Formwork Technology

THE SGB GUIDE TO FORMWORK AND SHORING

SGB supplies formwork, falsework and access products and services to the building and construction industries in over fifty countries and to some of the world’s largest industrial complexes.

The SGB Group SGB supplies formwork, falsework and access products and services to the building and construction industries in over 50 countries and to some of the world’s largest industrial complexes.

The company can trace its origins back to 1909 and has been at the forefront of innovation in the access services field since that time. Today SGB has operating subsidiaries in 17 countries, employing a staff of over 5000 with world wide sales of £250 million (US$400 m). SGB is a subsidiary of the US based Harsco Corporation and a member of the Harsco Access Services Group. Harsco is a diversified provider of industrial services and products, serving the worldwide infrastructure development, steel and metals, railway transportation, and gas and energy industries. The company employs approximately 19,000 people in 40 countries with global sales of £1400 million (US$2 billion).

SGB FORMWORK SGB Formwork

Safety management

SGB Formwork designs, manufactures and supplies products ranging from simple shoring accessories to technically sophisticated formwork and falsework systems. Many are custom-designed to provide the high productivity solutions demanded by international construction projects.

SGB is committed to setting the standards for safe working practice in the industries we work in. Our aim is to provide the safest possible working environment for our staff and our customers. We have a dedicated safety team and safety advisers working across our service network to ensure that we meet and maintain our safety commitment.

Supported by a highly experienced design and sales network, using the latest technology in computer-aided design, SGB Formwork has had key involvement on high profile jobs of great complexity. The company regularly works on projects such as bridge support, retaining walls, reservoirs and commercial building work. Our overriding aim is to be our customer’s first choice when selecting formwork, shoring and access products. We underpin our commitment to providing the highest levels of on-site safety and productivity with our investment in support resources and the specialist expertise and dedication of the entire SGB team. Product development

SGB is committed to a continuous programme of development to ensure that our products meet the ever-changing needs of the industries we work in. Our internal development team works closely with our customers to develop safe and cost-effective solutions to formwork problems. Design and engineering

SGB Formwork has strategically placed Design Offices and a large team of highly experienced design engineers, equipped with the latest design software and available to work with you on projects where the build specification or site conditions demand a tailored design solution.

Project support

SGB has vast experience of site supervision on major construction and refurbishment schemes and on key industrial complexes. Our specialist project management teams work in close partnership with customers to help them ensure that their build and maintenance programmes are completed to schedule and within budget. National stock availability

SGB’s national network of service centres holds stock of our standard range of products. Our sophisticated inventory management system enables us to mobilise stock at short notice to ensure that our customer’s sites are always fully serviced. Other SGB products

In addition to our formwork and shoring services, SGB is able to provide a range of site support products and services including access services, fencing, ground support, temporary roadways, portable cabins and safety products. Further information

This manual has been written and designed to provide an overview of the formwork products and services available from SGB. More detailed data sheets on all products are available in electronic or hard copy format. Contact your nearest regional office (see the addresses on page 98) for further information.

3

SGB FORMWORK PRODUCT SELECTOR RECOMMENDED SGB PRODUCT

WALL FORMWORK Pages 6 - 37 MKII WALL COMPONENTS 8 - 19

MKII SOLDIERS, MINI MKII SOLDIERS AND DU-AL ALUMINIUM BEAMS Highly versatile formwork and support beams that have been designed to provide, in their range and strength, a complete system of formwork beams and accessories.

CRANE-HANDLED 20 - 23

LOGIK 60 LOGIK 60 is a panel system for crane-handling that produces 60 kN/m2 concrete pressure resistance from a robust panel.

MAN-HANDLED 24 - 27

LOGIK 50 LOGIK 50 is a 50 kN/m2 strength, versatile panel system with unit weights of 35 kg/m2. This makes it suitable for projects requiring man-handling capability, where crane access is restricted or impractical.

CIRCULAR 28 - 33

LOGIK 360 AND MULTIFORM CIRCULAR LOGIK 360 is a 60 kN/m2 circular panel formwork system suitable for double-sided curved walls. It is fully compatible with LOGIK 60.

SINGLE-SIDED 34 - 35

MULTIFORM A-FRAMES MULTIFORM A-FRAMES can be used in conjunction with either LOGIK panels or MKII SOLDIER and beam formwork for the construction of single-sided wall formwork.

STABILISERS 36 - 37

LOGIK, MULTIFORM AND MKII STABILISERS A full range of SGB raking stabilisers is available for use with LOGIK and MKII SOLDIER and beam formwork panels.

SLAB FORMWORK Pages 38 - 53 ALUMINIUM SHORING 40 - 47

GASS A lightweight fast-erection aluminium shoring system capable of supporting a 140 kN SWL.

STEEL SHORING 48 - 51

CUPLOK SUPPORT SGB CUPLOK is a galvanised fast-erection steel system scaffold, with a 74 kN maximum SWL.

SOFFIT BEAMS 52 - 53

MKII SOLDIERS AND DU-AL ALUMINIUM BEAMS These provide a versatile range of steel and aluminium primary and secondary bearers suitable for soffit support.

CLIMBING FORMWORK Pages 54 - 61

4

CRANE CLIMBING 56 - 59

MULTIFORM CLIMBING BRACKETS AND CL25 The MULTIFORM Climbing Bracket and CL25 provide safe access and formwork support for lifted pours, and also simplify the process of fixing soffit edge formwork.

SELF CLIMBING 60 - 61

HIGHRISER HIGHRISER is a crane-independent self-climbing system for the construction of high-rise concrete cores.

RECOMMENDED SGB PRODUCT

BRIDGE CONSTRUCTION Pages 62 - 75 PARAPET SUPPORT 64 - 67

MULTIFORM BRIDGE PARAPET BRACKET A cantilever formwork system used to facilitate the construction of concrete edge projections and parapets of composite steel girder and pre-cast concrete bridge decks. MKII SOLDIERS MKII SOLDIERS can be used as beams to undersling bridge support, or as a frame to overhang for bridge parapet support.

BRIDGE DECK SUPPORT 68 - 71

CUPLOK SUPPORT AND GASS Ground-bearing bridge support can be provided using 74 kN steel CUPLOK system support scaffolding, or 140 kN aluminium GASS shoring.

HEAVY DUTY SHORING 72 - 75

MKII SHORING Used in conjunction with SGB Ultra Heavy Duty Shoring components, standard MKII SOLDIERS can be used to take a safe working load of up to 32 tonnes. MULTIFORM SHORING MULTIFORM beams are engineered in a variety of configurations to provide heavy shoring and trussed beam solutions.

FACADE RETENTION AND SPECIALIST FRAMED STRUCTURES Pages 76 - 81 FACADE RETENTION 78 - 79

MKII SOLDIERS Suitable for all applications where heavy duty shoring is required including supporting walls of existing buildings during repair and refurbishment.

OTHER APPLICATIONS 80 - 81

MKII SHORING ACCESSORY COMPONENTS MKII components suitable for general shoring applications.

ACCESS AND EDGE PROTECTION Pages 82 - 91 ACCESS SCAFFOLD 84 - 87

CUPLOK ACCESS, TUBES AND FITTINGS The SGB CUPLOK galvanised, multi-purpose scaffold system is a heavy duty system, but also relatively light and easy to assemble, making it ideal for access scaffolding.

STAIR TOWERS 88 - 89

CUPLOK STAIR TOWER Strong but light and easy-to-assemble stair towers are also available in the SGB CUPLOK galvanised, multi-purpose scaffold system.

EDGE PROTECTION 90 - 91

EXTRAGUARD SGB EXTRAGUARD barrier panels are of triple wire construction for extra strength and rigidity, galvanised and powder-coated in high visibility yellow. The panels also incorporate an integral toeboard.

SPECIALS Pages 92 - 95 TABLES, COLUMNS, GANTRIES AND TRUSSES 94 - 95

SGB Formwork can design and manufacture a tailored solution to suit specific site requirements.

5

WALL FORMWORK A complete range of modern high productivity wall formwork solutions to suit specific site requirements

6

MKII WALL COMPONENTS PAGE 8

CRANE-HANDLED PAGE 20

MAN-HANDLED PAGE 24

MKII SOLDIERS, MINI MKII SOLDIERS AND DU-AL ALUMINIUM BEAMS Highly versatile formwork and support beams that have been designed to provide, in their range and strength, a complete system of formwork beams and accessories.

LOGIK 60 LOGIK 60 is a panel system for crane-handling that produces 60 kN/m2 concrete pressure resistance from a robust panel.

LOGIK 50 LOGIK 50 is a 50 kN/m2 strength, versatile panel system with unit weights of 35 kg/m2. This makes it suitable for projects requiring man-handling capability, where crane access is restricted or impractical.

CIRCULAR PAGE 28

SINGLE-SIDED PAGE 34

STABILISERS PAGE 36

LOGIK 360 AND MULTIFORM CIRCULAR LOGIK 360 is a 60 kN/m2 circular panel formwork system suitable for double-sided curved walls. It is fully compatible with LOGIK 60.

MULTIFORM A-FRAMES MULTIFORM A-FRAMES can be used in conjunction with either LOGIK panels or MKII SOLDIER and beam formwork for the construction of single-sided wall formwork.

LOGIK, MULTIFORM AND MKII STABILISERS A full range of SGB raking stabilisers is available for use with LOGIK and MKII SOLDIER and beam formwork panels.

7

WALL FORMWORK SOLDIER AND BEAM

MKII SOLDIERS 225

225

170

Highly adaptable, versatile, economical

●

Galvanised

●

Range of accessories available

2. 5 10

40

25

125

Soldier detail

3.5

Benefits ●

225 225

35 be fixed if required

225

The adaptability of the system allows the contractor to use one economical system for all types of temporary works.

40 x 50 Timber may 5 2. 10

The wide range of high quality soldiers and accessories has evolved as a result of long established working relationships with building and civil engineering companies.

Stiffener detail Plan on end plate

175

The MKII SOLDIER is a highly versatile formwork and support beam that has been designed to bring both exceptional strength and, through its accessories, a wide variety of applications to soldier users.

112.5

MKII SOLDIER SYSTEM

50

60

Cross section

Description

The unique profile of SGB’s MKII SOLDIER, with the pattern of diamond shaped holes and stiffening ribs is the result of an extensive computer analysis which determined the best balance of strength, stiffness and weight. Galvanised soldier system

All MKII SOLDIER components are of a hot dipped galvanised finish giving excellent robustness and durability to aid the longevity of the product.

