Condition Monitoring Forum Qatar 2015

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The

Condition M nitoring Forum

27 - 28 May 2015 Oryx Rotana, Doha, State of Qatar

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The Condition Monitoring Forum Forum 27 - 28 May 2015 | Oryx Rotana, Doha, State of Qatar

Dear Participant,

On behalf of Fleming Gulf, we would like to welcome you to, The Condition Monitoring Forum

We have carefully carefully selected top industry experts to speak at this event, event, giving you the opportunity to hear firsthand experiences and share solutions for overcoming the latest challenges in the field. Through presentations and interactive panel discussions, we are bringing together industry experts and thought leaders to address and discuss the strategies for the condition monitoring industry in the Middle East.

We hope that your attendance at this Fleming Gulf Conference is just the beginning of our business relationship and that we will have the opportunity to make a continuing contribution contribution to your company’s profitability and success.

If you would like to offer any comments related to the content or format of the program, or would like to contribute to a future platform we would be very pleased to hear from you. To that end, we ask that you kindly fill up and return return the conference conference evaluation form.

Thank you for attending and hope to see you again.

Best regards,








Listed below are some administrative details for your information.

1.

Breaks will be held in the executive lounge next to Topaz A&B Ballroom Ballroom and The Coffee Breaks st Lunch will be served in the Choices Restaurant – located on the 1 floor. floor. If If you have any dietary requirements please inform our Registration desk during the first coffee break.

2.

Reception will take place in the executive lounge next to Topaz A&B The Networking Cocktail Reception will Ballroom, at Ballroom, 1 on 27th May 2015. at after the end of conference on day 1 on

3.

Name tags have been been provided provided to help you you identify fellow delegates. delegates. Easy identification identification also helps the the conference staff when delivering messages.

4.

Please do not be late after breaks breaks as we have a very intensive program and our Chairman will do his best not to delay the beginning of each session.

5.

questions If you have questions - please wait until the end of the presentation. The Chairman will give you an opportunity to ask your questions. Do remember to introduce yourself by name and company.

6.

phones on silent mode during the session, messages can be taken at the Please keep your mobile phones on registration desk.

7.

Form and return it at the Registration Please do not forget to fill up the Conference Evaluation Form and Desk. It will be a great help in enhancing our upcoming events. If you have any queries before, after or during the conference, the Fleming Gulf Team would be more than happy to assist you. The conference presentation links will be emailed to all participants and can be downloaded. These presentations are not for sale and have no commercial value.







Gold Sponsor

Innovative Technology Partner

Associate & Lunch Sponsor

Associate Sponsor

Workshop Leader







The Condition Monitoring Forum Forum 27 - 28 May 2015 | Oryx Rotana, Doha, State of Qatar DAY 1 | 1 | 27th MAY 2015 8.00 8.50 8.55

REGISTRATION AND COFFEE

12.30

WELCOME ADDRESS BY FLEMING GULF OPENING REMARKS FROM THE CHAIRMAN Prof Leonid Gelman, Chairman, International Scoiety of Condition Monitoring, United Kingdom

13.30 Panel Discussion: Discussion: Return Return of Investment (ROI) (ROI) on Condition Monitoring • Justifying the ROI on condition condition monitoring highlighting highlighting it as a cost-effective & result oriented method • Recording the success success of the program and keeping options options open to use other technologies as the demand arises for better results

9.00 KEYNOTE: Condition KEYNOTE: Condition Monitoring (CM) Best Practices to Reduce Machinery Failure • Eliminating random random causes of machinery machinery failure using best CBM practices

MODERATOR: Leonid Gelman, Chariman, International Society of Condition Monitoring, UK PANELISTS: Vimalendu Tripathi, Head of Reliability, Qatar Petroleum, Qatar Mohamed Kandil, Condition Monitoring Specialist, QAPCO, Qatar Sadok Sassi, Condition Monitoring Program Manager Qatar University, Qatar

• Highlighting the the key challenges and its its solutions in using CM • Mentioning the key-takeaways from from the best practices practices

