FMS

The FMS-200 system is the ideal answer to integral training in industrial automation. It is fully modular and flexible equipment and in keeping with industrial reality. The technologies included in its different assembly stations, as well as the assembly process with several variants, allow the user to develop the professional skills required by today's automated industry. The original The successful experience of the FMS-200 guarantees that it is training equipment of exceptional quality and reliability used by companies and teaching centers throughout the world.

FMS-200

The modular features of this flexible automation cell allow the introduction of variations in the posts of which it is comprised so that they adapt to the different requirements of companies and training centers. From a simple configuration with one station only (working fully autonomously) to a complex configuration with eight or ten stations, the possibilities are endless. In addition, it enables making a staggered investment, i.e. starting with an initial basic configuration which can be easily completed by adding workstations. All the components of which the FMS-200 is comprised are used in industry, in such a way that the user can work with real elements at all times making the learning process more meaningful.

The system includes a whole series of feeding, handling, verification and loading operations etc. carried out using components from different technologies (pneumatics, hydraulics, electrotechnics, robotics, etc.).

The breakdown simulation system TROUB-200 generates up to 16 malfunctions to be diagnosed by the user.

The different process stations assemble a turning mechanism which consists of the following elements: - Base or body - Bearing - Shaft - Lid - Screws

To provide the system with greater flexibility, the various stations adapt to a wide variety of assemblies, introducing variations in the materials, colors and part sizes. The combination of all these possibilities means that a total of twenty four different assemblies can be obtained enabling the use of production management strategies.

The control mesh is completely modular and can be rapidly disassembled so the user can design a new mesh.

134

The transport system There are two alternative forms of transferring the final product which is assembled in the different stations: using a 4 metre long bidirectional conveyer belt which allows attaching of up to 8 workstations or using modular conveyer belts (in this option each of the stations includes a transfer section). This version allows the user to create a complete configuration with the 10 workstations available at that time or to add options as needed.

The process stations Each of the workstations is comprised of a structure based on aluminum profiles where the elements to carry out the corresponding process are located. The front part includes the control unit which consists of the control panel and the PLC selected by the user. The stations can be easily extracted from the cell so that work can be carried out autonomously. Wheels facilitate mobility and the assembly of the stations in order to configure more complex compositions. Each of the stations carries out one part of the assembly process making use of the different technologies used in automated industry:

1 2 3 4 5 6 7 8 9 10

-

Body supply Bearing supply Hydraulic press Shaft selection/ supply Cover selection/ supply Screws supply Robotized screwing Storage Paint drying in oven Quality control using artificial vision

FMS-200

135

FMS-200

FMS-201: Body supply In this station, the base which acts as the support to the product assembled is fed, and moved to the pallet located in the transfer system.

• • • • • • • • • • • •

SAI0100 SAI0114 SAI0120 SAI0124 SAI0123 SAI0122 SAI0135 SAI0163 SAI0133 SAI0149 SAI0153 SAI0122

FMS-201 Body supply with Mitsubishi PLC / RS-485 FMS-201 Body supply with Siemens PLC / PROFIBUS FMS-201 Body supply with Allen-Bradley PLC / DEVICENET FMS-201 Body supply with Omron PLC / DEVICENET FMS-201 Body supply with Telemechanique PLC / MODBUS FMS-201 Body supply without PLC FMS-201 Body supply with modular transfer and Mitsubishi PLC / RS-485 FMS-201 Body supply with modular transfer and Siemens PLC / PROFIBUS FMS-201 Body supply with modular transfer and Allen-Bradley PLC / DEVICENET FMS-201 Body supply with modular transfer and Omron PLC / DEVICENET FMS-201 Body supply with modular transfer and Telemechanique PLC / MODBUS FMS-201 Body supply with modular transfer, without PLC (other configurations on demand, please consult availability)

136

Multiple integrated modules

Feeding the base The parts which act as the base for the final product (turning mechanism) are housed in a gravity feeder. The base is pushed by using a pneumatic cylinder.

Position verification The rest of the components are inserted into the housing of the base. This housing has to be positioned upwards since the components will not enter in any other position. In order to check the position of the base a cylinder with an attached cylindrical part is used. If the base is in an incorrect position, the cylinder will not complete its stroke and the magnetic detector will not be activated and a signal is sent to the PLC indicating this situation.

Displacement to the transfer point. A cylinder with a rectangular section is responsible for moving the base to a point from which it will be collected.

Rejection of incorrect base If the base is in the incorrect position, a single acting cylinder is used to push it towards an evacuation ramp.

Insertion of the base in the pallet A handling device with two shafts moves the base from the transfer point to the pallet. Each shaft contains a dual rod cylinder with parallel rods, while the terminal element is a vacuum holding platform with four vacuum pads. A vacuum ejector is responsible for suction.

