Technical Bulletin T10
Introl Series 10 Single Seated Globe Valves
Introl 10 - Features General
The Classic Series 10 valve developed by ABB Control Valves Ltd., will in its basic form satisfy the majority of general applications to be found throughout the process and power industries. The construction of this range of valves is of a simple form but it has a design which in itself allows specialised applications. Performance:
• • • •
High flow capacity. Tight shut-off. Excellent flow control rangeability. rangeability. Cast globe type body proportioned to withstand high pipe stresses without distortion.
Design Flexibility:
•
Inherently characterized trim offered in equal percentage, linear and quick opening.
• All trim components removable from the top for ease of maintenance.
• • • •
Multi trim sizes available. Full range of body and trim material options. Full rationalized and interchangeable features. Full range of bonnet and packing designs to suit various temperatures and fluids.
Design Integrity:
•
Heavy duty top guiding with no bottom guide to obstruct seat bore and potentially trap debris.
• •
Large diameter stems. Generously proportioned proportioned seat ring screwed into body to ensure a leakproof joint with optional seal welded seat available.
Quality Manufacturing:
•
Rigorously tested to ensure specified performance on site.
•
Quality Assurance systems in accordance with BS5750 Part 1 1987/ IS0 9001 1987/ EN29001/1987.
•
Optional full NACE MR-01-75 certification.
Figure 1. Introl Series 10 Valve incorporating Contoured Trim and complete with Series ‘G’ Actuator
Scope of Design End Connection Sizes:
Plug Design Options:
1/2” to 12” (15mm to 300mm) nominal bore.
Unbalanced with metal/metal or resilient seating plug.
End Connection Styles:
Bonnet Options:
ANSI, DIN and BS flanged RF, FF, RTJ (and other grooved designs). Welded profiles including buttweld, socket. etc, clamped and screwed designs Other requirements available on request.
Standard, Normalising, Bellows Seal and Cryogenic bonnet design options available.
Valve Body Ratings:
ANSI 150 to ANSI 600, DIN/BS 4504 PN10 to PN100 (Sizes up to 12”/300mm) and ANSI 150 to ANSI 2500, DIN/BS 4504 PN10 to PN420 (Sizes up to 2”/50mm) as standard Other requirements available on request.
Special Applications:
In addition the Introl Series 10 range of valves can be modified so as to be suitable for special applications eg. Removable Blind Head, Oxygen Service, Hydrogen Service, HF Acid Service. Actuation:
Various Vario us types of actuation are available including:-
Design Standards:
ANSI B16.34.
‘G’ Series spring opposed pneumatic diaphragm. ‘C’ Series spring opposed pneumatic piston.
Trim Design Options:
Contoured and Microspline as standard. Semi special and special trims are available for specific applications
‘D’ Series double acting pneumatic piston.
Inherent Characteris Characteristics: tics:
In addition electric, electro-hydraulic, hydraulic and sound pressure manually operated versions are available.
Equal percentage, Linear or Quick Open.
Sizing/Noise Sizing/Nois e Prediction.
Material Combinations:
The procedures for performing valve sizing, velocity and level calculations are detailed in both the Technical Selection Manual.
A wide range of body/bonnet and trim materials are available.
Guide to Bonnet Selection Selection of the bonnet design is undertaken on the basis of both the operating temperature range and fluid media being handled. Figures 2 to 5 illustrate the bonnet design options available for use with the Introl Series 10 range. Table 2 below provides a general guide to the temperature limitations of various bonnet designs and packing materials available. Where fluid working temperatures below -20°C (4°F) and above 400°C (752°F) are specified, normalising bonnets are recommended to protect the valve packing against extremes of temperature temperature.. Fabricated extension bonnets in stainless steel are available as an option when a longer extension is required on cryogenic service below -100°C (-148°F) (refer (refer to Fig 4).
The Bellows Seal Bonnet option, as illustrated in Fig 5., ensures absolute sealing of the process fluid within their rated pressure and temperature ranges. An auxiliary packing box in the upper bonnet serves as an emergency seal in the unlikely event of bellows failure Table 1. Bellows Seals Working Conditions
Valve Size
Maximum Working Pressure
Travel
Temperature Range
in.
mm
in.
mm
psig
Bar g
1 2-2 /
15-50
1 8 1 /
28
740
51
Minus 65°C
3-4
80-100
1
1 / 2
40
400
28
(-85°F)
6-8
150-200
1
2 / 4
57
345
24
Plus 427°C
10-12 250-300
1 2 3 /
89
300
21
(800°F)
Temperature Related Features The table below gives a general guide to the limitations of various design features when associated with temperature. Table 2. Temperature Related Features
Component
Temperature Range °C °F
-240 to -100
-100 to -20
-20 to 250
250 to 400
400 to 550
( 400 t
( 148 t 4)
(4 t 482)
(482 t 752)
(752 t 1020)
148)
Bonnet Design Options
Figure 2. Standard Bonnet
Figure 3. Normalising Bonnet
Guide to Trim Options Available Available Contoured Trim
The contoured trim design presents a symmetrical smooth profile being suitable for modulating or on/off applications satisfying a large l arge percentage of process control requirements
•
Trim Design Options: Contoured trim - full and reduced capacities.
•
Characteristics available: Equal percentage, Linear or Quick opening.
•
Plug Options: Metal to metal or resilient seating faces.
•
Direction of Flow: Valves operating on modulating duty are flowed under the plug. Valves operating on an on/off duty can be flowed in either direction.
Figure 6. Contoured Trim
Figure 7. Soft Face Contoured Trim
Microspline Trim
The microspline trim design is a seat guided construction having a very high rangeability and for accurate control of minute flowrates.
•
Trim Design Options: Microspline trim - multiple trim sires
•
Characteristics Available: Modified equal percentage
•
Plug Options: Metal to metal or resilient sealing faces.
•
Direction of Flow: Flow over the plug Figure 8. Microspline Trim
Design Cv Values Table 3. Contoured Cv Values 1” Valve Size
Cv Values Trim Equal Size %
Valve Size
in.
mm
1 2 /
/ 4 3
1
Table 5. Microspline C v Values
Linear
Quick Opening
15
in. 1 16 / 1 8 / 3 / 16 1 4 / 3 / 8 1 2 /
0.40 0.63 1.20 2.00 3.20 5.00
0.40 0.63 1.20 2.00 3.20 5.00
5.00
20
1 16 / 1 / 8 3 / 16 1 4 / 3 / 8 1 2 / 3 / 4
0.40 0.63 1.20 2.00 3.20 5.00 8.00
0.40 0.63 1.20 2.00 3.20 5.00 8.00
5.00 8.00
1 16 / 1 / 8 3 / 16 1 4 / 3 / 8 1 2 / 3 / 4 1
0.40 0.63 1.20 2.00 3.20 5.00 8.00 13.50*
0.40 0.63 1.20 2.00 3.20 5.00 8.00 13.50*
5.00 8.00 13.5*
25
Cv Values Trim Size
Valve Size
in.
1 2 / 3 / 4 1
mm
15 20 25
Mod E q ua l %
No. 00 No. 0 No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11 No. 12 No. 13 No. 14 No. 15
3.0 1.5 0.75 0.45 0.30 0.20 0.13 0.075 0.045 0.030 0.020 0.013 0.0075 0.0045 0.0030 0.0020 0.0013
* 1 inch Trim with soft face plug - Cv = 11.0 1 2” - 12” Valve Size Table 4. Contoured Cv Values 1 /
Cv Values Valve Size
in
Trim Size
mm
in
Equal %
Linear
Quick Opening
1 / 2 1 4 1 / 1 3 / 4 2 1 2 1 / 1 4 1 / 1 3 1 2 2 / 2 1 2 1 /
32 21 13.5 8 50 32 21 13.5 120 85 50 32
32 21 13.5 8 50 32 21 13.5 120 85 50 32
37 23 13.5 8 55 37 23 13.5 130 92 55 37
4 3 1 2 2 / 2 6 5 4 3 8 6 5 4
215 120 85 50 440 325 215 120 620 440 325 215
215 120 85 50 470 325 215 120 680 440 325 215
225 130 92 55 470 335 225 130 740 470 335 225
10 8 6 5 12
930 620 440 325 1340
990 680 440 325 1420
1140 740 470 335 1640
1
1
1 / 2
40
2
50
3
80
4
100
6
150
8
200
10
250
Standard Contoured Trim - CS
Velocity Limitations In selecting a valve for either a liquid or gas/vapour application one of the major considerations is the effect of fluid velocity. High velocity could lead to operational problems including erosion, excessive vibration and instability. The following tables indicate the maximum recommended velocity values for liquid and gas/vapour services. Table 6. Recommended Maximum Velocities for Liquid Service for Microspline and Contoured Trims
Valve Size
Maximum Velocity
Carbon Steel in 0.5-2 3-6 8-12
mm 15-50 80-150 200-300
ft/s 41 34 29
Alloy Steel m/s 12.5 10.4 8.9
ft/s 46 34 29
Bronze, Cu/Ni Alloys m/s 14 10.4 8.9
ft/s 25 20 17
m/s 7.6 6.2 5.2
Table 7. Recommended Maximum Velocities for Gas/Vapour Services for Microspline and Contoured Trims
Valve Size
Maximum Inlet Velocity
Maximum Outlet Velocity
Max. Outlet Mach Number for Required Noise Level
in
mm
ft/s
m/s
ft/s
m/s
>95 dBA
<95 dBA
<85 dBA
0.5-2 3-6 8-12
15-50 80-150 200-300
41 34 29
12.5 10.4 8.9
830
253
0.65
0.5
0.3
Inherent Rangeability The inherent rangeability of a control valve is the ratio between maximum and minimum flow within the working characteristic at constant pressure drop. Table 8. Rangeability Values
Trim Si Size (i(ins)/Trim Nu Number
Maximum Ra Rangeability
00-5 6-10 11-15 1 3 4- / 4 / 1-3 4-6 8-12
150:1 100:1 80:1 40:1 55:1 70:1 80:1
Characteristic Curves
Maximum Leakage Rates
The inherent flow characteristics of a control valve is the relationship between in the flow and the lift of the plug at constant pressure drop. The characteristics normally available are shown on Figure 10.
