JOS-02-01 Rev5 - 2012E

JOINT OPERATIONS DOCUMENT: ISSUED BY:

ENGINEERING SPECIFICATION APPROVED BY:

Sr. Design Engineer - FE DOCUMENT NO. : JOS-02-01

Team Leader - FE

SUBJECT:

PIPING-SELECTION & DESIGN

Revision No. 5

GENERAL SPECIFICATION

January, 2012 Page 1 of 18

PIPING - SELECTION & DESIGN


Team Leader, Facility Engineering is the Custodian of this specification and is a Controlled Document. Comments, if any shall be addressed to the Custodian. Revision to this specification shall be done by the Custodian only and JO Users / Contractors shall not make any changes to this document.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)


ENGINEERING SPECIFICATION


APPROVED BY:

Team Leader - FE

SUBJECT:


Revision No. 5



RECORD OF REVISION

Rev.3

This engineering specification is generally revised with additional details, piping classes; valve specifications etc. and supersede earlier specification ‘JOS-02-01 Rev.2’

Rev.4

Piping classes “AW2 & BW2” deleted (services covered under AW1 & BW1) and minor changes made generally in the specification. This engineering specification supersedes earlier specification ‘JOS-02-01 Rev.3’

Rev.5

Generally revised and in accordance with latest International Standards. This engineering specification supersedes earlier specification ‘JOS-02-01 Rev.4.





APPROVED BY:

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SUBJECT:


Revision No. 5



TABLE OF CONTENTS SCOPE APPLICABLE CODES, STANDARDS & SPECIFICATIONS DEFINITIONS PIPING DESIGN 4.1 Design Pressure & Design Temperature 4.2 Pressure/Temperature Ratings 4.3 Sizes and Minimum Wall Thickness 4.4 Flexibility analysis 4.5 Piping Supports 4.6 Expansion Joints and Flexible Connections 4.7 Vents and Drains 4.8 Thermal Relief Valves 4.9 Corrosion Allowances 4.10 Threaded Joints 4.11 Radiographic Testing (RT) 4.12 Post Weld Heat Treatment (PWHT) and Hardness 5.0 PIPING CLASSES 6.0 LINE NUMBERING SYSTEM 7.0 VALVE MATERIAL SPECIFICATION (VMS) 8.0 PRODUCED WATER / SOUR SERVICE REQUIREMENTS 9.0 TUBING SPECIFICATION (AT) 10.0 COMPONENT SPECIFICATIONS 10.1 Pipe 10.2 Flanges 10.3 Blinds 10.4 Fittings 10.5 Thermowells 10.6 Valves 10.7 Gaskets 10.8 Insulating Flange Kits 11.0 COATING AND PAINTING OF PIPING SYSTEM 11.1 Internal Coating of pipeline 11.2 External Coating and Wrapping of Underground Pipeline 11.3 Cathodic Protection 11.4 Road Crossings 11.5 Painting 11.6 Insulation

1.0 2.0 3.0 4.0

6 6 6 6 7 7 7 7 7 8 8 8 8 9 9 9 9 10 12 12 12 13 13 13 14 14 15 15 16 17 17 17 17 17 17 18 18





APPROVED BY:

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SUBJECT:


Revision No. 5



APPENDICES APPENDIX - A : LIST OF INTERNATIONAL CODES AND STANDARDS APPENDIX - B : PIPING MATERIAL SPECIFICATION (PMS) ANNEXURE – 1 TO APPENDIX - B : SPECIFICATION FOR MATERIALS IN SOUR SERVICE ANNEXURE – 2 TO APPENDIX - B : BRANCH CONNECTION CHART ANNEXURE – 3 TO APPENDIX - B : SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP) ANNEXURE - 4 TO APPENDIX-B

: TECHNICAL SPECIFICATION FOR PIPES

ANNEXURE - 5 TO APPENDIX-B

: TECHNICAL SPECIFICATION FOR PIPE FITTINGS

APPENDIX - C : TECHNICAL SPECIFICATION FOR VALVES ANNEXURE – 1 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – GATE VALVES ANNEXURE – 2 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – GLOBE VALVES ANNEXURE – 3 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – CHECK VALVES ANNEXURE – 4 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – BALL VALVES ANNEXURE – 5 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – BUTTERFLY VALVES ANNEXURE – 6 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – NEEDLE VALVES





1.0

Team Leader - FE

SUBJECT:


Revision No. 5



SCOPE This specification covers the criteria for the selection and design of metallic and non-metallic piping system. All piping within the limits of the Wafra Oil fields Site shall comply with ASME B31.3 for normal fluid service. All piping transporting hydrocarbon liquids and gas outside the Wafra & South Umme Gudair lease limits shall be considered within the scope of ASME B31.4 and B31.8 respectively and shall comply with that code. The sub-surface piping systems (the drilling casing) used in down-hole well construction is not covered under this specification.

2.0

APPLICABLE CODES, STANDARDS & SPECIFICATIONS Work shall be executed in accordance with the latest edition and addenda of the following codes, standards and specifications: 2.1

2.2

JOINT OPERATIONS SPECIFICATIONS (JOS) / STANDARD DRAWINGS JOS-00-01

:

Plant Design Data

JOS-02-04

:

Insert Sleeves for internally Coated Carbon Steel Pipes

JOS-02-05

:

Internal Coating

JO-STD-PA-001 to 013

:

Standard Drawings – Piping Accessories

INDUSTRY STANDARDS & PRACTICES Appendix-A lists the Codes, International Standards and Practices to be used with this specification.

3.0

4.0

DEFINITIONS •

Sour Service: Services are categorized as “Sour” when the partial pressure of H 2 S exceeds 0.05 psi and falls under the Region 1,2 & 3 as defined in NACE MR 0175 / ISO 15156 (Clause 7.2) based on the partial pressure of hydrogen sulfide (H 2 S) and the in situ pH of the service medium.

•

Produced / Sour Water Service: Produced Water Piping Classes cover corrosive or sour water, produced along with the oil and gas, containing approximately 50 ppm or more H 2 S. It also applies to all oil lines containing corrosive water with a BS&W greater than 5%.

•

Sweet Hydrocarbons: Sweet hydrocarbons are defined as fluids with a low sulfur content operating below 0.05 psi (0.3 kPa) H 2 S partial pressure and do not fall under “Sour” category.

•

Company: Company means the Joint Operations (Kuwait Gulf Oil Company –KGOC and Saudi Arabian Chevron Inc. – SAC) who is the owner of the facility and initiator of the Projects.

PIPING DESIGN Piping system shall be designed based on the proven good engineering practices in order to achieve the best workable system with high value of safety, health and environment requirements and in accordance with applicable Company specifications and Industry codes & standards.




Sr. Design Engineer - FE

Team Leader - FE

DOCUMENT NO. : JOS-02-01

4.1

SUBJECT:

APPROVED BY:


Revision No. 5



Design Pressure & Design Temperature Design Pressure and Temperature shall be as specified in JO Specification No. JOS-0001.

4.2

Pressure / Temperature Ratings Pressure / Temperature rating shall be as per ASME B16.5 for sizes up to 24” NPS and ASME B16.47 Series A for above 24” NPS, unless otherwise stated.

4.3

4.4

4.5

Sizes and Minimum Wall Thickness 1)

Pipe sizing should be done considering the maximum flow rate (design / upset conditions), allowable pressure drop, pipe erosion, surge, presence of solids etc. The velocities as specified in JO Specification No. JOS-00-01 should be used for preliminary pipe sizing.

2)

The velocities for sludge, slurry, erosive fluids etc. should be assessed on case to case basis in consultation with Company.

3)

Standard pipe sizes shall be used for the piping system including Package equipment. Odd sizes shall be used only when it is necessary and shall have Company approval.

4)

All piping component wall thicknesses specified in the individual line classes are based on design considerations of pressure, temperature, allowances for corrosion, manufacturer’s tolerance and thread depth, in accordance with ASME B31.3.

5)

Any additional thickness that may be required for such design conditions as thermal loads due to restraints, hydraulic shocks or loads / forces from other causes, higher rate of corrosion due to low velocity / stagnant flow must be considered in the design of the piping system, and the wall thickness given in the Piping Material Specifications (PMS) should be increased accordingly.

Flexibility analysis 1)

Piping systems shall be formally analyzed for flexibility and stresses developed in accordance with ASME B31.3, using computer aided program, preferably Caesar-II (latest version) and results shall be made available to Company for review as required. Piping systems shall be adequately anchored / guided to avoid undue stresses, deflection, loads and vibrations.

2)

Hydraulic and Surge analysis should be carried out for piping systems wherever required or as specified in the project specification.

Piping Supports All piping systems shall be designed with proper supports to account for deadweight / hydrotest loads and loads resulting from changes in line temperature due to operating and upset conditions in strict accordance with ASME B31.3 code.





Team Leader - FE


4.6

SUBJECT:

APPROVED BY:


Revision No. 5



Expansion Joints and Flexible Connections The use of expansion joints and flexible connections shall be avoided wherever possible. Expansion joints and flexible connections shall only be installed where unavoidable, with the prior written approval of the Company.

4.7

4.8

Vents and Drains 1)

Vents and drains shall be provided at all high and low points respectively. Vents and drains shall be ¾” size minimum, unless otherwise specified in the Piping and Instrumentation Diagram (P&IDs’). Higher size drains shall be required in consideration to the line size, hold up volume and service medium (slurry / suspended particles).

2)

All process vents for operational requirements shall have isolation valves. Isolation valves are not required for hydrostatic test vents (to be seal welded in Sour and hydrocarbon services). All drains shall have isolation valves.

Thermal Relief Valves Thermal relief valves are required in liquid-full systems if the system can be blocked-in and subjected to heat input from the atmosphere or process. Thermal relief valves are not normally required for gas or multiphase pipelines. The standard thermal relief valve size for piping systems is ¾” x 1” with a minimum orifice area of 0.11 sq.in.

4.9

Corrosion Allowances Corrosion allowance to be used is specified in the individual Piping Classes and is included in the wall thicknesses specified in the Tables. Adjusted corrosion allowance may be used in specific cases after engineering evaluation; however, in no case the adjusted allowance shall be less than 80% of the specified value or 0.0625” (1.6mm). Corrosion allowances specified in the line class tables are based on the following:Corrosion Rate (mils per year) Less than or equal to 3 mpy

Corrosion Allowance 1/16”

Above 3 mpy and upto 8 mpy

1/8”


3/16”


1/4”

Where corrosion allowance exceeds 1/4” or the service warrants, internal coating or metallurgy upgrade shall be considered.





Team Leader - FE


4.10

SUBJECT:


Revision No. 5



Threaded Joints Threaded joints shall not be used in sour / hydrocarbon services. Threaded joints may be used for vents and drains as specified in 4.7 above. The pipe threads should be as per ASME B1.20.1.

4.11

Radiographic Testing (RT) Radiography requirements are shown in each individual piping class. The ASME B31.3 interpretation of “Random Radiography” extent is as follows: •

5% RT extent requires one radiograph on one in each 20 welds to cover the entire weld circumference.

•

10% RT extent requires one radiograph on one in each 10 welds to cover the entire weld circumference.

•

100% RT extent requires one radiograph on every weld to cover the entire weld circumference.

5% or 10 % of the welds shall mean that the production welds shall be randomly and independently selected throughout the fabrication period and fully examined. The welds shall be selected in consideration with equal distribution over all welders, type of welds welding procedure, pipe size, thickness, welding position, etc. The failure of any weld under radiographic examination shall require an additional two (2) welds from the same welder to be radiography tested. Any subsequent failures shall be treated in accordance with Clause 341.3.4 of ASME B31.3. 4.12

Post Weld Heat Treatment (PWHT) and Hardness As a minimum, PWHT shall be in accordance with the requirements of the governing code:

5.0

1)

PWHT is required for pipe wall thickness in excess of 3/4" (>20mm), refer to paragraph 331 of the ASME B31.3 Code, Table 331.1.1.

2)

PWHT is required for all carbon steel production as well as field welds which will be exposed to wet H 2 S (sour service), if WPS is qualified with PWHT. Procedure outlined in ASME B31.3, Para 331.1 shall be followed; however, the exceptions provided in Table 331.1.1, based on nominal wall thickness, are not permitted. The minimum PWHT temperature shall not be less than 1100 ºF (593 ºC).

3)

Hardness testing shall be done on 10% of production welds in sour service as minimum and as specified in the piping class.

4)

Heat treatment requirements for piping materials shall be established by the Welding Procedure Qualifications (WPQ).

PIPING CLASSES Each piping specification is denoted by a unique one or two letter character followed by a serial number (in some cases):-




SUBJECT:

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•

•

•


Revision No. 5

Team Leader - FE



The first letter denotes the Pressure Class: A = 150# ANSI Class (except for AT)

D = 900# ANSI Class

B = 300# ANSI Class

E = 1500# ANSI Class

C = 600# ANSI Class

F = 2500# ANSI Class

The second letter, except for sweet hydrocarbons, designates service as follows: S

=

Sour service (i.e. AS).

U

=

Utility (auxiliary) piping (i.e. AU).

M

=

Potable / Drinking Water (i.e. AM).

W

=

Produced Water or Oil Service with a BS&W greater than 5% (i.e. AW), (Internally coated).

T

=

Process and instrumentation impulse tubing (i.e. AT).

V

=

Chemicals, Lube/Seal Oil, Fire Fighting Foam, Instrument Air (i.e. AV)

For Non-Metallic piping, the second letter shall be followed by a number to designate the material as illustrated below: N1 =

Non-Metallic, High Density Polyethylene (HDPE) i.e. AN1

N2 =

Non-Metallic, Reinforced Thermosetting Resin Pipe (RTRP) i.e. AN2

The Piping Material Specifications (PMS) are provided as Appendix-B of this specification. 6.0

LINE NUMBERING SYSTEM Each line shall be identified by a unique identification number. The line numbers shall be used on piping and instrumentation diagrams (P&IDs’), piping arrangement and orthographic drawings, isometrics, material takeoffs, line list, tie-in list, procurement documentation, radiographs, weld maps, quality control documentation, etc. Line identification numbers shall be assigned according to the following system: XX” - E -

001

-

AS

-

PP

- 38 -

E

Line size Service Symbol Line Number Piping Class Type of Insulation or Tracing (If applicable) Insulation Thickness in mm (If applicable) Internal Coating Designation (If applicable) Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)




Team Leader - FE


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Revision No. 5



Service Symbol AG

Acid Gas

HP

High Pressure Steam

AM

Amine

IA

Instrument Air

BF

Boiler Feed Water

LP

Low Pressure Steam

BW

Brackish Water

M

Process Chemical

CW

Cooling Water

N

Nitrogen

Drain

O

Oil

D DS

Drain Sewer

FO

Fuel Oil

DW

Potable / Drinking Water

LO

Lube Oil

P

Process

E

Emulsion (Raw Oil + Water)

F

Flare Gas

PW

Produced Water

FG

Fuel Gas

UA

Utility Air

FM

Fire Fighting Foam

FW

Fresh Water

FFW

Fire Fighting Water

WI

Water Injection

G

Gas

TW

Treated Water

GL

Glycol (Solvent)

UW

Utility Water

HM

Heating Medium

Insulation Code (If not required leave blank) CC

Cold Conservation

ET

Electric Traced & Insulated

HC

Heat Conservation

ST

Steam Traced & Insulated

PP

Personal Protection

GT

Glycol Traced & Insulated

Internal Coating Designation (If not required leave blank) C

Cement Lined

E

Epoxy Coated

P

High Density Polyethylene Lined

T

Teflon Lined

Line numbers shall begin and end at each piece of major equipment, specification change or branch connections. Instrumentation bridles on vessels, towers and tanks shall be given a line number consistent with the design of the vessel. Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)




7.0

Team Leader - FE

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Revision No. 5



VALVE MATERIAL SPECIFICATION (VMS) Each valve shall be identified by a unique identification number indicated in the piping material specification. The details of the valve identification number and the Valve Material Specification (VMS) are attached herewith as Appendix-C. The valve tag numbers shall be used on all Piping and Instrumentation Diagrams (P&IDs), piping arrangement and orthographic drawings, isometrics, material take-off, procurement documentation, quality control documentation, etc.

8.0

9.0

PRODUCED WATER / SOUR SERVICE REQUIREMENTS 8.1.

If the fluid meets the sour criteria, all pressure containing components shall be in strict accordance with the latest revision of NACE Standard MR-0175 / ISO 15156. All materials in sour service shall meet the requirements as per the specification attached herewith as Annexure-1 to Appendix - B.

8.2.

All valves shall be supplied with permanent stainless steel tags / name plate welded or riveted to the body of the valve which clearly indicates the valve’s compliance with NACE Standard MR0175 / ISO 15156.

8.3.

In sour service, no pressure containing component (pipe, valve or fitting) of copper, brass, cast iron, ductile iron, nodular iron or any component containing rubber, bronze shall be used unless specifically accepted in the Pipe Specification.

8.4.

All welding in sour service shall be carried out in accordance with the welding procedure specifications supported by hardness testing (see item 4.12 (3) above). The Procedure Qualification Record (PQR) shall show hardness readings in the parent metal, heataffected zone and the weld metal. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237).

8.5.

Post Weld Heat Treatment (stress relieving) shall be conducted when required by the governing Code, when noted in the piping material specification or when the welding procedure specification requires PWHT for hardness control.

8.6.

All Carbon Steel lines in Emulsion (Raw Oil + Salt Water), Produced Water and Oil with more than 5% BS & W Service shall be internally coated as per specification JOS-02-05. The minimum branch connection on internally coated piping shall be 2” NPS.

TUBING SPECIFICATION (AT) 9.1

Process and instrumentation impulse tubing shall be SS 316 (stainless steel) tubing, ferrules and fittings. Super Duplex SS pipes / tubes, fittings and valves shall be used for internally coated piping classes.

9.2

Refer to Piping Class “AU” for heat medium tracing tubing requirements.

9.3

Different manufacturers tubing fittings are not interchangeable. Tubing fittings purchases shall be as per Piping Class AT.





10.0

Team Leader - FE

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Revision No. 5



COMPONENT SPECIFICATIONS All carbon steel pipes, valves, fittings and other components listed in piping specifications shall be purchased according to the following: 10.1

Pipe

10.1.1 The following substitutions of pipe material specifications are acceptable within all pipe specifications: •

ASTM A106 Gr. B for API 5L Gr. B

•

ASTM A53 Gr. B SMLS and API 5L Gr. B SMLS are mutually interchangeable. (Inside diameter tolerance for coated pipes shall meet the requirements of coating / insert sleeves Vendors).

10.1.2 Spiral welded pipe shall be submerged arc butt welded to API 5L. Service shall be limited to normal water and for design temperatures not exceeding 203 ºF or 95 ºC. 10.1.3 All longitudinal or spiral welded pipes shall be hydrotested by the manufacturer. 100% of welds shall be inspected by Ultrasonic / Electromagnetic testing. 10.1.4 Seamless or Long seam - submerged arc welded pipe (L-SAW) shall be used in Sour (wet H 2 S service). Spiral welded and ERW (Electric Resistant Welded) pipes shall not be used in Sour and corrosive services. Carbon steel plate used for the welded pipe shall be HIC tested in accordance with NACE TM-0284. 10.1.5 Pipe tolerances shall be as per the respective material specification standard. Pipe tolerances and weld flash & undercut (of welds in welded pipes) for internally coated pipes shall be as per insert sleeve manufacturer’s requirement and the same shall be considered while procurement of pipes for internal coating. 10.1.6 Non-Metallic piping classes (AN1, AN2, AN3 & AN4) can be used for the specified services, preferably underground in place of the respective Metallic piping class, if specified in the P&ID or with prior written approval from Company. UV protection and fire retardant (intumescent coating) shall be considered, if used for above ground piping system. CPVC (Chlorinated Polyvinyl Chloride) and HDPE (High Density Polyethylene) material can be used for potable water service (preferably underground) with a laboratory seal or mark attesting to suitability for potable water. 10.1.7 Material Test Certificates (MTC) shall be submitted for Company approval, prior to shipment. 10.2

Flanges 1) Flanges in piping systems shall be installed only to facilitate maintenance and inspection and where construction or process conditions dictate. 2)

Flanges size NPS ½” thru NPS 24” shall be as per ASME B16.5 and sizes NPS 26” & above shall conform to ASME B16.47 Series A.





10.3

10.4

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3)

Raised Face / Ring Type Joint Flanges shall be used. Flat faces shall be used in nonmetallic or non-ductile materials (e.g. Bronze, HDPE, RTRP etc.).

4)

The gasket contact face finish for raised face flanges shall be 125-250 AARH (Arithmetical Average Roughness Height) in accordance with standard MSS SP-6.

5)

Orifice flanges shall be weld neck type with a minimum rating of Class 300 and minimum NPS 2” purchased in accordance with ASME B16.36 standard. Flange bore shall match the inside diameter of the attached pipe.

6)

Flange taps and Jack screws shall be used to facilitate flange separation for maintenance where orifice plate / blinds are provided.

7)

Flanged connections with long exposed bolts for fixing wafer type valves should not be used in hydrocarbon service and in fire hazardous area.

Blinds 1)

Figure 8 Blinds, Paddle Blinds and Ring spacers & Blinds shall be installed as stated in the Project specifications / as shown in the P&IDs.

2)

Blinds shall be as per ASME B16.48 for sizes upto 24” and sizes above 24” shall be designed as per ASME 31.3.

3)

Paddle blinds shall be used for sizes 4” and smaller. Figure 8 blinds shall normally be used for sizes from 6” to 12”. Blind & Ring Spacer shall be used for sizes above 12”, when the following conditions apply:a)

Weight of the figure 8 blind makes it more difficult for handling (i.e. more than 50 Kg).

b)

Limitations in piping arrangement such that the piping cannot be easily sprung to accommodate the thickness of the blind.

Fittings 1)

Steel Butt welded Fittings NPS 2” thru 48” shall conform to ASME B16.9. Steel Socket welded Fittings and Threaded Fittings NPS ½” thru 4” shall be as per ASME B16.11. Fittings include all components manufactured from pipe or bar stock such as nipples, reinforced branch connections, swages and plugs.

2)

Long radius elbows shall be used for the piping system. Short radius elbows should be used when it is necessary due to space limitations only upon approval from Company.

3)

Miter bends may only be used in ASME rating class 150 and for sizes above 24” with the prior approval of the Company. Miter bends shall be designed in accordance with ASME B31.3.

4)

Pipelines, designed with pigging facility shall have bends with minimum radius of 5D. Factory made induction bends shall be as per ASME B16.49.




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10.5

Thermowells Flanged thermowells shall normally be selected and installed as shown in the P&IDs. Line size shall be 4” NPS minimum and smaller sizes shall be enlarged accordingly. The size of the thermowell shall be 1-1/2”, 300# RF as minimum. 2” size thermowell shall be required on vessels, internally coated pipelines and for higher flange rating and wall thickness. Company shall be consulted for higher flange rating applications.

10.6

Valves Valves shall be provided as shown in the P&IDs’. 10.6.1

All valves shall meet, as minimum, requirements of ASME B16.34 standard, or as modified by applicable API 600, API 602 or API 608 valve standards. Other valves may be used if valve designer provides the proof that pressure design is qualified as per ASME B31.3. API SPEC 6D valves may be considered in lieu of ASME B16.34 valves or API 608, but lower maximum operating pressures as specified in API SPEC 6D shall be used. Ball valves and butterfly valves shall be of fire tested design as per API 607 / API 6FA. Valve Material Specifications for various valves (specified in the piping material classes) are provided in Appendix-C of this specification.

10.6.2

Limitations on Use of Soft-Sealed Valves Soft-seated valves (such as ball valves and plug valves) shall be specified with pressure relief for body cavities to the upstream side, if cool liquids can warm, expand and build up pressure in the body cavity. The pressure relief shall be specified and installed to relieve to the upstream side of the valve unless otherwise specified. The maximum design temperature limitations on soft seal material shall be as follows:Material

Temperature Limit

Material

Temperature Limit

0

Buna-N

2500 F (120º C)

0

RTFE (Teflon)

450 F (230º C)

TFE (Teflon)

400 F (200º C)

Neoprene

200 F (90º C)

PVDF (Viton-A)

4000 F (200º C)

Nylon

1500 F (65º C)

0

10.6.3

Dual and single plate check valves per API 594 shall have soft seats when tight shut-off is required and the design temperature is within the limit specified above.

10.6.4

Ball check and lift check valves shall be of the self-closing type (gravity or spring assisted) and shall not depend on flow reversal to effect closure.

10.6.5

Swing check valves are preferred. Lift check valves shall not be used in services subject to fouling, coking deposits, or erosion. Wafer type check valves shall not be used in hydrocarbon service and in fire hazardous area.





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Revision No. 5



10.6.6 Threaded and socket welding end valves are only permitted for sizes NPS 1½” (DN 40) and smaller. Threads shall be per ASME B1.20.1. All threaded openings shall be plugged. 10.6.7 All valves NPS 2” and larger shall be flanged. 10.6.8 Butterfly Valves a)

b)

Only fire tested valves per API 609, category B, with offset seat construction shall be used in corrosive / toxic / flammable service with the following limitations: •

Both the preferred and non-preferred flow directions should meet the design pressure and temperature specified.

•

Soft seated valves shall not be used as block valve to the atmosphere. In case of dead-end applications, use a blind flange at the end of the butterfly valve.

•

Valves greater than NPS 4” shall not be used as the first block valve for the hold-up of large volumes of hydrocarbons.

•

Use of high performance butterfly valves in hydrocarbon service shall be limited to a Maximum rating of 600#.

•

Where butterfly valves are used adjacent to process equipment requiring depressurizing / removal for maintenance, the valves shall be of the flanged type.

•

Body shall be of lug type design with tapped holes, unless otherwise double flanged type is specified. Wafer / Lug type butterfly valves shall not be used in hydrocarbon service and in fire hazardous area. Butterfly valves, if specified with rubber lined bodies shall have the following features: •

The lining shall extend across the full flange face and shall have a minimum thickness of 0.250”.

•

The wetted surface of valve bodies shall be fully lined.

•

The rubber lining shall be 100% bonded to the body, flange and the metal seat insert, if any. The lining-to-flange and the metal seat bond shall be capable of withstanding a 160 PSI tensile load.

10.6.9 Gate Valves in Flare headers / Relief systems shall be installed with stem horizontal to avoid blocking of the pipe due to falling of gate, detached from the stem. 10.7

Gaskets Gaskets shall be as specified in the piping classes. Gaskets, made from compressed asbestos fiber and manmade mineral fiber shall not be used.





Team Leader - FE


10.8

SUBJECT:


Revision No. 5



Insulating Flange Kits 1) Electrical isolation shall be provided using insulating flange kits, specifically for the purpose of cathodic protection isolation. Flanges and insulation kits shall meet the design requirements of the pipeline. 2) Insulation kit shall consist of a flange gasket, one bolt sleeve, two non metallic washers and two steel washers for each bolt. 3) Insulating gaskets for raised face or full face flanges should be 1/8” thk. Neoprene coated phenolic resin type. Bolts shall be insulated using full length phenolic or composite sleeves and phenolic resin insulating washers and steel washers at both sides. 4) The resistance across the assembled flange shall be measured and shall be more than 1 mega ohm (106 ohm). 5) Insulated flanges shall be protected against ingress of dirt and moisture by the application of flange protectors or protective tape, except when used in sour service conditions.

11.0

COATING AND PAINTING OF PIPING SYSTEM 11.1

Internal Coating of pipeline Where required by the piping class or as specified in the project specification, piping system shall be internally coated as per Specification No. JOS-02-05. Prefabrication of pipe spools shall be required prior to coating depending upon the selected coating system.

11.2

External Coating of Underground Pipeline Unless otherwise specified, all underground metallic piping shall have external coating as per KOC Specification No. KOC-P-004. The appropriate external coating system for the buried pipelines shall be selected in consideration with the criticality of the pipeline, easy access to inspection, easy maintenance & repair etc. and shall have approval from Company.

11.3

Cathodic Protection If specified in the project specification, cathodic protection system shall be provided for the underground metallic piping system as per KOC Specification KOC-L-015: External cathodic protection of underground steel pipelines & piping networks.

11.4

Sacrificial anode systems should be provided for localized protection for buried portions of the above ground piping system, such as buried pipe / pipe sleeves as per JO Standard Drawing No. JO-STD-001, 002 & 003. Proposal to use sacrificial anode systems shall require prior approval from Company. The minimum design life of the Sacrificial Anode system is 20 years. Road Crossings 1) Pipelines and piping systems shall be protected by metallic sleeves at road crossings as per JO Standard Drawing No. JO-STD-PA-013.




SUBJECT:

APPROVED BY:


Team Leader - FE


Revision No. 5



2) Non metallic pipelines shall have protection by pipe sleeves at road crossings as per JO adopted (KOC) Standard Drawing No. 55-04-77. 11.5

Painting 1) Unless otherwise specified, painting of the piping system shall be carried out as per KOC Specification No. KOC-P-001: Painting and Coating of Metal Surfaces – New Construction. 2) Colour coding of piping shall be as per KOC Specification KOC-P-017: Colour coding of Pipe work for identification of fluids and services. 3) In order to protect the insulated pipelines from corrosion under insulation (CUI), a suitable painting system shall be applied in consultation with Company. 4) Except for the application of a prime coat for the protection of the pipes during shipping, painting of the pipes is not permitted prior to hydrotesting.

11.6

Insulation 1) Unless otherwise specified, hot insulation of the piping system shall be carried out as per KOC Specification No. 015-NH-1003: Thermal and Acoustic Insulation. 2) Cold insulation for piping systems including HVAC Chilled Water Piping shall use preformed single matched half sections. In-situ moulded / dispensed foam materials may be used for flange / valve boxes. The following insulation materials shall be applied:•

Polyurethane (PUR) / Polyisocyanurate (PIR) Foam as per ASTM C 591 Type II.

•

UV curable GRP jacketing.





APPENDIX - A

Team Leader - FE

SUBJECT:


Revision No. 5

LIST OF INTERNATIONAL CODES AND STANDARDS


PIPING - SELECTION & DESIGN APPENDIX - A






APPENDIX - A

SUBJECT:

APPROVED BY:

Team Leader - FE


Revision No. 5

January, 2012


Page 2 of 7

TABLE OF CONTENTS 1.0

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

2.0

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)

3.0

NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE)

4.0

AMERICAN PETROLEUM INSTITUTE (API)

5.0

MANUFACTURERS STANDARDIZATION SOCIETY (MSS)

6.0

BRITISH STANDARDS INSTITUTE (BSI)

7.0

COMPANY STANDARDS





APPENDIX - A 1.0


Revision No. 5

Team Leader - FE

January, 2012


Page 3 of 7

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) Sl. #

2.0

SUBJECT:

APPROVED BY:

STD. No.

TITLE

1

ASME B1.1

Unified Inch Screw Threads (UN and UNR Thread Form)

2

ASME B1.20.1

Pipe Threads, General Purpose

3

ASME B16. 5

Pipe Flanges and Flanged Fittings

4

ASME B16.9

Factory Made Wrought Buttwelding Fittings

5

ASME B16.10

Face-to-Face & End-to-End Dimensions of Valve

6

ASME B16.11

Forged Steel Fitting, Socket welding & Threaded

7

ASME B16.20

Metallic Gaskets for Pipe Flanges, Ring Joint, Spiral Wound and Jacketed

8

ASME B16.21

Non-Metallic Flat Gaskets for Pipe Flanges

9

ASME B16.25

Buttwelding Ends

10

ASME B16.34

Valves - Flanged, Threaded and Welding End

11

ASME B16.36

Orifice Flanges

12

ASME B16.47

Large Dia. Steel Flanges NPS 26 thru NPS 60

13

ASME B16.48

Line Blanks

14

ASME B16.49

15

ASME B18.2.1

16

ASME B18.2.2

17

ASME B36.10M

Factory made wrought steel butt-welding induction bends Square, Hex, Heavy Hex, and Askew Head Bolts and Hex, Heavy Hex, Hex Flange, Lobed Head, and Lag Screws (Inch Series) Nuts for General Applications: Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series) Welded and Seamless Wrought Steel Pipe (Dimensions)

18

ASME B36.19M

Stainless Steel Pipe (Dimensions)

19

ASME B31.1

Power Piping

20

ASME B31.3

Process Piping

21

ASME B31.4

Pipeline Transportation Systems for Liquid Hydrocarbons and other Liquids

22

ASME B31.8

Gas Transmission and Distribution Piping System

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) Sl. #

STD. No.

TITLE

1

ASTM A53

Specification for Pipe, Steel, Black and Hot-Dipped, ZincCoated, Welded and Seamless

2

ASTM A105

Specification Components

3

ASTM A106

Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service

for

Forgings,

Carbon

Steel,

for

Piping





APPENDIX - A Sl. #

STD. No.

Team Leader - FE

SUBJECT:


Revision No. 5



TITLE

4

ASTM A123

Specification for Zinc (Hot Dip Galvanized) Coating on Iron & Steel Products

5

ASTM A153

Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware

6

ASTM A179

Standard Specification for Seamless Cold-Drawn Low-Carbon Steel Heat-Exchanger and Condenser Tubes

7

ASTM A 182

Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings and Valves and Parts for High Temperature Service

8

ASTM A193

Specification for Alloy Steel and Stainless Steel Bolting Materials for High-Temperature Service

9

ASTM A194

Specification for Carbon and Alloy Steel Nuts for Bolts for HighPressure or High Temperature Service, or Both

10

ASTM A216

Standard Specification for Steel Castings, Carbon, suitable for Fusion Welding, for High-Temperature Service

11

ASTM A234

Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures

12

ASTM A269

Standard Specification for Seamless and Welded Austenitic Stainless Steel Pipes

13

ASTM A307

Standard Specification for Carbon Steel Bolts and Studs

14

ASTM A312

Standard Specification for Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel Pipes

15

ASTM A320

Alloy Steel and Stainless Steel Bolting Materials for Low Temperature Service

16

ASTM A351

Standard Specification for Castings, Austenitic, for PressureContaining Parts

17

ASTM A403

Standard for Wrought Austenitic Stainless Steel Piping Fittings

18

ASTM A439

Standard Specification for Austenitic Ductile Iron Castings

19

ASTM A516

Specification for Pressure Vessel Plates, Carbon Steel, for Moderate / Lower Temperature Service

20

ASTM A 564

Hot Rolled and Cold Finished Age-hardening Stainless Steel Bars and Shapes

21

ASTM A578

Standard Specification for Straight-Beam Ultrasonic Examination of Rolled Steel Plates for Special Applications

22

ASTM A671

Specification for Electric Fusion Welded Steel Pipe for Atmospheric and Lower Temperatures

23

ASTM A733

24

ASTM A789

25

ASTM A790

Standard Specification for Welded and Seamless Carbon Steel and Austenitic Stainless Steel Pipe Nipples Standard Specification for Seamless and Welded Ferritic / Austenitic Stainless Steel Tubing for General Service Standard Specification for Seamless and Welded Ferritic / Austenitic Stainless Steel Pipes





APPENDIX - A Sl. #

3.0


Revision No. 5

January, 2012


STD. No.

Page 5 of 7

TITLE

26

ASTM A815

Standard Specification for Wrought Ferritic, Ferritic/Austenitic, and Martensitic Stainless Steel Piping Fittings

27

ASTM A890

Standard Specification for Castings, Iron-Chromium-NickelMolybdenum Corrosion-Resistant, Duplex (Austenitic/Ferritic) for General Application

28

ASTM B62

Composition Bronze or Ounce Metal Castings

29

ASTM B94

Standard Guide for Radiographic Examination

30

ASTM B139

Standard Specification for Phosphor Bronze Rod, Bar, and Shapes

31

ASTM B148

32

ASTM C591

33

ASTM E112

Standard Specification for Aluminum-Bronze Sand Castings Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation Standard Test Methods for Determining Average Grain Size

34

ASTM E140

Standard Hardness Conversion Tables

35

ASTM E165

Standard Test Method for Liquid Penetrant Examination

36

ASTM E262

Standard Method for Determining Thermal Neutron Reaction and Fluence Rates by Radioactivation Techniques

37

ASTM E709

Standard Guide for Magnetic Particle Testing

NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE) Sl. #

4.0

Team Leader - FE

SUBJECT:

STD. No.

TITLE

1

NACE MR0175 / ISO 15156

Materials for use in H 2 S containing Environment in oil and gas production

2

NACE TM 0177

Laboratory testing of metals for resistance to sulfide stress cracking (SSC) and stress corrosion cracking in H 2 S environments

3

NACE TM 0284

Evaluation of Pipeline and Pressure Vessel Steels for Resistance to Hydrogen-Induced Cracking (HIC)

4

NACE RP 0472

Methods and Controls to Prevent In-Service Environmental Cracking of Carbon Steel Weldments in Corrosive Petroleum Refining Environments

AMERICAN PETROLEUM INSTITUTE (API) Sl. #

STD. No.

TITLE

1

API 594

Check Valves: Flanged, Lug, Wafer and Buttwelding

2

API 598

Valve Inspection and Testing

3

API 599

Steel and Ductile Iron Plug Valves





APPENDIX - A Sl. #

5.0

Team Leader - FE

SUBJECT:


Revision No. 5


STD. No.


TITLE

4

API 600

Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas Industries

5

API 602

Compact Steel Gate Valves: Flanged, Threaded and Extended Body Ends

6

API 607

Testing of Valves – Fire Type Testing Requirements

7

API 608

Metal Ball Valves – Flanged, Threaded and Welding Ends

8

API 609

Butterfly Valves: Double flanged, Lug and Wafer Type

9

API 1104

Welding of Pipelines and Related Facilities

10

API 5L

Specification for Line Pipe

11

API 5LW

Recommended Practice for Transportation of Line Pipe on Barges and Marine Vessels

12

API 6A

Specification for Wellhead and Christmas Tree Equipment

13

API 6D

Specification for Pipeline Valves

14

API 6FA

Specification for Fire Test for Valves

MANUFACTURERS STANDARDIZATION SOCIETY (MSS) Sl. #

STD. No.

TITLE Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings Standard Marking System for Valves and Fittings

1

MSS SP-6

2

MSS SP-25

3

MSS SP-53

Quality Standard for Steel Castings and Forgings for Valves, Flanges and Fittings and Other Piping Components-Magnetic Particle Exam Method

4

MSS SP-55

Quality Standard for Steel Castings for Valves, Flanges and Fittings and other Piping Components - Visual Method for Evaluation of Surface Irregularities

5

MSS SP-75

Specification for High-Test Wrought, Butt-Welding Fittings

6

MSS SP-83

Steel Pipe Union, Socketwelding and Threaded Ends

7

MSS SP-95

Swaged Nipples and Bull Plugs

8

MSS SP-97

Integrally Reinforced Forged Branch Outlet Fittings – Socket Welding, Threaded and Buttwelding Ends

9

MSS SP-105

Instrument Valves for Code Applications





APPENDIX - A 6.0

7.0

Team Leader - FE

SUBJECT:


Revision No. 5



BRITISH STANDARDS INSTITUTE (BSI) Sl. #

STD. No.

TITLE

1

BS EN ISO 1461

Specification for Hot Dip Galvanized Coatings on Fabricated Iron and Steel Articles.

2

BS EN 10204 3.1B

Material Certification and Identification

3

BS 1868

Steel Check Valves, Flanged and Buttwelding Ends

4

BS 1873

Steel Globe and Globe Stop and Check Valves, Flanged and Buttwelding Ends

5

BS 3396

Woven Glass Fiber Fabrics for Plastics Reinforcement

6

BS 381C

Colours for Identification, Coding and Special Purposes

COMPANY STANDARDS Company specifications and KOC Standards, as specified in JOS-02-01 shall be applicable. KOC Standards shall be used, wherever Company specifications are not available.





(APPENDIX-B)

Team Leader - FE

SUBJECT:


REVISION NO. 5

PIPING MATERIAL SPECIFICATION (PMS)



APPENDIX - B PIPING MATERIAL SPECIFICATION (PMS)





(APPENDIX-B)

APPROVED BY:

Team Leader - FE

SUBJECT:


REVISION NO. 5



TABLE OF CONTENTS

1.0

INDEX OF PIPING CLASSES

2.0

ABBREVIATIONS

3.0

MATERIAL INDEX

4.0

PIPING CLASSES

ANNEXURE – 1 : SPECIFICATION FOR MATERIALS IN SOUR SERVICE ANNEXURE – 2 : BRANCH CONNECTION CHART ANNEXURE – 3 : SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP) ANNEXURE - 4 : TECHNICAL SPECIFICATION FOR PIPES ANNEXURE - 5 : TECHNICAL SPECIFICATION FOR PIPE FITTINGS





(APPENDIX-B) 1.0

APPROVED BY:

Team Leader - FE

SUBJECT:


REVISION NO. 5



INDEX OF PIPING CLASSES The following Index sheets present a brief tabular description of the basic limitations, such as service, temperature, corrosion allowance, etc. for each Piping Class.

NOTES:1.

Corrosion Allowance (C.A.) for Stainless Steel is 0.0 mm.

2.

Internal Coating is not applicable for Stainless Steel.

3.

Non-Metallic piping classes (AN1, AN2, AN3 & AN4) can be used for the specified services in place of the respective metallic piping classes, if specified in the P&ID or with prior written approval from Company. UV protection and fire retardant (intumescent) coating shall be considered, if used for above ground piping system.

4.

Piping Class “AM” shall be used for aboveground services and should be avoided in underground services. Piping Class “AN4” (High Density Polyethylene) or CPVC (Chlorinated Polyvinyl Chloride) material can be used for potable water service (underground) with a laboratory seal or mark, attesting to suitability for potable water. HDPE Piping shall be in accordance with KOC Std. KOC-MP-022 Part – 1 & 2.

5.

Upper limit temperature of the piping class is limited by selected internal coating system.


1/16” (1.6 mm)

Nil

Nil

Nil

Nil

1/8” (3.175 mm)

Nil

1/16” (1.6 mm)

Nil

1/8” (3.175 mm) (Note-1)

1/8” (3.175 mm) (Note-1)

AM (Note-4)

AN1 (Note-3)

AN2 (Note-3)

AN3 (Note-3)

AN4 (Note-3 & 4)

AS

AT

AU

AV

AW Internally Coated (Note-2)

AW1 Internally Coated (Note-2)

A 790 (Duplex SS) / API 5L Gr. BNS / BMS


150

150

-20 / 400 (Note-5)

-20 / 400 (Note-5)

-20 / 400

CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITOR, OXYGEN SCAVENGER), LUBE / SEAL OIL, INSTRUMENT AIR, FIRE FIGHTING FOAM CONCENTRATE PRODUCED WATER / FLUIDS, EFFLUENT , OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS FROM EQUIPMENT (SOUR SERVICE) NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS FROM EQUIPMENT), BRACKISH WATER , FIRE WATER SYSTEM (ABOVE GROUND)

UTILITIES (PLANT AIR / NITROGEN, PURGE GAS) , HVAC PIPING


150

-20 / 200

REVISION NO. 5

A 312 TP 304L

150

SUBJECT:

API 5L Gr. B

-20 / 750

SOUR HYDROCARBON LIQUIDS, VAPOUR, SOUR GAS, FLARE GAS, SCRUBBER GAS, PILOT GAS PROCESS / INSTRUMENTATION IMPULSE TUBING

Team Leader - FE

150

-20 / 400

150

UNDER GROUND POTABLE / DRINKING WATER

APPROVED BY:

A 269 TP 316

32 / 100

150

FIRE WATER SYSTEM (UNDER GROUND)


API 5L Gr. BNS / BMS

HDPE, Gr. PE 3408 ASTM D3350

32 / 140

UNDER GROUND SERVICES (PRODUCED WATER, EFFLUENT, OIL > 5% BS&W, LOW PRESSURE GAS, CORROSIVE DRAINS FROM EQUIPMENT

LOW PRESSURE (< 50 Psig) CORROSIVE DRAINS

POTABLE / DRINKING WATER, SAFETY SHOWER, FACE & EYE WASH PIPING

SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, GLYCOL

SERVICE

(APPENDIX-B)

150

32 / 140

32 / 140

-20 / 100

-20 / 400

ºF

TEMP. RANGE


RTRP (ASTM D2310 / D2996)

150

150

150

150

ANSI

FLANGE RATING


RTRP (ASTM D2310 / D2996)

HDPE, Gr. PE 3408 ASTM D3350

API 5L Gr. B (Galv.)

API 5L Gr. BN / BM

ASTM / API

INCH (mm)

1/16” (1.6 mm)

MATERIAL

C.A.

