Specification for Pipe Support

DOCUMENT NO:

60-0000-L-SPE-0002 DOCUMENT TITLE:

SPECIFICATION FOR PIPE SUPPORTS ДОКУМЕНТ №

60-0000-L-SPE-0002 НАИМЕНОВАНИЕ

XXXXX

TENGIZCHEVROIL PFD Project No. 571500

ТЕНГИЗШЕВРОЙЛ PFD Проект № 571500

4

29/06/05

22

RE-ISSUED FOR CONSTRUCTION

PO

BW

SM

RH

3

12/07/04

21


PO

BW

SM

DB

2

28/01/04

21


PO

BW

MB

DB

1

10/04/03

19


PO

BW

MB

JH

0

22/08/02

18

ISSUED FOR CONSTRUCTION

PO

BW

MB

JH

REV

DATE

PAGES

DESCRIPTION

BY

CHKD

APPR

CLIENT

ИЗМ.

ДАТА

СТР.

ПОЯСНЕНИЯ

ИСП.

ПРОВ.

УТВ.

ЗАКАЗЧИК

Pagee 1 of 22

PFD PROJECT №. 571500

TENGIZCHEVROIL ASSET DEVELOPMENT PROJECTS SPECIFICATION FOR PIPE SUPPORTS

DOC №. : 60-0000-L-SPE-0002 Rev. 4

REVISION DESCRIPTION SHEET REV.

PARA.

REVISION DESCRIPTION

4

4.2

4

8

COLD CONSERVATION INSULATION THICKNESS TABLE REVISED TO INCLUDE COLD PERSONNEL PROTECTION

4

10

NOTES REVISED

NSPS MATERIAL REVISED

ATTACHMENTS SHEET NO. 4

A15, A18

PIPE SIZE RANGE REVISED

4

A32

4

A34 - A36

4

B7

4

B50 - B57

4

C3


4

C5

SUPPORT REVISED FOR TRUNNION SIZES 18” - 24”

4

C12, C13

4

C15, C18, C19

4

D30 - D34

SUPPORT NUMBER REVISED NEW PIPE SUPPORTS PIPE SIZE RANGE REVISED NEW PIPE SUPPORTS

NOTE ADDED TO DRAWING SUPPORT REVISED FOR TRUNNION SIZES 18” - 24” NEW PIPE SUPPORTS

4

E40

NOTE REVISED

4

E44

DIMENSION REVISED

4

E51

NEW PIPE SUPPORT

4

F16, F20, F21

4

F32, F33

DIMENSION REVISED

4

F36 – F39


4

F40

4

F43 – F49

4

G12

4

H9

4

H23, H24

4

J1- J13


DETAIL REVISED NEW PIPE SUPPORTS THREADED BAR LENGTH REVISED TRUNNION END PLATE REVISED DIMENSION REVISED GENERAL REVISION OF SELECTION SHEETS

Pagee 2 of 22


PFD PROJECT №. 571500 DOC №. : 60-0000-L-SPE-0002 Rev. 4

TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9.

SCOPE CODES, STANDARDS AND SPECIFICATIONS ABBREVIATIONS PIPE SUPPORT CATEGORIES GENERAL NOTES MAXIMUM PIPE SPANS MAXIMUM GUIDE SPACING PIPE SHOE HEIGHTS ALLOWABLE LOADS FOR NON-INSULATED PIPES, PIPE SHOES, PIPE ANCHORS 10. PROCEDURE FOR INSTALLATION OF ANCHOR BOLTS AND GROUTING OF BASE PLATES 15 ATTACHMENTS A. B. C. D. E. F. G. H. J.

SHOES ANCHORS, GUIDES & VERTICAL PIPE SUPPORTS TRUNNIONS & BASE SUPPORTS HANGERS & SPRINGS STRUCTURAL SUPPORTS SMALL BORE & ANCILLARY SUPPORTS PIPE SUPPORT FOUNDATIONS COLD PIPE SUPPORTS & ANTI VIBRATION SUPPORTS PIPE SUPPORT SELECTION CHART

Pagee 3 of 22

4 4 4 4 5 6 10 11 13


1.


SCOPE This specification describes the general requirements for the selection and design of Standard Pipe Supports. These include pipe shoes, guides, anchors, hangers, spring supports, base supports, supports for vertical lines, stainless steel pipes, cold insulated pipes, small bore pipes (≤ 1 1/2”), structural pipe supports and small pipe support foundations.

2.

CODES, STANDARDS AND SPECIFICATIONS This specification has been reviewed by the Kazakh Design Institutes and now meets the requirements of the Kazakh Codes and Standards. The publications listed below form part of this Specification. Each publication shall be the latest revision and addendum in effect on the date this specification is issued for construction UNO. Except as modified by the requirements specified herein or the details of the drawings, work included in this specification shall conform to the applicable provisions of these publications. In the event of a conflict between codes and specifications the more stringent shall apply. • • • • • •

3.

ANSI/MSS SP-58

Pipe Hangers and Supports, Materials, Design and Manufacture ANSI/MSS SP-69 Pipe Hangers and Supports, Selection and Application BS-3974-1 Pipe hangers, slider and roller type supports DS-60-W-0045 Welding and NDT Pipe Supports Data Sheet 60-0000-L-SPE-0007 Paint & Protective Coatings. 60-0000-L-SPE-1003 Purchase Specification for Special Pipe Supports

ABBREVIATIONS AND DEFINITIONS The following abbreviations are used in this document: PDS PTFE TCO TOS UNO

4.

Plant Design System Polytetrafluroethylene Tengizchevroil Top of steel Unless Noted Otherwise

PIPE SUPPORT CATEGORIES 4.1

Standard Pipe Supports

These shall be used wherever possible and practical, the details of which are shown in the attachments to this specification. The piping designer shall model standard pipe supports in PDS Piping, and the support material will be supplied by piping.

Pagee 4 of 22



4.2

DOC №. : 60-0000-L-SPE-0002 Rev. 4

Non-Standard Pipe Supports (NSPS)

These are pipe supports that cannot be produced using the standard pipe supports, but do not require any design input from the Civil engineering group. The piping designer shall model NSPSs in PDS Piping where they are required for clashing, otherwise they shall be modelled as a logical. The support material will be supplied by piping. A support drawing, produced by a pipe supporter or piping designer, shall include the following information as a minimum: • • • • • • • •

Outline support shape including inset details and sections where required. Standard items; e.g. shoes, anchors. Where these items are called up on the isometric they shall be referenced on the detail. Major adjacent civil supplied steelwork. TOS elevations, dimensions including dimensions back to grid lines. Material Summary. Line numbers for supported pipes. Welded attachment references back to the isometric.

The pipe supporter shall maintain an index of these supports. The steel sections used to design the NSPS shall be the same as those used for the standard supports. These are: CS. Plate Thickness: 6, 10, 12, 15, 20 HEA Section: 100, 160, 200 IPE Section: 100, 160, 200 UPN Section: 100, 160, 200 Angle 40 x 6, 60 x 6, 70 x 8, 80 x 8, 100 x 10 Round bar Diameter: 12, 16, 20, 24, 30, 36, 42 SS Plate Thickness: 5 4.3

Civil/Structural Pipe Supports (CPS/SPS)

These are pipe supports that cannot be produced using the standard pipe supports because: (a)- the support dimensions, or (b)- the support loads are greater than those specified in the standard supports. These supports shall be modeled by Piping in Equipment to obtain location and initial space reservation. Notification of the support details including dimensions, TOS elevation, support orientation, support loads and pipe sizes will be given to Civil/ Structural. Civil/ Structural shall model this support in ‘Frameworks’ and piping shall remove the support in Equipment. 5.

GENERAL NOTES • • • • •

All pipes, including pipes ≤ 1 1/2”, shall be supported. Dimensions are in mm. All welds are 6mm fillet welds u.n.o. Threaded connections are right hand thread u.n.o. The allowable axial displacement for shoes is: Pagee 5 of 22



•

• • •

6.

DOC №. : 60-0000-L-SPE-0002 Rev. 4

±100mm for 300mm long shoes ±200mm for 500mm long shoes Adjustable hangers shall only be used in preference to non-adjustable hangers where the support is: (a) Local to a rotating equipment nozzle, (one of the first two supports) (b) The first support local to a column or vessel. The first support local to either pump nozzle shall be adjustable. Vertical stainless steel pipes, which require guides, shall have a cradle (C101 or C102) and a welded shoe if the line is insulated. Clamped shoes shall not be used. Anchor clamps can be used for galvanised piping. Completed pipe supports to be primed and finished coated in accordance with Specification 60-0000-L-SPE-0007.

MAXIMUM PIPE SPANS

From BS 3974 Part 1 (1974) for continuous piping spans, The Maximum Stress in the pipe (σ) is given by the formulae: -

wDL2 σ= 240 I The Maximum Deflection in the pipe (δ) is given by the formulae: -

100000wL4 δ= 384 EI Where: σ = Stress (N/mm2) δ = Pipe deflection (mm) w = Pipe weight (N/m) D = Pipe Diameter (mm) L = Pipe Span for continuous spans (m) I = Second moment of area (cm4) E =Young's Modulus of elasticity (N/mm2) Limiting the Stress to 35 N/mm2 and the deflection to 12.7mm the maximum pipe span for continuous piping is calculated from the lesser of the following formulae: -

L=

240 Iσ wD

L=4

384 EIδ 100000 w

Notes: 1- Pipes are assumed to be full of water s.g. = 1.0 2- Insulation density is assumed to be 150 kg/m3 3- Insulation thickness is based upon Spec No 60-0000-L-0010 Rev D (Temp 201 - 250ºC)

Pagee 6 of 22



4- The maximum spans for piping arrangements other than continuous spans are shown below.

Max Span = 0.8 x L Max Span = 0.75 x L

Max Span = 0.65 x L

Pagee 7 of 22



DOC №. : 60-0000-L-SPE-0002 Rev. 4

PIPE SPAN TABLES FOR CONTINUOUS PIPE SPANS

Pipes Full (SG=1), Insulated (Temp 250oC) Pipe Size ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 22 24

10

10.1 10.3 10.4 10.6 10.8 11.0

20

9.0 9.6 9.9 11.2 10.9 10.9 12.5 12.7 12.9

30

9.4 10.5 11.2 12.1 12.5 13.5 14.6 14.9 15.9

STD 2.6 3.3 4.0 4.4 5.9 7.0 8.5 10.0 11.2 11.7 12.0 12.2 12.3 12.5 12.7 12.9

Schedule 40 2.6 3.3 4.0 4.4 5.9 7.0 8.5 10.0 11.2 12.2 12.8 13.9 14.8 15.5 16.2 17.1

XS 2.3 3.6 4.5 5.1 7.0 8.0 10.0 11.5 12.4 13.0 13.4 13.9 14.2 14.6 14.9 15.1

80 2.3 3.6 4.5 5.1 7.0 8.0 10.0 11.5 13.0 14.2 14.9 16.0 17.0 18.0 18.9 19.9

120

160 3.6 4.2 5.1 5.9 7.5

8.5 10.5 12.3 13.9 15.2 16.0 17.1 18.2 19.2 20.2 21.2

Pipes Full (SG=1), Not Insulated Pipe Size ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 22 24

10

10.6 10.9 11.1 11.3 11.4 11.5

20

9.6 10.1 10.5 11.8 11.6 11.7 13.3 13.4 13.5

30

10.1 11.0 11.8 12.7 13.1 14.2 15.3 15.6 16.6

STD 3.3 4.0 4.8 5.3 7.0 7.9 9.4 10.6 11.8 12.4 12.7 12.9 13.1 13.3 13.4 13.5

Schedule 40 3.3 4.0 4.8 5.3 7.0 7.9 9.4 10.6 11.8 12.8 13.4 14.5 15.5 16.2 16.8 17.7

XS 3.9 4.5 5.4 6.1 7.7 8.7 10.6 12.0 12.9 13.6 14.0 14.5 14.9 15.3 15.6 15.8

80 3.9 4.5 5.4 6.1 7.7 8.7 10.6 12.0 13.5 14.7 15.5 16.6 17.6 18.6 19.5 20.4

120

160 4.2 4.8 5.8 6.6 8.2

9.1 11.1 12.8 14.3 15.7 16.4 17.6 18.7 19.7 20.7 21.7

Pagee 8 of 22



DOC №. : 60-0000-L-SPE-0002 Rev. 4

PIPE SPAN TABLES FOR CONTINUOUS PIPE SPANS

Pipes Empty, Insulated (Temp 250oC) Pipe Size ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 22 24

10

15.3 16.2 16.7 17.6 18.5 19.4

20

12.0 13.5 14.6 16.2 17.1 17.7 19.5 20.6 21.5

30

12.3 14.2 15.6 16.8 17.8 19.0 20.5 21.6 23.0

STD 2.7 3.5 4.4 4.9 7.1 8.4 10.7 12.7 14.7 15.9 16.8 17.8 18.5 19.5 20.6 21.5

Schedule 40 2.7 3.5 4.4 4.9 7.1 8.4 10.7 12.7 14.7 16.1 17.2 18.6 19.7 21.0 22.2 23.5

XS 2.5 3.9 5.0 5.6 7.7 9.1 11.5 13.5 15.3 16.6 17.4 18.6 19.4 20.5 21.6 22.6

80 2.5 3.9 5.0 5.6 7.7 9.1 11.5 13.5 15.5 17.0 18.0 19.4 20.5 21.8 23.1 24.2

120

160 3.6 4.3 5.4 6.2 8.0

9.4 11.8 13.8 15.7 17.3 18.2 19.5 20.7 22.0 23.2 24.3

Pipes Empty, Not Insulated Pipe Size ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 22 24

10

17.5 18.7 19.8 20.9 21.9 22.9

20

13.6 15.3 16.6 18.0 19.3 20.5 22.1 23.2 24.2

30

13.8 15.7 17.3 18.4 19.7 21.2 22.5 23.7 24.9

STD 3.6 4.4 5.5 6.3 8.3 9.7 12.1 14.1 16.0 17.5 18.4 19.7 20.9 22.1 23.2 24.2

Schedule 40 3.6 4.4 5.5 6.3 8.3 9.7 12.1 14.1 16.0 17.6 18.6 20.1 21.5 22.7 23.9 25.1

XS 4.1 4.8 6.0 6.8 8.7 10.0 12.5 14.5 16.3 17.8 18.7 20.1 21.3 22.5 23.7 24.8

80 4.1 4.8 6.0 6.8 8.7 10.0 12.5 14.5 16.4 18.0 18.9 20.4 21.7 22.9 24.1 25.2

120

160 4.4 5.0 6.2 7.0 8.8

10.1 12.6 14.5 16.4 17.9 18.9 20.2 21.5 22.7 23.9 25.0

Pagee 9 of 22



7.

DOC №. : 60-0000-L-SPE-0002 Rev. 4

MAXIMUM GUIDE SPACING Pipe Size ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 22 24

Maximum Span between guides (m) Horizontal Pipes Vertical Pipes 8.0 7.0 8.0 7.0 8.0 7.0 8.0 7.0 16.0 8.0 16.0 8.0 16.0 10.0 24.0 12.0 24.0 12.0 24.0 14.0 24.0 14.0 24.0 16.0 24.0 16.0 32.0 18.0 32.0 18.0 32.0 18.0

Pagee 10 of 22



8.

DOC №. : 60-0000-L-SPE-0002 Rev. 4

PIPE SHOE HEIGHTS Non-insulated and personnel protection insulated pipes shall rest directly upon the support steelwork. Pipes with heat or cold conservation insulation shall be supported on shoes. The shoe height is determined from the tables below: -

HEAT CONSERVATION THICKNESS TABLE (Ref Doc No60-0000-L-SPE-0010 Section 5.17.1) PIPE SIZE DN

NPS

15 ½ 20 ¾ 25 1 40 1½ 50 2 80 3 100 4 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 600 - 1000 24 - 40 ≥ 1050 ≥ 42

INSULATION THICKNESS FOR OPERATING TEMPS (Deg.C.) AMB to 101 to 151 to 201 to 251 to 51 to 100 50 150 200 250 350 40 40 40 40 40 50 40 40 40 40 40 50 40 40 40 40 40 50 40 40 40 40 50 60 40 40 40 40 60 80 40 40 50 60 60 80 40 40 60 60 60 80 40 50 60 60 70 90 50 50 60 60 70 90 50 50 70 70 70 90 60 60 70 80 80 100 60 60 70 80 80 100 60 60 70 90 90 110 60 70 70 90 110 110 60 70 90 100 110 120 70 70 90 100 110 120 70 70 90 100 110 120 70 70 90 100 110 120

Notes: •

The pipe shoe height in the non-shaded area of the above table shall be 100mm

•

The pipe shoe height in the shaded area of the above table shalll be 150mm

•

The intermediate beam of the main SGP piperack is set 50 mm lower than the main beams. Pipe Sizes 2", 3" & 4" only will be supported on this beam, therefore shoe heights will be 150mm for insulated lines and 50mm for non-insulated lines.

Pagee 11 of 22



DOC №. : 60-0000-L-SPE-0002 Rev. 4

COLD CONSERVATION OR PERSONNEL PROTECTION COLD TABLE Ref Doc No 60-0000-L-SPE-0010 Section 6.12 & 6.13 INSULATION THICKNESS PERSONNEL NPS COLD CONSERVATION (CI) PROTECTION COLD (PPC) ¾ 30 40 50 60 1 30 40 60 60 1½ 30 40 50 60 70 2 30 40 50 60 70 3 30 40 50 60 70 80 4 30 40 50 60 70 80 6 30 40 50 60 80 90 8 30 40 50 70 80 100 10 30 40 50 70 80 100 12 30 40 50 60 70 90 100 14 30 40 50 60 70 90 100 16 30 40 50 60 70 90 100 18 30 40 50 60 70 90 110 20 30 40 50 60 70 90 110 24 30 40 50 60 70 90 110 26 30 40 50 60 70 90 110 28 30 40 50 60 70 90 110 30 30 40 50 60 70 90 110 32 30 40 50 60 70 90 110 34 30 40 50 60 80 100 110 36 30 40 50 60 80 100 110 >36 30 40 50 60 80 100 120

PIPE SIZE DN 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 850 900 >900

100 High Shoe

150 High Shoe

200 High Shoe

Notes: •

The pipe shoe height in the non-shaded area of the above table shall be 100mm

•

The pipe shoe height in the lightly shaded area of the above table shalll be 150mm

•

The pipe shoe height in the heavy shaded area of the above table shalll be 200mm

The intermediate beam of the main SGP piperack is set 50 mm lower than the main beams. Pipe Sizes 2", 3" & 4" only will be supported on this beam, therefore shoe heights will be 50mm greater than indicated above.

Pagee 12 of 22


DOC №. : 60-0000-L-SPE-0002 Rev. 4

ALLOWABLE LOADS FOR NON-INSULATED PIPES, PIPE SHOES, PIPE ANCHORS & TRUNNIONS The allowable loads for pipe shoes, pipe anchors and trunnions are listed in the pipe support attachments. The allowable loads for non-insulated pipes with a design temperature up to 50°C are shown below: Allowable loads for Non-Insulated pipes resting on support steel Max Allowable Load (KN) Pipes without a re-pad Pipes with a re-pad Pipe Size Stain. Carbon Stain. Carbon Steel (") Steel Steel Steel c.a. = 1.5 c.a. = 3.0 c.a. = 1.0 All pipes c.a. = 1.0 2 8.0 6.0 10.0 25.0 25.0 3-4 12.0 5.0 15.0 40.0 40.0 6-8 15.0 9.0 12.0 45.0 50.0 10 - 12 20.0 14.0 10.0 50.0 55.0 14 - 18 12.0 7.0 9.0 40.0 30.0 20 - 24 15.0 10.0 8.0 40.0 27.0 26 - 40 32.0 32.0 For lines that have higher design temperatures the tabulated loads shall be multiplied by the temperature correction factor shown below: Temperature Correction Factor Material Carbon Steel Stain. Steel Grade A333 Gr 8 A671 CC 60 A312 TP316/L Pipe Size 2" - 16" 18" - 36" 2" - 36" 50 1.00 1.00 1.00 100 1.00 0.97 1.00 150 1.00 0.94 1.00 200 1.00 0.92 0.96 250 0.95 0.88 0.91 300 0.89 0.81 0.86 350 0.83 0.76 0.83 400 0.65 0.65 0.81 Temperature °C

9.


Unless noted otherwise, the maximum loads for non-insulated pipes, pipe shoes, pipe anchors and trunnions are based upon pipes with a 12.5% tolerance, a corrosion allowance of 3.0mm and pipe schedules of: 2” Sch XS 3” – 12” Sch 40 14” – 36” Sch 20 40” Sch Std Note- these pipe schedules represent the smallest wall thickness in the piping specification. For pipes without re-pads, the following equation can be used to increase the actual allowable load: -

Pagee 13 of 22



Allowable load = tabulated load *

DOC №. : 60-0000-L-SPE-0002 Rev. 4

tp tt

1 .5

1 .5

* temp correction factor

Where: - tp is the pipe thickness (less c.a. and tolerances) of the pipe in question tt is the pipe thickness (less c.a. and tolerances) of the pipe used to calculate the tables Example What is the maximum load that can be applied to an non-insulated 18” Sch 40 pipe corrosion allowance = 3.0mm, design temp = 150°C with out a re-pad. 18” Sch 40 pipe 18” Sch 20 pipe

tp = (14.27 x 0.875) – 3 = 9.49mm tt = (7.92 x 0.875) – 3 = 3.93mm

9 . 49 1 .5 Allowable load = 10 * * 0 . 94 = 35 . 3 KN 3 . 93 1 .5 10.

PROCEDURE FOR INSTALLATION OF ANCHOR BOLTS AND GROUTING OF BASE PLATES The procedure for the installation of Anchor bolts and grouting of Base plates is included in the following Guidelines that are issued into ProArc: 60-0000-S-RLY-0006-01 60-0000-S-RLY-0006-02 60-0000-S-RLY-0006-03 60-0000-S-RLY-0006-04

SGP roads and paving layout settlement monitoring guidelines SGP roads and paving layout 0200 Area settlement monitoring guidelines SGP roads and paving layout 0400 Area settlement monitoring guidelines SGP roads and paving layout 0700 Area settlement monitoring guidelines

Pagee 14 of 22



ATTACHMENT A

DOC №. : 60-0000-L-SPE-0002 Rev. 4

SHOES

SUPPORT TYPE Standard Length Welded Shoe Long Welded Shoe Long Welded Shoe Standard Clamped Shoe, pipe sizes ½”- 6” Standard Clamped Shoe, pipe sizes 8”- 24” Long Clamped Shoe PTFE for Pipe Shoes Standard Clamped Shoe for Stainless Steel Pipes Sizes ½”- 6” Standard Clamped Shoe for Stainless Steel Pipes Sizes 8”- 32” Long Clamped Shoe for Stainless Steel Pipes, pipe sizes ½”- 6” Long Clamped Shoe for Stainless Steel Pipes, pipe sizes 8”- 24” Isolator Pad for Stainless Steel Pipes Pick-Up Support for 3” and below Insulated Pipes Pick-Up Support for 3” and below Uninsulated Pipes Packing Plates for gaps up to 20mm Packing Support for gaps 21 to 60mm for pipes with guides Packing Support for gaps 21 to 60mm without guides. Pipe sizes 42” and below Packing Support for gaps 61 to 80mm

SUPPORT NO S1, S5, S9 S2, S6, S10 S2, S6 S3, S7, S11 S3, S7, S11 S4, S8, S12 S19 S103, S107, S111 S103, S107, S111 S104, S108, S112 S104, S108, S112 S113 S114 S115 PK1

SHEET NO A1, A2, A3 A4, A5 A6, A7 A8 A9 A10, A11 A12, A13

REV 2 2 4 3 2 2 2

A14

2

A15

3

A16

2

A17

3

A18 A19 A20 A21, A22

3 2 2 3

PK2

A23

2

PK3

A24

3

PK4, PK5

A25, A26

2

PTFE for Long Pipe Shoes

S20

A27, A28

2

Pipe Shoe for SECT Traced piping Long welded shoes for Pipe Specs 150H26 & 150K26. Pipe sizes 36” – 40” Packing Support for gaps 21 to 60mm for 44” to 92” pipes Stiffening Rings Double Pipe Shoe for SECT Traced piping Puddle Flanges for Sump Covers Shoe for Contra-Traced Piping

S21

A29

0

S13, S14

A30, A31

0

PK3

A32

1

SR1, SR101 S22 PF1, PF101 S15

A33 A34 A35 A36

0 0 0 0

ATTACHMENT B

ANCHORS, GUIDES & VERTICAL PIPE SUPPORTS

SUPPORT TYPE Directional Anchor for Bare pipes Directional Anchor for Insulated pipes sizes ½”- 4” Directional Anchor for Insulated pipes sizes 6”- 24” Directional Anchor for Insulated pipes sizes 26”- 92” Directional Anchor for Insulated pipes sizes 26”- 92” Dimensions Guides for Insulated Horizontal pipes Guides for Bare Horizontal pipes Hold-down Guide Guide for Bare Pipes 2” and smaller (1 Pipe)

SUPPORT NO DA1 DA2, DA3 DA2, DA3 DA2, DA3

SHEET NO B1, B2, B3 B4 B4, B5, B6,

REV 2 4 3 4

DA2, DA3

B7

5

HG1 HG2 HG3 VG1

B8 B9, B10 B11 B12

2 2 2 2

Pagee 15 of 22



DOC №. : 60-0000-L-SPE-0002 Rev. 4

Guide for Pipes 2” and smaller (2 or more Pipes) Guide for 3”- 6” Bare Pipes and ½”- 6” Insulated Pipes 4-Way Guide for 8”- 24” Bare Pipes 4-Way Guide for 8”- 24” Insulated Pipes 2-Way Guide for 4”- 24” Bare Pipes 2-Way Guide for 4”- 24” Insulated Pipes Vertical Pipe Support, Cantilever Vertical Pipe Support, Braced Cantilever Vertical Pipe Support and Guide, Horizontal Frame Vertical Pipe Support, Braced Horizontal Frame Vertical Pipe Support from Vessels for pipe sizes 2”10” Vertical Pipe Support from Vessels for pipe sizes 4”24” Rigid Strut with Trunnion and Clamp Rigid Strut with Shoe Line stop for non-insulated Stainless Steel lines <=1½” Line stop for insulated Stainless Steel lines <=1½” Line stop for non-insulated Galvanised lines <=3” Line stop for insulated Galvanised lines <=3” Vertical Guide for Non-insulated Stainless Steel Pipes 4”-24” Directional Anchor for Non-Insulated pipes on sleepers ≤ 600mm Directional Anchor for Insulated pipes on sleepers ≤ 600mm Pipe sizes ½” – 24” Directional Anchor for Non-Insulated pipes on sleepers > 600mm Directional Anchor for SECT Traced piping on steelwork Directional Anchor for SECT Traced piping on sleepers Directional Anchor for Insulated pipes on sleepers > 600mm Directional Anchor for Pipe Specs 150H26 & 150K26. Pipe sizes 36” – 40” Directional Anchor for Insulated pipes on sleepers ≤ 600mm Pipe sizes 24” – 40” Directional Anchor for Acoustically Insulated pipes Directional Anchor for Non-Insulated piping with a design temp of -60°C or below Anchor Shoe for SECT Traced piping on steelwork Anchor Shoe for SECT Traced piping on sleepers

ATTACHMENT C

VG2

B13

2

VG3

B14

2

VG4 VG5, VG6 VG7, VG8 VG9, VG10 VS1 VS2 VS3 VS4

B15, B16 B15, B16 B17, B18 B17, B18 B19 B20 B21 B22

2 2 2 2 2 2 2 2

VS5

B23

2

VS6

B24, B25

2

RS1 RS2

B26 B27

2 2

DA101

B28

2

DA102 DA201 DA202

B29 B30 B31

2 2 2

VG104, B32, B33 VG107, VG108

2

DA4

B34, B35 B36

0

DA5, DA6

B37,B38

0

DA7

B39,B40, B41

0

DA8

B42

0

DA9

B43

0

DA10

B44, B45

0

DA11, DA12

B46, B47

0

DA5, DA6

B48, B49

0

DA13

B50, B51, B52, B53

0

DA103

B54,B55

0

SAS1 SAS2

B56 B57

0 0

TRUNNIONS & BASE SUPPORTS

SUPPORT TYPE One Horizontal Trunnion from a Straight Pipe

SUPPORT NO T1

SHEET NO C1

REV 3

Pagee 16 of 22



DOC №. : 60-0000-L-SPE-0002 Rev. 4

Horizontal Trunnion Allowable Loads Two Horizontal Trunnions from a Straight Pipe Horizontal Trunnion from an Elbow Non-Adjustable Base Supports Adjustable Base Supports PTFE for Base Supports Base Anchor for Non-Adjustable Support Base Anchor for Adjustable Support Base Guide for Non-Adjustable Support Base Guide for Adjustable Support Base Plate from grade Non-Adjustable Base Support from grade in nonpaved areas Base Plate from steelwork Allowable loads for horizontal trunnions from elbows Non Adjustable Base Support from a Civil Designed Foundation Small Non-adjustable Base Support from existing steel Two Horizontal Trunnions from a Straight Pipe for pipe sizes 48” and larger

ATTACHMENT D

T1 T2 T3 BS1 BS2 BS3 BA1 BA2 BG1 BG2 BP

C3 C2, C3 C4 C5 C6, C7 C8, C9 C10 C11 C12 C13 C14

2 2 2 4 2 2 2 2 3 3 3

BS4

C15

4

BPS T3

C16 C17

2 2

BS5

C18

4

BS6

C19

4

T2

C20

0

HANGERS & SPRINGS

SUPPORT TYPE Hanger with 2-Bolt Clamp for Bare Pipes (Light Load) Hanger with 2-Bolt Clamp for Bare Pipes (Heavy Load) Hanger with Lug for Bare Pipes (Light Load) Hanger with 3-Bolt Clamp for Insulated Pipes (Light Load) Hanger with 3-Bolt Clamp for Insulated Pipes (Heavy Load) Hanger with 2-Bolt Clamp for Bare Pipes (Light Load) Hanger with 2-Bolt Clamp for Bare Pipes (Heavy Load) Hanger with Lug for Bare Pipes (Light Load) Hanger with 3-Bolt Clamp for Insulated Pipes (Light Load) Hanger with 3-Bolt Clamp for Insulated Pipes (Heavy Load) Hanger with 2-Bolt Clamp for Bare Stainless Steel Pipes (Light Load) Hanger with 2-Bolt Clamp for Bare Stainless Steel Pipes (Heavy Load) Hanger with 3-Bolt Clamp for Insulated Stainless Steel Pipes (Light Load) Hanger with 3-Bolt Clamp for Insulated Stainless Steel Pipes (Heavy Load) Hanger with 2-Bolt Clamp for Bare Stainless Steel Pipes (Light Load)

SUPPORT NO

SHEET NO

REV

HR1

D1, D2

2

HR2

D1, D2

2

HR3

D1, D2

2

HR4

D3, D4

2

HR5

D3, D4

2

HR6

D5, D6

2

HR7

D5, D6

2

HR8

D5, D6

2

HR9

D7, D8

2

HR10

D7, D8

2

HR101

D9, D10

2

HR102

D9, D10

2

HR104

D11, D12

2

HR105

D11, D12

2

HR106

D13, D14

2

Pagee 17 of 22



DOC №. : 60-0000-L-SPE-0002 Rev. 4

Hanger with 2-Bolt Clamp for Bare Stainless Steel Pipes (Heavy Load) Hanger with 3-Bolt Clamp for Insulated Stainless Steel Pipes (Light Load) Hanger with 3-Bolt Clamp for Insulated Stainless Steel Pipes (Heavy Load) Trapeze Hangers Spring Hanger from underside of steel for Bare Pipes Spring Hanger from underside of steel for Insulated Pipes Spring Hanger from top of steel for Bare Pipes Spring Hanger from top of steel for Insulated Pipes Trapeze Spring Hanger from underside of steel Trapeze Spring Hanger from top of steel Trapeze Spring Hanger from underside of steel (Springs Underneath Pipe) Pedestal Spring Constant Spring Hanger from underside of steel for All Pipes Constant Spring Hanger from top of steel for All Pipes Trapeze Constant Spring Hanger from underside of steel Trapeze Constant Spring Hanger from top of steel Pedestal Constant Springs Spring Hangers from Top of Steel to Elbow Hanger Spring Hangers for Cold Insulated Pipes Spring Hangers from Underside of Steel to Pipe Elbow Spring Hangers from Underside of Steel to Pipe Lug Spring Hangers from Top of Steel to Pipe Lug Horizontal Pipe Support - Single Bank ATTACHMENT E SUPPORT TYPE T-Post from structure Post with Square Plate from structure Cantilevered Post from structure Goal Post from structure Post from structure Welded Cantilevered Post from structure Inverted T-Post Inverted Cantilevered Post Inverted Goal Post Inverted Welded Cantilevered Post Inverted Goal Post (For PipeRacks only) Simple Cantilevers Braced Cantilevers Beams Welded to Columns

HR107

D13, D14

2

HR109

D15, D16

2

HR110

D15, D16

2

TH

D17

2

SH1

D18

2

SH2

D18

2

SH3 SH4 SH5 SH6

D19 D19 D20 D21

2 2 2 2

SH7

D22

2

SH8

D23

2

SH11, SH12

D24

2

SH13, SH14

D25

2

SH15, SH16

D26

2

SH17, SH18 SH19, SH20 SH9 SH21, SH22

D27 D28 D29 D30

2 2 2 0

SH10

D31

0

SH23 SH24 PS15

D32 D33 D34

0 0 0

STRUCTURAL SUPPORTS SUPPORT NO P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P21, P22, P23, P24, P25 P26, P27, P28, P29, P30 P31, P32, P33

SHEET NO E1 E2 E3 E4, E5 E6 E7 E8 E9 E10, E11 E12 E13 E14, E15, E16 E17, E18, E19 E20, E21

REV 2 2 2 2 2 2 3 2 2 3 2 2 2 2

Pagee 18 of 22



Beams Welded to Beams Cantilevered Beams T-Post from new paving Post with Square Plate from new paving Cantilevered Post from new paving Goal Post from new paving, pipe sizes ½” – 2” Goal Post from new paving, pipe sizes ≥ 3” Post from new paving Welded Cantilevered Post from new paving T-Post for un-paved areas Post with Square Plate for un-paved areas Cantilevered Post for un-paved areas Goal Post for un-paved areas, pipe sizes ½” – 2” Goal Post for un-paved areas, pipe sizes ≥ 3” Post for un-paved areas Welded Cantilevered Post for un-paved areas T-Post from structure or grade for Utility stations Support for utility stations from platforms Cantilever Support for utility stations Support for Steam Trap Manifolds Base Plate for Cantilever to Concrete T-Post for un-paved areas Post with Square Plate for un-paved areas Cantilevered-Post for un-paved areas Goal Post for un-paved areas Post for un-paved areas Welded Cantilevered Post for un-paved areas T-Post for use in Caustic Sump ATTACHMENT F

DOC №. : 60-0000-L-SPE-0002 Rev. 4

P34, P35, P36 P37, P38, P39 P41 P42 P43 P44 P44 P45 P46 P51 P52 P53 P54 P54 P55 P56 P60 P61 P62 P63 P20 P71 P72 P73 P74 P75 P76 P64

E22, E23 E24, E25 E26 E27 E28 E29 E30 E31 E32 E33 E34 E35 E36, E37 E38 E39 E40 E41 E42 E43 E44 E45 E46 E47 E48 E49 E50 E51

2 2 3 2 3 3 2 2 2 2 2 2 2 3 3 3 3 2 2 2 3 3 3 3 3 3 3 0

SMALL BORE & ANCILLARY SUPPORTS

SUPPORT TYPE Base Support and Guide from Steel for horizontal pipes Base Support and Guide from Grade for horizontal pipes Base Support from Steel for vertical pipes Base Support from Grade for vertical pipes Support and Guide from adjacent Steel for vertical pipes Support from adjacent Steel for vertical pipes Guide for vertical pipes Base Support and Guide from Steel for horizontal Stainless Steel pipes Base Support and Guide from Grade for horizontal Stainless Steel pipes Base Support from Steel for vertical Stainless Steel pipes Base Support from Grade for vertical Stainless Steel pipes Support and Guide from adjacent Steel for vertical Stainless Steel pipes Support from adjacent Steel for vertical Stainless

SUPPORT NO

SHEET NO

REV

SB1, SB2

F1

2

SB3, SB4

F2

4

SB5 SB6

F3 F4

2 4

SB7

F5

2

SB8 SB9

F6 F7

2 2

SB101, SB102

F8

2

SB103, SB104

F9

4

SB105

F10

2

SB106

F11

4

SB107

F12

3

SB108

F13

3 Pagee 19 of 22



DOC №. : 60-0000-L-SPE-0002 Rev. 4

Steel pipes Guide for vertical Stainless Steel pipes 2-Bolt Pipe Clip, Light Load 2-Bolt Pipe Clip, Heavy Load 2-Bolt Pipe Clip, Dimensions 3-Bolt Pipe Clip, Light Load 3-Bolt Pipe Clip, Heavy Load 2-Bolt Pipe Clip, Light Load for Stainless Steel pipes 2-Bolt Pipe Clip, Heavy Load for Stainless Steel pipes 3-Bolt Pipe Clip, Light Load for Stainless Steel pipes 3-Bolt Pipe Clip, Heavy Load for Stainless Steel pipes U-Bolt Guide U-Bolt Anchor Clevis Turnbuckle Weldless Eye Nut Threaded Rod Lug Cradle for Shoes and Anchors Full Encirclement pad Insulated U-Bolt Anchor for Stainless Steel Pipes Insulated U-Bolt Guide for Stainless Steel Pipes Lifting Lugs for Piping Break-Out Spools from an elbow Lifting Lugs for Piping Break-Out Spools from pipe Gusset Supports

Cradle for Anchors on Concrete sleepers Lifting Lugs for Piping Break-Out Spools from an elbow, Large Bore Piping Lifting Lugs for Piping Break-Out Spools from Stainless Steel pipe U-Bolt Guide for pipes in the Caustic Sump U-Bolt Anchor for pipes in the Caustic Sump Base Guide/Anchor Pipes in Caustic Sump Base Guide for 2 pipes in Caustic Sump Gusset Support for SP Item Nos. SP-1914 & SP-1916 ATTACHMENT G

SB109 PC1 PC2 PC1, PC2 PC3 PC4 PC101

F14 F15, F15, F16 F17, F18 F17, F19 F20, F21

2 2 2 3 2 2 3

PC102

F20, F21

3

PC103

F22, F23

2

PC104

F22, F24

2

UG UA CLL, CLR TB WENL, WENR RA, RB, RC L C1, C2, C3, C101, C102, C103 C4, C5, C6, C104, C105, C106 UA101 UA102

F25 F26 F27 F28 F29 F30 F31

2 2 2 2 2 2 2

F32, F33

4

F34, F35

2

F36 F37

3 3

LL1

F38

4

LL2 GSW1, GSW101, GSB1, GSB101 C7, C8, C107, C108

F39

4

F40, F41

1

F42

0

LL1

F43

0

LL102

F44

0

UG301 UB301 SB301, SB302 SB303

F45 F46 F47 F48

0 0 0 0

GSW2

F49

0

PIPE SUPPORT FOUNDATIONS

SUPPORT TYPE Pipe Support Foundation for New Paving Pipe Support Foundation for New Paving

SUPPORT NO F8N-1 F8N-2

SHEET NO G1 G2

REV 3 3

Pagee 20 of 22



DOC №. : 60-0000-L-SPE-0002 Rev. 4

Pipe Support Foundation Loading Graph Augered Pile, Pipe Support Foundation for welded Posts in non-paved areas (Light loads) Augered Pile, Pipe Support Foundation for welded Posts in non-paved areas (Heavy loads) Augered Pile, Pipe Support Foundation for trunnion or Base supports in non-paved areas (Light loads) Augered Pile, Pipe Support Foundation for trunnion or Base supports in non-paved areas (Heavy loads) Pipe Support Baseplate on a Civil Foundation or Pipe Support foundation F9-6,F9-7 & F9-8 Pipe Support Baseplate on a Civil Foundation or Pipe Support foundation F9-6,F9-9 & F9-10 Pipe Support foundation for non paved areas for 2" & 3" trunnions and welded posts HEA 100 Pipe Support foundation for non paved areas for 4" & 6" trunnions Pipe Support foundation for non paved areas for 8", 10”& 12" trunnions Pipe Support foundation for non paved areas for welded posts HEA 160 & HEA 200 Pipe Support foundation for non paved areas for Small Bore Pipe Supports and 70 x 8 Angle Posts

ATTACHMENT H

F8N-1, F8N-2

G3

2

F9-1

G4, G5

3

F9-2,

G6, G7

3

F9-4

G8, G9

3

F9-5

G10, G11

2

F8N3

G12

4

F8N4

G13

3

F9-6

G14

2

F9-7

G15

2

F9-8

G16

2

F9-9

G17

2

F9-10

G18

2

COLD SUPPORTS & ANTI VIBRATION SUPPORTS

SUPPORT TYPE Cold Shoe, Standard Length Cold Shoe, Long Cold Double Shoe, Standard Length Anchor Shoe Directional Anchor Non-Adjustable Hanger Base Support Trunnion Support

SUPPORT NO CS1 CS2 CS3 CAS1 CDA1 CH1 CBS1 CTS1 CVG1, CVG2, CVG3 CVG4, CVG5, CVG6

4-Directional Vertical Guide 2-Directional Vertical Guide

SHEET NO H1 H2 H3 H4 H5 H6, H7 H8 H9

REV 2 2 2 2 2 2 2 3

H10, H11

2

H12, H13

2

H14, H15, H16 H17, H18 H19, H20 H21, H22 H23, H24 H25, H26

2 2 2 3 0

Shoes, PTFE Supports Pick-Up Supports & Packing Supports

J1A

2

Shoes, PTFE Supports Pick-Up Supports & Packing Supports

J1B

0

Guides, Line Stops & Rigid Struts

J2

2

Hold Down Support for Non-Insulated Piping

HD1

Hold Down Guide for Non-Insulated Piping Hold Down Support for Insulated Piping Slotted Hold Down Support for Non-Insulated Piping Slotted Hold Down Support for Non-Insulated Piping Anchor strap

HD2 HD3 HDS1 HDS2 AS1

ATTACHMENT J

2

SELECTION SHEETS

Pagee 21 of 22



DOC №. : 60-0000-L-SPE-0002 Rev. 4

Vertical Supports & Guides and SS & Galvanised Steel Line Stops

J3A

2

Vertical Supports & Guides and SS & Galvanised Steel Line Stops

J3B

0

Base Supports & Trunnions

J4

2

Hangers

J5

1

Spring Hangers

J6A

2

HVAC Piping

J6B

0

Posts, Cantilevers, Brackets & Beams welded to Structural Steel

J7, J8

1

Posts, Cantilevered Posts & Utility Supports from Grade

J9, J10

1

Small Bore Supports, Lugs & Cradles

J11A

2

Small Bore Supports, Lugs & Gussets

J11B

0

Pipe Support Foundations

J12

1

Cold Supports & Anti-vibration Supports

J13

1

Pagee 22 of 22

TENGIZCHEVROIL ASSET DEVELOPMENT PROJECTS

PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev. 2

SPECIFICATION FOR PIPE SUPPORTS

Beam shall be cut longitudinally to form shoe.

