Sistem Manufaktur Teknik IndustriDeskripsi lengkap
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Material HandlingFull description
Teknik Penanganan Hasil PertanianFull description
Full description
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material handling for vertical millFull description
MATERIAL HANDLING RISK ASSESSMENT RA DESCRIPTION
Material Handling
PROJECT
NDIA Pasenger Terminal
LOCATION
CP 18 Work Areas
DATE: 23-02-12
RISK ASSESSMENT TEAM NAME
DESIGNATION
SITE REPRESENTATION REPRESENTATION SIGNATURE
NAME
DESIGNATION
SIGNATURE
DESIGNATION R/A ORIGINATOR
INITIALS & SURNAME
APPROVED N/A
Goutam Sarkar
CONTRACT MANAGER SAFETY MANAGER
Rahman Majumder
OBI REPRESENTATIVE.
YES
NO
YES
NO
YES
NO
SEVERITY
CONSEQUENCE RATING
CATASTROPHIC
5 4 3 2 1
10 8 6 4 2
15 12 9 6 3
20 16 12 8 4
25 20 15 10 5
1
2
3
4
5
VERY UNLIKELY
UNLIKELY
LIKELY
VERY LIKELY
ALMOST CERTAIN
CRITICAL SERIOUS MEDIUM MINIMAL
LIKELYHOOD IF NOT CONTROLLED
COMMENTS
SEVERITY OUTCOME
5 4 3 2 1
FATALITY MAJOR INJURY / ILLNESS SERIOUS INJURY / ILLNESS MINOR INJURY / ILLNESS NONE OR SMALL FA
RISK RANKING RR / PRIORITY FACTOR POTENTIALLY MINOR / ACTION TO BE TAKEN WITHIN 7 DAYS SCORE 1-2 POTENTIALLY SERIOUS / ACTION TO BE TAKEN WITHIN 48 HRS SCORE 3 -6 POTENTIALLY MAJOR / ACTION TO BE TAKEN WITHIN 12 HRS SCORE 7 - 10 POTENTIALLY CATASTROPHIC / ACTION NEEDED IMMEDIATELY SCORE 11 - 25
RATING L M H H+
RISK ASSESSMENT No
TASKS / ACTIVITY
HAZARD AND RISK IDENTIFICATION
1.
Off loading of glass crates from flatbed trailer for storing in warehouse
Hit by plant and equipment Causing injury
Worst case Rating L S R 3 4 12
EH S
HS
PREVENTATIVE & CONTROL MEASURES
Load failure Causing injury and/or property damage Toppling of forklift/ telescopic handler Poor visiblity of operator Broken Crate
3
5
15
HS
2.
Offloading glass panels from broken crates
Tilting and falling of glass crate Sliding glass panels
STARRT Inspection of lifting equipments Lift plan Competent rigger Third party certified operators Exclusion zone Banksman Adequately secured load Suitable weather condition (wind) Leveled and firm ground surface Supervisor and operator must know the weight of the load before unloading Broken crates to be additionally supported before unloading
2
5
10
2
4
8
STARRT Adequate and competant supervision Use pnumetic glass sucker to handle glasses Stabilizing crates by additional supports Secure glassess Group handling Eqipment daily check Inspection of glass suckers by competant person STARRT
No
TASKS / ACTIVITY
HAZARD AND RISK IDENTIFICATION
Worst case Rating L S R
EH S
glass crates to site
PREVENTATIVE & CONTROL MEASURES
4.
Opening of glass crates in warehouse for segregation of glass
Fall of crates & fall of glass
3
5
15
HS
5.
Transportation of segregated glass to site and offloading
Fall of glass
3
4
12
HS
6.
Transportation of segregated glass to work location (manual)
Manual task Uneven/ obstructed surface Slip from hand
3
Storage of loose glasses on site
Fall of glass Glass hit by
3
3
9
HS
7.
3
9
HS
Controlled Rating L S R
Lift plan Competent rigger Third party certified operators Exclusion zone Banksman Restraining of load Maintain load capacity of boom truck Adequate and competent supervision (if training required it should be covered) STARRT briefing Placement of glass crates on firm and level ground Incline glass crates at an angle (at least 5 degree) opposite to the side being opened Structure to support against the inclination Trained and competent workers Adequate supervision Use of glass sucker Appropriate PPE Place on ‘A’ Frame for storage Load glass secured on A frame Third party cerfication required for A frame if being handled by crane Exclusion zone Competent Rigger / Banksman Lift plan STARRT Assessmnet of load prior to work Assessment of movement surface prior to work Group / machanical shifting if required PPE Locate store area away from work activity Store segregated glass only on A frame
2
5
10
2
4
8
2
3
6
2
2
4
No
8.
