SAMSUNG ENGINEERING CO., LTD SAMSUNG SEI TOWER, 467-14 Dogok – 2 Dong, Kangnam-Ku, Seoul, KOREA 135-280
DESIGN MANUAL SEM-9520E PROCESS DESIGN MANUAL
Preparation of Datasheet For Vibrating Conveyor REV. DATE
:0 : 2006.8.23
SAMSUNG ENGINEERING CO., LTD.
DATE : 2006. 8. 23
DESIGN MANUAL
SEM – 9520E
Preparation of Datasheet
REV. : 0
for Vibrating Conveyor
PAGE i OF ii
CONTENTS Page 1
GENERAL................................................................................................1
2
SHEET NO. AND REVISION NO.............................................................1
3
PROJECT INFORMATION......................................................................1 3.1 3.2
4
OPERATING CONDITIONS.....................................................................1 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13
5
SUPPLIER...................................................................................1 NO. REQ'D.................................................................................1
MATERIAL HANDLED...................................................................1 DENSITY (BULK / REAL)..............................................................2 PARTICLE SIZE...........................................................................2 MOISTURE CONTENT..................................................................2 FEED TEMPERATURE..................................................................2 ANGLE OF REPOSE....................................................................3 OPERATING TYPE.......................................................................3 OPERATING TIME........................................................................3 CAPACITY...................................................................................3 METHOD OF LOADING.................................................................4 UNLOADING TO...........................................................................4 MATERIAL PROPERTIES..............................................................4 INSTALLATION.............................................................................4
CONSTRUCTIONS..................................................................................5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8
TYPE.........................................................................................5 TROUGH TYPE...........................................................................6 TROUGH SEAL TYPE..................................................................7 SIZE..........................................................................................7 TROUGH ANGLE INCLINE/DECLINE..............................................7 FEED/DISCHARGE ORIENTATION.................................................7 TROUGH LOADING MAX..............................................................7 FOUNDATION TYPE.....................................................................8
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5.9 5.10 5.11
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COVER TYPE..............................................................................8 VIBRATING STROKE, SPEED AND MOTION...................................8 OVERALL DIM. AND WEIGHT.......................................................8
6
MATERIALS.............................................................................................8
7
DRIVER....................................................................................................9
8
7.1 7.2 7.3 7.4
MANUFACTURER.........................................................................9 TYPE.........................................................................................9 RATED OUTPUT..........................................................................9 POLE.........................................................................................9
7.5 7.6 7.7 7.8 7.9 7.10 7.11
RPM.........................................................................................9 PHASE, CYCLE, VOLTS...............................................................9 RATED AMPERE........................................................................10 REDUCER................................................................................10 COUPLING................................................................................10 TRANSMISSION.........................................................................10 LUBRICATION............................................................................10
ACCESSORIES......................................................................................10 8.1 8.2 8.3 8.4 8.5
ISOLATOR.................................................................................10 FLEXIBLE JOINT........................................................................10 SETTING (ANCHOR) BOLT/NUTS................................................11 SUSPENSION RODS..................................................................11 COMPANION FLANGE / GASKET / BOLT AND NUTS.....................11
9
REMARKS..............................................................................................11
10
REVISION HISTORY..............................................................................11
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1
DESIGN MANUAL
SEM – 9520E
Preparation of Datasheet
REV. : 0
for Vibrating Conveyor
PAGE 1 OF 11
GENERAL Data sheet is composed of two parts, data sheet form and sketch form. Among these sketch sheet may be excluded, if the structure and size can be described in data sheet. If you need more space for "Remark", you can attach new line paper (blank format) between data sheet and sketch.
2
SHEET NO. AND REVISION NO. Indicate a sheet number and a revision number.
3
PROJECT INFORMATION In case of customer, full name should be specified, if possible. The name of place and country should be specified at location. At service, indicate the correspondent system or process. Req'n no will be filled-up by mechanical team 3.1
Supplier This item may be filled-up after supply vendor is selected.
3.2
No. Req'd This indicates the required number of equipment or unit. If standby item is required, it should be specified separately.
