SERVICE MANUAL CODE:00ZSD2060TM/E
NO.2 MODEL
SD-2060
CONTENTS
[1] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . [2] PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . [3] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . [4] PROCESS SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . [5] DEVELOPER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 . [6] PAPER FEED/TRANSPORT SECTION . . . . . . . . . . . . . . . . . . . . . . . . 6-1 [7] OPTICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 . [8] RADF SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 . [9] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 . [10] COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Parts marked with "! " is important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
CONTENTS [ 1 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1. SD-2060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 2. Target usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 3. Product features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 4. System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[ 2 ] PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 1. Basic specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2. Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 3. Details of each section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 4. Other options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 5. Supply parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
[ 3 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 1. Appearance and structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 2. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3. Internal structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 4. Clutches and solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 5. Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 6. Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 7. PWB unit list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
[ 4 ] PROCESS (Photoconductor drum and cleaning unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 1. Basic theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 2. SD-2060 basic process and structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 3. Basic structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 4. Optical system dirt correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
[ 5 ] DEVELOPING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 1. Basic theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 2. Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
[ 6 ] PAPER FEED/TRANSPORT SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 1. Basic specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 2. Basic composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 3. Basic operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
[ 7 ] OPTICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 2. Basic composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 3. Basic operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 4. Optical system dirt/copy lamp deterioration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
[ 8 ] RADF (Reversing Automatic Document Feeder) unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 2. Basic composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 3. Basic operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 I
[ 9 ] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 1. System block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 2. Operations at power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 3. Main circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 4. POWER SOURCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12 5. RADF Electrical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
[10] COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 1. General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 2. System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 3. System B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
II
[1] PRODUCT OUTLINE 1. SD-2060
Auto job recovery This new function allows a misfeed error to be cancelled automatically by removing the minimum number of misfed paper (s) in case of a misfeed error. The drive section of the main body is divided into several blocks which are independently driven, allowing paper feed in the blocks after the misfeed block, and minimizing the number of jammed pages to be removed after the misfeed error.
The SD-2060 has an original replacement speed of 60 sheets (A4 and 8.5"x11") per minute using the RADF as well as a copying speed of 60 sheets per minute. In addition, the air feed system reduces the possibility of paper misfeed and the AISC (Active Image Control System) corrects deterioration in copy quality, thereby providing higher reliability. The large liquid crystal display allows mproved maneuverability for3 Communication error the operator and service technician. The SD-2060 can communicate with a remote service center through the telephone line. This feature allows the service technician to identify the error position in advance to making a service 2. Target usage visit, thereby reducing the servicing time. Copy volume range: 20,000-80,000 copies/month Average copy volume: 30,000 copies/month (3) Ease of operation using the LCD message
display
3. Product features
1 Key operator programs By using the key operator programs, various mode settings and (1) High productivity adjustments can be performed according to the user’s require1 The newly developed RADF realizes 100% efficiency in switching ments. Accurate account control and proper billing for copy usage from single copy to duplex copy. can also be accomplished with certain key operator codes. 2 Automatic after-process functions when using the 50-sheet staple sorter (SF-S53). (4) High copy quality 3 Full frame & unit construction 1 AICS (Active Image Control System) The frame of the SD-2060 is made of a high strength, rigid conEquipped with SHARP’s unique AICS (Active Image Control Sysstruction. Because of this, it can endure long period operations. tem), Toner density on the photoconductor drum is regularly moniIn addition, the modular construction allows rapid replacement of tored, and any variation in density due to deterioration is automatithe sub-assemblies in case of trouble, minimizing down time of cally corrected, maintaining high copy quality throughout the life of the machine. the photoconductor drum.
(2) High reliability 1 Air feed system By utilizing air pressure without machanical contact, the paper transport capability is more stabilized than the conventional roller feed systems, reducing the possibility of double feed and misfeed.
4. System configuration SF-S53 Staple sorter (21 bins)
SD-2060 Note: The SFEA12 is used in SEC market Card type department counter SF-EA11
Main body SF-S16 Sorter (20 bins)
SF-EA13 Counter commander
Department control Expansion RAM
DKIT-0321FCZZ Communication I/F board CLPTM4132FC55
1–1
[2] PRODUCT SPECIFICATIONS
2. Functions (1) Basic functions
(1)
Type:
(2)
Kinds of originals
Automatic mode, manual mode (9 Copy density controlsteps), photo mode (9 steps), toner save mode
Console
Automatic (Can be inhibited by the key operator program.)
Max. original size A3, 11″ × 17″
Tray selection
Copying size
Paper/magnificationPossible in RADF operation ratio selection
5.5″ × 8.5″ ∼ 11″ × 17″, A3 ∼ A5 (Fixed size)
(3) Copy speed Paper size 11″ × 17″
8.5″ × 14″
8.5″ × 11″ (Portrait) 8.5″ × 11″ (Landscape)
Normal copy
Reduction (50%)
magnification (200%)
35 sheets/min 35 sheets/min 34 sheets/min 40 sheets/min 38 sheets/min 39 sheets/min 44 sheets/min 43 sheets/min 42 sheets/min
A3
35 sheets/min 35 sheets/min 34 sheets/min
B4
40 sheets/min 38 sheets/min 39 sheets/min
A4 (Portrait)
60 sheets/min 52 sheets/min 43 sheets/min
A4 (Landscape)
44 sheets/min 43 sheets/min 42 sheets/min
B5 (Portrait)
60 sheets/min 57 sheets/min 43 sheets/min
B5 (Landscape)
44 sheets/min 43 sheets/min 42 sheets/min
Paper feed system Paper feed capacity
4100 (2000 + 1000 × 2 + 100, 80g/m2)
SD-2060: Approx. 5 min
(6)
First copy time
4.0 sec (Fed from tray 1.)
(7)
Misfeed recovery time Within 5 sec (Conditions: Misfeed in a section other than the fuser section within 60 sec from opening the door in the standard conditions)
(8)
Appearance Dimensions (W × D × H)
Weight
Finish
Sort/group (when connected with the sorter) Sort/group/staple sort (when connected with the staple sorter)
Automatic duplex copying
One-side original → duplex copy Duplex original → duplex copy
(2) Magnification ratio Fixed magnification ratio 50, 70, 81, 86, 100, 115, 122, 141, 200% 50 ∼ 200%, 151 steps in 1% increment
Zooming width
Dual page copy Available Binding margin Right binding, left binding Shift amount AB series (0mm, 3mm, 6mm, 9mm, 12mm, 15mm) Inch series (0″, 1/8″, 1/4″, 3/8″, 1/2″, 5/8″) Edge erase
1167 × 731 × 1038 mm
1627 × 731 mm (When the staple sorter is installed, 1747 × 731mm)
Approx. 239 kg (526 lbs)
(10) Power source, max. power consumption SD-2060 Power
Simplex or duplex originals, face-down setting
(3) Additional functions 3-tray, multi manual feed (Trays can be locked.)
(5) Warmup time
Installation area
RADF
60 sheets/min 52 sheets/min 43 sheets/min
(4) Paper feed
(9)
1 ∼ 999 sheets
Multicopying
1. Basic specifications
120V, 20A, 50Hz/60Hz common
Max. power consumption 2.0KW (including the sorter)
Edge erase, center erase, edge + center erase
Cover insertion Cover only, back cover only, both cover and back cover Cover copying available (single copy, duplex copy) Index paper insertion
Max. insertion quantity: 18 sheets Index paper copying available copying, duplex copying)
OHP index sheet
Index paper copying available
Auditor
Standard 500 departments, expandable to max. 3100 departments (When DKIT-0321FCZZ is installed.)
Job program
(Single
Number of programs 9 (P1 ∼ P9)
CommunicationAvailable when CPLTM4132FC55 is installed feature
2–1
3. Details of each section 1
Original entry section
(1)
Platen Original reference position
Sort bin
Center reference (Set at left end)
RADF Original capacity
Staple sorter (SF-S53) No. of bins Non-sort bin 1
A3/11″ × 17″
Max. original size
(2)
(2)
Sorting size
B5, A4, B4, A3, B5R, A4R, 8.5″ × 11″(R) 8.5″ × 14″, 11″ × 17″
Stapling size
B5, A4, B4, A3, A4R, 8.5″ × 11″(R) 8.5″ × 14″, 11″ × 17″
Capacity
50 sheets
sorting
A5 ∼ A3/5.5″ × 8.5″ ∼ 11″ × 17″
Original size
13~32 lbs (35 ∼ 128g/m ) (35 ∼ Original weight Single-sided original 50g/m2 for thin paper mode) (Perforated computer form (5.5″ × 8.5″ ∼ 11″ × 14.7/8″), perforated original, heatsensitive paper for FAX)
Grouping
Detection size
B5, A4, B4, A3, B5R, A4R, 8.5″ × 11″, 8.5″ × 14″, 11″×17″
Flow sensor detection
B5, A4, B4, A3, B5R, A4R 81⁄2″×11″(R)x81⁄2″×14″, 11″×17″
Stapling quantity
50 sheets
Stapling position
Left upper position
Stapler cartridge
5000 pcs.
Stapler detection
YES
Alignment
±1.5mm (maximum-3mm)
corner,
diagonal,
1
Card counter (SF-EA11) (For SEC-SF-EA12 is used)
(2) Commander (SF-EA13)
Copying size
(3)
Communication interface board (CPLTM41320FC52, fixing screw: XHBSD40P10000)
(4)
Department control expansion RAM (DKIT-0321FCZZ)
(5)
Key sheet and operation manual kits.
5.5" × 8.5" to 11" x 17"" Paper size
Paper feed port
Paper Capacity ApplicableDetecting size weight range
First tray 2000 sheets
B5, A4 B5, A4 8.5″×11″ 8.5″×11″
Second 1000 tray sheets Third tray
B5 ∼ A3 8.5″×11″ to 11″×17″
Manual feed tray
100 sheets
15-24 lbs Standard paper 60 ~ only 90g/m2
B5, A4, B4, 15-32 lbs Standard paper A3, B5R, A4R, 60 ∼ only 8.5″ × 11″(R) 128g/m2 8.5″ × 14″ 11″×17″
A5 ∼ A3 B5, A4, B4, 15-32 lbs Index paper 5.5″×8.5″ A3, B5R, A4R, 50 ∼ 65 lbs (176g) to 5.5 " x 8.5", 128g/m2 Cover paper 11″×17″ 8.5" x 11″(R) 110 lbs (200g), 8.5" x 14" OHP, etc. 11″×17″″
Duplex section Paper size
B5, A4, B4, A3, B5R, A4R, 8.5″ × 11″(R) 8.5″ × 14 ″, 11×17 15-24 lbs 60 ∼ 90g/m2
Paper weight
Intermediate tray capacity 50 sheets (80g/m2/20 lb bond)
4
25 sheets
Paper feed section A5 to A3,
3
Min. 8.5 ″ × 14″, A3, B4
4. Other options (1)
2
25 sheets
Max. 30 sheets 8.5″ × 11″, A4, A4R, B5
Duplex-sided13~32 lbs (50 ∼ 128g/m 2) original 5.5″×8.5″ to 8.5″×11″ (A5 ∼ A4) 13~28 lbs (50 ∼ 110g/m 2) 8.5″×14" to 11″×17″ (A5 ∼ A3) Available
Min. 8.5 ″ × 14″, A3, B4
Max. 50 sheets 8.5″ × 11″, A4, A4R, B5
2
Random/mix paper feed
20
Option
(1) Sorter (SF-S16) No. of Bins Sort bin 20 Sortable size
B5, A4, B4, A3, B5R, A4R, 8.5″ × 11″(R) 8.5″ × 14″, 11″×17″
Capacity
50 sheets
Sorting
Grouping 30 sheets
2–2
English
SD-260SE
German
SD-260SG
French
SD-260SF
Dutch
SD-260SH
Spanish
SD-260SS
Italian
SD-260SI
5. Supply parts SD-2060 SUPPLIES LIST (SEC) No.
ITEM
CONTENTS
LIFE
Packing Unit
SD-360DR
6
REMARK
1
Drum
OPC Drum
x1
2
Developer
Developer
(1.0Kg ) x10
250K ( x 5 )
SD-360MD
1
Two packs should be changed in replacement. (SD-360ND) x 10 = SD-360MD
3
Toner
Toner Cartridge
(0.93Kg ) x10 28K ( x 10)
SD-360MT
1
(SD-360NT) x 10 = SD-360MT
4
Upper Heat Roller Kit
Upper Heat Roller x1 Upper Separation Pawlx 4
500K
SD-360UH
5
5
Lower Heat Roller Kit
Lower Heat Roller x1 Lower Separation Pawlx 4
250K
SD-360LH
5
Cleaner Blade
125K ( x 10)
SD-360CB
1
6 Cleaner Blade
250K
MODEL NAME
x 10
7
Upper Cleaning Roller Upper Cleaning Roller
x 10
125K ( x 10)
SD-360UR
1
8
Lower Cleaning Roller Lower Cleaning Roller
x 10
9
Waste Toner Bottle
10 Staple Cartridge
125K ( x 10)
SD-360LR
1
Waste Toner Bottle
x1
125K
SD-360TB
5
Staple Cartridge
x5
5000Staple ( x 5 ) SD-LS20
10
For SD-2075/3075, SF-S53 (SD-SC20) x 5 = SD-LS20
x5
250K
1
(360CP) x 5 = 360CK)
11 Convenience Parts Kit
360CP
SD-360CK
(Drum Separation Pawlx 2) (Charging Plate Unit x 1) x 1) (CL Side Seal F/R x 1) (DV Side Seal F/R (Toner Receiving Seal x 1)
@ The waste toner bottle (1 pc/125K), the screen grid (250K), the charger wire (250K), the ozone filter (500K), the brush roller (500K) are supplied as service parts. The charging plate unit (250K), the drum separation pawl (250K), and the toner receiving seal (250K) are provided as service parts though they are sales items.
SD-2060 SUPPLIES LIST (SECL) No.
ITEM
CONTENTS
LIFE
Packing Unit
REMARK
1
Drum
OPC Drum
x1
SD-360DR
6
2
Developer
Developer
(1.0Kg ) x10
250K ( x 5 )
SD-360MD
1
Two packs should be changed in replacement. (SD-360ND) x 10 = SD-360MD
3
Toner
Toner Cartridge
(0.93Kg ) x10 28K ( x 10)
SD-360MT
1
(SD-360NT) x 10 = SD-360MT
4
Upper Heat Roller Kit
Upper Heat Roller x1 Upper Separation Pawlx 4
500K
SD-360UH
5
5
Lower Heat Roller Kit
Lower Heat Roller x1 Lower Separation Pawlx 4
250K
SD-360LH
5
125K
SD-360KA
6
x 10 125K Maintenance Kit Cleaner Blade Waste Toner Bottle Upper Cleaning Roller Lower Cleaning Roller
250K
7
250K Maintenance Kit Drum Separation Pawl x2 Charging Plate Unit x 1 Toner Receiving Seal x 1 DV Side Seal F/R x1 x1 CL Side Seal F/R
8 Staple Cartridge
Staple Cartridge
x5
250K
MODEL NAME
5 SD-360KB 5
5000Staple ( x 5 ) SD-LS20
2–3
10
For SD-2075/3075, SF-S53 (SD-SC20) x 5 = SD-LS20
SD-2060 SUPPLIES LIST (SEEG, SUK) No. 1
ITEM
CONTENTS
Drum
OPC Drum
Developer
Developer
MODEL Packing NAME Unit
LIFE x1
SD-360DR
250K
(1.0Kg ) x 10 250K ( x 5 )
REMARK
6
49 74019 05178 9
1
Two packs should be changed 49 74019 05179 6 (49 74019 051857 x in replacement. (SD-360DV) x 10 = SD-360LD) 10)
SD-360MD
2
EAN NUMBER
Toner
Toner Cartridge (0.93Kg) x 10 28K ( x 10)
SD-360MT
4
Upper Heat Roller Kit
Upper Heat Roller x1 Upper Separation Pawl x 4
500K
SD-360UH
5
(SD-360T) x 10 = SD-360LT) 49 74019 05189 2 (49 74019 051864 x 10) 49 74019 05181 9
5
Lower Heat Roller Kit
Lower Heat Roller x1 Lower Separation Pawl x 4
250K
SD-360LH
5
49 74019 05182 6
x1 x1 x1 x1 250K Maintenance Kit Drum Separation Pawlx 2 Charging Plate Unit x1 Toner Receiving Seal x1 DV Side Seal F/R x1 CL Side Seal F/R x1 Staple Staple Cartridge x5 Cartridge
125K
SD-360KA
3
6
7
8
125K Maintenance Kit Cleaner Blade Waste Toner Bottle Upper Cleaning Roller Lower Cleaning Roller
1
49 74019 05183 3 5
250K
49 74019 05184 0
SD-360KB
5
5000Staple ( x 5 ) SD-LS20
For SD-2075/3076, SF-S53 (SD-SC20) x 5 = SD-LS20
10
SD-2060 SUPPLIES LIST (Asia, Latin America) No.
ITEM
CONTENTS
LIFE
Packing Unit
SD-360DR
6
REMARK
1
Drum
OPC Drum
x1
2
Developer
Developer
(1.0Kg ) x10
250K ( x 5 )
SD-360CD
1
Two packs should be changed in replacement. (SD-360ND) x 10 = SD-360CD
3
Toner
Toner Cartridge
(0.93Kg ) x10 28K ( x 10)
SD-360CT
1
(SD-360ST) x 10 = SD-360CT
4
Upper Heat Roller Kit
Upper Heat Roller x1 Upper Separation Pawlx 4
500K
SD-360UH
5
5
Lower Heat Roller Kit
Lower Heat Roller x1 Lower Separation Pawlx 4
250K
SD-360LH
5
125K
SD-360KA
6
125K Maintenance Kit Cleaner Blade x1 x1 Waste Toner Bottle Upper Cleaning Roller x 1 Lower Cleaning Roller x 1
250K
7
x2 250K Maintenance Kit Drum Separation Pawl Charging Plate Unit x 1 Toner Receiving Seal x 1 x1 DV Side Seal F/R x1 CL Side Seal F/R
8 Staple Cartridge
Staple Cartridge
x5
250K
MODEL NAME
5 SD-360KB 5
5000Staple ( x 5 ) SD-LS20
2–4
10
For SD-2075/3076, SF-S53 (SD-SC20) x 5 = SD-LS20
SD-2060 SUPPLIES LIST (SCA, SCNZ, Middle East, Africa)) No.
