CS533E

INTERACTIVE SCHEMATIC Bookmarks

X

Options

This docum ent is best viewed viewed at a screen resolution of 1024 X 768.

Features Cover Page

To set your screen resolution do the following: RIGHT CLICK on CLICK on the DESKTOP DESKTOP.. Select PROPERTIES PROPERTIES.. CLICK the CLICK the SETTINGS TAB. TAB . MOVE THE SLIDER under SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. 768. CLICK OK to OK to apply the resolution.

Information Component Table Tap Table Fluid Power Symbols Electrical Symbols

Schematic Machine Views Front Frame Rear Frame Tap Views

The Bookmarks panel will allow you to quickly navigate to points of interest. EC-C2 EC-C3

E-C60 E-C61

Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navigate the schematic and machine views.

EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION

KEYS

Zoom In

“CTRL” / “+”

Zoom Out

“CTRL” / “-”

Fit to Page

“CTRL” / “0” (zero)

Hand Tool

“SPACEBAR” (hold down)

Find

“CTRL” / “F”

KENR3668-03 December 2009

CP-533E and CS-533E Vibratory Soil Compactor Hydraulic System CP-533E:

CS-533E:

BZG1-UP

BZE1-UP

TLH1-UP

TBE1-UP

ASM1-UP

DAK1-UP

DAM1-UP

ASL1-UP TJL1-UP

© 2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT TABLE

Description

Part Schematic Machine Number Location Location

Cylinder GP - Steering

206-7017

B-4

1

Filter GP - Hydraulic Oil

218-2976

F-6

2

Motor GP - Axle Propel

218-3164

F-8

3

Motor GP - Drum Drive

296-5159

F-4

4

Motor GP - Vibrator

136-8869

C-2

5

Pump GP - Axle Propel

218-3160

D-7

6

Pump GP - Drum Propel

218-3159

D-5

7

Pump GP - Hand Metering Unit (HMU)

219-3050

B-3

8

Pump GP - Steering

255-0625

D-2

9

Pump GP - Vibratory

218-8490

D-3

10

Screen - Hydraulic Tank

1G-7663

D-2

11

Tank GP - Hydraulic

222-7874

B-5

12

Valve GP - Hydraulic Oil Cooler

162-2453

C-4

13

Valve GP - Shift Control

220-4133

F-6

14


TAP LOCATIONS

Tap Number G

Description

Schematic Location

Drum Propel Pump: Relief Valve Pressure

D-5

MA1

Vibratory Pump: Reverse Pressure

D-2

MA2

Drum Propel Pump: Reverse Pressure

C-5

MA3

Axle Propel Pump: Reverse Pressure

C-6

MB1

Vibratory Pump: Forward Pressure

E-2

MB2

Drum Propel Pump: Forward Pressure

C-5

MB3

Axle Propel Pump: Forward Pressure

C-6

Steering Pump Pressure

E-1

Oil Sampling Port

E-6

P SOS


FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING (ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE COMPENSATION

LINE RESTRICTION (VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

PUMP: VARIABLE and PRESSURE COMPENSATED

LINE RESTRICTION

ATTACHMENT

VARIABLE and PRESSURE COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION (FIXED)

RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

A B

A B

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING LOADED

BASIC SYMBOL

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT or MANUAL

SOLENOID and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS VARIABLE DISPLACEMENT NON-COMPENSATED

LINES CROSSING

LINES JOINING

FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

SPRING

REMOTE SUPPLY PRESSURE

INTERNAL SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

HYDRAULIC MOTORS

UNIDIRECTIONAL


PEDAL

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED DISPLACEMENT

GENERAL MANUAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS INFINITE POSITIONING

FLOW IN ONE DIRECTION

THREE POSITION

PARALLEL FLOW

TWO POSITION

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

ELECTRICAL SYMBOLS Hydraulic Symbols (Electrical)

M

G Transducer (Fluid)

Transducer (Gas / Air)

Pressure Switch (Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

T

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example Current Standard

Current Standard Harness identification code This example indicates wire 135 in harness "AG".