Length (mm)

75

150

450

675

900

1125

1800

2700

3150

Weight (kg)

5.7

7.2

11.7

17.5

21.5

25.4

37.4

55.2

62.6

71.0

443211

443097

443098

443091

443092

443093

443094

443095

443096

Code No (galv) 443210

Specifications/Properties Finish as specified Moment of Inertia (Ixx)

1578 cm4

Minimum Factor of Safety

2.1

End Reaction (see note 1)

115.0 kN

Centre Reaction (see note 1)

115.0 kN

Bending Moment (Hog)

38.0 kNm

Bending Moment (Sag)

38.0 kNm

Bending Moment (at joint)

10.0 kNm

Bending Moment (reinf. joint)

15.0 kNm

Shear (not less than)

75.0 kN

Shear at joint (not less than)

75.0 kN

Guidance notes 1. Minimum bearing length 155 mm (as Tie Washer 4430-20) 2. Weight excludes timber insert. (Additional weight approx. 1.1 kg/m)

8

3600

Robust, high tensile steel primary beams

Joint to Joint Connection

Internal corners

To fix MKII SOLDIERS end-to-end. 4 No M16 x 35 HT set screws and nuts should be used. Code No. 584233 Weight: 0.11 kg

Maximum bending moment = 10 kNm.

50 (225) (300)

50 50

(300)

(225)

(300)

262

300 300 300

End detail

300 300

Weight: 0.7 kg

8 Spacers @ 300

(300) 5 Spacers @ 300

262

Code No. (galvanised): 443223

Maximum bending moment = 15 kNm.

10 Spacers @ 300

Internal Corner Plan

4 No Joint Reinforcement Plates may be used complete with M16 x 50 HT set screws and nuts.

(300)

For use when it is necessary to increase the capacity bending moment at the joint of two MKII SOLDIERS.

150

Soldier Joint Reinforcement Plate

11 Spacers @ 300

50

50

50

(300)

150

Length (mm)

900

1125

1800

2700

3150

Weight (kg)

19.00

24.1

38.0

56.6

66.3

75.4

443255

443254

443253

443252

443251

443250

Code No (galv)

3600

Waling Clamp

Used for connecting SGB DU-AL Walings to Internal Corners. Code No. 443062 Weight: 0.59 kg

9


MKII SOLDIERS Applications Wall formwork

One of the most popular uses of the MKII SOLDIER system is as a primary support beam for wall shuttering applications. Used with either the contractor’s timber or SGB’s S150 or T150 DU-AL Aluminium Beams the system provides an economical and versatile forming system.

Dual stop end Soldier support bracket

Tie rod

MKII Soldier

Tie rod

Dual Walings

Corner Soldier

Timber Wedges MKII Soldiers

Corner details Note: DU-AL Stop End Soldier Support Bracket must be used with T150 beams.

S150 Walings

Mini MKII Soldier

Tie rod

MKII Soldiers S150 DU-AL beam MKII Soldiers with 4-clamp connection Dual stop end Soldier support bracket

S150 DU-AL beam

Stop end details Note: DU-AL Stop End Soldier Support Bracket must be used with T150 beams.

10

Tie rod with wing nuts and washer plates

Lifting Bracket

Form Jack

Hop Up Bracket

Bolted to the top of Soldiers, to provide facilities for lifting by crane. A minimum of two per form should be used.

Primarily used to level the form, they can be used horizontally as a plumbing device. A minimum of two jacks are required per form side.

Designed to support 3 scaffold boards plus 1 toeboard, complete with a spigot to locate a guard post. The Hop Up Bracket can be fixed at any of the bolt holes between the diamond holes.

Code No. (galvanised): 443080 Weight: 4.8 kg


4 No M16 x 35 HT set screws and nuts are required.

Weight: 4.3 kg



1 No M16 x 90 HT bolt and nut is required.

Soldier Bracing Coupler

Fixed to the Soldier, these provide a coupler for the attachment of scaffold tube, required when lacing and bracing is to be attached for applications such as freestanding falsework. Code No. (galvanised): 443235 Weight: 3.9 kg

100

260

Push Pull Bracket Support Plate

Where it is necessary to give additional support to the walings and form face on crane handled forms, these can be bolted to the bottom of the Soldiers. They should be fitted on the Soldiers to which the lifting brackets are attached. Code No. (galvanised): 443083

'U' PIECE

Weight: 3.81 kg

Used to give a positive connection for up to 3 Shoring Adaptors to Soldiers either horizontally, vertically or diagonally. Code No. (galvanised): 443077 Weight: 13.0 kg

1 No M24 x 90 HT bolt and nut (grade 8.8) per Shoring Adaptor. For loading details please contact your local SGB Formwork Design Office.


Used as an alternative method to attach standard scaffold tube to a Soldier.

For loading details please contact your local SGB Formwork Design Office. 300

Waling Clip

Code No. 445500 Weight: 0.6 kg

11


MKII SOLDIERS Timber Waling Clamp

Soldier Brace/Wheel Connector

Used with the J Bolt to fix timber walings to the Soldier.

This item has two functions: 1. It can be bolted to the Soldier to accommodate a Shoring Adaptor, or


2. The MKII SOLDIER system can be made mobile by fixing a wheel of a maximum of 48 × 150 mm diameter.

J Bolt

Code No. 443124


Weight: 0.45 kg

Weight: 9.0 kg

Swivel Connector

A multi-function component that is fixed to two ends of Soldiers that can alter the angle between 59-180° Code No. (galvanised): 443271

Universal Anchor Clamp

Used to fix Dual T150 beams to Soldiers.

Weight: 6.1 kg

4 No M16 x 35 HT set screws and nuts (grade 8.8) per Soldier end are required.


Universal Clamp

Used to fix S150 Dual Walings to Soldier or Soldier to Soldier fixing. Code No. 443036 Weight: 0.60 kg

12

59°

2 No M16 x 90 HT bolts and nuts required. (Wheel to be quoted separately). Wheel Code No: 443073

Tie Rod

MKII Tie Washer

Plastic Sleeving

Continuous threaded rods, specifically designed and manufactured for use as formwork tie rods for all types of concrete structures.

Designed with lugs on the base to prevent any rotation when used with SGB MKII SOLDIERS.

Used as a distance keeper between form faces, these allow tie rods to be withdrawn for re-use.

Available for hire or sale.

Available in 3 m lengths.

SWL = 115 kN

For sale only.

15 mm and 20 mm tie rods and accessories are compatible with all other leading makes. Available for hire or sale. Length (m)

Bar size (mm)

Code No.

Weight (kg)

Bar size (mm)

Code No.

Weight (kg)

15

443020

0.65

15

421847

0.66

20

421872

0.66

Code No.

Weight (kg)

0.75

421831

1.12

1.00

421826

1.50

1.50

421832

2.25

2.00

421828

3.00

3.00

421830

4.50

Hexagon Nut

6.00

421829

9.00

Available for the 15 mm tie bar. Ideal for use where access is restricted.

15 mm diameter

SWL 95.5 kN (2:1 safety factor) 20 mm diameter

Available for hire or sale.

0.40

421869

1.07

1.00

421860

2.68

Bar size (mm)

Code No.

Weight (kg)

1.50

421870

4.02

15

421822

0.23

6.00

421871

16.08

SWL 165 kN (2:1 safety factor)

Sleeving Cone

For use with the Plastic Sleeving tube to suit either 15 mm or 20 mm tie rod. For sale only.

60

Bar size (mm)

Code No.

Weight (kg)

15

421848

0.01

20

421867

0.02

Joint Nut

Wing Nut

A knock-on Wing Nut used in conjunction with tie plates for securing the rods in formwork applications. Wing Nuts are self colour or anti-rust finish. Available for hire or sale. Bar size (mm)

Code No.

Weight (kg)

15

421839

0.33

20

421865

0.35

Used for the joining of tie rods. Complete with centre stop to ensure equal spacing or bar inside the connector. Available for hire or sale.

Tie Washer

Used with Wing Nuts, this can be used to clamp wall shutters together. Available for hire or sale.

Bar size (mm)

Code No.

Weight (kg)

15

421823

0.41

Tie Bar size (mm)

Code No.

Weight (kg)

20

421862

0.43

15

421856

1.41

20

421861

1.88

110

13


MKII SOLDIERS Water Barrier

Rock Anchor

Cast into the concrete wall between two tie bars, these allow through-tie systems to be used in water-retaining structures.

For securing single sided formwork to rock or concrete walls. Hole diameter required 36 mm - 38 mm. Conduct tensile tests before applying final load.

For sale only.

For sale only.

Bar size (mm)

Code No.

Weight (kg)

15

452520

0.55

Bar size (mm)

Code No.

Weight (kg)

0.65

15

452324

0.30

20

452525

End Tie Washer

Used in conjunction with standard tie rods and thrust plates these enable two soldiers to be fixed at right angles.

Pigtail Anchors

For sale or hire.

For sale only.

When cast-in Pigtail Anchors provide anchorage into previous concrete pours.

Bar size (mm)

Code No.

Weight (kg)

Length (mm)

Code No.

Weight (kg)

15

443234

0.65

450

451345

0.74

600

451360

0.99

Length

Form Anchor

A securing device for single-sided formwork, slab edge formwork, guardrails etc. It provides an anchor point for most makes of 15 mm rod. For sale only.

Plastic Plywood Plug

Bar size (mm)

Code No.

Weight (kg)

A round tapered Plastic Plug for filling redundant tie holes in plywood.

15

452322

0.1

Choose maximum size possible and hammer in for tight seal. For sale only.

Plastic Sleeving Plug

A flexible, tight fitting plug for the internal water sealing of Plastic Sleeving. Used prior to filling with a recommended grout.

D size (mm)

Code No.

Weight per 1000 (kg)

20

452310

1.85

22

452311

1.85

Bar size (mm)

Code No. Weight per 1000 (kg)

26

452312

1.85

15

452316

9.50

20

452317

14.40

14

For sale only.


Lightweight, general purpose formwork beams

MINI MKII SOLDIERS ●

High tensile rolled steel profile

●

Lightweight section at 8.4 kg/m

●

Nailing holes in top flange

Length: 1.8 m

●

10 kNm bending capacity

Weight: 15 kg

The MINI MKII SOLDIER is suitable as a primary beam for small-to-medium wall or base pours, a stop-end beam for general wall formwork pours, or as a lightweight support beam. The heavy duty hot-dip galvanised finish to the beam offers a superior robust steel coating giving maximum longevity. An added feature of the beam is the nailing holes in the top flange, giving the opportunity to fix directly to plywood or timber. The beam can also be used inverted, where the open flange allows DU-AL beams to be clamped securely.

25 5

50 25

60

50

Length: 1.3 m Weight: 11 kg

50

The section profile has been optimised, giving an excellent balance of strength and weight. The section is rolled from special high tensile steel, allowing a lightweight section to be utilised. The beam has also been structurally engineered to allow regular lightening apertures, giving the benefit of reduced weight, along with the opportunity to fix accessories to the beam.

5

70

MINI MKII SOLDIERS – elevations, section and detail

35

50

50

The MINI MKII SOLDIER is a versatile lightweight formwork beam that has been designed to give a robust, easy-to-handle solution to awkward formwork areas.

25

ø 7 holes

35 Closed robust end complete with nailing holes for direct fixing of timber

120 Open flanged end for clamping of DU-AL/timber beams

Plywood

LOGIK 60 anchor plate Secondary beam S150 or similar

MINI MKII SOLDIER

LOGIK 60 stop end tie holder

Stop end plan

Guidance notes 1. Minimum bearing length 80 mm. 2. Centre reaction and tie 100 x 100 x 10 mm or MKII Tie Washer (Code No: 443020). 3. For bending moments at joints see MINI MKII data sheets. 4. For detailed dimensions and bolt configurations see MINI MKII data sheets. 5. For load cases see MINI MKII data sheets. 6. Section properties are based on test data and are not theoretical. 7. Maximum loads and moments are safe working loads unless otherwise stated.

