Design Calculations for Pressure Vessels

PRESSURE VESSEL DESIGN MAIN MENU 1

Design Parae!ers

11

Dis"e# $ea# Design

21

%ra&s

2

Ma!eria's () *(ns!r+,!i(n

12

*ir,+'ar -'a! $ea# Design

22

.+!! /e'#ing *a',+'a!i(ns

3

LADINGS

13

Sa##'e Design

23

An,"(r .('! Design

4

N('e -(ra!

14

N('e %"i,ness

24

Sir! Design

5

S"e'' Deisgn ID .asis

15

N('e %"i,ness A L72

25

MDM% *'a+'a!i(ns

6

$&#r(!es! %"i,ness

16

N('e /e'# Design

26

In!er('a!i(n

7

S"e'' Design D .asis

17

Pie S,"e#+'e

27

8

S"eri,a' $ea# Design

18

-LANGE 150 

28

9

E''is(i#a' $ea# Design

19

-LANGE 300 

29

*(ni,a' $ea# Design

20

Li)!ing L+g

30

10

PRESSURE VESSEL DESIGN Mai! Me!u

Vess'e %ag  Parae!ers

Va'+es

*(#e Re)eren,e

Design *(#es an# Uni!s Se!!ing 1 2 3 4 5 % )  /

ASME ASME code code Sectio Section n VIII VIII Div Div.1 .1 or or 2 ? Units W ind Code Seismic Code Intern! Desi"n #ress$re Intern! Desi"n &em'ert$re E*tern! Desin" #ress$re E*tern E*tern!! Desin" Desin" &em'er em'ert$r t$re e MDM&

UG-22 UG-22 UG-21 UG-2( +V or #V ,A''.3 UG-2(

Diensi(ns  R% 1 2 3 4 5 % )  /

ID 0ed &'e && e en"t Corrosion A!!once Se!! & 0ed & 0ed &ic8ness Se!! &ic8ness ,I.# Desi"n Se!! &ic8ness ,E.# Desi"n

UG-25 UW -11 6 &7!e UW -12 UW -11 6 &7!e UW -12 UG-32 UG-2)6 A''.1 9  UG-2



Va'+es

*(#e Re)eren,e




Diensi(ns  R% 1 2 3 4 5 % )  / 1(

ID 0ed &'e && e en"t Corrosion A!!once Se!! & 0ed & 0ed &ic8ness Se!! &ic8ness ,I.# Desi"n Se!! &ic8ness ,E.# Desi"n St Sti::enin" in" Dimensions

L(a#ing *(n#i!i(ns 1 2 3 4 5 % )

UG-25 UW -11 6 &7!e UW -12 UW -11 6 &7!e UW -12 UG-32 UG-2)6 A''.1 9  UG-2 UG-2/ UG22

i;$id eve! Ins$ Ins$! !ti tion on &ic8 &ic8ne ness ss +ire +ire #ro #roo: o:in in" " &i &ic8n c8nes ess s #!t #!t:o :orm rm 9 d dde der r Ct!st > o>>!es !es o od ds

$ea! %rea!en!  %es!s 1

0dr 0 drot otes estt c! c!$s $se e (As per UG-99(b) Hyd.Test Pressure = MAWP x 1.3 x Stress ratio)

2

P/$% :or CS Mteri!s

UG-//

UW-26UCS-5%6UCS-%6 UCS-%% (PWHT reuired i! "et#a$ Ser%i&e or '#e! t#i&!ess is o%er 3**. +ut W#e! t#i&!ess is 3,-3 ** pre#eati! is reuired beore 'e$di! as per Tab$e U/S-0 2otes , (b) ) #W0& :or SS Mteri!s (PWHT is !ot reuired or SA-,4 as per UHA-3,5 2ote.1)

3

Ia,! %es! :or CS Mteri!s

UG-46UCS-%%

(6ated M7MT o /ur%e +5/ 8 7 Materia$s is -,9/ as per UG-,4 () )

4

Im'ct &est &est :or S S Mteri!s (6ated M7MT or 34534"531531"53,1 8 3 is -19/ (UHA-01(d))

U0A-51,d

: E;!reae -i
UCS-)/ ,d6 UCS-5%

 +ormin" Strin ,0ed :or CS UCS-)/ ,d6 UCS-5% (:or /S Materia$s i ; is *ore t#a! 0 ; t#e! Heat Treat*e!ts is reuired ( U/S-9(d))  E*treme +i7re E!on"tion ,Se!!s :or SS

