31624197!"ls
Carclo Technical Plastics - Brno Tuřanka 98, CZ - 627 00, Brno
#atu$-#ate%04&29&2016
'(t)ořil-Create* '(t)ořil-Create* +(% Bohu$r u*l./ek ch).lil-ro)e* ch).lil-ro)e* +(% ichaela o5$anno). trana-Pae%1&10
Process Audit VDA 6.3 Supplier/Customer:
Date: Auditor: Co-Auditor:
Nr.
Questions / Requirements
Pts.
Produc Productt De!el De!elopm opment ent "Desi# "Desi#n$: n$: Produc Productt De!el De!elopm opment ent Plan Plannin# nin#
1!1
Are t%e customer requirements a!aila&le'
1!2
(s a product de!elopment plan a!aila&le and are t%e tar#ets maintained'
1!3
Are t%e resources )or t%e realisation o) t%e product de!elopment planned'
1!4
*a!e t%e product requirements &een determined and considered'
1!
*as t%e )easi&ilit+ &een determined &ased on t%e a!aila&le requirements'
1!6
Are t%e necessar+ personnel and tec%nical conditions )or t%e pro,ect process planned/a!aila&le'
2!1
Produc Productt De!elo De!elopme pment nt "Desi "Desi#n$: #n$: Realis Realisin# in# Prod Product uct De!e De!elopm lopment ent (s t%e desi#n 0A raised and are impro!ement measures esta&lis%ed'
slo-o!% T-11-02
#atu$-#ate% 30!06!2004
'(t)ořil-Create* '(t)ořil-Create* +(% To$. u+k
ch).lil-ro)e* ch).lil-ro)e* +(% 'lasti$il usil
31624197!"ls
Carclo Technical Plastics - Brno Tuřanka 98, CZ - 627 00, Brno
#atu$-#ate%04&29&2016
'(t)ořil-Create* +(% Bohu$r u*l./ek ch).lil-ro)e* +(% ichaela o5$anno). trana-Pae%2&10
Process Audit VDA 6.3 2!2
(s t%e desi#n 0A updated in t%e pro,ect process and are t%e esta&lis%ed measures realised'
2!3
(s a qualit+ plan prepared'
2!4
Are t%e required releases/quali)ication records a!aila&le at t%e respecti!e times'
2!
Are t%e required resources a!aila&le'
3
Process De!elopment: Process De!elopment Plannin#
3!1
Are t%e product requirements a!aila&le'
3!2
(s a process de!elopment plan a!aila&le and are t%e tar#ets maintained'
3!3
Are t%e resources )or t%e realisation o) serial production planned'
3!4
*a!e t%e process requirements &een determined and considered'
slo-o!% T-11-02
#atu$-#ate% 30!06!2004
'(t)ořil-Create* +(% To$. u+k
ch).lil-ro)e* +(% 'lasti$il usil
Carclo Technical Plastics - Brno Tuřanka 98, CZ - 627 00, Brno
31624197!"ls #atu$-#ate%04&29&2016
'(t)ořil-Create* +(% Bohu$r u*l./ek ch).lil-ro)e* +(% ichaela o5$anno). trana-Pae%3&10
Process Audit VDA 6.3 3!
Are t%e necessar+ personnel and tec%nical preconditions )or t%e pro,ect process planned/a!aila&le'
3!6
(s t%e process 0A raised and are impro!ement measures esta&lis%ed'
1
Process De!elopment: Realisin# Process De!elopment
4!1
(s t%e process 0A updated 2%en amendments are made du rin# t%e pro,ect process and ar e t%e esta&lis%ed measures implemented'
4!2
(s a qualit+ plan prepared'
4!3
Are t%e r equired releases/quali)ication records a!aila&le at t%e respecti!e times'
4!4
(s a pre-production carried out under serial conditions )or t%e serial release'
4!
Are t%e production and inspection documents a!aila&le and complete'
4!6
Are t%e required resources a!aila&le'
slo-o!% T-11-02
#atu$-#ate% 30!06!2004
'(t)ořil-Create* +(% To$. u+k
ch).lil-ro)e* +(% 'lasti$il usil
Carclo Technical Plastics - Brno Tuřanka 98, CZ - 627 00, Brno
31624197!"ls #atu$-#ate%04&29&2016
'(t)ořil-Create* +(% Bohu$r u*l./ek ch).lil-ro)e* +(% ichaela o5$anno). trana-Pae%4&10
Process Audit VDA 6.3
Suppliers/(nput aterial
!1
Are onl+ appro!ed qualit+ capa&le suppliers used'
!2
(s t%e a#reed qualit+ o) t%e purc%ased parts #uaranteed'
!3
(s t%e qualit+ per)ormance e!aluated and are correcti!e actions introduced 2%en t%ere are de!iations )rom t%e requirements'
!4
Are tar#et a#reements )or continual impro!ement o) products and process made and implemented 2it% t%e suppliers'
!