15


MINI MKII SOLDIERS

Specifications/Properties Finish as specified Weight

8.4 kg/m

C. S. Area (gross)

11.95 cm2

C. S. Area (average)

8.94cm2

Young’s Modulus (E)

206000 N/mm2

Moment of Inertia (Ixx)

152.5 cm4

Moment of Inertia (Iyy)

118.0 cm4

rx

4.13 cm

ry

3.6 cm

Minimum Factor of Safety

2

End Reaction (see note 1)

36.0 kN

Centre Reaction (see note 1)

45.0 kN

Bending Moment (Hog)

10.0 kNm

Bending Moment (Sag)

10.0 kNm

Tie Load (see note 2)

45.0 kN

Shear Max.

36.0 kN

16


DU-AL ALUMINIUM BEAMS Aluminium walings

T150 Aluminium walings

S150 Aluminium walings

The use of aluminium over timber has great advantages. Aluminium is lighter and stronger than timber and therefore allows larger assemblies of formwork, which in turn reduces the labour cost of fixing and erecting.

Length (m)

Code No.

Weight (kg)

Length (m)

Code No.

Weight (kg)

1.2

715212

4.80

1.2

717512

6.96

1.8

715218

7.20

1.3

717513

7.54

2.7

715227

10.80

1.6

717516

9.28

3.6

715236

14.40

1.8

717518

10.44

4.2

715242

16.80

2.5

717525

14.55

5.1

715251

20.40

3.6

717536

20.92

SGB offers two types of DU-AL aluminium waling beam, the standard S150 for general use, and the T150, which is a stronger section and ideal for use where the soldier centres need to be wider apart.

5.7

715257

22.80

3.9

717539

22.66

6.4

715264

25.60

4.2

717542

24.36

7.2*

715272

28.80

4.8

717548

27.84

5.0

717550

29.05

5.4

717554

31.37

6.4

717564

37.16

7.2

717572

41.76

* Non-standard length Properties Moment of resistance

6.80 kNm

Area

11.96 cm2

Inertia xx

356 cm4

Inertia yy

43.764 cm4

Section Modulus Zxx

47.15 cm3

Weight

3.24 kg/m

Young’s Modulus

68900 N/mm2

Properties Moment of resistance

13.00 kNm

Area

18.87 cm2

Inertia xx

574.3 cm4

Inertia yy

147.4 cm4

Section modulus Zxx

75.36 cm3

Weight

5.81 kg/m

Young’s Modulus

68900 N/mm2

75

150

150

44.2

80

18

17


DU-AL ALUMINIUM BEAMS S150 wall application

Universal Clamp


Used to fix S150 DU-AL Walings to Soldier or Soldier to Soldier fixing.

Used to fix DU-AL T150 beams to Soldiers.

Code No. 443036

Weight: 0.31kg

Weight: 0.60kg

18

Code No. 717606

Lightweight, aluminium formwork beams with nailable timber inserts

DU-AL ancillary components Note: All components on this page are fabricated from steel with a galvanised finish. Friction Bolt c/w Nut

T-Bolt Clamp

Code No: 717603

Code No: 717607

Code No: 717605

Weight: 0.08 kg

Weight: 0.11 kg

Weight: 0.19 kg

15

11

40

28

30

Forged Washer

Stop End Bracket

Code No: 717604

Code No: 717611

Weight: 0.10 kg

Weight: 2.20 kg

43

23

40

45

34

56 11

M 12

Anchor Bolt

56 11

40

M 12

9

43

0

16

Washer Plate

7 40

80

10 mm thick plate with 13 mm diam.

80

hole for use with Soldier Support

190

Code No: 717610 Weight: 0.77 kg

Soldier Support

100

Code No: 717609 Weight: 2.18 kg

0

16

80

100

18

80 190

19

WALL FORMWORK CRANE-HANDLED

LOGIK 60

Description

The LOGIK 60 panel system for crane handling produces 60 kN/m2 concrete pressure resistance from a robust panel. The panel is surface-finished with a robust hot-dip galvanising to give longevity and lower maintenance, resulting in reduced costs. Manufactured to tight tolerances, panels are clamped rigidly together with a unique Alignment, Locking and Levelling ALL Clamp with a single hammer blow. This action is so secure that form assemblies can then be crane-handled without additional structural members. A large number of re-uses are then feasible without the need for time-consuming stripping down.

20

The panels feature a special rolled steel profile 140 mm in depth that combines with high quality 18 mm plywood. This is supported at 300 mm centres and edgesealed in polyurethane. Multiple tie holes allow for tie rods/plates, all of which are positioned for maximum panel stiffness and strength. Flexibility

The LOGIK 60 system features a full range of sizes that offer the flexibility to cope with a wide variety of situations encountered. Single sided forms

SGB LOGIK 60 panels can also be used to form single-sided wall forms in conjunction with SGB MULTIFORM components in an A-Frame configuration.

Column forms

Standard panel forms can be employed for highly rigid, high-quality finishes in column forms with a wide variety of different column size options. Avoids the need for time-consuming timber and waling assemblies, by utilising the strength of the novel column coupler component. Circular (polygonal) forms

Standard LOGIK panels can be used to create impressive circular (polygonal) structures in conjunction with the use of their versatile panel clamps and tie plates.

Robust large area formwork panels with minimal clamping requirements

21

WALL FORMWORK CRANE-HANDLED

LOGIK 60 LOGIK 60 Panels Width (mm)

Code No.

Weight (kg)

2400

590500

328.7

1200

590502

150.2

900

590503

116.4

600

590504

86.8

450

590505

70.6

300

590506

57.0

1200

590540

82.2

900

590541

73.6

600

590542

53.2

450

590543

42.1

300

590544

33.5

1200

590550

67.7

900

590551

59.0

600

590552

42.0

450

590553

34.0

300

590554

27.0

2700 high

1500 high

2700 high LOGIK 60 panels

1200 high

1500 high LOGIK 60 panels 18

120

Release Agent


Code No.

Size (litres)

443395

25

443396

205

Cross section through LOGIK 60 panel

LOGIK 60 top tie rod holder LOGIK 60 anchor plate

LOGIK 60 clamp

Secondary beam (S150 or similar) Wall width

Plywood

LOGIK 60 stop-end tie holder MINI MKII SOLDIER Stop end plan

22

ALL Clamp Standard

Sleeving Cone

LOGIK Stop End Tie Holder

Code No. 590700

Code No. 421848

Code No. 590807

Weight: 6.95 kg

Plastic Sleeving Code No: 421847

Weight: 0.5 kg

Tie Washer/Nut Code No. 590803 Weight: 1.9 kg

Extension Bracket

Adjustable Clamp Code No. 590701 Weight: 6.13 kg

Tie Rod

Code No. 590710

Code No. Size (m)

Diameter (mm)

Weight: 2.6 kg

421831

0.75

15

421826

1.00

15

421832

1.5

15

Stabiliser Code No.

Size (m)

Weight (kg)

590824

3.0

12

590826

4.5

17.5

Column Coupler Code No. 590722 Weight: 4.6 kg

Top Tie Rod Holder Code No. 590801 Weight: 1.2 kg

A-Frame Connector Joint Plate Channel Code No. 590721


Weight: 7.5 kg

Alignment Waler Code No. 590823 Weight: 7.45 kg

Walkway Bracket Code No. 590820 Weight: 13.9 kg

Attachment Code No. 590821

Transport Bracket

Weight: 1.7 kg


Crane Hook SWL = 1500 kg Code No. 590735 Weight: 6.6 kg

23

WALL FORMWORK MAN-HANDLED

LOGIK 50

Description

kN/m2

LOGIK 50 is a 50 strength, versatile panel system with unit weights of approximately 35 kg/m2. This makes it suitable for projects requiring manhandling capability where crane access is restricted or impractical. Simple in use, but smart in design concept, the panels are secured in a similar way to the crane-handled version. A lightweight clamp is pre-set and clamped single-handed in one simple action. It can be attached at any number of horizontal or vertical positions. Once fastened, a tight connection is maintained to avoid grout loss. The holes are positioned at the strongest part of the panel.

24

Flexibility

Column forms

The component solutions are fast, flexible and offer a good standard of finish with minimal grout loss, avoiding the need to import timber elements requiring special skills.

Standard panel forms can be employed for highly rigid, high-quality finishes in column forms with a need for timeconsuming timber and waling assemblies, by utilising the strength of the novel column coupler component.

Single sided forms

SGB LOGIK 50 panels can also be used to form single-sided wall forms in conjunction with SGB MULTIFORM components in an A-Frame configuration.

Circular (polygonal) forms

Standard LOGIK panels can be used to create impressive circular structures in conjunction with the use of their versatile panel clamps and tie plates.

Lightweight formwork panels for all restricted access areas

25

WALL FORMWORK MAN-HANDLED

LOGIK 50 LOGIK 50 Panels Width (mm)

Code No.

Weight (kg)

900

590101

81.0

600

590102

58.3

450

590103

46.0

300

590104

35.6

900

590120

49.6

600

590121

37.9

450

590123

26.6

300

590122

20.5

900

590131

39.7

600

590132

30.3

450

590133

21.3

300

590134

16.4

2700 high

1500 high

1200 high


3000 high (for sale only) 750

A570004

83.7

500

A570006

54.4

250

A570008

35.3 1500 high LOGIK 50 panels

1500 high (for sale only) 1000

A570052

51.2

750

A570054

41.5

500

A570056

27.8

250

A570058

21.3

1200 high LOGIK 50 panels 15 80

Release Agent Code No.

Size (litres)

443395

25

443396

205

Cross section through LOGIK 50 panel LOGIK top tie rod holder LOGIK 50 anchor plate

LOGIK 50 clamp

Secondary beam (S150 or similar) Wall width

Plywood

LOGIK 50 stop-end tie holder MINI MKII SOLDIER Stop end plan

26

LOGIK 50 Clamp Standard

Wing Nut

Code No. 590300

Code No. 590312

Weight: 1.05 kg

Tie Rod

LOGIK 50 Clamp Adjustable

Sleeving Cone Size: 110 mm Weight: 0.95 kg

Code No. 421848

Plastic Sleeving

Code No.

Size

421831

0.75 m

421826

1.00 m

421832

1.5 m

Code No. 421847


LOGIK Stop End Tie Holder Code No. 590807 Weight: 0.5 kg

Alignment Waler Code No. 590823

Stabiliser

Weight: 7.45 kg

Top Tie Rod Holder

Code No.