Technologies developed in this station: Pneumatics, electro-pneumatics, handling, vacuum, PLCs, sensors etc.

FMS-200

137

FMS-200

FMS-202: Bearing selection/ supply In this station, the bearing is assembled in the base housing. To extend didactic options, bearings with different heights can be assembled.

• • • • • • • • • • • •


FMS-202 FMS-202 FMS-202 FMS-202 FMS-202 FMS-202 FMS-202 FMS-202 FMS-202 FMS-202 FMS-202 FMS-202

Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing

supply supply supply supply supply supply supply supply supply supply supply supply

with Mitsubishi PLC / RS-485 with Siemens PLC / PROFIBUS with Allen-Bradley PLC / DEVICENET with Omron PLC / DEVICENET with Telemechanique PLC / MODBUS without PLC with modular transfer and Mitsubishi PLC / RS-485 with modular transfer and Siemens PLC / PROFIBUS with modular transfer and Allen-Bradley PLC / DEVICENET with modular transfer and Omron PLC / DEVICENET with modular transfer and Telemechanique PLC / MODBUS with modular transfer, without PLC

(other configurations on demand, please consult availability)

138

Make the most of your investment!

The FMS-202 station includes the following modules:

Feeding the bearing A gravity feeder stores the bearings. A pusher cylinder extracts the one in the lowest position. A presence sensor with a microswitch verifies whether a bearing has really been extracted and warns when the feeder parts have run out.

Transfer to the measuring module The bearing is moved to the next point by a handling device based on a rack and pinion rotary actuator. The actuator has an arm with parallel opening type gripper in order to hold the part correctly.

Measuring the height The bearing is placed on a platform over a location pin. This platform is lifted using a pneumatic rodless cylinder and the bearing makes contact with a straight plunger which measures the height. The straight plunger is comprised of a linear potentiometer. In the event that the bearing does not have the desired height (and marked in the PLC), it is pushed up to the evacuation ramp using an ejecting cylinder.

Insertion of the bearing A rotolinear handling device with an arm with a gripper with two fingers moves the bearing to the housing in the base.

Technologies developed in this station: Pneumatics, electro-pneumatics, handling, PLCs, analogue sensors etc.

FMS-200

139

FMS-200

FMS-203: Hydraulic press This phase of the process carries out the hydraulic pressing of the bearing inserted in the previous station. The pressing is simulated to facilitate the subsequent disassembly of the components and their reuse. Nevertheless, all the elements comprising the module are completely industrial. The lower part of the station contains all of the hydraulic equipment which is required to feed the pressing cylinder with high pressure oil.

• • • • • • • • • • • •



Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

press press press press press press press press press press press press



140

Several technologies integrated in only one station!

The FMS-203 station includes the following work modules:

Insertion/ extraction of the product in process The handling and transfer of the product in process is carried out using a pneumatic rotary actuator which includes an arm with four vacuum pads. These have to transfer the part using vacuum. The handling device includes a mechanism based on pinion and ribbed belt to constantly keep the part in the same position.

Feeding the press Two double acting pneumatic cylinders transfer the product in process from the transfer point to the pressing and vice versa.

Pressing the bearing. Once the part has reached the pressing point a protection screen actuated by a pneumatic cylinder descends to protect the user from any potential incidents. All the safety standards are observed in the equipment; this, in turn, enables user contact with the safety mechanisms used in industry. The pressing cylinder (controlled by a 4/3 way distribution valve) proceeds to lower with adjustable force (using a pressure restrictor valve). Once the bearing is pressed, the screen lifts and the product in process is transported to the original position.

Technologies developed in this station: Hydraulics, electro-hydraulics, pneumatics, electro-pneumatics, handling, sensors.

FMS-200

141

FMS-200

FMS-204: Shaft selection/ supply In this fourth workstation, the shaft is assembled on the product in process coming from the previous station. There are two types of shafts depending on the material of which they are manufactured: aluminum and nylon. This increases the number of possible finished products which are assembled, while also increasing the didactic capacities of the FMS200.

• • • • • • • • • • • •



Shaft Shaft Shaft Shaft Shaft Shaft Shaft Shaft Shaft Shaft Shaft Shaft




142

Modules included in the station Index plate. The different operations undertaken in this station are distributed around an index plate. This plate uses an oscillating pusher cylinder and two stopper cylinders which work alternatively, to rotate a specific number of degrees between each of the operations which are carried out in relation to it.

Feeding of shafts The shafts remain stored in a gravity feeder. By using a stepper feeding system (formed by two pneumatic cylinders) they are extracted and left in the first position of the revolving plate.

Measuring the shaft height. The shaft is not symmetrical and must be positioned over the assembly in a specific position. To ensure the correct positioning of the shaft, the height is measured by a pneumatic cylinder fitted with a magnetic detector.