4
OPERATING CONDITIONS Operating data should be filled-up at this item. 4.1
Material Handled
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This indicates the name of material handled. When several kinds of material are fed by conveyor, it should be analyzed and specified as %wt or %vol. If you don't have enough space, you may use the space of "Remark" at sheet bottom. 4.2
Density (Bulk / Real) For material transfer, usually bulk density is required, not real density. So bulk density is specified at this item. In case of mixed material transfer, average bulk density is be used, if possible. If you can't get the average, min. and max. Bulk density should be specified together. ex) 1200 - 1800 KG/M3
4.3
Particle Size For particle size, mm is used normally, but Tayler Mesh or μ(micron) are used occasionally. When the particle size is not homogeneous, the distribution should be specified as %wt or %vol. at this time, the space of "Remark" is also available.
4.4
Moisture Content When transfer material is exposed to atmosphere, it contains moisture. This moisture content is specified as weight% at this item. The specified value is normally max. Value and described like "1%wt below"
4.5
Feed Temperature This indicates the material temperature at conveyor inlet point.
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4.6
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Angle of Repose This indicates the angle of repose for materials and is usually used for a hopper volume design. According to the kind of equipment, this may be utilized necessary data or reference data. This data is not certainly necessary but reference data. This data is meaningful to check trough size in dump type.
4.7
Operating Type It should be specified whether continuous operation or intermittent operation, and auto. Start/stop or manual start/stop. If special operation method is required, it may be specified using the space of "Remark". Regardless the type of start/stop (auto. or manual), it should be checked whether local start/stop push button box supply or not at accessories item. In the early stage of project, the supply of scope for this should be determined for all equipment. In case of automatic, local push button box contains remote switch. For intermittent operation, the space of "Remark" may be available as following example when on-off operation is done frequently. Ex) on-off cycle time; 3min. or 3 times/min.
4.8
Operating Time This, so-called operating cycle. Means how long equipment is operated for a day and is related with the owner's shift schedule. ex) For Two Shifts : 16 Hr/Day For Three Shifts : 24 Hr/Day
4.9
Capacity
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DATE : 2006. 8. 23
This indicates the transfer rate and is composed of normal and design capacity. Among these normal capacity should be specified. Design capacity is utilized as the equipment design capacity and rated capacity for motor power calculation. So, design capacity is normally specified the 110% of normal capacity except specific design capacity or margin is required by owner. 4.10
Method of Loading This indicates the material feeding method to conveyor, and also indicates the feed type whether continuous, dump or batch. For screw conveyor, continuous method is usually applied because conveyor is directly connected to bin or hopper feed.
4.11
Unloading to This indicates the destination of transferred material. The kind of equipment in next process and the connection method are specified together. ex) : Unloading to storage hopper by chute
4.12
Material Properties This indicates chemical or physical properties. If some property is strong, it is desirable to specify "high" or "severe" at blank. When a material has several kinds of properties simultaneously, all corresponding properties are should be specified. If there are unspecified properties, they are specified at "other" item.
4.13
Installation This indicates whether an installation place is indoor, outdoor or under roof.
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CONSTRUCTIONS This indicates a equipment structure and specification. Almost all are specified by vendor, except some items related with process 5.1
Type This indicates format of vibrating conveyor. It is composed of positive action and natural frequency type. In here, you don't have to classify like that. (1)
Balanced Type Because this type almost absorb reaction during vibration, it is possible to installed on structure. (Over 90% of vibration absorbed) Capacity Usage Range : 5 - 140 TON/HR Size Width : 150 - 1500 MM Length : 3000 - 25000 MM Frequency : 450 - 600 VPM (Refer to SHINKO catalog)
(2)
Unbalanced Type This type is selected for positive action method. It is installed on foundation and used to isolator. Capacity Usage Range : 9 - 120 TON/HR Size Width : 150 - 1050 MM Length : 3000 - 20000 MM Frequency : 450 - 580 VPM
(3)
Suspension Type
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If it is impossible to support on floor, this type can be installed to ceiling or structure. (4)
Floor Mounting Type This type is installed on bottom.