Vimalendu Tripathi, Head of Reliability Qatar Petroleum, Qatar

9.30 KEYNOTE: Condition KEYNOTE: Condition Monitoring of Rotating Equipments – Preventing Premature Failures • Preserving the functionality functionality & mitigating mitigating the consequences consequences of failure for rotating rotating equipments • Listing the criteria to evaluate evaluate the cost-effectiveness of condition condition monitoring

14.00 Human Reliability - Managing Human Human Variable Variable • Focusing one one one of the most important aspect aspect of any reliability program – skilled professional

• Selecting the right right CM technique for pumps pumps & centrifugal, reciprocating compressors

• Managing the workforce workforce to ensure a successful successful reliability program

Prof Leonid Gelman, Chairman, International Scoiety of Condition Monitoring, United Kingdom

• Utilising the available available workforce in an efcient manner manner to meet the goals

10.00 Integral Monitoring Monitoring and Diagnosis Diagnosis of of Rotating Rotating Electrical Machines and Associated Mechanical Engines • Discussing novel techniques techniques for the monitoring and diagnosis diagnosis of electrical machines (HV motors and generators) and connected mechanical engines

Faruq Khalifa, Team Leader Reliability, Saudi Aramco, Saudi Arabia

14.30 Aero / Aero Derivative Derivative Gas turbines Condition Condition Monitoring • Asset Management Program and Advanced Condition Monitoring Technology Technology use in Aero / Aero Derivative Gas turbines

• Allowing early warnings warnings on risk factors factors developing during operation and permits diagnosis and maintenance on demand

• Online Oil Analysis for Gas Turbines Turbines . Understanding Understandin g the Trends Trends

Dr. Bernhard Fruth, CEO, Quartzelec, Malaysia Professor Dr. Detlef Hummes, Assistant Hummes, Assistant Professor American University of Kuwait (Works with Quartzelec), Kuwait 10.30

LUNCH SPONSORS:

TEA/COFFEE BREAK

11:00 Principles of Vibration Vibration – First Step To To Be a Good Good Data Collector/Analyst • Understanding amplitude amplitude (Peak, Peak-to-Peak, Peak-to-Peak, RMS) & an introduction to phase • Discussing on vibration vibration units & overall level level readings • Introducing spectrum spectrum & time waveform (Complex (Complex Vibration)

Kareem Magdy, Condition Monitoring Expert, BAPETCO, Egypt

11.30 CASE STUDY: Extruder STUDY: Extruder Gear Box – Ensuring Smooth Running Through Condition Monitoring • Taking Taking a stock of the situation situation with oil analysis analysis and the highlighted problems in the report • Handling increased increased vibration and ensuring ensuring normal & accepted accepted levels

• Can Advanced Condition Condition Monitoring Monitoring Avoid Failures (Case (Case Study)

Syed Nadem Ahmed, Maintenance & Reliability Expert, Qatar

15.00

TEA/COFFEE BREAK

15.30 Journal Bearing Analysis Analysis – Theory of Analysis • Analyzing the journal journal bearings theory theory of operation • Tracking Tracking a good vibration signal from a journal bearing bearing to ensure proper health running • Trac Tracing ing the most popular types types of bearings failure

Kareem Zaghloul Mohamed Ibrahim, Sr. Condition Monitoring Engineer, Qatar Steel, Qatar

16.00 Condition Monitoring of Damaged Damaged Bearings Bearings By Vibration • Discussing the changes changes in technology technology associted with bearing bearing manufacturing • Listing the componenets componenets of bearings and the the associated failures failures • Talking about the origin of bearings & vibration








DAY 2 | 2 | 28th MAY 2015 8.00

WORKSHOP

REGISTRATION AND COFFEE

9.00 WORKSHOP 1 - Implementing an oil analysis and lubrication program for cost effective long term reliability WORKSHOP LEADER: Dr. Sunil Kumar, Laboratory Manager Geo-Chem Middle East, UAE • The oil analysis & lubrication program is one of the key condition monitoring monitoring practices which have given excellent results to organization organization in meeting their reliability & maintenance goals. • The workshop will give you in-depth knowledge about the advantages, methods methods & best practices that will help you implement the same successfully in your organization organization..

