Fabrication Procedure Docx

Number: MOP – 002 Revision: 042110 Date: April 21, 2010 Page 1 of 3 QUALITY MANAGEMENT SYSTEM DOCUMENT

TITLE: Fabrication Procedure

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PURPOSE

 The Purpose of this procedure procedure is to control the fabrication fabrication processes. This procedure provides for the communication of customer requirements to the shop, and inspection of product to the customer requirements. r equirements.

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APPL AP PLIC ICA ABLE DOCU DOCUM MEN ENT TS

FORM-015 Fabrication Traveler QAP-003 Control of Nonconforming Product “Rejected” Tag Customer Drawing

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RESPONSIBILITIES

It is the responsibility of of the shop supervisor to maintain this procedure. procedure. The Shop supervisor is responsible to assign assign and train inspectors. It is the responsibility of  the welder to fabricate the part to the customer drawing and to follow this procedure and not move on to another step without inspection. inspection. The inspector must inspect the parts to the customer drawing.

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PROCEDURE

4.1

The fabric fabricati ation on shop shop is give given n a Job Job Pack Pack to fab fabric ricate ate a produ product. ct.

4.2

The Shop Shop Lead Lead man looks looks at at the drawi drawings ngs,, bills bills of mater material ial,, and and cut cut sheets sheets to verify that there is adequate information to fabricate the part.

4.3

The shop shop lead lead man man gets gets the the mater material ials s from from the storag storage e area area and and verif verifies ies that that they are correct to the BOM and Cut sheet requirements and signs the fabrication traveler (FORM-015).

4.4

The shop shop lead lead man man gives gives the the mater material ials s and job job pack pack to a welde welderr to fabr fabrica icate te the parts to the the drawings. The welder completes completes the layout. layout.

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Number: MOP – 002 Revision: 042110 Date: April 21, 2010 Page 2 of 3 QUALITY MANAGEMENT SYSTEM DOCUMENT 4.5

The shop supervisor or lead man inspects the layout of the part to the drawing and signs the fabrication traveler (FORM-015).

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The welder cuts the material to match the drawing. The welder or cuts or drills holes in the material to match the drawing.

4.7

The welder fits up the parts as described on the drawing. If the welder does not understand the drawing, the welder is to ask the supervisor. If the drawing is still unclear, the QA Manager or Plant Manager is contacted to resolve the question with the customer in accordance with QAP-003.

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The shop supervisor or lead man inspects the fit-up of the part to the drawing and signs the fabrication traveler (FORM-015).

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The weld is completed by the welder.

4.10 The shop supervisor or lead man inspects the weld of the part to the drawing and signs the fabrication traveler (FORM-015). 4.11 If necessary steps 4.7 to 4.10 are repeated until the part is completed. 4.12 When completed the part and job pack are moved to paint or to Final Inspection.

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Number: MOP – 002 Revision: 042110 Date: April 21, 2010 Page 3 of 3 QUALITY MANAGEMENT SYSTEM DOCUMENT 5.0

FLOWCHART

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REVISION HISTORY 

042110 Initial Trial Release.

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