Product overview
Contents
® Copyright FlexLink 2003 The contents of this publication are the copyright of the publishers and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information but no liability can be accepted for any errors or omissions. The right is reserved to make design modifications.
Patents Essential parts of the FlexLink product range are protected by patents and design regulations. Drawings are made to European standards.
The many faces of FlexLink ........................................2 FlexLink applications...................................................4 FlexLink – the company ..............................................8 The FlexLink business concept..............................8 Conveyor systems.......................................................9 Chain widths from 44 mm to 295 mm ....................9 Conveyor systems................................................10 Conveyor data summary......................................12 summary................... ...................12 Multiflexing conveyor components.......................13 Chain products.....................................................14 Conveyor beams..................................................15 Conveyor beam support brackets ........................16 Drive units and idler units.....................................16 Bends...................................................................17 Accessories..........................................................17 Guidance..............................................................18 Pallet handling components.................................19 Modular pallet conveyor system...........................20 Wide chain conveyor system ...............................22 Stainless steel conveyor system Series Series X ...........23 Modular conveyor system EM..............................25 Structural systems.....................................................26 Introduction ..........................................................26 General product information.................................26 Beams..................................................................27 Connectors...........................................................27 Feet......................................................................28 Enclosure components.........................................29 Components for linear motion..............................30 motion ..............................30 Components for rotating motion...........................30 Conduit element...................................................31 Pneumatic components........................................31 Linear drive units.......................................................32 Introduction ..........................................................32 General product information.................................33 Linear drive units L55/L75/L100...........................34 Linear drive unit, T-slot saddle .............................34 Vertical linear drive unit........................................34 Vertical telescopic drive unit.................................34
1
The many faces of FlexLink
2
The many faces of FlexLink
The many faces of FlexLink
3
FlexLink applications
Automatic machinery for gear wheels
Circular pallet flow, top seat guide rail assembly
Inhalator packaging and filling line
4
FlexLink applications
Accumulation area between filler and labeling
Multifunctional wedge conveyor conveyor for cosmetic bottles
Chute for quick and efficient lowering
FlexLink applications
5
Merging point
Accumulation area
C-chute
6
FlexLink applications
Stainless steel conveyor conveyor XK pallet conveyor conveyor
Automation loops with twin track conveyor
FlexLink applications
7
FlexLink – the company The FlexLink business concept
First choice for easier automation
Services, products, and applications
FlexLink Systems – the world’s leading supplier of flexible plastic chain conveyor systems, bases its operations on the following visionary business concept:
The following services and products are offered to the market: •
Conv Co nve eyor yor comp compon onen ents ts
“We will continue to develop our leading position in the flexible plastic chain conveyor market by satisfying the needs of the world’s most demanding customers through a global network providing expertise, exper tise, reliable deliveries and outstanding overall service.”
•
Other Other auto automat matio ion n comp compon onent ents s
•
Comp Co mpon onen entt kits kits and and mod modul ules es
•
Conv Co nvey eyor or and and auto automa mati tion on sys syste tems ms
•
Turn-key urn-key syst systems ems thro through ugh syst system em buil builders ders
•
Training
•
Serv Servic ice e cont contra ract cts s
•
World orld-w -wid ide e ser serv vice ice
•
Scrap re recycling
The words “leading”, “flexible”, “demanding”, “global” and “expertise” characterize the philosophy that has enabled FlexLink Systems to establish a track record of providing high quality products and service to its customers.
8
FlexLink – the company
Conveyor Conveyor systems system s Chain widths from 44 mm to 295 mm
Large FlexLink installation at Kungsörnen macaroni factory
FlexLink standard conveyors
Conveyor support components
Together, the FlexLink standard conveyor conveyor product lines cover a wide range of applications. Multiflexing conveyor systems XS, XL, XM, XH, XK, and XB use plastic chains in many configurations. The chain design permits horizontal as well as vertical change of direction. Chain widths range from 44 mm up to 295 mm, for product widths up to 400 mm. Each system system consists consists of a wide range of modular components which can be fitted using simple hand tools. Conveyor Conveyor structures built from aluminium beams with standardized T-slots T-slots simplify attachment of components and accessories.
The FlexLink conveyors are held in place by a well balanced range of support components, with beam support brackets, support beams, feet, etc. A number of pre-designed support structures are shown as examples.
Pallet handling products
Series X stainless steel conveyor systems XL, XM and XH conveyors Series X are stainless steel designs adapted to the requirements of the food processing, pharmaceutical and hygiene industries. Standard FlexLink plastic chains are used. NEW! Modular
Catalogue section Pallet handling components (XL/XM/ components (XL/XM/ XK) contains special products for pallet handling, including pallets, pallet locating stations, pallet stop cylinders and pallet transfer stations. The systems are based on conveyor conveyor components from the standard conveyor line. The XK pallet handling system also includes divert/ merge devices for easy transfer of pallets between conveyors.
Guide rail components Catalogue section Guide rail components deals components deals with various types of guide rails and guide rail support components. Those products are used with several of the FlexLink conveyor conveyor systems. A number of pre-designed guide rail structures are shown as examples.
conveyor system EM
EM modular system has a compact design that is especially well suited for light applications in the packaging industry. The modular concept includes four different modules, which allows simplified engineering and ordering as well as reduced assembly time.
Modular pallet conveyor system XT The modular twin-track pallet conveyor conveyor system XT is well suited for manual and automatic assembly and test systems in the automotive and electrical/electronics industries. It can handle square and rectangular pallets from 240 mm × 240 mm up to 640 640 mm × 640 mm.