U0A-44-,,26 U0A-44-,,26 UCS-5%6 &7!e U0A-44  +ormin" Strin ,0ed :or SS U0A-44-,,26 UCS-5%6 &7!e U0A-44 (:or SS Materia$s i ; is *ore t#a! ,4 ; t#e! Heat Treat*e!ts Treat*e!ts is reuired (Taba$e UHA-)) UHA-))



Va'+es

*(#e Re)eren,e




Diensi(ns  R% 1 2 3 4 5 % )  / 1(

ID 0ed &'e && e en"t Corrosion A!!once Se!! & 0ed & 0ed &ic8ness Se!! &ic8ness ,I.# Desi"n Se!! &ic8ness ,E.# Desi"n St Sti::enin" in" Dimensions

L(a#ing *(n#i!i(ns 1 2 3 4 5 % )

UG-25 UW -11 6 &7!e UW -12 UW -11 6 &7!e UW -12 UG-32 UG-2)6 A''.1 9  UG-2 UG-2/ UG22

i;$id eve! Ins$ Ins$! !ti tion on &ic8 &ic8ne ness ss +ire +ire #ro #roo: o:in in" " &i &ic8n c8nes ess s #!t #!t:o :orm rm 9 d dde der r Ct!st > o>>!es !es o od ds

$ea! %rea!en!  %es!s 1

0dr 0 drot otes estt c! c!$s $se e (As per UG-99(b) Hyd.Test Pressure = MAWP x 1.3 x Stress ratio)

2

P/$% :or CS Mteri!s

UG-//

UW-26UCS-5%6UCS-%6 UCS-%% (PWHT reuired i! "et#a$ Ser%i&e or '#e! t#i&!ess is o%er 3**. +ut W#e! t#i&!ess is 3,-3 ** pre#eati! is reuired beore 'e$di! as per Tab$e U/S-0 2otes , (b) ) #W0& :or SS Mteri!s (PWHT is !ot reuired or SA-,4 as per UHA-3,5 2ote.1)

3

Ia,! %es! :or CS Mteri!s

UG-46UCS-%%

(6ated M7MT o /ur%e +5/ 8 7 Materia$s is -,9/ as per UG-,4 () )

4

Im'ct &est &est :or S S Mteri!s (6ated M7MT or 34534"531531"53,1 8 3 is -19/ (UHA-01(d))

U0A-51,d

: E;!reae -i
UCS-)/ ,d6 UCS-5%

 +ormin" Strin ,0ed :or CS UCS-)/ ,d6 UCS-5% (:or /S Materia$s i ; is *ore t#a! 0 ; t#e! Heat Treat*e!ts is reuired ( U/S-9(d))  E*treme +i7re E!on"tion ,Se!!s :or SS

U0A-44-,,26 U0A-44-,,26 UCS-5%6 &7!e U0A-44  +ormin" Strin ,0ed :or SS U0A-44-,,26 UCS-5%6 &7!e U0A-44 (:or SS Materia$s i ; is *ore t#a! ,4 ; t#e! Heat Treat*e!ts Treat*e!ts is reuired (Taba$e UHA-)) UHA-))


Ma!eria's

*S Ma!eria's /ar *(n#i!i(ns

=orm! =orm!i>e i>ed d Im'ct Im'ct &ested ested

(< M7MT is !ot /o$der t#a! -,9/ (-,4:) Se!! 0ed =o>>!es +!n"es +or"ed =o =o>>!es S8irt Sdd!e S$''ort C!i's

SA-51% Gr.)( SA-51% Gr.)( SA-1(% Gr.< SA-1(5 SA-1(5 SA-51%  SA-23 C SA-51%  SA-23 C SA-51%  SA-23 C

*S Ma!eria's *('# *(n#i!i(ns (< M7MT is /o$der t#a! -,9/ (-,4:) Se!! 0ed =o>>!es +!n"es +or"ed =o>>!es S8irt Sdd!e S$''ort C!i's

SA-51% Gr.)( ,= SA-51% Gr.)( ,= SA-333 Gr.% SA-35( +-2 SA-35( +-2 SA-51%  SA-23 C SA-51%  SA-23 C SA-51%  SA-23 C

SS Ma!eria's Se!! 0ed =o>>!es +!n"es +or"ed =o =o>>!es 0ev +o +or"in"s S8irt Sdd!e S$''ort C!i's

!"er Ma!eria's Se!! 0ed =o>>!es +!n"es +or"ed =o>>!es 0ev +or"in"s S8irt Sdd!e S$''ort C!i's

SS %&e SA-24( SA-24( SA-312 SA-12 SA-12 SA-33% SA-24(  SA-51% or 23 C SA-24(  SA-51% or 23 C SA-24(  SA-51% or 23 C

Mai! Me!u

LADINGS UG22 %"e L(a#ings !(
Intern! or E*tern! Design Press+re ,s de:ined in UG-21

Desi"n #ress$re Conditions s 'er Dt Seet ,A!so consider #ress$re Dro' tro$" Intern!s nd V'or Sttic 0ed @ sim'! dd tese in D.#.