ITEM
CONTENTS
LIFE
Packing Unit
SD-360DM
6
REMARK
1
Drum
OPC Drum
x1
2
Developer
Developer
(1.0Kg ) x10
250K ( x 5 )
SD-360LD
1
Two packs should be changed in replacement. (SD-360DV) x 10 = SD-360LD
3
Toner
Toner Cartridge
(0.93Kg ) x10 28K ( x 10)
SD-360LT
1
(SD-360T) x 10 = SD-360LT
4
Upper Heat Roller Kit
Upper Heat Roller x1 Upper Separation Pawlx 4
500K
SD-360UH
5
5
Lower Heat Roller Kit
Lower Heat Roller x1 Lower Separation Pawlx 4
250K
SD-360LH
5
125K
SD-360KA
6
x1 125K Maintenance Kit Cleaner Blade x1 Waste Toner Bottle Upper Cleaning Roller x 1 Lower Cleaning Roller x 1
250K
7
250K Maintenance Kit Drum Separation Pawl x2 Charging Plate Unit x 1 Toner Receiving Seal x 1 x1 DV Side Seal F/R x1 CL Side Seal F/R
8 Staple Cartridge
Staple Cartridge
x5
250K
MODEL NAME
5 SD-360KB 5
5000Staple ( x 5 ) SD-LS20
2–5
10
For SD-2075/3076, SF-S53 (SD-SC20) x 5 = SD-LS20
[3] PRODUCT OUTLINE 1. Appearance and structure
2
6
4
12
3
1
5
17
18
7
20
19
16 11 10 8 9
14
15
13
24
31
23
22
25
27
28
26
29
3–1
30
21
Appearance and structure 1
Original stacker
2
Copy reception tray
3
RADF
4
Operation panel
5
Original table
6
Clip tray
7
Paper feed pressure release button (Body/RADF)
8
Manual paper feed guide
9
Manual paper feed tray
F
Auxiliary tray
G
Power switch
H
Original exit section cover
I
Front cover
J
Toner collection container section
K
Left side cover
L
Toner box
M
Original alarm lamp
N
Original feed display lamp
O
Original set table
P
Original guide
Q
Paper feed tray 1
R
Paper feed tray descending button/lampS
Paper feed tray 2
T
Paper feed tray 3
U
Fusing section
V
Transport section open/close lever
W
Photoconductor drum
X
Main Charger
Y
Duplex tray section
Z
Developer unit and lock lever
[
Roller rotation knob
2. Operation panel
14
SORTER
6
STAPLE SORT
20
17
8
13
12
1
10
COPIES SELECTED
ORIGINAL TO COPY AUTO IMAGE
1
1
1 1
2
(ORIGINALS) EVEN NUMBER SORT GROUP
18
REDUCTION
2
1
2 2
LIGHT
EXPOSURE AUTO MANUAL PHOTO
19
1.8½x 11
EXPOSURE AUTO
2 3
2.8½x 11R 1
1
2
3
4
5
6
7
8
CLEAR ALL
CA
DARK
21
P
8½x 11 AUTO SELECT
100%
ZOOM
PRE-COUNT ORIGINAL
PROGRAM
COPY RATIO
INTERRUPT
0
7
9
22
2
11
AUDIT CLEAR
23
MARGIN S HIFT
DUAL PA GE COPY
ERASE
COVERS/INSERTS
S TA RT
9
TRANSPARENCY/ CHANGE
CLEAR/STOP
TRAY SELECT
3.11 x 17
5
SPECIAL MODES
INFORMATION
ENLARGEMENT
100%
3
COPIES MADE
SCROLL DISPLAY
READY TO COPY
ODD NUMBER
2
4
INSERTS
C
24
25
16
15
1
Copies selected display
2
Covers/Inserts key and indicator
3
Margin shift key and indicator
4
Erase key and indicator
5
Dual page copy key and indicator
6
Auto Image key
7
Message display
8
Scroll display key
9
Infornation key and indicator
F
Copies made display
G
Interrupt key and indicator
H
Program (P) key
I
Clear all (CA) key
J
Original to copy key and indicators
K
Transparancy inserts key and indicator
L
Change key
M
Zoom keys
N
Reduction, 100% and enlargement keys
O
Staple sort key and indicator
P
Sort/Group key and indicators
Q
Exposure keys
R
Tray select key
S
10-Key pad
T
Clear/stop key
U
Start key and indicator
3–2
4. Clutches and solenoids 26
24
25
9
18
3
19
2
17
22 10
4
8 11
23
12
21
1 2 3 4 5 6 7 8 9 F G H I J K L M N O Q R S T U V W
Signal name TRC1 TRC2 RRC TBC1 TBC2 TBC3 DBC DTRC DGS1 MPFC TVVS1 TBVS1 TVVS2 TBVS2 TVVS3 TBVS3 MPFS PSPS PSBRK DVVS DBVS DGS2 DSS DTB DRSOL DFSS
14
27
16
13
15
Name Transport roller clutch 1 Transport roller clutch 2 Resist roller clutch Paper feed belt clutch 1 Paper feed belt clutch 2 Paper feed belt clutch 3 Duplex copy paper feed belt clutch Duplex copy transport roller clutch Paper exit/reverse select solenoid 1 Manual paper feed clutch Paper feed suction valve solenoid 1 Paper feed blower valve solenoid 1 Paper feed suction valve solenoid 2 Paper feed blower valve solenoid 2 Paper feed suction valve solenoid 3 Paper feed blower valve solenoid 3 Manual paper feed solenoid Drum separation pawl solenoid Transport brake clutch Duplex copy suction valve solenoid Duplex copy blower valve solenoid Duplex copy reverse gate solenoid 2 Original stopper solenoid (RADF) original transport brake clutch (RADF) original reverse gate solenoid Duplex copy paper lead edge stopper solenoid
3–4
6
5
1
7
Function and operation Transport roller (paper feed tray) rotation Transport roller (in front of the resist roller) rotation Resist roller rotation 2000-sheet tray paper feed belt rotation Upper 1000-sheet tray paper feed belt rotation Lower 1000-sheet tray paper feed belt rotation Duplex copy tray paper feed belt rotation Duplex copy tray transport roller rotation Paper exit/reverse select gate ON/OFF Multi-copy manual paper feed roller rotation 2000-sheet tray paper feed suction valve open/close 2000-sheet tray paper feed blower valve open/close Upper 1000-sheet tray paper feed suction valve open/close Upper 1000-sheet tray paper feed blower valve open/close Lower 1000-sheet tray paper feed suction valve open/close Lower 1000-sheet tray paper feed blower valve open/close Multi-copy paper feed takeup roller pressing Drum separation pawl pressing Paper feed transport brake ON/OFF Duplex copy tray suction valve open/close Duplex copy tray blower valve open/close Duplex copy/reverse select gate ON/OFF Original stopper ON/OFF (RADF) original transport brake ON/OFF (RADF) original reverse gate ON/OFF Duplex copy paper lead edge stopper ON/OFF
1 2 3 4 5 6 7 8 9 F G H I J K L M N O P Q R S T U V W X Y Z [ \ ] ^ _ . a b c d e f g h i j k l m n o p q r s t u v w é â ä à å ç ê ë è ï î ì
Signal name MSW DSW1 DSW2 DDSW HL ILSW PFD1 PFD2 PFD3 PSD POD MPED MPFD TLMD1 TLMD2 TLMD3 TUD1 TUD2 TUD3 DPPD DTPD DTW HPS DTBHPS DPFD LHP MBHP MHP PPD1 PPD2 PPD3 MPSD1 MPSD2 MDOP TPTD1 TLD1 TSW1 DPID DSBD PCS TNF POD2 TFD TB BOX PS21~26 TLD2 TPTD2 TSW2 PS31~36 TLD3 TPTD3 TSW3 TES TNCS TNCTR FUSUR DFMRS DTMRS DEMRS DLS1 DLS2 DWD DSD DRS DTS DWLS DWRS RDD SSW TPSW AUOD TGOD DMS
Name Function and operation AC power switch For turning ON/OFF the AC power switch. Door switch 1 For 38V line. L4 display at OFF. Door switch 2 For 24V line. CH display at OFF. Duplex copy tray switch Duplex copy reversing section door switch Fuser interlock switch For the heater lamp power line. Paper feed sensor 1 For detection of paper entry from paper feed tray 1 Paper feed sensor 2 For detection of paper entry from paper feed tray 2 Paper feed sensor 3 For detection of paper entry from paper feed tray 3 Paper separation sensor For detection of paper transport after transfer and separation in the process section Paper exit sensor For detection of paper transport after fusing Manual feed paper empty sensor For detection of paper presence in the manual feed section Manual paper feed sensor For detection of paper entry in the manual feed section Paper feed tray upper limit sensor 1 For detection of the upper limit of the paper feed tray 1 Paper feed tray upper limit sensor 2 For detection of the upper limit of the paper feed tray 2 Paper feed tray upper limit sensor 3 For detection of the upper limit of the paper feed tray 3 Paper feed tray rising sensor 1 For detection of the upper limit of paper in the paper feed tray 1 Paper feed tray rising sensor 2 For detection of the upper limit of paper in the paper feed tray 2 Paper feed tray rising sensor 3 For detection of the upper limit of paper in the paper feed tray 3 Duplex copy tray paper transport sensor For detection of paper entry from the switchback unit Duplex copy tray paper sensor For detection of paper presence in the duplex copy tray Duplex copy tray width guide home position sensor For detection of duplex copy tray paper width guide home position Duplex copy tray rear edge guide home sensor For detection of duplex copy tray rear edge guide home position Duplex copy tray paper feed sensor For detection of paper entry from duplex copy tray Lens home sensor For detection of lens home position No. 4/No. 5 mirror home sensor For detection of No. 4/No. 5 mirror home position No. 2/No. 3 mirror home sensor For detection of No. 2/no. 3 mirror home position Paper transport sensor 1 For detection of paper transport from paper feed tray 3 Paper transport sensor 2 For detection of paper transport from each paper feed unit Paper transport sensor 3 For detection of paper in front of the resist roller Manual feed tray paper size sensor For detection of manual feed paper length Manual feed tray paper size sensor For detection of manual feed paper length Manual feed tray open/close sensor Paper feed tray PT sensor 1 For detection of paper feed tray 1 lift motor rotation (Remaining paper quantity display) Paper feed tray lower limit sensor 1 For detection of the lower limit of paper feed tray 1 Paper feed tray switch 1 Paper feed tray 1 ON: Paper present, OFF: Paper empty, Blink: Tray is rising or descending. Duplex copy tray paper entry sensor For detection of paper entry to the duplex copy tray Reverse unit paper entry sensor For detection of paper entry to the reverse unit Process control sensor Reads patch density on the photoconductor surface. Waste toner full sensor For detection of waste toner full Paper exit sensor 2 For detection of paper exit Copy reception tray full sensor When tray full is detected, the machine will halt after completion of the current copy cycle. Waste toner bottle sensor For detection of waste toner bottle. Paper feed tray paper size sensor (in PWB) Paper size is judged by resistance value on the PWB. Paper feed tray lower limit sensor 2 For detection of the lower limit of paper feed tray 2 Paper feed tray PT sensor For detection of paper feed tray 2 lift motor rotation (Remaining paper quantity is displayed.) Paper feed tray switch 2 Paper feed tray 2 ON: paper present, OFF: paper empty, Blink: Tray is rising or descending. Paper feed tray paper size sensor (in PWB) Paper size is judged by resistance value on the PWB. Paper feed tray lower limit sensor 3 For detection of the lower limit of paper fed tray 3 Paper feed tray PT sensor 3 For detection of paper feed tray 3 lift motor rotation (Remaining paper quantity is displayed.) Paper feed tray switch 3 Paper feed tray 3 ON: paper present, OFF: paper empty, Blink: Tray is rising or descending. Toner empty sensor For detection of remaining toner quantity in the toner hopper Toner density sensor For detection of toner density in the developer Toner cartridge switch For detection of hopper cover open when supplying toner Fuser unit installation sense switch As the fuser unit lock is released, HL power supply line is turned off. Original paper feed motor rotation sensor For detection of original paper feed (A) motor rotation Original transport motor rotation sensor For detection of original feed (B) motor rotation Original exit reverse motor rotation sensor For detection of original exit reverse (C) motor rotation Original length sensor 1 For detection of original length (on the tray) Original length sensor 2 For detection of original length (on the tray) Original width sensor For detection of original width (Judged from resistance value of VR.) Original set sensor For detection of original set Original resist sensor Original timing sensor Original length sensor (light emitting) When originals of a same width are fed at random, the original length is detected by the Original length sensor (Light receiving) light interruption sensor. Original exit reverse sensor For detection of an original Stream mode switch SADF/ADF specifications mode select switch Thin paper mode switch Thin paper mode/normal paper mode select switch ADF open/close switch For detection of ADF unit open/close Reverse guide open/close switch For detection of reverse section open/close Drum marking sensor For positioning of patch formation in the process control operation
3–6
6. Motors
25 24 23
16 8
17
10
6 5 7
20
14
19
13
18
15
12
11 22
2
21 4
Signal name
1 9
3
Name
Function and operation
Type
1
MM
Main motor
Drives the main body.
DC brushless
2
DM
Drum motor
Drives and rotates the photoconductor drum.
DC brushless
3
TBFM
Paper feed blower fan motor
Prevents against double paper feed
DC brushless
4
TVFM
Paper feed suction fan motor
Suction for paper transport
DC brushless
5
MIRM
Mirror motor
For mirror base scanning
DC brushless
6
LM
Lens motor
Shifts the lens base.
DC stepping
7
MBM
Mirror base motor
Shifts No. 4/5 mirror base.
DC stepping
8
DSBM
Duplex copy switchback motor
Paper transport direction selection
DC stepping
9
DBM
Duplex copy rear edge guide motorShifts the rear edge guide plate.
DC stepping
F
DWM
Duplex copy alignment plate motorShifts the alignment plate.
DC stepping
G
TM1
Toner motor 1
H
TM2
Toner motor 2
I
TLM1
Tray lift motor 1
Lifts 2000-sheet paper feed tray base plate.
DC brush
J
TLM2
Tray lift motor 2
Lifts 1000-sheet paper feed tray (upper) base plate.
DC brush
K
TLM3
Tray lift motor 3
Lifts 1000-sheet paper feed tray (lower) base plate.
DC brush
L
CFM1
Cooling fan motor 1
Cools the optical section.
DC brushless
M
CFM2
Cooling fan motor 2
N
SFM
Suction fan motor
Suction for paper transport.
DC brushless
O
PFM
Process fan motor
Ventilation around the process unit
DC brushless
P
FFM
Fusing fan motor
Ventilation around the fuser unit
DC brushless
Q
PSFM
Power supply fan motor
Ventilation around the power supply
DC brushless
R
VFM
Ventilation fan motor
Ventilation in the optics
DC brushless
S
DFM
Original feed motor (A)
Drives the original feed section
DC brushless
T
DTM
Original transport motor (B)
Transports originals.
DC brushless
U
DEM
Original exit/reverse motor (C)
Drives the original exit/reverse section.
DC brushless
Supplies toner from the toner hopper to the developer unit. DC synchronous
DC brushless
3–7
7. PWB unit list
23
22
17
18
5
25
24
19
12
14
15
3
13 21
10 9
6 20 11
4
16
1
1 2 3 4 5 6 7 8 9 F G H I J K L M N O P Q R S T U
Name DC power circuit PWB AC power circuit PWB Process control PWB Main control PWB Operation control PWB Manual feed paper size sensor PWB Paper feed tray size sensor PWB Paper feed tray size sensor PWB Paper feed tray switch PWB Paper feed tray switch PWB Paper feed tray switch PWB Discharge lamp PWB Blank lamp PWB AE sensor PWB Light quantity correction PWB Option memory PWB Commander I/O PWB Operation PWB 1 Operation PWB 2 Paper feed tray motor PWB High voltage unit PWB RADF control PWB RADF display PWB LCD display invertor PWB LCD unit PWB
2
8
Country version 100V/200V Japan 15A/Japan 20A/ Overseas 100V/Overseas 200V 100V/200V Common Japan/SEEG/Overseas (@ ) Common Japan/Overseas AB/INCH Japan/Overseas AB/INCH Common Common Common Common Common Common Common SD-3075/3076 common Common Common Common 100V/200V 100V/200V Common Common Common Common 3–8
7
Remark DC power supply AC power input
Main body control Operation input, display control (@ )English, German, French Paper size sensing Paper size sensing Paper size sensing
Discharge lamp drive Blank lamp control Original density automatic exposure sensing Used for dirt correction For the Auditor For connection with the SF-EA13 Operation input, display Operation input, display Paper feed tray lift motor protection circuit Process high voltage developer bias voltage supply RADF control RADF display LCD display power source (for back light) Display unit
[4] PROCESS (Photoconductor drum and cleaning unit)
Dark area
Dark area
HV
Light
CTL
CGL
1. Basic theory
Base
With the indirect static copier, a plain paper is used for the copy paper. As a latent static image is formed on the surface of the photoconductor, the image is then developed into visible (toned) image using the toner. Then the toner is transferred onto the copy paper. The plain paper copier (PPC) has six basic processing steps of corona charge, exposure, development, transfer, cleaning, and discharge. The cleaning step prepares the photoconductor surface for repeated use.
(1) Image forming process 1
Theory of photoconduction
(3) Types of photoconductors The principal materials of a photoconductor are zinc oxide (ZnO), amorphous selenium (amorphous Se), selenium alloy, cadmium sulfide (CdS), amorphous silicon (amorphous Si), and organic photoconductor (OPC).
Charging
Amorphous selenium(amorphousSe)
Selenium alloy
2
Discharge 6 Photoconductor
Exposure
Inorganic photoconductor Zinc oxide(ZnO) Cadmium sulfide(CdS)
3
Developmewnt
Amorphous silicon(amorphous Si) Organic photoconductor
Cleaning 5 4
Organic photoconductor(OPC)
Described next are structures of the photoconductors we have used up to now.
Transfer
Zinc oxide (ZnO) master
1 Corona charges the photoconductor. 2 The photoconductor is exposed to light to form a static latent image. 3 Toner is attracted to the static latent image.
Photoconductive layer (zinc oxide layer) Intermediate layer Paper Base paper
Back coating paper
4 The toner on the drum is transferred onto the copy paper.
5 Toner remaining on the photoconductor (residual toner) is reCadmium sulfide (CdS) drum moved. 6 The charge remaining on the photoconductor surface (residual charge) is removed.
(2) Photoconductor
PET layer Micro space layer Photoconductive layer (CdS layer) Aluminum layer
While some materials conduct electricity, others do not. Materials, therefore, can be put into three categories of conductor, semiconducOrganic photoconductor (OPC) master and drum tor, and insulator. For these categories are conceptual, distinct classification is difficult. Generally, the following is applied. Optical Material whose specific resistance is over 103Ωcm is called an insulaCharge traffic layer –3 conductive Charge generation layer tor and under 10 Ωcm is called a conductor. layer Aluminum layer Those which existing between the two is normally called semiconduc(OPC layer) tor. A Conductor always has the electrical conductivity, while semiconSelenium (Se) drum ductor does not. But, it may become conductor under certain conditions. The photoconductor used in copiers is an insulator when not exposed Photoconductive layer to light, but its electrical resistance abates when exposed to light. (selenium layer) When exposed to light, the photoconductor surface becomes conducAluminum layer tive. Material having the property to become conductive in light (photo conductive phenomenon) is a photoconductor or photosemiconductor.
4–1
Characteristics of organic photoconductors
• • • • • • • •
[Acceptor potential]
The resistance in the dark area of the photoconductor decreased as the electric field increases among layers. Higher insulation in dark area (charge acceptability and retentivity) As the electric field is formed to a higher value as the photoconductor Permits a variety of molecular structure (allows a variety of molec-is charged, the resistance in the related layer decreases and the rate ular design) of charge retained in the photoconductor is restricted. The potential of the photoconductor in this instance is called acceptor potential which Light weight is the important factor to determine the potential contrast. To avoid Stable against humidity and temperature giving electrical distortion in the photoconductor, charge is normally made to a level slightly lower than the acceptor potential. Safety for environment (non-pollution, unrestrained disposal) Permits a variety of structures (drum, sheet, belt)
Not strong in anti-wear property
[Charge retentivity]
Not strong against light and ozone.
The time the static latent image is held by the photoconductor depends on the speed at which the potential decreases in the dark area. (4) Characteristics of photoconductor For this, measure the time the photoconductor potential abates to a Mentioned next is the general characteristics important to use for thehalf of the starting value in the dark area. This charge retentivity may cause a problem when the time from the exposure to the developphotoconductive material. ment is long. But, it may not be a problem with the machine where a 1. Photo-sensitivity 2. Spectrum characteristics series of operations from charge, exposure, and development are 3. Acceptor potential 4. Charge retentivity automated and time between processes is shorter. 5. Residual potential 6. Fatigue
[Residual potential]
[Photo-sensitivity]
When the charged photoconductor is exposed to light, the potential This is dependent on the attenuation speed of the potential when the abruptly diminishes at first, then begin decaying relatively slowly. The photoconductor is exposed to light. potential of the photoconductor where slow decay starts is called residual potential. For a less residual potential produces a large po[Spectrum characteristics] tential contrast, low residual charge is preferable. The value of the residual potential affects largely to the development Wave length of the light differs by the kind of the photoconductor. of gradual tone. ) e lu a v e ivt la e (r yt i ivt i s n e s
[Fatigue]
Amorphous silicon
1.0
0.8
If charge and exposure are repeated, the phenomenon called photoconductor fatigue occurs. In other words, it appears as an increase of the decay speed of the photoconductor potential or a decrease in the charge retentivity.
Se:Te
Now, we have learned about the characteristics required for charging of the photoconductor. If charge is repeated from the corona unit in the actual operation, the corona wire is likely to be contaminated with dust, stain, and scattered toner, causing uneven corona charge. To avoid this, the corona wire needs to be cleaned well.
0.6
0.4
m ru t c e p S
OPC
0.2
500
400
600
700
800
Wavelength Spectrum sensitivity
Relationship between color and wave length Light having a wave length of 380mm through 780mm can be recognized by human eyes, which is called visible light. Wave length shorter than that is called ultraviolet light and longer than that is called infrared light. The figure below shows the relationship between the wave length of light and color.
Blue green Ultraviolet 350
400
t le io V
n e re G
e lu B 450
500
550
w o ll e Y 600
e g n ra O
Red 650
700
Infrared 750
800
4–2
2. SD-2060 basic process and structure •
•
Exposure
The Scorotron method is used to evenly charge the photoconductor surface to the given potential in the charge process. The corona wire regularly used is now replaced with a new corona charge mechanism that employs the 0.1mm thick stainless steel saw tooth plate, in order to suppress ozone generated when the oxide molecule in the air is ionized.
Exposure (Copy lamp)
Considering the service efficiency, the process separation mechanism is adopted.
(1) Details of image forming process
OPC layer Pigment layer
STEP 1. Charging
The main corona creates a negative charge on the OPC drum surface. The surface potential of the OPC drum is controlled by the screen grid voltage to maintain at the potential equal to the grid voltage.
•
•
When the drum surface voltage is lower than the screen grid voltage, electric charges from the main corona pass through the screen grid to reach the drum surface and charge it until the drum surface voltage becomes equal to the grid voltage. When the drum surface voltage reaches almost the same level as the grid voltage, electric charges from the main corona flow through the electrode of the screen grid to the high voltage unit grid voltage output circuit, thus maintaining the drum surface voltage at the same level as the grid voltage.
Aluminum (Drum)
Dark area
Light area
Dark area
Light area
STEP 3. Development (Bias –200V)
The electrostatic latent image on the drum surface is formed into a visible image by the toner. This copier employs the two-component magnetic brush development system, where a bias voltage of –200V is applied to the carrier (MG roller) and the toner is charged positively by friction with the rotating carrier. Carrier Toner
Screen grid S
Main corona output section
N
N
N S -200V
Grid voltage output section
STEP 4. Pretransfer
High voltage unit
STEP 2. Exposure (Copy lamp, mirror, lens)
The optical image of an original is projected through the mirror and lenses onto the OPC drum surface by the copy lamp. The resistance of the OPC layer reduces in the bright area (light area on the original) to discharge negative charge, forming an electrostatic latent image on the drum surface. In reduction copy, the non-image area of the image is discharged by the BL (blank lamp) before exposure.
The PTCU positive corona discharge is applied to the drum surface after development to improve transfer efficiency. This weakens the attracting force between the drum and toner, improving transfer efficiency and separation efficiency.
Carrier Toner
S N
N N
S -200V
4–3
STEP 5. Transfer
STEP 8 . Discharge
The visible image on the drum surface is transferred on to the copy paper. A negative charge of the transfer corona is applied to the rear surface of the copy paper to transfer the toner on the drum surface to the copy paper.
The electric resistance of the OPC layer is reduced by radiation from the discharge lamp over the drum to remove residual charges. Discharge lamp
Toner
Paper guide Copy paper
Photo mode The photo mode is provided to make clear half-tone copy of the photo originals. In the photo mode, the grid voltage and the copy lamp voltage are lower than in the standard copy mode (the copy density of the black background is lowered) to provide half tone graduations of the copy.
High voltage unit
(Dark)
STEP 6. Separation
Though the copy paper and the drum are both negatively charged after transfer, the negative potential on the drum is higher than that on the copy paper, generating an attraction force between the drum and the copy paper. To remove the attraction force, AC corona is applied to the copy paper by the separation corona to raise the potential on the copy paper to the same level as the drum surface potential. Resultantly the attraction force is eliminated and the copy paper is separated from the drum. If the paper is not separated from the drum, the separation pawl works to separate it mechanically.
Normal copy mode
Copy density
Photo mode (The copy density of black background is decreased.)
(Light) Original density Gradation is increased to provide larger expression width of half tone.
(Dark)
(2) Relationship between the OPC drum and light
Separation pawl
The light exposed is absorbed by the charge carrier generation layer (CGL) to generate the charge carrier and moves towards the charge carrier transport layer (CLT). The carrier reached CTL then moves towards the drum surface through CTL to neutralize the surface charge.
Copy paper Separation corona output section
AC4KV Grid
High voltage unit
CTL
STEP 7. Cleaning
Residual toner on the drum is collected by the cleaning blade.
CGL
Cleaner blade
Residual toner
4–4
(3) Transition of photoconductor surface potential Charge
Exposure
BL
Develop
PTC
Transfer Separate
Clean
DL
-800V Dark area
-700V
Developing bias voltage
-200V
Light area
Residual potential
(4) Drum membrane decrease correction In the SD-2060, fall in sensitivity due to long use of the photoconductor drum is corrected by the copy lamp light intensity to prevent against considerable change in copy quality. The drum membrane decrease correction is performed because the drum is affected by the following:
OPC drum
Change in the thickness of the carrier transport layer (CTL). Wear from the developper. Wear from the cleaner blade.
(NEW)
(USED)
CTL
CTL
CGL
CGL
CLV
Sim46
The copy lamp voltage is increased every 16,000 seconds (4.4 hours) of drum cycling time by a value with in the software. 0
1
4–5
2
3
4
5
14
15
16
Drum rotating time (1 count/approx. 4.4h)
(5) Process Control function [Summary]
The Process Control function records the density of the standard toner image formed on the photoconductor, and maintains that standard density, thereby ensuring consistent copy quality. This is accomplished by regularly checking the image density on the photoconductor surface and compensating for any deviation from the standard density by varying the MC grid bias voltage output. The exposure is also corrected according to the change in the high voltage output to stabilize the half-tone areas of the copy image.
2 The Process Control Sensor reads the three toner patches the bare drum, and uses this ratio to determine the Standard level. (The Standard level is the reference value that must be achieved during Process Control to ensure proper copy quality. This Standard level is preset at the factory and is a result of the value stored in Test Command 44-4). Surface
Toner image
Surface
Toner image
Surface
3 50V
2
50V
F
Toner image
Surface
1
Bias
R
Time
Drum 1/2 rotation
2/2 rotation
3/2 rotation
(t)
1
BV
Process density sensor PWB
Main control PWB
PV
Density detection level setting (VR1)
CPU density judgement Light quantity correction calculation
1 2 3
IDPAT 1 =PV 1 x 216
BASE 1 =BV 1 x 216
IDPAT 2 =PV 2 x 216
BASE 2 =BV 2 x 216
IDPAT 3 =PV 3 x 216 PV=Patch voltage BV=Base voltage(bare drum)
High voltage PWB
I/O MC grid output selection
2 3
MC grid bias output (density correction) in each mode
BASE 3 =BV 3 x 216 PV x 216=value in TC44-4 BV
Note: The value stored in Test Command 44-4 should be 75. In the SD-2060, the absolute value of the Process Control Sensor is not used for control calculation, but the ratio of the sensor output from the bare drum and the sensor output from the toner patch is used. This will allow for correct density compensation when the reflectivity of the drum is affected by dirt or drum deterioration.
