Drilling Land Inspection Form conducted for
Customer Name Document No. DCInt000018DLR DC International Rig Inspection Form Inspection report Conducted on 8:00 AM 11/7/12 Prepared by DC International, Inc. Location 701 Robley Dr Lafayette, LA 70503 United States Personnel DC International, In. DC International, Inc. Drilling Rig HSE Manager Drilling Rig Superintendent Drilling Rig.Toolpusher Client Name Drilling Rig Company Man
Completed on 10:10 AM 11/9/12
Disclaimer The assessors believe the information contained within this inspection report to be correct at the time of printing. The assessors do not accept responsibility for any consequences arising from the use of the information herein. The report is based on matters which were observed or came to the attention of the assessors during the day of the assessment and should not be relied upon as an exhaustive record of all possible risks or hazards that may exist or potential improvements that can be made. Information on the latest workers compensation and OHS / WHS laws can be found at the relevant State WorkCover / WorkSafe Authority. Confidentiality Statement In order to maintain the integrity and credibility of the inspection assessment processes and to protect the parties involved, it is understood that the assessors will not divulge to unauthorized persons any information obtained during this risk assessment unless legally obligated to do so.
DCInt000018DLR Inspection report
-2-
Table of Contents DRILLING LAND INSPECTION FORM
1
Disclaimer
2
Confidentiality Statement
2
RIG INSPECTION CHECKLIST
4
DRILLING / LOCATION
4
TRAINING, PPE & GENERAL SAFETY
5
MUD PUMP AREA
8
MUD MIXING AREA
9
MUD TANKS & PITS
10
MATERIAL HANDLING EQUIPMENT
11
ELECTRICAL SPECIFIC INSPECTION
12
GENERATOR AREA
12
FIRE PROTECTION
14
FUEL & OTHER FLAMMABLE LIQUID STORAGE TANKS
15
PIPE RACK AREA
16
BLOW-OUT PREVENTERS
17
All additional questions (1-51) in Section 9 will be used at the discretion of the DCI customer and their individual needs.
18
DERRICK & SUBSTRUCTURE
22
DRILL FLOOR AREA
23
Top Drive
26
Iron Roughneck
27
HOISTING TOOLS, HOOKS, BAILS, ELEVATORS…
27
HOTWORK AND CONFINED SPACES
28
ENVIRONMENTAL
29
STAIRS, LADDERS, HANDRAILS & GUARDRAILS
29
ADDITIONAL FINDINGS
30
MEDIA
31
DCInt000018DLR Inspection report
-3-
Rig Inspection Checklist Question
Response
Details
DRILLING / LOCATION No signs at entrance.
Authorized Personnel Sign posted at entrance to site identifying requirements for hard hat, safety glasses, safety toe footwear.
noncompliant
No Smoking Area?s Designated & Posted.
noncompliant
Need signs for designated areas.
compliant
No one parked within 100 feet with the exception of the BOP testing equipment.
No Parking within 100 ft of the rig.
Are H2S controls in place where applicable including; warning signs, H2S monitors, SCBA(s) or escape air, wind socks and H2S certification training? Escape & Guy wires flagged with visible material.
Appendix 1
Appendix 2
noncompliant
No flagging and no tie wire on shackle. Min 3 clamps with 3 inch spacing
Appendix 3
Capacity of guywire anchors verified ? Base Beam Anchor ? Screw-type Anchor ? Permanent (Cement) Anchor ? Other____________ Verification Method:____________________________ Outhouse/restroom facility provided. Hard hats & Safety glasses available for visitors at Tool Pusher/Drilling Foreman's office? All temporary housing/offices must be securely positioned and properly grounded.
DCInt000018DLR Inspection report Score (336/363) 92.6%
N/A
No verification or certification tag found. No
compliant
Yes
compliant
-4-
Question
Response
Housekeeping, Is the area clean and free of debris and tripping hazards?
Yes
Distance from overhead power lines GT 10 ft.
N/A
Muster area designated and posted?
noncompliant
Sign posted directing visitors to report to the Drilling Foreman / Toolpusher upon entry, visitors signed in and out?
noncompliant
Details
Required signs are not available for area. No signs posted for sign in & out.