Positioning the shaft in the correct position. If the previous module detects that the shaft is positioned incorrectly, a handling device has to correct it. The shaft is held by a gripper with two fingers and lifted by a dual rod cylinder. A 180º rotary actuator turns it and places it back in the correct position.

Detection of the material. The following two station modules detect the material that the shaft is made of. An inductive detector and a capacitive one must ascertain whether the material is nylon or aluminum. Removal of the incorrect shaft. This station selects the type of shaft to be assembled on the product in process and rejects shafts made of undesired material. This function is carried out by a handling device with two shafts with a vacuum pad at the end. Each shaft is comprised of a dual rod cylinder which carries out the shaft lifting movements and takes it to the evacuation ramp.

Insertion of the shaft in the assembly. During the last phase of the process, a rotolinear handling device collects the shaft, moves it and positions it in the assembly. The handling device has an arm with vacuum pad which holds the shaft by suction during this process.

Integrated technologies: Pneumatics, electro-pneumatics, handling, sensors, vacuum.

FMS-200

143

FMS-200

FMS-205: Cover selection/ supply This station inserts a lid on the set of parts which have been assembled from the previous stations. There are 6 different types of lids: depending on the material (aluminum or nylon), color (light or dark) and height (high or low). This variety offers the station more didactic possibilities due to a whole series of verifying and measuring operations which are carried out.

• • • • • • • • • • • •



Cover Cover Cover Cover Cover Cover Cover Cover Cover Cover Cover Cover




144

6 operative modules in one station!

Dividing plate The operations carried out in this station are distributed around a revolving plate with eight positions actuated by a pusher cylinder and fitted with retaining cylinders.

Feeding the lid The lids remain stored in a gravity feeder. A pusher cylinder extracts one of these and the part is collected and transferred to the discharge position using a rotolinear handling device with 180º rotation and parallel opening gripper.

Detection of the material Three different detectors (inductive, capacitive and photoelectric) have to detect the material and color of the lids.

Measuring the lid height. In this case, a linear encoder with pulse output is used to measure the lid.

Removal of the incorrect lid In the event that the part does not coincide in color, material and/or height with the requirements indicated by the controller, a handling device with two shafts collects and ejects the part via the evacuation ramp.

Insertion in the product in process In the event of coinciding with the marked specifications, a pneumatic rotolinear handling device is used to collect the part and insert it in the assembly.

Integrated technologies: Pneumatics, electro-pneumatics, sensors, handling.

FMS-200

145

FMS-200

FMS-206: Screws supply The sixth station is in charge of inserting four screws in the base of the work in process. Given that the feeding is carried out at only one point, an additional mechanism has been included in the transfer to carry out the successive rotations in the pallet. This component is comprised of a lifting cylinder and a rotary actuator.

• • • • • • • • • • • •



Screws Screws Screws Screws Screws Screws Screws Screws Screws Screws Screws Screws




146

A multitude of working possibilities!

Station 6 is comprised of the following modules:

Feeding of screws The screws are housed in a gravity loader. By using double acting cylinders located opposite each other, a screw is extracted and positioned above the feeding position.

Transfer A fibre optic detector verifies the presence of the screw which will be transferred to the collection position by a pneumatic dual rod cylinder.

Insertion A handling device based on two pneumatic cylinders carries out the insertion of the screw in the work in process. Afterwards, the rotary handling device present in the transfer will rotate to insert the second screw and will continue until all four bolts are inserted.

Integrated technologies: Pneumatics, electro-pneumatics, sensors, handling.

FMS-200

147

FMS-200

FMS-207: Robotized screwing The seventh FMS-200 station integrates robotics as technology which is widely used in automated environments. In this case, a robot is used to screw in the four bolts supplied by the previous station. The robot has a tool attached with a pneumatic gripper and an electric screwdriver and the station table includes two warehouses for material (with capacity for 6 lids and 6 shafts in different materials, colors and heights). These components allow the user to screw the four bolts in the work in process as well as to carry out operations such as the change in material, insertion and extraction of material in the assembly and the exchange of material between warehouses. These applications give way to an extensive range of programs for the robot's controlling unit thus extending significantly its didactic capacities.

• • • • • • • • • • • •



Robotized Robotized Robotized Robotized Robotized Robotized Robotized Robotized Robotized Robotized Robotized Robotized

screwing screwing screwing screwing screwing screwing screwing screwing screwing screwing screwing screwing

with Mitsubishi PLC / RS-485 with Siemens PLC / PROFIBUS with Allen-Bradley PLC / DEVICENET with Omron PLC / DEVICENET with Telemechanique PLC / MODBUS without PLC with modular transfer and Mitsubishi PLC / RS-485 with modular transfer and Siemens PLC / PROFIBUS with modular transfer and Allen-Bradley PLC /DEVICENET with modular transfer and Omron PLC / DEVICENET with modular transfer and Telemechanique PLC / MODBUS with modular transfer, without PLC


148

The integration of robotics

The control of the robot's movements is carried out using a controlling element which can also be used to program the movements it has to carry out. The programming is carried out from a PC with the robot's own software.