(Light quantity correction)
Process Control
3 At this time the Standard level is referenced, and three p 1 Three toner patches are developed on the photoconductor surface conditions will exist. at three different MC grid bias voltage levels. These three patches a If the Standard level falls between the three patch value are developed using the Photo mode high voltage output calcuThe proper MC grid bias voltage is determined in Fig. A. lated the last time Process Control was performed.
The voltage values of the three patches are: 1. Photomode voltage (This is the center value and is referred to as Vg (P)) 2. Photomode voltage +50v (Vg (P) +50v) 3. Photomode voltage -50v (Vg (P) -50v)
Fig A PV BV
Vg(p)+50
Standard lever Vg(p)+50
Vg(p) Vg(p)-50
Proper MC grid bias voltage determined by process control
Vg(p)
Vg(p)-50
MC GRID VOLTAGE
MC GRID BIAS VOLTAGE
4–6
b If the range of the three developed toner patches is lower 4 When the MCthan grid bias voltage is corrected by the Process the Standard level: trol Sensor, the corresponding light quantity is also calculated to Two more toner patches are developed with the voltage values control the copy lamp output. of Vg(P)+100v and Vg(P)+150v, as shown in Fig. B. The purProcess Control timing pose of developing two more patches is to bring the toner In the SD-2060, Process Control is performed at the following patch range up to the Standard level. If the toner patch range intervals: is still not at the Standard level, two more toner patches are 1 When the power switch is turned on. developed with the voltage values of Vg(P)+200 and 2 When the accumulated copy time reaches 30 minutes. Vg(P)+250. If still another step is required, the toner patches If the timer reaches 30 minutes during copying, Process Conare developed with the voltage values of Vg(P)+300 and trol is performed during copying. Vg(P)+350. If the Standard level is achieved during any of If the timer reaches 30 minutes after copying, Process control these steps, the proper MC grid bias is determined, and the is performed during the next copy preliminary rotation. toner patch process is discontinued. If the Standard level is still 3 When the Stand-by time reaches 1 hour. Process control is not achieved after these four sets of toner patches (1 set of 3 performed during the next copy preliminary rotation. patches and 3 sets of 2 patches), then an F2-35 condition will 4 When Test Command 46 is performed. occur. Fig B PV BV Standard lever
Vg(p)+250
Step3
Vg(p)+200 Vg(p)+150
Step2
Vg(p)+100 Step1 First 3 patches
Step1 Step2 Step3 Step4
Vg(p)+50
- 3patches developed - 2patches developed - 2patches developed - (Not needed in this case) IF needed-2patches developed
Vg(p)
Vg(p)-50
Proper MC grid bias voltage determined by process control
MC GRID VOLTAGE c If the range of the three developed toner patches is higher than the Standard level: Two more toner patches are developed with the voltage values of Vg(P)-100v and Vg(P)-150v, as shown in Fig. C. The purpose of developing two more patches is to bring the toner patch range down to the Standard level. If the toner patch range is still not at the Standard level, two more toner patches are developed with the voltage values of Vg(P)-200 and Vg(P)250. If still another step is required, two more toner patches are developed with the voltage values of Vg(P)-300 and Vg(P)350. If the Standard level is achieved during any of these steps, the proper MC grid bias is determined, and the toner patch process is discontinued. If the Standard level is still not achieved after these four sets of toner patches (1 set of 3 patches and 3 sets of 2 patches), then an F2-35 condition will occur.
Fig C PV BV
Step1
First 3 patches
Vg(p)+50 Vg(p)
Vg(p)-50
Step2
Vg(p)-100 Standard lever
Step3
Step1 Step2 Step3 Step4
Vg(p)-150
- 3patches developed - 2patches developed - 2patches developed - (Not needed in this case) IF needed-2patches developed
Vg(p)-200 Vg(p)-250 Proper MC grid bias voltage determined by process control
MC GRID VOLTAGE
4–7
4 Operation of process control 3 toner patches are developed on the drum at the following levels *Vg(P) : Grid voltage output in photo mode 1) Photo mode voltage Vg(P) (Center value of first 3 patches) 2) Vg(P) +50V 3) Vg(P) -50V
Is the standard level within the range of these 3 toner patches
No
Lower
Is the toner patch range higher or lower than standard level
Higher
2 additional toner patches are developed at the following levels 1) Vg(P) +100V 2) Vg(P) +150V
2 additional toner patches are developed at the following levels 1) Vg(P) -100V 2) Vg(P) -150V
Is the standard level within the range of these 2 toner patches
Is the standard level within the range of these 2 toner patches
Yes
No
Yes
No
2 additional toner patches are developed at the following levels 1) Vg(P) +200V 2) Vg(P) +250V
2 additional toner patches are developed at the following levels 1) Vg(P) -200V 2) Vg(P) -250V
Is the standard level within the range of these 2 toner patches
Is the standard level within the range of these 2 toner patches
Yes
No
Yes
No
F2-35 Trouble (It can make copies with last correction level) Proper MC GRID bias voltage is obtained
Drum marking
In the SD-2060, a toner patch image is formed in the same position on the photoconductor drum surface to improve the accuracy of the process control. A marking is provided on the drum, and the marking is sensed before forming a toner patch image. If the marking is not sensed, the machine stops its operation and indicates "F2-32" trouble. (This is for Japan/SEC specifications. For the other destinations, the machine does not stop.)
F
R
4–8
3. Basic structure
(1) Setting the reference value for optical system correction.
Photoconductor drum: The 100mmφ OPC drum is used.
1 Clean the optical system at every maintenance.
Blank lamp:
The non-image area is exposed by the light from the blank lamp to erase the positive potential outside the drum CTL. Discharge lamp: Eight bulbs cast light over the drum surface to erase the positive potential in CTL.
Cleaning mechanism:
The cleaning blade removes the toner remaining on the drum surface. The blade always rests on the drum surface.
Main corona:
Reference plate (Glass holder) Table glass
Sensor
The saw tooth corona charge method is used. Use of the screen grid maintains the even charge potential over the photoconductor surface.
Enforced separation mechanism:
Using two separation pawls, any copy paper that adheres to the drum surface is forced to separate from the drum surface.
Waste toner transport mechanism:
To enhance the toner transport efficiency, toner backup is avoided by setting the waste toner transport path downward.
4. Optical system dirt correction
CPU reference value registration
2 Perform Simulation 44-3. (The previous data are cleared.) Light is emitted from the copy lamp at 70V to the reference white plate provided in the optical system unit, and the sensor output for the reflected light is registered.
(2) Dirt correction
In the SD-2060, exposure density is corrected by changing the copy lamp light quantity depending on dirt in the optical system (the copy lamp unit, No. 1 mirror, No. 2 mirror, No. 3 mirror). The optical system dirt correction is performed as follows:
Reference plate (Glass holder) Table glass
Reference plate (Glass holder) Table glass
Copy lamp light quantity correction
Sensor
Copy lamp light quantity correction
CPU reference value light quantity judgment Light quantity output selection
Sensor
CPU reference value light quantity judgment Light quantity output selection
4–9
1 Correction is made when the power is turned on. 2 Light is emitted from the copy lamp at 80V, 75V, 70V, .... 45 to the reference white plate provided in the optical system unit, and the copy lamp voltage which is the reference value is abtained. 3 The ratio of the obtained copy lamp voltage to the copy lamp voltage (70V) at registration is calculated to correct the exposure copy lamp voltage in each mode.
4 – 10
[5] DEVELOPING UNIT
2. Structure 1
1. Basic theory
2
(1) Two-component developer Two component developer consists of toner and carrier, and is usually called developer. The carrier is a media that applies toner to the static latent image on the photoconductor. As the carrier is stirred with the toner, the friction that occurs charges it to positive or negative potential. Because over time, the developer fatigues and affects its characteristics that deteriorates the copy quality, it needs to be replaced at a given period.
(2) Two-component magnetic brush development A rotary, non-magnetic sleeve is provided over the magnet roller which rotates during the copy cycle. A magnetic brush is formed with the carrier on the sleeve surface by magnetic force, which allows toner to be attracted to the latent electrostatic image on the photoconductor.
Residual potential
+ +
No.
Name
1
Magnetic brush is formed Developer magnetic roller with the carrier by a magnetic force.
2
Developer doctor plate
A plate employed to limit the height of the magnetic brush.
3
Developer stirring roller
Carrier within the developing unit is stirred to distribute the toner evenly.
4
The toner fed from the toner Developer transport roller hopper is supplied to the stirring unit.
5
Toner density sensor
Used to detect the density of the toner contained in the developer.
3. Operation When the SD-2060 power is turned on, the machine goes into the warmup mode. When the fusing temperature reaches a certain level, the drum drive motor rotates. The developer unit is driven by the main motor via the main drive unit. Ratio of the carrier and the toner within the developing unit is monitored by the toner density sensor as a change in the magnetic transmission rate and the voltage is sent to the analog input line of the CPU of the main board. In the CPU, the input voltage level is monitored and the main motor and the toner motor is controlled until the optimum density is obtained. Then the toner is supplied, transported, and stirred.
+ + + +
Toner
4
5
(3) Developing bias voltage When the photoconductor is exposed to light, the surface potential (voltage) of the photoconductor is not removed completely and remains as a residual potential. Therefore, the toner adhered to the photoconductor by the residual potential creates background in the non-image areas. To prevent this, a voltage of the same charge as the photoconductor surface and which is higher than the residual potential is added to the magnetic roller to avoid the toner from remaining on the photoconductor surface.
3
DV BIAS -200V
Carrier Developing bias voltage
5–1
[6] PAPER FEED/TRANSPORT SECTION
This clutch synchronizes the lead edge of the image data on the drum surface with the lead edge of the copy paper. Transport brake clutch (PSBRK) Paper feed timing is very important to cope with the copy speed of 60 sheets/min. To prevent against variations on rising (ON) of the resist roller, this brake clutch is turned off after the resist roller drive power has been stabilized. In this manner the paper transport timing is stabilized.
1. Basic specifications The SD-2060 employs a paper tray lifting system in each paper feed section to hold a large quantity of papers in a compact space, and an air paper feed system to feed paper, preventing against double feed Duplex copy and/or smudging. blower duct: If paper of the same size and same weight are set in paper feed trays 1 ~ 3, when paper is emptied from one of the trays, the continuous Sensor: paper feed function switches automatically to another paper tray. After image transfer, the paper is separated from the drum surface and sent to the fusing section by the transport belt. (3) Manual The transport section is equipped with the paper separation sensor Paper feed (PSD) which senses separation of the paper and is utilized to make takeup roller: the drive timing of the duplex gate solenoid (DGS1) after fusing in the duplex copy mode.
2. Basic composition
Blows air to the paper in the duplex copy tray to feed the paper without double feed. (DVBS) Paper feed sensor (PFD1 ~ 3, DPFD) Paper transport sensor (PPD1 ~ 3)
multi paper feed section
Sensor:
When the manual paper feed solenoid (MPFS) is turned on, the takeup roller simultaneously drops on the paper and feeds only the top sheet of paper. In the paper feed roller section, the reverse roller with the torque limiter is provided to separate the paper without double feed. Paper size sensor
(1) Paper feed tray section Paper feed belt: Four belts are provided in the air paper feed unit and rotation drive is obtained from the belt drive clutch (TBC). Air paper feed unit:
Composed of the suction duct unit and the blower duct unit. When the suction valve solenoid (TVVS) is turned on, the suction duct unit pulls the paper from the top of the stack in the tray to the paper feed belt. When the blower duct valve solenoid (TBVS) is turned on, the blower duct unit blows air to the paper in the tray to feed a paper without double feed.
Switch sensor: (No. 1 tray) Upper limit sensor (TLMD1) Lift motor rotation sensor (TPTD1) Lower limit sensor (TLD1) Tray switch (TSW1) Tray rising sensor (TUD1) (No. 2 tray)
(No. 3 tray)
(4) Suction section Transport belt: Sensor:
2 pcs. of transport belts in the suction section. Paper separation sensor (PSD)
(5) Fusing section Fusing roller: Upper heat roller (The surface is teflon-coated.) Lower heat roller (Silicone rubber is used.) Cleaning roller: The upper cleaning roller employs an oil tank system to remove dirt (toner and paper powder) on the upper heat roller surface for smooth separation of paper, increasing the lifetime of the heat roller. Lower cleaning roller, paper dust removing roller
Upper limit sensor (TLMD2) Lower limit sensor (TLD2) Tray switch (TSW2) Tray rising sensor (TUD2) Paper size sensor (PS21 ~ 26)
Separation pawl:
Four separation pawls in the upper side and four in the lower side.
Fusing temperature control:
The thermistor and the thermostat are provided to control fusing temperature.
Switch and sensor:
Fuser interlock switch (HL ILSW) Heater lamp supply AC power "ON/OFF" switch Fuser unit installation sense switch (FUSUS) To protect the heater lamp power line connector, this switch is turned on to cut AC power supply when the fuser unit lock is released.
Upper limit sensor (TLMD3) Lift motor rotation sensor (TPTD3) Lower limit sensor (TLD3) Tray switch (TSW3) Tray rising sensor (TUD3) Paper size sensor (PS31 ~ 36)
Paper exit sensor (POD) Transport belt:
(2) Transport unit Clutches:
(Length: MPSD1, 2) (Width: PS1 ~ 6)
Transport roller clutch (TRC1) Used for transporting papers from No. 2 and No. 3 Solenoid: trays. Transport roller clutch (TRC2) Provided in front of the resist roller. The paper buckles in the resist roller section to prevent against skew feeding (Simulation 51-02). Used for feeding and transporting papers from No. 1 tray, the duplex copy tray, and the manual feed multi tray, and for transporting papers which are fed from No. 2 or No. 3 tray. Resist roller clutch (RRC) 6–1
In the duplex copy mode, the copy paper is curled forcibly after it is discharged from the fusing section to prevent against misfeeding in the duplex copy tray. Duplex copy gate solenoid (DGS1)
(6) Paper exit/reverse section Switch sensor:
Duplex copy reversing section door switch (DDSW) Paper exit sensor 2 (POD2) Copy receive tray full sensor (TFD)
Motor:
Reversing motor (The reversing roller speed is varied: 400 mm/sec for transport from the fuser unit to the reversing section, and 1000 mm/sec for transport from the reversing section to the duplex copy tray. This is in order to prevent against paper overlap in the reverse section during continuous copying.)
Solenoid:
Duplex copy reversing section gate solenoid (DGS2)
(7) Duplex copy tray section Alignment plate: Aligns papers with the alignment plate drive motor (DWM). The alignment plate operates every time a paper enters according to the duplex copy tray paper entry sensor (DPID) signal. When the duplex copy mode is selected with the operation key and copying is started, the alignment plate moves from the home position (DTWHP) according to the copy paper size (width).
3. Basic operations (1) Air paper feed The SD-2060 has two fan motors: one for suction and the other for blowing in air paper feed, preventing against paper feed trouble due to changes in atmospheric pressure. The figure below shows the air paper feed ducts and air flow.
6–2
Rear edge plate:
The paper rear edge position is determined by the rear edge plate drive motor (DBM). The duplex copy mode is selected with the operation key and copying is started. At the timing of the initial rising of the paper transport clutch (TBC1) signal, the rear edge plate moves from its home position according to the copy paper size (length).
Paper feed belt: Three belts are provided in the air paper feed unit to provide rotation drive power with the belt drive clutch (DBC). Air paper feed unit:
Composed of the suction duct unit and the blower duct unit. Different from other paper feed tray units, in the duplex copy tray, papers are fed from the bottom. Therefore, the paper lead edge stopper mechanism is provided. The suction duct unit pulls the paper from the bottom of the stack onto the paper feed belt when the suction valve solenoid (DVVS) is turned on. The blower duct unit is incorporated in the transport unit.
(2) Operations at power "ON" When the power switch of the SD-2060 is turned on, the paper feed tray lift-up motor (TLM) rotates regardless of paper presence in the paper feed tray, and the tray is lowered until the lower limit sensor (TLD) senses the lower limit. When the lower limit is sensed, the paper feed tray lift-up motor (TLM) lifts up the tray again until the tray is sensed by the tray rising sensor (TUD) or the upper limit sensor (TLMD1). If the tray is sensed by the upper limit sensor, it is judged as paper empty in the tray and the tray is lowered again.
(Optical system Copy start key ON TBVS,TVVS,PSBRK"ON" initial operation) (Fan motor rotates) TBC.1"ON" TRC.2"ON"
PFD"ON"
TLM rotation(descend)
Power "ON"
(Optical system copy lamp ON)
No
Yes
TVVS,TBC.1"OFF" TLD sense
No PPD.2"ON"
Yes
Yes
Second time No
PPD.3"ON"
TLM rotation(ascend)
TUD sense
No
(Optical system feed start)
No
No TLMD1 sense
No
Paper jam
Yes TRC.2"OFF"
Yes
Yes
Yes
PFC IN"ON"
TLM stop
No
No timing signal input from the optical system
Yes TRC.2"ON"
(3) Paper feed operation from the paper feed tray (No. 1 tray)
RRC"ON"
When the Start key is pressed, the paper feed (suction, blowing) fan motors rotate and the valve solenoids are turned on to pull the paper from the top of the stack up to the paper feed belt. When the air pressure in the air duct is stabilized, the paper feed belt clutch (TBC1) and the transport clutch (TRC2) are turned on to transport the paper to the resist roller section.
6–3
The paper is warped with the time log set by simulation No.51-02(B)
PSBRK"OFF"
Copy paper transport start
(4) Paper feed operation from the manual multi tray When Start key is pressed, the optical system initial operation is performed. The copy lamp lights up and at the same time the manual paper feed solenoid (MPFS) turns on. The takeup roller descends to feed the paper to the paper feed roller. The manual paper feed clutch (MPFC) and the transport clutch (TRC) turn on to transport the paper to the resist roller section.
Copy start key ON
PSBRK"ON" MPFS"ON"
(Optical system initial operation) (Optical system copy lamp ON)
MPFC"ON"
MPFD"ON"
No
Yes
MPFS"OFF",TRC.2"ON"
PPD.2"ON"
No
(Optical system feed start)
Yes
PPD.3"ON"
No
Paper jam
Yes TRC.2"OFF" Yes
PFC IN"ON" Yes TRC.2"ON"
RRC"ON"
No
No timing signal input from the optical system The paper is warped with the time log set by simulation No.51-02(A)
PSBRK"OFF"
Copy paper transport start
6–4
In this case, the paper exit/reverse switch solenoid (DGS1) is already ON. (If the duplex coy mode is specified, DGS1 is turned on simultaneously with copy start.) After copy image transfer, the paper is separated from the pho- When the reversing unit paper entry sensor (DSBD) senses the paper toconductor and fed to the fusing section. rear edge, the reversing gate solenoid 2 (DGS2) turns on. The duplex After fusing, when the paper exit sensor (POD1) turns on, the duplex copy switchback motor reverses its rotation and rotates at a high copy transport roller clutch turns on simultaneously to feed the paper speed to feed the paper to the duplex copy tray. from the fusing section through the paper entry guide in the duplex copy tray to the reversing unit.
(5) Paper transport operation to the duplex copy tray
Copy paper transport start
Transfer,separation
PSD"ON" Yes Fusing
POD"ON" Yes DTRC"ON"
DSBD"ON" Yes
DSBD"OFF" Yes DGS.2"ON"
DPPD"ON" Yes
DPID"ON" Yes Alignment start
6–5
Paper jam
(6) Paper feed operation from the duplex copy tray When the back of the copy paper is totally copied and it is collected in the duplex copy tray, the front surface copying is started. Paper feed operation is, however, started only when the air pressure in the air paper feed suction duct is stabilized.
Copy start key ON
DBVS,PSBRK"ON"
(Optical system initial operation)
DVVS"ON" DBC"ON"
(Optical system copy lamp ON)
TRC.2"ON"
DPFD"ON"
No
Yes DVVS,DBC"OFF"
PPD.2"ON"
No
(Optical system feed start)
Yes
PPD.3"ON"
No
Paper jam
Yes TRC.2"OFF" Yes
PFC IN"ON"
No
Yes TRC.2"ON" RRC"ON" PSBRK"OFF" Copy paper transport start
6–6
No timing signal input from the optical system The paper is warped with the time log set by simulation No.51-02(E)
[7] OPTICAL SECTION 1. General The automatic exposure sensor is provided to sense density of the original and the copy lamp light quantity is controlled by the main circuit to provide even copy image.
The SD-2060 is composed of a fixed focus lens and six mirrors. The lens and the mirrors are moved by the stepping motor to positions according to the magnification ratio of reduction, normal, or enlargement copy. magnification ratio is changed from 0.5 to 2.0 in 151 steps by 1%. The six mirrors realizes a compact design. The slit exposure system with the moving light source is employed. Copy image density can be controlled by changing light quantity of the copy lamp.
2. Basic composition 15
18
10
4
11
5
17
2
1
3
19
9
20
14
16
7
12
6 8
13
1
Copy lamp
2
Reflector
3
No. 1 mirror
4
No. 2 mirror
5
No. 3 mirror
6
Lens
7
No. 4 mirror
8
No. 5 mirror
9
No. 6 mirror
F
Mirror base B unit
G
Copy lamp unit
H
Mirror base C unit
I
Lens drive motor
J
No. 4, No. 5 mirror base drive motor
K
Mirror motor
L
Mirror base home position sensor
M
Lens home position sensor
N
Mirror home position sensor
O
Automatic exposure sensor
P
Optical system dirt sensor
(1) Original table
(5) Lens home position sensor (LHPS)
The original table is fixed, and an original is set to the left center.
This sensor is used to sense the lens position. The output signal of this sensor serves as the basic signal to control the copy magnification ratio.
(2) Copy lamp 100V system 85V 220W 200V system 170V 260W
(6) No. 4, No. 5 mirror base home position sensor (MBHPS)
This sensor is used to sense mirror base C (No. 4, No. 5 mirrors). The output of this sensor serves as the basic signal to control the Six mirrors are used. copy magnification ratio. No. 1 mirror is attached to copy lamp unit, No. 2 and No. 3 mirrors to mirror base B, No. 4 and No. 5 mirrors to mirror base C. (7) Lens base Mirror bases A and B are scanned when copying. Mirror base C is used to change the distance between an original and the phoThe lens are mounted to this base, which is moved in the paper feed toconductor in reduction or enlargement copy. direction for reduction copy and in the paper exit direction for enlarge-
(3) Mirror
ment copy.
(4) Lens (Fixed focus lens) • Construction: 1 group 4 lenses • Brightness: F5.6 • Focal distance: 220mm ±1%
(8) Lens slide shaft This shaft is used to control optical axis of the lens in reduction or enlargement copy. The lenses follow on the slide base shaft.
7–1
(9) Lens drive wire
(23) Blank lamp operation
The lens drive wire is used to move the lens base.
