SUPPLEMENTS TO DEP NO.
: 31.40.10.19-Gen
DEP Date
: March 2007
DEP Ti Title
: Gla-!i"er #e #ein$%rce& Pl Platic Pi'eline an& Pi'in( S)te* S)te*
THIS DOCUMENT IS INTENDED FOR USE BY ADCO AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS
ORIGINATOR:
ENG+NEE#+NG SUPPO#T DEP,#TMENT ADCO DOCUMENT DOCUMENT No. 30-99-12-0024-1 DOCUMENT DOCUMENT CLASSIFICATION: M,STE#
Rev. 2 GENERAL
Date of Issue: 2204200
REVISION RECORD
RE.
DATE
1
26. 0 2 . 08
2
22. 0 4 . 08
ORIGINATOR REIE!ED
APPROED
DESCRIPTION
Moh am e d
First issue
Ammar Moh am e d Ammar
Me ch a n i c a l
M.T . A hm e d
For um
MF
team
Final Issue
Facilitator
P&oe(t No.: MASTER DOCUMENT TITLE: G"ass#F$%e& Re$'fo&(e) P"ast$( P$*e"$'e a') P$*$'+ Sste-s DEP No. : /2.40.20.21#Ge'.
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T,/LE O! ONTENTS 1.0 2.0 3.0 4.0 .0
+NT#ODUT+ON... #ESPONS+/+L+T+ES. U,L+!+,T+ON O! G#E G#P P+PES ,ND !+TT+NGS OMPONENTS OMP,N5 +N6OL6EMENT +N D+!!E#ENT P#OET P8,S+S ..7 #E!E#ENES ......
1.
+NT#ODUT+ON
P&oe(t No.: MASTER DOCUMENT TITLE: G"ass#F$%e& Re$'fo&(e) P"ast$( P$*e"$'e a') P$*$'+ Sste-s DEP No. : /2.40.20.21#Ge'.
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T7$s su**"e-e't s*e($f$(at$o' 7as %ee' $ssue) to $'("u)e ADCO8s -$'$-u- 9ua"$t (o't&o" &e9u$&e-e'ts fo& Des$+', 9ua"$f$(at$o', *&o(u&e-e't, $'sta""at$o', $'s*e(t$o' a') test$'+ of t7e GRE5 GRP *$*$'+ sste-s a') )ef$'e t7e &es*o's$%$"$t$es %etee' t7e EPC (o't&a(to& a') GRE5 GRP e')o&. GRE5 GRP *$*e"$'es a') *$*$'+ sste-s s7a"" %e $' fu"" (o-*"$a'(e $t7 SHELL DEP /2.40.20.21#Ge' Ma&(7 300; E)$t$o' a') fu&t7e& su**"e-e'ts as s*e($f$e) 7e&e$'. GRE5 GRP *$*es s7a"" %e st&$(t" 9ua"$f$e), )es$+'e), -a'ufa(tu&e), $'sta""e), $'s*e(te) a') teste) $' a((o&)a'(e $t7 t7e a%ove &efe&e'(e) SHELL DEP. T7$s DEP $s o&$+$'a"" %ase) o' I'te&'at$o'a" Sta')a&) ISO 24<13 a') e=*e&$e'(e5 "esso' "ea&'t f&o- seve&a" GRP *&oe(ts. C"auses5 A**e')$(es of ISO 24<13 t7at a&e 'ot &efe&e'(e) o& 'ot a-e')e)5 su**"e-e'te) % t7$s DEP a') t7$s s*e($f$(at$o' s7a"" &e-a$' a**"$(a%"e as &$tte'.
2.
#ESPONS+/+L+T+ES
Co-*a' e-*7as$>es o' t7e GRE5 GRP o&? t7at $t s7a"" %e a s$'+"e *o$'t of &es*o's$%$"$t fo& t7e GRE5 GRP ve')o& 7e&e 7e s7a"" %e &es*o's$%"e fo& sste9ua"$f$(at$o' @ A5 C, -a'ufa(tu&$'+, sste- )es$+', $'s*e(t$o' @ test$'+ $' P&oe(t No.: MASTER DOCUMENT TITLE: G"ass#F$%e& Re$'fo&(e) P"ast$( P$*e"$'e a') P$*$'+ Sste-s DEP No. : /2.40.20.21#Ge'.
