R
Threaded end fitting
55
ASM.SUT-55
Eye support
55
ASM.SUT-70
Eye support
70
ASM.SUG-70
Eye clamp
70
5 6
ASM.STG-01
Ball-and-socket
-
7
ASM.UTA-55
Clevis end fitting
55
8
ASM.SUS-55
MW support
55
9
ASM.SGD-55
Hook clip
55
10
(mm)
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3 4
ASM.SRB-55
Adjustable steady arm support
55
11
ABATC-XXXXT
Steady arm straight
-
12
GSLA 11-21 V V1
Suspension clamp
-
13
Please consult us for other cantilever configurations
46
1 2
Catenary Connectors
Suspension Clamp for Earthing Cable
I Aluminium Fittings
These clamps are used to hang the aluminium earthing cable. Material: Aluminium No.
Material
Earthing cable section
References
(mm2) GSLA 11-21 C
Aluminium
LA110-LA230
AVE
GSLA 11-21 C V1
Aluminium
LA110-LA380
AVE ADIF: 64.319.100
Aluminium suspension clamp
Wedge Clamp The wedge clamps have been developed to tension conductor wires on overhead catenary systems. Material: High strength aluminium alloy No.
BR References
Wire diameter
Working load
(mm)
(kN)
Conductor Wire
406 594 594
A
9.0 - 10.7
90
Copper or Steel
406 594 595
B
10.8 - 12.5
90
Copper or Steel
406 594 597
C
14.4 - 16.1
90
Copper or Steel
406 598 602
D
16.2 - 18.2
90
Aluminium
406 598 604
E
20.5 - 22.5
90
Aluminium
406 594 003
F
18.3 - 20.4
160
Copper or Steel
406 598 598
AS
9.0 - 10.7
90
Aluminium
406 598 599
AL
10.8 - 12.5
90
Copper or Steel
Wedge Clamp Body No.
For wire diameter up to (mm)
438 158 001
9.0 - 24.5
438 158 002
24.5 - 32
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47
Catenary Connectors
Delta Support for Tramway
I
PFISTERER provides delta suspensions support for tramways.
Aluminium Fittings
Material: Main body in aluminium alloy Plasticified aluminium alloy Wheel in Polyamide or Nylon No.
Description
Tube Diameter References
BS-01TRV
Delta support for cantilever
55
Oran Tramway
BS-02TRV
Delta support for cantilever with wheel
55
Oran Tramway
PS-01TRV
Delta & CW support for cantilever & head span
-
Oran Tramway
(mm)
Delta suspension support
CW support in overlap
Aluminium Fittings for Tramway Cantilever PFISTERER provides a full range of fittings for tramway cantilever. Material: Aluminium alloy
No.
Description
Tube diameter
References
(mm)
Steady arm support SA‐55TRV
48
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AO-55TRV
Eye clamp
55
Oran Tramway
SGM-C323
Cantilever Support
-
Oran Tramway
RG-01TRV
Swivel with clevis
-
Oran Tramway
SA-55TRV
Steady arm support
55
Oran Tramway
SBU-03-55
Support for 3 tubes
55
Oran Tramway
Eye clamp AO‐55TRV
Swivel with clevis RG‐01TRV
Catenary Connectors
Contact Wire Support
I Aluminium Fittings
PFISTERER provides a full range of contact wire support for cantilever and head span in tramway. Material: Main body in Aluminium alloy or PVC Polyamide Stainless steel No.
Description
Application
References
PS-11.500T
CW support for 11 mm parafil
Head span straight
Oran Tramway
PS-13.500T
CW support for 13 mm parafil
Head span straight
Oran Tramway
QC-09T
CW support for 11 mm and 13 mm parafil
Head span smooth curved Oran Tramway
SCA-55HC
Insulated Steady arm support for 55 mm tubes
Overlap
CW support on parafil
Oran Tramway
CW on parafil in smooth curved
CW support on tube
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49
Catenary Connectors
Connecting Clamp from Horn Gap Discharger to Earthing Electrode Aluminium Fittings
I
Material: Aluminium No.
Main cable
330 869 869
Stainless steel
Main cable diameter
Branch cable
(mm) 9
Branch cable diameter (mm)
L-110 LA 110
14
Consult for other sections
Connecting Clamp from Horn Gap Discharger to Messenger Wire Material: Aluminium and stamped copper plate No.
Main cable
Main cable diameter
330 869 869
Stainless steel
9
Branch cable
Branch cable cross section
Cu
95
(mm)
(mm2)
Metallic Pole Fixing Clamp Material: Aluminium alloy Bolts inox No.
Cable
GTLA.11.21
LA 110 - 280
Conductor diameter (mm) 14 - 21
Cross Terminal (Metallic Pole Fixing) Material: Aluminium alloy No.
Sections
SXHAT.149
LA 110 - L 110
Conductor diameter (mm)
50
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14
Insulators
Railway Silicone Composite Insulators Composite silicone insulators for high speed, railway and tramway lines with the following advantages: ■ Light weight ■ Anti-vandalism ■ Self cleaned with rain ■ Suitable for polluted areas ■ Easy to store and handle ■ Manufactured according to IEC standards
II
No.
Insulators
Material: Steel or aluminum end fittings Silicone insulators with fiberglass rod core
Insulation
Power frequency withstand (wet)
Minimum creepage distance
Max. tensile load (STL)
Specified mechanical load (SML)
Specified cantilever load (SCL)
Approx. References Weight
(kV)
1 min (kV)
(mm)
(kN)
(kN)
(kN)
(kg)
AM-0750TRV
0.75
35
305
144 034 092
1.5
22
94
N/A
30
8
0.5
144 034 025
3
65
406
N/A
54
N/A
5.5
144 034 064
3
38
305
N/A
25
N/A
2.2
ADIF
144 034 066
3
65
300
N/A
135
N/A
1.5
ADIF/Poland
144 034 037
15
60
570
N/A
135
N/A
2.2
144 034 038
15
70
610
N/A
3
N/A
10.1
144 034 001
25
115
1238
N/A
135
N/A
3.1
144 034 018
25
205
1476
N/A
54
N/A
5.7
144 034 003
25
95
1241
60
N/A
8
6
144 034 147
25
135
1200
135
N/A
10
4.7
144 034 259
25
175
1597
N/A
60
13.5
14.9
144 034 029
25
146
1200
N/A
70
N/A
1.6
144 034 015
50
380
2784
N/A
54
N/A
13.2
2.4
Oran tramway
AVE AVE Eurotunnel
Please ask for our complete railway insulators catalogue
High speed cantilever insulators
High speed traction insulator
Tramway insulator
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51
Section Insulators
3 kV Section Insulators, Single Contact Wire ■ 0.6 - 3 kV DC railway catenary section insulator for low speeds ■ With an insulating rod made of GRP/PTFE ■ Which can be replaced when worn ■ Copper skids ■ Stainless steel spark conductors ■ For single railway catenary with a height adjustment device
No.
Contact wire
Insulating length
Total length
Distance between arcing horns
Total Width
Weight
(mm2)
(mm)
(mm)
(mm)
(mm)
(kg)
305 422 DDH SD2
107
955
1820
60
180
15.0
305 422 DDH SD2 IT
107
955
1820
85
180
17.0
III Section Insulators
3 kV Section Insulators, Double Contact Wire ■ 0.6 - 3 kV DC railway catenary section insulator for low speeds ■ with an insulating rod made of GRP/PTFE ■ which can be replaced when worn ■ copper skids ■ Stainless steel spark conductors ■ for single railway catenary with a height adjustment device
No.
52
Contact wire
Insulating length
Total length
Distance between arcing horns
Total Width
Weight
(mm2)
(mm)
(mm)
(mm)
(mm)
(kg)
305 422 DDH DD2
107
955
1820
60
220
20.0
305 422 DDH DD2 IT
107
955
1820
85
220
22.0
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Overhead Contact Line Tensioning Systems
TENSOREX Spring Charged Tensioning System Modern railways place new demands on tensioning systems: High-speed lines with numerous tunnels require tensioning devices that easily integrate in the tunnel geometry. To an ever increasing extent, urban transport systems are being designed with a focus on aesthetic aspects and require tensioning devices that blend inconspicuously into the overall scheme. TENSOREX, the spring-operated tensioning system offers solutions for both applications. Further advantages: ■ Use of spring tensioning devices for constant tension in contact wires and/or bearer cables ■ Suitable for temperature ranges and many span lengths ■ Minimum storage and maintenance costs ■ Constant tension over entire length of lines ■ Highly accurate ■ Suitable for all types of catenary poles ■ Easy to install - reduced manpower ■ Moving parts inaccessible - no protective cage required ■ Optional equipment: Telemonitoring system on request
TENSOREX TR 450 TENSOREX® is a patented automatic tensioning system that uses spring power to exert a constant tension on contact wire and/or bearer cable. Thus the expansion caused by changes in temperature when switching from day to night as well as seasonal changes is compensated and the mechanical load in the railway catenary is kept at a constant level.
ID-code
Tensile force
Regulating length
Weight
(kN)
(mm)
(kg)
305 442 001
000 700 238
6
450
96,0
305 442 002
000 700 301
7,5
450
100,0
305 442 003
000 700 061
10
450
106,0
-
000 700 095-S
11,3
450
118,0
305 442 004
000 700 095
11,3
450
118,0
305 442 005
000 700 115
12
450
110,0
305 442 006
000 700 205
12,8
450
117,0
305 442 007
000 700 194
13
450
116,0
305 442 008
000 700 302
13,8
450
115,0
305 442 009
000 700 192
14,3
450
120,0
305 442 010
000 700 303
15
450
128,0
-
000 700 305-S
18,6
450
161,0
305 442 011
000 700 178
18,8
450
158,0
305 442 012
000 700 304
20
450
149,0
305 442 013
000 700 193
21
450
150,0
305 442 014
000 700 305
22,5
450
155,0
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TENSOREX
No.
