AC7102 AC71 02 REV. REV. H
AUDIT A UDIT CRITERIA
Issued 1993-06 Revised: 2014-9
161Thorn Hill Road Warrendale, PA 15086-7527
Superseding AC7102 Superseding AC7102 Rev. G.
Baseline Nadcap AUDIT CRITERIA for HEAT TREATING TO BE USED ON A UDITS CONDUCTED CONDUCTED ON OR AFTER 11-May-2014 Editorial Revision: 14-May-2014 para 1.1.2, 3.2.1, 2.1, 2.2., 2.3, 2.4, 5.2, 5.2.1, 13.3.3 Editorial Revision: 11-Sept-2014 para 1.1.1, added AC7102/10 Editorial Revision: 23-Sept-2014 para 2.3, 7.3.1, 7.3.2, 7.3.3, 7.3.4, EC Data
1.0
INSTRUCTIONS INSTRUCTIONS TO SUPPLIER TO BE AUDITED
1.1
Prior to the Audit
1.1.1
The Supplier shall complete a self-audit to (as applicable):
YES
NO
AC7102 AC7102/1 (If s eeki ng Br azin g ap pr ov al) AC7102/2 (If s eeki ng Al um in um app ro val ) AC7102/3 (If s eeki ng Carbur Carb ur izi ng app ro val) val ) AC7102/4 (If s eeki ng Nit ridi ri di ng app ro val ) AC7102/5 (If Har dn ess tes ti ng is us ed i n s up po rt of in -ho us e heat treating) AC7102/6 (If s eeki ng HIP appr ov al) AC7102/7 (If s eeki ng Ind uc ti on Hard eni ng app ro val) val ) AC7102/8 (If s eeki ng Heat Treat in g ap pr ov al) AC7102/10 (If s eeki ng Lo cal ized Heat Treat in g ap pr ov al) AC7101/3 (If Ten si le test t est in g i s u sed in su pp or t of o f i n-h ou se h eat treating) AC7101/4 (If Met all og rap hy and Mic ro in den tat io n test t est in g are ar e us ed in supp ort of in -house heat heat treating) AC7102/S (If s eeki ng Primes Pri mes sp eci fi c ap pr ov al)
All non-conformances shall be corrected corrected by the corrective action system, system, prior to the actual audit. Nonconformance of a technical nature found during the actual audit will, at the Task Group’s discretion, require a follow-up audit at the supplier’s expense. This self-audit shall be shall be maintained by the Supplier for review by the auditor. During the self-audit the Supplier shall record each procedure and paragraph number for each checklist question requiring an answer on procedures.
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Ready availability of all documentation required by the Nadcap auditor will speed up the audit process significantly.
1.1.2
The Supplier shall send the following to the auditor 30 days prior to the scheduled audit (in English, unless otherwise agreed be tween auditor and supplier):
List of equipment (atmosphere generation, testing equipment, lab equipment, inspection equipment, plating, coating, cleaning, Pyrometry, and Pyrometry testing, etc.) (U14 ( U14)) List of purchased services, including name(s) of supplier for calibration, processing, testing, etc., schedule of calibrations, uniformity surveys, system accuracy tests, hardness machines servicing, etc., schedule of periodic tests (tensile, decarburization, etc.) List of Prime customers and specifications for which heat treater is approved List of heat treat specifications [military, government, industry (AMS, etc.) and customer] customer] that supplier is working to Copy of internal general procedures for heat treat processing, Pyrometry and testing/inspection of heat treated product (exemption for ITAR and Export Control documents applies). Organization chart
1.2
During the Audit
1.2.1
The Supplier should provide for an in-briefing for the auditor. Key members of the Suppliers’ staff should attend the in-briefing so the audit purpose, methods and assessment process can be discussed.
1.2.2
Working space for the auditor with desks or tables, chairs, telephone, clerical, typing and reproduction services should be provided as required.
1.2.3
Auditor shall verify the scope of accreditation and modify it in eAuditNet as required in agreement with the Supplier.
1.2.4
A final debriefing shall be conducted at the completion of the audit. Each nonconformance report (NCR) shall be reviewed and the Supplier will be given the opportunity to seek clarifications. NOTE: The Heat Treating Task Group may, upon review, change the auditor’s determination of a finding.
1.2.5
The Supplier has 21 calendar days days to submit corrective actions and effective dates for each NCR. The supplier shall respond to each individual NCR using the appropriate form/media (see Public Documents on eAuditNet). Supporting documentation shall be traceable to each i ndividual NCR. The response must address the root cause of the nonconformance from a systems management approach and the actions taken or to be taken to preclude reoccurrence
1.3
Definition Definition s and Interpretations Interpretations
1.3.1
For definitions and interpretations see Heat Treating Task Group Audit Handbook.
1.3.2
(Info) When noted (as shown) below, the “YES/NO” column indicates a question that is asked for information information only, with no corresponding requirements. requirements. The “NO”
YES
NO
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Ready availability of all documentation required by the Nadcap auditor will speed up the audit process significantly.
1.1.2
The Supplier shall send the following to the auditor 30 days prior to the scheduled audit (in English, unless otherwise agreed be tween auditor and supplier):
List of equipment (atmosphere generation, testing equipment, lab equipment, inspection equipment, plating, coating, cleaning, Pyrometry, and Pyrometry testing, etc.) (U14 ( U14)) List of purchased services, including name(s) of supplier for calibration, processing, testing, etc., schedule of calibrations, uniformity surveys, system accuracy tests, hardness machines servicing, etc., schedule of periodic tests (tensile, decarburization, etc.) List of Prime customers and specifications for which heat treater is approved List of heat treat specifications [military, government, industry (AMS, etc.) and customer] customer] that supplier is working to Copy of internal general procedures for heat treat processing, Pyrometry and testing/inspection of heat treated product (exemption for ITAR and Export Control documents applies). Organization chart
1.2
During the Audit
1.2.1
The Supplier should provide for an in-briefing for the auditor. Key members of the Suppliers’ staff should attend the in-briefing so the audit purpose, methods and assessment process can be discussed.
1.2.2
Working space for the auditor with desks or tables, chairs, telephone, clerical, typing and reproduction services should be provided as required.
1.2.3
Auditor shall verify the scope of accreditation and modify it in eAuditNet as required in agreement with the Supplier.
1.2.4
A final debriefing shall be conducted at the completion of the audit. Each nonconformance report (NCR) shall be reviewed and the Supplier will be given the opportunity to seek clarifications. NOTE: The Heat Treating Task Group may, upon review, change the auditor’s determination of a finding.
1.2.5
The Supplier has 21 calendar days days to submit corrective actions and effective dates for each NCR. The supplier shall respond to each individual NCR using the appropriate form/media (see Public Documents on eAuditNet). Supporting documentation shall be traceable to each i ndividual NCR. The response must address the root cause of the nonconformance from a systems management approach and the actions taken or to be taken to preclude reoccurrence
1.3
Definition Definition s and Interpretations Interpretations
1.3.1
For definitions and interpretations see Heat Treating Task Group Audit Handbook.
1.3.2
(Info) When noted (as shown) below, the “YES/NO” column indicates a question that is asked for information information only, with no corresponding requirements. requirements. The “NO”
YES
NO
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answers to these questions do not require a nonconformance report or an explanation. 1.4
Ad di ti on al inf i nf or mat io n f or Sup pl ier s
1.4.1
In addition to the commodity checklist noted herein, there may be other pertinent data such as audit handbooks, attachments and preparatory instructions necessary for the completion completion of the audit. These can be found and downloaded from eAuditNet under “Public Documents”.
1.4.2
Questions marked with (U) codes are applicable to all Suppliers. (Uxx) codes indicate that there are additional related questions in AC7102/S. Those questions concern only the corresponding prime and shall be answered only if the prime is identified as a customer.
2.0
SUPPLIER INFORMATION
DIVISION: NATURE OF BUSINESS (U14): IN-HOUSE PRODUCTS ONLY:
ACCEPTS OUTSIDE WORK:
TOTAL EMPLOYEES:
HEAT TREATING PERSONNEL:
SQUARE FEET OF HT AREA(S):
NO. OF SHIFTS WORKED:
ADDITIONAL ADDITIONAL CONTACTS
POSITION
COMMENTS:
2.1
Cover letter/notes attached.
2.2
Quality Quality System Approval/certificate – verified (AC7004/AS/EN/JISQ 9100)
2.3
Staff Report attached. Ensure that the scope has been reviewed reviewed and signed off in eAudinet with the
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Supplier.
2.4 Yes/No Yes/No Yes/No Yes/No
Plant Location Changed QC Manager Changed Equipment Moved Common Findings to Previous Audit
3.0
GENERAL QUALITY SYSTEM
3.1
Document Contro l
3.1.1
Are the applicable revisions of the appropriate documents available at the appropriate workstation? (To make an Audit Handbook clarification/descriptive)
3.2
Contract Review
3.2.1
Are contracts and incoming purchase orders reviewed to ensure that: a.
The quality and technical requirements, including any unique customer requirements, are adequately defined and documented?
b.
Adequate capability, customer approvals and resources by the processor to meet the requirements?
c.
Any deviations from the proposal/contract are resolved in writing by authorized personnel/prime/supplier?
d.
Adequate definition of the work statement to identify the specific process(es) to be performed including specification number(s), applicable Type(s), Class(es), Grade(s), etc.?
e.
Identification of the prime aerospace customer that has design authority?
f.
Identification of the aircraft model or hardware that the part numbers represent where applicable. (e.g. Boeing 777, Airbus A320, etc.)?
g.
Does the supplier flow contractual requirements down internally and to subtier suppliers?
NA
YES
NO
YES
NO
3.3
Control of Nonconformin g Product
3.3.1
Is the nonconforming material controlled, and the customer notified of each instance of nonconforming product in accordance with the contractual requirements?
YES
NO
3.3.2
When reheat treatment is performed: is it allowed by specification, properly documented, retested, and in compliance with customer requirements?
YES
NO
3.4
Correcti ve Acti on
3.4.1
Are all corrective actions from the previous Nadcap audit still implemented (check the last full audit)?
YES
NO
3.5
Internal Audi ts
3.5.1
Are planned and documented internal quality audits performed on a scheduled
YES
NO
NA
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basis by knowledgeable personnel not di rectly responsible for the work? 3.5.2
Are all Nadcap elements within the scope of the Supplier’s accreditation properly addressed in the internal audit?
