User Guide For
H YDRO C YC LO N ES D-SA N DER
Worldwide Headquarters P. O .Box42842 H oust on,TX 772422842 Te l:2815611300 Fa x:28156 1-1441 www. m iswa co. com E-m a il:que st ions@m iswa c o. com
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D-SILTER
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Manual Part #. 9091073 (B)
M-I SWACO
HYDROCYCLONES USER GUIDE
DISCLAIMER Recommendations made by M-I SWACO are advisory only. M-I SWACO shall not be liable under any guarantees or warranties, expressed or implied, in any manner or form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY SPECIFICALLY EXCLUDED, and M-I SWACO shall not be liable for the failure to obtain any particular results from the use of any recommendation made by it or from the use of this material. In no event shall M-I SWACO be liable for incidental or consequential damages.
A SSEM B LIES C O VERED IN M A N UA L ThisU se rGuid e isfora llstand a lone a nd M ud Cle a ne rH yd roc yclone a sse m b lie s. A prod uct-spe c ific U se rGuid e isprovid e d witha llSha le Sha ke rM ud Cle a ne ra sse m b lie s.ConsultM D-3,M ong oose , orM e e rka tU se rGuid e d ocum e ntation forinform a tion a b outSha le Sha ke rfunc t iona lit y. © Copyrig ht2012 M -ISW ACO Pub lica t ion Da t e :De ce m b e r2012 *M a rk of M -IL. L. C. Allothe rprod ucts,b rand ,ortra d e na m e suse d in t hispub lica tion a re the tra d em a rksorreg ist e re d trad e m a rksof the irre spe ctive owne rs. Allrig ht sre serve d .Thispub lic a tion ist he prope rtyof,and cont a insinform a t ion proprie taryto M -IL. L. C.N o pa rtof thispub lica tion m a yb e reprod uce d in a nyform orb ya nym e a ns,includ ing e le ctronic ,m e cha nica l,orothe rwise, withoutthe priorwrit ten pe rm ission of M -IL. L. C. Information contained within this publication is subject to change without notice.
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9091073 (B)
HYDROCYCLONES USER GUIDE
M-I SWACO
SEC TIO N 1.0:IN TRO DUC TIO N IN TEN DED USA GE Thisd ocum e ntat ion isint e nd e d foruse b yfie ld e ng ine e ring ,installa tion,ope ra t ion a nd repa irpe rsonne lfort he properinstalla tion a nd m a intena nce of e quipm e ntm a nufa c tured b yM -ISW ACO .Eve rye ffortha sb e e n m a d e to e nsure the a c cura cyof t he inform a tion cont a ine d he rein.M -ISW ACO willnotb e he ld lia b le fore rrorsin this m a teria l,orforc onse que nc e sa rising from m isuse of thism a teria l.
SYM B O LS N otes,C auti ons & W arni ngs N otes,ca utionsa nd wa rning sa ppe a rthroug houtthism a nua lto provid e a d d itiona linform a tion a nd to a d vise on spe c ific a c tionsto prot e c tpe rsonne lfrom potentia linjuryorfa t a lcond it ions.The ya lso inform of a ctionsne ce ssa ryto preve nte quipm e ntd a m a g e orcond itionstha tm a yvoid e quipm e ntwa rrantie s.
A TTEN TIO N
Thissym b old rawsa ttention to sa fe tym e a sureswhich M U ST b e ob se rve d t o preve ntDAM AGEto e quipm e nt.
C A UTIO N
Thissym b old ra wsa t tention to sa fe tym e a sure swhich M U ST b e ob se rve d to preve nta n ACCIDEN T from oc curring .
W A RN IN G
Thissym b old ra wsa t tention to sa fe tym e a sure swhich M U ST b e ob se rve d to preve ntPERSO N ALinjury.
NOTE:
Thissym b old rawsa ttent ion to g e ne ra lope rating not e swhich should b e e spe cia lly ob se rve d .
Packagi ng The sym b olstha tm a yb e shown on t he pa cka g e a re noted b e low.The irm e a ning sa re b e low e a ch respe ctive sym b ol:
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M-I SWACO
HYDROCYCLONES USER GUIDE
Safety W arni ngIcons & Expl anati ons Re fe rto t he illustra t ionsb e low t o e a silyrec og nize sa fe tyconce rnsa nd responsib ilitie sto follow.Ea ch illustration is a c com pa nie d witha n e xpla na tion forthe use rt o b e rea d ilya le rtfora nd pa ya tt e ntion to d uring ope ra t ion a nd m a intena nc e of the equipm e nt.
