Nde Procedure Magnetic Particle Testing

WORKING PROCEDURE

Doc No.:CSB/SD/QAQC/003 Page 1 of 20

NDE PROCEDURE – MAGNETIC PARTICLE TESTING

Date: 30/3/2010

NDE PROCEDURE MAGNETIC PARTICLE TESTING

CALIDAD SDN BHD PRIVATE AND CONFIDENTIAL

Rev. 0

WORKING PROCEDURE



Rev. 0

Date: 30/3/2010

TABLE TABLE OF CONTENTS SECTION 1.0 2.0 3.0 %.0 (.0

.0 .0

DESCRIPTION Pu!o"e S#o!e Refee$#e De&$'t'o$ Po#e)ue"

PAGE 3 3 3 3

(.1

*ua+'&#at'o$ of Pe"o$$e+ Pe"o$$e+

%

(.2

,ag$et'-'$g A!!aatu"

%

(.3

Dete#t'$g ,e)'u

(

(.%

Co$ta"t A')



(.(

F'e+) I$te$"'t I$)'#ato



(.

Sufa#e Co$)'t'o$

5

(.

E+e#t'#a+ Safet

5

(.

Te"t Te#$'4u e# $'4ue e

5

(.5

Te"t Po#e)ue Po#e) ue 67o8e 67o8e ,eto)9 ,et o)9

10

(.10 A##e!ta$#e C'te'a S!e#'a+ Re4u'ee$t Re#o)" .1 Re!ot'$g A!!e$)'#e"

A!!e$)' 1 ; I$"!e#t'o$ A##e!ta$#e C'te'a A!!e$)' 2 ; Po#e)ue To #e#8 O$ te ,ag$et'# F'e+) Ste$gt of A# 7 7o8e 7o8e A!!e$)'

1.0

3 ; ,ag$et'# Pat'#+e Te"t'$g Fo

PURPOSE


13 1% 1%

WORKING PROCEDURE


NDE PROCEDURE – MAGNETIC PARTICLE TESTING It

Rev. 0

Date: 30/3/2010

'" to #a out ,ag$et'# Pat'#+e I$"!e#t'o$ o$ feoag$et'#

ate'a+" a$)
2.0

SCOPE

T'" !o#e)ue e"ta=+'"e" te eto) a$) !o#e"" fo ,ag$et'# Pat'#+e I$"!e#t'o$ u"'$g a ag$et'# o8e fo )ete#t'o$ of )'"#o$t'$u't'e" o$ "ufa#e o "u= "ufa#e of feoag$et'# ate'a+. ,ag$et'# Pat'#+e Ea'$at'o$ "a++ =e #a'e) out afte >'"ua+ Ea'$at'o$ of te ?o'$t a" =ee$ a##e!te).

3.0

REERENCE

AS,E "e#t'o$ > 62009 @ No$)e"tu#t've Ea'$at'o$ AS,E / ANSI B31.3 62009

@ Peto+eu P+a$t a$) Peto#e'#a+

Re&$e P'!'$g AS D1.1 200 E)'t'o$

@ Stu#tua+ e+)'$g Co)e ; Stee+

CSP@ 0% Rev.%

@Po?e#t S!e#'&# Po#e)ue Gu')e+'$e"

!.0

DEINITIONS

CSB

@ Ca+')a) S)$ B)

AST,

@ Te Ae'#a$ So#'et fo Te"t'$g a$) ,ate'a+

ASTN

@ Te Ae'#a$ So#'et fo No$)e"tu#t've Te"t'$g

P PCN

@ a=ata$ Pe=a$gu$a$ ea'a$ @ Pe"o$$e+ Cet'&#at'o$ of No$)e"tu#t've Te"t'$g


Doc No.:CSB/SD/QAQC/003

WORKING PROCEDURE

Page % of 20 NDE PROCEDURE – MAGNETIC PARTICLE TESTING

".0

Rev. 0

Date: 30/3/2010

PROCEDURES

".1

Q#$%&'c$(&o) o* P+,o))+% Pe"o$$e+ !efo'$g te ag$et'# !at'#+e te"t'$g "a++ =e ta'$e) a$) #et'&e) to NDT Leve+ II '$ ,ag$et'# Pat'#+e I$"!e#t'o$ '$ a##o)a$#e <'t a$ a!!ove) #o!a$ <'tte$ !a#t'#e e"ta=+'"e) '$ #o!+'a$#e <'t ASNT" SNT@TC@1A 6Pe"o$$e+ *ua+'&#at'o$ a$) Cet'&#at'o$ '$ No$)e"tu#t've Te"t'$g9 P/,L> Leve+ II CSIP +eve+ II  PCN +eve+ II.

