WELCOME TO TO OFNIR ENGINEERING (formerly known as LYE ASIA PACIFIC) Our Vision
To be the industry l eading professional innovative solutions provider. provider.
Our Mission
To always be responsive to the changing demands of our customers To excel at providing quality professional services to achieve customer satisfaction. To always be innovative and flexible in adopting new ideas and to provide state-of-the-art reliable solutions so that our customers can build upon a competitive advantage. To ensure substantial growth, profitability and stability in becoming the market leader in our field. To pursue personnel policies that recognize and reward performances and the contributions of all our employees and provide proper training, development and opportunities for career advancement at all levels.
Who we are and What we do
Specialist service provider of integrated engineering solutions to the international oil and gas, marine and renewable energy industry Project management Onshore and Offshore Pipeline Engineering Structural Engineering Subsea Engineering Marine terminals Procurement Procurement support Operations & maintenance QA/QC
WELCOME TO TO OFNIR ENGINEERING (formerly known as LYE ASIA PACIFIC) Our Vision
To be the industry l eading professional innovative solutions provider. provider.
Our Mission
To always be responsive to the changing demands of our customers To excel at providing quality professional services to achieve customer satisfaction. To always be innovative and flexible in adopting new ideas and to provide state-of-the-art reliable solutions so that our customers can build upon a competitive advantage. To ensure substantial growth, profitability and stability in becoming the market leader in our field. To pursue personnel policies that recognize and reward performances and the contributions of all our employees and provide proper training, development and opportunities for career advancement at all levels.
Who we are and What we do
Specialist service provider of integrated engineering solutions to the international oil and gas, marine and renewable energy industry Project management Onshore and Offshore Pipeline Engineering Structural Engineering Subsea Engineering Marine terminals Procurement Procurement support Operations & maintenance QA/QC
ORGANISATION ORGANISA TION CHART Managing Director Secretary
Procurement Manager
Quality Manager / Management Representative
Quality Engineer / Discipline Engineer
Operations Manager / Business Development Manager
Construction Manager (Project Basis)
Procurement Engineer
Contract Manager
TBA
QA/QC & Inspection Engineers
Finance Manager
Engineering Manager / Project Manager
HR & Admin Manager
Pipeline Manager
Process Manager (Project Basis)
Onshore
Offshore
Structural Manager
Finite Element Analysis Specialist
Civil
Offshore
Material Specialist
Naval Architect
Lead Designers
Structural
Pipeline
DC & Project Secretaries
SUMMARY OF CAPABILITIES PROJECT MANAGEMENT Internationally
recognized workflow systems and procedure. Use of Oracle Primavera and QDMS software as well as integration with client software systems for seamless communication and processing. Our
work has been officially approved to be of a standard that complies with the requirements of International Standards Organization article 9001:2008 regarding the provision of specialist engineering design services for the oil and gas industries.
ONSHORE AND OFFSHORE PIPELINE Rigorous
safety, cost-effective and installation managed plan. Experience in a wide variety of geological/ political/budget dependent situations.
MARINE TERMINALS Design of
SPM AND FSPO as per applicable codes and standards
OPERATIONS AND MAINTENANCE Dedicated
post installation support. Full write up of maintenance, operation and safety requirements. Provision of autonomous maintenance systems as well as personnel for hard fixing jobs.
MARINE STRUCTURES
Undertakes design of Marine Structures as per applicable codes and standards.
PROJECT MANAGEMENT EPCM WE HAVE THE ABILITY TO PROVIDE ENGINEERING, PROCUREMENT AND CONSTRUCTION MANAGEMENT SERVICES . OUR ENGINEERING DESIGN SCOPE FOR PROJECT EXTENDS TO KNOWLEDGE OF PROCUREMENT OF MATERIALS AND METHODS OF CONSTRUCTION, FABRICATION. THIS VALUABLE INFORMATION HAS BEEN EMPLOYED TO PROVIDE DEDICATED EPC SERVICES TO CUSTOMERS.