TASKS / ACTIVITY
Off loading of gypsum board bundle for storage in laydown
HAZARD AND RISK IDENTIFICATION Glass hit by pedestrians Hit by plant and equipment Load failure
Worst case Rating L S R
EH S
3
HS
5
15
PREVENTATIVE & CONTROL MEASURES
9.
Transportation of gypsum boards to site by boom truck and offloading by forklift
Load failure Hit by plant and equipment
3
4
12
HS
10. Transportation of gyspum boards to work location by trolley
Toppling of trolley Trolley run away Hit permanent structure Pinch points Uneven surface Interfce with electrical cables
3
4
12
HS
Controlled Rating L S R
STARRT Align container base with the ramp Competent forklift operator Banksman Reverse alarm & light Daily checklist completed ( equipment) Use lifting equipment and accessories appropriate for weight been lifted STARRT briefing Reverse alarm Banksman Exclusion zone (authorised persons only) Competent workforce Adequate supervision Restraining of load Maintain load capacity of boom truck Adequate and competent supervision (if training required it should be covered) Inspection of lifting equipments Lift plan
2
5
10
2
4
8
STARRT Assessment of the load and weight Use of appropriate trolley Assessment of load balance Assessment of material shiftment route Adequate number of personal Appropriate PPE Watchman
2
4
8
No
TASKS / ACTIVITY
ceiling/roof panels from container/flatbed truck for storage in loaydown
HAZARD AND RISK IDENTIFICATION
Worst case Rating L S R
EH S
equipment Load failure
PREVENTATIVE & CONTROL MEASURES
12. Transportation of ceiling/roof panels to site
Load failure Sliding and falling of panels
3
4
12
HS
13. Transportation of ceiling/roof panels to work location (manually)
Manual task Uneven/ obstructed surface
14. Off loading of stones/tiles from container
Hit by plant and equipment Load failure
3
3
9
HS
3
4
12
HS
Controlled Rating L S R
Reverse alarm Banksman Exclusion zone (authorised persons only) Competent workforce Adequate supervision Restraining of load Maintain load capacity of boom truck Adequate and competent supervision (if training required it should be covered) Inspection of lifting equipments Lift plan
STARRT Inspection of lifting equipments Lift plan Competent rigger Third party certified operators Exclusion zone Banksman Restraining of load Adequate and competent supervision (if training required it should be covered)
2
4
8
STARRT Assessmnet of load prior to work Assessment of movement surface prior to work Group / machanical lifting if required PPE STARRT Align container base with the ramp Competent forklift operator Banksman
2
3
6
2
4
8
No
TASKS / ACTIVITY
HAZARD AND RISK IDENTIFICATION
Worst case Rating L S R
EH S
3
HS
PREVENTATIVE & CONTROL MEASURES
15. Transportation of stones/tiles to site by boom truck and offloading by forklift
Load failure Hit by plant and equipment
5
15
16. Transportation of stones / tiles to work locations by jack pallets
Sliding of load Failure of hydrolic control Uneven / obstructed shifting routes Run away from ramp
3
4
12
HS
17. Off loading of steel frames/GI channels from open top container/ flatbed trailer
Fall from height ( from top of container) Hit by plant and equipment Load failure
3
5
15
HS
18. Transportation (
Load failure
3
4
12
HS
Controlled Rating L S R
Daily checklist completed ( equipment) STARRT briefing Reverse alarm Banksman Exclusion zone (authorised persons only) Competent workforce Adequate supervision Restraining of load Maintain load capacity of boom truck Inspection of lifting equipments Lift plan
2
5
10
STARRT Assessment of the load and weight Use of appropriate jack pallet / trolley Assessment of load balance Assessment of material shifting route Adequate number of personal Appropriate PPE Watchman Wooden angle stand for handling , transporation & storage of tiles & stones Scheduled maintainance of equipment STARRT Use of secondary fall protection Use of secured platform (Podium ladder) for opening container top Banksman Exclusion zone (authorised persons only) Competent workforce Adequate supervision Appropriate and certified lifting equipment STARRT briefing
2
4
8
2
5
10
2
4
8
No
TASKS / ACTIVITY
HAZARD AND RISK IDENTIFICATION
