CAESAR II Quick Guide

CAESAR II Quick Reference Guide

Version 2014, Service Pack 1 (7.00.01)

October 2014 DICAS-PE-200103E

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Contents What's New in CAESAR II ........................................................................................................................... 7 Overview ..................................................................................................................................................... 11 Software and Hardware Requirements ................................................................................................. 11 Seminars ............................................................................................................................................... 12 Additional Intergraph CAS Software ..................................................................................................... 12 Licensing .................................................................................................................................................... 15 ESL Installation ..................................................................................................................................... Install a local lock ........................................................................................................................... Install a network lock ...................................................................................................................... SmartPlant License Manager Installation ............................................................................................. Quick Installation Workflow ............................................................................................................ Frequently Asked Questions (FAQ) ...............................................................................................

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Using the SmartPlant License Checkout Utility ..................................................................................... 25 Install SmartPlant License Checkout Utility .......................................................................................... 25 License Utility Checkout Dialog Box ..................................................................................................... 26 Check Out a License for CAESAR II..................................................................................................... 27 Installation .................................................................................................................................................. 29 Network Installations ...................................................................................................................... 30 Install CAESAR II .................................................................................................................................. 30 Install in Silent Mode ............................................................................................................................. 35 Troubleshoot Installation ....................................................................................................................... 36 Why do I get an error message saying CAESAR II cannot locate the configuration file when I try to run CAESAR II? ................................................................................................... 37 Why does the CAESAR II Configuration Editor not open? Why does the Configuration Editor not save and close?....................................................................................... 37 Technical Information ............................................................................................................................... 39 External Interfaces ................................................................................................................................ 39 Piping Codes......................................................................................................................................... 40 Configuration Options ........................................................................................................................... 41 Computational Control .................................................................................................................... 42 Database Definitions ...................................................................................................................... 43 FRP Properties ............................................................................................................................... 44 Geometry Directives ....................................................................................................................... 45 Graphic Settings ............................................................................................................................. 45 Miscellaneous Options ................................................................................................................... 46 SIFs and STRESSES ..................................................................................................................... 47 List of Materials ..................................................................................................................................... 48 Restraints .............................................................................................................................................. 50 Intersection Types ................................................................................................................................. 51 Node Locations on Bends ..................................................................................................................... 52


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Contents Code Stresses.................. ................. .................. ................. .................. ................. .................. ................. 55 Nomenclature ........................................................................................................................................ 55 US Code Stresses ................................................................................................................................ 57 International Code Stresses .................................................................................................................. 62 CAESAR II Verification and Validation Manual ..................................................................................... 72 Index ........................................................................................................................................................... 73

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What's New in CAESAR II The latest CAESAR II release delivers a number of significant new and extended capabilities in response to current market requirements, as well as direct feedback from the growing CAESAR II user community. The following changes have been made to CAESAR II: CAESAR II 2014, Version 7.00

Piping Code and Material Database Updates 

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Updated to support the 2012 Edition of the ASME B31.1 code. This work included material property updates. Updated to support the 2012 Edition of the ASME B31.3 code. This work included a new equation for calculating expansion stress cases with new SIF and index values. Updated to support the 2012 Edition of the ASME B31.8 code. Updated the ASME B31.8 code interpretation to use either of the two combined biaxial stress equations for restrained pipe, as referred to in Paragraph 833.4, instead of using the maximum of the two. You can specify this using the Yield Stress Criterion configuration setting in the SIFs and Stresses section of the Configuration Editor. Updated to support the 2013 Edition of the ASME B31.5 code. Updated to support the 2012 Edition of the EN 13480 code. This work included addressing bend pressure stiffening and changes to the longitudinal pressure stress equation, among other revisions. Updated the Material database, as required for piping code updates. Updated the flange rating for in-line flange checks per EN 1092-1:2013 and ANSI B16.5 2009. Added support for ANSI 16.5 2009 metric flange ratings.

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Added fatigue curves as indicated in the 2013 Edition of ASME Section VIII, Div. 2.

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Extended the content for the ASME B31.3 code update and B163 to 1400F.

Modeling and User Interface 

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Enabled quick global property changes (such as for temperature and pressure) from the Legend dialog box in the 3D model. Enhanced the Distance command to measure between two points in the 3D model without requiring the input of node numbers. Added a new Global menu in piping input, which includes the Block commands. These commands are also accessible through the Block Operations toolbar and the right-click context menu from the List>Elements dialog box. Enhanced the Structural Steel Wizard to display units for various input fields, added more tool bar icons and enhanced input grid usability. Addressed graphics issues. Completed minor usability enhancements based on customer feedback.


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What's New in CAESAR II Static and Dynamic Analysis 

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Revised the Static Analysis (Load Case Editor) to automatically recommend Expansion (EXP) stress range load cases for better coverage of multiple operating conditions. Provided an option for users to select the allowable corresponding to temperature for the specified Occasional (OCC) load case for B31.3 jobs. Added support for in-line flange check evaluations for MAX and ABS load case combinations.

Interoperability 

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Added the ability to import multiple supports at the same location from the Import PCF or Intergraph Smart 3D PCF interfaces. Enhanced the hanger table for support design with LISEGA's LICAD software in the Data Export Wizard (Export to MS Access).

Post-Processing 

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Added output filters for flanges so that you can identify the most overstressed flanges. Updated to show the actual Stress Indices (I) that are used for sustained and occasional static load cases for ASME B31.3 code. Updated the Generate Stress Isometrics (CAESAR II Isogen module) with I-Configure 2014 (5.0).

Documentation/Help 

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Updated the Quick Reference Guide with dates and information for all piping code updates made in CAESAR II 2014. Updated the F1 help in the Static Output Processor.

Technical Changes The following technical changes were made for this release, which may affect the numeric results: 

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Added a new equation for calculating expansion stress cases with new SIF and index values to support the 2012 Edition of the ASME B31.3 code. Addressed bend pressure stiffening and changed the longitudinal pressure stress equation, among other revisions to support the 2012 Edition of the EN 13480 code. Updated the minimum wall thickness equation for ASME B31.8 Chapter VIII to consider the longitudinal joint efficiency (using Eff input box). Updated the ASME B31.8 code interpretation to use either of the two combined biaxial stress equations for restrained pipe, as referred to in Paragraph 833.4, instead of using the maximum of the two. You can specify this using the Yield Stress Criterion configuration setting in the SIFs and Stresses section of the Configuration Editor. Revised the calculations for SIFs in non-corroded conditions when the CODETI piping code is selected, based on clarification from French Code Committee.

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What's New in CAESAR II 

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Revised the Static Analysis (Load Case Editor) to automatically recommend Expansion (EXP) stress range load cases for better coverage of multiple operating conditions. Provided an option for users to select the allowable corresponding to temperature for that particular Occasional (OCC) load case for B31.3 jobs. Added support for in-line flange check evaluations for MAX and ABS load case combinations. Resolved an issue in Structural Input where the software did not process UNIF values as gravitational multipliers (G loads) after you added the GLOAD command into the input stream. The software uses the gravitational multiplier (G load) value for all UNIF values when you add the GLOAD command into the input stream.


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What's New in CAESAR II

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Overview The CAESAR II™ Quick Reference Guide helps you quickly identify needed information, answer common questions, and resolve common problems. You can copy it as needed. CAESAR II is an advanced tool for designing and analyzing piping systems using input forms, on-line help, graphics, and extensive error detection. CAESAR II statically and dynamically analyzes large piping models, structural steel models, or combined models. ASME, B31, WRC, and rotating equipment reports are created to provide a complete description of piping system behavior under applied loading conditions. Additional capabilities, such as out-of-core solvers, force spectrum analysis (for water hammer and relief valve solutions), time history, and large rotation rod hangers provide you with the most advanced computer-based piping program available today. CAESAR II is continuously enhanced to add new functionality and to modify existing procedures as piping codes are updated. For more information on the most recent changes to CAESAR II, see What's New in CAESAR II (on page 7). In This Section

Software and Hardware Requirements ......................................... 11 Seminars ........................................................................................ 12 Additional Intergraph CAS Software .............................................. 12

Software and Hardware Requirements Operating System 

Windows 7/8/8.1 Ultimate, Enterprise, or Professional (32-bit/64-bit)

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Windows XP Professional with SP3 (32-bit)

You must enable .NET 3.5 prior to installing CAESAR II on Windows 8/8.1 machines.

Microsoft Support of this OS ends in April 2014. This operating system is tested by Intergraph, but is not recommended. 

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Windows Server versions are only supported for the installation of network licensing systems (NetHASP License Manager). CAESAR II is a native 32-bit application that runs with Windows 64-bit. CAESAR II does not support Windows Vista and Home versions of Windows 7/8/8.1 (i.e., Starter, Home Basic, Home Premium).

Processor 

Intel Pentium IV or higher AMD Athlon (see "External Interfaces" on page 39) dual-core processor or higher


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Overview 

3.0 GHz or higher

Memory 

2 GB RAM or higher for Windows XP

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4 GB RAM or higher for Windows 7/8/8.1

Display 

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Video card with at least 256 MB video RAM Video card support for OpenGL 1.1 or later and DirectX 9.0 or later Video card drivers updated with the latest manufacturer's drivers (Motherboard-integrated video cards not recommended for desktop systems.)

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Motherboard-integrated video cards are not recommended for desktop systems.

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1280 x 1024 minimum resolution or higher with True Color

Software 

Adobe Reader 8.0 or later.

Seminars Intergraph CAS periodically offers seminars to augment your knowledge of CAESAR II™ and of pipe stress analysis. The general seminar is held in our Houston office and covers five days of statics. Twice a year, we also cover five days of statics and three days of dynamics. These seminars emphasize the piping codes, static analysis, dynamic analysis, and problem solving. Custom seminars held at client locations are also available. For additional seminar details, please contact the support staff at: [email protected].

Additional Intergraph CAS Software CADWorx Plant is AutoCAD-based plant design/drafting software with a bi-directional data transfer link to CAESAR II. CADWorx allows models to be created in orthographic, isometric, 2D, or 3D modes. CADWorx template specifications contain built-in auto routing, auto iso, stress iso, auto dimensioning, complete libraries, center of gravity calculations, and bill of materials. PV Elite is comprehensive software for the design or analysis of vertical and horizontal vessels. Pressure vessel codes include ASME VIII-1 and VIII-2, PD: 5500, and EN-13445. PV Elite includes CodeCalc. CodeCalc is software for the design or analysis of pressure vessel components. CodeCalc capabilities include: analysis of tubesheets, rectangular vessels, flanges, nozzles; Zick Analysis; and standard internal/external thickness and pressure calculations on heads, shells, and cones. API 579 calculations are also included. PV Fabricator automates the production of pressure vessel fabrication deliverables. When linked to PV Elite, PV Fabricator improves the workflow and reduces errors.