IV
53
Overhead Contact Line Tensioning Systems
TENSOREX TR 750 TENSOREX® is a patented automatic tensioning system that uses spring power to exert a constant tension on contact wire and/or bearer cable. Thus the expansion caused by changes in temperature when switching from day to night as well as seasonal changes is compensated and the mechanical load in the railway catenary is kept at a constant level.
No.
TENSOREX
IV
54
ID-code
Tensile force
Regulating length
Weight
(kN)
(mm)
(kg)
305 443 002
000 700 173
5
750
150,0
305 443 003
000 700 301
7,5
750
160,0
305 443 004
000 700 088
10
750
190,0
305 443 005
000 700 117
12
750
200,0
305 443 006
000 700 352
13,8
750
203,0
305 443 007
000 700 356
14,3
750
200,0
305 443 008
000 700 353
15
750
206,0
305 443 009
000 700 176
15,8
750
220,0
305 443 010
000 700 033
18,8
750
247,0
305 443 001
000 700 354
20
750
247,0
305 443 011
000 700 355
22,5
750
262,0
305 443 012
000 700 355-S
22,5
750
262,0
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Overhead Contact Line Tensioning Systems
TENSOREX Phantom PH 800 Tensorex®-Phantom specially for railway catenarys for trams and buses is a patented automatic tensioning system which takes up considerably less space. The tensioning system is easily installed inside the circular mast. The vertical components are very well protected by the mast.
No.
000 700 253
Tensile force
Regulating length
(kN)
(mm)
15
800
Mast sub frame included
Set up for street lighting
Weight (kg)
yes
-
1079,0
15
800
yes
yes
1110,0
15
800
yes
yes
1085,0
000 700 253-3
15
800
yes
-
1116,0
Set up for street lighting
Weight
IV TENSOREX Phantom
000 700 253-1 000 700 253-2
TENSOREX Phantom PH 1000 Tensorex®-Phantom specially for railway catenarys for trams and buses is a patented automatic tensioning system which takes up considerably less space. The tensioning system is easily installed inside the circular mast. The vertical components are very well protected by the mast.
No.
Tensile force
Regulating length
(kN)
(mm)
Mast sub frame included
(kg)
000 700 251
10
1000
-
yes
435,0
000 700 252
7
1000
yes
-
860,0
000 700 252-1
7
1000
yes
yes
867,0
000 700 252-2
7
1000
yes
-
891,0
000 700 252-3
7
1000
yes
yes
897,0
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55
Overhead Contact Line Tensioning Systems
TENSOREX C+ TENSOREX C+ is a patented, automatic tensioning system that uses the force of a coil spring to constantly tension the railway catenary and/or bearer cable. It therefore effectively compensates the expansion caused by fluctuating daytime and nighttime temperatures as well as the change in the seasons while keeping the tension at a constant level. Advantages: ■ Very compact, small size: Easy and fast handling from stock to installation site Fast installation It could be lifted up to the pole’s head by a tackle. No needs of crane Low visual impact ■ Device without weight: Free space at ground level around the pole Vandalism proof ■ No maintenance requested ■ Accuracy: Low hysteresis effect over pull [P] value ■ Purely mechanics: It does not need power supply or /and refill oil or gas No influence from the temperature variation ■ Safe and monitoring: It is possible to provide a monitoring system that read pull, position and temperature values remote them to the office No.
TENSOREX C+
IV
56
Description
Compensating length
Tensile force
Weight
(mm)
(kgf)
(kg)
References
000 700 674
TR C+ 250/1350
250
13.5
90
-
000 700 422
TR C+ 375/1200 spec.
375
12
90
-
000 700 486
TR C+ 400/1100
400
11
90
-
000 700 487
TR C+ 400/1125
400
11.25
90
RFI
000 700 420
TR C+ 450/750
450
7.5
90
RET / RFI
000 700 421
TR C+ 450/1000
450
10
90
-
000 700 441
TR C+ 450/1000
450
10
120
BVG / LVG
000 700 425
TR C+ 450/1200
450
12
120
ADIF
000 700 671
TR C+ 450/1320
450
13.2
120
-
000 700 772
TR C+ 450/1380
450
13.8
000 700 426
TR C+ 450/1425
450
14.25
000 700 423
TR C+ 450/1500
450
15
120
ADIF / RFI
000 700 459
TR C+ 450/1640
450
16.4
120
-
000 700 735
TR C+ 450/1800
450
18
000 700 774
TR C+ 450/1875
450
18.75
000 700 424
TR C+ 450/2000
450
20
150
ProRail / RFI
000 700 427
TR C+ 450/2100
450
21
150
ADIF
000 700 776
TR C+ 450/2250
450
22.5
RFI
000 700 738
TR C+ 450/2400
450
24
ADIF
000 700 739
TR C+450/2475
450
24.75
000 700 490
TR C+ 500/2250
500
22.5
150
-
000 700 664
TR C+ 550/800
550
8
90
-
000 700 475
TR C+ 550/1200
550
12
120
-
000 700 457
TR C+ 550/2000
550
20
150
-
000 700 453
TR C+ 550/2750
550
27.5
180
-
000 700 497
TR C+ 600/600
600
6
90
-
000 700 782
TR C+ 600/2250
600
22.5
000 700 478
TR C+ 600/2400
600
24
180
-
000 700 488
TR C+ 600/2500
600
25
180
-
000 700 494
TR C+ 650/1100
650
11
120
-
000 700 680
TR C+ 650/1125
650
11.25
120
-
000 700 438
TR C+ 650/1640
650
16.4
150
-
000 700 449
TR C+ 650/2150
650
21.5
180
-
000 700 450
TR C+ 650/2200
650
22
180
NETWORK RAIL: 091/029007
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ADIF / RFI ADIF
ADIF ADIF / RFI
ADIF
RFI
Overhead Contact Line Tensioning Systems
TENSOREX C+
Description
Compensating length
Tensile force
Weight
(mm)
(kgf)
(kg) 180
References
000 700 456
TR C+ 650/2250
650
22.5
000 700 740
TR C+ 700/1050
700
10.5
000 700 751
TR C+ 700/1575
700
15.75
000 700 452
TR C+ 700/2100
700
21
000 700 435
TR C+ 750/450
750
4.5
000 700 498
TR C+ 750/600
750
6
120
-
000 700 476
TR C+ 750/750
750
7.5
120
RFI / BV / SNCF
000 700 496
TR C+ 750/800
750
8
120
-
000 700 479
TR C+ 750/850
750
8.5
120
-
000 700 484
TR C+ 750/900
750
9
120
-
000 700 441
TR C+ 750/1000
750
10
120
JBV / BV
000 700 437
TR C+ 750/1100
750
11
150
NETWORK RAIL: 091/029006
000 700 439
TR C+ 750/1200
750
12
150
ADIF / SVEZIA
000 700 455
TR C+ 750/1250
750
12.5
150
-
000 700 672
TR C+ 750/1320
750
13.2
150
-
000 700 454
TR C+ 750/1375
750
13.75
150
-
000 700 778
TR C+ 750/1380
750
13.8
000 700 440
TR C+ 750/1425
750
14.25
000 700 744
TR C+ 750/1425
750
14.25
000 700 442
TR C+ 750/1440
750
14.4
150
JBV
000 700 433
TR C+ 750/1500
750
15
150
ADIF / RFI / SVEZIA
000 700 436
TR C+ 750/1640
750
16.4
180
-
000 700 673
TR C+ 750/1680
750
16.8
180
-
000 700 485
TR C+ 750/1800
750
18
180
ADIF
000 700 780
TR C+ 750/1875
750
18.75
000 700 434
TR C+ 750/2000
750
20
000 700 748
TR C+ 750/2100
750
21
ADIF
000 700 749
TR C+ 750/2400
750
24
ADIF
000 700 750
TR C+ 750/2475
750
24.75
000 700 669
TR C+ 800/450
800
4.5
90
-
000 700 493
TR C+ 800/1400
800
14
150
-
000 700 489
TR C+ 840/1800
840
18
180
SNCF
000 700 684
TR C+ 900/500
900
5
120
-
000 700 666
TR C+ 900/750
900
7.5
120
-
000 700 663
TR C+ 900/800
900
8
120
-
000 700 683
TR C+ 900/1100
900
11
150
-
000 700 492
TR C+ 900/1200
900
12
150
-
000 700 667
TR C+ 900/1500
900
15
180
-
000 700 480
TR C+ 950/850
950
8.5
120
-
000 700 477
TR C+ 1000/600
1000
6
120
-
000 700 481
TR C+ 1000/750
1000
7.5
120
-
000 700 482
TR C+ 1000/1000
1000
10
150
-
000 700 491
TR C+ 1000/1100
1000
11
150
-
000 700 681
TR C+ 1000/1125
1000
11.25
150
-
000 700 483
TR C+ 1000/1500
1000
15
180
-
000 700 432
TR C+ 1100/1000
1100
10
150
-
ADIF ADIF
180
ADIF -
IV TENSOREX C+
No.
ADIF / RFI 150
ADIF
ADIF / RFI 180
ProRail / RFI
ADIF
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57
Overhead Contact Line Tensioning Systems
TENSOREX C+
IV
58
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Overhead Contact Line Tensioning Systems
Attachments for TENSOREX C+ Attachment for Lattice Poles No.
000 700 463
Attachments for Building Walls and Various Types of Steel Poles No.
000 700 416
TENSOREX C+
IV
Attachments for Steel or Concrete Circular Masts (Strap Retainer) No.
000 700 414
Attachments for Steel or Concrete Circular Masts (Crossbar and U-Bolt) No.
ID-code
Diameter (mm)
305 444 012
000 700 408
160
000 700 408-1
215 - 219
000 700 408-2
229
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59
Overhead Contact Line Tensioning Systems
Attachments for Steel Square and Peiner Masts No.
