Weld Procedures

FORM NO: SV.QA.29 (LIII) ISSUE: 2

WPQR

WPS

BASE METAL

EW01

EW-01-0L1

AISI 4130

EW02

EW-02-0L1

AISI 4130

WPQR – WPS REGISTER P-No S-No

N/A N/A

E309 MO-16

Overlay

SMAW

650±10

1” & Over

N/A

1 Hour

ENiCrMo-3

Overlay

SMAW

650±10

1” & Over

N/A

1 Hour

N/A

N/A

Overlay

N/A

NACE

WELD TYPE

PROCESS

PWHT C °

THICK. QUAL.

CHARPY TEMP C °

MIN SOAK TIME

UTS PSI

YS PSI 000 N/A

CONSUMABLES

COMMT’S

000

N/A

NACE NACE

EW03

EW-03-0L1

AISI 4130

N/A

E318-16

SMAW

N/A

1” & Over

N/A

N/A

N/A

EW04

EW-04-BW6

50D

N/A

E7016-E7018

Butt

SMAW

N/A

4 – 40mm

-30

°

N/A

N/A

86

AWSD1.1

EW-04-FW6

43A

N/A

E7016-E7018

Fillet

SMAW

N/A

N/A

-30

°

N/A

N/A

N/A

-

-30

°

N/A

N/A

N/A

-

°

N/A

N/A

86

-

°

1 Hour

N/A

82

NACE

°

1 Hour

N/A

N/A

-

°

1 Hour

N/A

82

-

°

2 Hours

75

100

NACE

°

2 Hours

75

100

NACE

°

2 Hours

75

100

NACE

°

N/A

N/A

NACE

EW05

EW06

EW-04-BU6

43A

N/A

E7018

Build Up

SMAW

N/A

4 –40mm

EW-04-XXX

5L X52

S1

E7016-E7018

Butt

SMAW

N/A

4 - 40mm

-30

EW-05-XXX

5L X52

S1

E7016

Butt

SMAW

600±10

4 – 40mm

-30

EW-05-BU6

43A

N/A

E7016

Build Up

SMAW

600±10

4 – 40mm

-30

EW-05-BW6

43A

N/A

E7016-E7018

Butt

SMAW

600±10

4 – 40mm

-30

EW-06-XXX

AISI 4130

N/A

E10018-D2

Butt

SMAW

660±10

4 – 36mm

-20

EW-06-BW6

AISI 4130

N/A

E10018-D2

Butt

SMAW

660+5-25

4 – 36mm

-20

EW-06-BW6C

AISI 4130

N/A

E10018-D2

Butt

SMAW

660+5-25

15 – 36mm

-32

EW-06-BU6C

AISI 4130

N/A

E10018-D2

Build Up

SMAW

660+5-25

4 – 36mm

-32

2 Hours

EW07

5L X52

S1

ER70S-2

Butt

GTAW

N/A

4 –22mm

-20

°

N/A

N/A

76

-

EW-07-0L1

A694 F52

1

ER70S-2

Build Up

GTAW

N/A

22mm Max

°

N/A

N/A

-

EW08

EW08

A105

1

E309MO16/E318-16

Overlay

SMAW

N/A

1” & Over

-20 N/A

N/A N/A

N/A

N/A

NACE

EW09

EW09

316L

8

ER316L

Butt

GTAW

N/A

1.5 – 18mm

N/A

N/A

N/A

74

-

EW09AD

EW-09-BW6C

316L

8

ER316L

Butt

GTAW

N/A

8 –18mm

-196

EW10

EW-10-XXX

X52-4130

N/A

ER80SB3-E10018D2

Butt

GTAW/SMAW

650±10

4 – 38mm

-20 N/A

EW07

EW11

EW11

AISI 410

6

E410-16

Overlay

SMAW

850 ±10

1” & Over

EW12

EW12

AISI 410

6

E410 NiMo-13.2R

Butt

GTAW/SMAW

68010

4 –30mm

EW13

EW13

AISI 4130

N/A

ENiCrMo-3

Overlay

SMAW

N/A

EW13-0L1

AISI 4130

N/A

ENiCrMo-3

Overlay

SMAW

N/A 690±10 690±10

EW14

EW14-BW6C

AISI 410

6

ER318-E318-16

Butt

GTAW/SMAW

EW14-0L1

AISI 410

6

ER318-E318-16

Overlay

GTAW/SMAW

°

°

N/A

N/A

74

NACE

1 Hour

54

78

NACE

2 Hours

N/A

N/A

NACE

1 Hour

76

104

Double Stress

Base Mat V25

0 N/A

N/A

N/A

N/A

Overlay Repair

Base Mat V25

N/A

N/A

N/A

N/A

Overlay Repair

4-30mm

0

2 Hours

78

103

NACE

4-30mm

0

2 Hours

N/A

N/A

NACE

°

FORM NO: SV.QA.29 (LIII) ISSUE: 2

WPQR

WPS

WPQR – WPS REGISTER

BASE METAL

P-No S-No

CONSUMABLES

AISI 8630

N/A

PWHT C

THICK. QUAL.