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Overview TANK is software for the design or rerating of API-650/653 storage tanks. The program includes API 650 Appendices A, E, F, M, P, R, S, and V, and API 653 Appendix B. Calculations address winds girders, conical roof design, allowed fluid heights, and remaining corrosion allowance. For the latest support information for this product: Technical Support Email:

[email protected] (mailto:[email protected]?subject=I CAS Support Request)

ICAS Dealer Support:

http://www.coade.com/Support/Dealers.sht ml http://www.coade.com/Support/Dealers.sht ml

Phone:

1-800-766-7701

Fax:

281-890-3301

Web Sites:

http://www.coade.com (http://www.coade.com) http://www.intergraph.com/ppm/analysis.as px (http://www.intergraph.com/ppm/analysis.a spx)

Address:

Intergraph CAS 7840 N. Sam Houston Pkwy. W. Suite 100 Houston, TX 77064

Sales Email:

[email protected]

Knowledge-Based Articles/Tutorials (US & Canada only):

https://smartsupport.intergraph.com

Send documentation comments or suggestions to [email protected] (mailto:[email protected]?subject=Documentation Comments).


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Overview

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Licensing CAESAR II supports three types of licensing: 

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Local External Software Lock (ESL) - Hardware-based licensing using a green USB dongle. A local ESL can be moved between computers (such as between desktops and laptops). Network External Software Lock (ESL) - Hardware-based licensing using a red USB dongle. A network ESL is installed on a computer that is network accessible from the computer, or multiple computers, running CAESAR II. License Manager - Software-based licensing using SmartPlant License Manager (SPLM). For more information, see SmartPlant License Manager Installation (on page 19). Refer to the SmartPlant License Manager documentation for complete installation and configuration instructions.

External Software Lock (ESL) Keys The External Software Lock (ESL) is the security protection method used by Intergraph The software cannot execute unless an appropriate ESL (green or red USB key) is connected locally to the computer, or to another computer in the network (red USB key). The ESL contains the CAESAR II licensing data, and other client-specific information. This information includes the client company name and user ID number. Additional data may be stored on the ESL depending on the specific program and the specific client. There are two different ESL types, local and network. Both types of ESLs are intended to be attached to the USB ports of the applicable computers. The appropriate ESL(s) are shipped with your product according to the licensing type purchase. 

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Local ESLs provide the maximum flexibility in using the software in that they can be moved between computers (for example, between desktops and laptops). Network ESLs must be attached to a computer on the network, either a computer or the server. In order for the network to respond to software requests for the ESL, the NetHASP License Manager utility must also be running on the computer where the network ESL is attached.

The HASP drivers for ESL usage can be found in the sub-directory ASSIDRV beneath the CAESAR II program directory. The documentation files in this sub-directory contain instructions for a variety of networks and operating systems. Note that there are periodic updates to these ESL drivers and they can be downloaded from the Intergraph Smart Support (https://smartsupport.intergraph.com) website. Do not connect two locks to the same computer. The software finds the first lock and returns its code. For example, you have a lock for CAESAR II and CADWorx and plug both into the same computer. You start CAESAR II, but the software might find the CADWorx lock first and return an error. If the same computer is going to run more than one Intergraph product, then contact Intergraph CAS by sending an email to [email protected] to request that both products be licensed from the same lock.


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Licensing

ESL Installation The following topics explain how to install the different hardware locks supported by CAESAR II.

What do you want to do? 

Install a local lock (on page 16)

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Install a network lock (on page 16)

Install a local lock 1.

Open Windows Explorer.

2.

If you are installing CAESAR II, PV Elite, or TANK, navigate to c:\Program Files\Intergraph CAS\Product\Assidrv and double-click HASPUserSetup.exe. -ORIf you are installing CADWorx, navigate to c:\CADWorx Version\Product\Assidrv and double-click HaspHLDriverSetup.exe

3.

Follow the on-screen instructions to install the driver.

Install a network lock The following list details general information about red network ESLs. 

The red network ESL should be set up by a Network Administrator or someone familiar with Windows-based networks.TCP, If you are not with conceptsplease such as protocols, broadcast, IP addresses, UDP, andfamiliar Windows Services, do network not attempt to setup the red network ESL.

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The red network ESL does not have to be attached to the network server. We recommend attaching the red network ESL to a computer that is always up and running, can be re-booted without impact to users, and is not the primary computer for any user on the network. If you install an Intergraph CAS product on a network drive for multiple users to access, assign read/write privileges for all users to the [Product Folder]\System folder. Intergraph CAS applications write temporary files to the [Product Folder]\System folder that pertains to the installation. The [Product Folder]\System folder also needs to have read/write privileges for all users. If you are using other network protocols, such as NetBIOS or IPX, check the SafeNet web site for instructions. The only protocol tested with Intergraph CAS products is TCP/IP. The information provided in CAESAR II Help file is a supplement to the NetHasp User's Guide, which is delivered as a PDF(_NETHASP.pdf) in Assidrv folder. Review the PDF file for any issues not addressed in the Help file.


Licensing

Notes on Network ESLs A network ESL has advantages and disadvantages. One big advantage is that many client computers can access the software from a single server. Additional points for consideration are listed below. 

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Depending on the number of licenses allowed by the network ESL, some users may receive error messages when attempting to access the software. For example, if the ESL has been configured to allow four simultaneous users, an error message stating that no licenses are available when the fifth user attempts to access the software. Consequently, the fifth user is not able to access the software until one of the first four users exits the software and releases a license. Because of the communication procedures between the client computer and the file server, memory access to the network ESL is much slower than to a local ESL. This access time delay only occurs when the software is first started after installation. Because there is no network specific version of the software, the software looks first for a local ESL, and then for a network ESL. This allows both a network ESL and several local ESLs to be used on the same system. This transparent ESL access procedure allows a single version of the software to be used on the network and on remote computers. We recommend that only 70 to 80 percent of the required licenses be assigned to a network ESL, with the remaining 20 to 30 percent assigned to local ESLs. This enables the local ESL to be moved between computers. If all of the licenses are on the network ESL, a user must be logged into the network to access the software. As such, a few local ESLs provide much greater operating flexibility.

NetHASP License Manager / NETHASP.INI Instructions You must have Administrator privileges to perform the following procedure. 1. 2.

Attach the red network hardware lock to the parallel port or USB port of the computer. On the computer where the hardware lock is attached, navigate to the [Product Folder]\Assidrv folder and double click Lmsetup.exe. Follow the on-screen instructions to install the NetHASP License Manager as a service.

3.

The NetHasp License Manager starts automatically each time you re-boot the computer. This occurs because the NetHasp License Manager is set up as a startup service inside Windows XP/Vista/7. To verify that the service is running, click Start > Control Manager > Administrative Services, and then double-click Services. In the Services dialog box, locate HASP Loader in the Name list. The HASP Loader Service starts even if no one logs into the computer.

4.

Determine what protocols the NetHasp License Manager is listening to. The NetHasp License Manager displays a message similar to those list below:

Server is listening to IPX : Loaded Server is listening to TCP/IP : Loaded Server is listening to NetBIOS : Loaded Loaded means that this protocol is active on the computer.


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Licensing 5.

Open the Activity Log menu. This displays the activity log that confirms which protocols are loaded. Do not be alarmed if the activity log reports that the NHSRV.ini file is not found.

6.

Use the box in the top-left corner of the activity log to display only the information specific to each protocol. Open the activity log for the protocol you want to use, and verify that it contains no error messages.

7.

For TCP/IP protocol, the activity log should report something similar to the following:

Server IP address: 111.111.111.111 Server Host Name: PDC_NT01 8.

To speed up response time to the network key, use the Remove menu to unload any protocols that you are not planning to use with the NetHasp License Manager.

Modify NetHASP.ini for TCP/IP Protocol If you still cannot access the network ESL you need to configure this NetHASP.ini file. You must know the IP address of the computer where the red network hardware lock is attached. All lines with a semi-colon at the start are considered not used. 1.

Modify the NetHASP.ini file, located at in the [Product Folder]\Assidrv folder under [NH_COMMON], as follows: a.

NH_TCPIP = Enabled

AND under [NH_TCPIP] b.

NH_SERVER_ADDR = 111.111.111.111

c.

NH_USE_BROADCAST = Disabled

You may also have to modify other entries in the [NH_TCPIP] section depending on your network setup. The most common entry to modify is NH_TCPIP_METHOD. 2.

Copy the NetHASP.ini file to the AutoCAD folder. Example: C:\Program Files\AutoCAD Example: C:\Program Files\Autodesk\AutoCAD

3.

For CADWorx Design, copy the NetHASP.ini file to the [Product Folder]\Intergraph CAS\CADWorx Design folder.

4. Start CAESAR II.

Troubleshooting Network Locks

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1.

Verify that the NetHasp License Manager is running on the computer where the red network ESL is attached.

2.

Verify the protocols that NetHasp License Manager is broadcasting. Make sure that these protocols are installed on the client computers.

3.

Install and run the Monitor Utility. This file, NetHASPMonitorSetup.exe, is located in the [Product Folder] Assidrv folder. If NetHASP Monitor cannot find the red network ESL, then CAESAR II cannot find the red network ESL.


Licensing

SmartPlant License Manager Installation Before beginning the product installation, refer to the delivered SmartPlant License Manager readme file for the latest product installation updates. The readme file is delivered in the top level product folder of the product media. Be sure you have the latest version of the SmartPlant License Manager software before beginning the installation. If you do not have the latest version of the software, you can install it using http://ppmapps.intergraph.com/elicense (http://ppmapps.intergraph.com/elicense). SmartPlant License Manager 2010 (v11) can be upgraded to SmartPlant License Manager 2012 (v12). Any existing license key will be invalidated after the upgrade to SmartPlant License Manager 2012 (v12). You will also need to generate a new computer ID and request a new key. If you upgrade the SmartPlant License Manager 2010 (v11) license computer to a SmartPlant License Manager 2012 (v12) client by mistake, you will have to un-install the SmartPlant License Manager client and reinstall SmartPlant License Manager 2012 (v12) license computer.

Hardware Configurations The SmartPlant License Manager licensing computer software should be installed on a stable, single node, hardware configuration (such as a simple PC), with a static IP address, because license key installation and license seat usage authentication depends on the information gathered from the physical hardware. Any automated changes that cause the hardware information not to match with the information used to generate the license key will result in a failure of the authentication process. Virtual (including VMware®), shadowed, mirrored, dynamic, or distributed hardware configurations cannot be used as a SmartPlant License Manager licensing computer. This includes terminal (application) servers, networked and distributed storage management systems, and so forth. When these specialized systems occur in the user's network, the SmartPlant License Manager Server licensing computer should be installed on a separate dedicated hardware configuration system. The SmartPlant License Manager licensing computer should be situated on the user's network where it can be accessed by all systems that are running application software that relies on the SmartPlant License Manager licensing computer for license management. Multiple SmartPlant License Manager licensing computers can be used in the user's network as long as each system is a unique hardware system/installation. If SmartPlant License Manager licensing computers are cloned after the license key has been installed, then the license management will fail on the cloned system. Each SmartPlant License Manager licensing computer requires its own unique license key.