DOCUMENT: ISSUED BY:

A

PIPING CLASS

PIPING MATERIAL SPECIFICATION Index of Piping Classes

JOINT OPERATIONS PIPING-SELECTION & DESIGN January, 2012

Page 4 of 69

DELETED

1/16” (1.6 mm)

1/8” (3.175 mm)

Nil

1/8” (3.175 mm) (Note-1)

1/8” (3.175 mm) (Note-1)

DELETED

1/16” (1.6 mm)

1/8” (3.175 mm)

1/8” (3.175 mm) (Note-1)

B

BS

BV

BW Internally Coated (Note-2)

BW1 Internally Coated (Note-2)

BW2

C

CS

CW Internally Coated (Note-2)

A 790 (Duplex SS) / API 5L Gr. BNS / X-52MS

600

-20 / 400 (Note-5)

-20 / 750

CORROSIVE AND SOUR SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION

SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS, STEAM MIXED WITH PROCESS GAS

SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM , STEAM CONDENSATE, BOILER FEED WATER


600

-20 / 750

REVISION NO. 5

API 5L Gr. BNS / X-52MS

600

SUBJECT:

API 5L Gr. BN / X-52M

-20 / 400 (Note-5)

Team Leader - FE

300 (Upto 500 Psig)

APPROVED BY:

PRODUCED WATER / FLUIDS,, EFFLUENT, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS FROM EQUIPMENT(SOUR SERVICE) , BRACKISH WATER



-20 / 400 (Note-5)

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS FROM EQUIPMENT(SOUR SERVICE)

CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITOR, OXYGEN SCAVENGER), LUBE / SEAL OIL

SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS

SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS

(APPENDIX-B)

A 790 (Duplex SS) / API 5L Gr. BNS / BMS / X-52MS

-20 / 400

-20 / 400

-20 / 400

SERVICE


300 (Upto 740 Psig)

300

300

300

TEMP. RANGE ºF Sr. Design Engineer - FE

A 312 TP 304L

API 5L Gr. BNS / BMS

API 5L Gr. BN / BM

ASTM / API

INCH (mm)

FLANGE RATING ANSI DOCUMENT: ISSUED BY:

AW2

PIPING CLASS

MATERIAL

C.A.



Page 5 of 69


A 790 (Duplex SS) / API 5L Gr. BNS / X-52MS

API 5L Gr. BN / X-52N / X-52M

API 5L Gr. BNS / X-52NS/ X-52MS

1/8” (3.175 mm) (Note-1)

1/16” (1.6 mm)

1/8” (3.175 mm)

1/8” (3.175 mm) (Note-1)

DW Internally Coated (Note-2)

E

ES

EW Internally Coated (Note-2)

-20 / 400 (Note-5)

PMP WATER RING MAIN & INJECTION WELLS (SOUR SERVICE)


1500


REVISION NO. 5

A 790 (Duplex SS) / API 5L Gr. BNS / X-52NS/ X-52MS

-20 / 750

SUBJECT:

1500

Team Leader - FE

SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM , STEAM CONDENSATE

APPROVED BY:

-20 / 750


1500

CORROSIVE AND SOUR SERVICES (PRODUCED WATER / FLUIDS,, EFFLUENT, OIL > 5% BS&W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION


SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM , STEAM CONDENSATE, BOILER FEED WATER

SERVICE

(APPENDIX-B)

-20 / 400 (Note-5)

-20 / 750

-20 / 750

ºF

TEMP. RANGE


900

900

900

ANSI

FLANGE RATING


API 5L Gr. BNS / X-52MS

1/8” (3.175 mm)

DS

API 5L Gr. BN / X-52M

ASTM / API

INCH (mm)

1/16” (1.6 mm)

MATERIAL

C.A.


D

PIPING CLASS



Page 6 of 69





Team Leader - FE



REVISION NO. 5

January, 2012


(APPENDIX-B) 2.0

SUBJECT:

Page 7 of 69

ABBREVIATIONS 2.1 General MTR MDMT PWHT SMYS MTC NDE

2.2

Material Test Report Minimum Design Metal Temperature Post Weld Heat Treatment Specified Minimum Yield Strength Material Test Certificate Non Destructive Examination

Flanges and Fittings FF Flg’d LWN RF RJ Scr’d SO REDU TBE BF LR BE

2.3

SOL S/T SW Thr’d TOL WN WOL ECC TE LJF SR

Sockolet Socket weld / Threaded Socket weld Threaded Thredolet Welding Neck Weldolet Eccentric Threaded End Lap Joint Flange Short Radius

Valves BB BC CWP FxF FP MxF OS&Y RP TRIM WOG

2.4

Flat Faced Flanged Long Welding Neck Raised Face Ring Joint Screwed Slip-on Reducing Threaded Both Ends Blind Flange Long Radius Bevel End

Bolted Bonnet Bolted Cover Cold Working Pressure Female by Female Full Port Male by Female Outside Screw and Yoke Reduced or Regular Port Stem, Seat(s), Disc, Gate, Ball, Backseat Bushing, (wetted parts) Water, Oil, Gas Rating

VB VC VF VG VM VN VO VP

Ball Valve Check Valve Butterfly Valve Gate Valve Manifold Valve Needle Valve Globe Valve Plug Valve

WB

Welded Bonnet

Material Types CS

Carbon Steel

HF(S)

Hard Faced (Stellite No. 6)

CS-IC

Carbon Steel - Internally Coated

PH

Precipitation Hardened

CS-LT

Carbon Steel - Low Temp.

RTRP

ENC

Electroless Nickel Coating

SS

Reinforced Thermosetting Resin Pipe Stainless Steel

FRP

Fiber Reinforced Plastic

TFE / PTFE

Teflon

HDPE

High Density Polyethylene

13Cr.

13% Chromium Stainless Steel





Team Leader - FE


(APPENDIX-B) 2.5


REVISION NO. 5



Piping BW EFW ERW NPS NPT PBE PE Sch. HDPE RTRP GALV

3.0

SUBJECT:

Butt Weld Ends Electric Fusion Welded Electric Resistance Welded Nominal Pipe Size (in inches) National Pipe Thread Taper Plain Both Ends Plain End Schedule (e.g., Sch. 80) High Density Polyethylene Reinforced Thermosetting Resin Pipe Galvanized

SMLS SAWL STD. TBE TE WT Wt. XS XXS

Seamless Submerged Arc Welded – L Seam Standard Wall Thickness Threaded Both Ends Threaded End Wall Thickness Weight Extra Strong Double Extra Strong

PVC

Polyvinylchloride

MATERIAL INDEX: The following tables provide guidance for selection of piping classes for the different facilities. TABLE-1:

SUB-CENTERS (SC) AND FIELD AREA

TABLE-2:

MAIN GATHERING CENTER (MGC)

TABLE-3:

PRESSURE MAINTENANCE PLANT (PMP)

TABLE-4:

POWER GENERATION PLANT (PGP)


AS (NACE) AW (NACE) AW (NACE) AW (NACE) BW / BW1 / AW (NACE)

SOUR GAS TO SCRUBBERS

EMULSION (RAW OIL + WATER) TO STORAGE TANKS (FROM 2 PHASE SEPARATORS)

RAW OIL TO STORAGE TANKS (FROM 3 PHASE SEPARATORS)

PRODUCED WATER, DRAIN LINES (FROM SEPARATORS, GAS SCRUBBERS, SKIM TANK, MANIFOLDS)

AM AN4

AV

AW1 AT


CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITORS, OXYGEN SCAVENGER), INSTRUMENT AIR, LUBE / SEAL OIL, FIRE FIGHTING FOAM CONCENTRATE

BRACKISH WATER, FIRE WATER SYSTEM (ABOVE GROUND)

PROCESS / INSTRUMENTATION IMPULSE TUBING

AN3 (RTRP)



AT

AW1

AV

AN4

AM

AU

AN3 (RTRP)

AN2 (RTRP)

COATING SYSTEM “B”


POTABLE WATER, SAFETY SHOWER & EYE WASH

AN2 (RTRP)

UNDER GROUND SERVICES - PRODUCED WATER, LOW PRESSURE GAS, CORROSIVE DRAIN LINES (>50 Psig)

AN1(HDPE)

REVISION NO. 5

AU

AN1 (HDPE)


A

SUBJECT:

UTILITIES (PLANT AIR / NITROGEN, PURGE GAS), HVAC PIPING

A

FUEL GAS, DIESEL / FUEL OIL, OIL DRAINS, FLARE SYSTEM (EX SKIM TANK, RECOVERED OIL TANK)

Team Leader - FE

AS (NACE)

APPROVED BY:

TRUNKLINES (GAS), FUEL GAS, FLARE SYSTEM

COATING SYSTEM “A”


(APPENDIX-B)





AW (NACE)

AW (NACE)

AS (NACE)

AW (NACE)



AS (NACE)

BW / BW1 / AW (NACE)

BW (NACE)

EMULSION (RAW OIL + WATER) TO SEPARATORS AFTER S/D VALVE

BW (NACE)



REMARKS


CRUDE TRUNKLINES (EMULSION)

AW (NACE)

BW (NACE)

EMULSION (RAW OIL + WATER) TO SEPARATORS UPTO S/D VALVE

BW (NACE)

BW (NACE)

MANIFOLDS

BW (NACE)

EOCENE / SF

BW (NACE)

RATAWI / BURGAN


FLOW LINES

SERVICE

PIPING CLASS

TABLE -1 : SUB-CENTERS (SC) AND FIELD AREA

PIPING MATERIAL SELECTION GUIDE


Page 9 of 69

AN3 (RTRP) A AM


FUEL GAS, DIESEL / FUEL OIL, OIL DRAIN



AW1

FIRE WATER SYSTEM (ABOVE GROUND)


AT

AW1 / BW1

AV


BRACKISH WATER

AU


AT

AW1 / BW1

AW1

AV

AU

AN4 (HDPE)

AM

A/B




AN3 (RTRP)

AN2 (RTRP)

AN1 (HDPE)

REVISION NO. 5

AN4 (HDPE)

AN2 (RTRP)


SUBJECT:


AN1 (HDPE)


Team Leader - FE

AS (NACE)

Coating (System –B) should be considered on case to case basis, if service warrants. Use “AW” in such cases.

APPROVED BY:

AS (NACE)

A/B

A/B

COATING SYSTEM ‘B’



SOUR FUEL GAS, BLANKETING GAS, FLARE SYSTEM

A/B

AW (NACE)

REBOILER TO 2nd STAGE DEGASING TOWER

SHIPPING TANKS TO ACT UNIT (OIL)

AW (NACE)

DESALTERS TO REBOILER HEATERS


(APPENDIX-B)

A/B

AW (NACE)

AW (NACE)

HEATERS TO DESALTERS



DEGASING TOWER TO SHIPPING TANKS

AW (NACE)

BW / AW (NACE)




REMARKS


AW (NACE)

BW / AW (NACE)

BW / AW (NACE)

BW / AW (NACE)

AW (NACE)

1st STAGE H 2 S DEGASING TOWER TO HEATERS THRU CHARGE PUMPS

AW (NACE)

BW / AW (NACE)

EOCENE

FWKO TANKS TO 1 STAGE DEGASING TOWER

st

PRODUCED WATER, DRAINS FROM EQUIPMENT

BW / AW (NACE)

RATAWI / BURGAN

PIPING CLASS


TRUNKLINES (EMULSION) FROM S.C. & SUG TO MANIFOLDS

SERVICE

TABLE - 2 : MAIN GATHERING CENTER (MGC)



Page 10 of 69

EW (NACE)

AW (NACE) AS (NACE) AS (NACE)

WATER INJECTION PUMPS TO BUFFER VESSELS & PMP WATER RING MAIN

OIL RECOVERY SYSTEM

RECOVERED OIL, DIESEL / FUEL OIL / OIL DRAINS

FLARE SYSTEM (SOUR GAS)

AN2 (RTRP)

AN3 (RTRP) AW1 AT



FIRE WATER SYSTEM (ABOVE GROUND)




AN1 (HDPE)

AV


REVISION NO. 5


AU

SUBJECT:


(APPENDIX-B)

AN4 (HDPE)

Team Leader - FE





COATING SYSTEM ‘A’


APPROVED BY:

AM

AW (NACE)

BOOSTER PUMPS TO WATER INJECTION PUMPS (SUCTION HEADER)


NOTES



AW (NACE)

PIPING CLASS


EFFLUENT WATER FROM SUB-CENTERS & MGC, MANIFOLDS, FEED TANKS, HYDROCYCLONES, BUFFER VESSELS & DISPOSAL WELLS

SYSTEM

TABLE - 3 : PRESSURE MAINTENANCE PLANT (PMP)



Page 11 of 69


AW (NACE)

OILY WASTE SYSTEM / EQUIPMENT DRAINS

AW1 AT


AN3 (RTRP)


BRACKISH WATER, FIRE WATER SYSTEM (ABOVE GROUND)

AN2 (RTRP)

LOW PRESSURE GAS, CORROSIVE DRAIN LINES (>50 Psig)



AN1 (HDPE)

AU


REVISION NO. 5


AV

INSTRUMENT AIR, LUBE / SEAL OIL, FIRE FIGHTING FOAM CONCENTRATE

AN4 (HDPE)

SUBJECT:


AM

Team Leader - FE


APPROVED BY:

A

AS (NACE)


GAS COMPRESSOR COOLANT WATER SYSTEM

FLARE SYSTEM


(APPENDIX-B)

A

BS (NACE)

FUEL GAS FROM GAS COMPRESSOR TO GAS TURBINES


DIESEL / FUEL OIL SYSTEM, OIL DRAINS

AS (NACE)

NOTES


SOUR FUEL GAS SUPPLY TO GAS COMPRESSOR

AS / BS (NACE)

A/B

PIPING CLASS


FUEL GAS (SOUR)

FUEL GAS (NON-SOUR)

SYSTEM

TABLE - 4 : POWER GENERATION PLANT (PGP)



Page 12 of 69





(APPENDIX-B) 4.0

Team Leader - FE

SUBJECT:


REVISION NO. 5



PIPING CLASSES 4.1

Piping Class Each piping class sheet lists the recommended piping components for that service by size, item code, short written description and applicable note reference. Service and pressure/temperature limitations are listed near the title box. Additional requirements for certain piping items can be found under the notes of Piping Classes. All piping within the limits of the Wafra Oilfields site shall comply with ASME B31.3 for normal fluid service and piping classes has been developed accordingly. All piping transporting hydrocarbon liquids and gas outside the Wafra & South Umme Gudair (SUG) lease limits shall be considered within the scope of ASME B31.4 and B31.8 respectively and shall comply with that code. Piping classes shall be developed for code ASME B31.4 and ASME B31.8 as required.

4.2

General Notes: 1)

Pipe thickness not covered in the piping classes shall be calculated to meet specific job requirements based on actual maximum design condition to economize on thickness. However, in such cases the thickness shall be calculated at not less than 80% of class rating, unless defined otherwise in the project specification.

2)

Non-standard pipe sizes 1¼”, 2½”, 3½”, 5”, 18”, 22”, and 26”shall not be used under these piping classes.

3)

Pipe dimensions shall be in accordance with ASME B36.10 for wrought steel pipe and B36.19 for stainless steel pipe and respective ASTM Standard for non-ferrous and non-metallic pipes.

4)

Pipe threads shall conform to ASME B1.20.1, except where otherwise specified.

5)

Figure 8 spectacle blinds and spacer & blinds shall be as per ASME B16.48 upto 24” (150 to 1500#) and higher sizes shall be designed as per ASME B31.3.

6)

Forged steel SW and threaded fittings shall be in accordance with ASME B16.11, unless otherwise noted. MSS SP standards may be used for items not covered in ASME B16.11

7)

Buttweld fittings shall be in accordance with ASME B16.9.

8)

Long radius elbows shall be used for the piping system. Short radius elbows should be used when it is necessary due to space limitations only upon approval from Company.

9)

Miter bends and reducers, fabricated from pipe may only be used in ASME rating class 150 and for sizes above 24” and shall have prior written approval from Company. 90o and 45o miter bends shall be 5 pieces and 3 pieces construction respectively. Miter bends shall have higher thickness than the pipe for the same design pressure and shall be designed in accordance with ASME B31.3.





(APPENDIX-B)

Team Leader - FE

SUBJECT:


REVISION NO. 5



10)

Pipelines, designed with pigging facility shall have pipe bends with minimum radius of 5D and shall be as per applicable ASME Code. Factory made induction bends shall be as per ASME B16.49.

11)

Non-metallic gaskets shall conform to ASME B16.21 (corresponding to ASME B16.5 upto 24” and ASME B16.47 Series A for sizes above 24”). Spiral wound gaskets and Ring Joint Gaskets shall conform to ASME B16.20. Octagonal ring gaskets shall be used for RJ joints (oval ring gaskets shall not be used).

12)

All bolts shall conform to ASME B18.2.1, Nuts to ASME B18.2.2 and also reference to be made to ASME B16.5 for studs. Threads shall be to coarse thread series, ASME B1.1 with Class 2A allowances for bolts & studs, and Class 2B tolerance for nuts. Nuts shall be Hexagonal Heavy Series.

13)

Threaded joints shall not be used in sour / hydrocarbon services. Threaded joints may be used for vents and drains as specified in 4.7 of the General Specification JOS-02-01. The pipe threads should be as per ASME B1.20.1. Where a wall thickness is specified for threaded pipe in a piping class the thread allowance has been included.

14)

Usage of unions shall be restricted to utility services such as potable water.

15)

Threaded half / full couplings are permitted for use in sizes ½” to 1½” in hydro carbon service, downstream of a block valve.

16)

Reducing Flanges are permitted for use in sizes ½” to 1½”.




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, GLYCOL

CLASS: 150

TEMPERATURE: -20 to 400°F (-29 0C to 204 0C)

CODE: ASME B31.3

RATING: ASME B16.5

DESIGN PRESSURE: 285 Psig @ 100ºF / 38 0C (Note 1)

TEST PRESSURE: As per ASME B31.3

PWHT : No

C.A.:

NDT: Visual, 10% of all buttwelds for each welder to be 100% Radiographed

0.0625” (1.6 mm)

PIPES SIZE (INCH)

DESCRIPTION

MATERIAL SPECIFICATION

½ to 2

Sch 80, SEAMLESS, PE

API 5L Gr. BN PSL-2

3 to 6

Sch 40, SEAMLESS, BE

API 5L Gr. BN PSL-2

8 to 12

Sch STD, SEAMLESS, BE

API 5L Gr. BN PSL-2

14 to 24

Sch STD, SEAM, BE

API 5L Gr. BM PSL-2 (SAWL, one L-Seam)

26 to 36

Sch STD, SEAM, BE


FITTINGS SIZE (INCH)

ITEM

0

90 ELBOW & 450 ELBOW

EQUAL / REDUCING TEE

REDUCER (CONC / ECC)

DESCRIPTION


½ to 1½

Class 3000, SW, ASME B16.11

ASTM A105

2

Sch 80, SEAMLESS, BW, ASME B16.9

ASTM A234 Gr. WPB

3 to 6


ASTM A234 Gr. WPB

8 to 12

Sch STD, SEAMLESS, BW ASME B16.9

ASTM A234 Gr. WPB

14 to 24

Sch STD, SEAM, BW, ASME B16.9

ASTM A234 Gr. WPB-W

26 to 36


ASTM A234 Gr. WPB-W

½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 6


ASTM A234 Gr. WPB

8 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W

26 to 36


ASTM A234 Gr. WPB-W

2


ASTM A234 Gr. WPB

3 to 6


ASTM A234 Gr. WPB

8 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W

26 to 36


ASTM A234 Gr. WPB-W

½ to 1½

Class 3000, NPT, ASME B16.11

ASTM A105

2


ASTM A234 Gr. WPB

3 to 6


ASTM A234 Gr. WPB

8 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W

26 to 36


ASTM A234 Gr. WPB-W

HALF / FULL COUPLING

½ to 1½


ASTM A105

CROSS

½ to 1½


ASTM A105

½ to 1½

Class 3000, SOCKOLET, ASME B16.11

ASTM A105

O’LET

½ to 1½

Class 3000, THREDOLET, ASME B16.11

ASTM A105

2 to 36

Sch to match pipe, WELDOLET, MSS SP-97

ASTM A105

CAP


A




REVISION NO. 5

Team Leader - FE



SUBJECT:

APPROVED BY:


(APPENDIX-B)


PIPING CLASS A SIZE (INCH)

ITEM

PIPE NIPPLE

SWAGE NIPPLE

FLANGE

DESCRIPTION

½ to 1½

Sch. 160, 100mm Long, TBE

CUT FROM PIPE

½ to 1½

Sch. 160, 100mm Long, TE

CUT FROM PIPE

½ to 1½

Sch. 80, 100mm Long, PE

CUT FROM PIPE

½ to 1½

Sch 80 (XS), PE (Sch. 160 for Thrd), MSS SP-95

ASTM A105 or A106 Gr. B

½ to 1½

Class 150, SWRF, ASME B16.5

ASTM A105

2 to 24

Class 150, WNRF, Sch. to match pipe, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.47, SERIES A

ASTM A105

26 to 36 BLIND FLANGE UNION


ASTM A105

½ to 24

Class 150, RF, ASME B16.5

ASTM A105

26 to 36

Class 150, RF, ASME B16.47, SERIES A

ASTM A105

DO NOT USE

VALVES ITEM BALL (Note-2)

CHECK

GATE

GLOBE BUTTERFLY

SIZE (INCH)

DESCRIPTION

VALVE ID NUMBER

½ to 1½

Class 300, SW

VB-302

2 to 36

Class 150, RF

VB-100

½ to 1½

Class 800, SW

VC-802

2 to 36

Class 150, RF

VC-100

½ to 1½

Class 800, SW

VG-802

2 to 36

Class 150, RF

VG-100

½ to 1½

Class 800, SW

VO-802

2 to 36

Class 150, RF

VO-100

3 and Above

Class 150, RF

VF-100

MISCELLANEOUS ITEM

SIZE (INCH)

RATING

DESCRIPTION

BLIND (Paddle, Fig.8, spacer & Blind) Note-3

½ to 36


A 105 / A516 Gr. 70

GASKET

½ to 36


Spiral wound 316 SS, flexible graphite filled, with solid carbon steel centering ring

STUD BOLT w/2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG

-

-

ASTM A193 Gr. B7 / ASTM A194 Gr. 2H

2 to 36


ASTM A105, Bored to suit ½” taps and jack bolts

½ to 1½

Sch 160, Thrd, MSS SP-95

Bull, ASTM A105

½ to 1½

Class 3000, MSS SP-95

Hex Head, ASTM A105

NOTES 1.

For design temperatures above 100°F the rated pressure shall be de-rated according to ASME B 16.5.

2.

Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility.

3.

Blinds shall be in accordance with ASME B16.48 for sizes upto 24” and should be designed as per ASME B31.3 for higher sizes.

4.

For branch connections, refer Annexure-2 to Appendix-B of this specification.




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE


PIPING-SELECTION & DESIGN January, 2012


(APPENDIX-B)

Page 17 of 69

PIPING CLASS AM SERVICE: POTABLE / DRINKING WATER, SAFETY SHOWER, FACE & EYE WASH PIPING 0

0

CLASS: 150

TEMPERATURE : -20 to 100°F (-29 C to 38 C)

CODE: ASME B31.3

RATING: ASME B16.5

DESIGN PRESSURE: 80 Psig @ 100ºF / 38 0C (Note 1)


PWHT : No

C.A.: 0.0625” (1.6 mm)

NDT: Visual

PIPES (Note-1) SIZE (INCH) ½ to 2 3 to 4

DESCRIPTION Sch 160, TBE, SMLS Sch 80, TBE, SMLS

MATERIAL SPECIFICATION API 5L Gr. B PSL-2 (Hot Dip Galvanized) API 5L Gr. B PSL-2 (Hot Dip Galvanized)

FITTINGS ITEM

SIZE (INCH)

DESCRIPTION

CAP COUPLING, STRT COUPLING, RED.

½ to 4 ½ to 4 ½ to 3

Class 3000, SCRD, ASME B16.11 Class 3000, SCRD, ASME B16.11 Class 3000, SCRD, ASME B16.11

ASTM A105 ( Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized)

ELBOW 900

½ to 4

Class 3000, SCRD, ASME B16.11

ASTM A105 (Hot Dip Galvanized)

0

½ to 4 ½ to 4 ½ to 4

Class 3000, SCRD, ASME B16.11 Class 150, FF, SCRD, ASME B16.5 Class 150, FF, ASME B16.5

½ to 2

Sch 160, TBE, 4” long, TBE

3 to 4

Sch 80, 4” long, TBE

ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized) ASTM A733 (Hot Dip Galvanized) / CUT FROM PIPE ASTM A733 (Hot Dip Galvanized) / CUT FROM PIPE

½ to 4 ½ to 4 ½ to 3 ½ to 3

SQ.HEAD, SCRD, MSS SP-95 Class 3000, SCRD, ASME B16.11 Class 3000, SCRD, ASME B16.11 Class 3000, SCRD, MSS SP-83

ELBOW 45 FLANGE BLIND FLANGE NIPPLE PLUG TEE, EQ TEE, RED UNION


ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized)

VALVES ITEM CHECK GATE GLOBE

SIZE (INCH)

DESCRIPTION

½ to 1½ 2 to 4 ½ to 1½ 2 to 4 ½ to 1½ 2 to 4

Class 800, SCRD Class 150, FF Class 800, SCRD Class 150, FF Class 800, SCRD Class 150, FF

VALVE IDENTIFICATION NUMBER VC-861 VC-165 VG-861 VG-165 VO-861 VO-165

MISCELLANEOUS ITEM BLIND (Paddle, Fig.8, spacer & Blind) GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS MACHINE BOLTS w/ 2 HEAVY HEX. NUTS

SIZE (INCH)

DESCRIPTION

½ to 4

Class 150, FF, ASME B16.48

2 to 4

Class 150, FF, 1/16” Thick, ASME B16.21

-

-

-

-

MATERIAL SPECIFICATION A 105 / A516 Gr. 70 (Hot Dip Galvanized) Non-Asbestos or Neoprene w/Fabric Insert, Ring Gasket ASTM A193 Gr. B7 / ASTM A194 Gr. 2H (Hot Dip Galvanized) ASTM A 307 Gr. B (Hot Dip Galvanized)

NOTES 1.

For pipe greater than 4” NPS, use Line Class “AU”. Pipe spools and fittings to be hot dip galvanized as per ASTM A123 / BS EN ISO 1461 after pre-fabrication.

2.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 18 of 69

PIPING CLASS AN1 SERVICE: LOW PRESSURE (< 50 Psig) CORROSIVE DRAINS (Note ‘ac’) 0

0

CLASS: 150

TEMPERATURE : 32 to 140°F (0 C to 60 C)

CODE: ASME B31.3

RATING : SDR-11 / 160 psi (Note ‘ad’)

DESIGN PRESSURE: 160 psig @ 73ºF / 80 psig @ 140ºF

TEST PRESSURE : 225 psi (Note -‘au’)

PWHT : Not Applicable

C.A.:

NDT: ASME B31.3 & JO Specs

Nil

PIPES SIZE (INCH)

DESCRIPTION

1” to 24”

SDR 11 / 160 psi, PE


NOTES

HDPE; ASTM D3350; Class PE345444C Grade PE3408 to ASTM F714

‘aq’, ‘ar’, ‘as’

HDPE FITTINGS (Notes ‘ab’, ‘an’, ‘aq’, ‘ar’) SIZE (INCH)

ITEM

RATING

CONN.


NOTES

CAP

1” to 24”

SDR 11 / 160 psi,

PE

HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261, Molded or Machined

COUPLING

1” to 24”

SDR 11 / 160 psi,

PE

Socket, HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261

ELBOW 45

1” to 24”

SDR 11 / 160 psi,

PE

45 DEG, HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261

ELBOW 90

1” to 24”

SDR 11 / 160 psi,

PE


FLANGE (ADAPTER)

1” to 24”

SDR 11 / 160 psi,

PE, FF

HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261

‘aj’

FLANGE, BLIND

1” to 24”

1” Thick, Class 150

FF


‘at’

SADDLE (RED TEE)

1” to 24”

SDR 11 / 160 psi,

PE


REDUCER (CONC)

1” to 24”

SDR 11 / 160 psi,

PE


SADDLE (RED TEE)

1” to 24”

SDR 11 / 160 psi,

PE


TEE (FULL)

1” to 24”

SDR 11 / 160 psi,

PE

Full Size, HDPE,ASTM D3350, PE345444C Grade PE3408 to ASTM D3261

TEE (REDUCED)

1” to 24”

SDR 11 / 160 psi,

PE


VALVES ITEM BALL

CHECK

GATE

GLOBE BUTTERFLY

SIZE (INCH)

DESCRIPTION

VALVE ID NUMBER

1 to 1½

Class 300, SW

VB-352

2 to 24

Class 150, FF

VB-150 (WITH FLAT FACE)

1 to 1½

Class 800, SW

VC-852

2 to 24

Class 150, FF

VC-150 (WITH FLAT FACE)

1 to 1½

Class 800, SW

VG-852

2 to 24

Class 150, FF

VG-150 (WITH FLAT FACE)

1 to 1½

Class 800, SW

VO-852

2 to 24

Class 150, FF

VO-150 (WITH FLAT FACE)

3 and Above

Class 150, FF

VF-150 (WITH FLAT FACE)




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE


(APPENDIX-B)




PIPING CLASS AN1

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION


BLIND (Paddle, Fig.8, spacer & Blind)

1” to 24”


A 105 / A516 Gr. 70 (Hot Dip Galvanized)

GASKET

1” to 24”


Steel reinforced elastomeric Durometer 55 to 65

STUD BOLT w/ 2 HEAVY HEX. NUTS

-

-


MACHINE BOLTS w/ 2 HEAVY HEX. NUTS

-

-

ASTM A 307 Gr. B (Hot Dip Galvanized)

type,

Shore

NOTES Aa

Bolting torque requirements shall be in accordance with gasket manufacturer’s recommendation.

Ab

Not all components available from all manufacturers in size ranges shown.

Ac

Do not use this line class for natural gas (methane) service. Consult manufacturer’s data for other service limitation (pneumatic etc.)

Ad

The presence of hydrocarbons, even in trace quantities, reduces the above pressure ratings by 50%.

Ae

HDPE material shall not be used in hydrocarbons (2% concentration or greater) contaminated soil conditions.

Af

HDPE shall contain 2% to 3% carbon black for UV protection.

Ag

Effect of surge pressure on the system shall be reviewed for design velocities greater than 5 ft/sec.

Ah

Butterfly valves may require HDPE spacers on each side of valve to permit disc rotation.

Aj

Flange adapters shall be provided with a serrated sealing surface.

Ak

One edge of the back-up ring shall be chamfered. This edge fits against the back of the flange adapter.

Am

Buried metallic components, if used, shall be protected against corrosion by coating or other acceptable methods.

An

All fittings, molded or fabricated, shall meet the full pressure ratings. Fiberglass reinforcement (covered) of HDPE is not acceptable.

Ap

SS Flat washers shall be used between the nut and back-up ring in accordance with the manufacturer’s recommendation.

Aq

Class PE345444C is the minimum required cell classification. Higher classifications are acceptable. ASTM D3350 properties for Cell class designation PE345444C (Pipe Resin Grade PE 3048) material: 1. Density ( 0.941 to 0.955 g/cc)

3

2. Melt Index (< 0.15) 3. Flexural Modulus ( > 758 < 1103 MPa ) [110,000 <

Class

4 160,000 psi ]

As

5

4. Tensile Strength at yield (21 < 24 MPa) [3000 < 3500 psi]

4

5. Slow Crack Growth Resistance (PENT 10 hours )

3

6. Hydrostatic Design Basis at 23 C and 11.03 MPa [1600 psi]

4

7. Black color with 2% minimum Carbon Black for protection against UV degradation

C

At

For sizes > 6” NPS, use only where the pressure is none or low pressure applications

Au

All pipes shall be hydrostatically tested in accordance with API Spec 15 LR / HR for four (4) hours at a pressure of 1.5 times the design pressure.

Av

Branch connections should be as per Manufacturer’s Standards.




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS AN2 SERVICE: UNDERGROUND SERVICES (PRODUCED WATER, EFFLUENT, OIL > 5% BS&W, LOW PRESSURE GAS, CORROSIVE WATER DRAINS FROM EQUIPMENT)

CLASS: 150

TEMPERATURE : 32 to 140°F (0 0C to 60 0C)

STD: ASME B31.3 and ISO 14692 (1-4)

RATING : Manufacturer Std.

DESIGN PRESSURE: 270 psig @ 100ºF

TESTING : As per Annexure-3 to Appendix-B


C.A.:

Nil

PIPES SIZE (INCH) 1 to 36

DESCRIPTION


Filament wound Glass reinforced thermosetting epoxy resin pipe (RTRP), three layers construction as per Annexure-3.

ASTM D2310 / D2996, Type 1, Grade 1, Class F

RTRP FITTINGS SIZE (INCH)

ITEM

DESCRIPTION



1 to 36

Same as pipe, Moulded (Non-Mitered), ASTM D5685 Type 1



1 to 36

Moulded (Non-Mitered), ASTM D5685 Type 1



1 to 36

Moulded, ASTM D5685 Type 1


COUPLINGS

1 to 36



O’LET

1 to 1½

1800 RTRP Saddles to suit pipe OD with Duplex SS bushing, NPT (Female)


FLANGE

1 to 36

FF, ASTM D4024, drilled to Class 150 ASME B16.5


BLIND FLANGE

1 to 36


ASTM A515 Gr.70 (Epoxy coated)

VALVES ITEM BALL

CHECK

GATE

GLOBE BUTTERFLY

SIZE (INCH) 1 to 1½

DESCRIPTION Class 300, SW

VALVE ID NUMBER VB-352

2 to 36

Class 150, FF

VB-150 (WITH FLAT FACE)

1 to 1½

Class 800, SW

VC-852

2 to 36

Class 150, FF


1 to 1½

Class 800, SW

VG-852

2 to 36

Class 150, FF


1 to 1½

Class 800, SW

VO-852

2 to 36

Class 150, FF


3 and Above

Class 150, FF





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS AN2

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION



1 to 36


ASTM A105 / ASTM A515 Gr.70 (Hot Dip Galvanized)

GASKET

1 to 36

1/8” thk., Class 150, FF, ASME B16.21

Steel reinforced Durometer 55 to 65

elastomeric

type,


-

-

ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM


-

-


Shore

NOTES 1.

Materials shall conform to Annexure-3 to Appendix-B of this specification.

2.


3.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS AN3 SERVICE: FIRE WATER SYSTEM (UNDERGROUND)

CLASS: 150

TEMPERATURE : 32 to 140°F (0 0C to 60 0C)

STD: ASME B31.3 and ISO 14692 (1-4)

RATING : Manufacturer Std.

DESIGN PRESSURE: 270 psig @ 100 ºF

TESTING : As per Annexure-3 to Appendix-B


C.A.:

Nil

PIPES SIZE (INCH) 1 to 24

DESCRIPTION


Filament wound Glass reinforced thermosetting epoxy resin pipe (RTRP), three layers construction as per Annexure-3.


RTRP FITTINGS SIZE (INCH)

ITEM

DESCRIPTION



1 to 24

Same as pipe, Moulded (Non-Mitered), ASTM D5685 Type 1



1 to 24

Moulded (Non-Mitered), ASTM D5685 Type 1



1 to 24



COUPLINGS

1 to 24



O’LET

1 to 1½

1800 RTRP Saddles to suit pipe OD with Duplex SS bushing, NPT (Female)


FLANGE

1 to 24

FF, ASTM D4024, drilled to Class 150 ASME B16.5


BLIND FLANGE

1 to 24


ASTM A515 Gr.70 (Epoxy coated)

VALVES ITEM

SIZE (INCH) ½ to 1½

CHECK

GATE

GLOBE BUTTERFLY

DESCRIPTION Class 800, SW

VALVE ID NUMBER VC-822

2 to 24

Class 150, FF


½ to 1½

Class 800, SW

VG-822

2 to 24

Class 150, FF


½ to 1½

Class 800, SW

VO-822

2 to 24

Class 150, FF


3 and Above

Class 150, FF


MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION



1 to 24


ASTM A105 / ASTM A515 Gr.70 (Hot Dip Galvanized)

GASKET

1 to 24

1/8” thk., Class 150, FF, ASME B16.21

Steel reinforced Durometer 55 to 65

elastomeric

type,


-

-



-

-


Shore





(APPENDIX-B)

SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE



PIPING CLASS AN3 NOTES 1.

Materials shall conform to Annexure-3 to Appendix-B of this specification.

2.


3.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 24 of 69

PIPING CLASS AN4 SERVICE: UNDERGROUND POTABLE / DRINKING WATER (Note ‘ac’) 0

0

CLASS: 150

TEMPERATURE : 32 to 100°F (0 C to 38 C)

CODE: ASME B31.3

RATING : SDR-11 / 160 psi (Note ‘ad’)

DESIGN PRESSURE: 160 psig @ 73ºF / 80 psig @ 140ºF

TEST PRESSURE : 225 psi (Note -‘au’)


C.A.:

NDT: ASME B31.3 & JO Specs

Nil

PIPES SIZE (INCH) 1” to 24”

DESCRIPTION SDR 11 / 160 psi, PE


NOTES

HDPE; ASTM D3350; Class PE345444C Grade PE3408 to ASTM F714

‘aq’, ‘ar’, ‘as’

HDPE FITTINGS (Notes ‘ab’, ‘an’, ‘aq’, ‘ar’) SIZE (INCH)

RATING

CAP

1” to 24”

SDR 11 / 160 psi,

PE

HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261, Molded or Machined

COUPLING

1” to 24”

SDR 11 / 160 psi,

PE

Socket, HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261

ELBOW 45

1” to 24”

SDR 11 / 160 psi,

PE


ELBOW 90

1” to 24”

SDR 11 / 160 psi,

PE


FLANGE (ADAPTER)

1” to 24”

SDR 11 / 160 psi,

PE, FF


‘aj’

FLANGE, BLIND

1” to 24”

1” Thick, Class 150

FF


‘at’

SADDLE (RED TEE)

1” to 24”

SDR 11 / 160 psi,

PE


REDUCER (CONC)

1” to 24”

SDR 11 / 160 psi,

PE


SADDLE (RED TEE)

1” to 24”

SDR 11 / 160 psi,

PE


TEE (FULL)

1” to 24”

SDR 11 / 160 psi,

PE


TEE (REDUCED)

1” to 24”

SDR 11 / 160 psi,

PE


ITEM

CONN.


NOTES

VALVES ITEM

SIZE (INCH)

DESCRIPTION

VALVE IDENTIFICATION NUMBER

½ to 1½

Class 800, SCRD

VC-861

2 to 24

Class 150, FF

VC-165

½ to 1½

Class 800, SCRD

VG-861

2 to 24

Class 150, FF

VG-165

½ to 1½

Class 800, SCRD

VO-861

2 to 24

Class 150, FF

VO-165

CHECK

GATE

GLOBE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE


(APPENDIX-B)




PIPING CLASS AN4

MISCELLANEOUS ITEM BLIND (Paddle, Fig.8, spacer & Blind) GASKET

SIZE (INCH)

DESCRIPTION

½ to 24


2 to 24


-

-

-

-

STUD BOLT w/ 2 HEAVY HEX. NUTS MACHINE BOLTS w/ 2 HEAVY HEX. NUTS

MATERIAL SPECIFICATION A 105 / A516 Gr. 70 (Hot Dip Galvanized) Non-Asbestos or Neoprene w/Fabric Insert, Ring Gasket ASTM A193 Gr. B7 / ASTM A194 Gr. 2H (Hot Dip Galvanized) ASTM A 307 Gr. B (Hot Dip Galvanized)

NOTES Aa


Ab

Not all components available from all manufacturers in size ranges shown.

Ac

Do not use this line class for natural gas (methane) service. Consult manufacturer’s data for other service limitation (pneumatic etc.)

Ad

The presence of hydrocarbons, even in trace quantities, reduces the above pressure ratings by 50%.

Ae

HDPE material shall not be used in hydrocarbons (2% concentration or greater) contaminated soil conditions.

Af

HDPE shall contain 2% to 3% carbon black for UV protection.

Ag

Effect of surge pressure on the system shall be reviewed for design velocities greater than 5 ft/sec.

Ah

Not used

Aj

Flange adapters shall be provided with a serrated sealing surface.

Ak

One edge of the back-up ring shall be chamfered. This edge fits against the back of the flange adapter.

Am

Buried metallic components, if used, shall be protected against corrosion by coating or other acceptable methods.

An

All fittings, molded or fabricated, shall meet the full pressure ratings. Fiberglass reinforcement (covered) of HDPE is not acceptable.

Ap

SS Flat washers shall be used between the nut and back-up ring in accordance with the manufacturer’s recommendation.

Aq

Class PE345444C is the minimum required cell classification. Higher classifications are acceptable.

Ar

All potable water piping shall be certified to NSF Standard 61 and shall be disinfected in accordance with AWWA C-651 or governing local regulations. ASTM D3350 properties for Cell class designation PE345444C (Pipe Resin Grade PE 3048) material:

Class

1. Density ( 0.941 to 0.955 g/cc)

3

2. Melt Index (< 0.15)

4

3. Flexural Modulus ( > 758 < 1103 MPa ) [110,000 < 160,000 psi ]

5

4. Tensile Strength at yield (21 < 24 MPa) [3000 < 3500 psi]

4

5. Slow Crack Growth Resistance (PENT 10 hours )

3

6. Hydrostatic Design Basis at 23 C and 11.03 MPa [1600 psi]

4

7. Black color with 2% minimum Carbon Black for protection against UV degradation

C

As

At

For sizes > 6” NPS, use only where the pressure is none or low pressure applications

Au

All pipes shall be hydrostatically tested in accordance with API Spec 15 LR / HR for four (4) hours at a pressure of 1.5 times the design pressure.

Av





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 26 of 69

PIPING CLASS AS (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1 SERVICE: SOUR HYDROCARBON LIQUIDS, VAPOUR, SOUR GAS, FLARE GAS, SCRUBBER GAS, PILOT GAS 0

CLASS: 150

0

CODE: ASME B31.3

RATING: ASME B16.5

0

DESIGN PRESSURE: 285 Psig @ 100ºF / 38 C (Note 1)


PWHT: ASME B31.3 / Note-2

C.A.:

NDT(For each welder): Inside Facility fence : 100%, Buried piping : 100%, Outside Facility fence : 25%, Hardness survey minimum 10% of all welds

TEMPERATURE: -20 to 400°F (-29 C to 204 C)

0.125” (3.175 mm)

PIPE SIZE (INCH)

DESCRIPTION


½ to 2


API 5L Gr. BNS PSL-2

3 to 6



8 to 12



14 to 36

Sch STD, SEAM, BE

API 5L Gr. BMS PSL-2 (SAWL, one L-Seam)

40 to 48

14.27 mm Thk., SEAM, BE



ITEM




CAP

DESCRIPTION


½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 6


ASTM A234 Gr. WPB

8 to 12

Sch STD, SEAMLESS, BW, ASME B16.9

ASTM A234 Gr. WPB

14 to 36


ASTM A234 Gr. WPB-W

40 to 48

14.27 mm Thk., SEAM, BW, ASME B16.9

ASTM A234 Gr. WPB-W

½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 6


ASTM A234 Gr. WPB

8 to 12


ASTM A234 Gr. WPB

14 to 36


ASTM A234 Gr. WPB-W

40 to 48


ASTM A234 Gr. WPB-W

2


ASTM A234 Gr. WPB

3 to 6


ASTM A234 Gr. WPB

8 to 12


ASTM A234 Gr. WPB

14 to 36


ASTM A234 Gr. WPB-W

40 to 48


ASTM A234 Gr. WPB-W

½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 6


ASTM A234 Gr. WPB

8 to 12


ASTM A234 Gr. WPB

14 to 36


ASTM A234 Gr. WPB

40 to 48


ASTM A234 Gr. WPB-W


½ to 1½


ASTM A105

CROSS

½ to 1½


ASTM A105





REVISION NO. 5

Team Leader - FE



SUBJECT:

APPROVED BY:


(APPENDIX-B)


PIPING CLASS AS (NACE) SIZE (INCH)

ITEM

O’LET

PIPE NIPPLE

SWAGE NIPPLE

FLANGE

DESCRIPTION

½ to 1½


ASTM A105

½ to 1½


ASTM A105

2 to 48


ASTM A105

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½

Sch 80, PE, MSS SP-95


½ to 1½


ASTM A105

2 to 24

Class 150, WNRF, Sch. to match pipe, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.47, SERIES A

ASTM A105

½ to 24


ASTM A105

26 to 48


ASTM A105



ASTM A105

DO NOT USE

VALVES ITEM

SIZE (INCH)

BALL (Note-3) CHECK GATE GLOBE BUTTERFLY

½ to 1½ 2 to 48 ½ to 1½ 2 to 48 ½ to 1½ 2 to 48 ½ to 1½ 2 to 48 3” & Above

DESCRIPTION


Class 300, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 150, RF

VB-312 VB-110 VC-812 VC-110 VG-812 VG-110 VO-812 VO-110 VF-110

MISCELLANEOUS ITEM

SIZE (INCH)


½ to 48


A 105 / A516 Gr. 70

GASKET

½ to 48



STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG

RATING

-

-

½ to 48 ½ to 1½ ½ to 1½

Class 300, RF, ASME B16.36 Sch 160 (XS), Thrd, MSS SP-95 Class 3000, MSS SP-95

DESCRIPTION

ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM ASTM A105, Bored to suit ½” taps and jack bolts Bull, ASTM A105 Hex Head, ASTM A105

NOTES 1.

For design temperatures above 100°F the rated pressure shall be de-rated according to ASME B 16.5.

2.

Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT.

3.


4.


5.

For branch connections, refer Annexure-2 of this specification.