I$ a))'t'o$ te a=ove !e"o$$e+ ae e4u'e) to u$)ego a$ ee ea'$at'o$ fo v'"ua+ a#u't a$) a" '$'u =e a=+e to ea) at +ea"t te aege 2 Cat.

".2

M$)+(&&) A00$,$(#-

(.2.1 P'o

to

u"e

te

ag$et'-'$g

!o
of

e+e#toag$et'# o8e" "a++ ave =ee$ #e#8e) <'t'$ te !a"t ea. Te ag$et'-'$g !o
)aage) o e!a'e).

(.2.2 Ea# a+te$at'$g #ue$t e+e#toag$et'#

o8e

"a++ ave a +'ft'$g !o
(.2.3 Ea# )'e#t #ue$t o !ea$e$t ag$et'# o8e "a++ ave a +'ft'$g !o

WORKING PROCEDURE

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Date: 30/3/2010

(.2.% Ea#
Pefoa$#e #e#8 "a++ =e #a'e) out eve
"t'!

a$) +'ft'$g

=+o#8 e"u+t

of

te

!efoa$#e #e#8 "a++ =e e#o)e). Refe to A!!e$)' I of t'" "e#t'o$ fo te !o#e)ue to #e#8 te ag$et'-'$g fo#e of o8e". "e of !ea$e$t ag$et "a++ =e +''te) to a"

<ee te u"e of AC 7o8e '" $ot

!a#t'#a+. e'gt "te$#'+e) <'t te a!!+'#a=+e $o'$a+
".3

D+(+c(&) M+1

(.3.1 Pe'

B+a#8

,ag$et'#

I$8

av'$g

#o$#e$tat'o$ fo 1.2 to 2.%L !e ve'#+e

fo

$o$Huoe"#e$t

1OOL

!at'#+e"

a

of

u$+e""

ote<'"e "!e#'&e) = t3e !at'#+e a$ufa#tue. Te !at'#+e" "a++ $ot =e to'# a$) "a++ =e fee fo "u="ta$#e" +'8e u"t gea"e a$) )'t. Te
eto) "a++ =e a!!+'#a=+e u! to a a'u te!eatue of +3(F 6(C9.

(.3.2 T!e of !e' ag$et'#

'$8:

A)o o ,ag$aHu =a$)". CALIDAD SDN BHD PRIVATE AND CONFIDENTIAL

u"e) "a++ '$#+u)e


WORKING PROCEDURE

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e$ aeo"o+ "!a '" u"e) #ae "ou+) =e ta8e$

to

e$"ue

"uJ#'e$t ve$t'+at'o$ at te

+o#at'o$ of te"t a$) $o $a8e) Hae '" #+o"e =. 'te #o$ta"t !a'$t u"e) "a++ '$#+u)e A$)o o e4u'va+e$t.

(.3.3 D 'o$ !o<)e e) o e++o< #o+ou a =e u"e) <ee te!eatue of !at" to 'ge

ta$

00F/31(C

130F 6$ot

6(%C9

=e te"te) =ut

e#oe$)e)

+o
'" ta$

oveea)

!o"'t'o$9.

(.3.%

Te fo++o<'$g )ete#t'$g e)'u "a++ =e u"e) fo

ea'$at'o$:

M$)#*$c(#,

B,$)

T+

+, ,ag$aHu ,ag$aHu 2 ,ag$aHu ,ag$aHu A Ta=+e: D Io$ Po<)e

Co%o, 7e++o< Re)

M$)#*$c(#,

B,$)

T+

Co%o,

+, ,ag$aHu Ceeta++ Ke++'$g

,ag$aHu A)o Ke++'$g

KF 00/3 NRS103

=+a#8 =+a#8 =+a#8

Ta=+e: Pe' B+a#8 ,ag$et'# I$8


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".!

Rev. 0

Date: 30/3/2010

Co)(,$( P$&)( e$ te"t '" !efoe) o$

a

"ufa#e <'# a $ot

!ov')e "uJ#'e$t #o+o #o$ta"t to te ag$et'# '$8 u"e) a #o$ta"t a') '$ te fo of a t'$ <'te a)ee$t !a'$t #oat'$g a =e a!!+'e) to te eta+ "ufa#e.

T'" #oat'$g

t'#8$e"" 6) t'#8$e""9 "a++ t3'$ u$'fo +a/e.