Conveyor systems
9
Conveyor systems Conveyor system XS (chain width 44 mm) Features Chain permits transport of very small items which are otherwise difficult to handle. Compact and neat design Examples of application areas Small ball bearings, perfume bottles, pharmaceutical bottles, sintered metal components
Conveyor system XL (chain width 63 mm) Features Suitable for a wide range of applications. Preferable in high speed applications. Includes components for pallet handling and vertical wedge conveyors Examples of application areas Tissue paper, gear wheels, aerosol cans, medium size ball bearings, bear ings, piston parts, yoghurt, fuel injectors, dry batteries, plastic bottles, tape cassettes, matches, cheese boxes, coffee and tea packages
Conveyor system XM (chain width 83 mm) Features Suitable for a wide range of applications. Higher capacity than XS and XL. Includes components for pallet handling and vertical wedge conveyors Examples of application areas Ball valves, water meters, disk drives, pie packages, film cartridges, car tridges, plastic bottles, beverage cans, products on pallets, paint cans, socks
Conveyor system XH (chain width 103 mm) Features Suitable for larger items, especially if point of balance is somewhat offcenter. Higher capacity than XS and XL Examples of application areas Large ball bearings, turbo rotors, safety belt brackets, electric motors, shock absorbers, video cassettes, steering arm components, boxes
Conveyor system XK (chain width 102 mm) Features Suitable for larger items, especially if point of balance is somewhat offcenter. Higher capacity than other types. Includes components for pallet handling Examples of application areas Ball and roller bearings, heavy boxes, gear wheels, motor parts par ts on pallets, disk brakes, hydraulic pumps
10
Conveyor systems
Conveyor Conveyor systems (continued) Conveyor system XB (chain widths 175 mm/295 mm) Features Chain travels on four slide rails. Wide track sideflexing safety chain. Compact horizontal and vertical bends. Suitable for soft packages Examples of application areas Large cardboard boxes, products in soft plastic bags. Examples: detergen t powder, wrapped tissue paper rolls, food products, personal care products
Stainless steel conveyor system Series X (chain widths 63/83/103 mm) Features Split beams in stainless steel for easy cleaning and high resistance to aggressive liquids and chemicals. Matching drive units, idlers and guide rail and support components. Standard XL, XM, and XH chains Examples of application areas Aerosol cans, liquid soap in plastic bags, soft cheese, detergent powder, tissue paper rolls, food products, personal care products
Module based twin-track pallet conveyor system XT Features Twin-track flexible plastic chain pallet conveyor conveyor system. Max pallet size is 640 mm × 640 mm. Modular design concept for simplified engineering and ordering. Fast configuration and plug-and-play plug-and-p lay capability for improved productivity. productivity. Concept is based on functions rather than components Examples of application areas Manual and automatic assembly and test systems in the automotive and electrical/ electronics industries. Examples: gearboxes g earboxes,, computers, sewing machines, mobile phones, automotive seat guiderails, eyeglasses, injection-moulded parts, fishing reels, car instrument kits
Module based conveyor system EM (chain width 82 mm) Features Modular conveyor for a wide range of applications. Plain chain only, small gaps between links for improved safety. safety. Fast ordering process. pro cess. Short delivery d elivery time: system can be up and running within one week from order Examples of application areas Glass and plastic bottles in the phar maceutical and cosmetics industries. Packages in the food industry industr y, including liquid food such as milk and juices. Paper converting applications (toilet paper)
Conveyor systems
11
Conveyor data summary .
Data of goods conveyed
Conveyor data
FlexLink type
Item width
Maximum item weight (horizontal transport)
Maximum item weight (vertical transport)
Maximum weight on conveyor
Maximum conveyor length
Maximum pallet size
XS
10–80 mm
2 kg
1 kg
150 kg
30 m
–
XL/XL X
15–140 mm 30–300 mm*
10 kg 1 kg*
2 kg 1 kg*
150 kg 80 kg*
40 m 8 m*
100×100 mm
XM/XM X
20–200 mm 40–300 mm*
15 kg
10 kg 2 kg*
200 kg 80 kg*
30 m 8 m*
150×250 mm
XH/XH X
25–300 mm
20 kg
15 kg
150–300 kg
30 m
–
XK
50–300 mm
30 kg
15 kg
800 kg
40 m
300×300 mm
XB
70–400 mm
15 kg
–
200 kg
30 m
–
XT
–400 mm
30 kg
–
250 kg@5 m/min
25 m
640×640 mm
EM
–188 mm
2 kg
–
100 kg
8m
–
*Applies to vertical ver tical wedge conveyor. conveyor.
Guide to the data summary Item width
Maximum weight on conveyor conveyor
The maximum width of the goods conveyed conveyed depends on the shape of the goods and on the location of the centre of gravity.
The total maximum weight is mainly limited by the drive unit capacity and by the tensile strength of the chain. Conveyor Conveyor length/speed range
Maximum weight (horizontal transport) In a horizontal conveyor, the maximum weight of the individual products conveyed is limited mainly by the desire to keep wear of the slide rails at an acceptable level. Maximum weight (vertical transport) In a conveyor with cleated links for vertical transport, the maximum weight of the individual products produ cts is limited by the strength of the cleats and the life of the slide rails.
The maximum conveyor length and speed depends on the total load and on the drive unit capacity. Series X conveyors conveyors The specifications in the data summary are valid for standard FlexLink conveyors as well as for Series X conveyors.
Conveyor comparison chart XT 240
XS 44
XB 295
XL 63
XM EM 83 82
XH 103
XK 102
XL X 63
XM X 83
XH X 103
300 250 200
XB 175
XT 320 XT 400
100 XL 63
150 XM 83
XT 640
XK 102
Simplified end views of FlexLink conveyor conveyor beams, drawn to the same relative scale. Numeric values are widths in mm.
12
XT 480
XT
Legend: Light grey: conveyor beams. Dark grey: pallets. White: chain. XL/XM/XH X: stainless steel conveyor. conveyor.