H

1 =

= 100

300

Fabrication Orientation Angle

N NOTE - Where shoes are located on vertical pipes (e.g. Support Nos VG1 - VG10) the orientation of the shoe shall be added to the "Fabrication Orientation" field of the PDS form.

Support Type S1 S5 S9

Pipe Size Dimension Mark No 1 H ½" - 6" 100 IPE 200 ½" - 6" 150 IPE 200 ½" - 6" 50 IPE 200

M.T.O. Length 150 300 150

Max Vertical Load (KN) 40.0

Assembly Tag No: - S1 or S5 or S9 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

S1, S5, S9 Welded Shoe, Standard Length ½" - 6"

Sheet A1




Cradle if required refer to Support C1

H 1 20 (typ)

2 =

=

B

30 (typ) A

300 Pipe Size 8,10 12,14 16,18 20,22 24

Mark No 1

Pipe Size 8,10 12,14 16,18 20,22 24

Mark No 1

Pipe Size 8,10 12,14 16,18 20,22 24

Mark No 1

300 x 10 Thk Plate 12 Thk Plate



M.T.O. Length 290 340 390

M.T.O. Length 340 390 440

M.T.O. Length 240 290 340

Support No S1 M.T.O. Mark No 2 M.T.O. Area (cm²) Area (cm²) 364 10 Thk 504 Plate 644 1320 784 1470 924

A 200 250 300 350 400


A 200 250 300 350 400


A 200 250 300 350 400

Dimension B

H

10 100 12

Dimension B

H

10 150 12

Dimension B

H

10 50 12

Max Vertical Load (KN) NOTE - Where shoes are located on Pipe Size Bare pipes Pipes with a re-pad vertical pipes (e.g. Support Nos (") c.a. = 1.5 c.a. = 3.0 All Pipe Schedules VG1 - VG10) the orientation of the shoe 8 18 90.0 55.0 200.0 shall be added to the "Fabrication 200.0 20 24 130.0 90.0 Orientation" field of the PDS form. Refer to Sheet A1 for details. Assembly Tag No: - S1 or S5 or S9 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

S1, S5, S9 Welded Shoe, Standard Length 8" - 24"

Sheet A2




1

24º 30º 3 10 Cradle is Mandatory Ref Sup't No C1

H 12

=

=

2

30 (typ)

10 (typ) =

300

Pipe Size 26 28 30 32 34 36 38 40

Mark No 1

Pipe Size 26 28 30 32 34 36 38 40

Mark No 1

300 x 10 Thk Plate

300 x 10 Thk Plate

A

50 (typ)

M.T.O. Length 510 536 561 586 612 637 663 688

Support No S1 Mark No 2 M.T.O. Mark No 3 M.T.O. Area (cm²) Area (cm²) 1452 1948 1642 2080 1843 2212 10 Thk 2056 12 Thk 2344 Plate 2280 Plate 2476 2514 2608 2760 2740 3017 2872

Dimension A H 649 693 737 781 100 825 869 913 957

M.T.O. Length 610 636 661 686 712 737 763 788

Support No S5 Mark No 2 M.T.O. Mark No 3 M.T.O. Area (cm²) Area (cm²) 1737 1948 1949 2080 2172 2212 10 Thk 2407 12 Thk 2344 Plate 2652 Plate 2476 2909 2608 3177 2740 3456 2872

Dimension A H 649 693 737 781 150 825 869 913 957

Pipe Size (") 26 - 40

Assembly Tag No: - S1 or S5 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

=


Pipe Size

S1, S5 Welded Shoe, Standard Length 26" - 40"

Sheet A3




Beam shall be cut Longitudinally to form Shoe

Seal Weld Notch to prevent Crevice corrosion

25

Cut Notch into the Shoe

H 20

1 =

= 100

500



M.T.O. Length 250 500 250



Pipe Size

S2, S6, S10 Long Welded Shoe ½" - 6"

Sheet A4


PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev. 2 Seal Weld Notch to prevent Crevice corrosion

SPECIFICATION FOR PIPE SUPPORTS Cradle if required refer to Support C2 25

H

2 1

20

20 (typ)

=

Mark No 1

Pipe Size 8,10 12,14 16,18 20,22 24

Mark No 1

Pipe Size 8,10 12,14 16,18 20,22 24

Mark No 1

10 Thk Plate 12 Thk Plate



Support No S2 M.T.O. Mark No 2 M.T.O. Area (cm²) Area (cm²) 1450 364 1700 10 Thk 504 1950 Plate 644 2200 784 2450 924

A 200 250 300 350 400


A 200 250 300 350 400


A 200 250 300 350 400

Detail No

A

Cut Notch into the Shoe

Assembly Tag No: - S2 or S6 or S10 - X SUPPORT No SUPPORT TYPE PIPE SIZE

30 (typ)

= 500

Pipe Size 8,10 12,14 16,18 20,22 24

B

Dimension B

H

10 100 12

Dimension B

H

10 150 12

Dimension B

H

10 50 12

Max Vertical Load (KN) Pipes with a re-pad Bare pipes Pipe Size (") c.a. = 1.5 c.a. = 3.0 All Pipe Schedules 200.0 8 - 18 90.0 55.0 200.0 20 - 24 130.0 90.0

Pipe Size

S2, S6, S10 Long Welded Shoe 8" - 24"

Sheet A5


PFD CONTRACT No 571500 SPECIFICATION FOR PIPE SUPPORTS DOC No 60-0000-L-SPE-0002 Rev. 4 Stiffening Ring required for pipes 44" and larger for Pipe Specs 150H26, 150K26 & 150P26 X Seal Weld Notch to prevent Crevice corrosion

Y

Cradle is mandatory Ref Support No C2

25 (typ)

W

180

H

T =

Cut Notches into the Shoe

=

=

= 75 for pipe sizes 44",60",68"& 70" 50 for other pipe sizes

500

Stiffening Ring where required 4

Profile to Suit

1 θ°

6°

2 ½" - 13 UNC x ½" (12.7mm) deep thread

3 N = No of Gusset Plates (Type Shown N = 1) Gusset Plates are to be evenly spaced.

30 (typ)

W (typ) =

=

15.9

A

3.2 19

BOSS DETAIL Welding Boss Layout - Required for Pipe Sizes 44", 60", 68" & 70" only

5 180

180

α°

β°

β°

α°

Weld Boss Attachment to Cradle (8 off)


Pipe Size

S2, S6 Long Welded Shoe 26" - 92"

Sheet A6



SPECIFICATION FOR PIPE SUPPORTS Pipe Size 26 - 40 26 - 40 42 - 70 72 - 92

Support Type S2 S6 S6 S6

H 100 150 150 150

Dimension T 12 12 15 15

W 10 10 12 15

θ (Deg) 30 30 15 15

No of Gussets N 0 0 1 3

Welding Boss Details - Required for Pipe Sizes 44", 60", 68" & 70" only Support Pipe Mark No 5 Angle (Deg) Type Size β (8 Off) α S6 44 24 Welding Bosses 19 19 dia round bar S6 60 25 21.5 S6 68, 70 25 22.5 NOTE - Welding Bosses to be supplied by vendor Support No

S2

S6

S6

Support Type

S6

NOTES

Pipe Size 26 28 30 32 34 36 38 40 26 28 30 32 34 36 38 40 42 44 46 48 52 54 56 60 64 66 68 70 72 76 80 84 88 92

Mark No 1

10 Thk Plate

10 Thk Plate

12 Thk Plate

15 Thk Plate

Total Length 200

M.T.O. Mark No 2 M.T.O. Mark No 3 M.T.O. Area (cm²) Area (cm²) Area (cm²) 2551 1452 3246 2678 1642 3466 2805 1843 3686 2932 10 Thk 2056 12 Thk 3906 3059 Plate 2280 Plate 4126 3186 2514 4346 3313 2760 4566 3440 3017 4786 3051 1737 3246 3178 1949 3466 3305 2172 3686 3432 10 Thk 2407 12 Thk 3906 3559 Plate 2652 Plate 4126 3686 2909 4346 3813 3177 4566 3940 3456 4786 6103 5335 5549 6293 5783 5795 6484 6249 6040 6674 6733 6285 7056 12 Thk 7753 6776 7246 Plate 8290 7021 7437 8844 7267 7818 10006 15 Thk 7758 8248 8199 11239 Plate 8390 11881 8494 8580 12542 8739 8771 13220 8984 10605 13916 9230 11038 15360 9720 11472 15 Thk 16875 10211 11906 Plate 18461 10702 12339 20117 11193 12773 21845 11683

Pipe Spec

Pipe Dimensions Mark No.4 Size X Y 44 80 48 80 52 80 12 Thk 150H26 54 100 Plate and 60 12 100 150K26 68 100 70 100 76 100 80 120 84 120 92 120 150P26 56 10 120 10 Thk Plate (Note 1) 1- Material shall be the same as the pipe, namely A358 Gr 316/316L

Dim'n A 649 693 737 781 825 869 913 957 649 693 737 781 825 869 913 957 1110 1159 1208 1257 1355 1404 1453 1552 1650 1699 1748 1797 1846 1944 2042 2140 2239 2337

Area (cm²) 2809 3065 3320 4310 4788 5427 5586 6065 7661 8045 8811 5363


Pipe Size

S2, S6 Long Welded Shoe (Dimensions) 26" - 92"

Sheet A7



SPECIFICATION FOR PIPE SUPPORTS Clamps shall be at 45º for pipes 3" - 6"

45o

H

2

1

=

10 (typ)

=

100

300

Clamps shall be horizontal for pipes ½" - 2"

Beam shall be cut longitudinally to form Shoe

Support No S3 S7 S11


M.T.O. Length 150 300 150

Mark No 2

No Off

Pipe Clip No PC1

2 2 2


Pipe Size

S3, S7, S11 Standard Clamped Shoe ½" - 6"

Sheet A8




o

45 3

H B

2 1

=

10 (typ)

=

30 (typ) A

300

Pipe Size 8,10 12,14 16,18 20,22 24

Mark No 1 300 x 10 Thk Plate 12 Thk Plate

M.T.O. Length 290 340 390

Pipe Size 8,10 12,14 16,18 20,22 24


M.T.O. Length 340 390 440

Pipe Size 8,10 12,14 16,18 20,22 24


M.T.O. Length 240 290 340

M.T.O. Area (cm²)

1320 1470

M.T.O. Area (cm²)

1470 1620

M.T.O. Area (cm²)

1170 1320

Support No S3 Mark M.T.O. Mark No 3 No 2 Area (cm²) (2 Off) 364 10 Thk 504 Pipe Plate 644 Clip 784 No PC1 924

A 200 250 300 350 400


A 200 250 300 350 400


A 200 250 300 350 400

Dimension B

H

10 100 12

Dimension B

H

10 150 12

Dimension B

H

10 50 12


Pipe Size

S3, S7, S11 Standard Clamped Shoe 8" - 24"

Sheet A9




o

45

H

2

1

=

10 (typ)

=

100

500


Beam shall be cut longitudinally to form shoe


Pipe Size Dimension H ½" - 6" 100 ½" - 6" 150 ½" - 6" 50

Mark No 1 IPE 200 IPE 200 IPE 200

M.T.O. Length 250 500 250

Mark No 2

No Off

Pipe Clip No PC1

2 2 2


S4, S8, S12 Long Clamped Shoe ½" - 6"

Pipe Size Sheet A10




o

45 3

H

B

2 1

=

10 (typ)

=

30 (typ) A

500

Pipe Size 8,10 12,14 16,18 20,22 24

Pipe Size 8,10 12,14 16,18 20,22 24

Pipe Size 8,10 12,14 16,18 20,22 24

Mark No 1 10 Thk Plate 12 Thk Plate



Area (cm²) 1450 1700 1950 2200 2450

Support No S4 Area Mark No 3 (cm²) (2 Off) 364 10 Thk 504 Pipe Plate 644 Clip 784 No PC1 924

A 200 250 300 350 400

M.T.O. Area (cm²) 1700 1950 2200 2450 2700

Support No S8 M.T.O. Mark No 3 Area (cm²) (2 Off) 494 10 Thk 684 Pipe Plate 874 Clip 1064 No PC1 1254

A 200 250 300 350 400

M.T.O. Area (cm²) 1200 1450 1700 1950 2200

Support No S12 M.T.O. Mark No 3 Area (cm²) (2 Off) 234 10 Thk 324 Pipe Plate 414 Clip 504 No PC1 594

A 200 250 300 350 400

Mark No 2

Mark No 2

Mark No 2

Dimension B

H

10 100 12

Dimension B

H

10 150 12

Dimension B

H

10 50 12

Assembly Tag No: - S4 or S8 or S12 - X SUPPORT No SUPPORT TYPE PIPE SIZE

Detail No S4, S8, S12 Long Clamped Shoe 8" - 24"

Pipe Size Sheet A11




Existing Shoe Type S1 - S8

17

1

5 =

2

= 200

Note: -

Pipe Size ½" - 6" 8 10 - 14 16 - 24

=

= A

For PTFE details and installation instructions refer to Spec No 60-0000-L-SPE-1003

Mark No 1 5 Thk Polished Stainless Steel Plate ASTM-A-240 Type 316 or Equivalent.

Area (cm²) 180 260 360 560

Mark No 2 PTFE pad Type A. PTFE pad Type A. PTFE pad Type B. PTFE pad Type C.

No Off 1 1 1 1

Dimension A 90 130 180 280

Assembly Tag No: - S19 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size S19 PTFE for Pipe Shoe ½" - 24"

Sheet A12



Existing Shoe Type S1 - S10

1 2 17

5 =

=

= = (typ)

200

Note: -

Pipe Size 26 - 40 42 - 88

220 (typ)



Area (cm²) 880 1800

Mark No 2 PTFE pad Type C. PTFE pad Type D.

No Off 2 2

Dimension A 220 300


Pipe Size S19 PTFE for Pipe Shoe 26" - 88"

Sheet A13




45o

H

2

1

=

=

10 (typ) 100

300


Isolation Strip


Support No S103 S107 S111


M.T.O. Length 150 300 150

Mark No 2

No Off

Pipe Clip No PC101

2 2 2


Pipe Size

S103, S107, S111 Clamped Shoe for Stainless Steel Pipes ½" - 6"

Sheet A14




Isolation Strip

45o 3

H B

2 1

10 (typ)

=

=

30 (typ) A

300

Pipe Size 8,10 12,14 16,18 20,22 24, 26 28, 30 32 Pipe Size 8,10 12,14 16,18 20,22 24, 26 28, 30 32 Pipe Size 8,10 12,14 16,18 20,22 24, 26 28, 30 32


M.T.O. Length 290 340 390

M.T.O. Length 340 390 440

Support No S107 Mark M.T.O. Mark No 3 No 2 Area (cm²) (2 Off) 494 684 10 Thk 874 Pipe Plate 1064 Clip 1254 No PC101 1634 15 Thk Plt 1824

A 200 250 300 350 400 500 550

Support No S111 M.T.O. Mark M.T.O. Mark No 3 Area (cm²) No 2 Area (cm²) (2 Off) 234 324 10 Thk 414 Pipe 1170 Plate 504 Clip 1320 594 No PC101 1620 774 1920 15 Thk Plt 864

A 200 250 300 350 400 500 550

M.T.O. Area (cm²)

1470 1620 1920 1920

15 Thk Plt Mark No 1 300 x 10 Thk Plate 12 Thk Plate

A 200 250 300 350 400 500 550

1320 1470 1770 1920

15 Thk Plt Mark No 1 300 x 10 Thk Plate 12 Thk Plate

Support No S103 Mark M.T.O. Mark No 3 No 2 Area (cm²) (2 Off) 364 504 10 Thk 644 Pipe Plate 784 Clip 924 No PC101 1204 15 Thk Plt 1344

M.T.O. Area (cm²)

M.T.O. Length 240 290 340

15 Thk Plt

Dimension B

H

10 100 12 15 Dimension B

H

10 150 12 15 Dimension B

H

10 50 12 15


Pipe Size

S103, S107, S111 Clamped Shoe for Stainless Steel Pipes 8" - 32"

Sheet A15




Clamps shall be at 45º for pipes 3" - 6"

45o

H

2

1

=

=

10 (typ) 100

500


Isolation Strip




M.T.O. Length 250 500 250

Mark No 2

No Off

Pipe Clip No PC101

2 2 2


Pipe Size

S104, S108, S112 Long Clamped Shoe for Stainless Steel Pipes ½" - 6"

Sheet A16


PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev. 3 Isolation Strip


45o 3

H

B

2 1

=

=

10 (typ)

30 (typ) A

500 Pipe Size 8,10 12,14 16,18 20,22 24 30

Pipe Size 8,10 12,14 16,18 20,22 24 30

Pipe Size 8,10 12,14 16,18 20,22 24 30




Area (cm²) 1450 1700 1950 2200 2450 2950

Support No S104 Area Mark No 3 (cm²) (2 Off) 364 504 Pipe 10 Thk 644 Clip Plate 784 No PC101 924 1204

A 200 250 300 350 400 500

M.T.O. Area (cm²) 1700 1950 2200 2450 2700 3200

Support No S108 M.T.O. Mark No 3 Area (cm²) (2 Off) 494 684 Pipe 10 Thk 874 Clip Plate 1064 No PC101 1254 1634

A 200 250 300 350 400 500

M.T.O. Area (cm²) 1200 1450 1700 1950 2200 2700

Support No S112 M.T.O. Mark No 3 Area (cm²) (2 Off) 234 324 Pipe 10 Thk 414 Clip Plate 504 No PC101 594 774

A 200 250 300 350 400 500

Mark No 2

Mark No 2

Mark No 2

Dimension B

H

10 100 12

Dimension B

H

10 150 12

Dimension B

H

10 50 12


Pipe Size

S104, S108, S112 Long Clamped Shoe for Stainless Steel Pipes 8" - 30"

Sheet A17




2 Pipe Size

180o 'A' 500

1 Pipe Size ½" ¾" 1" 1½" 2" 3" 4" 6" 8" 10" 12"

'A' 34 42 50 75 95 140 180 265 345 430 510

Mark No.1

Isolator Pad 500 Lg. cut from 2mm thk. PTFE sheet

Mark No.2

20mm Wide St. Stl. Bands- 2 off

NOTES 1- Maximum operating temp of pipe = 150°C 2- For pipes 14" and larger or pipes with an operating temp greater than 150°C use a cradle C101 or C102 3- PTFE sheet can be site trimmed to avoid clashes with elbow, flanges etc. However it shall be ensured that none of the pipe is in direct contact the the supporting steelwork


Pipe Size

S113 Isolator Pad for St. Stl. Lines on C. Stl. Support ½" - 12"

Sheet A18



Supporting pipe 8" NB minimum

Supported pipe 3" NB maximum

Field Weld

1

150

600 max.

Alternative angle position for pipe sizes 26" and above

L

Size Code A B

Dimn 'L' Mark No.1 700 70x70x8L 1000

Total Length 700 1000


Size Code

S114 Pick-Up Supported pipe 3" NB max. (Insulated)

Sheet A19




Supported pipe 3" NB maximum

Supporting pipe 8" NB minimum

1

8

50

2

150

50

100

Field Weld Typ.

200

600 max. L

Size Code A B

Dimn 'L' Mark No.1 700 70x70x8L 1000


2 Mark No.2 Area (cm ) 8 Thk. 400 Plate


Size Code

S115 Pick-Up Supported pipe 3" NB max. (Uninsulated)

Sheet A20




PIPES WITH SHOES & GUIDES PIPE SIZE ≥ 6"

PIPES WITH SHOES & GUIDES PIPE SIZE ≤ 4"

Packing plate for gaps 20mm or less. Material shall be site supplied


A

min (typ)

A

20 (typ)

A

PIPES WITH GUIDES ONLY PIPE SIZE ≤ 14"

A

PIPES WITH GUIDES ONLY PIPE SIZE ≥ 16"



A

A

min

min

A

(typ)

(typ) A

20 max

=

=

20 (typ) Pipe Size ½" - 24" 26" - 92"

Assembly Tag No: -

PK1-A

A

A (Maximum Dimension) 120 200

View A-A

Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

PK1-A Packing Plate for gaps up to 20mm for guides All Sizes

Sheet A21




PIPES WITH SHOES ONLY ALL SIZES Packing plate for gaps 20mm or less. Material shall be site supplied

A

10 (typ)

A

PIPES WITHOUT SHOES OR GUIDES ALL SIZES Packing plate for gaps 20mm or less. Material shall be site supplied

Pipe Size ½" - 6" 8" - 14" 16" - 24" 26" - 42"

A

L 120 250 400 600

L

A A 20 max

=

= Pipe Size ½" - 24" 26" - 92"

Assembly Tag No: -

PK1-A

A (Maximum Dimension) 120 200

View A-A


PK1-A Packing Plate for gaps up to 20mm for supports only All Sizes

Sheet A22




Pipe Size ½" - 4" 6" - 10" 12" - 24" 26" - 30" 36" - 40" 42"

1 A

1

10 A

L Site trim to suit Pipe Size ½" - 4" 6" - 8" 10" - 14"

Support Dimension Mark No 1 No L PK2-A 250 PK2-B 400 PK2-C 600 UPN 160 PK2-D 1000 PK2-E 1200 PK2-F 1500

A

Support Dimension Mark No 1 No L PK2-G 250 PK2-H 400 UPN 160 PK2-J 600 10 (typ)

A L Site trim to suit

1 A Pipe Size 16" - 24" 26" - 32" 34" - 42"

Support Dimension Mark No 1 No L PK2-K 600 PK2-L 800 UPN 160 PK2-M 1000

20 A

L Site trim to suit

NOTE - Check length of channel for potential clash with neighbouring pipe or guide before welding. Site trim to dimensions shown if necessary. Site trim flanges to suit the gap. Assembly Tag No: -

PK2-X


gap between 21 and 60 mm

160 =

=

View A-A

Size Code

PK2 Packing Support for gaps from 21 to 60mm for guides All Sizes

Sheet A23




UPN 160 Site trim flanges and field weld to suit gap 1 A

10 (typ)

Pipe Size ½" - 6" 8" - 14" 16" - 24" 26" - 34" 36" - 42"

Support Dimension Mark No 1 No L PK3-A 120 PK3-B 250 PK3-C 400 UPN 160 PK3-D 600 PK3-E 800

Pipe Size ½" - 6" 8" - 14" 16" - 24" 26" - 42"

Support Dimension Mark No 1 No L PK3-F 120 PK3-G 250 UPN 160 PK3-H 400 PK3-J 600

A

L Site trim to suit

1 A

=

=

L Site trim to suit A

NOTE - Check length of channel for potential clash with neighbouring pipe or guide before welding. Site trim to dimensions shown if necessary. Site trim flanges to suit the gap.


160 =

=

View A-A Assembly Tag No: - PK3-X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Size Code PK3 Packing Support for gaps from 21 to 60mm for supports ½" - 42"

Sheet A24




Pipe Size ½" - 4" 6" - 10" 12" - 24" 26" - 30" 36" - 40" 42"

1 A

10 (typ)

Pipe Size ½" - 4" 6" - 8" 10" - 14"

Support Dimension Mark No 1 No L PK4-A 250 PK4-B 400 PK4-C 600 UPN 240 PK4-D 1000 PK4-E 1200 PK4-F 1500

1 A

L Site trim to suit

A

Support Dimension Mark No 1 No L PK4-G 250 PK4-H 400 UPN 240 PK4-J 600 10 (typ)

A L Site trim to suit

1 A Pipe Size 16" - 24" 26" - 32" 34" - 42" 20 (typ)

A

L Site trim to suit

NOTE - Check length of channel for potential clash with neighbouring pipe or guide before welding. Site trim to dimensions shown if necessary. Site trim flanges to suit the gap. Assembly Tag No: -

PK4-X


Support Dimension Mark No 1 No L PK4-K 600 PK4-L 800 UPN 240 PK4-M 1000


240 =

=

View A-A

Size Code

PK4 Packing Support for gaps from 61 to 80mm for guides All Sizes

Sheet A25




1 A

10 (typ)

Pipe Size ½" - 6" 8" - 14" 16" - 24" 26" - 34" 36" - 42"

Support Dimension Mark No 1 No L PK5-A 120 PK5-B 250 PK5-C 400 UPN 240 PK5-D 600 PK5-E 800

Pipe Size ½" - 6" 8" - 14" 16" - 24" 26" - 42"

Support Dimension Mark No 1 No L PK5-F 120 PK5-G 250 UPN 240 PK5-H 400 PK5-J 600

A

L

1 A

=

=

L

A

NOTE - Check length of channel for potential clash with neighbouring pipe or guide before welding. Site trim to dimensions shown if necessary. Site trim flanges to suit the gap.

Assembly Tag No: - PK5-X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE


240 =

=

View A-A

Size Code PK5 Packing Support for gaps from 61 to 80mm for supports All Sizes

Sheet A26




Existing Shoe Type S2,S6,S10

17

1

5 =

2

= 400

Note: -

Pipe Size ½" - 6" 8 10 - 14 16 - 24

=

= A



Area (cm²) 360 520 720 1120

Mark No 2 PTFE pad Type A. PTFE pad Type A. PTFE pad Type B. PTFE pad Type C.

No Off 1 1 1 1

Dimension A 90 130 180 280


Pipe Size S20 PTFE for Long Pipe Shoe ½" - 24"

Sheet A27



Existing Shoe Type S2,S6,S10

1 2 17

5 =

=

= = (typ)

400

Note: -

Pipe Size 26 - 40 42 - 88

220 (typ)



Area (cm²) 1760 3600

Mark No 2 PTFE pad Type C. PTFE pad Type D.

No Off 2 2

Dimension A 220 300


Pipe Size S20 PTFE for Long Pipe Shoe 26" - 88"

Sheet A28




Monolux Isolation Block or equivalent. Pipe Insulation 150

60 Thk

150

=

=

Supporting steelwork by others

300 SECT Heat tubes

45o

250 Max NOTE 1, For details of the SECT Traced Pipe Shoes refer to Specification No. 60-0000-L-SPE-1003.


Pipe Size S21 Pipe Shoe for SECT Traced piping All Sizes

Sheet A29



SPECIFICATION FOR PIPE SUPPORTS Seal Weld Notch to prevent Crevice corrosion

Stiffening Ring X

Y

Cradle is Mandatory Ref Support No C2

25 (typ)

180

W

H

T =

Cut Notches into the Shoe

=

=

=

500

50 (typ) Stiffening Ring

4 Profile to Suit

1

º 3θ

6º 2 3 30 (typ)

W (typ) =

N = No of Gusset Plates (Type Shown N = 1) Gusset Plates are to be evenly spaced.

A


=

Stiffening Ring Required for Pipes 36"- 40" For Pipe Specs 150H26, 150K26 & 150P26 For other Pipe Specs refer to Support Nos S2 & S6

Pipe Size

S13, S14 Long Welded Shoe for Spec Nos. 150H26 & 150K26 36" - 40"

Sheet A30




Support Type S13 S14

Pipe Size 36 - 40 36 - 40

Support Type

Pipe Size 36 38 40 36 38 40

Mark No 1

Pipe Spec 150H26 150K26

Pipe Size 36 40

S13 S14

Support Type S13/S14

SUPPORT No SUPPORT TYPE PIPE SIZE

H 100 150


Dimension T 12 12

W 10 10

Angle θ (Deg) 30 30

No of Gussets N 0 0

M.T.O. Mark No 2 M.T.O. Mark No 3 M.T.O. Area (cm²) Area (cm²) Area (cm²) 3186 10 Thk 2514 12 Thk 4346 3313 Plate 2760 Plate 4566 3440 3017 4786 3686 10 Thk 2909 12 Thk 4346 3813 Plate 3177 Plate 4566 3940 3456 4786

Dimensions X Y 12 80 12 80

Mark No.4 12 Thk Plate

S13, S14 Long Welded Shoe - Spec Nos. 150H26 & 150K26 (Dims 36" - 40"

Dim'n A 869 913 957 869 913 957

Area (cm²) 2298 2554

Sheet A31




UPN 200 Site trim flanges and stiffening plates. Field weld to suit gap

B

1

500

B

A

500

(Centres of stiffening plates)

10 (typ) gap between 21 and 60 mm

A

L Site trim to suit 200 =

2

=

View B-B

View A-A Pipe Size 44" - 52" 54" - 60" 64" - 68" 70" - 76" 78" - 84" 88" - 92"

10 Thk Stiffening Plate, to be welded at 500 centres.

Support Dimension Mark No 1 Mark No 2 No L PK3-K 1400 PK3-L 1600 10 Thk PK3-M 1800 UPN 200 Stiffening PK3-N 2000 Plate PK3-P 2200 PK3-Q 2400

No Off 3 3 3 3 5 5

Total Area 2 (cm ) 300 300 300 300 500 500

NOTE - Check length of channel for potential clash with neighbouring pipe or guide before welding. Site trim to dimensions shown if necessary. Assembly Tag No: - PK3-X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Size Code PK3 Packing Support for gaps from 21 to 60mm for supports 44" - 92"

Sheet A32




X

Y

A

A

Stiffening Ring

Stiffening Ring shall be supplied in two halves 1

Stiffening Ring Required for Pipe 36" and Above For Pipe Specs 150H26, 150K26 & 150P26 for Pipes subjected to Vacuum or where required by the stress engineer

View A-A Support Type

SR1

SR101 NOTES

Dimensions Mark No.1 Pipe Size X Y 36 80 40 80 44 80 48 80 52 80 54 100 12 Thk 150H26 60 12 100 Plate and 64 100 150K26 66 100 68 100 70 100 76 100 80 120 84 120 92 120 150P26 56 10 120 10 Thk Plate (Note 1) 1- Material shall be the same as the pipe, namely A358 Gr 316/316L Pipe Spec

Area (cm²) 2500 2755 3010 3266 3521 4624 5103 5422 5581 5741 5901 6380 8114 8497 9263 5815

Assembly Tag No: - SR1 or SR101 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

SR1, SR101 Stiffening Rings 36" - 92"

Pipe Size Sheet A33




Monolux Isolation Block or equivalent.

Pipe Insulation

150

60 Thk

150

Supporting steelwork by others

=

= 300

SECT Heat tubes

45o

250 Max NOTE 1, For details of the SECT Traced Pipe Shoes refer to Specification No. 60-0000-L-SPE-1003.


Pipe Size S22 Double Pipe Shoe for SECT Traced piping All Sizes

Sheet A34




Piping Nozzle A

A Y X

Puddle Flange Sump Cover

Puddle Flange

Puddle Flange shall be supplied in two halves

1

View A-A Support Type

PF1

Support Type

PF101

Pipe Size ¾ 1 1½ 2 3 4 6 8 10 12

Dimensions X Y 10 50 10 50 10 50 10 50 10 50 10 50 12 50 12 50 15 50 15 50

Mark No.1

Pipe Size ¾ 1 1½ 2 3 4 6 8 10 12

Dimensions X Y 10 50 10 50 10 50 10 50 10 50 10 50 12 50 12 50 15 50 15 50

Mark No.1 (NOTE -1)

10 Thk Plate


10 Thk Plate


Area (cm²) 121 130 154 173 218 258 342 423 507 588 Area (cm²) 121 130 154 173 218 258 342 423 507 588

PF1 Puddle Flange for Carbon Steel Piping

PF101 Puddle Flange for Stainless Steel Piping NOTE -1 Material shall be the same as the pipe, namely A358 Gr 316/316L

Assembly Tag No: - PF1 or PF101 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

PF1, PF101 Puddle Flanges for Sump Covers ¾" - 12"

Sheet A35




1

18º 30º 10

3

H 2

4

12 =

=

28

Mark No 1 300 x 10 Thk Plate

536

Pipe Size 28

Pipe Size (") 28

75 (typ)

M.T.O. Length

10 (typ) =

300

Pipe Size

30 (typ)

Mark No 2 10 Thk Plate

M.T.O. Mark No 3 M.T.O. Area (cm²) Area (cm²) 12 Thk 1642 Plate 2080

= A

Dimension A H 693

100

Mark No 4 10 Thk C.S. Plate. Support as C1-28 except: Length =450, developed angle = 144º



Pipe Size

S15 Welded Shoe for Contra traced pipes 28"

Sheet A36




Cradle for Stainless lines only See Note 1

100

1

100

2 gap (typ)

Pipe Size ½-4

Notes

Do not weld this face of shear lug. Seal gap with mastic after welding.


Area (cm²) 200

Maximum Anchor Load (KN) 5.0

1- Cradle is mandatory for stainless steel lines 2" - 4". Refer to Support No C3 2- For stainless steel lines ½" - 1½" use Support No DA101 3- Cradles shall not be used for Carbon Steel lines

Assembly Tag No: - DA1 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

DA1 Directional Anchor - Bare Lines ½" - 4"

Sheet B1




Cradle if required Ref. Support No C3 See Note 1

75

H

4 gap

1

150

10 L

2 gap (typ)

2

10 =

= A

Pipe Size 6 - 14

Pipe Size Mark No 1 6 8 10 12 14

Notes

150 x 10 Plate

Maximum Anchor Load (KN) No Cradle With Cradle 15.0 40.0

Total Length 712 736 752 792 824

Mark No 2

10 Thk Plate

Area (cm²) 495 600 690 810 900

A 165 200 230 270 300

Dimensions L 160 160 160 160 160

H 178 184 188 198 206

1- Cradle is mandatory for stainless steel lines. Refer to Support No C3

Assembly Tag No: - DA1 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size DA1 Directional Anchor - Bare Lines 6" - 14"

Sheet B2




Cradle is mandatory Ref. Support No C3

150

1 2

T

T

H

4 gap

75

10

2 gap (typ)

1

=

L

16 18 20 22 24 26 28 30 32 34 36 38 40

= A

Pipe Size 16 - 24 26 - 40

Pipe Size Mark No 1

10

Area (cm²) 1125

Maximum Anchor Load (KN) 50.0 100.0

Mark No 2

Area (cm²) 1200

A 250

Dimensions L T 200 10

1200

300

200

10

1500

350

250

12

1500

400

250

12

10 Thk Plate 1350

1575

10 Thk Plate

12 Thk Plate 1800

H 178 174 184 181 178 187 184 182 191 188 186 184 182


Pipe Size DA1 Directional Anchor - Bare Lines 16" - 40"

Sheet B3





Gusset plates required on 3" and 4" pipes only

25

80

1

H

2

100

3 2 Gap

50 (typ)

Do not weld this side of Shear lug

100

(typ) =

10

=

15 (typ) 100

600 NOTE - Lugs shall be tack welded to the shoe in the shop. The final weld shall be made in the field.

Pipe Size ½-4

½-2 3-4

Notes


Length DA2 DA3 300 600 300 600

Pipe Size Mark No 1 IPE 200 IPE 200

H = 100 for Support No DA2 H = 150 for Support No DA3

Mark No 2

Area (cm²) DA2 DA3

10 Thk Plt

200

300


Area (cm²) 200 200

1- Cradle is mandatory for stainless steel lines 2" - 4". Refer to Support No C103 2- For stainless steel lines ½" - 1½" use Support No DA102 3- Cradles shall not be used for Carbon Steel lines

Assembly Tag No: -DA2,DA3 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Dimensions Required: - None

Pipe Size

DA2, DA3 Directional Anchor for Insulated Pipes ½" - 4"

Sheet B4



SPECIFICATION FOR PIPE SUPPORTS Cradle if required Ref. Support No C3 or C103. Cradle is mandatory for SS pipes 1

35 (typ)

=

=

=

Cut Notches into Anchor

=

25

W

H

T 20

3 Do not weld this side of Shear lug (typ)

2 Gap (typ) L NOTE - Lugs shall be tack welded to the shoe in the shop. The final weld shall be made in the field. Pipe Size 6-8 10 - 24 2

30 (typ) Pipe Size 6 8 10 12 14 16 18 20 22 24

150

A

Pipe Size 6-8 10 12 14 16 18 20 - 22 24

H = 100 for Support No DA2 H = 150 for Support No DA3 Maximum Anchor Load (KN) No Cradle With Cradle 25.0 100.0 50.0 200.0

A 150 200 250 250 300 300 350 400

Dimension Mark No 1 DA2 DA3 Mark No 2 Area (cm²) Area (cm²) H 891 1326 891 1326 1086 1596 10 Thk (See 1371 2006 Plate Note 1) 10 Thk 1371 2006 Plate 1566 2276 1656 2416 1851 2686 12 Thk 1851 2686 Plate 2046 2956

Dimension L T 600 600 700 10 700 700 800 800 12 800 Area (cm²) 900 900 1200 1750 1750 2100 2400 2800 2800 3200

W

10

Mark No 3

Total Length

HEA 100

300

HEA 160

300

HEA 200

300

Assembly Tag No: -DA2 or DA3 - X Detail No Pipe Size SUPPORT No DA2, DA3 SUPPORT TYPE Directional Anchor for Insulated Pipes PIPE SIZE 6" - 24"

Sheet B5


PFD CONTRACT No 571500 SPECIFICATION FOR PIPE SUPPORTS DOC No 60-0000-L-SPE-0002 Rev. 5 Stiffening Ring required for pipes 44" and larger for Pipe Specs 150H26, 150K26 & 150P26 X

Y =

=

= 25 (typ)

Cut Notches into Anchor 80

W

H 75

T

75 C (typ)


2 gap (typ) L

B

NOTE - Lugs shall be tack welded to the shoe in the shop. The final weld shall be made in the field. 6

θ

Profile to Suit Pipe Size 26 - 92

1

6

2 3 N = No of Gusset Plates. Gusset Plates are to be evenly spaced

30 (typ)

½" - 13 UNC x ½" (12.7mm) deep thread

4 20 D


5

W (typ)

15.9

W (typ)

3.2

=

19

=

BOSS DETAIL

A

Welding Boss Layout - Required for Pipe Size 60" & 70" only

5 233 188 188 233

25°

Assembly Tag No: -DA2 or DA3 - X SUPPORT No SUPPORT TYPE PIPE SIZE

Detail No Pipe Size DA2, DA3 Directional Anchor for Insulated Pipes 26" - 92"

α

α

25°

Weld Boss Attachment to Cradle (16 off)

α = 22.5° for 70" pipe α = 21.5° for 60" pipe Sheet B6



SPECIFICATION FOR PIPE SUPPORTS Support Type DA2 DA3 DA3 DA3

Pipe Size 26 - 40 26 - 40 42 - 70 72 - 92

H 100 150 150 150

T 12 12 15 15

Support Type DA2,DA3 DA3 DA3

Pipe Size 26 - 40 42 - 70 72 - 92

Angle θ (Deg) 30 15 15

No of Gussets N 0 1 3

Support Type

Pipe Size 26 28 30 32 34 36 38 40 26 28 30 32 34 36 38 40 42 44 46 48 52 54 56 60 64 66 68 70 72 76 80 84 88 92

Mark No 1

Area (cm²) 4592 4820 5049 5278 5506 5735 5963 6192 5492 5720 5949 6178 6406 6635 6863 7092 12205 12586 12968 13349 14111 14492 14874 15636 16398 16780 17161 17542 23331 24284 25238 26192 27146 28100

Mark No 5 Total (16 Off) Length Welding DA3 70 Bosses 400 19 dia bar NOTE - Welding Bosses to be supplied by vendor Mark No 2 Area Mark No 3 Area Dimension (cm²) (cm²) A 1452 5843 649 1642 6239 693 1843 6635 737 10 Thk 2056 12 Thk 7031 781 Plate 2280 Plate 7427 825 2514 7823 869 2760 8219 913 3017 8615 957 1737 5843 649 1949 6239 693 2172 6635 737 10 Thk 2407 12 Thk 7031 781 Plate 2652 Plate 7427 825 2909 7823 869 3177 8219 913 3456 8615 957 5335 11098 1110 5783 11589 1159 6249 12080 1208 6733 12571 1257 7753 13552 1355 8290 14043 1404 8844 14534 1453 10006 15 Thk 15515 1552 15 Thk Plate 11239 Plate 16496 1650 11881 16987 1699 12542 17478 1748 13220 17969 1797 13916 20305 1846 15360 21385 1944 16875 22465 2042 18461 23544 2140 20117 24624 2239 21845 25703 2337

Pipe Size 26 - 40 42 - 70 72 - 92

Mark No 4 (Plate) 10 Thk 12 Thk 15 Thk

Area (cm²) 1800 2250 3150

Mark No 5 (Plate) 10 Thk 12 Thk 15 Thk

DA2

DA3

DA3

DA3

Support Type DA2,DA3 DA3 DA3

10 Thk Plate

10 Thk Plate

12 Thk Plate

15 Thk Plate

W 10 10 15 15

Dimension C 10 10 12 15 Support Type

B 250 250 300 350

Pipe Spec

D 400 400 500 700

Pipe Size

Area (cm²) 1035 1242 1440

Dimensions Mark No.6 Pipe Size X Y 44 80 48 80 52 80 12 Thk 150H26 54 100 Plate S6 and 60 12 100 150K26 68 100 70 100 76 100 80 120 84 120 92 120 150P26 56 10 120 10 Thk Plate (Note 1) NOTES 1- Material shall be the same as the pipe, namely A358 Gr 316/316L SUPPORT No DA2, DA3 SUPPORT TYPE Directional Anchor for Insulated Pipes (Dimensions) PIPE SIZE 26" - 92" Support Type

L 900 900 1000 1100

Area (cm²) 2809 3065 3320 4310 4788 5427 5586 6065 7661 8045 8811 5363

Sheet B7



1

H

Do not weld this face of the guide

2 gap (typ)

Existing Shoes

Guides are to be orientated as shown above Size Code A B C D

Pipe Size Dimension H ½"- 4" 30 6" - 24" 50 26" - 40" 100 42" - 92" 100

Mark No 1 50 x 6 Angle 80 x 8 Angle 100 x 10 Angle HEA 160

Total Length 60 100 200 200

Assembly Tag No: - HG1 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Size Code HG1 Horizontal Guide for Insulated Pipes ½" - 92"

Sheet B8



2 gap (typ) 1

H

Existing Pipes

Guides are to be orientated as shown above

Size Code A B C D

Pipe Size Dimension H ½"- 1½" 50 2" - 4" 100 6" - 8" 150 10"- 14" 200

Mark No 1 50 x 6 Angle 60 x 6 Angle 80 x 8 Angle

Total Length 100 200 300 400


Size Code HG2 Horizontal Guide for Bare Pipes ½" - 14"

Sheet B9



3 gap (typ)

W 45

H

1

Size Code E F

Pipe Size 16" - 24" 26" - 40"

Dimension H W 150 100 250 120

Mark No 1 100 x 10 Angle HEA 160



Size Code HG2 Horizontal Guide for Bare Pipes 16" - 40"

Sheet B10




1 30

12

25

2 Gap (typ)

50

Size Code A

Pipe Size ½" - 6"

Mark No 1 50 x 10 Plate

Total Length 60


Size Code HG3 Hold-down Guide for Insulated Pipes ½" - 6"

Sheet B11




Trim to suit and weld to existing steel or vessel clip

1

20

600 ELEVATION

Ref Support No SB9 or SB109

Alternative connection to steel. (Elevation)

Field Weld

20 L

PLAN

Pipe Size ½ ¾ 1 1½ 2

Mark No 1 60 x 6 Angle

View X-X

Length

600

Assembly Tag No: - VG1 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

PipeSize VG1 Vertical Guide for All Pipes ½" - 2"

Sheet B12




1


2

20 20

600 Elevation

=

L

= Plan

Notes: -

1- For maximum allowable "L" see Table below. 2- U-Bolts, Hold-down guides and shoes are to be called up separately. Pipe Size ½ ¾ 1 1½ 2

Mark No 1

Max Length

Mark No 2

Length

70 x 8 Angle

1200

UPN 100

600


PipeSize VG2 Vertical Guide for 2 or more pipes ½" - 2"

Sheet B13



SPECIFICATION FOR PIPE SUPPORTS Existing Shoe 3

2


1

=

=

20

650 L Elevation

50 25 15

Alternative connection to steel.

