Lokasi Komp Electric Sk330-8

2. CONSTRUCTION & FUNCTION 2.8. 2.8.13 13

ENGI ENGINE NE HAR HARNE NESS SS ASS ASSY Y (SK2 (SK200 00-8 -8)) ENGINE HARNESS ASSY LQ16E00010F1 ITEM 1

PART NAME HARNESS

PART No.

(03)

Q'TY REMARKS

LQ16 LQ 16E0 E010 1015 15P1 P1

1

E-11 : HARNESS (ECU) AIR COMPRESSOR ENGINE ACCESORY CLUTCH

ENGINE SUB STARTER CABLE

M-1 : STARTER MOTOR

TIGHTENING TORQUE 23.5N.m (17.3 lbf . ft) SEMS BOLT

B TERMINAL M-1 : STARTER MOTOR REMOVE AND CANCEL THE HARNESS OF ATTACHMENT FOR SC TERMINAL

TIGHTENING TORQUE 23.5N .m (17.3 lbf . ft) SEMS BOLT

HARNESS (UPPER)

DETAIL A

STARTER CABLE HARNESS (UPP) ENGINE GROUND CABLE

COOLANT THERMO SENSOR (ECU)

COOLANT THERMO SENSOR (ECU) ALTERNATOR (L, R) TIGHTENING TORQUE 9.6N .m (7.1 lbf . ft)

TIGHTENING TORQUE 3.3~4.4N .m (2.4~3.3 lbf . ft) ALTERNATOR (B)

FIX A HARNESS WITH CLIP ON BRACKET OF ENGINE ACCESSORY

CLIP SEMS BOLT

CLIP HARNESS (ENGINE SUB)

SW-7 : ENGINE OIL PRESS SW

SEMS BOLT FIX THE PLATE TO ENGINE BRACKET TIGHTENING TORQUE 25.5N.m (18.8 lbf . ft)

FIX A WHITE TAPING TIGHTENING TORQUE 3.3~4.4N .m (2.4~3.3 lbf . ft)

HARNESS (UPP)

CLIP SEMS BOLT

ENGINE SUB HARNESS UPPER HARNESS

ALTERNATOR

E-2 : ALTERNATOR

VIEW

CONNECT UPP HARNESS

DETAIL OF ALTERNATOR

2-100

2. CONSTRUCTION & FUNCTION

2.9

ELECTRICAL EQUIPMENT AND HARNESS LAYOUT (SK330-8)

2.9.1

UPPER HARNESS ASSY (1/6) (SK330-8) UPPER HARNESS ASSY LC13E00031F1 ITEM

PART NAME

L-2 : DECK WORKING LIGHT RIGHT

(07)

PART No.

Q'TY

REMARKS

SE-15 : FUEL SENSOR

SE-5 : SE-28 : PRESS. SENSOR : PRESS. SENSOR : SV-11 : SWING EXTRA PRESS EXTRA PRESS.RELEASING SOL NOTE 5

FIX WHITE TAPING POSITION

CLIP

SW-28 : WATER SEPARATOR SW. TO TRAVEL ALARM

1

HARNESS

LC13E01184P2

1

UPPER

2

CABLE

LC13E01145P2

1

BATTERY ~ BATTERY

PSV-P2 : PUMP 2 PROPORTIONAL SOL.

3

CABLE

LC13E01176P2

1

BATTERY ~ RELAY

SE-23 : PRESS. SENSOR : PUMP P2

4

CABLE

LC13E01245P1

1

BATTERY ~ GROUND

5

CABLE

LC13E01175P2

1

STARTER

6

HARNESS

LC13E01185P2

1

ECU HARNESS

48

CABLE

LE13E01006P1

1

FLOOR GROUND

51

CABLE

LC13E01177P1

1

ENGINE GROUND

54

CABLE

LC13E01180P2

1

GROW RELAY ~ STARTER RELAY

M-8 : GREASE PUMP

SE-22 : PRESS. SENSOR : PUMP P1

PSV-P1 : PUMP 1 PROPORTIONAL SOL. UPPER HARNESS

A

SE-13 : ENGINE SPEED SENSOR TO HARNESS OF ENGINE

C E-6 : HORN LOW E-5 : HORN HIGH CLIP TO ATT HARNESS

UPPER HARNESS STARTER CABLE INSTALL THE CABLES TO TERMINALS SO AS TO AVOID INTERFERENCE WITH CAP AND BRACKET

INSERT HARNESS IN SLIT OF INSULATION TO RADIATOR COOLANT LEVEL SW.