YES
NO
3.6
Quality Planning – These requirements must be checked throug h all job audits performed.
3.6.1
Is only the heat treating equipment which meets the requirements of the applicable specifications for instrumentation and temperature uniformity used for processing?
YES
NO
3.6.2
Are specified times based on the appropriate thickness of the part or other criteria in accordance with the applicable specification?
YES
NO
3.6.3
Are tensile specimens and other test specimens included with production loads when required?
YES
NO
NA
3.6.4
Are there procedures that address the use and placement of load thermocouples when required by specification or customer requirements?
YES
NO
NA
3.7
Frozen Planning
3.7.1
When customer approved fixed processes are required, is the Supplier working to the latest revision approved by the Customer and is the evidence of this approval on file?
3.8
First Lot Inspection
3.8.1
Is engineering first lot inspection and approval documented when required by the customer?
YES
NO
3.8.2
Are records maintained for the development of fixturing and racking sketches, for first article inspection when required by spe cification or customer requirements?
YES
NO
3.9
Purchasing
3.9.1
Are all facilities used for subcontracted testing and processing approved by either the Customer or Prime, as required?
YES
NO
3.9.2
Are consumable goods, such as process atmospheres, quenchants, salts, thermocouples, and materials for test samples, ordered and accepted according to an in-house document or to a specific standard?
YES
NO
NA YES
NO
NA
3.10
Electronic program control and data acquisition
3.10.1
Is there a procedure in place to address software control ?
YES
NO
3.10.2
Is there evidence that software used to control and record Heat Treatment equipment (programmable controller, electronic charts, etc.), is compliant with approved procedure?
YES
NO
3.10.3
Are all software revisions verified by first lot inspection to ensure compliance with specification requirements?
YES
NO
NA
NA
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PERSONNEL
4.1
Training
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4.1.1
Are there training procedures that assure personnel performing contract review, job planning, heat treating and associated quali ty and test functions are competent to perform assigned tasks?
YES
NO
4.1.2
Do records indicate that training is scheduled and attended in accordance with procedures and documented?
YES
NO
4.2
Evaluation of Personnel
4.2.1
Do procedures require periodic evaluation to ensure that approved personnel maintain proficiency in their assigned heat treating and related tasks?
YES
NO
4.2.2
Do records indicate that the evaluations are performed at documented frequencies and the results reviewed with employees in a program of continuous improvement of personnel??
YES
NO
5.
MATERIAL HANDLING AND TRACEABILITY
5.1
Incom ing Material to Processi ng
5.1.1
Are identification, count and quality discrepancies resolved prior to processing of parts?
YES
NO
5.1.2
Do procedures ensure that incoming customer documents remain traceable to those specific jobs throughout processing?
YES
NO
5.2
General Cleanin g
5.2.1
Does the internal procedure require that parts be clean prior to loading for processing in the furnaces? (U18)
YES
NO
5.2.2
Do records and observations indicate that the procedure is followed?
YES
NO
5.3
Corros ion Resistant Steels Cleaning
5.3.1
Does the internal procedure require that all PH steel parts with any finish machined surfaces are cleaned prior to heat treatment and handled with clean gloves after cleaning? (U11)
YES
NO
5.3.2
Do records and observations indicate that the procedure is followed?
YES
NO
5.4
Titanium Cleaning and Handling
5.4.1
Does the internal procedure for cleaning Titanium surfaces preclude the using of halogenated substances?
YES
NO
5.4.2
Does the internal procedure require that parts with any finished surfaces be handled with clean gloves?
YES
NO
5.4.3
Are the procedures followed?
YES
NO
6.
INSPECTION
NA
NA
NA
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6.1
Process Verificatio n
6.1.1
Is each heat treatment cycle reviewed for job traceability, correct temperature, time at temperature and all other related parameters? (U11)
YES
NO
6.1.2
Is this review performed by Quality Assurance, other designated personnel, or selfinspected by the automated computer control and monitoring system? (See Heat Treating Audit Handbook) (U11, U7)
YES
NO
6.1.3
Is the review documented in accordance with the customer requirements? (U11)
6.1.4
Are the acceptance status and any test data recorded on the shop paper only after the operation for that job has been completed?
YES
NO
6.2
Sampling Plans
6.2.1
Does the supplier have a procedure that details all aspects of sampling inspection that is in accordance with all customer heat treating specification sampling requirements?
6.2.2
Do all supplier heat treating sampling plans contain:
NA YES
NO
a.
A method to determine the quantity of product to check in the lot?
YES
NO
b.
Specified frequency and method of sampling?
YES
NO
c.
When to change to tightened or reduced plans?
YES
NO
6.2.3
Are sampling plans approved by the customer, when required?
YES
NO
6.2.4
Is there documented training in the use of the sampling plan which includes sample size and selection, reduced and tightened plans, and when to implement them?
YES
NO
6.2.5
Does a sampling of jobs where sample inspection is permitted indicate that customer requirements have been flowed down correctly to the inspector or delegated operator and are met?
YES
NO
7.
PROCESS CONTROL TESTING
7.1
Does the Supplier have procedures or other documentation in place that addresses all required Heat Treat process control testing? (See Heat Treating Audit Handbook)
YES
NO
7.2
Do the procedures or other documentation contain or reference the following information: a.
All applicable specifications when testing is specified? (See section 3.2)
YES
NO
b.
All qualification, periodic, and lot/batch acceptance testing as required by specifications?
YES
NO
c.
A schedule for the completion of periodic tests?
YES
NO
YES
NO
d.
7.3
Documentation that tests were performed per the schedule?
Auditor is to select a minimum of 4 periodic tests (excluding Pyrometry, Hardness, and Conductivity) consisting of internal or external tests (including requirements,
NA
NA
NA
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frequency, actual results, compliance, etc.) from the Supplier’s Process Control System and evaluate them against the applicable specification requirements, including interval and test method. Two of these verifications may be selected as part of the Job Audits or they may all be selected separately. 7.3.1
Test 1:
YES
NO
7.3.2
Test 2:
YES
NO
7.3.3
Test 3:
YES
NO
7.3.4
Test 4:
YES
NO
7.4
Hardness and/or Conductivity Testing
7.4.1
For information only, does the supplier perform hardness and/or conductivity testing?
YES (info)
NO
YES (info)
NO
YES (info)
NO
YES (info)
NO
If the Supplier performs hardness testing and/or conductivity testing for acceptance of product, Nadcap AC7102/5 checkli st sh all be executed.
7.5
Metallography/Microhardness
7.5.1
For information only, does the supplier perform metallography and microhardness testing? (U18) If the Supplier performs metallography/microhardness testing for acceptance of product or process control of the heat treatment process, Nadcap AC7101/4 checklist shall be executed , unless the supplier is accredited by Nadcap Material Testing Laboratory Task Group to AC7101/4 checklist.
7.6
Mechanical Testing
7.6.1
For information only, does the supplier perform mechanical testing? (U11)
If the Supplier performs mechanical testing for acceptance of product or process control of the heat treatment process, Nadcap AC7101/3 checklist shall be executed, unless accredited by Nadcap Material Testing Laboratory Task Group to AC7101/3 checklist. 7.7
Preparation of Mechanical Test Specimens
7.7.1
For information only, does the supplier prepare the specimens for the mechanical testing?
7.8
Surface Contamin ation Testi ng of Allo y Steels
7.8.1
Do the internal testing procedures conform to the specifications?
7.8.2
Do the internal testing procedures cover the following: a.
Partial decarburization of steels?
NA YES
NO
YES
NO
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Total decarburization of steels?
c.
Carburization of steels?
d.
IGO/IGA (Inter Granular Oxidation/Inter Granular Attack) test?
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YES
NO
YES
NO
7.8.3
Are the test records current and complete?
YES
NO
7.8.4
Is there a system in place to ensure that decarburization tests are performed at the proper frequency, whether it is periodic or with the load? (U11)
YES
NO
7.9
Titanium Testing
7.9.1
Is there a system in place to control the test coupons and their use when required?
YES
NO
7.9.2
Does the internal documentation support that the test coupons are used in accordance with the procedures/specifications?
YES
NO
7.9.3
Is there a system in place and adequate procedures for the control of hydrogen pick up that meets the method and frequency specified by the customers’ requirements?
YES
NO
8.
REFRIGERATION AND SUB-ZERO TREATMENTS OF STEELS
8.1
Do procedures cover sub-ambient/sub-zero cooling according to the customer requirements, or in absence of customer requirements, does the supplier have a default procedure?
YES
NO
8.2
Do procedures and job planning specify time/temperature limits for sub-ambient/subzero treatments?
YES
NO
8.3
Do records indicate that the procedures are followed?
YES
NO
9.
FURNACE CONTROL AND MAINTENANCE
9.1
Furnace Document Contro l
9.1.1
Operating Instructions
9.1.1.1
Are the current operating manuals or instructions available to furnace operators, maintenance personnel and other personnel requiring the information?
YES
NO
9.1.2
Heating and Cooling Parameters (U10)
9.1.2.1
Does the internal procedure specify the method for determining heat-up rate, start of soaking time, end of soaking time and cooling rate? (U10)
YES
NO
9.1.2.2
Do records on the furnace chart or furnace log indicate compliance to the above procedure and customer requirements?
YES
NO
9.2
Maintenance
9.2.1
Are all components of each furnace that can affect the functionality inspected and maintained in accordance with a documented preventative maintenance schedule? (U3)
YES
NO
NA
NA
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9.2.2
Do records indicate that the inspection and maintenance have been performed in accordance with the schedule?
YES
NO
9.3
Control of the Heating Environment
9.3.1
Does the internal procedure specify how atmospheres are to be controlled and monitored to ensure conformance to the requirements?
YES
NO
9.3.2
Do records indicate that the procedure is followed?
YES
NO
9.4
Metering
9.4.1
Are the flow meters operational and appropriate for the gas and flow rates used?
YES
NO
9.4.2
Do the inspection and maintenance schedule include periodic checks of flow meters to ensure that they are functioning?
YES
NO
9.4.3
Does the internal procedure address the safety shut-off valves and the emergency gas purges?
YES
NO
9.5
Purging
9.5.1
When the atmosphere is changed, is the furnace purged in accordance with an internal procedure that assures elimination of the effects of previous atmosphere?
YES
NO
9.5.2
Does the internal procedure for purging Ammonia bearing atmospheres used for nitriding include an Ammonia cut-off and purge in accordance with specification requirements?