CHARPY TEMP C

SMAW

600±10

4-30mm

WELD TYPE

PROCESS

E11018-G

Butt

°

°

UTS

COMMT’S

2 Hours

YS PSI 000 83

PSI 000 107

-

MIN SOAK TIME

EW15

EW15

EW16

EW16

Monel 400

42

ERNiCu-7

Butt

GTAW

N/A

1.5-7.8mm

-20 N/A

N/A

N/A

76

NACE

EW16-BW6

Monel 400

42

ERNiCu-7

Butt

GTAW

N/A

1.5-7.8mm

N/A

N/A

N/A

76

NACE

EW17 EW18

°

EW16-FW6

Monel 400

42

ERNiCu-7

Fillet

GTAW

N/A

All

N/A

N/A

N/A

N/A

-

EW17

M500-IN625

N/A

ERNiCrMo-3

Fillet

GTAW

N/A

All

N/A

N/A

N/A

N/A

-

EW17-FW6

M500-IN625

N/A

ERNiCrMo-3

Fillet

GTAW

N/A

All

N/A

N/A

-

EW18

AISI 4130

N/A

IN515-E10018-D2

Butt

GTAW/SMAW

650±10

4-37mm

-20

GTAW/SMAW

N/A

N/A

°

2 Hours

N/A

102

NACE

°

2 Hours

N/A

102

NACE

°

1 Hour

65

97

-

°

2 Hours

79

103

NACE

°

2 Hours

79

103

NACE

1 Hour

N/A

97

NACE

EW18-BW6C

AISI 4130

N/A

IN515-E10018-D2

Butt

650±10

15-37mm

-20

EW19

EW19

AISI 1040

N/A

E10018-D2

Butt

SMAW

625±5

4-62mm

-20

EW20

EW20

AISI 4130

N/A

IN515-E10018-D2

Butt

GTAW/SMAW

650±10

4-24mm

-20 -20 0

EW21 EW22

EW20-BW6

AISI 4130

N/A

IN515-E10018-D2

Butt

GTAW/SMAW

650±10

12-24mm

EW21

4130-625

N/A

ERNiCrMo-3

Butt

GTAW/SMAW

650±10

4-25mm

660±10

4-203mm

-20

°

2 Hours

65

92

NACE

4-203mm

-20

°

2 Hours

65

92

NACE

EW22

AISI 4130

N/A

ER90S/10018-D2

Butt

GTAW/SMAW

EW22-BW6C

AISI 4130

N/A

ER90S/E10018-D2

Butt

GTAW/SMAW

660+5-25

4-203mm

-20

°

2 Hours

N/A

N/A

NACE

4-203mm

°

2 Hours

65

92

NACE

2 Hours

N/A

84

NACE

1 Hour

N/A

N/A

NACE

N/A

NACE

EW22-BU6C

AISI 4130

N/A

E10018-D2

Build Up

SMAW

660+5-25

EW22

AISI 4130

N/A

ER90S/E10018-D2

Butt

GTAW/SMAW

660+5-25

Overlay

SMAW

620

4-50mm

-20 N/A

Overlay

SMAW

600 ±10

8-25mm

N/A

EW23

EW23

AISI 8620

N/A

E309M0-E318-16

EW24

EW24

A106 GrB

1

ENiCu-7

EW25

EW25

A106 GrB

1

ENiCu-7

Overlay

SMAW

N/A

8-25mm

N/A

N/A

N/A

EW26

EW26

50D

N/A

ENiCU-7

Overlay

SMAW

N/A

1” & Over

N/A

N/A

N/A

N/A

NACE

EW27

EW27

50D

N/A

ENiCu-7

Overlay

SMAW

600 ±10

1” & Over

N/A

1 Hour

N/A

N/A

NACE

N/A

4-20mm

-20

°

N/A

N/A

80

NACE

°

EW28

EW29

EW28

API 5L X52

1

ER70S-2-E7018

Butt

GTAW/SMAW

EW28-BW6

A106 GrB

1

ER70S-2-E7018

Butt

GTAW/SMAW

N/A

4-20mm

-20

N/A

N/A

80

NACE

N/A

5-20mm

-20

°

N/A

N/A

80

AWSD1.1

EW28-BW6C

X52-355D

1

ER70S-2-E7018

Butt

GTAW/SMAW

EW280BW6-Nil

Carbon Steel

1

ER70SG-E7018

Butt

GTAW/SMAW

N/A

5 –20mm

-20

°

N/A

N/A

80

Seawater Corr. Resit.

EW29

DUP-S/Steel

10H/8

ER316L

Butt

GTAW

N/A

1.6-11mm

N/A

N/A

N/A

93

-

FORM NO: SV.QA.29 (LIII) ISSUE: 2

WPQR

WPS

WPQR – WPS REGISTER

BASE METAL

P-No S-No

CONSUMABLES

WELD TYPE

PROCESS

PWHT C

THICK. QUAL.

