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Tube to Tube Sheet Mockup Qualification New
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Tube to Tube Sheet Mockup Qualification New
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19.25 19.25 19.25 19.25 19.25 19.25 19.25 19.25
1.65 1.65 1.65 1.65 1.65 1.65 1.65 1.65
Page 1 of 5
Tinita En ineerin Private Limited R-266 Rabale MIDC, T.T.C. Industrial Area, Navi Mumbai-400701. INDIA.
TUBE TO TUBE SHEET JOINT MOCK UP REPORT CLIENT
DATE
: 10.12.2013
INSP. BY. P.O. NO.
: GRASIM INDUSTRIES LTD. : BVIL
JOB. NO.
: 1570
: 620001678 DT. 01.08.2013
DRG. NO.
: TINITA/1570/01 SHEET (1of 2) & (2 of 2) Rev 0
TON NO.
: _
EQPT. NAME
: BRIM STEAM HEAT EXCHANGER
ITEM NO
: _
Sr.No.
Dimension (in mm)
Description
1
Tube Hole dia
2
I/D of tube before Expansion
3
Tube I/D after expansion
4
% of expansion
Required 25
Tube Hole dia
2
I/D of tube before Expansion
3
Tube I/D after expansion
4
% of expansion
Actual-4
Actual-5
Actual-6
24.98
25.02
24.99
25.01
LAB TEST REPORT
22.51
22.49
22.48
22.52
22.49
22.51
22.5
22.55
22.54
22.57
22.54
22.56
22.56
5
5
5
4
4
4
5
Actual-8
Actual-9
25.02
24.98
Actual-10 25.02
22.51
22.52
22.48
22.51
22.54 - 22.57
22.58
22.54
22.57
3 to 5
5
5
5
Process
: GTAW
Amp.
: 87
Voltage
: 8.8
Dia of filler wire
: 1.6 mm
No of pass
: 2
AWS Specification
: SFA - 5.16
TC NO. L2/12/021, Date : 21-12-13, Suboth Technologists Filler Metal
: ER Ti -2
Purging
: YES
Gas flow rate
: 8--10 LPM MR. VENU GOPAL
Reference Sketch for Mock up Block
1
Mock Up block Thk 60 mm MOC SA 240 GR. 316L (52 mm) + SB 265 Gr. 2 (8 mm)
2
Tube 25 O/D X 1.245 THK MOC SB 338 Gr. 2
3
Tube sheet weld chamfer depth 1.5 mm
4
Root & Final D.P Test Satisfactory
EDISON
(W-7)
TUBE TO TUBESHEET WELD DETAIL
Notes :
FOR TINITA ENGG. PVT. LTD.
25
22.57
25
Tube Hole Detail
Actual-7
22.51
Required
ENCLOSED
1
Actual-3
24.99
Dimension (in mm)
Description
1
Actual-2
25.01
22.54 - 22.57 3 to 5
Sr.No.
Actual-1
FOR BVIL
Tinita Engineering Private Limited R-266 Rabale MIDC, T.T.C. Industrial Area, Navi Mumbai-400701. INDIA.
TUBE TO TUBE SHEET JOINT EXPANSION REPORT CLIENT
: JOCIL
: 14.03.2012
DATE
INSP. BY.
: TINITA/TPI
JOB. NO.
: 1401-01
P.O. NO.
: JOIL/PUR/158/2012/181 DT. 06.12.12
DRG. NO.
: TINITA/1401/003 REV.0
TON NO.
:_
EQPT. NAME
: REBOILER FOR DISTILLATION COLUMN
ITEM NO
:_
Sr.No.
Dimension (in mm)
Description
Actual-1
Actual-2
Actual-3
Actual-4
Actual-5
Actual-6
1
Tube Hole dia
50.8
50.8
50.8
50.8
50.8
50.8
50.8
50.8
2
I/D of tube before Expansion
46.8
46.8
46.8
46.8
46.8
46.8
46.8
46.8
3
Tube I/D after expansion
47.24 to 47.3
47.25
47.3
47.26
47.25
47.26
47.25
47.26
4
% of expansion
1 to 5
2.5
5
3
2.5
3
2.5
3
Sr.No.
Required
Actual-7
Dimension (in mm)
Description
Required
Actual-8
Actual-9
Actual-10 Actual-11 Actual-12
Actual-13
Actual-14
1
Tube Hole dia
50.8
50.8
50.8
50.8
50.8
50.8
50.8
50.8
2
I/D of tube before Expansion
46.8
46.8
46.8
46.8
46.8
46.8
46.8
46.8
3
Tube I/D after expansion
47.24 to 47.3
47.3
47.26
47.26
47.25
47.26
47.25
47.26
4
% of expansion
1 to 5
5
3
3
2.5
3
2.5
3
Sr.No.