WHO SHOULD ATTEND:• Condition Monitoring Monitoring Managers Managers • Reliability Head/Manag Head/Managers ers • Condition Monitoring Monitoring Engineers/Specialists/Expe Engineers/Specialists/Experts rts • Condition Monitoring Technicians • Reliability Engineers/Speci Engineers/Specialists/Experts alists/Experts • Maintenanc Maintenance e Engineers/Specialists/Manag Engineers/Specialists/Managers ers

10.30

COFFEE BREAK

11.00 WORKSHOP 2 - Experiences with data analytics in in condition monitoring: how “Big” are your data?” WORKSHOP LEADER: Koenraad De Bauw Chief Technologist Vibrations & Mechanics Labrolec, Belgium

WHY ATTEND: For many critical assets, a multidisc multidisciplinary iplinary condition monitoring approach is required. Centralizing data and measurement results is however not the unique solution. We need to bring together the expertise behind the data. An intelligent intelligent combination combination of the information information issued by the available available condition condition monitoring monitoring techniques, techniques, process data data and inspection inspection reports reports opens many opportunities for improving the capabil capability ity of early warning of deviating behaviour of your assets.

ABOUT THE WORKSHOP: In a first part of this workshop session we will present some experiences with a more global condition monitoring approach, approach, and on how they did (or did not) contribute to a more reliable operation and an optimization of maintenance. maintenance. In a second part of the workshop we will elaborate on some key messages through an interactive Q&A.

GOAL OF THE WORKSHOP: The goal of this workshop is to identify key success factors and pitfalls for an efficient introduction of data analytics and model-based model-based techniques in condition monitoring. Many powerful approaches for data mining exist in what is today generally called “Big Data” analysis, but we sometimes risk to forget the exact objectives when applying such methods in condition monitoring or asset management. The tools must be adapted to the job, and not the other way around.

12.30

LUNCH SPONSORS:









The Condition Monitoring Forum Forum 27 - 28 May 2015 | Oryx Rotana, Doha, State of Qatar SPEAKER PROFILES:Vimalendu Tripathi, Head of Reliability Qatar Petroleum, Qatar Vimalendu is the Head of Reliability with Operations Engineering, Qatar Petroleum, Dukhan. He is a Mechanical Engineer, MBA (Fin), Certified Reliability Engineer (CRE), Certified Maintenance & Reliability Professional (CMRP) and Certified Vibration Analyst Cat - III. The guest speaker has 25 years of varied experience in plant asset management - Reliability & Performance Monitoring, Condition Monitoring, Operations & Maintenance, Projects and Commissioning with expertise in Rotating equipment, Reliability & Performance Monitoring, Condition Monitoring, Reliability Centered Maintenance(RCM) and Root Cause Failure Analysis(RCFA) etc. In his career he has worked with many companies of repute like Qatar Petroleum, Dubai Petroleum, Petrofac, Oman Plants Services Co. (OPSC), Saudi International Petrochemicals Co. (Sipchem), Indian Petrochemicals Company Ltd (IPCL)/Reliance, Haldia Petrochemicals and National Thermal Power Corporation (NTPC). He has delivered presentations on various topics related to Maintenance, Reliability & Condition Monitoring, conducted workshop on Managing Aging Assets and training's on Reliability in various Conferences, Forums & Organizations.

