N O I T A T N E M U C O D L A C I N H C E T

BATURAJA 2 CLINKER Project: P.12256

PT Semen Baturaja (Persero)

Document No: BEA10000052187ENDate of issue: 2016-03-23

TECHNICAL DOCUMENTATION

Copyright by LOESCHE GmbH

Hansaallee 243 D-40549 Düsseldorf Federal Republic of Germany Phone: +49 (0)211 5353-0 Fax: +49 (0)211 5353-500 E-mail: [email protected] Internet: www.loesche.com

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Document No: BEA10000052187ENThe copyright for this document and all appendices is reserved by LOESCHE GmbH


Overall Table of Contents Chapter:

Folder:

GENERAL DOCUMENTS ..................................................................................................01-01 1

STORAGE INSTRUCTIONS ......................................................................................01-01 STORAGE REGULATIONS CUSTOMER Q934801-00-4 B 15.01.2013 ....................................................................................01-01 •

2

WELDING INSTRUCTION .........................................................................................01-01 EXECUTION SPECIFICATION Q934900-00-4 B ......................................................................................................... 01-01

3

ATTACHMENT POINTS ...........................................................................................01-01 PROVISIONAL ATTACHMENT POINTS Q934203-00-4 C ......................................................................................................... 01-01

4

PROJECT DRAWINGS ..............................................................................................01-01

4.1

ARRANGEMENTS...................................................................................................... 01-01 ARRANGEMENT MILL 1 AND 2 P12256-1520-0020-01 01.12.2015 ..........................................................................01-01 •

ARRANGEMENT MILL 1 P12256-1521-0020-01 01.12.2015 ..........................................................................01-01 •

ARRANGEMENT MILL 2 P12256-1522-0020-01 01.12.2015 ..........................................................................01-01 •

4.2

FOUNDATIONS .......................................................................................................... 01-01 FOUNDATION MILL 1 SHETT 1 P12256-1521-0200-01 09.09.2015 ..........................................................................01-01 •

FOUNDATION MILL 1 SHETT 2 P12256-1521-0200-02 09.09.2015 ..........................................................................01-01 •



4.3

SHOCK BLOWER....................................................................................................... 01-01 SHOCK BLOWER PIPING MILL 1 P12256-1521-0551-01 20.11.2015 ..........................................................................01-01 •

CONNECTION FRAME MILL 1 P12256-1521-0551-02 23.11.2015 ..........................................................................01-01 •

SHOCK BLOWER PIPING MILL 2 P12256-1522-0551-01 20.11.2015 ..........................................................................01-01 •

CONNECTION FRAME MILL 2 P12256-1522-0551-02 23.11.2015 ..........................................................................01-01 •

4.4

COOLING WATER ..................................................................................................... 01-01 WATER CONSUMPTION MILL 1 3.P12256-045301 02.12.2015 ..................................................................................01-01 •

WATER CONSUMPTION MILL 2 3.P12256-045401 02.12.2015 ..................................................................................01-01 •

4.5

SEAL AIR PIPING.......................................................................................................01-01 SEAL AIR PIPE MILL 1 P12256-1521-0400-01 16.11.2016 ..........................................................................01-01 •

SEAL AIR PIPE MILL 2 P12256-1522-0400-01 19.11.2015 ..........................................................................01-01 •


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Folder:

GRINDING PLANT GROUP...............................................................................................02-01 1

STAR FEEDERS (MAIN FEED) .................................................................................02-01

1.1

FEEDER TO MILL 1 ...................................................................................................02-01 INSTRUCTIONS 151087 POS.20 KREISEL 25.02.2016 .................................................................. 02-01 •

1.2

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FEEDER TO MILL 2 ...................................................................................................02-01 INSTRUCTIONS 151087 POS.10 KREISEL 25.02.2016 .................................................................. 02-01 •

1.3

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DRIVE ......................................................................................................................... 02-01 GEARBOX INSTRUCTIONS 21932786 SEW-EURODRIVE 02.05.2015 ............................................................02-01 •

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GEARBOX SPARE PARTS 01 264 596 SEW-EURODRIVE 01.09.2002 ..........................................................02-01 •

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MOTOR INSTRUCTIONS 21927189 SEW-EURODRIVE 01.07.2015 ............................................................02-01 •

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MOTOR SPARE PARTS 01.7252802101.0001-0002.16 SEW-EURODRIVE 01.10.2015 ............................02-01 •

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MOTOR CIRCUIT DIAGRAM 68 001 03 06 SEW-EURODRIVE 03.04.2009 ....................................................... 02-01 •

1.4

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COUPLING ................................................................................................................. 02-01 INSTRUCTIONS BA 3100 SIEMENS (FLENDER) 01.12.2014 .........................................................02-01 •

1.5

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INDUCTIVE SENSOR ................................................................................................ 02-01 DATA SHEET DBI10U-M30-AP4X2 SEW -EURODRIVE ................................................................02-01 •

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SHOCK BLOWER SYSTEM ......................................................................................02-01

2.1

INSTRUCTIONS SYSTEM 1 ......................................................................................02-01 SHOCK BLOWER SB-2 AGRICHEMA 14.03.2016 ......................................................................................... 02-01 •

AIR MAINTENANCE UNIT AGRICHEMA 14.03.2016 ......................................................................................... 02-01 •

2.2

INSTRUCTIONS SYSTEM 2 ......................................................................................02-01 SHOCK BLOWER SB-2 AGRICHEMA 14.03.2016 ......................................................................................... 02-01 •

AIR MAINTENANCE UNIT AGRICHEMA 14.03.2016 ......................................................................................... 02-01 •

2.3

PRESSURE VESSELS ...............................................................................................02-01 LIST OF VESSEL AGRICHEMA .............................................................................................................. 02-01 INSTRUCTIONS VESSEL 548642338260 AGRICHEMA 12.05.2014 .........................................................................02-01 •

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DECLARATION VESSELS 548642338260 AGRICHEMA 12.05.2014 .........................................................................02-01 •

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INSTRUCTIONS VESSEL 795176352726 AGRICHEMA 03.06.2015 .........................................................................02-01 •

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DECLARATION VESSELS 795176352726 AGRICHEMA 03.06.2015 .........................................................................02-01 •