Engineering Data sent here is returned in the form of precise reports and analysis. Dedicated networking links us to our onsite engineers working on projects around the world.
Procurement Our dedicated procurement division allows us to ensure that the best value and qualit y is used in our designs. We have the links to acquire state of the art specialist products for onshore and offshore pipeline systems from leading providers around the world.
Construction An intimate knowledge of construction methods in modern pipeline systems means that we can confidently liaise with construction and fabrication teams regarding all aspects of their schedule and activities. Our experience allows us to quickly solve sudden problems and is sues in this department.
Management Our dedicated procurement division allows us to ensure that the best value and quality is used in our designs. We have the links to acquire state of the art specialist products for onshore and offshore pipeline systems from leading providers around the world.
OFFSHORE AND ONSHORE PIPELINE DESIGN PIPELINE DETAIL DESIGN AND INSTALLATION.
SURVEY AND ROUTE SELECTION
COSTING AND FEASIBILITY STUDIES
CONCEPTUAL, BASIC (FEED) AND DETAILED ENGINEERING AND DESIGN
CONSTRUCTION PROJECT
ENGINEERING
MANAGEMENT
PROCUREMENT
SAFE AND ENVIRONMENTAL DESIGN SYSTEMS
INSPECTION
SERVICE
COMPLIANCE WITH ALL APPLICABLE FEDERAL, STATE AND LOCAL AUTHORITY REQUIREMENTS
FLOW ASSURANCE AND OPERABILITY
PRE-COMMISSIONING AND COMMISSIONING ASSISTANCE
OPERATIONS & MAINTENANCE Post Installation Support Quality Assurance Breakdown Repair / Maintenance We create solutions for many issues in pipeline installations such as pipe breaks. We have experience in managing diving teams and cable lay problems.
Servicing Procedures and Schedules Our pipeline designs can come with full recommended servicing and schedule guidelines. As our pipelines are usually designed to last 25 years or more we have developed an excellent understanding of pipeline maintenance and servicing schedules.
Fault Diagnosis and Simulations Our specialist technicians employ softwares such as ABAQUS CAE to analyse, predict and diagnose system faults. This attention to detail has allowed us to rise to unforeseen challenges and changes in project scope in the past
QUALITY ASSURANCE / QUALITY CONTROL
Inspection and assessment of general asset condition (GVI, CVI, SSS) Inspection and assessment of cracking (UT, ECI, MPI, ACFM, DP, FMD) Inspection and assessment of loss of wall thickness due to corrosion or erosion (UT, PA) Inspection and assessment of corrosion prevention systems (CP)
MARINE VESSELS DESIGN EXPERIENCE STINGER DESIGN AND SHIP FABRICATION. OUR IN-HOUSE DESIGN EXERCISES AND PAST EXPERIENCE HAS RESULTED IN A THOROUGH KNOWLEDGE OF THE CAPABILITIES AND LIMITATIONS OF STINGERS ON PIPE LAY BARGES AROUND THE WORLD. THIS KNOWLEDGE ALLOWS US TO DESIGN INNOVATIVE AND COST SAVING TEMPORARY MODIFICATIONS FOR SPECIFIC PROJECTS. THIS OUT OF THE BOX THINKING IS ANOTHER EXAMPLE OF WHAT SETS OUR DESIGN TEAM APART IN THIS INDUSTRY. Computerized Fairing of Hull Lines Creation of Ship’s Model with Tanks and Appendages in the computer for visual display. Computation of Hydrostatic Properties of Vessel with provisions for Appendage Correction and Asymmetrical Sections. Computation of Cross-Curves of Computation of
Stability with provisions for appendage corrections and Asymmetrical Sections
Tank Capacities with Vertical Center, Longitudinal Center, Transverse Center and Free Surface Moments.
Trim and Intact Stability Computations. Damage Stability Computations. Floodable
Length Computations.