Leakage rates are normally measured in accordance with the ANSI/FCI ANSI/FCI 70.2 specification using the class designation. The following Table Table defines the achievable leakage class for each available plug design.
Figure 10. Characteristic Curves
Figure 9. Maximum Leakage Rates
100
P lu g Design
Quick Opening
90
Achievable Leakage Class
Unbalanced Metal/Metal (Std) IV Unbalanced Metal/Metal (Spl) V Unbalanced Metal/PTFE VI Note: (Std) or (Spl) refer to the amount of seat/plug lapping carried out at final assembly.
80 70 Linear
e 60 t a r w 50 o l F 40 %
Seating S ty l e
Mod Eq. %
30 Eq. %
20 10 0 0
10
20
30
40
50
60
70
80
90
100
% Valve Lift
Definitions:
• •
Linear Flow is directly proportional to valve lift.
•
Quick Opening Flow increases rapidly with initial travel reaching near its maximum at a low lift.
Equal % Flow changes by a constant percentage of its instantaneous value for each unit of valve lift.
Figure 11. Equal Percentage Contour Trim Characteristic/Flow Lift
10000
Max. Cv Value US Units
Single Stage Trims
1340
12"
930
10"
620 440 325 215
8" 6" 5" 4"
120
3"
85 50
2.5" 2"
32 21
1.5" 1.25"
13.5
1"
8
0.75"
1000
100 s t i n u S U ) v C ( 10 t n e i c i f f e o C w o l F 1
0.1
Technical Bulletin T12
Introl Series 12 Single Seated Globe Valves for ratings ANSI 150-2500 (PN20-PN420) DIN/BS 4504 PN10-PN400
Introl Series 12 - Features Performance:
• • • •
High Cv to body size ratio. Streamlined flow passages to optimise capacity. capacity. High Cv to valve weight ratio. Excellent flow control rangeability. rangeability.
Design Flexibility:
•
Modular construction design available with a range of different end connections and styles.
•
Large variation of trim designs from single stage ported cage to multiple stage low noise/anti-cavitatio noise/anti-cavitation n trim designs.
• •
Wide range of supplementary noise control options. Inherently characterised trim offered in equal percentage, linear and quick opening.
• Optional balanced or unbalanced plug designs. • All trim components removable from the top for ease of maintenance.
• • • • •
Multi trim sizes available. Full range of body and trim material options. Developed using C.A.D. systems. Fully rationalized and interchangeable features. Full range of bonnet and packing designs to suit various temperatures and fluids.
Design Integrity:
•
High integrity body/bonnet bolting system design to ASM E VIII.
•
Clamped cage guiding - accepted as the most positive guiding system on severe service applications.
•
Screwed-in seat design incorporating high integrity sealing system with optional seal welded seat available
Quality Manufacturing:
•
Rigorously tested to ensure specified performance on site.
•
Quality assurance systems in accordance with BS5750 Part 1
•
Optional full NACE MR-01-75 certification
Figure 1. Introl Series 12 Control Valve illustrated with a High Friction Trim and complete with Series ‘G’ Pneumatic Actuator.
Engineering Data - Introl Series 12 Range General:
Modular Design:
The Introl range of globe control valves has been developed by ABB Control Valves Ltd. to provide a cost effective solution to the ‘final control element’ used in modern plants. The valve design combines the successful high integrity features of the Introl Series 10 range with a high capacity, economic design philosophy. The Introl series of control valves are ideally suited to meet the various process control requirements demanded from a wide range of related industries
The Introl range has been designed around a modular manufacturing concept. Using this philosophy, a centre body module selected to most suit the specified flow conditions and operating data, is combined with an end connection size/rating, selected to support that module. This design feature allows not only the selection of full size ends, but gives the facility facility,, where conditions permit, to offer oversize end connections to suit a particular requirement.
Scope of Design End Connection Sizes:
Inherent Characteristics:
1” to 36” (25mm to 900mm) nominal bore.
Equal percentage, Linear or Quick Open.
End Connection Styles:
Material Combinations:
ANSI, DIN and BS flanged RF, FF, RTJ (and other grooved designs). Welded profiles including butt weld, socket, etc, clamped and screwed designs Other requirements available on request.
A wide range of body/bonnet and trim materials are available.
Valve Body Ratings:
ANSI 1 50to ANSI 2500 (PN 20 to PN420), DIN/BS4504 PN10 to PN400 as standard. Other requirements available on request.
Plug Design Options:
Unbalanced with metal/metal or resilient seating plus balanced with metal/metal seating and metallic or resilient piston rings. Bonnet Options:
Design Standards:
Standard, Extension and Cryogenic bonnet design options available.
ANSI B16.34 and ASME Section Vlll (for body/bonnet bolting)
Actuation:
Trim Design Options:
Full and reduced Ported cage, HF, XHF, HFD, XHFD, HTF and XHFT available as standard. Semi special and special trims are available for specific applications.
Sizing/Noise Prediction The procedures for performing valve sizing, velocity calculations and the predicted sound pressure level generated by the Introl range of control valves are detailed in the Introl Sizing and Selection manual.
Various Vario us types of actuation are available including: ’A’ Series spring opposed pneumatic diaphragm. ’A’ ‘G’ Series spring opposed pneumatic diaphragm. ‘C’ Series spring opposed pneumatic piston ‘D’ Series double acting pneumatic piston In addition electric, electro-hydraulic, hydraulic and manually operated versions are available.
Guide to Trim Options Available. Available. Standard Duty:
The Ported cage design is the standard trim option available, being suitable for modulating or on/off applications, satisfying a large percentage of process control requirements.
•
Trim Design Options: Ported cage - full and reduced capacity
•
Characteristics Available: Equal percentage, Linear or Quick Opening
•
Plug Options: Unbalanced with metal to metal or resilient seating face and balanced plug with metallic or resilient piston ring options
•
Direction of Flow: Recommended flow over the plug for liquids and under the plug for gas/vapour
Fig 2. Ported Cage Design illustrated with balanced plug and metallic piston ring option.
Fig 3. Ported Cage Design illustrated with unbalanced plug and resilient seating face option.
Severe Duty
The High Friction HF family of trim designs has been developed for high pressure drop applications to prevent the onset of cavitation and reduce the noise level generated as a result of both liquid and gas/vapour flow. The XHF family is an extension of the HF design to provide additional noise attentuation
•
Trim Design Options: HF - single stage High Friction XHF - single stage Extra High Friction HFD - doublestage High Friction XHFD - double stage Extra High Friction HFT - triple stage High Friction XHFT - triple stage Extra High Friction
•
Characteristics Available: Equal percent or Linear
•
Plug Options: Unbalanced with metal to metal or resilient seating face and balanced plug with metallic or resilient piston ring options.
•
Direction of Flow: Recommended flow over the plug for liquids and under the plug for gas/vapour.
Semi Special Duty
To complement the above trim design options, a range of semi-standard trim designs and auxiliary equipment is available. These design options are normally individually engineered to meet the requirements of specific applications.
•
Design Options: ‘Q’ Class attenuators Varistage Cylindrical diffusers Seat exit diffusers Inlet/Outlet baffles
•
Characteristics, Characteris tics, plug options and flow direction:
Figure 3. Normalising Fig 4. High Friction HF design illustrated with balanced plug and metallic piston ring option.
Fig 5. High Friction XHF design illustrated with unbalanced plug option.
Fig 6. High Friction HFD design illustrated with balanced plug and resilient piston ring option.
Fig 7. High Friction HFT design illustrated with balanced plug and metallic piston ring option.