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Folder:

GRINDING AID DOSING STATION ...........................................................................02-01 INSTRUCTIONS V151472KD MPT ...................................................................................................... 02-01 •

DRAWING 151472-ZU1 MPT 17.12.2015 ................................................................................02-01 •

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4

ROLLER MILL ............................................................................................................02-02

4.1

ASSEMBLY INSTRUCTIONS ....................................................................................02-02

4.1.1

ASSEMBLY DESCRIPTION .......................................................................................02-02 ASSEMBLY DESCRIPTION M10M10.981 E ............................................................................................................02-02

4.1.2

FOUNDATIONS .......................................................................................................... 02-02 WORKING INSTRUCTIONS AA926674-00-4 A 09.08.2012 ..................................................................................02-02 ASSESSMENT SCALES OF MECHANICAL Q915516-00-4 H 23.07.2003 ....................................................................................02-02 •

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4.2

DRAWINGS AND PARTS LISTS ...............................................................................02-02

4.2.01

OVERVIEW .................................................................................................................02-02 PL PLANT - DOCUMENTATION 1 2-2 15.03.2016 .........................................................................................................02-02 PL PLANT - DOCUMENTATION 2 2-2 15.03.2016 .........................................................................................................02-02 •

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4.2.02 4.2.02.1

MILL GENERAL ..........................................................................................................02-02 MILL 1 AND 2 ............................................................................................................. 02-02 PL MILL 1 10290862 24.02.2016 ...............................................................................................02-02 PL MILL 2 10290863 24.02.2016 ...............................................................................................02-02 LOESCHE-MILL 23100000374 - ............................................................................................................ 02-02 DIMENSIONS SHEET:MILL M945566-00-2 A 06.02.2009 ....................................................................................02-02 SCHEME OF LOADS 927136-00-2 B ............................................................................................................02-02 DIAGRAM:SPRING STIFFNESS 936538-00-4 A ............................................................................................................02-02 ROLLER LOAD 936539-00-4 A ............................................................................................................02-02 WORKING INSTRUCTIONS AA926690-00-4 A .......................................................................................................02-02 QA-GUIDELINE Q926660-00-4 A .........................................................................................................02-02 MILL 1 ......................................................................................................................... 02-02 MILL MOTOR-SPECIFICATION 1849M10.800.06 A......................................................................................................02-02 MILL 2 ......................................................................................................................... 02-02 MILL MOTOR-SPECIFICATION 1122M10.800.06 - ....................................................................................................... 02-02 •

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4.2.02.2

4.2.02.3

4.2.03 4.2.03.01

LM-AUXILIARIES........................................................................................................ 02-02 LM-AUXILIARIES CPL ...............................................................................................02-02 PL LM-AUXILIARIES 10272025 26.10.2015 ...............................................................................................02-02 WEAR MEASUREMENT TABLE •


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Q926434-00-3 A 19.07.2011 ....................................................................................02-02 RINSING INSTRUCTIONS Q924034-00-4 - 30.06.2003 .....................................................................................02-02 TABLE .........................................................................................................................02-02 PL TABLE 10232696 05.10.2015 ...............................................................................................02-02 AUXILIARIES:TABLE;CPL 043463-00-3 B 17.08.2006 .......................................................................................02-02 TABLE-SUPPORT ......................................................................................................02-02 PL SUPPORT 10232695 05.10.2015 ...............................................................................................02-02 SUPPORT;CPL 043459-00-3 - 17.08.2006 ........................................................................................02-02 ROLLER (M) ............................................................................................................... 02-02 PL ROLLER 10232749 05.10.2015 ...............................................................................................02-02 AUXILIARIES:ROLLER;CPL 043466-00-3 A 23.03.2007 .......................................................................................02-02 ROLLER (S) ................................................................................................................ 02-02 PL ROLLER (S) 10220299 05.10.2015 ...............................................................................................02-02 AUXILIARIES:ROLLER (S);CPL 025716-00-2 B 08.08.2008 .......................................................................................02-02 ROCKER ARM............................................................................................................ 02-02 PL ROCKER ARM 10232941 05.10.2015 ...............................................................................................02-02 AUXILIARIES:ROCKER ARM;CPL 043473-00-3 A 06.03.2007 .......................................................................................02-02 SPRING ASSEMBLY (M) ...........................................................................................02-02 PL SPRING ASSEMBLY 10233014 26.10.2015 ...............................................................................................02-02 AUXILIARIES:SPRING ASSEMBL Y;CPL 043474-00-1 B 06.10.2006 .......................................................................................02-02 CYLINDER ASSEMBLY .............................................................................................02-02 PL CYLINDER ASSEMBLY 10275437 26.10.2015 ...............................................................................................02-02 AUXILIARIES:CYLINDER ASSEBLY;CP L 119048-00-1 C ............................................................................................................02-02 SPRING ASSEMBLY (S) ............................................................................................02-02 PL SPRING ASSEMBLY(S) 10163731 05.10.2015 ...............................................................................................02-02 AUXILIAR:SPR.ASSY(S) 003918-00-3 C 08.08.2008 .......................................................................................02-02 PIPING ........................................................................................................................ 02-02 PL PIPING 10233543 05.10.2015 ...............................................................................................02-02 HAND MEASURING POINTS .................................................................................... 02-02 PL HAND MEASURING POINTS 10220564 05.10.2015 ...............................................................................................02-02 HAND MEASURING POINTS;CPL 043277-00-2 A 26.02.2010 .......................................................................................02-02 TIRE PROFILE RULER .............................................................................................. 02-02 PL TIRE PROFILE RULER 10233699 05.10.2015 ...............................................................................................02-02 TIRE PROFILE RULER;CPL •