GROUND

FLOOR GROUND CABLE

BATTERY SEMS BOLT

P - 31

CONNECT SEMS BOLT AFTER CHECKING NO PAINT IS HERE NOTE 2

TO ENG ROOM RIGHT

FLOOR HARNESS GROUND

TUNER ATTACHMENT BOOST SWITCH (RH) HORN SWITCH (RH) HORN SWITCH (LH)

GROUND CABLE

BATTERY RELAY CABLE

BATTERY CABLE

CLIP FIX WHITE TAPING POSITION

ATTACHMENT BOOST SWITCH (LH)

BATTERY RELAY CLIP CLIP TO CAB TO AIR FILTER CLIP BOX FIX WHITE TAPING ECU HARNESS CLOGGING SW. E-10 : POSITION TO SOLENOID RECEIVER DRIER BLOCK TO ATT HARNESS

WASHER MOTOR

B

TO AIR FILTER CLOGGING SW. TO RECEIVER DRYER TO BATTERY RELAY BOX

CLIP

TO ENGINE TO SWING FLASHER

NOTE 1 CLIP FIX WHITE TAPING POSITION

DETAIL OF BATTERY

FIX WHITE TAPING POSITION CLIP CLIP

CLIP TO ENGINE SPEED SENSOR TO TRAVEL ALARM

CLIP

CLIP

SECTION AA

STARTER CABLE

UPPER HARNESS

CLIP CLIP FIX WHITE TAPING POSITION

ECU HARNESS NOTES: (1)TIGHTENING TORQUE OF BATTERY TERMINALS ARE 3.4N .m (2.5lbf .ft). (2)TIGHTENING TORQUE OF GROUNDING CABLES ARE 10.7N .m (7.9lbf .ft). (3) UNLESS OTHERWISE SPECIFIED TIGHTENING TORQUE IS SHOWN BELOW. M8 : 23.5N .m (17.3lbf .ft) M10 : 46.1N .m (34.0lbf .ft) M12 : 79.4N .m (58.6lbf .ft)

CLIP

(4) UNLESS OTHERWISE SPECIFIED, THE INSTALLING PROCEDURE IS SHOWN BELOW. CLIP

HARNESS

(5) PLACE THE SLIT OF CORRUGATED TUBE DOWNWARD AND INSTALL IT.

2-101

2. CONSTRUCTION & FUNCTION 2.9.1

UPPER HARNESS ASSY (2/6) (SK330-8) SEMS BOLT

F TERMINAL S TERMINAL

TIGHTENING TORQUE 3.43N.m (2.5lbf .ft)

SV-11 : EXTRA PRESS SOL. (OPT)

USE NUT OF ATTACHED GLOW RELAY

TIE UP HARNESS WITH SOLENOID VALVE USING PLASTIC TIE

GLOW RELAY ~ STARTER RELAY

GLOW RELAY

SE-29 : PRESS SENSOR : SELECTOR DETECTION (OPT)

FIX WITH THE CLIP

SE-28 : PRESS SENSOR : EXTRA PRESS (OPT)

TIGHTENING TORQUE 3.8N.m (2.8lbf .ft) B TERMINAL USE NUT OF ATTACHED STARTER RELAY

GLOW RELAY CONNECT TO 2P CONNECTOR FOR HARNESS OF ATTACHED

TIE UP CORRUGATED PART OF CLIP HARNESS WITH PRESSURE SENSOR USING PLASTIC TIE SE-5 : PRESS SENSOR : SWING

FIX WITH HARNESS IN THE ELBOW

C TERMINAL

CLIP FIX A HARNESS BY CLIP ON SOL. BLOCK BEHIND

FIX WITH THE CLIP CLIP WHEN THERE IS NO OPTION OF SE-28, 29, SV-13, TIE UP THIS HOSE HERE

STARTER RELAY

CLIP FIX A HARNESS OF CLIP ON PIPE METAL FITTING

SV-13 : OPT SELECTOR SOL

INSTALL THE LOCK OF THE FUSE BOX COVER UPWARD

CLIP

VIEW

BATTERY RELAY

DETAIL C (EXTRA SOL. INSTALL)

SEMS BOLT CLIP FIX TWO HARNESS WITH CLIP. WHITE TAPING CONNECT THIS TERMINAL WITH BATTERY CABLE TIGHTENING TORQUE 7.8N .m (5.8lbf .ft) MAX

CONNECT THIS TERMINAL WITH STARTER CABLE TIGHTENING TORQUE 7.8N .m (5.8lbf .ft) MAX

TIE UP CORRUGATED PART OF CLIP HARNESS WITH SOLENOID VALVE USING PLASTIC TIE PSV-P1 : PUMP P1 PROPORTIONAL SOL.

