Program eBook
Fundamentals Fundame ntals of of Rigging Engineering
Table of Contents About ITI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Program Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Instructors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Program Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Course RE-110: Introduction to Rigging Engineering . . . . . . . . . . . . . . . . . . .8 Course RE-120: Cranes & Derricks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Course RE-130: Rigging, Equipment & Applications . . . . . . . . . . . . . . . . . .10 Course RE-140: Alternative Load Handling Equipment . . . . . . . . . . . . . . . . 11 Course RE-150: Lift Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Course RE-160: Specialized Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Course RE-170: Standards & Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Course RE-181: Master Rigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Course RE-182: Certifed Rigging Gear Inspector Level I . . . . . . . . . . . . . . 15
Course RE-183: Mobile Crane Inspector . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Instructional Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Pricing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Supporters & Customers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Industrial Training International | iti.com | 1.800.727.6355 © Copyright Parnell Services Group, Inc. All rights reserved. R032614
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eBook: Fundamentals of Rigging Engineering
Who We Are The world’s foremost provider of educational and technical services for those who use cranes, rigging and load handling equipment.
Training ITI conducts the majority of its crane and rigging training courses at client locations in North America and around the world. In addition, many clients choose to send key personnel to open-enrollment courses offered at ITI Training Centers throughout the Western Hemisphere. Online learning courses are also available for various subjects. Find the courses that you are interested in and learn about the different course delivery methods. iti.com/training
Bookstore The ITI Bookstore is the most comprehensive and complete marketplace for books, reference and training materials, and field tools for those conducting crane, rigging, and lifting activities. ITI Bookstore is a Division of Industrial Training International, a world leader in crane, rigging, and lifting training and consulting.
iti.com/bookstore
E-Learning Delivering knowledge and understanding to those who use cranes and rigging in easy-to-understand modules for beginners and veterans alike, accompanied by openenrollment, hands-on learning opportunities. E-Learning courses can be administered as instructor-led courses or taken individually. When you call in to register, ask for the Training Center Student Discount.
iti.com/elearning
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Field Services Educated minds and experienced hands have always been the foundation of the ITI Field Services and Training Staffs. These traits are the reasons why many customers request the following services: • Accident Investigation
• Critical Lift Planning
• Expert Witness Testimony
• Lift Director Services
• Crane & Rigging Audits
• Manual Development
iti.com/fieldservices
Workshops ITI has been conducting crane, rigging, and lifting openenrollment educational events since 1986. Notice, these are not “conferences”. ITI Workshops are single-track, interactive learning events that bring ITI course content to a specific region, tailored to a specific industry, with a few special guest speakers. Find the lineup for upcoming Lifting Workshops. iti.com/workshops
Webinars Each month ITI President and CEO Mike Parnell hosts a free webinar presentation for you to learn and discuss crane, rigging, and lifting matters important to your organization. Also, check out the lineup of upcoming Training Modules delivered live by ITI Instructors. Learn right from your computer and earn ITI CEUs.
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eBook: Fundamentals of Rigging Engineering
Who We Are We serve a variety of industries, wherever heavy loads are moved.
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eBook: Fundamentals of Rigging Engineering
Introduction The Fundamentals of Rigging Engineering is a comprehensive training program that introduces participants to the science and art of the engineering behind heavy crane and rigging, lifting, and transport activities. These activities take place in a variety of industrial environments. Engineers come on the scene with backgrounds in mechanical, civil, structural or other branches of engineering. However, in most engineering degree programs, students learn little to nothing about crane and rigging activities. Most engineers who enter this field are then required to learn on-the-job. Another group of potential participants include a multitude of non-engineers who have graduated through the ranks to take on the roles of lift planner, equipment superintendent, or master rigger. In general, these individuals have learned a great deal on-the-job but lack the formal education that the risky activities they are conducting call for. Purpose and Scope This program was built to prepare key personnel with foundational knowledge in rigging engineering, exposing students to what they need to consider, and provide them with the resources to solve a challenge when it arises. Program Format and Delivery Methods Fundamentals of Rigging Engineering is comprised of five required courses and five electives; two electives are required to complete the program. Each course is comprised of three to six modules, with students moving through the following program requirement tasks within each module: • Reading and Media Viewing • Lecture Videos and Presentation Review • Discussion Questions • Assignments and Workshops • Exams Online & On-Demand Students are able to complete the entire Program online and at their own speed – lectures are recorded by subject matter experts. The five required courses and two of the available elective courses are available online. Hands-on at ITI Training Centers To enhance the learning experience with hands-on training, participants are offered three elective course options at ITI Training Centers. If a participant has completed one of the ITI Training Center Course options in the past three years, that credit can be carried over to the Fundamentals of Rigging Engineering Program.