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4.2.03.02

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4.2.03.03

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4.2.03.04

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4.2.03.05

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4.2.03.06

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4.2.03.07

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4.2.03.08

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4.2.03.09

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4.2.03.10

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4.2.03.11

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4.2.03.12

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080005-00-2 A 05.08.2009 .......................................................................................02-02 OIL DRAIN DEVICE.................................................................................................... 02-02 PL OIL DRAIN DEVICE 10163765 05.10.2015 ...............................................................................................02-02 OIL DRAIN DEVICE;CPL 003935-00-4 A 16.02.1995 .......................................................................................02-02 LIFTER ........................................................................................................................ 02-02 PL LIFTER 10255248 05.10.2015 ...............................................................................................02-02 LIFTER;CPL 043710-00-3 - 25.08.2010 ........................................................................................02-02 ROLLER (M) SUPPORT .............................................................................................02-02 PL ROLLER SUPPORT 10238584 05.10.2015 ...............................................................................................02-02 AUXILIARIES:ROLLER SUPPORT;CPL 070125-00-3 A 22.06.2009 .......................................................................................02-02 ROLLER (S) SUPPORT .............................................................................................02-02 PL ROLLER (S) SUPPORT 10252155 05.10.2015 ...............................................................................................02-02 AUXILIARIES:ROLLER (S) SUPPORT;CPL 085190-00-3 - 03.02.2010 ........................................................................................02-02 GRINDING PLATE MEASURING DEVICE ................................................................02-02 PL GRINDING PLATE MEASURING DEVICE 10263578 05.10.2015 ...............................................................................................02-02 GRINDING PLATE MEASURING DEVICE;CPL 109274-00-3 - 07.09.2011 ........................................................................................02-02 •

4.2.03.13

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4.2.03.14

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4.2.03.15

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4.2.03.16

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4.2.03.17

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4.2.04

MILL STAND ............................................................................................................... 02-03 PL MILL STAND 10247175 31.08.2015 ...............................................................................................02-03 MILL STAND;CPL 085116-00-0 E 06.02.2009 .......................................................................................02-03 QA-SPECIFICATION Q934234-00-4 A .........................................................................................................02-03 QA-GUIDELINE Q926682-00-4 A .........................................................................................................02-03 •

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4.2.05

PEDESTAL .................................................................................................................02-03 PL PEDESTAL 10229925 31.08.2015 ...............................................................................................02-03 PEDESTAL;CPL 032965-00-1 A 07.01.2006 .......................................................................................02-03 •

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4.2.06

RAILING ...................................................................................................................... 02-03 PL RAILING 10228735 31.08.2015 ...............................................................................................02-03 RAILING;CPL 054290-00-0 A 05.01.2006 .......................................................................................02-03 PL RAILING 10257958 31.08.2015 ...............................................................................................02-03 RAILING;CPL 069365-00-2 - 26.01.2012 ........................................................................................02-03 PL RAILING 10248958 31.08.2015 ...............................................................................................02-03 RAILING;CPL 085236-00-2 - 25.08.2010 ........................................................................................02-03 •

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4.2.07

BLOCK ........................................................................................................................ 02-03


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Folder:

PL BLOCK 10229882 31.08.2015 ...............................................................................................02-03 BLOCK;CPL 043431-00-2 - 29.03.2006 ........................................................................................02-03 •

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4.2.08

MILL BODY ................................................................................................................. 02-03 PL MILL BODY 10228780 31.08.2015 ...............................................................................................02-03 MILL BODY;CPL 054230-00-0 C ............................................................................................................02-03 •

4.2.09

LINING ........................................................................................................................ 02-03 PL LINING 10228900 28.08.2015 ...............................................................................................02-03 LINING;CPL 054268-00-0 H 03.11.2005 .......................................................................................02-03 •

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4.2.10

CENTER AIR CONTROL FLAPS ...............................................................................02-03 PL CENTER AIR CONTROL FLAPS 10265948 31.08.2015 ...............................................................................................02-03 CENTER AIR CONTROL FLAPS;CPL 098702-00-1 B ............................................................................................................02-03 •

4.2.11

TABLE .........................................................................................................................02-03 PL TABLE 10294564 11.12.2015 ...............................................................................................02-03 TABLE;CPL 23200012548 - ............................................................................................................ 02-03 INSERT PLATES 23200012551 - ............................................................................................................ 02-03 TABLE;CPL 23200005130 - ............................................................................................................ 02-03 TABLE 23200001226 - ............................................................................................................ 02-03 COVER 23200005116 - ............................................................................................................ 02-03 WORKING INSTRUCTION AA911244-01-4 A 21.05.2001 ..................................................................................02-03 PRETENSIONING SYSTEMS P & S VORSPANNSYSTEME ....................................................................................02-03 •

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4.2.12

GRINDING PARTS ..................................................................................................... 02-03 PL GRINDING PARTS 10292692 31.08.2015 ...............................................................................................02-03 GRINDING PLATE 20200012086 - ............................................................................................................ 02-03 TIRE (S) T120231-00-4 A ..........................................................................................................02-03 •

4.2.13

ROLLER (M) ............................................................................................................... 02-04 PL ROLLER 10230002 20.08.2015 ...............................................................................................02-04 ROLLER;KPL 054155-00-0 I ..............................................................................................................02-04 ASSEMBLY AND MAINTENANCE INSTR UCTIONS AA911408-00-4 A 13.03.2006 ..................................................................................02-04 •

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4.2.14

SLIP-RING SEALING (M) ...........................................................................................02-04 PL SLIP RING SEALING 10222921 20.08.2015 ...............................................................................................02-04 •

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SLIP RING SEALING; CPL 054111-00-3 - 16.11.2004 ........................................................................................02-04 DIMENSIONS SHEET: INSTALLATION TOOL 910025-00-2 - 04.05.1999 ........................................................................................02-04 WORKING INSTRUCTION AA911333-00-4 - 24.09.2001 ...................................................................................02-04 •

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4.2.15

SAVE ROLLER TRANSPORT DEVICE (M) ...............................................................02-04 PL SAFE ROLLER TRANSPORT DEVICE 10256334 20.08.2015 ...............................................................................................02-04 SAFE ROLLER TRANSPORT DEVICE;CPL 081369-00-2 A 04.01.2011 .......................................................................................02-04 •

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4.2.16

ROLLER ROTATION MONITORING (M) ...................................................................02-04 PL ROLLER ROTAT.MONITORING 10218772 20.08.2015 ...............................................................................................02-04 ROLLER ROTATATION MONITOR;CPL 044472-00-1 C 24.08.2012 .......................................................................................02-04 •