PSV-P2 : PUMP P2 PROPORTIONAL SOL. TIE UP CORRUGATED PART OF HARNESS WITH PRESSURE SENSOR USING PLASTIC TIE CLIP

UPPER HARNESS STARTER CABLE

TO PUMP PROPORTIONAL SOL

FIX WHITE TAPING POSITION CLIP CLIP

BATTERY RELAY CABLE

CLIP FIX WHITE TAPING POSITION UPPER HARNESS TO GUARD CLIP FIX CONNECTOR TO THE BRACKET

VIEW TO SWING FLASHER

2P

1P

3P

(PUMP P1, P2 PROPORTIONAL SOL. INSTALL) (PRESS SENSOR : PUMP P1, P2 INSTALL)

TO WATER SEPARATOR SW

VIEW

BATTERY RELAY VIEW

2-102

SE-22 : PRESS SENSOR : PUMP P1

CLIP FIX A HARNESS ON GUARD

SE-23 : PRESS SENSOR : PUMP P2


UPPER HARNESS ASSY (4/6) (SK330-8)

FASTEN WHITE TAPING PART OF AIR CONDITIONER SUB HARNESS AND UPP HARNESS OF CLIP CLIP

E-10 : RECEIVER DRYER FIX WHITE TAPING POSITION CLIP TIE UP CORRUGATED PART OF HARNESS WITH RECEIVER DRYER USING PLASTIC TIE UPPER HARNESS SW-27 : RADIATOR COOLANT LEVEL SW AIR CON. HARNESS IS CONNECTED TO UPP HARNESS.

TIE UP CORRUGATED PART OF HARNESS WITH RECEIVER DRYER USING PLASTIC TIE CLIP

AIR CONDITIONER SUB HARNESS

CLIP

E-10 : RECEIVER DRYER

STARTER CABLE

DETAIL F CLIP

UPPER HARNESS

FIX UPP HARNESS AND STARTER CABLE TO THE STAY WITH CLIP. CLIP

TO BATTERY RELAY BOX

SW-8 : AIR FILTER CLOGGING SW

E-10 : RECEIVER DRYER

FIX WHITE TAPING POSITION CLIP TO STARTER CLIP

TIE UP CORRUGATED PART OF HARNESS WITH SWITCH USING PLASTIC TIE

CLIP


VIEW


CLIP FIX WHITE TAPING POSITION BATTERY RELAY BOX

BATTERY RELAY CABLE

CLIP FIX A HARNESS OF CLIP ON GUARD

UPPER HARNESS STARTER CABLE

VIEW AIR FILTER CLOGGING SW. INST

2-104

VIEW


UPPER HARNESS ASSY (5/6) (SK330-8) TIGHTENING TORQUE 28.5N.m (21.0lbf .ft) CLIP

GLOW INSTALL THE TERMINAL OF UPP HARNESS IN THIS DIRECTION.

ALTERNATOR (B) TIGHTENING TORQUE 3.2 ~ 4.4N .m (2.4 ~ 3.2lbf .ft)

FIX A CONNECTOR BY ENG. HARNESS ACCESORIES CLIP ON BRACKET CLIP ENGINE TO STARTER MOTOR ACCESSORIES HARNESS TO STARTER MOTOR AND GLOW

GROUND

ENGINE GROUND CABLE FIX A CONNECTOR ON BRACKET

CLIP

CLIP CLIP CLIP

ENGINE SUB HARNESS

E

ENGINE SUB HARNESS

F

CLIP

CLIP FIX UPP HARNESS AND ENG. SUB HARNESS BY CLIP

UPPER HARNESS

CLIP FIX WHITE TAPING POSITION STARTER CABLE

VIEW

CLIP UPPER HARNESS ECU HARNESS FIX WHITE TAPING POSITION

(DETAIL OF ALTERNATOR)

CLIP


ENGINE GROUND CABLE

VIEW

VIEW

INSTALL THE TERMINAL OF ENG. EARTH IN THIS DIRECTION

LEVEL GAUGE TUBE TIGHTENING TORQUE 12 ~ 15N .m (8.9 ~ 11.1lbf .ft) INSTALL THE RUBBER CAP ON UPPER SIDE

SE-13 : ENGINE SPEED SENSOR FIX A CONNECTOR TO BRACKET

GROUND ENGINE NUT TIGHTEN AFTER CHECKING NO PAINT IS HERE NOTE 2

ENGINE GROUND CABLE UPPER HARNESS M-1 : STARTER MOTOR TIGHTENING TORQUE 3.5 ~ 5.5N .m (2.6 ~ 4.1lbf .ft) C TERMINAL

CLIP



STARTER CABLE

ECU HARNESS

STARTER CABLE

SECTION BB

FIX WHITE TAPING POSITION CLIP

VIEW

ENGINE SUB HARNESS

UPP HARNESS

CLIP FIX A WHITE TAPING OF HARNESS BY CLIP ON BRACKET

DETAIL OF ENGINE SPEED SENSOR INSTALLATION

VIEW UPPER HARNESS

DETAIL OF E

2-105


UPPER HARNESS ASSY (6/6) (SK330-8) CLIP L-2 : DECK WORK LIGHT (RH)