and off loading by forklift) of steel frames/ GI channhels to site by boom truck
equipment
Worst case Rating L S R
EH S
PREVENTATIVE & CONTROL MEASURES
19. Transportation of steel frames/GI channhels to work location
Toppling of trolley Trolley run away Hit permanent structure Pinch points Uneven surface Interfce with electrical cables
3
4
12
HS
20. Transportation of ducts to site / work location
Sharpe corners Manual lifting
3
3
9
HS
21. Off loading of conduit pipes from container/flatbed trailer
Hit by plant and equipment Load failure
3
4
12
HS
Controlled Rating L S R
Banksman Exclusion zone (authorised persons only) Competent workforce Adequate supervision Restraining of load Maintain load capacity of boom truck Inspection of lifting equipments Lift plan STARRT Assessment of the load and weight Use of appropriate trolley Secured load by tying to the trolley Assessment of load balance Assessment of material shifting route Adequate number of personal Appropriate PPE Watchman
2
4
8
STARRT Assessment of load and weight Appropriate PPE including anti abrasive gloves Use of group lifting
2
3
6
STARRT Use of secondary fall protection Use of secured ladder (podium) Banksman Exclusion zone (authorised persons only) Competent workforce Adequate supervision
2
4
8
No
TASKS / ACTIVITY
22. Transaportation and offloading of conduit pipes to site
HAZARD AND RISK IDENTIFICATION Load failure Hit by plant and equipment
Worst case Rating L S R 3 4 12
EH S
HS
PREVENTATIVE & CONTROL MEASURES
23. Transportation of conduit pipes to work location (manually)
Sharpe edge Manual lifting
24. Off loading cables from flatbed trailer by crane
Load failure Hit by plant and equipment
3
3
9
HS
3
4
12
HS
25. Transportation of cables to site and offloading by Boom truck
Load failure Hit by plant and equipment
3
4
12
HS
Controlled Rating L S R
STARRT briefing Reverse alarm Banksman Exclusion zone (authorised persons only) Competent workforce Adequate supervision Maintain load capacity of boom truck Inspection of lifting equipments Lift plan
2
4
8
STARRT Assessment of load and weight Appropriate PPE including anti abrasive gloves Use of group lifting
2
3
6
STARRT briefing Banksman / Rigger Exclusion zone (authorised persons only) Competent workforce Adequate supervision Maintain load capacity Inspection of lifting equipments Lift plan
2
4
8
STARRT briefing Reverse alarm Banksman Competent workforce Adequate supervision Maintain load capacity of boom truck Inspection of lifting equipments Lift plan
2
4
8
No
TASKS / ACTIVITY
location by rolling of cable drum
HAZARD AND RISK IDENTIFICATION
Worst case Rating L S R
EH S
structures Pinch point Manual task
PREVENTATIVE & CONTROL MEASURES
27. Off loading panel boards
Load failure Hit by plant and equipment
3
4
12
HS
28. Transportation of panel boards to work location by jack pallet
Sliding of load Failure of hydraulic control Uneven / obstructed shifting routes Run away from ramp
3
4
12
HS
29. Off loading fire proofing materials by forklift /telehandler
Load failure Hit by plant and equipment
3
4
12
EHS
Controlled Rating L S R
Watchman Controlled group lifting Trained and competent manpower PPE STARRT briefing Reverse alarm Banksman Competent workforce Adequate supervision Maintain load capacity of boom truck Inspection of lifting equipments Lift plan
2
4
8
STARRT Assessment of the load and weight Use of appropriate jack pallet / trolley Assessment of load balance Assessment of material shifting route Adequate number of personnel Appropriate PPE Watchman Scheduled maintainance of equipment STARRT briefing Reverse alarm Banksman Competent workforce Adequate supervision Maintain load capacity Exclusion zone MSDS Spill kit available Inspection of lifting equipment
2
4
8
2
4
8
No
TASKS / ACTIVITY
30. Transportation of fire proofing materials to site by truck
HAZARD AND RISK IDENTIFICATION Load failure Hit by plant and equipment
Worst case Rating L S R 3 3 9
EH S
HS
PREVENTATIVE & CONTROL MEASURES
31. Transportation of fire proofing materials to work location
Sliding of load Failure of hydrolic control Uneven / obstructed shifting routes Run away from ramp
3
4
12
EHS
32. Loading of terrazzo sand bags on to boom truck and offloading of site