TRAINING, PPE & GENERAL SAFETY
Score (32/38) 84.2%
First Aid Training provided, minimum of 2 certified per location.
compliant
H2S Training provided, if applicable
compliant
Face shield provided for removing tong dies with proper tool
Yes
Any prior incidents, near miss, observations, etc. if any, are discussed during safety meeting
Yes
No smoking rules observed Emergency Phone numbers posted
compliant noncompliant
Not in Dog House. Need to place in dog house area. Place inside board area on picture.
Appendix 4
Do Employees know were designated smoking areas are located?
Yes
Do employees know were SPCC plan is located?
Yes
DCInt000018DLR Inspection report Score (336/363) 92.6%
Tool pusher house
-5-
Question Are full body harness and lanyard inspections being conducted monthly and documented?
SRL's being inspected monthly and copies being obtained at location? Rig inspections being performed
Response
noncompliant
Yes Yes
All employees familiar with LOTO procedures and policies?
Yes
Safe work permits being used and proper employees understand how to complete this form?
No
Atmospheric tester available?
Yes
Near Miss program being utilized on this location?
Yes
Appendix 5
HSE inspection being done by HSE department and kept at office.
Needs to be performed. No forms being done.
Yes
DOT drums are not marked and one drum needs to be emptied and properly disposed of by rig company. Personnel are disposing of product properly in drums.
No
Need to have record on location. Need to have (at the minimum) an online copy that can be pulled during inspections.
Appendix 6
Does the rig crew know how to perform a BOP Drill?
Are the rig crew training records on site and current?
Yes
Are fuel transfer sheets being performed?
Yes
DCInt000018DLR Inspection report Score (336/363) 92.6%
Monthly inspection must be done on lanyard and harness. Systems are in good visual shape, no paperwork for monthly inspections kept.
Yes
Pre-spud, periodic, HSE, etc.?
Does rig crew know where to dispose of hazardous waste and are all containers labeled? (used oil, diapers, etc)
Details
-6-
Question Is the escape buggy getting inspected monthly?
Response
No
Is the Confined Space Entry equipment in good working order?
N/A
Is the Gas Detector in working order (charged) and calibrated?
Yes
How is the general safety culture on this location?
Yes
Safety meetings conducted and properly documented: pre-tour, pre-job/JSAs, weekly?
Yes
Accidents, if any, are discussed during safety meetings.
Yes
Proper clothing worn by crew; no loose clothing or jewelry, hard hat, glasses, safety shoes, gloves, fall protection other PPE as necessary?
Yes
Are designated "Smoking Areas" established? Are smoking rules observed?
Injuries reported and documented immediately. First Aid Kit/Bloodborne Pathogen Kit available on site.
Are all containers properly labeled per HAZCOM? Are MSDS available and accessible at all times?
Does contractor have a Hazard Recognition Program in use?
DCInt000018DLR Inspection report Score (336/363) 92.6%
No
Details When rigged up. Documented needs to be done monthly. Currently rigged up with improper clamping.
Needs to be established "Smoking Area" with signs and insure all are following designated area.
Yes
Yes
At pusher house. Tool pusher knows the incidents when first aid kept in his office. One on rig floor also.
compliant
compliant
MSDS sheet need to be in shaker area if doors are available. No doors on shaker system. Compliant results good.
Yes
-7-
Question
Response
BOP training provided for Pushers and Drillers? Is BOP training documented at the rig?
Yes
Written Contractor Safety Program in place?
Yes
Hearing protection required and provided.
compliant
Does the Operator / Drilling Contractor have a New Hire Training Program in place? Explain-Type?
Yes
Are all injuries and illnesses reported immediately to a supervisor? Are written reports prepared as soon as practical and is every incident involving an injury being investigated and are steps being taken to prevent recurrence?
Yes
Is there an Emergency Response Plan available? Has personnel been trained on the plan?
Yes
MUD PUMP AREA Is all rotating equipment properly guarded; drive belts, shafts, pony rods, etc.?
Details
Yellow for new employee. Green, grey, black, and white for other employee. See Justiss SOP.
Score (6/7) 85.7% noncompliant
Need to use guards on hole open area. Reposition meters if possible.