CLIP E-13 : TRAVEL ALARM

SE-15 : FUEL SENSOR CONNECT A HARNESS INSIDE OF CAP

FIX WHITE TAPING POSITION CLIP INSTALL THE "ALARM" TAGGED CONNECTOR ON BRACKET UPPER FLAME CLIP

CLIP

CLIP FIX A HARNESS IT THROUGH UNDER THE BRACKET OF FASTEN HARNESS

SW-28 : WATER SEPARATOR SW.


CLIP FIX TO UPP HARNESS

DETAIL A


VIEW

(DETAIL OF TRAVEL ALARM INSTALL)

VIEW

C-1 : MECHATRO CONTROLLER

SV-3 : TWO-SPEED SELECT SOL. SV-1 : SWING PARKING BRAKE SOL.

SV-2 : POWER BOOST SOL.

SV-4 : LEVER LOCK SOL.

WHITE TAPING POSITION

CLIP

PSV-B:P2 ARM TWO-SPEED INVERSE PROPORTIONAL SOL.

E-1 : FUSE AND RELAY BOX

SW-16 : FIX ENGINE ROOM LIGHT CONNECTOR TO THE BRACKET

PSV-C : TRAVEL STRAIGHT PROPORTIONAL SOL. PSV-D : P1 UNLOAD PROPORTIONAL SOL.

CAB SUB HARNESS

PSV-A : ARM TWO-SPEED INVERSE PROPORTIONAL SOL.

CONNECT TO ROTATION PARKING RELEASE SW.

FIX UPPER HARNESS AND ECU HARNESS TO THE FLOOR HARNESS

"CNT-2" WITH TAG, CONNECTOR OF CONNECT TO FLOOR HARNESS

CLIP FIX A HARNESS WITH CLIP ON HOLE OF GUARD

FIX WHITE TAPING POSITION OF UPPER HARNESS AND ECU HARNESS TO THE FLOOR HARNESS

UPPER HARNESS CLIP FIX WHITE TAPING POSITION

TIE UP UPPER HARNESS, FLOOR HARNESS, ECU HARNESS AND CAB SUB HARNESS

FLOOR HARNESS ECU HARNESS

DETAIL B (DETAIL OF PSV BLOCK)

TO UNDER FLOOR

VIEW

2-106


BOOM HARNESS ASSY (SK330-8) BOOM HARNESS ASSY ITEM 1

NAME HARNESS

2.9.3

INSTALLING BOOM LIGHT (SK330-8)

LC15E00008F1

(05)

PARTS No.

Q'TY

REMARKS

ITEM

1

BOOM HARNESS

1

2479Z3130D1

INSTALLING BOOM LIGHT NAME LIGHT

LC80E00004F1

(04)

PARTS No.

Q'TY

YW80S00001F1

2

REMARKS

1

TO UPPER HARNESS

POINT THIS LAMP TO BUCKET BOTTOM CENTER. INSTALL THE LAMP SO THAT THE LIGHT BEAM POINTS THE BOTTOM OF BUCKET, IN THE CONDITION THAT AREM IS EXTENDED FULLY (ARM OUT) AND BUCKET IS CLOSED FULLY.

1


SECTION AA

2-107


INSTALLING BOOM CYL. LIGHT (SK330-8) INSTALLING BOOM CYL. LIGHT

ITEM 1

PART NAME LIGHT

2.9.5

FLASHER LAMP INSTALL (SK330-8) FLASHER LAMP INSTALL

LC80E00003F1 PART No.

Q'TY

YT80S00002F1

1

REMARKS

ITEM

PART NAME

LC80E00011F1

(02)

PARTS No. Q'TY

REMARKS

1

FLASHER LAMP

YM80S00001F1

1

FOR LH

2

FLASHER LAMP

YM80S00001F2

1

FOR RH

CONNECT WITH CONNECTOR OF SWING FLASHER (SUPPLIED WITH UPP HARNESS)

1

2

SHOWING REAR VIEW (C/W) NOTE : TIGHTENING TORQUE OF ITEM 1 AND 2 TO BE UNDER 3~3.9N.m (2.2~2.9lbf .ft)

2-108


ALARM ASSY (SK330-8) ALARM ASSY ITEM

YN53E00015F1

PART NAME

(01)

PART No.