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 28 of 69

PIPING CLASS AT SERVICE: PROCESS & INSTRUMENTATION IMPULSE TUBING 0

0

CLASS: As specified

TEMPERATURE: -20 to 750 °F (-29 C to 400 C)

CODE: N/A

RATING: N/A

DESIGN PRESSURE: See tube rating below

TEST PRESSURE: N/A

PWHT: No

C.A.:

NDT: N/A

Nil

PROCESS TUBING SIZE (INCH)

ANSI RATING @ 38ºC (100ºF)

DESCRIPTION

MATERIAL DESCRIPTION

¼ to ½ O.D

900# ANSI (2220 psig)

0.049” wall, SMLS

ASTM A269 TP 316 Stainless Steel, annealed

¼ to ½ O.D

1500# ANSI (3705 psig)

0.065” wall, SMLS

ASTM A269 TP 316 Stainless Steel, annealed

PROCESS FITTINGS ITEM

SIZE (INCH)

TUBE FITTINGS

DESCRIPTION

¼ to ½ O.D


SS Double ferrule compression Swagelok / Parker

SS 316 (Stainless Steel)

INSTRUMENTATION TUBING SIZE (INCH)


½ O.D

Upto 900# ANSI (2220 psig)

DESCRIPTION 0.049” wall, SMLS

MATERIAL DESCRIPTION ASTM A269 TP 316 Stainless Steel, annealed

INSTRUMENTATION FITTINGS SIZE (INCH)

ITEM TUBE FITTINGS

DESCRIPTION

½ O.D


MATERIAL DESCRIPTION SS 316 (Stainless Steel)

VALVES ITEM BALL CHECK NEEDLE (Gauge Valve)

SIZE (INCH)

DESCRIPTION


½”

Class 300, SCRD

VB-381 Note 2

½”

Class 800, SCRD

VC-881 Note 2

¾” x ½”

Class 6000, SCRD

VN-6081 / VN-6011 Note 3

MANIFOLDS

½”

Class 6000, SCRD, 2 or 5-Way type

Body & Trim :– SS 316, Seat : 17-4 PH (SS)

NEEDLE (Regulating)

½”

Class 6000, SCRD

SS 316 (Whitey SS-31RF4 or Equal)

NOTES 1

For coated piping classes AW, AW1, BW, BW1, CW, DW & EW, Super Duplex SS steel tubing (to ASTM A 789 UNSS32550) and fittings and valves shall be used. Materials (wetted parts) shall meet the requirements of NACE MR-0175 and Annexure-1 of this specification for the sour services.

2

Temperature limitations see Manufacturer’s data.

3

VN-6011 shall be used in sour service.

4





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS AU SERVICE: UTILITIES (PLANT AIR, NITROGEN, PURGE GAS), HVAC PIPING 0

0


CLASS: 150

CODE: ASME B31.3

RATING: ASME B16.5

DESIGN PRESSURE: 150 psig @ 100ºF / 38 C (Note 1)


PWHT : No.

C.A.:

NDT: Visual, 5% of all buttwelds for each welder to be 100% radiographed

0

0.0625” (1.6 mm)

PIPE SIZE (INCH)

DESCRIPTION


½ to 2


API 5L Gr. B, PSL-2

3 to 6


API 5L Gr. B, PSL-2

8 to 12


API 5L Gr. B, PSL-2

14 to 24

Sch STD, SEAM, BE

API 5L Gr. B, PSL-2 (EW - one L-Seam)


ITEM




CAP

DESCRIPTION


½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 6


ASTM A234 Gr. WPB

8 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W

½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 6


ASTM A234 Gr. WPB

8 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W

2


ASTM A234 Gr. WPB

3 to 6


ASTM A234 Gr. WPB

8 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W

½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 6


ASTM A234 Gr. WPB

8 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W


½ to 1½


ASTM A105

CROSS

½ to 1½


ASTM A105

½ to 1½


ASTM A105

½ to 1½


ASTM A105

2 to 24


ASTM A105

O’LET

½ to 1½


CUT FROM PIPE

PIPE NIPPLE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

SWAGE NIPPLE

½ to 1½

Sch. 80 (XS), PE (Sch. 160 for Thrd), MSS SP-95


½ to 1½


ASTM A105

2 to 24

Class 150, WNRF, Sch. to match pipe, ASME B16.5

ASTM A105

FLANGE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS AU SIZE (INCH)

ITEM

DESCRIPTION


BLIND FLANGE

½ to 24


ASTM A105

UNION

½ to 1½

Class 3000, NPT, MSS SP-83

ASTM A105

UTILITY TUBING SIZE (INCH)


DESCRIPTION


¼ to ¾ O.D

150# ANSI (150 psig)

0.035” wall, SMLS

ASTM A179, Electroplated Steel, annealed

¼ to ½ O.D

900# ANSI (2220 psig)

0.049”wall, SMLS

ASTM A179, Electroplated Steel, annealed

UTILITY TUBE FITTINGS ITEM TUBE FITTINGS

SIZE (INCH) ¼ to ¾ O.D

DESCRIPTION



SS 316 (Stainless Steel)

VALVES ITEM BALL (Note 2)

CHECK

GATE

GLOBE BUTTERFLY

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 300, SW

VB-302

2 to 24

Class 150, RF

VB-100

½ to 1½

Class 800, SW

VC-802

2 to 24

Class 150, RF

VC-100

½ to 1½

Class 800, SW

VG-802

2 to 24

Class 150, RF

VG-100

½ to 1½

Class 800, SW

VO-802

2 to 24

Class 150, RF

VO-100

3” & Above

Class 150, RF

VF-100

MISCELLANEOUS ITEM

SIZE (INCH)

RATING

DESCRIPTION


½ to 24


A 105 / A516 Gr. 70

GASKET

½ to 24




-

-


2 to 24



½ to 1½

Sch 160 (XS), Thrd, MSS SP-95

Bull, ASTM A105

½ to 1½


Hex Head, ASTM A105

NOTES 1.

For design temperatures above 100 °F the rated pressure shall be de-rated according to ASME B 16.5.

2.


3.


4.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS AV SERVICE: CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITORS, OXYGEN SCAVENGER), LUBE / SEAL OIL, INSTRUMENT AIR, FIRE FIGHTING FOAM CONCENTRATE

CLASS: 150


CODE: ASME B31.3

RATING: ASME B16.5



PWHT : No

C.A.:


0

Nil

PIPE SIZE (INCH)

DESCRIPTION

MATERIAL SPECIIFCATION

½ to 1½

Sch 40s, SMLS, PE

ASTM A312 TP 304L

2 to 6

Sch 10s, SMLS, BE

ASTM A312 TP 304L

8 to 16

Sch 10s, WLD, BE

ASTM A312 TP 304L

FITTINGS ITEM 900 ELBOW & 450 ELBOW



CAP

SIZE (INCH)

DESCRIPTION


½ to 1½


ASTM A182 F 304L

2 to 6

Sch 10s, SEAMLESS, BW, ASME B16.9

ASTM A403 WP 304L

8 to 16

Sch 10s, WLD, BW, ASME B16.9

ASTM A403 WP 304L - W

½ to 1½


ASTM A182 F 304L

2 to 6


ASTM A403 WP 304L

8 to 16



½ to 1½


ASTM A182 F 304L

2 to 6


ASTM A403 WP 304L

8 to 16



½ to 1½


ASTM A182 F 304L

2 to 6


ASTM A403 WP 304L

8 to 16




½ to 1½


ASTM A182 F 304L

CROSS

½ to 1½


ASTM A182 F 304L

½ to 1½


ASTM A182 F 304L

½ to 1½


ASTM A182 F 304L

2 to 16


ASTM A182 F 304L

½ to 1½

Sch. 40s, 100mm Long, TBE

CUT FROM PIPE

½ to 1½

Sch. 40s, 100mm Long, TE

CUT FROM PIPE

½ to 1½

Sch. 40s, 100mm Long, PE

CUT FROM PIPE

½ to 1½

Sch 80, PE / TBE, MSS SP-95

ASTM A182 F 304L or ASTM A312 TP 304L

½ to 1½


ASTM A182 F 304L

2 to 16


ASTM A182 F 304L

BLIND FLANGE

½ to 16


ASTM A182 F 304L

UNION

½ to 1½


ASTM A182 F 304L

O’LET

PIPE NIPPLE

SWAGE NIPPLE

FLANGE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 32 of 69

PIPING CLASS AV LUBE / SEAL OIL TUBING NPS


DESCRIPTION


3/8” O.D

ANSI 150 # (150 psig)

0.049” wall, SMLS

ASTM A269 Gr. 316 Stainless Steel, annealed

1/ 2” OD

ANSI 900# (2220 psig)

0.065” wall, SMLS


LUBE / SEAL OIL FITTINGS SIZE (INCH)

DESCRIPTION

¼ to ½ O.D


ITEM TUBE FITTINGS



CHECK

GATE

GLOBE BUTTERFLY

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 300, SW

VB-372

2 to 16

Class 150, RF

VB-170

½ to 1½

Class 800, SW

VC-872

2 to 16

Class 150, RF

VC-170

½ to 1½

Class 800, SW

VG-872

2 to 16

Class 150, RF

VG-170

½ to 1½

Class 800, SW

VO-872

2 to 16

Class 150, RF

VO-170

3” & Above

Class 150, RF

VF-170

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION


BLIND (Paddle, Fig.8, spacer & Blind) Note 3

½ to 16


A 182 Gr. 304L / A 240 TP 304L

GASKET

½ to 16




-

-

ASTM A193 Gr. B8 / ASTM A194 Gr. 8

2 to 16


A 182 Gr. F304L, Bored to suit ½” taps & jack bolts

½ to 1½


HEX HEAD, A 182 Gr. F304L

½ to 1½



NOTES 1.


2.


3.


4.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS AW (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1 SERVICE: PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, EMULSION, CORROSIVE WATER DRAINS FROM EQUIPMENT 0

CLASS: 150

0

CODE: ASME B31.3

RATING: ASME B16.5

0


PWHT: ASME B31.3 / Note - 8

TEMPERATURE : -20 to 400°F (-29 C to 204 C) DESIGN PRESSURE: 270 Psig @ 100ºF / 38 C (Note 1)

NDT: Visual, 10% of all buttwelds for each welder to be 100% radiographed. Hardness survey minimum 10% of all welds

C.A.: 0.125” (3.175 mm)

PIPE SIZE (INCH)

DESCRIPTION


½ to 2

Sch 40s, SEAMLESS, PE

ASTM A 790 UNS - S31803

2 (Note-9)


API 5L Gr. BNS PSL-2 (INTERNALLY COATED)

3 to 6



8 to 12



14 to 36

Sch STD, SEAM, BE

API 5L Gr. BMS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)


ITEM

0




DESCRIPTION


½ to 1½


ASTM A 182 Gr. F51

2


ASTM A815 Gr. WP-S (S31803)

2


ASTM A234 Gr. WPB (INTERNALLY COATED)

3 to 6



8 to 12



14 to 36


ASTM A234 Gr. WPB-W (INTERNALLY COATED)

½ to 1½


ASTM A 182 Gr. F51

2



2



3 to 6



8 to 12



14 to 36



2



2



3 to 6



8 to 12



14 to 36



½ to 1½


ASTM A 182 Gr. F51

2



2



3 to 6



8 to 12



14 to 36




½ to 1½


ASTM A 182 Gr. F51

CROSS

½ to 1½


ASTM A 182 Gr. F51

CAP




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS AW (NACE) SIZE (INCH)

ITEM

O’LET

PIPE NIPPLE

SWAGE NIPPLE

FLANGE

DESCRIPTION

½ to 1½


ASTM A 182 Gr. F51

½ to 1½


ASTM A 182 Gr. F51

2 to 36


ASTM A105 (INTERNALLY COATED)

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½

Sch 40s, PE, MSS SP-95

ASTM A 182 Gr. F51

½ to 1½


ASTM A 182 Gr. F51

2

Class 150, WNRF, Sch. to match pipe, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.47, SERIES A

ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED)

½ to 2


ASTM A 182 Gr. F51

2 to 24



26 to 36



2 to 24 26 to 36

BLIND FLANGE

UNION



DO NOT USE


CHECK

GATE

GLOBE BUTTERFLY

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 300, SW

VB-352

2 to 36

Class 150, RF

VB-150

½ to 1½

Class 800, SW

VC-852

2 to 36

Class 150, RF

VC-150

½ to 1½

Class 800, SW

VG-852

2 to 36

Class 150, RF

VG-150

½ to 1½

Class 800, SW

VO-852

2 to 36

Class 150, RF

VO-150

3” & Above

Class 150, RF

VF-150

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION


BLIND (Paddle, Fig.8, spacer & Blind) - Note 3

½ to 1½


ASTM A182 Gr. F51

2 to 36


ASTM A 182 Gr. F51 / A 240 UNS – S31803

GASKET

½ to 36


Spiral wound Duplex SS, flexible graphite filled, with solid carbon steel centering ring


-

ORIFICE FLANGES

2 to 36


ASTM A182 Gr. F51, Bored to suit ½” taps and jack bolts

½ to 1½


Bull, ASTM A 182 Gr. F51

½ to 1½


Hex Head, ASTM A 182 Gr. F51

PLUG

-

ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM (PTFE Coated)





(APPENDIX-B)

APPROVED BY:

Team Leader - FE

SUBJECT:


REVISION NO. 5



PIPING CLASS AW (NACE) NOTES 1.


2.


3.


4.

Pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2”). Field Girth welds shall be protected as per JOS-02-04. The minimum branch size on internally coated piping shall be 2” NPS.

5

Pipe shall be supplied with internal coating. Internal coating of fittings may be carried out at shop as per coating manufacturer’s instructions and guidelines.

6.

Limitations on pipe end tolerances and weld flash & trim (of welded pipes / fittings) for internal coating shall be confirmed with the coating Vendor, prior to ordering the pipes.

7.

NDT requirements to AW specification as above. All NDT on welding must be performed prior to internal coating.

8.


9.

Duplex SS pipe & fittings shall be used for 2” piping works and internally coated 2” CS pipe & fittings shall be used for branch connections only.

10.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS AW1 SERVICE: NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS FROM EQUIPMENT), BRACKISH WATER, FIRE WATER SYSTEM (ABOVE GROUND)

CLASS: 150

TEMPERATURE : -20 to 400°F (-29 0C to 204 0C)

CODE: ASME B31.3

RATING: ASME B16.5


PWHT: See Note-8

0


NDT: Visual, 10% of all buttwelds for each welder to be 100% radiographed. Hardness survey minimum 10% of all welds

C.A.: 0.125” (3.175 mm)

PIPE SIZE (INCH)

DESCRIPTION


½ to 2


ASTM A 790 UNS - S31803

2 (Note-9)



3 to 6



8 to 12



14 to 36

Sch STD, SEAM, BE



DESCRIPTION

½ to 1½


ASTM A 182 Gr. F51

2



2



ITEM

0





3 to 6



8 to 12



14 to 36



½ to 1½


ASTM A 182 Gr. F51

2



2



3 to 6



8 to 12



14 to 36



2



2



3 to 6



8 to 12



14 to 36



½ to 1½


ASTM A 182 Gr. F51

2



2



3 to 6



8 to 12



14 to 36




½ to 1½


ASTM A 182 Gr. F51

CROSS

½ to 1½


ASTM A 182 Gr. F51

CAP




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS AW1 SIZE (INCH)

ITEM

O’LET

PIPE NIPPLE

SWAGE NIPPLE

FLANGE

DESCRIPTION

½ to 1½


ASTM A 182 Gr. F51

½ to 1½


ASTM A 182 Gr. F51

2 to 36



½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½


ASTM A 182 Gr. F51

½ to 1½


ASTM A 182 Gr. F51

2


ASTM A 182 Gr. F51

½ to 2


ASTM A 182 Gr. F51

2 to 24



26 to 36



2 to 24 26 to 36

BLIND FLANGE

UNION


ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED)

DO NOT USE


CHECK

GATE

GLOBE BUTTERFLY

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 300, SW

VB-322

2 to 36

Class 150, RF

VB-120

½ to 1½

Class 800, SW

VC-822

2 to 36

Class 150, RF

VC-120

½ to 1½

Class 800, SW

VG-822

2 to 36

Class 150, RF

VG-120

½ to 1½

Class 800, SW

VO-822

2 to 36

Class 150, RF

VO-120

3” & Above

Class 150, RF

VF-120

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION



½ to 1½


ASTM A182 Gr. F51

2 to 36


ASTM A 182 Gr. F51 / A 240 UNS – S31803

GASKET

½ to 36




-

ORIFICE FLANGES

2 to 36



½ to 1½


Bull, ASTM A 182 Gr. F51

½ to 1½


Hex Head, ASTM A 182 Gr. F51

PLUG

-

ASTM A193 Gr. B7 / ASTM A194 Gr. 2H (PTFE Coated)





(APPENDIX-B)

APPROVED BY:

Team Leader - FE

SUBJECT:


REVISION NO. 5



PIPING CLASS AW1 NOTES 1.


2.


3.


4.


5


6.


7.

NDT requirements to AW1 specification as above. All NDT on welding must be performed prior to internal coating.

8.

PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT.

9.


10.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS B SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS

CLASS: 300


CODE: ASME B31.3

RATING: ASME B16.5



PWHT : As per ASME B31.3

C.A.:


0

0.0625” (1.6 mm)

PIPES SIZE (INCH)

DESCRIPTION


½ to 2


API 5L Gr. BN PSL-2

3 to 12


API 5L Gr. BN PSL-2

14 to 24

Sch 40, SEAM, BE



ITEM

0




CAP

DESCRIPTION


½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24

Sch 40, SEAM, BW, ASME B16.9

ASTM A234 Gr. WPB-W

½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W

½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W


½ to 1½


ASTM A105

CROSS

½ to 1½


ASTM A105

½ to 1½


ASTM A105

½ to 1½


ASTM A105

2 to 24


ASTM A105

O’LET

½ to 1½


CUT FROM PIPE

PIPE NIPPLE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

SWAGE NIPPLE

½ to 1½

Sch 80, PE (Sch. 160 for Thrd), MSS SP-95


½ to 1½


ASTM A105

2 to 24


ASTM A105

BLIND FLANGE

½ to 24


ASTM A105

UNION

DO NOT USE

FLANGE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE


(APPENDIX-B)



Page 40 of 69

PIPING CLASS B VALVES ITEM BALL (Note 2)

CHECK

GATE

GLOBE BUTTERFLY

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 300, SW

VB-302

2 to 24

Class 300, RF

VB-300

½ to 1½

Class 800, SW

VC-802

2 to 24

Class 300, RF

VC-300

½ to 1½

Class 800, SW

VG-802

2 to 24

Class 300, RF

VG-300

½ to 1½

Class 800, SW

VO-802

2 to 24

Class 300, RF

VO-300

3” & Above

Class 300, RF

VF-300

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION



½ to 24


ASTM A105 / A516 Gr. 70

GASKET

½ to 24




-

-

ASTM A193 Gr. B7 / ASTM A194 Gr. 2H (PTFE Coated)

2 to 24



½ to 1½


Bull, ASTM A105

½ to 1½


Hex Head, ASTM A105

NOTES 1.


2.


3.


4.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS BS (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1 SERVICE: SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS 0

0

TEMPERATURE: -20 to 400°F (-29 C to 204 C) 0

DESIGN PRESSURE:740 Psig @ 100ºF/ 38 C (Note 1)

CLASS: 300

CODE: ASME B31.3

RATING: ASME B16.5


PWHT: ASME B31.3 / NACE

NDT(For each welder): Inside Facility fence : 100%, Buried piping : 100%, Outside Facility fence : 25%, Hardness survey 10% min. of production welds

C.A.: 0.125” (3.175 mm)

PIPE SIZE (INCH)

DESCRIPTION


½ to 2



3 to 12



14 to 24

Sch 40, SEAM, BE



ITEM

0




CAP

DESCRIPTION


½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W

½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W

½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24


ASTM A234 Gr. WPB-W


½ to 1½


ASTM A105

CROSS

½ to 1½


ASTM A105

½ to 1½


ASTM A105

½ to 1½


ASTM A105

2 to 24


ASTM A105

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½



½ to 1½


ASTM A105

O’LET

PIPE NIPPLE

SWAGE NIPPLE FLANGE

2 to 24


ASTM A105

BLIND FLANGE

½ to 24


ASTM A105

UNION

DO NOT USE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE


(APPENDIX-B)



Page 42 of 69

PIPING CLASS BS (NACE) VALVES ITEM BALL

CHECK

GATE

GLOBE BUTTERFLY

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 300, SW

VB-312

2 to 24

Class 300, RF

VB-310

½ to 1½

Class 800, SW

VC-812

2 to 24

Class 300, RF

VC-310

½ to 1½

Class 800, SW

VG-812

2 to 24

Class 300, RF

VG-310

½ to 1½

Class 800, SW

VO-812

2 to 24

Class 300, RF

VO-310

3” & Above

Class 300, RF

VF-310

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION



½ to 24


ASTM A105 / A516 Gr. 70

GASKET

½ to 24




-

-


2 to 24



½ to 1½


Bull, ASTM A105

½ to 1½


Hex Head, ASTM A105

NOTES 1.


2.


3.


4.


5.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS BV SERVICE: CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITORS, OXYGEN SCAVENGER), LUBE / SEAL OIL

CLASS: 300


CODE: ASME B31.3

RATING: ASME B16.5



PWHT : No

C.A.:


0

Nil

PIPE SIZE (INCH)

DESCRIPTION

MATERIAL SPECIIFCATION

½ to 1½

Sch 40s, SMLS, PE

ASTM A312 TP 304L

2 to 6

Sch 40s, SMLS, BE

ASTM A312 TP 304L

8 to 12

Sch 40s, WLD, BE

ASTM A312 TP 304L

FITTINGS ITEM 900 ELBOW & 450 ELBOW


SIZE (INCH)

DESCRIPTION


½ to 1½


ASTM A182 F 304L

2 to 6


ASTM A403 WP 304L

8 to 12


ASTM A403 WP 304L – W

½ to 1½


ASTM A182 F 304L

2 to 6


ASTM A403 WP 304L

8 to 12



½ to 1½


ASTM A182 F 304L

2 to 6


ASTM A403 WP 304L

8 to 12



½ to 1½


ASTM A182 F 304L

2 to 6


ASTM A403 WP 304L

8 to 12




½ to 1½


ASTM A182 F 304L

CROSS

½ to 1½


ASTM A182 F 304L

½ to 1½


ASTM A182 F 304L

½ to 1½


ASTM A182 F 304L

2 to 12


ASTM A182 F 304L

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½

Sch 80, PE / TBE, MSS SP-95

ASTM A182 F 304L or ASTM A312 TP 304L

½ to 1½


ASTM A182 F 304L

2 to 12


ASTM A182 F 304L

BLIND FLANGE

½ to 12


ASTM A182 F 304L

UNION

½ to 1½


ASTM A182 F 304L


CAP

O’LET

PIPE NIPPLE

SWAGE NIPPLE

FLANGE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 44 of 69

PIPING CLASS BV LUBE / SEAL OIL TUBING NPS


DESCRIPTION


3/8” O.D

ANSI 150 # (150 psig)

0.049” wall, SMLS


1/ 2” OD

ANSI 900# (2220 psig)

0.065” wall, SMLS


LUBE / SEAL OIL FITTINGS SIZE (INCH)

DESCRIPTION

¼ to ½ O.D


ITEM TUBE FITTINGS



CHECK

GATE

GLOBE

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 300, SW

VB-372

2 to 12

Class 300, RF

VB-370

½ to 1½

Class 800, SW

VC-872

2 to 12

Class 300, RF

VC-370

½ to 1½

Class 800, SW

VG-872

2 to 12

Class 300, RF

VG-370

½ to 1½

Class 800, SW

VO-872

2 to 12

Class 300, RF

VO-370

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION


BLIND (Paddle, Fig.8, spacer & Blind) Note 3

½ to 12


A 182 Gr. 304L / A 240 TP 304L

GASKET

½ to 12




-

-

ASTM A193 Gr. B8 / ASTM A194 Gr. 8

2 to 12


A 182 Gr. F304L, Bored to suit ½” taps & jack bolts

½ to 1½



½ to 1½



NOTES 1.


2.


3.


4.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS BW (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1 SERVICE: PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, EMULSION, CORROSIVE WATER DRAINS FROM EQUIPMENT

CLASS: 300


CODE: ASME B31.3

RATING : ASME B16.5


PWHT: See Note 8 & 9

0


NDT: Visual, 10% of all buttwelds to be 100% radiographed (each welder), Hardness survey 10% min. of production welds

C.A.: 0.125” (3.175 mm)

PIPES SIZE (INCH)

DESCRIPTION


½ to 2


ASTM A 790 UNS - S31803

2 (Note-10)



3 to 12



14 to 24

Sch 40, SEAM, BE


26 to 30

Thk. to Calculate, SEAM, BE


32 to 36

Thk. to Calculate, SEAM, BE

API 5L Gr. X-52MS, PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)


ITEM




CAP

DESCRIPTION


½ to 1½


ASTM A182 Gr. F51

2



2



3 to 12



14 to 24



26 to 30

Sch.to match pipe, SEAM, BW, ASME B16.9


32 to 36


MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED)

½ to 1½


ASTM A182 Gr. F51

2



2



3 to 12



14 to 24



26 to 30



32 to 36



2



2



3 to 12



14 to 24



26 to 30



32 to 36



½ to 1½


ASTM A182 Gr. F51

2



2



3 to 12



14 to 24



26 to 30



32 to 36






SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS BW (NACE) SIZE (INCH)

ITEM

DESCRIPTION



½ to 1½


ASTM A182 Gr. F51

CROSS

½ to 1½


ASTM A182 Gr. F51

½ to 1½


ASTM A182 Gr. F51

½ to 1½


ASTM A182 Gr. F51

2

Sch 80, WELDOLET, MSS SP-97


3 to 36

Thk. to match pipe, WELDOLET, MSS SP-97


½ to 1½


CUT FROM PIPE

PIPE NIPPLE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

SWAGE NIPPLE

½ to 1½


ASTM A182 Gr. F51

½ to 1½


ASTM A182 Gr. F51

2



O’ LET

FLANGE

2 to 24 26 to 36


½ to 2


ASTM A182 Gr. F51

BLIND FLANGE

2 to 24



26 to 36



UNION

DO NOT USE


CHECK

GATE

GLOBE BUTTERFLY

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 300, SW

VB-352

2 to 36

Class 300, RF

VB-350

½ to 1½

Class 800, SW

VC-852

2 to 36

Class 300, RF

VC-350

½ to 1½

Class 800, SW

VG-852

2 to 36

Class 300, RF

VG-350

½ to 1½

Class 800, SW

VO-852

2 to 36

Class 300, RF

VO-350

3” & Above

Class 300, RF

VF-350

MISCELLANEOUS ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG

SIZE (INCH)

DESCRIPTION


½ to 1½


2 to 36


ASTM A 182 Gr. F51 / A 240 UNS – S31803



½ to 36 -

-

ASTM A182 Gr. F51


2 to 36


ASTM A 182 Gr. F51, Bored to suit ½” taps and jack bolts

½ to 1½


Bull, ASTM A182 Gr. F51

½ to 1½


Hex Head, ASTM A182 Gr. F51





(APPENDIX-B)

APPROVED BY:

Team Leader - FE

SUBJECT:


REVISION NO. 5



PIPING CLASS BW (NACE) NOTES 1.


2.


3.


4.


5


6.


7.

NDT requirements to BW specification as above. All NDT on welding must be performed prior to internal coating.

8.

Welds in carbon steel piping exceeding 0.750” (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331.

9.


10.


11.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS BW1 (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1 SERVICE: PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, EMULSION, CORROSIVE WATER DRAINS FROM EQUIPMENT, BRACKISH WATER

CLASS: 300


CODE: ASME B31.3

RATING : ASME B16.5



0


NDT: Visual, 10% of all buttwelds to be 100% radiographed (each welder), Hardness survey 10% min. of production welds

C.A.: 0.125” (3.175 mm)

PIPE SIZE (INCH)

DESCRIPTION


½ to 2


ASTM A 790 UNS - S31803

2 (Note-10)



3 to 6



8 to 36

Sch 30, SEAM, BE



ITEM




CAP

DESCRIPTION


½ to 1½


ASTM A182 Gr. F51

2



2



3 to 6



8 to 36



½ to 1½


ASTM A182 Gr. F51

2



2



3 to 6



8 to 36



2



2



3 to 6



8 to 36



½ to 1½


ASTM A182 Gr. F51

2



2



3 to 6



8 to 36




½ to 1½


ASTM A182 Gr. F51

CROSS

½ to 1½


ASTM A182 Gr. F51

O’ LET

PIPE NIPPLE

½ to 1½


ASTM A182 Gr. F51

½ to 1½


ASTM A182 Gr. F51

2



3 to 36



½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 49 of 69

PIPING CLASS BW1 (NACE) SIZE (INCH)

ITEM SWAGE NIPPLE

DESCRIPTION

½ to 1½


ASTM A182 Gr. F51

½ to 1½


ASTM A182 Gr. F51


2 FLANGE


2 to 24 26 to 36

ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED)

½ to 2


ASTM A182 Gr. F51

BLIND FLANGE

2 to 24



26 to 36



UNION

DO NOT USE


CHECK

GATE

GLOBE BUTTERFLY

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 300, SW

VB-352

2 to 36

Class 300, RF

VB-350

½ to 1½

Class 800, SW

VC-852

2 to 36

Class 300, RF

VC-350

½ to 1½

Class 800, SW

VG-852

2 to 36

Class 300, RF

VG-350

½ to 1½

Class 800, SW

VO-852

2 to 36

Class 300, RF

VO-350

3” & Above

Class 300, RF

VF-350

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION



½ to 1½


ASTM A182 Gr. F51

2 to 36


ASTM A 182 Gr. F51 / A 240 UNS – S31803

GASKET

½ to 36




-

-


2 to 36


ASTM A 182 Gr. F51, Bored to suit ½” taps and jack bolts

½ to 1½



½ to 1½







(APPENDIX-B)

APPROVED BY:

Team Leader - FE

SUBJECT:


REVISION NO. 5



PIPING CLASS BW1 (NACE) NOTES 1.


2.


3.


4.


5


6.


7.

NDT requirements to BW1 specification as above. All NDT on welding must be performed prior to internal coating.

8.


9.


10.


11.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS C SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER

CLASS: 600


DESIGN CODE: ASME B31.3

RATING : ASME B16.5

DESIGN PRESSURE: 1480 Psig @ 100ºF (Note 1)


PWHT: See Note 4

C.A.: 0.0625” (1.6 mm)

NDT: Visual, 10% of all butt welds to be 100% radiographed

PIPE SIZE (INCH)

DESCRIPTION


½ to 2


API 5L Gr. BN PSL-2

3 to 12


API 5L Gr. BN PSL-2

14 to 24

Sch 80, SEAM, BE

API 5L Gr. X-52M PSL-2 (SAWL, one L-Seam)


ITEM




DESCRIPTION


½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24


MSS SP-75 Gr. WPHY52-W

½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24



2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24



½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24




½ to 1½


ASTM A105

CROSS

½ to 1½


ASTM A105

½ to 1½


ASTM A105

½ to 1½


ASTM A105

2 to 24


ASTM A105

CAP

O’LET

½ to 1½


CUT FROM PIPE

PIPE NIPPLE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

SWAGE NIPPLE

½ to 1½



½ to 1½


ASTM A105

2 to 24


ASTM A105

BLIND FLANGE

½ to 24


ASTM A105

UNION

DO NOT USE

FLANGE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE


(APPENDIX-B)



Page 52 of 69

PIPING CLASS C VALVES ITEM BALL (Note 2)

CHECK

GATE

GLOBE

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 600, SW

VB-602

2 to 24

Class 600, RF

VB-600

½ to 1½

Class 800, SW

VC-802

2 to 24

Class 600, RF

VC-600

½ to 1½

Class 800, SW

VG-802

2 to 24

Class 600, RF

VG-600

½ to 1½

Class 800, SW

VO-802

2 to 24

Class 600, RF

VO-600

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION



1/2 to 24


ASTM A105 or A516 Gr. 70

GASKET

1/2 to 24




-

-


2 to 24



½ to 1½


Bull, ASTM A105

½ to 1½


Hex Head, ASTM A105

NOTES 1.


2.


3.


4.


5.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 53 of 69

PIPING CLASS CS (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR-0175 AND ANNEXURE-1

SERVICE: SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS, STEAM MIXED WITH PROCESS GAS

CLASS: 600



RATING : ASME B16.5




C.A.: 0.125” (3.175 mm)

NDT: Visual, 100% of all butt welds to be 100% radiographed, Hardness survey 10% min. of production welds

PIPES SIZE (INCH)

DESCRIPTION


½ to 2



3 to 12



14 to 24

Sch 80, SEAM, BE

API 5L Gr. X-52MS PSL-2 (SAWL, one L-Seam)


ITEM

0




DESCRIPTION


½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24



½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24



2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24



½ to 1½


ASTM A105

2


ASTM A234 Gr. WPB

3 to 12


ASTM A234 Gr. WPB

14 to 24




½ to 1½


ASTM A105

CROSS

½ to 1½


ASTM A105

½ to 1½


ASTM A105

½ to 1½


ASTM A105

2 to 24


ASTM A105

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

CAP

O’LET

PIPE NIPPLE

SWAGE NIPPLE

½ to 1½



½ to 1½


ASTM A105

2 to 24


ASTM A105

BLIND FLANGE

½ to 24


ASTM A105

UNION

DO NOT USE

FLANGE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE


(APPENDIX-B)



Page 54 of 69

PIPING CLASS CS (NACE) VALVES ITEM BALL (Note 2)

CHECK

GATE

GLOBE

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 600, SW

VB-612

2 to 24

Class 600, RF

VB-610

½ to 1½

Class 800, SW

VC-812

2 to 24

Class 600, RF

VC-610

½ to 1½

Class 800, SW

VG-812

2 to 24

Class 600, RF

VG-610

½ to 1½

Class 800, SW

VO-812

2 to 24

Class 600, RF

VO-610

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION



1/2 to 24


ASTM A105 or A516 Gr. 70

GASKET

1/2 to 24




-

-


2 to 24



½ to 1½


Bull, ASTM A105

½ to 1½


Hex Head, ASTM A105

NOTES 1.


2.


3.


4.


5.


6.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS CW (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1 SERVICE: CORROSIVE AND SOUR SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION)

CLASS: 600


CODE: ASME B31.3

RATING: ASME B16.5




C.A.: 0.125” (3.175 mm)

NDT: Visual, 100% of all buttwelds to be 100% radiographed, Hardness survey 10% min. of production welds

PIPES SIZE (INCH)

DESCRIPTION


½ to 2


ASTM A 790 UNS - S31803

2 (Note-10)



3 to 12



14 to 24

Sch 80, SEAM, BE

API 5L Gr. X-52MS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS ITEM




CAP

SIZE (INCH)

DESCRIPTION


½ to 1½


ASTM A182 Gr. F51

2



2



3 to 12



14 to 24



½ to 1½


ASTM A182 Gr. F51

2



2



3 to 12



14 to 24



2



2



3 to 12



14 to 24



½ to 1½


ASTM A182 Gr. F51

2



2



3 to 12



14 to 24




½ to 1½


ASTM A182 Gr. F51

CROSS

½ to 1½


ASTM A182 Gr. F51

½ to 1½


ASTM A182 Gr. F51

½ to 1½


ASTM A182 Gr. F51

2



3 to 24



½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

O’ LET

PIPE NIPPLE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS CW (NACE) ITEM SWAGE NIPPLE

FLANGE



ASTM A182 Gr. F51

½ to 1½


ASTM A182 Gr. F51

2

Class 600, WNRF, Sch. to match pipe, ASME B16.5 Class 600, WNRF, Sch. to match pipe, ASME B16.5

ASTM A 182 Gr. F51

½ to 2


ASTM A182 Gr. F51

2 to 24



DESCRIPTION




DO NOT USE

VALVES ITEM BALL (Note 2) CHECK GATE GLOBE BUTTERFLY

SIZE (INCH) ½ to 1½ 2 to 24 ½ to 1½ 2 to 24 ½ to 1½ 2 to 24 ½ to 1½ 2 to 24 3” & Above

DESCRIPTION


Class 600, SW Class 600, RF Class 800, SW Class 600, RF Class 800, SW Class 600, RF Class 800, SW Class 600, RF Class 600, RF

VB-652 VB-650 VC-852 VC-650 VG-852 VG-650 VO-852 VO-650 VF-650

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION


½ to 24


GASKET

½ to 24



2 to 24 ½ to 1½ ½ to 1½

Class 600, RF, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95

MATERIAL SPECIFICATION ASTM A182 Gr. F51 Spiral wound Duplex SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM (PTFE Coated) ASTM A 182 Gr. F51, Bored to suit ½” taps and jack bolts Bull, ASTM A182 Gr. F51 Hex Head, ASTM A182 Gr. F51

NOTES 1. 2. 3. 4. 5 6. 7. 8. 9. 10. 11.

For design temperatures above 100 °F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24” and should be designed as per ASME B31.3 for higher sizes. Pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2”). Field Girth welds shall be protected as per JOS-02-04. The minimum branch size on internally coated piping shall be 2” NPS. Pipe shall be supplied with internal coating. Internal coating of fittings may be carried out at shop as per coating manufacturer’s instructions and guidelines. Limitations on pipe end tolerances and weld flash & trim (of welded pipes / fittings) for internal coating shall be confirmed with the coating Vendor, prior to ordering the pipes. NDT requirements to CW specification as above. All NDT on welding must be performed prior to internal coating. Welds in carbon steel piping exceeding 0.750” (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. Duplex SS pipe & fittings shall be used for 2” piping works and internally coated 2” CS pipe & fittings shall be used for branch connections only. For branch connections, refer Annexure-2 to Appendix-B of this specification.




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 57 of 69

PIPING CLASS D SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER

CLASS: 900



RATING : ASME B16.5



PWHT: ASME B31.3

C.A.: 0.0625” (1.6 mm)

NDT: Visual, 100% of all butt welds to be 100% radiographed.

PIPES SIZE (INCH)

DESCRIPTION


½ to 4


API 5L Gr. BN PSL-2

6 to 12


API 5L Gr. BN PSL-2

14 to 24

Sch 120, SEAM, BE

API 5L Gr. X-52M PSL-2 (SAWL, one L-Seam) FITTINGS

ITEM

0




CAP

SIZE (INCH)

DESCRIPTION


½ to 1½


ASTM A105

2 to 4


ASTM A234 Gr. WPB

6 to 12


ASTM A234 Gr. WPB

14 to 24



½ to 1½


ASTM A105

2 to 4


ASTM A234 Gr. WPB

6 to 12


ASTM A234 Gr. WPB

14 to 24



2 to 4


ASTM A234 Gr. WPB

6 to 12


ASTM A234 Gr. WPB

14 to 24



½ to 1½


ASTM A105

2 to 4


ASTM A234 Gr. WPB

6 to 12


ASTM A234 Gr. WPB

14 to 24




½ to 1½


ASTM A105

CROSS

½ to 1½


ASTM A105

½ to 1½


ASTM A105

½ to 1½


ASTM A105

2 to 24


ASTM A105

O’LET

½ to 1½


CUT FROM PIPE

PIPE NIPPLE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

SWAGE NIPPLE

½ to 1½



½ to 1½

Class 900, SWRJ, ASME B16.5

ASTM A105

2 to 24

Class 900, WNRJ, Sch. to match pipe, ASME B16.5

ASTM A105

BLIND FLANGE

½ to 24

Class 900, RJ, ASME B16.5

ASTM A105

UNION

DO NOT USE

FLANGE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 58 of 69

PIPING CLASS D VALVES ITEM BALL (Note 2)

CHECK

GATE

GLOBE

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 1500, SW

VB-1502

2 to 24

Class

VB-904

½ to 1½

Class 1500, SW

900, RJ

VC-1502

2 to 24

Class 900, RJ

VC-904

½ to 1½

Class 1500, SW

VG-1502

2 to 24

Class 900, RJ

VG-904

½ to 1½

Class 1500, SW

VO-1502

2 to 24

Class 900, RJ

VO-904


SIZE (INCH)

DESCRIPTION


½ to 24


ASTM A105 / A516 Gr. 70

½ to 2


Octagonal Ring, Type “R”, Low Carbon Steel

3 to 24



-

-


2 to 24



½ to 1½


Bull, ASTM A105

½ to 1½


Hex Head, ASTM A105

NOTES 1.


2.


3.


4.


5.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 59 of 69

PIPING CLASS DS (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1 SERVICE: SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS, STEAM MIXED WITH PROCESS GAS

CLASS: 900



RATING : ASME B16.5



PWHT: ASME B31.3/ NACE

C.A.: 0.125” (3.175 mm)


PIPES SIZE (INCH)

DESCRIPTION


½ to 4



6 to 12



14 to 24

Sch 120, SEAM, BE

API 5L Gr. X-52MS PSL-2 (SAWL, one L-Seam)

FITTINGS ITEM


0




CAP

DESCRIPTION Class 6000, SW, ASME B16.11

MATERIAL SPECIFICATION ASTM A105

2 to 4


ASTM A234 Gr. WPB

6 to 12


ASTM A234 Gr. WPB

14 to 24



½ to 1½


ASTM A105

2 to 4


ASTM A234 Gr. WPB

6 to 12


ASTM A234 Gr. WPB

14 to 24



2 to 4


ASTM A234 Gr. WPB

6 to 12


ASTM A234 Gr. WPB

14 to 24



½ to 1½


ASTM A105

2 to 4


ASTM A234 Gr. WPB

6 to 12


ASTM A234 Gr. WPB

14 to 24




½ to 1½


ASTM A105

CROSS

½ to 1½


ASTM A105

½ to 1½


ASTM A105

½ to 1½


ASTM A105

2 to 24


ASTM A105

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½



½ to 1½


ASTM A105

O’LET

PIPE NIPPLE

SWAGE NIPPLE FLANGE

2 to 24


ASTM A105

BLIND FLANGE

½ to 24


ASTM A105

UNION

DO NOT USE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE


(APPENDIX-B)



Page 60 of 69

PIPING CLASS DS (NACE) VALVES ITEM BALL (Note 2)

CHECK

GATE

GLOBE

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 1500, SW

VB-1512

2 to 24

Class

VB-914

½ to 1½

Class 1500, SW

900, RJ

VC-1512

2 to 24

Class 900, RJ

VC-914

½ to 1½

Class 1500, SW

VG-1512

2 to 24

Class 900, RJ

VG-914

½ to 1½

Class 1500, SW

VO-1512

2 to 24

Class 900, RJ

VO-914

MISCELLANEOUS ITEM

SIZE (INCH)


½ to 24


ASTM A105 / A516 Gr. 70

½ to 2



3 to 24



GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG

-

DESCRIPTION

-



2 to 24



½ to 1½


Bull, ASTM A105

½ to 1½


Hex Head, ASTM A105

NOTES 1.


2.


3.


4.


5.


6.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS DW (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1 SERVICE: CORROSIVE AND SOUR SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION) 0

0

CLASS: 900


CODE: ASME B31.3

RATING: ASME B16.5




C.A.: 0.125” (3.175 mm)


PIPES SIZE (INCH)

DESCRIPTION


½ to 2


ASTM A 790 UNS - S31803

2 (Note-10)



3 to 12



14 to 24

Sch 120, SEAM, BE

API 5L Gr. X-52MS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)


ITEM



DESCRIPTION


½ to 1½


ASTM A182 Gr. F51

2



2



3 to 12



14 to 24



½ to 1½


ASTM A182 Gr. F51

2



2



3 to 12



14 to 24



2



2



3 to 12



14 to 24



½ to 1½


ASTM A182 Gr. F51

2



2



3 to 12



14 to 24




½ to 1½


ASTM A182 Gr. F51

CROSS

½ to 1½


ASTM A182 Gr. F51

½ to 1½


ASTM A182 Gr. F51

½ to 1½


ASTM A182 Gr. F51

2



3 to 24




CAP

O’ LET

PIPE NIPPLE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 62 of 69

PIPING CLASS DW (NACE) SIZE (INCH)

ITEM SWAGE NIPPLE

FLANGE

DESCRIPTION

½ to 1½


ASTM A182 Gr. F51

½ to 1½


ASTM A182 Gr. F51

2

Class 900, WNRF, Sch. to match pipe, ASME B16.5 Class 900, WNRF, Sch. to match pipe, ASME B16.5

ASTM A 182 Gr. F51

½ to 2


ASTM A182 Gr. F51

2 to 24






DO NOT USE

VALVES ITEM BALL (Note 2) CHECK GATE GLOBE

SIZE (INCH) ½ to 1½ 2 to 24 ½ to 1½ 2 to 24 ½ to 1½ 2 to 24 ½ to 1½ 2 to 24

DESCRIPTION


Class 1500, SW Class 900, RJ Class 1500, SW Class 900, RJ Class 1500, SW Class 900, RJ Class 1500, SW Class 900, RJ

VB-1552 VB-954 VC-1552 VC-954 VG-1552 VG-954 VO-1552 VO-954


SIZE (INCH)

DESCRIPTION


½ to 24


ASTM A182 Gr. F51

½ to 24


Octagonal Ring, Type “R”, Annealed, A182 Gr. F51 ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM (PTFE Coated) ASTM A 182 Gr. F51, Bored to suit ½” taps and jack bolts Bull, ASTM A182 Gr. F51 Hex Head, ASTM A182 Gr. F51

2 to 24 ½ to 1½ ½ to 1½

Class 900, RJ, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 6000, MSS SP-95

NOTES 1. 2. 3. 4. 5 6. 7. 8. 9. 10. 11.