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4.2.17

ROLLER (S) ................................................................................................................ 02-04 PL ROLLER (S) 10276069 09.09.2015 ...............................................................................................02-04 ROLLER (S);CPL 043660-00-0 D ............................................................................................................02-04 •

4.2.18

SLIP RING SEALING (S) ............................................................................................02-04 PL SLIP RING SEALING 10178719 09.09.2015 ...............................................................................................02-04 SLIPRING SEALING; CPL 030175-00-3 B 11.08.1998 .......................................................................................02-04 DIMENSIONS SHEET: INSTALLATION TOOL 910025-00-2 - 04.05.1999 ........................................................................................02-04 WORKING INSTRUCTION AA911333-00-4 - 24.09.2001 ...................................................................................02-04 •

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4.2.19

ROLLER TRANSPORT DEVICE (S) ..........................................................................02-04 PL ROLLER TRANSPORT DEVICE 10276288 09.09.2015 ...............................................................................................02-04 SAFE ROLLER TRANSPORT DEVICE;CPL 021919-00-2 - 12.11.2003 ........................................................................................02-04 •

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4.2.20

ROLLER ROTATION MONITORING (S).................................................................... 02-04 PL ROLLER ROTATION MONITORING (S) 10235458 01.09.2015 ...............................................................................................02-04 ROLLER ROTATION MONITORING (S);CPL 081019-00-1 A 24.01.2011 .......................................................................................02-04 •

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4.2.21

ROCKER ARM (M) ..................................................................................................... 02-04 PL ROCKER ARM 10289113 20.08.2015 ...............................................................................................02-04 ROCKER ARM;CPL 23100000045 - ............................................................................................................ 02-04 ROCKER ARM 23100000195 - ............................................................................................................ 02-04 •

4.2.22

ROD HEAD BEARING (M) ......................................................................................... 02-04 PL ROD HEAD BEARING 10289114 20.08.2015 ...............................................................................................02-04 ROD HEAD BEARING;CPL 23200001246 - ............................................................................................................ 02-04 •

4.2.23

LEVER TRANSPORT DEVICE (M) ............................................................................02-04


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PL LEVER TRANSPORT DEVICE 10164540 20.08.2015 ...............................................................................................02-04 LEVER TRANSPORT DEVICE; CPL 004863-00-2 - 11.03.1992 ........................................................................................02-04 •

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4.2.24

ROCKER ARM MONITORING (M)............................................................................. 02-04 PL ROCKER ARM MONITORING 10238338 20.08.2015 ...............................................................................................02-04 ROCKER ARM MONITORING;CPL 080045-00-1 A 26.07.2007 .......................................................................................02-04 •

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4.2.25

LEVER SEALING (M) .................................................................................................02-04 PL LEVER SEALING 10229830 03.09.2015 ...............................................................................................02-04 LEVER SEALING;CPL 069079-00-0 B 22.02.2006 .......................................................................................02-04 •

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4.2.26

ROCKER ARM (S) ...................................................................................................... 02-04 PL ROCKER ARM (S) 10252913 01.09.2015 ...............................................................................................02-04 ROCKER ARM (S);CPL 043665-00-0 A ............................................................................................................02-04 •

4.2.27

ROCKER ARM MONITORING (S) ............................................................................. 02-04 PL ROCKER ARM MONITORING (S) 10246449 01.09.2015 ...............................................................................................02-04 ROCKER ARM MONITORING (S);CPL 080076-00-1 - 14.12.2008 ........................................................................................02-04 •

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4.2.28

LEVER SEALING (S) ..................................................................................................02-04 PL LEVER SEALING (S) 10230016 03.09.2015 ...............................................................................................02-04 LEVER SEALING (S);CPL 043433-00-0 C 11.04.2006 .......................................................................................02-04 •

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4.2.29

SPRING ASSEMBLY (M) ...........................................................................................02-05 PL SPRING ASSEMBLY (M) 10292781 04.09.2015 ...............................................................................................02-05 SPRING ASSEMBLY (M);CPL 109814-00-0 - ............................................................................................................. 02-05 •

4.2.30

BUFFER (M) ...............................................................................................................02-05 PL BUFFER (M) 10276207 04.09.2015 ...............................................................................................02-05 BUFFER (M);CPL 012506-00-1 A 01.07.2005 .......................................................................................02-05 •

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4.2.31

SPRING ASSEMBLY (S) ............................................................................................02-05 PL SPRING ASSEMBLY(S) 10229088 31.08.2015 ...............................................................................................02-05 SPRING ASSEMBLY (S);CPL 054285-00-0 - 03.01.2006 ........................................................................................02-05 •

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4.2.32

RING PIPELINE .......................................................................................................... 02-05 PL RING PIPELINE 10265819 31.08.2015 ...............................................................................................02-05 RING PIPELINE;CPL 080239-00-1 A ............................................................................................................02-05 •

4.2.33

CONNECTING PIPELINE .......................................................................................... 02-05 PL CONNECTING PIPELINE 10265820 08.10.2015 ...............................................................................................02-05 •

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CONNECTING PIPELINE;CPL 080235-00-0 - 20.12.2011 ........................................................................................02-05 •

4.2.34

LM-LUBRICATION LINE ............................................................................................ 02-05 PL LM-LUBRICATION LINE 10266114 07.09.2015 ...............................................................................................02-05 LM-LUBRICATION LINE;CPL 081551-00-0 - 03.02.2012 ........................................................................................02-05 LUBRICATION LINE 943601-00-3 A ............................................................................................................02-05 •

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4.2.35

SEAL AIR PIPING.......................................................................................................02-05 PL SEAL AIR PIPING 10229756 31.08.2015 ...............................................................................................02-05 SEAL AIR PIPING;CPL 032947-00-0 - 02.11.2005 ........................................................................................02-05 WORKING INSTRUCTIONS AA926690-00-4 A .......................................................................................................02-05 •

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4.2.36

VIBRATION MONITORING ........................................................................................ 02-05 PL VIBRATION MONITORING 10213761 07.09.2015 ...............................................................................................02-05 VIBRATION MONITORING;CPL 029763-00-2 C ............................................................................................................02-05 •

