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*1. +om'are t&e 'erorman)e o -''li)&em% / Relea%e 'lant%. -''li)&em a% ounded in +&i)ao. t i% a manua)turer o %'e)iality )&emi)al%. t &a% / manua)turin 'lant%: 3 1 in #e%tern #e%tern 4uro'e (rankurt! 31 in 6atin -meri)a (eneuela! 31 in Sun)&em 3 8 in Nort& -meri)a (9ary, (9ary, +anada and Mei)o! 4a)& 'lant &a% %ome ;ualitie% and draba)k% &i)& ere analyed by b y -''li)&em -''li)&em to kno t&e be%t 'ro)e%%e% olloed in t&eir )om'any all around t&e orld. Ba%ed on t&eir )a'a)itie% and yield olloin data &a% been made. Capaci ty
Actual Production
Gary
18.5
14
Canada
3.7
2.6
Mexico
22
17.2
Frankfurt
47
38
Venezuela
4.5
4.1
Sunchem
5
4
Unutilized Capacity
Yield 4.5 1.1 4.8 9
90.40% 91.10% 94.70% 98.90%
0.4
91.70%
1
98.80%
<iure% in million 'ound% Ot&er )om'ari%on% are beteen t&e 'lant% are a% ollo Criteria
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uality
ts
#e )an noti)e t&at t&e 'rodu)tion )o%t )o %t 'er 'ound i% &i&e%t in Ja'an bran)&. =&i% may be be)au%e o eten%i>e &i& te)&noloy t&ey u%e and t&e lab% u%ed or te%tin. +a'a)ity utiliation or eneuela eneuela 'lant i% t&e &i&e%t (?1@!. =&i% &a% a %mall )a'a)ity and t&ey are 'rodu)in >ery lare ;uantity o Relea%e3ea%e. Sin)e an e)onomy e) onomy o %)ale i% not im'lemented &ere t&e 'rodu)tion )o%t i% al%o &i& )om'ared to ot&er 'lant%. Moreo>er old e;ui'ment may need to be u'dated to et )urrent te)&noloy and %a>e )o%t. )o %t. or t&e 9ary 'lant t&e utiliation i% ood (75@! but a% t&ey are i>in many >arietie% and &a>e dierent 'a)kain %ie% t&eir )o%t &a>e one u'. =&eir main ad>antae i% t&e %ta &i)& i% loyal. -t rankurt t&ey &a>e )om'uter% and de'loy to kind% o 'ro)e%%e%. n +anada a %inle 'a)kain %tandard o 50 k i% olloed but t&ey i>e &i& im'ortan)e to ;uality.
*2. #&y a% %ome 'lant% Abetter 'erorman)e t&an ot&er%C Some 'lant% are 'erormin better t&an ot&er% due to t&e olloin rea%on% 1. People employe$ for R%&: -% %&on in e&ibit%, 9ary 'lant &a% &i&e%t number o 'eo'le orkin or t&e de>elo'ment. =&i% ae)t% t&e ei)ien)y and inno>ation in 'lant%. 2. Reg'lations of the host co'ntries : n Ja'an 'lant, t&ey &a>e to maintain &i& number o em'loyee% a% demanded by t&e la. 8. ('m)er of pro$'ct lines : 9ary 'lant &a% 20 'rodu)t line% a'art rom 'rodu)in Relea%e34a%e and rankurt &a% 18 'rodu)t%. =&i% may in)rea%e 'erorman)e o a 'lant a% %&arin o re%our)e% may be t&ere and t&u% e)onomie% o %)ale may be im'lemented. . *'ality: Some 'lant% like in +anada are ;uality )on%)iou% and &en)e &en) e t&eir inal 'rodu)t% ill al%o be o better ;uality due to t&i%. 5. S+ille$ ,a)or : n Mei)o and +anada t&e e$'cation le-el o em'loyee% i% lo &i)& may ae)t t&e 'rodu)ti>ity o em'loyee%. Some 'lant% u%e trainin al%o to in)rea%e pro$'cti-ity and ei)ien)y o t&e %ta. /. ariety in pac+aging: 9ary 'lant u%e $0 dierent 'a)kain %tyle% &ile ot&er% u%e a %tandard o 50 k 'a)kin. =&i% in)rea%ed >ariety in)rea%e )o%t but may attra)t )u%tomer%. =o =o 'lant%: 9ary and Ja'an are 'erormin ' erormin better t&an ot&er% due to t&e abo>e li%ted a)tor%. Doe>er t&ey &a>e %ome ot&er ad>antae% al%o. 3