For design temperatures above 100 °F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24” and should be designed as per ASME B31.3 for higher sizes. Pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2”). Field Girth welds shall be protected as per JOS-02-04. The minimum branch size on internally coated piping shall be 2” NPS. Pipe shall be supplied with internal coating. Internal coating of fittings may be carried out at shop as per coating manufacturer’s instructions and guidelines. Limitations on pipe end tolerances and weld flash & trim (of welded pipes / fittings) for internal coating shall be confirmed with the coating Vendor, prior to ordering the pipes. NDT requirements to DW specification as above. All NDT on welding must be performed prior to internal coating. Welds in carbon steel piping exceeding 0.750” (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. Duplex SS pipe & fittings shall be used for 2” piping works and internally coated 2” CS pipe & fittings shall be used for branch connections only. For branch connections, refer Annexure-2 to Appendix-B of this specification.




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 63 of 69

PIPING CLASS E SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM, STEAM CONDENSATE 0

0

CLASS: 1500



RATING : ASME B16.5



PWHT: ASME B31.3

C.A.: 0.0625” (1.6 mm)

NDT: Visual, 100% of all butt welds to be 100% radiographed.

PIPES SIZE (INCH)

DESCRIPTION


½ to 4

Sch XXS, SEAMLESS, PE

API 5L Gr. BN PSL-2

6 to 12

Thk. to calculate, SEAMLESS, BE

API 5L X-52N, PSL-2

14 to 24

Thk. to calculate, SEAM, BE

API 5L X-52M, PSL-2 (SAWL, one L-Seam)

FITTINGS ITEM

0




CAP

SIZE (INCH)

DESCRIPTION


½ to 1½


ASTM A105

2 to 4

Sch XXS, SEAMLESS, BW, ASME B16.9

ASTM A234 Gr. WPB

6 to 12

Sch.to match pipe, SEAMLESS, BW, ASME B16.9

MSS SP-75 Gr. WPHY52

14 to 24



½ to 1½


ASTM A105

2 to 4


ASTM A234 Gr. WPB

6 to 12



14 to 24



2 to 4


ASTM A234 Gr. WPB

6 to 12



14 to 24



½ to 1½


ASTM A105

2 to 4


ASTM A234 Gr. WPB

6 to 12



14 to 24




½ to 1½


ASTM A105

CROSS

½ to 1½


ASTM A105

½ to 1½


ASTM A105

½ to 1½


ASTM A105

2 to 24


ASTM A105

½ to 1½

Sch. XXS, 100mm Long, TBE

CUT FROM PIPE

½ to 1½

Sch. XXS, 100mm Long, TE

CUT FROM PIPE

½ to 1½

Sch. XXS, 100mm Long, PE

CUT FROM PIPE

½ to 1½

Sch XXS, PE, MSS SP-95


½ to 1½


ASTM A105

2 to 24


ASTM A105

BLIND FLANGE

½ to 24


ASTM A105

UNION

DO NOT USE

O’LET

PIPE NIPPLE

SWAGE NIPPLE FLANGE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 64 of 69

PIPING CLASS E VALVES ITEM BALL (Note 2)

CHECK

GATE

GLOBE

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 1500, SW

VB-1502

2 to 24

Class 1500, RJ

VB-1504

½ to 1½

Class 1500, SW

VC-1502

2 to 24

Class 1500, RJ

VC-1504

½ to 1½

Class 1500, SW

VG-1502

2 to 24

Class 1500, RJ

VG-1504

½ to 1½

Class 1500, SW

VO-1502

2 to 24

Class 1500, RJ

VO-1504

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION



½ to 24


ASTM A105 / A516 Gr. 70

GASKET

½ to 24




-

-


2 to 24



½ to 1½

Sch XXS, Thrd, MSS SP-95

Bull, ASTM A105

½ to 1½


Hex Head, ASTM A105

NOTES 1.


2.


3.


4.


5.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 65 of 69

PIPING CLASS ES (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1 SERVICE: SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS, STEAM MIXED WITH PROCESS GAS

CLASS: 1500



RATING : ASME B16.5



PWHT: ASME B31.3/ NACE

C.A.: 0.125” (3.175 mm)


PIPES SIZE (INCH)

DESCRIPTION


½ to 4



6 to 12


API 5L X-52NS , PSL-2

14 to 24


API 5L X-52MS , PSL-2 (SAWL, one L-Seam)

FITTINGS ITEM

0


SIZE (INCH)

DESCRIPTION


½ to 1½


ASTM A105

2 to 4


ASTM A234 Gr. WPB

6 to 12



14 to 24



½ to 1½


ASTM A105

2 to 4


ASTM A234 Gr. WPB

6 to 12



14 to 24



2 to 4


ASTM A234 Gr. WPB

6 to 12



14 to 24



½ to 1½


ASTM A105

2 to 4


ASTM A234 Gr. WPB

6 to 12



14 to 24




½ to 1½


ASTM A105

CROSS

½ to 1½


ASTM A105

½ to 1½


ASTM A105

½ to 1½


ASTM A105

2 to 24


ASTM A105

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

½ to 1½

Sch XXS, PE, MSS SP-95


½ to 1½


ASTM A105

2 to 24


ASTM A105

BLIND FLANGE

½ to 24


ASTM A105

UNION

DO NOT USE



CAP

O’LET

PIPE NIPPLE SWAGE NIPPLE FLANGE




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)

Page 66 of 69

PIPING CLASS ES (NACE) ITEM BALL (Note 2)

CHECK

GATE

GLOBE

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 1500, SW

VB-1512

2 to 24

Class 1500, RJ

VB-1514

½ to 1½

Class 1500, SW

VC-1512

2 to 24

Class 1500, RJ

VC-1514

½ to 1½

Class 1500, SW

VG-1512

2 to 24

Class 1500, RJ

VG-1514

½ to 1½

Class 1500, SW

VO-1512

2 to 24

Class 1500, RJ

VO-1514

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION



½ to 24


ASTM A105 / A516 Gr. 70

GASKET

½ to 24




-

-


2 to 24



½ to 1½


Bull, ASTM A105

½ to 1½


Hex Head, ASTM A105

NOTES 1.


2.


3.


4.


5.





SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS EW (NACE) ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1 SERVICE: PMP WATER RING MAIN & INJECTION WELLS

CLASS: 1500


CODE: ASME B31.3

RATING : ASME B16.5




C.A.: 0.125” (3.175 mm)


PIPES SIZE (INCH) ½ to 2

DESCRIPTION Sch 80s, SEAMLESS, PE

MATERIAL SPECIFICATION ASTM A 790 UNS-S31803

2 (Note-12)



3 to 4

Sch XXS, SEAMLESS, BE


6 to 12


API 5L X-52NS , PSL-2 (INTERNALLY COATED)

14 to 24


API 5L X-52MS , PSL-2 (SAWL, one L-Seam) (INTERNALLY COATED)


ITEM




CAP


DESCRIPTION


½ to 1½


ASTM A 182 Gr. F51

2



2



3 to 4



6 to 12

Sch. to match pipe, SEAMLESS, BW, ASME B16.9

MSS SP-75 Gr. WPHY52 (INTERNALLY COATED)

14 to 24

Sch. to match pipe, SEAM, BW, ASME B16.9


½ to 1½


ASTM A 182 Gr. F51

2



2



3 to 4



6 to 12



14 to 24



2



2



3 to 4



6 to 12



14 to 24



½ to 1½


ASTM A 182 Gr. F51

2



2



3 to 4



6 to 12



14 to 24



½ to 1½


ASTM A 182 Gr. F51




SUBJECT:

APPROVED BY:


REVISION NO. 5

Team Leader - FE




(APPENDIX-B)


PIPING CLASS EW (NACE) SIZE (INCH)

ITEM CROSS

O’LET

DESCRIPTION


½ to 1½


ASTM A 182 Gr. F51

½ to 1½


ASTM A 182 Gr. F51

½ to 1½


ASTM A 182 Gr. F51

2 to 24



½ to 1½


CUT FROM PIPE

PIPE NIPPLE

½ to 1½


CUT FROM PIPE

½ to 1½


CUT FROM PIPE

SWAGE NIPPLE

½ to 1½

Sch XXS, PE

ASTM A 182 Gr. F51

½ to 1½


ASTM A 182 Gr. F51

Class 1500, WNRF, Sch. to match pipe, ASME B16.5 Class 1500, WNRJ, Sch. XXS, ASME B16.5

2 FLANGE

2

BLIND FLANGE UNION


3 to 24



½ to 2


ASTM A 182 Gr. F51

2 to 24



DO NOT USE


CHECK

GATE

GLOBE

SIZE (INCH)

DESCRIPTION


½ to 1½

Class 1500, SW

VB-1552

2 to 24

Class 1500, RJ

VB-1554

½ to 1½

Class 1500, SW

VC-1552

2 to 24

Class 1500, RJ

VC-1554

½ to 1½

Class 1500, SW

VG-1552

2 to 24

Class 1500, RJ

VG-1554

½ to 1½

Class 1500, SW

VO-1552

2 to 24

Class 1500, RJ

VO-1554

MISCELLANEOUS ITEM

SIZE (INCH)

DESCRIPTION


BLIND (Paddle, Fig.8, spacer & Blind) – Note : 3

½ to 1½


ASTM A182 Gr. F51

2 to 24


ASTM A 182 Gr. F51 / A 240 UNS – S31803

GASKET

½ to 24



-

-

Octagonal Ring, Type “R”, Annealed, ASTM A182 Gr. F51 ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM (PTFE Coated)

2 to 24



½ to 1½



½ to 1½







(APPENDIX-B)

APPROVED BY:

Team Leader - FE

SUBJECT:


REVISION NO. 5



PIPING CLASS EW (NACE) NOTES 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.

For design temperatures above 100 °F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24” and should be designed as per ASME B31.3 for higher sizes. All produced water service (EW) pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2”). Internal coating of pipe should be carried out on prefabricated pipe spools to the extent possible in order to limit field welding with internal sleeves / girth weld coating repair. Girth welds shall be protected as per JOS-02-04. The minimum branch size on internally coated piping shall be 2” NPS. Pipes and fittings shall be supplied with internal coating. Limitations on pipe end tolerances and weld flash & trim (of welded pipes / fittings) for internal coating shall be confirmed with the coating Vendor, prior to ordering the pipes. NDT requirements to EW specification as above. All NDT on welding must be performed prior to internal coating. Welds in carbon steel piping exceeding 0.750” (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. Duplex SS pipe & fittings shall be used for 2” piping works and internally coated 2” CS pipe & fittings shall be used for branch connections only. For branch connections, refer Annexure-2 of this specification.





Team Leader - FE

DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-B

SUBJECT:


Revision No. 5

SPECIFICATION FOR MATERIALS IN SOUR SERVICE


PIPING - SELECTION & DESIGN Annexure-1 to Appendix-B





Sr. Design Engineer - FE DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-B

Team Leader - FE

SUBJECT:


Revision No. 5




GENERAL REQUIREMENTS FOR MATERIALS

2.0

REQUIREMENTS FOR CARBON STEEL PLATES

3.0

SEAMLESS CARBON STEEL AND FITTINGS

4.0

CARBON STEEL FORGINGS

5.0

CARBON STEEL CASTINGS

6.0

REQUIREMENTS FOR STAINLESS AND CORROSION RESISTANT ALLOYS (CRA)

7.0

WELDING PROCEDURE QUALIFICATION





Team Leader - FE

SUBJECT:


Revision No. 5



1.0

GENERAL REQUIREMENTS FOR MATERIALS

1.1

Materials for use in sour service shall comply with the requirements of NACE MR0175 / ISO 15156 (latest edition) and as supplemented in the following paragraphs. The service conditions shall be defined and evaluated as per NACE MR0175 / ISO 15156 Part 1 Clause 6. Prequalified materials, resistant to SSC/SCC in the presence of sulphides may be selected according to NACE MR0175 / ISO 15156 Part 2 for Carbon and low alloy steels and NACE MR0175 / ISO 15156 Part 3 for Corrosion Resistant and other alloy materials. Materials that are not pre-qualified may be qualified based upon prior field experience (refer Part 1 Para 8.2), or by laboratory testing using simulated appropriate H 2 S service conditions (refer Part 1 Para 8.3).

1.2

Normally, for service conditions below 0.05 psi partial pressure of H 2 S, no special precautions are required for carbon and low alloy steels. Above 0.05 psi partial pressure of H 2 S, materials listed in NACE MR0175 / ISO 15156 Part 2 A.2 are considered generally resistant to SSC in standard form, but this is supplemented by specific requirements for each material form in addition.

1.3

All raw materials shall be hardness tested. The primary basis for hardness testing shall be Rockwell (HRC). Where equivalents between hardness scales are required, ASTM E 140 shall be used. Plates, pipes, fittings and flanges have a hardness not exceeding 22HRC (237 BHN), unless lower values are specified in the applicable material standard.

1.4

Test frequency shall be a minimum of one hardness test per heat treatment batch. Welds and HAZ in all pressure vessels, equipment and piping in carbon steel shall have a hardness not exceeding 22HRC (237 BHN) maximum. The frequency of testing shall be as specified in the piping class.

1.5

Where the HIC testing of materials is required by this specification, then the following shall be applied: 1)

HIC tests in accordance with NACE TM0284 shall be conducted on three specimens from one coupon from every heat of steel produced by the continuous casting method or, two sets of three specimens shall be taken from opposite ends, from every heat of steel produced by the ingot method.

2)

A coupon from the thinnest section used from each heat shall be tested in accordance with Section 6 of NACE TM0284 using test solution “A”. Specimens may be taken at supplier’s option from plate per Section 5 of NACE TM0284 or per Section 4 from a “mother” pipe or a finished fitting (testing of longitudinal weld is not required). After testing, the specimens shall be cleaned, sectioned, examined and evaluated as provided by Section 7 of NACE TM0284. Individual and average values shall be reported (refer to Chapter 8.4 of the NACE Standard).

3)

Acceptance criteria shall be as follows: •

Maximum individual crack length in any section not to exceed 5 mm

•

Crack Length Ratio (CLR) : not to exceed 15%

•

Crack Thickness Ratio (CTR) : not to exceed 5%

•

Crack Sensitivity Ratio (CSR) : not to exceed 1.5%




SUBJECT:

APPROVED BY:


•

Team Leader - FE


Revision No. 5



Above criteria shall apply to average ratios for 3 examined sections from one specimen.

1.6

Materials may be qualified for use in sour service conditions by specific laboratory testing of samples. Testing shall be as required by NACE MR0175 / ISO 15156, Annexure B.

1.7

Materials may also be qualified by experience. There must be documentary evidence that a particular material has performed satisfactorily for at least 2 years under particular sour service conditions. This is considered as qualification by field experience and is permitted by NACE MR0175 / ISO 15156 at Part 1, Section 8.2. All such evidence shall be reviewed and approved by Company before proceeding with use of the same material type for similar duties.

1.8

In order to be sure the correct information is available and considered at material purchasing, the material purchaser shall indicate all the data required in Tables C.1 and C.2 of NACE MR0175 / ISO 15156-3, Annexure C.

2.0

REQUIREMENTS FOR CARBON STEEL PLATES, WELDED PIPES & FITTINGS

2.1

Carbon steel plates shall be fully killed and fine grained and shall be produced by a low sulphur and low phosphorus refining process. Grain size shall be 6 or finer as defined by ASTM E112. The steel shall be vacuum degassed or argon bubbled and the plates shall be supplied in the normalized or quenched and tempered condition. All welded pipes manufactured from plate shall be in hot formed condition. Cold formed pipes shall be subsequently heat treated to normalized condition. •

Inclusion Shape Control – The steel shall receive a Calcium treatment to modify the shape of inclusions.

•

Chemical Composition – The chemical analysis shall be in accordance with the applicable product standard with the following limitations: Carbon

< 0.21%

Manganese

< 1.30%

Sulphur

< 0.003%

Phosphorus

< 0.015%

Vanadium

< 0.08%

Titanium

< 0.02%

Niobium

< 0.03%

Nickel

< 1.0%

Boron

< 0.0005% (and shall not be deliberately added)

V + Ti + Nb

< 0.5%




SUBJECT:

APPROVED BY:


Team Leader - FE


Revision No. 5



The Carbon Equivalent CE (IIW formula) shall not exceed 0.38% where CE is given by:

CE = C +

Mn Cr + Mo + V Ni + Cu + + 6 5 15

2.2

HIC tests in accordance with NACE TM0284 are required for all plate steels and starter plate for seam welded pipe and welded fittings. HIC testing is not required for plates which shall be fully clad.

2.3

Laboratory tests as per NACE MR0175 / ISO 15156 Part 2 Annexure B shall be applied for materials not included in the listings within A.2.

2.4

Plates shall be non destructive examined using ultrasonic testing over 100% of the surface in accordance with ASTM A578 on 4 inch grid spacing with level B as acceptance criteria. All indications shall be recorded as required by ASTM A578 Clause 6.

2.5

All items require hardness testing per NACE MR0175 / ISO 15156 as applicable. For equipment such as pressure vessels, and equipment, additional or more stringent requirements may be required by the applicable Data Sheet.

3.0

SEAMLESS CARBON STEEL PIPE AND FITTINGS

3.1

Pipe and fittings shall be fully killed and fine grained and shall be supplied in hot formed, normalized, normalized and tempered or quenched and tempered finished condition.

3.2

The chemical analysis shall be in accordance with the applicable product standard with the following limitations which shall be applied for product chemical composition: •

Carbon not to exceed : 0.18%

•

Sulfur not to exceed : 0.010%

•

Phosphorus not to exceed : 0.020%

•

Carbon Equivalent CE (IIW formula) shall be 0.38% max.

3.3

Hardness limit shall be as per NACE MR0175 / ISO 15156.

3.4

HIC test is not required for seamless items. If specified in the data sheet, SSC test shall be carried out for seamless / welded pipes.

3.5

Barred Tees Supplementary Requirement: Bars shall be welded in place with unalloyed low hydrogen consumables. Attachment welds shall be MT examined after final heat treatment. Acceptance criteria for the welds shall be MSS SP-53 (Table 1).

3.6

Bolting for piping system flanged connections shall comply with ASTM A193 Gr. B7M, 550 N/mm2 min. Yield Strength and 22 HRC maximum hardness. Nuts shall comply with ASTM A194 Gr. 2HM (22 HRC max.).

3.7

Flange stud bolts shall be tightened with torque wrenches or bolt tensioned, so that installed stress shall not be greater than 276 Mpa. (276 N/mm2).





Team Leader - FE

SUBJECT:


Revision No. 5



4.0

CARBON STEEL FORGINGS

4.1

Forgings shall be fully killed, fine grained and shall be supplied in the normalized condition. The chemical analysis shall be in accordance with the applicable product standard and in addition the following limitations shall be applied for product chemical composition: •


•

Sulfur not to exceed : 0.020%

•


•


4.2

Hardness requirement shall be as per NACE MR0175 / ISO 15156.

4.3

HIC test is not required.

4.4

Details of weld repairs and weld repair procedures shall be submitted and shall be subject to prior approval by Company. Welding procedures and welding operators shall be qualified to the requirements of ASME Section IX.

5.0

CARBON STEEL CASTINGS

5.1

Casting shall be fully killed and shall be supplied in the normalized, normalized and tempered or quench and tempered condition.

5.2

The chemical analysis shall be in accordance with the applicable product standard and in addition the following limitations shall be applied for product chemical composition: •


•

Sulfur not to exceed

•


•


: 0.025%

5.3

Hardness requirement shall be as per NACE MR0175 / ISO 15156.

5.4

HIC test is not required.

5.5

Details of weld repairs and weld repair procedures shall be submitted and shall be subject to prior approval by Company. Welding procedures and welding operators shall be qualified to the requirements of ASME Section IX.

6.0

REQUIREMENTS FOR STAINLESS AND CORROSION RESISTANT ALLOYS (CRA)

6.1

Stainless steels may be used in sour service but only under specific conditions as noted in NACE MR-0175 / ISO 15156 Part 3.

6.2

NACE MR-0175 / ISO 15156, Annexure A, Table A.1 is a guide to the use of the materials selection tables which cover Environmental Cracking Resistant CRA’s and other alloys.





APPROVED BY:

Team Leader - FE

SUBJECT:


Revision No. 5



6.3

Austenitic stainless steels may only be used according to the limitations on service conditions shown in Table A.2 thru A.7 for specific components and equipment.

6.4

High alloy austenitic stainless are permitted according to the limitations given in Tables A.8 thru A.11.

6.5

The permitted service conditions for use of Nickel based alloys, Ferritic, Martensitic and Duplex Stainless steels and corrosion resistant materials are given in the subsequent to NACE MR0175 / ISO 15156, Tables A.4.

6.6

Stainless steels shall be in the solution annealed condition. Heat treatment shall be mandatory and procedures shall meet the requirements of NACE MR0175 / ISO 15156.

6.7

The use of cold worked stainless steels is subject to the limitations imposed by the NACE MR0175 / ISO 15156.

6.8

Materials may be qualified for use in sour service conditions by specific laboratory testing of samples. Testing shall be as required by NACE MR-0175/ISO 15156 Part 3 Annexure B.

6.9

Materials may also be qualified by experience. There must be documentary evidence that a particular material has performed satisfactorily for atleast 2 years under particular sour service conditions. This is considered as qualification by field experience and is permitted by NACE MR0175 / ISO 15156 at Part 1 section 8.2. All Such evidence shall be reviewed by the Contractor before proceeding with use of the same material type for similar duties.

6.10

In order to be sure the correct information is available and considered at material purchasing, the material purchaser shall indicate all the data required in Tables C.1 and C.2 of NACE MR0175 / ISO 15156 Annexure C.

6.11

All materials shall be subject to hardness testing, and must be within the limit specified for the particular material in NACE MR0175 / ISO 15156.

7.0

WELDING PROCEDURE QUALIFICATION

7.1

For fabricated items and equipment welding procedure specifications and qualifications shall be required. Each welding procedure qualification shall be subject to hardness testing. The Vickers method using a 10 Kg load shall be used. Testing shall be carried out on a prepared and etched macro-section of the weld. A hardness traverse including the weld metal and heat affected zone (HAZ) shall be made near the welding joint.

7.2

The maximum permitted weldment hardness for carbon steel items shall be 22 HRC (237 BHN). This requirement also applies for weld repairs to castings.

7.3

The maximum permitted weldment hardness for stainless and corrosion resistant steels shall be as specified for the particular material in NACE MR0175 / ISO 15156.


JOINT OPERATIONS DOCUMENT:


ISSUED BY:

APPROVED BY:


Team Leader - FE


SUBJECT:


Revision No. 5

BRANCH CONNECTION CHART



Annexure-2 to Appendix-B BRANCH CONNECTION CHART




ISSUED BY:


APPROVED BY:

Team Leader - FE

SUBJECT:


Revision No. 5



TABLE OF CONTENTS

1.0

BRANCH CONNECTION CHART (Piping Classes A, AS, AM, AT, AU, AV, AW & AW1)

2.0

BRANCH CONNECTION CHART (Piping Classes B, BS, BV, BW & BW1)

3.0

BRANCH CONNECTION CHART (Piping Classes C, CS, CW, D, DS, DW, E, ES and EW)

4.0

NOTES




ISSUED BY:



Revision No. 5

Team Leader - FE


1.0

SUBJECT:

APPROVED BY:



BRANCH CONNECTION CHART (Piping Classes A, AS, AM, AT, AU, AV, AW and AW1) T

30

P

T

24

P

P

T

20

P

P

P

T

18

P

P

P

RT

T

16

P

P

P

P

RT

T

14

P

P

P

P

B

RT

T

12

P

P

P

P

B

B

RT

T

10

W

W

W

W

B

B

B

RT

T

8

W

W

W

W

B

B

B

B

RT

T

6

W

W

W

W

B

B

B

B

B

RT

T

4

W

W

W

W

B

B

B

B

B

B

RT

T

3

W

W

W

W

B

B

B

B

B

B

B

RT

T

2

W

W

W

W

W

W

W

W

W

W

W

W

RT

T

1½

S

S

S

S

S

S

S

S

S

S

S

S

S

RT

T

1

S

S

S

S

S

S

S

S

S

S

S

S

S

S

RT

T

¾

S

S

S

S

S

S

S

S

S

S

S

S

S

S

RT

RT

T

½

S

S

S

S

S

S

S

S

S

S

S

S

S

S

RT

RT

RT

T

SIZE (Inch)

36

30

24

20

18

16

14

12

10

8

6

4

3

2

1½

1

¾

½

BRANCH SIZE

36

HEADER SIZE B RT

Branch Weld (Stub-in) Reducing Tee

P

Branch Weld with Reinforcing pad (Note-3)

S

Sockolet

T

Equal Tee

W

Weldolet

Note: For Piping Class “AM”, use reducing tees for sizes through 4”. Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)



ISSUED BY:



Revision No. 5

Team Leader - FE


2.0

SUBJECT:

APPROVED BY:



BRANCH CONNECTION CHART (Piping Classes B, BS, BV, BW and BW1) T

30

P

T

24

P

P

T

20

P

P

P

T

18

P

P

P

RT

T

16

P

P

P

P

RT

T

14

P

P

P

P

B

RT

T

12

P

P

P

P

P

P

RT

T

10

W

W

W

W

W

W

W

RT

T

8

W

W

W

W

W

W

W

W

RT

T

6

W

W

W

W

W

W

W

W

W

RT

T

4

W

W

W

W

W

W

W

W

W

W

RT

T

3

W

W

W

W

W

W

W

W

W

W

W

RT

T

2

W

W

W

W

W

W

W

W

W

W

W

W

RT

T

1½

S

S

S

S

S

S

S

S

S

S

S

S

S

RT

T

1

S

S

S

S

S

S

S

S

S

S

S

S

S

S

RT

T

¾

S

S

S

S

S

S

S

S

S

S

S

S

S

S

RT

RT

T

½

S

S

S

S

S

S

S

S

S

S

S

S

S

S

RT

RT

RT

T

SIZE (Inch)

36

30

24

20

18

16

14

12

10

8

6

4

3

2

1½

1

¾

½

BRANCH SIZE

36

HEADER SIZE

B RT


P


S

Sockolet

T

Equal Tee

W

Weldolet




ISSUED BY:



Revision No. 5

Team Leader - FE


3.0

SUBJECT:

APPROVED BY:



BRANCH CONNECTION CHART (Piping Classes C, CS, CW, D, DS, DW, E, ES and EW) T

30

P

T

24

P

P

T

20

P

P

P

T

18

P

P

P

RT

T

16

P

P

P

P

RT

T

14

P

P

P

P

B

RT

T

12

P

P

P

P

P

P

RT

T

10

P

P

P

P

P

P

P

RT

T

8

P

P

P

P

P

P

P

P

RT

T

6

W

W

W

W

W

W

W

W

W

RT

T

4

W

W

W

W

W

W

W

W

W

W

RT

T

3

W

W

W

W

W

W

W

W

W

W

W

RT

T

2

W

W

W

W

W

W

W

W

W

W

W

W

RT

T

1½

S

S

S

S

S

S

S

S

S

S

S

S

S

RT

T

1

S

S

S

S

S

S

S

S

S

S

S

S

S

S

RT

T

¾

S

S

S

S

S

S

S

S

S

S

S

S

S

S

RT

RT

T

½

S

S

S

S

S

S

S

S

S

S

S

S

S

S

RT

RT

RT

T

SIZE (Inch)

36

30

24

20

18

16

14

12

10

8

6

4

3

2

1½

1

¾

½

BRANCH SIZE

36

HEADER SIZE

B RT


P


S

Sockolet

T

Equal Tee

W

Weldolet




ISSUED BY:

APPROVED BY:


4.0

Team Leader - FE

SUBJECT:


Revision No. 5



NOTES: 1.

The Branch Reinforcing Tables shown in this appendix specify the type of connection required between header and branch for 90o piping intersections by specifying. Branches at angles less than 45o require special design and should be avoided.

2.

The tables show whether extra reinforcement should be used, e.g., Weldolet, Tee, Sockolet, etc. and are cross referenced with the Piping Classes.

3.

Reinforcing pad thickness, specified shall equal header pipe thickness as minimum. Pad width equals ½ of the branch OD.

4.

Reinforcement given in this table is based on pressure and temperature considerations only. Reinforcement requirements for thermal stresses, vibration considerations etc., if any shall be reviewed on case to case basis.

5.

For HDPE / RTRP Piping Material (Piping Classes AN1, AN2, AN3 & AN4), branch connections should be in accordance with manufacturer standards / recommendations.

6.

For Hot Tapping, heavy duty Split Tee shall be used, where Reducing Tee / Tee is specified in the branch table.




ISSUED BY:

APPROVED BY:


Team Leader - FE


SUBJECT:


Revision No. 5

SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP)



Annexure-3 to Appendix-B SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP)




ISSUED BY:

APPROVED BY:


Team Leader - FE

SUBJECT:


Revision No. 5




SCOPE

2.0

PRESSURE DESIGN

3.0

BASE MATERIALS

4.0

PIPING COMPONENTS AND JOINTING

5.0

PIPES

6.0

FITTINGS

7.0

FLANGES

8.0

INSPECTION AND TESTING

9.0

THIRD PARTY INSPECTION (TPI)

10.0

SHIPMENT

11.0

WARRANTY

12.0

REFERENCE STANDARDS

ATTACHMENT-1:

DATA SHEET FOR RTRP PIPES AND FITTINGS




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1.0

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Revision No. 5



SCOPE This specification defines Company requirements for the materials, properties, design, manufacture, inspection and testing of RTRP pipe & fittings for the services such as Produced Water, Effluent, Oil > 5% BS & W, corrosive water drains, underground fire fighting water etc. Engineering Design and Installation of RTRP Piping System shall be in accordance with KOC-MP-011 Part-2.

2.0

PRESSURE DESIGN

2.1

The RTRP piping system shall be designed, manufactured and installed in accordance with ISO 14692 (Part 1 to 4).

2.2

All pipes, fittings and joints shall be designed to the maximum continuous pressure rating under the most severe combination of all loads due to the following:•

Primary Loads due to internal pressure or vacuum, weight of pipe & its content, soil loads, buoyancy effects due to higher water table etc.

•

Secondary Loads, which are of self limiting nature such as restrained loads, thermal expansion, surface heating, anchor loads etc.

•

Occasional loads (of short duration), typically loads due to installation, surge pressure, hydrostatic test, wind, vibration etc.

2.3

The piping system shall consist of a three layered structure as described below:-

2.3.1

Inner Layer Reinforced thermosetting epoxy resin rich smooth glass veil lining of minimum 0.5 mm thick.

2.3.2

Main structure – Epoxy resin with glass fiber reinforcement. Made by filament winding process using glass fiber reinforced epoxy resin.

2.3.3

Outer layer / Top coat Epoxy rich Reinforced outer layer for corrosion resistance. (Atmospheric temperature of 50°C experienced in Kuwait during summer shall be considered and UV protection (with a resin rich external layer, with a thickness of at least 0.5 mm) shall be provided accordingly, if RTRP Piping system is used for aboveground services).

2.3.4

Fire Resistance For above ground installations in fire hazardous area, where improved fire resistance is required, the application of a fire retardant, intumescent coating (a passive fire protection coating which in the presence of fire expands to create an inner “char” layer) shall be provided.




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2.4

Thickness of Pipes / Fittings

2.4.1

The minimum thickness for the pipe & fittings including inner liner / outer top coat of pipes / fittings shall be the larger of the following a) or b):a)

i) 3 mm for pipes upto 3” dia. ii) 5 mm for pipes 4” & 6” dia. iii) 6 mm for pipe dia. 8” & above

b)

2.4.2

Thickness calculated as per ISO 14692 based on Vendors Nominal Pressure Rating. Wall thickness (excluding internal lining and external coating) shall be based on a 6:1 safety factor in both hoop and axial directions, considering the maximum continuous design pressure in combination with loads referenced in 2.2 above and compared to pipe’s short term properties determined as per ASTM D1599 with unrestrained ends.

2.4.3

Special care shall be given to underground installations. The manufacturer recommendations and AWWA C950 / M45 & ASTM D3839 recommended practices should be followed.

2.5

Hydrostatic Pressure Design Basis for Pipes / Fittings / Joining Systems: Vendor shall select the Hydrostatic Design Basis (HDB) for the selected piping system based on ASTM D2992 “Standard practice for obtaining Hydrostatic or Pressure Design Basis” for Fiber Glass Pipes and Fittings – Procedure ‘A’. The Hydrostatic Design Basis Stress so obtained shall be multiplied by Service Design factor of 0.5 to obtain the Hydrostatic Design Stress (HDS). Vendor’s Nominal Pressure Rating shall be as follows: •

Design pressure (270 psig)

•

Vendors nominal pressure rating =

2.6

Stiffness

2.6.1

Pipe Stiffness

=

< Vendors nominal pressure rating. Pressure calculated for the piping system components / joining system using the Hydrostatic Design Stress

Pipe stiffness for each diameter shall be determined in accordance with ASTM D2412 at 5% deflection. There shall be no visual evidence (unaided eye) of cracking or crazing of the pipe barrel at the required deflection in a sample of the pipe barrel. 2.6.2

Beam Deflection The apparent modulus of elasticity of the pipe shall be a minimum of 1.015 x 106 psi when tested as per ASTM D2925 at 90°C.

2.6.3

Impact Resistance This test shall be made to measure the impact resistance of the RTR pipe and shall be as per ASTM D2444. Fittings shall be tested in the same manner except that the ball drops




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shall be one instead of four. The pipe or fitting shall not show any porosity or visual delamination when examined with an ultraviolet lamp and the unaided eye. 3.0

BASE MATERIALS

3.1

Epoxy Resin Pipes, fittings and flanges shall be made from Aliphatic Amine Epoxy.

3.2

Glass-Fiber Reinforcement Fillers and Pigments

3.2.1

The glass fiber reinforcement shall be of the low alkali type (E-Glass) to BS 3396 or equivalent and shall have a finish (coupling agent) which is compatible with the epoxy resin used. Fillers are not acceptable. Thixotropic additives added to the resin/curing agent mixture for viscosity control shall not exceed 2% by weight.

3.2.2

Glass content The glass content of the qualified component should be within the range given below:Component type

Glass content (by mass)

Filament wound pipe

70% to 82 %

Filament wound fittings

65 % to 75 %

Hand-lay up fittings

50 % to 65 %

3.2.3 Pigment when used shall not affect the performance of components. 3.3

Lining Materials All pipes and fittings shall have a smooth uniform resin rich lining consisting of:

3.3.1

A surfacing tissue chemical resistant glass veil (C-glass).

3.3.2 The same resin used for the fabrication of the pipe and other fittings. 3.4

Adhesives

3.4.1

The adhesives used for adhesive bonding joints shall be of an epoxy type formulated to be resistant to the fluid handled and suitable for the service pressure and temperature. Such adhesives shall be of the type and quality normally specified and supplied by the Vendor.

3.4.2

The adhesive kit shall contain atleast epoxy resin and curing agent (separately in the recommend proportions) in addition to mixing stick, joint cleaner, sandpaper, brush and instruction sheet.

3.4.3

Each adhesive kit shall have both the packaging and expiration dates stamped in addition to an indication of the required storage conditions. The adhesive kit shelf life at 40°C shall not be less than six months from the date of shipment or 12 months from the date of production.




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Rubber Sealing Rings The sealing rings for the spigot and socket connections shall be made of a rubber type resistant to the fluid to be handled and suitable for the service pressure and temperature. The Contractor / Vendor shall submit to the Company a certificate of the rubber seal indicating its suitability for the proposed applications.

3.6

Fixation Rod The fixation rod for thrust-resistant spigot and socket joints with rubber sealing rings shall be made of flexible thermoplastic material suitable for the service conditions. The Contractor / Manufacturer shall submit to the Company a certificate for the fixation rod indicating its suitability for the proposed applications.

4.0

PIPING COMPONENTS AND JOINTING

4.1

Branch connections, bends, flanges, reducers, blanks and other components shall be designed taking into considerations the requirement and limitation of Chapter VII of ASME B31.3.

4.2

The Contractor / Vendor shall provide design and stress calculations including but not limited to pressure calculations including possible surge, external loading, deflection, ring bending, combined loading, buckling, flexibility analysis etc. These calculations shall be submitted along with the basis of calculations for Company review and approval.

4.3

Joints shall be of restrained design, capable of withstanding longitudinal as well as circumferential (Hoop) forces.

4.4

Prefabricated piping systems may have adhesive-bonded joints (socket, bell & spigot) or hand-laminated butt and wrap joints or integral spigot and/or sockets for connections with rubber sealing rings. The butt and wrap joints shall be laminated over a length of atleast the pipe diameter on the outside surface, and if the diameter allows, also on the inside. The surfaces without a liner at the adhesive bonded connections exposed to the product shall be covered by the adhesive.

4.5

The Contractor, in consultation with the approved manufacturer, shall select the proper joining systems suitable for the pressure, temperature and service conditions considering the requirements as stated above. The joining systems are to be evaluated and shall have Company approval prior to use. Typical joining systems are: a)

Adhesive bonded joints such as a) matched taper bell and spigot, b) Socket joint, c) interface fit joint.

b)

Mechanical joints such as thrust resistant with mechanical lock

c)

Flanged joints

d)

Butt and wrap joint

e)

Threaded joint




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5.0

PIPES

5.1

Method of Manufacture

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Fiberglass reinforced pipes shall be made by the filament winding process using glass fiber reinforced epoxy resin. The material designation as per ASTM D2310 shall be Type 1, Grade 1, Class F. 5.2

The RTRP pipe shall be homogeneous throughout and as uniform as commercially practicable and acceptable in color, opacity and other physical properties.

5.3

The inside and outside surfaces of the RTRP pipe shall be free of sticky and tacky materials, blisters and dents.

5.4

The RTRP pipe (internal and external) shall be free of all defects including de-laminations, cuts, cracks, resin starved areas, knit-lines, holes, blisters, voids, irregularities, foreign inclusion or other surface defects that are visible to the naked eye and that may affect the pipe integrity and performance. Visual inspection shall be determined in accordance with the requirements of ASTM D2563.

5.5

The RTRP pipe dimensions, wall thickness and ovality (if any) shall be determined in accordance with the requirements of ASTM D3567.

5.6

The degree of cure of RTRP pipe shall be determined by differential scanning calorimetry (DSC) and the glass transition temperature shall not be less than 125°C when tested in accordance with ASTM D3418. Indentation hardness shall also be determined as a measure of degree of cure in accordance with the requirements of ASTM D2583.

5.7

Dimensions: Final outside Diameters of pipe shall match with steel - pipe equivalent (Table-3 of AWWA C 950). Thickness of pipe shall be calculated by Vendor as per pressure design basis. However, minimum thickness shall be as per Clause 2.4.

6.0

FITTINGS

6.1 6.2

Fittings shall be manufactured by filament winding process in accordance with the requirement of ASTM D5685, TYPE 1. Mitered RTRP fittings of standard angles I curvature are not acceptable,

6.3

The RTRP fittings shall meet the dimensional requirements as specified in ASTM D3567.

6.4

The RTRP fittings, coupling connections and adhesive shall sustain a short-time hydrostatic pressure of at least four (4) times its static rated pressure for one (1) minute without visible weeping or leakage.

6.5

Fitting dimensions shall be as per Annexure H of ISO 14692-2 and bend radius shall be 1.5 times nominal dia.




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7.0

FLANGES

7.1

Flanges shall be machine made and shall meet the requirement of ASTM D4024.

7.2

All flange dimensions shall match with ANSI B16.5.

7.3

Flange faces shall have flat face, smooth finish.

7.4

Flanges shall have washer bearing surface.

8.0


8.1

Pipes / fittings / components supplied as per this specification shall conform to the following test requirements: a)

Design and qualification tests

b)

Raw material tests

c)

Production tests

8.2

Tests for design, qualification and base materials

8.2.1

Pipe and joining system with fitting Manufacturer shall conduct the following tests as detailed below and submit the reports to Company for review / approval. Company may at its discretion either witness the tests by itself or by its authorized Third party Inspector (TPI). Long term hydrostatic strength as per ASTM D2992 shall be conducted on specimen consisting of both pipe and fittings joined together. RTRP PIPE: MANUFACTURER TO PROVIDE THE TEST VALUES OF THE SPECIFIED TESTS Sr. No.

RTRP Pipe Test

Test Method

1

Long-Term Hydrostatic Strength; Static at 65°C (150° F) or higher.

ASTM D2992 Procedure A

2

Maximum Hoop-Strength; psig

ASTM D 2992

3

Thermal Coefficient of Expansion

ASTM D 696

4.

Axial Tensile Modulus of Elasticity

ASTM D 2105

5

Parallel Plate Loading/Crush. Stiffness Factor at ASTM D 2412 5% pipe Deflection (For pipe with OD/thickness >20)

6

Ultimate Axial Tensile Strength

ASTM D 2105




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Sr. No.

RTRP Pipe Test

Test Method

7

Testing Joint-Integrity under Internal Hydrostatic Pressure

As per approved Manufacturer’s specifications

8

Short-Time Hydraulic Failure Pressure of Plastic Pipe and Fittings.

ASTM D 1599

9

Beam Bending Modulus to Determine Pipe Support Spacing at 23°C or at Maximum Rated Temperature.

ASTM D 2925

10

Impact Resistance Test on each size of pipe

ISO 14692-2

8.2.2

Prototype tests for flanges as per ASTM D 4024.

8.2.3

Base materials testing Manufacturer shall submit to Company, his standard quality control system for receiving, storage, inspection and application of base materials i.e. glass fiber, resin. Adapters etc.

8.2.4

Resin Vendor shall conduct the following test as a minimum: Performance Tests for Material (Resin): Manufacturer to provide test values Sr. No.

Test Required

Test Methods

1

Heat Deflection Temperature

ASTM D648

2

Epoxy Content of Epoxy Resin

ASTM D1652

3

Compressive properties of impregnated Glass fiber strands

ASTM D695

4

Tensile Property of Glass fiber Strand / Roving

ASTM D2343

5

Viscosity of Epoxy Resin

ASTM D445

6

Gel Time and Peak Exothermic

ASTM WK8859

7

Moisture Contents

ASTM D6980

Test Values (Minimum)

See Note-1 below

Note-1: The Manufacturer shall carryout the required tests and determine the minimum values and submit the results to Company for review and approval.




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Glass Fiber All glass fibers shall be tested as per Clause 8.3.6 of ISO 14692-2.

8.3

Production Tests

8.3.1

General All RTRP Pipes and Fittings including all components shall be inspected and examined for their workmanship in accordance with the requirements of ISO 14692-2, AWWA C950 & this Specification.

8.3.2

Sr. No.

RTRP PIPE QUALITY CONTROL TEST.: REQUIREMENTS, TEST METHOD AND TEST FREQUENCY Required Test

Minimum Requirements

Test Method

Test Frequency

1

Workmanship & Visual Inspection

Each length of pipe shall be visually examined inside and outside for defects. Presence of defects shall render the pipe to be rejected.

API 15 LR

Check each length of pipe.

2

Dimensions and Tolerances

Pipe length shall not vary more than 2.5% of length. The average reinforced wall thickness of the pipe shall not be less than the nominal reinforced wall thickness communicated by the Manufacturer. The minimum reinforced wall thickness of the RTRP pipe at any point shall not be less than 87 % of nominal reinforced wall thickness agreed and shall be within 12% of the standard thickness as specified in AWWA C950

Physical Inspection and ASTM D3567 ISO 14692.2

Check one length of RTRP pipe out of every 100 lengths or one length out of each production run whichever is more frequent.

3

Hydrostatic Leak Test

On all pipes sizes. The pipe shall not fail, leak, or weep when tested at ambient temperature. The test shall be at 1.5 times of Nominal Pressure Rating

AWWA C950 ISO 14692.2

On each pipe of all sizes.

4

Stiffness Test

The minimum pipe stiffness shall be determined at 5% deflection. The pipe shall exhibit without damage or structural failure the minimum stiffness.

ASTM D2412

Test one length out of each 100 lengths or one length from each Production run whichever is more frequent

The: pipe shall meet or exceed the minimum hoop-tensile strength as required and tabulated in A WW A C950 for various pipe sizes and classes.

ASTM D 2290

5

Hoop Tensile Strength Test

AWWA C950

ASTM D l599 ASTM D 638

6

Axial Tensile Strength Test

The pipe shall meet or exceed the minimum axial tensile strength requirements as tabulated in A WWA C950.

ASTM D 638 ASTM D 2105

Test one length out of 100 lengths or one length per production run whichever is more frequent for each class and size. Test one length out of each 100 lengths or one length of each production run




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Required Test

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Revision No. 5



Test Method


Test Frequency whichever is more frequent for each class and size.

7

Short Time Hydraulic Failure (Burst) Pressure of Pipe and Fittings.

