TABLE OF CONTENTS • • • •
System Components Name and Role of each Drive Unit Explanation of the Driver Explanation of the Control Pendant
1 2 3 4
Driver Unit Back Panel Opening Method Back Panel Connection Diagram Reader Cable Wiring Diagram Punch Cable Wiring Diagram Component Diagram of the Control Pendant Board Pendant Connection Encoder Wiring Diagram Color Change Board Thread Detector Board Conne nnecti ction of th the Th Thread read Det Detec ecto torr / Set Set Up Up of of the the DIP DIP Swi Switc tch h Single Phase Transformer Wiring Diagram Single Phase Transformer Input Wiring Diagram 3 Phase Transformer Wiring Diagram 3 Phase Transformer Input Wiring Diagram Wiring Diagram of the Related I/O 5 Phase Motor Wiring Diagram AC Motor Wiring Diagram
5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22
Explanation of Each Unit Control Setting of Each Unit PC Mother Board Components of the Control Unit Board Setting of the Hard Disk Location of Each Board Explanation of Each Board
24 26 27 28 29 30
HF286 WIO (2001-037), ROM (FLASH) DISK DT (2001-059) VGA PROTECT (2001-051), NSDU (2001-020)
Regulator Power I/O 5 Phase Driver AC Spindle Service Parts List
35 36 37 38 39
SUPER BEAT SERVICE PARTS LIST DESCRIPTION
CONTROL UNIT ASSY. (286 PROCESSOR) W/OUT HD
JAPAN PART NO.
BA PART NO.
260239
EBN01690
286 PROCESSOR
ROM (Flash) DISK DT ASSY. 1.M TYPE VGA/PROTECT BOARD ASSY. NSDU HF286WIO ASSY. CONTROL UNIT ASSY. (486 PROCESSOR) W/OUT HD
2001-036/ 074 2001-051 2001-037
EBN02010 EBN01980 EBN01990 EBN02187
2001-0934 2001-051A-ADP-077 2001-063-ADP-078 260212 260213 260214 260216 260221 260217 210008 260229 2001-018A 2001-097 2001-096A 2001-0956
EBN02182 EBN02183 EBN02181 EBN01700 EBN01710 EBN01720 EBN01730 EAN058A3 EBN01750 EBN01670 EBN01660 EBN01650 EBN02184 EBN02185 EBN02186 EBN02193 EBN02191 EAN058A5 EBN01780 EBN01790 FA904108 EBN01800 EBN01810 EBN01820 H1628 H1629 EBN01850 EBN01860
486 PROCESSOR
ROM (FLASH) & VGA BOARD PROTECT BOARD HF486 SLF BOARD REGULATOR UNIT ASSY. BEAT900 POWER I/O UNIT ASSY. BEAT900 5 PHASE DRIVER UNIT ASSY. BEAT900 AC SPINDLE UNIT ASSY. BEAT900 CONTROL PENDANT UNIT ASSY. BEAT900 BACK BOARD ASSY. ENCODER ASSY. THREAD DETECTOR BOARD & CABLE ASSY. (YS) NSDU COLOR CHANGE BOARD (YS) HEAD BOARD (YN) COLOR CHANGE BOARD (YN) UTSM DETECTOR BOARD (YN/ZN) NEEDLE POSITIONER (ZN) HEAD SWITCH BOARD (ZN) 14” COLOR VGA MONITOR BEAT900 MOUSE (SERIAL) BEAT900 KEYBOARD (81 KEY) BEAT900 2.5” HARD DISK DRIVE UNIT (130M Bytes) 2.5” HARD DISK DRIVE UNIT (20M Bytes) PULSE MOTOR ASSY. (6 HD) PULSE MOTOR ASSY. (2 HD) READER INPUT CABLE ASSY. (L=3.0m) PUNCH OUT CABLE ASSY. (L=3.0m) PENDANT CONNECTION CABLE ASSY. (L=3.5m) COLOR CHANGE CABLE ASSY. (L=4.1m) TRANSFORMER CABLE ASSY. VGA SIGNAL EXTENTION CABLE ASSY. (L=2.2) CRT POWER EXTENTION CABLE ASSY. (L=1.8m) H-PULSE MOTOR EXTENTION CABLE ASSY. V-PULSE MOTOR EXTENTION CABLE ASSY. (L=2.6m) TERMINAL KEYBOARD ASSY. ATTACHED VR. CONTROL TERMIANL BOARD ASSY. PC MOTHER BOARD ASSY. NSDU BOARD ASSY. 2.5” HD CONNECTION BOARD ASSY. 3.5” FDD (720KB/1.44MB) EMERGENCY SWITCH ASSY. POWER SWITCH ASSY. FAN MOTOR ASSY. 1P TRANSFORMER 2 HD 1P TRANSFORMER 6 HD 3P TRANSFORMER 8 HD 3P TRANSFORMER 12 HD ATTACHED COVER