TA B LE 1.1:SA F ETY W A RN IN G IC O N S & EXPLA N A TIO N S ELECTRICAL: Ele ctrica lwire to ha nd with e le ctric it ysym b olrunning throug hind ic a tes shoc k ha za rd isprese nt. HEAVY PARTS: Footwit h he a vyob je cton topind ica t e she a vypa rt sc a n c rush the m . MOVING PARTS: H a nd withfing e rsc a ug ht b etwe e n g e a rsind ica tesm oving e quipm e nt pa rtsprese nta d a ng e rt o life orlim b . EXPLOSION: Ra pid lye xpa nd ing sym b ol ind ica t e sm a teria lm a ye xplod e if sub je cted to hig htem pe ratures,source sof ig nition orhig h pressure. POISON: Skulla nd crossb one sind ic a te tha t a m a teria lispoisonousorisa d a ng e rt o life . LOCK OUT: O pe n lock wit h d irection a rrow ind ica test o ope ra t orto e nsure ALLinput powe rsource sa re locke d outa nd tag g e d out a c cord ing to reg ula t ion. FLYING PARTICLES: Arrowsb ouncing of fa c e ind ica tespa rts/pa rticle sflying throug h a irwillha rm fa c e a nd prese nta d a ng e rto life orlim b . EAR PROTECTION: H e a d phone sove re a rs ind ica t e noise le ve lwillha rm e a rs. READ MANUAL: W rench ove rb ook ind ica test he ne ce ssit yto rea d the instructions b e fore pe rform ing a nyope ra tions.
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HEAVY PARTS: H a nd withhe a vyob je ct on topind ica teshe a vypa rtsca n c rush a nd ha rm . MOVING PARTS: H um a n fig ure with a n a rm ca ug htb e twe e n g e a rsind ica tes m oving equipm e ntpa rtspre senta d a ng e r to life orlim b . CHEMICAL: Dropsof liquid on ha nd ind ica t e sm a teria lwillca use b urnsor irrit a tion to hum a n skin ortissue . FIRE: Fla m e ind ica tesm a teria lm a yig nite a nd ca use b urns. VAPOR/FUMES: H um a n fig ure in a cloud ind ica test ha tm a teria l va pors/fum e spre senta d a ng e rto life or lim b . HOT: H a nd ove rfla m e ind ica t e stha t surfa ce sm a yb e hot. HELMET PROTECTION: Arrow b ouncing off he a d withhe lm e tind ica t es fa lling pa rt sprese nta d a ng e rto life . ELECTRICAL: Ele c t rica lwire to a rm wit h e le ctricitysym b olrunning throug h hum a n b od yind ica tesshock ha za rd is prese nt .