MARINE TERMINALS SPM AND FSPO TECHNOLOGY. KNOWLEDGE OF SUBSEA TERMINAL SYSTEMS AND PROCEDURE. Terminal simulation
studies
Survey and selection of terminal location Detailed feasibility report and cost estimate Investment return study Basic engineering and develop specification Procurement Construction
management & supervision
Project management Commissioning
assistance
Operations and maintenance
Marine Structures
OFNIR ENGINEERING (formerly known as LYE ASIA PACIFIC) Consultancy has design capabilities of Marine Structures as per applicable codes and Standards.
OFNIR ENGINEERING’s Marine, Engineering Support, Service and Solution provider catering to major operators in these fields with specifically engineered solutions, support and project management. OFNIR ENGINEERING’s core strength is in specialized engineering support services catering to Offshore, Marine, Oil and Gas Sectors. This niche engineering covers all aspects of offshore installation engineering and interfacing with the design, yard and other offshore installation to ensure a safe construction of offshore facilities. CORE STRENGTHS & QUALIFICATIONS Installation Engineering Jack-up Rig Engineering Fixed Platform – Jackets Floaters – FPSO/FSO
Marine Structures
AREAS OF EXPERTISE Fixed Platforms & Topsides Loadout Float Off Stability, Towing and Sea-Fastening Fatigue Analysis of Fixed or Floating Structures Jacket Launch Jacket Up Engineering Jacket Docking Floatover Analysis and Simulations Mooring Analysis Pipe Laying Other Structural & Naval Architectural Engineering Basic Design Engineering
TECHNICAL DATABASE AND SOFTWARES (1) DNV OS-F101
SUBMARINE PIPELINE SYSTEMS
DNV RP-F109
ON-BOTTOM STABILITY DESIGN OF SUBMARINE PIPELINES
DNV RP B401
CATHODIC PROTECTION DESIGN
DNV CN 30.5
ENVIRONMENTAL CONDITIONS AND ENVIRONMENTAL LOADS
DNV RP F105
FREE SPANNING PIPELINES
API SPEC 5L
SPECIFICATION FOR LINE PIPE
API 6D
SPECIFICATION FOR PIPELINE VALVES
API RP 1102
STEEL PIPELINE CROSSING RAILROADS AND HIGHWAYS
API RP 1110
PRESSURE TESTING OF STEEL PIPELINES FOR THE TRANSPORTATION OF GAS, HIGHLY VOLATILE LIQUID OR CARBON DIOXIDE
API RP 2A-WSD
RECOMMENDED PRACTICE FOR PLANNING, DESIGNING & CONSTRUCTING FIXED OFFSHORE PLATFORMS - WORKING STRESS DESIGN
API STANDARD 1104 ASME B31.4
WELDING OF PIPELINES AND RELATED FACILITIES LIQUID TRANSPORTATION SYSTEMS FOR HYDROCARBONS, LIQUID PETROLEUM GAS, ANHYDROUS AMMONIA AND ALCOHOLS.
TECHNICAL DATABASE AND SOFTWARES (2) OFNIR ENGINEERING (formerly known as LYE ASIA PACIFIC) uses extensive industry standard technical and management software packages. In addition, OFNIR ENGINEERING has developed specific technical tools to supplement the commercial packages including in-house suite of Spreadsheets and MathCAD software.
Pipeline/Subsea Engineering Software
A list of the more commonly used applications is listed below.
Finite Element Analysis (FEA) package. Abaqus has been used to optimize designs through virtual testing.
Specially for offshore pipeline design. This program can be used to model pipe laying, davit lift, pipe lay initiation and abandonment/recovery operations. Pipeline and riser stress analysis. It consider gravity and thermal expansion loads plus wind load, static earthquake load and/or wave and current load. Proprietary programs developed by OFNIR ENGINEERING. STATSPAN, OFNIR-CP, OFNIR-EXPAN, OFNIR-RAD
TECHNICAL DATABASE AND SOFTWARES (3) Drafting Software This program is used to create detailed engineering drawings for all components and designs in the projects. These drawings comprise the culmination of all the work undertaken by the engineering team.