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a((o&)a'(e $t7 t7$s s*e($f$(at$o', SHELL DEP a') &efe&e'(e) ISO, ASTM @ API sta')a&)s. e')o& s7a"" a"so %e &es*o's$%"e fo& sste- )es$+' $t7 fu"" su*e&v$s$o' a') atte')a'(e )u&$'+ s$te $'sta""at$o' @ test$'+ to e'su&e fu"" (o-*"$a'(e $t7 t7e a**&ove) *&o(e)u&es a') s$te 9ua"$t *"a's@ ITP a"" t7e a to (o--$ss$o'$'+. Co-*a' &ese&ve t7e &$+7ts to &ev$e a') a**&ove a"" GRE5 GRP o&? *&o(e)u&es su(7 as 9ua"$f$(at$o' tests, $'s*e(t$o' @ test$'+, 7a')"$'+, sto&a+e, $'sta""at$o', s$te 9ua"$t *"a's et(. EPC Co't&a(to& s7a"" se') t7e GRE5 GRP e')o& a"" )es$+' $'fo&-at$o' t7at a&e 'ee)e) to *&e*a&e a *&o*e& %$) fo& t7e GRE5 GRP sste-s su(7 as )es$+' (o')$t$o's *&essu&e @ te-*e&atu&e, u')e&+&ou')5 a%ove+&ou') *$*$'+ sste-s, so$" )ata fo& *$*e"$'es &oute, )e*t7 of (ove& fo& u')e&+&ou') $'sta""at$o's @ *&of$"e, $'vo"ve) *$*e s$>es, t*e of se&v$(e (o-*os$t$o' )eta$"s, f$tt$'+s, %e')s, f"a'+es, "aout )&a$'+s et(. EPC (o't&a(to& s7a"" %ase 7$s %$) o' t7e a%ove assu-*t$o' ta?$'+ $'to (o's$)e&at$o' t7e &e9u$&e) t$-e fo& *$*e5 (o-*o'e'ts *&e#9ua"$f$(at$o's %efo&e sta&t$'+ t7e -a'ufa(tu&$'+ *&o(ess as )eta$"e) $' se(t$o' /. of t7$s s*e($f$(at$o' , 7e&e fa$"u&e $' (o-*"$a'(e to t7$s state-e't $"" e't$t"e t7e EPC (o't&a(to& to %ea& a"" (ost $-*a(t a') "oss of *&o)u(t$o' a') a' (o'se9ue'(es t7at -$+7t "ea) to a' *&oe(t )e"a. T7e a%ove 9ua"$f$(at$o's s7a"" %e st&$(t" a)7e&e) to % t7e EPC (o't&a(to& to +ua&a'tee t7e $'te')e) 9ua"$t "eve" of t7e f$'a" $'sta""e) GRE5 GRP sste- $t7 'o *&o%"e-s )u&$'+ )$ffe&e't *&oe(t *7ases.
3.
ali$icati%n %$ G#E G#P 'i'e an& $ittin( c%*'%nent
Sa-*"es of *$*$'+ (o-*o'e'ts t7at a&e $'vo"ve) $' ea(7 GRE5 GRP sste- s7a"" %e 9ua"$f$e) % t7e ve')o&. e')o& s7a"" )ete&-$'e $' 7$s %$) t7e 9ua"$f$e) *&essu&e P 9 7$(7 $s &e"ate) to ve')o&8s 'o-$'a" *&essu&e &at$'+ P NPR as )ef$'e) $' ISO 24<13 Pa&t II. P&e9ua"$f$(at$o' test (o')$t$o's s7a"" %e %ase) o' t7e se&v$(e )es$+' (o')$t$o's su(7 as -$'$-u- test te-*e&atu&e 7$(7 -a %e -o&e t7a' < C a') )es$+' "$fe 7$(7 -a %e -o&e t7a' 30 ea&s $.e. /0 ea&s P&oe(t No.: MASTER DOCUMENT TITLE: G"ass#F$%e& Re$'fo&(e) P"ast$( P$*e"$'e a') P$*$'+ Sste-s DEP No. : /2.40.20.21#Ge'.