When a reduction image is copied on a large size paper in reduction copy, the outside area becomes black. In another copy mode, electric charges remain on the outer area of (10) Mirror base C the original image and toner is attracted to the area. To discharge No. 4 and No. 5 mirrors are attached to mirror base C. Mirror base C this, light is radiated on the drum by the blank lamps to prevent is moved by the mirror base drive motor to adjust the distance beagainst adhesion of toner in the outer area of the image. tween an original and the photoconductor in reduction or enlargement The lead edge void is also accomplished using the blank lamp. The copy. void width can be adjusted by the diagnostic function.
(11) Mirror base C (No. 4, No. 5 mirrors) drive wire
(24) Optical system dirt sensor
This wire is used to move mirror base C (No. 4, No. 5 mirrors).
(12) Mirror motor
The optical system dirt sensor senses dirt in the light paths of No.1 ~ No.3 mirrors, and controls the copy lamp intensity to provide good copies.
The mirror motor is a DC servo motor used to move mirror base A and mirror base B. Its rotation is adjusted according to each magnification ratio.
3. Basic operation
(Relation between an original, the lenses, and images in each magnification ratio) This is a transmission type sensor used to sense the home position of Normal copy: The distance between the original surface set on the mirror base A. table glass and the lens is adjusted to the distance between the lens and the exposure surface of the photoconductor to make a normal copy. (14) Mirror base B
(13) Mirror home position sensor (MHPS)
No. 2 and No. 3 mirrors ar attached to mirror base B, which is scanned by the mirror motor.
(15) Copy lamp unit This is composed of No. 1 mirror, the thermostat, the copy lamp, the exposure adjusting plate, the reflector, and the AE sensor, and is scanned by the mirror motor.
(16) Thermostat The thermal fuse is provided on the reflector to prevent against abnormal temperature rise in the optical system. In case of an abnormal temperature rise, it turns off the power source of the copy lamp. Enlargement: The lens moves closer to the original compared to it’s 100V system 140 ˚C position during normal copying, and the distance be200V system 140 ˚C tween the original surface and the lens is shortened.
(17) Reflector Light from the copy lamp is reflected by the reflector onto an original.
(18) Exposure adjusting plate There are three exposure adjusting plates attached to mirror base A to adjust exposure balance between the front and the rear sides.
(19) Mirror base drive wire The mirror motor power is transmitted to mirror base A and mirror base B to scan the mirror base by means of this wire.
(20) Mirror base (No. 4, No. 5) drive motor This is a stepping motor used to drive mirror base C.
(21) Lens drive motor This is a stepping motor used to change lens positions.
(22) AE sensor The AE sensor senses the original density by the magnitude of light reflected from the original. The center area of about 100mm wide in the mirror base scan direction is the light measuring area. The elements are photo diodes.
7–2
No. 4 and No. 5 mirrors go far from the lens and the distance between the lens and the exposure surface of the photoconductor becomes greater. The distance between the original and the exposure surface of the photoconductor becomes greater than in the normal copy.
Reduction:
The lens moves closer to the photoconductor compared to it’s position during normal copying, and the distance between the original surface and the lens becomes greater. The distance between the lens and the exposure surface of the photoconductor becomes shorter. No. 4, 5 mirror and the mirror base go far from the lens. The distance between the original and the exposure surface of the photoconductor becomes greater than in normal copy.
4. Optical system dirt/copy lamp deterioration correction [General] In the SD-2060, decrease in light quantity due to the optical system dirt or the copy lamp deterioration is sensed with the sensor provided in the optical system unit to correct the lamp voltage.
[Details]
1 Light is emitted from the copy lamp at 70V to the reference plate provided in the optical system unit, and the sensor output for the reflected light is registered.
2 When the power is turned on, the copy lamp voltage is chan from 80V, 75V, 70V, ...., and the copy lamp voltage is calculated which is the registered value of 1 . 3 The ratio of the copy lamp voltage calculated in 2 lamp voltage (70V) at registration is calculated to correct the exposure copy lamp voltage in each mode.
Mirror base scan speed
Copy paper feed direction
Lens and mirror positions are changed to adjust the magnification ratio.
Mirror scan speed is changed to adjust the magnification ratio. Mirror scan speed Drum rotating speed < Mirror scan speed
Enlargement
Lens and mirror positions are changed to adjust the magnification ratio.
Original
Reduction
7–3
to the
[8] RADF (Reversing Automatic Document Feeder) unit 1. General The RADF unit automatically transports documents and reverses duplex documents, allowing for continuous copying. When documents of different sizes are set in the document tray, the document size is sensed by the RADF fray sensors and the appropriate copy paper size or magnification ratio is selected. If there is no copy poper paper suitable for the sensed document size and the magnification ratio, copying is terminated and the required paper size is displayed (blinking) on the display section.
(Features) 1 The employment of the step-passing of A4 (81⁄2" x 11") size paper (first paper passing, and second paper passing simultaneously with copying) together with the single-sided docunent handling and the duplex document handling capability reduces copying time. 2 Compact design, due to the folding document tray section. 3 The document width size is sensed using a potentiometer which changes its resistance with each position of the width guides. The document length is sensed using two photointerrupters.
2. Basic composition The RADF is composed of the following parts.
(1) Document tray section, paper feed section, transport section, reverse section, paper exit section
1
2
3
4
25
5
24
6
23
7
22
21
8
9
20
10
19
11
18
12
13
14
17
15
16
1
Document exit, reverse sensor (RDD)
2
Turn roller
3
DR gate
4
Paper exit roller
5
Belt drive roller
6
Transport belt
7
Belt follower roller
8
Document timing sensor (DTS)
9
Resist roller A
10
Document resist sensor (DRS)
11
Paper feed roller
12 Takeup roller
13
Document set sensor (DSD)
14
Document length sensor 1 (DLS1)
15
16
Document width sensor (DWD)
17
Paper feed gate
18 Separation roller
19
Document width sensor (DWLS, DWRS) 20
Resist roller B
21
Belt tension roller A
22
Belt tension roller B
24
Belt tension roller C
23 Document table
25 Document stopper
8–1
Document length sensor 2 (DSL2)
3. Basic operations
(2) PWB sensor/Switch/Solenoid/Motor arrangement view No.
Code/Signal
1
RADF PWB
(1) Motor and rollers operations
Name
1
RADF control PWB
2
LED PWB
Display PWB
3
DFMRS
Paper feed motor rotation sensor
4
DTMRS
Transport motor rotation sensor
5
DEMRS
Paper exit/reverse motor rotation sensor
6
DLS1
Document length sensor 1
7
DLS2
Document length sensor 2
8
DWD
Document width sensor
9
DSD
Document set detector
10
DRS
Document resist sensor (PBA-sensor 1)
11
DTS
Document timing sensor (PBA-sensor 1)
12
DWLS
Document width light emitting sensor (LED PWB)
13
DWRS
Document width light receiving sensor (PT PWB)
14
RDD
Paper exit/reverse sensor (PBA-sensor)
15
SSW
Stream mode switch
16
TPSW
Thin paper mode switch
17
AUOD
RADF open/close switch
18
TGOD
Turn guide open/close detector
19
DFM
Document feed motor
20
DTM
Transport motor
21
DEM
Document exit/reverse motor
22
DTB
Transport brake
23
DRSOL
Reverse solenoid
Paper feed motor (DFM) and rollers
The paper feed motor (DFM) drives the takeup roller, the paper feed roller, the separation roller, and the resist roller. During document feeding, the paper feed roller, takeup roller, and separation roller all rotate, while the resist roller remains stationary. If the resist roller is rotating, the paper feed roller, takeup roller, and separation roller remain stationary. The paper feed roller, takeup roller, separation roller, and resist roller are each rotated individually within the same drive system. A oneway clutch is used to switch the rotating direction of the paper feed motor (DFM). a
Operations in document feeding Paper feed motor (DFM) normal rotation (direction A) G2
G3
G6
G7
Paper feed roller
Takeup roller
G4
G5
G8 G9 Separation roller Resist roller
Paper feed roller
Resist roller G4
G3
A
G5
Paper feed motor (DFM)
Take up roller Separation Paper feedingroller direction
G2 G8
G6
G9
* One way clutch b
Operations in document transport Paper feed motor (DFM) reverse rotation (direction A) G2
G3
G4
G5
Resist roller G6 (Since G7 is a one-way clutch, drive power is not transmitted to the paper feed roller and the takeup roller.)
Paper feed roller B
Resist roller G4
G3
Paper feed motor (DFM)
G5
Take up roller G2
G9
* One way clutch
8–2
G6
G8
Transport motor (DTM), paper exit motor (DEM), and rollers b Operations in document reversing When the transport motor (DTM) rotates in the arrow direction (the The transport motor (DTM) drives the transport belt (transport belt reverse direction), the drive power of gear G1 is transmitted to drive roller). It rotates in the normal direction when transporting a gear G2, rotating shaft X in the direction of arrow A. document, and rotates in the reverse direction when reversing the When shaft X rotates in the direction of arrow A, gear G3 on shaft document. To switch its rotating direction, the rotating direction of the X also rotates in the direction of arrow A. transport motor (DTM) is switched. The drive power of gear G3 is transmitted to gear G4, rotating the The exit motor (DEM) drives the turn roller and the paper exit roller. transport belt drive roller shaft and the transport belt in the direcIts rotating direction is not changed even when the rotating direction tion of arrow A. of transport motor (DTM) is changed. Since the paper exit motor (DTM) rotates in the direction of arrow a Operations in document transport B when a document is transported, the paper exit roller and the turn roller also rotates in the direction of arrow B. 2
•
•
G2 Transport motor (DTM) normal rotation (direction A)
G3
G4
Transport belt
•
Paper exit motor (DEM) normal G6 rotation (direction A)
Paper exit roller G7
Turn roller
•
Turn roller G6
G7
A
G2 Transport motor (DTM) reverse rotation (direction B)
G3
Paper exit motor (DEM) normal G6 rotation (direction A)
G4
Transport belt
Paper exit roller G7
Turn roller
Turn roller
Paper exit motor (DEM)
G5
G6
G7
Paper exit roller Paper exit roller
A
A
Paper exit motor (DEM)
B
G4
G3
G2
Transport motor (DTM)
Transport belt
G4
Transport belt
8–3
G2 G3
Transport motor (DTM)
2. Basic composition A
Original path
(1) ADF mode (single copy mode) operation in the RADF (C-16)
(2) RADF mode (duplex mode) operation in the RADF (C-16)
1) Original setting
1) Original setting
2) Paper feed
2) Paper feed
3) Transport
3) Transport 4) Reverse
4) Stop (Copy) 5) Reverse transport
5) Paper exit 6) Transport
6) Paper exit completion
7) Stop (Back surface copy)
8) Reverse
9) Reverse transport
10) Transport
11) Stop (Front surface copy)
12) Paper exit
13) Paper exit completion 8–4
(3) ADF step feed mode operation in the RADF (C-16)
1) Original setting
2) Paper feed (The first original)
3) Transport (The first original)
4) Stop (The first original), paper feed (The second original)
5) Transport (The first original, the second original)
6) Stop (The first original copy), stop (The second original), paper feed (The third original)
7) Paper exit (The first original), transport (The second original, the third original)
8) Paper exit (the first original), stop (the second original), stop (the third original)
9) Paper exit (the second original), transport (the third original)
10) Paper exit completion (the second original), stop (the third original copy)
11) Paper exit (the third original)
12) Paper exit completion (the third original)
8–5
[9] ELECTRICAL SECTION 1. System block diagram
v 4 2
v 4 2
1 M T
v 0 1
/ 1 P M L T
1 M T
/ 2 P M L T
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
S R H
M F S P
M F V
? 3 X E
C F P M
C R R
) 2 0 3 Y (R R P
1 0 3 Y R
3 P M L T
R H D
2 T
C A
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
C A
C A
M F F
M F P
L D
S F P M
M F S
S P S P
1 L H
2 L H 1 1 IC
7 IC
/ 3 2 0 0 3 3 R D S T S
2 0 3 R S S
) 9 2 1 C (I R E V I R D
Y A L P S I D D E L
v 5
IT N U N O I T A R E P O
T H G I L K C A B D C L
v 4 2
v 4 2
Y A L P T I S I N D U D C L
U R E T R E V IN
P M A T I L N K U N A L B
C A
v 8 3
M M
v 8 3
M D
v 8 3
v 0 1
M F V T
v 8 3
v 0 1
M F B T
) 1 3 1 C (I R E V I R D
) 6 1 2 C (I R E V I R D
7 2 2 IC
9 0 4 IC
6 IC
2 IC
) 1 2 C (I U P C
1 1 4 C I
2 0 4 IC
) R O T O M R O R R I (M T I N U
0 3 2 IC
1 , C 1 , B 1 , A 1 IC
/ 1 1 0 0 3 3 R D S T S
F 1 , E 1 , D
) 7 2 1 C (I R E V I R D
4 1 2 IC
1 1 IC
) 2 0 1 C (I R E V I R D
4 3 2 IC
) 5 2 1 C (I R E V I R D
) 1 0 1 C (I R E V I R D
v 4 2
8 , 1 2 (Q R ) E V I R D
S S D
v 4 2
v 4 2
0 2 IC
, 3 , 2 (Q )6 R 1 E ,5 V I 1 R D
M T D
v 4 2
1 (Q R )0 E 2 , V I 9 R D
D E L
v 5
v 4 2
S A I B
v 4 2
G V H T P
T I N U E G A T L O V H G I H
D I R
G C . M
G V H S
G V H T
9 1 2 IC
) 2 2 1 C (I R E V I R D
)
9 1 1 C (I R E V I R D
) 2 3 1 C (I R E V I R D
G V H M
M B S D
) 5 3 1 I(C R E V I R D
B M D
v 4 2
v 4 2
C A
R O T I O T M N Y U A R T
R O T I O T M N Y U A R T
R E W O P C A
R O T I O T M N Y U A R T
v 5
-1 D . B 0 6 0 2 D S
L O S R D
) 4 3 1 C (I R E V I R D
1 2 2 IC
) 3 0 1 C (I R E V I R D
) 7 (Q R E V I R D
M F D
) 3 3 1 C (I R E V I R D
) 8 0 1 C (I -1 O I/
v 4 2
, 5 , 4 ) (Q 4 R 1 , E 3 V I 1 R D
T I N U L O R T N O C N I A M
7 3 2 IC
B T D
9 1 IC
M W D
) 3 1 1 C (I U P C
4 1 2 / 1 1 2 Q
v 4 2
8 2 IC
6 IC
) 7 0 1 C (I -1 O I/
1 IC
P M A L Y P O C
) 1 1 1 C (I R E V I R D
1 5 4 IC
1 3 4 IC
L O R T N O C R O T O M R O R R I M
M L
v 0 1
jì ó é å ì 5 é å 7 N î 3 9 9 1
T I N
) 9 1 1 C (I R E V I R D
) 0 3 1 C (I R E V I R D
) 1 2 2 / 0 2 2
3 5 4 , 2 5 4 , 1 5 4 Q
M B M
v 4 2
M A 1 3 : 0 1
) 8 2 1 C (I R E V I R D
M E D
) 1 (Q R E V I R D
6 IC / 9 1 2 (Q R E V I R D
6 , 1 1 (Q ) R 7 E ,1 V I R D
5 IC
3 M L T
2 M L T
1 M L T
C R T D
1 S V B T
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
1 S V V T
v 4 2
2 S V B T
2 S V V T
3 S V B T
3 S V V T
/ 2 C 3 B C T / B 1 T C B T
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
C B D
C N P
2 S G D
S R C
1 M F C
2 M F C
S V B D
1 S G D
S S F D
1 C R T
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
v 4 2
9–1
2 C R T
v 4 2
S V V D
K R B S P
v 4 2
v 4 2
T I N U Y L P P U S
v 0 1
v 4 -2
v 4 2
R E W O P C D
T I N U Y L P P U S
v 8 3
D N W F G
T I N U F D A
2. Operations at power ON
Power ON
(Note 1) When toner density level is sbove the specified level after 0.5 sec rotation of the drum motor (DM), the drum motor will stop in about 25 sec. (Note 2) When the fusing roller temperature isabove 100˚C at power ON, the main motor (MM) will rotate for about 40 sec after the temperature control level is reached. When the fusing roller temperature is below 100˚C at power ON, the main motor will rotate for about 3 min 30 sec (Japan) or about 40 sec (Overseas) after the temperature control level is reached.
Main CPU initial setting I/O initial setting Memory initial setting
Operation control CPU reset Mirror CPU reset RADF CPU reset (Sorter control CPU reset)
Backup memory check Interlock door check Pass sensor check (Misfeed check)
Paper feed tray unit Descending Rising
Heater lamp ON (The fusing heat increases.)
Mirror base initial setting
Lens initial setting
(Note 2) Main motor rotation Longest: 3 min 30 sec Shortest: 40 sec
Drum motor rotation Longest: 2 min Shortest: 25 sec
Ready lamp ON
3. Main circuit The SD-2060 main circuit is composed of the following control circuits:
• • • • • • • • • • • •
(Note 1)
Paper feed/transport control circuit Process control circuit Fusing control circuit Toner supply control circuit Duplex copy control circuit RADF control circuit Sorter control circuit Paper feed tray control circuit CL light quantity control circuit PPC communication control (RIC) circuit Auditor control circuit Commander control circuit
9–2
Duplex copy tray initial setting
(1) CPU (IC113) Signal list Pin No.
Signal name
Port
In/Out
H/L
Description
1
TC
P90/PW3/IOF10
OUT
"H" PWM
Transfer charger PWM output
2
SHV
P91/PW4/IOF11
OUT
"H" PWM
Separation charger PWM output
3
BIAS
P92/PW5/IOF12
OUT
"H" PWM
Developer bias PWM output
4
MC
P93/IOF13
OUT
H
Main charger control
5
DWMA
P94/IOF14
OUT
H
Duplex alignment plate stepping motor phase A
6
DWMB
P95/IOF15
OUT
H
Duplex alignment plate stepping motor phase B
7
DWMA
P96/IOF16
OUT
H
Duplex alignment plate stepping motor phase A
8
DWMB
P97/IOF17
OUT
H
Duplex alignment plate stepping motor phase B
— "H" ↑
9
+5V (C)
Vcc
IN
10
FWS
P100/IOF20
IN
11
DGD1
P101/IOF21
IN
BLTin
P102/IOF22
IN
"H" ON "L" ↓
Duplex gate detector (for switchback)
12 13
PPD/PFCin
P103/IOF23
IN
"L"/"H"
PPD3/PFCin signal monitor
14
DBMA
P104/IOF24
OUT
—
Duplex rear plate/switchback stepping motor phase A
15
DBMB
P105/IOF25
OUT
—
Duplex rear plate/switchback stepping motor phase B
16
DBMA
P106/IOF26
OUT
—
Duplex rear plate/switchback stepping motor phase A
17
DBMB
P107/IOF27
OUT
—
Duplex rear plate/switchback stepping motor phase B
18
TxD OP
P80/IOF00
OUT
"L" START
Serial out (for operation panel)
19
RxD OP
P81/IOF01
IN
"L" START
Serial in (for operation panel)
20
TxD MIR
P82/IOF02
OUT
"L" START
Serial out (for mirror control)
21
RxD MIR
P83/IOF03
IN
"L" START
Serial in (for mirror control)
22
TxD MIR
P84/IOF04
OUT
"L" START
Serial out (for finisher/sorter)
23
RxD FNS
P85/IOF05
IN
"L" START
Serial in (for finisher/sorter)
24
TxD EX
P86/IOF06
OUT
"L" START
Serial out (for RIC/commander)
25
RxD EX
P87/IOF07
IN
"L" START
Serial in (for RIC/commander)
26
GND2
Vss
IN
—
CPU power (0V), signal GND
27
SA
P120/D8
OUT
H/L
Strobe output A
28
SB
P121/D9
OUT
H/L
Strobe output B
29
SC
P122/D10
OUT
H/L
Strobe output C
30
CLinh
P123/D11
OUT
"H"
Copy lamp ON inhibit
31
BLCLOCK
P124/D12
OUT
H/L
BL clock output
32
BLDATA
P125/D13
OUT
H/L
BL data output
33
BLLATCH
P126/D14
OUT
H/L
BL latch output
34
BLBEO
P127/D15
OUT
"H"
BL enable (ON/OFF) control
35
GND2
Vss
IN
—
CPU power (0V), signal GND
36
D0
D0
IN/OUT
H/L
Data bus 0
37
D1
D1
IN/OUT
H/L
Date bus 1
38
D2
D2
IN/OUT
H/L
Data bus 2
39
D3
D3
IN/OUT
H/L
Data bus 3
40
D4
D4
IN/OUT
H/L
Date bus 4
41
D5
D5
IN/OUT
H/L
Data bus 5
42
D6
D6
IN/OUT
H/L
Data bus 6
43
D7
D7
IN/OUT
H/L
Data bus 7
44
+5V (C)
Vcc
IN
—
CPU power (+5V)
45
A0
A0
OUT
H/L
Address bus A0
46
A1
A1
OUT
H/L
Address bus A1
47
A2
A2
OUT
H/L
Address bus A2
48
A3
A3
OUT
H/L
Address bus A3
49
A4
A4
OUT
H/L
Address bus A4
50
A5
A5
OUT
H/L
Address bus A5
51
A6
A6
OUT
H/L
Address bus A6
52
A7
A7
OUT
H/L
Address bus A7
53
GND2
Vss
IN
—
CPU power (0V), signal GND
54
A8
A8
OUT
H/L
Address bus A8
55
A9
A9
OUT
H/L
Address bus A9
56
A10
A10
OUT
H/L
Address bus A10
9–3
CPU power (+5V) FW zero-cross signal input BL timing trigger
Pin No.
