Doc. No.: FCC-CGP-075
EQUIPMENT PRESERVATION PROCEDURE
Job No.: 130075 Rev. A
Page 1 of 9
FCC, SWT AND CT FOR CFP at MAA Refinery Contract CFP-A/EPC-!"
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FCC, SWT AND CT for CFP at MAA Renery Contract CFP-A/EPC-0051
Doc. No.: FCC-CGP-075
EQUIPMENT PRESERVATION PROCEDURE
Job No.: 130075 Rev. A
REVISION $O% Re.2 No2
Re.2 Date
Re.i9e4 Pa7e
Re.i9ion De9crition
Page 2 of 9
EQUIPMENT PRESERVATION PROCEDURE
Doc. No.: FCC-CGP-075 Job No.: 130075 Rev. A
Page 3 of 9
CONTENTS
Page
"2
%ENERA$
:
1.1 1.2 1.3
Purpoe "cope Repo#$b$%$&$e
! !
2
REFERENCES
:
;2
%ENERA$ REQUIREMENTS
:
:2
CURIN% AND 0EAT DR#IN%
:
!.1 !.2
C'R(NG )*A+ DR,(NG
! 5
!2
INSPECTION
9
EQUIPMENT PRESERVATION PROCEDURE "2 1.1
Doc. No.: FCC-CGP-075 Job No.: 130075 Rev. A
Page ! of 9
%ENERA$ P'RP"* +$ proce/ure /ecr$be /e&a$%e/ e&o/o%og of /r$#g-ou& f$e%/ app%$e/ refrac&or %$#$#g $# Reac&or Rege#era&or a#/ aoc$a&e/ p$pe $# po$&$o#.
1.2
"CP* +$ Proce/ure cover &e &ec#$ca% reu$ree#& for /r$#g-ou& F$e%/ app%$e/ refrac&or %$#$#g of Reac&or Rege#era&or 4 aoc$a&e/ p$p$#g for FCC "+ a#/ C+ for CFP a& 6AA Ref$#er.
1.3
R*"PN"((8(+(*" +e repo#$b$%$& for carr$#g /r-ou& of f$e%/ app%$e/ refrac&or %$#$#g %$e $& Co#&rac&or u#/er &e co#&ro% of 6eca#$ca% 6a#ager. "$&e ua%$& Co#&ro% &ea a%% $#pec& before /ur$#g a#/ af&er &e e#&$re coure of /r$#g-ou& proce $& refere#ce &o &e app%$cab%e (#pec&$o# 4 +e& P%a#.
2
REFERENCES
2.1
"&a#/ar/ "pec$f$ca&$o# ;3-25-5< 'P :
Abra$o# Re$&a#& Refrac&or 8$#$#g
2.2
=NPC *NGG. "+D. >7A2
(#&er#a% *ro$o# Re$&a#& Refrac&or Ca&ab%e 8$#$#g for ?ee%
;2
%ENERA$ REQUIREMENTS
:
A%% f$e%/ refrac&or %$#$#g a%% be ea& /r$e/ pr$or &o be$#g p%ace/ $#&o erv$ce. (f &e %$#$#g $ &o be ub@ec&e/ &o /ro&a&$c &e&$#g $& a%% be cure/ a#/ fu%% ea& /r$e/ before a#/ fu%% ea& /r$e/ aga$#.
:2
CURIN% AND 0EAT DR#IN%
:2"
CURIN% a.
+e cur$#g per$o/ a%% beg$# $e/$a&e% af&er $#&a%%a&$o# of eac ec&$o# of %$#$#g a#/ a%% %a& u#&$% a $#$u of 2! our af&er cur$#g of &e ege#& of &e %$#$#g a begu#. Refrac&or a%% be cure/ for a& %ea& 2! our. 'e a %o#ger cur$#g per$o/ $f reu$re/ b &e refrac&or a#ufac&urer. (1) +e %$#e/ $&e a%% #o& be ove/ u#&$% &e cur$#g per$o/ $ cop%e&e/ ;e.g. a& %ea& 2! our af&er &e cop%e&$o# of &e refrac&or %$#$#g $#&a%%a&$o#<. (2) Dur$#g &e cur$#g per$o/ &e &epera&ure of vee% e%% a#/ refrac&or %$#$#g a%% be ep& above 50 ⁰ F ;10⁰C<. 'e a $ger &epera&ure $f reu$re/ b &e refrac&or a#ufac&urer.