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eBook: Fundamentals of Rigging Engineering
Instructors J. Keith Anderson P.E.
Marco van Daal
• Author, Rigging Engineering Basics
• Owner, The Works International
• Chief Rigging Engineer, Bechtel
• Author, The Art of Heavy Transport
• Member, ASME P30 Main Committee
• Member, ASME P30 Main Committee
• Formerly with Mammoet and Sarens
• Formerly with Mammoet and Fagioli
David Duerr, P.E.
Ron Kohner, P.E.
• Owner, 2DM Associates
• Owner, Landmark Engineering
• Author, Telescopic Hydraulic Gantry Systems
• Charter Commissioner, NCCCO
Jim Lory
Don Mahnke, P.E.
• Rigging Engineering Manager, Fluor Corporation
• Owner, Hydra-Slide
• Former Project Manager, Chicago Bridge & Iron Co.
• Former President, Engineered Transportation & Rigging Co.(ETARCO)
Larry Means, P.E.
Roger “Skip” Ohman, Jr., P.E.
• Owner, Means Engineering
• Technical Adviser, The Crosby Group
• Chair, ASME B30 Main Committee
• Member, ASME B30.26
• Former Director of Engineering, WireCo World Group
• Former Director of Training, The Crosby Group
Jonathan Parnell, P.E.
Mike Parnell
• Project Manager, Industrial Training International
• President/CEO, Industrial Training International
• Member, ASME B30.22
• Vice Chair, ASME B30 Main Committee
• BS in Civil Engineering, West Point Military Academy
• Chair, ASME P30 Main Committee
Larry Shapiro, P.E. • Partner, Howard I. Shapiro & Associates • Author, Cranes & Derricks
• Formerly with American Crane
• Former SVP Special Projects, Mammoet
Paul Sweeney, P.E. • Manager of Cranes & Lifting Equipment, General Dynamics Electric Boat • Member, ASME B30 Main Committee
Jim Wiethorn, P.E.
Jim Yates, P.E.
• Chairman & Principal Engineer, Haag Engineering
• SVP of Engineering & Technical Services, Barnhart Crane & Rigging
• Member, ASME B30 Main Committee
• Member, ASME B30.1 • Member, ASME P30 Main Committee
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eBook: Fundamentals of Rigging Engineering
Program Outline ITI
- Online & On-demand - Training Center
Required Courses ITI
#RE-110
Introduction to Rigging Engineering
ITI
#RE-120
Cranes & Derricks
ITI
#RE-130
Rigging, Equipment & Applications
ITI
#RE-140
ITI
#RE-150
Alternative Load Handling Equipment Lift Planning
Elective Courses * ITI
#RE-160
Specialized Transport
ITI
#RE-170
Standards & Regulations
#RE-181
Master Rigger
#RE-182
Certied Rigging Gear Inspector Level I
#RE-183
Mobile Crane Inspector
electives required to complete program. *Two Courses may be taken individually.