In/Out
H/L
57
A11
Signal name A11
Port
OUT
H/L
Address bus A11
Description
58
A12
A12
OUT
H/L
Address bus A12
59
A13
A13
OUT
H/L
Address bus A13
60
A14
A14
OUT
H/L
Address bus A14
61
A15
A15
OUT
H/L
Address bus A15
62
A16
P50/A16
OUT
H/L
Address bus A16
63
A17
P51/A17
OUT
H/L
Address bus A17
64
A18
P52/A18
OUT
H/L
Address bus A18
65
A19
P53/A19
OUT
H/L
Address bus A19
66
ANSEL1
P13/WAIT
OUT
H/L
Analog input selector 1
67
ANSEL0
P12/BREQ
OUT
Analog input selector 0
68
WDTout
P11/BACK
OUT
H/L "H" ↑
69
WDTin
P10
IN
"H" Trouble
70
RESET
RES
IN
L
Reset input
71
POFA
NMI
IN
L
Power OFF sequence trigger interruption
72
GND2
Vss
IN
—
CPU power (0V), signal GND
73
X101
EXTAL
IN
—
CPU basic clock, crystal oscillator
74
(9.83MHz)
XTAL
IN
75
+5V (C)
Vcc
IN
—
CPU power (+5V)
76
AS
AS
OUT
L
Address strobe
77
RD
RD
OUT
L
Read
78
WR
WR/HWR
OUT
L
Write
79
BCKout
P17/LWR
OUT
H
Battery check out
80
GND2
MD0
IN
L
Operation mode control
81
+5V (Pull up)
MD1
IN
H
Mode 6: 8-bit expansion maximum mode
82
+5V (Pull up)
MD2
IN
H
83
+5V (Pull up)
STBY
IN
L
Hardware standby input (+5V pulled up)
84
Vref
AVcc
IN
—
Analog power (+4.75V)
85
THS
P70/AN0
IN
—
Thermistor input (Fusing)
86
PWS/BCK2in
P71/AN1
IN
—
Manual feed width detection input/battery check voltage input 2
87
TNCS/BCK1in
P72/AN2
IN
—
Toner concentration input/battery check voltage input 1
88
TNF
P73/AN3
IN
—
Waste toner full detection (SD-2060 NOT USED)
89
PCS
P74/AN4
IN
—
Process control sensor input
90
DMS
P75/AN5
IN
—
Drum marking sensor input
91
AEDS
P76/AN6
IN
—
Optical system dirt detection
92
AES
P77/AN7
IN
—
AE sensor input
93
GND2
AVss
IN
—
Analog power (0V), signal GND
94
GND2
AVss
IN
—
Analog power (0V), signal GND
95
DCH
P57/ADTRG
OUT
H
Power OFF sequence trigger (RESET trigger)
96
E
P56/E
OUT
Pulse
97
RES FES
P54/IRQ0
OUT
L
Sorter reset out
98
CLCLOCK
P60/PW0
OUT
"L" PWM
Copy lamp clock Grid out
Watch dog timer out Watch dog timer monitor
Enable clock output (for switchback motor)
99
GRID
P61/PW1
OUT
"H" PWM
100
RIC/C
P62/PW2
OUT
H/L
RIC/commander selection
101
TxD UDH
P63/TXD
OUT
"L" START
Serial out (for UDH/RADF)
102
RxD UDH
P64/RXD
IN
"L" START
Serial in (for UDH/RADF)
103
I8
P65/SCK
IN
H/L
Matrix input I8
104
GND2
Vss
IN
—
CPU power (0V), signal GND
105
I0
P110
IN
H/L
Matrix input I0
106
I1
P111
IN
H/L
Matrix input I1
107
I2
P112
IN
H/L
Matrix input I2
108
I3
P113
IN
H/L
Matrix input I3
109
I4
P114
IN
H/L
Matrix input I4
110
I5
P115
IN
H/L
Matrix input I5
111
I6
P116
IN
H/L
Matrix input I6
112
I7
P117
IN
H/L
Matrix input I7
9–4
(2) CPU input signal matrix
@ 1:
S7
S6
S5
S4
S3
S2
S1
S0
10
DDSW in "L"
DTBHPS "H"
DTWHPS "H"
MPFD "L"
DPFD "L"
PFD3 "L"
PFD2 "L"
PFD1 "L"
11
MPSD2 "L"
MPSD1 "L"
MPED "L"
POD "L"
PSD "H"
PPD3 "L"
PPD2 "L"
PPD1 "L"
12
TSW2 "L"
TCD2 "L"
TUD2 "L"
TLMD2 "H"
TSW1 "L"
TCD3 "L"
TUD1 "H"
TLMD1 TLMD3 "H"
13
SHVGT "L"
DTPD "H"
DPID "L"
DPPD "L"
TSW3 "L"
TCD3 "L"
TCD2 "L"
TCD1 "H"
14
DSW "L"
DVCH in "L"
FUSUS in "L"
DSR_RIC
DSR_FNS "L"
CTS_RIC
CTS_COM
DSR_OP "L"
15
S80 "L"
U2 "L"
PS26 "H"
PS25 "H"
PS24 "H"
PS23 "H"
PS22 "H"
PS21 "H"
16
TBBOX "L"
TNCTR in "L"
PS36 "H"
PS35 "H"
PS34 "H"
PS33 "H"
PS32 "H"
PS31 "H"
17
EXIN1 "–"
RRC in "H"
TPTD3 Pulse
TPTD2 Pulse
TPTD3 Pulse
TLD3 "H"
TLD2 "H"
TLD1 "H"
18
PFC in "H"
TFD "H"
POD2 "L"
PNC_a "L"
MMT "H"
DMT "H"
RAMSET "L"
MDOP "L"
"H"/"L" are at the port level.
(3) CPU analog input signal
1 The AE sensor input/optical system dirt detection is independent as an analog input port. Since, however, the p is common, it is impossible to read two ports at the same time. Therefore, the gain of the above two sensor inputs is first outputted, then the corresponding analog input is read. 2 ANSEL0/ANSEL1 (select port) is assigned to an independent port, allowing selection of input ports as required.
3 After a certain period (about 500 usec - 1.0 msec) from selection of the input port, the analog input is disab after selection are disabled.
Port No.
Name
P77
AES
P76
AEDS
Optical system dirt detection
P75
DMS in
Drum marking sensor input
P74
PCS in
Process control sensor input
P73
TNF
P72
TNCS
BCK1 in
P71
PWS
BCK2 in
P70
THS
AE sensor input
Not used in the SD-2060. P70 - P72 are selected by ANSEL0/ANSEL1. (See the table below.)
ANSEL0 ANSEL1
ANSEL0
ANSEL1
P72
"L"
–
TNCS
Toner (density) control sensor input
P71
"L"
–
PWS
manual width size sensor input
P70
–
"L"
THS
Fusing temperature (thermistor) input
P72
"H"
–
BCK1 in
Battery check voltage input 1 (Main)
P71
"H"
–
BCK2 in
Battery check voltage input 2 (Option)
P70
–
"H"
Not used.
9–5
(4) I/O.1 (IC107) signal list Pin No.
Signal name
Port
In/Out
1
RTS COM
PF6
OUT
2
RRCinh
PF7
OUT
3
+5V (C)
Vcc
4
RES OP
PE0
5
RES MIR
PE1
6
RES UDH
PE2
7
FFMb
8
FFMa
H/L
Description Request to send (for commander)
"L"
Resist roller clutch ON inhibit
IN
—
Power (+5V)
OUT
"H"
Slave reset (for operation panel)
OUT
"H"
Slave reset (for mirror control)
OUT
"H"
Slave reset (for UDH/RADF)
PE3
OUT
"L"
Fuser ventilation fan motor (for +10V drive)
PE4
OUT
"L"
Fuser ventilation fan motor (for +24V drive)
9
TLMP1
PE5
OUT
"L"
Tray pilot lamp 1
10
TLMP2
PE6
OUT
"L"
Tray pilot lamp 2
11
TLMP3
PE7
OUT
"L"
Tray pilot lamp 3
12
GND2
Vss
IN
—
Power (0V), signal GND
13
PSPS
PB0
OUT
"H"
Separation solenoid
14
DHR
PB1
OUT
"H"
Drum heater relay
15
DL
PB2
OUT
"H"
Discharge lamp
16
PTC
PB3
OUT
"H"
Pre-transfer charger
17
SFM
PB4
OUT
"H"
Suction fan motor
18
HRS
PB5
OUT
"H"
Heat roller solenoid
19
PR
PB6
OUT
"H"
Power relay
20
PCN
PB7
OUT
"H"
Personal counter count up
21
HL2
PA7
OUT
"H"
Heater lamp 2 (sub-heater)
22
HL1
PA6
OUT
"H"
Heater lamp 1 (main heater)
23
EX2
PA5
OUT
"H"
(Reserved) Fixed to L.
24
EX1
PA4
OUT
"H"
(Reserved) Fixed to L.
25
TM3
PA3
OUT
Pulse
Toner motor 2 phase B
26
TM2
PA2
OUT
Pulse
Toner motor 2 phase A
27
TM1
PA1
OUT
Pulse
Toner motor 1 phase B
28
TM0
PA0
OUT
Pulse
Toner motor 1 phase A
29
+5V (C)
Vcc
IN
—
Power (+5V)
30
RD
RD
IN
"L"
Read input
31
WR
WR
IN
"L"
Write input
32
I/O1CS
CS
IN
"L"
I/O chip select input
33
RESET
RESET
IN
"H"
Reset input
34
GND2
Vss
IN
—
Power (0V), signal GND
35
A2
A2
IN
H/L
Address bus A2
36
A1
A1
IN
H/L
Address bus A1
37
A0
A0
IN
H/L
Address bus A0
38
D0
D0
IN/OUT
H/L
Data bus D0
39
D1
D1
IN/OUT
H/L
Data bus D1
40
D2
D2
IN/OUT
H/L
Data bus D2
41
D3
D3
IN/OUT
H/L
Data bus D3
42
D4
D4
IN/OUT
H/L
Data bus D4
43
D5
D5
IN/OUT
H/L
DAta bus D5
44
D6
D6
IN/OUT
H/L
Data bus D6
45
D7
D7
IN/OUT
H/L
Data bus D7
46
AEGAIN2
PC7
OUT
H/L
AE sensor gain 2
47
AEGAIN1
PC6
OUT
H/L
AE sensor gain 1
48
AEGAIN0
PC5
OUT
H/L
AE sensor gain 0
49
SS/FNS
PC4
OUT
H/L
Sorter/finisher selection
50
MPFS
PC0
OUT
"H"
Manual paper feed solenoid
51
MPFC
PC1
OUT
"H"
Manual paper feed clutch
52
RRCout
PC2
OUT
"H"
Resist roller clutch control
53
OPRAMRE
PC3
OUT
"H"
Option RAM access enable
54
DSR UDH
PG0
IN
"H"
Slave communication request (for UDH/RADF)
55
DSR MIR
PG1
IN
"H"
Slave communication request (for mirror control)
9–6
Pin No.
Signal name
Port
In/Out
H/L
Description
56
TVMT
PG2
IN
"H"
Tray vacuum fan motor trouble detection
57
TBMT
PG3
IN
"H"
Tray blower fan motor trouble detection
58
GND2
Vss
IN
—
Power (0V), signal GND
59
DTR OP
PF0
OUT
"L"
Slave communication enable (for operation panel)
60
DTR MIR
PF1
OUT
"L"
Slave communication enable (for mirror control)
61
DTR UDH
PF2
OUT
"L"
Slave communication enable (for UDH/RADF)
62
DTR FNS
PF3
OUT
"L"
Slave communication enable (for sorter/finisher)
63
DTR RIC
PF4
OUT
Data terminal ready (for RIC)
64
RTS RIC
PF5
OUT
Request to send (for RIC)
(5) I/O.1 input/output signal matrix Port
6
5
4
3
2
1
0
PA
Out HL2 "H"
Out HL1 "H"
Out VFM "H"
Out PSFM "H"
Out TM3 Pulse
Out TM2 Pulse
Out TM1 Pulse
Out TM0 Pulse
PB
Out PNC "H"
Out PR "H"
Out HRS "H"
Out SFM "H"
Out PTC "H"
Out DL "H"
Out DHR "H"
Out PSPS "H"
PC
Out AEGAIN2 H/L
Out AEGAIN1 H/L
Out AEGAIN0 H/L
Out SS/FNS_ H/L
Out OPRAME_ "L"
Out RRCout "H"
Out MPFC "H"
Out MPFS "H"
PE
Out TLMP3_ "L"
Out TLMP2_ "L"
Out TLMP1_ "L"
Out FFMa_ "L"
Out FFMb_ "L"
Out RES_UDH "H"
Out RES_MIR "H"
Out RES_OP "H"
PF
Out RRCinh_ "L"
Out RTS_COM
Out RTS_RIC
Out DTS_RIC
Out DTS_FNS_ "L"
Out DTS_UDH_ "L"
Out DTS_MIR_ "L"
Out DTS_OP_ "L"
In TBMT "H"
In TVMT "H"
In DSR_MIR "H"
In DSR_UDH "H"
PG
@ 1:
7
(NO USE)
(NO USE)
(NO USE)
(NO USE)
"H’/"L" are at port level.
9–7
(6) I/O.2 (IC108) signal list Pin No.
Signal name
Port
In/Out
H/L
Description
1
TVM
PF6
OUT
"L"
Tray vacuum fan motor
2
TBM
PF7
OUT
"L"
Tray blower fan motor
3
+5V (C)
Vcc
IN
—
Power (+5V)
4
DMGAIN0
PE0
OUT
H/L
Drum marking sensor gain 0
5
DMGAIN1
PE1
OUT
H/L
Drum marking sensor gain 1
6
DMGAIN2
PE2
OUT
H/L
Drum marking sensor gain 2
7
DM
PE3
OUT
"L"
Drum motor
8
PSGAIN0
PE4
OUT
H/L
Process sensor gain 0
9
PSGAIN1
PE5
OUT
H/L
Process sensor gain 1
10
PSGAIN2
PE6
OUT
H/L
Process sensor gain 2
11
MM
PE7
"L"
Main motor
12
GND2
Vss
IN
—
Power (0V), signal GND
13
TVVS3
PB0
OUT
"H"
Tray3-vacuum valve solenoid
14
TBVS3
PB1
OUT
"H"
Tray3-blower valve solenoid
15
TBC3
PB2
OUT
"H"
Tray3-belt clutch
16
DVVS
PB3
OUT
"H"
Duplex vacuum valve solenoid
17
DBVS
PB4
OUT
"H"
Duplex blower valve solenoid
18
DBC
PB5
OUT
"H"
Duplex belt clutch
19
DTRC
PB6
OUT
"H"
Duplex transport (paper correction) clutch
20
DGS1
PB7
OUT
"H"
Duplex gate solenoid (after fusing)
21
TRC2a
PA7
OUT
"H"
Transport clutch 2
22
TRC1
PA6
OUT
"H"
Tray transport clutch 1
23
TBC2
PA5
OUT
"H"
Tray 2 belt clutch
24
TBVS2
PA4
OUT
"H"
Tray 2 blower valve solenoid
25
TVVS2
PA3
OUT
"H"
Tray 2 vacuum valve solenoid
26
TBC1
PA2
OUT
"H"
Tray 2 belt clutch
27
TBVS1
PA1
OUT
"H"
Tray 2 blower valve solenoid
28
TVVS1
PA0
OUT
"H"
Tray 2 vacuum valve solenoid
29
+5V (C)
Vcc
IN
—
Power (+5V)
30
RD
RD
IN
"L"
Read input
31
WR
WR
IN
"L"
Write input
32
I/O2CS
CS
IN
"L"
I/O chip select input
33
RESET
RESET
IN
"H"
Reset input
34
GND2
Vss
IN
—
Power (0V), signal GND
35
A2
A2
IN
H/L
Address bus A2
36
A1
A1
IN
H/L
Address bus A1
37
A0
A0
IN
H/L
Address bus A0
38
D0
D0
IN/OUT
H/L
Data bus D0
39
D1
D1
IN/OUT
H/L
Data bus D1
40
D2
D2
IN/OUT
H/L
Data bus D2
41
D3
D3
IN/OUT
H/L
Data bus D3
42
D4
D4
IN/OUT
H/L
Data bus D4
43
D5
D5
IN/OUT
H/L
Data bus D5
44
D6
D6
IN/OUT
H/L
Data bus D6
45
D7
D7
IN/OUT
H/L
Data bus D7
46
PFM
PC7
OUT
"H"
Process cooling fan motor (+10V drive)
47
BRK
PC6
OUT
"H"
Brake clutch
48
CFM2
PC5
OUT
"H"
Optical system cooling fan motor 2
49
CFM1
PC4
OUT
"H"
Optical system cooling fan motor 1
50
DTRC2
PC0
OUT
"H"
Duplex transport clutch 2
51
SGS
PC1
OUT
"H"
Duplex lead edge stopper solenoid
52
DSSEL
PC2
OUT
H/L
Duplex stepping motor selection
53
DGS2
PC3
OUT
"H"
Duplex gate solenoid F2 (for switchback)
54
MCT
PG0
IN
"L"
Main charger trouble detection
55
TCT
PG1
IN
"L"
Transfer charger trouble detection
9–8
Pin No.
In/Out
H/L
56
TES
Signal name PG2
Port
IN
"L"
Description
57
TNF
PG3
IN
58
GND2
Vss
IN
—
Power (0V), signal GND
59
TLM1U
PF0
OUT
"L"
Tray lift motor 1 rise
60
TLM2U
PF1
OUT
"L"
Tray lift motor 2 rise
61
TLM3U
PF2
OUT
"L"
Tray lift motor 3 rise
62
TLM1D
PF3
OUT
"L"
Tray lift motor 1 fall
63
TLM2D
PF4
OUT
"L"
Tray lift motor 2 fall
64
TLM3D
PF5
OUT
"L"
Tray lift motor 3 fall
Toner empty detection Waster toner bottle full detection
(7) I/O.2 input/output signal matrix Port
6
5
4
3
2
1
0
PA
Out TRC2a "H"
Out TRC1 "H"
Out TBC2 "H"
Out TBVS2 "H"
Out TVVS2 "H"
Out TBC1 "H"
Out TBVS1 "H"
Out TVVS1 "H"
PB
Out DGS1 "H"
Out DTRC "H"
Out DBC "H"
Out DBVS "H"
Out DVVS "H"
Out TBC3 "H"
Out TBVS3 "H"
Out TVVS3 "H"
PC
Out PFM "H"
Out PSBRK "H"
Out CFM2 "H"
Out CFM1 "H"
Out DGS2 "H"
Out DSSEL H/L
Out DFSS "H"
Out CRS "H"
PE
Out MM_ "L"
Out PSGAIN2 H/L
Out PSGAIN1 H/L
Out PSGAIN0 H/L
Out DM_ "L"
Out DMGAIN2 H/L
Out DMGAIN1 H/L
Out DMGAIN0 H/L
PF
Out TBM_ "L"
Out TVM_ "L"
Out TLM3D_ "L"
Out TLM2D_ "L"
Out TLM1D_ "L"
Out TLM3U_ "L"
Out TLM2U_ "L"
Out TLM1U_ "L"
(NO USE)
(NO USE)
(NO USE)
(NO USE)
In TNF "H"
In TES "L"
In THVGT "L"
In MHVGT "L"
PG
@ 1:
7
"H"/"L" are at port level.
(8) Memory (IC116, IC207) The SD-2060 employs the EEPROM and battery-backed-up SRAM as its memory. In addition to the conventional SRAM, the EEPROM is used to provide a double backup system, preventing against memory data error caused by external noises. That is, the SD-2060 has backup memory of:
(3) Writing as required: Auditor related data such as 1 account No. memory, 2 limit counter memory, and 3 department counter body are very large in volume, and stored in the SRAM normally. Some of them are transferred to the EEPROM as required.
1 IC207 TC5564AFL (SRAM),
(SRAM) Counter area
2 IC116 X28C64 (EEPROM). The SRAM 1 is backed up with a battery, and the EEPROM 2 is a memory which keeps the data even when the power is turned off. The EEPROM has the following two features: 1 The number of writing is limited (about 100K). (For the SRAM, Auditor related data there is no limitation.) 2 It takes some time to write. (About 10 msec for 64 Kbyte write. The SRAM takes only 1 usec.) In the SD-2060, therefore, data to be stored are classified and some are written into the EEPROM.
(1) Writing every time when turning off the power: The most important data in the total counter and the maintenance counter are written into the SRAM, and transferred from the SRAM to the EEPROM every time when the power is turned off. (2) Direct writing to the EEPROM: Less frequently written data such as simulation data are written directly into the EEPROM.
9–9
(EEPROM) ³
(1)
³
Counter area
³
(2)
³
Simulation data area
³
(3)
³
Auditor related data
(9) Power circuit in the main circuit
(12) Battery voltage check circuit
In the SD-2060 main PWB, the 24V power voltage is supplied from the DC power circuit, and IC117 (78M10H) and IC118 (78M05H) generate the power used in the main circuit. This prevents against abnormal operations of the main circuit due to the power line noises.
When the SD-2060 main body power is turned on, the circuit is operated with the memory backup battery voltage check (BCKOUT) signal which is sent from the CPU and the battery voltage is fed-back to the analog port of the CPU.
IC117
+24V
IC118
FW
IC113 CPU BCKout
+10V(B)
+5V(C)
CPU ROM I/O EE-PROM
+5V(B)
RAM
AN
(13) Reversing section drive motor control circuit In the duplex copy mode, paper transported from the fuser unit is reversed and transported to the duplex copy paper. In this case, the transport speed is switched and paper overlapping in the reversing section is prevented in continuous paper feed by this circuit.
(10) Auto exposure sensor (AES) and optical system dirt sensor (AEDS) circuit The auto exposure sensor (AE) and the optical system dirt sensor (AEDS) circuit are composed of the sensor input circuit and the sensor gain level select circuit. When simulation No./ 47 is performed, the auto exposure sensor (AE) reads the white paper level to determine the gain level. When simulation no. 46 is performed, the optical system dirt sensor (AEDS) radiates the reference plate on the back surface of the glass holder with a constant light intensity (CL voltage: 70V) to determine the gain level.
AES (AEDS)
IC113 Analog input AES (AEDS)
IC234 Timmer Pulse generator
CK1
IC133 Motor driver
AEGIN0 I/O
(11) Process control sensor (PCS, DNS) circuit The process control sensor circuit is composed of the sensor input circuit and the sensor gain level select circuit. The process control sensor (PCS) and the drum mark sensor (DMS) are divided into the light emitting section and the light receiving section. The gain level in the light emitting section is controlled to obtain a constant input voltage in the light receiving section. The input circuit is provided with a variable resistor to adjust variations in the sensor sensitivity with simulation No. 44-2, 3.
+10V
PCS (DMS)
+
-
IC113 Analog input PCS (DMS)
9 – 10
DSM
C/CW,M1 DSSEL/DBMA,B,A,B
IC221 Motor selector
(Transport speed) Fuser unit → Reversing section: 400 mm/sec Reversing section → Duplex copy tray: 1000 mm/sec
AEGIN1
I/O
IC113 CPU
+
-
IC107 AEGIN2
IC108
IC232 Analog signal selector
+ -
DBM
To control BL (blank lamp), the following control lines are provided.
(14) Fan motor control circuit The fan motor control is classified into two as follows:
1 BLCLOCK: Serial transfer clock output
1 ON during copying only a. Optical system fan motor (CFM1, CFM2, VFM) b. Power PWB cooling fan motor (PSFM)
2 BLDATA:
2 ON regardless of copying or standby a. Fuser blower fan motor (FFM) b. Process blower fan motor (PFM)
3 BLLATCH: Data latch output Data is changed at latch output rising. Data is saved at latch output falling.
To suppress noises in the standby state, selection of +24V/+10V is 4 BLBEO: performed. FFMa_
FFMb_
1
1
PFM 0
FFM OFF
PFM OFF
Power OFF, door open, trouble, JAM
1
1
1
OFF
1
0
0
+10V ON OFF
1
0
1
+10V ON
0
1
0
+24V ON +24V ON Copying
0
1
1
+24V ON +24V ON NC
0
0
0
+24V ON +24V ON NC
0
0
1
+24V ON +24V ON NC
Serial transfer data Data is changed at clock rising. Data is saved at clock falling.
Data output enable Driver (data) is ON at "H." Driver (data) is OFF at "L."