Appendix 7
Head and valve covers fully bolted.
compliant
Shear pin pop-off valve present and covered.
compliant
Ends of relief lines secured with adequate safety cable.
compliant
DCInt000018DLR Inspection report Score (336/363) 92.6%
-8-
Question
Response
Ends of mud vibrator hose snubbed with adequate safety cable.
compliant
Housekeeping - Is area clean and free of debris and tripping hazards?
Yes
Adequate lighting provided.
compliant
MUD MIXING AREA
Score (10/10) 100.0%
Bagged material properly stacked and protected from the weather?
compliant
Gloves, Aprons, Boots, or other PPE, as appropriate, available and in good condition?
compliant
Employees using all required PPE?
Details
N/A
Appendix 8
All chemicals are properly labeled including ?PPE Required? warning signs (Grouped or individual signs).
compliant
Personal protective equipment properly maintained and in a clean & sanitary condition.
compliant
Eye wash station and emergency shower; unobstructed and in close proximity, properly designed in good working order and plumed with a clean water supply?
compliant
Adequate ventilation in mud mixing area?
compliant
Elevated loading door opening protected?
compliant
Adequate lighting provided?
compliant
DCInt000018DLR Inspection report Score (336/363) 92.6%
-9-
Question Housekeeping - Is area clean and free of debris and tripping hazards? Is the personnel required to mix or handle mud chemicals being properly trained regarding safe handling and use. Are they aware of the potential hazards and PPE measures required. Are MSDS's available to personnel prior to and during chemical mixing.
Response
Details
compliant
Yes
MUD TANKS & PITS
Score (16/18) 88.9%
Adequate stairs with handrails properly secured?
compliant
Adequate walkways and guardrails.
compliant
Guardrails installed on all raised platforms, walkways, etc above 48??
compliant
Walkways free from obstruction and/or damage?
compliant
Guardrails provided on crossovers?
compliant
?PPE Required? warning signs erected (grouped or individual signs).
noncompliant
Need to be signs on PPE
Appendix 9
Chemical hazard warning signs erected?
noncompliant
Shale shakers, agitator shafts, and all other rotating equipment properly guarded?
compliant
Explosion proof equipment, fixtures and wiring used. Class 1 Div 1/2. Data plates on equipment legible?
compliant
DCInt000018DLR Inspection report Score (336/363) 92.6%
Needs signs on chemical hazards
- 10 -
Question Adequate lighting provided? Employees using all required PPE?
Response compliant N/A
Jetting hoses properly secured if applicable
compliant
Personal protective equipment properly stored?
compliant
Housekeeping - Is the area clean and free of debris and tripping hazards?
compliant
All unused floor holes covered?
compliant
Electric wiring in good condition?
compliant
Drive belts and shafts guarded?
compliant
Permitted and non permitted signage is in appropriate area's
Yes
MATERIAL HANDLING EQUIPMENT
Score (12/14) 85.7%
Material Handling Equipment (fork lift) operators trained and certified?
compliant
Personnel basket securely attached to forks? (If applicable).
N/A
Personnel wearing proper fall protection while in basket? Backup alarm operational?
Details
compliant noncompliant
No backup alarm on forklift not working. Need fixed.
Appendix 10
Fork Lift equipped with seat belts?
compliant
Seat belts in use by operators?
compliant
DCInt000018DLR Inspection report Score (336/363) 92.6%
- 11 -
Question Fork Lift inspected prior to use? (daily).
Response compliant
Details Every tower, insure all paperwork available for inspections.
ELECTRICAL SPECIFIC INSPECTION Are the breakers in the electrical panel property labeled?
Yes
Are the electrical panels accessible? (No boxes, etc. stacked in front of them?)
Yes
Are the electrical lines in good condition? (No splices, cuts, black tape: look for things OSHA would look for)
Yes
Are the electrical lines in good condition? (wire no pulled away from the connector, strain relief in place, etc.)
Yes
All power strips in the work area (Doghouse, SCR house, etc.) GFIC protected?
No
Do all lights have covers and are secure?
Yes
Is the equipment on location properly grounded /bonded? (Have RM show you how grounding and bonding is tied into all mobile equipment.
Yes
GENERATOR AREA
Vendor power strips need to be reviewed.Two separate power strips pointed out to Customer. Surge protector strips only, not GFIC strips.