Conveyor systems
Multiflexing conveyor components
Feet and suppor t beams
Beam suppor t brackets
Drive units
Idlers
Conveyor chain
Guide rail brackets
Conveyor beams and bends
Slide rail
Guide rails
Drip trays and drip pans
Conveyor systems
13
Chain products XS, XL, XM, XH, XK Product
XS
XL
XM
XH
XK
Plain chain
XSTP 5
XLTP 5
XMTP 5
XHTP 5
XKTP 5/5A
44
63
83
103
102
XLTP 5 TF
XMTP 5 TF
XHTP 5 TF
XKTP 5 TF
63
83
103
102
XLTP 5 F…
XMTP 5 F…
XHTP 5 F…
63
83
103
c
WC mm
Steel top chain c
WC mm
Friction top chain c
WC mm
Universal chain
XMTF 5 U…
XKTF 5 U…
83
102
c
WC mm
Cleated chain Type A
XLTF 5×* A…
XMTF 5×* A…
XHTF 5×* A…
XKTF 5×* A…
WC mm
63
83
103
102
H mm
*4/5.5/9/12/17/30
*15/30
*15/20/30/40
*15/20/30/40
Wc
Cleated chain Type B
XLTF 5×12 B… Wc WC mm
63
H mm
12
Cleated chain Type C
XLTF 5×* C… Wc WC mm
63
H mm
*12/15/30
Cleated chain Type D
XSTF 5×* D… Wc
WC mm
44
H mm
*3/5.5/9/27
Cleated chain Type G
XSTF 5×* G… Wc WC mm
44
H mm
*3/5/9
Flexible cleat chain Type B
XMTE 5 B
Wc WC mm
83
Flexible cleat chain Type C
XMTE 5 C
Wc
WC mm
14
83
Conveyor systems
Chain products XS, XL, XM, XH, XK (continued) Product
XS
XL
XM
XLTE 5 D
XMTE 5 D
63
83
XLTR 5
XMTR 5
XHTR 5
63
83
103
XMTF 5×* R…
XHTF 5×46 R…
WC mm
83
103
H mm
*23/46
46
Flexible cleat chain Type D
XH
XK
Wc
WC mm
Roller top chain Wc WC mm
Roller cleat chain Wc
Conveyor beams XS, XL, XM, XH, XK Product
XS
XL
XM
XH
Conveyor beam, standard
XSCB *
XLCB *
XMCB *
XHCB *
WB mm
45
65
85
105
H mm
65
65
75
75
L m
*3/6/L
*3/6/L
*3/6/L
*3/6/L
H WB
Conveyor beam, reinforced
XHCB * R
H WB
WB mm
105
H mm
75
L m
*3/6/L
Conveyor beam XK, standard
XKCB *
H WB
WB mm
105
H mm
95
L m
*3/6/L
Conveyor beam XK, Type N
XKCB * N
H WB
XK
WB mm
105
H mm
95
L m
*3/6/L
Tools and accessories for conveyor beams •
Slide rail
•
Beam Beam sect sectio ion n for for chain chain inst instal alla lati tion on
•
Conne onnect ctiing stri strip p
•
Drill Drill fixt fixture ure for for sli slide de rail rail
•
T-sl -slot cover
•
Mount Mo untin ing g too tooll for for slid slide e rai raill
Conveyor systems
15
Conveyor beam support brackets XS, XL, XM, XH, XK Product
XS
XL
XM
XH
XK
Beam support bracket Type A Aluminium
XLCT …
XLCT …
XLCT …
XLCT …
XLCT …
WD mm
87
107
127
147
147
WS mm
64/88
64/88
64/88
64/88
64/88
H mm
100/12 100/125/1 5/135 35/15 /158 8
100/12 100/125/1 5/135 35/15 /158 8
100/1 100/125 25/13 /135/1 5/158 58
100/1 100/125 25/13 /135/1 5/158 58
100/1 100/125 25/13 /135/1 5/158 58
XSCS *
XLCS *
XMCS * B
XHCS * B
XHCS 88 B XKCS 88 R
WD mm
87
107
127
147
147
WS mm
*44/64
*44/64/88
*64/88
*64/88
88
XLCS 64 P
XLCS 64 P XMCS 64 P
XMCS 64 P XHCS 64 P
XHCS 64 P
44
44/64
44/64
64
XLCU 73
XLCU 73
XLCU 73
XLCU 103
88
88
88
88
H
WS WD
Beam support bracket Type B Aluminium WD
WS
Beam support bracket Type B Polyamide
WS
WS mm
Beam support bracket Type C Aluminium
WS WS mm
Drive units and idler units XS, XL, XM, XH, XK Product
XS
XL
XM
XH
XK
End drive units
XSEB * HL/HR
XLEB * HL/HR
XMEB * HL/HR
XHEB * HL/HR
XKEB * L/R XKEB ** HL/HR
v m/min
*5–60
*5–60
*5–60
*5–60
*5–50 **3–25
Fmax N
500
500
1250
1250
1250/2500
XSEB * HLP/HRP
XLEB * HLP/HRP/ HNLP**/HNRP**
XMEB * HLP/HRP/ XHEB XHEB * HLP/ HLP/HR HRP P HNLP**/HNRP**
XKEB XKEB * LP/R LP/RP P
v m/min
*5–60
*5–60(**5–40)
*5 *5–60(**5–40)
*5 *5–60
*5–50
Fmax N
500
500(**350)
1250(**350)
1250
1250
XSEB * HLD/HRD
XLEB * HLD/HRD
XMEB * HLD/HRD
XHEB * HLD/HRD
XKEB * LD/RD
v m/min
*5–60
*5–60
*5–60
*5–60
*5–50
Fmax N
500
500
1250
1250
1250
c/c mm
55/90–350
66/110–350
86/130–350
106/150–350
106/150–350
XLER * HL/HR
XMER * HL/HR
XHER * HL/HR
v m/min
*5–25
*5–25
*5–25
Fmax N
200
200
200
XLEC * HL/HR
XMEC * HL/HR
XHEC * HL/HR
v m/min
*5–25
*5–25
*5–25
*5–30 **3–25
Fmax N
500
1250
1250
1250/2500
End drive units, direct drive
End drive units, double
Intermediate Intermediate drive units
Catenary drive units
16
Conveyor systems
XKEC * L/R XKEC ** HL/HR
Drive units and idler units XS, XL, XM, XH, XK (continued) Product
XS
XL
XM
XH
XK