Dimension (in mm)
Description
Required
Actual-15
1
Tube Hole dia
50.8
50.8
2
I/D of tube before Expansion
46.8
46.8
3
Tube I/D after expansion
47.24 to 47.3
47.25
4
% of expansion
1 to 5
2.5
Process Amp.
ENCLOSED LAB TEST REPORT
: 12-13
Dia of filler wire
: 1.6
AWS Specification
TC NO. B2/11/062 DT. 14.02.2013 of M/s. Subodh Technologist
: 80-85
Voltage
No of pass
1
: GTAW
Filler Metal
:2 : SFA-5.9 : ER316L
Purging
: YES
Gas flow rate
: 8--10 LPM MR. VENU GOPAL
Tube Hole Detail
Reference Sketch for Mock up Block
TUBE TO TUBESHEET WELD DETAIL
Notes : 1
Mock Up block thk 40mm MOC SA 240 GR. 316L
2
Tube 50.8 O/D X 2 THK MOC SA 213 TP 316L
3
Tube sheet weld chamfer depth 2 MM
4
Root & Final D.P Test Satisfactory FOR TINITA ENGG. PVT. LTD.
MAHESH PATIL
FOR UIPL
(W-7)
Tinita Engineering Private Limited R-266 Rabale MIDC, T.T.C. Industrial Area, Navi Mumbai-400701. INDIA.
TUBE TO TUBE MOCKUP QUALIFICATION AS PER UIPL SPECIFICATION DK1 : 04.03.12
CLIENT
: UIPL/ COROMANDAL
INSP. BY.
: UIPL/ COROMANDAL/ TEPL JOB. NO.
: 1095
P.O. NO.
: 38004074/RTE DT. 05.07.2011 DRG. NO.
: 6526-MQ-C4-DZ-00001-001 TO 004 REV. 01
TON NO.
: 04E001
EQPT. NAME
: AMMONIA HEATER
ITEM NO
: C4 E 01
CONSULTANT
Sr.No.
DATE
: UIPL Dimension (in mm)
Description
Required
Actual-1
Actual-2
Actual-3
Actual-4
Actual-5
Actual-6
Actual-7
1
Tube Hole dia
19.25
19.25
19.25
19.25
19.25
19.25
19.25
19.25
2
I/D of tube before Expansion
15.75
15.7
15.7
15.7
15.7
15.7
15.7
15.7
3
Tube I/D after expansion
15.96 to 16.03
16
16
16.01
16
15.98
16
16.02
4
% of expansion
1 to 5
3
2.5
1.8
3
1.8
3
4.2
Sr.No.
Dimension (in mm)
Description
Required
Actual-8
Actual-9 19.25
Actual-10 Actual-11 Actual-12 Actual-13 Actual-14 19.25
19.25
19.25
19.25
19.25
1
Tube Hole dia
19.25
19.25
2
I/D of tube before Expansion
15.75
15.7
15.7
15.7
15.7
15.7
15.7
15.7
3
Tube I/D after expansion
15.96 to 16.03
15.98
16
16.02
15.99
16
16.02
16
4
% of expansion
1 to 5
1.8
3
4.2
2.4
3
4.2
3
Sr.No.
Dimension (in mm)
Description
Required
Actual-15
1
Tube Hole dia
19.25
19.25
2
I/D of tube before Expansion
15.75
15.7
3
Tube I/D after expansion
15.96 to 16.03
16.98
4
% of expansion
1 to 5
1.8
Process
: GTAW
Amp.
: 80-85
Voltage
: 12-13
LAB TEST REPORT
Dia of filler wire
: 1.6
TC NO. AE/34175 (1R) DT. 30.03.12 of M/s. Mettallurgical Services.
No of pass
:2
AWS Specification
: SFA-5.9
RADIOGRARHY REPORT
Filler Metal
: ER308L
TC NO. AE/34175 (1R) DT. 30.03.12 of M/s. Mettallurgical Services.
Purging
: YES
Gas flow rate
: 8--10 LPM
ENCLOSED 1
2
MR. VENU GOPAL
Tube Hole Detail
Reference Sketch for Mock up Block
TUBE TO TUBESHEET WELD DETAIL
Notes : 1
Mock Up block thk 47mm MOC SA350 LF2 (39mm) + SA240 GR. 304L(8mm)
2
Tube 19.05 O/D X 1.65 THK MOC SA 213 TP 304L
3
Tube sheet weld chamfer depth 1.5 MM
4
Root & Final D.P Test Satisfactory
5
Torque Value 350 TO 380 WATTS FOR TINITA ENGG. PVT. LTD.
FOR UIPL
Page 4 of 5
(W-7)
MAHESH PATIL
Page 5 of 5
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