30 Field Weld

57

20 L

= 200 =

2 Gap

Pipe Size Bare Insulated Pipes Pipes 2-4 2-4 6

Plan

Mark No 1

Length

Mark No 2

Length

Mark No 3

Area 2 (cm )

UPN 100

650

80 x 8 Angle

200

10 Thk Plate

60

6

Dimension L (Max) 750 850


Pipe Size VG3 Vertical Guide for All Pipes 2" - 6"

Sheet B14


PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev. 2 Trim to suit and weld to existing steel or vessel clip

SPECIFICATION FOR PIPE SUPPORTS 2

2

1 130

Elevation L K Guides shall be welded 20mm below top face of angle.

Alternative connection to steel (Elevation)

Existing Shoe

3

10 (typ)

3 Gap (typ)

A

Field weld bracing where req'd 30° ≤ θ ≤ 60°

30

30

A

Plan

Pipe Support Nos VG5 & VG6. Guide for Insulated Pipes 8" - 24"

θ°

3 Gap (typ)

20

L

Bracing req'd when this dimension > 300mm

Pipe Support No VG4. Guide for Non-Insulated Pipes 8" - 24" 3 Gap (typ) Note: For Bare Pipes use Support No VG4 For Pipes with an Insulation Thickness ≤ 75mm use Support No VG5 For Pipes with an Insulation Thickness ≥ 75mm use Support No VG6

Note Bracing omitted for clarity

Assembly Tag No: - VG4 or VG5 or VG6 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

VG4, VG5, VG6 4- Directional Vertical Guide for All Pipes 8" - 24"

Sheet B15




Pipe Size 8 10 12 14 16 18 20 22 24

Pipe O.D. 219 273 324 356 406 457 508 559 610

Mark No 1 UPN 160

UPN 200

Pipe Size

Pipe O.D.

8 10 12 14 16 18 20 22 24

219 273 324 356 406 457 508 559 610


Length 2700 2700 3200 3200 3500 3500 4000 4000 4000

Mark No 2

UPN 100

Length 2525 2579 3030 3062 3352 3403 3854 3905 3956

Dimensions Pipe Sup't Pipe Sup't Pipe Sup't VG4 VG5 VG6 A A A 225 425 525 279 479 579 330 530 630 362 562 662 412 612 712 463 663 763 514 714 814 565 765 865 616 816 916

Mark No 3 Maximum Horizontal VG5,VG6 Loads (KN) 5.0 10 Thk Plate 8.0 Area = 2 36 cm 10.0

All Pipe Supports K L (Max) 1350 900 1350 900 1600 1100 1600 1100 1750 1200 1750 1200 2000 1400 2000 1400 2000 1400

VG4, VG5, VG6 4- Directional Vertical Guide for All Pipes (Dimensions) 8" - 24"

Sheet B16




2

1 130

Elevation L K Alternative connection to steel (Elevation)

Existing Shoe For correct orientation of shoes refer to the iso.

10 (typ)

Pipe Support No VG9 & VG10. Guide for Insulated Pipes 4" - 24"

θ°

3 Gap (typ) A



A

Plan

C B 75 (typ)

C 2 Gap (typ) Note: -

L

75 (typ)

3 Gap (typ)


B

Pipe Support No VG7. Guide for Non-Insulated Pipes 4" - 24"

Pipe Support No VG8 Guide for Non-Insulated Pipes 4" - 24"

For Bare Pipes use Support No VG7 or VG8 For Pipes with an Insulation Thickness ≤ 75mm use Support No VG9 For Pipes with an Insulation Thickness ≥ 75mm use Support No VG10

Assembly Tag No: - VG7 or VG8 or VG9 or VG10 - X SUPPORT No SUPPORT TYPE PIPE SIZE

Detail No Pipe Size VG7, VG8, VG9, VG10 2-Directional Vertical Guide for All Pipes 4" - 24"

Sheet B17

20




Pipe Size 4 6 8 10 12 14 16 18 20 22 24

Pipe O.D. 114 168 219 273 324 356 406 457 508 559 610

Pipe Size

Pipe O.D.

4 6 8 10 12 14 16 18 20 22 24

114 168 219 273 324 356 406 457 508 559 610


Mark No 1 UPN 100

UPN 160

UPN 200

Length 2200 2200 2700 2700 3200 3200 3500 3500 4000 4000 4000

Pipe Sup't VG7/8 B C 264 120 318 174 369 225 423 279 474 330 506 362 556 412 607 463 658 514 709 565 760 616

Mark No 2

UPN 100

Length 2606 2822 3026 3242 3446 3574 3776 3979 4182 4385 4588

Maximum Horizontal Loads (KN)

5.0

8.0

10.0

Dimensions Pipe Sup't Pipe Sup't All Pipe VG9 VG10 Supports A A K 320 420 1100 374 474 1100 425 525 1350 479 579 1350 530 630 1600 562 662 1600 612 712 1750 663 763 1750 714 814 2000 765 865 2000 816 916 2000

VG7, VG8, VG9, VG10 2-Directional Vertical Guide for All Pipes (Dimensions) 4" - 24"

All Pipe Supports L (Max) 700 700 900 900 1100 1100 1200 1200 1400 1400 1400

Sheet B18




Site Trim to suit and weld to existing Column/Post or Vessel Clip

Existing Trunnion T1 or Support for Small Bore Piping SB7 or SB8 150 30

3

20 700 (Site Trim )

A

Elevation 3 2

1

10 300

Plan 80

Notes: -

Size Code A B

Mark No 1 HEA 100 HEA 160

1- Support shall not be welded to a beam 2- Maximum trunnion size = 6" 3- For Pipes ≥ 2", Dimension "A" = 125 4- For Pipes ≤ 1½", Dimension "A" = 30 (Insulation shall be Site Trimmed) M.T.O. Length 700 700


M.T.O. Length 300 300


M.T.O. Area (cm2) 150 250

Max Loads (KN) Vertical Horizontal 5.0 1.5 10.0 3.0

Assembly Tag No: - VS1 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Size Code VS1 Cantilever Support for Vertical Pipes ½" - 8"

Sheet B19




Existing Trunnion T1


150

30 3

45º 20 A

700 (Site Trim to Suit)

2 3 1

2 10

300

Plan 80

Notes: -

Size Code A B

1- For Pipes ≥ 2", Dimension "A" = 125


M.T.O. Length 700 700


M.T.O. Length 1200 1200


M.T.O. Area (cm2) 150 250

Max Loads (KN) Vertical Horizontal 6.5 2.0 15.0 4.5

Assembly Tag No: - VS2 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Size Code

VS2 Braced Cantilever Support for Vertical Pipes 2" - 24"

Sheet B20

TENGIZCHEVROIL ASSET DEVELOPMENT PROJECTS SPECIFICATION FOR PIPE SUPPORTS Site Trim to suit and weld to existing Column/Post or Vessel Clip


Existing Trunnion T1 or Support for Small Bore Piping SB7 or SB8

700 (Site Trim to Suit)

A

Elevation Field Weld

1 L

Plan Site Trim to Suit

Alternative connection to steel (Elevation) 20

Notes: -

Size Code A1 B1 B2 C1 C2 C3 C4

1- For Pipes ≥ 2", Dimension "A" = 125 2- For Pipes ≤ 1½", Dimension "A" = 30 (Insulation shall be Site Trimmed) Maximum Allowable Dimension Mark M.T.O. Loads (KN) L No1 Length Vertical Horizontal 1000 UPN 100 2400 2.0 0.5 1000 UPN 160 2400 4.0 1.0 2000 3400 3.0 1.0 1000 2400 10.0 3.0 2000 UPN 200 3400 7.0 2.0 3000 4400 5.0 1.5 4000 5400 3.0 1.0

Assembly Tag No: - VS3 - XX Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Size Code VS3 Horizontal Frame Support and Guide for Vertical Pipes ½" - 24"

Sheet B21



SPECIFICATION FOR PIPE SUPPORTS Site Trim to suit and weld to existing Column/Post or Vessel Clip

1 Existing Trunnion T1, or Support for Small Bore Piping SB7 or SB8

45º 100 700 (Site Trim to Suit)

A

2 Elevation Field Weld

1 L

Site Trim to Suit

Plan Notes: -

Size Code A1 A2 B1 B2 B3 B4

1- For Pipes ≥ 2", Dimension "A" = 125 2- For Pipes ≤ 1½", Dimension "A" = 30 (Insulation shall be Site Trimmed)

Dimension Mark L No 1 1000 UPN 160 2000 1000 2000 UPN 200 3000 4000

M.T.O. Length 2400 3400 2400 3400 4400 5400

Mark No 2 UPN 100

UPN 160

M.T.O. Length 1750 1750 1750 1750 1750 1750

Maximum Allowable Loads (KN) Vertical Horizontal 12.0 3.0 10.0 2.0 20.0 6.0 15.0 4.5 8.0 2.5 4.0 1.5


Size Code VS4 Braced Horizontal Frame Support for Vertical Pipes ½" - 24"

Sheet B22



SPECIFICATION FOR PIPE SUPPORTS Site Trim to suit and weld to existing Column/Post or Vessel Clip

Existing Trunnion

Vertical Load 2

1 Elevation 125 800 (Site Trim to Suit)

B Field Weld

Tangential Load

10 (Typ)

125 Radial Load

A

A + 75

Plan

Pipe Size 2 3 4 6 8 10

Dimension A B 310 155 340 170 365 183 420 210 470 235 525 263 Pipe Size 2 - 10

Mark No 1

UPN 200

10 (Typ) M.T.O. Length 2090 2120 2145 2200 2250 2305

Mark No 2

80 x 8 Angle

M.T.O. Length 480 510 535 590 640 695

Field Weld

Vessel Clip Type

2B (Ref only)

Maximum Loads (KN) Vertical Radial Tangential 10.0 3.0 2.0

Assembly Tag No: - VS5 - XX Detail No Pipe Size SUPPORT No VS5 SUPPORT TYPE Support from Vessels for Vertical Pipes PIPE SIZE 2" - 10"

Sheet B23





Existing Trunnion

Vertical Load 3

1

45º Elevation 2

L

125 min

L (Site Trim to Suit)

B Field Weld

Tangential Load

10 (Typ)

125 Radial Load

A

Field Weld Plan

10 (Typ)


Pipe Size VS6 Support from Vessels for Vertical Pipes 4" - 24"

Sheet B24




Pipe Size 4 6 8 10 12 14 16 18 20 22 24

Pipe Size 4 6 8 10 12 14 16 18 20 22 24


A 365 420 470 525 575 605 655 710 760 810 860

Mark No 1 HEA 160

HEA 200

Dimension B 183 210 235 263 288 303 328 355 380 405 430

M.T.O. Length 2185 2240 2290 2345 2595 2625 3075 3130 3180 3630 3680

L 800

Maximum Loads (KN) Vertical Radial Tangential 45.0

10.0

5.0

170.0

30.0

12.0

M.T.O. Length 2262 2262 2262 2262 2545 2545 3111 3111 3111 3676 3676

Mark No 3

M.T.O. Length 725 780 830 885 1015 1045 1095 1150 1200 1250 1300

900

1100 1300

Mark No 2 HEA 100

HEA 160

100 x 10 Angle

VS6 Support from Vessels for Vertical Pipes (Dimensions) 4" - 24"

Sheet B25



SPECIFICATION FOR PIPE SUPPORTS 'A' Existing Trunnion See Isometric.

See Note 2 Existing Steel 'A' Pipe

See Note 2 Existing Steel Note 1. To be specified only when indicated on Stress Sketch. 2. For details of Rigid Strut and Clamp see Specification No. 60-0000-L-SPE-1003. Support Type

Pipe or Trunnion Size

2" - 36"

RS1

Dimension 'A' (Minimum)

Maximum Load (KN)

Refer to Vendor Catalogue for dimension "A" and Maximum Allowable Load

Assembly Tag No: - RS1 - X Detail No. SUPPORT No SUPPORT TYPE PIPE SIZE

Trunnion Size

RS1 Rigid Strut with Trunnion and Clamp All Pipes

Sheet B26



Existing Shoe 'A'

See Note 1

Dimension 'A' (Minimum)

Size Code

Existing Steel

Maximum Load (KN)

Refer to Vendor Catalogue for dimension "A" and Maximum Allowable Load

RS2

Note 1. To be specified only when indicated on Stress Sketch. 2. For details of Rigid Strut see Specification No. 60-0000-L-SPE-1003.

Assembly Tag No.: - RS2 Detail No. SUPPORT No SUPPORT TYPE PIPE SIZE

RS2 Rigid Strut with Shoe All Pipes

Sheet B27


1


2

Pipe Size

180o

150

'A'

50 2 Gap typ

Pipe Size ¾" 1" 1½"

3

Mark No.1 Mark No.2 20mm Wide St. Stl. Isolator Pad 200 Lg. cut from 2mm thk. Bands- 2 off PTFE sheet. Site trim if required

'A' 43 50 75

Mark No.3 5 Thk Stainless Steel plate ASTM-A-240 Type 316 or equivalent

Area 150 cm2


Pipe Size

DA101 Line Stop for Non-Insulated Stainless Steel Pipes ¾" - 1½"

Sheet B28




zero gap in between shear lug and line stop

1

50

2

100

3 10

4 5

10 (typ)

100

2 Gap (typ)

10

=

100

50

= 600

Clamps shall be horizontal

100 Pipe Size Mark No 1

No Off

Mark No 2

Pipe Clip ½" - 1½" No PC101

2

5 Thk Stainless Steel plate ASTM-A-240 Type 316 or equivalent

Mark No 3 10 thk plate

Area (cm²) 220

Mark No 4 IPE 200

M.T.O. Length 300


Area (cm²) 50

Area (cm²) 200


Pipe Size

DA102 Line stop for insulated Stainless Steel lines ½" - 1½"

Sheet B29



10 (typ) min 2

1 2 Gap (typ)

Pipe Size Mark No 1 ½" - 3"

12 dia bar

12 dia bar, 400 long, (2 off) Site trim to suit, field weld to pipe clamp

M.T.O. Length 800

Mark No 2

No Off

Pipe Clip No PC1

2


Pipe Size

DA201 Line stop for non-insulated Galvanised lines ½" - 3"

Sheet B30




Clamps shall be at 45º for pipes 3"

45o

100

2

100 1 3

100

2 Gap (typ)

=

100

10 (typ) =

500



Pipe Size Mark No 1 ½" - 3"

M.T.O. Length 250

IPE 200

Mark No 2

No Off

Mark No 3

Pipe Clip No PC1

2

10 Thk Plate

Area (cm²) 200


Pipe Size

DA202 Line stop for insulated Galvanised lines ½" - 3"

Sheet B31




2

130

1 L

Elevation

K Alternative connection to steel (Elevation)

Existing Full encirclement Cradle

10 (typ)

L

20

θ°

3 Gap (typ)


A


A

Plan

Pipe Support No VG104 4-Directional Guide for Non-Insulated Pipes 4" - 24" A

B 75 (typ)

75 (typ)


A B 3 Gap (typ) Pipe Support No VG107 2-Directional Guide for Non-Insulated Pipes 4" - 24"

Existing Cradle C101 Refer to Iso for orientation

3 Gap (typ)

Pipe Support No VG108 2-Directional Guide for Non-Insulated Pipes 4" - 24"

Assembly Tag No: - VG104 or VG107 or VG108 - X SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size Detail No VG104, VG107, VG108 Vertical Guides for Non-Insulated Stainless Steel Pipes 4" - 24"

Sheet B32




Pipe Size 4 6 8 10 12 14 16 18 20 22 24

Pipe O.D. 114 168 219 273 324 356 406 457 508 559 610

Pipe Size 4 6 8 10 12 14 16 18 20 22 24


Mark No 1 UPN 100

UPN 160

UPN 200

Pipe O.D. 114 168 219 273 324 356 406 457 508 559 610

Length 2000 2000 2500 2500 3000 3000 3300 3300 3800 3800 3800

A 140 194 245 299 350 382 432 483 534 585 636

Mark No 2

UPN 100

Length 1200 1500 1700 1900 2100 2200 2400 2600 2800 3000 3200

Dimensions B K 264 1000 318 1000 369 1250 423 1250 474 1500 506 1500 556 1650 607 1650 658 1900 709 1900 760 1900

Maximum Horizontal Loads (KN)

5.0

8.0

10.0

L (Max) 700 700 900 900 1100 1100 1200 1200 1400 1400 1400

VG104, VG107, VG108 Vertical Guides for Non-Insul. Stainless Steel Pipes (dims)

4" - 24"

Sheet B33




1 250

100

Pipe Size ½-4

Notes

Supporting sleeper by others. NOTE- The maximum sleeper width is 600.

2 Gap (typ)


Area (cm²) 500


1- Cradle is mandatory for stainless steel lines 2" - 4". Refer to Support No C107 2- Cradles shall not be used for Carbon Steel lines


Pipe Size DA4 Directional Anchor for Non-Insul. pipes on sleepers≤ 600mm

½" - 4"

Sheet B34



SPECIFICATION FOR PIPE SUPPORTS Cradle if required Ref. Support No C7 or C107 See Note 1

1

175

H


2 Gap (typ)

L

4 gap

Pipe Size 6 - 14

10

250

Maximum Anchor Load (KN) With Cradle No Cradle 15.0 40.0

10

2

=

= A

Pipe Size Mark No 1 6 8 10 12 14 Notes

150 x 10 Plate

Total Length 1112 1136 1152 1192 1224

Mark No 2

10 Thk Plate

Area (cm²) 825 1000 1150 1350 1500

A 165 200 230 270 300

Dimensions L 160 160 160 160 160

H 278 284 288 298 306




6" - 14"

Sheet B35




Cradle if required Ref. Support No C7 or C107 See Note 1 2 175

H


2 Gap (typ)

4 gap

L

1

10

250

Pipe Size 16 - 24 26 - 40


A 250


10 =

= A

Pipe Size Mark No 1

Area (cm²) 2125

Mark No 2

Area (cm²) 2002

16 18 10 Thk 20 Plate 22 2550 2023 300 200 10 24 26 10 Thk 28 2975 Plate 2613 350 250 12 30 32 12 Thk 34 Plate 36 3400 2631 400 250 12 38 40 Notes 1- Cradle is mandatory for stainless steel lines. Refer to Support No C107 Assembly Tag No: - DA4 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

H 278 274 284 281 278 287 284 282 291 288 286 284 282


16" - 40"

Sheet B36




25


50 (typ)

80

1

H

250 Supporting sleeper by others. NOTE- The maximum sleeper width is 600.

3 2 Gap (typ) 900 NOTE - Lugs shall be tack welded to the shoe in the shop. The final weld shall be made in the field.


15 (typ)


Pipe Size ½-4


2

100 Pipe Size ½-2 3-4 Notes

Mark No 1 IPE 200 IPE 200

Length DA6 900 900

DA5 450 450

Mark No 2

Area (cm²)

10 Thk Plate

100

Mark No 3 HEA100 HEA100

Area (cm²) 500 500


Assembly Tag No: - DA5, DA6 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size DA5, DA6 Directional Anchor for Insul. pipes on sleepers≤ 600mm

½" - 4"

Sheet B37




35 (typ)

=

=

=


=

25

W

H

T 20 250

3


2 Gap (typ) L


NOTE - Lugs shall be tack welded to the shoe in the shop. The final weld shall be made in the field. Pipe Size 6-8 10 - 24 Pipe Size 6-8 10 12 14 16 18 20 - 22 24

2

30 (typ) Pipe Size 6 8 10 12 14 16 18 20 22 24

A

Maximum Anchor Load (KN) No Cradle With Cradle 25.0 100.0 50.0 200.0

A 150 200 250 250 300 300 350 400

Dimension Mark No 1 DA5 DA6 Mark No 2 H Area (cm²) Area (cm²) 1161 1611 1161 1611 1356 1806 10 Thk 1641 2141 Plate (See 10 Thk 1641 2141 Note 1) Plate 1836 2336 1926 2476 2121 2671 12 Thk 2121 2671 Plate 2316 2866

Dimension L T 900 900 1000 10 1000 1000 1100 1100 12 1100 Area (cm²) 1350 1350 1800 2500 2500 3000 3300 3850 3850 4400

W

10

Mark No 3

Total Length

HEA 100

500

HEA 160

500

HEA 200

500

Assembly Tag No: - DA5, DA6 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size DA5, DA6 Directional Anchor for Insul. pipes on sleepers≤ 600mm

6" - 24"

Sheet B38




1 250

100

Pipe Size ½-4

Notes


2 Gap (typ)


Area (cm²) 500


108 1- Cradle is mandatory for stainless steel lines 2" - 4". Refer to Support No C 2- Cradles shall not be used for Carbon Steel lines


Pipe Size DA7 Directional Anchor for Non-Insul. pipes on sleepers > 600mm

½" - 4"

Sheet B39



SPECIFICATION FOR PIPE SUPPORTS Cradle if required Ref. Support No C8 or C108 See Note 1

1

175

H


2 Gap (typ)

L

4 gap

Pipe Size 6 - 14

10

250

Maximum Anchor Load (KN) With Cradle No Cradle 15.0 40.0

10

2

=

= A

Pipe Size Mark No 1 6 8 10 12 14 Notes

150 x 10 Plate

Total Length 1112 1136 1152 1192 1224

Mark No 2

10 Thk Plate

Area (cm²) 825 1000 1150 1350 1500

A 165 200 230 270 300

Dimensions L 160 160 160 160 160

H 278 284 288 298 306




6" - 14"

Sheet B40




Cradle if required Ref. Support No C8 or C108 See Note 1 2 175

H


2 Gap (typ)

4 gap

L

1

10

250

Pipe Size 16 - 24 26 - 40


A 250


10 =

= A

Pipe Size Mark No 1

Area (cm²) 2125

Mark No 2

Area (cm²) 2002

16 18 10 Thk 20 Plate 22 2550 2023 300 200 10 24 26 10 Thk 28 2975 Plate 2613 350 250 12 30 32 12 Thk 34 Plate 36 3400 2631 400 250 12 38 40 Notes 1- Cradle is mandatory for stainless steel lines. Refer to Support No C108 Assembly Tag No: - DA7 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

H 278 274 284 281 278 287 284 282 291 288 286 284 282


16" - 40"

Sheet B41



SPECIFICATION FOR PIPE SUPPORTS Monolux Isolation Block or equivalent.

Pipe Insulation

60 Thk

150

150 Supporting steelwork by others

2 Gap (typ) =

=

1

L SECT Heat tubes

45o

250 Max Pipe Size 6

Dimension Mark No 1 L 800 HEA 100

Length

300 NOTE 1, For details of the SECT Traced Pipe Shoes refer to Specification No. 60-0000-L-SPE-1003. Assembly Tag No: - DA8 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size DA8 Directional Anchor for SECT Traced piping on steelwork 6"

Sheet B42



SPECIFICATION FOR PIPE SUPPORTS Monolux Isolation Block or equivalent.

Pipe Insulation 60 Thk

150


2 Gap (typ)

1

=

= L

45o

SECT Heat tubes

250 Max Pipe Size 6

Dimension Mark No 1 L 800 HEA 100

Length

500 NOTE 1, For details of the SECT Traced Pipe Shoes refer to Specification No. 60-0000-L-SPE-1003. Assembly Tag No: - DA9 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size DA9 Directional Anchor for SECT Traced piping on sleepers 6"

Sheet B43




25


50 (typ)

80

1

100


3 2 Gap (typ) 1300 NOTE - Lugs shall be tack welded to the shoe in the shop. The final weld shall be made in the field.


15 (typ)

Pipe Size ½-4


2

100 Pipe Size Mark No 1 ½-2 IPE 200 3-4 IPE 200 Notes

Length 650 650


Area (cm²) Mark No 3 Area (cm²) HEA100 500 100 HEA100 500



Pipe Size DA10 Directional Anchor for Insul. pipes on sleepers > 600mm

½" - 4"

Sheet B44




35 (typ)

=

=

=


=

25

W

100

T 20 250

3


2 Gap (typ) L

NOTE - Lugs shall be tack welded to the shoe in the shop. The final weld shall be made in the field. Pipe Size 6-8 10 - 16 2

30 (typ) Pipe Size 6 8 10 12 14 16

Pipe Size 6-8 10 12 14 16

Maximum Anchor Load (KN) No Cradle With Cradle 25.0 100.0 50.0 200.0

Dimension L T 1300 1300 1400 10 1400 1400

A 150 200 250 250 300

W

10

A Dimension Mark No 1 DA10 Mark No 2 H Area (cm²) 1521 1521 (See 10 Thk 1716 10 Thk Note 1) Plate 2001 Plate 2001 2196

Area (cm²) 1950 1950 2600 3500 3500 4200

Mark No 3

Total Length

HEA 100

500

HEA 160

500


Pipe Size DA10 Directional Anchor for Insul. pipes on sleepers≤ 600mm

6" - 16"

Sheet B45



SPECIFICATION FOR PIPE SUPPORTS X =

=

Stiffening Ring, where required

Y = 25 (typ)


W

H 75

T

75 C (typ)


2 gap (typ) L

B

NOTE - Lugs shall be tack welded to the shoe in the shop. The final weld shall be made in the field.

Stiffening Ring

θ

6 Profile to Suit

1

6

2 3 N = No of Gusset Plates. Gusset Plates are to be evenly spaced

4 20 D

30 (typ)

=

Assembly Tag No: -DA11 or DA12 - X

5 Pipe Size 36 - 40

W (typ) = A


W (typ)


Stiffening Ring Required for Pipe 36" and Above For Pipe Specs 150H26 & 150K26 For other Pipe Specs refer to Support Nos DA2 & DA3

Detail No Pipe Size DA11, DA12 Directional Anchor for Spec Nos. 150H26 & 150K26 for In 36" - 40"

Sheet B46




W 10 10

Dimension C 10 10

Angle θ (Deg) 30

No of Gussets N 0

Area (cm²) 5735 6192 6635 7092

Mark No 2

Area (cm²) 1800 1800

Mark No 5

Support Type DA11 DA12

Pipe Size 36, 40 36, 40

H 100 150

Support Type DA11,DA12

Pipe Size 36, 40

Dimensions X Y 12 80

Support Type DA11

Pipe Size 36 40 36 40

Mark No 1

Pipe Size 36 40

Mark No 4

DA12

Support Type DA11,DA12 DA11,DA12



10 Thk Plate

T 12 12


10 Thk Plate

B 250 250

L 900 900

D 400 400

Area (cm²) 2514 3017 2909 3456

Mark No 3

Area (cm²) 7823 8615 7823 8615

Dimension A 869 957 869 957

Area (cm²) 1035 1035

Mark No 6


12 Thk Plate

DA11, DA12 Directional Anchor for Spec Nos. 150H26 & 150K26 (Dim 36" - 40"

Area (cm²) 2298 2554

Sheet B47




=

=

=

W

25 (typ)


H 125

T

125 C (typ)


2 gap (typ)

B L

θ


1 6 2 3

N = No of Gusset Plates. Gusset Plates are to be evenly spaced

4 20 D

30 (typ)

W (typ)

5

W (typ) =

= A

Pipe Size 26 - 40


Assembly Tag No: -DA5 or DA6 - X SUPPORT No SUPPORT TYPE PIPE SIZE

Detail No Pipe Size DA5, DA6 Directional Anchor for Insulated Pipes on Sleepers ≤600 26" - 40"

Sheet B48




Support Type DA5 DA6

Pipe Size 26 - 40 26 - 40

H 100 150

T 12 12


Pipe Size 26 - 40

Angle θ (Deg) 30

No of Gussets N 0

Support Type

Pipe Size 26 28 30 32 34 36 38 40 26 28 30 32 34 36 38 40

Mark No 1

Area (cm²) 6122 6427 6732 7037 7342 7646 7951 8256 5492 5720 5949 6178 6406 6635 6863 7092

Mark No 2

Pipe Size 26 - 40

Mark No 4 (Plate) 10 Thk

Area (cm²) 3000

Mark No 5 (Plate) 10 Thk

DA5

DA6



10 Thk Plate

10 Thk Plate

W 10 10

10 Thk Plate

10 Thk Plate

Dimension C 10 10

Area (cm²) 1452 1642 1843 2056 2280 2514 2760 3017 1737 1949 2172 2407 2652 2909 3177 3456

B 250 250

L 1200 1200

D 400 400

Mark No 3

Area (cm²) 7791 8319 8847 9374 9902 10430 10958 11486 7791 8319 8847 9374 9902 10430 10958 11486

Dimension A 649 693 737 781 825 869 913 957 649 693 737 781 825 869 913 957

12 Thk Plate

12 Thk Plate

Area (cm²) 1725

DA5, DA6 Directional Anchor for Insulated Pipes on Sleepers (Dims 26" - 40"

Sheet B49





25

60

1

90

2

15 (typ)

100

100

3 150 50 (typ)

2 Gap (typ) =

Do not weld this side of Shear lug

100 =

80 100

600 NOTE - Lugs shall be tack welded to the shoe in the shop. The final weld shall be made in the field.

Pipe Size ½-4 Pipe Size Mark No 1 ½-2 IPE 200 3-4 IPE 200


4 Isolation Pad. Site trim pad if it overlaps the steelwork


Length 300 300

Mark No 2 Area (cm²) Mark No 3 Area (cm²) 10 Thk 200 10 Thk Plt 200 Plate 200

Mark No 4 Fabreeka Nitrile 21 Ply Pad 150 x 80 or equivalent


Assembly Tag No: -DA13 - X Detail No

10

Pipe Size DA13 Directional Anchor for Acoustically Insulated Pipes ½" - 4"

Sheet B50




35 (typ)

=

=

=


=

25

10

90

T 20

3 150

Do not weld this side of Shear lug (typ)

L

Isolation Pad. Site trim pad if it overlaps the steelwork

B A Pipe Size 6 8 10 12 14 16 18 20 22 24

Mark No 1

10 Thk Plate

Area (cm²) 891 891 1086 1371 1371 1566 1656 1851 1851 2046

Mark No 2

10 Thk Plate

12 Thk Plate

2 Gap (typ)

6-8 10 - 24 Pipe Size 6-8 10 12 14 16 18 20 - 22 24

A 150 200 250 250 300 300 350 400

Pipe Size

30 (typ)

150

NOTE - Lugs shall be tack welded to the shoe in the shop. The final weld shall be made in the field. Maximum Anchor Load (KN) No Cradle With Cradle 25.0 100.0 50.0 200.0

4

2

100

Area (cm²) 900 900 1200 1750 1750 2100 2400 2800 2800 3200

Dimension L T 600 600 700 10 700 700 800 800 12 800

Mark No 3

Total Length

HEA 100

300

HEA 160

300

HEA 200

300

Mark No 4

Fabreeka Nitrile 21 Ply Pad or equivalent

B 100 150 200 200 250 250 300 350 Size 150 x 100 150 x 100 150 x 150 200 x 150 200 x 150 250 x 150 250 x 150 300 x 150 300 x 150 350 x 150

Assembly Tag No: -DA13 - X Detail No Pipe Size SUPPORT No DA13 SUPPORT TYPE Directional Anchor for Acoustically Insulated Pipes PIPE SIZE 6" - 24"

Sheet B51




=

=

= 25 (typ)


W

100 75

T

75

150

C (typ)


θ

90

2 gap (typ) L

B


1 6

6 Isolation Pad. Site trim pad if it overlaps the steelwork

2 E 3 4 20 D

30 (typ)

W (typ)

5

W (typ) =

= A

Assembly Tag No: -DA13 - X Detail No Pipe Size SUPPORT No DA13 SUPPORT TYPE Directional Anchor for Acoustically Insulated Pipes PIPE SIZE 26" - 40"

Sheet B52




Support Type DA13

Pipe Size 26 - 40

H 100

Support Type DA13

Pipe Size 26 - 40

Angle θ (Deg) 30

Support Type

Pipe Size 26 28 30 32 34 36 38 40

Mark No 1

Pipe Size 26 28 30 32 34 36 38 40

Mark No 3

Pipe Size 26 - 40

Mark No 4

DA13

Support Type

DA13

Support Type DA13


10 Thk Plate

12 Thk Plate

10 Thk Plate

Dimension C 10

T 12

W 10

Area (cm²) 4592 4820 5049 5278 5506 5735 5963 6192

Mark No 2

Area (cm²) 5843 6239 6635 7031 7427 7823 8219 8615

Dimension A 649 693 737 781 825 869 913 957

Mark No 6

Area (cm²) 1800

Mark No 5

Area (cm²) 1035

10 Thk Plate

10 Thk Plate

B 250

L 900

Size

Dimension E 500 500 550 600 650 700 750 800

D 400

Area (cm²) 1452 1642 1843 2056 2280 2514 2760 3017

Fabreeka Nitrile 21 Ply Pad or equivalent

500 x 150 500 x 150 550 x 150 600 x 150 650 x 150 700 x 150 750 x 150 800 x 150

DA13 Directional Anchor for Acoustically Insulated Pipes (Dims 26" - 40"

Sheet B53




Ref Cradle, Support No C-101, C-102 or C-103

75

H

4 gap

1

150

10 L

2 gap (typ)

2

10 =

= A

Pipe Size 8 - 14

Pipe Size 8 10 12 14

Mark No 1 150 x 10 Stainless Steel Plate ASTM-A-240 Type 316


Total Length 736 752 792 824

Mark No 2 10 Thk Stainless Steel Plate ASTM-A-240 Type 316

Area (cm²) 600 690 810 900

A 200 230 270 300

Dimensions L 160 160 160 160

H 184 188 198 206


Pipe Size DA103 Directional Anchor for Non-Insulated or PPC piping with a design temp of -60°C or below 8" - 14"

Sheet B54




Ref Cradle, Support No C-101, C-102 or C-103

1 2

T

T

150

H

4 gap

75

10

2 gap (typ)

1

=

L

16 18 20 22 24


= A

Pipe Size 16 - 24

Pipe Size

10

Area (cm²) 1125

1350



Area (cm²) 1200

A 250


1200

300

200

10

H 178 174 184 181 178


Pipe Size DA103 Directional Anchor for Non-Insulated or PPC piping with a design temp of -60°C or below 16" - 24"

Sheet B55





Pipe Insulation

60 Thk

150

SECT Heat tubes

45o

NOTE 1, For details of the SECT Traced Pipe Shoes refer to Specification No. 60-0000-L-SPE-1003. 2, Support shall be used with Anchor Lugs DA8

Assembly Tag No: - SAS1 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size SAS1 Anchor Shoe for SECT Traced piping on steelwork All Sizes

Sheet B56





Pipe Insulation 60 Thk

150


45o

SECT Heat tubes

NOTE 1, For details of the SECT Traced Pipe Shoes refer to Specification No. 60-0000-L-SPE-1003. 2, Support shall be used with Anchor Lugs DA9

Assembly Tag No: - SAS2 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size SAS2 Anchor Shoe for SECT Traced piping on Sleepers All Sizes

Sheet B57



SPECIFICATION FOR PIPE SUPPORTS 6mm Weep Hole seal with mastic after welding

For Trunnion Details Refer to Iso.

X 1

A

The Elevation of the trunnion shall allow for 12mm Field Shim.

X

750 (Max)

250

View X-X Round Plate

NOTES 1- Unless otherwise advised by Piping Stress the Trunnion sizes that shall be used are listed below Pipe Size Trunnion Size

2", 3" 2"

4" 3"

6" 4"

8" 6"

10" 8"

Pipe Size Trunnion Size

12", 14" 10"

16", 18" 12"

20" - 24" 16"

26" - 30" 20"

32" - 36" 24"

Trunnion Dimension Mark No 1 2 Size Description Area (cm ) A 2 100 100 3 144 120 4 6 Thk 225 150 6 Round 400 200 8 Plate 625 250 10 961 310 12 1296 360 16 10 Thk 2025 450 20 Round 3025 550 24 Plate 4225 650 26 4900 700 Assembly Tag No: - T1 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE


Trunnion Size T1 Horizontal Trunnion Support from Pipe (1 Off) 2" - 36"

Sheet C1




For Trunnion Details Refer to Iso. 1

View X-X

Round Plate

X

A

A

1

X 6mm Weep Hole seal with mastic after welding (Typ)

750 (Max)


250

NOTES 1- Unless otherwise advised by Piping Stress the Trunnion sizes that shall be used are listed below Pipe Size Trunnion Size

2", 3" 2"

4" 3"

6" 4"

8" 6"

10" 8"


12", 14" 10"

16", 18" 12"

20" - 24" 16"

26" - 30" 20"

32" - 36" 24"

Trunnion Dimension Mark No 1 2 ) Area (cm A Size Description 2 200 100 3 288 120 4 6 Thk 450 150 6 Round 800 200 8 Plate 1250 250 10 1922 310 12 2592 360 16 10 Thk 4050 450 20 Round 6050 550 24 Plate 8450 650 Assembly Tag No: - T2 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Dimensions Required: - None Trunnion Size

T2 Horizontal Trunnion Support from Pipe (2 Off) 2" - 36"

Sheet C2


Material Grade Pipe Size 50 100 150 200 250 300 350 400

Temperature °C

Pad if required. Ref Spec No 60-0000-L-SPE-0014

PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev. 2 Temperature Correction Factor Carbon Steel Stain. Steel A333 Gr 8 A671 CC 60 A312 TP316/L 2" - 16" 18" - 36" 2" - 36" 1.00 1.00 1.00 1.00 0.97 1.00 1.00 0.94 1.00 1.00 0.96 0.92 0.91 0.95 0.88 0.89 0.81 0.86 0.83 0.76 0.83 0.65 0.65 0.81

D (m) Load (N)

Pipe Size (") 2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36

Bending Moment = D x Load

Allowable Bending Moment (Nm) Trun Corrosion Allowance = 1.5mm Corrosion Allowance = 3.0mm Size Sch 80 Sch 20 Sch 40 Sch 80 Sch 20 Sch 40 (") No Pad Pad No Pad Pad No Pad Pad No Pad Pad No Pad Pad No Pad Pad 2 163 375 13 119 2 303 1317 593 2309 93 760 271 1462 3 708 2963 1419 5371 248 1732 691 3422 4 1352 5365 3039 10978 566 3253 1661 7214 6 3371 12895 7466 26404 1559 7971 4250 17465 8 6466 24073 15229 52753 3222 15207 9088 35470 10 11183 40821 27751 94737 5839 26081 17019 64145 10 12236 44105 30568 103570 6400 27635 18489 68473 12 8621 33232 20305 71806 48854 164023 3753 19652 11132 45742 30141 109305 12 8128 31332 23390 81530 54643 182147 3539 18528 13271 52591 34232 122142 16 17124 63423 38411 133052 95079 315113 8347 38819 22110 86293 60293 212371 16 16327 60471 40000 137797 104368 344225 7959 37012 23316 89798 66855 232973 16 15632 57897 44871 153170 113366 372416 7620 35437 26697 100610 73218 252930 20 39181 138561 21480 88265 20 37756 133521 20699 85054 20 36475 128993 19997 82170 24 50857 179852 87433 298461 27881 114568 52020 196045 24 49338 174482 84822 289550 27049 111147 50467 190191 24 47948 169566 95048 322042 26287 108016 57490 212910

Notes 1- The loads shown are for one trunnion. When two trunnions are used the actual piping load shall be divided by two. 2- The table is for carbon steel & stainless steel pipes up to 50°C. For higher temperatures the allowable loads shall be multiplied by the temperature correction factor (see above table). 3- For pipe schedules not listed the allowable load = tabulated load xp1.5 t /tt1.5 Where tp is the thickness of the pipe in question less mill tolerance and corrosion allowance and, tt is the thickness of the tabulated pipe less mill tolerance and corrosion allowance SUPPORT No SUPPORT TYPE PIPE SIZE

T1, T2 Horizontal Trunnion Allowable Loads 2" - 36"

Sheet C3





1

View X-X

Round Plate

X

A

X 6mm Weep Hole seal with mastic after welding

250

1000 (Max)

NOTES 1- For allowable loads see Sheet C17 2- Unless otherwise advised by Piping Stress the Trunnion sizes that shall be used are listed below 2", 3" 4" 6" 8" 10" Pipe Size 2" 3" 4" 6" 8" Trunnion Size Pipe Size Trunnion Size

12", 14" 10"

Trunnion Dimension Mark No 1 2 Size Description Area (cm ) A 2 100 100 3 6 Thk 144 120 4 Round 225 150 6 Plate 400 200 8 625 250 Assembly Tag No: - T3 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

16", 18" 12"

20" - 24" 16"

26" - 30" 20"

32" - 36" 24"

Trunnion Dimension Mark No 1 2 Size Description Area (cm ) A 10 6 Thk 961 310 12 Rnd. Plate 1296 360 16 10 Thk 2025 450 20 Round 3025 550 24 Plate 4225 650


T3 Horizontal Trunnion Support from Elbow 2" - 36"

Sheet C4




NOTE: - This support shall not be used from grade in un-paved areas.