000 700 415
Attachments for two TENSOREX C+ for Steel or Concrete Circular Masts No.
000 700 461
TENSOREX C+ and Deflection Pulleys
IV Deflection Pulley Set
60
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No.
Deflection pulley
Axle
Washers (2x)
Fork Suspension Material suspension pins
RT-100 U
RT-102 U
RT-103 U
RT-104 U
RT-105 U
RT-106 U
Al
Measuring Equipment
Contact Wire Position Laser Measuring Equipment The laser railway catenary position measuring unit is used to determine (without touching) the height of the contact wires over the upper rail edge and lateral position (zigzag) using laser measuring technology. The measurements can be taken when the railway catenary is live regardless of weather conditions. The „International“ version of the unit is designed for the standard rail gauge of 1435 mm, for height measurements between 4 and 6 m and for maximum contact wire lengths of +/- 75 cm. The „local public transport“ version of the unit is designed for the standard rail gauge of 1435 mm, for height measurements between 4 and 6 m and for maximum contact wire lateral position of +/- 60 cm. Versions with wheels are also available. Other track gauges are available on demand. The measuring accuracy for height and side position measurements is +/- 5 mm. The measuring device is also available with bluetooth so the measuring data can be send to the PC. No.
ID-code
Track width (mm)
(mm)
304 132 001
GLI-6PK
1435
+/- 750
304 132 002
GLI-6PK.60
304 132 003 304 132 007
Bluetooth
Data information
DB-Drawing no.
-
-
Ebgw 03.41
1435
+/- 600
-
-
-
1000
+/- 450
-
-
-
1435
+/- 600
-
case incl.
-
GLI-6PK.FI
1524
+/- 600
-
-
-
GLI-6PK.B
1435
+/- 750
■
-
-
V Contact Wire Position Laser Measuring Equipment
304 132 008
Measuring range, on the side
Stagger measuring
Height measuring
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61
Safety Equipment
Voltage Detectors KP-Test 5H The KP-Test 5H capacitive voltage detector has universal high voltage application for nominal voltages from 30 to 420 kV. It indicates the presence of operating voltage when brought into contact with the conductor. The KP-Test 5H voltage detector is distinguished by its high level of user-friendliness and user safety. Technical description: ■ Available for different ranges of nominal voltages from 30 to 420 kV ■ Can be used in rain and snow ■ Particularly loud, integrated audible signal for reliable voltage tests even in a noisy environment ■ Extremely bright LEDs in clear layout to prevent confusion ■ Maximum resistance to interference fields through the use of a high-quality contact electrode extension ■ Extensive self-test functions at switch-on ■ Available separately for use with existing insulating poles ■ Available complete with suitable insulating poles in any overall length or carrying length ■ Insertion depth Ai = 898 mm ■ Nominal frequency 50 Hz, optional 60 Hz The KP-Test 5H is constructed and type-tested to Standard IEC 61243-1. The KP-Test 5H Series voltage detector is also available with a carrying case on request. Other versions with deviating nominal voltages, ranges of nominal voltage, frequencies and languages are available on request.
No.
Voltage Detectors
VI
62
Version
Nominal voltage
Insulating length
Total length
Transporting length
Un (kV)
LI (mm)
LG (mm)
LT (mm)
Number of suitable bag insulating poles
930 250 001
0136
33 - 66 kV / 50 Hz
975
2478
1485
1
B5
930 250 001
0167
66 - 132 kV / 50 Hz
1802
3700
1855
2
B2
930 250 001
0048
110 kV / 50 Hz
1802
3700
1855
2
B2
930 250 001
0008
110 - 220 kV / 50 Hz
3220
5118
2050
3
B2
930 250 001
0078
220 - 420 kV / 50 Hz
3850
5748
2050
3
B2
930 250 001
0038
400 kV / 50 Hz
3850
5748
2050
3
B2
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Safety Equipment
Voltage Detectors for Railway Systems Electric railway systems around the world are operated with different voltage systems. PFISTERER can supply voltage detectors for all common voltage systems. ■ 15 kV at 16.7 Hz ■ 25 kV at 50 Hz ■ 1500 V DC ■ 3000 V DC ■ Voltage supply for trolley lines ■ Voltage supply for urban rail systems with third rail Depending on type, our voltage detectors are suitable for use on railway catenaries and power lines as well as on switchgear.
Voltage Detectors KP-Test 5R 25 kV for Catenaries The KP-Test 5R 25 kV 50 Hz capacitive voltage detector designed for use on railway catenaries. It indicates the presence of operating voltage when brought into contact with the conductor. Technical Description: ■ Bright LEDs for clear recognition ■ Particularly loud, integrated audible signal ■ Extensive self-test functions at switch-on ■ Contact electrode in hook form with contact pin for optimum contact with the catenary ■ For single-phase networks Versions in other languages or with other signal mode are available on request.
930 300 001
Version
0007
Total length
Transporting length
LG (mm)
LT (mm)
4795
2460
suitable bag
Carrying bag included
B3
-
VI Voltage Detectors
No.
www.pfisterer.com
63
Safety Equipment
Voltage Detectors KP-Test 5R 25 kV for Catenaries, Separable The KP-Test 5R 25 kV 50 Hz capacitive voltage detector designed for use on railway catenaries. It indicates the presence of operating voltage when brought into contact with the conductor. For transport in service vehicles the voltage detector can be dismantled into five separate components. Technical Description: ■ Bright LEDs for clear recognition ■ Particularly loud, integrated audible signal ■ Extensive self-test functions at switch-on ■ Separable contact electrode in hook form with point-contact for optimum contact with the catenary ■ For single-phase networks Versions in other languages or with other signal mode are available on request.
No.
930 300 601
Voltage Detectors
VI
64
www.pfisterer.com
Version
0009
Total length
Transporting length
LG (mm)
LT (mm)
4785
1100
suitable bag
Carrying bag included
B1
-
Safety Equipment
Voltage Detectors KP-Test 5R DC The KP-Test 5R DC double-pole voltage detector is designed for use on the catenary systems of DC voltage railways. It indicates the presence of operating voltage when brought into contact with the conductor. With its extensive, integrated self-tests, the KP-Test 5R DC voltage detector ensures maximum user safety. Technical description: ■ Double-pole type for the catenary systems of DC voltage railways with nominal voltages between 500 and 4,000 V DC ■ Second pole designed with practical magnetic connection to rail (cable length = 6.5 m) ■ Hook-type contact electrode with high-quality contact pin for optimum contact ■ Self-test at switch-on also checks the connecting cable ■ Can be used in rain and snow ■ Integrated audible signal for reliable voltage tests even in a noisy environment ■ Extremely bright LEDs in clear layout to prevent confusion ■ Induced AC voltage signal detection ■ Voltage testing possible even with a high proportion of leakage current on disconnected contact wires ■ Available separately without insulating pole ■ Available separately without insulating pole, but with additional adapters ■ Available complete with three-piece insulating pole (poles RP1 and UP; total length about 5,000 mm), or five-piece insulating pole (poles RP2, RP3, RP4 and UP; total length about 4,880 mm) ■ Available with convenient carrying case Other versions with deviating nominal voltages, ranges of nominal voltage and languages are available on request.
No.
Version
Nominal Voltage DC
Transporting length
Un (V)
LT (mm)
Number of insulating poles
suitable bag
930 350 001
0097
650 - 750
2450
2
B3
930 350 001
0085
1500
2450
2
B3
930 350 001
0077
3000
2450
2
B3 (incl.)
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Safety Equipment
Voltage Detectors KP-Test 5R DC dual The KP-Test 5R DC dual double-pole voltage detector is similar in design to the KP-Test 5R DC. In addition, this voltage detector can be switched between two nominal voltage ranges in two steps. This allows a larger system range to be covered even when there is a high proportion of leakage current. The KP-Test 5R DC dual has two selectable voltage steps. Step 1: ■ Selected by briefly pressing the On button ■ LED indicator: 1 x green Step 2: ■ Selected by pressing and holding the On button ■ LED indicator: 2 x green Deliberate voltage level selection at switch-on and the related self-test ensure that the KP-Test 5R DC dual displays safe, clear indications. Technical description: ■ Double-pole type for the catenary systems of DC voltage railways with nominal voltages between 500 and 4,000 V DC ■ Second pole designed for practical magnetic connection to rail (cable length = 6.5 m) ■ Voltage range selectable ■ Hook-type contact electrode with high-quality contact pin for optimum contact ■ Self-test at switch-on also checks the connecting cable ■ Can be used in rain and snow ■ Integrated audible signal for reliable voltage tests even in a noisy environment ■ Extremely bright LEDs in clear layout to prevent confusion ■ Induced AC voltage signal detection ■ Voltage testing possible even with a high proportion of leakage current on disconnected contact wires ■ Available separately without insulating pole ■ Available separately without insulating pole, but with additional adapter ■ Available complete with three-piece insulating pole (poles RP1 and UP; total length about 5,000 mm), or five-piece insulating pole (poles RP2, RP3, RP4 and UP; total length about 4,880 mm) ■ Available with convenient carrying case Other versions with deviating nominal voltages, ranges of nominal voltage and languages are available on request. No.