RAID (redundant array of independent disks) and SAN (storage area networks) are not supported on a SmartPlant License Manager license computer. The license computer must have the same version (or later) of SmartPlant License Manager installed as any client computers. In other words, you cannot use a newer version on a client computer to retrieve a license from an older version of SmartPlant License Manager on the licensing computer. The license computer must have the same version (or a newer version) installed than the clients. You must log in as Administrator to install this software.


19

Licensing 1.

Insert the Intergraph SmartPlant License Manager media. If the media does not start automatically, double-click Setup.exe in the root folder of the media. During SmartPlant License Manager installation automatically turns on a product usage log file in C:\Win32App\Ingr\SPLM\bin\loggingfileV12.txt . You can change this location and name of this file as it can grow to be a large file. If you stop and restart logging, you need to define the output location. This file can grow very large and users can redefine the location and name of this file.

2.

Select SmartPlant License Manager Installation .

3.

Click Next on the Welcome to the InstallShield

4. 5.

Wizard for SmartPlant License Manager page. Enter your name and company name in the User Name and Company Name fields on the Customer Information page. Click Next.

6.

On the Software License Agreement page, select your country from the list and click Display to view the license agreement.

7.

Carefully read the license agreement. Close the PDF document, and click Yes on the License Agreement page to accept the terms.

8.

Select either License Client or License Machine.

9.

On the Choose Destination Location page, click Next to install SmartPlant License Manager in the default location. If you want to install the software in another location, click Change and select the new location.

The license agreement is delivered as a PDF file.

It is recommended that you install SmartPlant License Manager using a path that contains no spaces, such as c:\win32app\Ingr (the default path). 10. Click Install on the Ready to Install the Program page. A status bar displays the progress of the installation on the Status Setup page. 11. Click Finish on the InstallShield Wizard Complete page to complete installation of SmartPlant License Manager. Do not delete any files that are created during installation or as a result of using SmartPlant License Manager. Removal of any files causes the license system to fail and can require install, repair, or possibly removal and re-install of SmartPlant License Manager. 12. Add pdlice.exe to both the license computer and the client computer after installing of SPLM. You may need to remove pdlice.exe and re-add it if you uninstall and reinstall SPLM to upgrade SPLM from previous version to a current version. Otherwise, you may receive a Connection timed out error message when you start your application. You may also see the same error in your scavenging log file.

Silent Mode and SmartPlant License Manager Installation

20


Licensing

Quick Installation Workflow Use this workflow for all products that require SmartPlant License Manager concurrent licensing. The System Administrator completes or gives guidance about most of these steps. Administrator rights are required to install and setup SmartPlant License Manager. If you need more information, follow the detailed procedures in the other sections. For more information, refer to Frequently Asked Questions (FAQ), Functions of SmartPlant License Manager , and Troubleshooting and Error Messages. Please refer to the delivered SmartPlant License Manager Readme for all the latest product installation updates. 1.

Designate a computer as the SmartPlant License Manager license computer. This computer must be on the network and have a name with no spaces and a static IP address.

2.

Install SmartPlant License Manager on the license computer and generate a computer ID.

3.

Request a license key from the Intergraph Order Desk or generate a license key using eLicense.

4.

Click Start > Programs > Intergraph SmartPlant License Manager > SmartPlant License Manager.

5.

Click Install and Remove and Install License Key commands.

6.

Click License Machine and enter the license key you received. If the license key installs correctly, SmartPlant License Manager software automatically closes.

7.

Next, install SmartPlant License Manager on each client computer.

8.

Click Start > Programs > Intergraph SmartPlant License Manager > SmartPlant License Manager.

9.

Click Configure and Test and Select License Machine for Client .

10. Enter the SmartPlant License Manager computer name. Exit SmartPlant License Manager. 11. Install the software that requires licensing. For example, SmartPlant Review, PDS or SmartPlant P&ID. Use that product's installation and configuration guides to install each product. 12. Use the Test Seat Reservation and Test Seat Release commands to ensure that communication is working between the license computer and the client. Successful messages show appropriate communication. 13. Click Test Seat Reservation. Select the license computer name and Batch or Interactive mode. Note the seat number in the SmartPlant License Manager Information dialog box to enter. 14. Click Test Seat Release and enter the seat designated in the SmartPlant License Manager Information dialog box. 15. Start the software product that requires SmartPlant License Manager licensing. 16. For information about firewalls, please refer to Appendix E: Microsoft Windows Firewall and SmartPlant License Manager. See Also

General Topics FAQ (on page 23)


21

Licensing

Frequently Asked Questions (FAQ) Refer to the SmartPlant License Manager FAQ on the web in the Intergraph Smart Support system for the most current FAQ. It is continually updated. Click https://smartsupport.intergraph.com (https://smartsupport.intergraph.com ) and select Services > Download Software Updates > Products > SPLM . Will providing the Machine ID make my computer less secure? No. The Machine ID allows the license manager to uniquely identify your computer from a collection of hardware and software identifiers without explicitly publishing your computer's TCPIP address. Because the computer identifier cannot be used like a TCPIP address, it is actually more secure than publishing your computer's TCPIP address. Where can I find SmartPlant License Manager and other products to download? SmartPlant License Manager is available from the following web page: Intergraph Smart Support Online (https://smartsupport.intergraph.com ) Select Services > Download Software Updates > Products > SPLM. You do not need a serial number to install SmartPlant License Manager. Can I divide the licenses for one LAN into several license computers for the purpose of managing project access, for example, or as coverage in the event that my license computer goes down? Yes, you can divide the licenses. What happens if I install the new license key prior to expiration of the old license key? The new license will overwrite the existing key independent of the expiration date. Is my existing key still running if I regenerate the Machine ID? Yes, but you will not be able to reinstall the old key. You will need to request a new key for the new machine identifier. See Also

Purchasing Licenses FAQ (on page 22) General Topics FAQ (on page 23) PDS, FrameWorks Plus, and ISOGEN FAQ

Purchasing Licenses FAQ Do I have to request a software upgrade from my local office before requesting a license? No, you can request licenses without upgrading the software. If you are upgrading software, you must request the upgrade before you request licenses. A license request does not include a software upgrade and a software upgrade does not include a license request. See Also

General Topics FAQ (on page 23)

22


Licensing

General Topics FAQ What is a license machine? The license machine is the computer where the license key is loaded; it can be a standard computer or a server. The license key tells the license machine how many licenses it can issue. Clients of a license machine are computers where SmartPlant License Manager is installed and pointing to the license machine. The computer where you start the software (for example, PDS or SmartPlant P&ID) asks the license machine for a license. If a license is available, the license machine provides it. If all licenses are in use, the client is not granted a license. How can I tell what version of SPLM was used in the Machine ID or license key file? Please check the starting number in your Machine ID or license key. See the table below. Version

Machine ID starts with

License key starts with

2012 (v12)

5

3

2010 (v11)

6

2

2008 (v10)

7

1

Do I have to have one license computer for each LAN? No, your configuration is entirely up to you. A persistent network connection is required if you want to connect to a license server that belongs to a different LAN. Can I make an educated guess at my installation date? Yes. Intergraph provides a key within 48 hours of receipt of your request (via mail or phone). Please ensure that the date you request is the actual date that you install the key, making sure that all necessary software is available and loaded before that date. We request that you notify us as early as possible. What happens if my license machine goes down? You are unable to check out licenses from this machine until it is back in use. Processes that already have licenses checked out are not affected by the fact that the license computer is unavailable. It is possible in critical situations to request emergency licenses from Intergraph. They are installed on the client computer rather than a licensing machine. Contact Intergraph Support at 1-800-766-7701 or your local Intergraph office for more information. What happens if the license machine is rebooted in the middle of my design session? Nothing. Licensing does not depend on maintaining a continuous communication link to the license computer. What happens if my local computer goes down after I've obtained a license? If the scavenger cannot contact the client computer during scavenging, the license is marked for a 16-hour before it is released. scavenger periodically this at 16-hour timer for eachhold license. It is important to The schedule the scavenger to advances run regularly,


23

Licensing least every hour or two. If the client is in contact sooner, the hold is voided and normal scavenging takes over. I am running out of licenses earlier than I believe I should be. How can I troubleshoot to understand what is happening? Have your users click Scavenge for Keys on the Scavenge Options dialog box or you can type pdlice -n in a Command Prompt window. If you think that client nodes are improperly holding onto licenses, examine the results of the pdlice -M command. This shows you which client nodes have licenses checked out. If a client computer has no plant design-related activity and it is still holding licenses, rebooting that client and then scavenging from the license computer may free some licenses. If possible, find out what was processing when the job stopped. This information can help you and/or Intergraph determine the underlying cause of the termination. Save the output of any scavenging process that returns a license. This information provides the reasons why the license was returned. The output of the scavenger includes the following information: nodename, product tag, batch mode (Yes/No), process ID, and checkout time. What do I type to see the number of licenses? Click Show Key Status from the Display Options dialog box to show the status of your keys. How can I tell who is using a license? Click Display Status of Reserved License on the Display Options dialog box or in the license log file. We installed a key for three licenses, but we can operate only two licenses at the same time. Why? There can be several reasons. Click Display Status of Reserved License on the Display Options dialog box to determine the number of licenses that your key contains. Click Scavenge for Keys on the Scavenge Options dialog box to scavenge for the third license that you are unable to use. Verify that clients and servers can telnet to each other. Look for anomalies such as two nodes on the network with the same name or the reuse of an old name for a new computer, but with some traces of the old computer still existing in files on the network. When an application is on a computer that is disconnected from the network without exiting the product, how long is the license held? 16 hours. How long would a daily license last? Daily license expires after 12 hours. See Also

Purchasing Licenses FAQ (on page 22)

24


Using the SmartPlant License Checkout Utility

Using the SmartPlant License Checkout Utility The SmartPlant License Checkout utility (License Checkout Utility.exe) allows you to obtain licenses for Intergraph ICAS products for use on a non-networked computer (for example, a remote laptop). Using this utility allows you to run ICAS products without a network connection to the license machine. Each user on a server can check out a license from that server. When you check out a license, the license and expiration information are stored on your local machine, separate from other license and expiration information. A license is available only for the user that checks out the license. Each time you start the product during the checkout period, a message displays the expiration date for the checked out license. When the checkout period for the license expires, the ICAS product attempts to request a license using SmartPlant License Manager the next time you start the product. For example, after the license expires at 11:59 PM on the expiration date, the next time you start the product, it attempts to access the SmartPlant License Manager license machine for base and module licenses prior to running.