Introl Series 12 - Design Cv Values Flow Coefficient (Cv )
The values detailed in the tables are at the maximum rated travel and stated in U.S. units.The figures by definition are related to the flow of water (SG=1) through the valve at full lift in U.S. Gallons per minute with a pressure drop of 1lbf/in2. Table 1
Single Stage Trims - rating ANSI 150, 300, 600, PN20-PN100 & DIN PN10-PN400 Nom. Co n n . ins.
E nd size mm
Centre Module Ref.
Centre Size Actual Bore in s . mm
Trim Size ins.
Full Ported =%
L I N.
1 25 1 2 1 / 40 A 1 25 1 13 13 2 50 1 2 1 / 40 1 2 1 / 30 30 1 2 2 50 B 1 / 40 1 13 13 3 80 2 50 2 50 50 3 80 C 2 50 1 2 1 / 30 30 4 100 3 80 3 120 120 4 100 D 3 80 2 50 50 6 150 4 100 4 200 210 6 150 E 4 100 3 120 120 8 200 6 150 6 440 460 8 200 F 6 150 4 200 210 10 250 8 200 8 700 740 10 250 G 8 200 6 440 460 12 300 10 250 10 1090 1150 12 300 H 10 250 8 700 740 14 350 12 300 12 1580 1660 14 350 J 12 300 10 1090 1150 16 400 14 350 14 2030 2140 16 400 K 14 350 12 1580 1660 18 450 16 400 16 2680 2820 18 450 L 16 400 14 2030 2140 20 500 18 450** 450 18 3410 3590 20 500 M 18 450 16 2680 2820 24 600 20 500** 500 20 4230 4460 24 600 N 20 500 18 3410 3590 30 750 24 600** 600 24 6140 6480 30 750 P 24 600 20 4230 4460 36 950 *Note: Full Size Trim not available with ANSI 600 LB Flange Connection.
Reduced Ported
HF
X HF
Q .O .
=%
L IN .
Q.O.
=%
L I N.
=%
L I N.
14
9
9
10
13
13
9
9
33
20
20
21
30
30
20
20
14
9
9
10
13
13
9
9
55
39
39
43
50
50
39
39
33
20
20
21
30
30
20
20
125
75
75
80
120
120
75
75
55
39
39
43
50
50
39
39
220
155
155
160
180
200
145
155
125
75
75
80
120
120
75
75
490
295
310
330
400
425
270
290
220
155
155
160
180
200
145
155
800
560
580
630
650
720
510
550
490
295
310
330
400
425
270
290
1250
870
920
1010
1020
1120
810
900
800
560
580
630
650
720
510
550
1810
1310
1380
1500
1460
1610
1220
1350
1250
870
920
1010
1020
1120
810
900
2280
1790
1880
2030
1940
2110
1690
1850
1810
1310
1380
1500
1460
1610
1220
1350
3000
2330
2460
2620
2550
2780
2230
2430
2280
1790
1880
2030
1940
2110
1690
1850
3750
3020
3180
3350
3180
3520
2850
3130
3000
2330
2460
2620
2550
2780
2230
2430
4650
3800
4000
4180
3940
4360
3540
3920
3750
3020
3180
3350
3180
3520
2850
3130
6800
5100
5380
5620
5750
3260
4760
5220
4650
3800
4000
4180
3940
4360
3540
3920
Table 2
Multi Stage Trims - rating ANSI 150, 300, 600, PN20-PN100 & DIN PN10-PN400 Nom.End Centre Centre Module Tr Trim Conn.size Module Actual Bore Size ins. mm Ref. ins. mm ins. 1 2 1 / 2 3 2 3 4 3 4 6 4 6 8 6 8 10 8 10 12 10 12 14 12 14 16 14 16 18 16 18 20 18 20 24 20 24 30 24 30 36
40 50 80 50 80 100 80 100 150 100 150 200 150 200 250 200 250 300 250 300 350 300 350 400 350 400 450 400 450 500 450** 450 500 600 500** 500 600 750 600** 600 750 950
B
1 2 1 /
40
C
2
50
D
3
80
E
4
100
F
6
150
G
8
200
H
10
250
J
12
300
K
14
350
L
16
400
M
18
450
N
20
500
P
24
600
HF D =% LIN.
Liquid XHFD HFT =% LIN. =% LIN.
XHFT =% LIN.
H FD =% LIN.
Gas/Vapour X HF D HF T =% LIN. =% LIN.
XHFT =% LIN.
1
10
10 10
7
7
8
8
6
6
11
11 11
8
8
10
10
7
7
1 2 1 /
24
24
15
15
20
20
12
12
26
26
16
16
24
24
15
15
1
10
10 10
7
7
8
8
6
6
11
11 11
8
8
10
10
7
7
2
38
38
30
30
32
32
25
25
40
40
32
32
38
38
30
30
1 2 1 /
24
24
15
15
20
20
12
12
26
26
16
16
24
24
15
15
3
95
95
55
55
80
80
45
45
102
102 10
60
60
95
95
55
55
2
38
38
30
30
32
32
25
25
40
40
32
32
38
38
30
30
4
140
155
110
115
115
130
90
95
155
170
120
125
140
155
110
115
3
95
95
55
55
80
80
45
45
102
102 10
60
60
95
95
55
55
6
320
330
205
215
270
280
170
180
340
360
225
235
320
330
205
215
4
140
155
110
115
115
130
90
95
155
170
120
125
140
155
110
115
8
520
560
395
415
440
480
330
345
570
610
435
455
520
560
395
415
6
320
330
205
215
270
280
170
180
340
360
225
235
320
330
205
215
10
820
890
630
690
695
760
525
570
900
955
695
750
820
890
630
690
8
520
560
395
415
440
480
330
345
570
610
435
455
520
560
395
415
12
119 1900 1260 960 10 10330 10 10005 108 0800
800
8700 87
129 2900 1350 1055 1055 112 1120 119 1190
1260 960
103 0300
10
820
525
570
900
890
690
14
1580 15 80 17 1710 10 13 1340 40 14 1450 50 13 1340 40 14 1480 80 11 1125 25 12 1230 30 17 1720 20 18 1840 40 14 1470 70 15 1570 70 1580 1580 17 1710 10 1340 1340 14 1450 50
12
119 1900 1260 960 10 10330 10 10005 108 0800
16
2090 20 90 22 2270 70 17 1780 80 19 1910 10 17 1780 80 19 1960 60 15 1500 00 16 1630 30 22 2260 60 24 2430 30 19 1940 40 20 2070 70 2090 2090 22 2270 70 1780 1780 19 1910 10
14
1580 15 80 17 1710 10 13 1340 40 14 1450 50 13 1340 40 14 1480 80 11 1125 25 12 1230 30 17 1720 20 18 1840 40 14 1470 70 15 1570 70 1580 1580 17 1710 10 1340 1340 14 1450 50
18
2610 26 10 28 2880 80 22 2260 60 24 2480 80 22 2215 15 24 2490 90 19 1900 00 21 2110 10 28 2800 00 30 3080 80 24 2460 60 26 2680 80 2610 2610 28 2880 80 2260 2260 24 2480 80
16
2090 20 90 22 2270 70 17 1780 80 19 1910 10 17 1780 80 19 1960 60 15 1500 00 16 1630 30 22 2260 60 24 2430 30 19 1940 40 20 2070 70 2090 2090 22 2270 70 1780 1780 19 1910 10
20
3170 31 70 34 3450 50 28 2800 00 30 3030 30 26 2670 70 29 2950 50 23 2340 40 25 2560 60 34 3450 50 37 3730 30 30 3060 60 32 3290 90 3170 3170 34 3450 50 2800 2800 30 3030 30
18
2610 26 10 28 2880 80 22 2260 60 24 2480 80 22 2215 15 24 2490 90 19 1900 00 21 2110 10 28 2800 00 30 3080 80 24 2460 60 26 2680 80 2610 2610 28 2880 80 2260 2260 24 2480 80
890
630
690
695
760
800
8700 87
955
695
750
820
129 2900 1350 1055 1055 112 1120 119 1190
630
1260 960
103 0300
General Selection Information The information detailed is intended to act as a general guide, to assist in the selection of an Introl Series 12 control valve. Trim Cv Calculation
A full description of the procedures used for calculating the Cv on various fluids is detailed in the Introl Sizing and Selection Manual Body Selection
Generally, the valve body must be capable of supporting the Generally, selected trim design without producing excessive velocity The following tables can be used as a guide for determining the maximum recommended body velocities for liquid and gas/vapour applications. Liquid Service
The velocity guidelines detailed in Table Table 3 below, reflect the normal inlet and outlet maximum velocities recommended to eliminate body erosion and prevent trim instability. instability. Other factors may reduce the following figures further. Refer to Introl sizing and selection manual. Table 3. Recommended maximum inlet and outlet velocities liquid service.