Admin/Project Controls Provide the first, comprehensive Enterprise Project Portfolio Management solution. This solution is expected to help company optimize resources and the supply chain, reduce costs, manage changes, meet delivery dates, and ultimately make better decisions, all by using real-time data. Project documents and drawings are maintained in a central master document register and displays the latest revision of documents.
Structural Engineering The programme GRLWEAP Version 2005 has been used to carry out the pile drive ability analysis. Structural software for In-place, Lifting and Transportation design, lead-out analysis. The program is use to perform stresses analysis on steel members.
FINITE ELEMENT ANALYSIS (FEA) USING ABAQUS
Capabilities: Finite element analysis, is a technique for predicting the response of structures and materials to environmental factors such as forces, heat and vibration. ABAQUS has many capabilities as it can simulate structural and solid mechanic problems as well as thermal and heat transfers ABAQUS also possesses the advantage of being able to model pipe soil interaction.
ICOEEP STATUS : COMPLETED
SEALINE PROJECT (COEFRP) STATUS : COMPLETED MANGALA DEVELOPMENT PIPELINE PROJECT STATUS : COMPLETED TANZANIA SPM & PIPELINE REPLACEMENT STATUS : COMPLETED
CEYLON PETROLEUM CORPORATION SPM INTEGRITY CHECK STATUS : COMPLETED
ZUHAL EAST DEVELOPMENT PROJECT STATUS: COMPLETED
BEDB SUNGAI LIANG STATUS : COMPLETED BALONGAN PROJECT STATUS : COMPLETED
BANYU URIP PROJECT STATUS : COMPLETED
VISAKH OIL REFINERY SPM PROJECT STATUS : COMPLETED
EPCIC ALLIANCE MELAKA PROJECT STATUS : COMPLETED ORF PROJECT STATUS : COMPLETED
BUKIT TUA DEVELOPMENT STATUS : COMPLETED
PORTFOLIO Our Project Experience(1) PROJECT NAME/ LOCATION
STATUS
PROJECT HIGHLIGHTS
Iraq Crude Oil Export Expansion project Phase 1 (ICOEEP)
Completed
Detailed Engineering of 48” Diameter and total in length of 120 km pipelines, subsea valve manifold, J-Tube, Power and Fiber Optic cable.
Sealine Project - COEFRP
Completed
48” pipeline approx. 34.6km , two valve station platforms (VS1 at ABOT and VS2 at KAAOT) and one SPM loading terminal.
Mangala Development Pipeline Project - EPC for Marine Facilities at Bhogat
Completed
Marine Terminal Facilities
Tanzania SPM and Pipelines Replacement EPC Project
Completed
EPCM Project for Key International Export Terminal
HPCL – Visakh Refinery SPM Project
Completed
SPM and Pipeline Design and Installation
PORTFOLIO Our Project Experience(2) PROJECT NAME/ LOCATION
STATUS
PROJECT HIGHLIGHTS
EPCIC Alliance LNG Regasification Unit, Island Berth and Subsea Pipeline MELAKA
Completed
LNG Regasification Unit, Island Berth and Subsea Pipeline
BEDB Sungai Liang
Completed
SPM and PLEM System And Subsea Pipeline Installation
ORF Project
Completed
Pipeline and Riser Design
Zuhal East Development Project
Completed
Pipeline Detail Design
Balongan Project, Indonesia
Completed
12’’ diameter of 28 km offshore pipeline and 1 km onshore pipeline.