XLEB * HLGP/HRGP
XMEB * HLGP/HRGP
v m/min
*5–60
*5–60
Fmax N
500
1250
XLED *H
XMED *H
v m/min
*5–55
*5–55
Fmax N
500
1250
XSEW 180/* H
XLEW 180/* H
XMEW 180/* H
XHEW 180/* H
XKEW 180/*
v m/min
*5–30
*5–30
*5–30
*5–30
*5–30
Fmax N
200
200
200
200
200
XSEJ 200
XLEJ 320 XLEK 90R40*
XMEJ 315 XMEK 90R50*
XHEJ 325 XHEK 90R50*
XKEJ 350 XKEK 90R70*
180°
180°/*90°
180°/*90°
180°/*90°
180°/*90°
XS
XL
XM
XH
XK
XSBH *R150
XLBH *R150
XMBH *R160
XHBH *R170
XKBH *R200
α°
*30/45/90/180
*30/45/90/180/ 210/E(5–180)
*30/45/90/180/ 210/E(5–180)
*30/45/90/180/ 210/E(5–180)
*30/45/90/180
R mm
150
150
160
170
200
XSBP *R**
XLBP *R**
XMBP *R**
XHBP *R**
XKBP *R**
α°
*30/45/60/90
*30/45/60/90
*30/45/60/90
*30/45/60/90
*30/45/60/90
R mm
**500 **500/70 /700/1 0/100 000 0
**500 **500/70 /700/1 0/100 000 0
**500 **500/70 /700/1 0/1000 000
**50 **500/7 0/700 00/10 /1000 00
**500 **500/70 /700/1 0/1000 000
XSBV *R300
XLBV *R**
XMBV *R**
XHBV *R**
XKBV *R750
α°
*5/30/45/60/90/ E(5–90)
R300: *5/7/15/30/ 45/60/90/E(5–90) R1000: *7/30/45/ 50/90/E(5–90) R1225: *30/45
R400: *5/7/15/30/ 45/60/90/E(5–90) R1000: *45/90/ E(5–90)
R400: *5/7/15/30/ 45/60/90/E(5–90) R1000: *45/90/ E(5–90)
*5/15/30/45/60/ 90/E(5–90)
R mm
300
**300/1000/1225
**400/1000
**400/1000
750
XL
XM
XH
XK
XLRP *
XHRP *
XHRP *
XHRP *
WA mm
25
40
40
40
L m
*3/6
*3/6
*3/6
*3/6
XLRM *
XMRM *
XHRM *
XKRM *
WA mm
25
40
40
40
α°
*90/180
*90/180
*90/180
*90/180
End drive units for wedge conveyors
Synchronous drive units for wedge conveyors
Horizontal bend drive units
Idler units
Bends XS, XL, XM, XH, XK Product Horizontal wheel bends α
R
Horizontal plain bends α
R
Vertical bends α
R
Accessories XS, XL, XM, XH, XK Product
XS
Angle plates WA
Angle plates for bends WA α
Conveyor systems
17
Accessories XS, XL, XM, XH, XK (continued) Product
XS
XL
XM
XH
XK
Drip trays
XSDT *×87 B
XLDT *×107 B
XMDT *×127 B
XHDT *×147 B
XKDT *×147
L m
*3/6
*3/6
*3/6
*3/6
*3/6
W mm
87
107
127
147
147
XSDH *×87 B
XLDH *×107 B XLDH *×107 BW
XMDH *×127 B XMDH *×127 BW
XHDH *×147 B XHDH *×147 BW
XKDH *×147 A XKDH *×147 AW
α°
*30/45/90/180
*30/45/90/180
*30/45/90/180
*30/45/90/180
*30/45/90/180
W mm
87
107
127
147
147
XSDV *×87 BL XSDV *×87 BU XSDV 90×87 B
XLDV *×107 BU XLDV *×107 BUW XLDV *×107 BL XLDV *×107 BLW XLDV 90×107 B XLDV 90×107 BW
XMDV *×127 BU XMDV *×127 BUW XMDV *×127 BL XMDV *×127 BLW XMDV 90×127 B XMDV 90×127 BW
XHDV *×147 BU XHDV *×147 BUW XHDV *×147 BL XHDV *×147 BLW XHDV 90×147 B XHDV 90×147 BW
XKDV *×147 U XKDV *×147 UW XKDV *×147 L XKDV *×147 LW XKDV 90×147 A XKDV 90×147 AW
α°
*30/45/60/90 90
*30/45/60/90 90
*30/45/60/90 90
*30/45/60/90 90
*30/45/60/90 90
W mm
87
107
127
147
147
W
Drip pans for horizontal wheel bends α
W
Drip pans for vertical bends
W α
Guidance XS, XL, XM, XH, XK Product
XS
XL
XM
XH
XK
Front piece
XSVF *
XLVF *
XMVF *
XHVF *
XKVF *
L m
*3/6
*3/6
*3/6
*3/6
*3/6
W mm
110/160
130/180
170/270
190/290
190/290
XLRS *×**… 5048965***
XLRS *×**… 5048965***
XLRS *×**… 5048965***
XLRS *×**… 5048965***
XLRS *×**… 5048965***
L m
*3/6, 3***
*3/6, 3***
*3/6, 3***
*3/6, 3***
*3/6, 3***
W mm
**10/15 ***∅12
**10/15 ***∅12
**10/15 ***∅12
**10/15 ***∅12
**10/15 ***∅12
5050902
5050902
5050902
5050902
5050902
W mm
32,5
32,5
32,5
32,5
32,5
L mm
348
348
348
348
348
XLRG *
XLRG *
XLRG *
XLRG *
56/80/104/130 (WR=10 mm)
67/90/115/140 (WR=10 mm)
87/110/135/160 (WR=10 mm)
107/130/155/180 (WR=10 mm)
*230/212/187/162
*230/212/187/162
*230/212/187/162
*230/212/187/162
XLRB …
XLRB …
XLRB …
XLRB …
XLRB …
47–205
67–225
87–245
107–265
107–215
XLRB … C
XLRB … C
XLRB … C
XLRB … C
47–105
67–125
87–145
107–165
W
Guide rail profiles W
Flexible roller module guide rail W
Guide discs for wheel bends WR WT
WT mm ∅
mm
Fixed guide rail brackets, aluminium WT WT mm
Fixed guide rail brackets, polyamide WT WT mm
18
Conveyor systems
Guidance XS, XL, XM, XH, XK (continued) Product
XS
XL
XM
XH
XK
Adjustable guide rail brackets, aluminium
XLRA …
XLRA …
XLRA …
XLRA …
XLRA …
0–109
0–129
29–149
49–169
49–119
XLR ...
