DIAGRAMS RS45-27CH, RS45-31CH, RS46-36CH, RS46-40CH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS45-24IH, RS45-28IH, RS46-33IH, RS46-37IH, RS46-38S IH, RS46-38L IH, RS46-38LS IH (HR45-27, HR45-31, HR45-36, HR45-40, HR45-41S, HR45-41L, HR45-41LS) [B222]
PART NO. 1638193
8000 SRM 1261
SAFETY PRECAUTIONS MAINTENANCE AND REPAIR • When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load. • Do not lift heavy parts by hand, use a lifting mechanism. • Wear safety glasses. • DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks. • Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section. • Keep the unit clean and the working area clean and orderly. • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts. • Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs. • Be sure to follow the WARNING and CAUTION notes in the instructions. • Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems. • Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this manual:
WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury and property damage. On the lift truck, the WARNING symbol and word are on orange background. The CAUTION symbol and word are on yellow background.
Diagrams
Table of Contents
TABLE OF CONTENTS Diagrams, Schematics, or Arrangements ......................................................................................................... Figure 1. Electrical Schematic ................................................................................................................. Figure 2. Hydraulic Schematic................................................................................................................. Figure 3. Transmission Hydraulic Schematic .........................................................................................
1 2 34 40
This section is for the following models: RS45-27CH, RS45-31CH, RS46-36CH, RS46-40CH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS45-24IH, RS45-28IH, RS46-33IH, RS46-37IH, RS46-38S IH, RS46-38L IH, RS46-38LS IH (HR45-27, HR45-31, HR45-36, HR45-40, HR45-41S, HR45-41L, HR45-41LS) [B222]
©2008 HYSTER COMPANY
i
"THE QUALITY KEEPERS" HYSTER APPROVED PARTS
8000 SRM 1261
Diagrams, Schematics, or Arrangements
NOTES ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________
1
Diagrams, Schematics, or Arrangements
2
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 1 of 16)
3
Diagrams, Schematics, or Arrangements
4
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 2 of 16)
5
Diagrams, Schematics, or Arrangements
6
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 3 of 16)
7
Diagrams, Schematics, or Arrangements
8
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 4 of 16)
9
Diagrams, Schematics, or Arrangements
10
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 5 of 16)
11
Diagrams, Schematics, or Arrangements
12
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 6 of 16)
13
Diagrams, Schematics, or Arrangements
14
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 7 of 16)
15
Diagrams, Schematics, or Arrangements
16
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 8 of 16)
17
Diagrams, Schematics, or Arrangements
18
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 9 of 16)
19
Diagrams, Schematics, or Arrangements
20
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 10 of 16)
21
Diagrams, Schematics, or Arrangements
22
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 11 of 16)
23
Diagrams, Schematics, or Arrangements
24
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 12 of 16)
25
Diagrams, Schematics, or Arrangements
26
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 13 of 16)
27
Diagrams, Schematics, or Arrangements
28
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 14 of 16)
29
Diagrams, Schematics, or Arrangements
30
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 15 of 16)
31
Diagrams, Schematics, or Arrangements
32
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 1. Electrical Schematic (Sheet 16 of 16)
33
Diagrams, Schematics, or Arrangements
34
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 2. Hydraulic Schematic (Sheet 1 of 3)
35
Diagrams, Schematics, or Arrangements
36
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 2. Hydraulic Schematic (Sheet 2 of 3)
37
Diagrams, Schematics, or Arrangements
38
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 2. Hydraulic Schematic (Sheet 3 of 3)
39
Diagrams, Schematics, or Arrangements
40
8000 SRM 1261
8000 SRM 1261
Diagrams, Schematics, or Arrangements
Figure 3. Transmission Hydraulic Schematic
41
NOTES ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________
42
TECHNICAL PUBLICATIONS 8000 SRM 1261
6/08 (7/07)(2/07)(1/07)(8/06)(5/06) Printed in United Kingdom