You must install and configure SmartPlant License Manager before checking out a license.



You must have administrator privileges to setup and install the utility.

Install SmartPlant License Checkout Utility Do not uninstall the version of the SmartPlant License Checkout Utility that is currently on your system if you (a) are installing a new product that includes SmartPlant License Checkout Utility v11, or (b) have other applications such as SmartPlant Review or SmartSketch loaded on your machine. The older version of the SmartPlant License Checkout Utility is needed to work with your currently-loaded application(s). Refer to the compatibility matrix chart on ecustomer for information on application versions and their required version of the SmartPlant License Checkout Utility.

Install the Utility 1.

Insert the product disc. If the installation does not start automatically, double-click setup.exe in the main folder. For ICAS products, locate the SmartPlant License Checkout Utility installation program in the Other Installs folder of the product DVD.

2.

Click SmartPlant License Checkout Utility Installation .

3. 4.

Type your name and company name. Verify your name and company name, and then click Next.


25

Using the SmartPlant License Checkout Utility 5.

Click Display to read and accept the license agreement, and then click Yes.

6.

Specify the destination folder.

7.

Review your settings, and then click Next.

8.

Click Install to start the installation process.

9.

Click Finish.

You must have a PDF reader to view the license agreement.





You can uninstall the License Checkout utility at any time, even if you are currently running a product in remote license mode. If you installed the latest version of the SmartPlant License Checkout Utility (v11), it is installed along with the older version you have:

License Utility Checkout Dialog Box Specifies the product for which you want to check out a license.

Options Application Group - Displays the installed products available for license checkout. Select the product for which you want to check out licenses. If the Application Group list is empty, your application requires an older version of the checkout utility. Please check your srcinal product installation media for the compatible version of the utility. Available Modules - Displays any modules or add-ins available with your product. If no modules appear in the list, either your product contains no supported modules, or no modules have been installed. Check the box beside the module for which you want to check out a license, and then click Check Out. If you want to check out only the base product, do not check any of the modules. License Expiration - Specifies the date that you want the checkout to expire. When the checkout period for the license expires, the product returns to normal and connected license operation using the SmartPlant License Manager the next time you start the product.

26



Check Out a License for CAESAR II Be sure that the SmartPlant License Manager (SPLM) is installed and configured on your computer.

To check out a license for CAESAR II 1.

Click Start > Programs > Intergraph SmartPlant License Checkout Utility > License Checkout Utility. The SPLM Checkout Utility

2.

(see "License Utili

ty Checkout

Dia log B ox " on page 26)

dialog box opens. In the Application Group list, select CAESAR II. You must close the CAESAR II application when checking out a license.

3.

In the Available Modules list, click the checkbox for each module you need. CAESAR III users must check out all listed CAESAR II modules for the software to function correctly.

4.

Select an expiration from the License Expiration list, and then click Check Out. The checkout utility searches for an available license.

You may experience a delay as the utility checks the network for available licenses. When you open CAESAR II the status of the checkout license displays at the bottom of the CAESAR II main window. When you are on the last day of your license checkout, the status displays you have zero days remaining. Once you check out a license, it cannot be checked in. If you check out three modules (four total licenses: one base and three modules), then attempt to run the License Checkout Utility again and select two other modules, the software displays a dialog box that notifies you that a license is already checked out for CAESAR II and displays the expiration date for that license. When running in remote license mode, you cannot use setup to modify the product installation until the following conditions are met: 



The checkout duration expires. The system is working with SmartPlant License Manager in connected license mode once again.

In other words, you cannot install or remove modules while running in remote license mode. If CAESAR II is running in remote license mode but is unable to confirm for any reason that it is running in that mode, CAESAR II automatically returns to connected license mode and attempts to obtain the licenses from SmartPlant License Manager. CAESAR II notifies you if it is unable to obtain licenses from SmartPlant License Manager. Each time you start CAESAR II while using remote license mode, the software displays a message informing you when the checked out licenses expire. The first time that you run CAESAR II after the checked out licenses expire, the software displays a message informing you that the checked out licenses have expired and that the software is reverting to the standard connected license mode and attempting to get licenses from SmartPlant License Manager.


27


28


S ECTION

3

Installation Prior to installing CAESAR II, verify that your computer meets the required hardware and software requirements. For more information, see Software and Hardware Requirements (on page 11). The CAESAR II installation DVD contains the following options: 















Install CAESAR II - Launches the main installation process, which installs CAESAR II, the HASP drivers, and all associated documentation. CAESAR II Information - Opens the CAESAR II Product Details page on the Intergraph CAS web site. Release Notes - Opens a PDF file detailing the recent changes made to this new version of CAESAR II. ReadMe File - Opens a text file discussing the installation steps, the system requirements, and the DVD contents. License Agreement - Opens an RTF file containing the CAESAR II License Agreement. Installation Instructions - Opens the CAESAR II Quick Reference Guide, a PDF file containing these instructions. This guide can be opened directly from the DVD without installing the software. HASP Network Licensing Overview - Opens a DOC file containing a summary of the Aladdin (SafeNet) HASP Licensing System. HASP Trouble Shooting - Opens a DOC file containing troubleshooting procedures for issues with HASP licensing.

DVD Content: 

Additional Installs - Displays options for installing HASP drivers and the Autodesk TrueView application.



Browse the DVD - Displays the DVD contents in Windows Explorer.



Additional Products - Displays additional Intergraph CAS products.



Contact Intergraph - Displays contact information for Intergraph CAS Support.

Services: 

Training - Opens the CAESAR II Course Details page on the Intergraph CAS web site.



Support Forum - Opens the CAESAR II Discussion Forum on the Intergraph CAS web site.


29

Installation

Network Installations The installation program treats a network drive no different than a local hard drive. Specify the target installation drive and folder, and the software will be copied and expanded accordingly. Some networks protect installation directories from subsequent modification by users. This involves setting the access rights to the installation folder to read, share, and scan. Because Intergraph CAS, Inc. software uses data files specific to the installation (that is, accounting files, material files, and so forth) that a user may need to modify, these files cannot be installed in a typical write-protected installation folder. Therefore, CAESAR II installs these data files in a System subfolder, located in the following location of your root directory based on your platform. Windows 7/Vista: \Program Data\Intergraph CAS\CAESAR II\Version Number\System Windows XP: \Documents and Settings\All Users\Application Data\Intergraph CAS\CAESAR II\Version Number\System





While the actual name of the program's installation folder can revised when you install the software, the CAESAR II SYSTEM subfolder name is fixed as it is automatically created by CAESAR II. If you rename the CAESAR II SYSTEM subfolder, CAESAR II fails run and generates an error report. Do not confuse this CAESAR II SYSTEM subfolder is not the primary, top-level SYSTEM directory that contains the network operating system. Consult your system administrator for further clarification.

After the software has been installed on the network drive, the installation program launches the CAESAR II Configuration Editor, which generates a default configuration file. In This Section

Install CAESAR II ........................................................................... 30 Install in Silent Mode ...................................................................... 35 Troubleshoot Installation ................................................................ 36

Install CAESAR II 





1.

Close all other software before running the CAESAR II installer. Most unsuccessful installations are caused by other software running at the same time as the installer. The installation DVD is not readable in a CD drive. If you plan to run CAESAR II on the Windows 8 platform, you must enable .NET Framework 3.5.1 from your Control Panel prior to installing the software. Insert the Intergraph CAESAR II DVD. If the DVD does not start automatically, double-click CD_Main.html in the root folder of the DVD.

30


Installation The Intergraph CAS CAESAR II setup page opens in your default internet browser.

2.

Click Install CAESAR II.

3.

Click Next on the Welcome to the Installation Wizard for CAESAR II page.

4.

On the License Agreement page, carefully read the license agreement.

5.

Click I accept the terms in the license agreement , and then click Next.

6.

On the Customer Information page, enter information in the User Name, Organization , and Serial number boxes. The serial number is provided to you by Intergraph CAS.

7.

Click Next to continue.


31

Installation The Setup Type

dialog box displays.

8.

Select the appropriate setup type, and click Next. In most cases, you want to select Complete.

9.

On the Destination Folder page, review the default folder path. If needed, click Change and select the folder location. Click Next.

10. On the Select Language page, click the needed language, and then click Next.

32


Installation 11. On the Select License Type page, select the needed license type: network ESL, local ESL, or SPLM license. For more information, see Licensing (on page 15).

12. On the Ready to Install the Application page, click\- Install to begin installing the client software.


33

Installation As the installation progresses, the status displays in a series of progress bars. The CAESAR II Configu ration Editor dialog box then displays.

13. Review the configuration options and make any needed changes. 14. Click Save and Exit the installation.

to close the CAESAR II Configuration Editor and continue with

For more information on the configuration options, see "Configuration and Environment" in the CAESAR II User's Guide. 15. If an ESL license type was selected, the Aladdin device driver installation begins. Click OK on each dialog box. 16. On the InstallShield Wizard Completed page, click Show the readme file to view the Readme.doc file. 17. Click Finish to exit the installer. 18. In the CAESAR II Installer Information dialog box, click OK to restart the computer and complete the installation.

34


Installation

Install in Silent Mode You can use the Windows Installer to install and uninstall CAESAR II using a command line instead of the normal installer interface. You can then perform an unattended installation without dialog boxes, such as when performing a network installation or a corporate repackaging. If you plan to run CAESAR II on the Windows 8 or 8.1 platform, you must enable .NET 3.5 from your control panel prior to installing CAESAR II. Use the following command-line arguments and parameters with Windows Installer (msiexec.exe) and the CAESAR II setup (setup.exe) to perform a silent installation of the product. 1. Click Start > All Programs > Accessories > Command Prompt. The Command Prompt 2.

window opens.

Type the drive letter where the CAESAR II DVD is located. For example, type:

E: 3.

Change the path to the CAESAR II folder where Setup.exe is located on the DVD. For example, type:

cd CAESARII_2013R1 4.

Type the installation command: 

For silent installation with English language and green ESL color, type:

Setup.exe /s /v"/qn INSTALL_SILENT="Yes" ESL_COLOR="Green" SERIALNUMBER=""" 

For silent installation with Red ESL color and ESL installed locally, type:

Setup.exe /s /v"/qn INSTALL_SILENT="Yes" ESL_COLOR="Red" ESL_ON_MACHINE="Yes" SERIALNUMBER=""" 

For silent installation with SPLM, type:

Setup.exe /s /v"/qn INSTALL_SILENT="Yes" ESL_COLOR="SPLM" SERIALNUMBER=""" 

For silent installation with customized path, type:

Setup.exe /s /v"/qn INSTALL_SILENT="Yes" ESL_COLOR="SPLM" SERIALNUMBER="" INSTALLDIR=\"""

Arguments /s - Hide initialization dialog for a silent install /v - Pass MSI commands /qn - Perform silent installation with no user interface

Parameters for Setup.exe INSTALL_SILENT - Sets silent installation. 