The station also has a programming console from which the commands must be entered.

In order to avoid risks from uncontrolled movements by the robot, the station is equipped with a protection guard in its programming.

We have a wide variety of robot versions which can be customized to our clients' needs. Consult availability.

Integrated technologies: Robotics, pneumatics, electro-pneumatics, handling.

FMS-200

149

FMS-200

FMS-208: Storage This phase of the assembly process consists in the storage of the finished products. In FMS-200, the warehouse has been set up using a system based on two coordinate shafts and a third vertical shaft for the collection of the material. There is a version which includes an operator terminal with a color touch screen to give the station greater flexibility.

• • • • • • • • • • • •



Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage Storage

station station station station station station station station station station station station



150

Make the most of your investment


Vertical shaft It contains a dual rod cylinder to which a platform is attached with four vacuum pads to hold the part. A digital vacuum pressure switch has been included as a pressure sensor that displays the exact pressure and vacuum value.

Positioning shafts These have to transfer the vertical shaft with the finished product up to a specific position from the 30 positions in the warehouse. The positioning shafts are actuated by servomotors with encoder for the precise regulation of position and speed via the corresponding drivers.

HMI – operator terminal (optional) This option extends the possibilities of the station when including this new technology and allows: - Operating the drivers in console mode - Inserting movement parameters (positions, spe eds, accelerations, etc.) - Displaying warehouse positions as well as identifying the type of product in each position - Carrying out material dispatches according to FIFO, LIFO parameters or selection by the user - Operating the keypad - Displaying alarms and resetting

Integrated technologies: Electric actuators, pneumatics, electro-pneumatics, vacuum, sensors, HMI

FMS-200

151

FMS-200

FMS-209: Paint drying in oven During this phase of the assembly process the paint drying phase is simulated using a polycarbonate oven. The work in process is inserted in the oven which uses a 150 W bulb to simulate the paint drying process. Once this has finished, the product leaves the oven to go on to the next phase of the process. The system allows the user to modify the temperature value and the transit time of the assembly through the oven depending on the features of the product in process (colors, sizes, height of the components, etc.).

• • • • • • • • • • • •



Paint Paint Paint Paint Paint Paint Paint Paint Paint Paint Paint Paint

drying drying drying drying drying drying drying drying drying drying drying drying




152

Integrated modules

Insertion/extraction handling device: This consists of a rotary actuator and a rodless cylinder that transfers the product in process up to the charge/discharge platform on the electric shafts. The holding system has been set up using 4 vacuum pads.

Electric shafts: These have to insert the product in process in the oven, move it within the oven and extract it once again once the drying process has ended. At the oven entrance and exit there are doors with safety barriers to prevent the product from entering or exiting with the door closed. Inside the oven, the product is transported by two electric motorized linear shafts with brushless servomotors.

Oven: While the product is transported along the oven, a 150W bulb increases the temperature in accordance with the preset value. A temperature probe located inside the oven measures its value and passes it on to the controller.

Integrated technologies: Control loops, pneumatics, electro-pneumatics, sensors, vacuum.

FMS-200

153

FMS-200

FMS-210: Quality control using artificial vision The incorporation of this station in the FMS-200 family requires the integration of the quality control technology via artificial vision which is in frequent use in automated productive processes. The product in process coming from the previous station is transferred to the inspection position in which an artificial vision camera examines a series of variables in two of the four bolts. This system is used as quality control based on the comparison of images taken by the camera with predefined templates.

• • • • • • • • • • • •



Quality Quality Quality Quality Quality Quality Quality Quality Quality Quality Quality Quality

control control control control control control control control control control control control




154

Modules integrated in the station


Insertion/extraction handling device: It has to transfer the work in process to the discharge point. This consists of a pneumatic rotary actuator which incorporates an arm with four holding vacuum pads. The inside of the arm has a mechanism based on a pinion and cogged belt to keep the product in a horizontal position.

Index table: This module is used to generate a rotary movement of the product. Each turn rotates the table 180º (using a stepper motor and cogged belt system). A cylinder has to block the table after each rotation.

Artificial vision system: An industrial artificial vision system carries out the inspection of the product in process in two different positions by verifying the height of the bearing, the color of the shaft, the height and color of the lid and the presence of the screws. This entire inspection process can be displayed via the station screen. If the result of the inspection is satisfactory, the assembly will be returned to the pallet located in the transfer. In the event of the inspection being rejected, the product in process will be transferred to the evacuation ramp by a handling device with two shafts.

Integrated technologies: Artificial vision, pneumatics, electro-pneumatics, vacuum, motors, HMI, PLCs.