Leonid Gelman, Chariman, International Society of Condition Monitoring, UK Len Gelman, Professor and Chair of Vibro-Acoustic Monitoring; the Chairman, International Society of Condition Monitoring; Co-Chairman, Condition Monitoring Technical Committee of British Institute of NDT, the Honorary Editor of the International Journal of Condition Monitoring, President of the International Institute of Acoustics and Vibration (USA). He has more than 35 years’ experience in advanced maintenance planning and scheduling, reliability centred maintenance, machinery failure analysis and prevention, risk assessment, hazard identification and condition monitoring of complex mechanical systems (e.g., rotating, reciprocating machinery, gearboxes, bearings, etc.) both in industry and academia. Len is Chief Designer on numerous industrial and research maintenance contracts, including contracts from the USA National Academy of Sciences, USA National Research Council, USA International Science Foundation, USA Civilian Development Foundation (twice), USA MacArthur Foundation, Lady Davis, Israel, Centro Volta, Italy, UK EPSRC, UK Department of Trade and Industry (three times), UK Royal Society, Rolls Royce (four times), SKF (two times), Scottish Energy (two times), Caterpillar (twice) and Boeing (three times). Recently, he used to work for oil and gas industry under a maintenance contract with Shell (UK). Len is a Fellow of the British Institute of Non-Destructive Testing (BINDT), UK Institution of Diagnostic Engineers and International Association of

Dr. Detlef Hummes, Assistant Professor, American University of Kuwait Dr. Detlef Hummes received his doctorate degree in Electrical Engineering from the Gerhard-Mercator-University of Duisburg, Germany, in 1997. In his thesis he developed a Differential Mobility Analyzer for particles in the nanometer size range, known as the Nano-DMA. The device got an US Patent. The device is produced and distributed by the global operating company TSI. From 1997 until 2000 he was the technical director of a wind turbine manufacturer that produced offgrid systems. Between 2001 and 2004 he worked as a patent agent for the Fraunhofer Patentstelle and the Provendis GmbH, both in Germany. Since 2004, he has been a consultant for international companies in the power sector. Prior to 2010, he was a part-time lecturer at the German University, South-Westfalia, at the department of Mechatronics and Electrical Engineering. Since 2013, he has been an Assistant Professor of Electrical Engineering Engineering at the ECE department, the American University of Kuwait. His research interests include renewable energy, based on wind turbine and photovoltaic for off-grid-systems with a focus on energy efficiency. He has several publications, in addition to European patents. Dr. Hummes is a member of a number of national and international scientific organizations.

Faruq Khalifa, Team Leader Reliability - Saudi Aramco, Saudi Arabia Faruq Khalifa is currently working as a Reliability Group Leader working for Aramco Yanbu Refinery. He has 18years’ of experience related to Reliability Engineering & Operation Excellence,, where he worked or Shell Canada and .Cenovus Excellence Energy. Faruq is also a Licensed Professional Engineer .Eng from Alberta, Canada. He also holds Maintenance Management Professional MMP certification from PEMAC, and Certified Maintenance Reliability Professional CMRP. He currently lives in the Kingdom of Saudi Arabia.

Syed Nadem Ahmed – Maintenance & Reliability Expert, Qatar Diverse professional engineering experience of more than 25 years in various industrial sectors including Aviation, Power Plants and Petrochemicals. Petrochemicals. His Key Specialties Specialties in Consulting , Training Training & Development Development as a Mechanical Mechanical Power Engineer includes







The Condition Monitoring Forum Forum 27 - 28 May 2015 | Oryx Rotana, Doha, State of Qatar SPEAKER PROFILES:Mohamed Kandil, Sr. Condition Monitoring Specialist - QAPCO, Qatar Mr. Mohamed has worked about 13 years years in Gulf of Suez petroleum company in Egypt (joint venture with BP Company) & last 6 years as condition monitoring Dept. Head, then from Jun.,2009 working in Qatar Petrochemical company (QAPCO) as condition monitoring Sr. Specialist. The plants that come under his purview include:- Ethylene Ethylene plants which is included sulfur units, Ethylene units & Cracked gas gas Units. Polyethylene Polyethylene plants ( LDPE & LLDPE ), Utilities plant. He is responsible for all rotating equipment condition monitoring. monitoring. Reviewing & Evaluating The Rotating & Reciprocating Machines Conditions with Standard Levels To Extend Their Life Time & Increase The Reliability. Working With Maintenance In Plant S/D Activities. Working In Start Up & Commissioning For new Plants (Qatofine & LDPE 3). Following Up on The Lube Oil Analysis For All Machines. Reviewing The Lube Lube Oil Specification To Meet The Equipment Manufacture Requirements. Online Vibration Follow Up Through System 1 For Critical Rotating Equipment. Online vibration follow up through Prognost for reciprocating Equipment. Equipment. Participating with reliability team in RCA reports. Daily, Weekly, Monthly & Annual Reports For Condition Monitoring Status Of Our Rotating & Reciprocatin Reciprocating g Equipment.