9ary 'lant 'lant a% a% u%ed u%ed to manua)ture manua)ture t&e 'rototy 'rototy'e 'e %am'le% %am'le% or or )u%tomer )u%tomer%. %. So, it need% need% to 'ut etra eort% in REF a)ilitie% a)ilitie% and t&u% %'ent G0.?7H&undred 'ound% (%e)ond &i&e%t! o Relea%e34a%e. t al%o &a% &i&e%t number o 'eo'le 'eo' le orkin or de>elo'ment. Fue to to la o Ja'an, Ja'an, Sun)&e Sun)&em m em'loy em'loy%% a lare lare number number o o 'eo'le 'eo'le.. =&ey =&ey al%o al%o u%e
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t&e em'loyee% to ork better t&an ot&er%. -% %een in t&e analy%i%, 9ary 'lant i>e% t&e &i&e%t %alary to em'loyee% and t&u% em'loyee% are &a''y and ork ei)iently.
*8. Do ould you ad>i%e Joe S'andro to )oniure &i% orldide manua)turin %y%temC Manaement need% to make )&ane% )& ane% in t&e )urrent 'ro)e%%e% olloed by t&em in order to maintain %tability t&rou&out all 'lant%. Some o t&e re)ommendation% are: 3
3 3 3
3 3 0 0
Share technology an$ inno-ations across plants : +urrently ea)& 'lant &a% it% on REF de'artment. Rat&er t&ey %&ould try to maintain a )entral REF )enter &i)& inno>ate% and di%%i'ate t&e ne 'ro)e%% a)ro%% all 'lant% 'lan t% or 'rore%% in all o t&em. Re$'ce cost at Sun)&em 'lant. =&ou& it i% mo%t ei)ient and u%e late%t te)&noloy but at t&e %ame time it i% )o%tin t&em too &i&. =ry to %&it t&e )o%t a)tor% to ot&er a)tor%. Impro-ement of yiel$ o 'lant in 9ary. =&e utiliation i% not ood and t&u% t&e 'lant% are idle or a lare amount o time &i)& i% not ood or t&e )om'any% 'oint o >ie. m'ro>e t&e information e/change beteen 'lant% and im'lement t&e be%t 'ra)ti)e% a)ro%% 'lant%. =&i% %&arin may be in)rea%ed by &oldin glo)al meetings , >ideo )all%, )&ane o )om'any %tru)ture% et). +om'ut +om'uter% er% are are u%ed u%ed in rank rankurt urt 'lan 'lantt &i)& &i)& i>e% i>e% t&em an an ede. ede. =&i% =&i% %&ould %&ould be im'lemented in ot&er 5 'lant% al%o. -% %tated %tated in )a%e, )a%e, &i&er &i&er >olume% >olume% in)rea%e in)rea%e t&e yield yield and and redu)e redu)e a%te. a%te. Den)e %maller %maller 'lat% mu%t be scale$ 'p. Remomo-e )o )ottle tlenec+ ec+s like lo drier )a'a)ity in %ome 'lant% to in)rea%e 'rodu)ti>ity. 1raining %&ould be i>en to em'loyee% to edu)ate t&em about t&e ne 'ro)e%% %o t&at t&ey are more amiliar it& t&e 'ro)e%% and t&u% im'ro>e t&eir ei)ien)ie%.
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