Voltage Detectors
VI
66
Version
Nominal voltage DC Nominal voltage DC Transporting Level I Level II length Un (V)
Un (V)
Number of insulating poles
suitable bag
LT (mm)
930 350 501
0007
600
1200
1111
-
B1
930 350 501
0008
600
1200
2450
2
B3
930 350 501
0009
600
1200
1111
4
B1
930 350 501
0010
750
1,500
1111
-
B1
930 350 501
0011
750
1,500
2450
2
B3
930 350 501
0012
750
1,500
1111
4
B1
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Safety Equipment
Voltage Detectors KP-Test 5 DC The KP-Test 5 DC double-pole voltage detector is suitable for use on the switchgear of DC voltage railways as well as railway systems with a third rail. It indicates the presence of operating voltage when brought into contact with the conductor. With its extensive, integrated self-tests, the KP-Test 5 DC voltage detector ensures maximum user safety. It also provides maximum ease of operation. Technical description: ■ Double-pole type for use on the switchgear of DC railways as well as on railways with a third rail and nominal voltages between 500 and 4,000 V DC ■ Self-test at switch-on also checks the connecting cable ■ Can be used in rain and snow ■ Integrated audible signal for reliable voltage tests even in a noisy environment ■ Extremely bright LEDs in clear layout to prevent confusion ■ Induced AC voltage signals detected Other versions with deviating nominal voltages, ranges of nominal voltage and languages are available on request.
Version
Nominal voltage
Total length
Transporting length
Cable length
UN
LG (mm)
LT (mm)
(mm)
930 370 001
0020
750 V DC
815
572
1000
suitable bag
A1
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Safety Equipment
Insulating Poles for Railway Voltage Detectors These insulating poles can be used with all voltage detectors of the KP-Test 5R series. This allows optimum configuration of the voltage detectors for the respective application. Technical description: ■ Hex connection for KP-Test 5 Series voltage detectors ■ Yellow or white varnished FRP tubes with optimum leakage values
Insulating Pole Base Parts for Three-part Voltage Detectors, Type RP1 Insulating pole base part with end cap, hand guard and plug-in connection for insulating pole upper parts UP.
No.
Total length
Insulating length Length of handle Diameter of insulating element
LG (mm)
Li RP1 (mm)
LH (mm)
d (mm)
620 780 002
1950
480
1465
33
620 780 001
2450
480
1965
33
Insulating Pole Base Parts for Five-part Voltage Detectors, Type RP2 Insulating pole base part with end cap, hand guard and plug-in connection for insulating pole intermediate parts RP3.
No.
623 930 001
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Total length
Length of handle
Diameter of insulating element
LG (mm)
LH RP2 (mm)
d (mm)
1080
955
43
Safety Equipment
Insulating Pole Intermediate Parts for Five-part Voltage Detectors, Type RP3 Insulating intermediate part with plug-in connection for insulating pole intermediate parts RP4.
No.
623 929 001
Total length
Length of handle
Diameter of insulating element
LG (mm)
LH RP3 (mm)
d (mm)
1080
955
43
Insulating Pole Intermediate Parts for Five-part Voltage Detectors, Type RP4 Insulating base part with plug-in connection for insulating pole upper parts UP.
623 929 100
Total length
Insulating length Length of handle Diameter of insulating element
LG (mm)
Li RP4 (mm)
LH RP4 (mm)
d (mm)
1010
65
945
43
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Safety Equipment
Insulating Poles for Voltage Detectors KP-Test 5R DC and KP-Test 5R DC dual
Earthing Poles
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70
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Safety Equipment
In-Service Tests for Voltage Detectors Depending on national regulations in the country concerned, in-service tests are required for phase comparators with nominal voltages above 1 kV. In Germany, these are obligatory under the „Electrical installations and equipment“ (BGV A3) accident prevention regulations. Voltage detectors must then, within a maximum period of six years, be submitted to another in-service test and specified checks. The appendix of Standard IEC 61243-1 gives a description of these tests. PFISTERER have been successfully carrying out these in-service tests in their own testing facility for many years. The voltage detectors are tested according to the specifications, and immediately adjusted or repaired if necessary. Whenever extensive repairs are necessary, we give a cost quotation. When the tests are completed, the results are documented in detail. To request an In-service test, please contact your local sales representative. Customers in Germany are requested to use the following mailing address: PFISTERER Kontaktsysteme GmbH Bereich Wiederholungsprüfung Bahnhofstraße 30 89547 Gerstetten - Gussenstadt Germany
Version
Remark
200 000 200
0009
KP-Test II
200 000 200
0099
KP-Test III
200 000 200
0077
KP-GLI
200 000 200
0083
KP-Test II Railway
200 000 200
0075
KP-Test II USE
200 000 200
0280
KP-Test 5
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Safety Equipment
Switching Poles These switching poles are suitable for use on installations with nominal voltages up to 110 kV. Technical description: ■ Suitable for indoor and outdoor installations ■ Plastic actuating bolt and hand guard ■ End cap made of non-slip rubber ■ Switching pole made of yellow fibreglass reinforced polyester tubing The switching poles are designed to Noem DIN VDE 0681 Parts 1 and 2.
No.
Earthing Poles
VI
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Nominal voltage
Total length
Length of insulating element
Length of handle
Diameter of insulating element
Un (kV)
LG (mm)
LI (mm)
LH (mm)
d (mm)
364 035 004
30
1008
525
400
33
364 035 005
30
1508
525
530
33
364 035 035
30
2008
525
635
33
364 035 036
30
2508
525
750
33
364 035 037
30
3008
525
750
33
364 035 042
110
2008
1300
635
33
364 035 043
110
2508
1300
750
33
364 035 008
110
3508
1300
750
33
Safety Equipment
Earthing Poles for Railway Systems Earthing poles for railway systems are used for connecting railway earthing devices. To do this, the earthing terminals are brought up to the contact wire. These earthing poles are marked with red stripes on a white background. This allows optimum identification of the work site. Technical description: ■ Contact wire earthing terminals held by spindle and cross-pin ■ Receiving head with roller locking device allows the earthing pole to be easily attached / detached from the contact wire earthing terminal ■ Robust construction for use in railway applications
Telescoping Earthing Poles, two-piece Earthing poles for railway systems, in two-piece design. These earthing poles are used mainly for transformers and railway power lines. They are continuously adjustable.
No.
Length range
Pole length Transporting Insulating extended length length
(m)
L (mm)
LT (mm)
LI (mm)
Weight
DB drawing number
(kg)
362 744 001 1,8 - 3,0
3500
1800
500
3.8
3 Ebgw 01.17
362 744 744 2,6 - 5,0
5000
2600
500
4,3
3 Ebgw 01.12
Telescoping Earthing Poles, three-piece Earthing poles for railway systems, in three-piece design. The upper section of this earthing pole is continuously adjustable. A slider enables the connection between the earthing pole and the contact wire earthing terminal to be locked. The earthing pole can thus be used to mark the work site.
Length range
Pole length extended
Transporting length
Insulating length
Weight
(m)
L (mm)
LT (mm)
LI (mm)
(kg)
362 745 745
2,0 - 5,0
5080
2000
500
5.2
362 745 002
3,2 - 7,0
7000
3200
500
5.2
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Safety Equipment
Earthing Poles, five-piece Earthing pole for railway systems in five-piece design. Because of the short carrying length, this type is suitable for transport in all common passenger vehicle types. The connection between the earthing pole and the contact wire earthing terminal can be locked using a slider. The earthing pole can thus be used to mark the work site.
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74
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No.
Length range Pole length
Transporting length
Insulating length
(m) 364 784 001
4,9
L (mm)
LT (mm)
LI (mm)
4892
1100
500
DB drawing number
3 Ebgw 01.22
Safety Equipment
Earthing and Short-circuiting Devices According to IEC 61230:2008, portable devices for earthing, or earthing and shortcircuiting, are manually useable devices which, without forcible guidance are brought towards connection points of components of electrical systems for the purpose of earthing and short-circuiting, and then connected to these. They consist of earthing and short-circuiting devices (E&S devices) and earthing poles, and represent an essential factor in the realisation of the five basic safety rules for work to be performed in the absence of harmful voltage. PFISTERER earthing and short-circuiting devices are manufactured to user requirements in accordance with IEC 61230. The right input specification therefore, is accordingly important for the correct configuration.Procedure for the determination of the earthing and short-circuiting device 1. Number of conductors to be earthed: If on a three-phase system all three lines need to be earthed, a 3-pole earthing and short-circuiting device should be chosen.2. System short-circuit current: For the determination of the required conductor cross-section the maximum system short-circuit current needs to be determined. 1-pole
2-pole
Short-circuiting- / Earthing cable
3-pole
4-pole
Highest permissible short-circuit current (A)
3. Line clamp: Solid neutral Compensated network time period (s) This clamp connects the earthing cable with theover conductor to be earthed. Line clamps earthing (impedance neutral can be selected from earthing) the summary tables. The maximum short-circuit currents (Ik /1s) 2s 1s >0.5s must agree for the earthing and short-circuiting cables as well as for the clamps! 25 / 25
25 / 25
3500
4900
7000
95 / 95
95 / 35
13200
18700
26500
4. Earthing clamp: 35 / 35 35 / 35 4900 6900 10000 This clamp connects the earthing cable to the connection point of the earthing system. 50 / 50 clamps can be 50 /selected 25 7000tables. The 9900 14000 Earthing from the summary maximum short-circuit currents match short-circuiting cables as well as for the 70 / 70 (Ik /1s) must 70 / 35 for the earthing and9800 13800 19500 clamps! 5. 120Cable / 120 lengths: 120 / 50 16700 23700 33500 The length of the cables can be determined individually according to the particular 150 / 150 150 / 50 20900 29600 42000 requirements. The length of an earthing and short-circuiting device should be at least 1.2 times the distance between the two connection points. Nevertheless, the cable lengths should be kept as short as possible as a short-circuit incident can cause strong deflections to occur.
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Safety Equipment
Earthing and short-circuiting devices are available in 1- to 5-pole versions with the following types of conductor insulation: PVC (transparent) standard SILICONE (transparent) TPE (orange) 6. Exchangeability: The connecting cluster in a signal colour serves as protection against inadvertent touching and mechanical damage to the fastened connecting piece. When necessary, conductor lengths with mechanical damage can be replaced by PFISTERER or at lower cost by the user in accordance with the instruction manual. 7. Durability: Extensive and durable protection against the penetration of moisture is achieved by compressing the insulation in the broadened area at the back of the compression cable lug.