XLR ...
XLR ...
XLR ...
XLR ...
0–…
0–…
0–…
0–…
0–…
XCBB … etc.
XCBB … etc.
XCBB … etc.
XCBB … etc.
XCBB … etc.
61–…
81–…
101–…
121–…
121–…
WT WT mm
Adjustable guide rail brackets, polyamide WT
WT mm
Built-up guide rail brackets WT
WT mm
Pallet handling components XL, XM, XK Product
XL
XM
XK
Pallets
XLPP 100×100
XMPP *
XKPP *
100×100
*150×120/150×150 /150×200/150×250
*200×150/250×225 /300×300
Conveyor beam
XLCB See Beams, XL
XMCB See Beams, XM
XKCB See Beams, XK
Conveyor chain
XLTP 5 See Chains, XL
XMTP 5 See Chains, XM
XKTP 5 See Chains, XK
Fixed guide rail brackets, aluminium
XLRB 29×36
XLRB 49×42
XKRB 30×70
Straight guide rail
XLRS *×10 FL
XLRS *×15
XKRS 3×42 XKRS 3×100
Outer guide rail for bend
3904897/*3904896
3904899/*3904898
3927174 3927173* 3927172** 3927171***
90/*180
90/*180
30/*45/**90/***180
L W×L mm
W
α α°
Inner guide rail for bend
3905239/*3905238
3927170 3927169* 3927168** 3927167***
90/*180
30/*45/**90/***180
α α°
Pallet stop device
XLPD 20×10
XMPD 20×10 E
XKPD 32×15 XKPD 32×15 L
Pallet locating station
XLPX 100 A
XMPX 150 A
XKPX 175
Pallet transfer station
XMPT 150×165
Conveyor systems
19
Pallet handling components XL, XM, XK (continued) Product
XL
XM
XK
Diverter kits
XKPJ * DL/DR/DLW/DRW W
Merge kits
XKPJ * ML/MR/MLW/ MRW
W
Combined divert-merge kits
XKPJ * CL/CR/CLW/CRW W
Pallet handling system accessories accessories •
Slid Slide e blo bloc cks for for pal palle lets ts
•
Brac Bracke kett for for pro proxi ximi mity ty swi switc tch h
•
Shoc Shock k abs absor orber bers s for for pall pallet ets s
•
Init Initia iato torr pla plate tes s for for pall pallet ets s
•
Shaf Shaftt and and roll roller er kit kits s ffor or pal palle lets ts
•
Drip pans for for XK pallet pallet divert/m divert/merge erge kits kits
Modular pallet conveyor system XT Ten standard pallet sizes
Configurable modules
FlexLink system XT is a twin-track pallet-only conveyor system featuring a plastic chain. The system is especially well suited for manual and automatic assembly and test systems in automotive and electrical/electronics industries. The XT system is based on standard pallets in sizes from 240×240 mm up to 640×640 mm, including rectangular sizes.
The system consists of a selection of highly configurable standard modules: eight basic types of conveyor modules, four types of support modules, seven types of transfer modules, and four types of workstation modules. Stop and locating function modules are also available.
Conveyor modules
XTUC
Conveyor modules
XTUC
Straight conveyor
XTUC S11 Compact...* XTUC S51 ...**
U shape conveyor
XTUC U51/U52 ...
L
L
v m/min
5–20
L m
*0,24–3,02 **0,84–25
J shape conveyor
5–20
Ltot m
–25
Z shape conveyor
XTUC J51/J52 ...
XTUC Z51/Z52 ...
v m/min
5–20
v m/min
5–20
Ltot m
–25
Ltot m
–25
L shape conveyor
F shape conveyor
XTUC L51/L52 ...
v m/min Ltot m
Closed loop conveyor
v m/min
5–20
–25
Ltot m
–25
XTUC Q51/Q52 ...
v m/min L m
XTUC F51/52 ...
5–20
L
20
v m/min
5–20 –6
Conveyor systems
Modular pallet conveyor system XT (continued) Support modules
XTUF
Single module support
XTUF S01A ...
Lift-and-locate module
H
Lift-and-rotate module H mm
Parallel module support
XTUL P12 ...
180°
XTUR P11 ...
500–1500 XTUF S02A...
H H mm
Two-level module support
Workstation modules
XTUW
Workstation module R11
XTUW R11 A...
L
500–1500 XTUF S03A...
H H mm
Wheel bend support
532–1500
5–20/15(18)
mmax kg
30 @6 bar
L m
0,8–3
Workstation module M11
XTUF S04 ...
XTUW M11 A ...
L1
H H mm
v/vx m/min
L2
500–1500
Transfer modules
XTUT
Transfer module S
XTUT S10/11/12 A ...
v/vx m/min
5–20/15(18)
mmax kg
30 @6 bar
L1 m
0,8–3
L2 m
0,2–3
Workstation module T11
XTUW T11 A ...
L mmax kg
30 @6 bar
v m/min
15/18 (50 Hz/60 Hz)
v/vx m/min
5–20/15(18)
XTUT R11/12 A ...
mmax kg
30 @6 bar
L m
0,9–3
Transfer module R
Workstation module Q51
XTUW Q51 A ...
L mmax kg
30 @6 bar
v m/min
15/18 (50 Hz/60 Hz)
Transfer module M
XTUT M11/12 A ...
v/vx m/min
5–20/15(18)
mmax kg
30 @6 bar
L m
2–6
System XT accessories
mmax kg
30 @6 bar
v m/min
5–20
Stop/locate modules
XTUS/XTUL
Stop module
XTUS P11 ...
Locating function module
XTUL P11 A ...
Pallet conveyor conveyor system XT also includes a large number of accessories, accessories, including including pallets 240×240 240×240 mm to 640×640 mm, pallet stop devices, devices, pneumatic transfers, and locating stations.
Conveyor systems
21
Wide chain conveyor system XB Product
XB 175
XB 295
Plain chain
XBTP 3A175
XBTP 3A295
175
295
XBTP 3A175 F...
XBTP 3A295 F...