CHARPY TEMP C

°

UTS

COMMT’S

PSI 000 N/A

NACE

°

6 Hours

YS PSI 000 N/A

°

6 Hours

60

N/A

NACE

°

2 Hours

70

98

-

°

2 Hours

82

92

NACE

°

2 Hours

85

92

NACE

°

2 Hours

N/A

N/A

NACE

°

2 Hours

85

92

-

°

2 Hours

72

93

NACE

°

2 Hours

N/A

69

NACE

-50 N/A

°

N/A

N/A

111

-

N/A

N/A

108

-

All

N?A

N/A

N/A

N/A

-

1” & Over

2 Hours

70

90

NACE

4-11mm

-46 N/A

N/A

N/A

87

-

-52

°

1 Hour

N/A

72

-

°

N/A

52

75

NACE

-29 N/A

°

N/A

70

74

NACE

N/A

N/A

47

-

2 Hours

°

EW47

EW47BU6C

AISI 8630

N/A

E10018D2

Build Up

SMAW

630±10

16mm & Over

-29

EW48

EW48-XXX

AISI 8630

N/A

ERNiCrMo-3

Overlay

Auto/GTAW

630±10

1” & Over

-29

EW49

EW49BW6C

AISI 8620-4130

N/A

ER70SD2-E10018-D2

Butt

GTAW/SMAW

640±10

4 – 26mm

-45

EW50

EW50BW3C

AISI 8620-4130

N/A

ER70SD2-E10018D2

Butt

GTAW/SMAW

650±10

4 – 26mm

-46

EW51

EW51BW3C

ASTM A487G2

3

ER80SD2-E10018D2

Butt

GTAW/SMAW

600±5

4 – 203mm

EW51-OL1

ASTM A487G4

3

E10018D2

Overlay

SMAW

600±5

15-203mm

EW51-BW6

A487-X52

P3-P1

ER80SD2-E10018D2

Butt

GTAW/SMAW

600±5

15-203mm

EW52

EW52-A-BW3C

AISI8620-4130

N/A

ER70SD2-E10018D2

Butt

GTAW/SMAW

650±12

3-11mm

-46

EW53

EW53-BW6C

AISI4130-A333

N/A

ER80SD2-E8016G

Butt

GTAW/SMAW

650±10

11-22mm

-50

EW54

EW54-BW5C

S31803

10H

ER2209

Butt

GTAW

N/A

4-22mm

EW55

EW55-BW1

NMDC

N/A

E310-16

Butt

SMAW

N/A

All

SMAW

N/A

SMAW

600±5

-46 -46 -46

MIN SOAK TIME

EW55-INT1

NMDC

N/A

E310-16

Overlay

EW56

EW56-OL1

ASTM A487G2

3

ENiCrMo-3

Overlay

EW57

EW57-BW6

X52-316L

1-8

ER309L

Butt

GTAW

N/A

EW58

EW58-BW5C

A333 Gr6

1

ER80S Nil-E8016G

Butt

GTAW/SMAW

580-620

4-15mm

EW59

EW59-IL1C

ASTMA694F52

1

E309-E316L

Overlay

SMAW

N/A

1” & Over

EW60

EW60-IL2C

ASTMA694F52

1

ER309-E316L

Overlay

Auto/GTAW

N/A

1” & Over

EW61

EW61-BW6

90/10CUNI

34

ERCuNi

Butt

GTAW

N/A

1.5-6mm

580

4-203mm

+18

120

152

-

N/A

3-30mm

-40

N/A

N/A

80

EEMUA158

°

2 Hours

78

106

Hot Wire

°

1 Hour

55

75

NACE

78

NACE

°

-29

EW62

EW62-BW3C

AISI 4145

N/A

E12018-G

Butt

SMAW

EW63

EW63-BW2C

BS7191 355EM

N/A

E81T1-Ni1

Butt

GSFCAW

625-635

1” & Over

-30

626-654

4-203mm

-60 -50