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Wei" Wei"tt o: o: te te Vesse esse!! nd nd norm norm! ! cont conten ents ts $nde $nderr o'e o'er rti tin" n" or tes test con condi diti tion ons s ,t ,tis is inc! inc!$d $de es dd ddit itio ion n!! #r #ress$ ess$rre d$e d$e to

i;$ i;$id id #res #ress$ s$re re ,Mod ,Mode! e! i;$ i;$id id eve eve!! it it  !i; !i;$i $id d s'ec 'eci:ic i:ic "rv "rvit it 

s!a!i, "ea# () 'i>+i#s  ,

S$'erim'osed sttic rections :rom ?eig"! () a!!a,"e#

Mode! :o!!oin"B

mciner6oter vesse!s6'i'in"6 e>+ien!6s$c s motors mciner6oter

1 =o>>!es ods ,WC C!c$!tions 2 #i'in" , )5 "m s 'er SA
!inin"6nd ins$!tion.

#

&e ttcment o: B 1 In!erna's ,see A''endi* D

Mode! :o!!oin"sB 1 &r ,&r ei"t ei"t t8en F 5( "m2 9 c!c$!te &r s$''ort ei"t. &r &r !i;$id !eve! is eir ei"t "iven '!$s 25 mm ,(1-E2( #r 4.3.1 2 Distri7$tor Wei"t , Co$nt tot! #i'e !en"t o: distri7$tor nd m$!ti'! it it corres'ondin" Sc.4( #i'e ei"t in "m

2 Vesse' S+(r!s6 S+(r!s6 s$c s !$"s6rin"s6s8irts6sdd!es6 nd !e"s ,see A''endi* G

Mode! :o!!oin"sB 1 Sdd!e 2 S8irt 3 e"s 4 in"s 5 $"s

e

Cc!ic nd dnmic rections d$e to 'ress$re or term! vritions6 or :rom e;$i'ment mo$nted on  vesse!6 nd mecnic! !odin"

Mode! Cc!ic odin"

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?in#@sn(? an# seisi, rections6ere re;$ired

Mode! 1 Wind od ,As 'er ASCE )-(5 Wind S'eed :or $7i! F 155 m Im'ortnce +ctor F 1.15 E*'os$re cte"or F C 2 Seismic od ,As 'er U
g

Ia,! rea,!i(ns s$c s tose d$e to :!$id soc8

Mode! Im'ct rections i: ''!ic7!e

I

a
Mode! 7norm! 'ress$re i: ''!ic7!e

PRESSURE VESSEL DESIGN Mai! -'ange Ra!ing Sr

Mar

-'ange Ra!ing S,"

3C4 N('es 1 2 3 4 5 % 1 N('es 1 2 3 4 5 % 1 1C2 N('es 1 2 3 4 5 % 2 N('es 1 2 3 4 5 % 3 N('es 1 2 3 4 4 N('es 1 2 3 4 5 % M(re !"an 4 N('es 1 2 3 4 5 % )  / 1( 11 12 13

E'e

Pr(B

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Mar

3C4 N('es 1 2 3 4 5 % 1 N('es 1 2 3 4 5 % 1 1C2 N('es 1 2 3 4 5 % 2 N('es 1 2 3 4 5 % 3 N('es 1 2 3 4 4 N('es 1 2 3 4 5 % M(re !"an 4 N('es 1 2 3 4 5 % )  / 1( 11 12 13

S,"

E'e

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%$I*NESS - *FLINDRI*AL S$ELL In!erna' Press+re  Insi#e Diensi(ns

In+!s

Mai! Me 516 Gr70 %e- S si

Intern! Desi"n #ress$re Inner Dimeter o: Se!! Desi"n &em'ert$re A!!o7!e Stress oint E::icienc Corrosion A!!once

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%$I*NESS - *FLINDRI*AL S$ELL In!erna' Press+re  +!si#e Diensi(ns

