2007 2007 TECHNICAL TECHNICAL TRAINING TRAINING GUIDE GUIDE
LINCOLN LINCOLN ELECTRIC’S ELECTRIC’S •• WELDING WELDING SCHOOL SCHOOL •• PROFESSIONAL PROFESSIONAL SEMINARS SEMINARS •• DISTRIBUTOR DISTRIBUTOR TRAINING TRAINING •• EDUCATIONAL EDUCATIONAL MATERIALS MATERIALS
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The Welding Experts
A W ORLDWIDE ORLDWIDE T RADITION OF E XCELLENCE AND I NNOVATION S INCE 1895 Lincoln Electric’s commitment to providing innovative, cost-effective solutions for your welding and cutting challenges is one that has guided our company for more than 100 years. This, coupled with our technological leadership, worldwide manufacturing and distribution resources, enables us to provide complete and reliable solutions for each of our customers. Because of our broad range of products and services, Lincoln Electric is the one source for all of your welding and cutting needs. We provide provide the most advanced equipment and consumables, the most responsive training and support, and above all, the most innovative application solutions to optimize your entire welding operations. And, when it comes to service, Lincoln Electric stands out in the industry with an unprecedented network of more than 3,000 distributors, hundreds of technical representatives and a Welding Technology Technology Center,, ready to provide uniquely tailored solutions to your toughest welding Center problems. No matter what your industry, our welding expertise will translate into solutions that work specifically for you.
Proven Expertise Lincoln offers: • a worldwide presence presence with manufacturing plants, distribution centers, and sales offices strategically located around the globe. • industrial expertise from our work with all levels of industry, industry, ranging from from high-tech automation to expertise in welded repair, repair, from heavy equipment construction to sheet metal fabrication,. • application-specific support support provided by our extensive sales and distributor organization, recognized recognized as the welding industry’s largest, most thoroughly trained, customer support network.
Innovative Technology Lincoln leads the industry with product offerings, including: • equipment that reflects the latest industry industry developments including stick welders, TIG welders, CV MIG welders, CC/CV multi-process welders, plasma cutting, engine driven welders, wire feeders, robotic/automation systems, and environmental systems. • a full line of stick, TIG, MIG, flux-cored and submerged arc consumables for carbon and low alloy steel, stainless steel, hardfacing, cast iron and nonferrous applications. • gas apparatus such as gas regulators, flow meters and gas torches supplied through our Harris Calorific line.
Lincoln Quality Quality is an established tradition at Lincoln Electric that is verified on a continuing basis by organizations such as UL, CSA, AWS, ASME, NEMA, Lloyd’s, Det Norske Veritas, Military,, ISO, Nuclear and others. Military
A W ORLDWIDE ORLDWIDE T RADITION OF E XCELLENCE AND I NNOVATION S INCE 1895 Lincoln Electric’s commitment to providing innovative, cost-effective solutions for your welding and cutting challenges is one that has guided our company for more than 100 years. This, coupled with our technological leadership, worldwide manufacturing and distribution resources, enables us to provide complete and reliable solutions for each of our customers. Because of our broad range of products and services, Lincoln Electric is the one source for all of your welding and cutting needs. We provide provide the most advanced equipment and consumables, the most responsive training and support, and above all, the most innovative application solutions to optimize your entire welding operations. And, when it comes to service, Lincoln Electric stands out in the industry with an unprecedented network of more than 3,000 distributors, hundreds of technical representatives and a Welding Technology Technology Center,, ready to provide uniquely tailored solutions to your toughest welding Center problems. No matter what your industry, our welding expertise will translate into solutions that work specifically for you.
Proven Expertise Lincoln offers: • a worldwide presence presence with manufacturing plants, distribution centers, and sales offices strategically located around the globe. • industrial expertise from our work with all levels of industry, industry, ranging from from high-tech automation to expertise in welded repair, repair, from heavy equipment construction to sheet metal fabrication,. • application-specific support support provided by our extensive sales and distributor organization, recognized recognized as the welding industry’s largest, most thoroughly trained, customer support network.
Innovative Technology Lincoln leads the industry with product offerings, including: • equipment that reflects the latest industry industry developments including stick welders, TIG welders, CV MIG welders, CC/CV multi-process welders, plasma cutting, engine driven welders, wire feeders, robotic/automation systems, and environmental systems. • a full line of stick, TIG, MIG, flux-cored and submerged arc consumables for carbon and low alloy steel, stainless steel, hardfacing, cast iron and nonferrous applications. • gas apparatus such as gas regulators, flow meters and gas torches supplied through our Harris Calorific line.
Lincoln Quality Quality is an established tradition at Lincoln Electric that is verified on a continuing basis by organizations such as UL, CSA, AWS, ASME, NEMA, Lloyd’s, Det Norske Veritas, Military,, ISO, Nuclear and others. Military
Welding Technology Center Solutions The Welding Technology Technology Center is dedicated to meeting, and exceeding, our customer’ customer’s s specifications and expectations. Collectively, Collectively, our staff has over 750 years of experience in the welding industry industry,, and are anxious to apply their expertise to your application. The Welding Technology Technology Center can help you improve the quality of your product, reduce production costs of your welding operations, or provide solutions for safer welding conditions. Weld Tech Tech can do this thi s by: • evaluating individual operations, operations, optimizing processes processes and and procedures. procedures. • proposing cost reduction methods that offer savings generated generated from unique approaches to safety, safety, quality, process process and materials • conducting training that addresses addresses the needs of welders, supervisors and and engineers
Education • Since 1917, The Lincoln Electric Welding Welding School has instructed over 100,000 students from from around the world in the arts of arc welding safety and processes. • Technical seminars provide information on the latest issues in safety, quality, quality, processes and Lincoln products • Distributor programs programs update Lincoln Distributors on on welding processes processes and the Lincoln product product line.
Knowledge • Since the First Edition in September of 1933, The Procedure Procedure Handbook has has provided knowledge to welding welding people throughout the world with sales in excess of 500,000 copies. Now in it’s 14th edition. • Various other resources resources are made available through through The Lincoln Electric Bookstore or the James F. F. Lincoln Arc Welding Foundation. • Professional seminars, seminars, held for for over fifty years, inform participants of the latest in engineering engineering practices and concepts, ranging from the fundamentals of weldments design to advanced subjects such as fracture mechanics and fatigue. Lincoln Electric is committed to welding your world together, together, improving your processes and lowering your costs.
The Lincoln Electric Company World headquarters is located in Cleveland, Ohio, U.S.A.
INDEX ARC WELDING SAFETY FULL LINE OF WELDING PRODUCTS
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THE LINCOLN ELECTRIC WELDING SCHOOL OVERVIEW OF WELDING SCHOOL 2007 CLASS SCHEDULE STANDARD ST ANDARD COURSES BASIC PLATE & SHEET METAL PIPE WELDING PLASMA, OXY-FUEL, ALLOY & HARDFACING GAS TUNGSTEN ARC WELDING GAS METAL ARC WELDING FLUX CORED ARC WELDING COMPREHENSIVE PROGRAM ADVANCED COURSES MOTORSPORTS - BASIC MATERIALS PROGRAM MOTORSPORTS - ADVANCED MATERIALS PROGRAM ADVANCED PIPE WELDING SUBMERGED ARC WELDING NEW MAINTENANCE WELDING NEW CWI PREP COURSE, SEMINAR & TEST QUALIFICATION, CERTIFICATION & CUSTOMIZED TRAINING
TECHNICAL TRAINING PROGRAMS
5 6 7-8 9 10 11 12 13 14 15 16 17 18 19 21 22
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OVERVIEW OF TECHNICAL TRAINING PROFESSIONA PROFES SIONAL L SEMIN SEMINARS ARS BLODGETT’S WELDING DESIGN SEMINAR WELDING EDUCATOR’S WORKSHOP NEW POWER WAVE AC/DC SEMINAR ADVANCED ROBOTIC PROGRAMMING TRAINING STT CHAMPIONS PIPE WELDING SEMINAR CUSTOM & REGIONAL PROGRAMS DISTRIBUTOR TRAINING PROGRAMS COMPREHENSIVE DISTRIBUTOR TRAINING ADVANCED DISTRIBUTOR TRAINING INTERNATIONAL DISTRIBUTOR TRAINING FIELD SERVICE SHOP TRAINING
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REGIST R ATION INFORMATION
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2007 WELDING SCHOOL REGISTRATION FORM 2007 TECHNICAL TRAINING PROGRAMS REGISTRATION FORM 2007 FIELD SERVICE SCHOOL RE REGISTRATION FORM GENERAL INFORMATION HOTEL & CONTACT INFORMATION
EDUCATIONAL MATERIALS
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PROCESS TRAINING MATERIALS & ORDER FORM JAMES JAM ES F. F. LINCOL LINCOLN N FOUNDA FOUNDATIO TION N & THE THE ARC WEL WELDIN DING G BOOK BOOK SHELF SHELF www.lincolnelectric.com
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The Welding Experts
A R RC W ELDING S A FET Y M A TER I A LS A A ND PR ODUCTS
Lincoln Electric Safety Materials Lincoln Electric offers a variety of free or low cost training materials on arc welding safety, including: •• Arc Welding Safety brochure (E205) •• Arc Welding Safety poster (E201) •• “Welding Safely - the Way the Pros Do It” video (VHS or DVD) TM presentation with script •• Arc Welding Safety Power Point (included on every “Arc Welding Process Training Materials” CD) •• New OSHA Hexavalent Chromium Standards (MC06-211)
automation@lincolnel ectric.com
ANSI Z49.1 Safety Document The American Welding Society is offering a FREE download of the American National Standard Institute’s “Safety in Welding, Cutting, and Allied Processes” document (ANSI Z49.1:2005). This is the welding industry’s comprehensive reference on safety. This document is a must for every welding school, fabricator and home hobbyist. Get your free copy today at www.aws.org/technical/facts.
E205
Environmental Systems for Welding Schools Some welding applications (welding school booths, welding in confined spaces, etc.) may warrant additional safety precautions from welding fumes, such as using fume extraction equipment. Lincoln Electric offers a full line of environmental systems for schools and welding shops. Product solutions vary from single or dual arm units to multi-arm centralized fume extraction systems. Some of the advantages of a system by Lincoln Electric are: •• Expert technical assistance available from one company on all your welding products – equipment, consumables & fume extraction. •• Follow OSHA and AWS guidelines. •• Reduce energy costs by indoor recirculation vs. exhausting to outside. •• Qualify for potential grant funding. •• Provide source capture using lightweight user-friendly arms. •• Offer working lamp and arc sensor technology options. •• Variable speed fans increase or decrease based on demand. •• Sound-absorbing boxes and in-line duct silencer lesson noise. •• Custom central systems designed to your specific application.
ANSI Z49.1
For More Information, Contact: The Lincoln Electric Company Automation Division Phone: 800-833-9353 (WELD) or 216-383-2667 Email:
[email protected]
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The Welding Experts
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WELDING PR ODUCTS FULL LINE OF EQUIPMENT, CONSUM A BLES A ND A CCESSOR IES Welding Products Lincoln Electric is the world leading manufacturer of arc welding equipment, consumables and accessories for stick, TIG, MIG, flux-cored and subarc welding, as well as oxy-fuel and plasma cutting. We manufacture a full line of products for welding schools, light to heavy duty metal fabricators, maintenance shops, home use, etc. Lincoln Electric’s product line includes: Welding equipment Welding consumables Accessory equipment & parts Gas apparatus by Harris Calorific Environmental Systems
Power MIG 350 MP
Invertec V350 PRO / LF-72 Package
Educational Discounts Lincoln Electric offers a large discount to welding educational institutions on our complete line of products. The Lincoln Educational Discount is applied through sales to schools by our network of welding distributors. Contact your local Lincoln Sales Office, listed on back cover, for more details.