2
1
conductor 2 line fixed point 3 line clamp 4 short-circuiting cable 5 connecting cluster 6 earthing cable 7 earthing clamp 8 earthing fixed point 9 earthing system 10 receiving head 11 insulating part 12 black marking 13 handle 14 end cap 1
3 10
4
11
5
12
6 7
9
8
13 14
Notes: arthing and short-circuiting devices are designed for only one exposure to the rated E short-circuit current. Short-circuiting cables of multi-pole earthing and short-circuiting devices must have the same cross-section. The length of an earthing and short-circuiting device should be at least 1.2 times the distance between the two connection points. The cable lengths should also be kept as short as possible as a short-circuit incident can cause strong deflections to occur. If earthing and short-circuiting devices are connected in parallel with conductors in order to achieve a particular total conductor cross-section, the following conditions must be met: - equal conductor lengths and cross-sections - same connection hardware and locations - installation of the devices close together with parallel cable routing - for each conductor the rated capacity is to be de-rated to a value corresponding to 75% of the conductor cross-section
Earthing Devices
VI
In the following section earthing and short-circuiting devices without clamps will be described. For the line and earthing clamps, please refer to the summary tables. Deviating versions with different conductor types, conductor cross-sections, clamps and lengths are available on request.
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Overview Earth Clamps Type
Max. cross section
Max. short- Clamcircuit ping current range
Clamping width
Weight
(mm2)
Ø (mm)
Ø (mm)
Ø (mm)
Ø (mm)
(mm)
lk 1 s (kA)
(mm)
(mm)
(g)
364 811 001
A1
150
-
16
-
-
-
29,6
16
-
656
364 544 002
A2
150
-
-
-
16 - 22
-
29,6
16 - 22
-
736
360 419 004
E2
70
-
-
-
2 - 30
2 - 30
13,8
2 - 30
-
370
360 416 002
F1
50
-
-
-
-
2 - 20
9,9
2 - 20
-
442
360 628 002
F2
120
-
-
-
-
2 - 22
23,7
2 - 22
-
978
360 414 001
U1
120
20
-
15
5 - 20
2 - 20
23,7
2 - 20
38
720
361 346 001
U2
150
25
-
15
5 - 20
2 - 20
29,6
2 - 20
38
754
364 704 004
U3
120
20
-
15
5 - 20
2 - 20
23,7
2 - 20
38
806
364 704 003
U4
120
25
-
15
5 - 20
2 - 20
23,7
2 - 20
38
836
364 714 002
U5
150
25
-
20
5 - 25
2 - 25
29,6
2 - 25
50
902
361 657 001
M12
150
-
-
-
-
-
29,6
-
-
210
361 657 002
S12
150
-
-
-
-
-
29,6
-
-
250
361 659 010
HM12
150
-
-
-
-
-
29,6
-
-
340
361 659 011
HS12
150
-
-
-
-
-
29,6
-
-
360
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77
Safety Equipment
Overview Line Clamps No.
Earthing Devices
VI
78
Type
Max. cross section
Max. short- Clamcircuit ping current range
Clamping width
Weight
(mm2)
Ø (mm)
Ø (mm)
Ø (mm)
Ø (mm)
(mm)
lk 1 s (kA)
(mm)
(mm)
(g)
364 904 001
P1
120
-
-
-
4 - 20
-
23,7
4 - 20
48
382
364 903 001
P2
150
-
-
-
6 - 32
-
29,6
6 - 32
57
526
360 330 002
P3
120
20
5 - 20
15
5 - 20
5 - 20
23,7
2 - 20
38
754
360 332 001
P4
150
25
5 - 20
15
5 - 20
5 - 20
29,6
2 - 20
38
782
360 333 002
P5
150
25
5 - 25
20
5 - 25
5 - 25
29,6
2 - 25
50
850
364 309 005
P6
120
-
-
-
4 - 23
4 - 23
23,7
4 - 23
27
440
363 245 006
P7
150
-
-
-
4,5 - 35
4,5 - 35
29,6
4,5 - 35
34
714
364 459 009
P8
150
-
-
-
10 - 85
-
29,6
10 - 85
40
886
360 335 003
P9
95
-
-
-
10 - 32
10 - 32
18,7
10 - 32
38
968
360 335 004
P11
95
-
-
-
10 - 32
10 - 32
18,7
10 - 32
38
1010
363 091 297
P12
150
-
-
-
-
10 - 25
29,6
10 - 25
40
914
363 245 010
P13
95
-
-
-
15 - 60
15 - 60
18,7
15 - 60
35
900
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Safety Equipment
Overview Rail Earth Clamps for Railway Systems No.
Type
Max. cross section of connected cable
Rail type
Max. shortcircuit current
Clamping range
Clamping width
Weight
(mm2)
lk 1 s (kA)
(mm)
(mm)
(g)
363 322 005
R50
50
40 (lk 0,12s)
-
-
2128
364 901 001
R51
70
13,8 (lk 1s)
-
-
5000
364 868 001
R52
50
40 (lk 0,12s)
-
-
858
Max. shortcircuit current
Clamping Clamping Weight range width
Overview Contact Wire Earth Clamps for Railway Systems No.
Type
Max. cross section of connected cable (mm2)
Ø (mm)
lk 1 s (kA)
(mm)
(mm)
(g)
363 418 003
P50
120
4,5 - 35
23,7
4,5 - 35
34
814
361 499 001
P51
50
Ri80 - 150
36,5 (lk 0,12s)
-
30
1070
361 499 499
P52
50
Ri80 - 150
36,5 (lk 0,12s)
-
30
942
362 947 947
P53
50
Ri80 - 150
23,3 (lk 0,12s)
-
30
1968
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Safety Equipment
Single-Pole Earthing and Short-Circuiting Cables Utmost flexibility for assembling customer-specific earthing and short-circuiting devices. With a range of more than 25 line and earth clamps, conductor cross-sections are available from 25 to 150 mm2 in any length. The standard conductor lengths are: Earthing cable: c = 5,000 mm For line and earth clamps please refer to the summary tables.
No.
Earthing Devices
VI
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Version
Cable cross section
Max. short-circuit current
(mm2)
IK 1s (kA)
369 201 001
0024
25
4.9
369 201 001
0029
35
6.9
369 201 001
0001
50
9.9
369 201 001
0113
70
13.8
369 201 001
0002
95
18.7
369 201 001
0115
120
23.7
369 201 001
0520
150
29.6
Safety Equipment
Three-Pole Earthing and Short-Circuiting Conductors with Cross-Section-Reduced Earthing Conductor Utmost flexibility for assembling customer-specific earthing and short-circuiting devices. With a range of more than 25 line and earth clamps, conductor cross-sections are available from 25 to 150 mm2 in any length. The standard conductor lengths are: Short-circuiting cables: a = b = d = 600 mm Earthing cable: c = 1500 mm For line and earth clamps please refer to the summary tables.
No.
Version
Cable cross section
Max. short-circuit current
(mm )
IK 1s (kA)
369 203 001
0020
50 / 25
9.9
369 203 001
0066
70 / 35
13.8
369 203 001
0067
95 / 35
18.7
369 203 001
0697
120 / 50
23.7
369 203 001
0700
150 / 50
29.6
2
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Safety Equipment
Three-Pole Earthing and Short-Circuiting Conductors with Non-Reduced Earthing Conductor Cross-Section Utmost flexibility for assembling customer-specific earthing and short-circuiting devices. With a range of more than 25 line and earth clamps, conductor cross-sections are available from 25 to 150 mm2 in any length. The standard conductor lengths are: Short-circuiting cables: a = b = d = 600 mm Earthing cable: c = 1500 mm For line and earth clamps please refer to the summary tables.
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Version
Cable cross section
Max. short-circuit current
(mm2)
IK 1s (kA)
369 203 001
0062
25 / 25
4.9
369 203 001
1539
35 / 35
6.9
369 203 001
1027
50 / 50
9.9
369 203 001
0109
70 / 70
13.8
369 203 001
1640
95 / 95
18.7
369 203 001
0206
120 / 120
23.7
369 203 001
2048
150 / 150
29.6
Safety Equipment
Earthing Devices for Railway Systems Earthing devices that meet the highest quality and reliability requirements are a prerequisite for work on the overhead lines of electric railways. PFISTERER has been developing and producing earthing devices for railway systems for decades, and symbolises this kind of quality and reliability. Through an optimised process, we are able to supply the widest variety of types of earthing devices. Technical description: ■ Earthing devices for mainline railways with AC or DC voltage, as well as for underground railways and trolley lines ■ Copper earthing and short-circuiting cables available with cross-sections from 25 mm2 to 150 mm2 ■ Earthing and short-circuiting devices available for non-protruding earthing ■ Optimised protection against damage and atmospheric influences on cable ends ■ Components suitable for various types of application ■ Components dimensioned for high short-circuit currents
Railway Earthing Devices for Overhead Lines This railway earthing device is designed for use on overhead catenaries. It can be used for contact wire heights between 4.8 and 6.25 m. The use of rail earthing clamp R50 allows non-protruding earthing, thus allowing diesel locomotive operation in earthed conditions. Technical description: Depending on type, this railway earthing device is made up of the following components: ■ 1 contact wire earthing clamp, 361 499 001 ■ 1 rail earthing clamp, 363 322 005 ■ 1 earthing cable, 8.5 or 12 m long, 362 138 138 ■ 1 suspension hook, 360 453 453 ■ 1 telescopic type earthing pole (two-piece), 362 744 744
No.