(5)
Motor Type Vibration is occurred by eccentric shaft. It is mainly applied in floor mounting type.
(6)
Vibrator Type It is possible to apply for all of type, because this can adhere to conveyor body directly.
5.2
Trough Type This is really loading site. There are following types. (1)
Close Type This indicates installed cover in trough. If there are a lot of dusts or it is required in process, this is applied.
(2)
Open Type There is no cover in trough.
(3)
Lining This is applied, when trough is required for lining.
DATE : 2006. 8. 23
(4)
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Jacket Type This is made of jacket format in trough. If you have to manufacture trough with jacket, it should be fixed to purpose. At that time, utility supply condition should be used to "Remark" If there is no BEDD, design pressure & temperature of jacket is specified with utility supply condition.
(5)
Square and Rounded This indicates shape of trough and square type is mainly used.
5.3
Trough Seal Type This indicates selection cover between trough seal, when covering trough. There are gas tightness, dust tightness or air tightness, etc.
5.4
Size This is confirmed by vendor.
5.5
Trough Angle Incline/Decline This is confirmed by vendor.
5.6
Feed/Discharge Orientation It is difficult to say. This is presented in sketch, if it is required.
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5.7
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Trough Loading Max. This indicates state of full of raw materials in the trough. It is related to efficiency of conveyor in capacity calculation. Loading is vendor standard.
5.8
Foundation Type It is type of floor when installing on floor.
5.9
Cover Type Cover is composed of close and open type. Other items should be used to "Remark", if it is required. You may apply covered type to dusty transportation except for open type. In covered type, it should be installed on inspection door at cover.
5.10
Vibrating Stroke, Speed and Motion This is confirmed by vendor.
5.11
Overall Dim. and Weight This is confirmed by vendor.
6
MATERIALS Material is determined by a property of handled material or purpose generally. This indicates the material of a part connected with handled material. The materials of belt, pulley and casing are specified at least. If then, other materials are determined by vendor. When determining a material, we have to refer material properties. Especially, when you specify trough material, you may apply for hard surface trough with abrasion resistant
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material or lining about corrosive substance. 7
DRIVER Supplied-by / mounted-by are specified by vendor except special cases. As relevant matters with driver are carried out by detail department, this is not specified by process team. 7.1
Manufacturer This indicates a motor manufacturer. This can be filled-up after vendor is selected.
7.2
Type This is confirmed by electrical specification in the early stage of project.
7.3
Rated Output This indicates a motor output and is confirmed by vendor.
7.4
Pole This indicates a rotating speed of motor and confirmed by vender.
7.5
RPM This indicates a rpm of motor and determined by voltage and pole.
7.6
Phase, Cycle, Volts
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These are determined by electrical specifications and utility supply condition in the early stage of project. 7.7
Rated Ampere This is confirmed by vendor and used as only reference data.
7.8
Reducer This is confirmed by vendor.
7.9
Coupling This is confirmed by vendor.
7.10
Transmission Type, rating and ratio are confirmed by vendor.
7.11
Lubrication This is confirmed by vendor.
8
ACCESSORIES Supply scope of accessories is specified in process data sheet. But these can be confirmed by detail design team 8.1
Isolator When conveyor is installed on floor, this is for interrupting vibration. If floor type is structure, it should be supplied.
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DATE : 2006. 8. 23
8.2
Flexible Joint If trough is covered type and connected to chute, it is required.
8.3
Setting (Anchor) Bolt/Nuts This is confirmed by vendor.
8.4
Suspension Rods If VIB. Conveyor is suspension type, it should be supplied. This indicates connection conveyor body with upper insert / hole or structure. There are turn buckle, eye bolt, etc.
8.5
Companion Flange / Gasket / Bolt and Nuts It is confirmed by vendor. If you are required to addition except for accessory, you may mention through "Remark"
9
REMARKS Additional process requirements are specified at this item.
10 REVISION HISTORY Rev
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Revision Status - Team : Process Eng'g Team - Made by : M.S. Kim - Checked by : J.C. Ro, E.D. Lee, Henry Sung, B.S. Son - Approved by : C.S. Jung