8

Degree of Cure

9

Barcol Hardness

10

Glass content

The pipe shall hold for one minute a minimum hydrostatic pressure of 4 times its calculated static operating pressure without failure i.e. the pipe shall not leak or weep or collapse when tested at ambient temperature. The degree of cure or glass-transition temperature (T,) of RTRP fittings shall be determined by Differential Scanning Calorimetry (DSC). The minimum (T,) shall depend upon the type of resin (epoxy. polyester, vinyl ester) system and the curing agent used. The minimum (T,) shall be not 0 0 more than 5 C (41 F) below the minimum values as per clause 4.2 of API Spec 15 LR 0 or the (T,) shall be greater than 95 C (203 0 0 0 F) or 30 C (86 F ) above the qualified temperature, in accordance with BS EN ISO 14692-1

ASTM D 1599 ISO 14692.2

One Test per lot or 1% of production run whichever is higher.

ASTM D 3418

One test per production run for each resin system or 1% whichever is higher

ASTM D 2583 ISO 14692.2

One test production run

ISO 14692.2

1% of production

per

8.3.3 RTRP FITTINGS TEST: MINIMUM REQUIREMENTS. TEST METHOD AND TEST FREQUENCY Sr. No.

Required Test


Test Method

Test Frequency (See Note1)

1

Short Time Hydraulic Failure Pressure of Plastic Pipe, Tubing and Fittings

The pressure shall be applied uniformly and continuously until the desired pressure is reached in a time not less than 60 seconds. The pipe shall not fail, leak, or weep when tested at ambient temperature.

ASTM D1599 ASTM D5685

One Test Per production run and at least 1 test in each configuration

2

Degree of Cure Test

The degree of cure or glass-transition temperature (T,) of RTRP fittings shall be determined by Differential Scanning Calorimetry (DSC). The minimum (T,) shall depend upon the type of resin (epoxy. polyester, vinyl ester) system and the curing agent used. The minimum 0 0 (T,) shall be not more than 5 C (41 F) below the minimum values as per clause 4.2 of API Spec 0 15 LR or the (T,) shall be greater than 95 C (203 0 0 0 F) or 30 C (86 F) above the qualified temperature, in accordance with BS EN ISO 14692-1. Upon fully curing the detachable material shall not be more than 3%,

API 15LR ASTM D 5685

One Test Per production run




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8.3.4

Required Test Hydrostatic Test

SUBJECT:


Revision No. 5


Minimum Requirements 1.5 times of Nominal pressure rating

Test Method


Test Frequency (See Note1) 5% of all fitting

Inspection and Test Plan (ITP) Based on quality control requirements, the Manufacturer shall prepare an ITP and list down all verifications, inspection and testing activities in sequence for the RTRP piping systems installation, construction and testing.

8.4

Test Failure and Rejection

8.4.1

If RTRP materials, pipes, fittings and components after the test(s) fail to meet the minimum requirements as specified in the relevant clauses of this specification, then that test may be repeated on two additional samples from the same lot. Each of the two samples shall conform to the requirements specified. If either of the two samples fails, then the lot shall be rejected by Company.

8.4.2

The RTRP pipe, fittings and components that show visible defects, cracks and other injurious defects on inspection, or subsequent to acceptance at the, Company works or premises and prove to be defective upon installation shall be marked and shall be rejected.

9.0


9.1

If specified, the materials will be inspected by a Company appointed TPI during and on completion of manufacture of ordered items.

9.2

TPI / Company Representative shall have full access to the manufacturing facilities, where the works are performed for the supply of ordered items.

9.3

The manufacturer shall afford to facilitate TPI / Company Representative with no extra cost, all reasonable facilities and test equipment, tools etc. to carry out the inspection as per the relevant material specification standards and this specification. Manufacturer shall arrange the above said facilities as well with their sub-contractors, as required.

10.0

SHIPMENT All materials shall be prepared for shipment in accordance with KOC Standard KOC-G-004: Packing, Marking and Documentation. Nesting smaller pipes inside larger pipes is not allowed. Pipe spools shall be packed by the Manufacturer/Contractor to avoid damage during transportation.

11.0

WARRANTY

11.1

The Vendor shall have full responsibility to manufacture, test and supply of all materials in accordance with the applicable material specification standard and this specification. Approvals from Company / TPI shall not relieve or absolve Vendor’s responsibility.




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Page 13 of 15

11.2

Company shall neither accept nor pay for any items which do not pass inspection tests and / or shipped without release note from Company / TPI.

12.0

REFERENCE STANDARDS KOC-MP-011 Part-2

12.1

RTRP Pipe & Fittings - Engineering Design and Installation

Product Standards ASME B16.5

Steel Pipe Flanges and Flanged Fittings

ASME B31.3

Chemical Plant and Petroleum Refinery Piping

ISO 7370

Glass Fiber Reinforced Thermosetting Plastics (GRP) Pipes and Fittings

ISO 14692 (Part 1 to 4) Glass Reinforced Plastics Piping AWWA C950

Standard for Fiber-Reinforced Thermosetting Resin Pressure Pipe

API Spec 15LR

Specification for low pressure fiberglass line pipe and fittings

MIL-STD-105E

Sampling Procedures and Tables for Inspection

BS 3396

Woven glass fiber fabrics for plastics reinforcement

ASTM D1694

Specification for Threads for Reinforced Thermosetting Resin Pipe

ASTM D2310

Classification for Machine-made Reinforced Thermosetting Resin Pipe

ASTM D2517

Reinforced Epoxy Resin Gas Pressure Pipe and Fittings

ASTM D2563

Recommended Practice for Classifying Visual Defects in GlassReinforced Plastic Laminate Parts

ASTM D2583

Standard Test Method for Indentation Hardness of Rigid Plastics by Means of a Barcol Impressor

ASTM D2996

Standard Specification Thermosetting Resin Pipe

ASTM D2997

Specification for Centrifugally Cast Reinforced Thermosetting Resin Pipe

ASTM D3517

Standard Specification for "Fiberglass" (Glass-Fiber-Reinforced Thermosetting-Resin) Pressure Pipe Practice for Determining Dimensions of Reinforced Thermosetting Resin Pipe and Fittings

ASTM D3567

ASTM D3839

for

Filament

Wound

Reinforced

Practice for Underground Installation of Flexible Reinforced Thermosetting Resin Pipe and Reinforced Plastic Mortar Pipe




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ASTM D4024

Specification for Thermosetting Resin Flange

ASTM D4161

Specification for Bell and Spigot Reinforced Thermosetting Resin Pipe Joints Using Flexible Elastomeric Seals Specification for Reinforced Thermosetting Resin Pressure Pipe

ASTM D4163

12.2

APPROVED BY:

ASTM D5685

Standard Specification for "Fiberglass" (Glass Fiber Reinforced Thermosetting Resin) Pressure Pipe Fittings

ASTM F477

Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe

Test Methods ASTM C581

Practice for Determining Chemical Resistance of Thermosetting Resins Used in Glass Fiber Reinforced Structures Intended for Liquid Service

ASTM D570

Test for Water Absorption of Plastics

ASTM D638

Test for Tensile Properties of Plastics

ASTM D648

Standard Test Method for Deflection Temperature of Plastics under Flexural Load in the Edgewise Position

ASTM D695

Test for Compressive Properties of Rigid Plastics

ASTM D696

Test for Coefficient of Linear Thermal Expansion of Plastics

ASTM D1598

Test Method for Time-to Failure of Plastic Pipe under Constant Internal Pressure

ASTM D1599

Test Method for Short-Time, Hydraulic Failure Pressure of Plastic Pipe, Tubing & Fittings

ASTM D1652

Standard Test Method for Epoxy Content of Epoxy Resins

ASTM D2105

Test Method for Longitudinal Tensile Properties of Reinforced Thermosetting Plastic Pipe & Tube

ASTM D2143

Test Method for Cyclic Thermosetting Plastic Pipe

ASTM D2343

Standard Test Method for Tensile Properties of Glass Fiber Strands, Yarns, and roving Used in Reinforced Plastics Test Method for External Loading Properties of Plastic Pipe by Parallel Plate Loading

ASTM D2412

Pressure

Strength

of

Reinforced

ASTM D2444

Test Method for determination of the Impact Resistance of Thermoplastic Pipe and Fittings

ASTM D2583

Indentation Hardness of Rigid Plastics by means of a Barcol




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impresser ASTM D2584

Ignition Loss of Cured Reinforced Resins

ASTM D2924

Test Methods for External Pressure Resistance of Reinforced Thermosetting Pipe

ASTM D2925

Beam Deflection of Reinforced Thermosetting Plastic Pipe under Full Bore Flow

ASTM D2992

Method for Obtaining Hydrostatic Design Basis for Reinforced Thermosetting Resin Pipe and Fittings

ASTM D3418

Test for Transition Temperature of Polymers by Thermal Analysis

ASTM D3681

Test Method for Chemical Resistance of Reinforced Thermoset Resin Pipe in a Deflection Condition

ASTM D5365

Standard Test Method for Long-Term Ring Bending Strain of Fiberglass" (Glass Fiber Reinforced Thermosetting Resin) Pipe

ASTM D6980

Test Method for Determination of Moisture in Plastics by Loss in Weight

ASTM WK8859

Standard Test Method for Gel Time and Peak Exothermic Temperature of Reacting Thermosetting Resins

ASTM WK14652

Standard Test Method for Kinematic Viscosity of Transparent and Opaque Liquids


ATTACHMENT-1



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PROCESS DATA DESIGN MATERIALS TESTING OTHERS

5

Revision No.

January, 2012

DATA SHEET FOR REINFORCED THERMOSETTING RESIN (RTRP) PIPES AND FITTINGS

DOCUMENT NO. : Attachment - 1 to Annexure-3 to APPENDIX-B, JOS-02-01

NOTES


1

Service

PRODUCED WATER

2

Service Requirement

Yes

3

Operating Pressure

Normal ______ Psig

Max.

4

Operating Temperature

Normal ______ Deg.F

Min. / Max. _____ /

5

Flow

Normal ______

6

Slug Flow

7

Formation water salinity

_______________

ppm

8

Chloride content

_______________

ppm

9

Oil content in water, if any

_______________

ppm

10

Sour Service

11

H2S Concentration

12

CO2 Concentration

_______________

13

Viscosity / Sp. Gravity

______ cP

14

pH

______

15

Total suspended solids

_______________

mg/L

16

Total dissolved solids Design & Engineering by Manufacturer

_______________ Required

mg/L

17 18

Design Pressure (Internal)

______ Psig

19

Design Pressure (External)

______ Psig

20

Piping system

21

Design Temperature

22

Design / Construction Standard

ASME B31.3 / ISO 14692

23

JO Specification

Annexure-3 to Appendix-B of JOS-02-01

OIL > 5% BS&W

FIRE WATER (BRACKISH)

Details: ___________________

Max.

Yes

______

Nil

Psig _____ Deg.F

______

No

Yes

No ppm

_______________ /

Buried,

ppm ______

Not Required

Depth (Min./Max.):

___ /__ ft

Above Ground

______ Deg.F Other:-

24

UV Protection

Yes

No

25

Electrical Conductivity Requirement

Yes

No

26

Fire Resistance Requirement

Yes

No

27

Wind / Seismic Design

ASCE-07 / None

28

Atmosphere

DESERT, DUSTY, HUMIDITY : 5 % to 100%

29

Material Specification

ASTM D2310, Type 1, Grade 1, Class F

30

Type

Filament Wound

30

Pipe Construction

3 layers

31

1) Inner Layer

Reinforced thermosetting epoxy resin rich smooth glass veil lining (minimum 0.5 mm thick).

32

2) Main Structure

Glass fiber reinforced epoxy resin

3) Outer layer / Top coat

Epoxy rich reinforced for corrosion protection

33 34

Epoxy Resin

Aliphatic Amine Epoxy

35

Glass fiber reinforcement

Low alkali type (E-glass) to BS 3396 or equivalent

36

Lining

Chemical resistant glass veil (C-veil) *

37

Joint Type for Pipes & Fittings (Note-3)

(Threaded / Mech. Key lock / Butt & Wrap / Adhesive bonded) *

38

Other jointing details (Note-3)

*

39

Flanges (Note-2)

Flat Face (ASTM D4024)

40

Fittings

Moulded to ASTM D5685 Type 1

41

Inspection and testing

As per Annexure-3 to Appendix-B of JOS-02-01

42

Marking


43

Third Party Inspection

44

Field Supervision / Support by Manufacturer

45

Warranty

1

RTRP Pipes & Fittings shall be manufactured, tested and supplied in accordance with this Specification JOS-02-01, Annexure-3 to Appendix-B.

2

* - to be provided / confirmed by Vendor.

3

Joining type shall have approval from Company.

Required

Not Required

Required

Not Required






Team Leader - FE


Annexure-4 to APPENDIX-B

SUBJECT:


REVISION NO. 5

TECHNICAL SPECIFICATION FOR PIPES



ANNEXURE - 4 TO APPENDIX - B TECHNICAL SPECIFICATION FOR PIPES





Team Leader - FE



SUBJECT:


REVISION NO. 5




SCOPE

2.0

DOCUMENTATION AND SUBMITTALS

3.0

PROCESS OF MANUFACTURE AND MATERIAL

4.0

MATERIAL REQUIREMENTS

5.0

SOUR SERVICE REQUIREMENTS

6.0

MILL HYDROSTATIC TEST

7.0

DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS, END FINISHES AND TOLERANCE

8.0

INSPECTION

9.0

WORKMANSHIP, VISUAL INSPECTION, REPAIR OF DEFECTS

10.0

COATING OF PIPE

11.0

MARKING, PAINTING AND COLOUR CODING

12.0

STORAGE, HANDLING AND SHIPPING

13.0


14.0

WARRANTY

ATTACHMENT – 1

:

DATA SHEET FOR STEEL PIPES (WITH GUIDELINES)





Annexure-4 to APPENDIX-B 1.0

Team Leader - FE

SUBJECT:


REVISION NO. 5



SCOPE This technical specification supplements the requirements for manufacture, testing, marking and supply of seamless / welded pipes as per the specified material specifications and applicable industry standards.

2.0

DOCUMENTATION AND SUBMITTALS The following documents shall be submitted (in English language) as a minimum. Additional details / clarifications, if any shall also be submitted upon request from Company.

2.1

Material test certificates and Inspection Test Plan (ITP) for Company / TPI approval. (MTCs’ shall mention JO’s Purchase Order no., JDE Item Number and quantity. MTCs’ shall have clear statement “compliance to NACE MR0175” meeting the requirements as per Clause 5.0 hereunder as applicable for sour service). MTC shall be as per BS EN 10204 3.1B and shall contain all applicable information as per the material specification standard and shall include hydrotest conditions, HIC Test / Hardness Test / UT or EMI Test / Carbon, Sulfur, Phosphorous, Nickel content and Carbon Equivalent (CE), as applicable.

Note: MTC is a “Hold Point” and shall proceed only upon approval by Company / TPI. 2.2

Final dossiers shall include the following:•

3 sets of Inspection test report (duly signed & stamped by TPI)

•

Material Test Certificates (MTC) approved by Company and Mill Tally sheets.

•

Certificate of compliance with purchase order and specifications.

•

Concessions, if any accepted by Company.

Note: - Vendor shall forward a copy of release note, MTC, Mill Tally sheets and packing list (duly signed and stamped by TPI, if applicable) to Company Ware House, while delivering the pipes to facilitate receiving inspection. 3.0

PROCESS OF MANUFACTURE AND MATERIAL Steel shall be made from oxygen converters or by electric furnace. Bessemer process shall not be acceptable.

Steel made by acid

3.1

Seamless pipe

3.1.1

Pipe shall be made by Seamless process in accordance with the applicable material standard. Continuous casting method is preferred compared to ingot steels.

3.1.2

Steel shall be fully killed and made to fine grain practice for improved toughness. Vacuum degassed steel shall be used for pipe wall thickness above 20mm (¾ inch).

3.1.3

The pipes shall not be cold expanded.

3.1.4

Pipes shall be supplied in normalized condition.

3.2

Welded Pipe






APPROVED BY:

Team Leader - FE

SUBJECT:


REVISION NO. 5



3.2.1

Submerged Arc Welded (SAW) Pipe shall be made by automatic fusion submerged arc welding (SAW) process involving deposition of filler metal, single seam with a minimum of one pass on the outside and a minimum of one pass on the inside. Double seam and spiral welded pipes shall not be acceptable. Continuous casting method is preferred compared to ingot steels. Cold expansion shall not exceed 1.5% of the pipe circumference.

3.2.2

Electric Fusion Welded (EFW) Pipe shall be made by automatic electric process involving deposition of filler metal. The joints shall be double-welded, full-penetration welds made in accordance with manufacturer’s procedure.

3.2.3

Electric Resistance Welded (ERW) Pipes are not acceptable, unless otherwise specified in the purchase requisition. If specified, pipes shall be manufactured by high frequency electric welding either, electric induction welding (HFIW) or electric resistance welding (HFRW) process.

3.2.4

Pipe shall be supplied in heat treated condition (normalized condition) and shall meet the microstructure requirements, specified under Clause 4.4.3 (5).

3.2.5

Steel shall be fully killed and made to fine grain practice for improved toughness.

3.2.6

Both sides of the slab shall be hot scarfed. All surfaces of the slab shall then be visually inspected for defects. After rolling, the slab edges shall be sheared or machined to remove a width equal to at least twice the plate thickness from each edge. Each plate shall then be visually and ultrasonically examined in accordance with API 5L (Annexure-K) to ensure freedom from defects and unacceptable lamination or inclusion clusters. The edges of the plate shall be machined to give the appropriate weld bevels, and the plate then rolled into a tubular shape.

3.2.7

The surface to be welded shall be free from mill scale, or oil which could interfere with the weld quality.

3.2.8

Jointer welds shall not be acceptable. Threaded coupling is not applicable.

4.0


4.1

The manufacturer shall furnish material test certificates and chemical analysis report giving the heat analysis of each heat of steel used in the manufacture of pipe. This report shall also list the pipe numbers of those pipes made from the heat of steel, for final certification and shipment.

4.2

The manufacturer shall furnish the results of product analysis. The full analysis shall be carried out on the first pipe rolled from each heat. Where more than 50 pipes (seamless) are rolled from one heat, another full product analysis shall be carried out every 50 pipes. For welded pipes, the analysis shall be carried out on the first coil / strip rolled from each heat. Where more than 50 coils / strips are rolled from one heat, another full product analysis shall be carried out every 50 coils / strips. As a minimum, product analysis shall be made on each pipe subject to tensile testing and results shall be reported together on the mill certificate for correlation.

4.3

The product chemical requirements shall be as per the applicable material specification standards, unless otherwise specified.






Team Leader - FE

SUBJECT:


REVISION NO. 5



The Carbon Equivalent CE (IIW formula) shall not exceed 0.43% where CE is given by:

CE = C +

Mn Cr + Mo + V Ni + Cu + + 6 5 15

Note: When the pipe ordered for sour service, additional limitations on the above equation shall be necessary. (See Clause 5.0 hereunder).

4.4

Mechanical Properties Mechanical properties shall be as per the applicable material specification and standards:-

4.4.1

Tensile Tests: Transverse tensile test and longitudinal tensile tests shall be carried out on the first pipe from each heat. Where more than 50 pipes are made from one heat, another set of tests shall be carried out every 50 pipes. Tensile testing procedure, specimens and acceptance criteria shall be as per applicable material specification and standards.

4.4.2

Hardness Testing shall be carried out as per API 5L / NACE MR-0175. It shall be required for gas lines, sour and submarine service. Maximum hardness shall not exceed Rockwell C Hardness scale 22 HRC (237 BHN) for sour service and shall satisfy NACE MR-0175 limits.

4.4.3

Welded Pipes The following tests, in addition to the above shall be carried out for welded pipes:1)

Flattening tests, with weld at 90°, shall continue to 1/3rd original outside diameter without cracks or breaks occurring in the pipe or weld.

2)

Weld tensile tests shall apply regardless of diameter. Strip specimens shall be used for longitudinal tests.

3)

Fracture Toughness Tests: Charpy V-notch impact testing shall be required for the weld and HAZ. Three transverse specimens representing one test shall be taken from one length of pipe from each inspection lot of 100 lengths per heat produced. An inspection lot shall consist of pipe that is made to the same size and same specified wall thickness by the same process and under the same manufacturing conditions. Fracture Testing shall be normally required for gas lines, sour and submarine service.

4)

A full length ultrasonic inspection of the weld seam of each pipe is also required per API 5L.

5)

Weld Microstructure Test: The weld seam shall be tested for homogeneity for sizes upto 12” - 1 No. per 200 lengths and for sizes above 12” – 1 No. per 100 lengths and at least one pipe from each heat. The transverse specimen shall be polished to metallographic quality and etched to provide grain boundary contrast. The specimen shall be examined at a magnification sufficient to easily measure grain size per ASTM E112. •

The weld seam microstructure shall not contain any untempered martensite.

•

The weld seam microstructure shall not contain any inclusion.





Annexure-4 to APPENDIX-B •

Team Leader - FE

SUBJECT:


REVISION NO. 5



The grain size of the weld seam area and the parent metal shall be determined per ASTM E 112. Weld seam grain size shall not exceed parent metal grain size by more than two grain size units.

6)

Macrographic Examination: At the commencement of each production shift or change of pipe size during a production shift, a section from one completed longitudinal weld for each welding line shall be prepared for examination to check proper fusion of the joint and the workmanship.

7)

Hardness Testing shall be carried out on parent metal, weld and HAZ.

4.4.4

Galvanized pipes shall be coated with zinc by hot dip process conforming to ASTM A123 / ASTM A153.

4.4.5

All austenitic stainless steel pipes shall be supplied in solution annealed condition.

4.4.6

Ferrite control is required on deposited weld metal, when welding or weld repair is involved for any austenitic stainless steel pipe. Ferrite content shall be limited to the range of 3 to 10%. Ferrite test shall be conducted on 5% of the lengths on each lot, consisting of one test within 6 inches of each end of pipe and one test in the middle of the pipe.

4.4.7

The Product Specification Level shall be PSL 2 for API 5L.

5.0

SOUR SERVICE REQUIREMENTS If sour service is specified, pipes shall comply with the requirements, specified in Annexure-1 to Appendix-B of the specification JOS-02-01, NACE MR0175 / ISO 15156 and API 5L (AnnexureH). Pipes intended for sour gas applications shall additionally be resistant to ductile fracture propagation and satisfy the requirements of API 5L (Annexure-G).

6.0

MILL HYDROSTATIC TEST

6.1

For all sizes and grades, each length of pipe shall be subjected to mill hydrostatic test at a pressure not less than the pressure as per API 5L, with fiber stress as 90% of specified minimum yield strength. Alternate hydrostatic test pressure, if required shall be specified. For all sizes hydrostatic test pressure shall be held for not less than 10 seconds.

6.2

Verification of Tests: Each test record shall be marked with the number of the pipe to which it refers. Any pipe which leaks or bursts during tests shall be retained for thorough investigation in presence of Company Representative / TPI.

7.0


7.1

Dimensions, weights, lengths, defects, end finishes and tolerances shall be as per the material specification and standard.

7.2

If specified, specific pipe end tolerances and weld flash & undercut (of welds in welded pipes) for internally coated pipes shall be required to meet the requirements of the coating application. If end tolerance requirements are specified for coated pipe in the data sheet, pipe ends must be “plug gauged” with a “Go & No Go” gauge or snap gauge to ensure that the pipes are within the tolerance limits, required by the insert sleeve manufacturer.

7.3

Beveled ends shall be as per ASME B16.25. Pipe with screwed ends shall have NPT external taper pipe threads and couplings conforming to ASME B1.20.1.

7.4

All pipes shall be supplied in the range of 38 feet to 40 feet length, unless otherwise specified.






Team Leader - FE

SUBJECT:


REVISION NO. 5



7.5

Total length supplied per item on an order shall not deviate from that specified in the respective material specification standard.

7.6

Jointers shall not be supplied.

8.0

INSPECTION

8.1

Manufacturer shall furnish all applicable test certificates as per material specification standard and this specification, and in relation to manufacturing procedure and tally sheets (pipe number list).

8.2

Non-Destructive Inspection of seamless / welded pipe shall be carried out per API 5L, Annexure-E for non-sour service or Annexure-K for sour service. Ultrasonic examination shall be preferred, and it shall be carried out after completion of manufacture and hydrostatic test. If ultrasonic equipment is unable to detect transverse defects, quenched and tempered pipe shall also be examined by an electromagnetic technique.

8.3

Wet Magnetic Particle Inspection shall be employed per API 5L to inspect imperfections, such as Laminations in the weld bevel or longitudinal defects. Any imperfection detected in the weld bevel shall be cause for re-beveling.

8.4

The full circumference of the pipe ends shall be ultrasonically inspected using compression wave for lamination and using shear wave for other defects, for a distance of at least 25mm (1 inch). Lamination exceeding 12mm (1/2 inch) in diameter or extending into the face of the bevel shall not be acceptable, and cracks of any detectable size shall not be acceptable.

8.5

Repair by welding is not permitted on the parent metal. Welding repair of welded pipe shall be as per the respective material specification standard. Repair procedure and report shall be submitted.

9.0

WORKMANSHIP, VISUAL INSPECTION, REPAIR OF DEFECTS Where the depth of a surface imperfection is not readily apparent, suitable nondestructive examination methods and surface grinding shall be performed to assure that the imperfection is completely removed. When the surface is ground to remove a surface imperfection, complete removal shall be verified by magnetic particle examination or re-inspection by the same method as used to detect the defect. The remaining wall thickness shall be measured by UT to assure it meets or exceeds the minimum allowable requirements of respective standard or the minimum stated on the purchase order.

10.0

COATING OF PIPE

10.1

Internal Coating: If specified, pipes shall be internally coated as per Specification No. JOS-02-05 and prefabrication of pipe spools shall be required prior to coating depending upon the selected coating system.

10.2

External Coating: If specified, pipes shall be externally coated as per Specification No. KOC-P-004.






Team Leader - FE

SUBJECT:


REVISION NO. 5


11.0


11.1

Marking:


In addition to the marking specified in the respective material specification, P.O. No., JDE Item Number and as specified in the purchase order, each pipe length shall be marked with API Monogram wherever applicable. Marking shall be by paint stenciled only. Manufacturer shall also ensure marking of pipe numbers on both ends to verify pipe traceability with the reports. The word "NACE MR0175 (SOUR SERVICE)” shall be included in the pipe marking for sour service application. Each Internally coated pipe length shall be clearly marked on the outside surface “INTERNALLY EPOXY COATED" and “DO NOT WELD OR BEND” in 1” high x ¾” wide letters. 11.2

Painting: External surfaces of the pipes shall be given anti rust coating for protection during transit and storage.

11.3

Colour coding for identification:

11.3.1 The colours used to designate the material type of the pipes shall be as below:Sl #

PIPE MATERIAL

COLOUR

COLOUR CODE No.

Ruby

542

(PER BS 381C)

1.

Carbon Steel (NACE MR0175)

2.

Carbon Steel (Non NACE)

Golden Yellow

356

3.

Austenitic Stainless Steel

Grass Green

218

4.

Ferritic Stainless Steel

Light Orange

557

5.

Austenitic / Ferritic (Duplex) Stainless Steel

Strong Blue

107

11.3.2 Each length of pipe or tubing 38 mm (1.5 in.) NPS or smaller shall be marked with 25 mm wide circumferential bands spaced approximately 1 m apart with a band 75 mm from each end (as shown in Figure-1). 11.3.3 Each length of pipe 50 mm (2 in.) NPS or larger shall be marked with a 25 mm wide circumferential stripe 50 mm from each end or weld bevel (as shown in Figure-2). 12.0


12.1

All handling and storage shall be done with care to avoid any mechanical damage or corrosion to the pipe. Materials shall be prepared for shipment in accordance with KOC Standard KOC-G004: Packing, Marking and Documentation.






APPROVED BY:

Team Leader - FE

SUBJECT:


REVISION NO. 5



12.2

All piping shall be prepared prior to shipment assuming sea transportation, exposure to salt water, high humidity with salt-laden spray, high solar radiation, wind driven rain and sand with entrained chlorides, exposure to atmosphere with H 2 S ambient and rough handling during transportation and offloading.

12.3

Both ends of the pipe shall be protected with the following material:Plain end

:

Plastic cap

Internally coated

:

Plastic cap

Bevel end

:

Wood, Metal or Plastic cover (securely attached)

Threaded end

:

Metal or plastic threaded cap (Galvanized for Galv. Pipe)

12.4

Piping shall not be subjected to excessive bending, deflection and / or impacts during lifting and handling operations.

12.5

Material shall be shipped only after the approval and issue of release note for shipping by Company / TPI.

13.0

THIRD PARTY INSPECTION (TPI) If specified, the materials will be inspected by a Company appointed TPI during and on completion of manufacture of ordered items as described under clause 8.2 above. Vendor shall carryout all those tests specified and arrange for inspection by TPI / Company. TPI / Company Representative shall have full access to the manufacturing facilities, where the works are performed for the supply of ordered items. The manufacturer shall afford to facilitate TPI / Company Representative with no extra cost, all reasonable facilities and test equipment, tools etc. to carry out the inspection as per the relevant material specification standards and this specification. Manufacturer shall arrange the above said facilities as well with their sub-contractors, as required.

14.0

WARRANTY The Vendor shall have full responsibility to manufacture, test and supply of all materials in accordance with the applicable material specification standard and this specification. Approvals from Company / TPI shall not relieve or absolve Vendor’s responsibility. Company shall neither accept nor pay for any items which do not pass inspection tests and / or shipped without release note from Company / TPI.





Team Leader - FE



SUBJECT:


REVISION NO. 5



COLOUR CODING / MARKING DETAILS ON PIPES

FIGURE-1 (PIPES NPS 38 mm (1.5”) and Less)

FIGURE-2 (PIPES NPS 50 mm (2") and Larger)


ATTACHMENT-1

JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


Team Leader - FE

SUBJECT:

Revision No.


DOCUMENT NO. : Attachment - 1 to Annexure-4 to APPENDIX-B, JOS-02-01

COATING

PIPING - SELECTION & DESIGN 5

January, 2012

DATA SHEET FOR STEEL PIPES

1

Material Specification Standard

A106

API 5L

A 790

A312

2

Material Grade

Gr. B

Gr. ___ (PSL2)

Gr. _________

TP _____

3

Manufacturing process

SMLS

SAW

WLD

4

Pipe Size & Sch. (WT)

Size: ____

5

Length

6

Tolerances

A106

API 5L

A 790

A312

7

End Finish

Plain

Bevel (30°+5°/-0°)

Threaded

Other

8

End Protection

Plastic cap

10

Heat Treatment (Note-2)

Normalized

Wood / Metal / Plastic Cover Normalized & Tempered

Metal / Plastic / threaded Cover Quenched & Tempered

11

Product Chemistry (Clause 4.0)

A106

API 5L

A 790

12

Service requirement

SOUR

NON SOUR

OTHERS

13

Internal Coating

Required

Not Required

14

Internal Coating system

SYSTEM-A

SYSTEM-B

15

Internal Coating Specification

16

Prefabrication required

Required

17

Inside Dia. Tolerance requirement

Required (As per JOS-02-05)

Not Required

18

Out of Roundness

Acceptable, as permitted in standard

Not acceptable, if Tolerance > 1% O.D

19

External Coating

Required

20

External Coating specification

21

TESTING

22

Hot Dip Galvanization

Sch / WT :

12m (40 Ft)

Others :

Double Random

_________ ____________

Other Other A312

Other

JOS-02-05 (Internal Coatings)

KOC-P-004

Not Required

Not Required Part No.________

Required

Not Required

Inspection & Testing shall be carried out as per this specification. Inspection as per Table-18, API 5L

Fracture toughness test (CVN Impact test for weld, HAZ)

Visual Inspection

Full length ultrasonic inspection

Dimensions / Tolerances check

Weld microstructure test

End tolerances check

Macrographic examination

Product Analysis

Mill Hydrostatic test (Alternative test pressure : ________)

Transverse tensile test

Ferrite Control test

Weld tensile test

Internal coating test as per JOS-02-05

Hardness test

External coating test as per KOC-P-004

Radiography inspection of pipe ends

Pipe ends Magnetic particle inspection, MPT

Flattening test

Ultrasonic test of pipe ends

Guided Bend test

Non-Destructive Test, NDT

NOTES

OTHERS

SOUR SERVICE

DWT testing of pipe body 23

Additional requirements for Sour Service:

a)

Product Analysis (Chemical Composition)

b)

Hydrogen Induced Cracking (HIC) Test

Required

Not Required

c)

Sulfide Stress Cracking (SSC) Test

Required

Not Required

d)

Additional requirements

As per API 5L (Annexure-H)

e)

Non-Destructive Test, NDT

As per API 5L (Annexure-K)

24

Marking

As per this specification

25

Colour coding


26

External painting (anti rust)

Required

Not Required

27


Required

Not Required

28

Warranty

29

Other Specification / Standard


As per API 5L (Annexure-G)


Annexure-1 to Appendix-B of JOS-02-01

KOC-P-004 Part ___

This Annexure-4 to Appendix-B of JOS-02-01

JOS-02-05 : Internal Coating

ASTM A530 (For CS & Alloy Pipes)

ASTM A999 (For SS Pipes)

1

Pipes shall be manufactured, tested and supplied in accordance with this Specification JOS-02-01, Annexure-4 to Appendix-B.

2

Austenitic stainless steel pipes shall be supplied in solution annealed condition.


ATTACHMENT-1

JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


Team Leader - FE

COATING


DOCUMENT NO. : Attachment-1 to Annexure-4 to APPENDIX-B, JOS-02-01

SUBJECT:

PIPING - SELECTION & DESIGN Revision No.

5

January, 2012

DATA SHEET FOR PIPES (USER GUIDELINES) NOT TO BE ISSUED TO THE VENDOR

1

Material Specification Standard

2

Material Grade

3

Manufacturing process

4

Pipe Size & Sch. (WT)

Material specification standard as per selected piping class. API 5L should preferably be used. Material grade as per selected piping class. PSL 2 shall be specified for all hydrocarbon liquid, gas, emulsion, corrosive water, steam services. Manufacturing process as per selected piping class. Seamless is acceptable in place of welded pipes. Size as per project requirement and Sch (WT) as per selected piping class.

5

Length

Double random (40 Ft.) to be specified for large quantities.

6

Tolerances

7

End Finish

Tolerances is as per respective material standard. Specific tolerance requirements (for insert sleeve application) to be specified in Sl. # 17. As per selected piping class

8

End Protection

Refer to Annexure-4 to Appendix-B

10

Heat Treatment

As per respective material standard. Austenitic SS- in solution annealed condition. Additional heat treatment to be specified by user as required.

11

Product Chemistry

As per respective material standard and Annexure-4 to Appendix-B.

12

Service requirement

13

Internal Coating

"Sour" to be specified for wet H2S service (as per selected piping class). Other service requirements, if any to be specified by the user. Specify coating requirement as per the selected piping class.

14

Coating system

System A or B and specify coating product (Refer to Appendix-1 of JOS-02-05)

15

Coating Specification

Specify JOS-02-05

16

Prefabrication required

Prefabrication may be required for coating system A (shop coated pipe)

17

Inside Dia. Tolerance requirement

Specific ID tolerance is required, if insert sleeves used for girth weld protection.

18

Out of Roundness

"Not acceptable more than 1% O.D" for pipes to be internally coated

19

External Coating

Required for underground piping

20

External Coating specification

Specify KOC-P-004 (Coating system to be selected by the User as required)

21

Hot Dip Galvanization

As per selected piping class and Annexure-4 to Appendix-B.

TESTING

22

Inspection & Testing: Please refer to Annexure-4 to Appendix-B. For API 5L pipes specify Table-18 (CVN impact test for weld / HAZ is required). Other tests as required. Ferrite control test is required for Austenitic SS welded pipes.

OTHERS

SOUR

Coating test to be specified for internal / external coated pipes. 23

Additional requirements for Sour Service: Please refer to Annexure-4 to Appendix-B.

24

HIC Test is required for welded pipes. SSC test is not generally required, if Carbon Equivalent (CE) is maintained. API 5L Annexure-G is applicable for pipes in Sour Gas service Marking Please refer to Annexure-4 to Appendix-B.

25

Colour coding

Please refer to Annexure-4 to Appendix-B.

26

External painting (anti rust)

Required , unless otherwise specific other requirements, like ext. coating.

27


Required, in general for reasonably large quantities

28

Warranty

Please refer to Annexure-4 to Appendix-B.

29

Other Specification / Standard Annexure-1 to Appendix-B of JOS-02-01 (if sour service) Annexure-4 to Appendix-B of JOS-02-01 (yes, as integral part of the data sheet) ASTM A530 (For CS & Alloy Pipes)

KOC-P-004 JOS-02-05 : Internal Coating (if internally coated) ASTM A999 (For SS Pipes)





Team Leader - FE



SUBJECT:


REVISION NO. 5

TECHNICAL SPECIFICATION FOR PIPE FITTINGS



ANNEXURE - 5 TO APPENDIX - B TECHNICAL SPECIFICATION FOR PIPE FITTINGS






APPROVED BY:

Team Leader - FE

SUBJECT:


REVISION NO. 5




SCOPE

2.0


3.0

BUTT WELD, SOCKET WELD AND THREADED PIPE FITTINGS

4.0

FLANGES

5.0

GASKETS

6.0

BOLTS AND NUTS

7.0


8.0

SOUR SERVICE REQUIREMENTS

9.0


10.0

INSPECTION

11.0

WORKMANSHIP, VISUAL INSPECTION, REPAIR OF DEFECTS

12.0

COATING

13.0


14.0


15.0


16.0

WARRANTY






Team Leader - FE

SUBJECT:


REVISION NO. 5



SCOPE This technical specification supplements the requirements for manufacture, testing, marking and supply of seamless / welded pipe fittings, gaskets and bolts & nuts as per the specified material specifications and applicable industry standards.

2.0

DOCUMENTATION AND SUBMITTALS The following documents shall be submitted (in English language) as a minimum. Additional details / clarifications, if any shall also be submitted upon request from Company.

2.1

Material test certificates and Inspection Test Plan (ITP) for Company / TPI approval. (MTCs’ shall mention JO’s Purchase Order no., JDE Item Number and quantity. MTCs’ shall have clear statement “compliance to NACE MR0175” meeting the requirements as per Clause 8.0 hereunder as applicable for sour service). MTC shall be as per BS EN 10204 3.1B and shall contain all applicable information as per the material specification standard and shall include hydrotest conditions, HIC Test / Hardness Test / UT or EMI Test / Carbon, Sulfur, Phosphorous, Nickel content and Carbon Equivalent (CE), as applicable.

Note: MTC is a “Hold Point” and shall proceed only upon approval by Company / TPI. 2.2

Final dossiers shall include the following:•

3 sets of Inspection test report (duly signed & stamped by TPI), if applicable.

•

Material Test Certificates (MTC) approved by Company and Mill Tally sheets.

•

Certificate of compliance with purchase order and specifications.

•

Concessions, if any accepted by Company.

Note: - Vendor shall forward a copy of release note, MTC and packing list (duly signed and stamped by TPI) to Company Ware House, while delivering the pipe fittings to facilitate receiving inspection.

3.0

BUTT WELD, SOCKET WELD AND THREADED PIPE FITTINGS

3.1

Pipe fittings shall conform to the material specification and the purchase order.

3.2

Unless otherwise mentioned, outside diameters and wall thickness of butt weld fittings shall be in accordance with ASME B36.10 and ASME B36.19 as applicable.

3.3

Socket weld and threaded fittings shall be of forged construction in accordance with ASME B16.11 except unions, which shall be in accordance with MSS-SP83. Swaged Nipples & Bull Plugs shall be in accordance with MSS SP-95.

3.4

Seamless fittings are acceptable in place of welded fittings.

3.5

Welded fittings shall have single longitudinal seam with one inner and one outer seam welding with filler metal at the neutral axis. Welding shall be made by automatic welding only.

3.6

Welded Tees shall not be fabricated (stub-in) type.

3.7

Elbows shall be long radius, unless otherwise specified.

3.8

All welded fittings shall be normalized & 100% radiographed by X-Ray on all welds made.






APPROVED BY:

Team Leader - FE

SUBJECT:


REVISION NO. 5



3.9

Beveled ends shall be as per ASME B16.25. Pipe fittings with screwed ends shall have NPT external taper pipe threads conforming to ASME B1.20.1.

4.0

FLANGES

4.1

Flanges shall be of forged construction and supplied in accordance with ASME B16.5 for sizes upto 24” and ASME B16.47 Series A for sizes above 24”.

4.2

Unless otherwise specified, Flange face shall have 125 - 250 AARH finish. The finish shall have a circular lay, either concentric or phonographic. Radial tool marks across seating surface are not acceptable.

4.3

Orifice Flanges:

4.3.1

Orifice flanges shall be supplied in set (consisting of two flanges) with tapping.

4.3.2

Jack screws shall be supplied, but without gaskets, bolts & nuts.

4.3.3

Orifice flanges shall be in accordance with ASME B16.36. Pressure tap connections in classes 900# and higher shall be ¾”. The tap shall be threaded (NPT) unless otherwise specified.

4.4

Ring joint grooves shall have flat bottom groove for octagonal ring gasket use.

4.5

Blinds Blinds shall be as per ASME B16.48 for sizes upto 24” and sizes above 24” shall be designed as per ASME B31.3.

4.6

Insulating Kit Insulation kit shall consist of a flange gasket, one bolt sleeve, two non metallic washers and two steel washers for each bolt. Insulating gaskets for raised face or full face flanges should be 1/8” thk. Neoprene coated phenolic resin type. Bolts shall be insulated using full length phenolic or composite sleeves and phenolic resin insulating washers and steel washers at both sides. Insulated flanges should be assembled and tested at shop and test certificates shall be submitted. A voltage of 1500 volt DC shall be applied across the flange assembly for one minute without causing breakdown of the insulation or flash over. Subsequently the resistance across the assembled flange shall be measured and shall be more than 1 mega ohm (106 ohm).

5.0

GASKETS

5.1

The dimensions and tolerance for non metallic flat type gaskets shall be as per ASME B16.21 and ASME B16.20 for spiral wound and ring joint gaskets. Unless specified otherwise, gaskets shall be suitable for flanges as per ASME B16.5 for sizes upto 24” and ASME B16.47 Series A for sizes above 24”.

5.2

The non metallic gaskets component of spiral wound gaskets shall not contain asbestos or asbestos fibre. Gaskets containing asbestos / asbestos fibre in any form are not acceptable.






Team Leader - FE

SUBJECT:


REVISION NO. 5



5.3

Spiral wound gaskets shall be provided with C.S. outer ring.

5.4

Stainless Steel inner ring shall be provided for the following, unless specified otherwise. •

For gasket rating 900# & above.

•

For sizes 26” & above.

5.5

The material for spiral wound and ring joint gaskets shall comply with NACE MR0175 / ISO 15156, when it is intended for sour hydrocarbon service.

5.6

Ring joint gaskets shall be octagonal type (oval ring gaskets are not acceptable). The hardness of ring joint gaskets should be less than the hardness of flange (preferably 15 BHN lees).

6.0

BOLTS AND NUTS

6.1

All bolting shall be as per ANSI B18.2.1 for studs, m/c bolts and jack screws and ANSI B18.2.2 for nuts.

6.2

Threads shall be unified (UNC up to 1" dia. and 8UN for above 1" dia.) as per ANSI B1.1 with class 2A fit for studs, m/c bolts and jack screws and class 2B fit for nuts.

6.3

Stud bolts shall be threaded full length with two heavy hexagonal nuts. Length tolerance shall be in accordance with the requirement of Table F2 of Annexure-F of ANSI B 16.5.

6.4

The nuts shall be double chamfered, semi-finished, heavy hexagonal type and shall be made by the hot forged process and stamped as per respective material specification.

6.5

Heads of jack screws and m/c bolts shall be heavy hexagonal type. Jack screw end shall be rounded.

6.6

Bolts/Nuts of grade B7M/2HM shall be 100% Hardness tested as per supplementary requirement S3 of ASTM A193.

7.0


7.1

The manufacturer shall furnish material test certificates, chemical analysis, and mechanical properties of each heat of steel used in accordance with the relevant material standard. Heat treatment requirements shall be as per the material specification and standard, unless otherwise specified.

7.2

Galvanized material shall be coated with zinc by hot dip process conforming to ASTM A123 / ASTM A153.

7.3

All austenitic stainless steel fittings shall be supplied in solution annealed condition.

7.4

Ferrite control is required on deposited weld metal, when welding is involved for any austenitic stainless steel fittings. Ferrite content shall be limited to the range of 3 to 10%. Ferrite test shall be conducted on 5% of the fittings or 1 No. minimum whichever is greater.






APPROVED BY:

Team Leader - FE

SUBJECT:


REVISION NO. 5



SOUR SERVICE REQUIREMENTS If sour service is specified, all materials shall comply with the requirements, specified in Annexure-1 to Appendix-B of the specification JOS-02-01 and NACE MR0175 / ISO 15156.

9.0


9.1

Dimensions, weights, lengths, defects, end finishes and tolerances shall be as per the material specification and standard.

9.2

Beveled ends shall be as per ASME B16.25. Pipe fittings with screwed ends shall have NPT external taper pipe threads conforming to ASME B1.20.1.

10.0

INSPECTION

10.1

The process of manufacture, heat treatment, chemical and mechanical requirements and marking for all materials shall be in accordance with material specification standard and this specification. Additional testing requirements, if any shall be as specified in the purchase requisition. Test reports shall be supplied for all mandatory tests as per the relevant material specifications. Material test certificate shall also be furnished. (Heat Analysis, Product Analysis and Mechanical Requirement).