EQUIPMENT PRESERVATION PROCEDURE
Doc. No.: FCC-CGP-075 Job No.: 130075 Rev. A
Page 5 of 9
(3) Prov$/e a/eua&e ve#&$%a&$o# /ur$#g &e cur$#g per$o/.
b.
Dur$#g &e cur$#g per$o/ &e refrac&or urface e%% rea$# eBpoe/ a#/ u#covere/. Do #o& ue ea%$#g copou#/ a&er pra e&c. u#%e reu$re/ b &e refrac&or a#ufac&urer. (f ea%$#g $ reu$re/ $& a%% co#for &o &e fo%%o$#g. ;1< Dur$#g &e cur$#g per$o/ eBpoe/ refrac&or %$#$#g a%% be pro&ec&e/ fro o$&ure %o b pra app%$e/ ebra#e cur$#g copou#/. +e cur$#g copou#/ a%% be a #o#&oB$c o%u&$o# of re$# a#/ /rocarbo# bae $# co#fora#ce $& A"+6 C 309 $& a %o pereab$%$& copa&$b$%$& $& a%u$#ou cee#& eae of app%$ca&$o# or& /r$#g &$e a#/ %o#g &orage %$fe. (& a%% co#&a$# a fac&or a//e/ co#&ra&$#g co%or &o a%%o $/e#&$f$ca&$o# of &e area &o $c &e copou#/ a bee# app%$e/. ;2< "pra app%$ca&$o# of &e ebra#e cur$#g copou#/ a%% beg$# $e/$a&e% af&er app%$ca&$o# of &e %$#$#g a oo# a &e urface $ /r &o &e &ouc. A o#e coa& app%$ca&$o# of ebra#e cur$#g copou#/ of uff$c$e#& &$c#e &o cop%e&e% cover &e eBpoe/ urface of &e %$#$#g a%% be ue/. +e ebra#e cur$#g copou#/ a%% be a%%oe/ &o /r &ac free before %$#$#g $ $#&a%%e/ $# a# a/@o$#$#g area. A/eua&e ve#&$%a&$o# a%% be prov$/e/ /ur$#g &e ebra#e cur$#g copou#/ app%$ca&$o# a#/ cur$#g per$o/.
c.
Af&er cur$#g &e refrac&or %$#$#g a%% be &e&e/ b &r$$#g &e refrac&or $& &e ba%% of a# > &o 1 ou#ce ;225 &o !55 gra< ba%% pee# aer a& abou& o#e foo& ;300< e#&era% over &e e#&$re urface A# vo$/ or /r f$%%e/ pace $%% e$& a /u%% ou#/ &e fu%% %$#$#g /ep& $# &ee area a%% be reove/ a#/ rep%ace/. A# of& pa%%$#g or o&er$e /aage/ area a%% a%o be reove/ a#/ rep%ace/.
/.
Prov$/e &e o#er or &e o#erE au&or$e/ repree#&a&$ve $& cer&$f$e/ cop$e of recor/ $#/$ca&$#g &e %oca&$o# $e /aage /$covere/ a#/ &e eB&e#& a#/ ea# of repa$r a& eac repa$r $&e.
e.
Refrac&or a%% #o& be eBpoe/ &o &ea u#&$% ea& /r a bee# cop%e&e/.
:2 0EAT DR#IN%
a.
)ea& /r$#g a%% be perfore/ b pero##e% eBper$e#ce/ $# a#/ $& &e eu$pe#& reu$re/ for ea& /r$#g of refrac&or %$#e/ eu$pe#&.
b.