N/A

75

-50

°

1 Hour

76

78

NACE

°

1 Hour

75

93

NACE

EW64

EW64

AISI 8630

N/A

ERNiCrMo-3

Overlay

Auto/GTAW

EW65

EW65

4130-X52

NA-1

ER80S-N1-EF1

Butt

GTAW/SAW

EW66

EW66-BW3C

Butt

GTAW/SAW

N/A

16mm & Over

Butt

GTAW/SAW

600

16mm & Over

Butt

GTAW/SAW

630

16mm & Over

EW67

EW67-BW3C

EW68

EW68-BW3C

API5LX 52 API5LX52 AISI 4130

1 1 N/A

ER80S-Ni1-EF1 ER80S-Ni1-EF1 ER80S-Ni1-EF1

°

°

-50

FORM NO: SV.QA.29 (LIII) ISSUE: 2

WPQR – WPS REGISTER

BASE METAL

P-No S-No

CONSUMABLES

EW69

EW69-OL1

UNS 31803

10H

ZERON 100

Overlay

GTAW

N/A

ALL

-50

N/A

YS PSI 000 N/A

EW70

EW70-BW3C

AISI8630

N/A

E9018G-EF1

Butt

SMAW/SAW

690±10

-50

1 Hour

75

96

NACE

EW71

EW71-BW3C

8630-4130

N/A

E9018G-EF1

Butt

SMAW/SAW

685±10

16mm & Over 16mm & Over

-50

1 Hour

72

100

NACE

EW72

EW72

Inconel 718

N/A

ERNiCrMo-3

Butt

GTAW

N/A

1.5-12mm

N/A

N/A

N/A

114

EW73

EW73-OL2C

A182-F22

5A

ERNiCrMo-3

Overlay

Auto GTAW

625-635

1” & Over

-50

2 Hours

77

104

Hot Wire

EW74

EW74-OLI

BS1400 AB2

35

ERCuNiAl

Overlay

GTAW

N/A

15mm & Over

N/A

1 Hour

55

59

Al Bronze

EW75

EW75BW

A106 GrB

1

ER70S-2

Butt

GTAW

600±10

17mm Max

N/A

1 Hour

N/A

68

-

EW76

EW76BW

A106 GrB

1

ER70S-2-E7018

Butt

GTAW/SMAW

600±10

17mm Max

N/A

1 Hour

N/A

68

-

EW77-OLI

4140/4142 4145/4340

N/A

ER 420

Overlay

Auto/GTAW

510±10

All

N/A

1 Hour

N/A

N/A

WPS Only

EW78

EW78-BW

AISI 8630

N/A

EE10018D2-ER100SG

Butt

SMAW/GMAW

660±10

40-203mm

-30

2 Hours

78

96

24 HRC

EW79

EW79-BW6

X52-A333-6

1

ER70S-G

Butt

GTAW

N/A

3-11mm

-30

N/A

N/A

77

<1% Ni

EW80-OLI

StainlessSteel/CS

N/A

RcoCrA

Overlay

GTAW

600-650

ALL

N/A

1 Hour

N/A

N/A

WPS Only

EW81-BW6

X52-A333-6

1

ER70S-G-E7018-G

Butt

GTAW/SMAW

N/A

3-22mm

-30

N/A

N/A

71

<1% Ni

EW82

EW82-BW6

90/10 Cunifer

34

ERCuNi

Butt

GTAW

N/A

3-14mm

N/A

N/A

N/A

46

-

EW83

EW83-OLI

A487 G2

3

ERNiCrMo-3

Overlay

Auto/GTAW

600±10

25mm & Over

-20

1 Hour

80

95

NACE

EW84

EW84BW1

Non Mag St/St

N/A

ERNiCrMo-3

Butt

GTAW

N/A

40mm Max

N/A

N/A

-

-

1 Hour Min 1 Hour Min

N/A

87

BS4515

N/A

66

BS4515

WPQR

EW81

WPS

WELD TYPE

PROCESS

PWHT C

THICK. QUAL.