Size (m)

Weight (kg)

590824

3.0

12

Code No. 590801

590826

4.5

17.5

Weight: 1.2 kg

Column Coupler Code No. 590310 Weight: 1.95 kg

Joint Plate Channel Code No. 590721 Weight: 4.8 kg

A-Frame Connector Code No. 590941 Weight: 0.5 kg

Walkway Bracket Code No. 590820 Weight: 13.9 kg

Attachment Code No. 590821 Weight: 1.7 kg

Transport Bracket Code No. 590822

LOGIK 50 Crane Hook

Weight: 11.2 kg

SWL = 1000 kg Code No. 590311 Weight: 6.0 kg

27

WALL FORMWORK CIRCULAR

LOGIK 360 LOGIK 360 is the first plywood-faced truly circular panel formwork system. The patented design of LOGIK 360 demonstrates SGB Formwork’s innovative approach to circular formwork. LOGIK 360 has very few components, cutting the chances of site losses to an absolute minimum. A LOGIK 360 wall is constructed with a 1.24 m Inner Panel, a 1.25 m Outer Panel, LOGIK 60 Ties and Tie Washers, and LOGIK 60 Adjustable Clamps. The new design has eliminated the hundreds of bolts, turnbuckles, beams, walers and multiple components commonly used on older systems. LOGIK 360 ●

Truly circular panel formwork system

●

Fast and simple setting procedure.

●

Fully assembled panels.

●

Lightweight slim profile

●

Compatible with LOGIK 60

28

Crane handling and transport are also much easier with LOGIK 360, because of the low unit weight of approximately 58 kg/m2, combined with the slim profile of the panel, measuring just 140 mm deep. The standard SGB Formwork panels can be used for circular walls down to 4 m minimum radius. Further panels are available to cope with smaller radii, down to 2.5 m minimum radius. LOGIK 360 is also fully compatible with the LOGIK 60 panels, making transitions from straight walls to circular walls simple and easy.

Superior assembly times for truly circular panel formwork

29


LOGIK 360 1240 mm wide Internal Panels Height (mm)

Code No.

Weight (kg)

1200

590568

88

1800

590567

141

2400

590566

170

Standard sizes

Also available (for sale only) 300

590570

21

600

590569

60

3000 (3 Tie)

590579

221

3000 (2 Tie)

590580

196

3600

590565

249

1250 mm wide External Panels Height (mm)

Code No.

Weight (kg)

1200

590574

89

1800

590573

140

2400

590572

171

Standard sizes

Also available (for sale only) 300

590576

22

600

590575

61

3000 (3 Tie)

590577

222

3000 (2 Tie)

590578

196

3600

590571

250

The above panels can be used to a minimum radius of 4 m. Smaller panels are available for radii down to a minimum of 2.5 m.

Release Agent Code No.

Size (litres)

443395

25

443396

205

LOGIK 360 Internal and External Panels: 2400, 1800, 1200 and 600 mm high

Plywood

LOGIK 60 anchor plate Secondary beam S150 or similar

MINI MKII SOLDIER

LOGIK 60 stop end tie holder

Stop end plan

30

LOGIK 60 ALL Clamp Standard

LOGIK 60 Adjustable Clamp

LOGIK 60 Stop End Claw Tie Holder

Code No. 590700

Code No. 590701

Code No. 590806

Weight (kg): 6.95

Weight (kg): 6.13

Weight (kg): 1.4 360

Bolt Code No. Component 021041

M16 Bolt Grade 8.8 × 100 mm long

023050

M16 Standard Nut Grade 8.8

026510

M16 Heavy Flat Washer

Finish: All items zinc plated

LOGIK 60 Crane Hook

Walkway Bracket

SWL = 1500 kg

Code No. 590820


70

Weight: 13.9 kg

Attachment Code No. 590821 Weight: 1.7 kg

31


MULTIFORM CIRCULAR The System

Adjustment clamp details

MULTIFORM Circular Formwork System is suitable for double-sided curved walls with a minimum outer radius of 5 m.

1) The adjustable clamp slides onto the MF1 Waler and is bolted onto the MF3 beam.

It offers easy setting and adjustment of curvature with wide spacing of ties @ 1.25 m (1.88 m2/tie).

2) Adjustment is then made by turning the screw thread of the adjustable clamp.

Concrete pressures of up to 60 can be accommodated.

kN/m2

Minimum adjustment infill solutions, either external or internal, give maximum versatility to all stock. General Guidelines Plan detail

Infill details

1) Simple infill details allow gaps to be compensated for with a minimum of adjustment. 2) This means standard size panels can be fully utilised for all radii and wall thicknesses.

MULTIFORM Circular Panels Height (m)

Width (m)

Code No.

Weight (kg)

1.25

2.5

590993

321.4

3.0

2.5

590994

330.3

3.5

2.5

590995

397.0

4.0

2.5

590996

430.2

4.0

1.25

590991

216.6

1) Set the panels to the correct radii by turning the adjustable clamp.

2500

2) Lift the panels into place.

4) Make finite adjustments with the adjustable spindle and articulated coupling.

3000

3) Connect the adjoining panels with the wedged articulated coupling.

MULTIFORM Circular Panel – typical elevation and plan

32

Fully adjustable component circular formwork

33

WALL FORMWORK SINGLE-SIDED

MULTIFORM A-FRAMES Multiform A–Frames ●

Single-sided forming

●

2 m – 5 m modular sizes

●

Larger sizes available

●

Sliding foot feature

●

Compatible with all formwork types

MULTIFORM A-Frames are used in the construction of single-sided walls when tieing through the formwork is not possible. A-Frames are used for the construction of concrete walls cast against the face of existing walls in basement construction or similar. MULTIFORM A-Frames are available in 2 m, 3 m, and 5 m modular sizes, fully assembled for immediate use on site. They are compatible with all LOGIK panel formwork as well as traditional soldier and beam formwork. The frames are made up largely of bolted connections, making repair and maintenance simple and easy. Accessories for the A-Frames such as walkway brackets are fully compatible with LOGIK panel formwork, making good cross-utilisation of products. The A-Frames contain a “Sliding foot” feature to enable the wall to be fully tightened to the wall kicker. The 2 m Mini A-Frame is ideal for the construction of deep base pours where tie deformation prevents the use of doublesided concrete pours. The modular units allow simple, fast, reliable installation. The Mini A-Frame contains a unique framesetting feature, allowing the units to be anchored and accurately aligned in just two actions.

34

Simple forming of single-sided, tie-less walls and bases

A-frame lifting eye (SWL=10 kN)

87

A-Frame Connector Scaffold coupler

Scaffold coupler


3441

2065 5059 Scaffold coupler

Scaffold coupler

Tie washer nut

38 diameter adjustable jack (SWL=127 kN) 120

Scaffold coupler

1146

Connector 177

1246

MULTIFORM 3 metre A-Frame

Mini A-Frame

Code No. 590900

Code No. 590905

Weight: 200.5 kg

Weight: 98.8 kg

Tie washer nut

Tie bar Loop anchor

60

Joint nut

12 40 2013

MULTIFORM 5 metre A-Frame Code No. A619500 Weight: 375 kg

Multiform Loop Anchor Tie Code No.

Size (mm)

590938

15

590937

20

95

70

50

160

Mini A-Frame Anchor Connector

308 289 38 diameter adjustable jack (SWL=250 kN per pair)


35

WALL FORMWORK STABILISERS

LOGIK, MULTIFORM AND MKII STABILISERS

SGB Formwork Stabilisers/Props ●

Simple and accurate adjustment of stabilisers

●

Full-length range catered for

●

Range of load applications

SGB Formwork has a range of modular size stabilisers to accommodate a complete range of propping. LOGIK stabilisers are cost-effective, lightweight props available in modular 1.5 m, 3.0 m, 4.5 m, & 6.0 m lengths. The stabilisers can be simply connected to LOGIK Panels, MULTIFORM Beams, or MKII SOLDIERS. LOGIK Stabiliser Code No.

Size (m)

Weight (kg)

590824

3.0 (illustrated)

12

590826

4.5

17.5

36

The Heavy Duty LOGIK and MULTIFORM Stabilisers are a higher-load robust prop, available in modular lengths 3.1 – 4.5 m, and 4.0 – 6.3 m. The stabilisers are largely made up from bolted connections, allowing easy replacement of damaged parts. Heavy Duty LOGIK/MULTIFORM Push/Pull Prop Code No.

Size (m)

Weight (kg)

590915

3.1 - 4.5

43

590916

4.3 - 6.5 (illustrated) 54

Robust range of stabilisers for all formwork stability and adjustment needs

337.5

100

106

Heavy duty push/pull prop adaptor

Tubular shoring adaptor

Heavy Duty Push/Pull Prop Adaptor

660

Alternative connection detail using the MkII Push-Pull Bracket

225

170

320 Tubular Shoring Adaptor

MKII SOLDIERS with shoring accessory components

For longer, heavier support requirements MKII SOLDIERS can be used in conjunction with Tubular and Threaded Shoring Adaptors to a maximum 10 m length. 9 m length illustrated. (For details of MKII SOLDIERS see pages 8 to 9. For details of shoring accessory components see pages 79 to 81.)

490 475 max 225

170

150

180

Threaded Shoring Adaptor

175

135

Swivel Base Plate

Threaded shoring adaptor Swivel base plate

37

SLAB FORMWORK Modern award-winning shoring solutions for all types of concrete frames

38

ALUMINIUM SHORING PAGE 40 GASS A lightweight fast-erection aluminium shoring system capable of supporting a 140 kN SWL.

STEEL SHORING PAGE 48

SOFFIT BEAMS PAGE 52

CUPLOK SUPPORT SGB CUPLOK is a galvanised fast-erection steel system scaffold,with a 74 kN maximum SWL.

MKII SOLDIERS AND DU-AL ALUMINIUM BEAMS These provide a versatile range of steel and aluminium primary and secondary bearers suitable for soffit support.

39

SLAB FORMWORK ALUMINIUM SHORING

GASS Developed from the extensive experience gained by SGB working on many of the largest and most demanding construction projects worldwide, GASS has been designed and manufactured to meet the speed, safety and economic demands of the modern construction industry.

GASS is safer

GASS is safer, stronger and more versatile than any previously available system, yet it still offers competitive economic advantages. The strength and versatility offered by the GASS system bring the benefits of aluminium shoring to a wider range of construction projects and contractors, many of them producing higher levels of productivity. High productivity ●

Lightweight aluminium components enable greater volumes of falsework to be assembled

●

Unique locking feature for Ledger Frames is hammer-fastened, and simple to locate

●

140 kN heavy duty capacity reduces number of components required

●

Ledger Frames can be located at any vertical position along the leg

Highly adaptable ●

8-way connection into the GASS leg

●

GASS is commonly used in the construction of: RESERVOIRS – using GASS rolling table forms RESIDENTIAL AND COMMERCIAL CONCRETE FRAMES – using GASS flying tables and GASS backprops INDUSTRIAL STRUCTURES – using fix and strike GASS tower structures for heavily loaded slabs

40

●

Locking feature on frames gives visible reassurance that it is secured

●

Higher shear loading capacity of frames

●

Access platform options provide firm working area

●

Integral safe guardrail height with working platform

●

Head plates interlock to prevent rotation

GASS is better

GASS has been awarded five international patents to protect its innovative design, and in 1999 GASS won the Construction Awards Research and Development Award. DIN approved

GASS has been officially checked and approved for load rating by the Government Structures Office in Germany to code DIN 4421, which closely resembles the forthcoming British (European) Standard prEN12812.