Score (18/21) 85.7%
Moving parts guarded?
compliant
Generators properly grounded?
noncompliant
Ground clamp incorrect, hose clamp shown below
Appendix 11
DCInt000018DLR Inspection report Score (336/363) 92.6%
- 12 -
Question
Response
Cover panels on electrical control boxes installed and closed?
compliant
All electrical controls marked as to their function and legible?
compliant
?HIGH VOLTAGE? warning signs erected?
compliant
Insulating mats available at electrical panels?
noncompliant
Condition of electrical wiring, no splices or visible damage?
compliant
Rig wiring properly installed to prevent abrasion, vehicular and foot traffic, burns, cuts and damage from other sources?
compliant
Unused electrical outlets covered?
compliant
Details
Not installed
One in electrical room not covered
Appendix 12
Air compressors properly guarded?
compliant
Air storage tanks equipped with pop-off valve?
compliant
Lockout/Tagout program utilized? Adequate Lockout/Tagout devices available?
compliant
?Hearing Protection Required? warning signs erected?
compliant
Hearing protection available?
noncompliant
Adequate lighting installed?
compliant
DCInt000018DLR Inspection report Score (336/363) 92.6%
Needs to have box of plugs available. No plugs available in high noise area.
- 13 -
Question
Response
Housekeeping - Is area clean and free of debris and tripping hazards?
compliant
Wires are note running along the ground
compliant
All light fixtures properly guarded from damage?
compliant
Receptacles and plugs in good condition?
compliant
Water hose used for washing area kept away from generator skid/SCR/VFD House?
compliant
Generator skid door props properly pinned?
compliant
FIRE PROTECTION A minimum of 4 No. 20 fire extinguishers with a Class BC rating available at the drill site. This a minimum requirement and operations may dictate use of more or larger sized equipment. Fire extinguishers fully charged, current inspection, proper gauges, properly located at their assigned locations?
Details
Score (5/6) 83.3%
compliant
noncompliant
Tags missing inspection tags. Accumulator system for BOP system. One located in incorrect area as opposed to sign pointing to fire Extinguisher.
Appendix 13
Are crew members familiarized with the location of fire control equipment and trained in the use of such equipment? Portable containers for storing flammable liquids should be UL or FM approved or equivalent.
DCInt000018DLR Inspection report Score (336/363) 92.6%
Yes
compliant
- 14 -
Question Any area that has flammable containers stored should be posted with a sign, "NO SMOKING OR OPEN FLAME", or equivalent. Spark arrestors or equivalent equipment shall be provided on all internal combustion engine exhausts located within 100' of the wellbore.
Response
Details
compliant
Not within 100 ft of well area N/A
FUEL & OTHER FLAMMABLE LIQUID STORAGE TANKS Fuel storage tanks properly located
compliant
All storage valve connections identified as to their function
compliant
Discharge nozzles, hoses, valves in good condition
compliant
Piping and fuel lines in good condition
compliant
Stationary ladders on storage tanks in good condition
compliant
Adequate lighting provided
compliant
"Flammable" warning signs erected on all sides
compliant
"No Smoking" signs erected on all sides
compliant
B/C Class fire extinguisher available and identified
compliant
Fuel tanks properly labeled, "NFPA HazCom", "Off Road Usage", "Flammable", "No Smoking"
compliant
Flammable warning signs erected on all sides
compliant
"No Smoking" signs erected on all sides
compliant
DCInt000018DLR Inspection report Score (336/363) 92.6%
Score (16/16) 100.0%
- 15 -
Question
Response
Vapor release vents elevated & away from ignition sources
compliant
B/C Class fire extinguisher available and identified
compliant
Housekeeping - Is area clean and free of debris and tripping hazards
compliant
All open valves/piping capped, bull plugged, etc.
compliant
Details
PIPE RACK AREA
Score (9/9) 100.0%
Ends of pipe racks and separate layers of pipe properly chocked?
N/A
Spacers used to separate layers of pipe
N/A
Pipe racks are level and stable
N/A
Pipe rack catwalk in good condition and at the same height?
N/A
V-door slide in good condition including stops on V-door or catwalk?
N/A
Derrick stand and ladder in good condition
N/A
Adequate lighting provided
N/A
Housekeeping - Is area clean and free of debris and tripping hazards
N/A
Drilling line from spool elevated off ground
compliant
Pipe in use at this time
Need to put guard on skid system. Was previously installed but removed.