Precision TIG 225
Harris Gas Apparatus
Where to Get More Details For complete details on all Lincoln Electric welding products, see our website at www.lincolnelectric.com and/or request a copy of our Product Catalog (E1.10). Or contact your local Lincoln Technical Sales Representative to discuss the most appropriate Lincoln products for your particular school o r other welding applications.
Excalibur Electrodes
Super Arc MIG Wires
Environmental Systems
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The Welding Experts
THE L INCOLN ELECTRIC WELDING SCHOOL
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The Welding Experts
THE LINCOLN W ELDING SCHOOL V IE W OF W ELDING SCHOOL O V ER School Offering
Welding Instructors
Lincoln Electric has one of the oldest and most prestigious welding schools in the United States. Founded in 1917, the school has taught over 100,000 students from around the world. On staff are seven full time, professional instructors with a wealth of knowledge and experience. Many of them also teach courses off-site, as well as provide track side welding support at the top motor sports racing events in the U.S., including Indianapolis 500, Daytona 500, etc. Lincoln Electric’s Welding School offers a variety of classes, from a 6 week Basic course to an advanced 15 week Comprehensive course, as well as 1 week classes on specific welding processes, certification or customized programs. Classes run from 8:00 a.m. – 2:30 p.m. daily, 5 days per week and 50 51 weeks per year. Students spend about 20% of their time in the classroom and 80% in the booth learning to weld. Instructor to student ratio is kept small to provide plenty of individual help. A large supply of steel plate is provided so students spend all their time learning to weld, not cutting and preparing practice coupons.
Bill West, Manager
Joe Kolasa
Steve Waltenbaugh
Lyle Binns
Karl Hoes
Alex Tocco
Lon Damon
Jennifer Howell, Registration
Benefits of Attending • Learn and practice welding in a safe working environment. • • Receive a Lincoln Electric Welding School graduation •
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certificate upon successful completion of the course. Be able to combine your new welding skills with Lincoln Electric’s excellent reputation in the industry for producing quality products and students to help improve your chances of landing a great welding job. Enjoy a variety of temporary living options close to the school in safe, secure neighborhoods. Have the opportunity to meet and network with other students and employers in the welding industry. Graduate from a welding school program with a focus on “Safety, Quality and Productivity”; the same factors that are driving top companies in the welding industry today.
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The Welding Experts
THE L INCOLN WELDING SCHOOL 2007 WELDING SCHOOL SCHEDULE DATE
BASIC
PIPE
ALLOY
➧
➧
TIG
MIG
FLUX
BASIC
CORE
MS
ADVANCED ADV. PIPE MS
& CERT*
OTHER**
TUES
JAN 2 8 15 22 29 FEB 5
➧
➧
12 Maint. Welding
19
➧
26 MAR 5 12 19
➧
➧
26 APR 2
➧
9 16 23 30
➧
➧
MAY 7 14
➧
21 TUES
29
JUNE 4 11
➧
Maint. Welding
➧
18 25 *TIG Pipe, 1" AWS Plate & Pipe Certification will be taught during the Certification weeks. **Sub-arc will be taught on an as requested basis.
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The Welding Experts
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THE L INCOLN WELDING SCHOOL 2007 WELDING SCHOOL SCHEDULE DATE
BASIC
PIPE
ALLOY
TIG
MIG
FLUX
BASIC
CORE
MS
ADVANCED ADV. PIPE MS
& CERT*
OTHER**
➧
JULY 2 9 16 23
➧
➧
CWI Prep Course CWI Sem. & Exam
30 AUG 6
➧
13
Maint. Welding
20 27 TUES
SEPT 4
➧
➧
10 17
➧
24 OCT 1 8 15
➧
➧
22 29
Maint./ CWI Prep CWI Sem. & Exam
➧
NOV 5 12 19 26
➧
➧
DEC 3 10 17 TUES
24
➧ Holiday Break - Welding School Closed
*TIG Pipe, 1" AWS Plate & Pipe Certification will be taught during the Certification weeks. **Sub-arc will be taught on an as requested basis.
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The Welding Experts
THE LINCOLN W ELDING SCHOOL B A SIC PL A TE & SHEET MET A L Course Description Designed to instruct welders in arc welding safety and the Shielded Metal Arc Welding process (SMAW - Stick). The course lasts 6 weeks, involving approximately 180 hours of booth instruction, lecture and practice.
Course Content Week 1 Introduction to welding safety and electrodes: types, selection, classification and qualification. Week 2 Discussion of power source: types, selection and duty cycle as well as cable sizing, arc blow and welding symbols. Week 2 Welding Test Week 3 Discussion of electrodes: advantages, limitations, and vertical-up vs. vertical down in addition to certification and qualification test training. Week 4 Discussion of non-destructive testing, fillet gauge use and weld size determination as well as a review of low hydrogen electrode procedures and techniques. Week 5 Practicing all of the manipulative arc welding techniques learned during the prior four weeks. Week 5 Welding Test
2007 Course Dates Jan 2 – Feb 9 Feb 12 – Mar 23 Mar 26 – May 4 May 7 – June 15 June 18 – July 27 July 30 – Sep 7 Sep 10 – Oct 19 Oct 22 – Nov 30
Week 6 Introduction to oxy-fuel safety and oxy-fuel processes: cutting and welding. Final Exam & Evaluation
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The Welding Experts
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THE LINCOLN W ELDING SCHOOL PIPE W ELDING Course Description Designed to instruct welders in welding safety and the Shielded Metal Arc Welding process (SMAW - Stick) of welding pipe either to meet ASME (vertical-up) or API (vertical-down) welding code. The course lasts 3 weeks, involving approximately 90 hours of booth instruction, lecture and practice.
Prerequisites Students who have not passed the Lincoln Electric Welding School’s Basic Plate & Sheet Metal welding course will be required to weld a sample test plate consisting of vertical and overhead welds with E6010 and E7018 electrodes, which will be evaluated by the instructor before being permitted to start the course. Students must also specify either ASME or API before the start of the Pipe course.
Course Content ASME Week 1 Learn fundamentals of ASME pipe welding, w hich includes 2G, proper fit-up, joint preparation, tacking, and electrode selection in vertical-up welding. Additionally, comparative techniques like whip vs. drag root pass are discussed along with testing procedures and grading. ASME Week 2 Review 5G, proper fit-up, joint preparation, tacking and electrode selection in vertical-up welding. Review techniques used in the vertical-up position. Review test procedures. Prepare final test. ASME Week 3 Discuss 6G and weld troubleshooting, which includes DC- for less burn through and land vs. gap. In addition, AWS, ASME, and API code are explained.
Final Exam
2007 Course Dates Jan 2 – 19 Feb 12 – Mar 2 Mar 26 – Apr 13 May 7 – 25 June 18 – July 6 July 30 – Aug 17 Sep 10 – 28 Oct 21 – Nov 9 Dec 3 – 21
API Week 1 Learn fundamentals of API pipe welding, which includes 2G, proper fit-up, joint preparation, tacking and electrode selection in vertical-down welding. API Week 2 Review 5G, proper fit-up, joint preparation, tacking and electrode selection in vertical-down welding. Review test procedures. Prepare final test. API Week 3 Discuss 6G and troubleshooting, which includes DC- for less burn through, and land vs. gap. In addition, AWS, ASME, and API code are explained as well as pipe welding joints positioned at a 45° angle using vertical-down techniques.
Final Exam Please Note Students must pass welding test to receive diploma.
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THE LINCOLN W ELDING SCHOOL PL A SM A , OX Y -FUEL, A A LLO Y & H A R RD F A CING Course Description Designed to instruct welders in welding safety, plasma cutting & gouging, the Oxy-Fuel process, alloy theory & applications, and hardfacing. Additionally, various welding processes and techniques will be discussed as it relates to these topics. The course lasts 3 weeks, involving approximately 90 hours of booth instruction, lecture and practice.
Course Content Week 1
•
Learn fundamentals of oxy-fuel brazing (OFB) and oxy-fuel welding (OFW). Discuss the use of welding vs. brazing vs. soldering. • Learn general theory and use of preheating along with hands-on experience • utilizing Tempil™ sticks. •• Learn the AWS numbering system, selection of proper brazing rods and fluxes, and troubleshooting of the oxy-fuel process. •• In addition to a comparison between carbon arc gouging vs. plasma arc gouging, discuss the operation of plasma cutting along w ith standard troubleshooting and operational techniques •
Week 2 • • Learn fundamentals of metal identification including the AISI & ASTM designations as well as steel trade names. •• Discuss low carbon, medium carbon, high carbon and alloy steel chemistry according to AWS D1.1 welding code. • Determine preheat and discuss carbon equivalent, heat input (Joules) and heat• treating including tempering, annealing, normalizing and stress relieving. •• Learn fundamentals of hardfacing and 6 basic types of wear while using different welding processes SMAW, FCAW, SAW and OFW. Week 3 •• Learn fundamentals of cast iron including types of cast iron and repair procedures utilizing nickel and steel based electrodes as well as oxy-fuel brazing (OFB) for cast iron repair. •• Learn fundamentals of stainless steel including the AISI numbering system, AWS classification system of electrodes, and carbide control. •• Use -15, -16, and -17 stainless stick electrodes as well as flux-cored gas shielded stainless wire products to perform welds on stainless steel in all positions.
www.lincolnelectric.com
2007 Course Dates Jan 2 – 19 Jan 22 – Feb 9 Mar 5 – 23 Apr 16 – May 4 May 29 – June 15 July 9 – 27 Aug 20 – Sep 7 Oct 1 – 19 Nov 12 – 30
The Welding Experts
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THE LINCOLN W ELDING SCHOOL G A S TUNGSTEN A R RC W ELDING Course Description Designed to instruct welders in welding safety and the Gas Tungsten Arc Welding process (GTAW - TIG). The course lasts 1 week, involving approximately 30 hours of booth instruction, lecture and practice.
Course Content •• Learn fundamentals of GTAW (TIG) for steel, stainless and •• •• ••
aluminum. Welding procedures are taught on aluminum, carbon and stainless steels. Welding consists of edge, corner, lap and fillet welds in all positions. Welding is limited to regular thin flat material, which does no t include thick plate, pipe or other irregular shapes.
2007 Course Dates
Please Note If a student desires to practice on different types of welds and/or materials other than those offered, material must be provided by student.
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Jan 2 – 5 Jan 8 – 12 Jan 22 – 26 Feb 12 – 16 Mar 5 – 9 Mar 26 – 30 Apr 16 – 20 May 7 – 11 June 4 – 8 June 18 – 22 July 30 – Aug 3 Aug 27 – 31 Sept 10 – 14 Oct 22 – 26 Dec 3 - 7
The Welding Experts
THE LINCOLN W ELDING SCHOOL G A S MET A L A R RC W ELDING SEMI- A UTOM A TIC Course Description Designed to instruct welders in welding safety and the Gas Metal Arc Welding process (GMAW - MIG). The course lasts 1 week, involving approximately 30 hours of booth instruction, lecture and practice.