10.2

Repair by welding is not permitted either on the parent metal or on the welded fitting. Welding repair of welded pipe fitting shall be as per the respective material specification standard. Repair procedure and report shall be submitted.

11.0

WORKMANSHIP, VISUAL INSPECTION, REPAIR OF DEFECTS Where the depth of a surface imperfection is not readily apparent, suitable nondestructive examination methods and surface grinding shall be performed to assure that the imperfection is completely removed. When the surface is ground to remove a surface imperfection, complete removal shall be verified by magnetic particle examination or re-inspection by the same method as used to detect the defect. The remaining wall thickness shall be measured by UT to assure it meets or exceeds the minimum allowable requirements of respective standard or the minimum stated on the purchase order and data sheet.

12.0

COATING

12.1

Internal Coating: If specified, pipe fittings shall be internally coated as per Specification No. JOS-02-05 and prefabrication may be required prior to coating, depending upon the selected coating system.

12.2

External Coating: If specified, pipe fittings shall be externally coated as per Specification No. KOC-P-004.


JOINT OPERATIONS ENGINEERING SPECIFICATION


APPROVED BY:



Team Leader - FE


13.1

Marking:

2)


REVISION NO. 5


13.0

1)

SUBJECT:


Marking shall be as specified in the respective material specification and the purchase order. Marking shall be by paint stenciled for buttwelded fittings and by dot indenting / etching for forged fittings and metallic gaskets. Manufacturer shall also ensure marking of pipe fittings to verify pipe traceability with the reports.

3) The word "NACE MR0175 (SOUR SERVICE)” shall be included for sour service application. 4)

13.2

Each Internally coated pipe fitting shall be clearly marked on the outside surface “INTERNALLY EPOXY COATED".

Painting: External surfaces of the pipe fittings shall be given anti rust coating for protection during transit and storage.

13.3

Colour coding for identification:

13.3.1 The colours used to designate the material type of the pipe fittings shall be as below:Sl #

PIPE MATERIAL

COLOUR

COLOUR CODE No.

Ruby

542

(PER BS 381C)

1.

Carbon Steel (NACE MR0175)

2.

Carbon Steel (Non NACE)

Golden Yellow

356

3.

Austenitic Stainless Steel

Grass Green

218

4.

Ferritic Stainless Steel

Light Orange

557

5.

Austenitic / Ferritic (Duplex) Stainless Steel

Strong Blue

107

13.3.2 Each pipe fitting 100 mm (4 in.) NPS or smaller, shall be marked at two locations on the surface 180o apart with two circular spots of not less than 15 mm in diameter(as shown in Figure-1). 13.3.3 Each flange, spectacle blind, line blind & spacer shall be marked on the outside edge full width, in two opposite locations. Each mark shall be at least 50 mm long except that on small flanges and blinds this length may be reduced as necessary to avoid permanent markings (as shown in Figure-2). 13.3.4 Blinds with handles may have their handle colour coded instead of the edge provided that the colour coding stripe completely encircles the handle.






APPROVED BY:

Team Leader - FE

SUBJECT:


REVISION NO. 5



14.0


14.1

All handling and storage shall be done with care to avoid any mechanical damage or corrosion to the pipe. Materials shall be prepared for shipment in accordance with KOC Standard KOC-G004: Packing, Marking and Documentation.

14.2

All pipe fittings shall be prepared prior to shipment assuming sea transportation, exposure to salt water, high humidity with salt-laden spray, high solar radiation, wind driven rain and sand with entrained chlorides, exposure to atmosphere with H 2 S ambient and rough handling during transportation and offloading.

14.3

Material shall be shipped only after the approval and issue of release note for shipping by Company / TPI.

15.0

THIRD PARTY INSPECTION (TPI) If specified, the materials will be inspected by a Company appointed TPI during and on completion of manufacture of ordered items. TPI / Company Representative shall have full access to the manufacturing facilities, where the works are performed for the supply of ordered items. The manufacturer shall afford to facilitate TPI / Company Representative with no extra cost, all reasonable facilities and test equipment, tools etc. to carry out the inspection as per the relevant material specification standards and this specification. Manufacturer shall arrange the above said facilities as well with their sub-contractors, as required.

16.0






Team Leader - FE



SUBJECT:


REVISION NO. 5



COLOUR CODING / MARKING DETAILS ON PIPE FITTINGS

Pipe Fittings NPS 100 mm (4") and Smaller

Pipe Fittings NPS 150 mm (6") and Larger Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)




Team Leader - FE



SUBJECT:


REVISION NO. 5



FIGURE-1 COLOUR CODING I MARKING DETAILS ON FLANGES, SPECTACLE BLINDS, LINE BLINDS AND SPACERS

FIGURE-2 Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)



ISSUED BY:

APPROVED BY:


(APPENDIX-C)

Team Leader - FE

SUBJECT:


Revision No. 5

January, 2012

TECHNICAL SPECIFICATION FOR VALVES

Page 1 of 13


APPENDIX - C TECHNICAL SPECIFICATION FOR VALVES




ISSUED BY:


(APPENDIX-C)

APPROVED BY:

Team Leader - FE

SUBJECT:


Revision No. 5




SCOPE

2.0


3.0

DESIGN AND CONSTRUCTION

4.0

OPERATION

5.0

MATERIAL

6.0


7.0


8.0

WARRANTY

ANNEXURES: ANNEXURE – 1 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – GATE VALVES ANNEXURE – 2 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – GLOBE VALVES ANNEXURE – 3 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – CHECK VALVES ANNEXURE – 4 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – BALL VALVES ANNEXURE – 5 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – BUTTERFLY VALVES ANNEXURE – 6 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION – NEEDLE VALVES




ISSUED BY:

APPROVED BY:


(APPENDIX-C)

Team Leader - FE

SUBJECT:


Revision No. 5

January, 2012


Page 3 of 13

VALVE IDENTIFICATION NUMBERING SYSTEM The valve tag numbers shall be according to the following numbering system: Example:

VG - 6 0 1

VALVE TYPE VB = Ball VC = Check VF = Butterfly VG = Gate VO = Globe VN = Needle / Gauge

RATING 0

=

Not used

1 3 6 8 9 15 25 60

= = = = = = = =

150 Class 300 Class 600 Class 800 Class 900 Class 1500 Class 2500 Class (Not used) 6000 Class

END CONNECTIONS 0 = RF 1 = Screwed FxF 2 = SW 3 = Screwed MxF 4 = RJ 5 = FF 6 = BW

VALVE SPECIFICATION 0 1 2 3 4 5 6 7 8

Sweet Sour Sweet Corrosive Service Sour Low Temperature Service Cryogenic Service Produced Water Service or oil at greater than 5% BS&W Drinking / Potable water service Chemicals, Seal/lube oil Impulse Tubing




ISSUED BY:

APPROVED BY:


(APPENDIX-C)


Revision No. 5

Team Leader - FE


SUBJECT:

January, 2012


Page 4 of 13

VALVE SCHEDULE Sl. No.

1

2

3

4

5

6

7

8

9

10

11

Piping Class

A

AM

Size (Inch)

150# /

Ball

Check

Gate

Globe

Butterfly

Needle

1/2 to 1-1/2

VB-302

VC-802

VG-802

VO-802

-

-

-20 to 400 ( F)

2 to 36

VB-100

VC-100

VG-100

VO-100

VF-100

-

150# /

1/2 to 1-1/2

-

VC-861

VG-861

VO-861

-

-

2 to 4

-

VC-165

VG-165

VO-165

-

-

1 to 1-1/2

VB-352

VC-852

VG-852

VO-852

-

-

2 to 24

VB-150

VC-150

VG-150

VO-150

VF-150

-

1 to 1-1/2

VB-352

VC-852

VG-852

VO-852

-

-

2 to 36

VB-150

VC-150

VG-150

VO-150

VF-150

-

1/2 to 1-1/2

-

VC-822

VG-822

VO-822

-

-

2 to 24

-

VC-120

VG-120

VO-120

VF-120

-

1 to 1-1/2

-

VC-861

VG-861

VO-861

-

-

2 to 24

-

VC-165

VG-165

VO-165

-

-

1/2 to 1-1/2

VB-312

VC-812

VG-812

VO-812

-

2 to 48

VB-110

VC-110

VG-110

VO-110

VF-110

-

-

VB-381

VC-881

-

-

-

VN-6011

-

-

-

-

-

-

VN-6081

1/2 to 1-1/2

VB-302

VC-802

VG-802

VO-802

-

-

-20 to 200 ( F)

2 to 24

VB-100

VC-100

VG-100

VO-100

VF-100

-

150# /

1/2 to 1-1/2

VB-372

VC-872

VG-872

VO-872

-

-

-20 to 400 ( F)

2 to16

VB-170

VC-170

VG-170

VO-170

VF-170

-

150# /

1/2 to 1-1/2

VB-352

VC-852

VG-852

VO-852

-

-

2 to 36

VB-150

VC-150

VG-150

VO-150

VF-150

-

o

o

-20 to 100 ( F)

AN1

AN2

AN3

AN4

AS

o

32 to 140 ( F)

o

32 to 140 ( F)

o

32 to 140 ( F)

o

32 to 100 ( F)

150# / o

-20 to 400 ( F)

AT

AU

AV

AW

Type

Rating / Temp.

o

-20 to 750 ( F)

150# / o

o

o

-20 to 400 ( F)




ISSUED BY:

APPROVED BY:


Team Leader - FE


(APPENDIX-C)

Sl. No.

Piping Class

12

AW1

13

14

15

16

17

18

B

BS

BV

BW

BW1

19

BW2

20

C

21

22

23

CS

CW

D


Revision No. 5

January, 2012


Page 5 of 13

Type

Rating / Temp.

Size (Inch)

150# /

Ball

Check

Gate

Globe

Butterfly

Needle

1/2 to 1-1/2

VB-322

VC-822

VG-822

VO-822

-

-

2 to 36

VB-120

VC-120

VG-120

VO-120

VF-120

-

1/2 to 1-1/2

VB-302

VC-802

VG-802

VO-802

-

-

-20 to 400 ( F)

2 to 24

VB-300

VC-300

VG-300

VO-300

VF-300

-

300# /

1/2 to 1-1/2

VB-312

VC-812

VG-812

VO-812

-

-20 to 400 ( F)

2 to 24

VB-310

VC-310

VG-310

VO-310

VF-310

-

300# /

1/2 to 1-1/2

VB-372

VC-872

VG-872

VO-872

-

-

-20 to 400 ( F)

2 to12

VB-370

VC-370

VG-370

VO-370

-

-

300# /

1/2 to 1-1/2

VB-352

VC-852

VG-852

VO-852

-

-

-20 to 400 ( F)

2 to 36

VB-350

VC-350

VG-350

VO-350

VF-350

-

300# /

1/2 to 1-1/2

VB-352

VC-852

VG-852

VO-852

-

-

2 to 36

VB-350

VC-350

VG-350

VO-350

VF-350

-

1/2 to 1-1/2

VB-602

VC-802

VG-802

VO-802

-

-

-20 to 750 ( F)

2 to 24

VB-600

VC-600

VG-600

VO-600

-

-

600# /

1/2 to 1-1/2

VB-612

VC-812

VG-812

VO-812

-

-

-20 to 750 ( F)

2 to 24

VB-610

VC-610

VG-610

VO-610

-

-

600# /

1/2 to 1-1/2

VB-652

VC-852

VG-852

VO-852

-

-

-20 to 400 ( F)

2 to 24

VB-650

VC-650

VG-650

VO-650

VF-650

-

900# /

1/2 to 1-1/2

VB-1502

VC-1502

VG-1502

VO-1502

-

-

2 to 24

VB-904

VC-904

VG-904

VO-904

-

-

o

-20 to 400 ( F)

AW2

SUBJECT:

DELETED 300# / o

o

o

o

o

-20 to 400 ( F)

DELETED 600# / o

o

o

o

-20 to 750 ( F)




ISSUED BY:

APPROVED BY:


Team Leader - FE


(APPENDIX-C)

Sl. No.

Piping Class

24

DS

25

26

27

28

DW

E

ES

EW

SUBJECT:


Revision No. 5

January, 2012


Page 6 of 13

Type

Rating / Temp.

Size (Inch)

900# /

Ball

Check

Gate

Globe

Butterfly

Needle

1/2 to 1-1/2

VB-1512

VC-1512

VG-1512

VO-1512

-

-

-20 to 750 ( F)

2 to 24

VB-914

VC-914

VG-914

VO-914

-

-

900# /

1/2 to 1-1/2

VB-1552

VC-1552

VG-1552

VO-1552

-

-

-20 to 400 ( F)

2 to 24

VB-954

VC-954

VG-954

VO-954

-

-

1500# /

1/2 to 1-1/2

VB-1502

VC-1502

VG-1502

VO-1502

-

-

-20 to 750 ( F)

2 to 24

VB-1504

VC-1504

VG-1504

VO-1504

-

-

1500# /

1/2 to 1-1/2

VB-1512

VC-1512

VG-1512

VO-1512

-

-

-20 to 750 ( F)

2 to 24

VB-1514

VC-1514

VG-1514

VO-1514

-

-

1500# /

1/2 to 1-1/2

VB-1552

VC-1552

VG-1552

VO-1552

-

-

2 to 24

VB-1554

VC-1554

VG-1554

VO-1554

-

-

o

o

o

o

o

-20 to 400 ( F)




ISSUED BY:


(APPENDIX-C) 1.0

APPROVED BY:

Team Leader - FE

SUBJECT:


Revision No. 5

January, 2012


Page 7 of 13

SCOPE This technical specification supplements the attached Valve Material Specifications (VMS) sheets and defines the minimum requirements for design, manufacture, inspection, testing and supply of Ball, Gate, Check, Globe, Butterfly and Needle Valves for various applications in the Company.

2.0

DOCUMENTATION AND SUBMITTALS The following documents / drawings shall be submitted (in English language) as a minimum. Additional details / clarifications, if any shall also be submitted upon request from Company.

2.1

Vendor shall submit the following along with the offer:-

2.1.1

Manufacturer’s complete descriptive and illustrative catalogue / literature.

2.1.2

Arrangement & cross sectional drawings, clearly showing the dimensions, cross sectional details and material specification of all parts.

2.1.3

Drawings for valves with accessories like gear operator, hydraulic / pneumatic operator, motor, extension bonnet, extended stems with stands, bypass etc. giving major salient dimensions.

2.1.4

One copy of the valve specification sheets signed as “Accepted” by the manufacturer with any deviations marked up clearly. Data, if any to be furnished by Vendor shall be clearly marked up in the data sheet.

2.1.5

If the valve is regretted or has no deviation, the manufacturer shall write clearly on valve specification sheets as “Regret” or “No Deviation”.

2.1.6

If there is any deviation from this specification, the same shall be listed clausewise.

The offer is likely to be rejected, if the above specified documents are not submitted along with the offer. 2.2

The following documents shall be submitted after placement of the purchase order:-

2.2.1

Drawings mentioned in clauses 2.1.2 & 2.1.3 before start of manufacture.

2.2.2

Production schedule and Inspection and Test Plan (ITP) for Company approval.

2.2.3

Test report for all tests as per the applicable code and this specification. Test reports shall also be furnished for any supplementary tests as required.

2.2.4

Positive Material Identification (PMI) and Material test certificates (physical properties, chemical composition & heat treatment report) of the pressure containing parts shall be furnished for the valves for design / constructional features.

3.0

DESIGN AND CONSTRUCTION

3.1

Valve shall be designed, manufactured, tested, inspected and marked as per the manufacturing standards, design codes and standards (latest editions) indicated in the respective valve material specification sheets.




ISSUED BY:

APPROVED BY:


(APPENDIX-C)

Team Leader - FE

SUBJECT:


Revision No. 5

January, 2012


Page 8 of 13

3.2

Body shall be Bolted Bonnet design upto class 600 and pressure seal bonnet for class 900 & above. Exposed bonnet design shall be used for steam service.

3.3

Unless otherwise specified, the wedge type should be as follows:RATING All Rating

VALVE SIZE Sizes 3” and below

WEDGE TYPE Solid wedge

ASME Class 150 & 300

Sizes 4” and above

Flexible wedge

ASME Class 600 & above

All sizes

Solid wedge

Note: Plain solid wedge can be substituted by flexible solid wedge, if supported by manufacturer’s standard and approved by Company.

3.4

All flanged valves shall have flanges integral with the valve body. Flange face finish shall be normally specified in the valve specification sheet as serrated finish, 125 to 250 AARH etc.

3.5

All Gate and Globe Valves shall be provided with back seats. The back seats shall be stellited (No.6). Stelliting / hard facing by deposition shall be minimum 1.6 mm.

3.6

Renewable seat rings are preferred and shall be properly secured to prevent loosening during service. Integral seat rings are acceptable for sizes upto 1½”.

3.7

Gland packing shall be renewable with valve on stream.

3.8

Wedges / Discs and seat rings of valves, size 1½” & below shall be solid (forged).

3.9

Unless specified otherwise, all check valves 3" & above (except in 900#, 1500# & 2500# rating) shall have a drain boss at location "G" (Refer Fig.No. 1 of ASME B16.34). A tapped drain hole with plug shall be provided as per ASME B16.34. Threads shall be as per ASME B1.20.1 (Taper) NPT. Provision for auxiliary connections shall be as specified in the purchase specification

3.10

For heavy valves, provisions shall be available for lifting by way of lugs, eye bolts and other such standard devices.

3.11

Valves, sizes 1½” and below shall be of forged construction. Forged or cast valves are acceptable for higher sizes. Fabricated valves shall have written approval from Company.

3.12

Socket welded end connections are specified in the valve material specification sheets for sizes 1-1/2” and below, however, one end socket welded and one end threaded valves may be used, wherever required for instrument hook-up. Bypass arrangement fitted with Globe Valve should be considered for Gate Valves as below:-

3.13

ASME Class 150

On sizes 26” and above

ASME Class 300


ASME Class 600


ASME Class 900


ASME Class 1500





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Team Leader - FE

SUBJECT:


Revision No. 5

January, 2012


Page 9 of 13

Vendor shall supply the bypass valve duly tested and fitted to the main valve. Bypass valve shall be globe valve. The sizes shall be as under: On main valve < 3”

:

1/2" or more

On main valve > 4" but < 10"

:

3/4" or more

On main valve > 10''

:

1" or more

3.15

Valves with bypass shall have the direction of flow marked on the main valve. Bypass attachment to the main valve body shall not be screwed. All fillet welds for bypass installation shall be 100% examined by DP/MP test.

3.16

Valve stems shall be forged or machined from forged / rolled bar.

3.17

Valve body / bonnet shall be forged / cast as specified. Forgings are acceptable in place of casting but not vice-versa.

3.18

Valves under “SOUR” category shall meet the requirements of NACE MR 0175 / NACE MR 0475 and Annexure-1 to Appendix-B of this specification.

3.19

Ball / Plug / Butterfly Valves: 1)

As a prequalification, fire test as per API 607 / API 6FA / BS 6755 Part-2 shall be carried out on prototype soft seated ball, plug & butterfly valves. Fire test certificate shall be submitted, duly certified by an authorized third party inspection agency.

2)

Soft seated ball, plug & butterfly valves shall be supplied with antistatic devices.

3)

Soft seated BW / SW end ball valves shall have a 100 mm long seamless pipe nipple welded to each end of the valve. Nipples are to be welded prior to assembling Teflon seats / seals.

4)

The ball of ball valve shall not protrude outside the end flanges of valve.

5)

Ball, plug and butterfly valves, even with wrench or lever operators shall have "Open" position indicators with limit stops.

6)

Generally, Ball valves should be “Full Bore” type. Body style may be split type / sealed (welded) body for smaller sizes.

7)

Ball valves shall be of floating ball / trunnion mounted type as per following: ASME Class 150 ASME Class 300 ASME Class 600 & above

Sizes 8” and below

Floating Ball


Trunnion mounted

Sizes 4” and below

Floating Ball


Trunnion mounted

Sizes 1½ ” and below

Floating Ball


Trunnion mounted




ISSUED BY:

APPROVED BY:


(APPENDIX-C)

Team Leader - FE

SUBJECT:


Revision No. 5

January, 2012


Page 10 of 13

4.0

OPERATION:

4.1

Generally the valves are hand wheel or lever operated. Gear operation shall be provided as under:VALVE TYPE

Gate & Globe Valve

Ball Valve

RATING

SIZE (REQUIRE GEAR OPERATOR)

ASME Class 150

12” and above

ASME Class 300

10” and above

ASME Class 600

6” and above


4” and above

ASME Class 150 & 300

6” and above

ASME Class 600

4” and above


3” and above

ASME Class 150

14” and above

ASME Class 300

8” and above

Butterfly Valve

4.2

For Gate and Globe Valves, Gear operators shall be totally enclosed bevel gear in grease case with grease nipples / plugs.

4.3

For Ball and Butterfly Valves, Gear operators shall be totally enclosed helical worm gear or combination of helical worm and spur gear grease case with grease nipples / plugs.

5.0

MATERIAL

5.1

Material specification for the main parts is specified in the respective Valve Material Specification (Annexure-1 to 6). The manufacturer shall list the material specifications for all valve parts.

5.2

Materials shall comply with NACE MR 0175 / NACE MR 0475 and Annexure-1 to Appendix-B of this specification for valves under “Sour” service, as specified in the valve material specification.

5.3

Material of construction of yoke shall be equivalent to body / bonnet material as minimum.

5.4

Spring material should be Inconel X-750 minimum.

5.5

Materials for internal retaining components shall be of a material equivalent to that of the stem material.

6.0

INSPECTION AND TESTING The Vendor is responsible for full compliance with all requirements of this specification, the purchase description, and applicable codes and standards. The Third Party Inspector (TPI) monitors the Vendor’s compliance with all requirements. Valve testing shall be in accordance with API 598 / BS EN ISO 10497 & 12266 / API SPEC 6D and API 607 as applicable.




ISSUED BY:


(APPENDIX-C)

APPROVED BY:

Team Leader - FE

SUBJECT:


Revision No. 5



6.1

Extend of Inspection

6.1.1

The extent of inspection of valves specified here under are minimum requirement and every valve shall be inspected by the Vendor and subjected to all the mandatory tests and checks called in the respective codes & this specification.

6.1.2

Positive Material Identification (PMI) of all sizes, pressure rating and materials (Alloy Steel including Stainless Steel valves) shall be performed and report submitted to Company.

6.1.3 Material test and certificates for all critical components (i.e. body, bonnet, stem, ball / disc / gate / wedge, seat rings, gland, studs & nuts, gasket, hand wheel etc.) of the valve shall be furnished by the manufacturer. 6.1.4 Valves required for sour service shall have hardness testing as per NACE MR0175. 6.1.5

All ring joint grooves shall be examined by PT (Liquid Penetrant Examination) to ASTM E165.

6.1.6

All gates / discs / wedge and seat rings where chrome or hardening material is overlaid, shall also be examined by PT. There shall be no indications in the contact areas.

6.1.7

Though the extent of inspection shall be as under, exact extent with hold points shall be decided by Company and recorded in the form of Inspection Test Plan (ITP). The ITP shall be submitted by Vendor and approved by Company.

6.1.7.1 Forged Valves: • Visual and dimensional inspection as per MSS SP-55. • Review of material test certificates. • Mandatory or supplementary test. • Review of fire testing certificates, if specified. • Pressure test as per API 598 or other applicable standards. 6.1.7.2 Cast Steel Valves: • Visual and dimensional inspection as per MSS SP-55. • Review of material test certificates. • NDE & other Mandatory or supplementary test. • Review of fire testing certificates, if specified. • Pressure test as per API 598 or other applicable standards. • Functional tests for Actuated valves. 6.2

Radiography of Cast Valves: Valve castings shall undergo radiographic examination as specified below.




ISSUED BY:

APPROVED BY:


(APPENDIX-C)

Team Leader - FE

SUBJECT:

Revision No. 5

January, 2012


SIZE

RATING

Page 12 of 13

No. OF VALVES 5% of Valves or 1 No. minimum

24” and below ASME Class 150 26” and above

(Whichever is greater)

100% of Valves 5% of Valves or 1 No. minimum

16” and below ASME Class 300 20” and above All sizes


(Whichever is greater)

100% of Valves ASME Class 600 & above

100% of Valves

Radiography procedure, areas of casting to be radiographed shall be as per ASME B16.34 and acceptance criteria shall be as per ASME B16.34 Annexure-B. However for areas of casting to be radiographed for types of valves not covered in ASME B16.34, vendor shall enclose details of areas to be radiographed in line with ASME B16.34. 6.3

Shipment: All materials shall be prepared for shipment in accordance with KOC Standard KOC-G-004: Packing, Marking and Documentation.

6.3.1

Coatings shall be as per API 600 or relevant industry standards.

6.3.2

The threaded ends shall be protected with plastic plugs. End flanges shall be fully blanked to protect the gasket surfaces and valve internals with wood / metal / plastic. The protective cover shall be securely attached to the valve ends by bolting or suitable friction locking devices. Valves shall be packed with the disc/gate in closed position. Stems shall be effectively sealed against the ingress of dirt and moisture. Ball valves shall be packed with valve in open position.

6.3.3

Valves shall be packed individually or collectively in wooden boxes or crates in a manner that will prevent shifting within the package.

6.3.4

A copy of packing list shall be included in each box/crate. Each valve shall be clearly identified in the packing list with proper marking.

6.3.5

One copy of test certificates and Release Note issued by TPI shall also be furnished along with the valves.

7.0

THIRD PARTY INSPECTION (TPI) If specified, the valves will be inspected by a Company appointed TPI during and on completion of manufacture of ordered items as described under clause 6.2 above. Vendor shall carryout all those tests specified and arrange for inspection by TPI / Company. TPI / Company Representative shall have full access to the manufacturing facilities, where the works are performed for the supply of ordered items.




ISSUED BY:


(APPENDIX-C)

APPROVED BY:

Team Leader - FE

SUBJECT:


Revision No. 5



The manufacturer shall afford to facilitate TPI / Company Representative with no extra cost, all reasonable facilities and test equipment, tools etc. to carry out the inspection as per the relevant material specification standards, data sheets and this specification. Manufacturer shall arrange the above said facilities as well with their sub-contractors, as required. 8.0





ISSUED BY:

APPROVED BY:


Team Leader - FE


Annexure-1 to APPENDIX-C

SUBJECT: REV NO. 5


VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES


ANNEXURE – 1 TO APPENDIX - C



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL

DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 1 of 28

1

Valve Identification No.

VG-100

2

JO Piping Class

A & AU

3

Size Range

2 " to 36"

4

Service

SWEET HYDROCARBON / UTILITIES / GLYCOL, HVAC PIPING

5

Service requirement

NIL

6

Temperature Range (Deg.F)

-20 to 400

7

Atmosphere


8

Style

BOLTED BONNET, OS & Y GATE VALVE

9

Design specification

API 600, API SPEC 6D / ASME B16.34

10

End connections

11

Face to Face dimensions

INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10

12

Pressure designation

ASME CL 150 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

RENEWABLE

15

Type of Wedge (Note-3)

ONE PIECE SOLID / FLEXIBLE

16

Type of Stem

OS & Y (RISING STEM)

17

Flange Facing

RAISED FACE

18

Finish, flange facing

125-250 AARH

19

Port opening

FULL PORT

20

Bypass connections

REFER CLAUSE 3.13 of APPENDIX-C

21

Material, Body

CARBON STEEL, ASTM A216 Gr. WCB

22

Material, Trim

API TRIM No. 8

23

Material, Stem

A182 Gr. F6a

24

Material, Wedge (Note-2)

A182 Gr. F6a / 13% Cr.

25

Material spec, Yoke sleeve

Ni RESIST TO A439 TYPE D2

26

Material spec, Body seats

A182 Gr. F6a, STELLITE 6

27

Material, gasket spwnd, filler

SS 316, GRAPHITE FILLER

28

Material, packing

EXPANDED GRAPHITE

29

Material spec, bolt(s)

ASTM A193 GRADE B7

30

Material spec, nut(s)

ASTM A194 GRADE 2H

31

Gear / Hand wheel Operated

REFER CLAUSE 4.0 OF APPENDIX-C

32

Locking device

AS SPECIFIED IN THE PURCHASE REQUISITION

33

Normal painting, shipping

YES

34



35

Fire Testing

NO

36

Inspection and Testing


1

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered.

2

Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24".

3

Refer Clause 3.3 of Appendix-C.

4

Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 2 of 28

1


VG-110

2

JO Piping Class

AS

3

Size Range

2 " to 48"

4

Service

SOUR HYDROCARBON LIQUID, VAPOUR & GAS

5

Service requirement

NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections

INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A

11


ASME B16.10

12


ASME CL 150 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL PORT

20

Bypass connections


21

Material, Body


22

Material, Trim

API Trim No. 12

23

Material, Stem

A182 Gr. F316

24

Material, Wedge (Note-2)

A182 Gr. F316 / 13% Cr.

25



26


A 182 Gr. F316, STELLITE 6

27



28

Material, packing

BRAIDED GRAPHITE WITH CORROSION INHIBITOR

29


ASTM A193 GRADE B7M

30


ASTM A194 GRADE 2HM

31



32

Locking device


33


YES

34



35

Fire Testing

NO

36



1


2


3

Refer Clause 3.3 of Appendix-C

4



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


GENERAL DESIGN MATERIAL SPECIFICATION OTHERS TESTING


REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 3 of 28

1


VG-120

2

JO Piping Class

AW1 & AN3

3

Size Range

2 " to 36"

4

Service

NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM

5

Service requirement

Nil

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections

INTEGRAL FLANGES, RF, ASME B16.5

11


ASME B16.10

12


ASME CL 150 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RAISED FACE (FLAT FACE FOR PIPING CLASS AN3)

18


125-250 AARH

19

Port opening

FULL PORT

20

Bypass connections


21

Material, Body

DUPLEX SS, ASTM A 890 Gr. 4A

22

Material, Trim

DUPLEX SS (UNS 31803)

23

Material, Stem

A182 Gr. F51

24

Material, Wedge

A182 Gr. F51 / DUPLEX SS (UNS 31803)

25



26


A182 Gr. F51, STELLITE 6

27


DUPLEX SS, GRAPHITE FILLER

28

Material, packing


29


ASTM A193 GRADE B8M

30


ASTM A194 GRADE 8M

31



32

Locking device


33


PAINTING : NO

34



35

Fire Testing

NO

36



SHIPPING : YES

1


2


3



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 4 of 28

1


VG-150

2

JO Piping Class

AW, AN1 & AN2

3

Size Range

2 " to 36"

4

Service

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections

11



12


ASME CL 150 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RAISED FACE (FLAT FACE FOR PIPING CLASSES AN1 & AN2)

18


125-250 AARH

19

Port opening

FULL PORT

20

Bypass connections


21

Material, Body


22

Material, Trim


23

Material, Stem

A182 Gr. F51

24

Material, Wedge


25



26



27



28

Material, packing


29


ASTM A193 GRADE B8M

30


ASTM A194 GRADE 8M

31



32

Locking device


33


PAINTING : NO

34



35

Fire Testing

NO

36



SHIPPING : YES

1


2


3



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL

Annexure-1 to Appendix-C

SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 5 of 28

1


VG-165

2

JO Piping Class

AM, AN4

3

Size Range

2 " to 24"

4

Service

POTABLE / DRINKING WATER, SAFETY SHOWER PIPING

5

Service requirement

NIL

6


-20 to 100

7

Atmosphere


8

Style

SCRD or UNION BONNET, GATE VALVE

9



10

End connections

INTEGRAL FLANGES, FF, ASME B16.5

11


ASME B16.10

12


ASME CL 150 #

13

Construction, Body

SCRD or UNION BONNET

14

Type of Back seat

RENEWABLE

15

Type of Wedge


16

Type of Stem

INSIDE SCREW, RISING STEM

17

Flange Facing

FLAT FACE

18


125-250 AARH

19

Port opening

FULL PORT

20

Material, Body

STAINLESS STEEL, ASTM A351 GR. CF8

21

Material, Trim

API TRIM No. 8

22

Material, Stem

A182 Gr. F6a

23

Material, Wedge

A182 Gr. F6a / 13% Cr.

24


A182 Gr. F6a

25



26

Material, packing

EXPANDED GRAPHITE

27


ASTM A193 GRADE B8

28


ASTM A194 GRADE 8

29


HAND WHEEL

30


PAINTING : NO

31



32

Fire Testing

NO

33



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 6 of 28

1


VG-170

2

JO Piping Class

AV

3

Size Range

2 " to 16"

4

Service

CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE

5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 150 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL PORT

20

Bypass connections


21

Material, Body

STAINLESS STEEL, ASTM A351 GR. CF8M

22

Material, Trim

API Trim No. 12

23

Material, Stem

A182 Gr. F316

24

Material, Wedge

A182 Gr. F316 / SS316

25



26



27



28

Material, packing

EXPANDED GRAPHITE

29


ASTM A193 GRADE B8M

30


ASTM A194 GRADE 8M

31

Gear / Hand Wheel Operated


32

Locking device


33


PAINTING : NO

34



35

Fire Testing

NO

36



1


2


3


SHIPPING : YES


JOINT OPERATIONS ENGINEERING SPECIFICATION DOCUMENT:

ISSUED BY:

SUBJECT:

APPROVED BY:



REVISION No.

5

January, 2012

FE

NOTES

TESTING

OTHERS


DESIGN

GENERAL

DOCUMENT NO. : JOS-02-01 VALVE MATERIAL SPECIFICATION (VMS) Page 7 of 28 Annexure-1 to AppendixGATE VALVES Valve C Identification No. 1 VG-300

2

JO Piping Class

B

3

Size Range

2 " to 24"

4

Service

SWEET HYDROCARBON LIQUIDS, VAPOUR & GAS

5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL PORT

20

Bypass connections


21

Material, Body


22

Material, Trim

API TRIM No. 8

23

Material, Stem

A182 Gr. F6a

24

Material, Wedge

A182 Gr. F6a / 13% Cr.

25



26



27



28

Material, packing

EXPANDED GRAPHITE

29


ASTM A193 GRADE B7

30


ASTM A194 GRADE 2H

31



32

Locking device


33


YES

34



35

Fire Testing

NO

36



1


2


3



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


Team Leader - FE

NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 8 of 28

1


VG-310

2

JO Piping Class

BS

3

Size Range

2 " to 24"

4

Service

SOUR HYDROCARBON LIQUID, VAPOUR AND GAS

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL PORT

20

Bypass connections


21

Material, Body


22

Material, Trim

API Trim No. 12

23

Material, Stem

A182 Gr. F316

24

Material, Wedge

A182 Gr. F316 / SS 316

25



26



27



28

Material, packing


29


ASTM A193 GRADE B7M

30


ASTM A194 GRADE 2HM

31



32

Locking device


33


YES

34



35

Fire Testing

NO

36



1


2


3



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL

DOCUMENT NO. : JOS-02-01 Annexure-1 to AppendixValve C Identification No. 1

SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 9 of 28

VG-350

2

JO Piping Class

BW & BW1

3

Size Range

2 " to 36"

4

Service

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, BRACKISH WATER

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style

BOLTED BONNET, OS & Y, GATE VALVE

9



10

End connections

FLANGED, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A

11


ASME B16.10

12


ASME CL 300 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL PORT

20

Bypass connections


21

Material, Body


22

Material, Trim


23

Material, Stem

A182 Gr. F51

24

Material, Wedge


25



26



27



28

Material, packing


29


ASTM A193 GRADE B8M

30


ASTM A194 GRADE 8M

31



32

Locking device


32


PAINTING : NO

33



34

Fire Testing

NO

35



1


2


3


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 10 of 28

1


VG-370

2

JO Piping Class

BV

3

Size Range

2 " to 12"

4

Service

CHEMICALS, LUBE / SEAL OIL

5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL PORT

20

Bypass connections


21

Material, Body


22

Material, Trim

API Trim No. 12

23

Material, Stem

A182 Gr. F316

24

Material, Wedge

A182 Gr. F316 / SS316

25



26



27



28

Material, packing

EXPANDED GRAPHITE

29


ASTM A193 GRADE B8M

30


ASTM A194 GRADE 8M

31



32

Locking device


33


PAINTING : NO

34



35

Fire Testing

NO

36



1


2


3


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


OTHERS


DESIGN

GENERAL


TESTING


REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 11 of 28

1


VG-600

2

JO Piping Class

C

3

Size Range

2 " to 24"

4

Service

SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER

5

Service requirement

NIL

6


-20 to 500

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 600 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL PORT

20

Bypass connections


21

Material, Body


22

Material, Trim

API TRIM No. 8

23

Material, Stem

A182 Gr. F6a

24

Material, Wedge

A182 Gr. F6a / 13% Cr.

25


13% Cr., STELLITE 6

26



27



28

Material, packing

EXPANDED GRAPHITE

29


ASTM A193 GRADE B7

30


ASTM A194 GRADE 2H

31



32

Locking device


33


YES

34



35

Fire Testing

NO

36



1


2


3



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 12 of 28

1


VG-610

2

JO Piping Class

CS

3

Size Range

2 " to 24"

4

Service

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS

5

Service requirement


6


-20 to 500

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 600 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL PORT

20

Bypass connections


21

Material, Body


22

Material, Trim

API Trim No. 12

23

Material, Stem

A182 Gr. F316

24

Material, Wedge

A182 Gr. F316 / SS 316

25



26



27



28

Material, packing


29


ASTM A193 GRADE B7M

30


ASTM A194 GRADE 2HM

31



32

Locking device


33


YES

34



35

Fire Testing

NO

36



1


2


3



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 13 of 28

VG-650

2

JO Piping Class

CW

3

Size Range

2 " to 24"

4

Service

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style

BOLTED BONNET, OS & Y, GATE VALVE

9



10

End connections

FLANGED, RF, ASME B16.5

11


ASME B16.10

12


ASME CL 600 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL PORT

20

Bypass connections


21

Material, Body


22

Material, Trim


23

Material, Stem

A182 Gr. F51

24

Material, Wedge


25



26



27



28

Material, packing


29


ASTM A193 GRADE B8M

30


ASTM A194 GRADE 8M

31



32

Locking device


32


PAINTING : NO

33



34

Fire Testing

NO

35



1


2


3


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 14 of 28

1


VG-802

2

JO Piping Class

A, AU, B & C

3

Size Range

1/2 " to 1-1/2"

4

Service

SWEET HYDROCARBON / UTILITIES / GLYCOL / STEAM / STEAM CONDENSATE / BOILER FEED WATER, HVAC PIPING

5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style


9


API 602 / ASME B16.34

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

INTEGRAL

15

Type of Wedge

SOLID

16

Type of Stem


17

Port opening

STANDARD BORE (AS PER API 602, TABLE 3)

18

Material, Body

CARBON STEEL, ASTM A105

19

Material, Trim

API TRIM No. 8

20

Material, Stem

A182 Gr. F6a

21

Material, Wedge

A182 Gr. F6a / 13% Cr.

22



23



24



25

Material, packing

EXPANDED GRAPHITE

26


ASTM A193 GRADE B7

27


ASTM A194 GRADE 2H

28


HAND WHEEL

29

Locking device


30


YES

31



32

Fire Testing

NO

33



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 15 of 28

1


VG-812

2

JO Piping Class

AS, BS & CS

3

Size Range

1/2 " to 1-1/2"

4

Service

SOUR HYDROCARBON LIQUID, VAPOUR & GAS, STEAM MIXED WITH PROCESS GAS

5

Service requirement


6


-20 to 500

7

Atmosphere


8

Style


9


API 602 / ASME B16.34

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

INTEGRAL

15

Type of Wedge

SOLID

16

Type of Stem


17

Port opening


18

Material, Body


19

Material, Trim

API Trim No. 12

20

Material, Stem

A182 Gr. F316

21

Material, Wedge

A182 Gr. F316 / SS 316

22



23



24



25

Material, packing


26


ASTM A193 GRADE B7M

27


ASTM A194 GRADE 2HM

28


HAND WHEEL

29

Locking device


30


YES

31



32

Fire Testing

NO

33



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 16 of 28

1


VG-822

2

JO Piping Class

AW1 & AN3

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

Nil

6


-20 to 400

7

Atmosphere


8

Style


9


API 602 / ASME B16.34

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

INTEGRAL

15

Type of Wedge

SOLID

16

Type of Stem


17

Port opening


18

Material, Body

DUPLEX SS, ASTM A 182 Gr. F51

19

Material, Trim


20

Material, Stem

A182 Gr. F51

21

Material, Wedge


22



23



24



25

Material, packing


26


ASTM A193 GRADE B8M (PTFE COATED)

27


ASTM A194 GRADE 8M (PTFE COATED)

28


HAND WHEEL

29

Locking device


30


PAINTING : NO

31



32

Fire Testing

NO

33



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


GENERAL DESIGN MATERIAL SPECIFICATION OTHERS

REVISION No.

5

January, 2012


Page 17 of 28


VG-852

2

JO Piping Class

AW, BW, BW1, CW, AN1 & AN2

3

Size Range

1/2 " to 1-1/2"

4

Service

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, STEAM MIXED WITH PROCESS GAS, BRACKISH WATER, WATER INJECTION

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9


API 602 / ASME B16.34

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

INTEGRAL

15

Type of Wedge

SOLID

16

Type of Stem


17

Port opening


18

Material, Body


19

Material, Trim


20

Material, Stem

A182 Gr. F51

21

Material, Wedge


22



23



24



25

Material, packing


26


ASTM A193 GRADE B8M

27


ASTM A194 GRADE 8M

28


HAND WHEEL

29

Locking device


30


PAINTING : NO

31



32

Fire Testing

NO

33



1


2


1

TESTING


Team Leader - FE


NOTES

SUBJECT:

SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 18 of 28

1


VG-861

2

JO Piping Class

AM, AN4

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

NIL

6


-20 to 140

7

Atmosphere


8

Style

SCRD or UNION BONNET, GATE VALVE

9


API 602 / ASME B16.34

10

End connections

SCREWED ENDS

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Construction, Body

SCRD or UNION BONNET

14

Type of Back seat

INTEGRAL

15

Type of Wedge

SOLID

16

Type of Stem


17

Port opening


18

Material, Body


19

Material, Trim

API TRIM No. 8

20

Material, Stem

A182 Gr. F6a

21

Material, Wedge

A182 Gr. F6a / 13% Cr.

22



23



24



25

Material, packing

EXPANDED GRAPHITE

26


ASTM A193 GRADE B8

27


ASTM A194 GRADE 8

28


HAND WHEEL

29

Locking devise


30


PAINTING : NO

31



32

Fire Testing

NO

33



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


Team Leader - FE

SUBJECT:


REVISION No.

5

NOTES

TESTING

OTHERS


DESIGN

GENERAL

DOCUMENT NO. : JOS-02-01 VALVE MATERIAL SPECIFICATION (VMS) Annexure-1 to Appendix-C GATE VALVES

January, 2012

Page 19 of 28

1


VG-872

2

JO Piping Class

AV, BV

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style


9


API 602 / ASME B16.34

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

INTEGRAL

15

Type of Wedge

SOLID

16

Type of Stem


17

Port opening


18

Material, Body

STAINLESS STEEL, A182 Gr. F304L

19

Material, Trim

API Trim No. 12

20

Material, Stem

A182 Gr. F316

21

Material, Wedge

A182 Gr. F316 / SS316

22



23



24



25

Material, packing

EXPANDED GRAPHITE

26


ASTM A193 GRADE B8

27


ASTM A194 GRADE 8

28


HAND WHEEL

29

Locking devise


30


PAINTING : NO

31



32

Fire Testing

NO

33



1 2

SHIPPING : YES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


TESTING

OTHERS


DESIGN

GENERAL


NOTES

SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 20 of 28

VG-904

2

JO Piping Class

D

3

Size Range

2 " to 24"

4

Service

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE / BOILER FEED WATER

5

Service requirement

NIL

6


-20 to 750

7

Atmosphere


8

Style

PRESSURE SEAL BONNET, OS & Y GATE VALVE

9



10

End connections

INTEGRAL FLANGES, RJ, ASME B16.5

11


ASME B16.10

12


ASME CL 900 #

13

Construction, Body

PRESSURE SEAL BONNET

14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RING JOINT

18

Port opening

FULL PORT

19

Bypass connections


20

Material, Body


21

Material, Trim

API TRIM No. 8

22

Material, Stem

A182 Gr. F6a

23

Material, Wedge

A182 Gr. F6a / 13% Cr.