2001-118
260222 320402 320401 EM5913H-NA-A1 EM599H-NA-A1 220104 220105 240136 KHJ999-0280-A0 250202 270269 260206 220107 220108 260225 2001-025 2001-027 2001-020 2001-038 YD-702B-6037B-#0221 220020 220017 220109 32039714 32039814 32039914 32040014
EBN01940 EBN01950 EBN01960 EBN01970 EBN02020 EBN02090
EAN058A2 EAN061A2 EAN063A2
Service 39
SUPER BEAT SERVICE PARTS LIST Additional parts Description Driver box Fan Fans for AC Spindle and Pulse Motor Units BEAT 900 HD Assembly Battery for CMOS
Part Number A9065016 FA911511 ZA200183 FY000035
Control Pendant Switch and Cable Parts List
As Shown in Pendant Drawing
Color Code N/A N/A N/A
P Piin nkk B Bllu uee G Gr r eeeen n
Description Emergency Switch Assembly Speed Volume Assembly & Knob Power Switch Assembly Cable between Terminal Key Bd. CN9 and Terminal Bd. CN8 Cable between Terminal Bd. CN5/CN6 and the Floppy Disk Drive Cable between Terminal Bd. CN4 and Floppy Disk Drive
Part Number EBN02100 N/A EBN02160 22001824 22001614 22001524
Control Unit Cable Parts List
As Shown in Control Unit Drawing
Color Code
P Piin nkk B Bllu uee V Viio olleett G Gr r eeeen n Y Yeellllo ow w
Description Cable between 286/486 WIO Bd. CN5 and Mother Bd. CN12 Cable between 286/486 WIO Bd. CN6 and Mother Bd. CN13 Cable between 286/486 WIO Bd. CN8 and Mother Bd. CN14 Cable between 286/486 WIO Bd. CN7 and Hard Disk CN2 Cable between Mother Bd. CN15 and VGA Protect Bd. CN3
Part Number 22011224 24013924 22011034 22011324 26020724
APPENDIX – TABLE OF CONTENTS 1. DOS Prompt 2. Installation 3. Parameter File
1 2 4
System Reset Executing a system reset restores all machine settings to factory default settings. It also refreshes the Flash Roms on the WIO/CPU, NSDU, Power I/O, 5 Phase Driver, and the AC Spindle.
1. Power down machine. 2. Power machine ON, as it starts to boot up start tapping the Scroll Lock key until the scroll lock light is lit. 3. The machine will boot up into the Shell menu with the [F6] option Update System. 4. Press [F6]. 5. Press [F2] for System Reset. 6. Press Enter key to reset system, or the Esc key to cancel. 7. Press [F2] for Beat system 8. Machine will then resume booting up.
Boot Sequence
During the boot process and during system resets, communication is established with the Flash Rom on each board in the Drive box. If any one of these boards is defective, the system will lock up at that point during the boot cycle. When the system loads properly you will see “Now loading” at the bottom of the screen and the two-letter code that follows (the board that would be loading). When system reset is complete there will be a long beep.