+e ea& /r$#g co#&ac&or a%% prepare a /e&a$%e/ p%a# for rev$e a#/ approva% pr$or &o &e &ar& of ea& /r$#g. +e p%a# a%% $#c%u/e &e ea&$#g a#/ coo%$#g ra&e o%/ po$#& a#/ /ura&$o# ea& ource;< a#/ %oca&$o#;< &e ea# of e#ur$#g of a%% refrac&or $ eBpoe/ &o &e /r ou& e/$u a#/ a/eua&e% /r$e/.
c.
)ea& /r$#g of &e refrac&or a%% beg$# a oo# af&er cop%e&$o# of &e refrac&or $#&a%%a&$o# a#/ &e cur$#g per$o/ a $ prac&$ca%. (&e &oe ere %$#e/ $# &e op a%% be ea& /r$e/ $# &e op. (f ea& /r$#g /oe #o& occur $&$# 30 /a of cop%e&$o# of &e refrac&or cur$#g per$o/ &e eu$pe#& a%% be ea%e/ a#/ ep&
EQUIPMENT PRESERVATION PROCEDURE
Doc. No.: FCC-CGP-075 Job No.: 130075 Rev. A
Page of 9
above 50⁰ F ;10⁰ C< u#&$% ea& /r$#g $ perfore/ . Dur$#g &e &$e be&ee# cur$#g a#/ ea& /r$#g &e e#&r of o$&ure ;e.g. ra$# a#/ &ea< or co#&a$#a#& a%% be preve#&e/. /.
8$#$#g a%% be cop%e&e/ #ea& /r$e/ a#/ $#pec&e/ pr$or &o ;a#/ $#/epe#/e#& of< &ar&up of &e eu$pe#& vee% p$p$#g a#/ /uc& or.
e.
"ec&$o# &a& are #o& a/eua&e for &e aB$u ea& /r$#g &epera&ure ;e.g. $#a/eua&e e&a%%urg or &$c#e or ca##o& accoo/a&e &e &era% eBpa#$o#< a%% be ea%e/ or o&er$e pro&ec&e/ fro /r$#g &epera&ure. +epera&ure of &ee area a%% be e#&$o#e/ &o e#ure &a& &e /o #o& eBcee/ &e$r a%%oab%e &epera&ure va%ue.
f.
Prov$/e &e ea& #ecear for /r ou& b ue of ga f$re/ ea&er o#%. +e ga upp% a%% be c%ea# re%$ab%e a#/ a/eua&e &o reac a#/ a$#&a$# &e reu$re/ &epera&ure.
g.
)ea& a be app%$e/ o#% &o &e eBpoe/ urface of &e refrac&or %$#$#g or ea& /r$#g be perfore/ $# fur#ace bur a%% #o& &ae p%ace a a par& of po& e%/ ea& &rea&e#&. )ea&er a%% #o& be %oca&e/ $#$/e of eu$pe#& be$#g /r$e/ #or a%% &e %$#$#g be eBpoe/ &o &e f%ae. Do #o& $#u%a&e &e e&a% urface.
.
6u%&$p%e ea&er a be ue/ &o a$#&a$# &e reu$re/ &epera&ure over &e e#&$re %$#$#g urface. (f u%&$p%e ea&er are ue/ &e$r opera&$o# a%% be coor/$#a&e o &a& a%% o%/ per$o/ a#/ &epera&ure ca#ge occur a& &e ae &$e a#/ ra&e.
$.