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eBook: Fundamentals of Rigging Engineering
Introduction To Rigging Engineering Required Course
ITI
#RE-110 24 hrs
Module I : Statics & Dynamics a) Module Introduction & Major Considerations
e) Pressures
b) Mass, Gravity, Density & Weight
f) Introduction to Dynamic Loading on Load Handling Equipment
c) Forces and Vectors d) Moments & Couples
Module 2 : Principle of Center of Gravity a) Module Introduction & Major Considerations
d) Determining Location by Calculation
b) Weight Control Concepts
e) Determining Location by Weighing
c) Calculating Support Reactions
f) Weight & Bouyancy
Module 3 : Direct Lifting vs. Mechanical Advantage a) Module Introduction & Major Considerations
d) Levers
b) Unassisted lifting
e) Reeving Principles
c) Use of ropes and pulleys
f) Winches & Blocks
Module 4 : Basic Structural Analysis & Design a) Module Introduction & Major Considerations
f) Columns
b) Shear & Bending
g) Combined Forces
c) Stress & Strain
h) Deection Calculations
d) Tension Members
i) Connections
e) Beams
j) Introduction to Reinforced Concrete Design
Module 5 : Hydraulics & Powered Lifting a) Module Introduction & Major Considerations
g) Power Calculations
b) Principles of Hydraulics
h) Jacks and Cylinders
c) Energy Transfer
i) Hydraulic Principle Applications: Cranes & Derricks
d) Force Magnication e) Elements of Hydraulic Systems
j) Hydraulic Principle Applications: Alternate Lift Systems
f) Hydraulic Diagrams
Industrial Training International | iti.com | 1.800.727.6355 © Copyright Parnell Services Group, Inc. All rights reserved. R032614
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eBook: Fundamentals of Rigging Engineering
Cranes & Derricks
ITI
Required Course
#RE-120 32 hrs
Module I : Intro to Cranes & Derricks a) Module Introduction & Major Considerations b) Hoisting, Drums, Sheaves c) Wire Rope & Fittings
d) Powered Lifting, Lung, Derricks & the Contemporary Crane e) Basis for Load Ratings
Module 2 : Crane Configurations a) Module Introduction & Major Considerations
d) Load Spreading
b) Derricks
e) Tower Cranes
c) Mobile Cranes
f) Various Cranes
Module 3 : Loads & Forces a) Module Introduction & Major Considerations
c) Dynamic Loads
b) Static Loads
d) Wind Loads
Module 4 : Stability Against Overturning a) Module Introduction & Major Considerations
c) Tower & Self-Erecting Cranes
b) Mobile Cranes
d) Dynamic Stability
Module 5 : Crane Use & Planning a) Module Introduction & Major Considerations
d) Derrick Installations
b) Mobile Crane Installations
e) Controlling Risk
c) Tower Crane Installations
Module 6 : Crane Applications a) Module Introduction & Major Considerations
c) Crane Selection
b) Load Charts
d) Mobile Cranes on Barges
Industrial Training International | iti.com | 1.800.727.6355 © Copyright Parnell Services Group, Inc. All rights reserved. R032614
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eBook: Fundamentals of Rigging Engineering
Rigging, Equipment & Applications Required Course
ITI
#RE-130 32 hrs
Module I : Slings & Shackles a) Module Introduction & Major Considerations
d) Synthetic Slings & Protections
b) Wire Rope Slings
e) Chain Slings
c) Exotic Wire Rope Slings
f) Shackles & Hardware
Module 2 : Below-the-Hook Lifting Devices a) Module Introduction & Major Considerations
c) Spreader Bars
b) Lifting Beams
d) Lifting Lug Design
Module 3 : Lifting Equipment a) Module Introduction & Major Considerations
e) Tirfors
b) Chain blocks
f) Jacks
c) Lever hoists
g) Correct use, restrictions
d) Manual winches
Module 4 : Rigging Applications a) Module Introduction & Major Considerations