PORTFOLIO Our Project Experience(3) PROJECT NAME/ LOCATION
STATUS
PROJECT HIGHLIGHTS
Bukit Tua Project, Indonesia
Completed
16”, 12” & 8” diameters of 113 km Offshore Pipeline and 0.3km Onshore Pipeline
Colombo Port Offloading Facilities Integrity Assessment Project (CHEVRON)
Completed
Cathodic Protection for 10 inch DIA. Base Oil Pipeline in Colombo, Sri Lanka.
Ceylon Petroleum Corporation SPM Integrity Assessment Project
Completed
SPM Integrity Study
Banyu Urip Project
Completed
Mooring Tower, Pipeline and Riser Design
IRAQ CRUDE OIL EXPORT EXPANSION Project Briefing:
PROJECT (1)
1.8 MMBOPD being exported from the KAAOT and ABOT Offshore Terminals via two 48 inch, one 42 inch and t wo 32 inch pipelines. The current export facilities were built in the 60’s and 70’s and designed for a 20 year life expectancy with prop er maintenance. OFNIR ENGINEERING provided engineering services for the first phase of the project that includes design, procurement and installation of two 48 inch pipelines, a third pipeline shore approach section, a spur pipeline and three SPM’s.
Scope Of Work: Engineering Management Detailed Engineering Design of the Pipelines and Subsea Structures Shore Approach Design Trenching /
Backfilling Design Tie-in / Expansion Spool Design Hanger / Tie-in Flange Design Dropped Object Study Subsea Valve Manifold Structural Design Material Take-Off Pipeline Operation and Maintenance Philosophy Specifications Drawings J-Tube Design Procurement Support Services (Technical Support) Pipeline / Subsea Structure Final Design Report Pipeline / SPM/PLEM/SSVM Installation Engineering
IRAQ CRUDE OIL EXPORT EXPANSION PROJECT (2)
SEALINE PROJECT (COEFRP) Project Briefing: The Project of SOUTHERN OIL COMPANY in Iraq aimed to establish the reliability of the existing pipeline system infrastructure among main terminals of onshore Fao Oil Storage Terminal (FOT), offshore Al Basrah Oil Terminal (BOT) and offshore Khor Al Amaya Terminal (KAAT). SPM is installed to keep the same existing export volumes during condition check of an existing pipeline. The envisioned loading operation system requires as early as possible for normal operation, installation of a new 48 " pipeline, two valve station platforms (VS1 at BOT and VS2 at KAAT) and one SPM loading terminal. The 48” new pipeline is to be set up at the new valve station VS1 and branched to the existing BOT Loading Platform-A and the new SPM loading terminal. Moreover, the 48” pipeline is to be branched to another new valve station platform VS2 to be installed near KAAT terminal so as to interconnect and permit crude loading at the KAAT with this additional pipeline route.
Scope Of Work: The scope of work cover the following for both Onshore block and
Offshore block Engineering Management Engineering Design Procurement Support Services Installation Testing and Commissioning
MANGALA DEVELOPMENT PIPELINE PROJECT (EPC FOR MARINE FACILITES @ BHOGAT) Project Briefing: OFNIR Engineering was appointed to perform Engineering Design for the Mangala SPM and Pipeline Project for CAIRN ENERGY INDIA.
Scope Of Work: Engineering Management Shore Pull Analysis Lay-down Head and Pull Head Design Spool Lift Analysis Laybarge Mooring Analysis Line Pipe
Transportation Analysis Pipe Stacking Analysis PLEM Lifting Analysis Reject Water Pipeline Design Reject Water Diffuser Design Reject Water Dispersion/Dilution/Diffusion Study
TANZANIA DAR ES SALAAM SPM AND PIPELINES REPLACEMENT EPC Project Briefing: The project is located South East of the Port of Dar Es Salaam harbour entrance channel and comprises the development up to and including pre commissioning and delivery of a offshore terminal for the import of crude oil and white products capable of mooring tankers in the range of 40KDWT to 150 KDWT. The pipeline diameters are 28 inch for the crude line and 24 inch for the white product line with indicative onshore and offshore lengths ok 4.5 km and 4 km respectively.