Course Content •• Learn fundamentals of GMAW (MIG) •• Instruction on the metal arc transfers of short circuiting, •• ••
globular, spray arc, pulsed spray arc, Power Mode and Surface Tension Transfer™. How various shielding gases affect gas metal arc welding. Individual booth time will be dedicated to welding on mild steel, stainless steel and aluminum in all welding positions.
2007 Course Dates Jan 8 – 12 Jan 29 – Feb 2 Feb 19 – 23 Apr 2 – 6 Apr 30 – 4 May 14 – 18 June 4 – 8 June 25 – 29 Aug 6 – 10 Sep 17 – 21 Oct 29 – Nov 2 Nov 26 - 30 Dec 10 - 14
Please Note If a student desires to practice on different types of welds and/or materials other than those offered, material must be provided by student.
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The Welding Experts
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THE LINCOLN W ELDING SCHOOL FLUX-COR ED A R RC W ELDING
SEMI- A UTOM A TIC Course Description Designed to instruct welders about welding safety and the FluxCored Arc Welding process (FCAW) for both self shielded (Innershield™) and gas shielded (Outershield™ and UltraCore™) methods. The course lasts 1 week, involving approximately 30 hours of booth instruction, lecture and practice.
Course Content •• •• •• •• •• ••
Learn fundamentals of FCAW Self-Shielded (Innershield™ ) Learn fundamentals of FCAW Gas Shielded (Outershield™) Weld on 10 gage thru 1 inch thick material in all positions. Use a variety of electrodes, wire feeders and power sources. Typical joint designs used in construction and shipbuilding are welded, which consist of fillet, lap, groove and butt welds. Final weld tests are on 1 inch bevel plate vertical up with and without a backing bar.
2007 Course Dates
Please Note If a student desires to practice on different types of welds and/or materials other than those offered, material must be provided by student.
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Feb 5 – 9 Feb 26 – Mar 2 Apr 9 – 13 May 21 – 25 July 2 – 6 Aug 13 – 17 Sept 24 – Sept 28 Nov 5 – 9 Dec 17 - 21
The Welding Experts
THE LINCOLN W ELDING SCHOOL COMPR EHENSI V E PR OGR A M Course Description Designed to instruct welders in arc welding safety and all of the common welding processes. The course lasts 15 weeks and involves more than 400 hours of hands-on instruction.
Course Content •• Basic Plate & Sheet Metal (Stick) •• •• •• •• ••
(6 Weeks) Pipe (ASME or API) (Stick) (3 Weeks) Plasma, Oxy-Fuel, Alloy & Hardfacing (3 Weeks) Gas Tungsten Arc Welding (TIG) (1 Week) Gas Metal Arc Welding (MIG) (1 Week) Flux-Cored Arc Welding (1 Week)
2007 Course Dates Jan 2 – Apr 13 Feb 12 – May 25 Mar 26 – July 6 May 7 – Aug 17 June 18 – Sept 28 July 30 – Nov 9 Sept 10 – Dec 21 Oct 22 – Feb 8, 2008 (no school week of Dec 24)
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THE LINCOLN W ELDING SCHOOL MOTOR SPOR TS B A SIC M A TER I A LS PR OGR A M
What Is It Five day technical program limited to 15 attendees that is approximately 30% classroom and 70% hands-on. The primary focus of this course is on basic Motorsports materials and applications (GMAW, GTAW, Oxy-Fuel, and Plasma Cutting) including aluminum and stainless steel. In addition to these concepts, new technologies will be introduced, which include Waveform Control Technology™ and Precision TIG™ technology.
Purpose To enhance your knowledge of current thinking in arc welding safety, processes, instruction, concepts, equipment and consumables as well as your welding skills.
Course Content •• Day 1 - Safety & Gas Tungsten Arc Welding (TIG) •• Day 2 - Gas Metal Arc Welding (MIG) •• Day 3 - Alloy (Metallurgy, Identification, Classification, Pre•• ••
Heating) Day 4 - Alloy (Aluminum & Stainless Steel) Day 5 - Oxy-Fuel, Plasma Cutting, Open Lab & Plant Tour.
Note: A chrome-moly tube test is included with course. Students that pass this test will receive an additional certificate.
2007 Course Dates Jan 15 – 19 Feb 19 – 23 Mar 12 – 16 Apr 23 – 27 May 21 – 25 June 11 – 15 July 30 – Aug 3 Sep 10 – 14 Sep 24 – 28 Oct 8 – 12 Nov 12 – 16 Dec 3 – 7
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The Welding Experts
THE LINCOLN W ELDING SCHOOL MOTOR SPOR TS A D V A NCED M A TER I A LS PR OGR A M
What Is It Five day technical program limited to 15 attendees that is approximately 30% classroom and 70% hands-on. Primary focus is on advanced Motorsports materials and applications utilizing the Gas Tungsten Arc Welding (GTAW) process including materials like chrome-moly, inconel, magnesium and titanium. In addition to these concepts, new technologies will be introduced, which include Waveform Control Technology™ and Precision TIG™ technology.
Purpose To enhance your knowledge of current thinking in arc welding safety, processes, instruction, concepts, equipment and consumables as well as your welding skills.
Course Content •• • • •• • • ••
Day 1 - Safety, GTAW (TIG) Chrome-Moly Day 2 - GTAW (TIG) Titanium Day 3 - GTAW (TIG) Inconel Day 4 - GTAW (TIG) Magnesium Day 5 - New Products, Open Lab & Plant Tour
2007 Course Dates Jan 22 - 26 Mar 19 - 23 Apr 30 - May 4 Sep 17 – 21 Oct 15 – 19 Dec 10 – 14 Included in cost of tuition is one welding certification test coupon attempt, welded to the D17.1 Aerospace Welding Code.
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THE LINCOLN W ELDING SCHOOL A D V A NCED PIPE COUR SES The Lincoln Electric Welding School offers three different Advanced Pipe Welding courses. Each one is 1 week in length.
Advanced API Pipe Welding (Stick Only) Designed to instruct welders in arc welding safety and API vertical down pipe welding. It specifically relates to butt and branch “T” joints as well as reinforcement sleeves using cellulosic and low hydrogen electrodes in accordance with API 1104 code. Customer must supply sleeve.
Low Hydrogen Pipe Welding 1 (Stick, MIG, FC) Designed to instruct welders in arc welding safety and root pass MIG welding done vertical down using Surface Tension Transfer™ (STT™) with all subsequent welding done with either: 1. Vertical Down Option - hot, fill, and cap passes with FCAW Self Shielded (Innershield ™) wire or Low Hydrogen-Vertical Down (Pipeliner LH-D) stick electrodes. 2. Vertical Up Option - hot, fill and cap passes with FCAW Gas Shielded (Outershield™) wire, Low Hydrogen (Excalibur™) stick electrodes or GMAW (MIG) wire.
Low Hydrogen Pipe Welding 2 (Stick, TIG) Designed to instruct welders in arc welding safety and the welding of the root and hot passes done with the GTAW (TIG) process. Then fill and cap passes are done with Low Hydrogen (Excalibur™) stick electrodes, or as student ability dictates, GTAW all the way (root, hot, fill and cap) with carbon steel or stainless filler metal on carbon steel pipe. Note: upon successful completion of these Advanced Pipe courses, students may sign up for a future Certification Advanced Pipe course. The certification test is taken on the last day and is an extra charge, paid directly to an independent testing laboratory.
For More Information Contact The Lincoln Electric Welding School 216-383-2259 216-383-8088 (fax)
[email protected]
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2007 Course Dates Jan 2 – 5 Jan 8 – 12 Jan 22 – 26 Jan 29 – Feb 2 Feb 5 – 9 Mar 5 – 9 Mar 12 – 16 Mar 19 – 23 Apr 16 – 20 Apr 23 – 27 Apr 30 – May 4 May 29 – June 1 June 4 – 8 June 11 – 15 July 9 – 13 July 16 – 20 July 23 – 27 Aug 20 – 24 Aug 27 – 31 Sep 4 – 7 Oct 1 – 5 Oct 8 – 12 Oct 15 – 19 Nov 12 – 16 Nov 19 – 23 Nov 26 – 30
The Welding Experts
THE LINCOLN W ELDING SCHOOL SUBMER GED A R RC W ELDING Course Description Designed to instruct welders in welding safety and the Submerged Arc Welding process (SAW) both full-automatic and semiautomatic operations. This course lasts 1 week, involving approximately 30 hours of booth instruction, lecture and practice.
Course Content •• Learn fundamentals of SAW. •• Learn fundamentals of hand-held welding and beam mounted •• •• •• ••
welding with NA-3, NA-5, and LT-7 tractor. Weld with single and twin wire in addition to rebuilding caster rolls with flux-cored stainless sub-arc wire. Power sources used include the DC400, DC-600, and DC1000. Flux applications, polarity and trouble shooting o f weld defects are discussed. Weld with the NEW Power Wave AC/DC 1000 system, which is a state-of-the-art, waveform control technology, 1000 amp inverter welding machine. Also covered is the NEW Power Feed 10A automatic wire feeder.
Experience first hand how this machine and Nextweld TM Technology can help you gain significant increases in productivity and quality over conventional SAW technology.
2007 Course Dates Submerged Arc Welding will be taught on an as requested basis.
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The Welding Experts
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THE LINCOLN W ELDING SCHOOL M A INTEN A NCE W ELDING Course Description Designed to instruct welders in welding safety and maintenance welding utilizing various processes like Shielded Metal Arc Welding (SMAW), Gas Metal Arc Welding (GMAW), Gas Tungsten Arc Welding (GTAW) and Oxy-fuel Cutting (OFC).
Course Content Day 1 Introduction to welding safety and the SMAW process including electrodes: types, selection, classification and qualification as well as discontinuities/defects causes and cures. Day 2 Introduction to the GMAW process including electrodes: types, selection, classification and qualification as well as gas selection and discontinuities/defects causes and cures. Day 3 Introduction to the GTAW process including electrodes: types, selection, and classification as well as gas selection, polarity, a nd discontinuities/defects causes and cures. Day 4 Introduction to hardfacing applications including electrodes: types, and selection as well as types of wear and basic metallurgy. Day 5 Introduction to the OFC process, plasma cutting and air arc gouging
2007 Course Dates Feb 19 – 23 June 4 – 8 Aug 20 – 24 Oct 29 – Nov 2
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The Welding Experts
THE LINCOLN WELDING SCHOOL C WI PR EP COUR SE, SEMIN A R R & EX A M Lincoln Electric’s CWI Prep Course This is a N EW EW course taught by the Lincoln Electric Welding School to give you an extra week of low cost preparation for the AWS CWI Seminar & Exam. Included in the program are demonstrations/discussions of the various welding processes, including but not limited to metallurgy, discon tinuities, preheat, welding symbol, etc. It is offered the week before the AWS’s CWI Seminar. Register for the CWI Prep Course through the Lincoln Electric Welding School (see 2007 registration form).
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2007 Dates Lincoln CWI Prep Course (Monday – Friday) July 23 – 27 Oct 29 – Nov 2
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AWS’s CWI Seminar & Exam Lincoln Electric is a host site for the American Welding Society’s (AWS) Certified Welding Inspector (CWI) seminar and examination. In the seminar you will be taught by an AWS instructor how to reference AWS code, examine welds and prepare for the CWI exam on that following Saturday (proctored by AWS). Seminar is limited to the first 15 attendees and starts at 1:00 p.m. on Sunday. You can register for the seminar and exam either through Lincoln Welding School or AWS. Note you must register 8 weeks prior to CWI exam date in order to reserve your spot.