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It s7ou") %e 'ote) t7at f"at &e+&ess$o' $"" 'ot %e a((e*ta%"e. e')o& s7a"" *&ov$)e t7e va"ues of "oa) fa(to& f 2 a') t7e "$-$te) a=$a" "oa) (a*a%$"$t f 3, ) t7at use) to )eve"o* *u&(7ase 9uotat$o'. man e')o& s7a"" (a&& out a *&e9ua"$f$(at$o' s7o&t )u&at$o' test 2000 7ou&s $' a((o&)a'(e $t7 ASTM D 216 fo& a"" &e*&ese'tat$ve (o-*o'e'ts fo& t7e sste-s t7at a&e $'vo"ve) GRE5 GRP -ate&$a" as a *$*$'+5 *$*e"$'e sste- $'"$'e $t7 t7e a%ove "$ste) DEP sta')a&). T7e &at$o %etee' &ate) *&essu&e a') 2000 7ou&s test *&essu&e s7a"" %e %ase) o' t7e "atest ve&s$o' of DEP /2.40.20.21#Ge' Ma&(7 300; e)$t$o'. e')o& -a (a&& out t7$s test $' t7e $'$t$a" sta+e of -a'ufa(tu&$'+ *&o(ess 7oeve& fa$"u&e of ve')o& to (o-*" $t7 t7e *&o*ose) va"ues of t7e afo&e-e't$o'e) )ata $' 7$s %$) s7a"" 'ot &e"$eve 7$- f&o- fu"" &es*o's$%$"$t of -eet$'+ t7e *&oe(t s*e($f$(at$o' a') s(7e)u"e as e"" as t7e 9ua"$t "eve" a') s7a"" %ea& a' (ost asso($ate) $t7 su(7 fa$"u&e. A"" su%-$tte) test &e*o&ts s7a"" %e t7$&) *a&t $t'esse) a') a**&ove). T7ese &e*o&ts s7a"" s7o t7e sa-e *&o*ose) *$*e sste-, offe&e) o$'ts a') (o-*o'e'ts as &e9u$&e) % t7e &efe&e'(e) 7e&e$' DEP. It $s a"as t7e EPC (o't&a(to& &es*o's$%$"$t to e'su&e t7at a"" ve')o&s a&e ?ee*$'+ t7e -$'$-u- "ea) t$-e fo& *&e#9ua"$f$(at$o' %efo&e sta&t of -a'ufa(tu&$'+ *$*es, f$tt$'+s a') f"a'+es (o-*o'e'ts.
4.
OMP,N5 +N6OL6EMENT +N D+!!E#ENT P#OET P8,S+S
Technical /i& Ealati%n Co*$es of te(7'$(a" %$)s s7a"" %e se't to COMPANY fo& t7e$& &ev$e fo""oe) % a"" ("a&$f$(at$o'5 (o&&es*o')e'(es o' t7e te(7'$(a" %$)s %etee' t7e EPC (o't&a(to& a') GRE5 GRP ve')o&s. COMPANY s7a"" &ese&ve t7e &$+7t fo& fu"" atte')a'(e of a"" te(7'$(a" ("a&$f$(at$o' -eet$'+s $t7 GRE5 GRP ve')o&. EPC (o't&a(to& s7a"" )e-o'st&ate to COMPANY fu"" (o-*"$a'(e $t7 t7e &e9u$&e-e'ts of t7$s s*e($f$(at$o' % GRE5 GRP ve')o&s *&$o& to su%-$ss$o' of f$'a" te(7'$(a" eva"uat$o' &e*o&t % EPC fo& a**&ova" S)te* Dei(n P&oe(t No.: MASTER DOCUMENT TITLE: G"ass#F$%e& Re$'fo&(e) P"ast$( P$*e"$'e a') P$*$'+ Sste-s DEP No. : /2.40.20.21#Ge'.