Kareem Zaghloul Mohamed Ibrahim , Sr. Condition Monitoring Engineer, Qatar Steel, Qatar Kareem is working with Qatar Steel as a Senior Condition Monitoring Engineer since 2011. He has completed his Mechanical Engineering from Alexandria University in June 2004. His responsibilities include: • Complete initiation and setup of plants (DRI, Rolling Rolling Mills, Melt Shop, Utilities and LCP) rotary machines on MHM system. • Surveying all rotating rotating machines using all of of vibration techniques techniques such as spectral, wave form, phase and orbit analysis and all of advanced dual channel techniques. • On line monitoring for DRI DRI compressors and fans machines machines from BENTLY NEVAD 3500 system. • Onsite eld balancing for all plant dust collection collection fans using CSI balancing kit. • Following up all all maintenance activities activities for most of the the rotating machines machines monitored. • Linking our correction recommendations recommendations to oracle ERP system as work requests and work orders. He is a certified Level 1,2, 3 ISO & ASNT vibration analyst from the Mobus Institute along with a host of other courses making him a subject matter expert.

Nicolas Bleret, Global Business Director, Wi-Care, Belgium Graduated as an electromechanical engineer, Nicolas Bleret entered the condition monitoring business right out of school 14 years ago. After 6 years as a field service engineer in vibration analysis, oil analysis, infrared thermography, balancing, alignment, etc. he joined I-Care. He helped the young Belgian service company to become a full international international condition monitoring specialist specialist with a focus on innovation. Nicolas grew with the company from team leader, to country director and now international business director managing and training an international team of vibration engineers spread over Europe, Asia and the MENA region. Recently, Mr Bleret is focused on the global business development of their new innovative product “Wi-care” and their latest delivery model: The remote expert analysis in a minute anywhere, anytime.

Kareem Magdy, Condition Monitoring Expert BAPETCO, Egypt Kareem Magdy started his career in 2008 as a Mechanical Maintenance Engineer in BAPETCO – Shell Global Joint Venture in Egypt responsible for applying preventive & corrective maintenance plans for all rotating & Static

WORKSHOP LEADERS: Dr. Sunil Kumar, Laboratory Manager, Geo-Chem Middle East, UAE Dr. Sunil Kumar, Laboratory Manager at Geo-Chem Middle East in Dubai, one of the largest commercial labs in the region, is a senior research scientist with over 10 published research papers in international international journals. Dr. Sunil holds a Ph.D in Chemistry from Barkhatullah University in Bhopal, India, for his research on ‘Internal Recycling of Nitrogen and Phosphorus in relation to Eutrophication of two fresh water bodies of Bhopal. Bhopal. As Geo-Chem Middle East’s East’s laboratory Manager, he he manages and supervises the overall activities of a full-fledged ISO 9001 certified and ISO/IEC 17025 accredited lab. He has more than 15years of experience in oil field analysis and his counsel is sought-after for blue chip clients in the oil and gas sector on various subjects related to research and development, and quality control. He is experienced in Gas Chromatography, ICP, XRF, AAS, Spectrophotometer, Spectrophotome ter, FTIR and GCMS, among others. Dr. Sunil regularly takes part in industry conferences and has presented papers on oil condition monitoring and