FMS-200

155

FMS-200

The transfer system In order to adapt our offer to the various requirements of our clients, FMS-200 is presented in two different versions: with a linear transfer system measuring four meters long or with modular transfer sections coupled to each station. The two options are described below.

Linear transfer This is a rectangular transfer system through which the pallets which contain the product assembled in the various cell stations circulate. It allows the integration of up to a maximum of eight workstations which are easily connected, thanks to the design of its structure.

• • • • • •

SAI0900 SAI0924 SAI0909 SAI0943 SAI0923 SAI0922

Transfer module with Mitsubishi PLC / RS-485 Transfer module with Siemens PLC / PROFIBUS Transfer module with Allen-Bradley PLC / DEVICENET Transfer module with Omron PLC / DEVICENET Transfer module with Telemechanique PLC / MODBUS

Transfer module without PLC


In addition, the transfer allows extension and/or modification without having to machine. This enables making a staggered investment over a period of time, starting with a simple configuration and progressively extending stations over time. The transfer includes the following elements: - Control and command cabinet - Conduit of connections - Air treatment unit - Emergency push button - Retaining stoppers and pallet lifters (both located at the height of each process station) - Pallet identification system - Product in process transport pallets

156

Modular transfer

In this FMS-200 version, each of the stations includes an individual transfer section so that it is not necessary to acquire the linear transfer system. A multitude of different combinations of stations can be developed, creating different layouts with the possibility of joining stations at 90º or 180º.

The master PLC, set up in one of the stations, controls the other network PLCs. The retainers and pallet lifters, electrical connections, air vents and the other elements required for the operation of each transfer are included in each of the corresponding stations. This system also allows scalability of the product over time, enabling a greater number of stations to be joined. It is a perfect system for cases where there are space restrictions in the laboratory.

Integrated technologies: Motors, sensors, pneumatics, frequency variator, control bus, field bus, PLCs

FMS-200

157

FMS-200

Linear transfer

4 stations

6 stations

8 stations

158

Modular transfer

6 stations

10 stations

FMS-200

159

FMS-200

simFMS: 3D virtual simulator Technology at the service of training This new tool significantly extends the potential of the FMS-200 in the laboratory.

By using simFMS, training in industrial automation is not limited to working with the physical system. It is modern software for virtual simulation of the FMS-200 cell, which is easy to handle with an attractive interface which allows: - 3D simulation of the operations carried out by the cell. - Programming the virtual PLC and onscreen observation of programming results. - Viewing the effects of erroneous programming in the running of each station. • SAI0010 • SAI0007 • SAI0008

1 simFMS license 8 simFMS licenses 16 simFMS licenses


simFMS converts the automation classroom into a multimedia laboratory and substantially extends the work possibilities with the cell. One group of students can work with the simulation while others practice with the physical equipment.

simFMS is presented in a small case with the relevant licenses and user instructions. It is available in English and Spanish.

*simFMS is supplied as an option along with FMS-200, with the current system users being able to acquire it to extend in the laboratory.

160

SCADA: Supervision, control and data acquisition This is a software application increasingly used in industry via which the process can be monitored and supervised from the computer screen:

The SCADA systems allow communication between the various field devices (autonomous controllers, PLCs, etc.).

The information compiled from the process can be displayed, managed and stored from the PC via different functional levels in the company (quality control, production control, supervision, maintenance, etc.).

The system allows the user to monitor and modify specific process parameters in real time.

It has a graphic interface similar to the real system with animations that reproduce what is occurring in the process.

SCADA detects the alarms in the event of system failures.

This allows the generation of data logs and the analysis of statistical data.

The user can generate his/her own graphic interface and define and program the SCADA functionality.

The SCADA system is fully operative. We have a wide variety of SCADA system brands which are adapted to our product. Please consult availability.

• • • •

SAI0040 SAI0041 SAI0042 SAI0043

CX CX CX CX

Supervisor Supervisor Supervisor Supervisor

SCADA for SCADA for SCADA for SCADA for

FMS-200 FMS-200 FMS-200 FMS-200

/ Siemens / Omron / Mitsubishi / Allen-Bradley


FMS-200

161

FMS-200

DOCUMENTATION

The FMS-200 system includes a complete set of documentation comprised of the user manual and the exercise manual. The user manual includes the description of the equipment, all the pneumatic, mechanical, electrical and grafcet drawings and diagrams, as well as technical data sheets of all the industrial components included in the equipment. The exercise manual includes a collection of practical activities intended for the development of the aforementioned professional skills.

162

Other didactic supports

In addition to the documentation included in each training system, the users can complement their training with the following didactic supports:

autoSIM-200: The shortest way to automation! Software for training in automation technologies. More information on page 22.

Pneumatic slides: Set of slides organized in chapters to be used as a support in the laboratory. In CD format or projector slides. More information on page 64.

Case with pneumatic symbols. Set of magnetic symbols for working on the metal board. More information on page 64.