175
295
c
WC mm
Friction top chain c
WC mm
Roller cleat link
XBTL 175×46 R H
c
H mm
46
WC mm
175
Conveyor beam section (assembled) Conveyor beam (mid-section)** Conveyor beam (outer-section)***
XBCB *A175 XBCB **A85 XBCB ***A H
XBCB *A295 XBCB **A85 XBCB ***A H
WB mm
182
300
H mm
75
75
L m
*3/L (max 3 m) **3/L ***3/L
*3/L (max 3 m) **3/L ***3/L
XBEB * A175 LP/RP XBEB * A175 LPB/RPB**
XBEB * A295 LP/RP XBEB * A295 LPB/RPB**
v m/min.
*5–60
*5–60
Fmax N
1250
1250
XBEJ A175
XBEJ A295
180°
180°
XBBP *A175R**
XBBP *A295R**
α°
*30/45/60/90
*30/45/60/90
R mm
**500/700/1000
**700/1000
XBBV *AR750
XBBV *AR750
α°
*5/15
*5/15
R mm
750
750
XLCT …
XLCT …
WD mm
224
344
WS mm
64/88
64/88
H mm
100/ 100/12 125/ 5/13 135/ 5/15 158 8
100/ 100/12 125/ 5/13 135/ 5/15 158 8
Guide rail profiles
See Guidance, page page 18
See Guidance, page page 18
Fixed guide rail brackets, aluminium/*polyamide
XLRB .../*XLRB ... C
XLRB .../*XLRB ... C
184– 184–34 342/ 2/*1 *184 84–2 –242 42
304– 304–46 462/ 2/*3 *304 04–3 –362 62
WB
End drive units, no slip clutch End drive unit with slip clutch**
Idler end unit
Horizontal plain bends
α
R
Vertical bends α
R
Beam support bracket Type A, aluminium
WS
H WD
WT
WT
WT mm
22
Conveyor systems
Wide chain conveyor system XB (continued) Product
XB 175
XB 295
Adjustable guide rail brackets, aluminium
XLRA ...
XLRA ...
126–246
246–366
XLR ...
XLR ...
0–...
0–...
XCBB ... etc.
XCBB ... etc.
198–...
318–...
WT WT mm
Adjustable guide rail brackets, polyamide WT
WT mm
Built-up guide rail brackets WT
WT mm
Stainless steel conveyor conveyor system Series X Product
XL
XM
XH
Plain chain
XLTP 5
XMTP 5
XHTP 5
63
83
103
XLTP 5 F...
XMTP 5 F...
XHTP 5 F...
63
83
103
Other chains
See XL, XL, XM, XM, and and XH
See XL, XM, XM, and and XH
See See XL, XL, XM, XM, and and XH
Conveyor beam
XLCBX *
XMCBX *
XHCBX *
WB mm
65
85
105
H mm
64,2
75
75
L m
*3/L (max 3 m)
*3/L (max 3 m)
*3/L (max 3 m)
XLEBX * HLP/HRP
XMEBX * HLP/HRP
XHEBX * HLP/HRP
v m/min.
*–60
*–60
*–60
Fmax N
–
–
–
XLEJX 320
XMEJX 315
XHEJX 325
180°
180°
180°
XLBHX *R150
XMBHX *R160
XHBHX *R170
α°
*30/45/90/180
*30/45/90/180
*30/45/90/180
R mm
150
160
170
c WC mm
Friction top chain c WC mm
H WB
End drive units
Idler end unit
Horizontal wheel bends α
R
Conveyor systems
23
Stainless steel conveyor conveyor system Series X (continued) Product
XL
XM
XH
Horizontal plain bends
XLBPX *R**
XMBPX *R**
XHBPX *R**
α°
*90
*90
*90
R mm
**500/1000
**500/1000
**500/1000
XLBVX *R300
XMBVX *R400
XHBVX *R400
α°
*5/15
*5/15
*5/15
R mm
300
400
400
XLCTX 125
XMCTX 125
XHCTX 125
WD mm
148
148
148
WS mm
80
80
80
H mm
125
125
125
5048965
5048965
5048965
L m
3
3
3
W mm
∅12
∅12
∅12
XLR ...
XLR ...
XLR ...
0–...
0–...
0–...
α
R
Vertical bends α
R
Beam support bracket Type A
H WD
Guide rail profiles W
Adjustable guide rail brackets, polyamide WT
WT mm
24
Conveyor systems
Modular conveyor system EM Four types of modules The EM conveyor system includes four different modules delivered as pre-assembled sections. Various options for each module can be selected in terms of track length, horizontal and vertical bends and guide rails. Five types of guide rail configurations are available. available. Max. total conveyor length is 8 m. The sections are quick and easy to assemble. Conveyor modules
EM
Straight module
EM ... S1...
L
R
L1 v m/min.
SEW 5–31/6–39 (50 Hz/60 Hz) Bonfiglioli 5–35/6–41 (50 Hz/60 Hz)
L1min. mm
739
L shape module L
EM ... L1/L2...
R
L
R
L2
L2
L1
L1
v m/min.
SEW 5–31/6–39 (50 Hz/60 Hz) Bonfiglioli 5–35/6–41 (50 Hz/60 Hz)
L1min. mm
721
L2min. mm
721
U shape module L
R
L
L3
L1
EM ... U1/U2... R
L3 L1
L2
L2
v m/min.
SEW 5–31/6–39 (50 Hz/60 Hz) Bonfiglioli 5–35/6–41 (50 Hz/60 Hz)
L1min. mm
721
L2min. mm
509
L3min. mm
721
Z shape module L
EM ... Z1/Z2...
R
L
L3
R
L3
L1
L2
L1
L2
v m/min.
SEW 5–31/6–39 (50 Hz/60 Hz) Bonfiglioli 5–35/6–41 (50 Hz/60 Hz)
L1min. mm
721
L2min. mm
509
L3min. mm
721
Conveyor systems
25
Structural systems Introduction
Standard components
XC – heavier frameworks and machine stands
FlexLink structural systems XC and XF are well balanced ranges of standard components which can be combined to form almost any structure. The structural str uctural systems are used within a wide range of applications. Structural system XC offers sturdy components with high load capacity for both static and linear motion systems. It also offers pneumatic components and easy interfacing to the FlexLink conveyor and linear drive unit product lines. Structural system XF consists of light, yet sturdy components, with emphasis on enclosure applications. The systems are both very ver y flexible and permits quick and easy changes and adjustments at any time. Attractive styling and reusability make them equally suitable for prototype and temporary designs as well as production quantities. Designing and building a structure is simple and straightforward, and the resulting design retains the flexibility typical of all products from FlexLink Systems.