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Mai! Me 516 Gr70 %e- S si

Intern! Desi"n #ress$re $ter Dimeter o: Se!! Desi"n &em'ert$re A!!o7!e Stress oint E::icienc Corrosion A!!once

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%$I*NESS - SP$ERI*AL $EAD In!erna' Press+re  Insi#e Diensi(ns

In+!s

Mai! Me 516 Gr70 %e- S si

Intern! Desi"n #ress$re Dimeter o: Se!! Desi"n &em'ert$re A!!o7!e Stress oint E::icienc Corrosion A!!once

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NKKLE /ELD DESIGN U/16 Mai! Me!u

N('e ?i!" Pa#  ?i!"(+! a# -ig U/161 > mm

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38 20 38

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NKKLE /ELD DESIGN U/16 Mai! Me!u

N('e ?i!" Pa#  ?i!"(+! a# -ig U/161 > mm

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38 20 38

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F

19

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19

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ASME .1652003 Diensi(ns () *'ass 150 -'anges =omin! #i'e Si>e =#S

D o: +!n"e



&ic8ness o: +!n"e

&ic8ness ' oint

,Min.

,Min.

t:

t:

D () $+<

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=otesB2-4

2

15(

1).5

Mai! Me!u

D () Ne, en"t tro$" 0$7 /e'# Ne, &reded ''ed W.=. S..

A

H

H

H

24

25

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N(!e=5 1/.1

78

603

&reded en"t %"rea#e#C &reded S ,Min. Min &

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619

625

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/N

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D

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N(!e=7

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P+r," = &o 7e s'eci:ied 7 #$rcser. =oteB 2 =oteB 3 =oteB 4 =oteB % =oteB )

&e minim$m tic8ness o: tese !oose :!n"es6in si>es =#S 3 12K nd sm!!er6is s!i"t! "reter tn te tic8ness o: :!n"es on :ittin"s6 &7!e /6ic re rein:orced 7 7ein" cst inte"r! it te 7od o: :ittin". &ese :!n"es m 7e s$''!ied it  :!t :ce. &e :!t :ce m 7e eiter te :$!! t: dimension o: tic8ness '!$s 2mm6 or te t: dimension tic8ness ito$t te rised :ce ei"t. See 'r %.3.2 :or ddition! restrictions. &e :!n"e dimension i!!$strted re :or re"$!r! :$rnised 2 mm rised :ce ,e*ce't !''ed@ :or re;$irements o: oter :cin"s see +i".). +or tred o: treded :!n"es6 see 'r %./. Dimension in co!$mn 13 corres'ond to te inside dimeter o: 'i'e s "iven in ASME <3%.1(M :or stndrd !! 'i'e. &ic8ness o: stndrd !! is te sme s Sced$!e 4( in s i>es =#S 1( nd sm!!er. &o!ernces in 'r ).5.2 ''!. &ese 7ore si>es re :$rnised $n!ess oterise s'eci:ied 7 te #$rcser.

ASME .1652003 Diensi(ns () *'ass 150 -'anges =omin! #i'e Si>e =#S

D o: +!n"e

&ic8ness o: +!n"e

&ic8ness ' oint

,Min.

,Min.

t:

t:



D () $+<

15(

D () Ne, en"t tro$" 0$7 /e'# Ne, &reded ''ed W.=. S..



=otesB2-4

2

Mai! Me!u

A

H

H

H

24

25

%2

&reded en"t %"rea#e#C &reded S ,Min. Min

1/.1

78

603

/N

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.

.

619

625

&

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Corner rdi$s De't o: o:
D



1)

N(!e=7

25

525

Legen#s =

P+r," = &o 7e s'eci:ied 7 #$rcser. =oteB 2 =oteB 3 =oteB 4 =oteB % =oteB )

&e minim$m tic8ness o: tese !oose :!n"es6in si>es =#S 3 12K nd sm!!er6is s!i"t! "reter tn te tic8ness o: :!n"es on :ittin"s6 &7!e /6ic re rein:orced 7 7ein" cst inte"r! it te 7od o: :ittin". &ese :!n"es m 7e s$''!ied it  :!t :ce. &e :!t :ce m 7e eiter te :$!! t: dimension o: tic8ness '!$s 2mm6 or te t: dimension tic8ness ito$t te rised :ce ei"t. See 'r %.3.2 :or ddition! restrictions. &e :!n"e dimension i!!$strted re :or re"$!r! :$rnised 2 mm rised :ce ,e*ce't !''ed@ :or re;$irements o: oter :cin"s see +i".). +or tred o: treded :!n"es6 see 'r %./. Dimension in co!$mn 13 corres'ond to te inside dimeter o: 'i'e s "iven in ASME <3%.1(M :or stndrd !! 'i'e. &ic8ness o: stndrd !! is te sme s Sced$!e 4( in s i>es =#S 1( nd sm!!er. &o!ernces in 'r ).5.2 ''!. &ese 7ore si>es re :$rnised $n!ess oterise s'eci:ied 7 te #$rcser.