FMS-200

163

FMS-200

Technical pages FMS-201: Body supply • Dimensions: 900x540x900 mm • Air treatment unit with pressure regulator and pressure gauge • Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency button and error pilot light. • Base feeding module - Double acting cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. - Auto switches, Reed type. - Inductive detector. • Position verification module - Double acting cylinder with speed controllers and end position switch. Controlled by solenoid valve. - Auto switch, Reed type. • Displacement module. - Rectangular section cylinder with speed controllers and end position switch. Controlled by solenoid valve. - Auto switch, Reed type. • Rejection of incorrect base module - Single acting cylinder with speed controller. Controlled by solenoid valve. • Module for insertion on pallet - Horizontal shaft: Dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. - Vertical shaft: Dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. - Holding plate: 4 buffer vacuum pads with vacuum ejector. Controlled by solenoid valve. - Auto switches, Reed type. - PNP output vacuum pressure switch. • Electric control panel: - Mounted on perforated mesh 550 x 400 mm. - Terminal strip accessible with power supply connections and codified I/O. - Built-in thermal switch. - Station I/O: 14 inputs/ 10 outputs. - Power source: 24V/2.1A. - Control PLC: according to the client's choice.

FMS-202: Bearing selection/ supply • Dimensions: 900x540x900 mm • Air treatment unit with pressure regulator and pressure gauge • Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch Emergency stop button and error pilot light. • Bearing feeding module. - Double acting cylinder with speed controllers and end position switch. Controlled by solenoid valve. - Auto switch, Reed type. - Presence sensor: microswitch. • Module for transfer to the measuring station. - Rotary actuator: type double rack and pinion with speed controllers and 0º, 90º, and 180º position switch. Controlled by solenoid valve. - Fixing arm: Air grippers with two parallel opening jaws controlled by solenoid valve. - Auto switches, Reed type. • Height measuring module. - Single acting compact cylinder controlled by solenoid valve. - Rodless cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. - Double acting cylinder with speed controllers. Controlled by solenoid valve. - Auto switches, Reed type. - Linear potentiometer. • Bearing insertion module. - Compact linear and rotary drive cylinder with speed controllers and initial and end of stroke position switch during linear movement and 0º and 180º during rotary movement. Controlled by 2 solenoid valves. - Air grippers with two parallel opening jaws, controlled by solenoid valve. - Auto switches, Reed type . • Electric control panel: - Mounted on perforated mesh 550 x 400 mm. - Terminal strip accessible with power supply connections and codified I/O. - Built-in thermal switch. - Station I/O: 15 inputs/ 13 outputs. - Power source: 24V/2.1A. - Control PLC: according to the client's choice.

164

FMS-200

FMS-201: Hydraulic press • Dimensions: 900x540x900 mm • Air treatment unit with pressure regulator and pressure gauge. • Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop button and error emergency light. • Module for the insertion / extraction of the product in process - Double rack and pinion rotary actuator with speed controllers and 0º, 90º and 180º position switches. Controlled by solenoid valve. - Fixing arm: 4 vacuum pads with ejector to generate the vacuum controlled by solenoid valve. - Auto switches, Reed type. - PNP output vacuum pressure switch. • Press feeding module - 2 double acting cylinders with speed controllers and initial and end of stroke position switches. Controlled by solenoid valve. - Auto switches, Reed type. • Bearing pressing module - Double acting dual rod cylinder with speed controllers and end position switch. Controlled by solenoid valve. - Double acting compact hydraulic cylinder with speed controllers and initial and end position switches, controlled by solenoid valve. - Auto switch, Reed type. • Electric control panel: - Mounted on perforated mesh 550 x 400 mm. - Terminal strip accessible with power supply connections and codified I/O. - Built-in thermal switch. - Station I/O: 18 inputs/ 11 outputs. - Power source: 24V/2.1A. - Network filter. - Frequency converter. - Contactor to actuate hydraulic equipment. - Hydraulic equipment with pressure gauge with display and pressure limiter. - Control PLC: according to the client's choice.