+e f%o ea&e/ a$r a%% be co#&ro%%e/ o &a& &e e#&$re urface of &e refrac&or $ ub@ec&e/ &o &e ovee#& of a$r a#/ fu%% ea& /r$#g cc%e. Dea/ or %o f%o area are #o& per$&&e/. ac preure &ro&&%$#g of &e a$r f%o or o&er ea# a be #ecear. Dur$#g ea& /r$#g &e %$#e/ eu$pe#& a%% be or$e#&e/ &o a%%o eve# ea&$#g of &e refrac&or ;$.e. a ore u#$for &epera&ure prof$%e< per$& &e ecape of o$&ure ;&ea< a#/ e%$$#a&e &rappe/ or e#c%oe/ area. ?er&$ca% po$&$o#$#g of &e $&e &o be /r$e/ $ ge#era%% preferre/. Dur$#g &e /r$#g &ae per$o/ a/eua&e ve#&$%a&$o# a%% be prov$/e/ for &e ecape of o$&ure. "pec$a% co#$/era&$o# a%% be g$ve# &o area &a& are /$ff$cu%& &o /r or ve#&. (f ea& /r$#g &ae p%ace $# a fur#ace e#ure a# a/eua&e c$rcu%a&$o# of a$r &roug a%% $#&er$or por&$o# of &e %$#e/ $&e.
@.
Refrac&or urface &epera&ure /ur$#g ea& /r$#g a%% be e#&$o#e/ a#/ co#&ro%%e/ $& &erocoup%e p%ace/ a aB$u of $#c ;13< for &e %$#$#g urface. ;1<
+e &erocoup%e a%% be arra#ge/ &o eaure &e a$r #o& &e refrac&or &epera&ure.
;2<
Ca%$bra&e &e &erocoup%e $# accor/a#ce $& A"+(6 * 220.
;3<
+erocoup%e a%% be p%ace/ $# c$rcufere#&$a% r$#g arou#/ &e refrac&or urface $& a& %ea& ! &erocoup%e eua%% pace/ $# eac r$#g. (# a%% /$ae&er $&e &e #uber of &erocoup%e a be re/uce/ &o a$#&a$# a $#$u of approB$a&e% 5 fee& ;1500< be&ee# &erocoup%e $# a r$#g. R$#g a%% be p%ace &o fu%% o#$&or &e ea&$#g prof$%e of &e refrac&or urface
EQUIPMENT PRESERVATION PROCEDURE
Doc. No.: FCC-CGP-075 Job No.: 130075 Rev. A
Page 7 of 9
$#c%u/$#g &e bo&&o &op a#/ $/po$#& of c%$#/r$ca% ec&$o# &o ec&$o# &o e#ure &a& a%% of &e refrac&or $ proper% ea&e/ a#/ /r$e/. "&agger &e &erocoup%e $# a/@ace#& r$#g o &e are #o& be%o eac o&er.
;!<
+erocoup%e a%% a%o be p%ace/ #ear &e o& a$r $#%e& &e eBau& a$r ve#& a#/ $# &e rear of a# e#c%oe/ area.
;5<
(#c%u/e &eroe%% ere &e refrac&or urface &epera&ure $ eBpec&e/ &o be grea&e& a#/ %ea&.
;<
+e &erocoup%eE ou&pu& a%% be co#&$#uou% o#$&ore/ &rougou& ea& /r$#g a#/ a%% of &e &erocoup%e a%% be co##ec&e/ &o recor/er &o prov$/e a recor/ of &e ea& /r.
;7<
+e f$#a% arra#gee#& of &erocoup%e a#/ recor/ a%% be approve/ b &e o#er or &e$r au&or$e/ repree#&a&$ve before &e &ar& of ea& /r$#g.
.
)ea&$#g ra&e a%% be co#&ro%%e/ b &e refrac&or &erocoup%e eBpoe/ &o &e grea&e& &epera&ure a#/ ra&e of &epera&ure ca#ge &p$ca%% &e &erocoup%e #eare& &e ea& ource.
%.
)o%/ &epera&ure a#/ /ura&$o# a%% be ac$eve/ b &e coo%e& &erocoup%e &p$ca%% &e o#e #eare& &e eB$&.
.