CODE
BOARD
WO
WIO or CPU
V-E
NSDU
R-E
Power I/O
P-E
5 Phase Driver
S-E
AC Spindle
System Update The following instructions explain how to update the system software on the BEAT 900 to a newer version, using Floppy disks. Note: If you’re making repairs or changing electronic boards in the machine, you must use the DOS procedure for installing this software. Please call your Barudan technician for instructions on this procedure
1. Power down machine. 2. Power machine ON, as it starts to boot up start tapping the Scroll Lock key until the scroll lock light is lit. 3. The machine will boot up into the Shell menu with the [F6] option Update System. 4. Press [F6]. 5. Press [F1] for System Update. 6. Follow the prompts on the screen: a. Insert Disk 1 in Drive A b. Insert Disk 2 in Drive B c. Press the Enter key to start the update when you are ready 7. After step 6 is done, the screen will prompt for Disks 3 & 4: a. Insert Disk 3 into Drive A b. Insert Disk 4 into Drive B c. Press the Enter key to finish the update when you are ready 8. Screen will Prompt when the “Update is Complete”. Power off the machine when finished. Wait 5 seconds, and Power back ON. Machine should be ready to go.
TECHNICAL BULLETIN BT-028
DATE:
May 30, 1995
SOFTWARE VERSION:
BEAT 900 2.02EYS Rev 10 BEAT 900 2.02EYN Rev 10
MACHINE/PERIPHERAL: BEAT 900 Series PART NO:
EBN02181 EBN02182 EBN02183 EBN02184 EBN02185 EBN02186*
2001-063-ADP-078 HF486 SLF Board 2001-0934 Flash & VGA Board 2001-051A-ADP-077 Protect Board 2001-097 Head Board YN 2001-096A Color Change Board YN 2001-0956 UTSM Detect Board *(UTSM only)
ISSUE/PROBLEM: As of machine S/N 951386F, all BEAT 900 machines will have YN sewing heads and contain a 486 processor board. The 486 processor requires new software and has a different BIOS set-up procedure. The current software for the YN is 2.02EYN Rev 10. This Tech Bulletin contains instructions for the following: 1. Setting up the new BIOS, specifically, changing the parameters for the hard drive type. 2. Booting from a floppy disk.
SUMMARY: The YN machine has five new boards which were not present in YS models. There is now a total of six boards, if the optional UTSM board is included. The Head Board and Color Change Board were changed to permit the detection of nine needles. The CPU Board, Flash and Protect boards were also modified to add the faster 486 processor and an enhanced video driver.
YS 486 Upgrade YS models currently in the field can be upgraded to the 486 processor by adding just the HF486SLF Board (EBN02181 2001-063-ADP-078), and Software version 2.02EYS Rev 10. Please note that you must use the customer's old Flash Memory Board and Video/Protect Board. The new Flash Memory (EBN02182) contains a video driver that will conflict with the video driver on the old Video/Protect Board.
BEAT 900 YN SETUP A.
BIOS Setup The CPU Board has changed from HF286WIO to HF486SLC (2001-063-ADP-078). Follow the steps below to set up the CPU board. 1. 2. 3.
4. 5. 6.
Turn off the controller. Turn the power back on. Immediately after the routine memory check, press F2 (see page A, attached). The Extended BIOS Menu (see page B, attached) will be displayed. The Setup option should already be selected. Press [Enter] to display the BIOS Setup screen (see page C, attached). Use the arrow keys to move the pointer to the Fixed Disk 0 option (see page D, attached). Use the F5 or F6 key to select the hard disk type (41 for 130M; 6 for
20M). 7. 8. 9. B.
If necessary, correct the time and date. Press [Esc] when you are done. The Notice warning you that the new configuration has not been saved is displayed (see page E, attached). The Yes option should already be highlighted. Press [Enter] to save the new BIOS setup. The Extended BIOS Menu will be displayed. Press [Esc] to exit the menu.
Booting from Floppy If you are not able to boot the system from ROM (i.e., HD format), follow the
steps below to boot from floppy. 1. 2. 3.
4. 5. 6. 7. 8. 9. 10. 11.
12. 13. 14.