Requirements Contact Lincoln Electric Welding School & Download CWI Packet from http://www.aws.org/certification/CWI or call AWS at 800-443-9353 ext. 273 to register for exam. Note: 5 year detailed work history must be completed before testing. Not a Resume
2007 Dates AWS’s CWI Seminar Sunday, July 29 to Friday, August 3 AWS’s CWI Exam Saturday, August 4 Please Note: Application due no later than May 29
AWS’s CWI Seminar Sunday, November 4 to Friday, November 9 AWS’s CWI Exam Saturday, November 10
For Information Contact The Lincoln Electric Welding School 216-383-2259 216-383-8088 (fax)
[email protected]
Please Note: Application due no later than September 3
www.lincolnelectric.com
The Welding Experts
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THE LINCOLN W ELDING SCHOOL QU A LIFIC A TION, CER TIFIC A TION & CUSTOMIZED TR A INING Qualification Test Training Shielded Metal Arc Welding Additional training is available to graduates of the Linc oln Basic Plate & Sheet Metal Welding who wish to take an operator qualification test for AWS structural code work, and to graduates of the Lincoln Pipe Welding Course who wish to take similar tests for ASME (vertical-up) or API (vertical-down) code work. Welders with equivalent experience may also qualify for this training.
2007 Course Dates Jan 2 – 5 Jan 8 – 12 Jan 22 – 26 Jan 29 – Feb 2 Feb 5 – 9 Mar 5 – 9 Mar 12 – 16 Mar 19 – 23 Apr 16 – 20 Apr 23 – 27 Apr 30 – May 4 May 29 – June 1 June 4 – 8 June 11 – 15 July 9 – 13 July 16 – 20 July 23 – 27 Aug 20 – 24 Aug 27 – 31 Sep 4 – 7 Oct 1 – 5 Oct 8 – 12 Oct 15 – 19 Nov 12 – 16 Nov 19 – 23 Nov 26 – 30
For Information Contact LE Welding School 216-383-2259 216-383-8088 (fax)
[email protected]
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Flux-Cored Arc Welding Self Shielded / Gas Shielded Classes are available to companies and/or individuals who want to practice welding techniques for passing an operator qualification test or procedure qualification test. This course is also designed to give the proper application skills to an instructor for in-plant training of FCAW-S (Innershield™) and/or FCAW-G (UltraCore™). Qualification Test Training
•• •• •• •• •• ••
AWS Test Semi-Auto Flux-Cored Arc Welding Self Shielded 3/8” AWS Fillet Test Shielded Metal Arc Welding AWS Test Shielded Metal Arc Welding ASME Test Shielded Metal Arc Welding ASME / API Pipe Welding Low Hydrogen Pipe
Please Note for Qualification Courses •• One week is usually sufficient for anyone with welding experience in the process being tested. •• Customers must furnish plate of the type to be used in practicing for the qualification tests. •• The cost of testing ranges from $150.00 to $300.00 for AWS, ASME or API codes and is paid directly to an independent testing laboratory where the test sample is taken. Actual test costs vary throughout the country depending upon the facility.
Training / Certification The Lincoln Electric Welding School can meet your needs for customized training and/or certification at Lincoln Electric Corporate in Cleveland, Ohio or at your particular location. Please Note: Actual testing done by an independent testing facility .
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The Welding Experts
TECHNICAL TRAINING PROGRAMS
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The Welding Experts
TECHNIC A L TR A INING PR OGR A MS O V ER V IE W OF TECHNIC A L TR A INING Training Offering Lincoln Electric has a long history of providing customers with expert training on our various products, as well as general arc welding fundamentals. Our technical trainers have many years of experience in the welding industry and a very comprehensive knowledge of Lincoln products and welding processes. They also have backgrounds in technical sales and/or technical support. Lincoln Electric’s Technical Training group offers a variety of seminars and workshops, ranging from basic welding fundamentals training to high level programs on welding design issues, Nextweld Technologies, etc. We conduct various “train the trainer” seminars for welding educators. We also provide training for our authorized distributors who are at all levels of experience. Programs are held at both our headquarters in Cleveland, Ohio and in the field. Students spend about 50% classroom time and 50% hands-on lab time. Also included are tours of Lincoln’s manufacturing and R&D facilities. The Technical Training group also produces state-of-the-art training curriculums and materials for teaching arc welding. Many of this is available at a “no charge” basis for welding instructors, including our “No Teacher Left Behind” educational support program.
Technical Trainers
Dennis Klingman
Jason Schmidt
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Tom Myers
Branden Muehlbrandt, Atlanta Training Center
Dan Klingman
Vicki Wilson, Registration
www.lincolnelectric.com
Erin Justice
Bud Fletcher, Training Support
Carl Peters, Director of Training
The Welding Experts
TECHNIC A L TR A INING PR OGR A MS BLODGETT’S W ELDING DESIGN Blodgett Seminars For over 50 years, more than 15,000 engineers have attended the Blodgett seminars. This program is for those responsible for reducing costs, improving productivity/quality through the efficient design of steel weldments for metal product applications including machine tools, transportation, material handling, agricultural & construction equipment, structural steel, etc.
What’s on the Agenda?
2007 Course Dates Apr 10 – 12 June 12 – 14 Oct 16 – 18
Intensive 3 day program conducted by welding/design experts on essential elements of steel weldment design for manufactured products, including: •• Welding Metallurgy & Cracking •• Determining Weld Sizes • • Controlling Distortion • • Mechanical Properties of Welded Connections •• Designing Specific Components •• Arc Welding Processes • • Non Destructive Testing • • Cost Reduction Concepts • • Welding Demonstrations • • Introduction to Fracture Mechanics • • Design for Fatigue & Shock Loading • • AWS Welding Codes
Seminar Leaders Omer W. Blodgett, Sc.D., P.E. Senior Design Consultant Omer Blodgett's knowledge of welded design, added to his ability to communicate and illustrate it, is recognized throughout the world. For over forty years he has conducted global seminars. His background includes civil, mechanical and metallurgical engineering. Dr. Blodgett is well known as the author of the classic texts Design of Weldments and Design of Welded Structures, which have been continuously in print for more than three decades.
Duane K. Miller, Sc.D., P.E. Manager, Engineering Services & Welding Design Consultant Duane Miller is currently 1st Vice Chair of AWS D1 Structural Welding Code Committee and Chair of the Seismic Welding Subcommittee. He is a former co-chair of AASHTO-AWS D1.5 Bridge Welding Code Committee. He has lectured and conducted global seminars and has received numerous awards for his accomplishments. Currently, Dr. Miller is involved with the FEMA-funded SAC research effort investigating seismic issues and served as chair of the AWS Presidential Task Group on the Northridge Earthquake Welding Issues. He has authored many papers and magazine articles, as well as two handbooks, on various aspects of welding technology. He is a member of the AISC Specification Committee, a Professional Engineer, Certified Welding Inspector and Certified Welder. He is also a member of Tau Beta Pi, Sigma Xi, LeTourneau University’s Gold Key Club and NSPE.
www.lincolnelectric.com
The Welding Experts
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TECHNIC A L TR A INING PR OGR A MS W ELDING EDUC A TOR ’S W OR K KS HOP What Is It? A four and a half day seminar limited to 20 attendees that is approximately 60% classroom and 40% hands-on. The Standard Course focuses on welding safety and the four basic welding processes (SMAW, GMAW, GTAW, & FCAW) to improve knowledge and skills both in the classroom and in the lab. Other topics include the oxy-fuel process, welding of aluminum & stainless steel, and plasma arc cutting. In addition to these concepts, new technologies and teaching aids will be introduced, which include Lincoln Electric’s NEW AWS S.E.N.S.E. compatible materials and Nextweld™ processes. The Advanced Course focuses on the latest welding technologies with the SWAW, GMAW, FCAW, GTAW and SAW processes. Emphasis will be placed on new Nextweld™ technologies, such as Waveform Control™ Technology (including new Power Electronics), Digital Communications and new Consumable Technologies. Other topics include new educational materials, basic metallurgy and welding with high alloy materials.
What’s included? Included in the registration fee: •• Breakfast & Lunch Daily •• One Night’s Dinner & Entertainment •• Manufacturing Tour
•
•
See How Six Sigma, Lean Manufacturing, and Pull Through Manufacturing are Utilized
•• R&D Laboratories Tour • See the Investment into Welding Technologies that will Shape the Future •
of Welding
•• • • •• ••
The Procedure Handbook of Arc Welding Hand-out Material All Welding Consumables & Coupons Certificate & Souvenir
2007 Course Dates Standard July 9 – 13 Oct 8 - 12 Advanced Apr 16 - 20 July 16 - 20
Specialists will be made available to discuss your institution’s particular needs from equipment & consumables to fume containment / extraction to course materials / design. Please note: Participants are encouraged to bring their own welding equipment for best hands-on welding experience.
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The Welding Experts
TECHNIC A L TR A INING PR OGR A MS PO W ER W A V E A C/DC What Is It? A two and a half day seminar limited to 16 attendees that is approximately 40% classroom and 60% hands-on. This course focuses on welding safety and the Submerged Arc Welding process (SAW) utilizing Lincoln Electric’s NEW Power Wave 1000 AC/DC , which is a state-of-the-art, waveform control technology, 1000 amp inverter welding machine. Also covered is the NEW Power Feed 10A automatic wire feeder. Experience first hand how this machine & Nextweld TechnologyTM can help you gain significant increases in productivity and quality over conventional SAW technology.
Prerequisite Students should have fundamental knowledge of the Submerged Arc Welding Process. Note, this class focuses specifically on new high technology sub-arc equipment and welding. It does NOT cover the fundamental principles of sub-arc, techniques, procedures, applications, etc. For this type of training, please see the Lincoln Electric Welding School’s course on Submerged Arc Welding (page 19).
What’s included? Included in the registration: • • Breakfast & Lunch Daily • • One Night’s Dinner & Entertainment • • Manufacturing Tour
• •
See How Six Sigma, Lean Manufacturing and Pull Through Manufacturing are Utilized to Build Lincoln Products.
• R&D Laboratories Tour • See the Investment into Welding Technologies that will Shape the Future
•
•
of Welding
• Hands-on Welding • Flat Plate, Fillet Welds, Butt Welds, etc. • Single Arc, Tandem Arc, etc. • • Certificate of Completion •
• •
Please Note: Specialists will be made available to discuss your particular needs from equipment & consumables to design.
www.lincolnelectric.com
2007 Course Dates Jan 16 – 18 March 13 – 15 May 8 – 10 July 24 – 26 Sept 11 – 13 Nov 6 – 8
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TECHNIC A L TR A INING PR OGR A MS A D V A NCED R OBOTIC PR OGR A MMING What Is It A 3-day training programming covering advanced tasks and procedures that an operator, technician, engineer or programmer needs to maximize productivity and quality with a Lincoln/Fanuc RJ-Series Robotic Welding System. Class size will be limited to 10 participants. Please Note The person attending must have completed the Lincoln Automation Basic Robotic Training Course and be proficient in basic programming techniques.