Remark
Length of earthing cable
Non-protruding
DB drawing number
(m) with telescopic earthing 8.5 pole, 2-piece
-
3 Ebgw 01.11
364 845 006
without earthing pole
8.5
-
-
364 845 002
with telescopic earthing 12 pole, 2-piece and suspension hook for earth wire
■
3 Ebgw 01.11
364 845 005
without earthing pole with suspension hook for earth wire
■
-
12
VI Earthing Devices
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Railway Earthing Devices for Overhead Lines (Automobile Type) This railway earthing device is designed for mobile use and is suitable for transport in cars and service vehicles of emergency services and fire brigades. The use of rail earthing clamp R50 allows non-protruding earthing, thus allowing diesel locomotive operation in earthed conditions. To secure the working site the earthing pole and the ratchet can be removed. Technical description: ■ Transport length of 5-piece earthing pole approx. 1,100 mm ■ Short-circuit capacity Ik = 36.5 kA/ 0.12 s Depending on type this railway earthing device consists of the following components: ■ 1 segmented earthing pole, No. 364 784 001 ■ 2 rail earthing clamps, No. 363 322 005 ■ 2 contact wire earthing clamps, No. 361 499 001 ■ 2 short-circuiting cables 50 mm2, length 8.5 m or 12 m, with red marking flags ■ 1 storage case for earthing pole, No. 364 786 001 ■ 1 storage case for 2 earthing devices, No. 364 785 001
No.
Remark
Length of earthing cable
Non-protruding
DB drawing number
(m) 364 766 001
with plug-in type earthing pole, 5-piece
8.5
-
3 Ebgw 01.21
364 766 004
with plug-in type earthing pole, 5-piece
12
■
-
Railway Earthing Devices for Railway Power Lines This railway earthing device is designed for use on railway power lines. Technical description: It is made up of the following components: ■ 1 Telescopic type earthing pole, two-piece, No. 362 744 001 ■ 1 Earth clamp U2, No. 361 346 001 ■ 1 contact wire earth clamp P50, with feeler rod, No. 363 418 003 ■ 1 short-circuiting cable 50 mm2, length 4 m
Earthing Devices
VI No.
Length of earthing cable
DB drawing number
(m) 363 571 571
84
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4
3 Ebgw 01.23
Safety Equipment
Railway Earthing Devices for Transformers This railway earthing device is designed for use on pole-mounted transformers on overhead lines. Technical description: This railway earthing device is made up of the following components: ■ 1 telescopic type earthing pole, 362 744 001 ■ 2 earth connection clamp U2, 361 346 001 ■ 2 line connection clamps P4, 360 332 001 ■ 2 short-circuiting cables 50 mm2, length 4 m
No.
Length of earthing cable
DB drawing number
(m) 364 844 001
4
3 Ebgw 01.16
Railway Earthing Devices for Construction Machines This railway earthing device is suitable for the protective earthing of construction machines. Technical description: It is made up of the following components: ■ 1 earth terminal clamp U2, 361 346 001 ■ 1 rail earthing clamp R50, 363 32 005 ■ 1 short-circuiting cable 50 mm2, length 12 m
No.
Length of earthing cable
Earthing Devices
VI DB drawing number
(m) 364 843 001
12
3 Ebgw 01.15
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85
Safety Equipment
Single-Pole Earthing and Short-Circuiting Cables Fitted on both sides with compression type cable lugs with 30° angled palms and 13 mm mounting hole for M12 connecting screw. The conductor egress at the mouth of the cable lugs is provided with bending protection.
No.
Cable cross section
Max. shortLength of Non-protruding circuit current earthing cable
(mm2)
Ik 0,12 s (A)
(m)
362 138 138
50
36500
8.5
-
3 Ebgw 01.11
362 138 529
50
36500
12
■
3 Ebgw 01.11
362 138 004
50
36500
13
-
-
Suspension Hook For non-protruding suspension of earthing wire.
Earthing Devices
VI
86
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No.
DB drawing number
360 453 453
3 Ebgw 01.11
DB drawing number
Safety Equipment
Rail Earthing Clamps PFISTERER offers a range of rail earthing clamps for railway lines.
Rail Earth Clamps R50 This rail earthing clamp is suitable for all rail base gauges. The small overall height of 35 mm below the rail base makes removal of gravel unnecessary. A separate handle allows easy placing of the clamp and protects the earth wire connection. When tightening the clamp, the annular cutting edge cuts through layers of dirt and oxide, thus ensuring reliable contact. The counter-surface, a hardened metal tip, is spring-mounted and insulated. The clamp is therefore flame-resistant in the event of a short circuit.
No.
Max. cross section Max. short-circuit With of connected cable current ratchet
Weight
DB drawing number
(mm2)
Ik 0,12 s (A)
(g)
363 322 005
50
40000
■
2128
3 Ebgw 01.13
363 322 006
50
40000
-
1706
-
Rail Earth Clamps R51 This rail earthing clamp is designed as an earthing magnet for use on trolley lines.
No.
364 901 001
Max. cross section of Max. short-circuit connected cable current
Weight
(mm2)
Ik 1 s (A)
(g)
70
13800
5000
Rail Earth Clamps R52
VI
No.
364 868 001
Max. cross section of Max. short-circuit connected cable current
Weight
(mm2)
Ik 0,12 s (A)
(g)
50
40000
858
Earthing Clamps
These rail earthing clamps are suitable for use on grooved rails.
www.pfisterer.com
87
Safety Equipment
Contact Wire Earthing Terminals PFISTERER offers contact wire earthing clamps for railway earthing devices. These contact wire earthing clamps are designed for connection to various contact wires. Technical description: ■ Contact wire earthing clamps for grooved, circular and shaped contact wires as well as for twin contact wires ■ Screw spindle of A2 stainless steel ensures reliable contact between clamp and contact wire ■ Compact, robust design ■ Easy handling ■ Earthing poles available for attaching all types of contact wire earthing clamps
Contact Wire Earthing Clamp P50 This contact wire earthing clamp has a twist-proof earthing cable terminal at the front. The frame and thrust block are finely grooved to ensure secure electric contact and firm mechanical grip even when the conductors are corroded. Technical description: ■ Conductor range 4.5 – 35 mm ■ With feeler rod for verifying absence of voltage to railway-internal specifications
No.
Max. cross Max. short- Clamping section of circuit range connected current cable
Clamping width
Weight
(mm2) 363 418 003 120
Ik 1 s (A)
(mm)
(mm)
(g)
23700
4,5 - 35
34
814
DB drawing number
4 Ebgw 01.26
Contact Wire Earthing Clamp P51 This contact wire earthing clamp is fitted with a flexible spindle and is used for grooved, circular or shaped conductors. Technical description: ■ With feeler rod for easy application onto the contact wire ■ The spring-mounted thrust block is connected to the M12 connecting screw on the back by means of flexible copper straps ■ 361 499 002 with shortened feeler rod
Earthing Clamps
VI
No.
Max. cross Max. short- Contact section of circuit wire connected current cable (mm2)
88
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Ik 0,12 s (A)
Clamping width
Weight
DB drawing number
(mm)
(g)
361 499 001 50
36500
Ri 80 - 150
30
1070
3 Ebgw 01.14
361 499 002 50
36500
Ri 80 - 150
30
1010
-
Safety Equipment
Contact Wire Earthing Clamp P52 This contact wire earth clamp is fitted with a rigid spindle and is used for grooved, circular or shaped conductors. Technical description: ■ With feeler rod for easy application onto the contact wire ■ The spring-mounted thrust block is connected to the M12 connecting screw on the back by means of flexible copper straps
No.
361 499 499
Max. cross section of connected cable
Max. shortContact wire circuit current
Clamping width
Weight
(mm2)
Ik 0,12 s (A)
(mm)
(g)
50
36500
30
942
Ri 80 - 150
Contact Wire Earthing Clamp P53 This contact wire earthing clamp is designed for use on twin contact wires.
362 947 947
Max. cross section of connected cable
Max. shortContact wire circuit current
Clamping width
Weight
(mm2)
Ik 0,12 s (A)
(mm)
(g)
50
23300
30
1968
Ri 80 - 150
VI Earthing Clamps
No.
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89
Safety Equipment
Earthing and Line Fixed Points PFISTERER has a range of both earthing and line fixed points. Special line fixed points on request. Maximum installation torque M10: 33 Nm M12: 56 Nm M16: 135 Nm
Ball Pin, Straight, with Outside Thread According to DIN 48088 Part 1. Technical description: German Railways licence 4 Ebgw 01.24 ■ 360 938 095 DB-No. 00 157 503 ■ 360 938 939 DB-No. 00 157 495 ■ 360 384 003 DB-No. 00 621 849
No.
Max. cross section Head diameter of connected cable
Thread length
Thread
Width across flats
Max. short-circuit current
for line clamp
(mm2)
(mm)
(mm)
G
(SW)
Ik 1 s (A)
360 382 004
120
20
28
M12
22
23700
360 330 002
360 382 005
120
20
38
M12
22
23700
360 330 002
360 382 006
120
20
48
M12
22
23700
360 330 002
360 938 095
150
25
25
M16
27
29600
360 332 001 360 333 002
360 384 002
150
25
28
M12
27
29600
360 332 001 360 333 002
360 384 003
150
25
38
M12
27
29600
360 332 001 360 333 002
360 384 004
150
25
48
M12
27
29600
360 332 001 360 333 002
360 938 939
150
25
55
M16
27
29600
360 332 001 360 333 002
Ball Pin, Straight, with Inside Thread According to DIN 48088 Part 1.
Accessories
VI No.
90
Max. cross section Head diameter of connected cable
Thread
Width across flats Max. short-circuit current
(mm2)
(mm)
G
(SW)
Ik 1 s (A)
612 633 005
95
20
M10
22
18700
360 330 002
612 633 004
120
20
M12
22
23700
360 330 002
360 786 003
120
20
M16
24
23700
360 330 002
615 820 001
150
25
M12
27
29600
360 332 001 360 333 002
615 822 001
150
25
M16
27
29600
360 332 001 360 333 002
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for line clamp
Safety Equipment
Ball Pin, Angled, with Outside Thread
No.