Ref Support No BS4 Field Weld Detail A Trunnion Size 2" - 16" Minimum Gap

2

Field Weld A

For bottom of Trunnion EL see Table below

1.6 ± 350 0.8mm Site Trim to suit

350

10

1 A

2

20 weep hole

2

Detail B Trunnion Size 18" to 24"

1

Unless advised by Piping Stress the Trunnion sizes that shall be used are listed below: Pipe Size Trunnion Size Pipe Size Trunnion Size

2", 3" 2" 16", 18" 10"

Trunnion Size (") Pipe Support Foundation or Baseplate Bottom of Trunnion elevation Trunnion Dimension Size A 2 150 3 180 4 230 6 290 8 320 10 350 12 380 16 500 18 530 20 560 24 650

Mark No 1 3" Sch XS Pipe 4" Sch XS Pipe 6" Sch 40 Pipe 8" Sch 40 Pipe 10" Sch 40 Pipe 12" Std Pipe 14" Std Pipe 18" Sch 40 Pipe 18" Sch 40 Pipe 20" Sch Std Pipe 24" Sch Std Pipe

4" 3" 20", 22" 12"

6" 4" 24" - 26" 16"

8", 10" 6" 30" - 34" 20"

12", 14" 8" 36" - 40" 24"

Support at Grade Support on Steelwork All 2 - 12 16 - 24 BPS Where req'd BP1 F8 or F9 TOS + 150 100150 100350 Total Length

Mark No 2

330

10 Thk Square Plate

326

12 Thk Square Plate

335

15 Thk Sqr Plate

Area (cm2) 450 648 1058 1682 2048 2450 2888 5000 2809 3136 4225

Assembly Tag No: - BS1 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Trunnion Size BS1 Non-Adjustable Base Support 2" - 40"

55°

Sheet C5




For Trunnion Details Refer to Iso. View X-X X

1

X

3 Installation H Height

2

Hole Dia D

10

B (typ)

3

=

= A

Grind smooth after welding NOTE: -This support, when located at grade, shall be used in conjunction with Pipe Support foundations F8 or F9, to ensure a consistent elevation. Unless otherwise advised by Piping Stress the Trunnion sizes that shall be used are listed below Pipe Size Trunnion Size

2", 3" 2"

4" 3"

6" 4"

8", 10" 6"

12", 14" 8"


16", 18" 10"

20", 22" 12"

24" - 26" 16"

30" - 34" 20"

36" - 40" 24"


Trunnion Size BS2 Adjustable Base Support 2" - 40"

Sheet C6




Trunnion Size 2 3 4 6 8 10 12 16 20 24

Mark No 1 (8 Off) M20 Hex Nut Heavy Type M24 Hex Nut Heavy Type

Mark No 2 (4 Off) M20 Stud Bolt 150 Long M24 Stud Bolt 150 Long

M30 Hex Nut Heavy Type

M30 Stud Bolt 200 Long

15 Thk Plate

M36 Hex Nut Heavy Type

M36 Stud Bolt 200 Long

20 Thk Plate

Trunnion Size 2 3 4 6 8 10 12 16 20 24


A 200 200 260 290 320 350 380 500 560 650

Mark No 3

12 Thk Plate

Dimensions B D 30

Area (cm2) 800 800 1352 1682 2048 2450 2888 5000 6272 8450

H

22 100 26

45 32 130 55

BS2 Adjustable Base Support (Dimensions) 2" - 40"

38

Sheet C7




Existing Trunnion Support (BS1) or Adjustable Trunnion Support (BS2).

17

1 2 5

=

Symmetrically weld 5mm Thick square S.S. Plate to underside of Trunnion Support.

= A

Note: -


Trunnion Mark No 1 Size 2-4 5 Thk Polished Stainless Steel 6-8 Plate ASTM-A-240 Type 316 10 - 12 or Equivalent.

Area (cm²) 169 400 900

Mark No 2 PTFE pad Type A PTFE pad Type B PTFE pad Type D

No Off 1 1 1

Dimension A 130 200 300


Trunnion Size BS3 PTFE for Existing Base Support 2" - 22"

Sheet C8





View X-X

2 Existing Trunnion Support (BS1) or Adjustable Trunnion Support (BS2).

1

B B

17

5

X

=

=

X

B

B

A Note: -


Trunnion Mark No 1 Size 16 5 Thk Polished Stainless Steel 20 Square Plate ASTM-A-240 24 Type 316 or Equivalent.

Area (cm²) 1600 2025 2500

Mark No 2

No Off

PTFE pad Type B

4 4 4

Dimension A B 400 100 450 125 500 150


Trunnion Size BS3 PTFE for Existing Base Support 24" - 40"

Sheet C9




Ref BS1

X

1

X

100 Weld Angles to Existing BasePlate

2 Gap (Typ)


=

=

Trunnion Size 2-6 8 - 12 16,20,24

Mark No1 (4 Off) 60 x 6 Angle 100 x 10 Angle HEA 100

View X-X

Total Length 400 400 400

Assembly Tag No: - BA1 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Trunnion Size BA1 Base Anchor for Non-Adjustable Support 2" - 40"

Sheet C10





1

Ref BS2

X

X

H 2 Gap (Typ)


= View X-X =

Trunnion Dimension Size H 2-6 150 8 - 12 180 16,20,24 180



Assembly Tag No: - BA2 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Trunnion Size BA2 Base Anchor for Adjustable Support 2" - 40"

Sheet C11




Ref BS1

X

1

X

100 Weld Angles to Existing BasePlate


2 Gap (Typ)

=

For Correct Orientation of Guides Refer to the Isometric

=

Trunnion Size 2-6 8 - 12 16,20,24


View X-X


Assembly Tag No: - BG1 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Trunnion Size BG1 Base Guide for Non-Adjustable Support 2" - 40"

Sheet C12





Ref BS2

X

X

1

H 2 Gap (Typ) For Correct Orientation of Guides Refer to the Isometric


= View X-X =

Trunnion Size 2-6 8 - 12 16,20,24



Dimension H 150 180 180

Assembly Tag No: - BG2 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Trunnion Size BG2 Base Guide for Adjustable Support 2" - 40"

Sheet C13




For Details of Trunnion Refer to Iso NOTE 1

Existing Trunnion Support 3

1

X

X 6 25 (Min) Grout Type G1

150 2

100 Bolt Penetration

200

Existing Paving

NOTE 1 4

= A = 50 (Typ) A View X-X

Hole Dia = D

NOTES 1- Refer to Section 10 of this Spec for a procedure for the installation of bolts, grouting and monitoring the settlement of the paving 2- For General Notes refer to Drawing Nos. 60-0000-Q-STD-0010-01 and 02 3- Hilti HIT-ICE resin to be used if the installation temperature is below -5°C) Trunnion Size 2-3 4-6

Trunnion Size 2-3 4-6

Mark No 1 (Note 3) (4 Off)

Mark No 2 Area (cm²) Mark No 3 (8 Off) M20 threaded rod with Hilti HY150 20 Thk 1764 M20 Nuts resin capsule adhesive 280 Long Plate M30 threaded rod with Hilti HY150 20 Thk 3025 M30 Nuts resin capsule adhesive 280 Long Plate Mark No 5 Cementitious Grout (G1) 0.01m3

Mark No 6 (8 Off) M20 Washers M30 Washers

Dimension A D 420 22 550

33

Max Loads (KN) Trunnion 200 Thick Paving Size Vertical Shear 2-3 20.0 6.0 4-6 25.0 12.0

Assembly Tag No: - BP - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Trunnion Size BP Base Plate from grade 2" - 10"

Sheet C14




NOTE: - This support shall only be used from grade in un-paved areas. For other locations refer to BS1


Field Weld Detail A Trunnion Size 2" - 16" Minimum Gap

2 A 1

For bottom of Trunnion EL 100275

Field Weld

weep hole 150

2

U/S baseplate EL 100200

1.6 ± 0.8mm

20

350 Site Trim to suit

10 A

20

55°

3 2

1


Unless advised by Piping Stress the Trunnion sizes that shall be used are listed below: Pipe Size 2", 3" 4" 6" 8", 10" 12", 14" Trunnion Size 2" 3" 4" 6" 8" Pipe Size 16", 18" 20", 22" 24" - 26" 30" - 34" 36" - 40" Trunnion Size 10" 12" 16" 20" 24" Trunnion Dimension Size A 2 150 3 180 4 230 6 290 8 320 10 350 12 380 16 500 18 530 20 560 24 650


Total Length

Area 2 (cm )

Mark No 2

130

10 Thk Square Plate

126

12 Thk Square Plate 2000 2400 2900

15 Thk Sqr Plate

Area 2 (cm ) 450 648 1058 1682 2048 2450 2888 5000 2809 3136 4225

Mark No 3 Pipe Support Foundat'n F9-4 Pipe Support Foundat'n F9-4


Trunnion Size BS4 Non-Adjustable Base Support for un-paved areas 2" - 40"

Sheet C15




For Details of Trunnion Refer to Iso

Existing Trunnion Support

X

X

1

Field weld plate to existing steelwork

= A =

A View X-X

Trunnion Mark No 1 Area (cm²) Dimension A Size 2-3 10 Thk 1764 420 4-6 Plate 3025 550 8 - 12 12 Thk 4900 700 Plate NOTE: - The allowable loads are limited by the supporting steelwork Assembly Tag No: - BPS - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Trunnion Size BPS Base Plate from Steelwork 2" - 22"

Sheet C16




Temperature °C

Load (N)

D (m)

Temperature Correction Factor St. Steel Carbon Steel Material Grade A333 A671 A312 Gr 8 CC 60 TP316/L 2" - 16" 18" - 36" 2" - 36" Pipe Size 50 1.00 1.00 1.00 100 1.00 0.97 1.00 150 1.00 0.94 1.00 200 1.00 0.92 0.96 250 0.95 0.88 0.91 300 0.89 0.81 0.86 350 0.83 0.76 0.83 400 0.65 0.65 0.81

Bending Moment = D x Load Pipe Size (") 2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36

Trun Size (") 2 2 3 4 6 8 10 10 12 12 16 16 16 20 20 20 24 24 24

Allowable Bending Moment (Nm) c.a. = 1.5mm c.a. = 3.0mm Sch 20 Sch 40 Sch 80 Sch 20 Sch 40 Sch 80

8621

163

375

13

303

593

93

119 271

708

1419

248

691

1352

3039

566

1661

3371

7466

1559

4250

6466

15229

3222

9088

11183

27751

5839

17019

12236

30568

20305

48854

3753

6400

18489

11132

30141

8128

23390

54643

3539

13271

34232

17124

38411

95079

8347

22110

60293

16327

40000

104368

7959

23316

66855

15632

44871

113366

7620

26697

73218

39181

21480

37756

20699

36475

19997

50857

87433

27881

52020

49338

84822

27049

50467

47948

95048

26287

57490

Notes 1- The table is for carbon steel & stainless steel pipes up to 50°C. For higher temperatures the allowable loads shall be multiplied by the temperature correction factor (see above table). 2- For pipe schedules not listed the allowable load = tabulated load xp1.5 t /tt1.5 Where tp is the thickness of the pipe in question less mill tolerance and corrosion allowance and, tt is the thickness of the tabulated pipe less mill tolerance and corrosion allowance SUPPORT No SUPPORT TYPE PIPE SIZE

T3 Allowable Loads for Horizontal Trunnion from Elbows 2" - 36"

Sheet C17




NOTE: - This support shall be used in paved areas from plinths & in non-paved areas from spread-footing foundations Nos F9-6 to F9-10 Field Weld Detail A Trunnion Size 2" - 16"


Minimum Gap A

2

Field Weld

For bottom of Trunnion EL 100275

weep hole

150

1 2

1.6 ± 0.8mm

20

U/S baseplate EL 100200 20


10 A

Paving or grade

55°

2

1


Pipe Support Foundation 3 F8N3-XX.Where XX is trunnion size

Ref. Foundation F9-6 to F9-10 or Civil designed foundation

Unless advised by Piping Stress the Trunnion sizes that shall be used are listed below: 2", 3" 4" 6" 8", 10" 12", 14" Pipe Size 2" 3" 4" 6" 8" Trunnion Size 16", 18" 20", 22" 24" - 26" 30" - 34" 36" - 40" Pipe Size 10" 12" 16" 20" 24" Trunnion Size Trunnion Dimension Size A 2 150 3 180 4 230 6 290 8 320 10 350 12 380 16 500 20 560 24 650

Mark No 1 3" Sch XS Pipe 4" Sch XS Pipe 6" Sch 40 Pipe 8" Sch 40 Pipe 10" Sch 40 Pipe 12" Sch Std Pipe 14" Std Pipe 18" Std Pipe 20" Sch Std Pipe 24" Sch Std Pipe

Total Length

Area (cm 2)

Mark No 2

130

10 Thk Square Plate

126

12 Thk Square Plate 15 Thk Sqr Plate

2400 2900

Area (cm 2) 450 648 1058 1682 2048 2450 2888 5000 3136 4225

Mark No 3 F8N3-2 F8N3-3 F8N3-4 F8N3-6 F8N3-8 F8N3-10 F8N3-12 F8N3-16 F8N3-20 F8N3-24


Trunnion Size BS5 Non-Adjustable Base Support for paved areas and non-paved areas from spread-footing type foundations 2" - 40"

Sheet C18




Detail A Trunnion Size 2" - 16" Field Weld


Minimum Gap 2

A Field Weld

Trunnion EL TOS + 75

weep hole 150

1.6 ± 0.8mm

10

1


20

A

2

2

1


Unless advised by Piping Stress the Trunnion sizes that shall be used are listed below: 2", 3" 2" 16", 18" 10"

Pipe Size Trunnion Size Pipe Size Trunnion Size Trunnion Dimension Size A 2 150 3 180 4 230 6 290 8 320 10 350 12 380 16 500 18 530 20 560 24 650


4" 3" 20", 22" 12"

6" 4" 24" - 26" 16"

8", 10" 6" 30" - 34" 20"

12", 14" 8" 36" - 40" 24"

Total Length

Area (cm 2)

Mark No 2

Area (cm 2) 450 648 1058 1682 2048 2450 2888 5000 2809 3136 4225

130

10 Thk Square Plate

126

12 Thk Square Plate 1950 2400 2900

15 Thk Sqr Plate


Trunnion Size BS6 Small Non-Adjustable Base Support from existing steel 2" - 40"

55°

Sheet C19




Full encirclement pad, shall be supplied to site in at least 2 pieces

Trunnion. Spec shall be the same as the pipe

2

1

View X-X

Round Plate

X

B A

A

1

X 6mm Weep Hole seal with mastic after welding (Typ). 1 weephole is required per section of encirclement pad

250 L


NOTE - 1- For welding details of the trunnion refer to Standard Piping Detail No 19 in Spec No 60-0000-L-SPE-0014 2- The trunnion shall be welded to the pipe before welding the reinforcing cradle 3- Both welds shall be completed in the field

Pipe Size 48 54 60 66 70 Pipe Size 48 54 60 66 70

Pipe Spec 150K26 150H26 150K26 150H26 150K26

Trunnion Size 30 30 30 36 36

Mark No 1

2

Pipe Trunnion Size Size 48",54",60" 30" 66",70" 36"

Mark No 2

2

Dimension A B 790 1525 940 1830

Dimension

Description Area (cm ) Description Area (cm )

10 Thk Round Plate

12482 12482 12482 17672 17672

Assembly Tag No: - T2 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

10 Thk Plate

59377 66679 73982 97541 103382

1525 1525 1525 1830 1830


T2 Horizontal Trunnion Support from Pipe (2 Off) 48" - 70"

Sheet C20




1

2 6 3

H

2

4 5

1

Supt. No HR1 (Light Loads) Supt. No HR2 (Heavy Loads)

Pipe Size ½ - 1½ 2 3 4 6-8 10 12 14 - 18 20 - 24 26 - 30

Supt. No HR3 (Light Loads)

HR1 HR2 HR3 Max Max Max Dimension H Load (KN) Load (KN) Load (KN) Maximum Minimum 400 4.0 4.0 12.0 2000 500 7.0 7.0

20.0

12.0

35.0

600 800 2200 2400

50.0

900 1000 1100

Assembly Tag No: - HR1 or HR2 or HR3 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

HR1, HR2, HR3 Non-Adjustable Hangers for Bare Pipes ½" - 30"

Sheet D1




Pipe Support No HR1, Hanger with 2-Bolt Clamp for Light Loads Pipe Size ½ - 1½ 2-4 6 - 12 14 - 18 20 - 24

Mark No 1 (1 Off)

Pipe Size ½ - 1½ 2-4 6 - 12 14 - 18 20 - 24

Mark No 4 (1 Off)

Lug

Size L-12 L-16 L-20 L-24 L-30 Size

Mark No 2 (1 Off)

Clevis

Mark No 5 (1 Off)

WENR-12 Weldless WENR-16 Eye Nut WENR-20 Pipe Clip WENR-24 WENR-30

Size CLR-12 CLR-16 CLR-20 CLR-24 CLR-30 Size

Mark No 3 (1 Off)

Size R-12A R-16A R-20A R-24A R-30A

Threaded Sling Rod

Mark No 6 (1 Off)

PC1 Size as Pipe

Size M12 M16 M20 M24 M30

Nut

Pipe Support No HR2, Hanger with 2- Bolt Clamp for Heavy Loads Pipe Size 3 4-8 10 - 12 14 - 24 26 - 30

Mark No 1 (1 Off)

Pipe Size 3 4-8 10 - 12 14 - 24 26 - 30

Mark No 4 (1 Off)

Lug

Size L-20 L-24 L-30 L-36 L-42

Size

Mark No 2 (1 Off)

Clevis

Mark No 5 (1 Off)


Size CLR-20 CLR-24 CLR-30 CLR-36 CLR-42

Size

Mark No 3 (1 Off) Threaded Sling Rod

Mark No 6 (1 Off)

PC2 Size as Pipe

Nut


Size M20 M24 M30 M36 M42

Pipe Support No HR3, Hanger with Lug for Light Loads Pipe Size ½ - 1½ 2-4 6 - 10

Mark No 1 (2 Off) Welding Lug


Size L-12 L-16 L-20

Mark No 2 (2 Off) Clevis

Size CLR-12 CLR-16 CLR-20


Size R-12A R-16A R-20A

HR1, HR2, HR3 Non-Adjustable Hangers for Bare Pipes (Dimensions) ½" - 30"

Mark No 6 (1 Off) Nut

Size M12 M16 M20

Sheet D2



1

2

6

H 3

4

5


Pipe Size ½-1 1½ - 2 3-4 6-8 10 - 12 14 16 - 20 22 - 24

HR4 HR5 Maximum Maximum Dimension H Load (KN) Load (KN) Maximum Minimum 5.0 500 5.0 2000 10.0 600 10.0 30.0 700 15.0 40.0 2200 900 18.0 40.0 1000 23.0 45.0 2400 1100 23.0 50.0 1200

Assembly Tag No: - HR4 or HR5 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

HR4, HR5 Non-Adjustable Hanger for Insulated Pipes ½" - 24"

Sheet D3




Pipe Support No HR4, Hanger with 3-Bolt Clamp for Light Loads Pipe Size ½-1 1½ - 4 6 - 12 14 - 20 22 - 24

Mark No 1 (1 Off)

Pipe Size ½-1 1½ - 4 6 - 12 14 - 20 22 - 24

Mark No 4 (1 Off)

Lug

Size L-12 L-16 L-20 L-24 L-30 Size

Mark No 2 (1 Off)

Clevis

Mark No 5 (1 Off)



PC3 Size as Pipe


Mark No 6 (1 Off)

Nut

Size R-12A R-16A R-20A R-24A R-30 Size M12 M16 M20 M24 M30

Pipe Support No HR5, Hanger with 3- Bolt Clamp for Heavy Loads Pipe Size 6-8 10 - 14 16 - 24


Pipe Size 6-8 10 - 14 16 - 24

Mark No 4 Size Mark No 5 (1 Off) (1 Off) Weldless WENR-30 Eye Nut WENR-36 Pipe Clip WENR-42


Size L-30 L-36 L-42


Size CLR-30 CLR-36 CLR-42 Size PC4 Size as Pipe


Mark No 6 (1 Off) Nut

HR4, HR5 Non-Adjustable Hanger for Insulated Pipes (Dim'ns) ½" - 24"

Size R-30A R-36A R-42A Size M30 M36 M42

Sheet D4




1 2 7 3 4

H

5

L.H. Thread Rod, Nut & Clevis (Typ)

8

6 1

Supt. No HR6 (Light Loads) Supt. No HR7 (Heavy Loads) Pipe Size ½ - 1½ 2 3 4 6-8 10 12 14 - 18 20 - 24 26 - 30

Supt. No HR8 (Light Loads)

HR6 HR7 HR8 Max Max Max Dimension H Load (KN) Load (KN) Load (KN) Maximum Minimum 600 4.0 4.0 12.0 2000 700 7.0 7.0

20.0

12.0

35.0

800 1050 2200 2400

50.0

1150 1250 1350

Assembly Tag No: - HR6 or HR7 or HR8 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

HR6, HR7, HR8 Adjustable Hangers for Bare Pipes ½" - 30"

Sheet D5




Pipe Support No HR6, Hanger with 2-Bolt Clamp for Light Loads

Pipe Size ½ - 1½ 2-4 6 - 12 14 - 18 20 - 24

Pipe Size ½ - 1½ 2-4 6 - 12 14 - 18 20 - 24

Mark No 1 (1 Off)

Mark No 4 (1 Off)

Size

Mark No 5 (1 Off)

T-12 T-16 T-20 T-24 T-30

WENL-12 Weldless WENL-16 Eye Nut WENL-20 Pipe Clip WENL-24 WENL-30

Turnbuckle

Welding Lug

Size L-12 L-16 L-20 L-24 L-30

Mark No 2 (1 Off)

Clevis

Size


Mark No 3 (1 Off)

Size R-12B R-16B R-20B R-24B R-30B

Threaded Sling Rod

Mark No 6 (1 Off)

Size

Mark No 7 (1 Off)

PC1 Size as Pipe

Nut

Size M12 M16 M20 M24 M30

Pipe Support No HR7, Hanger with 2- Bolt Clamp for Heavy Loads

Pipe Size 3 4-8 10 - 12 14 - 24 26 - 30

Pipe Size 3 4-8 10 - 12 14 - 24 26 - 30

Mark No 1 (1 Off)

Mark No 4 (1 Off)

Size

Mark No 5 (1 Off)

T-20 T-24 T-30 T-36 T-42


Turnbuckle

Welding Lug

Size L-20 L-24 L-30 L-36 L-42

Mark No 2 (1 Off)

Clevis

Size



Mark No 6 (1 Off)

Size

PC2 Size as Pipe

Size R-20B R-24B R-30B R-36B R-42B Mark No 7 (1 Off)

Nut

Size M20 M24 M30 M36 M42

Pipe Support No HR8, Hanger with Lug for Light Loads Pipe Size ½ - 1½ 2-4 6 - 10


Pipe Size ½ - 1½ 2-4 6 - 10



Size L-12 L-16 L-20 Size R-12B R-16B R-20B


Mark No 4 (1 Off) Turnbuckle

Size CLR-12 CLR-16 CLR-20 Size


Mark No 7 (1 Off)

T-12 T-16 T-20

HR6, HR7, HR8 Adjustable Hangers for Bare Pipes (Dimensions) ½" - 30"

Nut

Size CLL-12 CLL-16 CLL-20 Size M12 M16 M20

Sheet D6




1 2

3 4

L.H. Thread Rod, Nut & Weldless Eye Nut

H

5

6


Pipe Size ½-1 1½ - 2 3-4 6-8 10 - 12 14 16 - 20 22 - 24



Pipe Size

HR9, HR10 Adjustable Hanger for Insulated Pipes ½" - 24"

Sheet D7





Mark No 1 (1 Off)

Pipe Size ½-1 1½ - 4 6 - 12 14 - 20 22 - 24

Mark No 4 (1 Off)

Welding Lug

Turnbuckle

Size L-12 L-16 L-20 L-24 L-30

Mark No 2 (1 Off)

Clevis


Size


Size

Mark No 5 (1 Off)

Mark No 6 (1 Off)

T-12 T-16 T-20 T-24 T-30



Size

PC3 Size as Pipe



Pipe Size 6-8 10 - 14 16 - 24

Mark No 4 (1 Off)


Turnbuckle

Size L-30 L-36 L-42

Size T-30 T-36 T-42




Mark No 5 Size Mark No 6 (1 Off) (1 Off) Weldless WENL-30 Eye Nut WENL-36 Pipe Clip WENL-42

HR9, HR10 Adjustable Hanger for Insulated Pipes (Dimensions) ½" - 24"

Size R-30B R-36B R-42B

Size PC4 Size as Pipe

Sheet D8




1

2 6 3

H

4 5

Isolation Strip


Pipe Size ½ - 1½ 2 3 4 6-8 10 12 14 - 18 20 - 24 26 - 30

HR101 HR102 Max Max Dimension H Load (KN) Load (KN) Maximum Minimum 400 4.0 12.0 2000 500

7.0

20.0

12.0

40.0

600 800 2200 2400

50.0

900 1000 1100


Pipe Size

HR101, HR102 Non-Adjustable Hanger for Bare Stainless Steel Pipes ½" - 30"

Sheet D9




Pipe Support No HR101, Hanger with 2-Bolt Clamp for Light Loads Pipe Size ½ - 1½ 2-4 6 - 12 14 - 18 20 - 24

Mark No 1 (1 Off)

Pipe Size ½ - 1½ 2-4 6 - 12 14 - 18 20 - 24

Mark No 4 (1 Off)

Welding Lug

Size L-12 L-16 L-20 L-24 L-30 Size

Mark No 2 (1 Off)

Clevis

Mark No 5 (1 Off)



PC101 Size as Pipe


Mark No 6 (1 Off)

Nut

Size R-12A R-16A R-20A R-24A R-30A Size M12 M16 M20 M24 M30

Pipe Support No HR102, Hanger with 2- Bolt Clamp for Heavy Loads Pipe Size 3 4-8 10 - 12 14 - 24 26 - 30

Mark No 1 (1 Off)

Pipe Size 3 4-8 10 - 12 14 - 24 26 - 30

Mark No 4 (1 Off)


Welding Lug

Size L-20 L-24 L-30 L-36 L-42

Size

Mark No 2 (1 Off)

Clevis

Mark No 5 (1 Off)



Size

PC102 Size as Pipe


Mark No 6 (1 Off)

Nut

HR101, HR102 Non-Adjustable Hanger for Bare Stainless Steel Pipes ½" - 30"


Size M20 M24 M30 M36 M42

Sheet D10




1

2

6

H 3

4

5

Isolation Strip

Pipe Size ½-1 1½ - 2 3-4 6-8 10 - 12 14 16 - 20 22 - 24




Pipe Size

HR104, HR105 Non-Adjustable Hanger for Insulated SS Pipes ½" - 24"

Sheet D11





Mark No 1 (1 Off)

Pipe Size ½-1 1½ - 4 6 - 12 14 - 20 22 - 24

Mark No 4 (1 Off)

Welding Lug

Size L-12 L-16 L-20 L-24 L-30 Size

Mark No 2 (1 Off)

Clevis

Mark No 5 (1 Off)




Mark No 6 (1 Off)

PC103 Size as Pipe

Nut

Size R-12A R-16A R-20A R-24A R-30 Size M12 M16 M20 M24 M30



Pipe Size 6-8 10 - 14 16 - 24

Mark No 4 Size Mark No 5 (1 Off) (1 Off) Weldless WENR-30 Eye Nut WENR-36 Pipe Clip WENR-42


Size L-30 L-36 L-42


Size CLR-30 CLR-36 CLR-42 Size


Mark No 6 (1 Off)

PC104 Size as Pipe

HR104, HR105 Non-Adjustable Hanger for Insulated SS Pipes ½" - 24"

Nut

Size R-30A R-36A R-42A Size M30 M36 M42

Sheet D12




1 2 7 3 4

H


5 6

Isolation Strip

Supt. No HR106 (Light Loads) Supt. No HR107 (Heavy Loads) Pipe Size ½ - 1½ 2 3 4 6-8 10 12 14 - 18 20 - 24 26 - 30

HR106 HR107 Max Max Dimension H Load (KN) Load (KN) Maximum Minimum 600 4.0 12.0 2000 700

7.0

20.0

12.0

35.0

800 1050 2200 2400

50.0

1150 1250 1350


Pipe Size

HR106, HR107 Adjustable Hangers for Bare Stainless Steel Pipes ½" - 30"

Sheet D13




Pipe Support No HR106, Hanger with 2-Bolt Clamp for Light Loads

Pipe Size ½ - 1½ 2-4 6 - 12 14 - 18 20 - 24

Pipe Size ½ - 1½ 2-4 6 - 12 14 - 18 20 - 24

Mark No 1 (1 Off)

Mark No 4 (1 Off)

Size

Mark No 5 (1 Off)

T-12 T-16 T-20 T-24 T-30


Turnbuckle

Welding Lug

Size L-12 L-16 L-20 L-24 L-30

Mark No 2 (1 Off)

Clevis

Size

Size CLR-12 CLR-16 CLR-20 CLR-24 CLR-30 Mark No 6 (1 Off)


Size

PC101 Size as Pipe


Nut

Size M12 M16 M20 M24 M30

Pipe Support No HR107, Hanger with 2- Bolt Clamp for Heavy Loads

Pipe Size 3 4-8 10 - 12 14 - 24 26 - 30

Pipe Size 3 4-8 10 - 12 14 - 24 26 - 30

Mark No 1 (1 Off)

Mark No 4 (1 Off)

Size

Mark No 5 (1 Off)

T-20 T-24 T-30 T-36 T-42


Turnbuckle


Welding Lug

Size L-20 L-24 L-30 L-36 L-42

Mark No 2 (1 Off)

Clevis

Size

Size CLR-20 CLR-24 CLR-30 CLR-36 CLR-42 Mark No 6 (1 Off)


Size

PC102 Size as Pipe

HR106, HR107 Adjustable Hangers for Bare SS Pipes (Dimensions) ½" - 30"


Nut

Size M20 M24 M30 M36 M42

Sheet D14




1 2

3 4


H

5

6

Isolation Strip.

Pipe Size ½-1 1½ - 2 3-4 6-8 10 - 12 14 16 - 20 22 - 24




Pipe Size

HR109, HR110 Adjustable Hanger for Insulated Stainless Steel Pipes ½" - 24"

Sheet D15





Mark No 1 (1 Off)

Pipe Size ½-1 1½ - 4 6 - 12 14 - 20 22 - 24

Mark No 4 (1 Off)

Welding Lug

Turnbuckle

Size L-12 L-16 L-20 L-24 L-30

Mark No 2 (1 Off)

Clevis


Size


Size

Mark No 5 (1 Off)

Mark No 6 (1 Off)

T-12 T-16 T-20 T-24 T-??



Size

PC103 Size as Pipe



Pipe Size 6-8 10 - 14 16 - 24

Mark No 4 (1 Off)


Turnbuckle

Size L-30 L-36 L-42

Size T-30 T-36 T-42




Mark No 5 Size Mark No 6 (1 Off) (1 Off) Weldless WENL-30 Eye Nut WENL-36 Pipe Clip WENL-42

HR109, HR110 Adjustable Hanger for Insulated Stainless Steel Pipes ½" - 24"

Size R-30B R-36B R-42B

Size PC104 Size as Pipe

Sheet D16




1

2 3 H 2 1 Max Load (KN) 4

50

=

50

= L

Size Code A1 A2 A3 B1 B2 B3 B4 C1 C2 C3 C4 Size Code A B C

L 500 700 900 900 1100 1300 1500 1500 1700 1900 2100 Mark No 1 (4 Off) Welding Lug

Dimensions H (Max) H (Min)

Max Load Mark No 4 (KN) (1 Off)

2000

400

4.0

IPE 100

3000

500

20.0

IPE 200

3000

800

40.0

IPE 300

Size

Mark No 2 (4 Off)

Size


L-12 L-24 L-36

Clevis

CL-12 CL-24 CL-36

M.T.O. Length 500 700 900 900 1100 1300 1500 1500 1700 1900 2100 Size R-12A R-24C R-36C

Assembly Tag No: - TH - XX Detail No Size Code SUPPORT No TH SUPPORT TYPE Trapeze Hanger All Sizes PIPE SIZE

Sheet D17



H

For Details of Spring Hangers Refer to Spring Spec No 60-0000-L-SPE-1003

SH1 Spring Hanger For Bare Pipes

Assembly Tag No: - SH1 or SH2 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

SH2 Spring Hanger For Insulated Pipes

Dimensions Required: - H Item No (Ref Spring Spec) is also required

SH1, SH2 Spring Hangers from Underside of Steel 2"- 36"

Sheet D18




H

SH3 Spring Hanger For Bare Pipes

SH4 Spring Hanger For Insulated Pipes


SH3, SH4 Spring Hangers from Top of Steel 2"- 36"

Dimensions Required: - H Item No (Ref Spring Spec) is also required Sheet D19





H

L

H

L

Assembly Tag No: - SH5 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Detail for Pipes with Shoes

Where required shoe to be called up separately by piping designer

Dimensions Required: - H, L Item No (Ref Spring Spec) is also required

SH5 Trapeze Spring Hanger from Underside of Steel All Sizes

Sheet D20




H

L


H

L Assembly Tag No: - SH6 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Where required shoe to be called up separately by piping designer Dimensions Required: - H, L Item No (Ref Spring Spec) is also required

SH6 Trapeze Spring Hanger from Top of Steel All Sizes

Sheet D21




H

For Details of Spring Hangers Refer to Spring Spec No 60-0000-L-SPE-1003 L

H


Where required shoe to be called up separately by piping designer L Assembly Tag No: - SH7 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Dimensions Required: - H, L Item No (Ref Spring Spec) is also required

SH7 Trapeze Spring Hanger, Springs underneath pipe All Sizes

Sheet D22



Shoe (ref. By PFD) For Details of Spring Hangers Refer to Spring Spec No 60-0000-L-SPE-1003

H

Stitch weld spring to supporting steelwork

Base Support (ref. BS1 or BS6 by PFD)


H

Stitch weld spring to supporting steelwork Assembly Tag No: - SH8 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

SH8 Pedestal Spring All Sizes





H

SH11 Constant Spring Hanger Trapeze




SH11, SH12 Constant Spring Hangers from Underside of Steel 2"- 36"

Sheet D24





H

SH14 Constant Spring Hanger

SH13 Constant Spring Hanger



SH13, SH14 Constant Spring Hangers from Top of Steel 2"- 36"

Sheet D25




H


L

Detail for Pipes with Shoes Where required shoe to be called up separately by piping designer

L


H

SH16 Constant Spring Hanger Trapeze L Assembly Tag No: - SH15 or SH16 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Dimensions Required: - H,L Item No (Ref Spring Spec) is also required

SH15, SH16 Constant Spring Hangers from Underside of Steel All Sizes

Sheet D26




For Details of Spring Hangers Refer to Spring Spec No 60-0000-L-SPE-1003 H


L H

Detail for Pipes with Shoes Where required shoe to be called up separately by piping designer

L

For Details of Spring Hangers Refer to Spring Spec No 60-0000-L-SPE-1003 H SH18 Constant Spring Hanger Trapeze

L Assembly Tag No: - SH17 or SH18 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Dimensions Required: - H,L Item No (Ref Spring Spec) is also required

SH17, SH18 Constant Spring Hangers from Top of Steel All Sizes

Sheet D27


PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev. 2 SH19 Constant Pedestal Spring


H

SH20 Constant Pedestal Spring



SH19, SH20 Constant Pedesal Springs All Sizes

H



PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev. 2 For Details of Spring Hangers Refer to Spring Spec No 60-0000-L-SPE-1003

H

A

A

View A-A



SH9 Spring Hangers from Top of Steel to Elbow hanger All Sizes

Sheet D29





H H X

X

X

X

SH22

SH21

View X-X Assembly Tag No: - SH21 or SH22 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE


SH21, SH22 Spring Hangers for Cold Insulated Pipes 2"- 36"

Sheet D30




H

A

A

View A-A



SH10 Spring Hangers from Underside of Steel to Pipe Elbow.

All Sizes

Sheet D31




H

A

A

View A-A



SH23 Spring Hangers from Underside of Steel to Pipe Lug. All Sizes

Sheet D32




H

A

A

View A-A



SH24 Spring Hangers from Top of Steel to Pipe Lug All Sizes

Sheet D33




1 2 3 2400

2

4

Site Drill 22dia holes through the centreline of the top flange of the beam

50

50 1800

Support PS15

Mark No 1 M10 Alphawedge Deck Fixing

No Off 2

Mark No 2 M10 Nuts

No Off 6

Support PS15

Mark No 3 M10 Threaded Rod

Length 5000

Mark No 4 UPN 100

Length 1800

NOTES 1- This support shall be used for HVAC piping only 2- Threaded rods and beam shall be trimed to suit

Assembly Tag No: - PS15 Detail No SUPPORT No PS15 SUPPORT TYPE Horizontal Pipe Support - Single Bank All Sizes PIPE SIZE

Sheet D34



SPECIFICATION FOR PIPE SUPPORTS L Reference Pipe

=

=

Note - View Looking North or East

Y

Support No P1-A

T.O.S. EL L =

Support No P1-B/C/D/E/F

1

=

20

H

1 Site trim and field weld to existing structure

H

For alternative welding arrangements refer to Support No P2 Dimension Size Code

Mark No1 H

A1 A2 A3 B1 B2 B3 B4 C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 E3 E4 F1 F2 F3 F4

1000

1000

2000

2000

3000

3000

L 300 500 750 300 500 750 1000 300 500 750 1000 300 500 750 1000 300 500 750 1000 300 500 750 1000

Assembly Tag No: - P1 - XX, Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Total Length

70 X 8 Angle

HEA 100

HEA 100

HEA 160

HEA 160

HEA 200

Dimension "Y",

1300 1500 1800 1200 1400 1650 1900 2200 2400 2650 2900 2140 2340 2600 2840 3140 3340 3600 3840 3100 3300 3550 3800

Allowable Bending Moment (KNm) 0.5

Notes For use only on Pipe Sizes ≤ 2"

4.0

4.0

For use only on Pipe Sizes ≤ 4"

8.0

8.0


12.0

T.O.S. EL

Size Code P1 T-Post from existing structure All Sizes

Sheet E1




Preferred Arrangement

Alternative Welding Arrangements for Pipe Support Nos P1 - P9.

L (typ)

2 =

=

T.O.S. EL

HEA 160 or HEA 100 or 70 x 8 Angle

1

200 min 20

H 200 min

Site trim and field weld to existing structure HEA 100 or 70 x 8 Angle

20 10

200 min

Flange toes cut back 10mm to ensure a good weld

20

Notes: - 1- Size Codes "B" and "D" shall only be used for Pipe Sizes ≤ 4" Size Code A1 A2 B1 B2 C1 C2 D1 D2 E1 E2

Dimension H

L

1000

200 300 200 300 300 450 300 450 400 550

2000 2000 3000 3000


Mark No 1

Total Length

Mark No 2

Area (cm²)

HEA 100

1000 1000 2000 2000 2000 2000 3000 3000 3000 3000

12 Thk square plate

400 900 400 900 900 2025 900 2025 1600 3025

HEA 100 HEA 160 HEA 160 HEA 200

15 Thk square plate

Allowable Bending Moment (KNm) 4.0 4.0 Note 1 8.0 8.0 Note 1 12.0

T.O.S. EL

Size Code P2 Post with Square Plate from exisiting structure All Sizes

Sheet E2




20

L

Note - View Looking ????

Y

Reference Pipe

Reference Pipe T.O.S. EL

20

L Y

T.O.S. EL 1

20

H 1

Site trim and field weld to existing structure

H

For alternative welding arrangements refer to Support No P2 Support No P3-A

Support No P3-B/C/D/E/F

Note: -

Size Code A1 A2 B1 B2 C1 C2 D1 D2 E1 E2 F1 F2

1- This support is not to be used for anchoring pipes 2- The support can not be used on lines 6" and above without consultation with the stress engineer. Dimension H

L

1000

250 500 250 500 250 500 250 500 250 500 250 500

1000 2000 2000 3000 3000


Mark No 1

Total Length

70 X 8 Angle HEA 100

1350 1550 1220 1470 2220 2470 2190 2440 3190 3440 3170 3420

HEA 100 HEA 160 HEA 160 HEA 200

Dimension "Y",

Allowable Bending Notes Moment (KNm) 0.5 For use only on Pipe Sizes ≤ 2" 4.0 4.0


8.0 8.0


12.0

T.O.S. EL, View looking ????