Scope Of Work: Engineering Management Design Basis Memorandum Pipeline Detail Design Shore Approach Design and Determined Burial
Depth Requirement at
the Surf Zone (MTO) Material Take-Off Cathodic Protection System Design for Pipeline Interface with Certifying Authorities Evaluate Requirements for Mechanical Protection / Trenching Estimates Pipeline Thermal Expansion and Requirements for Expansion Absorbing Devices or Thrust Blocks Expansion Offset Sizing Identify Final PLEM Arrangement Final Design Report
Twin Shore Pull of 20 inch pipes
HPCL – VISAKH REFINERY SPM PROJECT Project Briefing: HINDUSTAN PETROLEUM CORPORATION LIMITED (HPCL) installed a Single Point Mooring (SPM) system and a 4.0 km long, 1219mm (48”) diameter crude oil pipeline. The pipeline runs from the SPM to the Land Fall Point (LFP) at Visakh on the East coast of India. The SPM is used for the unloading/loading of crude oil through oil tankers up to VLCC size.
Scope Of Work: Pipeline Installation Design Installation of a SPM & PLEM System (at approx. 35 m water depth)
including piling, anchor chain installation and tensioning, installation of a PLEM, SPM and connecting subsea and floating hoses. Installation of a 1219mm (48”) diameter, 4.0km long concrete coated submarine pipeline, including laying within shore approach area. Testing and pre-commissioning of the complete system
EPCIC ALLIANCE LNG REGASIFICATION UNIT, ISLAND BERTH AND SUBSEA PIPELINE MELAKA Project Briefing: PETRONAS GAS BERHAD built an LNG Import Facility at Mukim Sungai Udang, Melaka (in Malaysia) with an import capacity of 3.8 Million tons per annum. The facility is designed to receive LNG at an island jetty where the LNG is transferred to two Floating Storage Units (FSU) for storage. Regasification of the LNG takes place in a Regasification Unit located on the island jetty. The gas is then transferred back to shore via a subsea pipeline. The island jetty is constructed within Sungai Udang harbour limit, located approximately 3km from shore.
Scope Of Work: Pipeline Installation Engineering Design Complete pipelay analysis static and Dynamic to determine
capability of the pipelay barge to install all rigid pipelines. Complete mooring analysis for the pipelay barge to determine adequacy of mooring system. Review client’s installation schedule and comment. Shore pull calculations, including, winch pad design, winch anchor design Transportation analysis including pipe stacking calculations, sea fastening design etc; Load out engineering. Cofferdam Design. Shore Protection Design Assessment of project risks and develop mitigation strategies together with client.
BEDB BRUNEI DARULSSALAM Project Briefing: OFNIR Engineering Sdn Bhd was appointed as Project Management Consultant for the Brunei Methanol Export Facility Project of BRUNEI ECONOMIC DEVELOPMENT BOARD (BEDB). The Methanol Export Facility Project involved installation of about 14 KM of 24 ” diameter pipeline, of which 13.4 KM was offshore subsea pipeline and 0.6 KM onshore & beach pipeline. The offshore pipeline from Land Fall Point to PLEM of SPM i s crossing 4 existing subsea product pipelines on its route while onshore pipeline is crossing two water ways and two road crossings. The SPM facility is the world first facility designed for loading Methanol to offshore tankers for export. SPM is located at a water depth of about 20M.