Are t%e required releases )or t%e deli!ered serial products a!aila&le and t%e required impro!ement measures implemented'
!6
Are t%e procedures a#reed 2it% t%e costumer4 re#ardin# customer-supplied products4 maintained'
!7
Are t%e stoc5 le!els o) input material matc%ed to production needs'
!8
Are input materials/internal residues deli!ered and stored accordin# to t%eir purpose'
slo-o!% T-11-02
#atu$-#ate% 30!06!2004
'(t)ořil-Create* +(% To$. u+k
ch).lil-ro)e* +(% 'lasti$il usil
31624197!"ls
Carclo Technical Plastics - Brno Tuřanka 98, CZ - 627 00, Brno
#atu$-#ate%04&29&2016
'(t)ořil-Create* +(% Bohu$r u*l./ek ch).lil-ro)e* +(% ichaela o5$anno). trana-Pae%&10
Process Audit VDA 6.3 !9
6 6.
(s t%e personnel quali)ied )or t%e respecti!e tas5s'
Production Production: Personnel/Quali)ication
6!1!1
Are t%e emplo+ees #i!en responsi&ilit+ and aut%orit+ )or monitorin# t%e product/process qualit+'
6!1!2
Are t%e emplo+ees #i!en responsi&ilt+ and aut%orit+ )or production equipment and en!ironment'
6!1!3
Are t%e emplo+ees suita&le to per)orm t%e required tas5s and is t%eir quali)ication maintained'
6!1!4
(s t%ere a personnel plan 2it% a replacement rulin#'
6!1!
Are instruments to increase emplo+ee moti!ation e))ecti!el+ implemented'
6.
6!2!1
Production: aterial/0quipment Are t%e product-speci)ic qualit+ requirements )ul)illed 2it% t%e production equipment/tools'
slo-o!% T-11-02
#atu$-#ate% 30!06!2004
'(t)ořil-Create* +(% To$. u+k
ch).lil-ro)e* +(% 'lasti$il usil
Carclo Technical Plastics - Brno Tuřanka 98, CZ - 627 00, Brno
31624197!"ls #atu$-#ate%04&29&2016
'(t)ořil-Create* +(% Bohu$r u*l./ek ch).lil-ro)e* +(% ichaela o5$anno). trana-Pae%6&10
Process Audit VDA 6.3 6!2!2 Can t%e qualit+ requirements &e monitored e ))ecti!el+ durin# serial production 2it% t%e implemented inspection4 measurin# and test equipment'
6!2!3 Are t%e 2or5 and inspection stations appropriate to t%e needs'
6!2!4 Are t%e rele!ant details in t%e production and inspection documents complete and maintained'
6!2! Are t%e necessar+ auiliar+ means a!aila&le )or ad,ustments'
6!2!6 (s an appro!al )or production starts issued and are ad,ustment details4 as 2ell as de!iations recorded'
6!2!7 Are t%e required correcti!e actions carried out on sc%edule and c%ec5ed )or e))ecti!eness'
6.3
Production: 7ransport/Parts *andlin#/Stora#e/ Pac5a#in#
6!3!1 Are t%e quantities/production lot si8es matc%ed to t%e requirements and are t%e+ purpose)ull+ )or2arded to t%e net 2or5 station'
6!3!2 Are products/components appropriatel+ stored and are t%e transport means/pac5a#in# equipment tuned to t%e special properties o) t%e product/components'
slo-o!% T-11-02
#atu$-#ate% 30!06!2004
'(t)ořil-Create* +(% To$. u+k
ch).lil-ro)e* +(% 'lasti$il usil
31624197!"ls
Carclo Technical Plastics - Brno Tuřanka 98, CZ - 627 00, Brno
#atu$-#ate%04&29&2016
'(t)ořil-Create* +(% Bohu$r u*l./ek ch).lil-ro)e* +(% ichaela o5$anno). trana-Pae%7&10
Process Audit VDA 6.3 6!3!3
Are re,ects4 re2or5 and ad,ustment parts4 as 2ell as internal residues strictl+ separated and identi)ied'
6!3!4 (s t%e material and parts )lo2 secured a#ainst mi ups/ec%an#es & + mista5e and tracea&ilit+ #uarenteed'
6!3! Are tools4 equipment and inspection4 measurin# and test equipment stored correctl+'
6.1
Production: ault anal+sis/Correction/Continual (mpro!ement
6!4!1 Are qualit+ and process data recorded complete and read+ to &e e!aluated'
6!4!2 Are t%e qualit+ and process data statisticall+ anal+8ed and are impro!ement pro#rams deri!ed )rom t%is'
6!4!3 Are t%e causes o) product and process noncon)ormities anal+8ed and t%e correcti!e actions c%ec5ed )or t%e e))ecti!eness'
6!4!4 Are processes and products re#ularl+ audited'
6!4! Are product and process su&,ect to continual impro!ement'
slo-o!% T-11-02
#atu$-#ate% 30!06!2004
'(t)ořil-Create* +(% To$. u+k
ch).lil-ro)e* +(% 'lasti$il usil
31624197!"ls
Carclo Technical Plastics - Brno Tuřanka 98, CZ - 627 00, Brno
#atu$-#ate%04&29&2016
'(t)ořil-Create* +(% Bohu$r u*l./ek ch).lil-ro)e* +(% ichaela o5$anno). trana-Pae%8&10
Process Audit VDA 6.3 6!4!6
9
Are tar#et parameters a!aila&le )or product and process and is t%eir compliance monitored'
Customer Ser!ice4 Customer Satis)action4 Ser!ice
7!1
Are customer requirements )ul)illed at deli!er+'
7!2
(s customer ser!ice #uaranteed'
7!3
Are complaints quic5l+ reacted to and t%e suppl+ o) parts secured'
7!4
Are )ault anal+ses carried out 2%en t %ere are de!iations )rom t%e qualit+ requirements and a re impro!ement measures implemented'
7!