BLCLOCK
+10V ON NC NC
+10V ON
BLDATA
Ready standby
BLLATCH
LATCH ON
BLBEO
ON OFF
("1": "H", "0": "L") (Note) The output level definitions are at the CPU port. (Relationship between reduction copy and the blank lamp)
ON
POWER +24V
ON
Reduction ratio
ON
BL state (F : ON, !:OFF)
×100% ~ ×96% F ! ← FFM OFF OFF × 95% ~ ×92% F F ! ← ON +24V × 91% ~ ×88% F F F ! ← ON +10V × 87% ~ ×84% F ← 4 →F !← PFM OFF OFF × 83% ~ ×80% F ← 5 →F !← 5 6 1 2 3 4 × 79% ~ ×76% F ← 6 →F F ! ← × 75% ~ ×72% F ← 7 →F !← × 71% ~ ×68% F ← 8 →F !← 1 Delay from POWER ON (about 100 msec) × 67% ~ ×64% F ← 9 →F !← × 63% 2 Driven with +24V (for about 1.0 sec) →3 Warmup, ready wait~ ×59% F ← 10 →F ! ← × 58% ~ ×56% F ← 11 →F ! ← 4 During copying 5 Door open, JAM →6 Door close (Same process of1 → 2× → 55% ~ ×52% F ← 12 →F ! ← × 51% ~ ×50% F ← 13 →F ! ← 3 .) +10V
(15) Blank lamp control circuit The blank lamp radiates light to the non-image area on the photoconductor to discharge the void area in the copy lead edge and the non-image area in reduction copy.
BL PWB IC 113
BL CLK
CPU
BL DATA
BL LATCH
IC 214
IC 2 Controller BL
BL BEO
9 – 11
50 48 46 44 42 40 38 36 34 32 30 28 26
→ !F →!F F
→ !F F F → !F ← 4 → F → !F ← 5 → F → !F ← 6 → F → !F ← 7 → F → !F ← 8 → F → !F ← 9 → F →!F ← 10 → F → !F ← 11 → F →!F ← 12 → F →!F ← 13 → F
4. POWER SOURCE (1) Block diagram The DC power circuit directly rectifies the AC source voltage, switching-transforms it with the convertor circuit, rectifies it again and smoothes it to provide a DC voltage. The block diagram is shown below.
AC IN
Noise filter circuit
Rectifying smoothing circuit
Rush current Iimiting circuit
Inverter circuit (RCC system) Converter Transformer (T1)
Rectifying (-24V out) smoothing circuit
Regulator circuit
Rectifying (10V out) smoothing circuit
-24V
10V
Regulator circuit
Thermal protection
Inverter (24V) circuit (Forward system) Converter transformer (T2)
24V control circuit
24V -24V ON/OFF control 24V ON/OFF control
Inverter (38V) circuit (Forward system)
Rectifying smoothing circuit
Converter transformer (T2)
Full-wave rectifying circuit
Regulator circuit
Rectifying smoothing circuit
Driver transformer (T3)
Driver transformer (T5)
Rectifying (12V out) smoothing circuit
10V ON/OFF control
38V control circuit
Over voltage protection circuit
PC1
9 – 12
38V 5V ON/OFF control
Chopper circuit
5V
FW circuit
FW
(2) Operation
RCC invertor starts its operation later, the voltage generated in T1 turns on TRC1, biasing R4 and R111. (R111 is equipped with a built-in fuse.)
1 Noise filter circuit The input noise filter circuit is composed of L and C as shown below, reducing normal mode noises and common mode noises flowing into and out from the AC line.
T1
TRC1 R2
F701 (15A 125V)
L1 C4
R4
C2
C1
C13
L2
R111
R9
R3
D3
C5
To smoothing capacitor
2 Rush current limiting circuit
3 Rectifying/smoothing circuit
To protect the switch contacts from being deteriorated by an extremely large rush current, the rush current limiting circuit is provided. When the power is supplied, a charging current flows through R4 and R111 to the smoothing capacitor, limiting the rush current. When the
The AC input voltage is rectified with diode D1 and smoothed with electrolytic capacitors C9 and C10. This circuit employs the double voltage rectifying method, providing a DC voltage after rectification twice as great as the input voltage.
direction. Therefore the collector current increases as time passes. 4 Invertor circuit (RCC system, 10V, –24V and the As a result, after some time, Q1 becomes insufficient in hFE, shifting control circuit power system)
This circuit is a one-stone self-excited invertor, and the system is to OFF state rapidly. At this moment, secondary rectifying diodes (D6, D7, D8) conduct to supply power to the load. called as the ringing choke convertor (RCC) system. The control circuit is simple in construction. When Q1 is turned off, The circuit operation is as follows: When a drive current is applied C15 is negatively charged through D2.As the voltage across C15 through starting resistors R7 and R8 to the base of switching transisincreases, ZD1 conducts to turn on Q2, cancelling the base current of tor Q1, switching transistor Q1 conducts. Then a voltage is applied to Q2 and turning off Q2. In this way is the ON/OFF timing of Q2 is the primary winding of transformer T1, generating a voltage in the controlled so that the voltage across C15 is kept at a constant level. drive winding simultaneously. The bias is further kept in the positive
T1 ST-X09 C13 1000 10V
F1 0.4A 250V Q2 2SB698 R14 470
33 1/2W
(2) R10 82K 2W
Q1 2SC4231
D4 R11 100 1W
C65 ZD2 RD7.5EB1 680P R12 470 1KV R19
47K
(11)
(3) ERB44-0B C14 D5 AL01Z
+
C16 220 25V
(10) (13)
1
AL01Z
(6)
AL01Z
C23 0.01 1KV
R13 1K ZD1 RD6.2EB1
D3
R9
R7 180K 1/2W
R8 180K 1/2W
(7)
+
IC1 AN78N12
D6
R24 1.8K 1/2W
IN
AL01Z
+ R25 2.7K 1/2W
C17 100 (12)50V
+ (5)
+ D32 1SS53 IN
R28 Q12 2SA953
G
O
3
AN78L24 Q8 2SC945
2 C19 0.1
2.2K
R29 10K
IC3 L780S10 1
+
(Power for 24V, 38V (output control circuit) IC2
1
AL01Z
C20 580 25V
+12V
2 C18 100 16V
D8
(15)
C15
3
R25 5.6K
D7
(4)
0.1
O
G
R30 1.8K 1/2W
(14)
R31 5.8K R32 4.7K
IN
O G R 3 4
5
ZD20
+24V sensing -24V 10V
+
+5V sensing
C21 100 16V Q9 2SC945
100 50V
The three output circuits in the secondary side are stabilized by the three-terminal regulator IC’s (IC1, IC2, IC3). For –24V and 10V outputs, the ON/OFF control circuit for sequence control is provided. The –24V output is controlled by ZD20, Q8 and Q12 so that the output is turned on when the 24V output is 18V or higher. The 10V output is controlled by the three-terminal IC with the output ON/OFF control and Q9 so that it is outputted when the 5V output supplies 1V or more. The +12V output serves as the power source for controlling the 24V/38V output invertor circuit as described later. When this output falls below 8V, all outputs are stopped.
0
Q1 Collector-emitter voltage waveform Q1 Collector current waveform
0
D6, D7, D8 operation voltage 0
With 100V input and rated load
9 – 13
5 Invertor circuit (Forward convertor system) The 38V output as well as the 24V output employs the forward convertor system. Only the 38V circuit, therefore, is described here.
FB4 FB13
D14 ERB44-10
F3 3.0A 250V
T4 PT-X57 (9) (2) (10)
D15 ERB44-10
R107 120K 3W
FB14
Q5 2SK1082
ZD11 RD22EB1 ZD12 RD22EB1
R10B 10 1/2W (5)
R110 270 1/2W
C45 1000P 1KV
R51 4.99K
R64 4.99K
R68
C35 3300 50V +
C34 3300 50V +
FB6 R62A R62B 120 31.6
R66 CMW-1.2-P15 R67 CMW-1.2-P15
C42 3300P T5 DT-P20 (4)
R22 10 1/2W
(2)
D17
(3)
R109 AL01Z 270 1/2W
R113 100 1W D19 10DF8
C44 470P 1KV
(13) (12)
(7)
D15 AL01Z
C40 580P 1KV
C52 1000P 1KV
C41 3300P ZD10 RD22EB1
Q6 2SK1082
FB10
R63 5.6 1W C43 470P 1KV
(4) (5) C39 0.1 400V
L5 D23 FB9 HK-20D160-1810 ESAD92M-03
FB5
(6)
ZD13 RD22EB1
(1)
R69 1K 1W
C47 0.1 50V
+ C46 100 16V
D20 1SS53
Switching transistors Q5 and Q6 (Q3 and Q4) connected in parallel to each other are turned on/off by drive transformer T5 (T3) which is driven by the signal from the control circuit in the secondary side, converting the input DC voltage into high frequency pulses. The high frequency pulses are dropped by convertor transformer T4 (T2), rectified by diode D23 (D21), and smoothed by L5, C35, and C34 (L4, C29, and C30). When the secondary side control circuit turns on the drive transformer, a voltage is generated at the gate of Q5 and Q6 (Q3 and Q4) in the primary side to conduct the transistor. Then a voltage is applied to the primary winding of the convertor transformer T4 (T2), generating a voltage in the secondary winding to conduct the same phase side of D23 (D21) as the transformer, supplying the power to the load. When the drive transformer turns off, a counter-electromotive force is generated in the primary side to pull down the gate voltage of Q5 and Q6 (Q3 and Q4) and no voltage is generated in the secondary side. Since, however, a current has been flowing through L5 (L4), a counter-electromotive force is generated by that current to conduct the flywheel side of D23 (D21), supplying the power to the load.
6 Output voltage control circuit
The output voltage is controlled by the PWM (Pulse Width Modulation) method. The output is detected by the control IC, IC5 (IC4), and is inputted into the error amplifier in the IC together with the IC’s reference voltage to control the ON/OFF time of Q5 and Q6 (Q3 and Q4) through the PWM convertor and the drive transformer, stabilizing the output. The 24V output control circuit is equipped with the control circuit (R114, R55, R56, Q7, Q13) so that the 24V circuit may not start until the 38V output rises. That is, all outputs are off until the 38V output rises because all of 5V, 10V, –24V, and 24V are under the sequence control.
7 Overcurrent protection circuit The negative $ line of the secondary side is connected with detecting resistors R66 and R67 (R44 and R45), which detect an overcurrent and send signals to the control IC, IC5 (IC4), decreasing the ON width of the pulse and reducing the output voltage. The output of this circuit is of 71-character characteristics.
Q5, Q6 (Q3, Q4) Drain-source voltage waveform
R66 (R44)
0
Transformer pin side
Q5, Q6 (Q3, Q4) drain voltage waveform 0
R62B R62A (R42B) (R42A)
R67 (R45)
To IC error amplifier
Output pin side
8 Chopper regulator circuit (5V system)
The 5V system is directly pulled down from DC 38V through the chopper circuit (Q15, L6). The switching frequency is determined by CR of 5 pin and 6 pin of IC5, and switching is performed at about 70KHz. Q15 is a switching transistor. Smoothing is performed by D29, choke coil L5, and electrolytic capacitor C55 to supply 5V.
Q5, Q6 (Q3, Q4) gate waveform 0
9 – 14
Control is performed by IC6. The internal reference voltage of IC6 and the divided voltage of the output are inputted to the error amplifier to control the ON/OFF time of Q15 through the PWM comparator, stabilizing the output. To protect the circuit against an overcurrent, the output current is detected by R105. If an overcurrent is detected, the ON width of Q15 oscillation pulse is narrowed to drop the voltage.
The AC input voltage is full-wave rectified by D2, D18, D24, D30. If the pulse voltage is higher than the cut voltage of ZD4, photocoupler PC1 conducts. If it is lower than the cut voltage of ZD4, photocoupler PC1 does not conduct. This repeats ON/OFF of the photocoupler. voltage transmitted to the secondary side by the photocoupler turns ON/OFF Q10 to supply the FW signal.
9 Overvoltage protection circuit When the 38V output, the 24V output, or the 5V output reaches an overvoltage state, all the outputs are latched. An overvoltage state of the 38V output is detected by ZD18, the 24V output by ZD16, and the 5V output by ZD17. The detected signal is applied to the gate of thyristor SCR1 to conduct SCR1. Then Q14 is turned on to stop oscillation of the 38V control IC. When the 38V output stops oscillation, as stated above, all the outputs are turned off by the sequence control circuit, protecting against an overvoltage. The operation is of the latch system, and the AC power is supplied again after removing the overvoltage.
Waveform between 1 and 2 FW output
Each waveform
F FW system output circuit
AC D18
AC
R112 100
10E6
D30 10E6
D2 10E6
D24 10E6
ZD4 R15
R16
12K 1W
12K 1W
RD3.0EB2
R19
PC1
47K R20
ZD5 RD6.2EB1
R17 33K 1W
38V
FW
Q10 PC-113
Primary side
4.7K 1/2W
2SC945
R23 2.7K
C22 0.1
Secondary side
9 – 15
GND
5. RADF Electrical section (1) General This circuit controls paper feed, transport, stop, and paper exit, and is composed of various sensors, switches, the circuit which processes inputs from the PPC, the circuit which drives motors, brakes, and solenoids, the CPU, and its peripheral circuits.
(2) Block diagram
SGND
TXD RXD DTA DSR RESET S_SOL
Paper feed motor drive circuit
Communication circuit
DFMRS
Paper feed motor rotation sensor input circuit
DTMRS
Paper transport motor rotation sensor input circuit
G H K L
B
C
Paper exit/reverse motor rotation sensor input circuit
DETMRS
Tray width sensor input circuit
Original width sensor I/O circuit
DWS DTS
Timing sensor I/O circuit
RDD
Paper exit/reverse sensor I/O circuit
+5V
+5V SGND +24V PGND
Power circuit
Chip select circuit 30KHz oscillation circuit
+10V Reset cirucit
ROM (IC25)
9.83Hz oscillation circuit
F E
Original set sensor I/O circuit
DLS1
Tray feed size sensor 1 input circuit
DLS2
Tray feed size sensor 2 input circuit
SSW
Stream mode switch input circuit
G H I J External I/O (IC24)
1.06KHz oscillation circuit
DIP switch
Push switch
Thin paper mode switch input circuit
TPSW F
ADF open/close switch input circuit
Current limiting circuit DEM
Paper exit/reverse motor drive circuit
E
DSD
TGOD
Paper exit/reverse motor speed control circuit
EEPROM (IC23)
Original resist sensor I/O circuit
DRS
AUOD
CPU (IC21)
DTM
Tramsport motor drive circuit
D
D
DTWS
Paper feed motor speed control circuit
B C
A
DFM
+24V
Reverse guide open/close switch input circuit
9 – 16
K
Transport brake drive circuit
DBRK
Reverse solenoid drive circuit
DRSOL
Stopper solenoid drive circuit (for controlling the main body)
I J
ADF FEED lamp
LED lighting circuit
429Hz oscillation circuit
A
REMOVE ORIGINAL lamp
L
(3) Operations 1
Sensor/detector input circuit
a. Paper exit/reverse original sensor (RDD) input circuit +5V DF3-6P-2DSA 1 CN5,1 +5V 5 CN5,5 RDDLED
Paper exit/reverse sensor A 2 K 1 TLN 199
RDD
B4B-PH-K-S 4 +5V PH110 3 VOUT E 2 2 LED 1 1 SGND 68K
C 1
CN45,4 CN45,3 CN45,2 CN45,1
CN15,1 +5V CN15,2 RDD CN15,3 RDDLED CN15,4 SGND
CN15,1 CN15,2 CN15,3 CN15,4
2
Q25 2SC2712Y C 2
IC26.3 µPC324G2 + 10 2 8 9 -
R26 1 ERJ6GEYJ303V R134 E 1 +5V +5V R3 30K ERJ6GEYJ102V 1 ERJ6GE R126 1 R65 1 2 1K -YJ392V ERJ6GEYK225V ERJ6GEYJ103V IC27.4 2.2M 2 10K 11 2 3.9K + 12 1 2 6 10 CN5,6 RDD µPC339G2 2 1 C71 GRM40B 1 CN5,2 SGND -103K50PT 2 2 0.01µF
C16 TRHS DA 66 17 1 GRM40B102K50PT TRHS TRHS AD 63 100PF +5V 1
2 R43
CPU
TP13
SGND
2 1 ERJ6GEYJ103V TP4 10K 1
SGND
Paper exit/reverse sensor input circuit [Fig. 1] The paper exit/reverse original sensor is a reflection type sensor composed of an LED and a photo transistor. Infrared rays reflected by the LED are radiated to the photo transistor, increasing the photoelectric current flowing through the photo transistor to detect the original. This circuit is equipped with the automatic adjustment function by the CPU and is able to maintain the sensor sensitivity at a constant level. The LED cathode is connected to the voltage-current conversion circuit which is composed of the operation amplifier (IC26) (IC26), Q25, and R134. It controls the current value with the D-A output (analog voltage value) of the CPU. That is, IC26 9 pin input voltage (voltage drop of LED current by R30) is always made equal to the CPU D-A output value (66 pin). So varying the D-A output varies the current value. On the other hand, the photoelectric current of the photo transistor is converted into a voltage by the emitter resistance in the sensor PWB, passed through the noise filter composed of R65 and C71, and inputted to IC27 10 pin and the CPU 63 pin. R3, R26, R135, IC27, and IC4 compose the voltage comparator which compares the input voltage from the sensor and the threshold voltage (about 1V) formed by dividing +5V with R3 and R135. When the input voltage from the sensor exceeds the threshold voltage, the output at IC27 13 pin is inverted to be LOW and inputted to the CPU 17 pin as "Original present" signal. The CPU 63 pin is the A-D input pin, and the analog voltage is converted to the digital value in the CPU. In the direction of the sensor optical axis is the background plate whose reflection factor is smaller than that of the original. This background plate provides the emitter voltage of the photo transistor, which serves as the reference voltage of "original absence." Since the sensor sensitivity varies depending on the unit in general, the sensor sensitivity is automatically adjusted according to the reference voltage of "original absence." The sensor voltage at "original absence" is A-D-inputted to change D-A output voltage. Then the LED current (LED light intensity) is changed and the sensor voltage is controlled to be a specified level by the CPU. The D-A output value is unique to each unit and is stored in the EEPROM (IC23) memory.
b. Original resist sensor (DRS)/timing sensor (DTS) input circuit
+5V 1 CN4,1 +5V 5 CN4,5 DRSLED
Orugunal resist sensor A 2
DRS
K 1 TLN 199
C 1
B4B-PH-K-S
4 +5V PH110 3 VOUT E 2 2 LED 1 1 SGND 68K
CN44,4 CN44,3 CN44,2 CN44,1
2
Timing sensor A 2
DRS
K 1 TLN 199
B4B-PH-K-S 4 +5V PH110 3 VOUT E 2 2 LED 1 1 SGND 68K
C 1
2
+5V R33 1 ERJ6GEYJ225V
+5V 1 R1 ERJ6GEYJ472V 10K 6 CN4,6 DRS 2 CN4,2 SGND
R34 ERJ6GEYJ103V 10K 1 2 1 1 C68 R122 2 2
ERJ6GEYK225V 2.2M +5V DF11-16DP-2DSA 9 CN4,9 DTSLED
CN44,4 CN44,3 CN44,2 CN44,1
2
1 R131 ERJ6GEYJ472V 2 4.7K
GRM40B103 -K50PT SGND 0.010µF
+5V 1
R2 ERJ6GEYJ472V 10K
DF11-16DP-2DSA R37 ERJ6GEYJ103V 10K 10 1 2 CN4,6 DTS 1 R125 1 C70 ERJ6GEYK225V SGND 2 2.2M 2
Q23 2SC2712Y C 2 R27 ERJ6GEYJ473V E 3 47K +5V 1 2 1 R27 IC27.1 5 + 2 2 10K 4 - µPC339G2
2
10K IC15.1 C14 2 HD74HC04FP HD74HC04FP GRM40B102K50PT 5 13 6 ERJ6GEYJ102V IC28.1 X1 3 100PF 2 1 + 1 1 1 2 1 1 IC2.3 RES_DA 1 R121 2 B 1 1K RES ERJ6GEYJ225V µPC324G2 R28 2.2M TP23 RES_AD 2 ERJ6GEYJ510V IC1.3 2 9 A 8 1 ERJ6GEYJ473V 51 Y 10 B TP24 SGND HD74HC00FP 1 R130
74 67 19 65
CPU
TIMS16 TIMS_AD 64
IC15.2 C15 R132 Q24 2SC2712Y IC28.2 GRM40B102K50PT HD74HC04FP ERJ6GEYJ102V X1 C 2 5 100PF 2 1 + 1 1 1 R25 2 7 1 6 1 R124 B ERJ6GEYJ473V 1 1K ERJ6GEYJ225V E 3 µPC324G2 R29 47K 2.2M TP15 +5V 2 ERJ6GEYJ510V IC1.4 1 2 2 9 1 A 8 1 R38 ERJ6GEYJ473V 51 IC27.3 Y 10 5 B TP14 + SGND 2 2 10K 4 HD74HC00FP - µPC339G2 1
1 R133 ERJ6GEYJ472V 2 4.7K
GRM40B103K50PT 0.010µF SGND
Original resist sensor/timing sensor I/O circuit [Fig. 2] The original resist sensor and the timing sensor are of reflection type similarly to the paper exit/reverse original sensor. Either circuit is equipped with the automatic adjustment function, and is composed similarly. This circuit, however, is additionally equipped with the analog switch signal select circuit because the CPU D-A pin is commonly used by two sensors. That is, when the select signal from the CPU 74 pin is at HIGH, IC15.2 conducts and IC15.1 stops conduction. As a result, the D-A value of the timing sensor is outputted from the CPU. When, on the contrary, the CPU 74 pin is at LOW, the original resist sensor is selected and the D-A value of the original resist sensor is outputted from the CPU.