24



25



26

Material, packing

EXPANDED GRAPHITE

27


ASTM A193 GRADE B7

28


ASTM A194 GRADE 2H

29



30

Locking devise


31


YES

32



33

Fire Testing

NO

34



1


2


3



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 21 of 28

1


VG-914

2

JO Piping Class

DS

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 900 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RING JOINT

18

Port opening

FULL PORT

19

Bypass connections


20

Material, Body


21

Material, Trim

API Trim No. 12

22

Material, Stem

A182 Gr. F316

23

Material, Wedge

A182 Gr. F316 / SS 316

24



25



26

Material, packing


27


ASTM A193 GRADE B7M

28


ASTM A194 GRADE 2HM

29



30

Locking devise


31


YES

32



33

Fire Testing

NO

34



1


2


3



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 22 of 28

VG-954

2

JO Piping Class

DW

3

Size Range

2 " to 24"

4

Service

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION)

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 900 #

13

Construction, Body

BOLTED BONNET

14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RING JOINT

18


125-250 AARH

19

Port opening

FULL PORT

20

Bypass connections


21

Material, Body


22

Material, Trim


23

Material, Stem

A182 Gr. F51

24

Material, Wedge


25



26



27



28

Material, packing


29


ASTM A193 GRADE B8M

30


ASTM A194 GRADE 8M

31



32

Locking device


32


PAINTING : NO

33



34

Fire Testing

NO

35



1

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C

2 3

SHIPPING : YES



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 23 of 28

1


VG-1502

2

JO Piping Class

D, E

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

NIL

6


-20 to 750

7

Atmosphere


8

Style


9


API 602 / ASME B16.34

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 1500 #

13

Construction, Body


14

Type of Back seat

INTEGRAL

15

Type of Wedge

SOLID

16

Type of Stem


17

Port opening


18

Material, Body


19

Material, Trim

API TRIM No. 8

20

Material, Stem

A182 Gr. F6a

21

Material, Wedge

A182 Gr. F6a / 13% Cr.

22



23



24



25

Material, packing

EXPANDED GRAPHITE

26


ASTM A193 GRADE B7

27


ASTM A194 GRADE 2H

28


HAND WHEEL

29

Locking devise


30


YES

31



32

Fire Testing

NO

33



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


TESTING

OTHERS


DESIGN

GENERAL


NOTES

SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 24 of 28

VG-1504

2

JO Piping Class

E

3

Size Range

2 " to 24"

4

Service

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE

5

Service requirement

NIL

6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 1500 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RING JOINT

18

Port opening

FULL PORT

19

Bypass connections


20

Material, Body


21

Material, Trim

API TRIM No. 8

22

Material, Stem

A182 Gr. F6a

23

Material, Wedge

A182 Gr. F6a / 13% Cr.

24



25



26

Material, packing

EXPANDED GRAPHITE

27


ASTM A193 GRADE B7

28


ASTM A194 GRADE 2H

29



30

Locking devise


31


YES

32



33

Fire Testing

NO

34



1


2


3



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 25 of 28

1


VG-1512

2

JO Piping Class

DS, ES

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement


6


-20 to 750

7

Atmosphere


8

Style


9


API 602 / ASME B16.34

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 1500 #

13

Construction, Body


14

Type of Back seat

INTEGRAL

15

Type of Wedge

SOLID

16

Type of Stem


17

Port opening


18

Material, Body


19

Material, Trim

API Trim No. 12

20

Material, Stem

A182 Gr. F316

21

Material, Wedge

A182 Gr. F316 / SS316

22



23



24



25

Material, packing


26


ASTM A193 GRADE B7M

27


ASTM A194 GRADE 2HM

28


HAND WHEEL

29

Locking devise


30


YES

31



32

Fire Testing

NO

33



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 26 of 28

1


VG-1514

2

JO Piping Class

ES

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 1500 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RING JOINT

18

Port opening

FULL PORT

19

Bypass connections


20

Material, Body


21

Material, Trim

API Trim No. 12

22

Material, Stem

A182 Gr. F316

23

Material, Wedge

A182 Gr. F316 / SS 316

24



25



26

Material, packing


27


ASTM A193 GRADE B7M

28


ASTM A194 GRADE 2HM

29



30

Locking devise


31


YES

32



33

Fire Testing

NO

34



1


2


3



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 27 of 28

1


VG-1552

2

JO Piping Class

DW, EW

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 1500 #

13

Construction, Body


14

Type of Back seat

INTEGRAL

15

Type of Wedge

SOLID

16

Type of Stem


17

Port opening


18

Material, Body


19

Material, Trim


20

Material, Stem

A182 Gr. F51

21

Material, Wedge


22



23



24



25

Material, packing


26


ASTM A193 GRADE B8M

27


ASTM A194 GRADE 8M

28


HAND WHEEL

29

Locking devise


30


PAINTING : NO

31



32

Fire Testing

NO

33



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 28 of 28

1


VG-1554

2

JO Piping Class

EW

3

Size Range

2 " to 24"

4

Service

PMP WATER RING MAIN & INJECTION WELLS

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 1500 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15



16

Type of Stem


17

Flange Facing

RING JOINT

19

Port opening

FULL PORT

20

Bypass connections


21

Material, Body


22

Material, Trim


23

Material, Stem

A182 Gr. F51

24

Material, Wedge


25



26



27



28

Material, packing


29


ASTM A193 GRADE B8M

30


ASTM A194 GRADE 8M

31



32

Locking devise


33


PAINTING : NO

34



35

Fire Testing

NO

36



1


2


3


SHIPPING : YES




ISSUED BY:

APPROVED BY:


Team Leader - FE



SUBJECT: REV NO. 5


VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES


ANNEXURE – 2 TO APPENDIX - C VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES


JOINT OPERATIONS

DOCUMENT:


NOTES

TESTING

OTHERS


DESIGN

GENERAL

ISSUED BY:

APPROVED BY:

SUBJECT:


REVISION No.

5


Team Leader - FE



January, 2012

Page 1 of 28

1


VO-100

2

JO Piping Class

A & AU

3

Size Range

2 " to 36"

4

Service

SWEET HYDROCARBON / UTILITIES / GLYCOL, HVAC PIPING

5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style

BOLTED BONNET, OS & Y GLOBE VALVE

9


API 600, API SPEC 6D / ASME B16.34 / BS 1873

10

End connections


11


ASME B16.10

12

Pressure Designation

ASME CL 150 #

13

Construction, Body

BOLTED BONNET, STRAIGHT PATTERN

14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL

20

Material, Body


21

Material, Trim

API TRIM No. 8

22

Material, Stem

A182 Gr. F6a

23

Material, Disc (Note-2)

A182 Gr. F6a / 13% Cr.

24



25



26



27

Material, packing

EXPANDED GRAPHITE

28


ASTM A193 GRADE B7

29


ASTM A194 GRADE 2H

30



31


YES

32



33

Fire Testing

NO

34



1


2


3



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


GENERAL DESIGN MATERIAL SPECIFICATION OTHERS TESTING NOTES


REVISION No.

5

January, 2012

Team Leader - FE


1

SUBJECT:



Page 2 of 28

VO-110

2

JO Piping Class

AS

3

Size Range

2 " to 48"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections

11



12


ASME CL 150 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL

20

Material, Body


21

Material, Trim

API Trim No. 12

22

Material, Stem

A182 Gr. F316

23

Material, Disc (Note-2)

A182 Gr. F316 / SS 316

24



25



26



27

Material, packing


28


ASTM A193 GRADE B7M

29


ASTM A194 GRADE 2HM

30



31


YES

32



33

Fire Testing

NO

34



1


2


3



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


Team Leader - FE

NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

VALVE MATERIAL SPECIFICATION (VMS) Page 3 of 28 GLOBE VALVES

1


VO-120

2

JO Piping Class

AW1 & AN3

3

Size Range

2 " to 36"

4

Service


5

Service requirement

Nil

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 150 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing


18


125-250 AARH

19

Port opening

FULL

20

Material, Body


21

Material, Trim


22

Material, Stem

A182 Gr. F51

23

Material, Disc


24



25



26



27

Material, packing


28


ASTM A193 GRADE B8M

29


ASTM A194 GRADE 8M

30



31


PAINTING : NO

32



33

Fire Testing

NO

34



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


Team Leader - FE

NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

VALVE MATERIAL SPECIFICATION (VMS) Page 4 of 28 GLOBE VALVES

1


VO-150

2

JO Piping Class

AW, AN1 & AN2

3

Size Range

2 " to 36"

4

Service

5

Service requirement

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 150 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing


18


125-250 AARH

19

Port opening

FULL

20

Material, Body


21

Material, Trim


22

Material, Stem

A182 Gr. F51

23

Material, Disc


24



25



26



27

Material, packing


28


ASTM A193 GRADE B8M

29


ASTM A194 GRADE 8M

30



31


PAINTING : NO

32



33

Fire Testing

NO

34



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5

January, 2012

Team Leader - FE


VO-165

2

JO Piping Class

AM, AN4

3

Size Range

2 " to 24"

4

Service


5

Service requirement

NIL

6


-20 to 100

7

Atmosphere


8

Style

SCRD or UNION BONNET, GLOBE VALVE

9



10

End connections


11


ASME B16.10

12


ASME CL 150 #

13

Construction, Body

SCRD or UNION BONNET, STRAIGHT PATTERN

14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

FLAT FACE

18


125-250 AARH

19

Port opening

STANDARD

20

Material, Body


21

Material, Trim

API TRIM No. 8

22

Material, Stem

A182 Gr. F6a

23

Material, Disc

A182 Gr. F6a / 13% Cr.

24


A182 Gr. F6a

25



26

Material, packing

EXPANDED GRAPHITE

27


ASTM A193 GRADE B8

28


ASTM A194 GRADE 8

29



30


PAINTING : NO

31



32

Fire Testing

NO

33



1


2



DESIGN

GENERAL

1

OTHERS

Page 5 of 28

TESTING


NOTES


SUBJECT:

SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 6 of 28

1


VO-170

2

JO Piping Classs

AV

3

Size Range

2 " to 16"

4

Service

5

Service requirement

CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE NIL

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 150 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL

20

Material, Body


21

Material, Trim

API Trim No. 12

22

Material, Stem

A182 Gr. F316

23

Material, Disc

A182 Gr. F316 / SS 316

24



25



26



27

Material, packing

EXPANDED GRAPHITE

28


ASTM A193 GRADE B8M

29


ASTM A194 GRADE 8M

30



31


PAINTING : NO

32



33

Fire Testing

NO

34



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY: Sr. Design Engineer - FE

NOTES

TESTING

OTHERS


DESIGN

GENERAL


APPROVED BY:

SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 7 of 28

1


VO-300

2

JO Piping Class

B

3

Size Range

2 " to 24"

4

Service

SWEET HYDROCARBON LIQUIDS, VAPOUR & GAS, BRACKISH WATER

5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL

20

Material, Body


21

Material, Trim

API TRIM No. 8

22

Material, Stem

A182 Gr. F6a

23

Material, Disc

A182 Gr. F6a / 13% Cr.

24



25



26



27

Material, packing

EXPANDED GRAPHITE

28


ASTM A193 GRADE B7

29


ASTM A194 GRADE 2H

30



31


YES

32



33

Fire Testing

NO

34



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 8 of 28

1


VO-310

2

JO Piping Class

BS

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL

20

Material, Body


21

Material, Trim

API Trim No. 12

22

Material, Stem

A182 Gr. F316

23

Material, Disc

A182 Gr. F316 / SS 316

24



25



26



27

Material, packing


28


ASTM A193 GRADE B7M

29


ASTM A194 GRADE 2HM

30



31


YES

32



33

Fire Testing

NO

34



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 9 of 28

1


VO-350

2

JO Piping Class

BW & BW1

3

Size Range

2 " to 36"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections

11



12


ASME CL 300 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL

20

Material, Body


21

Material, Trim


22

Material, Stem

A182 Gr. F51

23

Material, Wedge


24



25



26



27

Material, packing


28


ASTM A193 GRADE B8M

29


ASTM A194 GRADE 8M

30



31


PAINTING : NO

32



33

Fire Testing

NO

34



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 10 of 28

1


VO-370

2

JO Piping Classs

BV

3

Size Range

2 " to 12"

4

Service


5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL

20

Material, Body


21

Material, Trim

API Trim No. 12

22

Material, Stem

A182 Gr. F316

23

Material, Disc

A182 Gr. F316 / SS 316

24



25



26



27

Material, packing

EXPANDED GRAPHITE

28


ASTM A193 GRADE B8M

29


ASTM A194 GRADE 8M

30



31


PAINTING : NO

32



33

Fire Testing

NO

34



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:



APPROVED BY:



REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 11 of 28

1


VO-600

2

JO Piping Class

C

3

Size Range

2 " to 24"

4

Service

5

Service requirement

SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER NIL

6


-20 to 500

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 600 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL

20

Material, Body


21

Material, Trim

API TRIM No. 8

22

Material, Stem

A182 Gr. F6a

23

Material, Disc

A182 Gr. F6a / 13% Cr.

24



25



26



27

Material, packing

EXPANDED GRAPHITE

28


ASTM A193 GRADE B7

29


ASTM A194 GRADE 2H

30



31


YES

32



33

Fire Testing

NO

34



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


Team Leader - FE

NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 12 of 28

1


VO-610

2

JO Piping Class

CS

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 500

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 600 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL

20

Material, Body


21

Material, Trim

API Trim No. 12

22

Material, Stem

A182 Gr. F316

23

Material, Disc

A182 Gr. F316 / SS 316

24



25



26



27

Material, packing


28


ASTM A193 GRADE B7M

29


ASTM A194 GRADE 2HM

30



31


YES

32



33

Fire Testing

NO

34



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 13 of 28

1


VO-650

2

JO Piping Class

CW

3

Size Range

2 " to 24"

4

Service

SOUR AND CORROSIVE SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections

11



12


ASME CL 600 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Port opening

FULL

20

Material, Body


21

Material, Trim


22

Material, Stem

A182 Gr. F51

23

Material, Wedge


24



25



26



27

Material, packing


28


ASTM A193 GRADE B8M

29


ASTM A194 GRADE 8M

30



31


PAINTING : NO

32



33

Fire Testing

NO

34



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 14 of 28

1


VO-802

2

JO Piping Class

A, AU, B & C

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

NIL

6


-20 to 500

7

Atmosphere


8

Style


9


API 602 / ASME B16.34 / BS 1873

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Construction, Body


14

Type of Back seat

INTEGRAL

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Port opening


18

Material, Body


19

Material, Trim

API TRIM No. 8

20

Material, Stem

A182 Gr. F6a

21

Material, Disc

A182 Gr. F6a / 13% Cr.

22



23



24



25

Material, packing

EXPANDED GRAPHITE

26


ASTM A193 GRADE B7

27


ASTM A194 GRADE 2H

28


HAND WHEEL

29


YES

30



31

Fire Testing

NO

32



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 15 of 28

1


VO-812

2

JO Piping Class

AS, BS & CS

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement


6


-20 to 500

7

Atmosphere


8

Style


9


API 602 / ASME B16.34 / BS 1873

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Construction, Body


14

Type of Back seat

INTEGRAL

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Port opening


18

Material, Body


19

Material, Trim

API Trim No. 12

20

Material, Stem

A182 Gr. F316

21

Material, Disc

A182 Gr. F316 / SS 316

22



23



24



25

Material, packing


26


ASTM A193 GRADE B7M

27


ASTM A194 GRADE 2HM

28


HAND WHEEL

29


YES

30



31

Fire Testing

NO

32



1


2



JOINT OPERATIONS

DOCUMENT: DOCUMENT


ISSUED BY: Sr. Design - FE g Engineer g

APPROVED BY: BY Team Leader - FE

N NO OTE ES

TE EST TIN NG G

OT TH HER RS S

MATE MA ER RIA AL SP PEC CIF FIC CATIO ON N

D DESIG GN N

GE GENE ER RAL L

DOCUMENT NO NO. : JOS-02-01 JOS 02 01 Annexure-2 to Appendix-C pp

SUBJECT: SUBJECT

PIPING-SELECTION PIPING SELECTION & DESIGN

REVISION No. No

5


January 2012 January,

Page 16 of 28

1


VO 822 VO-822

2

JO Piping Class

AW1 & AN3

3

Size Range

1/2 " to 1 1-1/2" 1/2

4

Service

HYDROCARBON OIL > 5% NON SOUR SERVICES (CORROSIVE HYDROCARBON, BS&W, BS&W EMULSION (RAW OIL + WATER), WATER) CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM

5

Service requirement

NIL

6


-20 20 to 400

7

Atmosphere


8

Style

BOLTED BONNET BONNET, OS & Y GLOBE VALVE

9

Design g specification p

API 602 / ASME B16.34 / BS 1873

10

End connections

SOCKET WELD

11


MANUFACTURER STD STD.

12


ASME CL 800 #

13

C Construction, i B Body d

BOLTED BONNET, BONNET STRAIGHT PATTERN

14

Type of Back seat

INTEGRAL

5 15

yp of Discs Type

BALL / PLUG

16

T Type off St Stem


17

Port opening

STANDARD BORE (AS PER API 602, 602 TABLE 3)

18

Material, Bodyy

DUPLEX SS (UNS ( 31803), ) ASTM A 182 Gr. F51

19

Material Trim Material,


20

Material Stem Material,

A182 Gr. Gr F51

21

Material, Disc


22

Material spec, spec Body seats

A182 Gr. F51, STELLITE 6 Gr F51

23



24



25

Material packing Material,


26

Material spec, p , bolt(s) ( )

ASTM A193 GRADE B8M

27

Material M t i l spec, nut(s) t( )

ASTM A194 GRADE 8M

28


HAND WHEEL

29


PAINTING : NO

30

Third Party y Inspection p


31

Fire Testing

NO

32


6 0 OF APPENDIX-C APPENDIX C REFER CLAUSE 6.0

1


2

Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company p y approval. pp

SHIPPING : YES

web \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS

DOCUMENT:


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APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 17 of 28

1


VO-852

2

JO Piping Class


3

Size Range

1/2 " to 1-1/2"

4

Service

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, STEAM MIXED WITH PROCESS GAS, BRACKISH WATER, WATER INJECTION

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9


API 602 / ASME B16.34 / BS 1873

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Construction, Body


14

Type of Back seat

INTEGRAL

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Port opening


18

Material, Body

DUPLEX SS (UNS 31803), ASTM A 182 Gr. F51

19

Material, Trim


20

Material, Stem

A182 Gr. F51

21

Material, Disc


22



23



24



25

Material, packing


26


ASTM A193 GRADE B8M

27


ASTM A194 GRADE 8M

28


HAND WHEEL

29


PAINTING : NO

30



31

Fire Testing

NO

32



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


OTHERS


DESIGN

GENERAL


TESTING


REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 18 of 28

1


VO-861

2

JO Piping Class

AM, AN4

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

NIL

6


-20 to 140

7

Atmosphere


8

Style

SCRD or UNION BONNET, GLOBE VALVE

9


API 602 / ASME B16.34 / BS 1873

10

End connections

SCREWED ENDS

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Construction, Body

SCRD or UNION BONNET, STRAIGHT PATTERN

14

Type of Back seat

INTEGRAL

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Port opening


18

Material, Body


19

Material, Trim

API TRIM No. 8

20

Material, Stem

A182 Gr. F6a

21

Material, Disc

A182 Gr. F6a / 13% Cr.

22



23



24



25

Material, packing

EXPANDED GRAPHITE

26


ASTM A193 GRADE B8

27


ASTM A194 GRADE 8

28


HAND WHEEL

29


PAINTING : NO

30



31

Fire Testing

NO

32



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 19 of 28

1


VO-872

2

JO Piping Class

AV, BV

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style


9


API 602 / ASME B16.34 / BS1873

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Construction, Body


14

Type of Back seat

INTEGRAL

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Port opening


18

Material, Body

STAINLESS STEEL, A182 Gr. F304L

19

Material, Trim

API Trim No. 12

20

Material, Stem

A182 Gr. F316

21

Material, Disc

A182 Gr. F316 / SS 316

22



23



24



25

Material, packing

EXPANDED GRAPHITE

26


ASTM A193 GRADE B8

27


ASTM A194 GRADE 8

28


HAND WHEEL

29


PAINTING : NO

30



31

Fire Testing

NO

32



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 20 of 28

1


VO-904

2

JO Piping Class

D

3

Size Range

2 " to 24"

4

Service


5

Service requirement

NIL

6


-20 to 750

7

Atmosphere


8

Style

PRESSURE SEAL BONNET, OS & Y GLOBE VALVE

9


API 600 / ASME B16.34 / BS 1873

10

End connections


11


ASME B16.10

12


ASME CL 900 #

13

Construction, Body

PRESSURE SEAL BONNET, STRAIGHT PATTERN

14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RING JOINT

18

Port opening

FULL

19

Material, Body


20

Material, Trim

API TRIM No. 8

21

Material, Stem

A182 Gr. F6a

22

Material, Disc

A182 Gr. F6a / 13% Cr.

23



24



25

Material, packing

EXPANDED GRAPHITE

26


ASTM A193 GRADE B7

27


ASTM A194 GRADE 2H

28



29


YES

30



31

Fire Testing

NO

32



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE Page 21 of 28


VO-914

2

JO Piping Class

DS

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 750

7

Atmosphere


8

Style


9


API 600 / ASME B16.34 / BS 1873

10

End connections


11


ASME B16.10

12


ASME CL 900 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RING JOINT

18

Port opening

FULL

19

Material, Body


20

Material, Trim

API Trim No. 12

21

Material, Stem

A182 Gr. F316

22

Material, Disc

A182 Gr. F316 / SS 316

23



24



25

Material, packing


26


ASTM A193 GRADE B7M

27


ASTM A194 GRADE 2HM

28



29


YES

30



31

Fire Testing

NO

32



1


2



DESIGN

GENERAL

1

TESTING OTHERS


NOTES



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 22 of 28

1


VO-954

2

JO Piping Class

DW

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 900 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RING JOINT

18


125-250 AARH

19

Port opening

FULL

20

Material, Body


21

Material, Trim


22

Material, Stem

A182 Gr. F51

23

Material, Wedge


24



25



26



27

Material, packing


28


ASTM A193 GRADE B8M

29


ASTM A194 GRADE 8M

30



31


PAINTING : NO

32



33

Fire Testing

NO

34



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


OTHERS


DESIGN

GENERAL


TESTING


REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 23 of 28

1


VO-1502

2

JO Piping Class

D, E

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

NIL

6


-20 to 750

7

Atmosphere


8

Style


9


API 602 / ASME B16.34 / BS1873

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 1500 #

13

Construction, Body


14

Type of Back seat

INTEGRAL

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Port opening


18

Material, Body


19

Material, Trim

API TRIM No. 8

20

Material, Stem

A182 Gr. F6a

21

Material, Disc

A182 Gr. F6a / 13% Cr.

22



23



24



25

Material, packing

EXPANDED GRAPHITE

26


ASTM A193 GRADE B7

27


ASTM A194 GRADE 2H

28


HAND WHEEL

29


YES

30



31

Fire Testing

NO

32



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 24 of 28

1


VO-1504

2

JO Piping Class

E

3

Size Range

2 " to 24"

4

Service


5

Service requirement

NIL

6


-20 to 750

7

Atmosphere


8

Style


9


API 600 / ASME B16.34 / BS 1873

10

End connections


11


ASME B16.10

12


ASME CL 1500 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RING JOINT

18

Port opening

FULL

19

Material, Body


20

Material, Trim

API TRIM No. 8

21

Material, Stem

A182 Gr. F6a

22

Material, Disc

A182 Gr. F6a / 13% Cr.

23



24



25

Material, packing

EXPANDED GRAPHITE

26


ASTM A193 GRADE B7

27


ASTM A194 GRADE 2H

28



29


YES

30



31

Fire Testing

NO

32



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 25 of 28

1


VO-1512

2

JO Piping Class

DS, ES

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement


6


-20 to 750

7

Atmosphere


8

Style


9


API 602 / ASME B16.34 / BS1873

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 1500 #

13

Construction, Body


14

Type of Back seat

INTEGRAL

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Port opening


18

Material, Body


19

Material, Trim

API Trim No. 12

20

Material, Stem

A182 Gr. F316

21

Material, Disc

A182 Gr. F316 / SS 316

22



23



24



25

Material, packing


26


ASTM A193 GRADE B7M

27


ASTM A194 GRADE 2HM

28


HAND WHEEL

29


YES

30



31

Fire Testing

NO

32



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE Page 26 of 28


VO-1514

2

JO Piping Class

ES

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 750

7

Atmosphere


8

Style


9


API 600 / ASME B16.34 / BS 1873

10

End connections


11


ASME B16.10

12


ASME CL 1500 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RING JOINT

18

Port opening

FULL

19

Material, Body


20

Material, Trim

API Trim No. 12

21

Material, Stem

A182 Gr. F316

22

Material, Disc

A182 Gr. F316 / SS 316

23



24



25

Material, packing


26


ASTM A193 GRADE B7M

27


ASTM A194 GRADE 2HM

28



29


YES

30



31

Fire Testing

NO

32



1


2



DESIGN

GENERAL

1

TESTING OTHERS


NOTES



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:




REVISION No.

5

January, 2012

Team Leader - FE


NOTES

SUBJECT:


Page 27 of 28

1


VO-1552

2

JO Piping Class

DW, EW

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9


API 602 / ASME B16.34 / BS1873

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 1500 #

13

Construction, Body


14

Type of Back seat

INTEGRAL

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Port opening


18

Material, Body


19

Material, Trim


20

Material, Stem

A182 Gr. F51

21

Material, Disc


22



23



24



25

Material, packing


26


ASTM A193 GRADE B8M

27


ASTM A194 GRADE 8M

28


HAND WHEEL

29


PAINTING : NO

30



31

Fire Testing

NO

32



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


VO-1554

2

JO Piping Class

EW

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9


API 602 / ASME B16.34 / BS 1873

10

End connections

FLANGED, RJ, ASME B16.5

11


ASME B16.10

12


ASME CL 1500 #

13

Construction, Body


14

Type of Back seat

RENEWABLE

15

Type of Discs

BALL / PLUG

16

Type of Stem


17

Flange Facing

RING JOINT

19

Port opening

FULL

21

Material, Body

DUPLEX SS (UNS 31803), ASTM A 890 Gr. 4A

22

Material, Trim


23

Material, Stem

A182 Gr. F51

24

Material, Disc


25



24



26



27

Material, packing


28


ASTM A193 GRADE B8M

29


ASTM A194 GRADE 8M

31



32


PAINTING : NO

33



34

Fire Testing

NO

35



1


2



DESIGN

GENERAL

1

OTHERS

Page 28 of 28

TESTING


NOTES


SHIPPING : YES




ISSUED BY:

APPROVED BY:


Team Leader - FE



SUBJECT: REV NO. 5


VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES


ANNEXURE – 3 TO APPENDIX - C VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES


JOINT OPERATIONS

DOCUMENT:



APPROVED BY: Team Leader - FE

NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 1 of 29

1


VC-100

2

JO Piping Class

A & AU

3

Size Range

2 " to 36"

4

Service

SWEET HYDROCARBON / UTILITIES / GLYCOL / HVAC PIPING

5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style

SWING TYPE CHECK VALVE

9


API 594 / API SPEC 6D / ASME B16.34 / BS1868

10

Type

TYPE 'B' (UPTO 24") / TYPE 'A' (DUAL PLATE FOR SIZES > 24")

11

End connections


12


ASME B16.10

13


ASME CL 150 #

14

Type of Pattern

HORIZONTAL

15

Type of Cover

BOLTED COVER (FOR TYPE 'B')

16

Seat Ring

INTEGRAL / REMOVABLE

17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Material, Body


20

Material, Trim

13% Cr.

21

Material, Cover

A105 NORMALISED (FOR TYPE 'B')

22

Material, Disc / Plate (Note : 2)

A182 Gr. F6a / 13% Cr.

23


A182 Gr. F6a

24



25

Material, hinge pin

A182 Gr. F6a

26

Material, Spring

INCONEL X-750

27


ASTM A193 GRADE B7

28


ASTM A194 GRADE 2H

29


YES

30



31

Fire Testing

NO

32



1

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered.

2


3



JOINT OPERATIONS

DOCUMENT:




NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 2 of 29

1


VC-110

2

JO Piping Class

AS

3

Size Range

2 " to 48"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

Type


11

End connections


12


ASME B16.10

13


ASME CL 150 #

14

Type of Pattern

HORIZONTAL

15

Type of Cover


16

Seat Ring


17

Flange Facing

RAISED FACE

18


125-250 AARH

19

Material, Body


20

Material, Trim

TYPE 316

21

Material, Cover

A105 NORMALISED (FOR TYPE 'B')

22

Material, Disc / Plate (Note : 2)

A182 Gr. F316 / SS 316

23


A182 Gr. F316

24



25

Material, hinge pin

A182 Gr. F316

26

Material, Spring

INCONEL X-750

27


ASTM A193 GRADE B7M

28


ASTM A194 GRADE 2HM

29


YES

30



31

Fire Testing

NO

32



1


2


3



JOINT OPERATIONS

DOCUMENT:



SUBJECT:


APPROVED BY: REVISION No. Team Leader - FE


January, 2012


VC-120

2

JO Piping Class

AW1 & AN3

3

Size Range

2 " to 36"

4

Service


5

Service requirement

Nil

6


-20 to 400

7

Atmosphere


8

Style


9



10

Type


11

End connections


12


ASME B16.10

13


ASME CL 150 #

14

Type of Pattern

HORIZONTAL

15

Type of Cover


16

Seat Ring


17

Flange Facing


18


125-250 AARH

19

Material, Body


20

Material, Trim


21

Material, Cover

A182 Gr. F51 (FOR TYPE 'B')

22

Material, Disc / Plate


23


A182 Gr. F51

24



25

Material, hinge pin


26

Material, Spring

INCONEL X-750

27


ASTM A193 GRADE B8M

28


ASTM A194 GRADE 8M

29


PAINTING : NO

30



31

Fire Testing

NO

32



1


2



DESIGN

GENERAL

1

TESTING OTHERS

VALVE MATERIAL SPECIFICATION (VMS) Page 3 of 29 CHECK VALVES

NOTES


5

SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:



GENERAL DESIGN MATERIAL SPECIFICATION TESTING OTHERS


APPROVED BY: REVISION No. Team Leader - FE


NOTES

SUBJECT:

5

January, 2012

VALVE MATERIAL SPECIFICATION (VMS) Page 4 of 29 CHECK VALVES

1


VC-150

2

JO Piping Class

AW, AN1 & AN2

3

Size Range

2 " to 36"

4

Service

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

Type


11

End connections


12


ASME B16.10

13


ASME CL 150 #

14

Type of Pattern

HORIZONTAL

15

Type of Cover


16

Seat Ring


17

Flange Facing


18


125-250 AARH

19

Material, Body


20

Material, Trim


21

Material, Cover

A182 Gr. F51 (FOR TYPE 'B')

22



23


A182 Gr. F51

24



25

Material, hinge pin


26

Material, Spring

INCONEL X-750

27


ASTM A193 GRADE B8M

28


ASTM A194 GRADE 8M

29


PAINTING : NO

30



31

Fire Testing

NO

32



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:



NOTES

TESTING OTHERS


DESIGN

GENERAL



SUBJECT:


REVISION No.

5


January, 2012

Page 5 of 29

1


VC-165

2

JO Piping Class

AM, AN4

3

Size Range

2 " to 24"

4

Service


5

Service requirement

NIL

6


-20 to 100

7

Atmosphere


8

Style


9


API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868

10

End connections


11


ASME B16.10

12


ASME CL 150 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

FLAT FACE

17


125-250 AARH

18

Material, Body


19

Material, Trim

API TRIM No. 8

20

Material, Cover

A182 Gr. F6a

21


A182 Gr. F6a / 13% Cr.

22


A182 Gr. F6a

23



24

Material, hinge pin

A182 Gr. F6a

25

Material, Spring

INCONEL X-750

26


ASTM A193 GRADE B8

27


ASTM A194 GRADE 8

28


PAINTING : NO

29



30

Fire Testing

NO

31



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:





NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 6 of 29

1


VC-170

2

JO Piping Class

AV

3

Size Range

4

Service

5

Service requirement

2 " to 16" CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE NIL

6

Temperature Range

-20 F to 400 F

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 150 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RAISED FACE

17


125-250 AARH

18

Material, Body


19

Material, Trim

STAINLESS STEEL 304L

20

Material, Cover

A182 Gr. F304L

21

Material, Disc

A182 Gr. F304L / SS304L

22


A182 Gr. F304L

23


SS 304L, GRAPHITE FILLER

24

Material, hinge pin

A182 Gr. F304L

25

Material, Spring

INCONEL X-750

26


ASTM A193 GRADE B8

27


ASTM A194 GRADE 8

28


PAINTING : NO

29



30

Fire Testing

NO

31



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:





NOTES

TESTING OTHERS


DESIGN

GENERAL

1


SUBJECT:


REVISION No.

5


January, 2012

Page 7 of 29

VC-300

2

JO Piping Class

B

3

Size Range

2 " to 24"

4

Service


5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RAISED FACE

17


125-250 AARH

18

Material, Body


19

Material, Trim

13% Cr.

20

Material, Cover

A105 NORMALISED

21


A182 Gr. F6a / 13% Cr.

22


A182 Gr. F6a

23



24

Material, hinge pin

A182 Gr. F6a

25

Material, Spring

INCONEL X-750

26


ASTM A193 GRADE B7

27


ASTM A194 GRADE 2H

28


YES

29



30

Fire Testing

NO

31



1


2



JOINT OPERATIONS

DOCUMENT:




NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 8 of 29

1


VC-310

2

JO Piping Class

BS

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RAISED FACE

17


125-250 AARH

18

Material, Body


19

Material, Trim

TYPE 316

20

Material, Cover

A105 NORMALISED

21


A182 Gr. F316 / SS 316

22


A182 Gr. F316

23



24

Material, hinge pin

A182 Gr. F316

25

Material, Spring

INCONEL X-750

26


ASTM A193 GRADE B7M

27


ASTM A194 GRADE 2HM

28


YES

29



30

Fire Testing

NO

31



1


2



JOINT OPERATIONS

DOCUMENT:




NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 9 of 29

1


VC-350

2

JO Piping Class

BW & BW1

3

Size Range

2 " to 36"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RAISED FACE

17


125-250 AARH

18

Material, Body


19

Material, Trim


20

Material, Cover

A182 Gr. F51

21



22


A182 Gr. F51

23



24

Material, hinge pin


25

Material, Spring

INCONEL X-750

26


ASTM A193 GRADE B8M

27


ASTM A194 GRADE 8M

28


PAINTING : NO

29



30

Fire Testing

NO

31



SHIPPING : YES

1


2



JOINT OPERATIONS

DOCUMENT:




NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 10 of 29

1


VC-370

2

JO Piping Class

BV

3

Size Range

2 " to 12"

4

Service

CHEMICALS, LUBE / SEAL OIL,

5

Service requirement

NIL

6

Temperature Range

-20 F to 400 F

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RAISED FACE

17


125-250 AARH

18

Material, Body


19

Material, Trim

TYPE 304L

20

Material, Cover

A182 Gr. F304L

21

Material, Disc

A182 Gr. F304L / SS304L

22


A182 Gr. F304L

23



24

Material, hinge pin

A182 Gr. F304L

25

Material, Spring

INCONEL X-750

26


ASTM A193 GRADE B8

27


ASTM A194 GRADE 8

28


PAINTING : NO

29



30

Fire Testing

NO

31



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:





NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 11 of 29

1


VC-600

2

JO Piping Class

C

3

Size Range

2 " to 24"

4

Service

5

Service requirement

SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER NIL

6


-20 to 500

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 600 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RAISED FACE

17


125-250 AARH

18

Material, Body


19

Material, Trim

13% Cr.

20

Material, Cover

A105 NORMALISED

21


A182 Gr. F6a / 13% Cr.

22


A182 Gr. F6a

23



24

Material, hinge pin

A182 Gr. F6a

25

Material, Spring

INCONEL X-750

26


ASTM A193 GRADE B7

27


ASTM A194 GRADE 2H

28


YES

29



30

Fire Testing

NO

31



1


2



JOINT OPERATIONS

DOCUMENT:





NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 12 of 29

1


VC-610

2

JO Piping Class

CS

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 500

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 600 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RAISED FACE

17


125-250 AARH

18

Material, Body


19

Material, Trim

TYPE 316

20

Material, Cover

A105 NORMALISED

21


A182 Gr. F316 / SS 316

22


A182 Gr. F316

23



24

Material, hinge pin

A182 Gr. F316

25

Material, Spring

INCONEL X-750

26


ASTM A193 GRADE B7M

27


ASTM A194 GRADE 2HM

28


YES

29



30

Fire Testing

NO

31



1


2



JOINT OPERATIONS

DOCUMENT:





NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 13 of 29

1


VC-650

2

JO Piping Class

CW

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 600 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RAISED FACE

17


125-250 AARH

18

Material, Body


19

Material, Trim


20

Material, Cover

A182 Gr. F51

21



22


A182 Gr. F51

23



24

Material, hinge pin


25

Material, Spring

INCONEL X-750

26


ASTM A193 GRADE B8M

27


ASTM A194 GRADE 8M

28


PAINTING : NO

29



30

Fire Testing

NO

31



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:





NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 14 of 29

1


VC-802

2

JO Piping Class

A, AU, B & C

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

NIL

6


-20 to 500

7

Atmosphere


8

Style

HIGH LIFTING, PISTON TYPE CHECK VALVE

9


API 602 / ISO 15761, API SPEC 6D / ASME B16.34

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 800#

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring

INTEGRAL

16

Material, Body


17

Material, Trim

13% Cr.

18

Material, Cover

A105 NORMALISED

19


A182 Gr. F6a / 13% Cr.

20



21

Material, hinge pin

A182 Gr. F6a

22

Material, Spring

INCONEL X-750

23


ASTM A193 GRADE B7

24


ASTM A194 GRADE 2H

25


YES

26



27

Fire Testing

NO

28



1


2



JOINT OPERATIONS

DOCUMENT:




NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 15 of 29

1


VC-812

2

JO Piping Class

AS, BS & CS

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement


6


-20 to 500

7

Atmosphere


8

Style


9



10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 800#

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring

INTEGRAL

16

Material, Body


17

Material, Trim

TYPE 316

18

Material, Cover

A105 NORMALISED

19


A182 Gr. F316 / SS316

20



21

Material, hinge pin

A182 Gr. F316

22

Material, Spring

INCONEL X-750

23


ASTM A193 GRADE B7M

24


ASTM A194 GRADE 2HM

25


YES

26



27

Fire Testing

NO

28



1


2



JOINT OPERATIONS

DOCUMENT:


ISSUED BY: Sr Design Engineer - FE Sr.

APPROVED BY: T Team L Leader d - FE

PIPING PIPING-SELECTION SELECTION & DESIGN

REVISION S O No.

5


Valve Identification No. No

VC 822 VC-822

2

JO Piping Class

AW1 & AN3

3

Size Range g

1/2 " to 1-1/2"

Page g 16 of 29

Service

5

S i requirement i t Service

6

Temperature Range (Deg (Deg.F) F)

-20 to 400

7

Atmosphere osp e e

DESERT, S , DUSTY, US , HUMIDITY U : 5 % to o 100% 00%

8

Style

HIGH G LIFTING, G PISTON S O TYPE CHECK C C VALVE

9


API 602 / ISO 15761, 15761 API SPEC 6D / ASME B16 B16.34 34

10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12

P Pressure d designation i ti

ASME CL 800#

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring

INTEGRAL

16

Material Body Material,

DUPLEX SS SS, ASTM A 182 Gr Gr. F51

17

Material Trim Material,


18

Material,, Cover

DUPLEX SS,, ASTM A 182 Gr. F51

19

M t i l Disc Material, Di / Pl Plate t

ASTM A 182 G Gr. F51 / DUPLEX SS (UNS 31803)

20

Material gasket spwnd Material, spwnd, filler

DUPLEX SS SS, GRAPHITE FILLER

21

Material, hinge pin


22

Material, Spring g

INCONEL X-750

23

Material spec spec, bolt(s)

ASTM A193 GRADE B8M

24

Material spec spec, nut(s)

ASTM A194 GRADE 8M

25

Normal painting painting, shipping

PAINTING : NO

26

Third Party y Inspection p


27

Fire Testing

NO

28

I Inspection ti and d Testing T ti

REFER CLAUSE 6 6.0 0 OF APPENDIX-C APPENDIX C

1

Design Spec API Spec Spec. 6D is acceptable in lieu of ASME B16 B16.34, 34 provided the lower pressure rating is considered considered.

2

Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval approval.

M TE MA ERIAL SP SPEC CIF FIC CA ATION N

D DE ESIGN N

4

NON SOUR SERVICES (CORROSIVE HYDROCARBON HYDROCARBON, OIL > 5% BS&W BS&W, EMULSION (RAW OIL + WATER) WATER), CORROSIVE WATER DRAINS)) FROM EQUIPMENT,, BRACKISH WATER,, FIRE WATER SYSTEM Nil

TE T ST TIN NG OT OTHE ER RS

1

January, 2012

NO NOTE ES

GENE GE ER RAL L

DOCUMENT NO. : JOS JOS-02-01 02 01 Annexure 3 to Appendix Annexure-3 Appendix-C C

SUBJECT:

SHIPPING : YES

web \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ chanical)

JOINT OPERATIONS

DOCUMENT:





NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 17 of 29

1


VC-852

2

JO Piping Class


3

Size Range

1/2 " to 1-1/2"

4

Service

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, BRACKISH WATER, WATER INJECTION

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 800#

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring

INTEGRAL

16

Material, Body


17

Material, Trim


18

Material, Cover


19


ASTM A 182 Gr. F51 / DUPLEX SS (UNS 31803)

20



21

Material, hinge pin


22

Material, Spring

INCONEL X-750

23


ASTM A193 GRADE B8M

24


ASTM A194 GRADE 8M

25


PAINTING : NO

26



27

Fire Testing

NO

28



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:





NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 18 of 29

1


VC-861

2

JO Piping Class

AM, AN4

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

NIL

6


-20 to 140

7

Atmosphere


8

Style


9



10

End connections

SCREWED ENDS

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring

INTEGRAL

16

Material, Body


17

Material, Trim

13% Cr.

18

Material, Cover

A182 Gr. F6a

19


A182 Gr. F6a / 13% Cr.

20



21

Material, hinge pin

A182 Gr. F6a

22

Material, Spring

INCONEL X-750

23


ASTM A193 GRADE B8

24


ASTM A194 GRADE 8

25


PAINTING : NO

26



27

Fire Testing

NO

28



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:





NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 19 of 29

1


VC-872

2

JO Piping Class

AV, BV

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring

INTEGRAL

16

Material, Body

ASTM B182 Gr. F304L

17

Material, Trim

TYPE 304L

18

Material, Cover

ASTM B182 Gr. F304L

19


ASTM B182 Gr. F304L / SS304L

20



21

Material, hinge pin

ASTM B182 Gr. F304L

22

Material, Spring

INCONEL X-750

23


ASTM A193 GRADE B8

24


ASTM A194 GRADE 8

25


PAINTING : NO

26



27

Fire Testing

NO

28



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:





NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 20 of 29

1


VC-881

2

JO Piping Class

AT

3

Size Range

1/2 "

4

Service

PROCESS & INSTRUMENTATION IMPULSE TUBING

5

Service requirement

NIL

6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections

SCREWED ENDS

11


MANUFACTURER STD.

12


ASME CL 800 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


18

Material, Body

ASTM B182 Gr. F316

19

Material, Trim

TYPE 316

20

Material, Cover

ASTM B182 Gr. F316

21


ASTM B182 Gr. F316 / SS316

23



24

Material, hinge pin

ASTM B182 Gr. F316

25

Material, Spring

INCONEL X-750

26


ASTM A193 GRADE B8M

27


ASTM A194 GRADE 8M

28


PAINTING : NO

29



30

Fire Testing

NO

31



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY: Sr. Design Engineer - FE DOCUMENT NO. : JOS-02-01

NOTES

TESTING OTHERS


DESIGN

GENERAL



SUBJECT:


REVISION No.

5


January, 2012

Page 21 of 29

1


VC-904

2

JO Piping Class

D

3

Size Range

2 " to 24"

4

Service


5

Service requirement

NIL

6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 900 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RING JOINT

17

Material, Body


18

Material, Trim

13% Cr.

19

Material, Cover

A105 NORMALISED

20


A182 Gr. F6a / 13% Cr.

21


A182 Gr. F6a

22



23

Material, hinge pin

A182 Gr. F6a

24

Material, Spring

INCONEL X-750

25


ASTM A193 GRADE B7

26


ASTM A194 GRADE 2H

27


YES

28



29

Fire Testing

NO

30



1


2



JOINT OPERATIONS

DOCUMENT:




NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 22 of 29

1


VC-914

2

JO Piping Class

DS

3

Size Range

2" to 24"

4

Service


5

Service requirement


6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 900 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RING JOINT

17

Material, Body


18

Material, Trim

TYPE 316

19

Material, Cover

A105 NORMALISED

20


A182 Gr. F316 / SS 316

21


A182 Gr. F316

22



23

Material, hinge pin

A182 Gr. F316

24

Material, Spring

INCONEL X-750

25


ASTM A193 GRADE B7M

26


ASTM A194 GRADE 2HM

27


YES

28



29

Fire Testing

NO

30



1


2



JOINT OPERATIONS

DOCUMENT:





NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 23 of 29

1


VC-954

2

JO Piping Class

DW

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 900 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RING JOINT

17


125-250 AARH

18

Material, Body


19

Material, Trim


20

Material, Cover

A182 Gr. F51

21



22


A182 Gr. F51

23



24

Material, hinge pin


25

Material, Spring

INCONEL X-750

26


ASTM A193 GRADE B8M

27


ASTM A194 GRADE 8M

28


PAINTING : NO

29



30

Fire Testing

NO

31



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:




NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 24 of 29

1


VC-1502

2

JO Piping Class

D, E

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

NIL

6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 1500#

13

Type of Pattern

HORIZONTAL

14

Type of Cover

WELDED COVER

15

Seat Ring

INTEGRAL

16

Material, Body


17

Material, Trim

13% Cr.