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HYDROCYCLONES USER GUIDE
M-I SWACO
SEC TIO N 6 .0:SPA RE PA RTS IN TRO DU C TIO N TO H YDRO C YC LO N E SP A RE PA RTS LISTS NOTE: Re fe rto M -ISW ACO Sha le Sha ke rU se rGuid e Spa re Pa rtsListsforSha le Sha ke rcom pone ntsin M ud Cle a ne ra sse m b lie s. The following pa g e sin t hissec t ion c ontain Rig Crit ic a lSpa re s(1Ye a r) Kitsforthe following g e ne ra lconfig ura t ions: 2-12 DSa nd e r 3-12 DSa nd e r 6 T4D-Silter 8T4D-Silter 10T4D-Silter
2-12 6T4M ud Cle a ne r 2-12 8T4M ud Cle a ne r 2-12 10T4M ud Cle a ne r 3-12 8T4M ud Cle a ne r 3-12 10T4M ud Cle a ne r
Forquick refe renc e ,thisse ction provid e sa com prehe nsive listof Rig Crit ica lSpa res(1Ye a r) (Ta b le 6. 1).Itcont a ins the pa rtnum b e rfore ve ryH yd roc yclone Re com m e nd e d Spa re Pa rtsListKit.O rd e ring one of the se kit swillprovid e e quipm e ntope ra torswitha llt he pa rtsne ce ssa ryto run the pa rt icula rhyd rocyclone forone ye a r. Sub se que nttab le sa nd d ra wing sshow a d e taile d pa rt sb re a kd own of Spa re Pa rt sKits.The D-SILTER Re com m e nd e d Spa re Pa rt sLists(Ta b le 6 . 2-6 . 4) a nd e xplod e d vie w (Re fe rto Fig ure 14) id e ntifie sthe spa re pa rt sre quired to ke e p D-SILTER unitsope rating in t he fie ld .The D-SAN DER Re com m e nd e d Spa re Pa rtsList s(Ta b le 6. 5& 6. 6 ) a nd e xplod e d vie w (Re fe rto Fig ure 15) id e ntifie sthe spa re pa rtsrequired t o ke e pD-SAN DER unit sope ra ting in the fie ld . Spa re Pa rt sKit sforM ud Cle a ne rssim plycom b ine kitsfrom D-SILTER a nd D-SAN DER kits. TA B LE 6 .1:RIG C RITIC A LSPA RES KITS H YDRO C YC LO N E A SSEM B LIES
9091073 (B)
Part N u m ber
Descri pti on
9350077
KIT,RIG CRITICALSPARES (1YEAR) 6T4DSILTER
9350078
KIT,RIG CRITICALSPARES (1YEAR) 8T4DSILTER
9350079
KIT,RIG CRITICALSPARES (1YEAR) 10T4DSILTER
9350085
KIT,RIG CRITICALSPARES (1 YEAR) 212 DSAN DER
9350086
KIT,RIG CRITICALSPARES (1 YEAR) 312 DSAN DER
9350082
KIT,RIG CRITICALSPARES (1YEAR) 212 6 T4M U DCLEAN ER
9350083
KIT,RIG CRITICALSPARES (1YEAR) 212 8T4M U DCLEAN ER
9350084
KIT,RIG CRITICALSPARES (1YEAR) 212 10T4M U DCLEAN ER
9350087
KIT,RIG CRITICALSPARES (1YEAR) 312 8T4M U DCLEAN ER
9350088
KIT,RIG CRITICALSPARES (1YEAR) 312 10T4M U DCLEAN ER
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M-I SWACO
HYDROCYCLONES USER GUIDE
Fig ure 14D-SILTER Assemblies
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9091073 (B)
HYDROCYCLONES USER GUIDE
M-I SWACO
TA B LE 6 .2:RIG C RITIC A LSPA RES 6 T4 D-SILTER PA RTS LIST Item N um ber 1 2 3 4 5 6 7 8* 9*
Part N um ber 9622582 9622221 9622312 30838 5015052 5015053 5015030 3921025 3921028
Descri pti on
Q ty.
ELBO W GRO O V EDEN D 90ûPO LYU RETH AN E LIN ER,FEEDU RETH AN ETW IN CO N E4" CO N ETW IN 4"U RETH AN E½ "APEX GAU GE0-6 0PSI/0-400KPA 2-½ "¼ N PT LM CO U PLIN G GRO O V EDEN D SN AP T-GASKET 2"300PSI CO U PLIN G GRO O V EDEN DSN AP T-GASKET 2-1/2"300PSI CO U PLIN G GRO O V ED EN DBO LT T-GASKET 8"800PSI GASKET,CO U PLIN G,2 GRO O V ED EN D GASKET,CO U PLIN G,2½ GRO O V ED EN D
4 2 6 1 4 2 1 4 2
TA B LE 6 .3:RIG C RITIC A LSPA RES 8 T4 D-SILTER PA RTS LIST Item N um ber 1 2 3 4 5 6 7 8* 9*
Part N um ber 96 22582 9622221 9622312 30838 5015052 5015053 5015030 3921025 3921028
Descri pti on
Q ty.