9 – 17
c. Paper fed motor rotation sensor (DFMRS), transport motor rotation sensor (DTMRS), paper exit motor rotation sensor (DEMRS) +5V 1 TLP1215(C1)
10K
+5V 1 VCC 2 VOUT 3 GND
Paper feed motor rotation sensor
RA6.1 RGLD6X103J
CN1.1
4.7K
1 ACLY
1
2
CPU 3pin
HD74HC14FP
1 C8 GRM40B102K50PT 2 1000PF
SGND
DFMRS
IC7.1
ERJ6GEYJ472V 1 2
1
DFMRS
TP26
R86
2
DF11-16DP-20SA
Paper feed motor rotation sensor input circuit
KMTCLK (To the paper feed motor speed control circuit)
SGND +5V 1
TLP1215(C1)
10K
+5V 1 VCC 2 VOUT 3 GND
Transport motor rotation sensor
R84 RGLD6X103J
CN5.3
4.7K
3 ACLY
1
4
CPU 2pin
HD74HC14FP
1 C9 GRM40B102K50PT 2 1000PF
SGND
DTMRS
IC7.2
ERJ6GEYJ472V 1 2
3
DTMRS
TP27
R87
2
DF3-6P-20SA
Transport motor rotation sensor input circuit
BMTCLK (To the paper feed motor speed control circuit)
SGND +5V 1
TLP1215(C1)
+5V 1 VCC 2 VOUT 3 GND
Paper exit/reverse motor rotation sensor
DETMRS
TP38
4
1
2
5 ACLY
4.7K
Paper exit/reverse motor rotation sensor input circuit
1
6
CPU 79pin
HD74HC14FP
1 C10 GRM40B102K50PT 2 1000PF
SGND
DETMRS
IC7.3
ERJ6GEYJ472V
2
DF3-6P-20SA CN5.4
R85 RGLD6X103J 10K R88
HMTCLK (To the paper exit/reverse motor speed control circuit)
SGND
[Fig. 3] The sensors are composed of a photo interrupter with a built-in amplifier and a slit disc attached to the motor shaft, and provide pulse signals corresponding to the motor rotation. The motor rotation is detected with the pulse signal frequency. By counting the number of pulses, the motor rotations can be detected. The input section of the three signals are of the same composition. Signals are processed by the noise filter composed of R86, 87, 88, C8, 9, and 10 and the waveform rectifying circuit of IC17.
d. Tray original size detection circuit VB16L43 +5V 1 2 3
Tray width sensor
DTWS
DF11-16DP-20SA CN4.4
TryVR
4
SGND
+5V 1
TLP1217(C1) Tray feed size sensor 1
DF11-16DP-20SA CN4.12
TryS_1
C67 1 GRM40B103K50PT 0.010µF 2
RA6.3 RGLD6X103J 10K
+5V 1 VCC 2 VOUT 3 GND
12
4.7K
+5V
TLP1217(C1) Tray feed size sensor 2
DLS2
10K
+5V 1 VCC 2 VOUT 3 GND
RA6.4 RGLD6X103J
DF11-16DP-20SA CN4.13
TryS_2
5 13
62
CPU (IC21)
TP17 1
TRYS1
2
1 C19 GRM40B102K50PT 2 1000PF (IC24)
SGND TP18
RA7.3 RGLD5Y472J 5 6 4.7K
SGND
TRYWS
1 C76 GRM40B221K50PT 2 220PF
RGLD5Y472J 3 4
4
1
330
1
SGND
RA7.2
SGND
DLS1
TP29
R69 ERJ6GEYJ331V 1 2
1
TRYS2
1
1 C20 GRM40B102K50PT 2 1000PF SGND
Tray width sensor, tray feed size snsor 1, tray feed size sensor 2 input circuit [Fig. 4] This circuit detects the size of the original on the tray. The detecting section is inside the tray. The original width is detected by the volume (DTWS), and the original length by two photo interrupters (DLS1, DLS2). DTWS is the variable resister attached to the original guide. DTWS position is varied by the sliding distance of the original guide. The valul of variable resister fixed by position of original size guide. DLS1 and DLS2 are equipped with a lever-type actuator. When the actuator is pressed by the original, the light path is interrupted and the original size is detected. The signal is inputted to IC24 1, 2 pin through the noise filter composed of RA7, 2, 3, C19, and 20. 9 – 18
e. Open/close switch (AUOD, TGOD) input circuit +5V BSP-VH CN7.1
ADF open/close switch (AUOD)
DC+24V
DC+24V
1 2
CN7.2 DF opn
R92 ERJ6GEYJ472V 1 2
ZD1 RD12MB2 1 2 K A 12V
4.7K
C 2 1 B
1
Q9 FA1L3N
2
E 3 B10P-VH
Reverse guide open/close switch (TGOD)
CN6.1 DF opn CN6.2 R opn
1
ZD2 RD12MB2 1 2 K A 12V
+24V
2
1 R19 2
1
R67 ERJ6GEYJ103V 10K
2
R68 ERJ6GEYJ103V 10K DFOPEN
40
ROPEN
39
C 2 1 B
External I/O (IC24)
Q10 FA1L3N
ERD25FAJ4R7 C29 4.7 50TWSSION 1 2 + 10µF
E 3
SGND
PGND
ADF open/close switch, reverse guide open/close switch input circuit [Fig. 5] This circuit detects open/close of the ADF unit and the reverse guide, and is connected with two microswitches.Either switch contact is closed by closing each open/close section. The microswitches are connected in series from +24V, and directly open and close the power for each drive section. That is, only when both switches are closed, the power is supplied to the drive section. When the ADF open/close switch is turned on, +24V is applied to the ZD1 cathode, providing a current to the Q9 base through R29. Then R29 is turned on and the open/close signal is inputted to IC24 40 pin. In other open/close switch input circuits, the operations are the same as above and each open/close signal is inputted to IC24. Besides, R19 and C29 form the snubber circuit which absorbs the induced voltage generated when the open/close switch is opened during the DC motor rotation.
f. Original set detector (DSD), stream mode switch (SSM), thin paper mode switch (TPSW) +5V 1
Stream mode switch DF11-16DP-2DSA CN4.14
SDFSW
RA6.5 RGLD6X103J 10K RA7.4
14
7
1
8 4.7K
SSW
SGND
TP19
RGLD5Y472J
7
SDFSW
38
1 C21 GRM40B102K50PT 2 1000PF
+5V RA6.6 1 RGLD6X103J 10K RA7.5
Thin paper mode switch DF11-16DP-2DSA CN4.15
THINSW
TP20
RGLD5Y472J
7 15
9
1
10 4.7K
TPSW
SGND
External I/O (IC24)
SGND
THINSW
37
1 C22 GRM40B102K50PT 2 1000PF SGND
Stream mode switch, thin paper mode switch input circuit [Fig. 6] +5V 1 TLP1215(C1) Original set sensor
DSD
+5V 1 VCC 2 VOUT 3 GND
DF11-16DP-2DSA CN4.11
Emp_s
RA6.2 RGLD6X103J 10K RA7.1
5 11
TP16
RGLD5Y472J 1 2
1
4.7K
1 C18 GRM40B102K50PT 2 1000PF
SGND
EMPS
4
External I/O (IC24)
SGND
Original set sensor input circuit [Fig. 7] This circuit inputs each sensor and switch signal, and forms a noise filter. The original set detector is a photo interrupter integrated with an LED and a photo transistor. The stream mode switch and the thin paper mode switch are mechanical slide switches.
9 – 19
g. Original width sensor The original width sensor is a phote penetrate type sensor, and is composed of an LED and a photo transistor. Infrared ray from the LED is interrupted by the original to reduce a photoelectric current flowing through the photo transistor, thus detecting the original. This circuit can change the light emitting output with the volume (VR1) and absorbs variations depending on the machine. The photoelectric current of the photo transistor is converted into a voltage by the emitter resistance, and the voltage is passed through the noise filter composed of R36 and C69 to IC27 6 pin and 61 pin. R90, R91, R8, and IC27.2 form a voltage comparator which compares the input voltage from the sensor and the threshold voltage generated by dividing +5V with R90 and R91. When the input voltage from the sensor falls below the threshold voltage, IC27 1 pin output turns HIGH and "original presence" is outputted to the IC24 3 pin. At the same time, the input voltage from the sensor is inputted to the CPU 61 pin. +5V
CN4.7
DWLS
VR3 R4 PK502H202H0 ERJ6GEYJ121V 1 3 1 2
7
2K
+5V
120
R123 ERJ6GEYJ225V 2.2M 2
SGND CN4.8
DWRS
R90 ERJ6GEJ472V 4.7K
8
R8 ERJ6GEJ473V 1 2
1
47K
2
R36 ERJ6GEJ103V 1 2
7
+
6 -
10K
1
1
V+=+5V GND=SGND
IC27.2 1
SIZES
µPC339G2
CPU-61pin
R91 ERJ6GEJ472V 2 4.7K
C69 GRM40B103K50PT 2 0.010µF
IC23-3pin
SGND
[Fig. 8]
2
Motor control circuit
a. Paper feed motor (DFM) control circuit This circuit maintains the motor speed at a constant level, and controls power supply to the paper feed motor so that the frequency of the paper feed motor rotation sensor signal coincides with the frequency of the reference clock signal. This circuit is largely divided into five blocks: (A) Reference clock select circuit, (B) One-shot pulse generating circuit, (C) Low pass filter circuit, (D) PWM circuit, and (E) Over-shoot prevention circuit. KMTCLK
B
Paper feed motor rotation clock
KMTP1s1 Paper feed motor refernce clock (For original paper feed)
KMOT_Low
Low-speed rising signal
BMTCLK
Transport motor rotation clock
PWM Phase compensation circuit
Low pass filter
One-shot pulse generating circuit
A Reference clock select circuit
KMOT_SPD Clock select signal (Original paper feed & lead edge take-up) KMTP1s2 Paper feed motor reference clock (Original lead edge take-up)
D
C
Tout
CPU refernce clock
Paper feed motor PWB signal KMOTPWM
PWB comparator
E Over-shoot prevention circuit
Clock select signal SYNCHRO (Synchronization between the paper feed motoe and the transport motor)
Paper feed motor speed control circuit block diagram [Fig. 9]
R11 +5V 1 R44 ERJ6GEYJ103V
2 10K
1
2
R107
1
IC19.8 C2 7 C23 1 6 + 1 GRM40B102 µPC350G2 1 2 -K50PT 56K 2 2 1 1000µF
K 1
5
SGND
1 2
ERJ6GEYJ473V 47K
2
1
2 R10
1
2
µPC350G2 2 1 3 + IC SGND
R17 ERJ6GEYJ103V 8.9K 1 2
2
47K
47K
1 R11 IC31 4 OC 3 Ref 1 CA+ C1 8 CA- C1 16 CL+ C2 15 CL- C 2 6 R 5 C
1 REFV
2
R96
ERJ6GEYJ473V
+5V
2
ERJ6GEYJ202V
R9
SGND
R16
D 8 A 2 ERJ6GEYJ103V 10K DSA119 1 2 SGND
REFV
56K
2
1
ERJ6GEYJ103V 1 2 10K
2
1.0µF
100K
1
47K R11
+
ERJ6GEYJ104V
+5V
TP5
ERJ6GEYJ473V C25
SGND
1 + 1.0µF
13 14 6 9 11 10
ERJ6GEYJ103V 2 1
2
1
R11 ERJ6GEYJ103V
2
IC2.1 +5V IC 17.2 KMTCLK
SGND 1
SGND
10 11 12 CLK 13
9
1
8
2
A B
Y
+5V
IC 17.2
10 11 CLK 12 13
2 1
11 11
3
9 8
2
1
2 HD74HC00FP SGND 13 11 12 A Y A KMOT SPD 9 8 12 11 B Y 13 B HD74HC00FP IC11.4
KMTP1-1 12
IC9.4
HD74HC00FP 8 Y B IC3.3 HD74HC00FP 9
CPU KMTP1-2 31
+5V 1
IC3.4
10
A
SYNCHRO
2
BMTCLK
IC3.4 HD74HC00FP 4 6 9 A Y A 5 B Y 10 B HD74HC00FP IC11.4
+5V
IC9.4
9
8
8
HD74HC00FP 3 Y B IC3.3 HD74HC00FP 1
2
A
TOUT
[Fig. 10] 9 – 20
IC 17.2
10 11 12 CLK 13
9 8
1 2
A B
Y 3
+5V
IC 17.2
10 11 12 CLK 13
9 8
The basic operations are: the paper feed motor circuit signal and the reference clock frequency are converted into a voltage, amplified and integration-compensated, and pulse-width modulated. The paper feed motor speed can take synchronization either transport motor rotation clock signal or reference clock signal. When rasing to a low speed, the duty range of the PWM signal is forcibly limited to reduce over-shoot of the motor speed. Each block operation is described below: (A) Reference clock select circuit This circuit selects the rotation speed reference clock signal, and is composed of two AND gates (IC4), one OR gate (IC11) and an invertor (IC8). When the select signal from IC24 19 pin is LOW, the transport motor rotation signal is selected. When the signal is HIGH, the clock signal from the oscillation circuit is selected and outputted to the next stage circuit. (B) One-shot pulse generating circuit This circuit generates one-shot pulses which are required for converting the frequency of the reference clock and the paper feed motor rotation signal into a voltage. The one-shot pulse width is obtained by counting the CPU internal system clocks 2048 times. (C) Low pass filter This circuit generates a voltage from the difference in frequencies of signals from one-shot pulse array generated according to the reference clock and the paper feed motor rotation signal. The secondary low pass filter is composed of IC29.2, RA1, C23, R10, C2, and R9. RA1, 3, RA1, 4 are consisted of additon circuit. This circuit cuts frequencies of about 100KHz or more. That is, the paper feed motor rotation signal carrier frequency is cut and only low frequencies generated by variations in the motor speed are passed. The two one-shot pulse arrays have polarities. If both are in the same frequency, the average voltage of added signal is 2.5V. If there is any difference between frequencies, the average voltage shifts from 2.5V. When, therefore, the frequency is higher than the reference clock (that is, when the paper feed motor rotates faster than the set speed), the output of this circuit is lower than 2.5V. when, on the contrary, the paper feed motor rotation signal is slower than the reference clock, the output is higher than 2.5V. (D) PWM circuit The speed deviation signal obtained from the low pass filter in the former stage is integrated and phase-compensated and pulse-with modulated. IC31 is the PWM generator including the error amplifier, the saw teeth waveform generating circuit, the comparator, and the output buffer. It is connected with R96, R46, C1, C66, and the error amplifier in IC31, forming the integration/phase compensation circuit. R17 and C4 determines the frequency of saw teeth waveform. The frequency is approximately 17.5KHz. The voltage of the integrated deviation signal is compared with that of the saw teeth waveform, and the deviation signal becomes a pulse signal of duty ratio in proportion to the deviation signal voltage. In addition, the stationary period adjustment comparator is also included in IC31, and applying a voltage to 4 pin lengthens the OFF period of the PWM signal. The IC 31PWM on daty is bigger when paper feed motor rotation spead is increasing. VCC
13 Output control
12 Low-input Refernce malfunction voltage input prevention circuit
Ref Out 14 GND
7
Rt
6
Ct
5
Oscillation circuit
+ 4 Dead time control
8
Dead time convertor
T
F / F
PWM output
9 11
-
PWM output
10
+ Error amplifier 1
1 Non-reverse input Reverse input 2
16 Non-reverse input Reverse input15
Feedback 3 3
-
+
PWM comparator
-
+ -
Error amplifier 2
IC31 (µPC494GS) internal block diagram [Fig. 11] (E) Over-shoot prevention circuit When the paper feed motor is risen at a low speed, its speed becomes too high in transition. To prevent against this, the circuit lengthens the OFF period of the PWM signal forcibly to suppress power supply to the paper feed motor. This circuit is an integration circuit composed of IC29.1, C24, and R107. When the low speed rising signal outputted from IC23 8 pin becomes LOW, the IC29 1 pin output becomes HIGH. Then the voltage settles to 0V. The time length is set according to the motor rising time. The OFF period of the PWM signal is controlled by inputting the signal to IC31 4 pin.
9 – 21
b. Paper feed motor (DFM), transport motor (DTM) drive circuit +5V R70
1
1 R71
2
2
ERJ6GEYJ331V 330
LSI-N9101MTD CPU
10P
7
11P
5 C_Limit
MODE2 D
8
MODE1 C
6
3
CUE
B
4
9
PWM
A
ERJ6GEYJ331V 330 1
R99 ERJ8GEYJ202V 2.0K
2 1
1 1
R97 ERJ8GEYJ202V
2
IC19 VCC=+5V GND=SGND
S 3
D 2
D 2 1 G
PWM
1
Q13 2SJ176
2SJ176
2.0K
R103 ERJ8GEYJ202V 2.0K
S 3 Q14
G
2
R100 ERJ8GEYJ202V 2.0K
+24V
1
2
G D 2
D16 K 1 HRP22 A 2
Q4 2SK1895
3 4
K 1 A 2
D11
D 2
HRP22
S 3
S 3
Q5 2SK1895
DFM1
CN7.3
DFM2
CN7.4
Paper feed motor
1 G
2 Limit
R52 +5V R51 ERJ6GEYJ103V 10K LSI-N9101MTD 8 CPU
9
7 5 3
78
9
MODE2 D
8
MODE1 C
6
CUE
B
4
PWM
A
IC20 VCC=+5V GND=SGND
ERJ6GEYJ103V 10K
1
1
2
2
1
R104 ERJ8GEYJ202V 2.0K
2
2
R102 ERJ8GEYJ202V 2.0K
1 R103 ERJ8GEYJ202V 2.0K 1 2
2.0K 1
1 1 G
2 R73 ERJ6GEYJ331V 1 2
S 3
S 3 Q16 2SJ176
Q15 2SJ176
D 2
1 G
1 G
D 2
Q2 A 2 2SK1895 S 3
2
7 8
D12 K 1 D 2 HRP22
R72 ERJ6GEYJ331V 330
2
R105 ERJ8GEYJ202V
+24V
D 2 K 1 A 2
D13 HRP22 S 3
Q3
DFM1 DFM2
CN6.7 CN6.8
Transport motor
2SK1895 1 G
330
[Fig. 12] This circuit controls each motor rotation/stop and the rotating direction. It is composed of the exclusive-use hybrid IC (IC29, IC20) and the power MOSFET (Q2 ~ 5, 13 ~ 16). The paper fed motor drive circuit is composed similarly with the transport motor drive circuit. So only the transport motor drive circuit is described here. The motor rotation, stop, and rotating direction are controlled by combination of logic of the CPU 8 pin and 9 pin outputs. The CPU 78 pin supplies the PWM output for the speed control. In the normal rotation of the motor, 8 pin is LOW, 9 pin is HIGH, 78 pin is HIGH, IC20 2 pin is LOW, 8 pin is HIGH, and Q16 and Q2 turn ON. While IC9 4 pin is HIGH, 6 pin is LOW, and Q3 and Q15 turn OFF. Therefore a current flows through +24V → Q16 → CN6, 7 → motor → CN6, 8 → Q2 → AGROUNG, rotation the motor clockwise. When the CPU 78 pin is made LOW under this state, IC9 2 pin becomes HIGH and Q16 turns off. Therefore the current from +24V is interrupted. However, with the motor coil inductance, a loop current flows through AGROUND → Q1 flywheel diode → CN6, 7 → motor → CN6, 8 → Q2 → AGROUND. In this case, the motor is in the speed reduction state. The motor speed is controlled by adjusting the H/L duty of the PWm signal and controlling the pulse the voltage supplied to the motor. In the reverse rotation, the CPU 8 pin becomes HIGH, IC20 2 pin and 6 pin are HIGH, Q15 and Q3 turn ON, and Q16 and Q2 turn OFF. Then a current flows in the reverse direction to the normal rotation, through +24V → Q15 → CN6, 7 → Q3 → AGROUND. Therefore, the motor rotates counterclockwise. The speed control is performed in the same manner as the normal rotation. To stop the motor, the CPU 8 pin and 9 pin are turned to LOW. Then IC20 2, 4, 6, 8 pins become HIGH, Q15 and Q10 turn OFF, Q2 and Q3 turn ON. As a result, both pins of the motor are shorted and the motor enters the brake mode. In the brake mode, a powerful brake torque is generated to stop the motor.
9 – 22
c. Paper exit speed control circuit This circuit is composed of the paper exit motor speed control IC (IC35), and selects the motor speed from two levels (2503.5/465 rpm) by the signal from the CPU 6 pin. The motor speed can be adjusted with the volume. The low speed (465 rpm) is set with VR1, and the high speed (2503.5 rpm) by VR2. The speed control is described below: IC35 4 pin receives the output pulse from the DEM rotation sensor (DEMRS). IC35 6 pin and 5 pin are connected with R109, VR1 or R53, VR2, and capacitor C6. The time constant of the IC internal timer is determined by C and R constant. The motor speed is determined according to the time constant. IC35 8 pin is used to convert the internal rectangular waveforms into integrated waveforms, and is connected with external C and R for control phase compensation. IC35 9 pin output is inputted to IC28 1 pin, rectified and converted into rectangular waveform, and inputted to IC5 1 pin. The circuit operations when the motor speed falls below the specified level are described below: When the motor speed falls, IC35 4 pin input pulse period is extended. That shortens charging time of capacitor C6 to increase HIGH level area of IC35 9 pin output integrated waveform. Consequently the IC28 duty is increased. As a result, the motor drive effective voltage increases to increase the motor speed. When the motor speed rises above the specified level, the reverse operations are performed, thus maintaining the motor speed at a constant level.
CPU
4
HMOT_SPD
6 K
1
1
10
2
VCC
IN-
E 3 Q18 FNJL3L
1 B
OUTamp OUT
GND 7
VS 6
CRt 5
SGND 1 VR1 PK502H204H0 200K 3
2
C 2
1
VR2 R53 PK502H204H0 ERJ6GEYJ103V 20K 10K 3 2 1 1
2
R55 ERJ6GEYJ103V TP37 10K 2 IC28.1 5 + 1 2
3
INsy
D1 1S1588
A2
+5V
+5V
HMTCLK
IN+ 1
CF 8
4
-
1 1
SGND C6 1 5DF2D103J 0.010µF 2
R109 ERJ6GEYJ104V 100K
C6 5DF2D223K 2 0.022µF
9
2
R7 ERJ6GEYJ473V 47K
2
µPC339G2 R127 ERJ6GEYJ242V 2.4K
1 C26 50TNSS1M 2 1.0µF
SGND
1
2
SGND
[Fig. 13]
d. Shutter-solenoid (SSOL) drive circuit
CPU 13pins
+5V R62
1 ERJ6GEYJ103V
TP33 1
10K
R110 ERJ6GEYJ104V
100K R142 1.0µF ERJ6GEYJ102V 2 2 1 1 2 + C27 1K 50TWSS1N
+5V
D10 1 K 1 DSA010
2
A 2
R63 ERJ6GEYJ103V 10K 1 2
CLK1
IC6.5 11
AY
D9 DSA010 1 2 K A
IC2.4 10
9
AY
8
HD74HC14FP HD74HC04FP
+5V E 3 4 A 6 1 Y 5 B B IC11.2 HD74HC32FP
Q21 1N1L3N
D9 DSA010 2 1 A K
C 2
D 2 1 G S 3 R143 ERJ6GEYJ751V 2 750 1
+24V +24V S_SOL
Q8 2SK1283 Limit
[Fig. 14] This circuit drives the shutter solenoid which operates the original bundle stopper plate, and is composed of the PWM control circuit which suppress temperature rise in the solenoid winding and the power MOSFET, etc. The differential circuit is composed of C27, R142, R110, and D10. IC6.5 and IC2.5 are inventors for rectifying waveforms. When the CPU 13 pin is turned to LOW, a LOW level one-shot pulse of about 70ms is generated at the IC2 8 pin. During that operation, Q8 gate is fixed to HIGH. So +24V is continuously applied to the solenoid to absorb the iron core. When the one-shot pulse is completed, Q8 is driven by duty 50% frequency 10KHz pulse signal . Accordingly solenoid ON duty also becomes 50%. Under this state, even in OFF period of Q8, a loop current flows through D14 by the solenoid inductance. The average value of current becomes 1/2 of the case of 100%, and power loss (heat quantity) in the solenoid winding becomes 1/4. In addition, the absorbing power of iron core is reduced by half. However, the solenoid characteristics provides enough power when the iron core is completely absorbed, and the iron core is not released even when the current reduces to 1/2. In this manner, 100% power is supplied to the solenoid only when absorbing the iron core, and the iron core is attracted by strong power. After absorption, the current value is reduced to 50% to limit temperature rise in the solenoid.