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Sste- )es$+' s7a"" %e (a&&$e) out % a 9ua"$f$e) e'+$'ee&$'+ f$&- a**&ove) % COMPANY a') s7a"" (o'fo&- to ISO 24<13 Pa&t #/ as e"" as A!!A M4 fo& *$*e"$'es A"" (&$t$(a" te(7'$(a" su%-$tta"s % GRE5 GRP e')o& s7a"" %e &ev$ee) a') a**&ove) % COMPANY -a$'" a"" t7$(?'ess (a"(u"at$o's, st&ess (a"(u"at$o's stat$( @ )'a-$(, *&essu&e su&+e a'a"s$s, *$*e su**o&ts a') a'(7o&a+e )es$+', o$'t$'+ sste- )es$+', )&a$'+s @ "aouts et(. EPC Co't&a(to& @ e')o& s7a"" e'su&e t7at sste- )es$+' 7as )es(&$%e) u')e&+&ou') *$*e t&e'(7 )eta$"s fo& o' *"ot *$*$'+ a') off#*"ot su(7 as *$*e"$'es, a') 7e&e &e9u$&e), &es$sta'(e to Ju*7eava" %u(?"$'+J s7a"" %e assesse) a') -ea's of &es$sta'(e5 sta%$"$t a+a$'st u*7eava" %u(?"$'+ s7a"" %e ("ea&" s*e($f$e) o' t7e )&a$'+s. Mea's of *&ote(t$o' fo& *"a't &oa) (&oss$'+s fo& o'#*"ot *$*$'+ a') &oa)5 &$+ (&oss$'+s fo& off#*"ot *$*e"$'es s7a"" %e ("ea&" )es$+'e) fo& t7e -ov$'+ "oa)s. R$+ "oa)s fo& &$+ (&oss$'+s to GRE5GRP *$*e"$'es, $f a', s7a"" %e *&ov$)e) % Co-*a'. I'te&fa(e %etee' GRE5 GRP a') -eta""$( *$*$'+ o& e9u$*-e't 'o>>"es s7a"" %e (o's$)e&e) $'to sste- )es$+' % %ot7 e')o& @ Co't&a(to& $' te&-s of )$ffe&e't$a" e=*a's$o', "oa)s a') st&esses a') t7e$& $-*a(t o' t7e GRE5 GRP sste- to )e"$ve& safe )es$+'. D$&e(t %u&$e) f"a'+es at t7e $'te&fa(e %etee' GRE5 GRP a') -eta""$( *$*$'+ s7a"" %e *&o7$%$te). !7e' f"a'+es a&e -a')ato& to %e u')e&+&ou') su(7 as f"a'+e (o''e(t$o's to $so"at$o' va"ves, t7e s7a"" %e $'sta""e) $' (o'(&ete *$ts. Pre-;ali$icati%n Tet
P&e9ua"$f$(at$o' tests s7a"" (ove& a"" $'vo"ve) GRE5 GRP -ate&$a"s, *&essu&e &at$'+s, s$>es a') (o-*o'e'ts as )ef$'e) $' SHELL DEP @ ISO 24<13. Co-*a' s7a"" %e $'vo"ve) $' &ev$e a') a**&ova" of t7e *&e9ua"$f$(at$o' tests s(o*e $t7 t7e EPC Co't&a(to& a') GRE5GRP ve')o& COMPANY &ese&ves t7e &$+7t to 'o-$'ate t7e t7$&) *a&t fo& t7e *&e#9ua"$f$(at$o' test$'+. ,
A"" (&$t$(a" te(7'$(a" su%-$tta"s s7a"" %e &ev$ee) a') a**&ove) % COMPANY -a$'" ITP fo& -a'ufa(tu&$'+, S$te ua"$t P"a' SP, t&a$'$'+ @ (e&t$f$(at$o' of *$*e f$tte&s5 %o')e&s, -ate&$a" 7a')"$'+ et(. COMPANY s7a"" %e $'vo"ve) $' t7e *&e9ua"$f$(at$o' of o$'t %o')e&s a') (e&t$f$(at$o' *&o(ess. A"" -et7o) state-e'ts fo& )$ffe&e't a(t$v$t$es su(7 (o'st&u(t$o', *&e#(o--$ss$o'$'+ a') (o--$ss$o'$'+ s7a"" %e o$'t" *&e*a&e), &ev$ee) a') a**&ove) % GRE5 GRP e')o& a') Co't&a(to& *&$o& su%-$ss$o' fo& Co-*a' &ev$e a') a**&ova". e')o& s7a"" su%-$t *$*e o$'t$'+ s7o*5 f$e") *&o(e)u&e fo& (o-*a' a**&ova". e')o& s7a"" *&ov$)e &e*a$& *&o(e)u&e $t7 *&o*e& -ate&$a"s sto(? *$*es, f$tt$'+s et( $' *"a(e fo& u'e=*e(te) fa$"u&es at e-e&+e'( s$tuat$o's. %ntrcti%n
T7e $'sta""at$o' tea- s7a"" %e fu"" 9ua"$f$e) a') (a*a%"e of )o$'+ t7e a(tua" o&?. COMPANY ta+s s7a"" %e +$ve' to a"" (e&t$f$e) %o')e&s as a (o't&o" (7e(? o' s$te. P&oe(t No.: MASTER DOCUMENT TITLE: G"ass#F$%e& Re$'fo&(e) P"ast$( P$*e"$'e a') P$*$'+ Sste-s DEP No. : /2.40.20.21#Ge'.