Size Code P3 Cantilevered-Post from existing structure All Sizes

Sheet E3




L K Reference Pipe

K

M Y

20

T.O.S. EL

1 H



For alternative welding arrangements refer to Support No P2 Note: -

1- The support shall be used for pipes ≤ 2" Size Code A1 A2

H 1000

Size Code A1 A2



Dimension L M 1100 1000 1500


Dimension "Y",

K 50 250

Max Bending Moment (KNm) 0.5

T.O.S. EL

Size Code P4 Goal Post from Structure ½" - 2"

Sheet E4



SPECIFICATION FOR PIPE SUPPORTS L K Reference Pipe

K

M Y

T.O.S. EL

1


H

Site trim and weld to existing structure For alternative welding arrangements refer to Support No P2

Size Code B1 B2 B3 C1 C2 C3 C4 C5 C6 C7 C8 D1 D2 D3 D4 D5 D6 D7 D8 D9

Dimension H 1000

1000

2000

1000

2000

3000

L

K

1300 1600 2000 1400 1700 2000 2500 1400 1700 2000 2500 2000 2500 3000 2000 2500 3000 2000 2500 3000

150 300 500 100 250 250 500 100 250 250 500 150 250 500 150 250 500 150 250 500


M 1000

Mark No 1

HEA 100

1200 1500 HEA 160 1200 1500 1700 2000 1700 2000

HEA 200

1700 2000

Dimension "Y",

Total Length 3110 3410 3810 3100 3400 3700 4200 5100 5400 5700 6200 3620 4120 4620 5620 6120 6620 7620 8120 8620


8.0

12.0

T.O.S. EL

Size Code P4 Goal Post from Grade or Structure All Sizes

Sheet E5




T.O.S. EL

1

H Site trim and field weld to existing structure

For alternative welding arrangements refer to Support No P2 Note: -

1- For dimension "H" see Table below

Size Code

Dim'n H

Mark No 1

Total Length

A B C D

1000 2000 2000 3000

HEA 100 HEA 100 HEA 160 HEA 160

1000 2000 2000 3000

Allowable Bending Moment (KNm) 4.0 4.0 8.0 8.0

Assembly Tag No: - P5 - X, T.O.S. EL Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Size Code P5 Post from existing structure All Sizes

Sheet E6



SPECIFICATION FOR PIPE SUPPORTS L K

Reference Pipe

M Y

T.O.S. EL

1 H Site trim and Field weld to existing structure


Size Code A1 A2 A3 A4 B1 B2 B3 B4 B5 B6

Dimension H

L

K

1000

1600 2000 1600 2000 2120 2500 2120 2500 2120 2500

100 500 100 500 120 500 120 500 120 500

2000 1000 2000 3000


Dimension "Y",

M

Mark No 1

1500

HEA 160

2000

HEA 200

Total Length

Allowable Bending Moment (KNm)

2500 2900 3500 3900 3020 3400 4020 4400 5020 5400

8.0

12.0


Size Code P6 Welded Cantilevered Post from existing structure All Sizes

Sheet E7



SPECIFICATION FOR PIPE SUPPORTS For alternative welding arrangements refer to Support No P2

Site trim and weld to existing beam

Reference Pipe H

1

H Reference Pipe

T.O.S. EL

1

Y

20

=

=

T.O.S. EL

L

Y


=

= L Dimension Size Code A1 A2 B1 B2 C1 C2 D1 D2 E1 E2 F1 F2

Mark No1 H

L

1000

500 750 750 1000 750 1000 750 1000 750 1000 750 1000

1000 2000 2000 3000 3000

70 X 8 Angle HEA 100 HEA 100 HEA 160 HEA 160 HEA 200

M.T.O. Length 1550 1800 1750 2000 2750 3000 2750 3000 3750 4000 3750 4000

Allowable Bending Notes Moment (KNm) 0.5 For use only on Pipe Sizes ≤ 2" 4.0 4.0

See Note 1

8.0 8.0

See Note 1

12.0

NOTE 1- The support can not be used on lines 6" and above without consultation with the stress engineer. Assembly Tag No: - P7 - XX, Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Dimension "Y",

T.O.S. EL

Size Code P7 Inverted T-Post All Sizes

Sheet E8




Site trim and weld to existing beam Reference Pipe

H

Reference Pipe

1

T.O.S. EL

1 20 T.O.S. EL

Y

20

Y L

20


L

Note: -

Size Code A1 A2 B1 C1 C2

1- This support is not to be used for anchoring pipes 2- The support can not be used on lines 6" and above without consultation with the stress engineer.

Dimension H L 1000 300 500 1000 500 2000 500 750


Mark No 1 70 X 8 Angle HEA 100 HEA 160

M.T.O. Length 1420 1620 1570 2600 2850

Dimension "Y",



4.0 8.0


Size Code P8 Inverted Cantilevered Post All Sizes

Sheet E9

H





1

Reference Pipe

H

1

T.O.S. EL

20

Y 50

50

L


Note: -

Size Code A1 A2 A3

1- The support shall be used for pipes ≤ 2"

Dimension H L 750 1000 1000 1250


Mark No 1 70 X 8 Angle

Dimension "Y",

M.T.O. Length 2950 3200 3500


T.O.S. EL

Size Code P9 Inverted Goal Post ½" - 2"

Sheet E10




Site trim and weld to existing beam Reference Pipe

1

1

H

T.O.S. EL

20

Y


L Size Code B1 B2 B3 C1 C2 C3 C4 C5 C6 C7 C8 D1 D2 D3 D4 D5 D6 D7 D8 D9

Dimension H L 800 1000 1200 1600 800 1000 1200 1600 2000 800 2000 1200 1600 2000 1000 2500 3000 2000 2500 3000 1200 1600 3000 2000 2500 3000


Mark No 1 HEA 100

HEA 160

HEA 200

Dimension "Y",

M.T.O. Length 2940 3340 3740 3000 3400 3800 4200 5000 5400 5800 6200 4740 5240 6740 7240 7440 7840 8240 8740 9240


8.0

12.0

T.O.S. EL

Size Code P9 Inverted Goal Post All Sizes

Sheet E11






1 H 1

Reference Pipe

Site trim and weld to existing column

T.O.S. EL

20

Y L

Size Code A1 B1 B2 B3 B4 C1 C2 C3 C4 C5 C6

Dimension H L 1000 1000 1000 1000 1500 2000 1000 1500 1000 1500 2000 2000 1500 2000 3000 1500 2000



HEA 200

Dimension "Y",

M.T.O. Length 2070 2100 2600 3100 3600 2620 3120 3620 4120 4620 5120

Max Bending Moment (KNm) 4.0 8.0

12.0

T.O.S. EL, View Looking

Size Code P10 Inverted Welded Cantilevered-Post All Sizes

Sheet E12



SPECIFICATION FOR PIPE SUPPORTS Main Transverse Beam HEA 500

Intermediate Beam HEA 240/400

Locally remove fire proofing, weld support to existing beams.

H

K

1 TOS EL

20

4000

Note: - 1- This support shall only be used in the main N-S SGP piperacks for pipes ≤ 6" to keep the pipe spans within acceptable limits. (See Sketch below)

N

Main Beam

Intermediate Beam Support Point (typ)

Size Code A1 A2 A3

Dimension H K 1010 1220 510 720 1310 1410

Mark No 1 HEA 100

M.T.O. Length 6370 5370 6860

Max Load (KN) 5.0

TOS EL 4500 or 7500 10500 114200

Assembly Tag No: - P11 - XX Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Size Code P11 Inverted Goal Post (for piperacks only) 2" - 6"

Sheet E13




Reference Pipe


T.O.S. EL

1 Y K

M L Max Load (typ)

Notes: -

Size Code A1 A2 B1 B2 B3 C1 C2 C3 C4 C5

K (Max) 200 400 200 400 600 200 400 600 800 1000

1- Size Code "A" shall only be used for small bore lines ≤ 1½" where the max loads are nominal Dimensions M (Min) 100

150

200


L 300 500 350 550 750 400 600 800 1000 1200

Mark No 1 70 x 8 Angle HEA 100

HEA 160

Dimension "Y",

M.T.O. Length 300 500 350 550 750 400 600 800 1000 1200

Max Loads (KN) Vertical Horizontal (Note 1) (Note 1) (Note 1) (Note 1) 9.0 3.0 9.0 3.0 6.0 2.0 15.0 5.0 15.0 5.0 15.0 5.0 12.0 4.0 10.0 3.0


Size Code P21 Cantilevers All Sizes

Sheet E14



SPECIFICATION FOR PIPE SUPPORTS Reference Pipe


T.O.S. EL Support No P22

1 20

Y (200 min)

K

M

L Max Load (typ)

Reference Pipe Note - View Looking ???? T.O.S. EL Support No P23

1 Y K

M

20 (200 min)

L Notes: Size Code A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 C1 C2 C3 C4 C5 C6 C7

1- Size Code "A" shall only be used for small bore lines (≤ 1½") Mark M.T.O. Dimensions Max Loads (KN) L K (Max) M (Min) No 1 Length Vertical Horizontal 400 400 600 70 x 8 600 0.5 0.5 800 400 100 Angle 800 (Note 1) (Note 1) 1000 1000 1200 1200 600 600 4.0 1.0 800 800 2.0 0.5 1000 600 150 UPN 100 1000 2.0 0.5 1200 1200 2.0 0.5 1400 1400 2.0 0.5 600 600 10.0 3.0 800 800 7.5 2.5 1000 1000 5.0 2.0 1200 1000 200 UPN 160 1200 3.0 1.0 1400 1400 3.0 1.0 1600 1600 3.0 1.0 1800 1800 3.0 1.0

Assembly Tag No: - P22 or P23 - XX, Dimension "Y", Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

P22, P23 Cantilevers All Sizes


Size Code Sheet E15




Reference Pipe


T.O.S. EL Support No P24 1 Y (200 min)

20

K

M

L Max Load (typ) Reference Pipe


T.O.S. EL Support No P25

1 Y M

(200 min)

K

20

L Notes: Size Code A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 C1 C2 C3 C4 C5 C6 C7

1- Size Code "A" shall only be used for small bore lines (≤ 1½") Mark M.T.O. Dimensions Max Loads (KN) L K (Max) M (Min) No 1 Length Vertical Horizontal 400 400 600 70 x 8 600 0.5 0.5 800 400 100 Angle 800 (Note 1) (Note 1) 1000 1000 1200 1200 600 600 4.0 1.0 800 800 2.0 0.5 1000 600 150 UPN 100 1000 2.0 0.5 1200 1200 2.0 0.5 1400 1400 2.0 0.5 600 600 10.0 3.0 800 800 7.5 2.5 1000 1000 5.0 2.0 1200 1000 200 UPN 160 1200 3.0 1.0 1400 1400 3.0 1.0 1600 1600 3.0 1.0 1800 1800 3.0 1.0

Assembly Tag No: - P24 or P25 - XX, Dimension "Y", Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

P24, P25 Cantilevers All Sizes


Size Code Sheet E16




Note - View Looking ???? L Reference Pipe

Y

M

T.O.S. EL

1

45º K

200

Max Load

1

Size Code A1 B1 B2 B3

K (Max) 600 600 800 1000

Dimensions M (Min) 150 200


L 750 800 1000 1200


Dimension "Y",

M.T.O. Length 1599 1649 2132 2615

Max Loads (KN) Vertical Horizontal 12.0 3.5 30.0 10.0 25.0 8.0 20.0 6.0


Size Code P26 Braced Cantilevers All Sizes

Sheet E17




L M

K Y

Reference Pipe


T.O.S. EL

1

45º

200

Support No P27

Max Load 1

1 Support No P28

20 (typ)

Support is Identical to P27 except it is Opposite hand

200 min

1

Size Code A1 A2 A3 A4 A5 A6

K (Max)

Dimensions M (Min)

1000

200

L 800 1000 1200 1400 1600 1800

Assembly Tag No: - P27 or P28 - XX, Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Mark No 1

UPN 160

Dimension "Y",

M.T.O. Length 1649 2132 2615 3098 3581 4064

Max Loads (KN) Vertical Horizontal 15.0 5.0 12.0 4.0 10.0 3.0 8.0 2.5 8.0 2.5 8.0 2.5


Size Code

P27, P28 Braced Cantilevers All Sizes

Sheet E18




L K Reference Pipe

M

Y


20 (typ) T.O.S. EL

45º

1

Support No P29

200 Max Load 1

1 Support No P30 Support is Identical to P29 except it is Opposite hand

(200 Min)

1

Size Code A1 A2 A3 A4 A5

K (Max)

Dimensions M (Min)

1000

200

L 800 1000 1200 1400 1600

Assembly Tag No: - P29 or P30 - XX, Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Mark No 1

UPN 160

Dimension "Y",

M.T.O. Length 1649 2132 2615 3098 3581

Max Loads (KN) Vertical Horizontal 10.0 3.0 7.5 2.5 5.0 1.5 5.0 1.5 5.0 1.5


Size Code

P29, P30 Braced Cantilevers All Sizes

Sheet E19



SPECIFICATION FOR PIPE SUPPORTS Y

Reference Pipe


T.O.S. EL

1 = Support No P31

= Max Load (typ) 4000 (Max) L

Y

Reference Pipe

Note - View Looking ???? T.O.S. EL 1 Support No P32

20 (Min)

200 min

4000 (Max) L

200 min

Y

Reference Pipe

Note - View Looking ???? T.O.S. EL 1 Support No P33

4000 (Max)

20 (Min)

L

Assembly Tag No: - P31 or P32 or P33 - XX, Dimension "Y", Detail No SUPPORT No SUPPORT TYPE PIPE SIZE


Size Code

P31, P32, P33 Beams Welded to Columns All Sizes

Sheet E20




Support No

P31

P32/P33


Size Code A1 B1 B2 B3 C1 C2 C3 A1 A2 A3 A4 A5 A6 A7 A8

Dim'n L 2000 2000 3000 4000 2000 3000 4000 2000 2400 2800 3200 3600 4000 4400 4800


HEA 200

UPN 200

M.T.O. Length 2000 2000 3000 4000 2000 3000 4000 2000 2400 2800 3200 3600 4000 4400 4800

P31, P32, P33 Beams Welded to Columns (Dimensions) All Sizes

Max Loads (KN) Vertical Horizontal 8.0 4.0 20.0 10.0 15.0 7.0 10.0 5.0 30.0 20.0 25.0 15.0 20.0 10.0 15.0 4.0 12.0 3.0 10.0 2.5 8.0 2.5 6.0 2.0 6.0 2.0 4.0 1.5 4.0 1.5

Sheet E21




L (4000 Max) Y


Reference Pipe

T.O.S. EL

1 Max Load (typ)

Support No P34

=

=

Y

Reference Pipe

Note - View Looking North or East T.O.S. EL 1 Support No P35

100

100

4000 (Max) L

Y

Reference Pipe


Site Trim to suit

2

300 Max

T.O.S. EL

520 1 Support No P36

100

4000 (Max)

20

L


100

T.O.S. EL

Size Code

P34, P35, P36 Beams Welded to Beams All Sizes

Sheet E22




Support No

P34/35

P36

Size Code A1 B1 B2 B3 C1 C2 C3 A1 A2 A3 A4 A5 A6


Dim'n L 2000 2000 3000 4000 2000 3000 4000 2000 2400 2800 3200 3600 4200


HEA 200

UPN 200

M.T.O. Length 2000 2000 3000 4000 2000 3000 4000 2000 2400 2800 3200 3600 4200

Mark No 2

M.T.O. Length

100 x 10 Angle

520

P34, P35, P36 Beams Welded to Beams (Dimensions) All Sizes

Max Loads (KN) Vertical Horizontal 8.0 4.0 20.0 10.0 15.0 7.0 10.0 5.0 30.0 20.0 25.0 15.0 20.0 10.0 15.0 4.0 12.0 3.0 10.0 2.5 8.0 2.5 6.0 2.0 6.0 2.0

Sheet E23




Reference Pipe

200 (Min)

Y 500 (Max)

Note - View Looking ???? 1

T.O.S. EL

Support No P37

100

4000 (Max)

Max Load L

Reference Pipe

200 (Min)

Y 500 (Max)

Site trim to suit


2 1

300 (Max)

T.O.S. EL

Support No P38

4000 (Max)

Max Load

100

20

L

Reference Pipe

Y

200 (Min)

2 1

300 (Max)

T.O.S. EL

Support No P39


Site trim to suit

Max Load

20 4000 (Max)

100

L


P37, P38, P39 Cantilevered Beams All Sizes


Size Code Sheet E24




Support No

P37

P38/39

Size Code A1 A2 A3 B1 B2 B3 B4 C1 C2 C3 A1 A2 A3 A4 A5 B1 B2 B3


Dim'n L 2000 2400 2800 2400 2800 3200 3600 4000 4400 4800 2000 2400 2800 3200 3600 4000 4400 4800

Mark No 1 HEA 100

HEA 160

HEA 200

UPN 160

UPN 200

M.T.O. Length 2000 2400 2800 2400 2800 3200 3600 4000 4400 4800 2000 2400 2800 3200 3600 4000 4400 4800

P37, P38, P39 Cantilevered Beams (Dimensions) All Sizes

Mark No 2

M.T.O. Length

100 x 10 Angle

520

Max Loads (KN) Vertical Horizontal 8.0 2.5 8.0 2.5 6.0 2.0 20.0 8.0 20.0 8.0 15.0 6.0 15.0 6.0 25.0 10.0 20.0 10.0 20.0 10.0 7.0 2.0 7.0 2.0 7.0 2.0 7.0 1.5 7.0 1.5 12.0 3.0 12.0 2.0 12.0 2.0

Sheet E25


PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev. 3 L

SPECIFICATION FOR PIPE SUPPORTS L =

Reference Pipe

=

=

Y

=

20

T.O.S. EL

1

T.O.S. EL

2

150

1

H

6

Site trim and field weld

15

3 4

20

100mm Bolt Penetration into paving

5

2

U/S Baseplate EL 100200

= 250 =

Paving Support No P41-B/C/D/E/F Size Code A1 A2 A3

B1 B2 B3 B4 C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 E3 E4 F1 F2 F3 F4

35 (Typ)


Dimension H L 300 500 1000 750

Size Code Mark No1 A1 70 x 8 A2 Angle A3 Size Code

H

X

X

Length 1300 1500 1800

Dimension H L 300 1000 500 750 1000 300 2000 500 750 1000 300 2000 500 750 1000 300 3000 500 750 1000 300 3000 500 750 1000


Notes

Hole Dia = 22

250 View X-X

Support No P41-A Max Pipe Size = 2"

Mark No5 (4 Off) Mark No2 Mark No3 Mark No4 Mark No6 M20 250 x 250 Cementitious M20 Nuts M20 threaded rod with 15 Thk Grout (G1) (8 Off) Hilti HY150 resin capsule Washers 3 0.01m adhesive 280 Long (8 Off) Plate Mark No1

HEA 100

HEA 100

HEA 160

HEA 160

HEA 200

Total Length 1200 1400 1650 1900 2200 2400 2650 2900 2140 2340 2600 2840 3140 3340 3600 3840 3100 3300 3550 3800

Assembly Tag No: - P41 - XX, Dimension "Y", Detail No Size Code SUPPORT No P41 SUPPORT TYPE T-Post from new paving PIPE SIZE All Sizes

Mark No2 Pipe Support Foundat'n F8N-1 Pipe Support Foundat'n F8N-1 Pipe Support Foundat'n F8N-2 Pipe Support Foundat'n F8N-2 Pipe Support Foundat'n F8N-2


Notes

4.0

4.0

Max Pipe Size = 4"

8.0

8.0

Max Pipe Size = 4"

12.0

T.O.S. EL

Sheet E26




L (typ) =

=

T.O.S. EL

2

1

H

Site trim and field weld 3

20 U/S Baseplate EL 100200 Paving

Notes: - 1- Size Codes "B" and "D" shall only be used for Pipe Sizes ≤ 4"

Size Code A1 A2 B1 B2 C1 C2 D1 D2 E1 E2

Dimension H

L

1000

200 300 200 300 300 450 300 450 400 550

2000 2000 3000 3000


Mark No 1

Total Length

Mark No 2

Area (cm²)

HEA 100

1000 1000 2000 2000 2000 2000 3000 3000 3000 3000

12 Thk square plate

400 900 400 900 900 2025 900 2025 1600 3025

HEA 100 HEA 160 HEA 160 HEA 200

15 Thk square plate

Mark No 3


Pipe Support Foundat'n 4.0 Note 1 F8N-1 Pipe 8.0 Support Foundat'n 8.0 Note 1 F8N-2 Foundat'n 12.0 F8N-2

T.O.S. EL

Size Code P42 Post with Square Plate from new paving All Sizes

Sheet E27




20


L

20

L Y

Y T.O.S. EL T.O.S. EL

1 H 1 Site trim and field weld

H

X

X

2

150 6

2

15

3 4 20


5

100mm Bolt Penetration into paving = 250

Paving

= 35 (Typ)

Support No P43-B/C/D/E/F Note: -

Size Code A1 A2

1- This support is not to be used for anchoring pipes 2- The support can not be used on lines 6" and above without consultation with the stress engineer. Dimension H L 1000 250 500

Size Code Mark No1 70 x 8 A1 Angle A2 Size Code B1 B2 C1 C2 D1 D2 E1 E2 F1 F2

Length 1350 1550 1800

Dimension H L 1000 250 500 2000 250 500 2000 250 500 3000 250 500 3000 250 500

Assembly Tag No: - P43 - XX,

Hole Dia = 22

250 View X-X

Support No P43-A


Notes Max Pipe Size = 2"

0.5

Mark No5 (4 Off) Mark No2 Mark No3 Mark No4 Mark No6 M20 250 x 250 Cementitious M20 Nuts M20 threaded rod with 15 Thk Grout (G1) (8 Off) Hilti HY150 resin capsule Washers 0.01m3 adhesive 280 Long (8 Off) Plate Mark No1 HEA 100 HEA 100 HEA 160 HEA 160 HEA 200

Total Length 1240 1480 2230 2480 2200 2450 3200 3450 3180 3430

Dimension "Y",

Mark No2 Pipe Support Foundat'n F8N-1 Pipe Support Foundat'n F8N-2 Foundat'n F8N-2

Allowable Bending Moment (KNm) 4.0 4.0

Notes

Max Pipe Size = 4"

8.0 8.0

Max Pipe Size = 4"

12.0


Size Code Detail No SUPPORT No P43 SUPPORT TYPE Cantilevered-Post from new paving All Sizes PIPE SIZE

Sheet E28




K

M Y

20

T.O.S. EL



H X

X

2

150 6

15

3 4

5

100mm Bolt Penetration into paving

= 250 = 35 (Typ)

Hole Dia = 22

250 View X-X

Note: -

Support No P44-A

Size Code A1 A2

H 1000 1000

Size Code Mark No1 A1 A2

70 x 8 Angle

Dimension M L 1100 1000 1500 1000 Length 3100 3500


K 50 250



Notes Max Pipe Size = 2"

Mark No5 Mark No2 Mark No3 Mark No4 Mark No6 (8 Off) (2 Off) (16 Off) (16 Off) M20 threaded rod with M20 250 x 250 Cementitious 15 Thk Grout (G1) M20 Nuts Hilti HY150 resin capsule Washers 0.02m3 adhesive 280 Long Plate Dimension "Y",

T.O.S. EL

Size Code P44 Goal Post from new paving ½" - 2"

Sheet E29




K

M Y

T.O.S. EL

1


H Site trim and field weld 2


Size Code B1 B2 B3 C1 C2 C3 C4 C5 C6 C7 C8 D1 D2 D3 D4 D5 D6 D7 D8 D9

20

Paving

Dimension H 1000

1000

2000

1000

2000

3000

L

K

1300 1600 2000 1400 1700 2000 2500 1400 1700 2000 2500 2000 2500 3000 2000 2500 3000 2000 2500 3000

150 300 500 100 250 250 500 100 250 250 500 150 250 500 150 250 500 150 250 500


Mark No 1

M 1000

HEA 100

1200 1500 HEA 160 1200 1500 1700 2000 1700 2000

HEA 200

1700 2000

Dimension "Y",

Total Length 3110 3410 3810 3100 3400 3700 4200 5100 5400 5700 6200 3620 4120 4620 5620 6120 6620 7620 8120 8620

Allowable Mark Bending No 2 Moment (2 Off) (KNm) Support Foundat'n 4.0 F8N-1

Pipe Support Foundat'n F8N-2

Pipe Support Foundat'n F8N-2

8.0

12.0

T.O.S. EL

Size Code P44 Goal Post from new paving All Sizes

Sheet E30




T.O.S. EL

1

H Site trim and field weld

20

2


Paving

For dimension "H" see Table below Note: Size Code

Dim'n H

Mark No 1

Total Length

Mark No 2

A B C D

1000 2000 2000 3000

HEA 100 HEA 100 HEA 160 HEA 160

1000 2000 2000 3000

Pipe Support Foundation F8N-1 Pipe Support Foundation F8N-2



Size Code P45 Post from new paving All Sizes

Sheet E31




Reference Pipe

M Y

T.O.S. EL

1 H Site trim and field weld

2

20


U/S Baseplate EL 100200 Paving

Size Code A1 A2 A3 A4 B1 B2 B3 B4 B5 B6

Dimension H

L

K

1000

1600 2000 1600 2000 2120 2500 2120 2500 2120 2500

100 500 100 500 120 500 120 500 120 500

2000 1000 2000 3000


Mark No 1

M 1500

HEA 160

2000

HEA 200

Dimension "Y",

Total Length

Mark No 2

2500 2900 3500 3900 3020 3400 4020 4400 5020 5400

Pipe Support Foundat'n F8N-2 Pipe Support Found'n F8N-2


12.0


Size Code P46 Welded Cantilevered Post from new paving All Sizes

Sheet E32




=

Reference Pipe


Y

T.O.S. EL

L = Support No P1-B/C/D/E/F

1

H

Support No P1-A =

20

1 H 2

Site trim and field weld

20 U/S Baseplate EL 100200 (typ)

Existing Grade

Dimension Size Code

Mark No1 H


1000

1000

2000

2000

3000

3000

L 300 500 750 300 500 750 1000 300 500 750 1000 300 500 750 1000 300 500 750 1000 300 500 750 1000


2

70 x 8 Angle

HEA 100

HEA 100

HEA 160

HEA 160

HEA 200

Total Length 1300 1500 1800 1200 1400 1650 1900 2200 2400 2650 2900 2140 2340 2600 2840 3140 3340 3600 3840 3100 3300 3550 3800

Dimension "Y",

Allowable Bending Mark No2 Moment (KNm) Support Foundat'n 0.5 F9-1 Pipe Support 4.0 Foundat'n F9-1 Pipe Support 4.0 Foundat'n F9-1 Pipe Support 8.0 Foundat'n F9-2 Pipe Support 8.0 Foundat'n F9-2 Pipe Support 8.0 Foundat'n F9-2




T.O.S. EL

Size Code P51 T-Post for un-paved areas All Sizes

Sheet E33




L (typ) =

=

T.O.S. EL

2

1

H


20 U/S Baseplate EL 100200

Existing Grade


Dimension H

L

1000

200 300 200 300 300 450 300 450 400 550

2000 2000 3000 3000


Mark No 1

Total Length

Mark No 2

Area (cm²)

HEA 100

1000 1000 2000 2000 2000 2000 3000 3000 3000 3000

12 Thk square plate

400 900 400 900 900 2025 900 2025 1600 3025

HEA 100 HEA 160 HEA 160 HEA 200

15 Thk square plate

Mark No 3


Pipe Support Foundat'n 4.0 Note 1 F9-1 Pipe 8.0 Support Foundat'n 8.0 Note 1 F9-2 Foundat'n 8.0 F9-2

T.O.S. EL

Size Code P52 Post with Square Plate for un-paved areas All Sizes

Sheet E34




L Y Note - View Looking ????

T.O.S. EL

20

L Y

T.O.S. EL 1 H

20


1 H

2 20 U/S Baseplate EL 100200 (typ)

2

Existing Grade

Support No P3-B/C/D/E/F Support No P3-A Note: 1- This support is not to be used for anchoring pipes 2- The support can not be used on lines 6" and above without consultation with the stress engineer. Allowable Dimension Size Mark Total Mark Bending Notes Code No 1 Length No 2 Moment H L (KNm) A1 1000 250 70 X 8 1350 0.5 For use only on A2 500 Angle 1550 Pipe Pipe Sizes ≤ 2" B1 1000 250 HEA 100 1220 Support 4.0 B2 500 1470 Foundat'n C1 2000 250 HEA 100 2220 F9-1 4.0 For use only on C2 500 2470 Pipe Sizes ≤ 4" D1 2000 250 HEA 160 2190 Pipe 8.0 D2 500 2440 Support E1 3000 250 HEA 160 3190 Foundat'n 8.0 For use only on E2 500 3440 F9-2 Pipe Sizes ≤ 4" F1 3000 250 HEA 200 3170 Foundat'n 8.0 F2 500 3420 F9-2 Assembly Tag No: - P53 - XX, Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Dimension "Y",


Size Code P53 Cantilevered-Post for un-paved areas All Sizes

Sheet E35




SUPPORT DELETED L K Reference Pipe

K

M Y

20

T.O.S. EL

1



200 (Ref)

200 (Ref)

Existing Grade

2

Note: -

Size Code A1 A2


H

Dimension L M

Mark No 1

K

Total Length

Mark No 2 (2 Off)

SUPPORT DELETED


Dimension "Y",

T.O.S. EL

Size Code P54 SUPPORT Goal Post for un-paved areas ½" - 2"

DELETED

Sheet E36




L K Reference Pipe

K

M Y

T.O.S. EL

1



U/S Baseplate EL 100200 (typ)

20 Existing Grade

Size Code

B2 B3 C3 C4 C7 C8 D3 D6 D7 D8 D9

Dimension H

L

K

M

1000

1620 2000 2000 2500 2000 2500 3000 3000 2100 2500 3000

60 250 100 350 100 350 500 500 150 250 500

1500

1000 2000 1000 2000 3000


Mark No 1

Total Length

HEA 100

3430 3810 3700 4200 5700 6200 4620 6620 7720 8120 8620

1800 HEA 160 1800 2000 2000 1800 2000

Dimension "Y",

HEA 200

Allowable Mark Bending No 2 Moment (2 Off) (KNm) Support Foundat'n 4.0 F9-1 Pipe Support 8.0 Foundat'n F9-2 Pipe Support 8.0 Foundat'n F9-2

T.O.S. EL

Size Code P54 Goal Post for un-paved areas All Sizes

Sheet E37



T.O.S. EL

1


2 20 U/S Baseplate EL 100200 Existing Grade

Note: -

For dimension "H" see Table below

Size Code

Dim'n H

Mark No 1

Total Length

Mark No 2

A B C D

1000 2000 2000 3000

HEA 100 HEA 100 HEA 160 HEA 160

1000 2000 2000 3000

Pipe Support Foundation F9-1 Pipe Support Foundation F9-2



Size Code P55 Post for un-paved areas All Sizes

Sheet E38




L K

Reference Pipe

M Y

T.O.S. EL

1 H Site trim and field weld

20 U/S Baseplate EL 100200

Size Code B1 B2 B3 B4 B5 B6

Existing Grade

Dimension H

L

K

1000

2120 2500 2120 2500 2120 2500

120 500 120 500 120 500

2000 3000



2

Mark No 1

M

2000

Dimension "Y",

HEA 200

Total Length

Mark No 2

3020 3400 4020 4400 5020 5400

Pipe Support Foundat'n F9-2


8.0


Size Code P56 Welded Cantilevered Post for un-paved areas All Sizes

Sheet E39




NOTE - TYPICAL SUPPORT FOR UTILITY STATIONS OR SIMILAR PIPING L Reference Pipe

=

X

=

Y

A

T.O.S. EL 10

1

H

Support No P60-A


A

For alternative welding arrangements refer to Support No P2

Support from grade. Steelwork sizes and dimensions as 60-A, but the support includes a baseplate BP-2"

A1 A2 A3 A4 B1 B2 B3 B4

Dimension H L 500 2000 750 1000 1300 500 2000 750 1000 1300


Mark No1

HEA 100

HEA 100

View A-A

1

Support No P60-B

Size Code

Site Trim shear lug if it clashes with vertical steel section

Support from Existing Steelwork

Total Length 2510 2760 3010 3310 2510 2760 3010 3310

2

Mark No2


Notes

1.0

Max pipe size 2"

1.0

Max pipe size 2"

Base Plate BP-2"

Dimension "X", Dimension "Y", T.O.S. EL,

Size Code P60 T-Post from structure or grade for Utility Stations ½" - 2"

Sheet E40




=

Utility Pipe

20 Field Weld

SB-9 (ref only) U-Bolt shall be bolted tight so that it grips the pipe

1 Handrailing 1300 (typ)

1 2000

Site trim vertical section to suit, and field weld

Platform grating

1

Platform Support steel

20

100

20

400 Weld Angle to beam/channel face or underside of section dependant on platform design.

Size Code A1 A2 A3 A4

No of Pipes 1 2 3 4

Dimension Mark No1 L 300 500 70 x 8 700 Angle 900

Total Length 2700 2900 3100 3300

200 min


Size Code P61 Support for Utility Stations from platforms ½" - 2"

Sheet E41




NOTE - THESE SUPPORTS SHALL BE USED FOR UTILITY STATIONS ONLY Existing Column

Plan View

A Field weld

T 1

A

Reference Pipe

Y

L Field Trim Length as required

Site Trim shear lug if it clashes with vertical steel section

SB7 (Ref) T.O.S. EL

View A-A

Size Code Dimension Mark No1 L A1 600 A2 800 HEA 100 A3 1000 A4 1200

Assembly Tag No: P62 - XX Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Total Length 600 800 1000 1200

Dimension "Y"

Size Code P62 Cantilever support for utility stations ½" - 2"

Sheet E42




Existing Column

Plan View

A Field weld

1

T A

Reference Pipe

Y L Field Trim Length as required

SB8 (Ref) UG (Ref) T.O.S. EL

View A-A

Size Code Dimension Mark No1 L A1 800 A2 1000 UPN100 A3 1200 A4 1500

Assembly Tag No: P63 - XX Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Total Length 800 1000 1200 1500

Dimension "Y"

Size Code P63 Support for steam trap manifolds ½" - 2"

Sheet E43




10 2

3

1 4

250

30 Typ

30 Typ

Field Weld

175

30

Size Code A

A

24 dia Holes (4 off)

Ref Cantilever Support No P21,P22,P23 Size Codes A or B only (70 x 8 Angle, HEA 100, UPN 100)

Hole Depth = 175. Insert HVU Resin Capsule suitable for M20 threaded bar

Size Code

250

Mark No.1 10 Thk. Square Plate

Area cm2 625

Allowable Load (KNm) 4.0

Mark No.4 Mark No.2 Mark No.3 (4 Off) (4 Off) (4 Off) M20 Threaded Bar & M20 M20 HVU Resin Capsule Washer Nuts

Length

220

Assembly Tag No: - P20 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Size Code P20 Base Plate for Cantilever to Concrete 2" - 6"

Sheet E44




=

Reference Pipe


Y

T.O.S. EL

L = Support No P71-B/C/D/E/F

1

H

Support No P71-A =

20

1 H


3

U/S Baseplate EL 200 above Local Grade (typ)

Local Grade 2

Dimension Size Code

Mark No1 H


1000

1000

2000

2000

3000

3000

L 300 500 750 300 500 750 1000 300 500 750 1000 300 500 750 1000 300 500 750 1000 300 500 750 1000


70 x 8 Angle

HEA 100

HEA 100

HEA 160

HEA 160

HEA 200

Total Length 1300 1500 1800 1200 1400 1650 1900 2200 2400 2650 2900 2140 2340 2600 2840 3140 3340 3600 3840 3100 3300 3550 3800

Dimension "Y",

Allowable Bending Mark No2 Mark No3 Notes Moment (KNm) Support F8N-4 For use Foundat'n Size Negligible on Pipes F9-10 Code A Sizes ≤ 2" Pipe Support Pipe 4.0 Foundat'n Support F9-6 Foundat'n Pipe F8N4 For use Support Size 4.0 on Pipes Foundat'n Code B Sizes ≤ 4" F9-6 Pipe Support 8.0 Foundat'n F9-9 Pipe Pipe Support For use Support Foundat'n 8.0 on Pipes Foundat'n F8N4 Sizes ≤ 4" F9-9 Size Pipe Code C Support 8.0 Foundat'n F9-9

T.O.S. EL

Size Code P71 T-Post for un-paved areas All Sizes

Sheet E45



SPECIFICATION FOR PIPE SUPPORTS L (typ) =

=

T.O.S. EL

2

1

H

Site trim and field weld 4 20

3


Local Grade


Dimension H L 1000 200 300 2000 200 300 2000 300 450 3000 300 450 3000 400 550 Size Code A, B C,D,E


HEA 100 HEA 160 HEA 160 HEA 200

Total Length 1000 1000 2000 2000 2000 2000 3000 3000 3000 3000

Mark No 2 12 Thk square plate

15 Thk square plate

Area (cm²) 400 900 400 900 900 2025 900 2025 1600 3025

Mark Mark No 3 No 4 Pipe Foundat'n Support F8N4 Foundat'n Size F9-6 Code B Pipe Pipe Support Support Foundat'n Foundat'n F9-9 F8N4 Foundat'n Size F9-9 Code C


Assembly Tag No: - P72 - XX, Detail No

Mark No 1 HEA 100

T.O.S. EL

Size Code P72 Post with Square Plate for un-paved areas All Sizes

Sheet E46




L Y Note - View Looking ????