Q'TY

1

ALARM

YN53S00004F1

1

3

SWITCH

YN50S00040DF

1

4

RELAY

YN24S00010F1

1

REMARKS

TIGHTENING TORQUE 23.5N.m (17.3lbf .ft) SEMS BOLT E-13 : TRAVEL ALARM

1

UPP HARNESS

VIEW SW-13 : TRAVEL ALARM SW. CONNECT WITH NAME TUBE OF "ALARM"

3

4 TRAVEL ALARM RELAY

DETAIL OF FUSE & RELAY BOX RIGHT CONSOLE BOX

2-109


ENGINE HARNESS ASSY (SK330-8)

ENGINE HARNESS ASSY LC16E00010F1 ITEM

PART NAME

PART No.

HARNESS (ECU) ENGINE ACCESSORY

(02)

Q'TY REMARKS

1

HARNESS

LC16E01029P2

1

ENGINE SUB

20

HARNESS

LC16E01028P1

1

AIR CONDITIONER SUB

FIX AN AIR CON. ACCESSORY HARNESS OF CLIP TO HOLE OF AIR COMPRESSOR CLIP

FIX A HEATER HOSE AND AIR CON. ACCESSORY HARNESS BY CLIP OF INT

B TERMINAL

FIX A HEATER HOSE AND AIR CON. ACCESSORY HARNESS BY CLIP NEAR THE BRED. CLIP

M-1 : STARTER MOTOR REMOVE AND CANCEL THE HARNESS OF ATTACHMENT FOR C TERMINAL

CONNECT AIR CON. ACCESSORY HARNESS WITH AIR CON. SUB HARNESS

CLIP INSTALL BOLT AND BOLT OF AIR COMPRESSOR TOGHETHER


AIR CON. SUB HARNESS

STARTER CABLE AIR CON. HARNESS IS CONNECTED TO UPP HARNESS TIGHTENING TORQUE 25.5N.m (18.8lbf .ft)

CLIP

DETAIL OF AIR COMPRESSOR USE THE EXISITING BOLT TIGHTENING TORQUE 3.2 ~ 4.4N.m (2.4 ~ 3.2lbf .ft)

ENGINE GROUND CABLE HARNESS (UPP)

CLIP ENG. COOLANT THERMO SENSOR (FOR ECU)

TIGHTENING TORQUE 46.1N .m (34.0lbf .ft) FIX WHITE TAPING POSITION CLIP

INSTALL WASHER UNDER THE CLIP

COOLANT THRMO SENSOR (ECU)

TIGHTENING TORQUE 3.2 ~ 4.4N.m (2.4 ~ 3.2lbf .ft) ALTERNATOR (B)

FIX WHITE TAPING POSITION CLIP

FIX A HARNESS WITH CLIP ON BRACKET OF ENG. ACCESSORY CLIP HARNESS (ENGINE SUB) ALTERNATOR (L, R) SW-7 : ENG. OIL PRESS. SW.

ENGINE SIDE FIX THE PLATE TO ENGINE BRACKET TIGHTENING TORQUE 25.5N.m (18.8lbf .ft)

VIEW

2-110

E-2 : ALTERNATOR SW-7 : ENGINE OIL PRESS SW

(FOR PLATE FIX) TIGHTENING TORQUE 25.5N.m (18.8lbf .ft)

DETAIL OF ALTERNATOR

2. CONSTRUCTION & FUNCTION

2.10

AIR-CONDITIONER SYSTEM

2.10.1

PIPING (SK200-8)

2.10.1.1

AIR CONDITIONER 30 40

27

NOTE 1. Apply oil for refrigerant R134a to the O-rings of all air-conditioner hose fittings. 2. Refrigerant volume : 900 50g 3. T : Tightening torque N .m(lbf .ft)

8

8

8

58 25 6 24

8

6 24

8

5 1

A 12

55 2 13 6 24

54 4

39 18 20

JAM NUT FOR TENSION PULLEY T=46.1(33)

INITIAL BELT TENSION When the belt is pushed by the force of 28N, adjust the deflection of L part to be 6mm.

8 51

25

22

25

5 10 11 16

2 3 6

21

L

59 25

A

9 10

25 49

33 25

23

9 10

32

15

35

52 53

7

13

1

50 5 25 25

8

25

17

25

3 6

12

56 57

14 23 34

56 57

Fig. 2-24

2-111

Lokasi Komp Electric Sk330-8

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