Appendix 14
DCInt000018DLR Inspection report Score (336/363) 92.6%
- 16 -
Question
Response
Safety Warnings in place for Hydraulic Pipe Rack and verification of HPR inspection?
N/A
BLOW-OUT PREVENTERS compliant
All lines, valves, check valves and flow fittings should have a working pressure at least equal to the rated pressure of the ram BOP's in use. This equipment will be tested during the initial test of the BOP rams.
compliant
Wheels and stems in place, if automatic device is not available?
compliant
BOP stack properly stabilized?
compliant
All hydraulic lines connected ?
compliant N/A
Accumulator bottles labeled with contents, and other appropriate warning signs?
compliant
Accumulator valves in appropriate position, open or closed (never neutral), properly identified both purpose and position?
compliant
Gauges suitable for operating pressure and drilling fluid service should be installed so that drill pipe and annulus pressures may be accurately monitored and readily observed at the station where well control operations are to be conducted.
compliant
Choke manifold and line secured and accessible?
compliant
Blooey line with pilot installed if applicable?
compliant
Adequate lighting provided?
compliant
DCInt000018DLR Inspection report Score (336/363) 92.6%
Standard system with warnings available
Score (66/67) 98.5%
BOP properly installed, 3rd party tested, and properly documented?
All unused hydraulic lines capped and secured?
Details
- 17 -
Question
Response
Details
Warning signs erected (Flammable, Hard Hat, H2S, Eye Protection, Confined Space, Authorized Personnel)
noncompliant
Signs needs to be displayed . Fire extinguisher not with proper tag. Black tape on electrical cord and plug need to be replaced.
Appendix 15
Appendix 16
Proper drainage provided and general housekeeping of koomey and cellar area?
compliant
Hydraulic lines protected?
compliant
BOP spare parts (for the service intended) are carefully stored, maintained and readily available. Including a complete set of ram rubbers, complete set of bonnet or door seals, plastic packing for BOP secondary seals. Ring gaskets to fit end connections. A spare annular BOP packing element and a complete set of seals. A flexible choke or kill line if in use. "Ask Toolpusher"
compliant
Metal clad lines secured with adequate safety cables?
compliant
Armor core on lines.
All additional questions (1-51) in Section 9 will be used at the discretion of the DCI customer and their individual needs. Floor mounted and remote accumulator controls available?
Yes
Remote unit used to actuate pipe rams once a week?
Yes
Off floor controls are effective if floor unit is destroyed.
Yes
Alternate power source exists for accumulator : Type_________________
Yes
DCInt000018DLR Inspection report Score (336/363) 92.6%
Electric, air, and nitrogen bottle accumulator exists
- 18 -
Question
Response
Light on rig floor in plain view of driller?
Yes
Operating ranges of accumulator pumps regulated from 2700 PSI to 3000 PSI?
Yes
Accumulator pump charging time less than 15 minutes: Ensure 1000 PSI to 3000 PSI rise?
Yes
Accumulator fluid and strainers in good condition: Inspected_________________
Yes
Accumulator bottle isolation valve open?
Yes
Accumulator pre-charge pressure _______ Last inspected_________
Yes
Accumulator _________ Annular ________ Manifold ________ (Pressures)
Yes
Accumulator air pressure at least 75 PSI
Yes
Drawings available showing BOP stack, lines, valves and manifold used?
Yes
Assembly rating greater than or equal to casing burst pressure or formation breakdown pressure (whichever is less).
Yes
Weco 1502 hammer unions used on surface casing valves?
Yes
Necessary manipulations of BOP stack can be made without going under rig floor?
Yes
Well can be closed in quickly while observing and controlling casing pressure?
Yes
Hydraulic or Manual locks on preventers: If manual, are hand wheels and shafts attached?
N/A
Clearance for tool joints between pipe rams (pipe can be stripped through rams).
Yes
DCInt000018DLR Inspection report Score (336/363) 92.6%
Details
Tank in front of system that is in good condition. Attached to skid.
1500 psi per charge
- 19 -
Question
Response
Is it possible to pump into well with blind rams closed?
Yes
Blind rams equipped with cover but no lock?
Yes
Choke flow line equipped with master valves on each choke manifold wing?