Course Objectives
2007 Course Dates Feb 5 – 7 May 7 – 9 Sept 10 – 12 Nov 12 – 14
Participants will be able to: •• Edit programs while another is running •• Make temporary adjustments to weld points to compensate for batch runs •• Make On-The-Fly changes to weld procedures •• Copy/Shift programs to new locations to reduce programming time •• Add explanatory text to programs including custom Alarm Messages •• Do full controller memory backup and restore •• Use Tool Offset Utility to minimize programming when changing to new style of torch •• Use Find, Replace, Copy and Paste commands •• Setup the Reference Position Utility to establish a safe position for the robot •• Change weld procedures in the middle of weld •• Monitor weld command and feedback signals •• Use Test Cycle to speed up the programming testing process •• Use logic instructions to simplify programming of parts with multiple, similar weld joints •• Setup and incorporate a User Frame into programming
For Registration, Price & Hotel Information, Contact Lincoln Automation 216-383-2688
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www.lincolnelectric.com
The Welding Experts
TECHNIC A L TR A INING PR OGR A MS STT CH A MPIONS PIPE W ELDING SEMIN A R R What Is It A 3-day training program specifically on Lincoln Electric’s unique Surface Tension Transfer (STT) process and related equipment and consumables for MIG open root pipe welding. The majority of the program focuses on hands-on welding utilizing the proper STT pipe welding techniques. Students will graduate as an expert or “STT Champion” of welding the root pass on a mild steel open pipe joint. Specific topics to be covered are: •• Fundamentals and theory of the STT process •• Overview of STT power sources and related wire feeders •• STT procedures (peak current, background current, tail out, wire feed speed, etc.) •• Proper joint preparation for STT (land, gap, tacking, etc.) Other topics covered will be arc welding safety, the basics of the Gas Metal Arc Welding process and an overview of Lincoln’s new high technology products. Also included are tours of our manufacturing and R&D facilities. The seminar is limited to 15 attendees and is approximately 30% classroom instruction or tours and 70% hands-on welding training.
Who’s It For? The program is intended for current or potential end-users of the STT pipe welding process. Typical attendees include pipe welders, supervisors and project engineers.
What’s Included?
2007 Course Dates May 15 – 17 Sept 25 - 27
Included in the registration: •• Breakfast & Lunch Daily •• One Night’s Dinner & Entertainment •• Hands-on Welding
•
•
Mild steel pipe coupons.
•• Certificate of Completion Please note: Participants are encouraged to bring their own welding equipment for best hands-on welding experience.
www.lincolnelectric.com
The Welding Experts
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TECHNIC A L TR A INING PR OGR A MS CUSTOM & R EGION A L PR OGR A MS Custom Programs Lincoln Electric can offer a Customized Seminar for your particular organization based upon your specific needs. The training would be conducted by our Technical Training group, Application Engineering group and/or field sales personnel. Contact Lincoln Electric to discuss the possibility of creating and condu cting a customized training program for your company. Specific topics, length of program and dates to be determined.
Where Is It? The customized programs can be held at Lincoln Electric’s corporate training facilities in Cleveland, Ohio. Or they can be held at other locations, including, but not limited to, Lincoln Electric District Sales offices, educational institutions or customer locations.
Requirements Depending upon the course, there may be minimum attendance and/or fee requirements.
Regional Programs Lincoln Electric conducts several training seminars at various locations around North America that have been arranged by our local District Sales offices. Courses vary in length from ½ day to one week. These programs cover various topics, including, but not limited to, State Welding Educator Workshops, Nextweld Technology seminars, Power Wave AC/DC seminars, Distributor Training programs and Service School programs.
Requirements Depending upon the course, there may be minimum attendance and/or fee requirements. For more information on course dates and type(s) of training being provided locally, please contact your Lincoln Electric District Sales office.
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Contact: CUSTOM PROGRAMS Technical Training Dept. 22801 St. Clair Ave. Cleveland, OH 44117-1199 Telephone: 216-383-2240 Toll Free: 866-635-4709 Fax: 216-383-8025 E-mail: training_seminar@ lincolnelectric.com REGIONAL PROGRAMS Contact the Lincoln Electric District Sales office nearest you. See back cover for a complete office listing with locations and phone numbers.
The Welding Experts
TECHNIC A L TR A INING PR OGR A MS COMPR EHENSI V E DISTR IBUTOR TR A INING What Is It? A four and a half day “Comprehensive” distributor training program covering general process information for the five main arc welding processes; stick, TIG, MIG, flux-cored and submerged arc. Also includes product knowledge training for the Lincoln Electric products related to each of these processes. The program is 50% classroom instruction and 50% hands-on product set-up and welding or tours.
Who’s It For?
What is Daily Schedule?
This course is geared for distributors who are newer to the welding industry, or those who simply want to increase their general welding knowledge and welding skills. Other topics include arc welding safety, basic electricity and welder components, plasma arc cutting, basic metallurgy for welding of common low alloy and high alloy materials (aluminum, stainless steel, hardfacing and cast iron) and fume extraction. In addition there will be tours of Lincoln Electric’s plant facilities.
Day One: • Overview of Lincoln and welding industry • Welding Safety • Basic Electricity / Types of Power Sources • Stick (SMAW) Process & Products Training • Plant Tour Day Two: • TIG (GTAW) Process & Products Training • TIG Accessories Training • R&D Laboratories Tour Day Three: • MIG (GMAW) Process & Products Training • Nextweld Technologies • Plant Tour Day Four: • Flux-Core (FCAW) Process & Products Training • Sub-Arc (SAW) Process & Products Training • Basic Metallurgy / Alloy Products Training • Fume Extraction Day Five: (ends at noon) • Plasma Arc Cutting (PAC) Process & Products • Final Exam – “Product Sales Presentation” by each class participant to instructors & classmates
What is Included? Included in the registration fee: •• Coffee & Danishes and Lunch Daily •• One Night’s Dinner and Entertainment •• Hand-out Training Materials •• All Welding Consumables and Coupons •• Certificate and Souvenir
2007 Course Dates Feb 26 – Mar 2 Apr 30 – May 4 Oct 1 – 5
www.lincolnelectric.com
Please note: Participants are encouraged to bring their own welding equipment for best hands-on welding experience.
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TECHNIC A L TR A INING PR OGR A MS A D V A NCED DISTR IBUTOR TR A INING What Is It? A two and a half day “Advanced” distributor training program covering new Lincoln Electric products and advanced Nextweld technologies. The Nextweld training will cover an understanding of and how to sell its three key components; “Waveform Control Technology”, “Consumable Technologies” and “Digital Communications”. The program is 50% classroom instruction and 50% hands-on product demonstrations and use or tours.
Who’s It For? This course is geared for distributors who have more experience in the welding industry and typically in an outside sales or managerial position. Other topics include arc welding safety, metallurgy / high alloy materials, robotics, advanced submerged arc technologies and fume extraction. In addition there will be tours of Lincoln Electric’s plant facilities.
What is Daily Schedule? Day One: • Overview of Lincoln and welding industry • Welding Safety • New Products for Stick, TIG, MIG and FluxCored Welding • Plant Tour – Machine Division Day Two: • Nextweld Technologies Overview and Detailed Hands-on Training • R&D Laboratories Tour Day Three: (ends at noon) • Submerged Arc Nextweld Technologies • Basic Metallurgy / Alloy Products Training • Plant Tour – Consumables Division Please note: Participants are encouraged to bring their own welding equipment for best hands-on welding experience.
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www.lincolnelectric.com
What is Included? Included in the registration fee: •• Coffee & Danishes and Lunch Daily •• One Night’s Dinner and Entertainment •• Hand-out Training Materials •• All Welding Consumables and Coupons •• Certificate and Souvenir
2007 Course Dates May 22 – 24 Sept 18 – 20
The Welding Experts
TECHNIC A L TR A INING PR OGR A MS INTER N A TION A L DISTR IBUTOR TR A INING What Is It? A four week comprehensive distributor training program covering general process information for the five main arc welding processes; stick, TIG, MIG, flux-cored and submerged arc. Also includes extensive product knowledge training for the Lincoln Electric products related to each of these processes. In addition, there considerable practice time for participates to improve their arc welding skills with each process. The program is 50% classroom instruction and 50% hands-on product set-up and welding or tours.
Who’s It For? This course is geared for Lincoln Electric’s international distributors of all experience levels. Other topics include arc welding safety, basic electricity and welder components, plasma arc cutting, basic metallurgy for welding of common low alloy and high alloy materials (aluminum, stainless steel, hardfacing and cast iron), fume extraction and machine troubleshooting. In addition there will be tours of Lincoln Electric’s plant facilities. Also covered will be Lincoln’s international sales and service support
What is Included? Included in the registration fee: •• Coffee & Danishes and Lunch Daily •• One Night’s Dinner and Entertainment per Week •• Hand-out Training Materials • • All Welding Consumables and Coupons •• Certificate and Souvenir
2007 Course Dates Aug 13 – Sept 7
www.lincolnelectric.com
What is Daily Schedule? Week One: • Orientation to Lincoln and U.S. • Welding Safety • Plant Tours • Hands-on Welding Skills Training • Fume Extraction Products • Plasma Arc Cutting (PAC) Process & Products Week Two: • Basic Electricity / Types of Power Sources • Process & Products Training for each Arc Welding Process Week Three: • Nextweld Technologies • Advanced Equipment and Consumable Product Knowledge Training Week Four: • Sales & Service Support for Int’l Distributors • Basic Metallurgy / Alloy Products Training • Equipment Troubleshooting Training • Final Exam – “Product Sales Presentation” by each class participant to instructors & classmates
For Reservations Contact Darlene Harris – International Sales Dept. Telephone: (216) 383-2447 E-mail:
[email protected]
The Welding Experts
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TECHNIC A L TR A INING PR OGR A MS FIELD SER V ICE SHOP TR A INING What Is It?
Complete Information
Lincoln Electric offers a variety of training courses for our network of authorized field service shops. The courses vary from three to five days and cover detailed instruction on how to troubleshoot and repair various Lincoln welding equipment. They also include discussions on basic electricity and welder components, basic circuitry and theory of operation. In addition there are instructions on using Lincoln Electric’s “Service Navigator” software and completing warranty repair claims. The classes are approximately 50% classroom instruction and 50% hands-on demonstrations and practice in the repair lab. The courses are offered at both our world headquarters in Cleveland, Ohio and at various District Sales Office locations throughout North America.
For complete information on all programs offered, including detailed course descriptions, agendas, prerequisites, general information, registration, etc., visit our website “Service Center” at www.lincolnelectric.com . View or order the “2007 Service School Schedule” (SD-95).
Who’s It For? These courses are intended for the service and repair personnel at all authorized field service locations. Courses vary from standard training for newer, less experienced technicians, to advanced training on high technology products and robotics for veteran technicians. New product courses are also offered to keep your shop updated on the latest Lincoln equipment.
SD-95
Courses Offered
• • • •
Standard Service Training Course – 5 days
•
Advanced Service Training Course – 5 days
•
LASF (Lincoln Authorized Service Facilities) New Product Update Course – 3 days
• •
Power Wave / Inverter Advanced Technology Course – 3 days
•
Robotic Service Shop Course – 5 days
•
Instructors
2007 Course Dates / Locations See the “Registration Information” section in this brochure for a complete listing of all course dates and locations.