ELBO W GRO O V EDEN D90ûPO LYU RETH AN E LIN ER,FEEDU RETH AN ETW IN CO N E4" CO N ETW IN 4"U RETH AN E1/2"APEX GAU GE0-6 0PSI/0-400KPA 2-1/2"1/4N PT LM CO U PLIN G GRO O V EDEN D SN AP TGASKET 2"300PSI CO U PLIN G GRO O V EDEN DSN AP T-GASKET 2-1/2"300PSI CO U PLIN G GRO O V EDEN D BO LT T-GASKET 8"800PSI GASKET,CO U PLIN G,2 GRO O V ED EN D GASKET,CO U PLIN G,2½ GRO O V ED EN D
4 2 8 1 4 2 1 4 2
TA B LE 6 .4 :RIG C RITIC A LSPA RES 10T4 D-SILTER PA RTS LIST Item N um ber 1 2 3 4 5 6 7 8 9* 10*
Part N um ber 9622595 9622221 9622312 30838 5015052 5015053 5015030 5015031 3921025 3921028
Descri pti on
Q ty.
ELBO W D-SILTER 10T4,D-SILTER PO LYU RETH AN E2"GRO O V EDEN D LIN ER,FEED U RETH AN ETW IN CO N E4" CO N ETW IN 4"U RETH AN E1/2"APEX GAU GE0-6 0PSI/0-400KPA 2-1/2"1/4N PT LM CO U PLIN G GRO O V EDEN DSN AP T-GASKET 2"300PSI CO U PLIN G GRO O V ED EN DSN AP T-GASKET 2-1/2"300PSI CO U PLIN G GRO O V EDEN D BO LT T-GASKET 8"800PSI CO U PLIN G GRO O V ED EN DBO LT T-GASKET 10"1000PSI GASKET,CO U PLIN G,2 GRO O V ED EN D GASKET,CO U PLIN G,2½ GRO O V ED EN D
6 3 10 1 6 3 1 1 6 3
*It e m snotca lle d outin d ra wing .
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M-I SWACO
HYDROCYCLONES USER GUIDE
Fig ure 15DSAN DER Assem b lies
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M-I SWACO
TA B LE 6 .5 :RIG C RITIC A LSPA RES 2-12 D-SA N DER PA RTS LIST Item N um ber 1 2 3 4 5 6 7 8 9 10 11*
Part N um ber 5015031 9621281 30838 9621176 9621177 5015026 5015029 9621173 9621175 9621174 3921039
Descri pti on
Q ty.
CO U PLIN G GRO O V ED EN DBO LT T-GASKET 10"800PSI FEED 12 FEED SEC GAU GE0-60PSI/0-400KPA 2-1/2"1/4N PT LM CLAM P SM ALL12"CLO N EU RETH AN E CLAM P LARGE12"CLO N EU RETH AN E CO U PLIN G GRO O V ED EN DBO LT T-GASKET 4"1000PSI CO U PLIN G,GRO O V ED6" BO DY M AIN 12"CLO N EU RETH AN E BO DY,M IDDLE12"CLO N EU RETH AN E V ALV EAPEX 1-1/2"CLO N EU RETH AN E GASKET CO U PLIN G,GRO O V ED
1 1 1 2 1 1 2 1 1 1 1
TA B LE 6 .6 :RIG C RITIC A LSPA RES 3-12 D-SA N DER PA RTS LIST Item N um ber 1 2 3 4 5 6 7 8 9 10 11*
Part N um ber 5015031 96 21281 30838 96 21176 96 21177 5015026 5015029 96 21173 96 21175 96 21174 3921039
Descri pti on
Q ty.
CO U PLIN G GRO O V ED EN DBO LT T-GASKET 10"800PSI FEED 12 FEED SEC GAU GE0-60PSI/0-400KPA 2-1/2"1/4N PT LM CLAM P SM ALL12"CLO N EU RETH AN E CLAM P LARGE12"CLO N EU RETH AN E CO U PLIN G GRO O V ED EN DBO LT T-GASKET 4"1000PSI CO U PLIN G,GRO O V ED6" BO DY M AIN 12"CLO N EU RETH AN E BO DY,M IDDLE12"CLO N EU RETH AN E V ALV EAPEX 1-1/2"CLO N EU RETH AN E GASKET CO U PLIN G,GRO O V ED
1 1 1 2 1 1 2 1 1 1 1
*It e m snotca lle d outin d ra wing .
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Worldwide Headquarters P. O .Box42842 H oust on,TX 772422842 Tel:281-56 11300 Fa x:2815611441 www. m iswa co. com E-m a il:que st ions@m iswa co. c om