Yes
Is the fill up line separate from the kill line?
Yes
Choke line straight, free of bends?
Yes
Hydraulic choke equipped with emergency back- up. Type: ____________________
Yes
Choke manifold pressure rating __________ Is it correct for this application?
Yes
Upper Kelly valve or Top Drive Unit with manual & hydraulic valves?
Yes
Is drill pipe float used?
Yes
Are crossover subs available for IBOP & TIW?
Yes
Pit volume totalizer & recorder mounted in plain view of driller?
Yes
Flow indicator available, if flow line can't be seen from rig floor?
Yes
Pump stroke counter and/or trip tank for use in critical hole filling checks?
Yes
Sufficient way to monitor casing wear?
Yes
Maximum allowable surface pressures upon closing in well specified and posted?
Yes
Surface casing held in tension until cement set to avoid misalignment?
Yes
DCInt000018DLR Inspection report Score (336/363) 92.6%
Details
10000 psi front end, 5000 psi on back side
Canrig Top Drive, subs ready to go.
- 20 -
Question
Response
"on bottom" drills held at intervals, timed, & recorded on IADC?
Yes
"while tripping" drills held at intervals, timed & recorded on IADC?
Yes
"drill collar" drills held at intervals, timed & recorded on IADC?
Yes
"out of hole" drills held at intervals, timed & recorded on IADC?
Yes
Slow pump rates recorded hourly & after mud density changes?
Yes
Pipe slugged with sufficient time allowed for fluid level to balance before TOOH?
Yes
Flow checks made prior to TOOH, at the casing shoe & at collars?
Yes
During trips are ram-type BOP's operated and choke and kill valves flushed?
Yes
Is hole filled continuously from trip tank (preferred) is there a specified number of stands: __________________
Yes
Rig equipped with trip tank?
Yes
Written trip records kept by crew?
Yes
Crew instructed in procedures during trip if swabbing or lost circulation occurs?
Yes
Are approved kill sheets used & updated daily?
Yes
Leakoff pressure recalculated & posted after every mud density change?
Yes
Maximum allowable mud density posted?
Yes
DC, DP, hole & mud pump capacity figures available?
Yes
DCInt000018DLR Inspection report Score (336/363) 92.6%
Details
- 21 -
Question
Response
DERRICK & SUBSTRUCTURE Derrick/A-Frame assembly and substructure pins with keepers in place?
Score (27/27) 100.0% compliant
Derrick guyed, if applicable.
N/A
Condition of guy lines.
N/A
Clamps properly installed.
N/A
Does the derrick or mast have a name plate permanently attached to the derrick, that includes the manufacturer, model number and serial number, hookload capacity and whether guying is applicable and if so the recommended guying pattern.
compliant
Damage and/or corrosion visible in derrick and/or substructure? (waste metal).
N/A
Condition of derrick ladder?
Yes
Climb assist device available, in good condition, adequate number of clamps?
Yes
Boatswains chair available for hoisting personnel and utilized when necessary?
Yes
Full body harness with lanyard available and in good condition?
Yes
Fall protection devices in use: Derrick Board, Crown Section, Backside of derrick (stabber), Substructure?
compliant
"Fall Protection Required" warning signs erected?
compliant
Verify that contractor has a Cat. 1,2,3,4 process in place to identify structural issues. The remaining questions are designed to identify any noticeable items from the floor or ground.
compliant
DCInt000018DLR Inspection report Score (336/363) 92.6%
Details
- 22 -
Question
Response
Derrick/Tubing boards in good condition?
compliant
Guardrails installed on derrick board?
compliant
Pipe fingers in good condition, safety cables attached?
compliant
Crown guardrails installed?
compliant
Crown sheave guards in place?
compliant
Safety retainers in use on hinge pins?
compliant
Derrick hydraulic system free of leaks? (if applicable).
N/A
Dead line properly anchored?
compliant
Booms and boom lines in good condition?
compliant
Adequate lighting provided?
compliant
Drreick free of loose and unnecessary objects.
compliant
Derrick emergency escape line properly installed, Geronimo on line, anchored with a clear path?
compliant
Tubulars, Drill Pipe, etc racked or hung in derrick are secured to prevent them from falling?
compliant
Mud standpipe secured, mudhose snubbed at both ends?
compliant
Rotary beams and all braces are in good condition?
compliant
DRILL FLOOR AREA
Score (35/39) 89.7%
OSHA poster posted in Dog House?