4.2.37

GRINDING-BED SPRINKLER .................................................................................... 02-05 PL GRINDING-BED SPRINKLER 10250470 12.01.2016 ...............................................................................................02-05 GRINDING-BED SPRINKLER;CPL 026650-00-1 B 21.09.2009 .......................................................................................02-05 SCHEME:GRINDING-BED SPRINKLER 901866-00-2 D 06.03.2013 .......................................................................................02-05 •

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4.2.38 4.2.38.1

LM-DRIVE ................................................................................................................... 02-05 LM-DRIVE ................................................................................................................... 02-05 PL LM-DRIVE MILL 1 10294326 25.01.2016 ...............................................................................................02-05 PL LM-DRIVE MILL 2 10294327 25.01.2016 ...............................................................................................02-05 LM-DRIVE;CPL 120245-00-0 - ............................................................................................................. 02-05 MOTOR FRAME ......................................................................................................... 02-05 PL MOTOR FRAME 10294236 25.01.2016 ...............................................................................................02-05 MOTOR FRAME 120243-00-0 - ............................................................................................................. 02-05 MOTOR FRAME T120243-00-4 - ...........................................................................................................02-05 MOTOR BASE FRAME ..............................................................................................02-05 PL MOTOR BASE FRAME 10294311 25.01.2016 ...............................................................................................02-05 MOTOR BASE FRAME 120244-00-0 - ............................................................................................................. 02-05 MOTOR BASE FRAME T120244-00-4 - ...........................................................................................................02-05 •

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4.2.38.2

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4.2.38.3

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4.2.39

HYDRAULIC CABINET HSMS ...................................................................................02-06 PL HSMS 1 10293444 08.10.2015 ...............................................................................................02-06 •


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PL HSMS 2 10293445 08.10.2015 ...............................................................................................02-06 LUBRICATION SCHEME 917860-00-2 B 03.01.2011 .......................................................................................02-06 SEARCH LIST 4.F0889-0001 - 04.04.1991 ......................................................................................02-06 MALFUNCTION TABLE-HSMS 4.F4221-0000 - 27.07.1982 ......................................................................................02-06 •

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4.2.40

HYDRAULIC CABINET HSLM ................................................................................... 02-06 PL HSLM 1 10293442 08.10.2015 ...............................................................................................02-06 PL HSLM 2 10293443 08.10.2015 ...............................................................................................02-06 SCHEME:HYDRAULIC 917850-00-0 D 13.02.2012 .......................................................................................02-06 SEARCH LIST 4.F0889-0001 - 04.04.1991 ......................................................................................02-06 •

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4.2.41

HYDRAULIC CABINET HSSW ...................................................................................02-06 PL HSSW 1 10293440 08.10.2015 ...............................................................................................02-06 PL HSSW 2 10293441 08.10.2015 ...............................................................................................02-06 HYDRAULIC SCHEME 917830-00-1 A ............................................................................................................02-06 SEARCH LIST 4.F0889-0001 - 04.04.1991 ......................................................................................02-06 •

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4.2.42

OIL SUMPS FOR HYDRAULIC CABINETS ...............................................................02-06 OIL SUMP 054581-00-0 - 02.02.2009 ........................................................................................02-06 OIL SUMP 054575-00-0 - 15.01.2009 ........................................................................................02-06 •

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4.2.43

FILL UNIT HSBF ......................................................................................................... 02-06 PL HSBF 10293446 08.10.2015 ...............................................................................................02-06 •

4.2.44 4.2.44.1

SWINGING DEVICE ................................................................................................... 02-06 SWINGING DEVICE ................................................................................................... 02-06 PL SWINGING DEVICE 10292916 09.09.2015 ...............................................................................................02-06 SWINGING DEVICE 085198-00-3 - 27.05.2010 ........................................................................................02-06 SWINGING DEVICE CPL ........................................................................................... 02-06 PL SWINGING DEVICE CPL 10257595 09.09.2015 ...............................................................................................02-06 SWINGING DEVICE;CPL 085197-00-0 - 27.05.2010 ........................................................................................02-06 PUMP TROLLEY HSAV .............................................................................................02-06 PL PUMP TROLLEY 10257245 09.09.2015 ...............................................................................................02-06 SCHEME:HYDRAULIC 932632-00-2 - 13.09.2010 ........................................................................................02-06 •

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4.2.44.2

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4.2.44.3

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4.3

MANUALS ................................................................................................................... 02-07

4.3.01

OPERATING INSTRUCTIONS ................................................................................... 02-07 OPERATING INSTRUCTIONS

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P12256-M10X00.980 A ..............................................................................................02-07 4.3.02

AUXILIARIES TABLE .................................................................................................02-07 HANDPUMP 84129/2430-85 01.03.2008 ......................................................................................02-07 HYDRAULIC CYLINDER EKZ 84148/0600-85GB LUKAS 01.09.2006 ..................................................................02-07 •

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4.3.03

PIPINGS ..................................................................................................................... 02-07 PARKER RING FITTINGS 4100-2 PARKER 01.07.2001 .................................................................................02-07 •

4.3.04

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LUBRICATION UNIT .................................................................................................. 02-07 INSTRUCTIONS 900007 BIJUR DELIMON INDIA 21.01.2016 .........................................................02-07 •

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4.3.05

HYDRAULIC CABINET HSMS ...................................................................................02-07 INSTRUCTIONS HS 18.02.2016 .................................................................................................................. 02-07

4.3.06

HYDRAULIC SYSTEM ...............................................................................................02-07 RINSING INSTRUCTIONS Q924034-00-4 - 30.06.2003 .....................................................................................02-07 WORKING INSTRUCTIONS AA958500-00-4 D .......................................................................................................02-07 •

4.3.07

SPRING ASSEMBLIES ..............................................................................................02-08 HYDRAULIC CYLINDER M 120866 / 1 RUHFUS 13.03.2012 ...........................................................................02-08 HYDRAULIC CYLINDER S 120866 / 2 RUHFUS 13.03.2012 ...........................................................................02-08 PISTON ACCUMULATOR - ASSEMBLY 3.301.M0 HYDAC 01.10.2015 ................................................................................02-08 PISTON ACCUMULATOR - OPERATING 3.301CE3 HYDAC 01.12.2013 ...............................................................................02-08 BLADDER ACCUMULATOR - ASSEMBLY 3.201.M2 HYDAC 01.10.2015 ................................................................................02-08 BLADDER ACCUMULATOR - OPERATING 3.201.CE8 HYDAC 01.04.2014 ..............................................................................02-08 CHARGING AND TESTING UNIT - OPERATING 3.501.BA7 HYDAC 01.10.2015 ..............................................................................02-08 DIGITAL MANOMETER TECSIS DC400 FOR FPU-1 BD_BE_BF_BSP 777 HYDAC .................................................................................02-08 •