g) Chain Hoists & Load Drifting
b) Rigging Selection, Hitch Types, Capacities
h) Levers, Jacking, Rolling
c) Center of Gravity & Calculations
i) Reeving
d) Load Distribution
j) Winches & Blocks
e) Sling Tension
k) O-Level Pick Points
f) Load Control
l) Load Turning
Module 5 : Rigging Arrangements & Techniques a) Stability & Equilibrium
g) Hanging Loads from Horizontal Lines
b) Tandem Lifting (BCD)
h) “Tailing” techniques
c) Upending & Inverting Loads
i) Slinging arrangements - general
d) Vessel Upending Techniques
j) Selection of lift points
e) Load Sharing & Equalizing Arrangements
k) Suspension arrangements
f) Modularization
Industrial Training International | iti.com | 1.800.727.6355 © Copyright Parnell Services Group, Inc. All rights reserved. R032614
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eBook: Fundamentals of Rigging Engineering
Alternative Load Handling Equipment Required Course
ITI
#RE-140 24 hrs
Module I : Hydraulic & Strand Jacks a) Module Introduction & Major Considerations
e) Elephant foot jacks
b) Strand Jacks
f) Mast systems
c) Jack and Pack Systems
g) Strand jacks with cranes
d) Heavy duty proprietary systems
Module 2 : Telescopic Hydraulic Gantries a) Module Introduction & Major Considerations
c) Lift Planning & Operations
b) Application & Engineering
d) Strand jacks on THGS
Module 3 : Modular Lift Towers & Various Systems a) Module Introduction
d) Operations of MLTs & ALMs
b) Engineering Considerations for MLTs & Alternative Lift Methods
e) Reeving Principles f) Winches & Blocks
c) Layout & Construction G uidelines for MLTs & ALMs
Module 4 : Horizontal Load Handling Systems a) Module Introduction & Major Considerations
c) Rolling Systems
b) Skidding Systems
d) Alternative Horizontal Rigging Systems
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eBook: Fundamentals of Rigging Engineering
Lift Planning
ITI
#RE-150 16 hrs
ITI
#RE-160 32 hrs
Required Course
Module I : Introduction to Lift Planning a) Module Introduction & Major Considerations
e) Lift Director & Other Roles
b) Rationale for Lift Planning
f) Analyzing Risk
c) Lift Planning Content
g) Lift Planning Software
d) Preparing a Lift Plan
Module 2 : Executing Critical Lift Plans a) Module Introduction & Major Considerations
d) Lifting Personnel
b) Lift Plan Categories
e) Critical Lift Plan Workshop
c) Lift Plan Specics
Module 3 : Analysis of Crane & Rigging Accidents a) Crane Accident Studies & Statistics
c) Root-Cause Analysis
b) Categories of Accidents
Specialized Transport Elective Course
Module I : Road Transport a) Module Introduction & Major Considerations
d) Other Equipment
b) Hydraulic Platform Trailers Overview & Case Studies
e) Operational Considerations, Regulations & Permitting
c) Hydraulic Platform Trailers Engineering & Calculations
f) Securement & Lashing Design
Module 2 : Rail Transport a) Module Introduction & Major Considerations b) Equipment
c) Operational Considerations, Regulations & Permitting d) Securement Design
Module 3 : Water Transport a) Module Introduction & Major Considerations
d) Engineering
b) Ballasting & Mooring
e) Quays, jetties, docks
c) Barging
f) Heavy lift ships etc.
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12
eBook: Fundamentals of Rigging Engineering
Standards & Regulations Elective Course
ITI
#RE-170 12 hrs
Module I : Global Standards a) Module Introduction & Major Considerations
g) ISO
b) ASME B30 - Load Handling Equipment
h) BS
c) ASME P30 - Lift Planning
i) DIN
d) CSA Z150 - Mobile Cranes
j) EN
e) CSA Z248 - Tower Cranes
k) Additional Various Standards
f) (Additional, relevant CSA standards?)