Prov$/e/ eB&er$or $# &erocoup%e &o o#$&or &e eB&er$or e&a% &epera&ure /ur$#g /r ou&. Freue#& $#frare/ ca# a be ub&$&u&e/ for eB&er#a% $# &erocoup%e. A& a $#$u o#$&or &e &epera&ure $# area eBpec&e/ &o ee &e grea&e& e&a% &epera&ure ;e.g. a& &e o& a$r $#%e& or ere &e eB&er$or of &e e&a% $ $# a# e#c%oe/ or ea&e/ area<. 6o#$&or a#/ recor/ &ee &epera&ure $# &e ae a##er a ue/ for &e $#&er$or &epera&ure.
#.
)ea& /r$#g a%% procee/ a fo%%o: ;1<
Ra$e &e &epera&ure of &e a$r $# co#&ac& $& refrac&or %$#$#g a& a co#&$#uou ra&e #o& eBcee/ 50⁰F ;2>⁰C
;2<
)o%/ for a $#$u of 2 our. A%% &erocoup%e a%% reac a#/ a$#&a$# a &ea/ &epera&ure for a $#$u of 20 $#u&e pr$or &o cop%e&$#g &e o%/ procee/$#g $& &e /r ou&.
;3<
Ra$e &e $#&er#a% &epera&ure of &e a$r co#&ac& $& &e refrac&or a& a co#&$#uou ra&e #o& &o eBcee/ 50⁰F ;2>⁰C
;!<
)o%/ for a $#$u of 2 our. A%% &erocoup%e a%% reac a#/ a$#&a$# a &ea/ &epera&ure for a $#$u of 30 $#u&e pr$or &o &e opera&$#g &e o%/ a#/ procee/$#g $& &e /r ou&.
;5<
Coo% /o# a beg$# af&er cop%e&$o# of &e o%/ per$o/ a& 700 ⁰ F ;370⁰C<. (f
EQUIPMENT PRESERVATION PROCEDURE
Doc. No.: FCC-CGP-075 Job No.: 130075 Rev. A
Page > of 9
/e$re/ a%&oug #o& reu$re/ ea& /r$#g a procee/ &o &e opera&$#g &epera&ure a fo%%o: ;a< Ra$e &e $#&er#a% &epera&ure of &e a$r $# co#&ac& $& &e refrac&or a& a co#&$#uou ra&e #o& &o eBcee/ 50 ⁰ F ;2>⁰C
;<
Af&er &e f$#a% o%/ per$o/ coo% /o# a%% be a& a co#&$#uou ra&e #o& &o eBcee/100⁰F ;5⁰C< per our $& #o o%/ &o approB$a&e% 300 ⁰F ;150⁰ C<. Af&er reac$#g approB$a&e% 300 ⁰ F ;150⁰C< &e rea$#$#g coo% /o# a be $&ou& ea&$#g.
;7<
(f &ea$#g $ oberve/ /ur$#g a# o%/ per$o/ &e o%/ per$o/ a%% be a$#&a$#e/ u#&$% &ea$#g ceae.
;><
A//$&$o#a% o%/ po$#& per$$b%e.
;9<
+e e%% &epera&ure a%% #o& eBcee/ &e /e$g# &epera&ure of &e e%%.
;10< +e a$r &epera&ure /$ffere#& be&ee# a# &o &erocoup%e $&$# &e $&e be$#g ea& /r$e/ a%% #o& eBcee/ 100 ⁰F ;5⁰C<. ;11< (f ea& $ %o& reue &e /r ou& proce/ure u$#g &e ea&$#g ra&e pec$f$e/ a& &e &epera&ure a& $c &e ab$%$& &o ea& $ rega$#e/. o.
A a# a%&er#a&$ve e&o/ &e refrac&or &epera&ure a be ra$e/ $&ou& a# o%/ a& a co#&$#uou ra&e #o& &o eBcee/ 25 ⁰F ;1!⁰C< per our be&ee# &e o%/ a& 300 ⁰F ;150⁰< a#/ f$#a% o%/ &epera&ure.
p.
e# ea& /r$#g $ cop%e&e/ &e %$#$#g a%% be $#pec&e/ a#/ a# area $& crac 1 1H $#c ;1. < $/e a#/ %arger a#/ pa%%$#g or u#-bo#/e/ a&er$a% a%% be reove/ a#/ rep%ace/. (f a# a#cor e%/ are broe# or $f &e a#cor are buc%e/ be#& or o&er$e /aage/ &e affec&e/ e%/ a#cor or e a%% be repa$re/ or p%ace/.