CHARPY TEMP C

MIN SOAK TIME

°

°

UTS PSI 000 110

COMMT’S

NACE

-

-

EW85

EW85

A352LCC

1

ER80S-G-EF1

Butt

GTAW/SAW

600±10

19-38

-30

EW86

EW86

API 5L X46

S1

ER80S-G-EF1

Butt

GTAW/SAW

600±10

19-38

-30

EW87 BW

NMDC

N/A

Inconel 725

Butt

Auto GTAW

N/A

All

N/A

N/A

N/A

N/A

WPS Only

EW88 OLI

AISI 4130

N/A

E10018D2-EF1

Overlay

SMAW/SAW

629-654

16 - 38

-30

2 Hours

N/A

N/A

WPS

EW89

EW89 BW1

AISI 4130

N/A

E10018D2-EF1

Butt

SMAW/SAW

629-654

16 - 102

-30

4 Hours Min

77

95

NACE

EW90

EW90

S31803

10H

ER2209

Butt

GTAW

N/A

3 - 11mm

-50

N/A

N/A

121

-

FORM NO: SV.QA.29 (LIII) ISSUE: 2

WPQR

WPS

WPQR – WPS REGISTER

BASE METAL

P-No S-No

CONSUMABLES

WELD TYPE

PROCESS

PWHT C

THICK QUAL

CHARPY T/ C

MIN SOAK TIME

YS PSI 000

UTS PSI 000

COMMTS

14.27mm> 15mm> 15mm> 15mm> 28.56mm ALL

-46 -35 -35 -46 -30 N/A

2Hr 2Hr 2Hr

76 78 78 78

ISO 15156

N/A

87 100 100 100 106

N/A

N/A

ASMEIX

60

81

ASME IX ISO15156

°

°

EW114

EW114

API5L X65

1

Zeron 100X

O/Lay

Auto GTAW

N/A

EW115

EW115

AISI 4130

N/A

ErNiCrMo-3

O/Lay

SMAW

N/A

EW116

EW116

AISI 4130

N/A

E316-17

O/Lay

SMAW

N/A

EW117

EW117

AISI 4130

N/A

ErNiCrMo- 3

O/Lay

Auto GTAW

N/A

EW118

EW118

L80/4130

N/A

ERS80-D2/E10018D2

Butt

GTAW/SMAW

400

EW118

EW118

L80/4130

N/A

E10018D2

Fillet

SMAW

400

EW119

EW119

X52/X60

1

ER70S-6/ E7018

Butt

GTAW/SMAW

610

Imp 12 – 22.26mm Non Imp 5.0 – 22.26mm

EW120

EW120

AISI 4130

N/A

ErNiCrMo -3

O/Lay

Auto GTAW

640

25mm>

-60

4 Hr

76

99

ISO 15156 NACE MR0175

EW121

EW121

AISI 4130

N/A

AK10

O/Lay

Auto GTAW

EW122

EW122

AISI4140

N/A

90 CuAl

O/Lay

Auto GTAW

540

25mm>

-20

1.1Hr

109

135

EW123

EW123

UNS S32760

10H

ZERON 100X

Butt

GTAW

N/A

Imp 9.919.8mm Non imp 1.519.8

-50

-

N/A 120

ASME IX/ API 6A ASME IX