Gold Sponsor

, is a leading independent electrical engineering service provider and a technical authority in the field of HV electrical AC/ Quartzelec DC motors and generators. We have established ourselves as a viable alternative to the OEM for the repair and maintenance of rotating electrical machines, during or after warranty. Quartzelec provides a comprehensive range of field services or workshop based repair on a worldwide basis, having strategically located facilities in the Middle East, Asia and Europe as well a team of professional engineers who can be quickly mobilised; all highly experienced in working with machines of any OEM manufacture. Leveraging upon this extensive capability and know-how has allowed Quartzteq (a Quartzelec company) to develop a range of supporting products and services including our sophisticated condition monitoring system Lifeview®, specifically designed to evaluate the health of your rotating electrical assets. Quartzteq’s ‘state-of-the-art’ solution for monitoring the health of your HV motors and generators is both simple to install and cost effective to utilise. Suitable for generator and motor applications; the Lifeview® solution sets new standards for the monitoring of electrical machines based on field-proven sensor technology. technology.







Innovative Technology Technology Partner Gold Sponsor

are proud to introduce the Wi-careTM wireless condition monitoring monitoring system. Thanks to more than 10 years of I-careTM and Wildcat are industrial experience in condition monitoring, monitoring, the Wi-careTM system has been developed to monitor vibration spectra and temperature, accurately, safely and cost effectively in inaccessible locations and extreme conditions. Wi-careTM, designed and built 100% by I-Care in Belgium and distributed in Qatar, UAE and Egypt by Wildcat, provides an alternative solution to manual data collection or temporary online monitoring. Wi-careTM offers the highest diagnosis capabilities and reduces non value-added costs of mounting, cabling and travel costs. As Wi-careTM is compatible with the vast majority of Industry standard vibration sensors, it will provide a wireless solution in less than a minute! Wi-careTM 24/7 remote diagnosis services represent a very flexible solution allowing you to receive maintenance recommendations through periodical periodical or “on event” data analysis.







Workshop Leaders

Geochem - International Independant Inspection & testing services is an independent inspection and testing company having its presence around the globe at strategic locations covering a wide range of business sectors with the Middle East regional headquarters in Dubai. Geochem Middle East is ranked amongst Dubai SME 100 company, the premier ranking of Dubai’s 100 top performing enterprises, launched by Dubai Government.The Middle East headquarters is based in Dubai with an ISO 17025 accredited laboratory having state of the art infrastructure in accordance to the international standards with the latest and most advanced instruments providing one stop solution for all testing needs across various industry segments.









Associate and Lunch Sponsors

SIEMENS: LMS Simulation and Test Solutions help manufacturing companies manage the complexities of tomorrow’s product development by incorporating model-based mechatronic simulation and advanced testing solutions in the product development process. Our products and services tune into mission-critical engineering attributes -- ranging from system dynamics, structural integrity and sound quality to durability, safety and power consumption. LMS products also address the complex engineering challenges associated with intelligent systems in the automotive and aerospace industries as well as in other advanced manufacturing industries. Visit http://www.siemens. com/plm/lms







Supported By

Together The International Condition Monitoring Community The International Society of Condition Monitoring (ISCM): Bringing Together The ISCM is an international forum for professional engineers and scientists engaged in research, development and best practice in condition monitoring. Its purpose is to bring together an international community with the common aim of achieving excellence in the development and practice of condition monitoring and related diagnostic technologies. The ISCM achieves its aim of bringing the condition monitoring community together through: • A worldwide worldwide network for interchange interchange of knowledge

qualification programmes

• Encouraging and supporting supporting national and international international seminars and conferences

• Contributing to the development of international standards

• A high-level online journal

• Liaison with with other national and and international international bodies

• Encouraging and supporting supporting publishing publishing initiatives initiatives

• Providing input into into the development development of training and

Media Partners is your trusted source for information related to asset integrity management in the Inspectioneering is O&G, Chemical, and Petrochemical industries. Since 1995, Inspectioneering has dedicated itself to helping engineers and inspection professionals around the world keep their assets operating safely and reliably.. Learn more at www.in reliably www.inspectioneering.com. spectioneering.com.







VISIT OUR WEBSITE:

www.fleminggulf.com













Condition Monitoring Forum Qatar 2015

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