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Rich Patch
Charlie McArthur
The Welding Experts
L INCOLN ELECTRIC REGISTRATION INFORMATION
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The Welding Experts
THE LINCOLN W ELDING SCHOOL 2007 R EGISTR A TION FOR M Please Select One of the Following Courses: (For Course Selection and/or More Than One Course Selection, Please Make a Copy of This Page & Indicate Your Choice.) Classes are in Session from 8:00 AM to 2:30PM
Standard Courses Basic Plate & Sheet Metal 6 Weeks Pipe Choose One 3 Weeks
Plasma, Oxy-fuel, Alloy & Hardfacing 3 Weeks
TOTAL $900.00
Gas Tungsten Arc Welding (GTAW - TIG) 1 Week
TOTAL $375.00
Gas Metal Arc Welding (GMAW - MIG) 1 Week
TOTAL $375.00
Flux Cored Arc Welding (FCAW) 1 Week
TOTAL $375.00
Comprehensive Program 15 Weeks Includes All Above Courses
Advanced Courses Basic Motorsports 1 Week
Advanced Motorsports 1 Week
Date (Mo/D/Yr): Course 2nd Choice: Date (Mo/D/Yr):
TOTAL $1,300.00 API TOTAL $1,000.00
ASME
Course 1st Choice:
TOTAL $4,100.00
$100.00 Non-Refundable Registration Fee Enclosed To Be Applied Towards the Price of Course Personal Information
Name: Date of Birth (Mo/D/Yr): Address: _______ City: State/Zip:
/
Telephone: (
)
E-Mail: Vehicle Information TOTAL $475.00 Member $655.00 Non-Member TOTAL $675.00 Member $855.00 Non-Member
Make/Model:
/
License Plate #:
______________
Employer Information
Advanced API Pipe Welding 1 Week
TOTAL $375.00
Name:
TOTAL $350.00
Address:
TOTAL $375.00
City:
Low Hydrogen Pipe Welding 1 1 Week
Low Hydrogen Pipe Welding 2 1 Week
Submerged Arc Welding (SAW) 1 Week
TOTAL $470.00
Maintenance Welding 1 Week
TOTAL $375.00
Lincoln’s CWI Prep Course 1 Week
TOTAL $200.00
State/Zip: Telephone: ( Fax: (
) )
AWS’s CWI Seminar & Exam 1 Week + Saturday
Method of Payment
TOTAL $2,000.00
Qualification Test Training AWS Test Semi-Automatic – FCAW-S 1 Week
TOTAL $350.00 *
3/8” AWS Fillet Test – SMAW (stick) 1 Week
TOTAL $250.00 *
AWS/ASME Test - SMAW (Stick) 1 Week
TOTAL $250.00 *
ASME or API Pipe Welding Test Training 1 Week
TOTAL $375.00 *
Low Hydrogen Pipe Welding Test Training 1 Week TOTAL $375.00 * * Actual Weld Testing Done in Customer’s Plant or Independent Testing Laboratory
Cash Order-Payable To: The Lincoln Electric Company
Check
Money Order (U.S. Fund Only)
Credit Order
Visa
MasterCard
Purchase Order
Card Holder Information
Name:
/
/
As Printed on Card
Signature: Account #: Expiration Date (Mo/Yr): _________ / ___________
Return This Form with Method of Payment or Copy of Purchase Order To: The Lincoln Electric Welding School Telephone: (216) 383-2259 Registration Information: 22801 St. Clair Avenue Fax: (216) 383-8088 leveland H 44117-1199 e-Mail:
[email protected] weld ch l linc lnelectric.c m
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The Welding Experts
TECHNIC A L TR A INING 2007 R EGISTR A TION FOR M Registration
NEW On-line registration through CVENT
Registration Information: st
Course 1 Choice: Date (Mo/D/Yr): Course 2nd Choice:
Go to our website at www.lincolnelectric.com under “Training” and click “On-line Registration”. * Early registration is recommended. Class sizes vary from 20 - 40 students and are generally sold out. Or register by mail or fax. Return This Form with Method of Payment or Copy of Purchase Order To: The Lincoln Electric Company Attn: Vicki Wilson – Technical Training 22801 St. Clair Avenue Cleveland, OH 44117-1199 Telephone: (216) 383-2240 Fax: (216) 383-8025 E-Mail:
[email protected]
Professional Seminars Blodgett’s Welding Design TOTAL $595.00 3 Days Welding Educator’s Workshop 5 Days TOTAL $200.00 Power Wave AC/DC Seminar TOTAL N/C 3 Days STT Champions Seminar TOTAL N/C 3 Days Advanced Robotic Programming 1 3 Days 1 Contact Lincoln Automation to register for course. Patty Kernya - Automation Dept. Telephone: (216) 383-8542 E-mail:
[email protected] Distributor Training Programs Comprehensive Program 5 Days Advanced Program 3 Days
Date (Mo/D/Yr): $100.00 Non-Refundable Registration Fee Enclosed To Be Applied Towards the Price of Course Personal Information
Name: Date of Birth (Mo/D/Yr): Address: _______ City: State/Zip:
/
Telephone: (
)
E-Mail: Vehicle Information
Make/Model:
/
License Plate #:
______________
Employer Information
Name: Address: City: State/Zip: Telephone: ( Fax: (
) )
Method of Payment Cash Order-Payable To: The Lincoln Electric Company
Check
Money Order (U.S. Fund Only)
Credit Order
TOTAL $300.00 TOTAL $200.00
International Program 2 4 Weeks 2 Contact Lincoln Electric’s International Sales Department to register for program. Darlene Harris – International Sales Dept. Telephone: (216) 383-2447 Fax: (216) 486-1363 E-mail:
[email protected]
www.lincolnelectric.com
Visa
MasterCard
Purchase Order
Card Holder Information
Name: As Printed on Card
Signature: Account #: Expiration Date (Mo/Yr): _________ / ___________
The Welding Experts
37
FIELD SERVICE SHOP TRAINING 2007 REGISTRATION FORM 2007 COURSE DATES Course Name
Date
Standard
(5 Days)
Advanced
(5 Days)
Robotics
(5 Days) Advanced Technology
(3 Days)
Training Location
Class Days
Jan. 8-12 May 7-11 Aug. 13-17 Nov. 5-9 Jan. 15-19 May 14-18 Aug. 20-24 Nov. 12-16
Cleveland, OH Cleveland, OH Cleveland, OH Cleveland, OH Cleveland, OH Cleveland, OH Cleveland, OH Cleveland, OH
Mon. thru Fri. Mon. thru Fri. Mon. thru Fri. Mon. thru Fri. Mon. thru Fri. Mon. thru Fri. Mon. thru Fri. Mon. thru Fri.
April 16-20 Sept. 24-28
Cleveland, OH Cleveland, OH
Mon. thru Fri. & Mon. thru Wed.
Feb. 27-Mar. 1 June 26-28 Oct. 9-11
Cle vela nd, OH Cleveland, OH Cleveland, OH
Tues. thru Thurs. Tues. thru Thurs. Tues. thru Thurs.
REGISTRATION REQUEST FORM
Course: ❏ ❏ ❏ ❏
Reserve space for our technician at your Service School as indicated on the form to the right.
LASF PRODUCT UPDATE
(3 Days)
❏
Class Days
Jan. 30-Feb. 1 Feb. 6-8 Mar. 20-22 Mar. 27-29 May 22-24 June 5-7 July 10-12 July 24-26 Aug. 28-30 Sept. 18-20 Oct. 23-25 Dec. 4-6
Atlanta, GA Tulsa, OK Cleveland, OH Houston, TX Portland, OR Philadelphia, PA Toronto, CAN Cleveland, OH Denver, CO Los Angeles, CA Chicago, IL Cleveland, OH
Tues. thru Thurs. Tues. thru Thurs. Tues. thru Thurs. Tues. thru Thurs. Tues. thru Thurs. Tues. thru Thurs. Tues. thru Thurs. Tues. thru Thurs. Tues. thru Thurs. Tues. thru Thurs. Tues. thru Thurs. Tues. thru Thurs.
YOU MUST MAKE YOUR OWN HOTEL RESERVATION (see page 2). Room Reservation Required: Arriving On:
Signed
Course Date (see schedule above):
Title
Course Location (city):
Customer No.
Name of Person Attending:
Telephone
(
)
Your Company Name:
FAX
(
)
Street Address:
Email
Training Location
Standard (5 Days) . . . . . . . . . . . . . . . . . . . . . . . . . . $175.00 (5 Days) . . . . . . . . . . . . . . . . . . . . . . . . . $175.00 Robotics (5 Days) . . . . . . . . . . . . . . . . . . . . . . . . . . $200.00 LASF Product Update (3 Days) Cleveland . . . . . . . $150.00 LASF Product Update (3 Days) All Other Cities . . . $250.00 Power Wave/Inverter Adv Technology (3 Days) . . . . $150.00
Room Reservation Not Required:
Date
Date
❏ Advanced
MAIL TO: The Lincoln Electric Co.
Service School Coordinator 22801 St. Clair Avenue Cleveland, Ohio 44117-1199 OR FAX: (216) 481-2309
Course Name
❏
Single
❏
Double
❏
Saturday
❏
Sunday
❏
Monday
❏
City, State, Zip:
PLEASE INCLUDE YOUR REGISTRATION FEE WITH THIS FORM. BOTH MUST BE RECEIVED AT LEAST 30 DAYS BEFORE THE SCHEDULED START DATE. IF YOU DO NOT HAVE AN ACCOUNT WITH LINCOLN, PAYMENT MUST BE MADE BY CREDIT CARD OR CHECK. PLEASE WRITE THE STUDENT’S NAME, DESIRED COURSE AND DATE ON CHECK.
BILLING INFORMATION: (Circle One) *Type of Credit Card:
Cleveland, OH 44117-1199 PH (888) 935-3877 #4 FAX (216) 481-2309 38
VISA
Credit Card No. Expiration Date:
Name on Card:
P.O. Number (Lincoln accounts only) *Credit Card is preferred method of payment.
MasterCard
R EGISTR A TION INFOR M A TION
GENER A L INFOR M A TION Where / When
Parking
The Welding School classes and Technical Training programs are conducted at the Lincoln Electric Company Global Headquarters in Cleveland, Ohio. Hours are: 8:00 a.m. – 2:30 p.m. •• Welding School •• Technical Training 8:00 a.m. – 4:30 p.m.
Participants may use the Lincoln Electric parking lot, but must observe our same employee rules: •• Do NOT Park in Areas that are “Reserved” •• Do NOT Park in Areas Painted “Red”
Travel
Safety All participants will be required to wear safety footwear and safety glasses with side-shields.
Welding School •• Ankle High Leather Shoes w/ Safety Toes Required •• If Wearing Glasses, They Must Be the Safety Type Technical Training Programs We will provide safety gear as needed. Please Note Lincoln Electric has an Emergency Plan in place, which will be explained to you at the start of the program in the event that an evacuation of the facility is necessary.
Equipment Welding School Locks and lockers are furnished. A ll other equipment is the responsibility of the student. Students should furnish any personal items such as a flashlight, channel locks and/or helmet. Items such as helmets, lenses, gloves, leathers and caps are available in the school at special student prices. If equipment is purchased at the school, the cost will range from $25.00 to $250.00, depending upon the number and the type of article purchased. Please Note The school is not responsible for articles left in lockers.
Technical Training Programs Welding accessories like jackets, helmets and gloves will be provided but you may wish to bring your own.
Included in Course Fee Welding School Price of classes includes: training handouts, welding consumables, steel practice coupons (also stainless steel and aluminum when applicable) and certificate. Technical Training Programs Price of seminar includes: lunch daily, snack at breaks, technical books, training handouts, tours, a group dinner (typically first night of program) and any incidentals.
www.lincolnelectric.com
Please do NOT make any travel arrangements until your reservation for class has been confirmed. The Cleveland Hopkins International Airport serves the Cleveland area.