Bracket
Max. cross section of connected cable
Head diameter Thread length Thread
Width across flats
Max. short-circuit current
(mm2)
(mm)
(mm)
G
(SW)
Ik 1 s (A)
for line clamp
360 784 001
45°
70
20
38
M12
24
13800
360 330 002
360 385 001
90°
95
25
45
M12
27
18700
360 332 001 360 333 002
360 786 001
90°
70
20
35
M12
24
13800
360 330 002
Ball Pin, Angled, with Inside Thread
No.
Bracket
Max. cross section of connected cable
Head diameter
Thread
Width across flats
(mm2)
Max. short-circuit current
for line clamp
(mm)
G
(SW)
Ik 1 s (A)
360 385 002
45°
95
25
M12
27
18700
360 332 001 360 333 002
360 786 002
90°
70
20
M12
24
13800
360 330 002
611 370 001
45°
70
20
M12
24
13800
360 330 002
T-Bolts, Straight, with Outside Thread suitable for universal line clamp P3.
No.
Max. cross section Diameter of connected cable
Width
Thread length
Thread
(mm2)
Ø (mm)
(mm)
(mm)
G
Ik 1 s (A)
360 372 001
120
15
30
28
M12
23700
360 372 002
120
15
30
48
M12
23700
Accessories
VI
Max. short-circuit current
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91
Safety Equipment
T-Bolts, Straight, with Inside Thread suitable for universal line clamp P3.
No.
Max. cross section of Diameter connected cable
Width
Thread
Max. short-circuit current
(mm2)
Ø (mm)
(mm)
G
Ik 1 s (A)
615 805 001
120
15
30
M12
23700
610 670 001
150
20
58
M12
29600
T-Bolts, Angled, with Outside Thread suitable for universal line clamp P3.
No.
Max. cross section Diameter of connected cable
Width
Thread length
Thread
Max. short-circuit current
(mm2)
Ø (mm)
(mm)
(mm)
G
Ik 1 s (A)
360 567 001
120
15
30
28
M12
23700
360 567 002
120
15
30
48
M12
23700
600 925 001
120
15
30
38
M12
23700
T-Bolts, Straight, with Outside Thread suitable for multi-purpose line clamp P5.
VI Accessories
No.
92
Max. cross section Diameter of connected cable
Width
Thread length
Thread
Max. short-circuit current
(mm2)
Ø (mm)
(mm)
(mm)
G
Ik 1 s (A)
360 386 001
150
20
58
28
M12
29600
360 386 002
150
20
58
48
M12
29600
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Safety Equipment
Cylindrical Earthing Bolt with Outside Thread According to DIN 48088, part 2. with annular groove. suitable for terminal sockets type A1 (No. 364 811 001) and A2 (No. 364 544 002). Diameter = 16 mm
No.
Thread
Thread length
Width across flats
Max. short-circuit current
G
(mm)
(SW)
Ik 1 s (A)
360 407 407
M12
40
22
29600
360 408 408
M16
40
27
29600
360 408 003
M16
25
27
29600
Cylindrical Earthing Bolt with Inside Thread According to DIN 48088, part 2. with annular groove. suitable for terminal sockets type A1 (No. 364 811 001) and A2 (No. 364 544 002). Diameter = 16 mm
No.
610 923 001
Thread
Width across flats
Max. short-circuit current
G
(SW)
Ik 1 s (A)
M12
22
29600
Earth Coupling Bolt with Radial Groove According to DIN 48088 Part 2. Suitable for connection bolts Type A1 (No. 364 811 001) and Type A2 (No. 364 544 002). Diameter = 16 mm
360 409 409
Width across flats
Length (mm)
(SW)
(mm)
Ik 1 s (A)
22
145
29600
VI
Max. short-circuit current
Accessories
No.
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93
Safety Equipment
Earthing Connector M12, with Outside Thread According to DIN 48088 Part 5.
No.
360 421 421
Width across flats
Length (mm)
Max. short-circuit current
(SW)
(mm)
Ik 1 s (A)
30
60
23700
Earthing Connector M12, with Inside Thread According to DIN 48088 Part 5.
No.
360 425 615
Length (mm)
Max. short-circuit current
(mm)
Ik 1 s (A)
25
23700
Earthing Connection Bolts According to DIN 48088 Part 5.
No.
361 206 206
Width across flats
Length (mm)
Max. short-circuit current
(SW)
(mm)
Ik 1 s (A)
27
85
23700
361 206 001
27
110
23700
361 206 002
27
145
23700
Width across flats
Length (mm)
Max. short-circuit current
(SW)
(mm)
Ik 1 s (A)
27
40
23700
Hex Bolts M12 According to DIN 48088 Part 5.
VI Accessories
No.
621 007 003
94
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621 007 004
27
65
23700
621 007 005
27
110
23700
Safety Equipment
Thread Adapter M12 / M10 suitable for all PFISTERER clamps, for the attachment of compression cable lugs with 10 mm spade drilling.
No.
360 480 482
Width across flats
Length (mm)
(SW)
(mm)
22
37
Line Fixed Point for High-Voltage Overhead Lines Line fixed points serve as an aid for attachment of line clamps to high-voltage equipment up to 420 kV. They are available in various sizes in curved, straight and hooked form or for bundle conductors in Copper or Aluminium versions. Further versions are available on request, whereby the conductor diameter should always be stated. No.
360 365 020
Accessories
VI
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95
Safety Equipment
Carrying Cases for Earthing and Short-Circuiting Poles These storage cases are used for the safe transport and dust-free storage of earthing and short-circuiting devices.
No.
Width
Height
(mm)
(mm)
364 785 005
400
300
364 785 001
520
350
364 785 004
1000
230
Storage Cabinet for Voltage Detectors and Earthing Devices This storage cabinet is designed for the storage of voltage detectors, earthing and short-circuiting devices and earthing rods. It protects the stored equipment against harmful environmental impact and theft by third parties. Maximum storage volume: ■ 2 voltage detectors for overhead lines incl. carrying case ■ 2 telescopic insulating poles ■ 2 railway earthing devices (set) The storage cabinet is designed for fixing on walls or masts. Material: ■ Sheet steel, galvanized and paint coated
No.
Dimensions
DB drawing number
(mm) 364 807 001
Accessories
VI
96
www.pfisterer.com
320 x 464 x 3000
3 Ebgw 04.42
Tools
Manual Compression Tool PRIMAT O2 Mechanical, open design. The open design of the compression head enables the compression tool to be put on and taken off the connection to be compressed without removing the dies. Compressible cross sections: Copper up to 35 mm2 Aluminium up to 50 mm2 Accessories: ■ Case for mechanical hand compression tool, PRIMAT 02 and dies ■ Holder for mechanical hand compression tool, PRIMAT 02 for clamping the tool into a vice
No.
Total length
Nominal compression force
(mm)
(kN)
303 088 088
370
25
Dies for Compressing Notched Sleeves and Notch Type Cable Lugs for 10 mm2 Hangers PRIMAT O2 hand compression tool for oval compression joints. The tool is used for fitting compression sleeves and compression cable lugs for currentstable hanger connections, 10 mm2 Bz flex.
No.
Conductor cross section
Tool code no.
Material
DB 10 K
Case-hardening steel, burnished
(mm ) 2
304 328 328
10 Bz flex
Dies for Compressing Dead Ends and Compression Joints into an Oval Shape For oval compression, for hand compression tool, mechanical, PRIMAT 02. The tool is used to compress Cu compression dead end bindings and compression joints into an oval shape.
Conductor cross section
Tool code no.
(mm2) 303 414 402
16 Cu / Bz F
Compression width
Material
(mm) 16 PO
5
Case-hardening steel, burnished
VII Manual compression tools
No.
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97
Tools
Hexagonal Compression Dies For mechanical crimping pliers for copper and steel compression joints. Compression die, burnished surface for manual crimping plier: Type O2D, width 25 mm, compression width 5 mm
No.
Tensile compressible cross section, Cu
Non-tensile compressible cross section, Cu
Tool code no.
Compression width
(mm2)
(mm2)
303 109 109
–
303 109 110
Material
10
6
5
Case-hardening steel, burnished
10 – 16
16
8
5
Case-hardening steel, burnished
303 109 111
25
25
10
5
Case-hardening steel, burnished
303 109 400
35
35
12
5
Case-hardening steel, burnished
303 109 468
6
6
5
5
Case-hardening steel, burnished
(mm)
Storage Case content not included. For storing mechanical crimping pliers and dies.
No.
Suitable for
303 552 552
Mechanical hand operated compression tool O2 and 12 dies
Bracket for Manual Compression Tool PRIMAT O2
No.
VII Manual compression tools
303 683 683
98
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Tools
Manual Compression Tool Type O6 The manual crimping plier is equipped with a C-shaped crimping head that can be rotated through 360°. The telescopic handle is released and tightened by simply turning for infinitely variable length adjustment.
No.
303 871 002
Total length
Nominal Cross section Al compression force
Cross section Cu Code no. Cu
(mm)
(kN)
(mm2)
(mm2)
540 - 750
60
16 - 150
6 - 185
25
Code no. Al
25
Hexagonal dies max. width
Weight
(mm)
(kg)
32
3,2
Oval Compression Tools For mechanical crimping pliers I653, copper compression tap-off connectors (H-shaped) and copper twin compression cable lugs. Die, burnished surface.
No.
Tool code no.