No
Emergency phone numbers posted in Dog House?
N/A
DCInt000018DLR Inspection report Score (336/363) 92.6%
Details
Need fire, ambulance, closes hospital
- 23 -
Question Safety (stabbing) valve and handle with cross over sub if necessary properly located on floor?
Response
Yes
Remote BOP hydraulic controls accessible?
compliant
Rotary floor in good condition?
compliant
Rotary chain drive guarded?
compliant
All unused floor holes covered with a secure cover?
compliant
"Driller at or near controls unless the drawworks brake has been tied down or securing it with a catch lock, unless the drawworks is equipped with an automatic driller".
Yes
Drillers controls properly labeled/identified?
compliant
Pipe slips & Dies in good condition?
compliant
Racking floor area in good condition?
compliant
V-door gate or net provided and in place?
noncompliant
Air hoist lines properly guarded in good condition, line properly laid with functional line guide and brake?
compliant
Cathead friction surface in good condition?
N/A
Cathead line divider/grip in good condition?
N/A
Catline not worn or kinked?
N/A
Kelly cock wrench and safety valve accessible?
N/A
Drilling Line in good condition?
compliant
Tail rope being used, rigged up correctly and in good shape?
compliant
DCInt000018DLR Inspection report Score (336/363) 92.6%
Details
Gate or Net needed
- 24 -
Question
Response
Drawworks properly guarded?
compliant
Drill line slip/cut recorded on ton mile book?
compliant
Proper lay of drill line and sufficient wraps left on drum with blocks in down position? (minimum 10 wraps).
compliant
When were the Hydraulic or Hydromatic brakes last serviced and what is the contractor's maintenance schedule?
Details
Safe
Dog knot secure?
compliant
Adequate lighting provided?
compliant
General housekeeping.
compliant
Minimum 2 exits from drill floor doghouse?
Yes
Drill floor doghouse doors installed properly?
Yes
Drinking water available?
compliant
MSDS Station readily available?
noncompliant
Need it in the dog house
Life basket/Fire Blanket available
compliant
Not
Factory ends of snub line?
compliant
First aid kit available in doghouse?
Yes
Non skid material used around rotary?
compliant
Guardrails installed along open edges of drill floor?
compliant
Tong body and jaws, keepers, counter weights, snub lines and jerk lines all in good condition?
compliant
Tong safety handles installed?
compliant
DCInt000018DLR Inspection report Score (336/363) 92.6%
- 25 -
Question Crown-o-Matic device operational, logged on IADC?
Appendix 17
Response noncompliant
Details Needs to be on system
Appendix 18
Safety signage posted? All overhead lights have safety cables?
Yes compliant
Top Drive
Score (21/21) 100.0%
TD: Guard Bolts.
compliant
TD: Blower Motor Mounts.
compliant
TD: Oil Cooler Bolts.
compliant
TD: Housing To Frame Bolts.
compliant
TD: Lube Pump Assembly Mounts.
compliant
TD: Guard Deflector.
compliant
TD: Link Tilt Cylinder Retainer.
compliant
TD: Link Tilt Mount.
compliant
TD: Bail Clamp Cylinder Pins.
compliant
TD: Lower Link Support Pins.
compliant
TD: Spark Arrestor Screen.
compliant
TD: Elevator Alarm Targets.
compliant
TD: BUW Mounts.
compliant
TD: BUW Positioning Cylinder.
compliant
TD: BUW Stop Pins (L-shaped pins).
compliant
DCInt000018DLR Inspection report Score (336/363) 92.6%
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Question
Response
TD: BUW Gripper Cylinder.
compliant
TD: BUW Slides.
compliant
TD: BUW Stabbing Guide.
compliant
TD: Tool Joint Clamp(s) & Bolts.
compliant
TD: Actuator Valve / Covers.
compliant
TD: LWCV Pinion Retainer Bolts.
compliant
Iron Roughneck
Score (10/10) 100.0%
Iron Roughneck (IR): HPU Showing 22002500 psi.
N/A
IR: Line Control Port 1900-1950 psi.