140 kN high productivity, lightweight aluminium shoring with integral brace frames

41


GASS Main components

Outer Leg

GASS has been designed to require only three main individual components, Outer Leg, Inner Leg and Ledger Frame.

Benefits of the Outer Leg

This results in minimum component identification difficulties.

45 0

200

●

Up to 1314 mm continuous adjustment with standard jack, and 2400 mm with special jacks

●

8 slot profile allows versatility for attachment of Ledger Frames in multiple directions

●

No loose parts

●

Interlocking Head Plate eliminates eccentricity

●

Raised ‘lip’ on headplates ensures 4 No M12 x 65 (Grade 8.8) nuts and bolts c/w 2 No washers remain in place

●

Latch design enables Inner Leg to be secured safely every time

●

8 point profile provides high rigidity to Inner Leg

Ø120

200

366

L

Lengths of Outer Leg Code No.

8

20

Length L

Height range

Weight

(mm)

(m)

(kg)

718001

1400

1.49 – 2.73

8.04

718002

2490

2.58 – 3.82

12.73

718003

3580

3.67 – 4.91

17.41

718004

4670

4.76 – 6.00

22.10

60

SGB

200

Inner Leg

L

Benefits of Inner Leg ●

Up to 1314 mm continuous adjustment

●

Interlocking Base Plate eliminates eccentricity

●

Dry-coated thread requires no additional lubricant

●

Cast collar for optimum strength

●

Removable grub screw for easy collar replacement

Lengths of Inner Leg

7.5 Ø126

8

20

200

Code No.

Length L (mm)

Weight (kg)

718015

780

5.5

718014

1400

8.7

718016

1680

10.2

718017

2800

13.7

200

Outer Leg Inner Leg

42

Ledger Frame

3.0 m Leg centres

Benefits of the Ledger Frame

A

●

Only 4 wedge connections per frame result in fast installation

●

Clearly visible wedge results in easy identification that Ledger Frame is safely and correctly installed

●

Ledger Frames can be removed from an erected structure, to enable personnel and material access

●

Ledger frames in 4 sizes offer the user versatility with a minimum number of components

●

When utilising Access Platforms, top rung of Ledger Frame provides a secure handrail

1195

1000

1361

2722 0

50 2.4 m Leg centres

1195

1000

1061

Detail A

Wedge connections

2122 Length between Leg Centres 80

1. Bolt in parked position, Ledger Frame offered to Outer Leg.

1

1.8 m Leg centres

2

1195

1000

Single Guard Rail

1522

Length (m)

Code No.

Weight (kg)

1.2

718131

3.6

1.5

718132

3.9

1.8

718133

4.3

2.4

718134

5.0

3.0

718135

5.7

2. Raise Wedge to advance bolt fully. 4

3. Bolt inserts automatically into leg slot. 3

1.2 m Leg centres

B

5

1195

1000

150 80

4. Turn Wedge through 90° to engage bolt in slot. 5. Hammer Wedge to secure bolt in leg slot.

922 Detail B Ledger Frames Frame length (m)

Code No.

Weight (kg)

1.2

718020

9.4

1.8

718021

10.3

2.4

718022

13.4

3.0

718023

15.8

43


GASS Secondary components Rocking Head Base Plate Code No. 718091 Weight: 8.25 kg

GASS can cope with sloping soffits or bases simply by attaching the Swivel/Rocking Head Plate to either the Head, Base or Jack Plate to allow for any slope up to 15°.

Ring Nut & Bolt

GASS T Bolt

A novel single assembly ring nut for connecting GASS end to end. No spanner required, insert with one hand, do up with podger.

An assembly of T Bolt and washer with a captive nut to prevent loss. Used to connect DU-AL beams to head plates.

Code No. 718901

Weight: 0.60 kg

Code No. 718099

Weight: 0.35 kg

Nuts for GASS T Bolt Code No. 718901 Ring nut Code No. 718902 Standard nut

To Head Plate attachment: 4 No M12 × 65 (Grade 8.8) Nut and Bolt complete with 2 No Washers required. Beam attachment: 2 No GASS T bolts required.

Spanner Code No. 718063

Extension Leg Size: 500 mm Code No. 718007 Weight: 5.63 kg

Where very high shoring is required, the GASS Extension Leg allows multiple leg build-up.

Weight: 6.4 kg

Soldier Fixing Bracket - Type II

To ease stripping of GASS Inner Legs when under load, the GASS Spanner locks around the collar of the Inner Leg and promotes a safe and controlled release. (An extension arm is provided for additional torque.)

Single assembly fixing bracket and ring nut to connect GASS plate to DU-AL beam.

4 No M12 × 65 (Grade 8.8) Nuts and Bolts complete with 2 No Washers required.

1053 200 R 50

1148

44


Mobility

GASS Castor and Shoe

Trolley Unit

GASS can achieve greater optimisation by moving the system quickly and effectively around a site without the need to erect and dismantle every time.

Code No. 718079

Code No. 718078

Weight: 9.8 kg

Weight: 15.5 kg

The GASS castor was designed to improve site mobility with GASS forms, and is an integral part of the lifting and lowering unit. However, this component also has the flexibility to be used on its own for other applications that do not require the rigidity of the trolley solution.

By simply attaching the GASS Trolley Unit to the corners of a bay with fast Wedge Couplers, GASS can be a mobile system ideal for Rolling or Flying Tables.

GASS Lifting and Lowering Trolley

The GASS Lifting and Lowering Trolley enables erected units of equipment to be moved around a slab without the need to erect and dismantle every time. Quickly fixed in position, the trolley is a highly productive mobile unit that simply attaches to the corners of a bay, and then forms a rolling unit.

263

147

A special Low Level Trolley is available for car parks. Trolley

Code No

Height (mm) Weight (kg)

Standard

718080

2247

188

Low Level

718090

2062

188

Threaded stem Front

1200

Rear

Collar

Outer leg Prop handle

271

425 to 100

45


GASS Cantilever Bracket

Access Platforms

Transom Unit

Size: 1200 mm

Size (mm)

Code No.

Weight (kg)

Code No. 718028

1800

718082

16.4

Weight: 7.23 kg

2400

718083

19.0

3000

718084

23.0

By using the Cantilever Bracket, support can be provided beyond the slab edge for safe working conditions and access when working external form faces. CUPLOK Universal Jack

Used to support scaffold boards as an alternative to the Access Platform, for temporary access while erecting or dismantling GASS.

To assist in the safe erection of a GASS structure we recommend the use of the GASS Access Platforms to span from Ledger Frame to Ledger Frame.

Code No.

Weight (kg)

1800

717730

6.6

2400

717731

8.4

Specification/properties: Material: Aluminium Platform Loading: 0.75 kN/m2

The Access Platforms are rated to 1.5 kN/m2 SWL.

Code No. 279550

Size (mm)

Guidance Notes:

Weight: 3.9 kg

Maximum No of scaffold boards in width: 1800 mm: 7 boards 2400 mm: 10 boards For sale only 2400

680

Slots into the end of the Cantilever Frame and allows fine adjustment of the Forkhead.

1800

CUPLOK Forkhead Width: 186 mm Code No. 279657

1200

Weight: 5.2 kg

Designed to allow the primary beams to be held in position.

2400

300

680

CUPLOK Forkhead

300

1800

CUPLOK Universal Jack 300 300

Cantilever Bracket

46

300

GASS Diagonal Brace with Latch Locks

Additional systemised bracing can be added to GASS structures to give increased load capacity for free-standing or special application structures. SWL = 6.25 kN Configuration Brace

Outer used

Inner used

A

1340

1340

B

1340

1765

C

2400

1765

Brace Type

Code No.

Diagonal Brace A

718055

Weight (kg) 9.02

Diagonal Brace B

718056

10.02

Diagonal Brace C

718057

14.0

GASS Jack Bracing Collar

Allows the systemised GASS Diagonal Braces to be fitted to the GASS Inner Legs. Code No. 718045 Weight: 1.5 kg

47

SLAB FORMWORK STEEL SHORING

CUPLOK SUPPORT

SGB CUPLOK was the first ever galvanised, multi-purpose scaffold system in the UK. It is a well proven heavy duty support system which is relatively light and easy to assemble and suitable for falsework support or access, building and civil engineering projects. SGB’s experience of using CUPLOK on projects all over the world enables us to offer you absolute confidence when using this system. The principal feature of CUPLOK is the unique node point - locking up to four horizontals in one single action without the use of nuts, bolts or wedges. The locking device is formed by a fixed lower cup, which is welded to the vertical at 0.5 m intervals, and a sliding upper cup. The forged blade ends of the horizontals are located in the lower cup. The upper cup is moved down and rotated by hammer blows to give a positive and rigid connection. Hot-dipped galvanising is the finest practical coating that can be applied to a scaffold system, providing a long working life and better handling to the user as well as improved appearance and durability.

48

Soffit support

Spigotless Verticals

The range of CUPLOK equipment gives the system the capability to tackle virtually any soffit support application with the most cost-effective approach. We can provide a large number of grid variations to fit steel, aluminium or timber joists.

These allow the insertion of jacks with various head components to meet the requirements of different support applications, such as aluminium beam support or decking systems.

Complimenting CUPLOK is our DU-AL Aluminium Beam System. DU-AL ’s high strength and low weight result in increased productivity. The DU-AL system comprises a selection of 3 beams in a variety of lengths. In each case the beams are supported in Forkheads and fastened by means of a quick fixing clamp. Benefits

The key advantages of CUPLOK over traditional scaffolding are: ●

74 kN leg load

●

Unique node point: 4 connections in one

●

Systemised quick erection bracing

●

20% lighter than traditional scaffolding

Code No.

Length (m)

Weight (kg)

270043

0.4

2.4

270083

0.8

4.1

270133

1.3

6.6

270183

1.8

9.1

270233

2.3

11.6

Note: 1 m, 2 m and 3 m spigotless verticals are also available for access.

Fast connections and 74 kN with the original system scaffold

49

SLAB FORMWORK STEEL SHORING

CUPLOK COMPONENTS Guardpost Bracket

Internal Adjustable Brace

Handrail Post

Accepts a standard 48.3 mm scaffold tube as a Handrail Post to facilitate handrailing around slab perimeters. Can be bolted to all CUPLOK Headplates.

The Internal Adjustable Brace fixes to the horizontal CUPLOK members at each end.

A spigoted CUPLOK post with two cups for the insertion of guard rails.

Brace diameter: 48.3 mm Maximum rating: 12.5 kN (tension or compression)

Code No. 279244

Code No.

Length (mm)

Weight (kg)

279700

233

1.7

Short Brace (to fit the following bay sizes) Overall lengths

No.

X (m)

Y (m)

L (mm)

(kg)

279810

1.2

1.0

1562

10.8

1.3

1.0

1640

1.6

1.0

1887

1.2

1.5

1921

1.3

1.5

1985

Jack Brace Type S and Type L

1.8

1.0

1059

The Jack Brace fits to the CUPLOK horizontal member at one end and to the Jack Bracing Coupler at the Jack end.