Valve Size
Maximum Recommended Velocity
Carbon Steel in 1-12 14-24 Above 24
mm 25-300 350-600 Above 600
ft/s 43 35 25
Alloy Steel
m/s 13.1 13 .1 (1 (18. 8.3) 3) 10.7 10 .7 (1 (15. 5.2) 2) 7.66 (1 7. (10. 0.7) 7)
(60) (50) (35)
ft/s 52 43 35
Bronze, Cu/Ni Alloys
m/s 15.88 (21 15. (21.3) .3) 13.11 (18 13. (18.3) .3) 10.77 (15 10. (15.2) .2)
(70) (60) (50)
ft/s 25 21 15
m/s 7.6 (10 (10.7) .7) 6.44 (9 6. (9.1 .1)) 4.66 (6 4. (6.4 .4))
(35) (30) (21)
Note: Value Valuess in brackets refer to centre module limits. Gas/Vapour Service
The velocity guidelines detailed in Table 4 below, reflect the normal inlet and outlet maximum velocities relative to the allowable noise levels. Table 4. Recommended Maximum Inlet and Outlet Velocities for Gas/Vapour Service
Maximum Recommended Velocity Allowable Noise
I n le t
Level
>95 dBA <95 dBA <85 dBA
Outlet
ft/s
475 475 475
m/s
(670) (670) (670)
144 144 144
(204) (204) (204)
Note: Value Valuess in brackets refer to centre module limits. Trim Inherent Rangeability
The inherent rangeability of a valve trim is dependant on a number of factors including size and style. The values detailed in Table 5 below provide a general guideline to the maximum achievable values.
Table 5. Rangeability Values
Trim Si Size (i(ins)/Trim Nu Number
Standard Ra Rangeability
Up to 8” 10” to 16” 18” to 24”
50:1 60:1 70:1
Mach
ft/s
830 830 830
(1150) 1150) (1150)
m/s
253 253 253
Number
(350) (350) (350)
0.65 0.50 0.30
(0.90) (0.70) (0.45)
Inherent Flow Character Characteristics istics
The inherent flow characteristics of a control valve is the relationship between in the flow and the valve travel at constant pressure drop. As with all caged multihole trims the actual characteristics may vary slightly from the true curve. Figure 10. Inherent Flow Characteristic Curves 100 90 80 Quick Opening
m 70 u m 60 i x a M 50 f o % 40 w o 30 l F
Linear Eq. %
20 10 0 0
10
20
30
40
50
60
70
80
90
1 00
Valve Lift % of Full Lift
Definitions:
• •
Linear Flow is directly proportional to valve lift.
•
Quick Opening Flow increases rapidly with initial travel reaching near its maximum at a low lift.
Equal % Flow changes by a constant percentage of its instantaneous value for each unit of valve lift.
Maximum Leakage Rates
Leakage rates are normally measured in accordance with the ANSI/FCI70-2-1976 specification using the class designation. The following Table 6 defines the achievable leakage class for each available plug design. Table 6. Achievable Leakage Class
Pl ug Design
Seating Style
Piston Ring Design
Achievable Leakage Class
Unbalanced Unbalanced Unbalanced Balanced Balanced Balanced Balanced
Metal/Metal (Std) Me Meetal/Metal (Spl) M Metal/PTFE Metal/Metal (Std) Metal/Metal (Spl) Metal/Metal (Std) Metal/Metal (Spl)
None None None Alloy 25 Alloy 25 Resilient Resilient
IV V VI III IV IV V
Note: (Std) or (Spl) refer to the amount of seat/plug lapping carried out at final assembly. Temperature Related Features
The table below gives a general guide to the limitations of various design features when associated with temperature. Table 7. Temperature Related Features
Component
Bonne Bon nett Packings
Temperature Range °C (°F)
-240 to -1 -24 -100 00 -400 -4 00 to -1 -148 48 Cryyog Cr ogeeni nicc Tel/Chev
-100 to 0 -100 -148 -1 48 to 32 Ext xteens nsio ionn Tel/Chev
0 to 25 2500 32 to 48 4822 Sta tanndar ard d Tel/Chev
250 to 550 4822 to 10 48 1020 20 Ext xteens nsio ionn Graphite
Table 8. Face to Face Dimensions
1. End Connection nom. size ins. mm
2. Face to Face (RF Flanges) ins. mm Up to to AN ANSI 15 150 Up to to AN ANSI 30 300 Up to to AN ANSI 60 600 NP16 NP40 NP64-100 ins. mm ins. mm ins. mm
1
25
71 / 4
184
73 / 4
197
81 / 4
210
1
1 / 2
40
3
8 / 4
222
1
9 / 4
235
9 / 8
251
2
50
10
254
101 / 2
267
111 / 4 286
3
80
113 / 4 298
121 / 2
318
131 / 4 337
4
100
13 / 8 352
14 / 2
368
151 / 2 394
6
150
173 / 4 451
185 / 8
473
20
508
8
200
21 / 8 543
223 / 8
568
24
610
10
250
26 / 2 673
27 / 8
708
29 / 8 752
12
300
29
737
301 / 2
775
321 / 4 819
14
350
35
889
361 / 2
927
381 / 4 972
16
400
40
1016
18
450
453 / 8 1153
47
1194
20
500
52 / 2 1334
54
1372
60
1524
24
600
58 / 4 1480
60
1524
63
1600
7
3 1
1 1
1
7
41 / 8 1057 5
7
5
435 / 8 1108 491 / 4 1251
Notes:
1. For other other ratings consult consult the factory factory. 2. Face to face dimensions dimensions comply comply with ANSI/ISA ANSI/ISA S75.03 S75.03 1984. 3. Face to face face dimensions dimensions exclude exclude RTJ flanges. flanges. 4. ABB Control Control Valves Valves Ltd. reserve the right right to confirm dimensions on certified drawings. 5. Table 8 only applicable when inlet and outlet outlet flanges are identical. 6. Full dimensional and weight schedule available on request. request. 7. In certain cases cases the centreline centreline to flange outside outside diameter diameter dimension could exceed the centreline to base dimension.
Dimensions – Introl Series 12. Ratings ANSI Class 150 – 600 (PN20 – PN100), DIN/BS4504 PN10 – PN100 Table 9.
Centre Module Ref.
A B C D E F G H J K L M N P
Centre Module
Travel
ins. mm
ins. mm
1 11 / 2 2 3 4 6 8 10 12 14 16 18 20 24
11 / 8 11 / 8 11 / 2 21 / 4 21 / 4 31 / 2 4 5 6 7 8 9 10 12
25 40 50 80 100 150 200 250 300 350 400 450 500 600
28 28 38 57 57 89 102 127 152 178 203 229 254 305
3. Centreline to yoke mounting 4. Centreline Standard Bonnet Extension Bonnet to Base Up to ANSI 300 Up to ANSI 600 Up to ANSI 300 Up to ANSI 600 Up to ANSI 300 Up to ANSI 600 (PN 50) DIN PN 64 (PN 50) DIN PN 64 (PN 50) DIN PN 64 DIN PN 40 - PN 100 DIN PN 40 - PN 100 DIN PN 40 - PN 100 53 / 4 81 / 8 73 / 8 97 / 8 11 131 / 8 153 / 4 177 / 8 201 / 2 241 / 2 283 / 8 281 / 8 351 / 2 34
146 206 187 251 279 333 400 454 521 622 721 714 902 864
53 / 4 81 / 8 73 / 8 97 / 8 11 131 / 8 153 / 4 177 / 8 201 / 2 241 / 2 283 / 8 281 / 8 351 / 2 34
146 206 187 251 279 333 400 454 521 622 721 714 902 864
83 / 4 121 / 8 123 / 8 151 / 8 165 / 8 187 / 8 213 / 4 267 / 8 301 / 2 353 / 4 397 / 8 401 / 8 425 / 8 461 / 2
222 308 314 384 422 479 552 683 775 908 1013 1020 1082 1180
83 / 4 121 / 8 123 / 8 151 / 8 165 / 8 187 / 8 213 / 4 267 / 8 301 / 2 353 / 4 397 / 8 401 / 8 425 / 8 461 / 2
222 308 314 384 422 479 552 683 775 908 1013 1020 1082 1180
25 / 8 31 / 4 31 / 2 43 / 8 55 / 8 8 83 / 4 10 121 / 2 13 153 / 4 141 / 4 191 / 4 181 / 4
67 82 89 111 143 203 222 254 318 330 400 362 489 464
25 / 8 31 / 4 31 / 2 43 / 8 55 / 8 8 83 / 4 10 121 / 2 13 153 / 4 141 / 4 191 / 4 181 / 4
67 82 89 111 143 203 222 254 318 330 400 362 489 464
The Company’s policy policy is one of continuous product improvement improvement and the right is reserved reserved to modify the specifications contained herein without notice.