Yes - Installation is silent.


35

Installation 

No - Normal installation dialog boxes appear.

SERIALNUMBER - Specifies the product serial number provided to you by Intergraph CAS. ESL_COLOR - Sets the ESL license type. 

Red - Network ESL



Green - Local ESL



SPLM - SmartPlant License Manager (no ESL)

ESL_ON_MACHINE - Identifies the ESL location. Only use this parameter when the ESL_COLOR is Red. 

Yes - ESL is on the local machine.



No - ESL is on the server.

INSTALLDIR - Sets the path from which to load the installation files.



The general format of the command is:

setup.exe /s /v"/qn PROPERTY_NAME="value" PROPERTY_NAME2="Value"" 



For a complete list of command-line arguments for msiexec.exe, type the following in a Command Prompt window: msiexec.exe /? For a complete list of command-line arguments for the CAESAR II setup.exe, type the following in a Command Prompt window: setup.exe /? You must type this command from the drive and path in which the program setup.exe is located.

Troubleshoot Installation The following section details quick resolutions to CAESAR II installation issues.

36


Installation

Why do I get an error message saying CAESAR II cannot locate the configuration file when I try to run CAESAR II? The Windows 8 platform installs with .NET Framework 4.0 by default. However, CAESAR II requires .NET Framework 3.5.1 to run. From Windows 8, you can enable .NET Framework 3.5.1 through the Control Panel. You must have an Internet connection to enable .NET from the Windows Control Panel. To enable .NET Framewo

rk 3.5. 1

1.

Close CAESAR II.

2.

From the Control Panel, click Programs.

3.

In Programs and Features, click Turn Windows features on or off .

4.

Select Microsoft .NET Framework 3.5.1 and click OK.

5.

Run CAESAR II.

Why does the CAESAR II Configuration Editor not open? Why does the Configuration Editor not save and close? If the Configuration Editor does not open or will not save and close as it should, you should look at your User Account Control (UAC) settings through the Windows Control Panel. Decrease the level of your UAC notifications in the Control Panel>System and Security settings. Make sure that the CAESAR II system folder has read/write access for your user account. In addition, verify that you have the system 32 path included in your Windows Environment Variables. To add the system 32 path to you

r Environm

ent Va riables

1.

Close CAESAR II.

2.

Right-click on Computer and select Properties>Advanced system settings.

3.

From the Advanced tab, select Environment Variables.

4.

Select Path in the System variables list and click Edit.

5.

Add the following path to the Variable value and click OK.

c:\Windows\system32\; 6.

Run CAESAR II.


37

Installation

38


S ECTION

4

Technical Information The following technical information and standards are delivered in CAESAR II. In This Section

External Interfaces ......................................................................... Piping Codes ................................................................................. Configuration Options .................................................................... List of Materials .............................................................................. Restraints ....................................................................................... Intersection Types ......................................................................... Node Locations on Bends ..............................................................

39 40 41 48 50 51 52

External Interfaces Tools > External Interfaces transfers data between CAESAR II and other software packages. The following interfaces are available: CAESAR II Data Interfaces

Notes

CAESAR II Neutral File

Bi-directional

CAESAR II Data Matrix

Import geometry only

Data Export Wizard

MDB (Microsoft TXT (Microsoft Excel compatible), andAccess), XML

CAD Interfaces

Notes

Intergraph CADWorx Plant

Bi-directional

CADPIPE

Import CADPIPE neutral .UDE file

Intergraph Smart3D PCF

Import Intergraph Smart3D PCF file

Intergraph PDS

Import Intergraph PDS neutral .N file

PCF

Import PCF file in Alias format


39

Technical Information Analysis Interfaces

Notes

LIQT

Import dynamic pipe forces from LIQT (.frc)

AFT Impulse

Import dynamic pipe forces from AFT Impulse (.frc)

PipeNet

Import dynamic pipe forces from PipeNet (.frc)

PipePlus

Import PipePlus neutral .PNF file

Flowmaster

Import dynamic pipe forces from Flowmaster (.frc)

For more information, see "External Interfaces" in the CAESAR II User's Guide.

Piping Codes CAESAR II supports the following piping codes:

40

Code

Issuance Date

ASME B31.1-2012

June 29, 2012

ASME B31.3-2012

January 10, 2013

ASME B31.4-2006 & Chapter IX

October 20, 2006

ASME B31.5-2013

May 31, 2013

ASME B31.8-2012 & Chapter VIII

January 4, 2012

ASME B31.9-2011

May 31, 2011

ASME B31.11-2002

May 30, 2003

2007 ASME Boiler & Pressure Vessel Code, Section III (Class 2 & 3)

July 1, 2009

U.S. Navy, Section 505

1984

Canadian Z662-11 (Chapter 11)

June 2011

BS 806: 1993 (Issue 1)

September 1993

Swedish Method 1 & 2, 2nd Edition

Stockholm 1979

ASME B31.1-1967

1967


Technical Information Code

Issuance Date

Stoomwezen

1989

RCC-M C & RCC-M D

2007

CODETI

June 2004

TBK 5-6 - Norwegian General Rules for Piping Systems

1999

FDBR

July 1995

BS 7159:1989

October 1989

UKOOA

1994

IGE/TD/12

2003

Det Norske Veritas (DNV)

July 1996

BS EN 13480-1:2012

July 31, 2012

GPTC Z380.1-2009

January 2009

BS PD 8010-1 & 2: 2004

July 31,2004

ISO 14692-3:2002/COR1:2005

October 6,2005

JPI

August 18, 2004

HPGSL (High Pressure Gas Safety Law) 2005

Configuration Options Configure or Tools > Configure/Setup opens the Configuration Editor dialog box where you set options in CAESAR II that control how analysis is performed. The options are saved in the CAESAR.CFG file.


41

Technical Information

Computational Control Convergence Tolerances

Value

Internal Index #

Decomposition Singularity Tolerance

1.00e+10

50

Friction Angle Variation

15.000

48

Friction Normal Force Variation

0.150

47

Friction Slide Multiplier

1.000

46

Friction Stiffness

1.00e+6

45

Rod Increment

2.000

58

Rod Tolerance

1.000

59

Input Spreadsheet Defaults

Values

Internal Index #

Alpha Tolerance

0.050

33

Coefficient of Friction

0.000

140

Default Rotational Restraint Stiffness

1.00e+12

99

Default Translational Restraint

1.00e+12

98

Hanger Default Restraint Stiffness

1.00e+12

49

Minimum Wall Tolerance (%)

12.500

107

New Job Ambient Temperature

70

135

New Job Bourdon Pressure

None

136

Miscellaneous

Value

Internal Index #

Bend Axial Shape

True

51

Ignore Spring Hanger Stiffness

False

100

Include Insulation in Hydrotest

False

147

Stiffness

42


Technical Information Include Spring Hanger Stiffness in Hanger OPE Travel Cases

False

141

Incore Numerical Check

False

60

Missing Mass ZPA

Extracted

101

Use Pressure Stiffening on Bends

Default

65

WRC-107 Interpolation Method

Last Value

120

WRC-107 Version

Mar '79 1B1/2B1 119

Database Definitions Databases

Value

Internal Index #

Alternate CAESAR II Distributed Data Path

123

Default Spring Hanger Table

Anvil

112

Expansion Joints

FLEXPATH.JH D

91

Load Case Template

LOAD.TPL

142

Piping Size Specification

ANSI

88

Structural Database

AISC89

70

Units File Name

ENGLISH.FIL

124

User Material Database Filename

UMAT1.UMD

150

Valve/Flange Files Location

Specs in CII, Data in CW

149

Valves and Flanges

CADWORX.VH 90 D

ODBC Settings

Value

Internal Index #

Append re-runs to existing data

False

126


43

Technical Information Enable data export to ODBC compliant databases

False

125

ODBC Database File Name

127

FRP Properties

44

Material Properties

Value

Internal Index #

Axial Modulus of Elasticity

3200000.000

113

Axial Strain: Hoop Stress (Ea/Eh*Vh/a)

0.153

115

FRP Alpha

12.000

117

FRP Density

0.060

118

FRP Laminate Type

CSM and Multi-filament

116

FRP Property Data File

CAESAR.FRP

122

Ratio Shear Modulus: Elastic Modulus

0.250

114

Settings

Value

Internal Index #

BS 7159 Pressure Stiffening

Design_Strain

121

Exclude F2 from UKOOA Bending Stress

False

134

Use FRP Flexibilities

True

111

Use FRP Sif

True

110



Geometry Directives Bends

Values

Internal Index #

Bend Length Attachment Percent

1.000

38

Maximum Allowable Bend Angle

95.000

37

Minimum Allowable Bend Angle

5.000

36

Minimum Angle to Adjacent Bend Point

5.00

39

Input Items

Value

Internal Index #

Auto Node Number Increment

10

109

Connect Geometry Through CNodes

True

34

Horizontal Thermal Bowing Tolerance

0.0001

92

Loop Closure Tolerance

1.0000 in.