Te fo++o<'$g ate'a+ "a++ =e u"e) a" #o$ta"t !a'$t:

M$)#*$c(#,+ , ,ag$aHu Ceeta++ Ke++'$g "."

B,$)

T+

,ag$aHu CP@2 A)o 501@ Ke++'$g NR.10%A Ta=+e 3: Co$ta"t Pa'$t "e)

Co%o, 'te 'te 'te

&+% I)(+)&( I)&c$(o,

(.(.1

A Bua LCa"to+L "t'! o !'e "a!e)

ag$et'# F'e+) I$te$"'t I$)'#ato "3a++ =e u"e) to '$)'#ate

tat

"uJ#'e$t

&e+)

'$te$"'t

a"

=ee$

a!!+'e).

(.(.2

SuJ#'e$t &e+) '$te$"'t
te )ete#t'o$ of te tee +'$e" at'&#'a+ )efe#t

'$

te

'$)'#ato". Te ,PI te#$'#'a$ "a++ #a te ag$et'# &e+) '$)'#ato <'t ' at a++ t'e" <'+e !efo'$g ag$et'# !at'#+e '$"!e#t'o$.



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F'gue 1: Bua Ca"to+ St'! Ca+'=at'o$

(.(.3 Te Bua Ca"to+ "t'! '" +o#ate) !aa++e+ to te
,ag$et'#

Po+e

'"

!+a#e)

o$

te

aea

!e!e$)'#u+a+/ to t3e a'" of t3e Bua Ca"to+ St'!.

(.(.% S<'t# o$ te #ue$t Ho< a$) a!!+ =+a#8 ag$et'# '$8 o$ te Ca"to+ St'!.

(.(.( If

te

tee

+'$e"

ae

#+ea+

v'"'=+e

te$

te

#o$#+u"'o$ tat #a$ =e a)e '" t3e AC 7o8e a" "uJ#'e$t ag$et'# &e+) to eet te e4u'ee$t".

(.(. Te ,PI Te#$'#'a$ "a++ #a te &e+) '$te$"'t '$)'#ato <'t ' at a++ t'e" <'+e #a'$g out ,PI.


WORKING PROCEDURE



".4

Rev. 0

Date: 30/3/2010

S#,*$c+ Co)&(&o)

Sufa#e of te feo@ag$et'# ate'a+ to =e te"te) a$) a++ a)?a#e$t aea" <'t'$ at +ea"t 1 '$# "a++ =e ) a$) fee fo u"t o'+ gea"e !a'$t o a$ ote ate'a+ tat a '$)e te ovee$t of 'o$ !o<)e o te '$te!etat'o$ of e"u+t '$)'#at'o". e+)e) "ufa#e "ou+) =e fee of Hu #ove'$g. L'gt g'$)'$g a =e $e#e""a to eove ve oug
".5

E%+c(,&c$% S$*+(

AC 7o8e e4u'!e$t "a++ =e "u=?e#te) to PCSB a!!ova+ a$) "a++ =e !o!e+ eate) Cue$t "u!!+ "a++ =e &tte) <'t a$ eat@+ea8age #ue$t #'#u't =ea8e. Te #'#u't "a++ t'! <'t a +ea8age #ue$t to eat of $ot oe ta$ 10A.

".6

T+( T+c7)&8#+

(..1 "e of 7o8e@ ,ag$et'# F+o< Te#$'4ue

Te u"e of te ag$et'# 7o8e favou" te )ete#t'o$ of Ha<" <ee te a?o a'" +'e" ta$"ve"e to te +'$e ?o'$'$g te !o+e !'e#e" of te o8e. A" "u# t

Doc No.:CSB/SD/QAQC/003 Page 10 of Rev. 0 20

WORKING PROCEDURE NDE PROCEDURE – MAGNETIC PARTICLE TESTING

Date: 30/3/2010

".9 T+( P,oc+#,+ ;o<+ M+(7o=

(.5.1 et ,eto)

(.5.1.1

C+ea$ a$) ) aea of te"t fee fo u"t o'+ gea"e o a$M ot3e ate'a+ tat a

o="tu#t

ovee$t

of

'o$

!at'#+e" o '!a' e"u+t '$te!etat'o$. G'$) +'gt+ 'f $e#e""a/.

(.5:1.2

A!!+ t'$ #oat of <'te #o$ta"t !a'$t o$ aea of te"t. A++o< t3e !a'$t to )/.