FlexLink structural system XC is based on the module 44 mm and offers offers sturdy components which provide high load capacity for both static and linear motion systems. It is used within a wide range of applications, from frameworks, work benches and enclosures to special machinery, pick and place units and gantry robots. Structural system XC also serves as the key to all other FlexLink standard systems.
XF – compact and light enclosure applications The FlexLink XF system is based on the module 30 mm. It consists of a range of standard components, with emphasis on enclosure applications.
General product information Structural system XC/XF
XC
Features
44/88/132/176 11
A wide range of modular extruded aluminium beams with uniform T-slots. T-slots. Standard component assortment for every application area. Easy to assemble, adjust, and dismantle using simple hand tools. Short time from concept to finished design. No welding or painting necessary. Pneumatic connectors extend usefulness of beams.
44/88
44
XF
30/60 7
Examples of application areas Frameworks, Frameworks, workbenches, enclosures, special machinery machine ry,, pick-and-place units, gantry robots
30
30
26
Structural systems
Beams Product
XC
XF
Support beams Enclosure beams Small beams
XCBM … XCBL … XCBA … XCBB … XCBR …
XFBM … XFEB …
L m
3/6/L
3/L
A×B mm
24×24/…/88×176
30×30/30×60
Product
XC
XF
Angle brackets
XLFA … XMFA …
XFFA …
24×33/…/80×124
28×28/27×27
XCFB …
XFFB …
44/64/88×100 44/64×120 44/88×145
30×70
Slot fasteners
XCAN … XLAQ … XLCJ … XCEC 12 XCFP 75 XCAF … XCAD 10/18
XFAN … XFAF …
Small fittings
XMRX 20 A XMRY … XMRW …
A B
Connectors
A B A×B mm
Mounting plates A B
A×B mm
Structural systems
27
Feet Product
XC
Feet, aluminium
XCFF 44 ×130/ 64× 64×210*/88× 210*/88 ×260**
H
B A
H mm A×B mm
Feet, polyamide
XF
120/*150/**170 130×130/*210×210 /**260×260 XEFG 64 D/64 T/70 T
A
H
H mm
140
A mm
200
Foot plates
XCFB 44/88 F*
B A A×B mm
Adjustable feet
XCFS 8×40×43 XCFS 12×60× 12×60 ×71* XCFS 12× 12×68** XLFS 8*** XLFS 20 P****
XFFS 6× 6×30
H mm
74/*1 74/*106/ 06/** **125 125/** /***56 *56/** /****1 **103 03
50
Fmax N
12000/*15000/**2500/***400/ ****500
400
F
∅
H
100×100/*145×145
Castors
XCAG 80 A XCAG 80 BA
H mm
108
Fmax N
600
End plates
XCFE…
XFFE 30 ×60 M6
44×44/…/88×88
30×60
XCFA 170 S
XFFA 100 S
40×57×170
20×46×95
B A A×B mm
Floor attachment brackets
C
B
28
A
A×B×C mm
Structural systems
Enclosure components Product
XC
XF
Profiles for sliding door* Slide strip**/***
XLFL* XLFR 3** XCET 3 D***
XFET 3 D**
L m
*(3/L)/**3/***3
3
D mm
**6/***4–5
4–5
XCBL * ×44 T2 /..T2A/..T3 XCEP **× **×***
XFEB *× *×30/..T3/..T2 XFEB *× *×30/30 /../45/..60**
L m
*(3/6/L)/**(3/L)
*3/L
A×B mm
44×44 ***5×44/10×44
30×30
α°
–
**30/45/60
XCET 25 * XCET 3 A XCET 3 C XCET 3 D
XFET 3 A XFET 3 C XFET 3 D XFAC 3 T
*25/3
3
Hinges Multiblock*
XCAH 50 XCAH 110 A XCAM 14*
XFAH 110 A XFAH 110 B XFAM 6*
Handle
XDEH 160
XDEH 160
D
D
Profiles for enclosures B A B A
Enclosure strips
L m
Enclosure connectors
XFEF 30
Corner bracket kit
5053010
Ball latch lock kit
XCEL 60 B XCEL 60 BA
XFEL 60 B XFEL 60 BA
Safety switch kits
XFEL 60 WA XCEL 60 WA
XFEL 60 W XFEL 60 WA
Structural systems
29
Components for linear motion Product
XC
XF
Sliding element for T-slot
XCLB 20 ×30
XFLB 25×50
L mm
30
50
A×B mm
20×22
25×12
B A
Sliding elements for guide profile Guide profile***
XCLE 34×52 XCLE 34×80 A* XCLP **×44***
A B A
***
B
L mm
52/*80/**(3/6/L m)
A×B mm
35×18/*35×18/***44×21
Wheels Wheel yoke*
XCAW 48/48 G XCAY 44* W ∅
A
B
∅
mm
48
W mm
28
A×B mm
*44×44
Runners for steel shaft (bearing housings) Steel shaft* Shaft support profile**
XCLU 10× 10×44 R/RE/L/LE XCLJ 10× 10×3* XCLS 10× 10×** B A ∅
∅
mm
*10
L m
*3/**(3/L)
A×B mm
55×44
Roller units (saddles) for linear beams Linear beams* Steel shaft**/***
XCLZ 250× 250×132/300× 132/300 ×220 XCLY *× *×88× 88×15* XCLY *× *×88× 88×68* XCLY *× *×88* XDLJ 6× 6×3** XCLJ 10× 10×3***
A
∅
A mm
250/300
L m
*(3/6/L)/**3/***3
∅
**6/***10
mm
Components for rotating motion Product
XC
Joint Extruded joint*
XCFJ 44 XCFJ 75 E*
A
30
B
A×B mm
44×44
Structural systems
XF
Conduit element Product
XC
Conduit element (cable ducts)
XCCD * ×** XCCC *× *×*** L m A×B mm
XF
*3/L **22(×22)/44(×44) /44×88/88(×88) ***44(×44)/88(×88)
Pneumatic components Product
XC
End plates
XCPE 44 G1/4 XCPE 44× 44×88 G3/8* XCPE 88 G1/2**
D B A
D mm
12/*15/**15
A×B mm
44×44/*44×88/**88×88
Connection plates
XCPE 44 ×88 C/CM6 XCPE 88 C*/CM6*
D B A
Pneumatic connector
XF
D mm
15
A×B mm
44×88/*88×88 3905090
Structural systems
31
Linear drive units Introduction
LGZ3 Screw drive LFZB Belt drive
L55 Screw drive
L75 Belt drive
L100 Screw drive
LRCB Belt drive
One or multiple axes
tomer-specific function is achieved with short lead time, both in engineering engineer ing and assembly, and the flexibility for making future changes is always present. Thanks to the materials used in FlexLink products, there are very few limitations. Features such as chemical resistance, non-corrosiveness, and design for industrial operation have been built into the product from the initial development.