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4.3.08

HYDRAULIC CABINET HSLM ................................................................................... 02-09 INSTRUCTIONS HSLM 18.02.2016 .................................................................................................................. 02-09

4.3.09

HYDRAULIC CABINET HSSW ...................................................................................02-10 INSTRUCTIONS HSSW 18.02.2016 .................................................................................................................. 02-10

4.3.10

FILLING UNIT HSBF .................................................................................................. 02-10 INSTRUCTIONS HSBF 120866 / 9 RUHFUS 19.02.2016 ...........................................................................02-10 •

4.3.11

•

CENTER AIR CONTROL FLAPS ...............................................................................02-10 INSTRUCTIONS FLAP FERGO ....................................................................................................................... 02-10 INSTRUCTIONS PART-TURN ACTUATORS Y005.559/003/EN FERGO .......................................................................................02-10 •

4.3.12

GRINDING BED SPRINKLER .................................................................................... 02-10


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INSTRUCTIONS 58.006 INTEGRAL HYDRAULIK 01.02.2016......................................................... 02-10 •

4.3.13

4.3.14

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SWINGING DEVICE ................................................................................................... 02-10 HYDRAULIC CYLINDER 120866 / 3 RUHFUS 15.03.2012 ...........................................................................02-10 INSTRUCTIONS HSAV 120866 / 4 RUHFUS 18.02.2016 ...........................................................................02-10 •

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MILL GEARBOX .........................................................................................................02-11 DOCUMENTS NOT YET AVAILABLE _ LOESCHE 01.01.1900 ........................................................................................02-11 •

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5

SEALING AIR FAN ....................................................................................................02-12

5.1

FAN MILL 1 ................................................................................................................. 02-12

5.1.1

MANUALS ................................................................................................................... 02-12 ASSEMBLY CBV-COMPAGNIE 24.02.2016 ................................................................................02-12 OPERATING CBV-COMPAGNIE 24.02.2016 ................................................................................02-12 •

•

5.1.2

DRAWINGS ................................................................................................................ 02-12 GENERAL DRAWING CBV-COMPAGNIE .....................................................................................................02-12

5.1.3

MOTOR ....................................................................................................................... 02-12 MOTOR DATA SHEET CBV-COMPAGNIE .....................................................................................................02-12 MOTOR DIMENSION SHEET CBV-COMPAGNIE .....................................................................................................02-12 MOTOR TERMINAL DIAGRAM CBV-COMPAGNIE .....................................................................................................02-12 TERMINAL BOX CBV-COMPAGNIE .....................................................................................................02-12

5.1.4

CERTIFICATES ..........................................................................................................02-12 EC DECLARATION OF CONFORMITY CBV-COMPAGNIE .....................................................................................................02-12 ORIGIN CERTIFICATE CBV-COMPAGNIE .....................................................................................................02-12

5.2

FAN MILL 2 ................................................................................................................. 02-12

5.2.1

MANUALS ................................................................................................................... 02-12 ASSEMBLY CBV-COMPAGNIE 24.02.2016 ................................................................................02-12 OPERATING CBV-COMPAGNIE 24.02.2016 ................................................................................02-12 •

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5.2.2

DRAWINGS ................................................................................................................ 02-12 GENERAL DRAWING CBV-COMPAGNIE .....................................................................................................02-12

5.2.3

MOTOR ....................................................................................................................... 02-12 MOTOR DATA SHEET CBV-COMPAGNIE .....................................................................................................02-12 MOTOR DIMENSION SHEET CBV-COMPAGNIE .....................................................................................................02-12 MOTOR TERMINAL DIAGRAM CBV-COMPAGNIE .....................................................................................................02-12 TERMINAL BOX CBV-COMPAGNIE .....................................................................................................02-12

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5.2.4

CERTIFICATES ..........................................................................................................02-12 EC DECLARATION OF CONFORMITY CBV-COMPAGNIE .....................................................................................................02-12 ORIGIN CERTIFICATE CBV-COMPAGNIE .....................................................................................................02-12

6

CLASSIFIER ...............................................................................................................02-13

6.1

ASSEMBLY INSTRUCTIONS ....................................................................................02-13 ASSEMBLY DESCRIPTION M01_M10M21.981 C 27.05.2013 .............................................................................02-13 •

6.2

DRAWINGS AND PARTS LISTS ...............................................................................02-13

6.2.01

CLASSIFIER GENERAL .............................................................................................02-13 PL CLASSIFIER 1 10290864 23.12.2015 ...............................................................................................02-13 PL CLASSIFIER 2 10290865 23.12.2015 ...............................................................................................02-13 CLASSIFIER 20200041885 - ............................................................................................................ 02-13 CLASSIFIER 20200027744 - ............................................................................................................ 02-13 QA-REGULATION Q926677-00-4 A ......................................................................................................... 02-13 •

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6.2.02

BEARING CARTRIDGE ............................................................................................. 02-13 PL BEARING CARTRIDGE 10291304 21.09.2015 ...............................................................................................02-13 CLASSIFIER-BEARING CARTRIDGE 23200001409 - ............................................................................................................ 02-13 CLASSIFIER-BEARING CARTRIDGE 23200001463 - ............................................................................................................ 02-13 •

6.2.03

ROTOR ....................................................................................................................... 02-13 PL ROTOR 10291305 21.09.2015 ...............................................................................................02-13 CLASSFIER ROTOR 097403-00-0 A ............................................................................................................02-13 TRANSPORT.SKETCH-CLASSIFIER ROTOR T097403-00-4 - 25.11.2010 ......................................................................................02-13 •

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6.2.04

CASSETTE .................................................................................................................02-13 PL CASSETTE 10259260 21.09.2015 ...............................................................................................02-13 CLASSIFIER CASSETTE 097470-00-0 A ............................................................................................................02-13 •