Load failure Hit by plant and equipment
3
3
9
HS
33. Transportation of terrazzo sand bags to work location by crane
STARRT Assessment of the load and weight Use of appropriate jack pallet / trolley Assessment of load balance Assessment of material shifting route MSDS Spill kit available Adequate number of personal Appropriate PPE Watchman
2
4
8
2
3
6
2
5
10
Scheduled maintainance of equipment STARRT briefing Banksman Competent workforce Adequate supervision Inspection of lifting equipment
STARRT briefing Banksman / Rigger Competent workforce Adequate supervision Inspection of lifting equipment Lift plan Completion of daily equipment checklist
No
TASKS / ACTIVITY
34. Transportation of terrazzo chemical drums to site by truck and offloading by forklift
HAZARD AND RISK IDENTIFICATION
Load failure / displacement Hit by plant and equipment
Worst case Rating L S R 3
5
15
EH S
EHS
PREVENTATIVE & CONTROL MEASURES
35. Transportation of terrazzo chemical drums to onsite storage area/ work location by jack pallet
Sliding of load Failure of hydraulic control Uneven / obstructed shifting routes Run away from ramp
3
4
12
EHS
36. Offloading of water proofing sheets
Load failure Hit by plant and equipment
3
4
12
HS
Controlled Rating L S R
STARRT briefing Inspection of pallets integrity Securing load with straps Banksman Competent workforce Adequate supervision Inspection of lifting equipment MSDS Spill kit
2
5
10
STARRT Assessment of the load and weight Use of appropriate jack pallet / trolley Assessment of load balance Assessment of material shiftment route Adequate number of personal Appropriate PPE Watchman Wooden angle stand for handling , transporation & storage of tiles & stones MSDS & spill kit
2
4
8
2
4
8
Scheduled maintainance of equipment STARRT briefing Reverse alarm Banksman Exclusion zone (authorised persons only) Competent workforce Adequate supervision Maintain load capacity Inspection of lifting equipments
No
TASKS / ACTIVITY
37. Transportation of water proofing sheets to work location
HAZARD AND RISK IDENTIFICATION Toppling of trolley Trolley run away Hit permanent structure Uneven surface Interfce with electrical cables
Worst case Rating L S R 3 3 9
EH S
HS
PREVENTATIVE & CONTROL MEASURES
38. Offloading conveyor parts
Load failure Hit by plant and equipment
3
5
15
HS
39. Transporting conveyor parts to site by flatbed trailer and offloading by crane
Load failure Hit by plant and equipment
3
5
15
HS
40. Transportation of conveyor parts to
Load failure Hit by plant and
3
4
12
HS
Controlled Rating L S R
STARRT Assessment of the load and weight Use of appropriate trolley Secured load by tying to the trolley Assessment of load balance Assessment of material shifting route Adequate number of personal Appropriate PPE Watchman
STARRT briefing Banksman/ Rigger Exclusion zone (authorised persons only) Competent workforce Adequate supervision Maintain load capacity Inspection of lifting equipments Lift plan
2
5
10
STARRT briefing Reverse alarm
2
4
8
No
TASKS / ACTIVITY
HAZARD AND RISK IDENTIFICATION
Worst case Rating L S R
EH S
PREVENTATIVE & CONTROL MEASURES
41. Off loading PCA units
Load failure Hit by plant and equipment
3
5
15
HS
42. Shifting PCA units to work location
Toppling of trolley Trolley run away Hit permanent structure Uneven surface
3
4
12
HS
43.
Controlled Rating L S R
Competent workforce Adequate supervision Maintain load capacity Appropriate PPE Inspection of lifting equipments STARRT briefing Banksman Exclusion zone (authorised persons only) Competent workforce Adequate supervision Maintain load capacity Inspection of lifting equipments Lift plan STARRT Assessment of the load and weight Use of appropriate trolley Secured load by tying to the trolley Assessment of load balance Assessment of material shifting route Adequate number of personal Appropriate PPE Watchman
2
5
10
RISK ASSESSMENT COMMUNICATIONS FORM. I, THE UNDERSIGNED HEREBY ACKNOWLEDGE THAT THIS RISK ASSESSMENT HAS BEEN DISCUSSED WITH ME AND THAT I UNDERSTAND THE CONTENTS AND THE RISKS INVOLVED IN THE TASK TO BE PERFORMED. I HAVE ALSO BEEN INSTRUCTED ON THE SAFE METHODS T O PERFORM THIS TASK. NAME