The linear drive units are designed to provide a flexible, reusable and modular platform for accurate movement in one or multiple axes. Basically, Basically, a linear drive unit consists of an extruded aluminium beam with an internal drive mechanism that is mechanically coupled to one or more external saddles. The motive power for the drive mechanism is supplied by an external motor. The beam offers optimum strength against bending and torsion while effectively protecting the drive mechanism. Saddle guides provide for a smooth saddle motion and a very low friction. Linear drive units are available in several sizes and with different types of drive mechanisms (screw or belt) and saddle guides, thus offering the users a full selection of features to suit the application at hand.
Applications Application areas where you will find the linear drive units useful are, for example:
Modular design Like all FlexLink products, the linear drive units are modular in concept. A few standardized components can be integrated and combined into a complete system. A cusL55 Screw drive
•
Loading Loading and and unloa unloadin ding g of parts parts to and and from from machi machines nes,, conveyor conveyor lines, workstations, inspection stations, etc.
•
Pick Pick-a -and nd plac place e app appli lica cati tion ons s
•
Palle alleti tizi zing ng of part parts s for for packa packagi ging ng
•
Integr Integrate ated d into mach machine ine devic devices es for for interna internall handlin handling g of parts and components
•
Scan Scanni ning ng equi equipm pmen entt
•
Prin Printi ting ng equi equipm pmen entt
L 75 Belt drive
Screw drive
Belt drive
L100 Screw drive Belt drive
LRCB LFZB LGZ3 Belt Belt Screw drive drive drive LRCB LFZB LGZ3
LG06
LF06
LG06
LF06
LG07
LF07
LG07
LF07
LG10
LF10
LG10
LF10
High speed
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Medium load High load Low friction Shock load resistance Vertical application Harsh working environment High precision Maintenance Torsion strength
32
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Linear drive units
General product information Screw drive, prism guide LG06(07/10)K(C) LG06(07/10)K(C) Features High repeatability accuracy, adjustable play play in guides, resistant to shock and vibration, guides lubricated for life Cost-effective solution for lower speeds and high loads. Excellent for horizontal movement but also good for vertical ver tical movement. Also available in stainless steel version.
Screw drive, ball guide LF06(07/10)K(C) Features High precision, playfree guide, low friction, low drive torque, no stick-slip Used for lower speeds and high loads. Highest accuracy for horizontal as well as vertical movement.
Belt drive, prism guide LG06(07/10)B Features High speed, resistant to shock and vibration, long life, silent, corrosion free, lubricated for life, adjustable play in guides Cost effective solution for high speed movement. Good for horizontal movement and also well suitable for many vertical movement applications. Also available in stainless steel and acid proof versions.
Belt drive, ball guide LF06(07/10)B Features High speed, playfree guide, low friction, low drive torque, no stick-slip High speed and highest precision. Excellent for horizontal as well as vertical ver tical movements.
Belt drive, roller guide, LRCB Features High speed capability, high moment capability, low level level of maintenance required, low friction Especially suitable for high moment asymmetric loads, even at high speed.
Belt drive, ball guide LFZB Features Movement along the Z-axis, high h igh side load capacity, capacity, space-saving Excellent for vertical movement for example in a gantry styled palletizer. For For high speeds and loads up to 50 kg.
Screw drive, sliding guide LGZ3 Features Telescopic movement along the Z-axis, high side load capacity, space-saving Excellent for vertical movement for example in a gantry styled palletizer. For heavy loads up to 750 kg.
Linear drive units
33
Linear drive units L55/L75/L100 Product Linear drive unit, screw drive LS B A
WS
Linear drive unit, belt drive
LS B A
WS
L55
L75
L100
Prism guide
LG06K(C)...
LG07K(C)...
LG10K(C)...
Ball guide
LF06K(C)...
LF07K(C)...
LF10K(C)...
A mm
58
86
108
B mm
69
92,5
118,5
Lmax m
3,0
5,0
6,0
LS mm
184
218
306
WS mm
56
84
103
Stroke max m
2,8
4,7
5,6
Prism guide
LG06B...
LG07B...
LG10B...
Ball guide
LF06B...
LF07B...
LF10B...
A mm
58/86
86/116
108/120
B mm
69
92,5
118,5
LS mm
184
218
306
WS mm
56
84
103
Lmax m
7,0
12,3
12,3
Stroke max m
6,7
6,7 12,0 optionally
6,6 12,9 optionally
Linear drive unit, T-slot saddle Linear drive unit, belt drive, roller guide
LRCB...
LS B WS
A
A mm
88
B mm
111
LS mm
306
WS mm
220
Lmax m
12,3
Stroke max m
6,5 11,8 optionally
Vertical linear drive unit Linear drive unit, belt drive, ball guide
LFZB...
B
A
LS WS
A×B mm
88×88
LS mm
300
WS mm
270
Lmax m
3
Stroke max m
2,5
Vertical telescopic drive unit Linear drive unit, screw drive, sliding guide
LGZ3...
DS WS
WS mm
240
DS mm
150
Lmax m
4,0
Stroke max (S) m
1,5
L S
34
Linear drive units