.
e# %$#$#g &a& a bee# $# /rocarbo# opera&$o# $ eBpoe/ &o &e ea& /r$#g of #e %$#$#g precau&$o# a%% be &ae# &o preve#& $g#$&$o# of &e coe.
r.
F$e%/ ea a#/ repa$r a%% rece$ve &e ae cur$#g a#/ ea& /r$#g a &e rea$#/er of &e %$#$#g.
.
Prov$/e &e o#er or &e o#erE au&or$e/ repree#&a&$ve $& cer&$f$e/ cop$e of &e ea& /r$#g proce/ure $#&er#a% ea&er recor/er a#/ &erocoup%e %oca&$o# a#/ &epera&ure co#&ro% %og.
EQUIPMENT PRESERVATION PROCEDURE
!2
Doc. No.: FCC-CGP-075 Job No.: 130075 Rev. A
Page 9 of 9
INSPECTION +e #er or &e #erE au&or$e/ repree#&a&$ve reerve &e r$g& &o $#pec& &e refrac&or %$#$#g /ur$#g a%% pae/ of prepara&$o# app%$ca&$o# repa$r cur$#g ea& a#/ c%ea#-up. +e fo%%o$#g opera&$o# a%% be $#c%u/e/ $# &oe $&#ee/: a.
Pre-$#&a%%a&$o# ee&$#g $& &e refrac&or $#&a%%er &o /$cu &e $#&a%%a&$o# proce/ure a#/ a# /ev$a&$o# fro &$ &a#/ar/ pec$f$ca&$o# or &e 'P Pro@ec& "pec$f$ca&$o# a#/ /ra$#g..
b.
Prepara&$o# of &e vee% b gr$& b%a& c%ea#$#g e%/$#g of a#cor &ab a#/ bar.
c.
Pre-$#&a%%a&$o# &e&$#g of &e refrac&or a&er$a% ;$f reu$re/< a#/ pre-ua%$f$ca&$o# of &e $#&a%%a&$o# cre.
/.
6$B$#g of refrac&or a&er$a% $& a&er ;or $B$#g f%u$/< a# re$#forc$#g f$ber; (f reu$re/< &o e#ure &a& correc& a&er$a% a#/ proce/ure are ue/ &a& co#&a$#er a#/ a&er are c%ea# a#/ &a& &e e#&$re co#&e#& of eac bag $ poure/ $#&o &e $B$#g ac$#e.
e.
Ra$#g of refrac&or a&er$a% &o e#ure &a& proper p%acee#& &ec#$ue $ ue/ &e fu%% %$#$#g &$c#e $ ob&a$#e/ $# o#e p%acee#& proce/ure a%% area;e.g. eBago#
f.
Curr$#g a#/ ea& /r$#g of &e refrac&or %$#$#g &o e#ure &a& &e proper cur$#g &ec#$ue a#/ ea& /r$#g &epera&ure rap a#/ o%/ are ue/.
g.
(#pec&$o# of %$#$#g af&er cur$#g a#/ af&er ea& /r$#g &o e#ure #o u#accep&ab%e vo$/ crac pa%%$#g or u#-bo#/e/ a&er$a% $ pree#&.
.
Reova% a#/ rep%acee#& of u#accep&ab%e refrac&or %$#$#g &o e#ure &a& &e reor $ copa&$b%e $& &e or$g$#a% %$#$#g app%$ca&$o#.
$.
Cop$e of a%% %og recor/ of area of refrac&or repa$r a#/ &e& repor&.
@.
Reova% fro p%a#& $&e of refrac&or %$#$#g app%$ca&orE eu$pe#& a&er$a% a#/ /ebr$. Job $&e &o be %ef& broo c%ea#.