Scope Of Work: Project Management Engineering Management Preparation of FEED Documents Pipeline Design including Preparation of
Reports, Specifications, Alignment Sheet Drawings, and MTOs. Review of Installation Engineering Documents Review Vendors Drawings Provide Inspection Services (FAT) Expediting Services at Vendor Works for the Pipeline Manufacturing and Coating, SPM and PLEM Fabrication Yard, Hose Manufacturing and Subsea Valves Provide Onsite Supervision and Guidance during Installation of the Pipeline and SPM Facility Assistance in Pre-Commissioning Activities Assistance in Commissioning of the System
INDONESIA (ORF PROJECT) Project Briefing: Nusantara Regas will be the main supplier of gas, with PLN Muara Karang Power Plant site as the major user. The gas will be used as a fuel source for PLN’s Power plant to fulfill the growing electricity demand for Java-Madura-Bali by providing a reliable, alternative and secure source of gas supply. The LNG Floating Terminal facilities compromises of a Floating Storage and Regasification Facility (FSRU) and Subsea Pipeline. The FSRU would be permanently moored in 23m water depth located approximately 15km north of Muara Karang, Jakarta The product is that transported back to shore via a 24 inch subsea gas pipeline to an Onshore Receiving Facility (ORF) where it will be metered and sold to the PLN Power Station and the PGN Gas Network and the PGN Gas Network.
Scope Of Work: Engineering Management Detailed Design Engineering for the
24-inch x 15km Concrete Coated Pipeline and 24-inch Riser Riser Stress Analysis Design Tie-in Spool Design Complete Desktop Analysis of MTO Requirements vs Availability Installation Engineering for Pipelines Lifting Analysis of the Tie-in Spools.
OFFPIPE Capabilities of Optimising Pipelay Parameters
ZUHAL EAST DEVELOPMENT PROJECT Project Briefing: Zuhal East field is part of Samarang Asam Paya PSC and located approximately 40km from Labuan, Sabah in a water depth of 42m. Zuhal East Development consists of a satellite drilling platform (ZUHAL EAST WELLHEAD PLATFORM) and 5km pipeline to SUPGB. The satellite platform is located approximately 5 km West of Sumandak Selatan Processing Platform (SUPG-B). Full well stream (FWS) production from Zuhal East wellhead platform will be sent to SUPG-B platform via a 6” subsea pipeline where it commingles with Sumandak production streams for processing and onward evacuation to Samarang-A Riser Platform (SMR-A) where it join the 20” trunk line to Labuan Crude Oil Terminal (LCOT).
Scope Of Work:
Engineering Management Scope of Work Pipeline Route & pipeline detail drawings and alignment sheets Wall Thickness & Material Grade Selection Design Report On Bottom Stability Analysis Report Free Span Analysis Report & On-Bottom Roughness End Expansion Analysis Report Riser detail design reports and drawings, tie-in spool design Riser Clamp Design & Riser Guard Design Cathodic Protection Design Pipeline crossings analysis,, Specifications, and material take-off (MTO).
BALONGAN PROJECT, INDONESIA Project Briefing: PT. Pertamina EP Asset 3 as operator upstream oil and gas producer is installing a 12-inch pipe length of pipeline transportation of Main Oil Line (MOL) of length 28.700 km from XA Process Platform X-Ray Field to Pusat Pengumpul Produksi Balongan. The water depth is ranging from 35 km to Land Fall Point.
Scope Of Work: Design engineering of all rigid pipelines in accordance with
design parameters, design criteria, International Codes and Standards indicated in the bid document and functional / general specifications indicated in the document. Platform Modification Engineering. Providing corrosion coating, weight coating and cathodic protection for submarine and onshore pipelines. Providing project specifications for pipelines. Providing of all relevant pipeline drawings. Providing Material Take-Offs (MTO) for pipelines.
BUKIT TUA PROJECT, INDONESIA Project Briefing: PC Ketapang II Ltd (PCK2L) plans to develop the Bukit Tua Field, in the Ketapang Block, East Java. Bukit Tua which is primarily an oil field but with significant associated gas, is located 35 km north of Madura Island and 110 km northeast of Gresik at a water depth of approximately 57 m. The Preferred Development Option is a not-normally-manned Well Head Platform (WHP) which is tied back to a spread-moored Floating Production, Storage and Offloading (FPSO), anchored approximately 900 m from the WHP. The Full Well Stream (FWS) from the wells are separated into gas and liquid streams in the production separator on WHP. The gas and liquid are evacuated to the FPSO via two separate single phase 16" gas and 8" liquid i nfield flowlines. Associated gas is compressed and conditioned on the FPSO and exported via a 1 2" gas pipeline to WHP and there onwards via a 12" gas export pipeline to the Onshore Receiving Facilities (ORF) in Gresik. Oil is exported by tandem mooring from the FPSO whilst produced water is treated for overboard disposal.