No Smoking The Lincoln Electric Company strictly prohibits smoking on company premises, including the Lincoln Electric Welding School and training lab facilities and the parking lot. (Ask instructor for designated smoking area)
Restricted Areas Unless accompanied by an instructor, ALL areas of the plant are off limits. Furthermore, the Lincoln Electric Welding School or training labs should not be occupied unless accompanied by an instructor.
Personal Conduct All participants are expected to conduct themselves in a respectable manner at all times. Misconduct such as fighting, use of illegal drugs or alcohol, or carrying of weapons will not be tolerated. Deliberate damage, theft or any vandalism to tools, equipment or facilities will not be tolerated. During class, cellular phones and pagers are asked to be turned off. Appropriate time will be allotted throughout the course for conducting personal business.
Personal Business Lincoln phones are for company business and therefore should not be used for personal calls. Make all personal calls on the pay phones provided throughout the building.
Cancellation Policy Technical Training Programs A full refund minus a $25.00 processing fee will be issued with written notice of cancellation received no later than 21 days prior to the seminar. After this time, no refund will be given and a credit will be issued towards a future seminar. Lincoln Electric reserves the right to cancel any program no later than 21 days prior to the seminar with a full refund including processing fee.
The Welding Experts
39
R EGISTR A TION INFOR M A TION W ELDING SCHOOL INFOR M A TION The following additional information applies to the Lincoln Electric Welding School attendees.
Age All participants must be 18 years of age or older.
Cafeteria The cafeteria is available to students between the hours of 7:30 to 8:00 AM and between 10:50 and 11:20 AM.
Welding No welding or grinding will be allowed when the blowers are "OFF". Welding is restricted to the welding "arm" in the booth. Do NOT weld on the tabletops!
Legal Holidays The Welding School is open 51 weeks a year. Closed days are: Good Friday, Memorial Day, 4th of July, Labor Day, Thanksgiving Day, Christmas Day and New Year's Day.
Attendance Policy Students must be in attendance for at least 80% of each program attempted to successfully complete that program.
Passing Requirements During and at the end of each program, written tests and welding samples will be tested to determine the student’s ability to successfully complete and pass each program. Weld samples are tested to AWS, ASME and API welding codes. Written tests are graded on the following scale: 100 - 90 % = A 80 - 89 % = B 70 - 79 % = C 60 - 69 % = D 59% or < = F and will NOT pass the school’s standards
To File A Grievance To file a grievance, all students should personally submit a written complaint to the Manager of Training and schedule an appointment to discuss the complaint. If a student is not satisfied with the results of the discussion, he or she has the right to file a formal complaint with the Ohio State Board at: The Ohio State Board 35 East Gay Street, Suite 403 Columbus, OH 43215-3183 Phone: (614) 466-2752 Fax: (614) 466-2219
Spare Time Activities There are many interesting things to do in Cleveland during your free time. Cleveland is home to three professional sports teams. You can enjoy the Cleveland Orchestra, Rock & Roll Hall of Fame and the Cleveland Art Museum and Gardens. Water sports, live theater and other entertainment are also available to enjoy. If you would like to receive a complete directory of things to see and do in Cleveland, call the Ohio Tourism and Travel Bureau at 1-800-BUCKEYE. You can also find information on the Internet at www.cleveland.com.
Refund Policy A registered student who withdraws before the first class will not receive a refund of the $100 registration fee. For students who attend part of a class then withdraw, refunds shall be made per the Ohio State Board of Career Colleges and Schools’ policy for “clock hour” programs in accordance with the following procedures: 1. A student who starts class and withdraws before it is 15% completed will be obligated for 25% of the tuition and refundable fees plus the registration fee. 2. A student who starts class and withdraws after it is 15% complete but before it is 25% completed will be obligated for 50% of the tuition and refundable fees plus the registration fee. 3. A student who starts class and withdraws after it is 25% complete but before it is 40% completed will be obligated for 75% of the tuition and refundable fees plus the registration fee. 4. A student who starts class and withdraws after it is 40% completed will not be entitled to a refund of the tuition and fees. A student’s withdrawal date used to calculate refunds shall be the student’s last date of attendance in the class.
Your Diploma A Source of Pride and Accomplishment Ask any of the graduates of the Lincoln Welding School about their training. They will tell you Lincoln trained people have practical training as well as theory. Lincoln graduates have made a tremendous reputation for the school and the diploma you will receive will be proof of your accomplishments.
Lincoln School Number: 71-02-0059T
40
www.lincolnelectric.com
The Welding Experts
HOTEL INFOR M A TION Please Note:
North Coast Hotel
For Technical Training Program Attendees
28500 Euclid Avenue Wickliffe, OH 44092 Phone: 440-585-2750 Fax: 440-585-2775
A block of rooms is reserved at a hotel for each seminar. After you receive your registration confirmation letter, you must contact the hotel directly to make your specific room reservations. Lincoln Electric has negotiated a discounted rate for you. When making your reservation, please indicate the Lincoln course that you are attending. All reservations must be received 14 days prior to the start of the seminar to guarantee room availability and the reduced rate. Two individuals from the same company attending together may wish to share a room. A full breakfast is provided for by the hotel. Shuttle transportation will be provided daily between Lincoln Electric and the hotel at no additional cost.
For Welding School Attendees If staying long term, several residents near the Lincoln Electric Welding School have rooms for rent for attending students. Prices range from $40 to $100 per week, room only, no board. Contact the Lincoln Electric Welding School for a list of nearby rooming houses (Phone: 216383-2259). We recommend you make arrangements for living quarters in advance of your arrival in Cleveland. Meals are available at restaurants conveniently located near the lodging sites. A fine cafeteria at the school serves noon meals at a very reasonable cost.
Radisson – Eastlake 35000 Curtis Boulevard Eastlake, OH 44095 Phone: 440-953-8000 Fax: 440-953-1706 Website: www.radisson.com/eastlakeoh Shuttle Service Available Approximately 8 miles from Lincoln Electric
Holiday Inn - Wickliffe 28600 Ridgehills Drive Wickliffe, OH 44092 Phone: 440-585-0600 Fax: 440-585-1911 Website: www.sixcontinentalhotels.com Shuttle Service Available Approximately 5 miles from Lincoln Electric
www.lincolnelectric.com
Approximately 3 miles from Lincoln Electric
Residence Inn - Mentor 5660 Emerald Court Mentor, OH 44060 Phone: 440-392-0800 Fax: 440-392-9999 Website: www.residenceinn.com Approximately 15 miles from Lincoln Electric
Residence Inn - Beachwood 3628 Park East Drive Beachwood, OH 44122 Phone: 216-831-3030 Fax: 216-831-3232 Website: www.residenceinn.com Approximately 15 miles from Lincoln Electric
Travel Lodge - Willoughby 34600 Maplegrove Road Willoughby, OH 44094 Phone: 440-585-1900 Fax: 440-944-9175 Website: www.travellodge.com Approximately 8 miles from Lincoln Electric
The Welding Experts
41
CONT A CT INFOR M A TION
THE LINCOLN ELECTRIC COMPANY 22801 ST. CLAIR AVENUE CLEVELAND, OH 44117-1199 TELEPHONE: (216) 481-8100 THE LINCOLN ELECTRIC WELDING SCHOOL Telephone: (216) 383-2259 Fax: (216) 383-8088 e-mail:
[email protected]
42
www.lincolnelectric.com
THE LINCOLN ELECTRIC COMPANY TECHNICAL TRAINING DEPARTMENT Telephone: (216) 383-2240 Toll Free: (866) 635-4709 Fax: (216) 383-8025 E-mail:
[email protected] E-mail:
[email protected]
The Welding Experts
L INCOLN ELECTRIC EDUCATIONAL M ATERIALS
www.lincolnelectric.com
The Welding Experts
EDUC A TION A L M A TER I A LS A RC W E L D I N G ROC E S S T R A I N I N G AT E R I A L S G P G M P M INSTR UCTOR B A SED & A W S SENSE COMP A TIBLE A
AWS EG2.0-95 (S.E.N.S.E.) Compatible Complete Instructor Lesson Plan
Modular Format Makes Customizing Easy Available as Individual Components & Complete Sets Programs f or SMAW, FCAW, G , GMAW, G , GTAW, SAW & Oxy-Fuel
Instructor Binder, Volume I (Process Specific) Contains Process CD-ROM & Printed Materials CD-ROM includes: •• Instructor Lesson Plan / Talking Points •• MS PowerPoint™ Presentations 160-200 Slides per Process Fully Customizable for Any Presentation •• Welding Safety (Environmental Limits, MSDS Sheet, etc.) •• Troubleshooting •• Video Clips (Safety, Basic Electricity, Inverter Technology, etc.) •• Welding Glossary •• Sample Pre & Post Tests •• Additional Educational Materials in PDF format for Easy Printing & Viewing
Student Binder (Process Specific) Printed, “Student Notes” versions of the MS PowerPoint™ slides, plus welding terms glossary, and other supporting materials. •• Discounts available for bookstore purchases / multiple quantities.
Complete Binder Sets (All 6 for the Price of 5) • •
• •
ED599 Contains all SIX Instructor Binder, Volume Is ED589 Contains all SIX Student Binders
Do You Need the Material in 35mm Slides or Overhead Transparencies??? Instructor Binder, Volume II (Process Specific) ONLY contains the MS PowerPoint™ slides for the program converted to overhead transparencies. No CD-ROM or printed materials. Order in addition to Volume I Binder.
Various Teaching Formats CD-Rom - MS PowerPoint™ 35mm Slides Overhead Transparencies
Instructor Binder, Volume III (Process Specific) ONLY contains the MS PowerPoint™ slides for the program converted to 35mm slides. No CD-ROM or printed materials. Order in addition to Volume I Binder.