6.2.05

SCOOP ....................................................................................................................... 02-13 PL SCOOP 10291367 21.09.2015 ...............................................................................................02-13 CLASSIFIER SCOOP 20200018808 - ............................................................................................................ 02-13 WORKING INSTRUCTIONS AA911374-00-4 C .......................................................................................................02-13 QA-REGULATION Q926670-00-4 A 23.04.2012 ....................................................................................02-13 •

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6.2.06

BASE ..........................................................................................................................02-13 PL BASE 10289296 21.09.2015 ...............................................................................................02-13 •


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CLASSIFIER BASE 23200001891 - ............................................................................................................ 02-13 BASE 23200001966 - ............................................................................................................ 02-13 GRIT FUNNEL 23200001965 - ............................................................................................................ 02-13 GRIT FUNNEL EXTENSION 23200001964 - ............................................................................................................ 02-13 6.2.07

UPPER HOUSING ...................................................................................................... 02-13 PL UPPER HOUSING 10291369 21.09.2015 ...............................................................................................02-13 CLASSIFIER UPPER HOUSING 23200000727 A...........................................................................................................02-13 CLASSIFIER UPPER HOUSING 23200000744 - ............................................................................................................ 02-13 UPPER HOUSING BASE 23200000737 - ............................................................................................................ 02-13 UPPER HOUSING OUTLET 23200000729 - ............................................................................................................ 02-13 •

6.2.08

LOWER HOUSING ..................................................................................................... 02-13 PL LOWER HOUSING 10288713 21.09.2015 ...............................................................................................02-13 CLASSIFIER LOWER HOUSING 23200000974 - ............................................................................................................ 02-13 CLASSIFIER LOWER HOUSING 23200000826 - ............................................................................................................ 02-13 •

6.2.09

FRAME ....................................................................................................................... 02-13 PL FRAME 10291370 21.09.2015 ...............................................................................................02-13 CLASSIFIER FRAME 23200002331 - ............................................................................................................ 02-13 CLASSIFIER FRAME 23200002349 - ............................................................................................................ 02-13 HOOD 23200002312 - ............................................................................................................ 02-13 FRAME 23200002326 - ............................................................................................................ 02-13 •

6.2.10

GUIDE VANE .............................................................................................................. 02-13 PL GUIDE VANE 10291376 21.09.2015 ...............................................................................................02-13 CLASSIFIER GUIDE VANE 23200001452 - ............................................................................................................ 02-13 GUIDE VANE CARRIER 23200001466 - ............................................................................................................ 02-13 •

6.2.11

CHUTE ........................................................................................................................ 02-14 PL CHUTE 10291377 21.09.2015 ...............................................................................................02-14 CLASSIFIER CHUTE 23200001714 - ............................................................................................................ 02-14 CLASSIFIER CHUTE 23200001798 - ............................................................................................................ 02-14 •

6.2.12

16

LINING BEARING CARTRIDGE ................................................................................ 02-14 PL LINING BEARING CARTRIDGE Document No: BEA10000052187ENThe copyright for this document and all appendices is reserved by LOESCHE GmbH



Folder:

10289109 21.09.2015 ...............................................................................................02-14 CLASSIFIER LINING BEARING CARTRIDGE 23200001460 - ............................................................................................................ 02-14 WORKING INSTRUCTIONS AA911374-00-4 C .......................................................................................................02-14 •

6.2.13

LINING BASE .............................................................................................................02-14 PL LINING BASE 10291195 21.09.2015 ...............................................................................................02-14 CLASSIFIER LINING BASE 23200006216 - ............................................................................................................ 02-14 WORKING INSTRUCTIONS AA911374-00-4 C .......................................................................................................02-14 •

6.2.14

LINING UPPER HOUSING ......................................................................................... 02-14 PL LINING UPPER HOUSING 10288602 21.09.2015 ...............................................................................................02-14 CLASSIFIER LINING UPPER HOUSING 23200001212 - ............................................................................................................ 02-14 •

6.2.15

LINING LOWER HOUSING ........................................................................................ 02-14 PL LINING LOWER HOUSING 10289007 21.09.2015 ...............................................................................................02-14 CLASSIFIER LINING LOWER HOUSING 23200001216 - ............................................................................................................ 02-14 •

6.2.16

LINING FRAME .......................................................................................................... 02-14 PL LINING FRAME 10289832 21.09.2015 ...............................................................................................02-14 CLASSIFIER LINING FRAME 20200020282 - ............................................................................................................ 02-14 WORKING INSTRUCTIONS AA911374-00-4 C .......................................................................................................02-14 •

6.2.17

LINING CHUTE........................................................................................................... 02-14 PL LINING CHUTE 10289132 21.09.2015 ...............................................................................................02-14 CLASSIFIER LINING CHUTE 23200001971 - ............................................................................................................ 02-14 •

6.2.18

DRIVE ......................................................................................................................... 02-14 PL DRIVE 10293553 28.10.2015 ...............................................................................................02-14 CLASSIFIER DRIVE 23200011561 - ............................................................................................................ 02-14 BELL HOUSING 23200011601 - ............................................................................................................ 02-14 TRANSPORTATION SKETCH-MOTOR CONSOLE T079323-00-4 - ...........................................................................................................02-14 •

6.2.19

PLATFORM ................................................................................................................02-14 PL PLATFORM 10291378 21.09.2015 ...............................................................................................02-14 CLASSIFIER PLATFORM 23200002781 - ............................................................................................................ 02-14 •

6.2.20

LUBRICATION LINE ................................................................................................... 02-14 PL LUBRICATION LINE 10259356 21.09.2015 ...............................................................................................02-14 CLASSIFIER LUBRICATION LINIE 104153-00-1 A 24.05.2012 .......................................................................................02-14 •

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Folder:

SCHEME:CLASSIFIER LUBRICATION LINE 956702-00-4 A ............................................................................................................02-14 6.2.21

TEMPERATURE SENSOR ........................................................................................02-14 PL TEMPERATURE SENSOR 10255021 21.09.2015 ...............................................................................................02-14 WORKING INSTRUCTIONS AA926649-00-4 C .......................................................................................................02-14 •