Turn off the controller. Turn the power back on. Immediately after the routine memory check, press F2 (see page A, attached). The Extended BIOS Menu (See page B, attached) will be displayed. Use the arrow keys to select Extended BIOS Features. Press [Enter] to display the Extended BIOS Features screen (see page H, attached). Use the arrow keys to move the pointer to the Quick Boot option. Press F5 to select No for this option. Press [Esc] when you are done, to exit the screen. Locate SW 1 (4 pin dip) on the FLASH & SVGA (2001-093A) board, and turn the #1 dipswitch ON. Turn off the computer. Turn the power back on. The screen will show two options, booting from ROM or disk (see page J, attached). Insert Floppy Update Disk #1 in the A drive. Press F2 to boot from the floppy. Return the dipswitch to the normal setting. Normal setting for dipswitch: 1-off, 2-off, 3-on, 4-on Quick Boot: yes.
CONTROL UNIT TESTING In Cleveland using 902 YS Test machine February 10, 2003
TO PREPARE A CONTROL UNIT FOR TESTING: x x x x x x x x x x x x x x x
Click on "Drive" and select "Exit to Shell" Hold down the Alt key and press F1 to shell out to DOS. Insert Disk 1 into Drive A. Type "A:" and press ENTER. Type "install" and press ENTER Swap disks and press ENTER until all 4 disks have been read. Remove last disk. Type "902AM700" and press ENTER. When DOS prompt appears, power down and power back up. When through booting, press the Frame Org. button. Click on Drive, then Open Double click on Earl. Click on OK and OK again. Verify hoop file is "Hoop02e0" Press the red Drive button, use the H and V buttons to position to clean fabric, and slide the start bar to the left.
TO IDENTIFY THE DIFFERENCES BETWEEN YN AND YS CONTROL UNITS: x
YS Units EBN01690: The middle board is filled with circuitry. A ribbon cable is plugged into the far end of the middle board. YN Units EBN02187: Almost no circuitry on the middle board. No cables plugged into the middle board. x x
x
x x
MACHINE STOPS DURING BOOT, DISPLAYS "F1 to..., F2 to...." x
On YS Control Units EBN01690: Move Jumper on Flash Disk Board (Piggy back board) to pins 1 & 2 Jumpers are near top of board, near the middle. Removing middle ribbon cable will make this job easier. There is no need to remove the board from the Control Unit. On YN Control Units EBN02187: Adjust DIP Switch settings on Flash Disk Board Switches are near bottom of board, about 2” from left end Switches 1, 2, 3, and 4 should be OFF, OFF, ON, and ON x x x x
x
x x x
1
MISCELLANEOUS NOTES x x x x x x
x x x x
x x
x
Always shell out to NASH or DOS before powering down. Always kill power on back of keyboard first, then kill circuit breaker. From the NASH menu, Alt. F1 will exit to DOS. From DOS, type in “exit” and enter to exit to NASH menu. Test all YN Control Units with type 41 (130 meg) hard drive. Test all YS Control Units with type 6 (20 meg) hard drive, or use type 41 and then reset CMOS settings back to type 6 before shipping. Read Write Errors indicate bad D: Drive (Flash memory) When no shipping boxes are available, use a 15x12x10 box (Uline S-4153) YN Control Unit: Hold down the [F2] key while booting to access BIOS settings YS Control Unit: Hold down [Ctrl] [Alt] and press [S] while booting to access BIOS settings Scroll Lock during booting will abort and leave you in the NASH menu Control Units received from Japan will have the wrong software installed. This will sometimes be the reason for not booting properly or hanging during boot. To update the system, from the NASH screen, press F6 and then F2.
IMPORTANT BARUDAN CONTROL UNIT PART NUMBERS PART NUMBER
DESCRIPTION
EBN01690 EBN01960 EBN01970 EBN01990 EBN02010 EBN02181 EBN02182 EBN02187 FY000035
Control Unit (260-239) YS (CPU = 286) Mother Board, 2001-027 NSDU Board, 2001-020 HF286 WIO Board, 2001-037 FLASH ROM Board, 2001-074 8M (For 286 boards) HF486 Board, 2001-063 FLASH ROM $ SVGA Board, 2001-093A (For 386/486 boards) Control Unit (900-YN) (CPU = 386 Enhanced) Battery, 3.6 Volt
2