42

Z-Axis Vertical

False

129

Graphic Settings The following are examples of default graphic color settings: Background Colors Bottom

Dark Gray (95, 95, 95)

Top

Gray (150,150, 150)

Component Colors Hangers

Light Magenta (128, 0, 128)

Nozzles

Magenta (255, 0 ,255)

Pipes

Light Blue (166, 202, 240)


45

Technical Information Rigids

Green (0, 255, 0)

Steel

Light Gray (192, 192, 192)

Output Colors

Displaced Shape

Olive (128, 128, 0))

Stress Level 1

Light Blue (166, 202, 240)

Stress Level 2

Light Cyan (192, 220, 192)

Stress Level 3

Green (0, 128, 0)

Stress Level 4

Yellow (255, 255, 0)

Stress Level 5

Red (255, 0, 0)

Output Colors Annotation Text

Red (255,0,0)

Node Text

Red (255, 0, 0)

Miscellaneous Options The following are examples of miscellaneous settings:

46

Input Items

Value

Internal Index #

Disable Undo/Redo Ability

False

128

Dynamic Example Input Text

Max

94

Output Items

Value

Internal Index #

Displacement Reports Sorted by Nodes

True

89

Output Reports by Load Case

True

87


Technical Information Output Table of Contents

True

105

Time History Animation

True

104

System Level Items

Value

Internal Index #

Memory Allocated (Mb)

12

User ID

SIFs and STRESSES Advanced Settings

Value

Internal Index #

Class 1 Branch Flexibility

False

55

Use Schneider

False

63

Use WRC 329

False

62

Code-Specific Settings

Value

Internal Index #

B31.1 Reduced Z Fix

True

54

B31.1/B31.3 Verified Welding/Contour Tees

False

139

B31.3 Implement Appendix P

True

144

EN-13480/CODETI use In-Plane/Out-Plane SIF

False

133

Ignore B31.1/B31.3 Wc Factor

True

148

No Rft/Wlt in Reduced Fitting SIFs

False

53

Occasional Load Factor

0.000

41

Pressure Variation in EXP Case

Default

143

Reduced Intersection

B31.1 (Post 1980)

32


47

Technical Information General Settings

Value

Internal Index #

Add F/A in Stresses

Default

67

Add Torsion in SL Stress

Default

66

All Cases Corroded

False

35

Allow User's SIF at Bend

False

52

Base Hoop Stress On

ID

57

Default Piping Code

B31.3

43

New Job Liberal Expansion Stress Allowable

True

137

Use PD/4t

False

64

Yield Stress Criterion

Max3DShear

108

Legacy Settings

Value

Internal Index #

B31.3 Use SL Formulation Para 320 (2010)

True

145

Include Axial Force in Expansion Stress

Default

146

SIF Multiplier for Sustained Stress Index

0.000

40

List of Materials The CAESAR II Material Table contains the following isotropic materials:

Material Name

Pipe Elastic Poisson's Density Modulus Ratio lb./cu.in

Temp. Range ºF

1

Low Carbon Steel

29.5 E6

0.292

0.28993

-325 to 1400

2

High Carbon Steel

29.3 E6

0.289

0.28009

-325 to 1400

3

Carbon Moly Steel

29.2 E6

0.289

0.28935

-325 to 1400

4

Low Chrome Moly Steel 29.7 E6

0.289

0.28935

-325 to 1400

5

Med Chrome Moly Steel 30.9 E6

0.289

0.28935

-325 to 1400

Material No.

48



Material Name

Pipe Elastic Poisson's Density Modulus Ratio lb./cu.in

Temp. Range ºF

6

Austenitic Stainless

28.3 E6

0.292

0.28930

-325 to 1400

7

Straight Chromium

29.2 E6

0.305

0.28010

-325 to 1400

8

Type 310 Stainless

28.3 E6

0.305

0.28990

-325 to 1400

9

Wrought Iron

29.5 E6

0.300

0.28070

-325 to 1400

10

Grey Cast Iron

13.4 E6

0.211

0.25580

70 to 1000

11

Monel 67% Ni/30% Cu

26.0 E6

0.315

0.31870

-325 to 1400

12

K-Monel

26.0 E6

0.315

0.30610

-325 to 1400

13

Copper Nickel

22.0 E6

0.330

0.33850

-325 to 1400

14

Aluminum

10.2 E6

0.330

0.10130

-325 to 600

15

Copper 99.8% Cu

16.0 E6

0.355

0.32270

70 to 400

16

Commercial Brass

17.0 E6

0.331

0.30610

-325 to 1200

17

Leaded Tin Bronze 1

14.0 E6

0.330

0.31890

-325 to 1200

18

Cut short cold spring elements

19

Cut long cold spring elements

20

CAESAR II orthotropic material model (fiberglass-reinforced plastic pipe)

Material No.

Default coefficient of expansion = 12.0 E-6 in./in./ºF 21

User-defined properties

100 and above

From the Material Database and include the allowable stress and other piping code data.


49


Restraints CAESAR II stores information on the following restraints: Restraint Type

Abbreviation

Anchor

A

Translational Double Acting

X,Y, or Z

Rotational Double Acting

RX, RY, or RZ

Guide, Double Acting

GUI

Double Acting Limit Stop

LIM

Translational Double Acting Snubber XSNB, YSNB, ZSNB

50

Translational Directional

+X, -X, +Y, -Y, +Z, -Z

Rotational Directional

+RX, -RX, +RY, -RY, +RZ, -RZ

Directional Limit Stop

+LIM, -LIM

Large Rotation Rod

XROD, YROD, ZROD

Translational Double Acting Bilinear

X2, Y2, Z2

Rotational Double Acting Bilinear

RX2, RY2, RZ2

Translational Directional Bilinear

+X2, -X2, +Y2, -Y2, +Z2, -Z2

Rotational Directional Bilinear

-RX2, +RY2, - RY2, etc.

Bottom Out Spring

XSPR, YSPR, ZSPR

Directional Snubber

+XSNB, -XSNB, +YSNB, etc.



Intersection Types CAESAR II uses the following intersection types: Type 1 Reinforced

B31.3 Type Reinforced Fabricated Tee

2 Unreinforced Unreinforced Fabricated Tee

Notes 

3 Welded Tee

Welding Tee

Not a fitting



Modified pipe



Routine intersection



Not a fitting



Modified pipe







4 Sweepolet

5 Weldolet

Used to lower SIFs





Usually the cheapest Usually size-on-size Governed by B16.9 Usually the lowest SIF



Usually expensive

Welded-in Contour Insert



"Sit-in" fitting

Branch Welded on Fitting



"Sit-on" fitting



Forged fittings on a pipe




Sketch

Forged fittings on a pipe

51

Technical Information Type 6 Extruded

B31.3 Type Extruded Welding Tee

Notes 





Sketch

Seldom used Used for thick wall manifolds Extruded from straight pipe

Node Locations on Bends Bends are defined by the element entering the bend and the element leaving the bend. The actual bend curvature is always physically at the TO end of the element entering the bend. 









The element leaving a bend must appear immediately after the element defining (entering) the bend. The default bend radius is 1.5 times the pipe nominal OD. For stress and displacement output, the TO node of the element entering the bend is located geometrically at the FAR point on the bend. The FAR point is at the weld line of the bend and adjacent to the straight element leaving the bend. The NEAR point on the bend is at the weld line of the bend and adjacent to the straight element entering the bend. The FROM point on the element is located at the NEAR point of the bend if the total length of the element as specified in the DX, DY and DZ fields is equal to: Radius  tan( Beta / 2 ) where Beta is the bend angle and Radius is the bend radius of curvature to the bend centerline.





Nodes defined in the Angle # and Node # fields are placed at the given angle on the bend curvature. The angle starts with zero degrees at the NEAR point on the bend and goes to “Beta” degrees at the FAR point of the bend. Angles are always entered in degrees. By default, nodes on the bend curvature cannot be specified within five (5) degrees of one another or within five degrees of the nearest end point. This and other bend settings may be changed in the Configuration Editor. Click Configure or Tools > Configure/Setup . For more information, see Configuration Options (on page 41) and Geometry Directives (on page 45).



When the FROM node on the element entering the bend is not at the bend NEAR point, a node may be placed at the NEAR point of the bend by entering an Angle # equal to 0.0 degrees. For more information, see the graphic below. When defining a bend element for the first time in the pipe spreadsheet, nodes are automatically placed at the near and midpoint of the bend. The generated midpoint node number is one less than the TO node number on the element, and the generated near point node number is two less than the TO node number on the element. A near point should

52


Technical Information always be included in the model in tight, highly formed piping systems. The top-left figure below shows the points on the bend as they would be input. The top-right figure shows the actual geometric location of the points on the bend. The bottom-left figure shows the same geometry except that two nodes are defined on the bend curvature at angles of zero and forty-five degrees.

For an animated tutorial on modeling bends, click Help > Animated Tutorials in the main CAESAR II window.


53


54


S ECTION

5

Code Stresses The following code stress values are supported by CAESAR II. In This Section

Nomenclature ................................................................................ US Code Stresses ......................................................................... International Code Stresses .......................................................... CAESAR II Verification and Validation Manual .............................

55 57 62 72

Nomenclature Use the nomenclature definitions below throughout CAESAR II unless a code section specifically provides a different definition. Am - Cross-sectional metal area in the pipe. B1 - Primary stress index (component specific) B2 - Primary stress index (component specific) Di - Internal diameter Dm - Mean diameter Do - Outer diameter dT - Change in temperature E - Elastic modulus f - Cyclic reduction factor F1 - Hoop stress design factor Fax - Axial force FAC - A unitless factor used for a number of purposes depending on the piping code. For more information, see the CAESAR II User's Guide. i - Stress intensification factor ii - In-plane stress intensification factor io - Out-of-plane stress intensification factor ia - Axial stress intensification factor it -Torsional stress intensification factor I - Sustained moment index Ii - Sustained in-plane moment index Io - Sustained out-of-plane moment index


55

Code Stresses Ia - Sustained axial force index It - Sustained torsional moment index k - Occasional load factor Ma - Resultant moment due to weight and other sustained loadings Mb - Resultant moment due to occasional loadings Mc - Range of resultant moments due to expansion and displacement loadings Mi - In-plane moment Mo - Out-of-plane moment Pi - Internal pressure Pe - External pressure R - Radius of pipe or bend Sa - Axial stress Sb - Bending stress Sc - Cold allowable stress (ambient or reference temperature) Se - Equivalent stress (von Mises or Tresca) Sh - Hot allowable stress Shoop - Hoop stress Sl - Longitudinal stress Slp - Longitudinal pressure stress Ss - Tangential shear stress St - Torsion stress SU - Ultimate tensile strength Sy - Yield stress T - Temperature derating factor tn - Nominal wall thickness Z - Pipe section modulus Ze - Effective section modulus for branch  - Coefficient of thermal expansion  - Poisson’s ratio

56


Code Stresses

US Code Stresses The US code-based stress equations and load case labels used by CAESAR II for actual and allowable stresses are shown below. The load case recommendations made by CAESAR II are usually sufficient for code compliance. CAESAR II does not recommend occasional load cases. Occasional loads are unknown in srcin and you must specify them.

Longitudinal Pressure Stress - Slp Slp = PDo / 4t n 2

Code approximation 2

2

Slp = PD i / (D o - Di )

Code exact equation, CAESAR II Default

Operating Stress – unless otherwise specified S = Slp + Fax/Am + Sb

< N/A

B31.1 Sl = Slp + 0.75iM a/Z

< Sh

SUS

iMc/Z

< f[1.25(S c + Sh) - S l]

EXP

Slp + 0.75iMa / Z + 0.75iM /Z b

< kS

h

OCC

B31.3 SL = [(Ia (Slp + |Fax / Ap|) +Sb)2 + 4St2]1/2

< Sh

SUS

Where: Sb = [(liMi)2 + (loMo)2]1/2 / Z Where: Z is the corroded section modulus Note: For reduced outlet connections, use Z e instead of Z. St = ltMt / 2Z


57

Code Stresses < f [1.25(Sc + S h) - S L]

EXP

< kSh

OCC

[B1PmaxDo / 2t n] + B 2Ma / Z

< 1.5Sh

SUS

iMc/Z

< f(1.25S c + 0.25Sh) + Sh - S l

EXP

B1Slpmax + B2(M a + Mb) / Z

< 1.8Sh and < 1.5S y

OCC

< Sh

SUS

[(|iaFax/Ap| +Sb)2 + 4St2]1/2 Sb = [(iiMi)2 + (ioMo)2]1/2 / Z Where: Z is the section modulus computed from nominal dimensions (not corroded). Note: For reduced outlet connections, use Z e instead of Z. St = itMt / 2Z

|IaFax/Ap| + Sb + S L Where: Sb is defined as for sustained conditions; however, it uses forces and moments due only to occasional loading.