*** Attention Welding School Instructors *** No Cost Educational Materials & Services Available to Schools
“
No Teacher Left Behind
TM
”
Contact Your Local Lincoln Sales Office (listed on back cover) for More Details on this New Program
44
www.lincolnelectric.com
The Welding Experts
EDUC A TION A L M A TER I A LS
OR DER FOR M Title
Price (ea.)*
Item #
SMAW Instructor, Vol. I
$
199.00
ED500
SMAW Student
$
19.00
ED501
SMAW Instructor, Vol. II
$
299.00
ED502
SMAW Instructor, Vol. III
$
199.00
ED503
SMAW 4-piece Set
$
699.00
ED504
FCAW Instructor, Vol. I
$
199.00
ED510
FCAW Student
$
19.00
ED511
FCAW Instructor, Vol. II
$
299.00
ED512
FCAW Instructor, Vol. III
$
199.00
ED513
FCAW 4-piece Set
$
699.00
ED514
GMAW Instructor, Vol. I
$
199.00
ED520
GMAW Student
$
19.00
ED521
GMAW Instructor, Vol. II
$
299.00
ED522
GMAW Instructor, Vol. III
$
199.00
ED523
GMAW 4-piece Set
$
699.00
ED524
GTAW Instructor, Vol. I
$
199.00
ED530
GTAW Student
$
19.00
ED531
GTAW Instructor, Vol. II
$
299.00
ED532
GTAW Instructor, Vol. III
$
199.00
ED533
GTAW 4-piece Set
$
699.00
ED534
SAW Instructor, Vol. I
$
199.00
ED540
SAW Student
$
19.00
ED541
SAW Instructor, Vol. II
$
299.00
ED542
SAW Instructor, Vol. III
$
199.00
ED543
SAW 4-piece Set
$
699.00
ED544
Oxy-Fuel Instructor, Vol. I
$
199.00
ED550
Oxy-Fuel Student
$
19.00
ED551
$
99.00
ED589
$
999.00
ED599
Complete Set of the 6 Student Binders Complete Set of the 6 Instructor Vol. I Binders
Quantity
Total
Shipping Info / Charges Continental U.S. 1) Credit Card Orders UPS Charged at Cost 2) Prepaid Orders Contact AP Direct (440) 357-6155 Outside Continental U.S. 1) Order(s) Prepaid in U.S. Funds Only 2) Contact AP Direct (440) 357-6155
Method of Payment All Orders Must Be Prepaid in U.S. Funds
Cash Order-Payable To: The Lincoln Electric Company Check Money Order (U.S. Funds)
Credit Order Visa MasterCard
Card Holder Information
* Prices Subject to Change
Sub Total
Name: As Printed on Card
UPS TOTAL Signature: Account #:
Personal Information
Mailing Zip Code of Card:
Name:
Expiration Date (Mo/Yr):
/
Address: Return Form with Method of Payment To:
City: State/Zip:
/
Telephone: ( Fax: (
)
)
AP Direct 8023 Crile Road Concord, OH 44077
Fax: 1-800-959-2727
E-Mail:
www.lincolnelectric.com
The Welding Experts
45
EDUC A TION A L M A TER I A LS
J A MES F. LINCOLN FOUND A TION
JFLF Overview
www.JFLF.org
The James F. Lincoln Arc Welding Foundation is a non-profit, welding education organization founded in 1936 to promote welding as a better method of joining metals and to promote welding as a career choice. Today numerous low cost welding educational textbooks, videos, DVDs, teaching aids and no cost periodicals and technical papers are available through the Foundation. In addition the J.F.L.F. awards over $45,000 in cash and prizes each year to the winners of its welding design project contests, as well as the state and national SkillsUSA welding competition winners. See their website, www.jflf.org for details on specific contest rules, regulations and application forms.
The Arc Welding Bookshelf The James F. Lincoln Arc Welding Foundation was created through a deed of trust “to encourage and stimulate scientific interest in and scientific study, research and education in respect of the development of the arc welding industry through advance in the knowledge and design and practical application of the arc welding process.” As a contribution to scientific progress and to promote industrial progress through education, the Foundation produces and publishes the books and other educational materials listed on the next page as a non-profit service to industry.
46
www.lincolnelectric.com
Procedure Handbook picture
Safety Video picture
TIG Slide Rule picture
Metals & How to Procedure Weld Handbook Them picture
Safety DVD picture
Gas Metal Arc Welding Guide picture
The Welding Experts
EDUCATIONAL M ATERIALS JFLF A RC WELDING BOOKSHELF The Procedure Handbook of Arc Welding
PRICE
PH $25.00
14th Edition Published by The James F. Lincoln Arc Welding Foundation With over 500,000 copies of previous editions published since 1933, the Procedure Handbook is considered by many to be the “Bible” of the arc welding industry. The hardbound book contains over 750 pages of welding information techniques and procedures; photographs, drawings and charts. Much of this material has never been included in any other book.
A must for all welders, supervisors, engineers and designers. Many welding instructors will want to use the book as a reference for all students. The 400 page book is 6" x 9" with gold embossed hard cover.
Metals and How to Weld Them (Second Edition) by T.B. JEFFERSON and GORHAM WOODS
This book describes the internal structure of metals and its relation to mechanical and physical properties and weldability. The first edition of this book sold 30,000 copies, and the reason for this acceptance is this practical manual discusses the various metals used by industry and PRICE tells what processes and procedures can be used to weld them. This dual purpose textbook and reference manual is written in non-technical language so high school seniors, weldors, supervisors, engineers and educators will easily assimilate all data. Photos, diagrams and tables, 195 in all, back-up the text. Each of the 21 chapters concludes with a glossary of new terms used in each chapter, plus review questions on points worthy of extra note.
MHW $10.00
Welding Videos & DVDs Learn To Weld — The Lincoln Way: An excellent visual guide for shielded metal arc welding. This tape concentrates on the fundamental techniques of horizontal, vertical up, and overhead welding. Safety section and technical welding guides included. Running Time: 18 minutes
workplace, and information on the subject of welding safely. Produced by N.E.M.A. Running Time: 35 minutes
ED201 VHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00 ED201 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00
Prevention and Control of Distortion: Animated production dealing with controlling distortion in arc welding. Produced by Walt Disney for Lincoln Electric. Running Time:
Innershield, The Answer to Welding Productivity: Fundamentals and applications of flux-cored Innershield electrode. Running Time: 12 minutes
18 minutes
ED202 VHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00 ED202 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00 Welding — Making It Happen: An excellent video portraying how welding affects our daily lives. Great for teachers and career counselors with students, parents, and the general public. Produced by N.E.M.A. Running Time: 16 minutes
ED209 VHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $5.00 ED209 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $5.00
ED211 VHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00 ED211 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00 Introduction to Semiautomatic Wire Welding: Provides the fundamental expertise necessary to successfully apply both gas-shielded and flux-cored welding wire. Running Time: 41 minutes
ED221 VHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00 ED221 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00
ED204 VHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00 ED204 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00
Basic Electricity for Arc Welding: Introduces the beginning welder to basic component parts and terminology of arc welding. Running Time: 9 minutes
Why Innershield: Flux-cored Innershield is examined from a manufacturing and application standpoint. See how Innershield can directly translate into low manufacturing costs. Running Time: 16 minutes
ED222 VHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00 ED222 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00
ED207 VHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00 ED207 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00 Welding Safely — The Way the Pros Do It: Thorough presentation on general shop safety, hazards in the
www.lincolnelectric.com
Introduction to Inverter Technology: Inverters reflect the trend in industry for greater efficiency and higher quality welding machinery with inverters being designed to satisfy that demand. Running Time: 28 minutes ED223 VHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00 ED223 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $30.00
The Welding Experts
47
EDUCATIONAL M ATERIALS JFLF A RC WELDING BOOKSHELF ORDER FORM ORDER FROM: Educational Resources Division, The Lincoln Electric Company, P.O. Box 17188, Cleveland, OH 44117 FAX NO. 1-440-354-0453 or 1-800-959-2727 OR www.jflf.org To check on your order, call Book Division – 216-383-2211. Please print or type your name and address in the space below. Enclose check or money order with your order, do not send cash through the mail.
Name
Address
French
(Cannot deliver to PO Box)
Spanish
French
Spanish
City
State
Method of Payment:
Zip
❏ ❏
Cash Order – Check or Money Order Enclosed, U.S. Funds only. Make checks payable to: The James F. Lincoln Arc Welding Foundation
❏
Credit Card – ❏
❏
]
French
Spanish
Telephone
French
Spanish
Fax No.
French
Spanish
Shipping Policy:
(Sorry, No C.O.D. Orders)
CHECK ONE:
y
DATE OF ORDER
1. Continental U.S. Shipping Policy UPS Shipping 1. All prepaid orders by check use chart below for UPS charge. 2. Order will ship within 7 days from receipt of order.
Exp. Date: MONTH
YEAR
Account No.
Order Value
$ 0- 35.99 $ 36.00- 69.99 $ 70.00- 99.99 $100.00-149.99 $150.00-Over
Signature as it Appears on Card:
Shipping/Handling Per Order
$ 7.00 $12.00 $15.00 $20.00 Consult Book Division at www.jflf.org
The James F. Lincoln Arc Welding Foundation and Lincoln Electric Company produce textbooks and teaching aids devoted to furthering knowledge of the arc welding process, engineering design information, procedural data and skill development techniques are illustrated and explained in detail. This publishing effort is provided as a non-profit service to industry and education. Books are priced accordingly. (Caution Purchasing Agents: Purchase Orders 2. Outside Continental U.S. Shipping Policy must be “Check with Order” including UPS charge from chart above.) • Credit • Payment must be prepaid in U.S. Funds on all orders. Please add $15.00 per book for air parcard charge, cash, check or money order MUST accompany all orders. Any cel post shipment. orders received without payment will be returned. CODE/TITLES PH– Procedure Handbook
PRICE COPIES COST $25.00
AP-II – Arc Welded Projects, Vol. II AP-III – Arc Welded Projects, Vol. III AP-IV – Arc Welded Projects, Vol. IV FEG – Fabricators & Erectors MHW – Metals and How To Weld Them DWIII – Design Ideas for Weld III DWS – Design of Welded Structures DW– Design of Weldments PI – Principles of Industrial Welding D417 – Weight of Weld Metal Tables TS – Tubular Steel Struct., Theory & Design SBL – Weld Steel Bridges TIG – Gas Tungsten Arc Weld. Guide Book C4.200– GMAW Welding Guide L– New Lessons in Arc Welding H – How to Read Shop Drawings IM– Incentive Management NA – A New Approach to Ind. Economics AC – The Am. Century of John C. Lincoln LEH-S – Lincoln Electric - A History, Paper D810.17 – Solutions to Design of Weldments EDUCATIONAL & DESIGN AIDS WC-8 – Welding Preheat Calculator WC-332 – TIG Calculator Tri Lingual ED-89– Pipe Welding Charts LTW1 – Learning to Weld C2.410 – Welding Guide
JFLF 0407 2007 Edition
48
10.00 10.00 10.00 7.00 10.00 7.00 22.00 15.00 15.00 2.00 24.00 6.00 5.00 5.00 10.00 10.00 5.00 5.00 5.00 8.50 3.50
5.00 3.50 5.00 10 for 5.00 4 for 5.00
CODE/TITLES VIDEOS AND DVDS
PRICE COPIES COST
ED-201 VHS – Learn to Weld - The Lincoln Way ED-201 DVD – Learn to Weld - The Lincoln Way ED-202 VHS – Innershield, The Answer ED-202 DVD – Innershield, The Answer
30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00
ED-204 VHS – Welding - Making It Happen ED-204 DVD – Welding - Making It Happen ED-207 VHS– Why Innershield ED-207 DVD– Why Innershield ED-209 VHS – Welding Safely ED-209 DVD – Welding Safely
Pay S&H only
30.00 ED-211 VHS – Prevention and Control of Distortion ED-211 DVD – Prevention and Control of Distortion 30.00 ED-221 VHS – Intro. to Semiautomatic Wire Welding 30.00 ED-221 DVD – Intro. to Semiautomatic Wire Welding 30.00 ED-222 VHS – Basic Electricity for Arc Welding 30.00 ED-222 DVD – Basic Electricity for Arc Welding 30.00 30.00 ED-223 VHS – Intro. to Inverter Technology ED-223 DVD – Intro. to Inverter Technology
All orders outside of Continental U.S. must be prepaid in U.S. FUNDS ONLY. Please email for Shipping/Handling Charges.
30.00
MERCHANDISE TOTAL SUB TOTAL SHIPPING/HANDLING $0-35.99/ $7 $36-69.99/ $12 $70-99.99/ $15 $100-149.99/ $20 $150-Over/Consult Book Division SUB TOTAL TAX Ohio Residents Pay .075% Tax Must pay OH tax on handling charges TOTAL AMOUNT
Make checks payable to: The James F. Lincoln Arc Welding Foundation
www.lincolnelectric.com
The Welding Experts
NOTES
www.lincolnelectric.com
The Welding Experts
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