T.O.S. EL

20

L Y

T.O.S. EL 1 H

20


1 H

3

3 20 U/S Baseplate EL 200 above Local Grade (typ)

Local Grade

2 Support No P73-B/C/D/E/F Support No P73-A Note: 1- This support is not to be used for anchoring pipes 2- The support can not be used on lines 6" and above without consultation with the stress engineer. Allowable Dimension Size Mark Total Mark Mark Bending Code No 1 Length No 2 No 3 Moment H L (KNm) A1 1000 250 70 x 8 1350 Pipe Fnd. F8N4 Negligible A2 500 Angle 1550 F9-10 Code A B1 1000 250 HEA 100 1220 Pipe Foundat'n 4.0 B2 500 1470 Support F8N4 C1 2000 250 HEA 100 2220 Foundat'n Size 4.0 C2 500 2470 F9-6 Code B D1 2000 250 HEA 160 2190 Pipe Pipe 8.0 D2 500 2440 Support Support E1 3000 250 HEA 160 3190 Foundat'n Foundat'n 8.0 E2 500 3440 F9-9 F8N4 F1 3000 250 HEA 200 3170 Foundat'n Size 8.0 F2 500 3420 F9-9 Code C Assembly Tag No: - P73 - XX, Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Dimension "Y",

Notes

For Pipes Sizes ≤ 2"




Size Code P73 Cantilevered-Post for un-paved areas All Sizes

Sheet E47




K

M Y

T.O.S. EL

1




20 Local Grade

2

Size Code B2 B3 C3 C4 C7 C8 D3 D6 D7 D8 D9

H 1000 1000 2000 1000 2000 3000

Size Code B C,D

Dimension L K 1620 2000 2000 2500 2000 2500 3000 3000 2100 2500 3000

60 250 100 350 100 350 500 500 150 250 500

Detail No

Mark No 1

Total Length

1500

HEA 100

3420 3800 3680 4180 5680 6180 4600 6600 7700 8100 8600

1800 HEA 160 1800 2000 2000 1800 2000

HEA 200

Mark No 2 Mark No 3 (2 Off) (2 Off) Support F8N4 Foundat'n Size F9-6 Code B Pipe Support Pipe Foundat'n Support F9-9 Foundat'n Pipe F8N4 Support Size Foundat'n Code C F9-9


Assembly Tag No: - P74 - XX, SUPPORT No SUPPORT TYPE PIPE SIZE

M

Dimension "Y",

T.O.S. EL

Size Code P74 Goal Post for un-paved areas All Sizes

Sheet E48




T.O.S. EL

1


3 20 U/S Baseplate EL 200 above Local Grade (typ)

Local Grade

2

Note: -

For dimension "H" see Table below

Size Code

Dim'n H

Mark No 1

Total Length

Mark No 2

A B C D

1000 2000 2000 3000

HEA 100 HEA 100 HEA 160 HEA 160

1000 2000 2000 3000

Pipe Support Foundation F9-6 Pipe Support Foundation F9-9

Allowable Bending Moment (KNm) Support Foundation 4.0 F8N4 Size Code B 4.0 Support Foundation 8.0 F8N4 Size Code C 8.0 Mark No 3


Size Code P75 Post for un-paved areas All Sizes

Sheet E49




Reference Pipe

M Y

T.O.S. EL

1 H Site trim and field weld Note - View Looking ????

3

20 U/S Baseplate EL 200 above Local Grade (typ)

Local Grade 2

Size Code B1 B2 B3 B4 B5 B6

H 1000 2000 3000

Size Code B

Dimension L K 2120 120 2500 500 2120 120 2500 500 2120 120 2500 500


Mark No 1

2000

HEA 200

Total Length 3020 3400 4020 4400 5020 5400

Mark No 2

Mark No 3 Pipe Pipe Support Support Foundat'n Foundat'n F8N4 F9-9 Size Code C


Assembly Tag No: - P76 - XX, Detail No

M

Dimension "Y",


Size Code P76 Welded Cantilevered Post for un-paved areas All Sizes

Sheet E50




Site drill angle and Guide Pipes with U-Bolt Guide No UG301 (ref)

=

= Y

Reference Pipe

20

1 800 Baseplate shall rest on floor of Caustic Sump

Site Trim and field weld to suit slope in sump

2

300

= 500 =

=

= 800

Size Code A1


Total Length 2200

Assembly Tag No: - P64 - A1, Detail No SUPPORT No SUPPORT TYPE PIPE SIZE


Area (cm²) 4000

Dimension "Y",

NOTEMark Nos 1 & 2 (base plate and angle) shall be painted with an epoxy paint System AD. The painting shall be made good after welding and drilling of the pipe support

Size Code P64 T-Post for use in Caustic Sump All Sizes

Sheet E51


PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev 2


Pipe Support No SB2 Anchor

Pipe Support No SB1 Guide X

X

1

1

2

2

60

X

X 1200

=

Site Trim to suit

A =

10 Dia Hole (Typ) View X-X

35

Pipe Sup't No

Pipe Size ½ ¾ 1 1½ 2 ½ ¾ 1 1½ 2

SB1

SB2

Mark No 1

Length

Mark No 2

60 x 6 Angle

1260

U-Bolt Guide

60 x 6 Angle

1260

U-Bolt Anchor

Size UG-½ UG-¾ UG-1 UG-1½ UG-2 UA-½ UA-¾ UA-1 UA-1½ UG-2

Dimension A 31 37 44 58 74 29 35 42 56 72

Assembly Tag No: - SB1 or SB2 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

SB1, SB2 Base Guide/Support from Steel for Horizontal Pipes ½" - 2"

Sheet F1



SPECIFICATION FOR PIPE SUPPORTS Pipe Support No SB3 - Guide X

Pipe Support No SB4 - Anchor X

U-Bolt to be raised if paving settles to ensure pipe remains horizontal

1

1

200

2

2

1200

X

Slotted Holes (4 Off)

X Site Trim to suit and Field Weld

60

3

35 5

Pipe

4

CL

25

10 (typ)

= =

A 25

20 (Typ)

= =

Pipe Sup't No

22 Dia Hole =

= 120

SB3

NOTES 1- For General Notes refer to Drawing Nos. 60-0000-Q-STD-0010-01 and 02

Pipe Sup't No

SB3

SB4

View X-X

35

120

Pipe Size (") ½ ¾ 1 1½ 2 ½ ¾ 1 1½ 2

Mark No 2 (1 Off) U-Bolt Guide

U-Bolt Anchor

Size

Mark No 3

UG-½ UG-¾ UG-1 UG-1½ UG-2 UA-½ UA-¾ UA-1 UA-1½ UA-2


Pipe Size

SB4

Area (cm²)

10 Thk Plate

144

10 Thk Plate

144

Pipe Size ½ ¾ 1 1½ 2 ½ ¾ 1 1½ 2

Mark No 1

Length

60 x 6 Angle

1400

60 x 6 Angle

1400

Dimension A 31 37 M 20 threaded rod 44 with Hilti HY 150 resin 58 capsule adhesive 74 170 Long. (Hilti 29 HIT-ICE resin to be 35 used if the installation temperature 42 is below -5°C) 56 72 Mark No 5 Cementitious Grout (G1) 0.005m3 Mark No 4 (1 Off)

SB3, SB4 Base Guide/Support from Grade for Horizontal Pipes ½" -2"

Sheet F2




240

60

A

Y

10

= X

=

X

45

35

Y

10 Dia Hole in Angle (Typ)

2 1200

View X-X 150

1

Site Trim to suit and Field Weld

50 3

View Y-Y


Mark No 1

60 x 6 Angle

Length

1545

Mark No 2 (1 Off) U-Bolt Anchor

Size UA-½ UA-¾ UA-1 UA-1½ UA-2

Mark No 3

Area (cm²)

6 Thk Plate

75

Dimension A 29 35 42 56 72

Assembly Tag No: - SB5 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size SB5 Base Support from Steel for Vertical Pipes ½" - 2"

Sheet F3




60

A

Y

10

= X

=

X

45

35

10 Dia Hole in Angle (Typ)

Y 2

1

1200

Z

View X-X 150


Z

50

3

5

25 Grout (Min)

View Y-Y Shim pipe support if paving settles

6 4

20 (Typ)

=

Existing Paving

120 =

NOTES 1- For General Notes refer to Drawing Nos. 60-0000-Q-STD-0010-01 and 02 Pipe Mark No 1 Mark No 2 Size Size (1 Off) ½ 60 x 6 UA-½ ¾ Angle U-Bolt UA-¾ 1 Anchor UA-1 1½ Length UA-1½ 2 =1545 UA-2 Assembly Tag No: - SB6 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

22 Dia Hole =

=

View Z-Z

120 Mark No 4 Mark No 5 Dimension A (1 Off) 10 Thk 6 Thk 29 M 20 threaded rod Plate Plate 35 with Hilti HY 150 resin 42 capsule adhesive Area = Area = 56 170 Long. (Hilti 75 cm² 72 144 cm² HIT-ICE resin to be Mark No 6 used if the installation Cementitious Grout temperature 3 is below -5°C) (G1) 0.01m

Mark No 3

SB6 Base Support from Grade for Vertical Pipes ½" - 2"

Sheet F4




150

50 Elevation 1 Existing Steel

3

2 X

X 10 Dia Hole (Typ) =

Plan

A

B

= View X-X



Area (cm²)

Mark No 2

75

60 x 6 Angle

Length 70 75 85 100 120

Mark No 3 (1 Off) U-Bolt Guide

Size UG-½ UG-¾ UG-1 UG-1½ UG-2

Dimension A B 31 70 37 75 44 85 58 100 74 120


Pipe Size SB7 Support and Guide for Vertical Pipes ½" - 2"

Sheet F5




150

50

1


Mark No 1

Area (cm²)

6 Thk Plate

75


Pipe Size SB8 Support for Vertical Pipes ½" - 2"

Sheet F6




X

X

Elevation

Existing Steel

10 Dia Hole (Typ)

1

2 = Plan

A

B

= View X-X


Mark No 1

60 x 6 Angle

Length

Mark No 2 (1 Off)

70 75 85 100 120

U-Bolt Guide

Size UG-½ UG-¾ UG-1 UG-1½ UG-2

Dimension A B 31 70 37 75 44 85 58 100 74 120


Pipe Size SB9 Guide for Vertical Pipes ½" - 2"

Sheet F7




Pipe Support No SB102 Anchor

Pipe Support No SB101 Guide X

X

1

1

2

2

80

X

X 1200

=

Site Trim to suit

A =

Hole Dia = D 35

Pipe Sup't No

SB101

SB102

Pipe Size ½ ¾ 1 1½ 2 ½ ¾ 1 1½ 2

Mark No 1

60 x 6 Angle

60 x 6 Angle

Length

Mark No 2

1280

Insulated U-Bolt Guide for Stainless Steel Pipes.

1280

Insulated U-Bolt Anchor for Stainless Steel Pipes.

View X-X Size ½ ¾ 1 1½ 2 ½ ¾ 1 1½ 2

Dimension Hole Dia A D 37 43 8 50 75 12 87 37 43 8 50 75 12 87


Pipe Size

SB101, SB102 Base Guide/Support from Steel for Horizontal SS Pipes ½" - 2"

Sheet F8




Pipe Support No SB104 - Anchor

Pipe Support No SB103 - Guide X

X

U-Bolt to be raised if paving settles to ensure pipe remains horizontal

1

1

200

2

2

1200

X


4

Slotted Holes (4 Off)

X

3 25 Grout (Min)

150

60

Existing Paving 5

35

Pipe

25

10 (typ)

= =

C L

20 (Typ)

=

25

120 35

=

22 Dia Hole =

= 120

NOTES 1- For General Notes refer to Drawing Nos. 60-0000-Q-STD-0010-01 and 02 Pipe Sup't No

Pipe Size (") ½ ¾ 1 1½ 2 ½ ¾ 1 1½ 2

Mark No 2

Size

A

Mark No 3

Pipe Sup't No SB103

Pipe Size ½-2

SB104

½-2

Mark No 4 (1 Off)

View X-X Mark No 1

Length

60 x 6 Angle 60 x 6 Angle

1400 1400

Dimension Hole Dia A D Insulated ½ 10 Thk 37 M 20 threaded rod U-Bolt ¾ Plate 43 8 with Hilti HY 150 resin SB103 guide for 1 50 capsule adhesive Stain. Stl 1½ Area = 75 12 170 Long. (Hilti Pipes 2 144 cm² 87 HIT-ICE resin to be Insulated ½ 10 Thk 37 used if the installation U-Bolt ¾ Plate 43 8 temperature SB104 Anchor for 1 50 is below -5°C) Stain. Stl 1½ Area = 75 12 Pipes 2 144 cm² 87 Mark No 5 Assembly Tag No: - SB103 or SB104 - X Cementitious Grout Pipe Size Detail No (G1) 0.005m3 SUPPORT No SB103, SB104 Sheet F9 SUPPORT TYPE Base Guide/Anchor from Grade for Horizontal SS Pipes PIPE SIZE ½" -2"




240

60

Hole Dia = D

Y

A

10

= X

=

X

45

35

Y 2 1200

View X-X

1 150 Site Trim to suit and Field Weld 50 3 Stainless Steel plate ASTM-A-240 Type 316 or equivalent View Y-Y


Mark No 1

Length

60 x 6 Angle

Mark No 2 Insulated U-Bolt Guide for Stainless Steel Pipes.

1545

Size ½ ¾ 1 1½ 2

Mark Dimension Hole Dia A D No 3 5 Thk 37 SS Plate 43 8 50 Area = 75 12 87 75 cm²


Pipe Size

SB105 Base Support from Steel for SS Vertical Pipes ½" - 2"

Sheet F10




60

Hole Dia = D

Y

10

A =

X

=

X

45

35

Y View X-X 2 1200

1 150 Z

Z


5

4

Shim pipe support if paving settles 50

25 Grout (Min)

View Y-Y 150 Existing Paving

3 Stainless Steel plate ASTM-A-240 Type 316 or equivalent

6

20 (Typ)

=


120 =

22 Dia Hole

View Z-Z

=

=

NOTES 1- For General Notes refer to Drawing Nos. 60-0000-Q-STD-0010-01 and 02

120 Pipe Size ½ ¾ 1 1½ 2

Mark No 2



Length =1545


Dimension Hole Dia A D 37 43 8 50 75 12 87

Pipe Size

Size ½ ¾ 1 1½ 2

Mark No 5 (1 Off) M 20 threaded rod 5 Thk 10 Thk with Hilti HY 150 resin SS Plate Plate capsule adhesive 170 Long. (Hilti Area = Area = 75 cm² 144 cm² HIT-ICE resin to be Mark No 6 used if the installation temperature Cementitious Grout 3 is below -5°C) (G1) 0.01m

Mark No 3 Mark No 4

SB106 Base Support from Grade for Vertical SS Pipes ½" - 2"

Sheet F11




Stainless Steel plate ASTM-A-240 Type 316 or equivalent

50 Elevation 1 Existing Steel

3

2 X

X

Hole Dia = D

= B

A = View X-X Pipe Size ½ ¾ 1 1½ 2

Mark No 1 5 Thk SS Plate

Area (cm²)

Mark No 2

75

60 x 6 Angle

Length 80 90 100 120 140

Dimension A B 37 80 43 90 50 100 75 120 87 140


Mark No 3 Insulated U-Bolt Guide for Stainless Steel Pipes.

Size ½ ¾ 1 1½ 2

Hole Dia D 8 12


Pipe Size

SB107 Support and Guide for Vertical SS Pipes ½" - 2"

Sheet F12




Stainless Steel plate ASTM-A-240 Type 316 or equivalent

150

50

1


Mark No 1

Area (cm²)

5 Thk SS Plate

75


Pipe Size

SB108 Support for Vertical Stainless Steel Pipes ½" - 2"

Sheet F13




X

X

Elevation

Existing Steel

Hole Dia = D

2 = A

B

=

View X-X 1 Pipe Size ½ ¾ 1 1½ 2

Mark No 1

Length

Mark No 2

80 90 100 120 140

60 x 6 Angle


Size ½ ¾ 1 1½ 2

Dimension A B 37 80 43 90 50 100 75 120 87 140

Hole Dia D 8 12


Pipe Size

SB109 Guide for Vertical Pipes ½" - 2"

Sheet F14




C T

R = 1.5 x T (typ) 1

A

B

D

A

B 2

Bolts shall be provided with a nut and a locking nut


PC1, PC2 2-Bolt Pipe Clip ½" - 30"

Hole Dia = Bolt Dia + 2

Sheet F15




2 Bolt Pipe Clip - Light Load. Pipe Support No PC1 Pipe Size ½ ¾ 1 1½ 2 3 4 5½ 6 8 10 12 14 16 18 20 22 24 26 28 30

Mark No 1 (2 Off)

40 x 6 Plate

50 x 10 Plate

80 x 15 Plate

100 x 20 Plate

Total Length 228 235 266 335 372 485 606 732 820 1006 1215 1377 1489 1647 1857 2019 2245 2423 2729 2891 3053

Mark No 2 (2 Off) M12 x 50 Bolts

M16 x 60 Bolts

M20 x 80 Bolts M24 x 100 Bolts M30 x 120 Bolts M36 x 140 Bolts

A 32 32 38 51 57 76 95 113 127 159 190 216 235 260 298 324 357 387 440 466 492

B 51 51 57 70 76 96 119 143 157 189 226 252 271 296 334 360 402 432 494 520 546

Dimensions C 12

16 20 24

27

34 40

D 21 27 33 48 60 89 114 140 168 219 273 324 356 406 457 508 559 610 660 711 762

T

6

10

15

20

2 Bolt Pipe Clip - Heavy Load. Pipe Support No PC2 Pipe Size

Mark No 1 (2 Off)

Total Length

3 4 6 8 10 12 14 16 18 20 22 24 26 28 30

50 x 10 Plate

561 658 876 1034 1291 1489 1641 1799 1957 2115 2333 2491 2729 2891 3053

80 x 15 Plate

100 x 20 Plate

220 x 20 Plate


Mark No 2 (2 Off) M20 x 80 Bolts M24 x 100 Bolts M30 x 120 Bolts

M36 x 140 Bolts

A

B

85 96 135 160 200 235 255 280 305 330 370 395 440 466 492

115 132 171 196 245 280 309 334 359 384 424 449 494 520 546

PC1, PC2 2-Bolt Pipe Clip (dimensions) ½" - 30"

Dimensions C 24 27

34

40

D

T

89 114 168 219 273 324 356 406 457 508 559 610 660 711 762

10

15

20

Sheet F16




C T 3

Spacer

E

R = 1.5 x T (Typ)

B A

1 D

A

F 2

3 Spacer


PC3, PC4 3-Bolt Pipe Clip ½" - 24"



Sheet F17




3 Bolt Pipe Clip - Light Load. Pipe Support No PC3

Pipe Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 22 24

Pipe Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 22 24

Mark No 1 (2 Off)

A 32 38 44 51 54 76 100 135 163 192 220 243 273 300 329 365 390

B 92 95 97 102 127 152 165 216 241 279 305 330 356 381 406 432 457


40 x 6 Plate

50 x 10 Plate 80 x 15 Plate

100 x 20 Plate

Total Length 332 357 400 439 518 649 776 1046 1210 1405 1571 1743 1909 2075 2253 2459 2617

C 12 16 25

38

51

Mark No 2 Mark No 3 (3 Off) (2 Off) M12 x 50 Bolts

Total Length 24 32

1" Sch 80 M16 x 80 Pipe Bolts M20 x 100 Bolts M24 x 130 Bolts M30 x 150 Bolts

Dimensions D 21 27 33 48 60 89 114 168 219 273 324 356 406 457 508 559 610

50

76

1½" Sch 80 Pipe

102

E 107 110 117 124 149 175 194 254 279 317 343 378 403 429 457 489 514

F 47 53 64 68 76 99 129 173 201 230 258 291 320 348 380 422 447

PC3 3-Bolt Pipe Clip, Light Load (Dimensions) ½" - 24"

T

6

10

15

20

Sheet F18




Pipe Size 6 8 10 12 14 16 18 20 22 24

Pipe Size 6 8 10 12 14 16 18 20 22 24

Mark No 1 (2 Off) 80 x 15 Plate 100 x 20 Plate

A 143 172 214 240 262 292 317 353 393 418

B 229 254 305 330 356 381 406 457 483 508


130 x 20 Plate 220 x 20 Plate

Total Length 1136 1306 1553 1713 1869 2037 2199 2455 2693 2851

C 44

51

57

Mark No 2 Mark No 3 (3 Off) (2 Off) M30 x 120 Bolts 1½" Pipe M36 x 160 Sch 80 Bolts

Total Length 88

102

M42 x 180 2" Sch 80 Bolts Pipe

114

Dimensions D 168 219 273 324 356 406 457 508 559 610

F 193 223 265 291 319 349 375 417 469 494

E 279 305 356 381 413 438 464 521 559 584

PC4 3-Bolt Pipe Clip, Heavy Load (Dimensions) 6" - 24"

T 15

20

Sheet F19




C T

R = 1.5 x T (typ) A

1 D

B

D

3 A

B 2



PC101, PC102 2-Bolt Pipe Clip for Stainless Steel pipes ½" - 32"


Sheet F20




2 Bolt Pipe Clip - Light Load. Pipe Support No PC101 Pipe Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32

Mark No 1 (2 Off)

40 x 6 Plate

50 x 10 Plate

80 x 15 Plate

100 x 20 Plate

Total Length 266 272 303 372 410 523 644 857 1043 1253 1415 1527 1685 1895 2057 2283 2461 2753 2915 3077 3135


M16 x 60 Bolts M20 x 80 Bolts

Isolation Strip

M24 x 100 Bolts M30 x 120 Bolts

M36 x 140 Bolts

A 38 38 44 57 63 82 101 133 165 196 222 241 266 304 330 363 393 446 472 498 498

B 57 57 63 76 82 102 125 163 195 232 258 277 302 340 366 408 438 500 526 552 552

Dimensions C 12

16 20 24

27

34 40

D 33 39 45 60 72 101 126 180 231 285 336 368 418 469 520 571 622 660 711 762 813

T

6

10

15

20

2 Bolt Pipe Clip - Heavy Load. Pipe Support No PC102 Pipe Size

Mark No 1 (2 Off)

Total Length

3 4 6 8 10 12 14 16 18 20 22 24

50 x 10 Plate

599 696 913 1071 1329 1527 1679 1837 1995 2153 2371 2529

80 x 15 Plate

100 x 20 Plate


Mark No 2 Mark No 3 (2 Off) (1 Off) M20 x 80 Bolts M24 x 100 Bolts M30 x 120 Isolation Bolts Strip

M36 x 140 Bolts

A

B

91 102 141 166 206 241 261 286 311 336 376 401

121 138 177 202 251 286 315 340 365 390 430 455

PC101, PC102 2-Bolt Pipe Clip for Stainless Steel pipes (dimensions) ½" - 32"

Dimensions C 24 27

34

40

D

T

101 126 180 231 285 336 368 418 469 520 571 622

10

15

20

Sheet F21




C T 3

Spacer

E

R = 1.5 x T (Typ)

B A

1 D

D D

A

F 2

3 Spacer



PC103, PC104 3-Bolt Pipe Clip for Stainless Steel pipes ½" - 24"


Sheet F22




3 Bolt Pipe Clip - Light Load. Pipe Support No PC103

Pipe Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 22 24

Pipe Size ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 22 24

Mark No 1 (2 Off)

A 38 44 50 57 60 82 106 141 169 198 226 249 279 306 335 374 399

B 98 101 103 108 133 158 171 222 247 285 311 336 362 387 412 441 466


40 x 6 Plate

50 x 10 Plate 80 x 15 Plate 100 x 20 Plate HOLD

Total Length 370 394 437 476 556 687 814 1083 1247 1443 1609 1781 1947 2113 2291 2516 2673

C 12 16 25

38

51


Total Length 24 32

1" Sch 80 M16 x 80 Pipe Bolts M20 x 100 Bolts M24 x 130 Bolts M30 x 150 Bolts

Dimensions D 33 39 45 60 72 101 126 180 231 285 336 368 418 469 520 577 628

50

76

1½" Sch 80 Pipe

102

E 113 116 123 130 155 181 200 260 285 323 349 384 409 435 463 498 523

F 53 59 70 74 82 105 135 179 207 236 264 297 326 354 386 431 456

PC103 3-Bolt Pipe Clip for Stainless Steel pipes, Light Load ½" - 24"

T

6

10

15

20

Sheet F23




Pipe Size 6 8 10 12 14 16 18 20 22 24

Pipe Size 6 8 10 12 14 16 18 20 22 24

Mark No 1 (2 Off) 80 x 15 Plate 100 x 20 Plate

A 149 178 223 249 271 304 329 365 405 430

B 235 260 314 339 365 393 418 469 495 520


HOLD

HOLD

Total Length 1173 1343 1610 1770 1926 2113 2275 2530 2768 2926

C 44 51

57

Mark No 2 Mark No 3 (3 Off) (2 Off) M30 x 120 Bolts 1½" Pipe M36 x 160 Sch 80 Bolts

Total Length 88

M42 x 180 2" Sch 80 Bolts Pipe

114

Dimensions D 180 231 291 342 374 430 481 532 583 634

E 285 311 365 390 422 450 476 533 571 596

102

F 199 229 274 300 328 361 387 429 481 506

PC104 3-Bolt Pipe Clip for Stainless Steel pipes, Heavy Load 6" - 24"

T 15

20

Sheet F24




2 Gap (typ)

1

2 10 Max

L T

10 Dia Hole in Existing Steel

D C

Pipe Size ½ ¾ 1 1½ 2 2½

Pipe O.D. 21 27 34 48 60 73

Mark No 1 Developed Mark No 2 Length (4 Off) 8 dia 126 Round 141 Bar 159 M 8 Nut 195 226 259

C 31 37 44 58 70 83

Dimension D L 39 42 8 45 52 58 65

T

38

Assembly Tag No: - UG - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size UG U-Bolt Guide ½" - 2½"

Sheet F25




1

10 Max

L T

10 Dia Hole in Existing Steel D

2

C

Pipe Size ½ ¾ 1 1½ 2 2½

Pipe O.D. 21 27 34 48 60 73

Mark No 1 Developed Mark No 2 Length (4 Off) 133 8 dia 148 Round 166 M 8 Nut Bar 202 233 266

C 29 35 42 56 68 81

Dimension D L 44 47 8 50 57 63 70

T

30

Assembly Tag No: - UA - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

UA U-Bolt Anchor ½" - 2½"

Sheet F26



SPECIFICATION FOR PIPE SUPPORTS D

F

Clevis pin with split pins

E

G B C

H

(Typ)

A

J L

Note: -

CLR - Right hand thread clevis CLL - Left hand thread clevis

Pipe Sup't Sling Rod No Dia D CL-12 12 CL-16 16 CL-20 20 CL-24 24 CL-30 30 CL-36 36 CL-42 42 Pipe Sup't Sling Rod No Dia D CL-12 12 CL-16 16 CL-20 20 CL-24 24 CL-30 30 CL-36 36 CL-42 42 SUPPORT No SUPPORT TYPE PIPE SIZE

CLL, CLR Clevis All Sizes

A

B

C

E

F

30 45 45 65 65 70 90

19 33 33 38 38 45 51

10 10 10 12 12 12 12

82 68 68 63 63 152 152

32 32 32 32 32 41 44

G

H

J

L

12 16 20 24 30 36 42

14 18 22 26 32 39 45

38 50 50 58 58 80 85

55 65 65 80 80 100 105

Max Load (KN) 5.0 10.0 15.0 23.0 35.0 53.0 73.0

Sheet F27




C

R.H. Thread Locknut

B

L

150

L.H. Thread Locknut

Pipe Sup't Sling Rod No Dia D TB-12 12 TB-16 16 TB-20 20 TB-24 24 TB-30 30 TB-36 36 TB-42 42


TB Turnbuckle All Sizes

D

B

C

L

20 26 32 39 53 58 68

31 41 49 59 67 78 92

190 202 214 228 256 266 286

Max Load (KN) 5.0 10.0 15.0 23.0 35.0 53.0 73.0

Sheet F28




OC OA NOTE WENL- Left hand thread WENR- Right hand thread

K

F

B M

D

Note: -

1- WENL - Left hand thread Weldless Eye Nut WENR - Right hand thread Weldless Eye Nut 2- Minimum Length of Thread Engagement equals Diameter of Sling Rod. 3- Variations on dimensions are acceptable provided the load bearing requirements are met.

Pipe Sup't Sling Rod No Dia A WEN-12 12 WEN-16 16 WEN-20 20 WEN-24 24 WEN-30 30 WEN-36 36 WEN-42 42


B

C

K

M

F

D

9 13 16 19 29 29 30

38 38 45 50 70 70 80

18 18 25 28 40 40 45

73 73 102 124 149 149 180

16 20 25 26 44 44 46

30 30 44 50 70 70 100

WENL, WENR Weldless Eye Nut All Sizes

Max Load (KN) 5.0 10.0 15.0 23.0 35.0 53.0 73.0

Sheet F29




Support No R-A Rod for Non-Adjustable Hangers

Support No R-B Rod for Adjustable Hangers

Support No R-C Rod for Trapeze Hangers

1

1 1 1700 3000

2000 R.H. Thread

R.H. Thread

R.H. Thread

L.H. Thread 300

D

2 D

D Pipe Sup't Sling Rod Mark No Dia D No 1 R-12A 12 R-16A 16 R.H. R-20A 20 Threaded R-24A 24 Rod R-30A 30 Dia = D R-36A 36 42 R-42A

Pipe Sup't Sling Rod Mark No Dia D No 1 R-12B 12 R-16B 16 R.H. R-20B 20 Threaded R-24B 24 Rod R-30B 30 Dia = D R-36B 36 R-42B 42

Length 1700 1700 1700 1700 1700 1700 1700

Length 2000 2000 2000 2000 2000 2000 2000 Mark No 2 L.H. Threaded Rod Dia = D

Mark No 1 Pipe Sup't Sling Rod No Dia D R-24C 24 R.H.Threaded Rod R-36C 36 Dia = D


RA, RB, RC Sling Rod All Sizes

Max Load (KN) 5.0 10.0 15.0 23.0 35.0 53.0 73.0 Length 300 300 300 300 300 300 300

Max Load (KN) 5.0 10.0 15.0 23.0 35.0 53.0 73.0

Length 3000 3000

Sheet F30




E A D

H

=

= B

Pipe Sup't No L-12 L-16 L-20 L-24 L-30 L-36 L-42

C

Dia D

A

B

C

E

H

12 16 20 24 30 36 42

65 75 90 115 135 175 200

50 50 80 80 100 130 130

6 6 10 10 12 15 15

40 50 60 80 90 110 130

14 18 22 26 32 39 45


L Welding Lug All Sizes

Max Load (KN) 5.0 10.0 15.0 23.0 35.0 53.0 73.0

Sheet F31




D R = 25 A

L

6mm weephole seal with mastic after welding

1

Carbon Steel Pipes Cradle for Standard shoes Long shoes Anchors

Pipe Supt No C1 C2 C3

Mark No 1 (Note 1) 10 thk Carbon Steel plate

Stainless Steel Pipes Cradle for Standard shoes Long shoes Anchors


Mark No 1 (Note 1) 10 thk Stainless Steel plate ASTM-A-240 Type 316

Note 1 - For plate MTO see Table 2 Sheet F33 Table 1- Cradle dimensions Pipe size 2" - 10" 12" - 16" 18" - 24" 26" - 40" 42",46"-58",62"-66" 44" 60" 68" 70" 72" - 92"

C1 or C101 L A

C2 or C102 L A

132°

132° 600

400

162° 166°

162° 166° 650

162°

162° 600

C3 or C103 L A 700 800 132° 900 1000 1100 162° 1100 166° 1150 1100 1150 162° 1200

Assembly Tag No: - C1 or C2 or C3 or C101 or C102 or C103 - X Detail No

Pipe Size Dimensions Required: - None


C1, C2, C3, C101, C102, C103 Cradle 2" - 92"

Sheet F32



Table 2- MTO for cradles C1, C2, C3, C101, C102, C103 Pipe Size (") 2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 64 66 68 70 72 76 80 84 88 92


D 60 89 114 168 219 273 324 356 406 457 508 559 610 660 711 762 813 864 914 965 1016 1067 1118 1168 1219 1270 1321 1372 1422 1473 1524 1626 1676 1727 1778 1829 1930 2032 2134 2235 2337

Area of plate required (cm²) C1, C101 C2, C102 C3, C103 322 484 564 456 684 798 571 857 1000 820 1230 1435 1055 1582 1846 1304 1956 2282 1539 2308 3077 1684 2526 3368 1918 2877 3837 2152 3228 4843 2386 3579 5369 2620 3931 5896 2854 4282 6422 3088 4633 7721 3322 4984 8306 3556 5335 8891 3790 5686 9476 4025 6037 10061 4259 6388 10646 4493 6739 11231 4727 7090 11816 6088 9132 16742 6375 10360 17532 6662 9994 18322 6950 10424 19112 7237 10855 19901 7524 11286 20691 7811 11717 21481 8099 12148 22271 8386 12579 23061 8673 14094 24935 9247 13871 25430 9535 14302 26220 9822 15960 27010 10109 16427 29063 10396 15594 31189 10971 16456 32912 11545 17318 34635 12119 18179 36358 12694 19041 38082 13268 19903 39805

C1, C2, C3, C101, C102, C103 Cradle (Dimensions) 2" - 92"

Sheet F33




Longitudinal Weld D θ

L 1

6mm weephole (per plate section) seal with mastic after welding

θ is the minimum angle between longitudinal welds at the bottom of the cradle

Carbon Steel Pipes Cradle for Standard shoes Long shoes Anchors



Stainless Steel Pipes Cradle for Standard shoes Long shoes Anchors


Mark No 1 (Note 1) 10 thk Stainless Steel plate ASTM-A-240 Type 316

Note 1 - For plate MTO see Table 2 Sheet F35

Table 1- Cradle dimensions Pipe size 2" - 10" 12" - 16" 18" - 24" 26" - 40" 42" - 70" 72" - 92"

C4/C104 L

C5/C105 L

400

600

C6/C106 L 700 800 900 1000 1100 1200

Angle θ (Min)

150º

Assembly Tag No: - C4 or C5 or C6 or C104 or C105 or C106 - X Detail No



C4, C5, C6, C104, C105, C106 Full encirclement cradle 2" - 92"

Sheet F34



Table 2- MTO for cradles C4, C5, C6, C104, C105, C106 Pipe Size (") 2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 64 68 70 72 76 80 84 88 92


D 60 89 114 168 219 273 324 356 406 457 508 559 610 660 711 762 813 864 914 965 1016 1067 1118 1168 1219 1270 1321 1372 1422 1473 1524 1626 1727 1778 1829 1930 2032 2134 2235 2337

Area of plate required (cm²) C4, C104 C5, C105 C6, C106 879 1319 1539 1244 1866 2177 1558 2337 2726 2236 3355 3914 2877 4316 5035 3556 5333 7111 4196 6295 8393 4593 6890 9187 5232 7847 10463 5870 8805 13207 6508 9762 14643 7146 10720 16079 7785 11677 17515 8423 12634 21057 9061 13592 22653 9699 14549 24249 10338 15506 25844 10976 16464 27440 11614 17421 29035 12252 18379 30631 12891 19336 32227 13529 20293 37205 14167 21251 38960 14805 22208 40715 15444 23166 42470 16082 24123 44225 16720 25080 45980 17358 26038 47736 17997 26995 49491 18635 27952 51246 19273 28910 53001 20550 30825 56512 21826 32739 60022 22464 33697 61777 23103 34654 69308 24379 36569 73138 25656 38484 76967 26932 40398 80797 28209 42313 84626 29485 44228 88456

C4, C5, C6, C104, C105, C106 Full encirclement cradle (Dimensions) 2" - 92"

Sheet F35


L


10 Max T

D A

Pipe Sup't No

UA101

Pipe Size ½ ¾ 1 1½ 2 3 4

Mark No 1

Insulated U-Bolt Anchor for Stainless Steel Pipes.

A 37 43 50 75 87 115 166

Dimension D L 60 65 8 65 80 80 12 100 110

T 60 60 60 70 70 70 70

Assembly Tag No: - UA101 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

UA101 Insulated U-Bolt Anchor for Stainless Steel pipes ½" - 4"

Sheet F36




L

T

D A

Pipe Sup't No

UG101

Pipe Size ½ ¾ 1 1½ 2 3 4

Mark No 1


A 37 43 50 75 87 115 166

Dimension D L 60 65 8 65 80 80 12 100 110

T 60 60 60 70 70 70 70

Assembly Tag No: - UG101 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

UG101 Insulated U-Bolt Guide for Stainless Steel pipes ½" - 4"

Sheet F37




Plate Thickness = T A

Hole Dia D

H

Dimensions and Shape of Lug to be confirmed by vendor

L

Min Pipe Dimensions (mm) Pipe Wall Thk Maximum A Size (mm) Load (KN) L H Hole dia D 2 1.8 0.5 50 180 22 35 3 1.8 1.0 80 180 22 35 4 2.3 2.0 100 180 22 35 6 3.2 3.0 100 180 22 35 8 4.1 4.0 120 180 22 35 10 4.1 5.0 120 180 22 35 12 4.1 6.0 150 210 26 40 14 4.1 8.0 150 210 33 50 16 3.9 10.0 200 210 33 50 18 3.9 12.0 200 210 39 60 20 4.1 12.0 250 210 39 60 22 - 24 4.1 12.0 250 210 45 70 26 - 30 5.4 20.0 300 210 45 70 32 - 36 5.4 20.0 300 210 45 70 NOTES 1- The lugs shall not be used as permanent pipe supports 2- These loads are based upon the tabulated wall thicknesses. The following equation can be used to increase the actual allowable load: -

Allowable Where: -

load = tabulated

load *

tp tt

T 10 10 10 10 10 10 12 15 15 20 20 20 20 20

1 .5

1 .5

t p is the pipe thickness (less c.a. and tolerances) of the pipe in question t t is the tabulated pipe thickness

Assembly Tag No: - LL1 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

LL1 Lifting Lugs for Piping Break-Out Spools from an elbow 2" - 36"

Sheet F38



SPECIFICATION FOR PIPE SUPPORTS L

T A

Hole Dia D

B

H

θ R = 25

6mm weephole. Seal with mastic after welding

10 Thk Re-Pad where required Min Pipe Re-pad Pipe Wall Thk Maximum Required Size (mm) Load (KN) (Y/N) 2 1.8 0.5 N 3 1.8 1.0 N 4 2.3 2.0 N 6 3.2 3.0 N 8 4.1 4.0 N 10 4.1 5.0 N 12 4.1 6.0 N 14 4.1 8.0 Y 16 3.9 10.0 Y 18 3.9 12.0 Y 20 4.1 12.0 Y 22 - 24 4.1 15.0 Y 26 - 30 5.4 20.0 Y 32 - 36 5.4 25.0 Y Y 54 10 40.0

Dimensions (mm) L 100 100 100 100 120 120 120 120 120 120 120 120 150 150 200

H 120 120 120 150 150 150 150 150 180 180 180 180 180 180 210

Hole dia D 22 22 22 22 22 22 26 33 33 39 39 45 45 45 63

A 35 35 35 35 35 35 40 50 50 60 60 70 70 70 100

B

250 250 250 250 250 300 300 400

T 10 10 10 10 10 10 12 15 15 20 20 20 20 20 20

θ

90 90 90 90 75 60 60 45

NOTES 1- The lugs shall not be used as permanent pipe supports 2- These loads are based upon the tabulated wall thicknesses. The following equation can be used to increase the actual allowable load: -

Allowable Where: - t

p

load = tabulated

load *

tp tt

1 .5

1 .5

is the pipe thickness (less c.a. and tolerances) of the pipe in question

t t is the tabulated pipe thickness Assembly Tag No: - LL2 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

LL2 Lifting Lugs for Piping Break-Out Spools from pipe All Sizes

Sheet F39




o

45 1

1

50 (min) 45o

50 min

A

The gusset shall not be in the same plane as the pipe nipple and shall be typically welded to the bottom or the side of the pipe

1 Angle between gusset supports One gusset and pipe axis shown shall be View A-A A for clarity approx 45° NOTE- A gusset support for orifice flanges is only required where a pipe nipple has been introduced between the flange and the modular valve

For Stainless Steel Piping, the Gusset shall be formed by 2 flat plates welded together (typ). See below: -

1

40

5 50 (min)

40

450 (max)

NOTES 1- Gusset supports shall be installed in the shop where the branch and header are on the same isometric, otherwise they shall be installed in the field. 2- The gusset length shall be cut and profiled as required to match the o.d. of pipe. Support Mark No 1 Length Support Mark No 1 GSW1 40 x 6 1000 5 Thk Stainless Steel Plate, Grade ASTM-A-240 Angle GSW101 Type 316 or equivalent Assembly Tag No: - GSW1,GSW101

Size 1000 x 40 (2 Off)


GSW1,GSW101 Welded Gusset Support, Carbon & Stainless Steel pipes All Sizes

Sheet F40




2

Do not use on Nipo-flanges. Use welded Gusset type GSW 1

Min

Orientation of the angle to be determined on site Pipe Clip PC1 or PC101 (Ref only) 45o

45o

Pipe Clip PC1 or PC101 (Ref only)

1

Min

2

Orientation of the angle to be determined on site Pipe Clip PC1 or PC101 (Ref only)

1 2

Min

NOTES 1- All gusset supports shall be installed in the field 2- Field to cut length as required and profile gusset to match o.d. of pipe clamp Assembly Tag No: - GSB1,GSB101 - X

Pipe Sup't No GSB1

450 (max) Branch Pipe Size Mark No 1 ¾ 1 40 x 6 1½ Angle ¾ 1 Length 1½ = 1000

GSB101 Size Code Detail No SUPPORT No GSB1,GSB101 SUPPORT TYPE Bolted Gusset Support, Carbon & Stainless Steel pipes All Sizes PIPE SIZE

Mark No 2 UA-¾ UA-1 UA-1½ UA101-¾ UA101-1 UA101-1½

Sheet F41




D R = 25 A

L

6mm weephole seal with mastic after welding

1

Carbon Steel Pipes Cradle for Anchors on sleepers ≤ 600mm Anchors on sleepers > 600mm

Pipe Supt No C7 C8


Stainless Steel Pipes Cradle for Anchors on sleepers ≤ 600mm Anchors on sleepers > 600mm

Pipe size 2" - 4" 6" - 16" 18" - 24" 26" - 40"

Pipe size 2" - 4" 6" - 16"

Pipe Supt No C107 C108

Mark No 1 (Note 1) 10 thk Stainless Steel Plate ASTM-A-240 Type 316

Pipe Size (")

D

2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40

60 89 114 168 219 273 324 356 406 457 508 559 610 660 711 762 813 864 914 965 1016

C7or C107 L A 1000 1100 132° 1200 1300

C8 or C108 L A 1400 132° 1500

Area of plate required (cm²) C7, C107 C8, C108 806 1129 1140 1596 1428 1999 2255 3075 2901 3956 3585 4889 4231 5770 4632 6316 5275 7194 6457 7159 7861 8563 10037 10798 11558 12319 13080 13840 14601 15361

Assembly Tag No: - C7 or C8 or C107 or C108 - X Detail No



C7, C8, C107, C108 Cradle for Anchors on Concrete Sleepers 2" - 40"

Sheet F42




E

Thickness T D

X

= =

2 lugs required for rods 80mm and larger

C

Hole Dia H

Pipe

X

CL

Radius R A

View X-X

1 10mm Continuous Fillet Weld

Thickness T

Pipe

CL

Notch around weld. Radius = 25mm

View X-X

Pipe Size No of Lugs Thickness T 48" 1 25 60" 1 25

Pipe Size 48" 60"


Radius R 110 95

Hole Dia H 68 50

A 520 463

Dimensions C D 220 410 178 300

E N/A N/A

Dims 520 x 410 465 x 300

Assembly Tag No: - LL1 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

LL1 Lifting Lugs for Piping Break-Out Spools from an elbow 48" - 92"

Sheet F43



SPECIFICATION FOR PIPE SUPPORTS L

T

1

Hole Dia D

A B

2

H

θ R = 25

6mm weephole. Seal with mastic after welding

10 Thk Re-Pad where required Pipe Size 2 3 4 6 8 10 12 14 16 18 20 22 - 24 26 - 30 32 - 36

Min Pipe Re-pad Wall Thk Maximum Required (mm) Load (KN) (Y/N) 1.8 0.5 N 1.8 1.0 N 2.3 2.0 N 3.2 3.0 N 4.1 4.0 N 4.1 5.0 N 4.1 6.0 Y 4.1 8.0 Y 3.9 10.0 Y 3.9 12.0 Y 4.1 12.0 Y 4.1 15.0 Y 5.4 20.0 Y 5.4 25.0 Y

Dimensions (mm) L 100 100 100 100 120 120 120 120 120 120 120 120 150 150

H 120 120 120 150 150 150 150 150 180 180 180 180 180 180

Hole dia D 22 22 22 22 22 22 26 33 33 39 39 45 45 45

A 35 35 35 35 35 35 40 50 50 60 60 70 70 70

B

250 250 250 250 250 250 300 300

T 10 10 10 10 10 10 12 15 15 20 20 20 20 20

θ

90 90 90 90 90 75 60 60

Mark No 1 Dimension Mark No 2 Dimension Pipe Size 10 Thk Stainless Steel Plate 100 x 120 2-4 ASTM-A-240 Type 316 100 x 150 6 or equivalent 120 x 150 8 - 10 12 Thk Carbon Steel Plate 120 x 150 250 x 250 12 15 Thk Carbon Steel Plate 120 x 150 250 x 280 14 15 Thk Carbon Steel Plate 250 x 320 16 250 x 360 18 120 x 180 10 Thk Stainless 250 x 400 20 Steel Plate 250 x 370 22 ASTM-A-240 250 x 400 24 20 Thk Carbon Steel Plate Type 316 300 x 350 26 or equivalent 300 x 370 28 150 x 180 300 x 400 30 300 x 425 32 300 x 450 34 300 x 480 36 NOTES - 1- The lugs shall not be used as permanent pipe supports 2- These loads are based upon the tabulated wall thicknesses. The following equation can be used to increase the actual allowable load: -

Allowable load = tabulated load *

tp tt

1 .5

1 .5

Where: - t p is the pipe thickness (less c.a. and tolerances) of the pipe in question t t is the tabulated pipe thickness Assembly Tag No: - LL102 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

LL102 Lifting Lugs for Piping Break-Out Spools from Stainless Steel pipe All Sizes

Sheet F44


PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev 0 1

X

X

5

L T

10 Max

3

D

10 Dia Hole in Existing Steel

C 2

Monel Backing Plate

= 40 =

View X-X 20


75

Dimension D L 44 47 8 50 57 63

C 31 37 44 58 70

T

43

Pipe Pipe Mark No 1 Developed Mark No 2 Mark No 3 Size O.D. Length (4 Off) ½ 21 8 dia 137 ¾ 27 Round 152 5 Thk 1 34 Monel 169 M 8 Nut Monel 1½ 48 Bar 205 plate 2 60 236 Assembly Tag No: - UG301 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Area 2 (cm )

30

Pipe Size

UG301 U-Bolt Guide for pipes in the Caustic Sump ½" - 2"

Sheet F45


PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev 0 1

X

X 5

L

10 Max

T 3 10 Dia Hole in Existing Steel

D C

2

Monel Backing Plate

= 40 =

View X-X 20


75

Dimension D L 49 52 8 55 62 68

C 29 35 42 56 68

T

35

Pipe Pipe Mark No 1 Developed Mark No 2 Mark No 3 Size O.D. Length (4 Off) ½ 21 8 dia 144 ¾ 27 Round 159 5 Thk 1 34 Monel 176 M 8 Nut Monel 1½ 48 Bar 212 plate 2 60 243 Assembly Tag No: - UA301 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Area 2 (cm )

30

Pipe Size

UA301 U-Bolt Anchor for pipes in the Caustic Sump ½" - 2"

Sheet F46



SPECIFICATION FOR PIPE SUPPORTS Pipe Support No SB301 - Guide

Pipe Support No SB302 - Anchor

X

X 1

1

3

3

500

X Baseplate shall rest on floor of Caustic Sump

2

X 30 30

10mm Wide Slotted Hole = 30

400 View X-X

=

=

NOTEMark Nos 1 & 2 (base plate and angle) shall be painted with an epoxy paint System AD

= 400

Pipe Sup't No SB301

Pipe Size (") ¾

SB302

¾

Mark No 1

Length

Mark No 2

50 x 6 Angle 50 x 6 Angle

500


500

Area (cm²) 1600 1600

Mark No 3

Size

Monel U-Bolt UG301-¾ Guide Monel U-Bolt UA301-¾ Anchor


Pipe Size

SB301, SB302 Base Guide/Anchor Pipes in Caustic Sump ¾"

Sheet F47



SPECIFICATION FOR PIPE SUPPORTS X

1

3

500 Baseplate shall rest on floor of Caustic Sump

X 2

30 30

10mm Wide Slotted Hole

Field Weld

= 30

400 View X-X

=

113

=

NOTEMark Nos 1 & 2 (base plate and angle) shall be painted with an epoxy paint System AD

=

500

Pipe Sup't No SB303

Pipe Size (") ¾

Mark No 1

Length

Mark No 2

50 x 6 Angle

1000

12 Thk Plate

Area (cm²) 2000

Mark No 3 Size (2 Off) Monel U-Bolt UG301-¾ Guide


Pipe Size

SB303 Base Guide for 2 pipes in Caustic Sump ¾"

Sheet F48




50 min A

Bolt Angle into one of the four existing holes in the flange body. A washer is required either side of the angle

Angle between gusset supports and pipe axis shall be approx 45°

2 3

1 A

SP-1914 or SP-1916

View A-A

One gusset shown for clarity

Field Welds

NOTES 1- The gusset length shall be cut and profiled as required to match the o.d. of pipe.