EW124

EW124

AISI 4130

N/A

ErNiCrMo -3

O/Lay

N/A

25mm>

-60

-

78

102

ISO 15156 NACE MR0175

EW125

EW125

AISI 8630

N/A

Techalloy AK10

O/Lay

Auto GTAW ( Cold Weld Repair) Auto GTAW

650

25mm>

-60

2 Hr

111

115

EW126

EW126

F22 2 ¼ CrMo

N/A

ErNiCrMo -3

O/Lay

Auto GTAW

640

25mm>

-60

4 Hr

85

102

ISO 15156 NACE MR0175 ISO15156 NACE MR0175

EW127

EW127

F22 2 ¼ CrMo

N/A

ErNiCrMo -3

O/Lay

N/A

EW128

EW128

AISI 8630

N/A

EF3 / P240

Butt

Auto GTAW (Cold Weld Repair) GTAW/SMAW/SAW

EW129

EW129

API5L X65

1

PZ6513 – FILARC 98S

Butt

GTAW/SMAW

N/A

Imp 14.27 – 28.54mm Non imp 5mm28.54

-50

-

EW130

EW130

S355J2

ER70S-6

O/Lay

Auto GTAW

N/A

25mm>

EW131

EW131

CASTING R2902 – AISI 4130

N/A

ER100S-G E11018M –H4

Butt

GTAW/SMAW

627

Imp 5.0 – 34.2mm Non Imp 16 – 34.2mm

EW132

EW132

S355

1

E7018

Butt

SMAW

1

-20

1Hr

ISO 15156 ISO 15156 ISO 15156 ASME IX

N/A 90

ASME IX

86

ISO 15156-2

114

ASME IX NOV Spec

FORM NO: SV.QA.29 (LIII) ISSUE: 2

WPQR – WPS REGISTER Auto GTAW

640

25mm>

-60

2 Hr

90

111

ASME IX NACE MR0175

CONSUMABLES WELD TYPE

PROCESS

PWHT C

THICK QUAL

CHARPY T/ C

MIN SOAK TIME

YS PSI 000

UTS PSI 000

COMMTS

EW133

EW133

AISI 8630

N/A

ErNiCrMo- 3

WPQR

WPS

BASE METAL

P-No S- No

O/Lay

°

EW134 EW135 EW136 EW137 EW138 EW139 EW140

EW134 EW135 EW136 EW137 EW138 EW139 EW140

AISI 4130 AISI 4130 AISI 8630 AISI 8630 AISI 4130 AISI 4130 AISI 8630

N/A N/A N/A N/A N/A N/A

309 Mol/ 316L St St ErNiCrMo -3 309 Mol/ 316L St St ErNiCrMo -3 AK10 / E10018-D2 AK10 / EF3

O/Lay O/Lay O/Lay O/Lay Butt Butt

SMAW SMAW SMAW SMAW GTAW/SMAW GTAW / SAW

N/A

ErNiCrMo -3

O/Lay

EW141

EW141

AISI 8630

N/A

AK10

O/LAY

EW142

EW142

AISI 8630/X52

N/A

Auto GTAW (Cold Weld Repair) Auto GTAW (Cold Weld Repair) GTAW/SAW

ONGOING PROCEDURES

Butt

°