FMS-204: Shaft selection/ supply. • Dimensions: 900x540x900 mm • Air treatment unit with pressure regulator and pressure gauge • Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop button and error pilot light. • Module for dividing plate. - Double acting compact cylinder, with speed controllers and initial position switch. Controlled by solenoid valve. - 2 compact cylinders controlled by 5/2 way single solenoid valve. - Auto switch, Reed type. • Shaft feeding module - 2 double acting cylinders controlled by solenoid valve. • Shaft height measuring module - Double acting cylinder with speed controllers and end position switch, controlled by solenoid valve. - Auto switch, Reed type. • Module to position the shaft in the correct position - Gripper with two parallel opening jaws and double acting, controlled by solenoid valve. - Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. - Rotary actuator: double acting at max=180º, with speed controllers, controlled by solenoid valve. - Auto switches, Reed type. • Shaft material detection module - Inductive detector. - Capacitive detector. • Module for removal of incorrect shaft - Horizontal shaft: Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. - Vertical shaft: - Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. - Fixing arm: Pad with vacuum ejector controlled by solenoid valve. - Auto switches, Reed type . - PNP output vacuum pressure switch. • Module for insertion of the shaft in the assembly - Compact linear and rotary drive cylinder with speed controllers and initial and end position switches during linear movement and 0º and 180º during rotary movement. Controlled by two solenoid valves. - Pad with vacuum generating ejector controlled by solenoid valve. - Auto switches, Reed type. - PNP output vacuum pressure switch. • Electric control panel: - Mounted on perforated mesh 550 x 400 mm. - Terminal strip accessible with power supply connections and codified I/O. - Built-in thermal switch. - Station I/O: 20 inputs/ 16 outputs. - Power source 24V/2.1A. - Control PLC: according to the client's choice.

FMS-200

165

FMS-200

Technical pages FMS-205: : Cover selection/ supply • Dimensions: 900x540x900 mm • Air treatment unit with pressure regulator and pressure gauge. • Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop button and error pilot light. • Module for dividing plate - Double acting compact cylinder, with speed controllers and initial position switch. Controlled by solenoid valve. - 2 compact cylinders controlled by 5/2 way single solenoid valve. - Auto switch, Reed type • Lid feeding module. - Double acting cylinder with speed controllers and end position switch. Controlled by solenoid valve. - Auto switch, Reed type. - Microswitch presence sensor. • Loading station module - Compact linear and rotary drive cylinder with speed controllers and initial and position switch during linear movement and 0º and 180º during rotary movement. Controlled by two solenoid valves. - Air grippers with two parallel opening jaws, controlled by solenoid valve. - Auto Reed type switches. Material detection station module. • Material detection module - Inductive detector. - Capacitive detector. - Photoelectric detector. • Lid measuring module - Double stroke reading cylinder with speed controllers. Controlled by solenoid valve. - Linear encoder built into the cylinder. • Removal of the incorrect lid module - Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. - double acting dual rod cylinder with speed controllers and initial position switch. Controlled by solenoid valve. - 3 pads with vacuum generating ejector, controlled by solenoid valve. - Auto switches, Reed type. - PNP output vacuum pressure switch. • Lid insertion module. - Compact linear and rotary drive cylinder with speed controllers and initial and end position switches during linear movement and 0º and 180º during rotary movement. Controlled by two solenoid valves. - Air grippers with two parallel opening jaws, controlled by solenoid valve. - Auto switches, Reed type. • Electric control panel: - Mounted on perforated mesh 550x400 mm. - Terminal strip accessible with power supply connections and codified I/O. - Built-in thermal switch. - Station I/O: 22 inputs/ 16 outputs. - Power source: 24V/2.1A. - Control PLC: according to the client's choice.

166

FMS-206: Screws supply • Dimensions: 900x540x900 mm. • Air treatment unit with pressure regulator and pressure gauge • Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency button and error pilot light. • Bolt feeding module - 2 double acting cylinders controlled by solenoid valve • Transfer module - Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. - Auto switches, Reed type. - Photocell. - Fibre optic. • Bolt insertion handling device module - Ø25 double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. - Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. - Air grippers with two parallel opening jaws and open and closed position detectors. Controlled by solenoid valve. - Auto switches, Reed type. • Electric control panel: - Mounted on perforated mesh 550x400 mm. - Terminal strip accessible with power supply connections and codified I/O. - Built-in thermal switch. - Station I/O: 13 inputs/ 9 outputs. - Power source: 24V/2.1A. - Control PLC: according to the client's choice.

FMS-207: Robotized screwing • Dimensions: 900x540x900 mm • Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop button and error pilot light. • Station elements: - Robot with 5 shafts according to the client's choice. - Electric screwdriver. - Pneumatic gripper controlled by solenoid valve. - Methacrylate fairing for the user's protection. • Electric control panel - Mounted on perforated mesh 550x400 mm. - Terminal strip accessible with power supply connections and codified I/O. - Built-in thermal switch. - Station I/O: 8 inputs/ 8 outputs. - Relay to supply power to the screwdriver. - Power source: 24V/0.6A. - Power source: 5V/2.5A. - Robot controller, programming console, programming software and cable according to the client's choice. - Control PLC: according to the user's choice.

FMS-200

167

FMS-200

Technical pages FMS-208: Storage • • • •

Dimensions: 900x650x900 mm. Methacrylate protection screen for the user's protection. Air treatment unit with pressure regulator and pressure gauge Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop button and error pilot light.