YES
NO
9.5.3
Do records indicate that the procedure is followed?
YES
NO
9.6
Neutral Salt baths for Steel
9.6.1
Is each salt bath tested periodically in accordance with the applicable heat treatment specifications?
YES
NO
9.6.2
Do the salt bath test results demonstrate conformance decarburization, nitriding, and intergranular attack requirements?
YES
NO
9.6.3
Is there an internal procedure for these tests?
YES
NO
9.6.4
Do records indicate that the procedure is followed?
YES
NO
9.7
Carbon Contro ls for Steels
9.7.1
Do the internal procedures specify a system of maintenance and calibration of carbon control indicators?
YES
NO
9.7.2
Do records indicate that the maintenance and calibrations are performed as required by the procedures and applicable specifications?
YES
NO
9.7.3
Is the accuracy of the carbon control system confirmed by the results of tests required by the heat treatment specifications?
YES
NO
9.8
Snap Temper
9.8.1
Are there procedures that address snap tempering within the time limits required by the customers’ specifications? (U11)
NA
NA
NA
NA
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carburization,
NA
NA YES
NO
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9.9
Quench System
NA
9.9.1
Are the quench mechanisms operational and capable of meeting maximum quench delay provisions of the specifications?
9.10
Quenchant Maintenance
9.10.1
Does the internal procedure specify that quenchant temperatures are to be controlled and documented?
YES
NO
9.10.2
Is all temperature recording and controlling equipment calibrated?
YES
NO
9.10.3
Do quenchant agitation and/or agitation of the product during quenching conform to the applicable specifications?
YES
NO
9.11
Polymer Quenchants (Except Alum inu m – see AC7102/2)
9.11.1
Is there a system in place that ensures polymer quenching is only used when permitted by the particular specification for the all oy and metal thickness?
YES
NO
9.11.2
Do procedures define the requirements?
YES
NO
9.11.3
Do the records indicate compliance?
YES
NO
9.11.4
Do procedures specify the frequency and methods for determining the polymer concentration in accordance with the requirements?
YES
NO
9.12
Quench Effectiveness
9.12.1
Do procedures specify the frequency and methods for the testing of oil quenchants in accordance with all customer requirements? (See Section 7)
YES
NO
9.12.2
Do the records indicate that quenchant effectiveness is consistent and meets the specifications’ requirements?
YES
NO
9.13
Press Quench
9.13.1
Are the expander pressure, the cylinder pressure, and the number and force of hold down springs, and applicable tolerances documented on or traceable to the traveler for each job?
9.14
Racks, Fixtur es and Baskets
9.14.1
Do internal procedures require that, when a part requires a specially designed fixturing or racking method, that the specific fixturing or racking is used?
YES
NO
9.14.2
Are there internal procedures, racking sketches, or other means to ensure that spacing between the parts is adequate for circulation of the heating medium and coolant/quenchant as required by the specifications?
YES
NO
9.14.3
Do records indicate that the procedures are followed?
YES
NO
9.14.4
Does the internal procedure require that the racks/fixtures/baskets are examined for integrity, and repaired or scrapped as necessary?
YES
NO
YES
NO
YES
NO NA
polymer concentration in
NA
accordance with the
NA
NA YES
NO
NA
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9.14.5
Do records indicate that the procedure is followed?
9.15
Fasteners
9.15.1
Is there a system in place to ensure that the fasteners are only processed in qualified containers to approved procedures and customer requirements, or, when qualified, in a continuous furnace?
9.16
Platin g
- 12 YES
NO NA
YES
NO
NA
Note: For purposes of this section, plating is limited to the plating operations utilized for temporary masking or other operations for successful heat treatment or brazing. This is not intended to replace plating for finishing purposes as controlled by Chemical Processing Task Group. If the supplier has a current Nadcap Chemical Processing accreditation that includes both plating and stripping, questions 9.16.1 through 9.16.7.2 are YES unless otherwise noted as part of the finding during this Special Process audit. 9.16.1
Does a general or part-specific documented procedure define the following:
9.16.1.1
In-process cleaning methods, water break free check?
YES
NO
9.16.1.2
Etching?
YES
NO
9.16.1.3
Strike/Activation, including temperature, time, current (as applicable)?
YES
NO
9.16.1.4
Post-process cleaning methods?
YES
NO
9.16.1.5
The specified plate thickness and method(s) of its measurement?
YES
NO
9.16.1.6
Any required treatment for preventing hydrogen embrittlement?
YES
NO
9.16.2
Fixturing, racking, masking
NA
NA 9.16.2.1 9.16.2.2
Are the fixtures, racks and masking materials defined and identified? Do fixtures and masking prevent the entrapment of air or process solutions, and protect parts from corrosion and unwanted coverage?
YES
NO
YES
NO
9.16.2.3
Does the fixturing and racking facilitate solution neutralization and removal during rinsing, and minimize solution and rinse water drag-out and cross contamination of process tanks?
YES
NO
9.16.2.4
Do the fixturing, racking, electric circuit design and lifting equipment preclude mechanical damage or electrical arcing?
YES
NO
9.16.3
Processing tanks
9.16.3.1
Are processing tanks identifiable for their contents and specified temperature ranges?
YES
NO
9.16.3.2
Are the tanks with specified temperature ranges operating within those ranges at the time of processing?
YES
NO
9.16.3.3
Are tanks of sufficient volume and dimensions to contain hardware during processing and assure sufficient coverage of parts?
YES
NO
9.16.3.4
Are tanks that require uniform temperature and solution concentration agitated?
YES
NO
NA
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AC7102
Revision H
- 13 -
9.16.3.5
Are tanks for electrolytic coatings equipped and configured to promote the required uniform deposition rate?
YES
NO
9.16.4
Are anodes controlled and specific to each process solution to avoid cross contamination?
YES
NO
9.16.5
Are equipment and solutions in compliance with applicable customer requirements?
YES
NO
9.16.6
Do the records show that the specified thickness of plate is achieved?
YES
NO
9.16.7
Stripping
9.16.7.1
Are the methods and materials for removal of plating as specified or approved by the customer?
YES
NO
9.16.7.2
Do stripping procedures include an inspection of the stripped component following the strip operation?
YES
NO
10.
PYROMETRY TESTING
NA
The auditor shall execute Nadcap AC7102/8 checklis t as part of this audit. 11.
VACUUM FURNACES
NA
11.1
Procedures
11.1.1
Does the internal procedure or other documentation specify cleaning of parts, tooling and baskets by methods and with materials that ensure freedom from contamination during vacuum heat treating?
YES
NO
11.1.2
Does the internal procedure, photographic evidence, or other documentation specify placement of load thermocouples, racking of parts, and furnace loading? (U10)
YES
NO
11.2
Tests and Records
11.2.1
Does the internal procedure control the following: a.
Leak-up rate test? (U10 & U7)
YES
NO
b.
Calibration of vacuum instruments, controllers, recorders, thermocouples, master gauges, dew point and other gas contaminant measuring instruments? (U10 & U7)
YES
NO
c.
Quench gas purity and/or dew point (i.e. does the gas certification meet specification requirements)?
YES
NO
d.
Furnace burn-out?
YES
NO
e.
For partial pressure atmosphere, does the dew point of the gas is periodically checked as the gas enters the furnace?
YES
NO
11.2.2
Does the calibration interval of the vacuum system’s sensor, control panel and recorder meet the frequency of the customer specification?
YES
NO
11.2.3
Are calibration acceptance criteria defined in the internal procedure?
Yes
NO
NA
PRI
AC7102
Revision H
- 14 -
11.2.4
Do records indicate that the tests and calibrations are performed as required by the internal procedure and all applicable specifications?
YES
NO
11.2.5
Is the vacuum level in the heating and cooling chambers recorded during all thermal cycles requiring vacuum? (U10)
YES
NO
12.
COMPLIANCE AUDITS OF COMPLETED HEAT TREATING JOB S
12. to 13.
The Auditor shall execute two (2) completed long job audits (including final testing). When the “YES/NO” is followed by (Info), the info notation indicates a question that is asked for information only, with no corresponding requirement. A “NO” answers to these questions do not require a nonconformance report or an explanation.
14.
COMPLIANCE AUDITS OF ABBREVIATED IN-PROCESS HEAT TREATING JOBS
14. to 21.
The Auditor shall execute eight (8) abbreviated in-process job audits for a single lot of in-process parts, except when the in-process Heat Treating jobs are replaced by an equal amount of in-process Brazing jobs (part of the checklist AC7102/1 performed in conjunction with AC7102 checklist). When eight (8) abbreviated in-process jobs cannot be witnessed, completed jobs may substitute the inprocess jobs, but not for more than four (4). When the “YES/NO” is followed by (Info), the info notation indicates a question that is asked for information only, with no corresponding requirement. A “NO” answers to these questions do not require a nonconformance report or an explanation.
PRI
12.
AC7102
Revision H
- 15 -
COMPLIANCE AUDIT OF COMPLETED HEAT TREATING JOB
NA
The Supplier needs to clearly identify the Export Control status of all parts being used in the audit. Technical information o n parts which have been designated “Export Controll ed – License Required” (EC-LR) cannot be inp ut i nto eAuditNet. Throughout the Compliance section of the audit specific questions/data entry points are marked with an (EC). These are questions w hich have been designated by th e Task Group as those whic h cannot be answered in eAudit Net IF the part is (EC-LR). Do not enter technical data, add the comment “ EC Technical Data Restricted” . If Auditors have any questions about this, they should contact the Staff Engineer for directions . 12.1
Job #1 Identity: (Info) a.
Purchase order number (for Independent Heat Treaters only):
b.
Customer (and prime, if known):
c.
Job number, Part number:
d.
Part description:
e.
Part size:
f.
Maximum part thickness:
g.
Number of parts:
(EC)
h.
Material alloy, Material specification (if available):
(EC)
i.
Heat Treating specification:
(EC)
j.
Heat treat and other process and test requirements specified by customer specification (i.e. fixed process approval):
(EC)
k.
Pre-heat treatment requirements (cleaning, plating, etc.) - See sections 5 and 9
12.1.1
Does the job planning contain all of the applicable items described below? a.
Part number and/or adequate description of the material.
b.
Identification of quantity, material type, condition, form, and test samples as applicable.
c.
Any deviations from the proposal/contract are resolved in writing by authorized personnel/prime/supplier.
d.