(.5.1.3

P+a#e o8e o$ te aea of te"t

'$

a

)'e#t'o$ <ee a "e#o$) a!!+'#at'o$ at 50 to t'" &"t a'" '" !o""'=+e.

E$"ue

goo) #o$ta#t of o8e to te te"t !'e#e. S<'t# o$ #ue$t Ho<.

(.5.1.%

A!!+

ag$et'#

'$8

e'te

toug

aeo"o+ 6
(.5.1.(

O="eve

fo

'$)'#at'o$"

foe)

=

te

ag$et'# '$8.

(.5.1.

Cut o #ue$t Ho< =efoe eov'$g te

/o8e.


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(.5.1.

Date: 30/3/2010

Re!eat "te! (.5.1.3 to

(.5.1.0

at a$ a'"

!e!e$)'#u+a to &"t te"t.

(.5.1.

e$ a$ '$)'#at'o$ '" fou$) !e fo "te! (.5.1.3 to (.5.1. at a$ a'" !e!e$)'#u+a to te a'" of te '$)'#at'o$ '$ o)e to o=ta'$ a'u "e$"'t'v't/.

(.5.1.5

If '$ )ou=t "te! (.5.1.3 to (.5.1. "ou+) =e

e!eate)

a$)

t3e

'$)'#at'o$

eeva+uate) u$t'+ a e"u+t #a$ =e o=ta'$e).

(.5.1.10 Re!eat "te! (.5.1.3 to (.5.1. ove te e$t'e aea of te"t. ,a'$ta'$ a$ ove+a! of a!!o'ate+

(0$

to

e$"ue

100

#oveage of aea of te"t.

(.5.1.11 Reove ea'$'$g "o+ve$t afte te"t.

(.5.1.12 Re#o) Ha< '$)'#at'o$" fou$) <'t e"!e#t to te' +o#at'o$ "'-e a$) t/!e.

Te $u=e 1 2 "o< te "e4ue$#e" of 7o8e ,ag$et'# Po+e )u'$g ,PI F'gue 2: 7o8e S#a$$'$g !atte$ a$) "e4ue$#e" CALIDAD SDN BHD PRIVATE AND CONFIDENTIAL


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(.5.2 D eto) (.2.5.1 C+ea$ a$) ) aea of te"t fee fo u"t o'+ gea"e o a$ ot3e ate'a+ tat a o="tu#t ovee$t of 'o$ !at'#+e" o '!a' e"u+t '$te!etat'o$. G'$) +'g3t+/ 'f $e#e""a. (.2.5.2

P+a#e 7o8e o$ te aea of te"t '$ a )'e#t'o$ <ee a "e#o$) a!!+'#at'o$ at 50 to t'" &"t a'" '" !o""'=+e. E$"ue goo) #o$ta#t of 7o8e to te !+a#e. S<'t# o$ #ue$t Ho<.

(.2.5.3 A!!+ &$e ag$et'# !o<)e o$to aea <ee ag$et'# &e+) a" =ee$ '$)u#e) <'t te #ue$t "t'++ o$ (.2.5.% O="eve) fo '$)'#at'o$ foe) = te 'o$ !o<)e. (.2.5.( ,a8 o )efe#t +o#at'o$ <'t te ag$et'# &e+) "t'++ '$)u#e) (.2.5. Cut o #ue$t Ho< =efoe eov'$g te 7o8e. (.2.5. Re!eat "te! (.5.2.2 to (.5.2. at a$ a'" !e!e$)'#u+a to &"t te"t. (.2.5. e$ a$ '$)'#at'o$ '" fou$) !efo "te! (.5.2.3 to (.5.2. at a$ a'" !e!e$)'#u+a to te a'" of te '$)'#at'o$ ' $ o)e to a'u "e$"'t'v't/. (.2.5.5 If '$ )ou=t "te! (.5.2.3 to (.5.2. "ou+) =e e!eate) a$) t3e '$)'#at'o$ eeva+uate) u$t'+ a e"u+t #a$ =e o=ta'$e). (.2.5.10

(.2.5.11

Re!eat "te! (.5.2.3 to (.5.2. ove te e$t'e aea of te"t. ,a'$ta'$ a$ ove+a! of a!!o'ate+ (0 to e$"ue 100 #oveage of aea of te"t. Reove ea'$'$g "o+ve$t afte te"t.



(.2.5.12


Re#o) Ha< '$)'#at'o$" fou$) <'t e"!e#t to te' +o#at'o$ "'-e a$) t!e.