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EPC Co't&a(to& to e'su&e t7e *&ese'(e a') fu"" $'vo"ve-e't of GRE5 GRP ve')o& su*e&v$so&s a"" t7e t$-e )u&$'+ GRE5 GRP -ate&$a" 7a')"$'+, (o'st&u(t$o', o$'t$'+, $'s*e(t$o', test$'+ et( a') t7at $"" %e -o'$to&e) % COMPANY. A' a(t$v$t t7at $"" %e (o')u(te) $' t7e a%se'(e of ve')o&8s &e*&ese'tat$ve $"" &esu"t $' &ee(t$o' of a"" &e"ate) o&?. COMPANY $'st&u(ts t7e EPC (o't&a(to& to o'" use t7e *&o*e& -a(7$'e& fo& GRE5 GRP *$*e (utt$'+ a') s7av$'+ as *&o*ose) a') a**&ove) % GRE5 GRP ve')o& fo& *&o*e& o$'t$'+ a') 7$+7e& 9ua"$t. T7e a)7es$ve *ot "$fe @ s$>e, sto&a+e )u&$'+ (o'st&u(t$o' $' t7e *&o*e& te-*e&atu&e as e"" as -a=$-u- a""oe) *$*e s?$' te-*e&atu&e a') t$-e %etee' a)7es$ve a**"$(at$o' a') a(tua" o$'t$'+ @ (u&$'+ t$-e s7a"" -eet SHELL DEP a') ISO 24<13 a') s7a"" %e su%e(t to &ev$e a') a**&ova" of COMPANY. Sto&a+e te-*e&atu&e of a)7es$ve s7a"" %e (o't&o""e) a') ve&$f$a%"e )u&$'+ off"oa)$'+ % $'s*e(t$o' us$'+ -a=$-u- a') -$'$-ut7e&-o-ete&s t7at a&e s7$**e) to+et7e& $t7 ea(7 (o's$+'-e't of a)7es$ves. A' )ev$at$o' $' t7e a**"$(at$o' of t7e a%ove &e9u$&e-e'ts $"" &esu"t $' &ee(t$o' of a"" affe(te) o&?. EPC (o't&a(to&5 ve')o& su*e&v$so& s7a"" e'su&e t7at $'sta""at$o's a') test$'+ a&e %e$'+ *e&fo&-e) $'"$'e $t7 t7e a**&ove) ITP )o(u-e'ts. EPC (o't&a(to& @ ve')o& s7a"" (a&& out t&e'(7 %a(?f$""$'+ *&$o&#to#7)&o#test to avo$) u*7eava" %u(?"$'+ )u&$'+ 7)&o#test$'+.
+n'ecti%n < Tetin(
COMPANY &ese&ve t7e &$+7t to $'vo"ve t7$&) *a&t )u&$'+ t7e $'sta""at$o' a(t$v$t$es to e'su&e t7at a**&ove) -et7o) state-e'ts, ITP a') SP 7ave %ee' a)7e&e) to. I's*e(t$o' a') test$'+ s7a"" %e (o')u(te) $' fu"" (o-*"$a'(e $t7 t7$s s*e($f$(at$o' a') SHELL DEP /2.40.20.21#Ge' as su**"e-e'te) sta')a&)s. F&e9ue'( of T+ test of a)7es$ve -ate&$a" fo& a"" a)7es$ve o$'ts s7a"" %e a+&ee) a') a**&ove) % COMPANY %ase) o' *&ev$ous o%s e=*e&$e'(e a') fa$"u&e &e(o&)s. F&e9ue'( s7a"" %e )ou%"e) fo& 7$+7e& *&essu&e *$*e &at$'+s a%ove 20K ("ass.
.
#E!E#ENES
.2 .3 ./ .4 .
SHELL DEP /2.40.20.21#Ge' Ma&(7 300; ISO 24<13 /0.11.23.003/ P"a't Laout a') P$*$'+ Bas$s of Des$+' A**"$(a%"e P&oe(t P$*$'+ Mate&$a" C"asses SHELL DEP /2./6.02.23 P$*$'+ C"asses Ref$'e& a') C7e-$(a"s
P&oe(t No.: MASTER DOCUMENT TITLE: G"ass#F$%e& Re$'fo&(e) P"ast$( P$*e"$'e a') P$*$'+ Sste-s DEP No. : /2.40.20.21#Ge'.
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