N/A
IR: Hydraulic Lines Not Leaking .
N/A
IR: Unit Properly Stored If Not In Use.
N/A
IR: Unit Turned Off When Not In Use.
N/A
IR: Employees Properly Trained .
N/A
IR: Employee Clear Of Unit If Moving.
N/A
IR: Unit Has Clear Path For Operating.
N/A
IR: Operator Controls Located Properly.
N/A
IR: Preventive Maintenance (Daily) .
N/A
HOISTING TOOLS, HOOKS, BAILS, ELEVATORS… Traveling blocks in good condition?
compliant
Traveling blocks properly guarded?
compliant
Sheave guards in good condition?
compliant
Bales and/or links in good condition?
compliant
Elevators in good condition?
compliant
DCInt000018DLR Inspection report Score (336/363) 92.6%
Details
Score (8/9) 88.9%
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Question
Response
Hoisting hook equipped with safety latch or equivalent?
compliant
Crown block assembly secured?
compliant
Suspension cables and lifting chains are grade 8 and tagged?
Appendix 19
noncompliant
Details
No tags on cable for Spinner. Cotter pin needs to change on overhead shackle system. See picture on replacement part.
Appendix 20
Hoisting line inspected daily?
Yes
HOTWORK AND CONFINED SPACES
Score (10/10) 100.0%
Hot work permitted utilizing customers Hot Work Process which meets minimum industry standards?
N/A
Drilling Foreman trained on customers Hot Work and Confined Space permitting standards?
N/A
Certified welders utilized?
N/A
Appropriate protective attire worn for welding and cutting ops.
N/A
Helmets with face shields used during operations?
N/A
Fire extinguishing equipment available and fire watch utilized?
N/A
Confined spaces properly labeled?
N/A
Confined Space Entry Permit issued by Drilling Foreman or rig contractor for CS entry?
N/A
DCInt000018DLR Inspection report Score (336/363) 92.6%
- 28 -
Question
Response
Permits are completed properly and filed at the job site?
N/A
Gas detection devices are available and calibrated per manufactures specifications?
N/A
ENVIRONMENTAL
Score (11/11) 100.0%
Sediment migrating off location?
N/A
Gullies or ditches forming along location slopes?
N/A
Re-vegetation less than 70%?
N/A
BMPs not present on location?
N/A
BMPs need maintenance or removal?
N/A
Reserve pit free of oil and trash?
N/A
Reserve pit liner, good integrity, anchored properly?
N/A
Reserve pit has sufficient free board?
N/A
Reserve pit fall controls in place?
N/A
Secondary containment (berms/ditches) adequate and maintained?
compliant
Pipe dope is lead free?
compliant
STAIRS, LADDERS, HANDRAILS & GUARDRAILS Adequate stairs provided off rig, min. of 2 for drill floor?
compliant
Stairs level, secure with no obstructions?
compliant
Adequate handrails provided on stairs with 4 or more risers?
compliant
Stair treads of uniform size made with nonskid material?
compliant
DCInt000018DLR Inspection report Score (336/363) 92.6%
Details
Score (7/7) 100.0%
- 29 -
Question Stair treads free of damaged?
Response
Details
compliant
Bottom stair rung on shaker side of catwalk stairs needs to be repaired.
Stairs properly installed and pinned if required?
compliant
Guardrails, Midrails, & Toeboards installed along all open side edges of floors, platforms, etc, 4ft above ground level.
compliant
ADDITIONAL FINDINGS
Score (10/10) 100.0%
Other remarks #1
N/A
Other remarks #2
N/A
Other remarks #3
N/A
Other remarks #4
N/A
Other remarks #5
N/A
Other Remarks #6
N/A
Other remarks #7
N/A
Other remarks #8
N/A
Other remarks #9
N/A
Other remarks #10
N/A
DCInt000018DLR Inspection report Score (336/363) 92.6%
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Media
Appendix 1
Appendix 2
Appendix 3
Appendix 4
Appendix 5
Appendix 6
Appendix 7
Appendix 8
Appendix 9
Appendix 10
Appendix 11
Appendix 12
Appendix 13
Appendix 14
Appendix 15
Appendix 16
DCInt000018DLR Inspection report
Appendix 17
Appendix 18
Appendix 19
Appendix 20
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