Adequate definition of the work statement to identify the specific
YES
NO
PRI
AC7102
Revision H
- 16 -
process(es) to be performed including specification number(s), applicable Type(s), Class(es), Grade(s), etc. e.
Any changes, additions, and deletions are made by authorized personnel.
f.
Place to record inspection status.
g.
Place to record test requirements and results.
h.
Place to record identification of person(s) doing the work.
i.
Place to record date operation performed.
12.2
Racking
12.2.1
Are customer racking or batching requirements specified?
(EC)
Describe: (EC) Do no t desc ribe bu t answ er YES or NO
12.2.2
Is racking or batching specified as requirement on the shop paper?
(EC)
Describe: (EC) Do no t desc ribe bu t answ er YES or NO
12.2.3
Is the racking or batching used in accordance to requirements?
(EC)
Describe: (EC) Do not d escrib e but answ er YES or NO
12.2.4
Did racking ensure that air is not entrapped detrimentally during the quench?
12.3
Thermal Treatmen t Step One
12.3.1
Step One:
12.3.2
NA
Furnace used:
Date part(s) processed:
YES
NO
YES
NO
YES
NO
YES
NO
NA
(EC) Step One – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
ACTUAL TEMPERATURES
Check if used Control Recorder High/Low Type A or C Instrumentation
NA
(EC) (EC) (EC)
PRI
AC7102
Revision H (EC)
Load Thermocouples
12.3.3
- 17 -
(EC) Step One – Time REQUIREMENT (EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
(EC)
(EC)
(EC)
Atmosphere Time and Tolerance Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate (Excluding Quench) 12.3.4
(EC) Step One – Quench REQUIREMENT
NA
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
(EC)
(EC)
(EC)
Quench delay
Quench media % Quenchant Temperature Start Quenchant Temperature End Quenchant Temperature Rise Quench gauge calibration Delay to the next operation
(EC) (EC) (EC)
(EC)
12.3.5
Was the furnace stabilized at or below set temperature (including the room temperature for vacuum furnaces) before loading the parts?
(EC)
Describe: (EC) Do no t desc ribe bu t answ er YES or NO.
12.3.6
What is the basis for determining the start and the end of the soak? Describe:
YES
NO
PRI
AC7102
Revision H
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12.3.7
Does the method for determining the start and the end of soak meet the customer requirements?
YES
NO
12.4
Offs ets
12.4.1
Is offsetting performed?
YES
NO
12.4.2
Is offsetting permitted by the customer?
YES
NO
12.4.3
What offset is made?
NA
Describe:
12.5
Step One Summ ary
12.5.1
Is the uniformity requirement or furnace number specified on shop paper?
NA YES
NO
(List below):
12.5.2
Does the furnace meet the uniformity requirement?
YES
NO
12.5.3
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
YES
NO
12.5.4
Did cooling/quenching meet the requirements?
YES
NO
12.5.5
Does all thermal treatment meet the specified requirements?
YES
NO
12.5.6
Is there evidence that heat treatment cycles are reviewed for job traceability, correct temperature and time at temperature?
YES
NO
12.5.7
Was this review performed by QA or other designated personnel and the review documented in accordance with the customer requirements? (U11)
YES
NO
12.6
Thermal Treatment Step Two Temper
12.6.1
Step Two Temper:
12.6.2 (EC)
12.6.3
Furnace used:
Date part(s) processed:
What is the basis for determining the tempering temperature for alloy steels? a.
Specified in the shop paper
b.
As quenched hardness
c.
Other (Describe)
(EC) Step Two Temper – Temperature
NA
PRI
AC7102
Revision H
- 19 -
REQUIREMENT
SHOP PAPER REQUIREMENT
SET TEMPERATURE
(EC)
(EC)
(EC)
ACTUAL TEMPERATURES
Temperature
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation Load Thermocouples
(EC)
(EC)
(EC) Step Two Temper – Time
12.6.4
REQUIREMENT Atmosphere Time and Tolerance
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
(EC)
(EC)
(EC)
Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
12.7
Thermal Treatment Step Two Age/PPT/Second Temper
12.7.1
Step Two Age/PPT/Second Temper:
12.7.2
Furnace used:
Date part(s) processed:
NA
(EC) Step Two Age/PPT/Second Temper – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
ACTUAL TEMPERATURES
PRI
AC7102
Revision H
- 20 -
Check if used (EC) Control (EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
12.7.3
(EC) Step Two Age/PPT/Second Temper – Time REQUIREMENT (EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
(EC)
(EC)
(EC)
Atmosphere
Time and Tolerance Time loaded into furnace Time start of soak Time end of soak Media for Cooling Cooling Condition
12.8
Step Two Summary
12.8.1
Is the uniformity or furnace number specified on shop paper?
(EC) (EC) (EC) (EC)
NA YES
NO
(List below):
12.8.2
Does the furnace meet the uniformity requirement?
YES
NO
12.8.3
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
YES
NO
12.8.4
Did cooling/quenching meet the requirements?
YES
NO
PRI
AC7102
Revision H
- 21 -
12.8.5
Does all thermal treatment meet the specified requirements?
YES
NO
12.8.6
Is there evidence that the heat treatment cycles are reviewed for job traceability, correct temperature and time at temperature?
YES
NO
12.8.7
Was this review performed by QA or other designated personnel and the review documented in accordance with the customer requirements? (U11)
YES
NO
12.9
Cold Temperature Treatment s
(EC)
Treatment specified:
(EC)
Treatment on the shop paper:
(EC)
Treatment performed and documented: (EC) YES or NO answer only
12.9.1
Do these treatments meet the customer requirements?
12.10
Load Thermoco uples
12.10.1
Are the load thermocouples required for this job either by the customer or internal procedure?
(EC)
What requirements/documentation is specified?
(EC)
How many load thermocouples are used?
What kind (expendable/non-expendable) and type?
How are the usage cycles or time intervals controlled?
Location of the load thermocouples:
Method of attachment or method to simulate the maximum part thickness:
(EC)
12.10.2
Did the usage and placement of load thermocouples conform to requirements?
12.11
Straight en/Stress Relieve
12.11.1
Was the straightening/stress relieving done?
NA
YES
NO
NA YES
NO
YES
NO NA
YES
NO
PRI
AC7102 Treatment specified (EC)
12.11.2
Revision H
- 22 -
Treatment on the shop paper (EC)
Treatment performed (EC)
Do these treatments meet the customer requirement?
YES
NO
Note: Straightening time and temperature allowances for straightening may be in subordinate specifications rather than in the basic heat treating specification. 12.12
(EC) Hardn ess Testin g REQUIREMENT Hardness/Tensile range Hardness converted from Tensile Sample/Parts tested Test frequency Converted hardness recorded
NA
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
(EC)
(EC)
(EC)
(EC)
(EC)
(EC)
(EC)
(EC)
(EC)
*Only record if a part or sample was tested
(EC)
12.12.1
Does the hardness obtained conform to specification?
YES
NO
12.12.2
Is the operator currently qualified/certified to perform Hardness Testing?
YES
NO
12.13
(EC) Conduc tivi ty Testing REQUIREMENT
NA
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
(EC)
(EC)
(EC)
Conductivity range
Test method Sample/Parts tested
*record if sample or part tested
12.13.1
Does the conductivity obtained conform to specification?
YES
NO
12.13.2
Is the operator currently qualified/certified to perform Conductivity Testing?
YES
NO
12.14
Addition al Periodic and Lot testing required: (Charpy impact, Tensile test, Fracture toughness, Metallographic and/or Microhardness tests, etc.)
NA
PRI
AC7102
Revisio Revis ion nH
(EC)
Additional lot or periodic testing required by the specification:
(EC)
Shop paper requirement for additional testing:
(EC)
Actual additional testing results:
- 23 -
12.14.1
Are these tests properly documented in the Supplier’s Process Control System?
YES
NO
12.14.2
Do the tests meet the customer requirement?
YES
NO
12.1 12.15 5
Operator Operator Control and Job Acceptance
12.15.1 12.15.1
Indep enden t Heat Treaters
12.15.1.1
Does the certificate show compliance to all applicable drawing, specification and PO requirements including documentation of any exceptions (e.g. pre- and postcleaning, straightening, testing, etc.)?
YES
NO
12.15.1.2
Does the certificate list the revision level of the specification to which the parts were processed?
YES
NO
12.15.1.3
Do the test reports reflect the actual data?
YES
NO
12.15.1.4
Is the shop paper verified and accepted by authorized personnel?
YES
NO
12.15. 12.15.2 2
Manufactur ers/Captive Heat Heat Treaters Treaters
12.15.2.1
Is the shop paper verified and accepted by authorized personnel?
YES
NO
12.1 12.16 6
Did this job comply with all other requirements?
YES
NO
NA
NA
PRI
13.
AC7102
Revisio Revis ion nH
- 24 -
COMPLIANCE AUDIT OF COMPLETED HEAT TREATING JOB
NA
The Supplier needs to clearly identify the Export Control status of all parts being used in the audit. Technical Technical information o n parts which have been been designated “Export Controll ed – License Required” Required” (EC(EC-LR) LR) cannot be inp ut i nto eAuditNet. eAuditNet. Throughout the Compliance section of the audit specific questions/data entry points are marked with an (EC) (EC).. These These are questions w hich have been designated designated by th e Task Task Group as those whic h cannot be answered in eAudit Net IF the part is (EC-LR) (EC-LR).. Do not enter technical data, add add the comment “ EC Technical Technical Data Data Restricted” Restricted” . If Auditors have any questions about this, they should contact the Staff Engineer Engineer for directions . 13.1 13.1
Job #2 Identity: (Info) a.
Purchase order number (for Independent Heat Treaters only):
b.
Customer (and prime, if known):
c.
Job number, Part number:
d.
Part description:
e.
Part size:
f.
Maximum part thickness:
g.
Number of parts:
(EC)
h.
Material alloy, Material specification (if available):
(EC)
i.
Heat Treating specification:
(EC)
j.
Heat treat and other process and test requirements specified by customer specification (i.e. fixed process approval):
(EC)
k.
13.1.1
Does the job planning contain all of the applicable items described below?
Pre-heat treatment requirements (cleaning, plating, etc.) - See sections 5 and 9
a.
Part number and/or adequate description of the material.
b.
Identification of quantity, material type, condition, form, and test samples as applicable.
c.