Technical Bulletin T20
‘Classic’ Series 20 Double Seat Globe Valve for Ratings ANSI 150 - 600 DlN/BS4504 PN 10 - 100
Classic 20 - Features General. The Classic Series 20 valve developed by Kent lntrol, will in its basic form satisfy the majority of general control valve applications where tight shut-off is not an essential requirement. The construction of this range of valves is of a simple form using the traditional top and bottom guided trim philosophy. For high pressure drop applications the range can be fitted with the High Friction trim design. Performance: ss ss ss ss
High flow capacity. Excellent flow control rangeability. Cast globe type body proportioned to withstand high pipe stresses. Minimum differential plug areas to reduce actuator force requirements.
Design Flexibility: ss ss ss ss ss ss ss
Optional anti-cavitation/low noise trim option for high pressure drop applications. Inherently characterised trim offered in equal percentage or linear. All trim components removable from the top for ease of maintenance. Multi trim sizes available. Full range of body and trim material options. Fully rationalised and interchangeable features. Full range of bonnet and packing designs to suit various application requirements.
Design Integrity: Integrity: ss ss ss
Heavy duty top and bottom guided construction. Large diameter stems. Generously proportioned seat rings screwed into body to ensure a leak proof joint.
Quality Manufacturing: ss ss ss
Rigorously tested to ensure specified performance on site. Quality assurance systems certified to BS 5750 Part 1 1987, IS0 9001 1987, EN 29001/1987, Certificate No. Q5081. Optional full NACE MR-01-75 certification. Figure 1 ‘Classic’ Series 20 Valve incorporating a Contoured Trim and complete with Actuator.
Kent Introl
Scope of Design End Connection Sizes: 1 1 / 2" to 24” (40mm to 600mm) nominal bore. End Connection Styles: ANSI, DIN and BS Flanged RF, FF, RTJ (and other groo ved designs). Welded profiles including butt weld. socket. etc. Other requirements available on request. Valve Body Ratings: ANSI 150 to ANSI 600, DlN/BS 4504 PN10 to PN100 as standard. Other requirements available on request. Bonnet Options: Standard, Normalising and Bellows Seal (Refer to Figures 2 to 4). Other requirements available on request. Design Standards: ANSI B16.34 Trim Design Options: Contoured and High Friction. Special trims are available for specific applications. Inherent Characteristics: Equal Percentage and Linear. Material Combinations: A wide range of body/bonnet and trim materials are available. Actuation: Various types of actuation are available including:-‘ G’ Series spring opposed pneumatic diaphragm. ‘C’ Series spring opposed pneumatic piston. ‘D’ Series double acting pneumatic piston. In addition electric, electro-hydraulic, hydraulic and manually operated versions are available. Sizing/Noise Prediction: The procedures for performing valve sizing, velocity calculations and the predicted sound pressure level generated by the Series 20 range of control valves is detailed in the Kent Introl Technical Selection Manual.
Guide to Bonnet Selection Selection of the bonnet design is undertaken on the basis of both the operating temperature range and fluid media being handled. Figures 2 to 4 illustrate the bonnet design options available for use with the Series 20 range. Table 1 below provides a general guide to the temperatur e limitations of various bonnet designs and packing materials available. Where fluid working temperatures below 0 C (32 F) and above 250 C (482 F) are specified, normalising bonnets are recommended to protect the valve packing against extremes of temperature. °
°
°
°
The Bellows Seal Bonnet option ensures absolute sealing of the process fluid within their rated pressure and temperature ranges. An auxiliary packing box in the upper bonnet serves as an emergency seal in the unlikely event of bellows failure. Fabricated extension bonnets in stainless steel are available as a special option when a longer extension is required on cryogenic service.
Figure 2. Standard Bonnet.
Figure 3. Normalising Bonnet.
Figure 4. Bellows Seal Bonnet.
Table 1. Temperature Related Features. Temperature Range Component Bonnet
–
100 to 0 ( – 148 to 32) Normalising
°
C (° F)
0 to 250 (32 to 482)
250 to 550 (482 to 1020)
Standard
Normalising
Guide to Trim Options Available Contoured Trim. The contoured trim design presents a symmetrical smooth profile being suitable for modulating or on/off applications, satisfying a large percentage of process control requirements. ss
Trim Design Options: Contoured trim – trim – full full and reduced capacities.
ss
Characteristics Available: Equal Percentage and Linear.
ss
Plug Design: Metal to Metal seating faces.
ss
Direction of Flow: See Figure 5.
ss
Degree of Shut Off: ANSVFCI 70.2 Class Ill (0.1% or rated capacity).
High Friction Trim. The High Friction HF trim design has been developed for high pressure drop applications to prevent the onset of cavitation and reduce the noise level generated as a result of both liquid and gaslvapour flow. ss
Trim Design Options: High Friction Trim – Trim – full full and reduced capacities.
ss
Characteristics Available: Equal Percentage and Linear.
ss
Plug Design: Metal to Metal Seating Faces.
ss
Direction of Flow: See Figure 6
ss
Degree of Shut-Off: ANSVFCI 70.2 Class Ill (0.1% of rated capacity).
Figure 5. Contoured Trim.
Figure 6. High Friction Trim.
Table 2. Design Cv Values. Valve Size in
mm
1 1 / 2
40
2
50
3
80
4
100
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600
Trim Size in 1 1 / 2 1 1 / 4 1
Contoured Trim Equal % Linear 138 38 25 25 18 18
High Friction - HF trim Equal % Linear 38 38 25 25 – –
2 1 1 / 2 1 1 / 4 3 2 1 / 2 2
67 38 25 144 105 67
67 38 25 144 105 67
67 38 25 144 105 67
67 38 25 144 105 67
4 3 2 1 / 2
258 144 105
258 144 105
258 144 105
258 144 105
6 5 4 8 6 5 10 8 6
535 385 258 865 535 385 1375 865 535
575 405 258 1012 575 405 1456 112 575
535 385 258 865 535 385 1375 865 535
575 405 258 1012 575 405 1456 112 575
12 10 8
1725 1375 865
1850 1456 1012
1725 1375 865
1850 1456 1012
14 12 10 16 14 18 16 20 18 24 22
2525 1725 1375 3290 2525 4200 3290 5170 4200 7420 6250
2689 1850 1456 3504 2689 4473 3504 5506 4473 7902 6656
2150 1725 1375 2800 2150 3560 2800 4380 3580 6310 5320
2330 1850 1456 2987 2330 3809 2987 4687 3809 6770 5719
Table 3. Recommended Maximum Velocities for Liquid Service. Maximum Velocity Value Rating
Valve Size
Trim Style
Carbon Steel
Bronze, Cu/Ni Alloys
in
mm
ft / s
m / s
ft / s
m / s
ft / s
m / s
Contoured
1 / 2 - 2 3-6 8 - 14 16 - 18 20 24
40 -50 80 - 150 200 -350 400 - 450 500 600
41 34 29 22 18 12
12.5 10.4 8.9 6.7 5.5 3.7
46 34 29 22 18 12
14 10.4 8.9 6.7 5.5 3.7
25 20 17 13 11 7
7.6 6.2 5.2 4 3.4 2.1
HF
1 1 / 2 - 12 14 - 20 24
40 - 300 350 - 500 600
43 35 25
13.1 10.7 7.6
52 43 35
15.8 13.1 10.7
26 21 15
7.9 6.4 4.6
1
Up to and including ANSI600 (PN 100)
Alloy Steel
Table 4. Recommended Maximum Velocities for Gas/Vapour Flow. Value Rating
Up to and including ANSI600 (PN 100)
Trim Style
Contoured
HF
Valve Size
Maximum inlet velocity
Maximum outlet velocity ft / s
m / s
>95 dBA
<95 dBA
<85 dBA
830
253
0.65
0.5
0.3
in
mm
ft / s
m / s
1 1 / 2 - 2 3-6 8 - 14 16 - 18 20 24
40 -50 80 - 150 200 -350 400 - 450 500 600
340 295 285 190 150 115
104 90 81 58 46 35
1 1 / 2 - 12 14 - 20 24
40 - 300 350 - 500 600
475
144
Max. outlet Mach no. for predicted noise level
Weights and Dimensions Notes: 1. Face to face face dimensions dimensions comply with ISA ISA S75.03 S75.03 1 1964 964 2. Face Face to face dimensi dimensions ons exclu exclude de RTJ Flange Flanges. s. 3. Kent Introl Introl reserve reserve the right to confirm dimensions dimensions on certified certified drawings. 4. CF indicat indicates es consult consult factory factory..
Figure 7. Classic Series 20 Dimensions for Ratings Ansi 150600, PN 10-100.
Table 5. Classic Series 20 Outline Dimensions.