1.6

1.5

2193

1.8

1.5

2343

1.3

2.0

2385

Type L is for horizontal bays of up to 2.5 m. (Brace diameter: 48.3 mm.)

Code No.

Length (mm) L min.

L max.

279720

1277

2182

6.8

L

279710

1688

2775

10.9

280

Code

Overall lengths

No.

X (m)

Y (m)

L (mm)

(kg)

279820

1.6

2.0

2561

15.1

1.8

2.0

2692

2.5

1.0

2692

2.5

1.5

2915

Cantilever Frame

2.5

2.0

3202

Supports the decking or formwork beyond the edge of the slab. The frames have blade ends for locating in the cup joint and accept Jacks in three positions.

Weight (kg)

S

150

Long Brace (to fit the following bay sizes)

SWL: 6.25 kN Type

Weight

500 1000

Code

Type S is for horizontal bays of up to 1.8 m. (Brace diameter: 42.4 mm.)

Weight

L

L Y

X

Bracing Coupler

Used to adapt standard Forkheads and Head Plates for use with Jack Braces. A fast action wrap-around fitting incorporates the two locating lugs. Code No. 279740 Weight: 0.8 kg

Spigot Pin

A quick-action locking device which resists minor tensile forces between vertical members. SWL = 4 kN Code No. 279340 Weight: 0.09 kg

50

Weight: 4.9 kg

Code No.

Length (m)

Weight (kg)

279615

1.5

20.5

279610

1.0

18.5

Horizontals (Ledgers)/Transoms

Bracing Base Plate

Bracing Forkhead

The forged blade ends with minimum projection to resist site damage and locate in a cup joint on the standard.

The Bracing Base Plate is used as a base plate to accept the Universal Jack and a maximum of 4 Cuplok Jack Braces.

Incorporates locating lugs to accept Jack Braces for systemised bracing. Code

Width

Length

Weight

Code No.

Length (m)

Weight (kg)

Code No: 279510

No.

(mm)

(mm)

(kg)

271060

0.6

2.7

Weight: 2.4 kg

279676

86

200

4.2

271090

0.9

3.7

279681

162

150

4.0

271100

1.0

4.1

271120

1.2

4.8

271127

1.25

5.0

271160

1.6

6.2

Note: 1.3, 1.8 and 2.5 m lengths are also available

Swivel Base Plate

for access.

Universal Jack

Used at either the top or bottom of a scaffold support structure in conjunction with Forkheads, Adaptors or Base and Head Plates. Code

Overall

Weight

Effective

No.

length (mm)

(kg)

ranges (mm)

279550

860

3.9

620

279540

660

3.0

420

For use on angles of up to 45° eliminating the need for special timber wedges. Supports loads of up to 57 kN depending on inclination. Bracing Couplers can be located where jack bracing is required. Code No.

Height (mm)

Weight (kg)

279520

159

4.3

Rocking Forkhead

For slabs with soffits sloping in one or two directions. Allows primary timber beams to be sloped along their length and also in the transverse direction. Maximum rotation of support bar: 45° Secondary beam axis: 9° Maximum slope: primary beam axis: 10° SWL = 57 kN

Fixed Forkhead

For traditional timber steel or aluminium beam support. Used with a Universal Jack to give height adjustment. Code

Width

Length

Weight

No.

(mm)

(mm)

(kg)

279650

86

200

3.9

279653

162

150

3.7

279657

186

200

5.2

Code No.

Width (mm)

Weight (kg)

279686

186

6.9

See SGB Technical Data for detailed information on the use of this component.

Base and Head Plate

Used at the bottom and top structure. Accepts Universal Jack. Code No.

Height (mm)

Weight (kg)

279500

110

2.3

51

SLAB FORMWORK SOFFIT BEAMS

MKII SOLDIERS & DU-AL ALUMINIUM BEAMS DU-AL Aluminium T225 Beam

The lighter aluminium T225 DU-AL beam, with SWL bending 29 kNm, can be used when loading is less onerous and falsework structures require stripping and re-erecting. Length (m)

Code No.

Weight (kg))

1.8

717418

16.06

2.4

717424

21.41

3.0

717430

26.76

3.6

717436

32.10

4.2

717442

37.46

4.8

717448

42.80

5.4

717454

48.17

6.0

717460

53.52

7.2

717472

64.22

7.5

717475

66.90

Properties

60

Length (mm)

Weight Code No (kg) (galv)

3600

71.0

443096

3150

62.6

443095

2700

55.2

443094

1800

37.4

443093

1125

25.4

443092

900

21.5

443091

675

17.5

443098

450

11.7

443097

150

7.2

443211

75

5.7

443210

29.25 kNm

Area

32.90 cm2

Inertia xx

2301 cm4

Inertia yy

329 cm4

Section modulus Zxx

204.5 cm3

Weight

8.92 kg/m

Young’s modulus

68900 N/mm2

225

50

Moment of Resistance

100

Secondary beams

The versatile MKII SOLDIER and DU-AL aluminium beams combine to make a wide-ranging system of primary and secondary beam support. The MKII SOLDIER and DU-AL combinations have a full range of accessories to clamp the components quickly and safely. MKII Soldiers

The strongest primary beam is the MKII SOLDIER, with SWL bending 38 kNm, making it ideal for falsework table use. 52

The secondary beams are the single-web S150 DU-AL beam, with SWL bending 6.8 kNm, and the stronger twin-web T150 DU-AL beam, with SWL bending 13 kNm. Both DU-AL secondary beams are supplied with a timber insert for suitable nailing of plywood. Timber walings can also be clamped safely to MKII SOLDIERS, giving further choice in the selection of secondary beams to suit site conditions. For details of MKII SOLDIERS, DU-AL S150 and T150 beams and other components, see under SOLDIER AND BEAM (pages 8-19).

Strength in depth, with a complete range of primary and secondary soffit beams

150

44.2

Universal Clamp


Connects secondary beams to primary beams. Recommended where forms are to be handled repeatedly or are likely to be subject to considerable vibration.

A longer version of the “T” bolt combined with a Universal Clamp arm and captive nut. Used for fixing either DU-AL T150 walings to SGB MKII SOLDIERS, or DU-AL T150 or T225 beams to each other.

Code No. 443036 75

Weight: 0.31 kg


150

DU-AL S150 beam

80

18

DU-AL T150 beam

Fittings Soldier Fixing Bracket - Type II

Single assembly fixing bracket and ring nut to connect GASS plate to DU-AL beam. Code No. 718096

Weight: 0.35 kg

Wedge Clamp

Soffit Guardpost & Clamp

A quick-action fixing method suitable for connecting any combination of DU-AL beams.

A versatile component easily fixed to all sizes of DU-AL beams anywhere along their length without the need to drill holes. Constructed of aluminium, it provides a post to which a guardrail of aluminium or steel scaffold tube can be fixed with standard scaffold couplers. A toeboard can also be fitted using normal clips.


See EXTRAGUARD on pages 90-91 for systemised edge protection. Code No. 717200 Weight: 4.10 kg

GASS T Bolt

An assembly of T Bolt and washer with a captive nut to prevent loss. Used to connect DU-AL beams to head plates. Code No. 718099 Weight: 0.60 kg

Nuts for GASS T Bolt Code No. 718901 Ring nut Code No. 718902 Standard nut

(For illustrations see page 44.)

53

CLIMBING FORMWORK Slick, economical climbing formwork solutions for all crane-climbing and self-climbing applications

54

CRANE CLIMBING PAGE 56

SELF CLIMBING PAGE 60

MULTIFORM CLIMBING BRACKETS AND CL25 The MULTIFORM Climbing Bracket and CL25 provide safe access and formwork support for lifted pours, and also simplify the process of fixing soffit edge formwork.

HIGHRISER HIGHRISER is a crane-independent self-climbing system for the construction of high-rise concrete cores.

55

CLIMBING FORMWORK CRANE-CLIMBING

MULTIFORM CLIMBING BRACKET Multiform Climbing Bracket ●

Integral climbing of formwork and platform

●

Panel formwork or traditional formwork

●

Allows a variety of secondary beams

●

Trip-free access deck

MULTIFORM Climbing Brackets are a robust economical solution to the integral climbing of formwork and access platforms. The system can be used with either LOGIK panel formwork or MKII SOLDIER and DU-AL aluminium beam formwork. The formwork is fixed to the travelling cart assembly and simply rolled back along a rack and pinion, giving huge savings in craneage time. The versatile MULTIFORM Climbing Bracket allows a variety of secondary platform beams to be used, up to a maximum size of 225 mm, giving a stiff reliable platform for any size span or cantilever. When the next anchor point has been fixed, the whole unit is lifted up, giving a safe area for reinforcement to be fixed. The anchor point consists of a recoverable anchor cone, with a nailing disc to assist casting the cone into the wall pour. The MULTIFORM Climbing Brackets come with a range of trailing platforms for access to the cast face for making good and recovering anchor cones. The internal platform beams can be climbed either using the pivoting foot, or an internal shoe bolted onto the wall. If the pivoting foot is used, a special steel mould is available for casting the correct shaped bearing port into the wall.

56

Versatile, safe crane-climbing for up to 6 m high wall pours

Climbing cone and anchor plate

Formwork panels

Walkway Push/pull props

Travelling cart assembly Code No 591802 Total weight: 113.4 kg

Timber packs

Internal support beam Beam connector Pivoting foot (alternative to internal shoe)

Internal shoe

Climbing cone (staggered to avoid clashing) Code No 591813 Total weight: 1.27 kg

M24 External shoe Code No 591853 Total weight: 5.48 kg Bottom frame assembly Code No 591801 Total weight: 181.3 kg

Trailing platform Size Code Weight 1.5 591803 34 kg 3.0 591804 47 kg 4.5 591805 61 kg

MULTIFORM Climbing Bracket – overview of system

57

CLIMBING FORMWORK CRANE-CLIMBING

CL25 GENERAL PURPOSE CLIMBING BRACKET With a safe working load of up to 25kN, the CL25 bracket can provide safe access and formwork support for lifted pours. It also simplifies the process of fixing soffit edge formwork. Supported from an existing tie point or cast-in anchor, the triangulated design of the frame allows simple installation and reduces the risk of damage to the concrete finish. Complete assemblies can be prefabricated on the ground and lifted into place to support both personnel and formwork. With decking, toeboards and handrails, a secure working area can be provided. Benefits ●

Maximum SWL of 25 kN (2.5 tonnes)

●

Single fixing point to concrete

●

Can accommodate trailing work platform

●

Can be supported from tie fixing point

●

Provides safe working deck at any height

●

Maximum 2.4 m horizontal spacing

●

Continuous deck possible around outside corners

●

Can be pre-fabricated at ground level

Fixing

Brackets are normally fixed to an existing cast-in tie point. Recoverable anchor screws can also be used. Minimum concrete strength for all applications is 21 N/mm. The general purpose bracket is nonadjustable. For applications where significant adjustment is required, contact our Technical Services Department.