ASME .1652003 Diensi(ns () *'ass 300 -'anges omin! D o: &ic8ness &ic8ness i'e Si>e +!n"e o: +!n"e ' oint =#S ,Min. ,Min. 

t:

t:

D () D () Ne, en"t tro$" 0$7 &reded $+< /e'# Ne, &reded ''ed W.=. en"t %"rea#e#C S.. &reded S ,Min. Min



=otesB2-4

4

255

3(.2

Mai! Me!u

A

H

H

H

4%

4

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N(!e=5 31.

146

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1161

1168

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Corner rdi$s Co$nter 7ore De't o: o:


D

11

11).%

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N(!e=7

1023

Legen#s =

P+r," =&o 7e s'eci:ied 7 #$rcser. =oteB 2 &e minim$m tic8ness o: tese !oose :!n"es6in si>es =#S 3 12K nd sm!!er6is s!i"t! "reter tn te tic8ness o: :!n"es on :ittin"s6 &7!e /6ic re rein:orced 7 7ein" cst inte"r! it te 7od o: :ittin". =oteB 3 &ese :!n"es m 7e s$''!ied it  :!t :ce. &e :!t :ce m 7e eiter te :$!! t: dimension o: tic8ness '!$s 2mm6 or te t: dimension tic8ness ito$t te rised :ce ei"t. See 'r %.3.2 :or ddition! restrictions. =oteB 4 &e :!n"e dimension i!!$strted re :or re"$!r! :$rnised 2 mm rised :ce ,e*ce't !''ed@ :or re;$irements o: oter :cin"s see +i".). =oteB % +or tred o: treded :!n"es6 see 'r %./. =oteB ) Dimension in co!$mn 13 corres'ond to te inside dimeter o: 'i'e s "iven in ASME <3%.1(M :or stndrd !! 'i'e. &ic8ness o: stndrd !! is te sme s Sced$!e 4( in si>es =#S 1( nd sm!!er. &o!ernces in 'r ).5.2 ''!. &ese 7ore si>es re :$rnised $n!ess oterise s'eci:ied 7 te #$rcser.

ASME .1652003 Diensi(ns () *'ass 300 -'anges omin! D o: &ic8ness &ic8ness i'e Si>e +!n"e o: +!n"e ' oint =#S ,Min. ,Min. 

t:

t:

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4

255

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Mai! Me!u

A

H

H

H

4%

4

4

N(!e=5 31.

146

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1161

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11

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1023

Legen#s =

P+r," =&o 7e s'eci:ied 7 #$rcser. =oteB 2 &e minim$m tic8ness o: tese !oose :!n"es6in si>es =#S 3 12K nd sm!!er6is s!i"t! "reter tn te tic8ness o: :!n"es on :ittin"s6 &7!e /6ic re rein:orced 7 7ein" cst inte"r! it te 7od o: :ittin". =oteB 3 &ese :!n"es m 7e s$''!ied it  :!t :ce. &e :!t :ce m 7e eiter te :$!! t: dimension o: tic8ness '!$s 2mm6 or te t: dimension tic8ness ito$t te rised :ce ei"t. See 'r %.3.2 :or ddition! restrictions. =oteB 4 &e :!n"e dimension i!!$strted re :or re"$!r! :$rnised 2 mm rised :ce ,e*ce't !''ed@ :or re;$irements o: oter :cin"s see +i".). =oteB % +or tred o: treded :!n"es6 see 'r %./. =oteB ) Dimension in co!$mn 13 corres'ond to te inside dimeter o: 'i'e s "iven in ASME <3%.1(M :or stndrd !! 'i'e. &ic8ness o: stndrd !! is te sme s Sced$!e 4( in si>es =#S 1( nd sm!!er. &o!ernces in 'r ).5.2 ''!. &ese 7ore si>es re :$rnised $n!ess oterise s'eci:ied 7 te #$rcser.

LI-%ING LUG DIMENSINS Mai! Me!u Vesse' /eig"!

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Mt. Wicever is sm!!er J Wei"t o: &oer 7ove S8irt

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