Body size ins [mm]
Face to Face Dimension (RF Flanges) in [mm] ANSI 150 PN 10-16
ANSI 300 PN 25-40
Centerline to Bonnet mount ins [mm]
ANSI 600 PN 64-100
Standard
Normalising
Bellows
Centreline Travel to Base ins ins [mm] [mm]
Nett Weight ib [kg]
ANSI 150 PN 10-16
ANSI 300 PN 25-40
ANSI 600 PN 64-100
F
R
F
R
F
R
L
L
L
M
1 1/2 40
8 3/4 222
4 1/8 105
9 1/4 235
4 3/6 111
9 7/8 251
4 3/4 121
7 7/16 189
12 11/16 322
15 1/8 364
5 1/2 140
1 1/8 28
76 34
83 38
108 49
2 50
10 254
4 5/8 117
10 1/2 267
4 7/6 124
11 1/4 286
5 1/4 133
7 7/8 200
13 330
15 1/2 394
5 7/8 149
1 1/8 28
102 46
108 49
122 55
3 80
11 3/4 298
5 1/4 133
12 1/2 318
5 5/8 143
13 1/4 337
6 152
9 1/2 241
14 3/8 365
19 13/16 503
7 5/8 194
1 1/2 38
178 81
192 87
228 103
4 100
13 7/8 352
6 1/8 156
14 1/2 368
6 3/8 162
15 1/2 394
6 7/8 175
10 5/8 270
16 1/2 419
20 13/16 529
10 254
1 1/2 38
285 129
305 138
349 158
6 150
17 3/4 451
7 15/16 202
18 5/8 568
8 3/8 213
20 508
9 229
13 1/2 343
18 457
29 1/2 749
11 3/8 289
2 1/4 57
413 187
441 200
595 270
8 200
21 3/8 543
9 1/4 235
22 3/8 568
9 3/4 248
24 610
10 5/8 270
14 7/8 378
20 1/2 521
30 7/16 773
13 7/16 341
2 1/4 57
733 332
789 358
1164 528
10 250
26 1/2 673
10 1/2 267
27 7/8 708
11 3/16 752
29 5/8 752
12 1/16 306
20 1/4 514
29 3/4 756
41 1/4 1048
17 3/8 441
3 1/2 89
1273 577
1394 632
1989 902
12 300
29 737
11 1/8 283
30 1/2 775
11 7/8 302
32 1/4 819
12 3/4 324
20 3/8 518
31 9/16 802
41 13/16 1062
18 1/2 470
3 1/2 89
1926 873
2050 930
2765 1254
14 350
35 889
36 1/2 927
15 3/8 391
38 1/4 972
16 1/4 413
22 1/2 572
22 1/2 222
34 3/4 883
45 1/8 1146
18 5/8 473
3 1/2 89
2701 1225
2822 1280
3638 1650
16 400
40 1016
18 457
41 5/8 1057
18 13/16 478
43 5/8 1108
19 1/8 222
31 787
39 1/4 997
49 5/8 1260
27 1/2 222
3 1/2 89
3528 1600
3693 1675
4542 2060
18 450
45 3/8 1153
18 3/16 462
47 1194
19 483
49 1/4 1251
20 5/8 524
30 1/4 798
43 1/8 1095
55 1397
29 1/2 749
4 102
4287 1944
4575 2075
5402 2450
20 500
54 1372
23 1/16 586
55 5/8 1413
23 7/8 606
58 1473
25 1/16 637
35 1/2 902
49 1/2 1257
59 1/2 1511
34 3/4 883
5 127
5 127
5093 2310
CF CF
24 600
58 1/4 1480
24 3/8 619
60 1524
25 1/2 648
63 1600
27 686
48 1219
56 1/2 1435
65 1/8 1654
46 1/4 1175
5 127
CF CF
CF CF
CF CF
Technical Bulletin T30
Three Way Globe Valve Introl “Series 30” - Inside Seating Introl “Series 31” - Outside Seating Introl “Series 32” - Balanced For ratings ANSI 150-600 (PN 10 - PN 100)
Introl Series 30 - Features General
The Series 30 valve is a three-way design of valve for use on blending two separate flows, by having two inlets and a common outlet port, or dividing a flow into two proportional parts by having one common inlet and two outlet ports. This range of valves has been designed in three forms designated 30, 31 and 32, the first incorporating an inside seating trim (Fig. 1 ) to provide an economic solution for all mixing and selected diverting services. Series 31 incorporates an outside seating trim (Fig. 2) which is specifically designed for high duty diverting service applications, while the Series 32 uses a balanced plug for diverting service. Size for size the Design Cv of the trims is the same regardless of the selected seating arrangement. An additional Series 32 valve is also available with balanced trim for high differential pressure shut-off. shut-off. Performance:
• •
High flow capacity.
•
High rangeability - well in excess of usual control system requireme requirements. nts.
Figure 1. Introl Series 30 - Inside Seating
Leakage capability - better than ANSI Class IV and consistent with normal single seat valve specifications.
Design Flexibility:
•
The availability of either an inner or an outer seated design to minimise any flow instabilities.
•
Standard or normalising bonnets options to suit temperature conditions.
• • •
Bellows seal available for positive leak proof stem seal. Wide range of interchangeable trim sizes. Full range of body and trim materials available.
High Duty Parts:
•
Heavy duty top guide with additional skirt guiding on the plug - effective in both seats.
•
Seats are generously proportioned and are screwed into body to ensure a leakproof seal.
•
Case globe type body one piece construction with bottom connection bolted to main body. The bottom connection is in the same material and has the same pressure rating as the main valve body.
•
Deep all purpose packing box accommodating a variety of proprietary packings.
Figure 2. Introl Series 31 - Outside Seating
Quality Manufacturing:
• •
Rigorously tested to ensure specified performance on site.
•
Optional full NACE MR-01-75 certification.
Quality Assurance systems in accordance with BS5750 Part 1 1987/ IS0 9001 1987/ EN29001/1987.
Guide to Valve Selection Introl Series 30 - Mixing Service Duties: Modulating - all mixing service applications. Characteristic available: Linear - V Port. Connections: Lower Port C - Inlet. Upper Port B - Inlet. Upper Port A - Outlet. Direction of Flow: See Figure 3. Degree of shut-off: See Table 3. Max. differential pressure at shut-off: See Table 8 for performance with selected Introl Actuators.
Figure 3. Introl Series 30 - Mixing Service
Introl Intr ol Series 30 - Dive Divertin rting g Service Service Selected Applications Duties: Modulating - Selected diverging service applications see Table 8. Characteristic available: Linear - V Port. Connections: Lower Port C - Outlet. Upper Port B - Outlet. Upper Port A - Inlet. Direction of Flow: See Figure 4. Degree of shut-off: See Table 3. Max. differential pressure at shut-off: See Table 9 for performance with selected Introl Actuators. Figure 4. Introl Series 30 - Diverting Service - Selected Applications
Introl Series 31 - Diverting Service Duties: Modulating - Diverting service applications. Characteristic available: Linear - V Port. Connections: Lower Port C - Outlet. Upper Port B - Outlet. Upper Port A - Inlet. Direction of Flow: See Figure 5. Degree of shut-off: See Table 3. Max. differential pressure at shut-off: See Table 10 for performance with selected Introl Actuators
Introl Series 32 - Balanced Duties: Diverting Service Applications. Characteristic available: Linear - V Port. Connections: Lower Port C - Inlet. Upper Port B - Outlet. Upper Port A - Outlet. Direction of Flow: See Figure 6. Degree of shut-off: Up to Class V with resilient seal construction. Temperature Temperature limitation maximum 250°C. Max. differential pressure at shut-off: Balanced plug gives potential for high differential pressure shut-off using Introl Actuator range. Figure 6. Introl Series 32 - Diverting Service - Balanced
Flow Coefficient (Cv)
All Cv values given in the following table are stated in U.S. units. The values given are with one port closed. Full procedure for calculating Cv values is detailed in Introl Sizing and Selection Manual. Inherent Rangeability Rangeability::
The inherent rangeability of a valve trim is dependent on a number of factors including size and style. The values detailed in Table 1 below provide a general guideline to the maximum achievable values. Tabl able e 1.
Maximum Rangeab Maximum Rangeabilit ility y of Introl Introl Series Series 30/31/32 30/31/32 Three Three Way Valves
Trim Size
Rangeability
1 3 4”- / 4” / 1”-3” 4”-12”
33:1 48:1 65:1
Plug Character Characteristic: istic:
The inherent flow characteristic of the control valve is the relationship between the flow and lift of the plug at a constant pressure drop. The characteristic of the linear “V” port used on both the Series 30 and 31 valve plug heads is shown in Fig. 6. 100 90 80
m 70 u m 60 i x a M 50 f o %40 w o 30 l F 20 10
Linear 'V' Port
Table 2. Introl Series 30/31 Cv Values†
Valve Size ins.
mm
Trim Size in s .
C v Values Linear ‘V’ Port
15
1 2 / 3 / 8 1 4 /
5.0 3.2 2.0
3
/ 4*
20
3
/ 4
8.0
1*
25
1
11.0
1 2 1 /
40
1 2 1 / 1 4 1 /
28.0 17.0
2
50
2 1 2 1 /
42.0 28.0
3
80
3 1 2 2 /
105.0 70.0
4
100
4 3
195.0 105.0
6
150
6 5
405.0 275.0
8
200
8 6
605.0 405.0
10
250
10 8
881.0 605.0
12
300
12 10
1264.0 881.0
1
/ 2*
Table 3. Correlation of Kent Introl Three-Way Valve Trims with Seat Leakage Standard. ANSI/FCI 70-2-1976
Leakage Class Designation
Suitable Kent Introl Three-Way Valve Trims
I II III IV V VI
All types of Trim Construction All types of Trim Construction All types of Trim Construction All types of Trim Construction All types of Trim Construction** Three-Way Valve Trim Unsuitable
**Specially lapped seating faces.
*Available in Introl Series 30 only.
