Section 5

GMK II Carrier Systems

TRAINING INSTITUTE

+BE 550

Discription of Location

+BE 540

.UR1

.UR2

.UR3

.AK2 V5

V4

.UR4

.UR5

.UM1

.UM2

.UM3

.UM4

.UM5

.UL1

.UL2

.UL3

.AK1 .UL4

.UL5

Carrier Cab +BE 550 Dash Panel Enclosures

.A1 .A2 .A3 .A4 .A5

.A6 .A7

.LS

Steering Wheel

.S1

.A8 .A9 .A10

.A11 Drivers Seat

Relay Box

+24 v Supply 20A

5A

1

2

20A

-F6

3

.A11

-F6.1

+BE540 .UL2 87

K1 86

30

85

M OIL RADIATOR 1

10A

4

15A

5

5A

6

-F6.6

Oil Cooler Fan Running

T TEMPERATURE SWITCH

GMK Carrier Electrical Schem. 3008087 Pg. 1

15

X2 5

S3

X2 4

S2

X2 3

+BE550 X2 1

F2.5 3.16

.A5 X 1 13 3.21 X1 9

-F4.1

-F1.4

.A4

X1 11

F3.5 3.10 56

-F6.2

X1 14

58

X1 8

X1 7

F4.1- 6 4.6

-F1.3

P0123

30

30

K1

86 85

P1

Enclosure .A4

S8

S2 S3

8

S1 S2 S3 S4 S5

.AK1 +BE540

S1

V1

V2

1

2

3

Fuel Sender

4

Powerswitch Out In Jack Beam Rear Right Rear Left

S5

5

8

X3 14

H1

S2 S3

7

Air Filter

Right Control Box

.AK2 +BE540

S4

6

Engine Oil Pressure

Engine Water Level

P

Schem. 3008087 Pg. 1

S8

S6

X3 12

P

H1

S7

X3 11

X3 13

T

Engine Temp. Sender

Left Control Box

H3

H2 X3 9

85

X3 7

85

X3 6

85

RT

GE

X3 4

X2 8

86

.A13 X2 12 2.20

X2 7

X4 3

86 K5

.A5 X6 5 2.16

X2 6

-S3 +BE540 .UL1

50 A

X4 1

H1

X4 2

H4

86 K4

X2 13

K3

RT

X2 10

SW

P3

P2

S7

S1

V1

V2

1

2

3

S6

4

S5

5

S4

6

7

S6 Front Right S7 Front Left S8 Illumination

GMK Outrigger Circuit Schem. 3008087 Pg. 4

Outrigger Control Relay Card: K-7 K-8 K-9 K-10K-11 K-1 K-2 K-4 K-3 K-5 K-6

• Board Relay LEDs • Relay Modules • INTERN Wire Block (Quick Disconnect)

NC 26 1 2 3 4 5 6 7 8 NC NC

1 2 3 4 5 6 7 8

• TASTER Wire Block (Push Buttons)

• SRK Wire Block (Sliprings, used on 4080 S/S)

26 27 1+ 2 3 4 5 6 7 8 NC NC

TASTER

• VENTILE Wire Block

G

(Quick Disconnect)

9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

SRK

GROVE

By 253 By 253 By 253 By 253 By 253 By 253 By 253 By 253 By 253 By 253 By 253 By 253 By 253 By 253 By 253 By 253 By 253

VENTILE

• Diodes (Arch Suppression)

Left Control Box

1

H1

8 8 S2 S3

Bridge

S8

-F5 .1

.AK1 +BE540 2

3

4

2

5 4

3

6 5

7 7

6

26

S7 S6 S5 S4

S1 V1 V2 1

8

1

K8

2

3

K9

4

5

K10

6

7

4

7

1

K1

4

7

K2 2

3

5

6

8

2

3

5

6

K11 1

4

7

1

K5 2

4

7

K6 3

5

6

8

2

3

5

6

8Y1 Set-up Pressure

8

Outrigger Relay Card .AK1

8

Outrigger Function Controls Group Challenge: Identify each of the relays that fire for the following configurations? Group 1 Group 2 Group 3 Group 4

• • • •

Front Left Jacks & Beams Front Right Jacks & Beams Rear Left Jacks & Beams Rear Right Jacks & Beams

Special Note: Do not forget the 8Y1 Set-up Valve

What is the Outrigger Function If you see the following LED’s Illuminated? The current outrigger LED configuration:

K7,K10,K1,K2, K5 & K6 LED’s are on.

K-7 K-8 K-9 K-10K-11 K-1 K-2 K-4 K-3 K-5 K-6

1 2 3 4 5 6 7 8

NC 26 1 2 3 4 5 6 7 8 NC NC

TASTER

G

GROVE

26 27 1+ 2 3 4 5 6 7 8 NC NC SRK

9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 VENTILE

By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3

What is the Outrigger Function If you see the following LED’s Illuminated? K-7 K-8 K-9 K-10K-11 K-1 K-2 K-4 K-3 K-5 K-6

Answer:

1 2 3 4 5 6 7 8

NC 26 1 2 3 4 5 6 7 8 NC NC

TASTER

Rear Left Beam In/Retract

G

GROVE

26 27 1+ 2 3 4 5 6 7 8 NC NC SRK

9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 VENTILE

By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3 By 25 3