Wire Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK Circuit Identification Number

Wire Color

Wire Gauge

Previous Standard Wire Color

Wire

325-PK-14 B Circuit Number Identification

A

Wire Gauge


(EXAMPLE VALVE)

ELECTRICAL SYMBOLS Hydraulic Symbols (Electrical)

M

G Transducer (Fluid)

Transducer (Gas / Air)

Pressure Switch (Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

T

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example Current Standard

Current Standard Harness identification code This example indicates wire 135 in harness "AG".

Wire Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK Circuit Identification Number

Wire Color

Wire Gauge

Previous Standard Wire Color

Wire

325-PK-14 B Circuit Number Identification

A

Wire Gauge


(EXAMPLE VALVE)

8

7

A

6

4

5

2

3

1

(14) VALVE GP - SHIFT CONTROL 220-4133

L L1

(2) FILTER GP - HYDRAULIC OIL 218-2976

A

DRUM BRAKE

L F

F

L1

(4) MOTOR GP - DRUM DRIVE 296-5159

X M12 B

X

(3) MOTOR GP - AXLE PROPEL 218-3164

SOS

B

E

E

MB1

R

PS

FE

B B M

R T2

PS

FE B

P

MB R T1

PS G

(9) PUMP GP STEERING 255-0625

B

P

P

IN

D

S T1

T2

X1

X2

G

MH

S

A

MA

(6) PUMP GP - AXLE PROPEL 218-3160

T1

X1

X2

MH

(7) PUMP GP - DRUM PROPEL 218-3159

S MA

MA3

A

T2

X1

X2

MA2

MB3

D

A

G1

MA1

(10) PUMP GP - VIBRATORY 218-8490

G

(11) SCREEN HYDRAULIC TANK 1G-7663

A

MB2 C

C

(5) MOTOR GP - VIBRATOR 136-8869

TC

SHUT OFF NEEDLE VALVE

R

B SHIFT

(12) TANK GP - HYDRAULIC 222-7874 TO DRUM PROPEL PUMP (PORT P)

B

(8) PUMP GP - HAND METERING UNIT (HMU) 219-3050

(13) VALVE GP - HYDRAULIC OIL COOLER 162-2453

DRUM RELEASE BRAKE

B

R

T

LINE PATTERNS

(1) CYLINDER GP -STEERING 206-7017

AXLE BRAKES

PressureLine Pilot / LoadSensingPressure Drain/ ReturnLines

L

P

Component Group

BRAKE RELEASE HAND PUMP

OptionalGroup CALLOUTS HYDRAULICCIRCUIT COLORDESCRIPTIONS STEERING/CHARGE PUMPOUTPUT AXLE/DRUMPUMPOUPUT

Callout Number (MachineLocationfrom ComponentLocationsTable)

METERING PUMPOUTPUT

A

Taps (Pressure, Sampling, Sensor-by letter)

YY

(52)VALVE GP- CONTROL 138-1234 Part Number

Component Name

VIBRATORYPUMPOUTPUT SUPPLYLINE DRAIN/ RETURNLINE

THIS SCHEMATIC IS FOR THE CP-533E AND CS-533 VIBRATORY SOIL COMPACTOR

AXLE PROPELCONTROL DRUMPROPELCONTROL

AXLE BRAKE WITH BRAKE RELEASE OPTION

MEDIANUMBER: KENR3668-03 PARTNUMBER: 222-8001, CHANGE: 03, VERSION: -

VIBRATORYCONTROL SHIFTCONTROL BRAKE RELEASE CIRCUIT(OPTIONAL)

Components areshowninstalledonafully operablemachine. Refertotheappropriate ServiceManualforTroubleshooting,Specifications.

8

7

6

5

4

3

2

1

A

COMPONENT LOCATIONS

14


13

11

5

VIEW ALL CALLOUTS

AXLE/DRUM PROPEL, VIBRATORY, AND STEERING PUMPS VIEW ALL CALLOUTS

FRONT RIGHT SIDE VIEW

6

7

10

MB1

P

MB3

MA3 MB2 MA2


G

MA1

9

AXLE PROPEL/DRUM DRIVE MOTORS AND HYDRAULIC TANK VIEW ALL CALLOUTS

LEFT SIDE VIEW

4


12

3

LINES GP - STEERING VIEW ALL CALLOUTS

2

8

SOS

1

RIGHT SIDE VIEW © 2010 Caterpillar, All Rights Reserved

CS533E

Recommend Documents