Cv Valve Valves s for balanced Series 32 available on request. †
Table 4. Maximum Inlet and Outlet Velocities for Liquid Flow
Valve Rating
Up to and including ANSI 600 (PN 100)
Trim
Linear ‘V’ Port
Direction
Valve
of Flow
Size
Mixing or Diverting Duty
Maximum Velocity Carbon Steel Body
Alloy Steel Body
ft/sec
m/sec
ft/sec
m/sec
31 26 19 18 16
9.5 8.0 5.8 5.5 4.9
35 26 19 18 16
10.7 8.0 5.8 5.5 4.9
1 to 2 3 to 6 8 10 12
Table 5. Maximum Inlet and Outlet Velocities for Gas and Vapour Flow in Carbon
Valve Rating
Up to and including ANSI 600 (PN 100)
Trim
Linear ‘V’ Port
Direction of Flow
Mixing or Diverting Duty
Valve Size
1 to 2 3 to 6 8 10 12
Maximum Inlet Velocity
Maximum Outlet Velocity
Maximum Outlet Mach No. for predicted S.P.L.
ft/sec
m/sec
ft/sec
m/sec
>95
<95
<85
225 220 200 170 170
78 97 61 52 52
640
195
0.65
0.5
0.3
Velocity limits given in Tables 4 & 5 are governed by considerations of mechanical vibration. They do not take into account noise levels which should be considered.. Ref. Introl Sizing and Selection Manual. considered
Engineering Data - Series 30/31/32
Actuators and Handwheel:
Size:
Introl Pneumatic Series (See Technical Bulletin T36). Electric and Hydraulic on request. Hydraulic Snubber fitted to 300in2 Actuator only.
Type 30 / 2”-12” dia. 15mm-300mm. Type 31 11 / 2” -12” dia. 40mm-300mm. For other sizes consult the factory. 1
Materials:
Ratings:
A wide range of body/bonnet and trim materials are available.
PN10-PN 100. ANSI 150-ANSI 600. For other standards consult the factory.
Other Accessories:
Connections:
Numerous other features and accessories are available with this range of control valves such as, Steam Jackets, Purging Assemblies, Limit Switches, etc. Full details of which can be obtained from the factory.
ANSI, PN and BS Flanges. For other standards consult the factory. Valve Trims:
Sizing Noise Prediction:
Internal and External Seating “V” Port.
The procedures for performing valve sizing, velocity, sound pressure level calculations, is detailed in the Introl Sizing and Selection Manual.
Flow Character Characteristics: istics:
Linear. Stem Travel:
See Table of Dimensions Page 8. Valve Rangeability:
See table on page 3.
Guide to Valve Selection •
Bonnets
Where fluid working temperatures of above 250°C or below 0°C are specified, normalising bonnets are recommended recommende d to protect the packing against extremes of temperature. In both cases the standard form of connection is the bolted bonnet arrangement.
•
W Bellows Seal Bonnet
Bellows seal valves ensure absolute sealing within their rated pressure and temperature ranges. An auxiliary packing box in the upper bonnet serves as an emergency seal in the unlikely event of bellows failure.
•
Diverting Duties
The Introl Series 30 valve fitted with the Introl Actuator may be used for selected diverting duty as shown in Table 7.
•
Packing
A full range of packing materials are available. Table Ta ble 6. Pressure/Temperature Pressure/Temperature rating of bellows units Unbalanced Forces
Perf rfoorm rmaance
Valve Size in s .
Valve Travel ins.
1 2-1 / 1 1 / 2-2
1 8 1 / 1 1 / 8
Max. Working Temperature Pressure Range psig
740 740
Minus 65°C (85°F)
Table 7. Introl Series 30 Maximum Pressure Drop at flowing conditions for selected Diverting Service Applications
Body Size
ins.
mm
Trim Size
Unbalanced Area
ins.
ins.
/ 4 3 / 8 1 / 2 3 / 4 1 11 / 4 11 / 2 11 / 2 2 21 / 2 3 3 4 5 6 6 8 8 10 10 12
0.248 0.406 0.406 0.601 0.601 0.785 1.227 1.227 2.074 3.546 4.676 4.676 9.621 12.57 21.65 21.65 39.87 39.87 70.88 70.88 78.54
1
1
/ 2
15
/ 4 1
20 25
11 / 2
40
2
50
3
80
4
100
6
150
8
200
10
250
12
300
3
Kent Introl Actuator
Std.
O. Size
75
-
75 75
-
75 75
150
150
300
150
300
150
300
150
300
300
-
300
-
Maximum Æp at flowing conditions Standard Actuator Spring Range Standard Actuator Spring Range 3-15 psi 6-30 psi 3-15 psi 6-30 psi 0.2-1.0 bar 0.4-2.0 bar 0.2-1.0 bar 0.4-2.0 bar psi bar ps i bar p si bar ps i bar
20 20 20 20 20 15 15 15 13 10 10 10 8 6 4 4 1 5 2 2 N/A
1.38 1.38 1.38 1.38 1.38 1.00 1.00 1.00 0.90 0.70 0.70 0.70 0.55 0.40 0.30 0.30 0.07 0.34 0.14 0.14 N/A
20 20 20 16 15 15 15 14 12 9 9 3 11 5 5 2
1.38 1.38 1.38 1.10 1. 1.00 1.00 1. 1.00 0.96 0. 0.80 0.60 0.60 0.20 0.76 0.34 0.34 0.14
N/A N/A 18 18 16 16 16 16 15 15 13 10 10 10 5
Hydraulic* Snubber
ps i
N /A N/A 1.2 1.1 1.1 1.1 1.0 0.9 0.7 0.7 0.34
N/A 20 20 20 20 20 18 15 15 11 11
N/A N/ A 11..38 1.38 1 .38 1. 1.38 1.38 1. 1.20 1 .00 1. 1.00 0 .76 0.
N/A
N /A
N/A
N /A
bar
N/A N/A N/A N/A 28 28 28 18 18 18 9 9 4
N/A 1.9 1.9 1.2 1.2 0.6 0.6 0.3
*Available only Kent Introl 300 Actuator N/A - Not Available
Table 8. Introl Series 30 Mixing Service (All Applications)
Body Size
ins.
mm
Trim Size
Unbalanced Area
Kent Introl Actuator
i ns.
ins.
Standard Oversize
/ 4 3 / 8 1 / 2 3 / 4 1 11 / 4 11 / 2 2 21 / 2 3 4 5 6 8 10 12
0.248 0.406 0.406 0.601 0.601 0.785 1.227 2.074 3.546 4.676 9.621 12.57 21.65 39.87 70.88 78.54
1
1
/ 2
15
/ 4 1
20 25
11 / 2
40
2
50
3
80
4
100
6
150
8 10 12
200 250 300
3
N/A - Not Available
75
-
75 75
150 150
75
150
75
150
150
300
150
300
150
300
150 300 300
300 -
Maximum Æp at Shut-Off Standard Actuator Spring Range Standard Actuator Spring Range 3-15 psi 6-30 psi 3-15 psi 6-30 psi 0.2-1.0 bar 0.4-2.0 bar 0.2-1.0 bar 0.4-2.0 bar ps i bar ps i ba r p si bar ps i ba r
850 490 490 285 285 203 119 58 98 70 29 19.5 9.4 3 7.5 5.8
58.6 33.8 33.8 19.7 19.7 14.0 8.21 4.0 6.76 4.83 2.0 1.34 0.65 0.2 0.52 0.4
1500 115500 1030 1030 1030 776 471 274 358 260 122 91 51 25 32 28.5
103 103 10 71 71 71 53.5 32.5 18.9 24.7 1 7.9 17 8.41 6.27 3.52 1.72 2.20 1.97 1.
