Eastland produce and export drilling rig equipment and spare parts such as mud pump parts, drilling handling tools,shale shaker screen, sand punp, centrifugal pump, pllunger pump expendables, Brand...
2.1 Purpose and applicability ................................................................... ...................................................... 2 2.2 Standards and specifications specifications for the design and construction construction .................................................................. 2 2.3 Major technical specification ............................................................... .................................................... 3 2.4 ZJ70DBS rig major corollary equipments list..........................................................................................3 3. ZJ70DBS rig structure structure features .................................................................... .............................................. 6
3.1 Rig general structure ...................................................... ................................................................. .........6 3.2 Rig structure features ........................................................ .............................................................. .........6
6 Operation and maintenance maintenance of drilling rig ............................................................. ..................................24
6.1 Warnings .................................................. ....................................................... ....................................... 24 6.2 Precaution for rig operation ................................................................ ................................................... 25 6.3 Safety rules of rig operation...................................................................................................................25 6.4 Maintenance regulations of rig...............................................................................................................27 6.5 Accident and and emergency emergency treatment treatment ..................................................................... ................................... 30 7. Dismantling Dismantling and transportation of drill rig ........................................................ ..................................... 30
7.1 Lowering Lowering of mast mast and substructure substructure ................................................................ ........................................30 7.2 Dismantling............................................................................................................................................31 7.3 Transportation Transportation ........................................................... ............................................................ .................32 8. Main components components lubrication of ZJ70DBS rig............................................................. rig ............................................................. ...........................32 9. Bearing model list of main components....................................................................................................35 10. The drilling rig operation manuals list...................................................................................................36 11 Attached drawings drawings of drilling drilling rig ........................................................... .................................................. 37
OPERATION MANUAL OF ZJ70DBS DRILLING RIG
No No.
Na Name
Qty.
Deadline a anchor JZG41A
1set
YM-16II h hydr aulic c cathead
2sets
ZQ203-100 d dr ill pi p pe power tong
1set
TQ340-35 h hydr aulic c casing po power tong
1set
Q250 pn pneumatic ss pi pinner
1set
5T a air winch
3sets
0.5T a air winch
1set
man-r iding w winch
1set
CJ7000 llogging w winch
1set
ST-80C iir on r r oughneck
1set
No Note
One o of them iis installed o on tthe catwalk
OPERATION MANUAL OF ZJ70DBS DRILLING RIG
No No.
Na Name
Qty.
R ig M Moving h hydr aulic ssystem
1set
V
Power and air supply system
1
Diesel generator set CAT 3512B SR4
4sets
2
Camp generator set C15
2sets
3
Generator-air supply house
1set
4
Air supply system
1set
Electric drive and control system
1set
1
VFD house and MCC control system
1set
2
Power cable
1set
VI
VII
Driller control system equipments
1
Driller’s cabin
1set
2
Instruments for drilling engineering parameters
1set
3
Monitoring system
1set
4
Communication system
1set
Standard electric system on well site
1set
VIII
No Note
5 houses in all
OPERATION MANUAL OF ZJ70DBS DRILLING RIG
848.00
11262.00
0.46
4609.79
0.55
4041.05
887.00
10767.00
0.48
4407.17
0.58
3863.43
985.00
9695.00
0.54
3968.38
0.64
3478.77
1073.00
8900.00
0.58
3642.97
0.70
3193.51
1205.00
7925.00
0.66
3243.88
0.79
2843.66
1500.00
6367.00
0.82
2606.15
0.98
2284.62
1700.00
5618.00
0.93
2299.57
1.11
2015.86
2000.00
4775.00
1.09
1954.51
1.31
1713.37
2200.00
4341.00
1.20
1776.87
1.44
1557.64
3.3.2 Hoisting curve
12 lines, double motors
OPERATION MANUAL OF ZJ70DBS DRILLING RIG
The r r ig iinstallation r r equir es m many k k inds o of tools a and eequi pm with g good pe The pments w per f fo r mance. T gauges a and m meter s o on h hand sshould be qualif ied. be q
The w well ssite aand f f oundation sshould ssatisf y tthe r r elated sstandar ds o of technique d documents aand a p pr dr awings iin a accor dance w with r r egular pr pr oved d pr ocedur es.
The d dr illing r r ig iis h heavy-duty eequi pm pa ay aattention tto tthe ssaf ety o of the p pe er sonnel aand tthe pment, p equi pm Because ssome m modules a ar e bi dimension a and w weight, be pment. B bigger in d be sur e to use pr pr o pe per lif ting e equi pm and r r iggings w which sshould be nor mal sstatus. pments a be iin n
Bef or e installation, equi p pments and p par ts of each module must bbe check ed whether they ar e com pl qualif ied a and u undamaged; a and c clean tthem ((the c com po and pa plete, q ponent a par ts).
4.2 IInstallation ssequence c chart
Moving master skid, substructure Generator& air source house and electric control house
Mast
Drawworks
Crown block RT and drive device
OPERATION MANUAL OF ZJ70DBS DRILLING RIG
4.3.13 Installation of solid control system
Install the mud tank s of the solid contr ol system accor ding to the lof ting and mar k ke d installation datum llines o of r ig p pllan, aand iinstall tthe eequi pm outside tthe ttank s, cconnect tthe cconnecting pments iinside aand o lines be and m mud pu as pe o pe manual o of solid c contr ol ssystem. between ttank s a pum p s p suction llines a per the o per ation m 4.3.14 Installation of standard electric system on the well site (for the detail see the operation manual of the standard electric system on the well site) 4.3.15 Installation of drilling instruments
Install the dr illing instr uments as pe per the r equir ements of the o pe per ation manual of dr illing instr uments. 4.3.16 Installation of monitoring and communication systems
Install tthe m monitor ing a and c communication ssystems a as pe o pe manual o of the e electr ic d dr ive per the o per ation m system, the r equir ements of r ig elevation and pl plan (exce pt pt the pa par ts which should be be installed af ter lif ting m mast a and ssu bs bstr uctur e)
N Name Solid c contr ol ssystem o o pe manual per ation m Air contr ol ssystem o o pe manual per ation m Hydr aulic ssystem o o per ation m manual R ig M Moving h hydr aulic ssystem u user manual R ig M Moving d device u user manual Power system o o per ation m manual Electr ical ttr ansmission ssystem o o pe manual per ation m Dr iller ’s c ca bi o pe manual bin o per ation m O pe manual o of mechanical e equi pm on d dr ill f f loor per ation m pments o
11 Attached d drawings o of drilling r rig Attached d dr awing 1 1 P Plan v view o of ZJ70DBS r r ig Attached d dr awing 2 2 E Elevation v view o of ZJ70DBS r r ig Attached d dr awing 3 3 D Dr ive ssystem o of ZJ70DBS r r ig Attached d dr awing 4 4 F Foundation o of ZJ70DBS r r ig