6.2.22

FLYASH PIPE .............................................................................................................02-14 PL FLYASH PIPE 10275705 21.09.2015 ...............................................................................................02-14 CLASSIFIER FLYASH PIPE 049689-00-2 A 15.09.2010 .......................................................................................02-14 •

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6.2.23

EXTRACTOR .............................................................................................................. 02-14 PL EXTRACTOR 10291379 25.09.2015 ...............................................................................................02-14 CLASSIFIER EXTRACTOR 20200005235 A...........................................................................................................02-14 •

6.2.24

BEARING-COOLING .................................................................................................. 02-14 PL BEARING-COOLING 10290889 23.11.2015 ...............................................................................................02-14 CLASSIFIER BEARING-COOLING 23200005274 - ............................................................................................................ 02-14 •

6.2.25

NAME PLATES ...........................................................................................................02-14 PL NAME PLATES CLASSIFIER 1 10257978 19.11.2015 ...............................................................................................02-14 PL NAME PLATES CLASSIFIER 2 10259929 19.11.2015 ...............................................................................................02-14 •

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6.2.26

FREE ISSUE PARTS .................................................................................................02-14 PL FREE ISSUE PARTS 10294845 18.12.2015 ...............................................................................................02-14 CLASSIFIER 20200041885 - ............................................................................................................ 02-14 •

6.3

MANUALS ................................................................................................................... 02-15

6.3.1

OPERATING INSTRUCTIONS ................................................................................... 02-15 INFORMATION ........................................................................................................... 02-15

6.3.2

CLASSIFIER GEARBOX ............................................................................................02-15 INSTRUCTIONS 46058375 SIEMENS (FLENDER) 05.01.2016 .......................................................02-15 •

6.3.3

PIPINGS ..................................................................................................................... 02-15 PARKER RING FITTINGS 4100-2 PARKER 01.07.2001 .................................................................................02-15 •

6.3.4

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LUBRICATION UNIT .................................................................................................. 02-15 INSTRUCTIONS 900007 BIJUR DELIMON INDIA 21.01.2016 .........................................................02-15 •

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Folder:

LUBRICATION INSTRUCTIONS .......................................................................................03-01 1

LUBRICATION INSTRUCTIONS Q12556-2970-00-4 09.03.2016 ................................................................................03-01 •


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Folder:

DOCUMENTS FOR SUPERVISOR....................................................................................04-01 1

GENERAL INFORMATION PLANT ...........................................................................04-01 ASSEMBLY AND COMMISSIONING PRECONDITIONS Q958540-00-4 LOESCHE 26.09.2013 ...................................................................04-01 •

•

2

MANUFACTURING PARTS LIST ..............................................................................04-01

2.1

PLANT 1 ..................................................................................................................... 04-01 PLANT 1 2-2 15.03.2016 .........................................................................................................04-01 •

2.2

PLANT 2 ..................................................................................................................... 04-02 PLANT 2 2-2 15.03.2016 .........................................................................................................04-02 •

3

MILL STAND ..............................................................................................................04-02 SYSTEM DIMENSIONS:MILL STAND 945567-00-3 - 06.02.2009 ........................................................................................04-02 •

FOUNDATION FRAME 064047-00-0 A 31.08.2005 .......................................................................................04-02 •

GEARBOX BASEPLATE 051002-00-1 F 25.02.2010 .......................................................................................04-02 •

MOUNTING:GEARBOX BASE PLATE 943559-00-1 A 23.02.2010 .......................................................................................04-02 •

QA-GUIDELINE Q908152-00-4 C ......................................................................................................... 04-02 MANUFACTURING GUIDELINE Q902077-00-4 B ......................................................................................................... 04-02 4

MILL BODY ................................................................................................................04-03 SYSTEM DIMENSIONS:MILL BODY 932515-00-2 - 10.11.2005 ........................................................................................04-03 •

MILL BODY 054226-00-0 B 28.09.2005 .......................................................................................04-03 •

5

TABLE ........................................................................................................................04-03 TABLE 23200012552 - ............................................................................................................ 04-03

6

SPRING ASSEMBLIES ..............................................................................................04-03

6.1

ASSEMBLY M.............................................................................................................04-03 SYSTEM DIMENSION:SPRING ASSEMBLY (M) 932531-00-3 - 02.06.2006 ........................................................................................04-03 •

DIMENSIONS SHEET:CYLINDER M907003-85-1 A .........................................................................................................04-03 6.2

ASSEMBLY S .............................................................................................................04-03 SYSTEM DIMENSION:SPRING ASSEMBLY(S) 932517-00-3 - 03.01.2006 ........................................................................................04-03 •

DIMENSIONS SHEET: CYLINDER M907006-06-1 C 05.12.2011....................................................................................04-03 •

7

HYDRAULIC CABINETS ...........................................................................................04-03 DIMENSIONS SHEET:HYDRAULIC CABINET M932589-00-3 A .........................................................................................................04-03

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Folder:

DIMENSIONS SHEET:HYDRAULIC CABINET M932581-00-3 A .........................................................................................................04-03 DIMENSIONS SHEET:HYDRAULIC CABINET M932596-00-3 A .........................................................................................................04-03 8

GRINDING BED SPRINKLER ...................................................................................04-03 DIMENSIONS-SHEET:PUMP UNIT M901815-00-3 C .........................................................................................................04-03

9

CLASSIFIER ...............................................................................................................04-03

9.1

SYSTEM DIMENSION SHEETS ................................................................................04-03 CLASSIFIER BEARING CARTRIDGE 23200001639 - ............................................................................................................ 04-03 CLASSIFIER DRIVE 23200011559 - ............................................................................................................ 04-03

9.2

UPPER HOUSING ...................................................................................................... 04-03 UPPER HOUSING BASE 23200000696 - ............................................................................................................ 04-03

9.3

QA-DOCUMENTS ...................................................................................................... 04-03 QA-ORDER SPECIFICATION Q927120-00-4 D ......................................................................................................... 04-03 QA-ORDER SPECIFICATION Q907021-00-4 A ......................................................................................................... 04-03 QA-ORDER SPECIFICATION Q913838-00-4 F..........................................................................................................04-03 QA-ORDER SPECIFICATION Q913837-00-4 C ......................................................................................................... 04-03


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Contents

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