58

Lightweight climbing bracket for access and formwork

CL25 Applications

CL25 Bracket

Galvanised finish. Code No. 443240 Weight: 30 kg 1400

Fixing to steel

1220

Recoverable Anchor Screw

Fixing to concrete

Recoverable Anchor Screw

Tie Adaptor

For use with the SGB CL25 bracket. Internal diameter available = 18, 22 or 25 mm. Size must be specified. For sale only.

For use when fixing the SGB CL25 Bracket to concrete. Size must be specified. For sale only.

Code No.

Diameter (mm)

Weight (kg)

Code No.

Size (mm)

Weight (kg)

152393

18

0.3

452328

M24 × 200

0.91

152394

22

0.3

452327

M24 × 140

0.72

152395

25

0.3

452326

M20 × 120

0.50

59

CLIMBING FORMWORK SELF-CLIMBING

HIGHRISER Highriser ●

Self-climbing formwork

●

Independent of crane

●

Steel-faced or ply-faced formwork

●

Jumpform or Climbform

HIGHRISER is a self-climbing formwork system for the construction of high-rise concrete cores or bridge piers. The system is able to operate totally independently of a crane, after an initial set-up, and hydraulically climb up the structure. The system is available in either “Jumpform” or “Climbform”. The Jumpform system climbs within a confined core with a steel table cantilevering out over the external walls to support the external shutters and platform. The Climbform system climbs up the external face of the wall only. The units are jacked up in a rack system by a series of interconnecting hydraulic jacks. The bearing feet of the frames are always maintained at a low enough distance from the pour level, such that concrete curing time is not a critical issue. The basic climbing units can be used with either steel-faced forms or ply-faced forms to suit the project. The design is versatile enough to cope with any shape of structure, and changes in plan dimensions can also be designed into the frame.

60

Fast, tailored hydraulic climbing without the crane

61

BRIDGE CONSTRUCTION A full product range for the construction of bridge decking and bridge parapets, and for all heavy duty bridge shoring requirements

Images of this project on pages 2, 5, 62 and back cover reproduced with kind permission of Anglia Newspapers Ltd

62

PARAPETS PAGE 64 MULTIFORM BRIDGE PARAPET BRACKET A cantilever formwork system used to facilitate the construction of concrete edge projection and parapets of composite steel girder and pre-cast concrete bridge decks. MKII SOLDIERS MKII SOLDIERS can be used as beams to undersling bridge support, or as a frame to overhang for bridge parapet support.

HEAVY DUTY SHORING PAGE 72 MKII SHORING Used in conjunction with SGB Ultra Heavy Duty Shoring components, standard MKII SOLDIERS can be used to take a safe working load of up to 32 tonnes. MULTIFORM SHORING MULTIFORM beams are engineered in a variety of configurations to provide heavy shoring and trussed beam solutions.

BRIDGE DECK SUPPORT PAGE 68 CUPLOK SUPPORT AND GASS Ground-bearing bridge support can be provided using 74 kN steel CUPLOK system support scaffolding, or 140 kN aluminium GASS shoring.

63

BRIDGE CONSTRUCTION PARAPET SUPPORT

MULTIFORM BRIDGE PARAPET BRACKET The MULTIFORM Bridge Parapet Bracket is a cantilever formwork system. It is used to facilitate the construction of concrete edge projections and parapets of composite steel girder and pre-cast concrete bridge decks. The system utilises much less equipment than a traditional under-slung arrangement and aims to maximize the following benefits: ● ● ●

speed of erection and striking operative safety versatility for all parapets

The system allows for all the work to be done by operatives on the concrete deck. The versatile MULTIFORM beam allows for bolt-on options to be used to deal with any size of parapet arrangement. System outline

This innovative parapet system really has been designed with the user in mind. The attention to detail removes the need for awkward timber packers, and allows the user to simply set the positioning jacks. The large handled tapered She Bolt allows for simple and easy removal from the set concrete. The Multiform C-hook also completes the systemised approach, enabling large units to be economically crane lifted for erection and striking.

Web Support

SGB’s Web Support can also be used to provide an economical method of supporting in-situ bridge decks through pre-loaded consumable polyester beam hangers.

64

Fast erection and striking units for casting bridge parapets

She bolt Code No 591521 Total weight: 4 kg

Main support rod Code No 591516 Total weight: 3.45 kg

Beam bracket Code No 591526 Total weight: 2.5 kg

Multi-directional tie bracket bolted between beam members

Top positioning jack

Top horizontal beam Top positioning jack hub Universal hinge

Beam connector Code No 591522 Bolt & spacer

Vertical beam Bolt & spacer Half coupler bracket

Handrail bracket Push/pull prop

996 mm Extension beam Code No 591213

Parapet Bracket Main Frame Code No 591501 Total weight: 133.3 kg

Parapet Bracket Main Frame plus Beam Connector plus 996 mm Extension beam Total weight: 162.5 kg

1 m Concrete Cantilever Application

2 m Concrete Cantilever Application

Jack end Code No 591514 Total weight: 0.52 kg Bottom jack bracket Code No 591513 Total weight: 1.55 kg

Bottom jack Code No 279550 Total weight: 3.9 kg

65

BRIDGE CONSTRUCTION PARAPET SUPPORT

MKII SOLDIERS MKII Soldier Bridge Parapets ●

Underslung suspended falsework

●

Steel composite bridges

●

Pre-cast concrete bridges

●

Overslung static/travelling frame

Standard MKII SOLDIERS and ancillaries can be used for the construction of concrete parapets and bridge decks. The soldiers can be underslung beneath the bridge to enable the concreting of bridge decks and parapets to both steel composite and pre-cast concrete bridge construction. The strong, versatile MKII SOLDIERS make an ideal solution for suspending bridge falsework over roads, railway lines and waterways. The underslung solution can be used for the construction of the full width of a bridge deck in a single pour. The MKII SOLDIER has also been used on numerous projects as an overslung frame. This solution gives an economical frame for repairing bridge parapets or casting newly formed parapets after the central deck section has been poured. The versatile MKII SOLDIER overslung frame can be a project-specific design, using standard soldier components, to make a strong, stable frame for the construction of any size of parapet.

66

Versatile underslung or overslung parapet support frames

67

BRIDGE CONSTRUCTION BRIDGE DECK SUPPORT

CUPLOK SUPPORT ●

74 kN leg load

●

Unique node point: 4 connections in one

●

Systemised quick-erection bracing

●

20% lighter than traditional scaffolding

The design of CUPLOK is ideal for bridge support work since its strength and versatility can produce great savings in erection and supervision times on site. The fastening of four components at once, on one level, makes CUPLOK a highly economical support medium. Systemised bracing and the rocking (sloping) components cater for falls in both directions. SGB have a wide variety of ledger sizes (from 0.6 m to 2.5 m) to produce the most economical grid layout for any thickness of slab. The 74 kN leg loading capacity will reduce the number of vertical or horizontal supports required, and improve productivity. CUPLOK has a long history of successful support to motorway and trunk road bridges across the world.

For details of CUPLOK components, please refer to Slab Formwork: Steel Shoring: CUPLOK Support (pages 48-51).

68

Fast connections and 74 kN with the original system scaffold

69

BRIDGE CONSTRUCTION BRIDGE DECK SUPPORT

GASS GASS Bridges ●

140 kN leg load

●

High productivity

●

Integrally braced Ledger Frames

●

Adaptable 8-way connection

GASS is a high productivity aluminium shoring system suitable for supporting bridge deck pours. Its high leg load capacity of 14 T maximum SWL makes it ideal for large, heavily loaded concrete decks. GASS is made up from a unique Outer Leg with 8 different locations for connecting the bracing frames. The strong Inner Leg, with a massive 1300 mm of adjustment, gives the system superior flexibility in overcoming different ground terrains and obstacles. The Ledger Frames are locked into the outer legs by a fast and simple-to-use wedge action. The stiff Ledger Frames eliminate the need for any further bracing members, making GASS one of the fastest shoring systems to assemble.

70

DIN approved

GASS has been officially checked and approved for load rating by the Government Structures Office in Germany to code DIN 4421, which closely resembles the forthcoming British (European) Standard prEN12812. Full second order theory datasheet rules apply, giving simple compliance to prEN12812 class B1 structures without a 15% load penalty.

For details of GASS components, please refer to Slab Formwork: Aluminium Shoring: GASS (pages 40-47).

140 kN high productivity, lightweight aluminium shoring with integral brace frames

71

BRIDGE CONSTRUCTION HEAVY DUTY SHORING

MKII SHORING

●

Adjustable heavy duty shoring up to 320 kN

●

Bridge support applications

●

Standard MKII SOLDIER components

MKII SOLDIERS are also suitable for heavy duty bridge shoring applications. Standard equipment can be used with a heavy duty shoring jack to achieve 320 kN safe loading. This allows substantial savings to be made on traditional shoring applications, utilising far less equipment.

For details of MKII SOLDIER components, please refer to Wall Formwork: Soldier and Beam: MKII SOLDIERS (pages 8-14) and Facade Retention and Specialist Framed Structures: MKII SOLDIERS (pages 78-81).

72

Multishore Pivot Base

Multishore Swivel Jack

Part of the Ultra Loading components. It can be used where it is necessary to incorporate sloping levels either at the base or head of a shore. Fixed directly to a Multishore swivel jack.

Provides adjustment in a range from 350 to 485 mm for final levelling.

SWL = 200 kN Code No. (galvanised): 443214 Weight: 20kg

4 No M16 x 35 HT set screws and nuts (grade 8.8) per end are required.

SWL = 320 kN Code No. (galvanised): 443213 Weight: 20 kg

4 No. M16 x 35 HT set screw and nuts are required per soldier end.

350 to 485

The MKII SOLDIERS are of robust hot dipped galvanised finish, and are simply bolted together at connections. The system contains a pivoting head plate to provide an easy-to-use solution for sloping soffits.

Versatile shoring for pre-cast beams of up to 320 kN

73

BRIDGE CONSTRUCTION HEAVY DUTY SHORING

MULTIFORM SHORING Multiform Shoring ●

Versatile heavy duty shoring

●

1000 kN shoring towers

●

800 kNm trussed beam shoring

●

3200 kNm trussed beam shoring

●

12000 kNm full plate girder

MULTIFORM beams are used in many innovative applications for heavy duty shoring. The versatile beams are combined to form a range of heavy duty shoring solutions. MULTIFORM T100 is the 1000 kN legload tower for heavy shoring of bridge beam structures. The system is made up of modular units, largely from standard MULTIFORM components. The system is simply bolted together at the joints, making for quick erection and dismantling, and also gives the benefit of easily repairable sections. MULTIFORM MF120 truss is a systemised truss beam capable of SWL 800 kNm. It is made from 120 mm deep MULTIFORM sections. It is suitable for shoring in-situ bridge decks in a variety of applications.