Support GSW2


Length 1000

Mark No 2 M10 Bolt

Length 30

Mark No 3 M10 Washers

No Off 2

Assembly Tag No: - GSW2 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

GSW2 Gusset Support for SP Item Nos. SP-1914 & SP-1916 All Sizes

Sheet F49




4-M20 threaded rod with Hilti HY150 resin capsule adhesive. (Hilti HIT-ICE resin to be used if the 2 installation temperature is below -5°C) Max length = 620, Dimension to be confirmed at site. Varies due to paving sloping. NOTE 1

Pipe Support Section HEA 100 field welded to 20 thk. Plate. 30 Grout (Type G1)

Plinth cast on paving by piping contractor. 5

3 M20 Nuts

150

50

U/S of Plate EL. 100,200

100 140

2 layers of A393 Structural mesh

200 Slab. C25 Paving

PVC Sheet 6 NOTE 1

60 (Typ)

Controlled frost free graded granular fill (type 1) compacted in 200mm layers to spec. (90% max.dry density) 60 (Typ)

ELEVATION

7

1

100 100

20 Thick Plate

B

A

100 4

100

24 Dia holes in each corner of the plate (4 off)

A PLAN

2 - 8 dia. stirrups

B

NOTES 1- Refer to Section 10 of this Spec for a procedure for the installation of bolts, grouting and monitoring the settlement of the paving 2- For General Notes refer to Drawing Nos. 60-0000-Q-STD-0010-01 and 02

Support F8N-1 Mark No 1 20 Thk Plate

Dimensions (mm) A B 320 400 Area (cm2) 1025

Mark No 2 20 Dia Bar Threaded

Assembly Tag No: - F8N-1 SUPPORT No SUPPORT TYPE PIPE SIZE

Vertical (KN) 20.0 Total Length 2500

Allowable Loads Bending Moment (KNm) 4.0

Mark No 3 Mark No 4 (8 Off) M20 Nut 8 Dia Bar Mark No 6 Cementitious Grout (G1) 0.01m3

F8N-1 Pipe Support foundation for New Paving All Sizes

Total Length 2000

Mark No 5 (8 Off) M20 Washers

Mark No 7 Structural Concrete Grade (K25AE) 0.05m3 Sheet G1



SPECIFICATION FOR PIPE SUPPORTS Pipe Support Section HEA 160 or HEA 200 field welded to 20 thk. Plate. 30 Grout (Type G1)

Plinth cast on paving by piping contractor.

2

3

150

30

6

4-M20 threaded rod with Hilti HY150 resin capsule adhesive. (Hilti HIT-ICE resin to be used if the installation temperature is below -5°C) (Max length = 620, Dimension to be confirmed at site. Varies due to paving sloping).NOTE 1 M20 Nuts 50

U/S of Plate EL. 100,200

100 140

2 layers of A393 Structural mesh PVC Sheet

ELEVATION

60 (Typ) =

7 NOTE 1 8 4 4-16 dia. threaded rod x 140 projection with Hilti HY150 capsule adhesive. (Max length = 400, Dimension to be confirmed at site. Varies due to paving sloping).

=

=

A

B

1

20 Thick Plate

5

2 - 8 dia. stirrups

24 Dia holes in each corner of the plate (4 off)

=

60 (Typ)

Controlled frost free graded granular fill (type 1) compacted in 200mm layers to spec. (90% max.dry density)

200 Slab. C25 Paving

A

PLAN

B

NOTES 1- Refer to Section 10 of this Spec for a procedure for the installation of bolts, grouting and monitoring the settlement of the paving 2- For General Notes refer to Drawing Nos. 60-0000-Q-STD-0010-01 and 02 Support F8N-2 Mark No 1 20 Thk Plate

Dimensions (mm) A B 500 600 Area (cm2) 2500

Mark No 2 20 Dia Bar Threaded

Assembly Tag No: - F8N-2 SUPPORT No SUPPORT TYPE PIPE SIZE

Vertical (KN) 25.0 Total Length 2500

Allowable Loads Bending Moment (KNm) 8.0

Mark No 3 Mark No 4 Total (8 Off) Length M20 Nut 16 Dia Bar 1600 Threaded Mark No 7 Mark No 6 M20 Cementitious Grout Washers (G1) 0.01m3 (8 Off)

F8N-2 Pipe Support foundation for New Paving All Sizes

Mark No 5 8 Dia Bar

Total Length 6000

Mark No 8 Structural Concrete Grade (K25AE) 0.12m3 Sheet G2



Maximum Applied Vertical Load 'P' (KN)

SPECIFICATION FOR PIPE SUPPORTS 30 25

20

10

0 0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Maximum Applied Moment 'M' (KNm) F8N-1 (200 thk. paving x 400 sq. pier) F8N-2 (200 thk. paving x 600 sq. pier)

F8N-1 x 400 sq. F8N-2 x 600 sq.

F8N-2 x 200 thk.

'M'

F8N-1 x 200 thk.

'P'

Effective paving length = 2.0m 2

Effective paving area = 4.0m

CRITERIA ASSUMED 2 1- The allowable vertical loads are based upon an effective paving area of 4.0m , which equates to a distance between the piers of 2.0m. If the distance between the piers is less than 2.0m the allowable loads shall be reduced in proportion to the effective pier area. Example- Distance between piers = 1.5m 2 2 Allowable load shall be 1.5 /2.0 = 0.56 x load in graph 2 2- Allowable ground bearing pressure of 50KN/m 3- The face of the pier shall be 1.0m minimum away from the edge of the slab. 4- The concrete grade shall be at least 25N/mm2 5- There are 2 layers of mesh fabric grade A393 in the paving 6- All slab joints are dowelled SUPPORT No F8N-1, F8N-2 SUPPORT TYPE Pipe Support Foundation Loading Graph for F8N-1, F8N-2 Sheet G3 PIPE SIZE All Sizes



SPECIFICATION FOR PIPE SUPPORTS 100 (typ)

400 140

SUPPORT SHALL BE USED FOR THE SGI PROJECT ONLY

140

1

140 400

24dia holes (4 off)

140

PLAN

Pipe Support Section Size HEA 100 or smaller 3

Trim post and site weld to plate

2

30

U/S EL 100,200

75

25

4 Grade EL 100,000 50

75 cover

100 300 bar embedment

50 5

75 cover

Concrete Infill

6 dia helix @ 200 pitch

6 A

7

A

ELEVATION

450 dia Augered Pile 25 Grade Concrete

75 cover

NOTES: 1- When the auger is located on a piling mat or pile cap it shall not penetrate the surface of them. The approximate depth of the auger will be 2000mm where there is a piling mat and 1200mm where there is a pile cap.

Assembly Tag No: - F9-1 SUPPORT No SUPPORT TYPE PIPE SIZE

3000 (Note 1)

450 Dia

75 cover

F9-1 Augered Pile, Pipe Support Foundation for welded posts in non-paved areas (HEA 100) All

SECTION A-A Sheet G4




SUPPORT SHALL BE USED FOR THE SGI PROJECT ONLY Allowable loads Bending Vertical Moment (KN) (KNm) 25.0 4.0


Area (cm2) 1600

Mark No 6 (Note 1) 20 dia rebar

Mark No 2

Minimum allowable distance between augers Auger diameters Distance (mm) (mm) 450 - 450 1500

Length (4 Off)

20 dia threaded rod

400

Length (6 Off) 3200

Total Length 19200

Mark No 3 Mark No 4 Mark No 5 (4 Off) (12 Off) 20 dia 20 dia 12 dia Washers Nuts rebar

Mark No 7 (Note 1) 6 dia helix

Total Length 10500

Total Length 15000

NOTES: 1- MTO is based upon a auger length of 3000mm


F9-1 Augered Pile, Pipe Support Foundation for welded posts in non-paved areas (HEA 100)(dim'ns) All

Sheet G5

TENGIZCHEVROIL ASSET DEVELOPMENT PROJECTS SPECIFICATION FOR PIPE SUPPORTS 100 (typ)


500 190


190

190

1

190

24dia holes (4 off)

500

PLAN

Pipe Support Section Size HEA 160 or HEA 200 3

Trim post and site weld to plate

2

30

U/S EL 100,200 25

4 Grade EL 100,000

75 cover

75


50

5

75 cover

Concrete Infill


6 A

7

A

3000 (Note 1)

ELEVATION


75 cover NOTES: 1- When the auger is located on a piling mat or pile cap it shall not penetrate the surface of them. The approximate depth of the auger will be 2000mm where there is a piling mat and 1200mm where there is a pile cap.


450 Dia

75 cover

F9-2 Augered Pile, Pipe Support Foundation for welded posts in non-paved areas (HEA160 or HEA200) All





SUPPORT SHALL BE USED FOR THE SGI PROJECT ONLY Allowable loads Bending Vertical Moment (KN) (KNm) 25.0 4.0


Area (cm2) 2500

Mark No 2 20 dia threaded rod Mark No 6 (Note 1) 20 dia rebar

Minimum allowable distance between augers Auger diameters Distance (mm) (mm) 450 - 450 1500

Length (4 Off) 400

Length (6 Off) 3200

Mark No 3 Mark No 4 Mark No 5 (4 Off) (12 Off) 20 dia 20 dia 12 dia Washers Nuts rebar

Total Length 19200


Total Length 12500

Total Length 15000



F9-2 Augered Pile, Pipe Support Foundation for welded posts in non-paved areas (HEA160 or HEA200)(dim'ns) All

Sheet G7




500 190


190

190

1

500

24dia holes (4 off)

190

PLAN Existing BS2 or BS4

U/S EL 100,200 75

25

2 Grade EL 100,000

300 bar embedment

75 cover

3

100

50

4

75 cover

Concrete Infill


5

A

A

6

3000 (Note 1)

ELEVATION 450 dia Augered Pile 25 Grade Concrete 75 cover NOTES: 1- When the auger is located on a piling mat or pile cap it shall not penetrate the surface of them. The approximate depth of the auger will be 2000mm where there is a piling mat and 1200mm where there is a pile cap.

450 Dia

75 Assembly Tag No: - F9-4 SUPPORT No SUPPORT TYPE PIPE SIZE

cover

F9-4 Augered Pile, Pipe Support Foundation for base supports in non-paved areas (Trunnion ≤ 6") All





SUPPORT SHALL BE USED FOR THE SGI PROJECT ONLY Minimum allowable distance between augers Auger diameters Distance (mm) (mm) 450 - 450 1500

Allowable loads Vertical Shear (KN) (KN) 25.0 5.0


Area (cm2) 2500

Mark No 4 Mark No 5 (4 Off) (Note 1) 20 dia 20 dia Nuts rebar

Mark No 2

Length (4 Off)

20 dia threaded rod

350

Length (6 Off) 3200

Total Length 19200

Mark No 3 12 dia rebar


Total Length 12500

Total Length 15000



F9-4 Augered Pile, Pipe Support Foundation for base supports in non-paved areas (Trunnion ≤ 6")(dim'ns) All

Sheet G9




700 140

GENERAL REVISION

140

1 140 700 140

PLAN Existing BS2 or BS4

U/S EL 100,200 25

2 Grade EL 100,000

75 cover

3

75


50

4

75 cover

Concrete Infill


5 A

6

3000 (Note 1)

A

ELEVATION


75 cover NOTES: 1- When the auger is located on a piling mat or pile cap it shall not penetrate the surface of them. The approximate depth of the auger will be 2000mm where there is a piling mat and 1200mm where there is a pile cap.

450 Dia

75 Assembly Tag No: - F9-5 SUPPORT No SUPPORT TYPE PIPE SIZE

cover

F9-5 Augered Pile, Pipe Support Foundation for base supports in non-paved areas (Trunnion ≥8") All





GENERAL REVISION Minimum allowable distance between augers Auger diameters Distance (mm) (mm) 450 - 450 1500

Allowable loads Vertical Shear (KN) (KN) 25.0 5.0


Area (cm2) 4900

Mark No 4 Mark No 5 (4 Off) (Note 1) 20 dia 20 dia Nuts rebar

Mark No 2

Length (4 Off)

20 dia threaded rod

350

Length (6 Off) 3200

Total Length 19200

Mark No 3

Total Length

12 dia rebar


16000

Total Length 15000



F9-5 Augered Pile, Pipe Support Foundation for base supports in non-paved areas (Trunnion ≥8") All

Sheet G11




Existing piled foundation by civil contractor or pipe support foundation.

2

Levelling nut

Grout (Note 1) (Type G1)

Existing Trunnion Support No BS5 or BS2

4 threaded rods with Hilti HY150 resin capsule adhesive. (Hilti HIT-ICE resin to be used if the installation temperature is below -5°C) NOTE 1 3 Nuts (8 Off) Washers (8 Off)

4

U/S of Plate EL. 100,200 5

Paving or Grade Use 24dia drill bit for 20dia bolts. Use 35dia drill bit for 30dia bolts.

L C

ELEVATION

20 dia grout holes (2 off) NOTE - Only required for base plates 800 x 800 or larger

A

B

60 (Typ)

Note 1- Grout thickness = 25mm for baseplates smaller than 500 x 500. Grout thickness = 40mm for baseplates 500 x 500 and larger. 60 (Typ) 1

125 Bolt Holes in each corner of the plate dia = D (4 off) A

PLAN

B NOTE 1- Refer to Section 10 of this Spec for a procedure for the installation of bolts, grouting and monitoring the settlement of the paving 2- For General Notes refer to Drawing Nos. 60-0000-Q-STD-0010-01 and 02 Dimensions (mm) Trunnion Max Axial Foundation reference Size C L dia D Load (KN) (if required) A B F9-6 2, 3 310 25.0 420 600 F9-7 4, 6 175 325 24 550 750 F9-8 8, 10, 12 50.0 700 900 Foundation to be 16, 18, 20 850 1050 280 460 34 100.0 24 designed by Civils 950 1150 Trunnion Mark No 1 Area Mark No 2 Length Mark No 3 Size (cm2) 2, 3 20 Thk 1764 20 Dia Bar 310(4 Off) M20 Nut Plate 3025 Threaded 325(4 Off) (8 Off) 4, 6 8, 10, 12 4900 16, 18, 20 25 Thk 7225 30 Dia Bar 460(4 Off) M30 Nut 24 Plate 9025 Threaded (8 Off) Assembly Tag No: -F8N3 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Mark No 4

Mark No 5

(8Off) M20 Washers

Cementitious Grout (G1) 0.02m3

(8Off) M30 Washers

Cementitious Grout (G1) 0.03m3

Trunnion Size

F8N3 Pipe Support baseplate on a civil foundation or pipe support foundation No F9-6, F9-7 or F9-8 All Sizes

Sheet G12


Existing piled foundation by civil contractor.

2

Levelling nut

25 Thk Grout (Type G1)

Existing Post

PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev. 3 4 threaded rods with Hilti HY150 resin capsule adhesive. (Hilti HIT-ICE resin to be used if the installation temperature is below -5°C) NOTE 1 3 Nuts (8 Off) Washers (4 Off)

4

U/S of Plate EL. 200 above Local Grade 5

Local Grade Use 24dia drill bit for 20dia bolts.

ELEVATION

60 (Typ)

60 (Typ)

L C 1

A

B

NOTE 1

Bolt Holes in each corner of the plate dia = D (4 off) A

PLAN

B

NOTE 1- Refer to Section 10 of this Spec for a procedure for the installation of bolts, grouting and monitoring the settlement of the paving 2- For General Notes refer to Drawing Nos. 60-0000-Q-STD-0010-01 and 02 Pipe support Dimensions (mm) Size Section Code C L dia D A B 70 Angle A 175 300 24 250 450 HEA 100 B 175 300 24 320 500 175 300 34 C HEA 160 or HEA 200 400 600 Size Code A B C

Pipe support Section 70 Angle 70 Angle or HEA 100 HEA 160 or HEA 200

Vertical (KN) 5.0 25.0 50.0

Allowable Loads Bending Moment (KNm) Negligible 4.0 8.0

Shear Foundation reference (KN) (if required) Negligible F9-10 2.0 F9-6 4.0 F9-9

Size Mark No 1 Area Mark No 2 Length Mark No 3 Mark No 4 (4 Off) Code (cm2) A 625 M20 20 Thk 20 Dia Bar 300(4 Off) M20 Nut Plate Threaded 300(4 Off) (8 Off) B 1024 Washers C 1600 300(4 Off) Assembly Tag No: -F8N4 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Mark No 5 Cementitious Grout (G1) 0.01m3

Size Code

F8N4 Pipe Support baseplate on a civil foundation or pipe support foundation No F9-6, F9-9 or F9-10 All Sizes

Sheet G13




Ref Trunnion 2" or 3" or Post size HEA100 40 Grout

Ref F8-N3 or F8-N4 Size Code B

160

EL Local Grade 450 X

900

4

X

Bitumen Coating (Typical)

100

2 1

3 300

5

300

K25AE Mass Concrete

200

1400 Square

200

4

1000g 0.25mm Thk Polythene Sheeting

2 Pipe CL Support

3

75 Cover (Typ) Pipe Support on Foundation F9-6

600 Square

Section X-X CL Pipe Support Allowable Loads Bending Moment (KNm) 4.0 2.0 7.5

Axial (KN) Shear (KN)

25.0 25.0

Welded Post HEA100

Trunnion 2" or 3" Mark No

Material

1 2 3 4 (Note 2)

16 dia Rebar Type AIII 16 dia Rebar Type AIII 10 dia Rebar Type AIII 12 dia Rebar Type AIII

No of Bars Length of Each Bar 12 (6 E-W) 1225 8 1600 6 1900 4 1250

Shape Code 20 37 61 39

Dimensions A B 1225 1185 440 440 600 100

Material Take Off - Reinforcement Only AIII - 16 AIII - 12 AIII - 10 Bar Type - Size 28 5 12 Total Length (m) 45 5 8 Weight (kg) Mark No

Material

Quantity Matman Code 2.0 m3 1011651 4.4 m2 1060510 1070510 9 Litres NOTES: 1- For General Notes refer to Drawing Nos. 600000-Q-STD-0010-01 and 02 2- Optional lifting lugs for Precast Base

Structural Concrete Grade (K25AE)

5 Polythene Sheeting Bitumen Emulsion Found'n Assembly Tag No: -F9-6 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

F9-6 Pipe Support foundation for non paved areas for 2" & 3" trunnions and welded posts HEA 100 All Sizes

Sheet G14




Ref Trunnion 4" or 6" 40 Grout

Ref F8-N3

160


900

X

4


100

2

1

3 300

300

5

K25AE Mass Concrete

200

1400 Square

200 1000g 0.25mm Thk Polythene Sheeting

4 2 Pipe CL Support

3

75 Cover (Typ) Pipe Support on Foundation F9-7 Trunnion 4" or 6"

750 Square

Section X-X CL Pipe Support Allowable Loads Bending Moment (KNm) 7.5


25.0

Mark No

Material

1 2 3 4




Dimensions A B 1225 1185 590 590 750 130

Material Take Off - Reinforcement Only AIII - 16 AIII - 10 Bar Type - Size 46 15 Total Length (m) 73 10 Weight (kg) Mark No

Quantity Matman Code 2.8 m3 1011651 5.3 m2 1060510 5 Polythene Sheeting Bitumen Emulsion 1070510 Found'n 11 Litres NOTES: 1- For General Notes refer to Drawing Nos. 60Assembly Tag No: -F9-7 0000-Q-STD-0010-01 and 02 Detail No 2- Optional lifting lugs for Precast Base SUPPORT No F9-7 Pipe Support foundation for non paved areas for SUPPORT TYPE Sheet G15 4" & 6" trunnions PIPE SIZE All Sizes Material





Ref Trunnion 8",10" or 12" 40 Grout

Ref F8-N3

160


900

4

X Bitumen Coating (Typical)

100

2

1

3 300

300

5

K25AE Mass Concrete

1600 Square

200

200

4


2 Pipe CL Support

3

75 Cover (Typ)

900 Square

Section X-X CL Pipe Support

Pipe Support on Allowable Loads Axial (KN) Shear (KN) Bending Moment (KNm) Foundation F9-8 Trunnion 8",10" or 12" 50.0 15.0 Mark No

Material

1 2 3 4




Dimensions A B 1425 1185 740 740 750 130

Material Take Off - Reinforcement Only AIII - 16 AIII - 10 Bar Type - Size 49 19 Total Length (m) 75 12 Weight (kg) Mark No

Material



5 Polythene Sheeting Bitumen Emulsion Found'n Assembly Tag No: -F9-8 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

F9-8 Pipe Support foundation for non paved areas for 8",10" & 12" trunnions All Sizes

Sheet G16




Ref Post size HEA160 or HEA200 40 Grout

Ref F8-N4 Size Code C

160


900

4

X


100

2

1

3 300

5 300 K25AE Mass Concrete

1600 Square

200

200

4


2 Pipe CL Support

3


600 Square

Section X-X CL Pipe Support Allowable Loads Bending Moment (KNm)


Welded Post HEA160

50.0

or HEA 200 Mark No

Material

1 2 3 4


4.0

8.0



Dimensions A B 1425 1185 440 440 600 100


Material



5 Polythene Sheeting Bitumen Emulsion (Found'n) Assembly Tag No: -F9-9 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

F9-9 Pipe Support foundation for non paved areas for welded posts HEA 160 & HEA 200 All Sizes

Sheet G17




Ref Small Bore Pipe Support or Post size 70 x 8 Angle 40 Grout

Ref F8-N4 Size Code A

160


1200

X

3

100

1


2

300

4

K25AE Mass Concrete

800 Square 1000g 0.25mm Thk Polythene Sheeting

2 3 Pipe CL Support

1


Section X-X CL Pipe Support

1 2 3

Allowable Loads Bending Moment (KNm) -


5.0

Post 70 x 8 Angle

Mark No

450 Square

-

Material

No of Bars Length of Each Bar 8 1175 16 dia Rebar Type AIII 7 1300 10 dia Rebar Type AIII 4 1250 12 dia Rebar Type AIII

Shape Code 20 61 39

Dimensions A B 1175 290 290 600 100


Material

Quantity Matman Code 0.5 m3 1011651 1.2 m2 1060510 1070510 7.7 Litres NOTES: 1- For General Notes refer to Drawing Nos. 600000-Q-STD-0010-01 and 02 2- Optional lifting lugs for Precast Base


4 Polythene Sheeting Found'n Bitumen Emulsion Assembly Tag No: -F9-10 Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

F9-10 Pipe Support foundation for non paved areas for Small Bore Pipe Supports and 70 x 8 Angle Posts ½" - 2"

Sheet G18




B.O.P.

See Note 2

See Note 2

B.O.P.

Pipe Size 3/4" - 3"

Pipe Size 4" - 24"

300 = Support Type CS1-A CS1-B CS1-C CS1-D CS1-E CS1-F CS1-G CS1-H CS1-J

Pipe Size 3/4" - 24" =

Insulation Thickness (mm) 30 40 50 60 70 80 90 100 110

NOTE 1, For details of Cold Shoes see Specification No. 60-0000-L-SPE-1003. 2, For shoe height see Document No. 60-0000-L-SPE-0002.

Assembly Tag No: - CS1 - X - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

CS1 Cold Shoe, Standard Length 3/4" - 24"

Sheet H1




B.O.P.

See Note 2

See Note 2

B.O.P.

Pipe Size 3/4" - 3"

Pipe Size 4" - 24"

500 = Support Type CS2-A CS2-B CS2-C CS2-D CS2-E CS2-F CS2-G CS2-H CS2-J

Pipe Size 3/4" - 24" =




Pipe Size

CS2 Cold Shoe, Long 3/4" - 24"

Sheet H2




See Note 2 (Typ.)

B.O.P.

Pipe Size 8" - 24"

Support Type CS3-A CS3-B CS3-C CS3-D CS3-E CS3-F CS3-G CS3-H CS3-J


300 =

=

Pipe Size 8" - 24"



Pipe Size

CS3 Cold Double Shoe, Standard Length 8" - 24"

Sheet H3




B.O.P.

See Note 2

See Note 2

B.O.P.

Pipe Size 3/4" - 3"

Pipe Size 4" - 24"

Pipe Size 3/4" - 24" = Support Type CAS1-A CAS1-B CAS1-C CAS1-D CAS1-E CAS1-F CAS1-G CAS1-H CAS1-J


L

= Pipe Dimension Size L 3/4" - 10" 600 12" - 24" 800

NOTE 1, For details of Cold Anchor Shoes see Specification No. 60-0000-L-SPE-1003. 2, For shoe height see Document No. 60-0000-L-SPE-0002.

Assembly Tag No: - CAS1 - X - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

CAS1 Anchor Shoe - Cold Insulated Lines 3/4" - 24"

Sheet H4




See Note 1

See Note 1

Pipe Size 3/4" - 3"

Do not weld along this face

Pipe Size 4" - 24"

150

100

Do not weld along this face

100

2 Gap (typ)

=

Mark Pipe No. 1 Size 3/4" - 3" 10 Thk.Plt. 4" - 10" 12" - 16" 18" - 24"

1

=

Area (cm²) 200

2 Gap (typ) =

Mark No. 2

Total Length

HEA100 HEA160 HEA200

300 300 300

=

Maximum Anchor Load (KN) HOLD HOLD HOLD HOLD

Note 1. For details of Cold Anchor Shoe see CAS1. Assembly Tag No: - CDA1 - X Detail No.


Pipe Size

CDA1 Anchor Shoe - Cold Insulated Lines 3/4" - 24"

Sheet H5

2



1

2 3

H

4 3

5

See Note 1

Support Type CH1-A CH1-B CH1-C CH1-D CH1-E CH1-F CH1-G CH1-H CH1-J

Pipe Size 3/4" - 24" Pipe Maximum Dimension 'H' Size Maximum Minimum Load (KN) 3/4" - 1" 500 2.0 1½ - 2" 500 3.0 2000 3" - 6" 600 5.0 8" 700 8.0 10" - 14" 800 12.3 2200 16" - 18" 900 20.0 20" - 24" 2400 1100 27.0


Note 1. For details of Hanger Clamp see Specification No. 60-0000-L-SPE-1003. Assembly Tag No: - CH1 - X - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size CH1 Non-Adjustable Hanger for Cold Insulated Pipe 3/4" - 24"

Sheet H6




Pipe Mark No.1 Size (1 Off) 3/4" - 2" 3" - 6" 8" Welding 10" - 14" Lug 16" - 18" 20" - 24"

Pipe Mark No.4 Size (1 Off) 3/4" - 2" 3" - 6" 8" Threaded 10" - 14" Sling Rod 16" - 18" 20" - 24"


Size L-12 L-16 L-20 L-24 L-30 L-36

Size R-12A R-16A R-20A R-24A R-30A R-36A

Mark No.2 (1 Off)

Clevis

Mark No.5 (1 Off)

Size

Mark No.3 (2 Off)

CL-12 CL-16 CL-20 CL-24 CL-30 CL-36

Nut

Size M12 M16 M20 M24 M30 M36

Size

WENR-12 WENR-16 Weldless WENR-20 Eye Nut WENR-24 WENR-30 WENR-36

CH1 Non-Adjustable Hanger for Cold Insulated Pipe 3/4" - 24"

Sheet H7


5T See Note 1



100

Cold Insulate Trunnion to depth shown A Hole in centre of plate = Trunnion dia. + 2mm

1

BS1 or BS2 (Ref.)

For Trunnion details refer to Isometric

Existing Steel or Base Plate NOTE 1. 'T' = Cold Insulation Thickness. Trunnion 2" 3" 4" 6" 8" 10" 12" 16" Size Mark 6 Thk. Sq. 6 Thk. Sq. 6 Thk. Sq. 6 Thk. Sq. 6 Thk. Sq. 6 Thk. Sq. 6 Thk. Sq. 6 Thk. Sq. No. 1 Plate Plate Plate Plate Plate Plate Plate Plate Area 400 625 755 1225 1765 2255 2755 3660 (cm²) Dimension 200 250 275 350 420 475 525 605 A'

Assembly Tag No: - CBS1 - X Detail No SUPPORT No SUPPORT TYPE TRUNNION SIZE

Trunnion Size

CBS1 Base Support for Cold Insulated Lines 2" - 16"

Sheet H8



Extend Cold Insulation to end of Trunnion For Trunnion details refer to Isometric

1

A

CS1 (Ref.)

6mm Dia. Weep Hole. Seal with Mastic after Welding Existing Steel 250

1000 (Max.)

NOTE 1. Unless otherwise advised by Piping Stress, the trunnion sizes that shall be used are those listed below. Pipe 2",3" 4" 6" 8" 10" 12",14" 16", 18" 20", 24" Size Trunnion 2" 3" 4" 6" 8" 10" 12" 16" Size Mark 6 Thk. Sq. 6 Thk. Sq. 6 Thk. Sq. 6 Thk. Sq. 6 Thk. Sq. 6 Thk. Sq. 6 Thk. Sq. 6 Thk. Sq. No. 1 Plate Plate Plate Plate Plate Plate Plate Plate Area 400 625 755 1225 1765 2255 2755 3660 (cm²) Dimension 200 250 275 350 420 475 525 605 A'

Assembly Tag No: - CTS1 - X Detail No SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size

CTS1 Trunnion Support for Cold Insulated Lines 2" - 24"

Sheet H9




2


2

130 1 Elevation L K Guides shall be welded 20mm below top face of angle. 3

See Note 1

10 (typ)

3 Gap (typ)


L

20

0°

3 Gap (typ)

A

Field weld bracing where req'd 30° 0 60°

30

30 Plan

A


NOTE 1. For details of Cold Double Shoe see CS3. 2. For Pipes with an Insulation Thickness of 50mm and below use pipe support CVG1. For Pipes with an Insulation Thickness of between 60mm and 100mm use pipe support CVG2. For Pipes with an Insulation Thickness of 110mm and above use pipe support CVG3.

Assembly Tag No: - CVG1 - X Detail No. SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size CVG1, CVG2, CVG3 4- Directional Vertical Guide for Cold Insulated Lines 8" - 24"

Sheet H10




Pipe Size 8" 10" 12" 14" 16" 18" 20" 22" 24"

Pipe Size 8" 10" 12" 14" 16" 18" 20" 22" 24"

Pipe O.D. 219 273 324 356 406 457 508 559 610

CVG1 Dimn. 'A' 425 479 -

Mark No. 1 UPN 160

UPN 200

CVG2 Dimn. 'A' 525 579 630 662 712 763 814 865 916

Length 2500 2500 3080 3080 3500 3500 4040 4040 4040

Dimensions CVG3 Dimn. 'A' 863 914 965 1016

Mark No. 2

UPN 100

Length 2300 2470 2630 2625 2890 3260 3500 3680 3850

Mark No.3

Maximum Horizontal Loads (KN) 5

10 Thk Plate 8 Area = 36 cm2 10

All Pipe Supports 'K' 'L' Max. 1250 900 1250 900 1540 1100 1540 1100 1750 1200 1750 1200 2020 1400 2020 1400 2020 1400


Pipe Size CVG1 4- Directional Vertical Guide for Cold Insulated Lines 8" - 24"

Sheet H11




2


2

130 1 Elevation L K For shoe orientation refer to isometric See Note 1

10 (typ)


L

20

0°

3 Gap (typ)

A

Field weld bracing where req'd 30° 0 60°

Plan

A


NOTE 1. For details of Cold Double Shoe see CS3. 2. For Pipes with an Insulation Thickness of 50mm and below use pipe support CVG4. For Pipes with an Insulation Thickness of between 60mm and 100mm use pipe support CVG5. For Pipes with an Insulation Thickness of 110mm and above use pipe support CVG6.



Sheet H12




Pipe Size 8" 10" 12" 14" 16" 18" 20" 22" 24"

Pipe Size 8" 10" 12" 14" 16" 18" 20" 22" 24"

Pipe O.D. 219 273 324 356 406 457 508 559 610

CVG4 Dimn. 'A' 425 479 -

Mark No. 1 UPN 160

UPN 200

CVG5 Dimn. 'A' 525 579 630 662 712 763 814 865 916

Length 2500 2500 3080 3080 3500 3500 4040 4040 4040

Dimensions CVG6 Dimn. 'A' 863 914 965 1016

Mark No. 2

UPN 100

Length 2300 2470 2630 2625 2890 3260 3500 3680 3850

Maximum Horizontal Loads (KN) 5

8

10

All Pipe Supports 'K' 'L' Max. 1250 900 1250 900 1540 1100 1540 1100 1750 1200 1750 1200 2020 1400 2020 1400 2020 1400



Sheet H13




20 4

70

Stack as Shown

20

X

5

55

6

1

3

25 Typ.

'A'

7

1 X

2 65

Section X-X 130


Mark No.1


Mark No.5

No. Off

Mark No.6

No. Off

Mark No.7

No. Off

M10 Plain Washer

4 4 4

M10 Compression Washer or Similar

6 6 6

Fabreeka Nitrile 21 Ply Pad 70 x 90 or equivalent

2 2 2


Dimension A 115 130 145

100x100 x10L


Mark No.2 6Thk. Plate

M.T.O. Mark No.3 Area (cm²) 81 M10 Stud 81 Bolt 81


Mark No.4

No. Off

M10 Anco Self Lock Nut

4 4 4

NOTES: 1- Field procedure for tightening bolts: -Tighten all nuts by hand (finger Tight) -Turn nuts an additional 1/2 turn for pipes 2" - 4" -Turn nuts an additional 1/4 turn for pipes 6" - 12" 2- Bond Nitrile Pad to Steel using Epoxy Adhesive TX528 or equivalent

Assembly Tag No: - HD1 - X Detail No. SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size HD1 Hold Down for Uninsulated Pipes ¾" - 1½"

Sheet H14


PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev. 2 C L

SPECIFICATION FOR PIPE SUPPORTS C L

10

'T'

1 'F'

'F'

1 Hole 'H' Dia. Note For Use With 6" to 12".

1 Hole 'H' Dia.

'A'

1

Bond to Mark No.1

Min Bend radius = 1.5T

'C'

'B'

'C'

8

9 7 21

'T'

'R'

'D'

10

13

'A' Note No Gusset Required For 2" to 4".

13

'E'

'E'

2

Existing Steel 4

3

6

5 Bond to Mark No.4

Pipe Size 2" 3" 4" 6" 8" 10" 12"

A 97 111 124 162 187 211 257

Pipe Size 2" 3" 4" 6" 8" 10" 12"

Dimensions R T 32 6 46 6 59 6 86 10 111 10 138 10 164 12

B 76 105 130 191 241 295 352

C 90 90 90 98 98 98 113

Drill 18 dia hole in existing steel Dimensions D 17 32 44 71 97 124 149

E 60 60 60 90 90 90 90

F 30 30 30 30 30 30 30

H 18 18 18 18 18 18 18

NOTES: 1- Field procedure for tightening bolts: -Tighten all nuts by hand (finger Tight) -Turn nuts an additional 1/2 turn for pipes 2" - 4" -Turn nuts an additional 1/4 turn for pipes 6" - 12"


Pipe Size HD1 Hold Down Support for Uninsulated Pipes 2" - 12"

Sheet H15




Pipe Size 2" 3" 4" 6" 8" 10" 12"

Pipe Size 2" 3" 4" 6" 8" 10" 12"

Pipe Size 2" 3" 4" 6" 8" 10" 12"

Mark No. 1 60 x 6 Thk. Plate 90 x 10 Thk. Plate 90 x 12 Thk. Plate

Total Length 330 410 470 630 760 900 1060

Mark M.T.O. Area(cm²) No. 5 12Thk. 165 Kinetics 185 Molded 200 Fibreglass 345 Pad Type 390 S-40 440 515 Density

Mark No. 8

M16 Nut

No. Off 2 2 2 2 2 2 2

Mark No. 2

10Thk. Plate 12 Thk. Plate

Mark No. 6

1.5mm Thick PTFE

Mark No. 9

M16 Self Lock Nut

M.T.O. Area(cm²)

70 95 120 170

M.T.O. Area(cm²) 165 185 200 345 390 440 515

No. Off 2 2 2 2 2 2 2

Mark No. 3

M16 x 120Lg. Bolt

Mark No. 7

See Note 1

Mark No. 10

1.5mm Thick PTFE

No. Off 2 2 2 2 2 2 2

Mark No. 4

M.T.O. Area(cm²) 165 185 6Thk. 200 Galvanised 345 Plate 390 440 515

No. Off 2 2 2 2 2 2 2

M.T.O. Area(cm²) 65 95 120 240 310 385 460

Note 1. 6Thk. Galvanized Steel Plate, Bonded to 12Thk. Flexoply Isolation Washer Impregnated in Neoprene and Hot Dipped in Plastisol or Equal.


HD1 Hold Down Guide for Uninsulated Pipes 2" - 12"

Sheet H16



SPECIFICATION FOR PIPE SUPPORTS 'T'

10

C L

'F'

'E'

2

'F'

1 Hole 'H' Dia.

'A'


'C'

'B'

'C'

9

10 11

'R'

55 21

'T'

13

2

Note No Gusset Required For 2" to 4".

Bond to Mark No.2

12

'A'

'D'

1 Hole 'H' Dia. Note For Use With 6" to 12".

13

'E'

4

5 1 8 'I' 6

7

'I'

3

10 (typ)

Bond to Mark No.6

Pipe Size 2" 3" 4" 6" 8" 10" 12"

A 97 111 124 162 187 211 257

B 76 105 130 191 241 295 352

C 90 90 90 98 98 98 113

Pipe Size 2" 3" 4" 6" 8" 10" 12"

I 140 150 165 205 230 255 300

Dimensions R 32 46 59 86 111 138 164

T 6 6 6 10 10 10 12

Dimensions D 17 32 44 71 97 124 149

E 60 60 60 90 90 90 90

1 Gusset Req'd. Pipe Size 2" to 4". 3 Gussets Req'd. Pipe Size 6" to 12"

F 30 30 30 30 30 30 30

H 18 18 18 18 18 18 18



Pipe Size HD2 Hold Down Guide for Uninsulated Pipes 2" - 12"

Sheet H17




Pipe Size 2" 3" 4" 6" 8" 10" 12"

Pipe Size 2" 3" 4" 6" 8" 10" 12"

Pipe Size 2" 3" 4" 6" 8" 10" 12"

Mark No. 1

100x100x 10L

Mark No. 5

1.5mm Thick PTFE

Mark No. 9

M16 Nut

Total Length 280 300 330 410 460 510 600


Total Length 330 410 470 630 760 900 1060

Mark No. 3

6Thk. Plate

M.T.O. Area(cm²) 81 81 81 162 162 162 162

M.T.O. Mark M.T.O. Mark M.T.O. Area(cm²) No. 6 Area(cm²) No. 7 Area(cm²) 165 165 12Thk. 165 185 185 Kinetics 185 200 6Thk. 200 Molded 200 345 Galvanised 345 Fibreglass 345 390 Plate 390 Pad Type 390 440 440 S-40 440 515 515 515 Density

No. Off 2 2 2 2 2 2 2

Mark No. 10

M16 Self Lock Nut

No. Off 2 2 2 2 2 2 2

Mark No. 11

See Note 1

No. Off 2 2 2 2 2 2 2

Mark No. 4

M.T.O. Area(cm²)

10Thk. Plate

70 95 120 170

12 Thk. Plate

Mark No. 8

M16 x 120Lg. Bolt

Mark No. 12

1.5mm Thick PTFE

No. Off 2 2 2 2 2 2 2

M.T.O. Area(cm²) 65 95 120 240 310 385 460



HD2 Hold Down Guide for Uninsulated Pipes 2" - 12"

Sheet H18




'H'

3

'H'

4

'B' Typ.