Any deviations from the proposal/contract are resolved in writing by authorized personnel/prime/supplier.
d.
Adequate definition of the work statement to identify the specific
YES
NO
PRI
AC7102
Revisio Revis ion nH
- 25 -
process(es) to be performed including specification number(s), applicable Type(s), Class(es), Grade(s), etc. e.
Any changes, additions, and deletions are made by authorized personnel.
f.
Place to record inspection status.
g.
Place to record test requirements and results.
h.
Place to record identification of person(s) doing the work.
i.
Place to record date operation performed.
13.2 13.2
Racking
13.2.1
Are customer racking or batching requirements specified?
(EC)
Describe: (EC) (EC) Do Do no t desc ribe bu t answ er YES or NO
13.2.2
Is racking or batching specified as requirement on the shop paper?
(EC)
Describe: (EC) (EC) Do Do no t desc ribe bu t answ er YES or NO
13.2.3
Is the racking or batching used in accordance to requirements?
(EC)
Describe: (EC Describe: (EC)) Do not d escrib e but answ er YES or NO
13.2.4
Did racking ensure that air is not entrapped detrimentally during the quench?
13.3
Thermal Treatmen t Step One
13.3.1
Step One:
13.3.2
NA
Furnace Used:
Date part(s) processed:
YES
NO
YES
NO
YES
NO
YES
NO
NA
(EC) Step One – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
ACTUAL TEMPERATURES
Check if used Control Recorder High/Low Type A or C Instrumentation
NA
(EC) (EC) (EC)
PRI
AC7102
Revision H
- 26 -
Load Thermocouples
13.3.3
(EC)
(EC) Step One – Time REQUIREMENT (EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
(EC)
(EC)
(EC)
Atmosphere Time and Tolerance Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate (Excluding Quench)
13.3.4
(EC) Step One – Quench REQUIREMENT
Quench delay Quench media %
NA
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
Quenchant Temperature Start Quenchant Temperature End Quenchant Temperature Rise Quench gauge calibration Delay to the next operation
ACTUAL
(EC) (EC) (EC)
(EC)
13.3.5
Was the furnace stabilized at or below set temperature (including the room temperature for vacuum furnaces) before loading the parts?
(EC)
Describe: (EC) Do no t desc ribe b ut answ er YES or NO.
13.3.6
What is the basis for determining the start and the end of the soak? Describe:
YES
NO
PRI
AC7102
Revision H
- 27 -
13.3.7
Does the method for determining the start and the end of soak meet the customer requirements?
YES
NO
13.4
Offs ets
13.4.1
Is offsetting performed?
YES
NO
13.4.2
Is offsetting permitted by the customer?
YES
NO
13.4.3
What offset is made?
NA
Describe:
13.5
Step One Summ ary
13.5.1
Is the uniformity or furnace number specified on shop paper?
NA YES
NO
YES
NO
(List below):
13.5.2
Does the furnace meet the uniformity requirement?
13.5.3
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
YES
NO
13.5.4
Did cooling/quenching meet the requirements?
YES
NO
13.5.5
Does all thermal treatment meet the specified requirements?
YES
NO
13.5.6
Is there evidence that heat treatment cycles are reviewed for job traceability, correct temperature and time at temperature?
YES
NO
13.5.7
Was this review performed by QA or other designated personnel and the review documented in accordance with the customer requirements? (U11)
YES
NO
13.6
Thermal Treatment Step Two Temper
13.6.1
Step Two Temper:
13.6.2 (EC)
13.6.3
Furnace Used:
Date part(s) processed:
What is the basis for determining the tempering temperature for alloy steels?
a.
Specified in the shop paper
b.
As quenched hardness
c.
Other (Describe)
(EC) Step Two Temper – Temperature
NA
PRI
AC7102
REQUIREMENT (EC)
Temperature
Revision H
SHOP PAPER REQUIREMENT (EC)
- 28 -
SET TEMPERATURE (EC)
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
13.6.4
(EC) Step Two Temper – Time REQUIREMENT (EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
(EC)
(EC)
(EC)
Atmosphere
Time and Tolerance Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
13.7 13.7.1
13.7.2
Thermal Treatment Step Two Age/PPT/Second Temper
NA
Step Two Age/PPT/Second Temper:
Furnace Used:
Date part(s) processed:
(EC) Step Two Age/PPT/Second Temper – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
ACTUAL TEMPERATURES
PRI
AC7102
Revision H
- 29 -
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
13.7.3
(EC) Step Two Age/PPT/Second Temper – Time REQUIREMENT
Atmosphere
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
(EC)
(EC)
(EC)
Time and Tolerance Time loaded into furnace Time start of soak Time end of soak Media for Cooling Cooling Condition 13.8
Step Two Summary
13.8.1
Is the uniformity or furnace number specified on shop paper?
(EC) (EC) (EC) (EC)
NA YES
NO
(List below): 13.8.2
Does the furnace meet the uniformity requirement?
YES
NO
13.8.3
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
YES
NO
13.8.4
Did cooling/quenching meet the requirements?
YES
NO
13.8.5
Does all thermal treatment meet the specified requirements?
YES
NO
13.8.6
Is there evidence that the heat treatment cycles are reviewed for job traceability, correct temperature and time at temperature?
YES
NO
13.8.7
Was this review performed by QA or other designated personnel and the review documented in accordance with the customer requirements? (U11)
YES
NO
13.9
Cold Temperature Treatments
NA
PRI
AC7102
Revision H
- 30 -
(EC)
Treatment specified:
(EC)
Treatment on the shop paper:
(EC)
Treatment performed and documented: (EC) YES or NO answer on ly
13.9.1
Do these treatments meet the customer requirements?
YES
13.10
Load Thermoco uples
13.10.1
Are the load thermocouples require for this job either by the customer or internal procedure?
NA
(EC)
What requirements/documentation is specified?
(EC)
How many load thermocouples are used?
What kind (expendable/non-expendable) and type?
How are the usage cycles or time intervals controlled?
Location of the load thermocouples:
Method of attachment or method to simulate the maximum part thickness:
(EC)
13.10.2
Did the usage and placement of load thermocouples conform to requirements?
13.11
Straighten /Stress Relieve
13.11.1
Was the straightening/stress relieving done?
Treatment specified (EC)
13.11.2
NO
YES
NO
YES
NO NA
Treatment on the shop paper (EC)
YES
NO
Treatment performed (EC)
Do these treatments meet the customer requirement?
YES
NO
Note: Straightening time and temperature allowances for straightening may be in subordinate specifications rather than in the basic heat treating specification. 13.12
(EC) Hardn ess Testin g REQUIREMENT
NA SHOP PAPER REQUIREMENT
ACTUAL
PRI
AC7102
Revision H
- 31 -
(EC)
(EC)
(EC)
(EC)
(EC)
(EC)
Sample/Parts tested
(EC)
(EC)
Test frequency
(EC)
(EC)
(EC)
(EC)
Hardness/Tensile range Hardness converted from Tensile
*only record if a part or sample was tested
Converted hardness recorded
(EC)
13.12.1
Does the hardness obtained conform to specification?
YES
NO
13.12.2
Is the operator currently qualified/certified to perform Hardness Testing?
YES
NO
13.13
(EC) Conduc tivi ty Testing REQUIREMENT
NA
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
(EC)
(EC)
(EC)
Conductivity range
Test method Sample/Parts tested
*record if sample or part tested
13.13.1
Does the conductivity obtained conform to specification?
YES
NO
13.13.2
Is the operator currently qualified/certified to perform Conductivity Testing?
YES
NO
13.14
Additional Periodic or Lot testing required: (Charpy impact, Tensile test, Fracture to ughness, Metallographic and/or microhardness tests, etc.)
(EC)
Additional lot or periodic testing required by the specification:
(EC)
Shop paper requirement for additional testing:
(EC)
Actual additional testing results:
NA
13.14.1
Are these tests properly documented in the Supplier’s Process Control System?
YES
NO
13.14.2
Do the tests meet the customer requirement?
YES
NO
13.15
Operator Contro l and Job Accept ance
13.15.1
Indep enden t Heat Treaters
13.15.1.1
Does the certificate show compliance to all applicable drawing, specification and
NA YES
NO
PRI
AC7102
Revision H
- 32 -
PO requirements including documentation of any exceptions (e.g. pre- and postcleaning, straightening, testing, etc.)? 13.15.1.2
Does the certificate list the revision level of the specification to which the parts were processed?
YES
NO
13.15.1.3
Do the test reports reflect the actual data?
YES
NO
13.15.1.4
Is the shop paper verified and accepted by authorized personnel?
YES
NO
13.15.2
Manufactur ers/Captiv e Heat Treaters
13.15.2.1
Is the shop paper verified and accepted by authorized personnel?
YES
NO
13.16
Did this job comply with all other requirements?
YES
NO
NA
PRI
14.
AC7102
Revision H
- 33 -
COMPLIANCE AUDIT OF AB BREVIATED IN-PROCESS HEAT TREATING JOB
NA
The Supplier needs to clearly identify the Export Control status of all parts being used in the audit. Technical information o n parts which have been designated “Export Controll ed – License Required” (EC-LR) cannot be inp ut i nto eAuditNet. Throughout the Compliance section of the audit specific questions/data entry points are marked with an (EC). These are questions w hich have been designated by th e Task Group as those whic h cannot be answered in eAudit Net IF the part is (EC-LR). Do not enter technical data, add the comment “ EC Technical Data Restricted” . If Auditors have any questions about this, they should contact the Staff Engineer for directions . 14.1
Job #1 Identity: (Info) a.
Purchase order number (for Independent Heat Treaters only):
b.
Customer (and prime, if known):
c.
Job number, Part number:
d.
Part description:
e.
Part size:
f.
Maximum part thickness:
g.
Number of parts:
(EC)
h.
Material alloy, Material specification (if available):
(EC)
i.
Heat Treating specification:
(EC)
j.
Heat treat and other process and test requirements specified by customer specification (e.g. fixed process approval) - See sections 3.2, 3.7 and 7:
(EC)
k.
Pre-heat treatment requirements (cleaning, racking, normalizing, plating, stress relieving, etc.):
(EC)
l.
Pre-heat treatment requirements on the shop paper - See sections 5 and 9:
(EC)
m.
Pre-heat treatment actually performed - See sections 5 and 9:
14.1.1
Does the job planning contain all of the applicable items described below? a.