Module 2 : Government Regulations a) Module Introduction & Major Considerations
e) LOLER & PUWER
b) OSHA 1910
f) Australia
c) OSHA 1926
g) Brazil
d) Canadian Federal and Provincial Regulations
h) Various Regulations
Module 3 : Industry-Specific Requirements a) Module Introduction & Major Considerations
e) State DOTs
b) NRC
f) MSHA
c) DOE
g) Canadian Mining Act
d) API
h) Various Industy Standards
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eBook: Fundamentals of Rigging Engineering
Master Rigger Elective Course
#RE-181 32 hrs
The Master Rigger Program is a premier ITI course that has been demanded by dozens of industries for nearly twenty-five years. It has served those who have sought the next level of rigging information, technical knowledge and skill. It exposes participants to a variety of equipment and applications which include multiple-crane lifts, load turning, load drifting with chain hoists, jacking and rolling using mechanical, pneumatic and hydraulic systems, incline planes and managing the center-of-gravity in all three axes. This course also meets the new USA Federal OSHA regulation requiring training for riggers. A written and practical exam can be administered to further qualify the riggers. • Inclined Planes Load Control - Center of Gravity • Snatch Block & Winch Systems • Come-a-Longs & Chain Falls • Jacking & Rolling • Rigging Design • Lifting Angles • Compound Loading • Multiple Hitch Systems • Load Turning • Applicable Federal, State, and Provincial Regulations & Standards
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14
eBook: Fundamentals of Rigging Engineering
Certified Rigging Gear Inspector Level I
#RE-182 32 hrs
Elective Course The original Rigging Gear Inspector Program is designed to build or enhance the skills of the student to become a qualified, in-house rigging gear inspector. This three-day program includes classroom workshops and multiple hands-on inspection activities. Course Subjects • Wire Rope • Wire Rope Slings
▲ T R A I N L
A ▲ R I
T S ▲ U N ▲ ▲ D I
• Synthetic Slings
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T I O N
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L I FIC A TI O N
U A Q ▲
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▲ Y E A R ▲ ▲ ▲ ▲ ▲
• Chain Slings • Rigging Hardware
• Below-the-Hook Lifting Devices • Applicable Federal, State, and Provincial Regulations & Standards
Mobile Crane Inspector
#RE-183 40 hrs
Elective Course The mobile crane inspection training curriculum consists of a multitude of subjects that prepare a participant to conduct comprehensive mobile crane inspections. A three year ITI Qualication is issued to participants who successfully pass the written and practical evaluation. Course Subjects • Inspection Requirements • Safety Procedures • Inspection Components
▲▲ ▲ ▲▲ ▲ T R A I NING I N T E R ▲
L A ▲ R I
T S ▲ U N ▲ ▲ D I
3
N A
T I O N
A
L
L I FIC A TI O N
U A Q ▲
▲
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▲ Y E A R ▲ ▲ ▲ ▲ ▲
• Mechanical Systems • Structural Components Electrical, Hydraulic and Air Systems • Hoist Systems • Safety Items OSHA/ANSI Standards • Applicable State & Provincial Requirements • State/Province-Specic Crane Inspection Requirements
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eBook: Fundamentals of Rigging Engineering
Instructional Design Program Delivery Methods • On-Demand E-Learning - Students are able to complete the Program fully-online at their own speed - lectures are recorded by industry subject matter experts and the learning modules include reading, discussion questions, assignments and exams. • Virtual Instructor Led Training - Students are able to enroll and learn alongside other students with live, virtual instruction. • ITI Training Centers - Three elective courses are oered at ITI Training Centers throughout North America for hands-on, practical learning opportunities.
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16
eBook: Fundamentals of Rigging Engineering
Pricing Required Courses ITI
Introduction to Rigging Engineering
24 hr
Online
$1,795
ITI
Cranes & Derricks
32 hr
Online
$2,195
ITI
Rigging, Equipment & Applications
32 hr
Online
$2,195
Alternative Load Handling Equipment
24 hr
Online
$1,795
Lift Planning
16 hr
Online
$995
ITI ITI
Elective Courses * ITI
Specialized Transport
32 hr
Online
$2,195
ITI
Standards & Regulations
12 hr
Online
$995
Master Rigger
32 hr Training Center
$495
Certifed Rigging Gear Inspector Level I
32 hr Training Center
$495
Mobile Crane Inspector
40 hr Training Center
$495
electives required to complete program. *Two Courses may be taken individually.
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17
eBook: Fundamentals of Rigging Engineering
Supporters Thank you to all of the Program Supporters who have dedicated their time and energy to the success of this program.
Customers Find a few of the organizations that have already registered students.
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