20 Typ.

'A'

300

'C' 7

40

A

5

6

10 (typ)

55

1

40

2

9

'E'

8

2 10 Typ.

A

NOTES:

'D'

Section A-A

6

5 Pipe Size 1" 1½" 2" 3" 4" 6" 8" 10" 12"

1

A 100 100 100 100 100 100 200 200 250

B 35 30 25 20 20 20 30 30 30

Dimension C D 360 110 380 110 390 110 440 110 480 110 540 110 590 110 660 110 710 110

E 270 290 300 330 355 410 460 515 565

H 100 100 100 100 100 100 100 100 100

1- Bond Nitrile Pad to Steel using Epoxy Adhesive TX528 or equivalent 2- Field procedure for tightening bolts: -Tighten all nuts by hand (finger Tight) -Turn nuts an additional 1/2 turn for pipes 2" - 4" -Turn nuts an additional 1/4 turn for pipes 6" - 12"


Pipe Size HD3 Hold Down for Insulated Pipes 1" - 12"

Sheet H19




Pipe Size 1" 1½" 2" 3" 4" 6" 8" 10" 12"

Pipe Size 1" 1½" 2" 3" 4" 6" 8" 10" 12"

Pipe Size 1" 1½" 2" 3" 4" 6" 8" 10" 12"

Mark No. 1

100x100x 10L

Mark No. 5

10 Thk. Plate

Mark No. 8

M16 Plain Washer


Total Length 580 600 610 660 700 760 810 880 930

Mark No. 2

M16 Stud Bolt

Total Length 515 555 575 635 685 795 895 1005 1105

M.T.O. Area(cm²) 325 325 325 325 325 325 325 325 325

Mark No. 6 Fabreeka Nitrile 21 Ply Pad 150x90 or equiv. Fabreeka Nitrile 21 Ply Pad 300x90 or equiv.

No. Off

No. Off

Mark No. 9

No. Off

4 4 4 4 4 4 4 4 4

M16 Compr'sn Washer or Similar

2 2 2 2 2 2 2 2 2

Mark No. 3

10 Thk. Plate

Mark No. 7

M16 Self Lock Nut or equivalent

M.T.O. Area(cm²) 1140 1140 1140 1140 1140 1140 1740 1740 2040

Mark No. 4

10 Thk. Plate

M.T.O. Area(cm²) 120 160 210 245 240 230 645 610 920

No. Off 4 4 4 4 4 4 4 4 4

6 6 6 6 6 6 6 6 6

HD3 Hold Down for Insulated Pipes 1" - 12"

Sheet H20



C L

C L 'E'

1

'A'


'C'

'B'

'C'

8

1

'A'

9 7 21

'T'

'R' 13

=


Bond to Mark No.1

10

25 =

'D'

=

13

Note For Use With 6" to 12".

25 =

'H'

'F'

'F' 'H'

'E'

2

10

'T'


Existing Steel 4

3

6

5 Bond to Mark No.4

Pipe Size 2" 3" 4" 6" 8" 10" 12"

A 110 124 137 168 194 224 270

Pipe Size 2" 3" 4" 6" 8" 10" 12"

Dimensions R T 32 6 46 6 59 6 86 10 111 10 138 10 164 12

B 76 105 130 191 241 295 352

C 118 120 120 125 125 125 137

Drill 18 dia hole in existing steel Dimensions D 17 32 44 71 97 124 149

E 60 60 60 90 90 90 90

F 30 30 30 30 30 30 30

H 18 18 18 18 18 18 18


Assembly Tag No: - HDS1 - X Detail No. SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size HDS1 Slotted Hold Down Support for Uninsulated Pipes 2" - 12"

Sheet H21




Pipe Size 2" 3" 4" 6" 8" 10" 12"

Pipe Size 2" 3" 4" 6" 8" 10" 12"

Pipe Size 2" 3" 4" 6" 8" 10" 12"


Total Length 340 370 390 460 510 590 650

Mark M.T.O. Area(cm²) No. 5 12Thk. 190 Kinetics 210 Molded 225 Fibreglass 400 Pad Type 440 S-40 490 565 Density

Mark No. 8

M16 Nut

No. Off 2 2 2 2 2 2 2

Mark No. 2

10Thk. Plate 12 Thk. Plate

Mark No. 6

1.5mm Thick PTFE

Mark No. 9

M16 Self Lock Nut

M.T.O. Area(cm²)

70 95 120 170

M.T.O. Area(cm²) 190 210 225 400 440 490 565

No. Off 2 2 2 2 2 2 2

Mark No. 3

No. Off 2 2 2 2 2 2 2

M16 x 120Lg. Bolt

Mark No. 7

See Note 1

Mark No. 10

1.5mm Thick PTFE

Mark No. 4

M.T.O. Area(cm²) 190 210 6Thk. 225 Galvanised 400 Plate 440 490 565

No. Off 2 2 2 2 2 2 2

M.T.O. Area(cm²) 65 95 120 240 310 385 460



HDS1 Slotted Hold Down Support for Uninsulated Pipes 2" - 12"

Sheet H22


PFD CONTRACT No 571500 DOC No 60-0000-L-SPE-0002 Rev. 3 CL

SPECIFICATION FOR PIPE SUPPORTS C L

10

'T'

2

Note For Use With 6" to 12".

'A'


'C'

'B'

'C'

9

2

'A'

10 11

'R'

55 21

'T'

13

=


Bond to Mark No.2

12

25 =

'D'

=

13

'H'

25 =

'H'

'F'

'F'

'E'

'E'

4

5 1 8 'I' 6

7

'I'

3

10 (typ)

Bond to Mark No.6

Pipe Size 2" 3" 4" 6" 8" 10" 12"

A 110 124 137 168 194 224 270

B 76 105 130 191 241 295 352

C 118 120 120 125 125 125 137

Pipe Size 2" 3" 4" 6" 8" 10" 12"

I 170 185 195 230 255 285 325

Dimensions R 32 46 59 86 111 138 164

T 6 6 6 10 10 10 12

Dimensions D 17 32 44 71 97 124 149

E 60 60 60 90 90 90 90

1 Gusset Req'd. Pipe Size 2" to 4". 3 Gussets Req'd. Pipe Size 6" to 12"

F 30 30 30 30 30 30 30

H 18 18 18 18 18 18 18


Assembly Tag No: - HDS2 - X Detail No. SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size HDS2 Slotted Hold Down Support for Uninsulated Pipes 2" - 12"

Sheet H23




Pipe Size 2" 3" 4" 6" 8" 10" 12"

Pipe Size 2" 3" 4" 6" 8" 10" 12"

Pipe Size 2" 3" 4" 6" 8" 10" 12"

Mark No. 1

100x100x 10L

Mark No. 5

1.5mm Thick PTFE

Mark No. 9

M16 Nut

Total Length 340 370 390 460 510 570 650


Total Length 390 470 535 695 825 965 1125

Mark No. 3

6Thk. Plate

M.T.O. Area(cm²) 81 81 81 162 162 162 162

M.T.O. Mark M.T.O. Mark M.T.O. Area(cm²) No. 6 Area(cm²) No. 7 Area(cm²) 190 190 12Thk. 190 210 210 Kinetics 210 225 6Thk. 225 Molded 225 400 Galvanised 400 Fibreglass 400 440 Plate 440 Pad Type 440 490 490 S-40 490 565 565 565 Density

No. Off 2 2 2 2 2 2 2

Mark No. 10

M16 Self Lock Nut

No. Off 2 2 2 2 2 2 2

Mark No. 11

See Note 1

No. Off 2 2 2 2 2 2 2

Mark No. 4

M.T.O. Area(cm²)

10Thk. Plate

70 95 120 170

12 Thk. Plate

Mark No. 8

M16 x 120Lg. Bolt

Mark No. 12

1.5mm Thick PTFE

No. Off 2 2 2 2 2 2 2

M.T.O. Area(cm²) 65 95 120 240 310 385 460



HDS2 Slotted Hold Down Support for Uninsulated Pipes 2" - 12"

Sheet H24



C L

1 'F'

'F'

'E'

'E'

2

10

'T'


1 Hole 'H' Dia.

1 Hole 'H' Dia.

'A'

Note For Use With 6" & 8".

'A'

1

Note No Gusset Required For 1½" to 4".


'B'

'B'

'D'

'C'

'T'

'R'

5 4

1 Hole 'H' dia. in Existing Steel Typ.

3

Pipe Size 1½" 2" 3" 4" 6" 8"

A 60 70 99 108 155 180

Pipe Size 1½" 2" 3" 4" 6" 8"

Dimensions R T 25 6 31 6 46 6 58 10 85 10 111 10

B 80 100 137 146 200 230

C 22 28 41 54 81 105

Dimensions D 2 2 3 3 3 4

Existing Steel

E 60 60 60 60 90 90

F 30 30 30 30 30 30

H 14 14 18 18 26 26

Assembly Tag No: - AS1 - X Detail No. SUPPORT No SUPPORT TYPE PIPE SIZE

Pipe Size AS1 Anchor Strap for Uninsulated Galvanised Pipe 1½" - 8"

Sheet H25


Pipe Size 1½" 2" 3" 4" 6" 8"

Mark No. 1 60 x 6 Thk. Plate

Pipe Size 1½" 2" 3" 4" 6" 8"

Mark No. 5 M24 x 100Lg. Bolt C/W Nut & Washer

90 x 10 Thk. Plate


Total Length 200 300 420 480 670 810

Mark No. 2

10Thk. Plate

M.T.O. Area(cm²)

160 210



No. Off 2 2


No. Off

2 2

No. Off

2 2

AS1 Anchor Strap for Uninsulated Galvanised Pipe 1½" - 8"

Sheet H26




Welded Shoe S1, S5 Standard Length. Pipe Size 26"-40" Sheet A3

Welded Shoe S1, S5, S9 Standard Length. Pipe Size ½"-6" Sheet A1

Welded Shoe S1, S5, S9 Standard Length. Pipe Size 8"-24" Sheet A2

Clamped Shoe S3, S7, S11 Standard Length. Pipe Size ½"-6" Sheet A8

Clamped Shoe S3, S7, S11 Standard Length. Pipe Size 8"-24" Sheet A9

Clamped Shoe S4, S8, S12 Long. Pipe Size ½"-6" Sheet A10

Clamped Shoe S4, S8, S12 Long. Pipe Size 8"-24" Sheet A11

Clamped Shoe S104, S108, S112 Long. For St. Stl. Pipe. Pipe Size 8"-30". Sheet A17

PTFE Isolator Pad for Stainless Steel Pipe. S113. Pipe Size ½"-12" Sheet A18

Pick-Up for Insulated Pipe S114. Pipe Size 3" Max (Supported Pipe). Sheet A19

PTFE for Pipe Shoe S19. Pipe Size 26"-88" Sheet A13

Packing Plate types for gaps 21mm to 60mm. Pipe Size ½"-42" Sheet A23 & A24

Packing Plate types for gaps 61mm to 80mm. Pipe Size ½"-42" Sheet A25 & A26

Clamped Shoe S104, S108, S112 Long. For St. Stl. Pipe. Pipe Size ½"-6". Sheet A16

PTFE for Pipe Shoe S19. Pipe Size ½"-24" Sheet A12

Welded Shoe S2, S6, S10 Long. Pipe Size ½"-6" Sheet A4

Welded Shoe S2, S6, S10 Long. Pipe Size 8"-24" Sheet A5

Welded Shoe S2, S6 Long. Pipe Size 26"-92" Sheet A6 & A7

Clamped Shoe S103, S107, S111 For St. Stl. Pipe. Pipe Size ½"-6" Sheet A14

Clamped Shoe S103, S107, S111 For St. Stl. Pipe. Pipe Size 8"-30" Sheet A15

Pick-Up for Uninsulated Pipe S115. Pipe Size 3" Max. (Supported Pipe). Sheet A20

Packing Plate types for gaps up to 20mm. Pipe Size ½"-42" Sheet A21 & A22

PTFE for Long Pipe Shoe S20. Pipe Size ½"-24" Sheet A27

ATTACHMENT A - PIPE SUPPORT SELECTION CHART (SHOES, PTFE, PICK-UP, PACKING)

PTFE for Long Pipe Shoe S20. Pipe Size 26"-88" Sheet A28 SHEET No. J1A




Pipe Shoe for SECT Traced Piping S21. All Sizes Sheet A29

Long Welded Shoe. S13, S14 For Pipe Spec. 150H26, 150K26 Pipe Size 36"- 40" Sheet A30 & A31

Packing Support for gaps from 21mm to 60mm. PK3 Pipe Size 44" - 92". Sheet A32

Stiffening Ring SR1, SR101. Pipe Size 36" - 92" Sheet A33

Double Pipe Shoe for SECT Traced Piping. S22. All Sizes Sheet A34

Puddle Flange for Sump Covers PF1, PF101. Pipe Size ¾" - 12" Sheet A35

Welded Shoe for Contra Traced Pipes S15. Pipe Size 28". Sheet A36

ATTACHMENT A - PIPE SUPPORT SELECTION CHART (SHOES, PTFE, PICK-UP, PACKING)

SHEET No. J1B




Line Stop for Uninsulated Pipe DA1. Pipe Size ½"-4" Sheet B1

Line Stop for Uninsulated Pipe DA1. Pipe Size 6"-14" Sheet B2

Guide for Insulated Pipe HG1. Pipe Size ½"-92" Sheet B8

Guide for Uninsulated Pipe HG2. Pipe Size ½"-14" Sheet B9

PLAN Guide for Uninsulated Vertical Pipe VG1. Pipe Size ½"-2" Sheet B12

PLAN Guide for Uninsulated Vertical Pipe 2 Way. VG7. Pipe Size 4"-24" Sheet B17 & B18

PLAN Guide for 2 or more Vertical Pipes VG2. Pipe Size ½"-2" Sheet B13

PLAN Guide for Uninsulated Vertical Pipe 2 Way. VG8. Pipe Size 4"-24" Sheet B17 & B18

Line Stop for Uninsulated Pipe DA1. Pipe Size 16"-40" Sheet B3

Line Stop for Insulated Pipe DA2, DA3. Pipe Size ½"-4" Sheet B4

Line Stop for Insulated Pipe DA2, DA3. Pipe Size 6"-24" Sheet B5

Line Stop for Insulated Pipe DA2. Pipe Size 26"-92" Sheet B6 & B7

Guide for Uninsulated Pipe HG2. PipeSze 16" - 40" Sheet B10

Guide (Hold-down) for Insulated Pipe. HG3. Pipe Size ½"-6" Sheet B11

Guide for Uninsulated Vertical Pipe 4 Way. St.Stl. VG104. Pipe Size 4"-24". Sheet B32 & B33

Guide for Uninsulated Vertical Pipe 2 Way. St.Stl. VG107 & VG108 Pipe Size 4"-24". Sheet B32 & B33

PLAN

PLAN

PLAN Guide for all Vertical Pipes VG3. Pipe Size ½"-6" Sheet B14

PLAN Guide for Vertical Pipe - 2 Way Insulation ≤ 75mm Thk. VG9 Pipe Size 4"-24". Sheet B17 & B18

Guide for Uninsulated Vertical Pipe 4 Guide for Vertical Pipe - 4 Way Way. VG4. Pipe Size 8"-24" Insulation ≤ 75mm Thk. VG5 Sheet B15 & B16 Pipe Size 8"-24". Sheet B15 & B16

PLAN Guide for Vertical Pipe - 4 Way Insulation ≥ 75mm Thk. VG6 Pipe Size 8"-24". Sheet B15 & B16

PLAN Guide for Vertical Pipe - 2 Way Insulation ≥ 75mm Thk. VG10 Pipe Size 4"-24". Sheet B17 & B18

Rigid Strut with Trunnion and Clamp RS1. Pipe Size All Sizes. Sheet B26

ATTACHMENT B - PIPE SUPPORT SELECTION CHART (LINE STOPS, GUIDES, RIGID STRUTS)

Rigid Strut with Shoe RS2. Pipe Size All Sizes. Sheet B27 SHEET No. J2




Plan Cantilever Support for Vertical Pipe VS1. Pipe Size ½"-8" Sheet B19

Braced Cantilever Support for Vertical Pipe. VS2. Pipe Size 2"-24" Sheet B20

Line Stop for Non-Insulated St.Stl. Pipes. DA101. Pipe Size ¾" - 1½" Sheet B28

Line Stop for Insulated St.Stl. Pipes. DA102. Pipe Size ½" - 1½" Sheet B29

Horizontal Frame Support and Guide for Vertical Pipe. VS3. Pipe Size ½"-24". Sheet B21

Braced Horizontal Frame Support for Vertical Pipe. VS4. Pipe Size ½"-24" Sheet B22

Support from Vessel for Vertical Pipe VS5. Pipe Size 2" - 10" Sheet B23

Braced Support from Vessel for Vertical Pipe. VS6. Pipe Size 4" - 24" Sheet B24 & B25

Line Stop, Non-Insul Galvanised pipes DA201. Pipe Size ½" - 3" Sheet B30

Line Stop, Insulated Galvanised pipes DA202. Pipe Size ½" - 3" Sheet B31

Guide for Uninsulated St. Stl. Pipe 4 Way. VG104. Pipe Size 4" - 24" Sheet B32 & B33



Line Stop for Uninsulated Pipes on Sleepers < 600mm . DA4 Pipe Size ½" - 4" Sheet B34

Line Stop for Uninsulated Pipes on Sleepers < 600mm . DA4 Pipe Size 6" - 14" Sheet B35

Line Stop for Uninsulated Pipes on Sleepers < 600mm . DA4 Pipe Size 16" - 40" Sheet B36

Line Stop for Insulated Pipes on Sleepers < 600mm . DA5, DA6 Pipe Size 26"-40" Sheet B48 & B49

Line Stop for Uninsulated Pipes on Sleepers > 600mm . DA7 Pipe Size ½" - 4" Sheet B39

Line Stop for Uninsulated Pipes on Sleepers > 600mm . DA7 Pipe Size 6" - 14" Sheet B40

Line Stop for Uninsulated Pipes on Sleepers > 600mm . DA7 Pipe Size 16" - 40" Sheet B41

Line Stop for Insulated Pipes on Sleepers < 600mm . DA5, DA6 Pipe Size ½" - 4" Sheet B37

Line Stop for Insulated Pipes on Sleepers > 600mm . DA10 Pipe Size ½" - 4" Sheet B44

Line Stop for Insulated Pipes on Sleepers < 600mm . DA5, DA6 Pipe Size 6" - 24" Sheet B38

Line Stop for Insulated Pipes on Sleepers > 600mm . DA10 Pipe Size 6" - 16" Sheet B45

ATTACHMENT B - PIPE SUPPORT SELECTION CHART (BRACKETS WITH TRUNNIONS; STEEL, STAIN. STEEL AND GALVANISED LINE STOPS ON STEEL/SLEEPERS)

SHEET No. J3A




Line Stop for SECT Traced Piping on Steel. DA8 Pipe Size 6" Sheet B42

Line Stop for SECT Traced Piping on Sleepers. DA9 Pipe Size 6" Sheet B43

Line Stop for Acoustic Insulated Pipe. DA13 Pipe Size 6"- 24" Sheet B51

Line Stop for Acoustic Insulated Pipe. DA13 Pipe Size 26"- 40" Sheet B52 & B53

Anchor Shoe for SECT Traced Piping on Steel. SAS1 Pipe Size All Sizes Sheet B56

Anchor Shoe for SECT Traced Piping on Sleepers. SAS2 Pipe Size All Sizes Sheet B57

Line Stop for Pipe Spec. 150H26, 150K26. DA11, DA12 Pipe Size 36"- 40" Sheet B46 & B47

Line Stop for Acoustic Insulated Pipe. DA13 Pipe Size ½"- 4" Sheet B50

Line Stop for Uninsulated or PPC Pipe, Line Stop for Uninsulated or PPC Pipe Des. Temp. -60°C or below. Des. Temp. -60°C or below. DA103 Pipe Size 8"-14" Sheet B54 DA103 Pipe Size 16"-24" Sheet B55

ATTACHMENT B - PIPE SUPPORT SELECTION CHART (BRACKETS WITH TRUNNIONS; STEEL, STAIN. STEEL AND GALVANISED LINE STOPS ON STEEL/SLEEPERS)

SHEET No. J3B




Base Anchor for Non-Adjustable Support. BA1. Pipe Size 2"-40" Sheet C10

Base Plate from Grade BP. Pipe Size 2"-22" Sheet C14

Base Anchor for Adjustable Support BA2. Pipe Size 2"-40" Sheet C11

Base Plate from Steelwork BPS. Pipe Size 2"-22" Sheet C16

PTFE for Existing Base Support BS3. Pipe Size 2"-22" Sheet C8

PTFE for Existing Base Support BS3. Pipe Size 24"-40" Sheet C9

Horizontal Trunnion Support from Pipe (1 Off). T1. Pipe Size 2"-36" Sheet C1 & C3

Horizontal Trunnion Support from Pipe (2 Off). T2. Pipe Size 2"-36" Sheet C2 & C3

Non-Adjustable Base Support for Un-Paved areas. BS4 Pipe Size 2"-40". Sheet C15

Base Guide for Non-Adjustable Support. BG1. Pipe Size 2"-40" Sheet C12

Base Guide for Adjustable Support BG2. Pipe Size 2"-40" Sheet C13

Non-Adjustable Base Support for Paved and non-paved areas. BS5 Pipe Size 2"-40". Sheet C18

Non-Adjustable Base Support BS1. Pipe Size 2"-40" Sheet C5

Adjustable Base Support BS2. Pipe Size 2"-40" Sheet C6 & C7

Small non-adjustable Base Support BS6. Pipe Size 2" - 40" Sheet C19

Horizontal Trunnion Support from Elbow. T3. Pipe Size 2"-36" Sheet C4 & C17

Horizontal Trunnion Support from Pipe (2 Off) with RePad. T2. Pipe Size 48"-70" Sheet C20

ATTACHMENT C - PIPE SUPPORT SELECTION CHART (BASE SUPPORTS, BASE SUPPORTS WITH PTFE, TRUNNIONS)

SHEET No. J4




Non-Adjustable Hanger for Uninsulated Pipe . HR1 (LightLoads) Pipe Size 1/2"-30". Sheet D1 & D2

Non-Adjustable Hanger for Uninsulated Non-Adjustable Hanger for Uninsulated Non-Adjustable Hanger for Insulated Pipe. HR4 (Light Loads) Pipe. HR2 (Heavy Loads) Pipe. HR3 (Light Loads) Pipe Size 1/2"-24". Sheet D3 & D4 Pipe Size 1/2"-30". Sheet D1 & D2 Pipe Size 1/2"-30". Sheet D1 & D2

Adjustable Hanger for Uninsulated Pipe. Adjustable Hanger for Uninsulated Pipe.Adjustable Hanger for Insulated Pipe. HR9 (Light Loads) HR7 (Heavy Loads) HR8 (Light Loads) Pipe Size 1/2"-24". Sheet D7 & D8 Pipe Size 1/2"-30". Sheet D5 & D6 Pipe Size 1/2"-30". Sheet D5 & D6

Non-Adjustable Hanger for Insulated St. Steel Pipe. HR104 (Light Loads) Pipe Size 1/2"-24". Sheet D11 & D12

Non-Adjustable Hanger for Insulated St. Steel Pipe. HR105 (Heavy Loads) Pipe Size 1/2"-24". Sheet D11 & D12

Adjustable Hanger for Uninsulated St. Steel Pipe. HR106 (Light Loads) Pipe Size 1/2"-30". Sheet D13 & D14

Non-Adjustable Hanger for Insulated Pipe. HR5 (Heavy Loads) Pipe Size 1/2"-24". Sheet D3 & D4

Adjustable Hanger for Uninsulated Pipe. HR6 (Light Loads) Pipe Size 1/2"-30". Sheet D5 & D6

Adjustable Hanger for Insulated Pipe. HR10 (Heavy Loads) Pipe Size 1/2"-24". Sheet D7 & D8

Non-Adjustable Hanger for Uninsulated Non-Adjustable Hanger for Uninsulated St. Steel Pipe. HR102 (Heavy Loads) St. Steel Pipe. HR101 (Light Loads) Pipe Size 1/2"-30". Sheet D9 & D10 Pipe Size 1/2"-30". Sheet D9 & D10

Adjustable Hanger for Uninsulated St. Steel Pipe. HR107 (Heavy Loads) Pipe Size 1/2"-30". Sheet D13 & D14

Adjustable Hanger for Insulated St. Steel Pipe. HR109 (Light Loads) Pipe Size 1/2"-24". Sheet D15 & D16

Adjustable Hanger for Insulated St. Steel Pipe. HR110 (Heavy Loads) Pipe Size 1/2"-24". Sheet D15 & D16

Trapeze Hanger TH Pipe Size All Sizes. Sheet D17

ATTACHMENT D - PIPE SUPPORT SELECTION CHART (HANGERS)

SHEET No. J5




Spring Hanger for Uninsulated Pipe SH1 Pipe Size 2"-30". Sheet D18

Spring Hanger for Insulated Pipe SH2 Pipe Size 2"-30". Sheet D18

Spring Hanger for Uninsulated Pipe SH3 Pipe Size 2"-30". Sheet D19

Spring Hanger for Insulated Pipe SH4 Pipe Size 2"-30". Sheet D19

Trapeze Spring Hanger from under side of steel. SH5 Pipe Size All Sizes. Sheet D20

Trapeze Spring Hanger from top of steel. SH6 Pipe Size All Sizes. Sheet D21

Spring Hanger for Cold Insulated Pipe. SH22 Pipe Size 2"-36" Sheet D30

Spring Hanger from U/Side of Steel to Elbow Lug. SH10 Pipe Size All Sizes. Sheet D31

Trapeze Spring Hanger from under side of steel. SH7 Pipe Size All Sizes. Sheet D22

Pedestal Spring SH8 Pipe Size All Sizes. Sheet D23

Spring Hanger from U/Side of Steel to Pipe Lug. SH23 Pipe Size All Sizes. Sheet D32

Spring Hanger from Top of Steel to Pipe Lug. SH24 Pipe Size All Sizes. Sheet D33

Constant Spring Hanger from under side of steel. SH11 Pipe Size 2"-30". Sheet D24


Constant Spring Hanger from top of steel. SH13 Pipe Size 2"-30". Sheet D25






Constant Pedestal Spring SH19 Pipe Size All Sizes. Sheet D28

Constant Pedestal Spring SH20 Pipe Size All Sizes. Sheet D28

Spring Hanger from Top of Steel to Elbow Lug. SH9 Pipe Size All Sizes. Sheet D29

Spring Hanger for Cold Insulated Pipe. SH21 Pipe Size 2"-36" Sheet D30

ATTACHMENT D - PIPE SUPPORT SELECTION CHART (SPRING HANGERS)

SHEET No. J6A



Horizontal Pipe Support for HVAC Piping-Single Bank. PS15 Pipe Size All Sizes Sht. D34

ATTACHMENT D - PIPE SUPPORT SELECTION CHART (HORIZONTAL PIPE SUPPORT FOR HVAC PIPING-SINGLE BANK)

SHEET No. J6B




Cantilevered Post from Existing Structure. P3 (HEA) Pipe Size All Sizes. Sheet E3

Goal Post from Existing Structure P4 (Angle) Pipe Sizes 1/2" - 2". Sheet E4

Inverted Tee Post P7 (HEA) Pipe Size 4" & below. Sheet E8

Inverted Cantilevered Support P8 (Angle) Pipe Size 2" & below. Sheet E9

Inverted Cantilevered Post P10 Pipe Size All Sizes. Sheet E12

Inverted Goal Post (Piperacks only) P11 Pipe Size All Sizes. Sheet E13

Cantilever Support P21 Pipe Size All Sizes. Sheet E14


Braced Cantilever Support P26 Pipe Size All Sizes. Sheet E17

Tee Post from Existing Structure P1 (Angle) Pipe Size 1/2" - 2". Sheet E1

Tee Post from Existing Structure P1 (HEA) Pipe Size All Sizes. Sheet E1

Pedestal from Existing Structure P2 Pipe Size All Sizes. Sheet E2

Cantilevered Post from Existing Structure. P3 (Angle) Pipe Size 1/2" - 2". Sheet E3

Goal Post from Existing Structure P4 (HEA) Pipe Sizes All Sizes. Sheet E5

Post from Existing Structure P5 Pipe Size All Sizes. Sheet E6

Cantilevered Post from Existing Structure. P6 Pipe Size All Sizes. Sheet E7

Inverted Tee Post P7 (Angle) Pipe Size 1/2" - 2". Sheet E8

Inverted Cantilevered Support P8 (HEA) Pipe Size All Sizes. Sheet E9

Inverted Goal Post P9 (Angle) Pipe Size 1/2" - 2". Sheet E10

Inverted Goal Post P9 (HEA) Pipe Size All Sizes. Sheet E11





ATTACHMENT E - PIPE SUPPORT SELECTION CHART (TEE POSTS, PEDESTAL, GOAL POSTS, CANTILEVERS, BRACKETS WELDED TO EXIST. STRUCTURE)

SHEET No. J7







Beam Welded to Column P31 Pipe Size All Sizes Sheet E20 & E21

Beam welded to Beam P34 Pipe Size All Sizes Sheet E22 & E23



Cantilevered Welded Beam P37 Pipe Size All Sizes Sheet E24 & E25





Base Plate for Cantilever to concrete P20 Pipe Size All Sizes Sheet E44

ATTACHMENT E - PIPE SUPPORT SELECTION CHART (BRACKETS, WELDED BEAMS TO EXISTING STRUCTURE)

SHEET No. J8




Tee Post from New Paving P41 (Angle) Pipe Size All Sizes. Sheet E26

Tee Post from New Paving P41 (HEA) Pipe Size All Sizes. Sheet E26

Goal Post from New Paving P44 (HEA) Pipe Size 3" & above. Sheet E30

Post from New Paving P45 Pipe Size All Sizes. Sheet E31

Pedestal from New Paving P42 Pipe Size All Sizes. Sheet E27

Welded Cantilevered Post from New Paving. P46 Pipe Size All Sizes. Sheet E32

Cantilevered Post from New Paving P43 (Angle) Pipe Size All Sizes. Sheet E28

Tee Post for Un-Paved Areas P51 (Angle) Pipe Size All Sizes. Sheet E33

Cantilevered Post from New Paving P43 (HEA) Pipe Size All Sizes. Sheet E28

Goal Post from New Paving P44 (Angle) Pipe Size 1/2" - 2". Sheet E29

Tee Post for Un-Paved Areas P51 (HEA) Pipe Size All Sizes. Sheet E33

Pedestal for Un-Paved Areas P52 Pipe Size All Sizes. Sheet E34

SUPPORT DELETED

Cantilevered Post for Un-Paved Areas Cantilevered Post for Un-Paved Areas P53 (Angle) (Augered Pile SGI) P53 (HEA) (Augered Pile SGI) Pipe Size All Sizes. Sheet E35 Pipe Size All Sizes. Sheet E35

Goal Post for Un-Paved Areas P54 (Angle) Pipe Size 1/2" - 2". Sheet E36

Goal Post for Un-Paved Areas P54 (HEA) (Augered Pile SGI) Pipe Size All Sizes. Sheet E37

Post for Un-Paved Areas P55 (Augered Pile SGI) Pipe Size All Sizes. Sheet E38

Welded Cantilevered Post for UnPaved Areas. P56(Augered Pile SGI) Pipe Size All Sizes. Sheet E39

T

T T-Post for Utility Stations, all areas P60 Pipe Size 1/2" - 2" Sheet E40

Pipe Support for Utility Stations from Platforms. P61 Pipe Size 1/2"-2" Sheet E41

Cantilever support for utility stations P62 Pipe Size 1/2" - 2" Sheet E42

Support for steam trap manifolds P63 Pipe Size 1/2" - 2" Sheet E43

ATTACHMENT E - PIPE SUPPORT SELECTION CHART (TEE POSTS, GOAL POSTS, CANTILEVERED POSTS FROM GRADE (SGI) AND UTILITY STATION SUPPORTS )

SHEET NO. J9




T-Post for un-paved areas P71 Pipe Size-All Sizes Sheet E45

Post with plate for un-paved areas P72 Pipe Size-All Sizes Sheet E46

Cantilevered-Post for un-paved areas P73 Pipe Size-All Sizes Sheet E47

Goal-Post for un-paved areas P74 Pipe Size-All Sizes Sheet E48

Post for un-paved areas P75 Pipe Size-All Sizes Sheet E49

ATTACHMENT E - PIPE SUPPORT SELECTION CHART (TEE POSTS, GOAL POSTS, CANTILEVERED POSTS FROM GRADE - SGP )

Welded Cantilevered Post for un-paved areas P76 Pipe size-All Sizes Sheet E50

SHEET NO. J10




Anchor Support from Steel for Vertical Pipe. SB5 Pipe Size ½" - 2". Sheet F3

Anchor Support from Grade for Vertical Pipe. SB6 Pipe Size ½" - 2". Sheet F4

Guide/Support from Steel for Stainless Steel Pipe. SB101 Pipe Size ½" - 2". Sheet F8

Anchor/Support from Steel for Stainless Steel Pipe. SB102 Pipe Size ½" - 2". Sheet F8

Guide/Support from Grade for Stainless Steel Pipe. SB103 Pipe Size ½" - 2". Sheet F9

Guide/Support from Grade for Stainless Steel Pipe. SB106 Pipe Size ½" - 2". Sheet F11

Support and Guide for Vertical Stainless Steel Pipe. SB107 Pipe Size ½" - 2". Sheet F12

Support for Vertical Stainless Steel Pipe. SB108 Pipe Size ½" - 2". Sheet F13

Insulated 'U' Bolt Anchor for Stainless Steel Pipe. UA101 Pipe Size ½" - 2". Sheet F36

Insulated 'U' Bolt Guide for Stainless Steel Pipe. UG101 Pipe Size ½" - 2". Sheet F37

Guide/Support from Exist.Steel SB1 Pipe Size 1/2" - 2". Sheet F1

Anchor/Support from Exist.Steel SB2 Pipe Size ½" - 2". Sheet F1

Support and Guide for Vertical Pipe SB7 Pipe Size ½" - 2". Sheet F5

Support for Vertical Pipe SB8 Pipe Size ½" - 2". Sheet F6

Guide for Vertical Pipe SB9 Pipe Size ½" - 2". Sheet F7

Anchor/Support from Grade for Stainless Steel Pipe. SB104 Pipe Size ½" - 2". Sheet F9

Guide/Support from Steel for Stainless Steel Pipe. SB105 Pipe Size ½" - 2". Sheet F10

Cradle C1,C2,C3,C7,C8,C101, C102,C103,C107,C108 Pipe Size 2"-92". Sheet F32,F33,F42

Cradle C4, C5, C6, C104, 105, C106 Pipe Size 2"-92". Sheet F34 & F35

Guide/Support from Grade SB3 Pipe Size ½" - 2". Sheet F2

Anchor/Support from Grade SB4 Pipe Size ½" - 2". Sheet F2

Lifting Lugs for Piping Break-Out Spools from an elbow LL1. Pipe Size-All Sizes. Sheet F38

ATTACHMENT F - PIPE SUPPORT SELECTION CHART ('U' BOLT GUIDE/ANCHOR, SHEAR LUG)

Guide for Vertical Stainless Steel Pipe. SB109 Pipe Size ½" - 2". Sheet F14

Lifting Lugs for Piping Break-Out Spools from pipe LL2. Pipe Size-All Sizes. Sheet F39 SHEET No. J11A




U-Bolt Anchor UA Pipe Size ½" - 2½" Sheet F26

Welded Gusset Support for Carbon Steel and Stain. Stl. GSW1, GSW101 Pipe Size All Sizes Sheet F40




Bolted Gusset Support for Carbon Steel and Stain. Stl. GSB1, GSB101 Pipe Size All Sizes Sheet F41





Gusset Support for SP Item No.'s SP-1914 & SP1916. GSW2 Pipe Size All Sizes Sheet F49

Lifting Lugs for Piping Break-Out Spools from an Elbow. LL102 Pipe Sizes All Sizes. Sheet F44

Lifting Lugs for Piping Break-Out Spools from Stain. Stl. Pipe. LL102 Pipe Sizes All Sizes. Sheet F44

U-Bolt Guide for Pipes in the Caustic Sump. UG301 Pipe Size ½ - 2" Sheet F45

U-Bolt Anchor for Pipes in the Caustic Sump. UA301 Pipe Size ½ - 2" Sheet F46

Base Guide for Pipes in Caustic Sump. SB301 Pipe Size ¾" Sheet F47

Base Anchor for Pipes in Caustic Sump. SB302 Pipe Size ¾" Sheet F47

U-Bolt Guide UG Pipe Size ½" - 2½" Sheet F25

ATTACHMENT F - PIPE SUPPORT SELECTION CHART ('U' BOLT GUIDE/ANCHOR, SHEAR LUG)

SHEET No. J11B




Pipe Support Foundation for New Paving. F8N-1 Pipe Size-All Sizes. Sheet G1 & G3

Pipe Support Foundation for New Paving. F8N-2 Pipe Size-All Sizes. Sheet G2 & G3

Pipe Support Foundation from Existing Civil Plinth (Trunnion). F8N-3 Pipe Size-All Sizes. Sheet G12

Pipe Support Foundation from Existing Civil Plinth (post). F8N-4 Pipe Size-All Sizes. Sheet G13

Pipe Support Foundation for posts Unpaved Areas, Light Loads. F9-1 Pipe Size-All Sizes. Sheet G4,G5

Pipe Support Foundation for posts Unpaved Areas, Heavy Loads. F9-2 Pipe Size-All Sizes. Sheet G6,G7

Pipe Support Foundation for trunnions Unpaved Areas, Light Loads. F9-4 Pipe Size-All Sizes. Sheet G8,G9

Pipe Support Foundation for trunnions Unpaved Areas, Light Loads. F9-4 Pipe Size-All Sizes. Sheet G10,G11

Pipe Support foundation for non paved areas for 2" & 3" trunnions and welded posts HEA 100 F9-6 Pipe Size-All Sizes. Sheet G14

Pipe Support foundation for non paved areas for 4" & 6" trunnions F9-7 Pipe Size-All Sizes. Sheet G15

Pipe Support foundation for non paved areas for 8",10' & 12" trunnions F9-8 Pipe Size-All Sizes. Sheet G16

Pipe Support foundation for non paved areas for welded posts HEA160 & HEA200 F9-9 Pipe Size-All Sizes. Sheet G17

ATTACHMENT G - PIPE SUPPORT SELECTION CHART (FOUNDATION TYPES)

Pipe Support foundation for non paved areas for Small Bore Pipe Supports and 70 x 8 Angle Posts F9-10 Pipe Size-1/2" -2". Sheet G18

SHEET No. J12




Cold Shoe - Standard Length CS1. Pipe Size ¾"-24". Sheet H1

Directional Anchor for Cold Insulated Pipe. CDA1 Pipe Size 4" - 24". Sheet H5

Hold Down for Uninsulated Pipe. HD1. Pipe Size ¾" - 11/2". Sheet H14

Cold Shoe - Long. CS2. Pipe Size 4"-24". Sheet H2

Cold Double Shoe - Std. Length CS3 Pipe Size 8" 24". Sheet H3

Cold Anchor Shoe - 600 Lg. CAS1. Pipe Size ¾" - 10". Sheet H4

Cold Anchor Shoe - 800 Lg. CAS1. Pipe Size 12" - 24". Sheet H4

Directional Anchor for Cold Insulated Pipe. CDA1 Pipe Size ¾" - 3". Sheet H5

Non-Adjustable Hanger for Cold Insulated Pipe. CH2 Pipe Size ¾" - 24". Sheet H6 & H7

Base Support for Cold Insulated Pipe. CBS1 Trunnion Size 2" - 16". Sheet H8

Trunnion Support for Cold Insulated Pipe. CTS1 Pipe Size 2" - 24". Sheet H9

4-Directional Vertical Guide for Cold Insulated Pipes. CVG1,CVG2,CVG3. Pipe Size 8" - 24". Sheet H10 & H11

2-Directional Vertical Guide for Cold Insulated Pipes. CVG4,CVG5,CVG6. Pipe Size 8" - 24". Sheet H12 & H13

Hold Down for Uninsulated Pipe. HD1. Pipe Size 2" - 12". Sheet H15 & H16

Hold Down Guide for Uninsulated Pipe. HD2. Pipe Size 2" - 12" Sheet H17 & H18

Hold Down for Insulated Pipe Slotted Hold Down for Uninsulated HD3. Pipe. HDS1. Pipe Size 1" - 12" Sheet H19 & H20 Pipe Size 2" - 12". Sheet H21 & H22

Slotted Hold Down for Uninsulated Pipe. HDS2. Pipe Size 2" - 12" Sheet H23 & H24

Anchor Strap for Uninsulated Galvanised Pipe. AS1. Pipe Size 1½" - 8" Sheet H25 & H26

ATTACHMENT H - PIPE SUPPORT SELECTION CHART (COLD SHOES, GUIDES, LINE STOPS, HANGERS, TRUNNIONS)

SHEET No. J13

Specification for Pipe Support

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