N/A 680 680 508 317 176 227 168 78 60 31 15
N/ A 46.9 46.9 35.0 21.9 12.1 15.7 11.6 5.38 4.14 2.14 1.0
N/A N/A
1420 1420 1080 683 393 480 360 171 131 72 37.5
97.9 97.9 74.5 47.1 27.1 33.1 24.8 11.8 9.03 4.97 2.59 N/A N/A
Table 9. Introl Series 30 Diverting Service (Selected Applications)
Body Size
ins.
mm
Trim Size
Unbalanced Area
Kent Introl Actuator Size ins.2
i ns.
ins.2
Standard Oversize
/ 4 3 / 8 1 / 2 3 / 4 1 11 / 4 11 / 2 2 21 / 2 3 4 5 6 8 10 12
0.248 0.406 0.406 0.601 0.601 0.785 1.227 2.074 3.546 4.676 9.621 12.57 21.65 39.87 70.88 78.54
1
1
/ 2
15
/ 4 1
20 25
11 / 2
40
2
50
3
80
4
100
6
150
8 10 12
200 250 300
3
75
-
75 75
-
75
-
75
150
150
300
150
300
150
300
150 300 300
300 -
Maximum Æp at Shut-Off* Standard Actuator Spring Range Standard Actuator Spring Range 3-15 psi 6-30 psi 3-15 psi 6-30 psi 0.2-1.0 bar 0.4-2.0 bar 0.2-1.0 bar 0.4-2.0 bar ps i bar ps i bar p si bar ps i ba r
1500 115500 1500 1 500 15 1 500 15 1080 835 392 485 356 174 130 74 38 46 41
103 103 103 103 103 74.5 57.6 27 33.4 24.6 12.0 8.97 5.10 2.62 3.17 2.83
1500 1500 784 970 712 348 260 148 76 92 82
N/A
N/A
N/ A
N/A N/A
N/A N/A
N/ A N /A
N/ A
N/ A
103 103 54.0 66.9 49.1 24.0 17.9 1 0.2 10 5.24 6.34 5.65
784 970 712 348 260 148 152
54.0 66.9 49.1 4.0 17.9 10.2 10.5
1500 1500 1424 14 696 520 296 304
N/A N/A
103 103 98.2 98 48.0 35.9 20.4 21.0 N/A N/A
Note: Maximum air pressure pressure to actuator used is 50 psig *Compressed Spring Limitation N/A - Not Available
Table 10. Introl Series 31 Diverting Service (High Duty)
Body Size
ins.
mm
Trim Size
Unbalanced Area
Kent Introl Actuator Size ins.2
i ns.
ins.2
Standard Oversize
1 / 4 11 / 2 2 21 / 2 3 4 5 6 8 10 12
0.785 1.227 2.074 3.546 4.676 9.621 12.57 21.65 39.87 70.88 78.54
1
11 / 2
40
2
50
3
80
4
100
6
150
8 10 12
200 250 300
N/A - Not Available
75
-
75
150
150
300
150
300
150
300
150 300 300
300 -
Maximum Æp at Shut-Off* Standard Actuator Spring Range Standard Actuator Spring Range 3-15 psi 6-30 psi 3-15 psi 6-30 psi 0.2-1.0 bar 0.4-2.0 bar 0.2-1.0 bar 0.4-2.0 bar ps i bar ps i bar p si bar ps i ba r
203 119 58 98 70 29 19.5 9.4 3.0 7.5 5.8
14.0 8.21 4 6.76 4.82 2.0 1.34 0.65 0.21 0.52 0.4
776 471 274 358 260 122 91 51 25 32 28.5
53.5 32.5 18.9 24.7 1 7.9 17 8.41 6.28 3.52 1.72 2.21 1.97 1.
508 317 176 227 168 78 60 31 15
35.0 21.9 12.1 15.7 11.6 5.38 4.13 2.14 1.00 N/A N/A
1080 683 393 480 360 171 131 72 37.5
74.5 47.1 27.1 33.1 24.8 11.8 9.03 4.97 2.59 N/A N /A
Table 11. Dimensions - Introl Series 30 Ratings: PN10-PN100 (ANSI 150-600)
Body Size
/ 2 15 3 / 4 20 1 25 11 / 2 40 2 50 3 80 4 100 6 150 8 150 10 250 12 300 1
Flanged Connections* ANSI Class 150 RF NP 10-16
ANSI Class 150 RF NP 10-16
ANSI Class 150 RF NP 10-16
F
G
J
K
F
G
J
K
F
G
J
K
7 / 4 184 71 / 4 184 71 / 4 184 83 / 4 223 10 254 113 / 4 299 137 / 8 352 173 / 4 451 213 / 8 543 261 / 2 673 29 737
6 / 4 159 61 / 4 159 61 / 4 159 63 / 8 162 16 71 / 16 180 16 93 / 16 233 107 / 8 265 16 1213 / 16 325 16 1511 / 16 398 16 167 / 16 418 16 171 / 16 433
41 / 8 105 45 / 8 117 51 / 4 133 63 / 4 157 16 715 / 16 202 91 / 4 235 101 / 2 267 111 / 8 283
73 / 4 197 81 / 2 216 107 / 8 276 131 / 8 333 155 / 8 397 19 483 211 / 4 540 221 / 8 562
7 / 2 191 75 / 8 194 73 / 4 197 91 / 4 235 101 / 2 267 121 / 2 318 141 / 2 368 185 / 8 473 223 / 8 568 277 / 8 708 301 / 2 755
6 / 4 159 61 / 4 159 61 / 4 159 63 / 8 162 16 71 / 16 180 16 93 / 16 233 107 / 8 265 16 1213 / 16 325 16 1511 / 16 398 16 167 / 16 418 16 171 / 16 433
43 / 8 111 47 / 8 124 55 / 8 143 61 / 2 165 83 / 8 213 93 / 4 548 16 113 / 16 284 117 / 8 302
73 / 4 197 81 / 2 216 107 / 8 276 131 / 8 333 155 / 8 397 19 483 211 / 4 540 221 / 8 562
8 203 81 / 8 206 81 / 4 210 97 / 8 251 111 / 4 286 131 / 4 337 151 / 2 394 20 508 24 610 295 / 8 752 321 / 4 819
6 / 4 159 61 / 4 159 61 / 4 159 63 / 8 162 16 71 / 16 180 16 93 / 16 233 107 / 8 265 137 / 8 352 16 167 / 16 418 16 175 / 16 440 16 1715 / 16 455
43 / 4 121 51 / 4 133 6 152 7 178 9 229 105 / 8 270 16 121 / 16 306 123 / 4 324
73 / 4 197 81 / 2 216 107 / 8 276 131 / 8 333 16 165 / 16 414 16 1913 / 16 503 221 / 8 562 23 548
1
1
1
1
1
*Face to Face Dimensions in accordance with ISA S.75.03-1979
Table 12. Dimensions - Introl Series 31 Ratings: PN10-PN100 (ANSI 150-600)
Body Size
Bonnets Standard
/ 2 15 3 / 4 20 1 25 11 / 2 40 2 50 3 80 4 100 6 150 8 150 10 250 12 300 1
Normalising
Bellows
Stem Up Bonnet Position Mount Dia.
L
M
L
M
L
M
H
Z
5 / 2 140 51 / 2 140 51 / 2 140 61 / 4 159 65 / 8 168 8 203 81 / 8 206 107 / 8 276 113 / 4 298 151 / 2 394 151 / 2 394
16 77 / 16 189 77 / 8 200 91 / 2 241 105 / 8 270 131 / 2 343 147 / 8 378 201 / 4 515 203 / 8 518
8 / 4 22 2 222 83 / 4 22 2 222 83 / 4 22 2 222 111 / 2 292 113 / 4 298 127 / 8 327 14 356 155 / 8 390 171 / 8 435 25 635 16 2611 / 16 678
16 1211 / 16 322 13 330 143 / 8 265 161 / 2 420 18 457 201 / 2 520 293 / 4 756 16 319 / 16 802
12 / 4 324 123 / 4 324 123 / 4 324 16 1315 / 16 354 141 / 4 362 16 185 / 16 465 183 / 8 467 267 / 8 683 16 275 / 16 694 16 367 / 16 926 16 3115 / 16 938
151 / 8 384 151 / 2 394 16 1913 / 16 503 16 2013 / 16 531 291 / 2 750 16 307 / 16 773 411 / 4 1047 16 4113 / 16 1062
4 / 8 117 45 / 8 117 45 / 8 117 45 / 8 117 45 / 8 117 55 / 8 143 55 / 8 143 73 / 4 197 73 / 4 197 9 229 9 229
21 / 8 54 21 / 8 54 21 / 8 54 21 / 8 54 21 / 8 54 16 213 / 16 71 16 213 / 16 71 16 39 / 16 90 16 39 / 16 90 16 39 / 16 90 16 39 / 16 90
1
3
3
5
Travel
11 / 8 28 11 / 8 28 11 / 8 28 11 / 8 28 11 / 8 28 11 / 2 38 11 / 2 38 21 / 4 57 21 / 4 57 31 / 2 89 31 / 2 89
Stem Sta Standa ndard rd Conn. Actuator Dia. Size / 8 9.5 3 / 8 9.5 3 / 8 9.5 1 / 2 12.7 1 / 2 12.7 5 / 8 16 3 / 4 19 1 25.4 1 25.4 11 / 4 31.8 11 / 4 31.8 3
75 75 75 75 75 150 150 150 150 300 300
*Face to Face Dimensions in accordance with ISA S.75.03-1979 The Company’s Company’s policy is one of continuous product improvement improvement and the right is reserve reserved d to modify the specifications contained contained herein without n otice.