9 – 23
e. Reverse solenoid (DRSOR)
TP33 CPU 4pin
1
+5V R60 1 ERJ6GEYJ103V IC6.1 10K 2 1 2 AY
R120 ERJ6GEYJ511V 510K 1 2
HD74HC14FP
+5V 1 R61
D2 1S1588 1 K
ERJ6GEYJ103V 2 10K
2 A
C30 50TNSS10M 2 10µF TP30 SGND 1 +1
+5V R129 1 ERJ6GEYJ242V
1
CLK1
2
R139 ERJ6GEYJ102V 1K
2.4K
2
K 1 C60 GRM40B273K25P1 A 2 0.027µF
+5V 1 R140
1
ZD5 2 RD3-0MB2
11
SGND
SGND
10
ERJ6GEYJ102V 2 1K
IC28.4 + -
13 µPC339G2
D2 1S1588 2 A
1 R141
ERJ6GEYJ102V 1K
1 K
D 2 2
1 G
+24V 3 4
+24V CN6.3 DRSOL CN6.4
Q2 2SK1283 S 3
Limit
[Fig. 15] This circuit drives the reverse solenoid which drives the reverse guide which guides the original to the reverse pulse when reversing the original. It is composed of the PWM circuit and the power MOSFET to reduce the operation noise. When the signal of pin number 4 from CPU is high level to low. The 11 pin level of IC 28 is growing gently. The R120, D2, R61 and C30 are consifted of integration circuit The delay time is approximately 70 ms. On the other hand, the integration circuit is connected from R139, R129, C60, and ZD5 to the oscillation circuit to generate cyclic saw teeth waveforms. The frequency of saw teeth waveform is 100us, which set at shorter level than non-reverse. Therefore, the comparator output frequency is constant, and it becomes the pulse waveform whose duty at HIGH level slowly increases from 0% to 100%. The PWM signal generated by the comparator is inputted to the Q7 gate to pulse-drive the solenoid. Q7 repeats ON and OFF in a short period. However, a loop current flows through D15 with the solenoid inductance, and the solenoid current is not cut off. In this manner, the solenoid is driven by the PWM signal whose ON duty is gradually increased in absorption (when in ON), that is the absorption operation is performed moderately, reducing the noise.
f. Transport motor brake (DTB) drive circuit
1
HRP22 R64
R138
ERJ6GEYJ103V 2
CPU
+24V
D5
+5V
IC6.2
ERJ6GEYJ102V
10K 3
ACLY
4
HD74HC14FP
2
1
5
A
K
6
+24V
CN6.5
DTB
CN6.6
C 2
1K 1
2
Q1
1
2SD1616
B E 3 R95 ERJ6GEYJ472V 4.7K 1
2
Limit
This circuit drives the brake of the transport motor. The drive signal (ON at LOW) from the CPU is logic-inverted by the invertor (IC6,2) and inputted to the transistor Q1 base. [Fig. 16]
9 – 24
3 Other circuits a. Current limiting circuit +24V
+5V R128 ERJ6GEYJ242V 2.4K
IC19.20 R116 3pins ERJ6GEYJ100V 1 2 1 2
1
2
R101 ERJ6GEYJ202V 2.0K R6 ERJ6GEYJ102V 1.0K IC28.2 µPC339G2 6
10
2 1
R58 ERJ6GEYJ103V 10K 2 1
2
-
1
+ 7
V+=+5V GND=SGND
C55 GRM40B273K25PT 0.027µF
1
K
1
A
2
1
R5 ERJ6GEYJ201V 200
Each motor
Limit 1
ZD3 RD5-1MB2 5.1V
2
1
R146 R55X20-39J 0.39
2
R146 R55X20-39J 0.39
1
2
R146 R55X20-39J 0.39
2
SGND
PGND
PGND
[Fig. 17]
This circuit limit the motor current ??????? to be a constant level, and is composed of the current detection resistor and the voltage comparator. The negative sides of each motor, the solenoid, and the brake are connected to the pickup resistors R144 ~ 146. The current flowing through each drive circuit is converted into a voltage by the pickup resistors. The voltage is compared with the reference value by the comparator of C28,2. The reference voltage, about 0.3V, is obtained by dividing the zenor voltage with R5 and R6. When the pin number 6. of IC 28-2 this circuit has limit function for motor current at sfurting, exceeds the reference voltage, IC28.2 1 pin is inverted to LOW, and interrupting the supply to the motor. Thus the current is limited to a proper level.
b. Oscillation circuit There are three oscillation circuits: two (1414Hz, 429Hz) for driving the paper feed motor, and one (33KHz) for driving the stopper solenoid and the reverse solenoid. The three circuits are of the same composition, therefore only the paper feed motor drive circuit (429Hz) is described below: The rectangular wave oscillation circuit of positive feedback is composed of IC36.2, R21, R22, R23, R24, and C63. When IC36 7 pin becomes HIGH, C63 is charged by 5V through R118 and R24. In this case, since R23, R118 and R21 are in parallel, the non-reverse input of IC36 (IC36 5 pin) rises to about 3.3V. As C63 is charged, when C63 terminal voltage, that is, IC36 non-reverse input (IC36 6 pin) exceeds the non-reverse input, IC36 output is inverted to LOW, discharging electric charges in C63 through R24. At that time, R22 and R23 are in parallel. Consequently the non-reverse input falls to 1.7V. As C63 discharges, when the terminal voltage falls below the non-reverse input voltage (1.7V), IC36 output is inverted again to HIGH. This operation is repeated to generate oscillation waveforms. +5V 1 +5V R76 R75 ERJ6GEYJ153V ERJ6GEYJ153V 1 R119 15K 2 15K ERJ6GEYJ511V 1 2 510 IC28.3 2 TP31 IC7.2 µPC339G2 9 + 1 3 4 14 ACLY CLK1 1 8 R77 HD74HC14FP ERJ6GEYJ153V 15K 2 R16 1 2 ERJ6GEYJ223V 1 22K C73
2 GRM40B102K50PT 1000PF
SGND +5V R111 ERJ6GEYJ104V 100K
+5V
1
R112 ERJ6GEYJ104V 2 100K 1 2
5
1
R113 ERJ6GEYJ153V 100K 2
IC30.2 µPC339G2 +
+5V 1
2
R21 ERJ6GEYJ513V 51K
R117 ERJ6GEYJ511V 510
TP35
7
6 -
1
1
2
R23 ERJ6GEYJ513V 51K 1 2
IC8.6 13
V+=+5V GND=SGND R114 1 2 ERJ6GEYJ753V 1 75K C7
ACLY
5
12
KMTP1=1
HD74HC14FP
R22 ERJ6GEYJ513V 51K
1
6
2
2
SGND
SGND
[Fig. 18] 9 – 25
1 R118 ERJ6GEYJ511V 510 2
TP34 1
-
1
1
2 GRM40B682K50PT 6800PF
IC36.2 µPC339G2 + 7
+5V
IC7.2 11
ACLY
10
KMTP1=2
HD74HC14FP 2
R24 ERJ6GEYJ513V 51K
C63 GRM40B333K50PT 0.033µF
c. Reset circuit
+5V
1 2
VCC=+5V GND=SGND
RESET output D6
2
A 2
DSA010
K 1 3 5 VCC CK C31 8 +RES GRM40F104Z IC22 1 -50PT MB3773FP CT 0.10µF 1 2 1 6 4 2 GND VREF JP2 R136 ERJ6GEYJ102V 7 1 1K C24 C17 1 GRM40F102Z50PT 50TMSS1M 1000PF 2 1.0µF 2
SGND
CPU clock
[Fig. 19] This circuit generates the reset signal for the CPU and the external I/O LSI, and is composed of IC22 and its peripheral devices. IC22 has integrated reset functions, such as power ON reset, +5V abnormal drop reset, and watch dog timer. When the power line (+5V line) reaches about 0.8V after supplying the power, IC22 starts operations. IC22 8 pin becomes LOW to reset the CPU and IC24. The reset state is held until a certain time passes after the power line reaches about 4.3V. The reset hold time is determined by the capacity of C24. It is about 100msec for this circuit. When the reset hold time passes, IC22 8 pin becomes LOW to output the reset signal. The reset state is held so long as the power voltage is lower than about 4.3V. The reset state is cancelled after 100 msec from when the power voltage reaches about 4.3V. IC22 3 pin is the watch dog timer clock signal input pin. It uses the original size detection circuit select signal outputted from IC24 22 pin as the clock. When the CPU operates normally, the clocks serve as regular pulse signals of about 100us wide and 5msec frequency. When, however, the CPU is out of order, the clocks are not supplied. Ic22 always monitors this clock. If the clock is terminated, IC22 8 pin becomes LOW after a certain time to output the reset signal. The monitoring time of the clock is also determined by the capacity of C24. It is also 100msec for this circuit similarly to the power ON reset hold time. Hard reset can be performed from the PPC body through the communication cable. In this case, CN3-6 pin is turned to HIGH or opened to reset.
d. EEPROM (IC23) circuit
+5V A
2
K1 1
2
+
D3 SB02-030
R108 E2ROM5V ERJ6GEYJ104V 100K 2 1
IC23
R115 ERJ6GEYJ100V 10
C74 2STMSS100M 2 100µF 1
D0
6 7
ORG TEST
4
CS
1
SK
2
D1
D1 SB02-030 R12 A 2 R39 ERJ6GEYJ223V ERJ6GEYJ103V 22K 10K 2 1 1 2 K
R13 22K
1
3
ST93C46AM1
SGND
+5V
R14 22K
1
VCC=E2ROM5V GND=SGND 1
R15 22K
3
2
E2_DO
59
E2_CS
16
E2_SK
15
E2_DI
14
2
P46/AN6 P63/*Prdy P64/A0 P65/*CS
CPU
2
R40 ERJ6GEYJ103V 10K
1
1 R41 10K
2
1 R42 10K
2
2
[Fig. 20] This is a memory to store the adjustment values such as the sensitivity data of reflection type sensors and the original set position data on the glass, and the counter values such as the total number of originals passed. Data communication with the CPU is made through 3-wire serial interface. The data one stored are retained even when the power is turned off. IC23 1 pin is the chip select pin. It is turned to HIGH when data communication is performed. 2 pin is the serial clock pin, and serial data are sent in synchronization with the clock inputted to this pin. 3 pin is the input pin of serial data from the CPU. 4 pin is the output pin of serial data from IC20. D3, R115, and C74 forms a circuit which keeps IC23 power voltage level in case of power failure during data writing.
9 – 26
+5V
A
K
B4B-PH-K-S
LED TLN119
C
+5V
CN-1
VOUT
CN-2
LED
CN-3
GND
CN-4
PTR PH110
RL
E GND
+5V
53254-0210 +5V
A
K
CN-1
53254-0210
LED
LED
TLN119
CN-2
53254-0210 C
Vout
CN-2
53254-0210
PTR TPS616
GND
CN-1
E
GND
9 – 27
[10] COMMUNICATION 1. General description The system is designed to improve efficiency in servicing, allow for more precise customer account control. This system also allows for the monitoring of machine’s performance by remote control of meter reading, remote diagnosis, and read/write of various adjustment values by the host computer using telephone lines. The communication unit systems are largely classified into two categories: system A and system B. In system A, copier counts are based on the pulse signal outputted from the copier during every copy cycle. In system B, a wider range of information can be controlled such as counter totalizing, troubles, jam, remote maintenance, and marketing data.
2. System A
ROM (1MB) CPU
Communication control section
LIN
Telephone Line
NCU
RAM (32KB)
TEL
Telephone
RTC Power control
AC adapter
Copier interface PPC
AC/DC
Count input SW SW
[Fig. 1] Block diagram In System A, the personal counter signal (count up pulse) is output from the copier, sensed and counted up. The data is written into the RAM which is backed up by a battery. Since in internal RTC (Real Time Clock) is provided, the count data is transmitted (usually at night) through the telephone line to the host computer when the time set in the RAM is reached. System A is usually with a low cost copier and an existing telephone line at the customers’location. In System A, communication is one way, from the terminal to the host.
(1) Functions of System A System A provides the following functions: 1 Meter reading by periodic transmission 2 Sense switch of start and end time of servicing
10 – 1
3. System B Communication control section
ROM (1MB) CPU
Telephone Line
LIN NCU
TEL
RAM (32KB)
Telephone
RTC
Power control PPC
RS-232C
AC/DC
AC adapter
Copier interface
SW
SW
[Fig. 2] Block diagram System B is designed for medium or high class copiers. Communication in System B is performed with a specially provided telephone line. An existing telephone line can also be used, although communication is made only from the terminal in a similar manner to System A. When a special line is provided, the bi-directional communication is allowed, where either the host or the terminal can initiate communication. The communication unit processes and stores information sent from the copier every time a copy is completed or a jam or trouble occurs. The data is sent to the host computer when an access is made from the host computer. It is also possible to make an access to the host computer to transmit information by using trouble data transmission from the copier as a trigger.
(1) Functions and applications of system B Function
Service engineer
Dealer
Subsidiary
1
Automatic billing (meter reading)
!
!
F
F
2
Automatic service call
F
!
F
k
3
Jam history read
!
F
F
k
4
Trouble history read
!
F
F
k
5
Read/write of simulation data
!
F
F
k
6
PC/modem set value change
!
F
F
k
Read/reset of department counter
F
!
!
!
Key operator program data read/write
F
!
!
!
8
Confirmation of start and end time of servicing
!
!
F
k
9
ROM version confirmation
!
F
F
k
10
Check of the quantity of copy originals for each job
!
!
!
!
11
Check of use frequency of each copy mode
!
!
!
!
12
Supply parts stock control
F
!
F
k
13
Machine status check
F
F
F
k
14
Service engineer control
!
!
F
k
15
Copy inhibition when PC/modem is not installed
!
!
F
k
16
Tag number (grade up No.) change
!
F
F
k
7
!:
User
Not applicable
F : Applicable k : Applicable if required
10 – 2
(2) Functions of system B All the functions of system B are listed in the table below: Function 1
Data content
Automatic billing (meter reading)
Total
• The counter value of each data listed in the right column can be automatically read through the telephone line, and also can be read by the periodic transmission started by the terminal.
Maintenance Duplex n io t c n u f y b r e t n u o C
Staple ADF Tray 1 Tray 2 Tray 3 Trouble Jam in PPC body Jam in RADF
e iz s r e p a p y User total (effective paper) b r e t n u o C r e t n u DV counter (Black) o c V D 2
Automatic service call • When a trouble occurs or in the case of maintenance, a trouble code and the status data immediately before occurrence of the trouble or the service code are automatically transmitted. Fora t the trouble codes, refer to the Service Manual of a d s the copier. For status data and service codes, u t refer to the column in the right. a t S
At initializing after power ON or cancellation of simulation. During execution of simulation . Trouble state Jam state Door open state Warm up state During copying Wait state Power OFF state
ll a c e ic Maintenance rv e S
ll a c Toner empty r o t ra Waist toner full e p o y e Low toner K 10 – 3
Function 3
Data content
Jam history read • Data on sensor names and sensor positions, document size, paper size, and the paper feed unit when jams occurred can be read. In the case of the SD-2060, for example, each sensor position for the data in the column in the right can be read. e d o c n io it s o p m a J
4
Trouble history read • When a trouble occurs, the trouble code and the status code just before occurrence of can be read. For the trouble codes, refer to the Service Manual of the copier. For the status data just before the a t occurrence of the trouble, refer to the right column.a d s u t a t S
Tray 1
Tray 2
Tray 3
DUP
PPD1
PPD2
PPD3
MPFD
PSD
POD1
POD2
DPID
DPPD
REV
BYPASS/BYPAS
PFD1
PFD2
PFD3
DPFD
DSBD
OGFD
SB
SPID
SPOD
OGST
EXT
At initializing when power ON or after cancellation of simulation Simulation No. input wait state During execution of simulation Trouble state Jam state Door open state Warm up state During copying Wait state Power OFF state
For the contents of data for simulation, refer to the • Simulation data (set values, etc.) of each copier Service Manual of the copier. can be read and simulation can be executed. For the contents of simulations, refer to the Service manual of the copier.
5 Read/write of simulation data
6
PC/Modem ID
PC/modem set value change
e • The PC/modem set values of the data listed in the lu PPC ID a right column can be changed. v t Host 1 e s Host 1 m e Host 1 d o M / Host 1 C P Host 2
10 – 4
TEL #1
Host 3
TEL #1
TEL #2
Host 3
TEL #2
TEL #3
Host 3
TEL #3
TEL #4
Host 3
TEL #4
TEL #1
Host 4
TEL #1
Host 2
TEL #2
Host 4
TEL #2
Host 2
TEL #3
Host 4
TEL #3
Host 2
TEL #4
Host 4
TEL #4
Function 7
Data content
Read/write of department counter key operation data (1) Read/reset of department counter • When controlling the built-in department counter with the copier, the counter data by department can be read (2) Key operator program data read/write Read/write of the following key operator program can be performed. No.
Key ope. No.
1
22
Toner save mode setting
F
F
1: YES 2: NO
2
20
Automatic exposure value adjustment
F
F
AE exposure level: 1 ~ 5
3
26
Margin shift reference value F setting F
F
Side 1: 1 ~ 6
F
Side 2: 1 ~ 6
4
42
Selection of margin shift direction
F
F
1: YES 2: NO
5
70
Setting of paper auto selection mode
F
F
1: YES 2: NO
6
74
Inhibition of use of ADF
F
F
1: YES 2: NO
7
77
Inhibition of selection of tray the cover paper/mark paper insertion mode
F
F
1: YES 2: NO
8
78
Locking of paper feed tray
F
F
1: YES 2: NO
9
75
Inhibition of duplex copy
F
F
1: YES 2: NO
10
76
Inhibition of use of stapler
F
F
1: YES 2: NO
11
72
Inhibition of the malt paper feed at the Bypass tray in the duplex mode
F
F
1: YES 2: NO
12
73
Inhibition rewrite
F
F
13
71
Inhibition of automatic selection of tray
F
F
14
46
Inhibition of operation
F
F
1: YES 2: NO
15
43
Erase width mode setting
F
F
Print density: 1 ~ 3
16
25
Copy quantity setting input limitation
F
F
Max. number of paper quantity setting
17
27
Erase width setting
F
F
EDGE: 1 ~ 3 CENTER: 1 ~ 3
18
44
Registration of mark paper insertion position
F
F
1: YES 2: NO
19
45
Selection of message display time
F
F
Display time: 1 ~ 5
Program content
of
job
READ
program
10 – 5
WRITE
Data
Remark
1: YES 2: NO 1: YES 2: NO
(1 ⇒ 999) (SEC ⇒ NO)
Function 8
Data content
Confirmation of start and end time of servicing • Start and end time of servicing can be confirmed by performing simulation at start and end of servicing.
9
e d Service start o c d n e tr/ a t s e ic Service end v r e S
M O • ROM data version can be confirmed as shown inlR the right column. ro t n o C
ROM version confirmation
Master ROM Slave ROM Mirror ROM Finisher ROM RADF ROM
Data ROM 1 (English) M O Data ROM 1 (Japanese) R a t Data ROM 1 (German) a D Data ROM 1 (French) F
G
quantity Check of the quantity of copy originals for each job t Copy n e t • Job contents listed in the right column can be n Quantity of originals o checked. c b (This fanction does not work in this model.) o J Department code Check of use frequency of each copy mode • Copy mode data listed in the right column can be checked.
OC
(This fanction does not work in this model.) (R) ADF
e d o m y p o C
st i n u g lin d RDH n a h l a in g ri O CFF
UDH
10 – 6
e d o m x le p u D e d o m x le p u D e d o m x le p u D e d o m x le p u D e d o m x le p u D
S to S S to D D to S D to D
S to S S to D D to S D to D
S to S S to D D to S D to D
S to S S to D D to S D to D
S to S S to D D to S D to D
Function
Data content Manual paper feed Cassette 1 Cassette 2 Cassette 3 it n u d e e f r e p a P
Cassette 4 Cassette 5 Cassette 6 Intermediate tray Tray 1 Tray 2 Tray 3 Tray 4 Tray 5 Tray 6 A3 B4 A4
d e ef l a t n o z ri o H
e iz s r e p a p l a in g ri O
B5 A5 12" (UK) 13" (SCA) WLT LG LT IV EX A3 B4 A4
) (R d e e f l a ict r e V
e iz s r e p a p l a in g ri O
B5 A5 12" (UK) 13" (SCA) WLT LG LT IV EX
10 – 7
Function
Data content A3 B4 A4 B5 A5 d e ef l a t n o z ri o H
e z i s r e p a p y p o C
12" (UK) 13" (SCA) WLT LG LT IV EX A3 B4 A4 B5
) R ( d e e f r e p a P
e z i s r e p a p y p o C
A5 12" (UK) 13" (SCA) WLT LG LT IV EX
Mark paper insertion mode (OHP)
NO
Cover paper insertion mode (OHP)
NO
Mark paper insertion mode
NO
Cover paper insertion mode
NO
1 set 2 copies mode
YES YES YES YES NO YES No setting
Binding margin mode
Front surface Rear surface Both surfaces
Frame erase mode Center frame erase mode
10 – 8
NO YES NO YES
Function
Data content Interruption mode
NO YES No setting
Sorter mode
Group Sort
Staple mode Offset H
ll a c • Information on copy quantity, paper size, toner . e p empty state are sent from the copier to check o supply parts history information every time when y e copying is completed. K
Supply parts stock control
YES NO YES
Toner empty Copy quantity Quantity of originals Department code st i n u OC g lin d n a lh a in g ri (R) ADF O
Manual paper feed
e d o m y p o C
Cassette 1 Cassette 2 Cassette 3 it n u d e e f r e p a P
Cassette 4 Cassette 5 Cassette 6 Duplex tray Tray 1 Tray 2 Tray 3 Tray 4 Tray 5 Tray 6
10 – 9
NO
e d o m x le p u D e d o m x le p u D
S to S S to D D to S D to D
S to S S to D D to S D to D
Function
Data content A3 B4 A4
d e ef l a t n o z ri o H
e iz s r e p a p l a in g ri O
B5 A5 12" (UK) 13" (SCA) WLT LG LT IV EX A3 B4 A4 B5
) (R d e e f l a ict r e V
e iz s r e p a p l a in g ri O
A5 12" (UK) 13" (SCA) WLT LG LT IV EX A3 B4 A4
d e ef l a t n o z ri o H
e z i s r e p a p y p o C
B5 A5 12" (UK) 13" (SCA) WLT LG LT IV EX
10 – 10
Function
Data content A3 B4 A4 B5 ) (R d e e f r e p a P
e z i s r e p a p y p o C
A5 12" (UK) 13" (SCA) WLT LG LT IV EX
Mark paper insertion mode (OHP)
NO
Cover paper insertion mode (OHP)
NO
Mark paper insertion mode
NO
Cover paper insertion mode
NO
1 set 2 copies mode
YES YES YES YES NO YES No setting
Binding margin mode
Front surface Rear surface Both surfaces
Frame erase mode Center frame erase mode Interruption mode
NO YES NO YES NO YES No setting
Sorter mode
Group Sort
Staple mode
10 – 11
NO YES
Function I
Data content
At initializing when power ON or after cancellation of • Machine status data listed in the right column cansimulation be checked. Discharge the invalid document state
Machine status check
During execution of simulation a t Trouble state a d s Jam state u t a t Door open state S Warm up state Copy state Wait state Power OFF state J
Service engineer control • Same as 8 servicing.
K
L
Same as 8 Confirmation of start/end time of servicing. Confirmation of Start/end time •of
n Copy inhibition when PC/modem is not installed ito i • As shown in the right, selection can be made ib h Copy stop between copy inhibition and copy enable. in • Copy inhibition (PF trouble) mode can beyp o cancelled with simulation of the copier. C / le • When PC/modem is not installed or in case of b communication trouble between PC/modem and a n the copier, selection between copy inhibition and e y Copy stop cancel p copy enable can be made with the copier o C simulation.
Tag number (grade up No.) change
For the contents of simulations, refer to the Service • Tag number stored in the copier can be read by Manual of the copier. simulation of the copier. Write of tag number can also be made.
10 – 12