Part number and/or adequate description of the material.
YES
NO
PRI
AC7102
Revision H
- 34 -
b.
Identification of quantity, material type, condition, form, and test samples as applicable.
c.
Any deviations from the proposal/contract are resolved in writing by authorized personnel/prime/supplier.
d.
Adequate definition of the work statement to identify the specific process(es) to be performed including specification number(s), applicable Type(s), Class(es), Grade(s), etc.
e.
Any changes, additions, and deletions are made by authorized personnel.
f.
Place to record inspection status.
g.
Place to record test requirements and results.
h.
Place to record identification of person(s) doing the work.
14.2
Thermal Treatment Step One
14.2.1
Step One:
Furnace used:
Date part(s) processed:
NA
14.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
14.2.3
(EC) Step One – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
14.2.4
(EC) Step One – Time REQUIREMENT
Atmosphere
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
NO
PRI
AC7102 (EC)
Revision H
(EC)
- 35 (EC)
Time and Tolerance Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate (Excluding Quench)
14.3
Thermal Treatment Step Two
NA
14.3.1
Thermal Treatment Step Two Temper
NA
14.3.1.1
Step Two Temper:
Furnace used:
Date part(s) processed:
14.3.1.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
14.3.1.3
(EC) Step Two Temper – Temperature REQUIREMENT (EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Temperature Check if used (EC) Control (EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
14.3.1.4
(EC) Step Two Temper – Time REQUIREMENT
Atmosphere
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
NO
PRI
AC7102 (EC)
Revision H
(EC)
- 36 (EC)
Time and Tolerance Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition 14.3.2
Thermal Treatmen t Step Two Age/PPT/Seco nd Temper
14.3.2.1
Step Two Age/PPT/Second Temper:
Furnace used:
Date part(s) processed:
NA
14.3.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
14.3.2.3
(EC) Step Two Age/PPT/Second Temper – Temperature REQUIREMENT (EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Temperature Check if used (EC) Control (EC) Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
14.3.2.4
(EC) Step Two Age/PPT/Second Temper – Time REQUIREMENT
Atmosphere Time and Tolerance Time loaded into furnace
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
Time start of soak Time end of soak Media for Cooling Cooling Condition
- 37 (EC) (EC) (EC) (EC)
14.4
Testing for the abbreviated Job #1
NA
14.4.1 (EC)
Testing requirements by Specification, P/O or Drawing
14.4.2 (EC)
Shop paper testing requirements:
14.4.3 (EC)
Actual testing performed:
14.5
Job Accept ance
14.5.1
Is the operation signed off or data recorded only after completion?
YES
NO
14.5.2
Did the treatment of hardware conform to customer’s specified requirements?
YES
NO
PRI
15.
AC7102
Revision H
- 38 -
COMPLIANCE AUDIT OF AB BREVIATED IN-PROCESS HEAT TREATING JOB
NA
The Supplier needs to clearly identify the Export Control status of all parts being used in the audit. Technical information on parts which have been designated “Export Controlled – License Required” (EC-LR) cannot be inp ut i nto eAuditNet. Throughout the Compliance section of the audit specific questions/data entry points are marked with an (EC). These are questions wh ich have been designated by the Task Group as thos e whic h cannot be answered in eAudit Net IF the part is (EC-LR). Do not enter technic al data, add the comment “ EC Technical Data Restricted” . If Auditors have any questions about this, they should contact the Staff Engineer for directions . 15.1
Job #2 Identity: (Info) a.
Purchase order number (for Independent Heat Treaters only):
b.
Customer (and prime, if known):
c.
Job number, Part number:
d.
Part description:
e.
Part size:
f.
Maximum part thickness:
g.
Number of parts:
(EC)
h.
Material alloy, Material specification (if available):
(EC)
i.
Heat Treating specification:
(EC)
j.
Heat treat and other process and test requirements specified by customer specification (i.e. fixed process approval):
(EC)
k.
Pre-heat treatment requirements (cleaning, racking, normalizing, plating, stress relieving, etc.):
(EC)
l.
Pre-heat treatment requirements on the shop paper:
(EC)
m.
Pre-heat treatment actually performed:
15.1.1
Does the job planning contain all of the applicable items described below? a.
Part number and/or adequate description of the material.
YES
NO
PRI
AC7102
Revision H
- 39 -
b.
Identification of quantity, material type, condition, form, and test samples as applicable.
c.
Any deviations from the proposal/contract are resolved in writing by authorized personnel/prime/supplier.
d.
Adequate definition of the work statement to identify the specific process(es) to be performed including specification number(s), applicable Type(s), Class(es), Grade(s), etc.
e.
Any changes, additions, and deletions are made by authorized personnel.
f.
Place to record inspection status.
g.
Place to record test requirements and results.
h.
Place to record identification of person(s) doing the work.
15.2
Thermal Treatment Step One
15.2.1
Step One Information:
Furnace used:
Date part(s) processed:
NA
15.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
15.2.3
(EC) Step One – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
15.2.4
(EC) Step One – Time REQUIREMENT
Atmosphere Time and Tolerance
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 40 -
Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate (Excluding Quench)
15.3
Thermal Treatment Step Two
NA
15.3.1
Thermal Treatment Step Two Temper
NA
15.3.1.1
Step Two Temper:
Furnace used:
Date part(s) processed:
15.3.1.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
15.3.1.3
(EC) Step Two Temper – Temperature REQUIREMENT (EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Temperature Check if used (EC) Control (EC) Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
15.3.1.4
(EC) Step Two Temper – Time REQUIREMENT
Atmosphere Time and Tolerance Time loaded into
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 41 -
furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
15.3.2
Thermal Treatmen t Step Two Age/PPT/Seco nd Temper
15.3.2.1
Step Two Age/PPT/Second Temper:
15.3.2.2
15.3.2.3
Furnace used:
Date part(s) processed:
NA
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
YES
(EC) Step Two Age/PPT/Second Temper – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
15.3.2.4
NO
(EC) Step Two Age/PPT/Second Temper – Time REQUIREMENT
Atmosphere Time and Tolerance
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
(EC)
(EC)
(EC)
Time loaded into furnace Time start of soak Time end of soak
(EC) (EC)
PRI
AC7102
Revision H
Media for Cooling Cooling Condition
- 42 (EC) (EC)
15.4
Testing for the abbreviated Job #2
NA
15.4.1 (EC)
Testing requirements by Specification, P/O or Drawing:
15.4.2 (EC)
Shop paper testing requirements:
15.4.3 (EC)
Actual testing performed:
15.5
Job Accept ance
15.5.1
Is the operation signed off or data recorded only after completion?
YES
NO
15.5.2
Did the treatment of hardware conform to customer’s specified requirements?
YES
NO
PRI
16.
AC7102
Revision H
- 43 -
COMPLIANCE AUDIT OF AB BREVIATED IN-PROCESS HEAT TREATING JOB
NA
The Supplier needs to clearly identify the Export Control status of all parts being used in the audit. Technical information on parts which have been designated “Export Controlled – License Required” (EC-LR) cannot be inp ut i nto eAuditNet. Throughout the Compliance section of the audit specific questions/data entry points are marked with an (EC). These are questions wh ich have been designated by th e Task Group as those whic h cannot be answered in eAudit Net IF the part is (EC-LR). Do not enter technic al data, add the comment “ EC Technical Data Restricted” . If Auditors have any questions about this, they should contact the Staff Engineer for direction s. 16.1
Job #3 Identity : (Info) a.
Purchase order number (for Independent Heat Treaters only):
b.
Customer (and prime, if known):
c.
Job number, Part number:
d.
Part description:
e.
Part size:
f.
Maximum part thickness:
g.
Number of parts:
(EC)
h.
Material alloy, Material specification (if available):
(EC)
i.
Heat Treating specification:
(EC)
j.
Heat treat and other process and test requirements specified by customer specification (i.e. fixed process approval):
(EC)
k.
Pre-heat treatment requirements (cleaning, racking, normalizing, plating, stress relieving, etc.):
(EC)
l.
Pre-heat treatment requirements on the shop paper:
(EC)
m.
Pre-heat treatment actually performed:
16.1.1
Does the job planning contain all of the applicable items described below? a.
Part number and/or adequate description of the material.
b.
Identification of quantity, material type, condition, form, and test samples as
YES
NO
PRI
AC7102
Revision H
- 44 -
applicable. c.
Any deviations from the proposal/contract are resolved in writing by authorized personnel/prime/supplier.
d.
Adequate definition of the work statement to identify the specific process(es) to be performed including specification number(s), applicable Type(s), Class(es), Grade(s), etc.
e.
Any changes, additions, and deletions are made by authorized personnel.
f.
Place to record inspection status.
g.
Place to record test requirements and results.
h.
Place to record identification of person(s) doing the work.
16.2
Thermal Treatmen t Step One
16.2.1
Step One:
Furnace used:
Date part(s) processed:
NA
16.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
16.2.3
(EC) Step One – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
16.2.4
(EC) Step One – Time REQUIREMENT
Atmosphere Time and Tolerance Time loaded into furnace
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 45 (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate (Excluding Quench)
16.3
Thermal Treatment Step Two
NA
16.3.1
Thermal Treatment Step Two Temper
NA
16.3.1.1
Step Two Temper:
Furnace used:
Date part(s) processed:
16.3.1.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
16.3.1.3
(EC) Step Two Temper – Temperature REQUIREMENT (EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Temperature Check if used (EC) Control (EC) Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
16.3.1.4
(EC) Step Two Temper – Time REQUIREMENT
Atmosphere Time and Tolerance Time loaded into furnace
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 46 (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition 16.3.2
Thermal Treatmen t Step Two Age/PPT/Seco nd Temper
16.3.2.1
Step Two Age/PPT/Second Temper:
Furnace used:
Date part(s) processed:
NA
16.3.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
16.3.2.3
(EC) Step Two Age/PPT/Second Temper – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
16.3.2.4
(EC) Step Two Age/PPT/Second Temper – Time REQUIREMENT
Atmosphere Time and Tolerance
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
ACTUAL
Time loaded into furnace Time start of soak Time end of soak Media for Cooling
(EC) (EC) (EC)
NO
PRI
AC7102
Revision H
Cooling Condition
- 47 (EC)
16.4
Testing for the abbreviated Job #3
NA
16.4.1 (EC)
Testing requirements by Specification, P/O or Drawing:
16.4.2 (EC)
Shop paper testing requirements:
16.4.3 (EC)
Actual testing performed:
16.5
Job Accept ance
16.5.1
Is the operation signed off or data recorded only after completion?