".10

Acc+0($)c+

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C,&(+,&$

I$)'#at'o$ "a++ = e eva+uate) '$ te" of te a##e!ta$#e "ta$)a)" o f te efee$#'$g #o)e "e#t'o$: A##e!t I Re?e#t C'te'a "a++ =e '$ a##o)a$#e to fo !'!'$g a$) Ta=+e .1 A!!e$)'  AS,E >III D'v.+ Se#t'o$  AS D1.1 62009 Se#t'o$  fo Stu#tua+.



.0

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S!e#'a+ Re4u'ee$t" Not a!!+'#a=+e

.0

Re#o)" .1 Re!ot'$g A++ te"t" #a'e) out "a++ =e e!ote) '$ a fo at tat #o$ta'$" te fo++o<'$g '$foat'o$: i. ii. iii.

'v.

o= I)e$t'&#at'o$. Date of Te"t. T!e of E4u'!e$t G"e). T!e of Te#$'4ue A!!+'e)

v.

I)e$t'&#at'o$ of
v'.

T!e of ag$et'-'$g Cue$t

v''.

Re"u+t I$te!etat'o$

v'''.

Nae a$) "'g$atue of te"te.



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APPENDICES

TABLE .1 I$"!e#t'o$ A##e!ta$#e C'te'a D'"#o$t'$u't Catego a$) Stat'#a++ C#+'#a++ '$"!e#t'o$ C'te'a Loa)e) Loa)e) No$@ No$@ CALIDAD SDN BHD PRIVATE AND CONFIDENTIAL

Tu=u+a Co$$e#t' o$" 6A++


619 Ca#8 Po'='t'o$ A$ #a#8 "a++ =e u$a##e!ta=+e ega)+e"" of "'-e o +o#at'o$ 629 e+)/Ba"e ,eta+ Fu"'o$ Toug fu"'o$ "a++ e'"t =et
Doc No.:CSB/SD/QAQC/003 Page 1 of Rev. 0 20 Date: 30/3/2010

Ta=u+a Co$$e#t'o $

Ta=u+a Co$$e#t'o $

Loa)"9

































a$) te a'u )'aete "a++ $ot e#ee) 2.( 6%9 $)e#ut 6a9 Fo ate'a+ +e"" ta$ 1 '$. 2( Q t'#8 u$)e#ut "a++ $ot e#ee) 1/32 '$. 1 Q <'t te fo++o<'$g e#e!t'o$: u$)e#ut "a++ $ot e#ee) 1/1 '$. 2 Q fo a$ +e$gt of


6=9 I$ !'a e=e" u$)e#ut "a++ =e $o oe ta$ 0.01 '$. 0.2(Q )ee! <e$ te
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











  Not A!!+'#a=+e




ACCEPTANCE I REJECTION CRITERIA FOR PIPING & PRESSURE VESSEL Acceptance/Rejection Criteria for piping an pre!!"re #e!!e$ !%a$$ e in accorance 'it% AS(E VIII) appeni* +,

-.Inication! of !ie ,0 -,+11 to be con!iere a! non re$e#ant inication!, 2. An3 crac4 !%a$$ e "naccepta$e) regar$e!! of !ie an $ocation, 5. An3 ot%er $inear inication! !%a$$ e "naccepta$e, 6. Ro"ne Inication! greater t%an 6,7 11 ia1eter are "naccepta$e, 0. Fo"r or 1ore ro"ne inication! in $ine !eparate 3 $e!! t%an -,+ 11 ege to ege are "naccepta$e,

Linear inication! are t%o!e L> 5 8




PROCE9URE TO C:EC; ON T:E (AGNETIC FIEL9 STRENGT: OF AC<+
Proce"re

> T%e $eg! !pan of 3o4e !%o"$ e aj"!te to t%e act"a$ $eg !eparation to e "!e in t%e e*a1ination, En!"re goo contact! are eing aj"!te et'een t%e 3o4e an t%e !"rface of t%e te!t price, Connect t%e e="ip1ent to t%e AC !o"rce, 8it% t%e 3o4e in t%e proper contact 'it% t%e 'eig%t @te!t p$ate. !"rface) pre!! t%e !'itc% of t%e 1ac%ine an $ift, A If t%e 3o4e can $ift t%e 'eig%t) t%en conc$"!ion can e ra'n t%at t%e AC 3o4e %a! !"fficient 1agnetic fie$ !trengt% to 1eet t%e re="ire1ent


Nde Procedure Magnetic Particle Testing

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