ASME SECT III CLASS 2 & 3

B31.1 (1967) and Navy Section 505 Sl = Slp + (Sb2 + 4St2)1/2 (Sb2 + 4St2)1/2

< f[1.25S

c

+ 0.25Sh

EXP

+(Sh – Sl)] < kSh

OCC

FAC|EdT – Shoop| + Shoop

< 0.9 Sy

OPE

Buried w/soil restraints modeled (FAC = 0.001):

Only applies to OPE case if S lp + Fax/Am is compressive.

Fax/Am – Shoop + S b + S hoop

< 0.9 Sy

Slp + (Sb2 + 4S t2)1/2

B31.4 Fully Restrained Pipe (FAC = 1.0):

58

OPE


Code Stresses Fully Above Ground (FAC = 0): Slp + Fax/Am + Sb + S hoop

Only applies to OPE case if S lp + Fax/Am is compressive. < 0.9S

(Slp + Sb + Fax/AFAC) m)(1.0 – (Sb2

+

4St2)1/2

OPE

y

< .75(.72)S

y

< 0.72S

(Slp + Sb + Fax/AFAC) m)(1.0 –

EXP

y

< 0.8S

SUS

OCC

y

B31.4 Chapter IX Hoop: Shoop

< F1Sy

OPE, SUS, OCC

Longitudinal: |Slp |

< 0.8Sy

OPE, SUS, OCC

Equivalent: Se

< 0.9S

OPE, SUS, OCC

y

Where: Se = 2{[(Slp – Shoop)/2]2 + St2}1/2 Shoop = (Pi – Pe)D/2t Slp = Sa + Sb or S a – Sb CAESAR II only reports the controlling stress the largest percentage of its allowable for each load case.

B31.5 Sl = Slp + Fax /Am +S b (Sb2 + 4St2)1/2 Fax/Am + S b + Slp

SUS

< Sh < f[1.25(S

c

+ Sh) – Sl]

< kSh

EXP OCC

Sb = {[(iiMi)2 + (ioMo)2]1/2} / Z

B31.8 Restrained Pipe:

As defined in section 833.1

Straight Pipe: Max(SL, SC)


< 0.9SyT

OPE, SUS

59

Code Stresses SL

< 0.9S

SC

OCC

yT

OCC

< SyT

All other components: SL

< 0.9S

Unrestrained Pipe:

OPE, SUS, OCC

yT

As defined in section 833.1

SL

< 0.75S

SE

< f[1.25(S

SUS, OCC

yT

c

+ Sh)] – SL

EXP

Where: SL = S P + S x + S B SP = 0.3S hoop

Restrained Pipe

SP = 0.5S hoop

Unrestrained Pipe

Sx = R / A SB = M B / Z

Straight pipe

SB = M R / Z

All other components

MR = [(.75iiMi)2 +(0.75ioMo)2 + Mt2]1/2 MB = (M i2 + Mo2)1/2 Sc = |S hoop – SL| or [SL2 – SLShoop + S hoop2]1/2 SE = M E / Z ME = [(0.75iiMi)2+(0.75ioMo)2 + Mt]1/2 Where: Sc = 0.33SUT (In the allowables) Sh = 0.33S UT (In the allowables)

B31.8 Ch VIII Hoop Stress: Shoop

< F1SyT

OPE, SUS, OCC

Longitudinal: |SL|

< 0.8Sy

OPE, SUS, OCC

Equivalent: Se

60

< 0.9S

y

OPE, SUS,


Code Stresses OCC Where: F1 T Shoop = (Pi – Pe)D/2t

Hoop Stress Design Factor

Table A842.22

Temp. Derating Factor

Table 841.116A

Se = 2{[(SL – S hoop)/2]2 + Ss2}1/2 The Temperature Derating Factor (T) value must be entered in the S H field in the CAESAR II Input.

B31.11 Fully restrained pipe (FAC = 1.0):

Buried w/ soil restraints (FAC = 0.001)

Only applies to OPE case if in axial compression

Fully above ground (FAC = 0.0):

Only applies to OPE case if in axial compression

|Slp + Fax/Am| + Sb + Shoop

< 0.9S

(Slp + Sb + F ax/AFAC) m)(1.0 – (Sb +

4St2)1/2

OPE

< 0.9Sy

Fax/Am – Shoop + S b + S hoop

2

OPE

< 0.9 Sy

FAC|EdT – Shoop| + Shoop

OPE

y

< 0.75(.72)S < 0.75S

(Slp + Sb + F ax/AFAC) m)(1.0 –

< 0.88S

y

SUS

y

EXP

y

OCC

GPTC Slp /+Z0.75iMa Slp + Sb (Sb2 + 4St2)1/2


OPE

y yFt

SUS

y

EXP

61

Code Stresses

International Code Stresses The international code-based stress equations and load case labels used by CAESAR II for actual and allowable stresses are shown below. The load case recommendations made by CAESAR II are usually sufficient for code compliance. CAESAR II does not recommend occasional load cases. Occasional loads are unknown in srcin and you must specify them.

Stoomwezen S/lpZ+ 0.75iMa /Z

SUS

iMC

Slp + 0.75i(M a + Mb) / Z

e

EXP

< 1.2f

OCC

< Sh

SUS

CODETI Sl = Slp + Fax /Am + S b (Sb2 + 4St2)1/2

< f[1.25(S

l

Slp + Fax/Am + iM A //ZZ+ iM B 2

< kS

+ Sh) – Sl

h

EXP OCC

2 1/2

Sb = {[(iiMi) + (ioMo) ] } / Z

Alternate Method:

Config switch set to TRUE.

Sl = PDo/4t +/ Z0.75iMA /Z

iMC

< f[1.25S

PDo/4t + 0.75iM A / Z + 0.75iM /Z B Click Configure

< kS

SUS

h c + 0.25Sh]E h/Ec

h

EXP

OCC

or Tools > Configure/Setup to select the method.

Canadian Z662

Fully restrained pipe (FAC = 1.0): Sh - SL

< 0.9ST

OPE

This only applies if S L is negative (compression) Where:

62


Code Stresses S = specified minimum yield strength T = temperature factor (Table 4.4) Sh = PD o/2tcor hoop stress Where: P = design pressure Do = outside diameter of pipe tcor = corroded pipe wall thickness SL = Sh - E C(T 2-T 1)

longitudinal stress

Where:  = Poisson’s ratio EC = elastic modulus at ambient temperature  = thermal expansion coefficient T2-T1 = temperature range between cold and hot conditions

Buried pipe with soil restraints modeled (FAC = 0.001): Sh – SL + SB

OPE

< ST

Where: SB = iMb/Z

bending stress

Where: i = stress intensification factor Mb = resultant bending moment Z = (/64)(D o4-Di4)/0.5Do section modulus Di = inside pipe diameter (nominal)

Fully above ground (FAC = 0.0): |Slp+Fax/Am|+SB+Sh

< ST

OPE

< 0.72ST

EXP

< SFLT

OCC

Where: Slp = PDi2/(Do2 – Di2)

longitudinal pressure stress

Fax = axial force Am = metal cross-sectional area

SE = (SB2 + 4S t2)1/2 Where: St = Mt/2Z

torsion stress

Where: Mt is the torsion moment 0.5Sh + Sb


63

Code Stresses Where: Sb = bending stress due to sustained and occasional loading combined F = design factor (0.800) L = location factor (Table 4.2)

Canadian Z662 Ch 11 h = (Pi – Pe)Do/2tmin

< SyFAT

OPE, SUS, OCC

Seq = (h2 + S l2 - hSl + 32)1/2

< SyFBT

OPE, SUS, OCC

CAESAR II reports the larger of the above two stresses only. Where: Seq = Equivalent Stress (commonly referred to as Von Mises stress) h = hoop stress.

The hoop stress used in the equivalent stress equation is based on nominal pipe wall thickness, but the hoop stress used in the separate code stress comparison is based on minimum wall thickness. Pi = internal pressure Pe = external hydrostatic pressure Do = outside pipe diameter tmin = minimum pipe wall thickness accounting for corrosion allowance and manufacturing tolerances Sy = specified minimum yield strength FA = design factor (Table 11.1, Column A) FB = design factor (Table 11.1, Column B) T = temperature factor (Table 4.4)

Sl = ax ± b longitudinal stress Both resultant Sl values must be considered in the equivalent stress formula and the largest resultant equivalent stress used. Where: ax = (Pi - Pe)Di2 / (D o2 – Di2) ± F ax / Am axial stress

The software subtracts the Fax / Am term if the evaluation

64


Code Stresses is being done on the From node and adds the term if the evaluation is being performed on the To node. Retain the sign of the term prior to adding or subtracting it. Where: Di = inside diameter of the pipe (not corroded) Fax = axial force due to all operating loads Am = metal cross sectional area b = SIF(Mb/Z) bending stress

Where: SIF = stress intensification factor Mb = resultant bending moment Z = (/64)(Do4 – Di4)/Ro pipe section modulus

 = Mt/2Z

torsion stress

Where: Mt = torsion moment

Norwegian SI = PDi2/Eff(D o2 – Di2) + 0.75Ma/Z /Z

iMC

< Sh
2

2

h

2

PmaxDi /(Eff(D o – Di ) + 0.75i(Ma + M b) / Z

SUS + Sr - S l

< 1.2Sh

EXP OCC

Where: Sr = min(1.25Sc + .25S h, FrRs – F2) or

The latter applies to temps > 370 C; 425 C for Austenitic stainless steel

Fr(1.25R1 + 0.25R2)

Fr = Cyclic Reduction Factor Rs = Permissible stress for 7000 cycles R1 = Min(Sc, 0.267Rm) R2 = Min(Sh, 0.367Rm) Rm = Ultimate tensile strength at room temp

FDBR Sl = Slp/+Z0.75iM A


h

SUS

65

Code Stresses /Z

iMC

< f[1.25(S

Slp + 0.75iMA / Z + /0.75iM Z B

c

< kS

+ S h) – Sl]

h

EXP OCC

BS 7159 If S x is tensile: (Sx2 + 4Ss2)1/2

< Sh

OPE

(S2+ 4Ss2)1/2

< EffSh

OPE

< EffSh

OPE

< 1.25S h

OPE

If S x is compressive:

|Sx| Where: Sx = PDm / 4t + [(i xiMi)2 + (ixoMo)2]1/2 / Z Ss = S x – F x / A If Fx / A > PD m / 4t, and it is compressive:

For Straight Pipe

S= MPDm / 2t S = MPDm / 2t +

[(i iMi)2

+(ioMo

)2]1/2

For Bends

/Z

For Tees

S= MPDm / 2t + [(ixiMi)2 + (ixoMo)2]1/2 / Z Dm and t are always for the run pipe Eff = E / E xff

UKOOA < f1f2LTHS / 2.0

ab(f2/r) + PD m / 4t

OPE

Where: ab = Axial Bending Stress due to mechanical loads

f1 = Factor of Safety for 97.5% confidence limit, usually 0.85 f2 = System factor of safety, usually 0.67 r = a(0:1) / a(2:1) a(0:1) = Long-term Axial Tensile Strength in absence of pressure load a(2:1) = Long-term Axial Strength under only pressure loading

LTHS = Long-term Hydrostatic Strength (hoop stress allowable)

66


Code Stresses

Det Norske Veritas (DNV) Hoop Stress: Sh

< nsSMYS

OPE, SUS, OCC

Hoop Stress: Sh

< nuSMTS

OPE, SUS, OCC

Longitudinal Stress: SL

< nSMYS

OPE, SUS, OCC

Equivalent Stress: Se

< nSMYS

OPE, SUS, OCC

Where: Sh = (P i – Pe)(D-t)/2t ns = Hoop Stress Usage Factor (Tables C1 and C2) nu = Hoop Stress Bursting Factor (Tables C1 and C2) SMYS = Specified Minimum Yield Stress at Operating Temp. SMTS = Specified Minimum Tensile Strength at Operating Temp. SL = Max. Longitudinal Stress n = Equiv. Stress Usage Factor (Table C4) Se = [S h2 + SL2 – S hSL + 3t2]1/2

EN-13480 Pcdo/4en + 0.75iMA/Z

< kf n

SUS

Pcdo/4en + 0.75iMA/Z + iMc/Z

< fn+fa

EXP

Pcdo/4en + 0.75iMA/Z + 0.75iM B/Z

< kf n

OCC

Alternate Option: SbA = [(iiMi)2+(ioM/ oZ)2]1/2

Due to Primary Loads

Sl = Pcdo/4en + SbA

< kfn

SUS

[Sb2 + 4St2]1/2 +Sl

< fn + f h

EXP

SbB = [(iiMi)2 + (io/MZo)2]1/2


Due to Occasional Loads

67

Code Stresses Pcdo/4en + SbA + S bB

< kfn

OCC

< Sh

SUS

HPGSL Sl = Slp +Fax/Am + S b 2

[Sb + 4St

2]1/2

< f[1. 25(S

c

Fax/Am + S b + Slp

+ S h) – Sl] EXP

< kSh

OCC

K1P

Sb = [(iiMi)2 + (ioMo)2]1/2 / Z S1 = [(iiMi)2 + (ioMo)2]1/2 / Z + |F ax/Am| Se = 2[(iiMi)2 + (ioMo)2 + (M/ tZ )2]1/2

<2S

K1S

y

Where: S = Minimum value of 0.6Su and 0.9Sy if material is aluminum type = Minimum value of 0.6S uo, 0.6Su, 0.9Syo and Sy if material is austenite type = Minimum value of 0.6S uo, 0.6Su, 0.9Syo and 0.9Sy if material is other type Suo = Minimum tensile strength at room temperature Sy = Yield point or 0.2% endurance strength at the design temperature Syo = Minimum yield point or 0.2% endurance strength at room temperature

JPI Sl = Slp + Fax /Am +S b (Sb2

+

4St2)1/2

< Sh

SUS

< f[1.25(S

c

+ Sh) –

EXP

Sl] Fax/Am + S b + Slp

< kSh

OCC

S1 = [(iiMi)2 + (ioMo)2]1/2 / Z + |F ax/Am|

K1P

2 1/2 Se = 2[(iiMi)2 + (ioMo)2 + (M /Z t) ]

<2S

y

K1S

Where: S = Minimum value of 0.6Su and 0.9Sy if material is aluminum type = Minimum value of 0.6S uo, 0.6Su, 0.9Syo and Sy if material is austenite type = Minimum value of 0.6S uo, 0.6Su, 0.9Syo and 0.9Sy if material is other type Suo = Minimum tensile strength at room temperature Sy = Yield point or 0.2% endurance strength at the design temperature Syo = Minimum yield point or 0.2% endurance strength at room temperature

68


Code Stresses

PD8010 Part 1 Hoop Stress: Sh


< eSy

< 0.9S

OPE, SUS, OCC y

OPE, SUS, OCC

Where: Sy = Specified min yield strength e = Weld joint factor Sh = P(Do2 + Di2)/(D o2 - Di2) Se = [Sh2 + SL2 – S hSL + 3St2]1/2 St = MT/2Z + 2Fs/A MT= Torsional moment Fs = Shear force Unrestrained: SL = Slp +iM/Z Restrained: FAC = 1.0 (fully restrained): SL = Sh - E dT FAC = 0.001 (Buried w/soil restraints): SL = Fax/Am +S h(1-) + S b

PD8010 Part 2 Hoop Stress: Sh

< fdhSy

OPE, SUS, OCC


< fdeSy

OPE, SUS, OCC

Where: fdh = Hoop stress design factor per Table 2. fde = Equivalent stress design factor per Table 2. Sh = (P e-Pi)(D o2 + Di2)/(D o2-Di2) Se = [S h2 + SL2 – S hSL + 3S t2]1/2


69

Code Stresses St = Mt/2Z + iM/Z SL = Slp + iM/Z

RCC-M C&D Slp + 0.75iMa/Z

< Sh

SUS

iMC/Z

< f[1.25(S c+Sh) – Sl]

EXP

Slpmax + 0.75i(Ma+Mb)/Z

< 1.2Sh

OCC

ISO 14692 ISO 14692 requires that the sum of all hoop stresses ( h, sum) and the sum of all axial stresses ( a, sum) be evaluated for all states of the piping system. CAESAR II evaluates these stresses for stress types OPE, SUS, and OCC. If the hoop stress is exceeded, the axial stress is not reported. Pipe: Fully Measured Envelope:

(hl(1,1) and al(1,1) input)

If: h,sum

 f2A1A2A3hl(2,1)

and if: h,sum

 f2A1A2A3hl(1,1)

then use: a,sum

 f2A1A2A3al(0,1) + [(al(1,1) – al(0,1))/hl(1,1)] (h,sum )

If: h,sum

 f2A1A2A3hl(1,1)

then use: a,sum

 f2A1A2A3al(1,1)+{[al(2,1) – al(1,1) ]/[hl(2,1)-hl(1,1)]}[h,sum –f2A1A2A3hl(1,1)]

Simplified Envelope:

(hl(1,1) and al(1,1) not input)

h,sum

 f2A1A2A3hl(2,1)

and a,sum

 f2A1A2A3al(0,1) + [al(2,1) – al(0,1)]h,sum/hl(2,1)

Joints and Bends: Simplified Envelope (r  1): h,sum

70

 f2A1A2A3qs


Code Stresses and a,sum

 f2A1A2A3rqs / 2 + (1-r)h,sum / 2

Joints and Bends: Rectangular Envelope (r  1): h,sum

 f2A1A2A3qs

and a,sum

 f2A1A2A3rqs / 2

Tees: Rectangular Envelope (r = 1): h,sum

 f2A1A2A3qs

and a,sum

 f2A1A2A3qs / 2

Where: f2 =

Part Factor for Loading (default values listed from Table 3) 0.89 for Occasional Short-Term Loads 0.83 for Sustained Loads Including Thermal Loads 0.67 for Sustained Loads Excluding Thermal Loads

A1 =

Partial Factor for Temperature

A2 =

Partial Factor for Chemical Resistance

A3 = qs =

Partial Factor for Cyclic Service Qualified Stress (entered for bends, fittings, and joints)

al(0,1) =

Long-Term Axial Strength at 0:1 Stress Ratio

al(1,1) =


hl(1,1) =

Long-Term Hoop Strength at 1:1 Stress Ratio

al(2,1) =


hl(2,1) =

r= a,sum = h,sum = ap = ab =

Long-Term Hoop Strength at 2:1 Stress Ratio Bi-Axial Stress Ratio 2al(0,1)/qs (for simplified and rectangular envelopes) Sum of All Axial Stresses {(ap + ab)2 + 4 2}1/2 Sum of All Hoop Stresses [ h2 + 4 2]1/2 Axial Pressure Stress Axial Bending Stress

 h =


Torsion Stress

71

Code Stresses Hoop Stress

CAESAR II Verification and Validation Manual The CAESAR II Verification and Validation Manual is a publicly available verification document. This manual briefly discusses current industry QA standards, the Intergraph CAS QA standard, a series of benchmark tests, and instructions for implementing QA procedures on your own hardware. The benchmark test compares analysis results to published data by ASME and the NRC. Additional tests compare CAESAR II results to other industry program s. For additional information on the manual, contact the sales department at [email protected].

72


Index A

M

Additional Intergraph CAS Software • 12

Miscellaneous Options • 46

C

N

CAESAR II Verification and Validation Manual • 72 Check Out a License for CAESAR II • 27 Code Stresses • 55 Computational Control • 42 Configuration Options • 41

NetHASP License Manager / NETHASP.INI Instructions • 17 Node Locations on Bends • 52 Nomenclature • 55 Notes on Network ESLs • 17

D

O Overview • 11

Database Definitions • 43

E ESL Installation • 16 External Interfaces • 39

F Frequently Asked Questions (FAQ) • 22 FRP Properties • 44

G General Topics FAQ • 23 Geometry Directives • 45 Graphic Settings • 45

I Install a local lock • 16 Install a network lock • 16 Install CAESAR II • 30 Install in Silent Mode • 35 Install SmartPlant License Checkout Utility • 25 Installation • 29 International Code Stresses • 62 Intersection Types • 51

L License Utility Checkout Dialog Box • 26 Licensing • 15 List of Materials • 48

P Piping Codes • 40 Purchasing Licenses FAQ • 22

Q Quick Installation Workflow • 21

R Restraints • 50

S Seminars • 12 SIFs and STRESSES • 47 SmartPlant License Manager Installation • 19 Software and Hardware Requirements • 11

T Technical Information • 39 Troubleshoot Installation • 36 Troubleshooting Network Locks • 18

U US Code Stresses • 57 Using the SmartPlant License Checkout Utility • 25

W What's New in CAESAR II • 7


73

Index

74


CAESAR II Quick Guide

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