YES
NO
16.5.2
Did the treatment of hardware conform to customer’s specified requirements?
YES
NO
PRI
17.
AC7102
Revision H
- 48 -
COMPLIANCE AUDIT OF AB BREVIATED IN-PROCESS HEAT TREATING JOB
NA
The Supplier needs to clearly identify the Export Control status of all parts being used in the audit. Technical information on parts which have been designated “Export Controlled – License Required” (EC-LR) cannot be inp ut in to eAudit Net. Throughout the Compliance section of the audit specific questions/data entry points are marked with an (EC). These are quest ion s which have been design ated by the Task Group as thos e whic h cannot be answered in eAudit Net IF the part is (EC-LR). Do not enter technical data, add the comment “ EC Technical Data Restricted” . If Auditors have any questions about this, they should contact the Staff Engineer for directions. 17.1
Job #4 Identity : (Info) a.
Purchase order number (for Independent Heat Treaters only):
b.
Customer (and prime, if known):
c.
Job number, Part number:
d.
Part description:
e.
Part size:
f.
Maximum part thickness:
g.
Number of parts:
(EC)
h.
Material alloy, Material specification (if available):
(EC)
i.
Heat Treating specification:
(EC)
j.
Heat treat and other process and test requirements specified by customer specification (i.e. fixed process approval):
(EC)
k.
Pre-heat treatment requirements (cleaning, racking, normalizing, plating, stress relieving, etc.):
(EC)
l.
Pre-heat treatment requirements on the shop paper:
(EC)
m.
Pre-heat treatment actually performed:
17.1.1
Does the job planning contain all of the applicable items described below? a.
Part number and/or adequate description of the material.
YES
NO
PRI
AC7102
Revision H
- 49 -
b.
Identification of quantity, material type, condition, form, and test samples as applicable.
c.
Any deviations from the proposal/contract are resolved in writing by authorized personnel/prime/supplier.
d.
Adequate definition of the work statement to identify the specific process(es) to be performed including specification number(s), applicable Type(s), Class(es), Grade(s), etc.
e.
Any changes, additions, and deletions are made by authorized personnel.
f.
Place to record inspection status.
g.
Place to record test requirements and results.
h.
Place to record identification of person(s) doing the work.
17.2
Therm al Treatment Step One
17.2.1
Step One:
Furnace used:
Date part(s) processed:
NA
17.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
17.2.3
(EC) Step One – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
17.2.4
(EC) Step One – Time REQUIREMENT
Atmosphere Time and Tolerance
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 50 -
Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate (Excluding Quench)
17.3
Thermal Treatment Step Two
NA
17.3.1
Thermal Treatment Step Two Temper
NA
17.3.1.1
Step Two Temper:
Furnace used:
Date part(s) processed:
17.3.1.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
17.3.1.3
(EC) Step Two Temper – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
17.3.1.4
(EC) Step Two Temper – Time REQUIREMENT
Atmosphere Time and Tolerance
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
ACTUAL
Time loaded into furnace Time start of soak
(EC)
NO
PRI
AC7102
Revision H
- 51 (EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
17.3.2
Thermal Treatmen t Step Two Age/PPT/Seco nd Temper
17.3.2.1
Step Two Age/PPT/Second Temper:
Furnace used:
Date part(s) processed:
NA
17.3.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
17.3.2.3
(EC) Step Two Age/PPT/Second Temper – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
17.3.2.4
(EC) Step Two Age/PPT/Second Temper – Time REQUIREMENT (EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
(EC)
(EC)
(EC)
Atmosphere
Time and Tolerance Time loaded into furnace Time start of soak Time end of soak Media for Cooling
(EC) (EC) (EC)
NO
PRI
AC7102
Revision H
Cooling Condition
17.4
Testing for the abbreviated Job #4
17.4.1
Testing requirements by Specification, P/O or Drawing:
- 52 (EC)
NA
(EC)
17.4.2
Shop paper testing requirements:
(EC)
17.4.3
Actual testing performed:
(EC)
17.5
Job Accept ance
17.5.1
Is the operation signed off or data recorded only after completion?
YES
NO
17.5.2
Did the treatment of hardware conform to customer’s specified requirements?
YES
NO
PRI
18.
AC7102
Revision H
- 53 -
COMPLIANCE AUDIT OF AB BREVIATED IN-PROCESS HEAT TREATING JOB
NA
The Supplier needs to clearly identify the Export Control status of all parts being used in the audit. Technical information on parts which have been designated “Export Controlled – License Required” (EC-LR) cannot be inp ut in to eAudit Net. Throughout the Compliance section of the audit specific questions/data entry points are marked with an (EC). These are quest ion s which have been design ated by the Task Group as thos e whic h cannot be answered in eAudit Net IF the part is (EC-LR). Do not enter technical data, add the comment “ EC Technical Data Restricted” . If Auditors have any questions about this, they should contact the Staff Engineer for directions. 18.1
Job #5 Identity : (Info) a.
Purchase order number (for Independent Heat Treaters only):
b.
Customer (and prime, if known):
c.
Job number, Part number:
d.
Part description:
e.
Part size:
f.
Maximum part thickness:
g.
Number of parts:
(EC)
h.
Material alloy, Material specification (if available):
(EC)
i.
Heat Treating specification:
(EC)
j.
Heat treat and other process and test requirements specified by customer specification (i.e. fixed process approval):
(EC)
k.
Pre-heat treatment requirements (cleaning, racking, normalizing, plating, stress relieving, etc.):
(EC)
l.
Pre-heat treatment requirements on the shop paper:
(EC)
m.
Pre-heat treatment actually performed:
18.1.1
Does the job planning contain all of the applicable items described below? a.
Part number and/or adequate description of the material.
YES
NO
PRI
AC7102
Revision H
- 54 -
b.
Identification of quantity, material type, condition, form, and test samples as applicable.
c.
Any deviations from the proposal/contract are resolved in writing by authorized personnel/prime/supplier.
d.
Adequate definition of the work statement to identify the specific process(es) to be performed including specification number(s), applicable Type(s), Class(es), Grade(s), etc.
e.
Any changes, additions, and deletions are made by authorized personnel.
f.
Place to record inspection status.
g.
Place to record test requirements and results.
h.
Place to record identification of person(s) doing the work.
18.2
Thermal Treatmen t Step One
18.2.1
Step One:
Furnace used:
Date part(s) processed:
NA
18.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
18.2.3
(EC) Step One – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
18.2.4
(EC) Step One – Time REQUIREMENT
Atmosphere
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
NO
PRI
AC7102
Time and Tolerance
(EC)
Revision H
(EC)
- 55 (EC)
Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate (Excluding Quench)
18.3
Thermal Treatment Step Two
NA
18.3.1
Thermal Treatment Step Two Temper
NA
18.3.1.1
Step Two Temper:
Furnace used:
Date part(s) processed:
18.3.1.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
18.3.1.3
(EC) Step Two Temper – Temperature REQUIREMENT (EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Temperature Check if used (EC) Control (EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
18.3.1.4
(EC) Step Two Temper – Time REQUIREMENT
Atmosphere
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
NO
PRI
AC7102
Time and Tolerance
(EC)
Revision H
(EC)
- 56 (EC)
Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
18.3.2
Thermal Treatmen t Step Two Age/PPT/Seco nd Temper
18.3.2.1
Step Two Age/PPT/Second Temper:
Furnace used:
Date part(s) processed:
NA
18.3.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
18.3.2.3
(EC) Step Two Age/PPT/Second Temper – Temperature REQUIREMENT (EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Temperature Check if used (EC) Control (EC) Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
18.3.2.4
(EC) Step Two Age/PPT/Second Temper – Time REQUIREMENT
Atmosphere Time and Tolerance Time loaded into furnace
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
Time start of soak Time end of soak Media for Cooling Cooling Condition
- 57 (EC) (EC) (EC) (EC)
18.4
Testing for the abbreviated Job #5
NA
18.4.1 (EC)
Testing requirements by Specification, P/O or Drawing:
18.4.2 (EC)
Shop paper testing requirements:
18.4.3 (EC)
Actual testing performed:
18.5
Job Accept ance
18.5.1
Is the operation signed off or data recorded only after completion?
YES
NO
18.5.2
Did the treatment of hardware conform to customer’s specified requirements?
YES
NO
PRI
19.
AC7102
Revision H
- 58 -
COMPLIANCE AUDIT OF ABBREVIATED IN-PROCESS HEAT TREATING JOB
NA
The Supplier needs to clearly identify th e Export Control status of all parts being u sed in the audit. Technical info rmation on p arts which have been designated “ Export Controlled – License Required” (EC-LR) cannot be input into eAuditNet. Throughout the Compliance section of the audit specific questions/data entry points are marked with an (EC). These are questions w hich h ave been designated by the Task Group as thos e which canno t be answ ered in eAuditNet IF the part is (EC-LR). Do not enter technic al data, add the comment “ EC Technical Data Restricted” . If Auditors have any questions about th is, they should contact the Staff Engineer for directions. 19.1
Job #6 Identity : (Info) a.
Purchase order number (for Independent Heat Treaters only):
b.
Customer (and prime, if known):
c.
Job number, Part number:
d.
Part description:
e.
Part size:
f.
Maximum part thickness:
g.
Number of parts:
(EC)
h.
Material alloy, Material specification (if available):
(EC)
i.
Heat Treating specification:
(EC)
j.
Heat treat and other process and test requirements specified by customer specification (i.e. fixed process approval):
(EC)
k.
Pre-heat treatment requirements (cleaning, racking, normalizing, plating, stress relieving, etc.):
(EC)
l.
Pre-heat treatment requirements on the shop paper:
(EC)
m.
Pre-heat treatment actually performed:
19.1.1
Does the job planning contain all of the applicable items described below? a.
Part number and/or adequate description of the material.
b.
Identification of quantity, material type, condition, form, and test samples
YES
NO
PRI
AC7102
Revision H
- 59 -
as applicable. c.
Any deviations from the proposal/contract are resolved in writing by authorized personnel/prime/supplier.
d.
Adequate definition of the work statement to identify the specific process(es) to be performed including specification number(s), applicable Type(s), Class(es), Grade(s), etc.
e.
Any changes, additions, and deletions are made by authorized personnel.
f.