Compression width
Conductor cross section
(mm)
(mm2)
Material
300 463 464
8 PO
5
10 RE
Case-hardening steel, burnished
300 463 465
10 PO
5
16 RE / 10 RM
Case-hardening steel, burnished
300 463 466
12 PO
5
16
Case-hardening steel, burnished
300 463 467
16 PO
5
25 / 16 F
Case-hardening steel, burnished
300 463 468
18 PO
5
35
Case-hardening steel, burnished
300 463 469
20 PO
5
50
Case-hardening steel, burnished
300 463 471
22 PO
5
70
Case-hardening steel, burnished
Die O6T for Compressing Oval Sleeves on Current-Stable Bz Hangers
No.
305 726 001
Tool code no.
16 PO
Compression width
Conductor cross section
(mm)
(mm2)
13
16 F
Manual compression tools
VII Material
Case-hardening steel, burnished
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99
Tools
Dies for Compressing Cable Lugs onto Full Current Carrying Bz Hangers with the O6T Hand Compression Tool
No.
305 725 001
Tool code no.
10
Compression width
Conductor cross section
(mm)
(mm2)
13
16
Material
Case-hardening steel, burnished
Hexagonal Compression Dies O6T
No.
Tool code no.
Tensile compressible cross section, Cu
Non-tensile compressible cross section, Cu, max
(mm)
(mm2)
(mm2)
300 438 438
5
5
6
6
300 438 439
6
5
—
10
300 438 441
8
5
10 — 16
16
300 438 443
10
5
25
25
300 438 445
12
5
35
35
300 438 447
14
5
50
50
300 438 448
16
5
70
70
300 438 449
18
5
—
95
300 438 450
19
5
-
95
300 438 451
20
5
95
120
300 438 452
22
5
120
150
300 438 453
25
5
150
185
Manual compression tools
VII
100
Compression width
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Tools
Manual Crimping Plier GO6T PFISTERER‘s manual crimping pliers have a C-shaped 360° swivel compression head. For the infinitely-variable length adjustment of the new type of telescopic handles, these are loosened and tightened respectively by turning.
No.
303 871 003
Total length
Nominal compression force
(mm)
(kN)
550 - 760
60
Cross sections Cross sections Code no. Al Cu Cu
16 - 150
6 - 185
25
Code no. Al
25
Hexagonal dies max. width
Weight
(mm)
(kg)
38
3,3
Oval Compression Tools GO6T For mechanical crimping pliers I653, copper compression tap-off connectors (H-shaped) and copper twin compression cable lugs. Die, burnished surface.
Conductor cross section
Tool code no.
(mm2)
Compression width (mm)
300 379 001
10
10 PO
13
300 378 384
50
20 PO
5
300 378 383
35
18 PO
5
300 378 382
25/16 F
16 PO
5
300 385 386
70
22 PO
5
VII Manual compression tools
No.
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101
Tools
Hexagonal Compression Dies For mechanical crimping pliers for copper and steel compression joints. Compression die, burnished surface for manual crimping plier: Type G06T, width 38 mm, compression width 5 mm
No.
Tensile compressible cross section Cu
Non-tensile compressible cross section Cu
Tool code no.
(mm2)
(mm2)
300 353 364
—
95
18
5
300 353 354
—
10
6
5
300 353 356
10 — 16
16
8
5
300 366 367
120
150
22
5
300 366 368
150
185
25
5
300 353 358
25
25/16 F
10
5
300 353 360
35
35
12
5
300 353 362
50
50
14
5
300 353 353
6
6
5
5
300 353 363
70
70
16
5
300 366 366
95
120
20
5
(mm)
Storage Case content not included. For storing mechanical crimping pliers and dies.
Manual compression tools
VII
102
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Compression width
No.
Suitable for
305 293 001
Mechanical hand operated compression tool O6, GO6, GO6-300 and 15 dies
Tools
Electro-Hydraulic High-Pressure Pumps EHP The high-pressure pump is fitted in a handy carrying case. The well-proven double-hose system (flow and return) with control valve and oil-tight coupling joint for connecting a compression head completes the equipment in this component. A pressure relief valve protects the high-pressure pump against overload. The electric motor has a power consumption of 500 W. The 5 m long connecting cable is suitable for use on construction sites.
No.
Operating Voltage
Hose length
Operating pressure
Hydraulic oil volume
Weight
(V AC)
(mm)
(bar)
(cm )
(kg)
305 853 012
220
3000
850
650
9,6
305 853 013
220
4000
850
650
9,6
305 853 016
230
8000
850
650
9,6
305 853 014
110
3000
850
650
9,6
305 853 017
110
8000
850
650
9,6
3
Two Stage High Pressure Pumps With size III compression head. The high pressure unit with an operating pressure of 850 bar for manual operation (hand or foot operated) is mounted in a reclined position on a galvanised U-frame. The high pressure hose is equipped with an oil-tight coupler for connecting the compression head. The pump operates with rapid feed up to the start of compression, i.e. few working strokes are required. A pressure relief valve prevents overloading of the press. Two different versions are available „standalone” or „for attaching to a ladder”. Accessories: Case for high pressure press Pressure gauge, 0-1000 bar
No.
Standard
Hose length
305 800 002
Suspend on conductor
3000
305 800 003
Suspend on conductor
4000
305 800 010
Free fitting
2000
305 800 011
Free fitting
3000
305 800 012
Free fitting
4000
(mm)
Accessories No.
Description
305 762 001
Storage Case
546 022 002
Control manometer for two stage high pressure pump
High Pressure Pumps
VII
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103
Tools
Compression Head, Hydraulic, Size III This compression head is fitted with a coupling plug for an oil-tight connection to the hose. No.
Power stroke
Nominal compression force
(mm)
(kN)
305 678 009
22,5
240
Hydraulic Die Heads 850 bar Hydraulic die heads 850 bar with oil-tight coupling plug for two-stage high-pressure pump ZHP, electro-hydraulic high-pressure pump EHP and battery-operated hydraulic highpressure pump AHP with pump connection (coupling joint).
No.
305 671 003
Type
GO6
Operating Power stroke pressure
Nominal compression force
Compressible cross section Al
Tensile compressible cross section Al/St
Compressible cross section Cu
Weight
(bar)
(mm)
(kN)
(mm2)
(mm2)
(mm2)
(kg)
850
16
60
16 - 150
25/4 - 120/20
6 - 185
3,1
High Pressure Coupling 1. Coupling plug for an oil-tight connection to the compression head 2. Coupling joint for a manual hydraulic high pressure compression for oil-tight connection to the high-pressure hose 3. Coupling joint for an oil-tight connection to the reflux valve in high- pressure compression with a double hose system
High Pressure Pumps
VII
No.
Description
Operating pressure
Male thread
Internal thread
(bar)
104
305 066 066
Coupling plug
850
M15 x 1
-
305 067 001
Coupling joint
850
M14 x 1,5
-
305 067 067
Coupling joint
850
-
M15 x 1
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Tools
Dies for High Pressure Presses, Hydraulic, Size III for Compressing Tap Connectors and Feeder Terminals With guide, for high pressure compression, hydraulic, size III, for releasing compression tap connectors (C terminals, X terminals) and compression feeder terminals (E terminals).
No.
Tool code no.
Tool code OT
Tool code UT
Compression width
302 131 131
DB 3
-
-
44
304 282 139
X
-
-
18
305 730 001
-
E1/C2
C2
44
305 802 001
-
E1/C2
E1
44
(mm)
Dies for High Pressure Presses, Hydraulic, Size III for Removing Tap Connectors and Feeder Terminals With guide, for high pressure compression, hydraulic, size III, for releasing compression tap connectors (C terminals, X terminals) and compression feeder terminals (E terminals). No.
Tool code no.
Tool code OT
Tool code UT
Compression width (mm)
302 246 246
DB 3 - L
-
-
44
304 343 001
X-L
-
-
50
305 729 001
-
C2
E1/E2/C1/C2
44
305 803 001
-
E1
E1/E2/C1/C2
44
Dies for High Pressure Presses, Hydraulic, Size III for Riveting Contact Wire Splices With guide, for high pressure compression, hydraulic, size III. For riveting contact wire splices. No.
Tool code no.
302 346 346
DB 4-N / UIC-107
Dies for High Pressure Presses, Hydraulic, Size III for Riveting Contact Wire Splices
Tool code no.
302 345 345
DB 4-L / UIC-107
High Pressure Pumps
No.
VII
www.pfisterer.com
105
Tools
Dies for High Pressure Presses, Hydraulic, Size III for Shearing off 18 - 22 mm Steel Bolts With guide, for high pressure compression, hydraulic, size III. For shearing off 18-22 mm steel bolts
No.
Tool code no.
302 318 318
DB 5-S
Hexagonal Compression Dies For hydraulic high pressure compression tools for copper, aluminium and ACSR compression joints. Tool surface, burnished No.
Tool code no.
Compression width (mm)
High Pressure Pumps
VII
106
www.pfisterer.com
300 608 004
13
14
300 608 005
14
14
300 608 006
15
14
300 608 007
16
14
300 608 008
17
14
300 608 009
18
14
300 608 010
19/14
14
300 608 011
20
14
300 608 012
21
14
300 608 013
22B Al
34
300 608 014
22
14
300 608 015
23
14
300 608 016
25
14
300 608 017
27
14
300 608 018
28
14
300 608 019
30
17
300 608 020
32
17
300 608 021
34
17
300 608 022
38
17
300 608 023
42
17
300 608 024
44
17
Tools
Come-along Clamps Diameter of conductor
Conductor cross sections
Permissible load
Ø (mm)
(mm2)
(kN)
330 736 736
3.0 - 8
6 - 35
10
330 737 737
5.0 - 11
16 - 70
10
330 738 738
8.0 - 16
50 - 150
25
330 739 001
14.0 - 23
150 - 300
35
330 659 637
9.4 - 10.2
50/8
17
330 659 638
10.9 - 12
70/12
17
330 661 639
13.0 - 13.6
95/15
25
330 640 663
15.5 - 16.3
150/20; 120/20
35
VII Come-along Clamps
No.
www.pfisterer.com
107
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