18

Material, Cover

A105 NORMALISED

19


A182 Gr. F6a / 13% Cr.

20



21

Material, hinge pin

A182 Gr. F6a

22

Material, Spring

INCONEL X-750

23


ASTM A193 GRADE B7

24


ASTM A194 GRADE 2H

25


YES

26



27

Fire Testing

NO

28



1


2



JOINT OPERATIONS

DOCUMENT:



NOTES

TESTING OTHERS


DESIGN

GENERAL



SUBJECT:


REVISION No.

5


January, 2012

Page 25 of 29

1


VC-1504

2

JO Piping Class

E

3

Size Range

2 " to 24"

4

Service


5

Service requirement

NIL

6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 1500 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RING JOINT

17

Material, Body


18

Material, Trim

13% Cr.

19

Material, Cover

A105 NORMALISED

20


A182 Gr. F6a / 13% Cr.

21


A182 Gr. F6a

22



23

Material, hinge pin

A182 Gr. F6a

24

Material, Spring

INCONEL X-750

25


ASTM A193 GRADE B7

26


ASTM A194 GRADE 2H

27


YES

28



29

Fire Testing

NO

30



1


2



JOINT OPERATIONS

DOCUMENT:




NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 26 of 29

1


VC-1512

2

JO Piping Class

DS, ES

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement


6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 1500#

13

Type of Pattern

HORIZONTAL

14

Type of Cover

WELDED COVER

15

Seat Ring

INTEGRAL

16

Material, Body


17

Material, Trim

TYPE 316

18

Material, Cover

A105 NORMALISED

19


A182 Gr. F316 / SS316

20



21

Material, hinge pin

A182 Gr. F316

22

Material, Spring

INCONEL X-750

23


ASTM A193 GRADE B7M

24


ASTM A194 GRADE 2HM

25


YES

26



27

Fire Testing

NO

28



1


2



JOINT OPERATIONS

DOCUMENT:




NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 27 of 29

1


VC-1514

2

JO Piping Class

ES

3

Size Range

2" to 24"

4

Service


5

Service requirement


6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 1500 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RING JOINT

17

Material, Body


18

Material, Trim

TYPE 316

19

Material, Cover

A105 NORMALISED

20


A182 Gr. F316 / SS 316

21


A182 Gr. F316

22



23

Material, hinge pin

A182 Gr. F316

24

Material, Spring

INCONEL X-750

25


ASTM A193 GRADE B7M

26


ASTM A194 GRADE 2HM

27


YES

28



29

Fire Testing

NO

30



1


2



JOINT OPERATIONS

DOCUMENT:





NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 28 of 29

1


VC-1552

2

JO Piping Class

DW, EW

3

Size Range

1/2 " to 1-1/2"

4

Service

SOUR AND CORROSIVE SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION)

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections

SOCKET WELD

11


MANUFACTURER STD.

12


ASME CL 1500#

13

Type of Pattern

HORIZONTAL

14

Type of Cover

WELDED COVER

15

Seat Ring

INTEGRAL

16

Material, Body


17

Material, Trim


18

Material, Cover


19



20



21

Material, hinge pin


22

Material, Spring

INCONEL X-750

23


ASTM A193 GRADE B8M

24


ASTM A194 GRADE 8M

25


PAINTING : NO

26



27

Fire Testing

NO

28



1


2


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:




NOTES

TESTING OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 29 of 29

1


VC-1554

2

JO Piping Class

EW

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 1500 #

13

Type of Pattern

HORIZONTAL

14

Type of Cover

BOLTED COVER

15

Seat Ring


16

Flange Facing

RING JOINT

17

Material, Body


18

Material, Trim


19

Material, Cover

A182 Gr. F51

20



21


A182 Gr. F51

22



23

Material, hinge pin


24

Material, Spring

INCONEL X-750

25


ASTM A193 GRADE B8M

26


ASTM A194 GRADE 8M

27


PAINTING : NO

28



29

Fire Testing

NO

30



1


2


SHIPPING : YES




ISSUED BY:

APPROVED BY:


Team Leader - FE



SUBJECT: REV NO. 5


VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES


ANNEXURE – 4 TO APPENDIX - C VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE


VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-100


NOTES

SUBJECT:

January, 2012

Page 1 of 30

1


2

JO Piping Class

A & AU

3

Size Range

2 " to 36"

4

Service


5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style

SOFT SEATED, TOP ENTRY, BALL VALVE

9



10

End connections

11



12


ASME CL 150 #

13

Construction, body

BOLTED BONNET

14

Construction, ball (Note-6)

TRUNNION MOUNTED / FLOATING

15

Type of bore (Note-3)

FULL BORE

16

Type of gasket, body connector

FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RAISED FACE

19


125-250 AARH

20

Material, Body


21

Material, Trim

EXPANDED GRAPHITE

22

Material, Stem

A182 Gr. F6a

23

Material spec, Ball (Note-7)

13% Cr. / A182 Gr. F6a

24

Material, Seats

RPTFE (RENEWABLE)

25



26

Material, seals, inserts and rings

RPTFE / VITON B

27

Material, spec, seat rings

13% Cr. / A182 Gr. F6a

28

Material, spec, spring

INCONEL X-750

29

Gland packing

EXPANDED GRAPHITE

30


ASTM A193 GRADE B7

31


ASTM A194 GRADE 2H

32

Gear / Lever Operated


33

Grease Injection facility for seat rings & stem

REQUIRED FOR SIZES 4" & ABOVE

34


YES

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Tested Design

YES (AS PER API 607)

39



1


2

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered (i.e. 275 psig)

3

Reduced bore, if specified in the purchase specification.

4

Ball Valves used for on-off service only.

5

Ball valve (Full Bore) is to be used for pipelines designed for pigging facility.

6

Refer Clause 3.19 (7) of Appendix-C

7 8

Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 2 of 30

1


2

JO Piping Class

AS

3

Size Range

2 " to 48"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 150 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RAISED FACE

19


125-250 AARH

20

Material, Body


21

Material, Trim

STAINLESS STEEL 316

22

Material, Stem

A182 Gr. F316

23


SS 316 / A182 Gr. F316

24

Material, Seats

RPTFE (RENEWABLE)

25



26


RPTFE / VITON B

27


A182 Gr. F316 / SS 316

28


INCONEL X-750

29

Gland packing


30


ASTM A193 GRADE B7M

31


ASTM A194 GRADE 2HM

32



33



34


YES

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Tested Design


39



1


2


3


4


5


6

7 8

Refer Clause 3.19 (7) of Appendix-C Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.


JOINT OPERATIONS

DOCUMENT:





NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 3 of 30

1


2

JO Piping Class

AW1

3

Size Range

4

Service

2 " to 36" NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM

5

Service requirement

Nil

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 150 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RAISED FACE

19


125-250 AARH

20

Material, Body


21

Material, Trim


22

Material, Stem

A182 Gr. F51

23



24

Material, Seats

RPTFE (RENEWABLE)

25



26


RPTFE / VITON B

27



28


INCONEL X-750

29

Gland packing


30


ASTM A193 GRADE B8M

31


ASTM A194 GRADE 8M

32



33



34


PAINTING : NO

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Tested Design


39



1


2


3


4


5


6


7 8

SHIPPING : YES

Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 4 of 30

1


2

JO Piping Class

AW, AN1 & AN2

3

Size Range

4

Service

2 " to 36" PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 150 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RAISED FACE (FLAT FACE FOR PIPING CLASS AN1 & AN2)

19


125-250 AARH

20

Material, Body


21

Material, Trim


22

Material, Stem

A182 Gr. F51

23



24

Material, Seats

RPTFE (RENEWABLE)

25



26


RPTFE / VITON B

27



28


INCONEL X-750

29

Gland packing


30


ASTM A193 GRADE B8M

31


ASTM A194 GRADE 8M

32



33



34


PAINTING : NO

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Tested Design


39



1


2


3


4


5


6


7

Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12".

8


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


REVISION No.

5

Team Leader - FE



1

TESTING




NOTES

SUBJECT:


January, 2012

Page 5 of 30

2

JO Piping Class

AV

3

Size Range

4

Service

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 150 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RAISED FACE

19


125-250 AARH

20

Material, Body


21

Material, Trim


22

Material, stem

A182 Gr. F304L

23

Material spec, ball (Note-7)

ASTM A182 GRADE F304L / SS 304L

24

Material seats

RPTFE (RENEWABLE)

25



26

Material seals, inserts and rings

RPTFE / VITON B

27


A182 Gr. F304L / SS 304L

28

Material spec, spring

INCONEL X-750

29

Gland packing

EXPANDED GRAPHITE

30


ASTM A193 GRADE B8

31


ASTM A194 GRADE 8

32



33



34


PAINTING : NO

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Tested Design


39



1


2


3


4


5


6


7


8


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 6 of 30

1


2

JO Piping Class

B

3

Size Range

2 " to 24"

4

Service

SWEET HYDROCARBON LIQUIDS, VAPOUR & GAS

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RAISED FACE

19


125-250 AARH

20

Material, Body


21

Material, Trim

13% Cr.

22

Material, Stem

A182 Gr. F6a

23


13% Cr. / A182 Gr. F6a

24

Material, Seats

RPTFE (RENEWABLE)

25



26


RPTFE / VITON B

27


13% Cr. / A182 Gr. F6a

28


INCONEL X-750

29

Gland packing

EXPANDED GRAPHITE

30


ASTM A193 GRADE B7

31


ASTM A194 GRADE 2H

32



33



34


YES

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Tested Design


39



1


2


3


4


5


6


7


8



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


Team Leader - FE


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5


January, 2012

Page 7 of 30

1


2

JO Piping Class

A, AU & B

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style

SOFT SEATED, TOP / SIDE ENTRY, BALL VALVE

9



10

End connections

SOCKET WELD (Note-6)

11


MANUFACTURER STD.

12


ASME CL 300 # (800# VALVES ARE ACCEPTABLE)

13

Construction, body

SPLIT BODY

14

Construction, ball

FLOATING

15


REGULAR

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Material, Body

CARBON STEEL, ASTM A 105

19

Material, Trim

13% Cr.

20

Material, Stem

A182 Gr. F6a

21

Material spec, Ball

SOLID, ASTM A182 GRADE F 316

22

Material, Seats

RPTFE (RENEWABLE)

23



24


RPTFE / VITON B

25


RPTFE / VITON B

26


INCONEL X-750

27

Gland packing

EXPANDED GRAPHITE

28


ASTM A193 GRADE B7

29


ASTM A194 GRADE 2H

30


LEVER OPERATED

31


YES

32



33

Anti static device

YES

34

Position Indicator

YES

35

Fire Tested Design


36



1


2


3


4


5


6 7

Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 8 of 30

1


2

JO Piping Class

BS

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RAISED FACE

19


125-250 AARH

20

Material, Body


21

Material, Trim

STAINLESS STEEL 316

22

Material, Stem

A182 Gr. F316

23


A 182 Gr. F316 / STAINLESS STEEL 316

24

Material, Seats

RPTFE (RENEWABLE)

25



26


RPTFE / VITON B

27


A182 Gr. F316 / SS 316

28


INCONEL X-750

29

Gland packing


30


ASTM A193 GRADE B7M

31


ASTM A194 GRADE 2HM

32



33



34


YES

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Tested Design


39



1


2


3


4


5


6


7


8



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 9 of 30

1


2

JO Piping Class

AS & BS

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


MANUFACTURER STD.

12



13

Construction, body

SEALED (WELDED) BODY

14

Construction, ball

FLOATING

15


REGULAR

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Material, Body


19

Material, Trim

STAINLESS STEEL 316

20

Material, stem

A182 Gr. F316

21

Material spec, ball


22

Material seats

RPTFE (RENEWABLE)

23



24


RPTFE / VITON B

25

Material spec, seat rings

RPTFE / VITON B

26


INCONEL X-750

27

Gland packing


28


ASTM A193 GRADE B7M

29


ASTM A194 GRADE 2HM

30


LEVER OPERATED

31


YES

32



33

Anti static device

YES

34

Position Indicator

YES

35

Fire Tested Design


36


REFER CLAUSE 6.0

1


2

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered (i.e. 720 psig)

3

Reduced bore, if specified in the specification.

4


5


6 7



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:



REVISION No.

5


Team Leader - FE




NOTES

APPROVED BY:

SUBJECT:

January, 2012

Page 10 of 30

1


2

JO Piping Class

AW1

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

Nil

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


MANUFACTURER STD.

12



13

Construction, body


14

Construction, ball

FLOATING

15


REGULAR

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Material, Body


19

Material, Trim


20

Material, stem


21

Material spec, ball

SOLID, ASTM A182 Gr. F51

22

Material seats

RPTFE (RENEWABLE)

23



24


RPTFE / VITON B

25


RPTFE / VITON B

26


INCONEL X-750

27

Gland packing


28


ASTM A193 GRADE B8M

29


ASTM A194 GRADE 8M

30


LEVER OPERATED

31


PAINTING : NO

32



33

Anti static device

YES

34

Position Indicator

YES

35

Fire Tested Design


36



1 2

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be id d Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered.

3


4


5


6 7

SHIPPING : YES



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


REVISION No.

5

Team Leader - FE



1

TESTING




NOTES

SUBJECT:


January, 2012

Page 11 of 30

2

JO Piping Class

BW & BW1

3

Size Range

2 " to 36"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RAISED FACE

19


125-250 AARH

20

Material, Body


21

Material, Trim


22

Material, Stem

A182 Gr. F51

23



24

Material, Seats

RPTFE (RENEWABLE)

25



26


RPTFE / VITON B

27



28


INCONEL X-750

29

Gland packing


30


ASTM A193 GRADE B8M

31


ASTM A194 GRADE 8M

32



33



34


PAINTING : NO

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Tested Design


39



1


2


3


4


5


6


7


8


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:


REVISION No.

5

Team Leader - FE



1

TESTING




NOTES

APPROVED BY:

SUBJECT:


January, 2012

Page 12 of 30

2

JO Piping Class

AW, BW, BW1, AN1 & AN2

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


MANUFACTURER STD.

12



13

Construction, body


14

Construction, ball

FLOATING

15


REGULAR

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Material, Body


19

Material, Trim


20

Material, stem


21

Material spec, ball


22

Material seats

RPTFE (RENEWABLE)

23



24


RPTFE / VITON B

25


RPTFE / VITON B

26


INCONEL X-750

27

Gland packing


28


ASTM A193 GRADE B8M

29


ASTM A194 GRADE 8M

30


LEVER OPERATED

31


PAINTING : NO

32



33

Anti static device

YES

34

Position Indicator

YES

35

Fire Tested Design


36



1 2


3


4


5


6 7

SHIPPING : YES



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 13 of 30

1


2

JO Piping Class

BV

3

Size Range

2 " to 12"

4

Service


5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 300 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RAISED FACE

19


125-250 AARH

20

Material, Body


21

Material, Trim


22

Material, stem

A182 Gr. F304L

23

Material spec, ball (Note-7)

ASTM A182 GRADE F304L / SS304L

24

Material seats

RPTFE (RENEWABLE)

25



26


RPTFE / VITON B

27


A182 Gr. F304L / SS 304L

28


INCONEL X-750

29

Gland packing

EXPANDED GRAPHITE

30


ASTM A193 GRADE B8

31


ASTM A194 GRADE 8

32



33



34


PAINTING : NO

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Tested Design


39



1


2


3


4


5


6


7


8


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 14 of 30

1


2

JO Piping Class

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


MANUFACTURER STD.

12



13

Construction, body

SPLIT BODY

14

Construction, ball

FLOATING

15


REGULAR

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Material, Body

STAINLESS STEEL, ASTM A182 GRADE F304L

19

Material, Trim


20

Material, stem

A182 Gr. F304L

21

Material spec, ball

SOLID, ASTM A182 GRADE F304L

22

Material seats

RPTFE (RENEWABLE)

23



24


RPTFE / VITON B

25


RPTFE / VITON B

26


INCONEL X-750

27

Gland packing

EXPANDED GRAPHITE

28


ASTM A193 GRADE B8

29


ASTM A194 GRADE 8

30


LEVER OPERATED

31


PAINTING : NO

32



33

Anti static device

YES

34

Position Indicator

YES

35

Fire Tested Design


36



1


2


3


4


5


6 7

AV, BV

SHIPPING : YES



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 15 of 30

1


2

JO Piping Class

3

Size Range

1/2"

4

Service

PROCESS & INSTRUMENTATION IMPULSE TUBING

5

Service requirement

NIL

6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections

SCREWED ENDS

11


MANUFACTURER STD.

12



13

Construction, body


14

Construction, ball

FLOATING

15


REGULAR

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Material, Body

ASTM B182 Gr. F316

19

Material, Trim

STAINLESS STEEL 316

20

Material, Stem

A182 Gr. F316

21

Material spec, Ball


22

Material, Seats

RPTFE (RENEWABLE)

23



24


RPTFE / VITON B

25


RPTFE / VITON B

26


INCONEL X-750

27

Gland packing

EXPANDED GRAPHITE

28


ASTM A193 GRADE B8M

29


ASTM A194 GRADE 8M

30


LEVER OPERATED

31


PAINTING : NO

32



33

Anti static device

YES

34

Position Indicator

YES

35

Fire Tested Design


36



1 2

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered.

3


4


5


6


AT

SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:


REVISION No.

5

Team Leader - FE



1

TESTING




NOTES

APPROVED BY:

SUBJECT:


January, 2012

Page 16 of 30

2

JO Piping Class

C

3

Size Range

4

Service

2 " to 24" SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER

5

Service requirement

Note-6

6


-20 to 500

7

Atmosphere


8

Style

METAL SEATED, TOP ENTRY, BALL VALVE

9



10

End connections


11


ASME B16.10

12


ASME CL 600 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RAISED FACE

19


125-250 AARH

20

Material, Body


21

Material, Trim

13% Cr.

22

Material, Stem

A182 Gr. F6a

23


A182 Gr. F6a / 13% Cr.

24

Material, Seats

A182 Gr. F6a (STELLITE 6)

25



26


A182 Gr. F6a

27


13% Cr. / A182 Gr. F6a

28


INCONEL X-750

29

Gland packing

EXPANDED GRAPHITE

30


ASTM A193 GRADE B7

31


ASTM A194 GRADE 2H

32



33



34


YES

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Safe Design

YES

39



1


2


3


4


5


6

For Steam service, Body should be Exposed Bonnet design.

7


8



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 17 of 30

1


2

JO Piping Class

C

3

Size Range

1/2 " to 1-1/2"

4

Service

SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER

5

Service requirement

Note-6

6


-20 to 500

7

Atmosphere


8

Style

METAL SEATED, TOP / SIDE ENTRY, BALL VALVE

9



10

End connections


11


MANUFACTURER STD.

12



13

Construction, body

SPLIT BODY

14

Construction, ball

FLOATING

15


REGULAR

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Material, Body


19

Material, Trim

13% Cr.

20

Material, Stem

A182 Gr. F6a

21

Material spec, Ball


22

Material, Seats


23



24

Material, inserts and rings

A182 Gr. F6a

25


A182 Gr. F6a

26


INCONEL X-750

27

Gland packing

EXPANDED GRAPHITE

28


ASTM A193 GRADE B7

29


ASTM A194 GRADE 2H

30


LEVER OPERATED

31


YES

32



33

Anti static device

YES

34

Position Indicator

YES

35

Fire Safe Design

YES

36



1


2


3


4


5 6 7

Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. For Steam service, Body should be Exposed Bonnet design. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 18 of 30

1


2

JO Piping Class

CS

3

Size Range

4

Service

2 " to 24" SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS

5

Service requirement (Note-6)


6


-20 to 500

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 600 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RAISED FACE

19


125-250 AARH

20

Material, Body


21

Material, Trim

STAINLESS STEEL 316

22

Material, Stem

A182 Gr. F316

23


A182 Gr. F316 / STAINLESS STEEL 316

24

Material, Seats

A182 Gr. F316 (STELLITE 6)

25



26


A182 Gr. F316

27


A182 Gr. F316 / SS 316

28


INCONEL X-750

29

Gland packing


30


ASTM A193 GRADE B7M

31


ASTM A194 GRADE 2HM

32



33



34


YES

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Safe Design

YES

39



1


2


3


4


5


6


7 8

Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts shall be submitted for Company approval.


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:



REVISION No.

5


Team Leader - FE




NOTES

APPROVED BY:

SUBJECT:

January, 2012

Page 19 of 30

1


2

JO Piping Class

CS

3

Size Range

1/2 " to 1-1/2"

4

Service

5


SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B

6


-20 to 500

7

Atmosphere


8

Style


9



10

End connections


11


MANUFACTURER STD.

12



13

Construction, body


14

Construction, ball

FLOATING

15


REGULAR

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Material, Body


19

Material, Trim

STAINLESS STEEL 316

20

Material, Stem

A182 Gr. F316

21

Material spec, Ball

SOLID, ASTM A182 GRADE F316

22

Material, Seats


23



24


A182 Gr. F316

25


A182 Gr. F316

26


INCONEL X-750

27

Gland packing


28


ASTM A193 GRADE B7M

29


ASTM A194 GRADE 2HM

30


LEVER OPERATED

31


YES

32



33

Anti static device

YES

34

Position Indicator

YES

35

Fire Safe Design

YES

36



1


2


3


4


5

Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat.

6


7



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 20 of 30

1


2

JO Piping Class

CW

3

Size Range

2 " to 24"

4

Service

SOUR AND CORROSIVE SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 600 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RAISED FACE

19


125-250 AARH

20

Material, Body


21

Material, Trim


22

Material, Stem

A182 Gr. F51

23



24

Material, Seats

RPTFE (RENEWABLE)

25



26


RPTFE / VITON B

27



28


INCONEL X-750

29

Gland packing


30


ASTM A193 GRADE B8M

31


ASTM A194 GRADE 8M

32



33



34


PAINTING : NO

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Tested Design


39



1


2


3


4


5


6


7


8


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:



REVISION No.

5


Team Leader - FE




NOTES

APPROVED BY:

SUBJECT:

January, 2012

Page 21 of 30

1


2

JO Piping Class

CW

3

Size Range

1/2 " to 1-1/2"

4

Service

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), DRAINS, WATER INJECTION)

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


MANUFACTURER STD.

12



13

Construction, body


14

Construction, ball

FLOATING

15


REGULAR

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Material, Body


19

Material, Trim


20

Material, stem


21

Material spec, ball


22

Material seats

RPTFE (RENEWABLE)

23



24


RPTFE / VITON B

25


RPTFE / VITON B

26


INCONEL X-750

27

Gland packing


28


ASTM A193 GRADE B8M

29


ASTM A194 GRADE 8M

30


LEVER OPERATED

31


PAINTING : NO

32



33

Anti static device

YES

34

Position Indicator

YES

35

Fire Tested Design


36



1 2


3


4


5


6 7

SHIPPING : YES



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 22 of 30

1


2

JO Piping Class

D

3

Size Range

4

Service

5

Service requirement

2 " to 24" SWEET HYDROCARBON, STEAM / STEAM CONDENSATE / BOILER FEED WATER NOTE-6

6


-20 to 750

7

Atmosphere


8

Style


9


API SPEC 6D / ASME B16.34

10

End connections


11


ASME B16.10

12


ASME CL 900 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RING JOINT

19

Material, Body


20

Material, Trim

13% Cr.

21

Material, Stem

A182 Gr. F6a

22


A182 Gr. F6a / 13% Cr.

23

Material, Seats


24



25


A182 Gr. F6a

26


13% Cr. / A182 Gr. F6a

27


INCONEL X-750

28

Gland packing

EXPANDED GRAPHITE

29


ASTM A193 GRADE B7

30


ASTM A194 GRADE 2H

31



32



33


YES

34



35

Anti static device

YES

36

Position Indicator

YES

37

Fire Safe Design

YES

38



1


2


3


4


5


6 7 8

For Steam service, Body should be Exposed Bonnet design. Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 23 of 30

1


2

JO Piping Class

DS

3

Size Range

4

Service


5



6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 900 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RING JOINT

19

Material, Body


20

Material, Trim

STAINLESS STEEL 316

21

Material, Stem

A182 Gr. F316

22



23

Material, Seats


24



25


A182 Gr. F316

26


A182 Gr. F316 / SS 316

27


INCONEL X-750

28

Gland packing


29


ASTM A193 GRADE B7M

30


ASTM A194 GRADE 2HM

31



32



33


YES

34



35

Anti static device

YES

36

Position Indicator

YES

37

Fire Safe Design

YES

38



1


2


3


4


5


6

For Steam service, Body should be Extended Bonnet design.

7


8

Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts shall be submitted for Company approval.


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 24 of 30

1


2

JO Piping Class

DW

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 900 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RING JOINT

19


125-250 AARH

20

Material, Body


21

Material, Trim


22

Material, Stem

A182 Gr. F51

23



24

Material, Seats

RPTFE (RENEWABLE)

25



26


RPTFE / VITON B

27



28


INCONEL X-750

29

Gland packing


30


ASTM A193 GRADE B8M

31


ASTM A194 GRADE 8M

32



33



34


PAINTING : NO

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Tested Design


39



1


2


3


4


5


6


7


8


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:



REVISION No.

5


Team Leader - FE




NOTES

APPROVED BY:

SUBJECT:

January, 2012

Page 25 of 30

1


2

JO Piping Class

3

Size Range

1/2 " to 1-1/2"

4

Service

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE, BOILER FEED WATER

5

Service requirement

NOTE-6

6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections


11


MANUFACTURER STD.

12


ASME CL 1500 #

13

Construction, body


14

Construction, ball

FLOATING

15


REGULAR

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Material, Body


19

Material, Trim

13% Cr.

20

Material, Stem

A182 Gr. F6a

21

Material spec, Ball


22

Material, Seats


23



24


A182 Gr. F6a

25


A182 Gr. F6a

26


INCONEL X-750

27

Gland packing

EXPANDED GRAPHITE

28


ASTM A193 GRADE B7

29


ASTM A194 GRADE 2H

30


LEVER OPERATED

31


YES

32



33

Anti static device

YES

34

Position Indicator

YES

35

Fire Safe Design

YES

36



1


2


3


4


5


6


7


D, E


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 26 of 30

1


2

JO Piping Class

E

3

Size Range

2 " to 24"

4

Service


5

Service requirement

NOTE-6

6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 1500 #

13

Construction, body

SPLIT BODY

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RING JOINT

19

Material, Body


20

Material, Trim

13% Cr.

21

Material, Stem

A182 Gr. F6a

22


A182 Gr. F6a / 13% Cr.

23

Material, Seats


24



25


A182 Gr. F6a

26


13% Cr. / A182 Gr. F6a

27


INCONEL X-750

28

Gland packing

EXPANDED GRAPHITE

29


ASTM A193 GRADE B7

30


ASTM A194 GRADE 2H

31



32



33


YES

34



35

Anti static device

YES

36

Position Indicator

YES

37

Fire Safe Design

YES

38



1


2


3


4


5


6 7 8

For Steam service, Body should be Exposed Bonnet design. Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:


REVISION No.

5

Team Leader - FE



1

TESTING




NOTES

APPROVED BY:

SUBJECT:


January, 2012

Page 27 of 30

2

JO Piping Class

DS, ES

3

Size Range

1/2 " to 1-1/2"

4

Service

5


SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B

6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections


11


MANUFACTURER STD.

12


ASME CL 1500 #

13

Construction, body


14

Construction, ball

FLOATING

15


REGULAR

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

20

Material, Body


21

Material, Trim

STAINLESS STEEL 316

22

Material, Stem

A182 Gr. F316

23

Material spec, Ball


24

Material, Seats


25



26


A182 Gr. F316

27


A182 Gr. F316

28


INCONEL X-750

29

Gland packing


30


ASTM A193 GRADE B7M

31


ASTM A194 GRADE 2HM

32


LEVER OPERATED

33


YES

34



35

Anti static device

YES

36

Position Indicator

YES

37

Fire Safe Design

YES

38



1


2


3


4


5


6


7



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:



REVISION No.

5


Team Leader - FE




NOTES

SUBJECT:

January, 2012

Page 28 of 30

1


2

JO Piping Class

ES

3

Size Range

4

Service


5



6


-20 to 750

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 1500 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RING JOINT

19

Material, Body


20

Material, Trim

STAINLESS STEEL 316

21

Material, Stem

A182 Gr. F316

22



23

Material, Seats


24



25


A182 Gr. F316

26


A182 Gr. F316 / SS 316

27


INCONEL X-750

28

Gland packing


29


ASTM A193 GRADE B7M

30


ASTM A194 GRADE 2HM

31



32



33


YES

34



35

Anti static device

YES

36

Position Indicator

YES

37

Fire Safe Design

YES

38



1


2


3


4


5


6

For Steam service, Body should be Extended Bonnet design.

7


8



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:



REVISION No.

5


Team Leader - FE




NOTES

APPROVED BY:

SUBJECT:

January, 2012

Page 29 of 30

1


2

JO Piping Class

DW, EW

3

Size Range

1/2 " to 1-1/2"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


MANUFACTURER STD.

12


ASME CL 1500 #

13

Construction, body


14

Construction, ball

FLOATING

15


REGULAR

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Material, Body


19

Material, Trim


20

Material, stem


21

Material spec, ball


22

Material seats

RPTFE (RENEWABLE)

23



24


RPTFE / VITON B

25


RPTFE / VITON B

26


INCONEL X-750

27

Gland packing


28


ASTM A193 GRADE B8M

29


ASTM A194 GRADE 8M

30


LEVER OPERATED

31


PAINTING : NO

32



33

Anti static device

YES

34

Position Indicator

YES

35

Fire Tested Design


36



1


2


3


4


5


6 7

SHIPPING : YES



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:



REVISION No.

5


Team Leader - FE




NOTES

APPROVED BY:

SUBJECT:

January, 2012

Page 30 of 30

1


2

JO Piping Class

EW

3

Size Range

2 " to 24"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9



10

End connections


11


ASME B16.10

12


ASME CL 1500 #

13

Construction, body

BOLTED BONNET

14



15


FULL BORE

16


FLEXIBLE GRAPHITE

17

Stem

ANTI BLOWOUT

18

Flange Facing

RING JOINT

20

Material, Body


21

Material, Trim


22

Material, Stem

A182 Gr. F51

23



24

Material, Seats

RPTFE (RENEWABLE)

25



26


RPTFE / VITON B

27

Material, spec, seat rings (Note-7)


28


INCONEL X-750

29

Gland packing


30


ASTM A193 GRADE B8M

31


ASTM A194 GRADE 8M

32



33



34


PAINTING : NO

35



36

Anti static device

YES

37

Position Indicator

YES

38

Fire Tested Design


39



1


2


3


4


5


6


7


8


SHIPPING : YES




ISSUED BY:

APPROVED BY:


Team Leader - FE



SUBJECT: REV NO. 5


VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES


ANNEXURE – 5 TO APPENDIX - C VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE

VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES VF-100

Page 1 of 9

1


2

JO Piping Class

3

Size Range

3" to 36"

4

Service


5

Service requirement

NIL

6


-20 to 400

7

Atmosphere


8

Style

SOFT SEATED, DOUBLE FLANGED, BUTTERFLY VALVE

9

Category / Type

CATEGORY - B / BI-DIRECTIONAL

10


API 609 / ASME B16.34

11

End connections


12


ASME B16.10

13


ASME CL 150 #

14

Type of disc

OFFSET, TRIPLE

15

Shut-off Pressure

260 PSIG

16

Construction, body

DOUBLE FLANGED, LONG PATTERN

17

Type of bore

FULL BORE

18

Type of Stem

ANTI BLOWOUT

19

Flange Facing

RAISED FACE

20

Finish, Flange facing

125-250 AARH

21

Material, Body


22

Material, Trim

13% Cr.

23

Material spec, Disc (Note-7)

A182 Gr. F6a / 13% Cr.

24

Material, Seats

RPTFE (RENEWABLE)

25

Material, spec, Shaft & Trunnion

A564 TYPE 630, CONDITION H1150D

26

Material, Retaining ring

A182 Gr. F6a

27



28

Material, packing

EXPANDED GRAPHITE

29


ASTM A193 GRADE B7

30


ASTM A194 GRADE 2H

31



32


YES

33



34

Anti static device

YES

35

Position Indicator

YES

36

Fire Tested Design

YES (As per API 607)

37



1

Valve shall be capable of seating against full differential pressure in either flow direction.

2

Butterfly Valves used for on-off service only. Dead end service, if specified in the purchase specification.

3

Valve shall have internal stop to prevent disc over travel.

4

Valve seats shall have retained top and bottom low friction bearings (with nitriding).

5

Valve seats shall be both self and pressure energised.

6

The valve shall be anti static and the design shall ensure electrical continuity between the stem, disc and body.

7


8


A & AU


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


TESTING

OTHERS


DESIGN

GENERAL


NOTES

SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 2 of 9

1


2

JO Piping Class

AS

3

Size Range

3 " to 48"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9

Category / Type


10


API 609 / ASME B16.34

11

End connections


12


ASME B16.10

13


ASME CL 150 #

14

Type of disc

OFFSET, TRIPLE

15

Shut-off Pressure

260 PSIG

16

Construction, body


17

Type of bore

FULL BORE

18

Type of Stem

ANTI BLOWOUT

19

Flange Facing

RAISED FACE

20


125-250 AARH

21

Material, Body


22

Material, Trim

SS 316

23


A182 Gr. F316 / SS 316

24

Material, Seats

RPTFE (RENEWABLE)

25



26


A182 Gr. F316

27



28

Material, packing


29


ASTM A193 GRADE B7M

30


ASTM A194 GRADE 2HM

31



32


YES

33



34

Anti static device

YES

35

Position Indicator

YES

36

Fire Tested Design


37



1


2


3


4


5


6


7


8



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 3 of 9

1


2

JO Piping Class

AW1 & AN3

3

Size Range

3 " to 36"

4

Service


5

Service requirement

Nil

6


-20 to 400

7

Atmosphere


8

Style


9

Category / Type


10


API 609 / ASME B16.34

11

End connections


12


ASME B16.10

13


ASME CL 150 #

14

Type of disc

OFFSET, TRIPLE

15

Shut-off Pressure

260 PSIG

16

Construction, body


17

Type of bore

FULL BORE

18

Type of Stem

ANTI BLOWOUT

19

Flange Facing

RAISED FACE

20


125-250 AARH

21

Material, Body


22

Material, Trim

DUPLEX SS

23


A182 Gr. F51 / DUPLEX SS

24

Material, Seats

RPTFE (RENEWABLE)

25


A182 Gr. F51

26


A182 Gr. F51

27



28

Material, packing


29


ASTM A193 GRADE B8M

30


ASTM A194 GRADE 8M

31



32


PAINTING : NO

33



34

Anti static device

YES

35

Position Indicator

YES

36

Fire Tested Design


37



1


2


3


4


5


6


7


8


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 4 of 9

1


2

JO Piping Class

3

Size Range

3" to 36"

4

Service

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9

Category / Type


10


API 609 / ASME B16.34

11

End connections


12


ASME B16.10

13


ASME CL 150 #

14

Type of disc

OFFSET, TRIPLE

15

Shut-off Pressure

260 PSIG

16

Construction, body


17

Type of bore

FULL BORE

AW, AN1 & AN2

18

Type of Stem

ANTI BLOWOUT

19

Flange Facing

RAISED FACE

20


125-250 AARH

21

Material, Body


22

Material, Trim

DUPLEX SS (UNS31803)

23


A182 Gr. F51 / DUPLEX SS (UNS31803)

24

Material, Seats

RPTFE (RENEWABLE)

25


A182 Gr. F51

26


A182 Gr. F51

27



28

Material, packing


29


ASTM A193 GRADE B8M

30


ASTM A194 GRADE 8M

31



32


PAINTING : NO

33



34

Anti static device

YES

35

Position Indicator

YES

36

Fire Tested Design


37



1


2


3


4


5


6


7


8


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


1


2

JO Piping Class

AV

3

Size Range

4

Service

Page 5 of 9

5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9

Category / Type


10


API 609 / ASME B16.34

11

End connections


12


ASME B16.10

13


ASME CL 150 #

14

Type of disc

OFFSET, TRIPLE

15

Shut-off Pressure

260 PSIG

16

Construction, body


17

Type of bore

FULL BORE

18

Type of Stem

ANTI BLOWOUT

19

Flange Facing

RAISED FACE

20


125-250 AARH

21

Material, Body


22

Material, Trim

SS 304L

23

Material spec, Disc

A182 Gr. F304L / SS 304L

24

Material, Seats

RPTFE (RENEWABLE)

25



26


A182 Gr. F304L

27



28

Material, packing

EXPANDED GRAPHITE

29


ASTM A193 GRADE B8

30


ASTM A194 GRADE 8

31



32


PAINTING : NO

33



34

Anti static device

YES

35

Position Indicator

YES

36

Fire Tested Design


37



1


2


3


4


5


6


7


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


TESTING

OTHERS


DESIGN

GENERAL


NOTES

SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 6 of 9

1


2

JO Piping Class

B

3

Size Range

3" to 24"

4

Service


5

Service requirement

Nil

6


-20 to 400

7

Atmosphere


8

Style


9

Category / Type


10


API 609 / ASME B16.34

11

End connections


12


ASME B16.10

13


ASME CL 300 #

14

Type of disc

OFFSET, TRIPLE

15

Shut-off Pressure

720 PSIG

16

Construction, body


17

Type of bore

FULL BORE

18

Type of Stem

ANTI BLOWOUT

19

Flange Facing

RAISED FACE

20


125-250 AARH

21

Material, Body


22

Material, Trim

13% Cr.

23

Material spec, Disc

A182 Gr. F6a / 13% Cr.

24

Material, Seats

RPTFE (RENEWABLE)

25



26


A182 Gr. F6a

27



28

Material, packing

PTFE / GRAFOIL

29


ASTM A193 GRADE B7

30


ASTM A194 GRADE 2H

31



32


YES

33



34

Anti static device

YES

35

Position Indicator

YES

36

Fire Tested Design


37



1


2


3


4


5


6


7



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE

VALVE MATERIAL SPECIFICATION (VMS) Page 7 of 9 BUTTERFLY VALVES VF-310

1


2

JO Piping Class

BS

3

Size Range

3" to 24"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9

Category / Type


10


API 609 / ASME B16.34

11

End connections


12


ASME B16.10

13


ASME CL 300 #

14

Type of disc

OFFSET, TRIPLE

15

Shut-off Pressure

720 PSIG

16

Construction, body


17

Type of bore

FULL BORE

18

Type of Stem

ANTI BLOWOUT

19

Flange Facing

RAISED FACE

20


125-250 AARH

21

Material, Body


22

Material, Trim

SS 316

23

Material spec, Disc

A182 Gr. F316 / SS 316

24

Material, Seats

RPTFE (RENEWABLE)

25



26


A182 Gr. F316

27



28

Material, packing


29


ASTM A193 GRADE B7M

30


ASTM A194 GRADE 2HM

31



32


YES

33



34

Anti static device

YES

35

Position Indicator

YES

36

Fire Tested Design


37



1


2


3


4


5


6


7



JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 8 of 9

1


2

JO Piping Class

BW & BW1

3

Size Range

3" to 36"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9

Category / Type


10


API 609 / ASME B16.34

11

End connections


12


ASME B16.10

13


ASME CL 300 #

14

Type of disc

OFFSET, TRIPLE

15

Shut-off Pressure

720 PSIG

16

Construction, body


17

Type of bore

FULL BORE

18

Type of Stem

ANTI BLOWOUT

19

Flange Facing

RAISED FACE

20


125-250 AARH

21

Material, Body


22

Material, Trim

DUPLEX SS

23


A182 Gr. F316 / SS 316

24

Material, Seats

RPTFE (RENEWABLE)

25


A182 Gr. F51

26


A182 Gr. F51

27



28

Material, packing


29


ASTM A193 GRADE B8M

30


ASTM A194 GRADE 8M

31



32


PAINTING : NO

33



34

Anti static device

YES

35

Position Indicator

YES

36

Fire Tested Design


37



1


2


3


4


5


6


7


8


SHIPPING : YES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY:

APPROVED BY:


NOTES

TESTING

OTHERS


DESIGN

GENERAL


SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE


Page 9 of 9

1


2

JO Piping Class

CW

3

Size Range

3" to 24"

4

Service


5

Service requirement


6


-20 to 400

7

Atmosphere


8

Style


9

Category / Type


10


API 609 / ASME B16.34

11

End connections


12


ASME B16.10

13


ASME CL 600 #

14

Type of disc

OFFSET, TRIPLE

15

Shut-off Pressure

720 PSIG

16

Construction, body


17

Type of bore

FULL BORE

18

Type of Stem

ANTI BLOWOUT

19

Flange Facing

RAISED FACE

20


125-250 AARH

21

Material, Body


22

Material, Trim


23



24

Material, Seats

RPTFE (RENEWABLE)

25


A182 Gr. F51

26


A182 Gr. F51

27



28

Material, packing


29


ASTM A193 GRADE B8M

30


ASTM A194 GRADE 8M

31



32


PAINTING : NO

33



34

Anti static device

YES

35

Position Indicator

YES

36

Fire Tested Design


37



1


2


3


4


5


SHIPPING : YES

6


7


8





ISSUED BY:

APPROVED BY:


Team Leader - FE



SUBJECT: REV NO. 5


VALVE MATERIAL SPECIFICATION (VMS) NEEDLE VALVES


ANNEXURE – 6 TO APPENDIX - C VALVE MATERIAL SPECIFICATION (VMS) NEEDLE VALVES


JOINT OPERATIONS

DOCUMENT:


ISSUED BY: Sr. Design Engineer - FE DOCUMENT NO. : JOS-02-01

NOTES

TESTING

OTHERS


DESIGN

GENERAL


APPROVED BY:

SUBJECT:


REVISION No.

5

January, 2012

Team Leader - FE

VALVE MATERIAL SPECIFICATION (VMS) NEEDLE VALVE

Page 1 of 2

1


VN-6011

2

JO Piping Class

AT

3

Size Range

3/4" x 1/2"

4

Service

5

Service requirement

PROCESS / INSTRUMENTATION IMPULSE TUBING (SOUR SERVICE) NACE MR-0175 AND ANNEXURE-1 APPENDIX-B

6


-20 to 750

7

Atmosphere

DESERT, DUSTY, HUMIDITY : 5% to 100%

8

Style

SCREWED, LOCKED, INSTRUMENT (NEEDLE) VALVE

9


MSS SP-105 / MFG STD.

10

Ends

SCREWED ENDS, FEMALE, NPT

11

End Connections

COMPRESION FERRULE TUBE

12


CLASS 6000 #

13

Construction, Body

SCREWED, STRAIGHT PATTERN

14

Type of Back seat

INTEGRAL

15

Type of Discs

NON ROTATING, NEEDLE

16

Type of Stem

RISING STEM

17

Port opening

CONVENTIONAL

18

Material, Body


19

Material, Trim

API TRIM No. 10

20

Material, Stem

A182 Gr. F316

21

Material, Needle


22

Material, Gland ring


23

Material, packing


24


ASTM A193 GRADE B8M

25


ASTM A194 GRADE 8M

26


BAR HANDLE

27


PAINTING : NO

28



29

Fire Testing

NO

30



1 2

SHIPPING : YES

All Needle Valves for use in Instrumentation service shall be three port needle valves complete with an integral block and bleed valve on one port and a bull plug on the second port. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.


JOINT OPERATIONS

DOCUMENT:



APPROVED BY:


REVISION No.

5

January, 2012

Team Leader - FE



VALVE MATERIAL SPECIFICATION (VMS) NEEDLE VALVE

Page 2 of 2


VN-6081

2

JO Piping Class

AT

3

Size Range

3/4" x 1/2"

4

Service


5

Service requirement

NIL

6


-20 to 750

7

Atmosphere

DESERT, DUSTY, HUMIDITY : 5% to 100%

8

Style

SCREWED, LOCKED, INSTRUMENT (NEEDLE) VALVE


MSS SP-105 / MFG STD.

Ends

SCREWED ENDS, FEMALE, NPT

11

End Connections

COMPRESION FERRULE TUBE

12


CLASS 6000 #

13

Construction, Body

SCREWED, STRAIGHT PATTERN

14

Type of Back seat

INTEGRAL

15

Type of Discs

NON ROTATING, NEEDLE

16

Type of Stem

RISING STEM

17

Port opening

CONVENTIONAL

18

Material, Body


19

Material, Trim

API TRIM No. 10

20

Material, Stem

A182 Gr. F316

21

Material, Needle


22

Material, Gland ring


23

Material, packing

EXPANDED GRAPHITE

24


ASTM A193 GRADE B8M

25


ASTM A194 GRADE 8M

26


BAR HANDLE

27


PAINTING : NO

28



29

Fire Testing

NO

30



1

All Needle Valves for use in Instrumentation service shall be three port needle valves complete with an integral block and bleed valve on one port and a bull plug on the second port.

2


NOTES

TESTING

DESIGN

9 10


1

OTHERS

GENERAL

SUBJECT:

SHIPPING : YES


JOS-02-01 Rev5 - 2012E

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