Place to record inspection status.
g.
Place to record test requirements and results.
h.
Place to record identification of person(s) doing the work.
19.2
Thermal Treatmen t Step One
19.2.1
Step One:
Furnace used:
Date part(s) processed:
NA
19.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
19.2.3
(EC) Step One – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
19.2.4
(EC) Step One – Time REQUIREMENT
Atmosphere Time and Tolerance
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 60 -
Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate (Excluding Quench)
19.3
Thermal Treatment Step Two
NA
19.3.1
Thermal Treatment Step Two Temper
NA
19.3.1.1
Step Two Temper:
Furnace used:
Date part(s) processed:
19.3.1.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
19.3.1.3
(EC) Step Two Temper – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
19.3.1.4
(EC) Step Two Temper – Time REQUIREMENT
Atmosphere Time and Tolerance Time loaded into furnace
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 61 (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
19.3.2
Thermal Treatmen t Step Two Age/PPT/Seco nd Temper
19.3.2.1
Step Two Age/PPT/Second Temper:
Furnace used:
Date part(s) processed:
NA
19.3.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
19.3.2.3
(EC) Step Two Age/PPT/Second Temper – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
19.3.2.4
(EC) Step Two Age/PPT/Second Temper – Time REQUIREMENT
Atmosphere
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
ACTUAL
(EC)
(EC)
(EC)
Time and Tolerance Time loaded into furnace Time start of soak Time end of soak Media for Cooling
(EC) (EC) (EC)
NO
PRI
AC7102
Revision H
Cooling Condition
- 62 (EC)
19.4
Testing for the abbreviated Job #6
NA
19.4.1 (EC)
Testing requirements by Specification, P/O or Drawing:
19.4.2 (EC)
Shop paper testing requirements:
19.4.3 (EC)
Actual testing performed:
19.5
Job Accept ance
19.5.1
Is the operation signed off or data recorded only after completion?
YES
NO
19.5.2
Did the treatment of hardware conform to customer’s specified requirements?
YES
NO
PRI
20.
AC7102
Revision H
- 63 -
COMPLIANCE AUDIT OF AB BREVIATED IN-PROCESS HEAT TREATING JOB
NA
The Supplier needs to clearly identify the Export Control status of all parts being used in the audit. Technical information on parts which have been designated “Export Controlled – License Required” (EC-LR) cannot be inp ut in to eAudit Net. Throughout the Compliance section of the audit specific questions/data entry points are marked with an (EC). These are quest ion s which have been design ated by the Task Group as thos e whic h cannot be answered in eAudit Net IF the part is (EC-LR). Do not enter technical data, add the comment “ EC Technical Data Restricted” . If Auditors have any questions about this, they should contact the Staff Engineer for directions. 20.1
Job #7 Identity : (Info) a.
Purchase order number (for Independent Heat Treaters only):
b.
Customer (and prime, if known):
c.
Job number, Part number:
d.
Part description:
e.
Part size:
f.
Maximum part thickness:
g.
Number of parts:
(EC)
h.
Material alloy, Material specification (if available):
(EC)
i.
Heat Treating specification:
(EC)
j.
Heat treat and other process and test requirements specified by customer specification (i.e. fixed process approval):
(EC)
k.
Pre-heat treatment requirements (cleaning, racking, normalizing, plating, stress relieving, etc.):
(EC)
l.
Pre-heat treatment requirements on the shop paper:
(EC)
m.
Pre-heat treatment actually performed:
20.1.1
Does the job planning contain all of the applicable items described below? a.
Part number and/or adequate description of the material.
b.
Identification of quantity, material type, condition, form, and test samples as
YES
NO
PRI
AC7102
Revision H
- 64 -
applicable. c.
Any deviations from the proposal/contract are resolved in writing by authorized personnel/prime/supplier.
d.
Adequate definition of the work statement to identify the specific process(es) to be performed including specification number(s), applicable Type(s), Class(es), Grade(s), etc.
e.
Any changes, additions, and deletions are made by authorized personnel.
f.
Place to record inspection status.
g.
Place to record test requirements and results.
h.
Place to record identification of person(s) doing the work.
20.2
Thermal Treatmen t Step One
20.2.1
Step One:
Furnace used:
Date part(s) processed:
NA
20.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
20.2.3
(EC) Step One – Temperature REQUIREMENT (EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Temperature Check if used (EC) Control (EC) Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
20.2.4
(EC) Step One – Time REQUIREMENT
Atmosphere
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
NO
PRI
AC7102
Time and Tolerance
(EC)
Revision H
(EC)
- 65 (EC)
Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate (Excluding Quench)
20.3
Thermal Treatment Step Two
NA
20.3.1
Thermal Treatment Step Two Temper
NA
20.3.1.1
Step Two Temper:
Furnace used:
Date part(s) processed:
20.3.1.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
20.3.1.3
(EC) Step Two Temper – Temperature REQUIREMENT (EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Temperature Check if used (EC) Control (EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
20.3.1.4
(EC) Step Two Temper – Time REQUIREMENT
Atmosphere
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
NO
PRI
AC7102
Time and Tolerance
(EC)
Revision H
(EC)
- 66 (EC)
Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
20.3.2
Thermal Treatmen t Step Two Age/PPT/Seco nd Temper
20.3.2.1
Step Two Age/PPT/Second Temper:
Furnace used:
Date part(s) processed:
NA
20.3.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
20.3.2.3
(EC) Step Two Age/PPT/Second Temper – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
20.3.2.4
(EC) Step Two Age/PPT/Second Temper – Time REQUIREMENT
Atmosphere Time and Tolerance Time loaded into furnace
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
Time start of soak Time end of soak Media for Cooling Cooling Condition
- 67 (EC) (EC) (EC) (EC)
20.4
Testing for the abbreviated Job #7
NA
20.4.1 (EC)
Testing requirements by Specification, P/O or Drawing:
20.4.2 (EC)
Shop paper testing requirements:
20.4.3 (EC)
Actual testing performed:
20.5
Job Accept ance
20.5.1
Is the operation signed off or data recorded only after completion?
YES
NO
20.5.2
Did the treatment of hardware conform to customer’s specified requirements?
YES
NO
PRI
21.
AC7102
Revision H
- 68 -
COMPLIANCE AUDIT OF AB BREVIATED IN-PROCESS HEAT TREATING JOB
NA
The Supplier needs to clearly identify the Export Control status of all parts being used in the audit. Technical information on parts which have been designated “Export Controlled – License Required” (EC-LR) cannot be inp ut in to eAudit Net. Throughout the Compliance section of the audit specific questions/data entry points are marked with an (EC). These are quest ion s which have been design ated by the Task Group as thos e whic h cannot be answered in eAudit Net IF the part is (EC-LR). Do not enter technical data, add the comment “ EC Technical Data Restricted” . If Auditors have any questions about this, they should contact the Staff Engineer for directions. 21.1
Job #8 Identity : (Info) a.
Purchase order number (for Independent Heat Treaters only):
b.
Customer (and prime, if known):
c.
Job number, Part number:
d.
Part description:
e.
Part size:
f.
Maximum part thickness:
g.
Number of parts:
(EC)
h.
Material alloy, Material specification (if available):
(EC)
i.
Heat Treating specification:
(EC)
j.
Heat treat and other process and test requirements specified by customer specification (i.e. fixed process approval):
(EC)
k.
Pre-heat treatment requirements (cleaning, racking, normalizing, plating, stress relieving, etc.):
(EC)
l.
Pre-heat treatment requirements on the shop paper:
(EC)
m.
Pre-heat treatment actually performed:
21.1.1
Does the job planning contain all of the applicable items described below? a.
Part number and/or adequate description of the material.
YES
NO
PRI
AC7102
Revision H
- 69 -
b.
Identification of quantity, material type, condition, form, and test samples as applicable.
c.
Any deviations from the proposal/contract are resolved in writing by authorized personnel/prime/supplier.
d.
Adequate definition of the work statement to identify the specific process(es) to be performed including specification number(s), applicable Type(s), Class(es), Grade(s), etc.
e.
Any changes, additions, and deletions are made by authorized personnel.
f.
Place to record inspection status.
g.
Place to record test requirements and results.
h.
Place to record identification of person(s) doing the work.
21.2
Thermal Treatmen t Step One
21.2.1
Step One:
Furnace used:
Date part(s) processed:
NA
21.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
21.2.3
(EC) Step One – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
21.2.4
(EC) Step One – Time REQUIREMENT
Atmosphere
(EC)
SHOP PAPER REQUIREMENT (EC)
ACTUAL (EC)
NO
PRI
AC7102
Time and Tolerance
(EC)
Revision H
(EC)
- 70 (EC)
Time loaded into furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Rate (Excluding Quench)
21.3
Thermal Treatment Step Two
NA
21.3.1
Thermal Treatment Step Two Temper
NA
21.3.1.1
Step Two Temper:
Furnace used:
Date part(s) processed:
21.3.1.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
21.3.1.3
(EC) Step Two Temper – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
21.3.1.4
(EC) Step Two Temper – Time REQUIREMENT
Atmosphere Time and Tolerance Time loaded into
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
NO
ACTUAL
PRI
AC7102
Revision H
- 71 -
furnace (EC)
Time start of soak
(EC)
Time end of soak
(EC)
Media for Cooling
(EC)
Cooling Condition
21.3.2
Thermal Treatmen t Step Two Age/PPT/Seco nd Temper
21.3.2.1
Step Two Age/PPT/Second Temper:
Furnace used:
Date part(s) processed:
NA
21.3.2.2
Does the furnace possess the control and recording instrumentation required by the governing specification for this heat treatment?
21.3.2.3
(EC) Step Two Age/PPT/Second Temper – Temperature REQUIREMENT
Temperature
(EC)
SHOP PAPER REQUIREMENT (EC)
SET TEMPERATURE (EC)
YES
ACTUAL TEMPERATURES
Check if used (EC)
Control
(EC)
Recorder High/Low Type A or C Instrumentation
(EC)
Load Thermocouples
(EC)
21.3.2.4
(EC) Step Two Age/PPT/Second Temper – Time REQUIREMENT
Atmosphere Time and Tolerance
(EC)
SHOP PAPER REQUIREMENT (EC)
(EC)
(EC)
(EC)
(EC)
ACTUAL
Time loaded into furnace Time start of soak Time end of soak Media for Cooling
(EC) (EC) (EC)
NO