• Vertical shaft module - Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by 5/2 way single solenoid valve. - Holding: 4 buffer vacuum pads with vacuum generating ejector. Controlled by solenoid valve. - Auto switches, Reed type. - PNP output digital vacuum pressure switch. Positioning shaft module • Módulo ejes posicionadores - 2 linear actuators. - Brushless motors for the linear actuators (50 and 100W). - Auto switches, Reed type. • Electric control panel: - Mounted on perforated mesh 550 x 400 mm. - Terminal strip accessible with power supply connections and codified I/O. - Built-in thermal switch. - Station I/O: 15 inputs, 15 outputs. - Drivers to control the motors built into the linear actuators. - Programming console for the drivers if necessary. - Control PLC: according to the user's choice.

FMS-209: Paint drying in oven • • • •

Dimensions: 900x540x900 mm. Methacrylate safety enclosure. Air treatment unit with pressure regulator and display pressure gauge. Control panel: start, stop and reset push buttons. Error pilot light and emergency stop button.

• Insertion/extraction module. - Double acting rodless cylinder with speed controllers and initial and end position switch. Controlled by solenoid valve. - Rotary actuator with speed controllers and 0º and 180º position switches. Controlled by solenoid valve. - Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve. - Holding: 4 buffer vacuum pads with vacuum generating ejector. Controlled by 3/2 way double solenoid valve. - PNP output vacuum pressure switch. • Electric shaft module - 2 linear actuators. - 50 and 100W brushless motors. • Oven module. - 2 double acting dual rod cylinders with speed controllers and initial and end position switches. Controlled by solenoid valve. - Motor. • Electric control panel: - Mounted on perforated mesh 550 x 400 mm. - Terminal strip accessible with power supply connections and codified I/O. - Built-in thermal switch. - Station I/O: 22 inputs/ 27 outputs. - Power source 24V (60W). - Drivers for linear actuators. - Temperature controller. - PLC: according to the user's choice. - CPU with I/O expansion cards. - Communications board.

168

FMS-210: Quality control using artificial vision • Dimensions: 900x540x900 mm • Air treatment unit with pressure regulator and display pressure gauge • Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop button and error pilot light. • Insertion/extraction of the assembly module - Double rack and pinion rotary actuator with speed controllers and 0º, 90º and 180º position switches. Controlled by solenoid valve. - Fixing arm: 4 vacuum pads with vacuum ejector. Controlled by solenoid valve. - Auto switches, Reed type. - PNP output vacuum pressure switch. • Revolving table module - Double acting cylinder with initial position detector. Controlled by solenoid valve. - Stepper motor. - Auto switches, Reed type. - Artificial vision system module. - Includes the processing unit, camera, lenses, TFT monitor measuring 5.5", programming console and the necessary accessories. • Module for the evacuation of the faulty product in process. - Horizontal shaft: dual rod cylinder with speed controllers and initial and end position switch. Controlled by solenoid valve. - Vertical shaft: dual rod cylinder with speed controllers and initial and end position switch. Controlled by solenoid valve. - Fixing arm: 4 buffer vacuum pads with vacuum generating ejector. Controlled by solenoid valve. - Auto switches, Reed type. - PNP output vacuum pressure switch. • Electric control panel: - Mounted on perforated mesh 550x400 mm. - Terminal strip accessible with power supply connections and codified I/O. - Built-in thermal switch. - Station I/O: 32 inputs/ 22 outputs. - Power source: 24V/2.1A. - Power source 5V/2.5A. - Pulse driver for stepper motor. - Artificial vision system controller. - Control PLC: according to the user's choice.

Transport system. Linear transfer • Dimensions: 3900x130x970 mm. • Operation: 2 three-phase motors 230V/1.8A 0.37Kw. • Air treatment unit with pressure regulator and display pressure gauge with built-in pressure switch. - 8 compact double acting cylinders controlled by solenoid valves. - 3 compact double acting guide cylinders, with speed controllers. Controlled by solenoid valves. - Double acting rotary actuator at max:90º, with speed controllers. Controlled by solenoid valve. - 2 double acting rodless cylinders with speed controllers and initial and end position switches. Controlled by solenoid valves. - Auto switches, Reed type. - 24 inductive detectors. - 2 capacitive detectors. - 8 microswitches. - 10 modules for field bus with 4 inputs and 4 outputs. • Electric control panel: - Mounted in cabinet 700 x 500mm. Depth 230mm. - Terminal strip accessible with power supply connections and codified I/O. - Built-in thermal switch. - Station I/O: 5 inputs/ 6 outputs. - Start, stop push buttons. 1 emergency stop button and 2 default and line pilot lights. - Network filter. - Frequency converter with filter. - Operator panel for converter programming. - 2 three-phase contactors to supply the motors. - Control PLC: according to the user's choice.

Transport system. Modular transfer. -

Dimensions: 1000 x 130 x 970 mm. Motor: 1 24Vdc. 1 compact double acting cylinder controlled by solenoid valve. 3 inductive detectors. 1 microswitch. Field bus modules: Module with 8I/8O.

FMS-200

169

FMS

Recommend Documents