Scope of work:
Engineering Management Design Basis Pipeline Detail Design (MTO) Material Take-Off Cathodic Protection System Design for Pipeline Pipeline Alignment Drawings
CHEVRON – CATHODIC PROTECTION SYSTEM FOR 10 INCH DIA. BASE OIL PIPELINE IN COLOMBO, SRI LANKA Project Briefing: This job is for inspection and installation of cathodic protection system of the 10 inch DIA. onshore Base Oil Pipeline of CHEVRON in Colombo, Sri Lanka. The job involved includes the inspection and verification of pipeline wall thickness, procurement, supply installation supervision, testing and commissioning of the cathodic protection sacrificial anode system for the onshore pipeline of 640m length. The pipeline i s to be protected by using a sacrificial anode system made for 15 years of design life.
Scope Of Work: Material Schedules and Specification Material
Procurement and Fabrication
Packaging and marking Installation and Specification Commissioning Report
Project Briefing:
CEYLON PETROLEUM CORPORATION SPM INTEGRITY ASSESSMENT PROJECT
CEYLON PETROLEUM CORPORATION have appointed OFNIR Engineering SDN BHD for undertaking Integrity assessment study of the SPM system, inspection services on the SPM, cost breakdowns for refurbishments, a multiproduct feasibility study and third party certification. OFNIR conducted an integrity study of existing SPM system in Colombo Port in Sri Lanka which comprises of SPM, Floating hoses, under buoy hoses, PLEM and mooring hawsers. Ceylon Petroleum Corporation Limited is planning to augment their existing Single Point Mooring (SPM) Terminal to meet the crude requirement of their existing as well as future crude processing requirements. For this, CPC proposes to install a new Single Point Mooring (SPM) buoy off the coast of Colombo Port, which will also be used to unload multi products. The new SPM buoy will be installed where the water depth is about 95 feet (29m), at a distance of about 9.6 Km from the coast. Crude from SPM buoy will be pumped and transported via the existing 36 inch NB pipeline from SPM buoy to storage tanks located onshore. The offshore section of the pipeline route is about 9 .6 km from SPM buoy to LFP (Land Fall Point).
Scope Of Work: Integrity Assessment Study of
the SPM System
Feasibility study for a new SPM
transportation
buoy for multi products
INDONESIA (BANYU URIP) Project Briefing: This project provides the facilities for the production, sweetening and transportation by pipeline, storage and offtake of 185kbpd (165kbpd annual average) of sour crude oil and associated gas. The pipeline is 20 inch diameter, heat insulated and ends with a 23km long subsea section that terminates at the offshore floating storage and offloading (FSO) vessel which is tethered to a Mooring Tower Structure positioned in 33m water depth.
Scope Of Work: Project Management Detailed Design and Installation Engineering of the 20’’ Offshore Pipeline Perform Specialist Engineering, using ABAQUS Finite Element
Analysis (FEA)
for HT (High Temperature) Pipeline Lateral Buckling Perform Specialist Engineering, using ABAQUS Finite Element
Analysis (FEA) for HT Subsea Riser and Tie-In Spool Analysis considering Platform Movement due to Seismic Activity Perform Pipeline Process Engineering and Surge Analysis from Storage Tank Farm (EPC 1)to the FSO (EPC 4) Inlet using programs OLGA and PVT Simulator Provide Structural Engineering Support Service for Mooring Tower Engineering and Fabrication Procurement Support Engineering and Fabrication Provide QA/QC for the EPC3 Scope, and Contract Management