(s t%e personnel quali)ied )or eac% tas5'
slo-o!% T-11-02
#atu$-#ate% 30!06!2004
'(t)ořil-Create* +(% To$. u+k
ch).lil-ro)e* +(% 'lasti$il usil
Carclo Technical Plastics - Brno Tuřanka 98, CZ - 627 00, Brno
31624197!"ls
'(t)ořil-Create* +(% Bohu$r u*l./ek ch).lil-ro)e* +(% ichaela o5$anno). trana-Pae%9&10
#atu$-#ate%04&29&2016
Process Audit VDA 6.3 :)aluation o5 the ;uestions &
Date: Auditor: Co-Auditor:
A Product De!elopment Process
? a$ Product Desi#n !1
!2
!3
!4
!
!6
!1
1!Plannin
!2
!3
!4
!
2!@$le$entation
&$ Process De!elopment !1 !2 !3
!4
!
!6
!1
3!Plannin
!2
!3
!4
!
0D0
D(V/;<
0P0
D(V/;<
0D
D(V/;<
0>
D(V/;<
!6
4!@$le$entation :#: F :P:
:# =>? E
A e)aluate* ele$ents
= Production Process !1
!2
!3
!4
!
!6
!7
!8
!9
. Supliers / ra2 material 6. Production "e!aluation )or eac% process step$ 6!1 Personal&uali5ication !1 !2 !3 !4 !
6!2 Pro*uction e;ui$ent&tools !1 !2 !3 !4 ! !6
Process ste 1%
achinin
6!3 Transort&han*lin !1 !2 !3 !4
!7
6!4
!
!6 0
D(V/;<
Process ste 2% 0
Process ste 3% 03
Process ste 4% 01
Process ste % 0
Process ste 6% 06
Process ste 7% 09
Process ste 8% 0?
Process ste 9% 0@
Process ste 10% 0;
:)aluation o5 the su+-ele$ents o5 the ele$ent B6 a)erae )alue o5 the rocesses 1 - nD !1
!2
!3
0u B
!4
!
D(V/;<
!1
!2
0u B
!3
!4
!
!6
!7
!1
D(V/;<
!2
!3
0u3 B
!4
!
!1
!2
!3
!4
0u1 B
D(V/;< !1
!2
!
!6
D(V/;< !3
!4
!
!6
!7 0
9. Customer satis)action
D(V/;<
? accor*! to the ro*uct rous B6 >D a)erae : " - :nD ? accor*! to the ro*uct rous Pro*uct rou Process ste
slo-o!% T-11-02
0PE B
D(V/;<
0P B
D(V/;<
#atu$-#ate% 30!06!2004
'(t)ořil-Create* +(% To$. u+k
ch).lil-ro)e* +(% 'lasti$il usil
Carclo Technical Plastics - Brno Tuřanka 98, CZ - 627 00, Brno 0p B E
slo-o!% T-11-02
31624197!"ls
:P: F :Z F :PG F : A o5 e)aluate* ele$ents
#atu$-#ate% 30!06!2004
#atu$-#ate%04&29&2016
'(t)ořil-Create* +(% To$. u+k
'(t)ořil-Create* +(% Bohu$r u*l./ek
+(% ichaela o5$anno). ote% ;uestion not e)aluate*ch).lil-ro)e* E n+ trana-Pae%10&10
ch).lil-ro)e* +(% 'lasti$il usil