MULTIFORM T100

MULTIFORM MF120

74

Versatile 1000 kN heavy duty towers and trusses

MULTIFORM MF2500 is a full plate girder beam with a Safe Working Load of 12000 – 24000 kNm. It is used in combination with the MULTIFORM MF120 truss to give a launched in-situ bridge deck solution. MULTIFORM MF240 truss is a systemised truss beam capable of SWL 3200 kNm. It is made from 240 mm deep MULTIFORM sections, combined with the MF120 truss. It is suitable for heavier, longer span insitu bridge decks.

MULTIFORM MF2500

MULTIFORM MF240

75

FACADE RETENTION AND SPECIALIST FRAMED STRUCTURES Economical, tailored solutions for heavy horizontal and vertical shoring loads provided by MKII framed structures

76

FACADE RETENTION PAGE 78 MKII SOLDIERS Suitable for all applications where heavy duty shoring is required, including supporting walls of existing buildings during repair and refurbishment. MKII SHORING ACCESSORY COMPONENTS MKII components suitable for general shoring applications. OTHER APPLICATIONS PAGE 80

77

FACADE RETENTION AND SPECIALIST FRAMED STRUCTURES FACADE RETENTION

MKII SOLDIERS

●

Modular facade-retention solution

●

Site-specific framed structure designs

●

Heavy duty shoring up to 500 kN/leg

●

Economical bracing solutions

With the galvanised steel MKII SOLDIER it is possible to make-up three-dimensional structural frames for use as facaderetaining shores or heavy duty dead shores.

The MKII SOLDIER, when used as a compression member, has different loading characteristics about its two main axes of inertia due to its asymmetric shape. The arrangement of the shore when erected may also dictate the method of bracing to obtain the required capacity. Special details have been developed for use in facade-retention applications for connecting the frame to the facade. Heavy leg loads of up to 500 kN can be supported by the Multiway Connector by doubling up the vertical Soldier. A special wedge jack component is available if the structure has to be struck under load. These jacks have a limited height adjustment range of 100 mm.

78

Multiway Connector

Used to give a positive connection for up to 3 Shoring Adaptors to Soldiers either horizontally, vertically or diagonally.

This enables Soldiers to be erected as a three-dimensional frame, allowing Soldiers to be connected on either axis for a single or double Soldier.

Code No. (galvanised): 443077 Weight: 13.0kg


1 No M24 x 90 HT bolt and nut (grade 8.8) per Shoring Adaptor. For loading details please contact your local SGB Formwork Design Office.

Weight: 29.0 kg


237

A special push/pull bracket has been developed to enable intermediate bracing with Soldiers to be used at any arbitrary point on the Soldier.

Push Pull Bracket

300

For this purpose a Multiway Connector and special braces have been developed. The Multiway Connector is a special node point in the frame structure, on to which a maximum of 8 Soldiers can be connected.

56

5

5

31

Strong steel shoring of up to 500 kN

Threaded Shoring Adaptor

Web Bearing Plate

Swivel Shoring Base

Bolted to the end of a Soldier, this attachment provides a screw-threaded fine adjustment range of 150 mm to 475 mm.

2 No Web Bearing Plates are required to clamp the HD Push/Pull Prop Adaptor to the Soldier at the diamond hole position.

Designed for use in conjunction with either Threaded or Tubular Shoring Adaptor for bolting inclined shore to a suitable foundation.


Weight: 0.6 kg

SWL = ±90 kN (limited by adaptors)

2 No M12 x 80 HT bolts and nuts per 2 No Web Bearing Plates are required.


Weight: 8.5 kg

4 No M16 x 35 HT set screw and nuts (Grade 8.8) required. Properties

Normal

Reinforced

Maximum Comp.

100 kN

100 kN

Maximum Tension

50 kN

80 kN


Weight: 5.0 kg

1 No M24 x 90 HT bolt and nut (grade 8.8) are required.

180

5

10

12

2

(Special Order)

175

135

Tubular Shoring Adaptor

Heavy Duty Push/Pull Prop Adaptor

Right Angle Connector

Bolts to the end of a Soldier, to provide adjustment in fixed steps. Overall height varies from 405 - 645 mm in 80 mm increments. In conjunction with the Threaded Shoring Adaptor it is usable in most shoring applications.

Used in conjunction with Web Bearing Plates, it provides a strong connection to Soldiers and develops the full load potential of the shore in tension or compression.

The Right Angle Connector is used to fix Soldiers end-to-end at right angles.

SWL = 70 kN (to Web Bearing Plate)

Weight: 6.8 kg


2 No M24 x 90 HT bolts and nuts are required.

Weight: 12.9 kg



4 x No M16 x 35 HT set screws and nuts per Soldier end are required.

4 No M16 x 35 HT set screw nuts (Grade 8.8) are required.

79

FACADE RETENTION AND SPECIALIST FRAMED STRUCTURES OTHER APPLICATIONS

MKII SOLDIERS Soldier Brace/Wheel Connector

Head/Base Plate

Soldier Shear Connector

This item has two functions: 1. It can be bolted to the Soldier to accommodate a Shoring Adaptor, or

Used to spread the load at the top or bottom of a shore, these can be bolted to the end of the Shoring Adaptors.

2. The MKII SOLDIER system can be made mobile by fixing a wheel of maximum 48 mm width × 150 mm diameter.

SWL Compression = 100 kN (limited by adaptors)

Can be used to join a Soldier at right angles without any reduction in shear loading. Can be used, for example, to fit Soldiers or Shoring Adaptors.


Weight: 3.2 kg

Weight: 9.0kg

2 No M16 x 90 HT bolt and nuts required. (Wheel to be quoted separately).



Safe Shear load = 10 kN

1 No M12 x 80 HT bolt and self-locking nut (optional).

2 No M16 x 90 HT bolts and nuts to connect into the Soldier, and 4 No M16 x 60 mm countersunk bolts and nuts.

Wheel Code No. 443273

180

75

180

Forkhead

Waling Clip

Forkheads can be used in place of the Head/Base Plate and will support MKII SOLDIERS and timber or steel beams up to 170 mm wide.

Used as an alternative method to attach standard scaffold tube to a Soldier.

SWL Compression = 100 kN (limited by adaptors) Code No. (galvanised): 443218 Weight: 4.8 kg

1 x No M12 x 80 HT bolt and self-locking nut (optional).

66 100

140

176

80

8 200

176


Multishore Pivot Base

Soldier Bracing Coupler

Part of the Ultra Loading components. It can be used where it is necessary to incorporate sloping levels either at the base or head of a shore. Fixed directly to a Multishore swivel jack.

Fixed to the Soldier, this provides a coupler for the attachment of scaffold tube, required when lacing and bracing is to be attached for applications such as freestanding falsework.

SWL = 200 kN



Weight: 3.9 kg

Weight: 20kg 'U' PIECE

260 100


Multishore Swivel Jack

Provides adjustment in a range from 350 mm to 485 mm for final levelling. SWL = 320 kN Code No. (galvanised): 443213 Weight: 20 kg

4 No. M16 x 35 HT set screw and nuts are required per soldier end.

Swivel Connector

A multi-function component that is fixed to two ends of Soldiers, and can adjust the angle in the range 59-180°. Code No. (galvanised): 443271

4 No M16 x 35 HT set screw and nuts (grade 8.8) per Soldier end are required.

10 0

225

110 X Ø24

170

350 to 485

Weight: 6.1kg

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ACCESS AND EDGE PROTECTION SGB is one of the world’s most experienced suppliers of access and edge protection equipment, with a modern range of light and heavy duty products.

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ACCESS SCAFFOLD PAGE 84

EDGE PROTECTION PAGE 90

CUPLOK ACCESS, TUBES AND FITTINGS The SGB CUPLOK galvanised, multi-purpose scaffold system is a heavy duty system, but also relatively light and easy to assemble, making it ideal for access scaffolding.

EXTRAGUARD SGB EXTRAGUARD barrier panels are of triple-wire construction for extra strength and rigidity, galvanised and powder-coated in high visibility yellow. The panels also incorporate an integral toeboard.

STAIR TOWERS PAGE 88 CUPLOK STAIR TOWER Strong but light and easy-to-assemble stair towers are also available in the SGB CUPLOK galvanised, multi-purpose scaffold system.

83

ACCESS AND EDGE PROTECTION ACCESS SCAFFOLD

CUPLOK ACCESS CUPLOK access

Ledger Brace

SGB CUPLOK is equally suited to access solutions as to support applications (see pages 48–51). It can accept either scaffold boards or timber or steel battens, and can be used to form Staircase Towers, Circular Scaffolds, Loading Towers and Mobile towers.

This provides ledger bracing when extended tie patterns are used. Contains captivated simple-to-use wedge couplers. SWL = 6.25 kN

Built-in staircase access is also available. The CUPLOK User Manual contains more detailed information and is available on request.

Code No.

Length L (mm)

Weight (kg)

277531

1700

9.3

279551

2060

10.7 L

Half swivel coupler

Side view of coupler

●

Fast-erection systemised access scaffold

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Robust, hot-dip galvanised components

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Full range of accessories

Intermediate Transom

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Choice of decking

Provides safe mid-bay support for 38 mm scaffold boards. Fabricated jaw sections at ends are turned downwards to prevent dislocation. Integral locking device at one end prevents movement along the horizontal.

Wedge and wedge bolt

Spigoted verticals

Spigoted verticals have integral spigots, 150 mm long, provided at the top of each, for making vertical connections with other verticals. Code No.

Length (m)

Weight (kg)

270100

1.0

5.5

270200

2.0

11.4

270300

3.0

16.6

Code No.

Length (m)

Weight (kg)

272120

1.2

5.2

272130

1.3

5.5

272180

1.8

7.3

272250

2.5

16.5

Spigotless verticals are also available for support applications. Refer to page 48. Horizontals (Ledgers)/Transoms

Forged blade ends with minimum projection resist site damage and locate in a cup joint on the standard. Code No.

Length (m)

Weight (kg)

271130

1.3

5.1

271180

1.8

7.0

271250

2.5

9.5

Castor Wheel

Mobile tower structures can be built using the standard CUPLOK components together with either steel or rubber castor wheels.

Spigoted verticals

84

Code No.

Size (mm)

Weight (kg)

Rubber 279080

240

6.7

Steel 279100

240

7.0

Original CUPLOK system scaffold for fast, versatile access

Half Coupler Braces for Access and Falsework Scaffolds

Hop-Up Bracket

Provides extra width for working platforms, lift adaptions or where scaffolds cannot be located directly adjacent to the work face. Used with intermediate transoms. Code No.

Size (mm)

Weight (kg)

2 board

274200

585

6.3

0.565 m 274300

815

Used for bracing access scaffolds.

These provide plan bracing for both access and falsework structures. Fixed with simple and fast wedge half couplers.

Bracket

3 board

CUPLOK Face Brace

Brace diameter: 48.3 mm SWL = 6.35 kN (tension or compression)

Half Coupler Braces are available for all CUPLOK bay lengths from 1.0 m to 2.5 m. For the full range, please refer to SGB datasheets.

7.7

Code

Overall length (m)

Weight

No.

X

Y

L

(kg)

276202

2.5

2.0

3202

11.5

276153

2.5

1.5

2916

10.7

276180

1.8

2.0

2691

9.8

276150

1.8

1.5

2343

8.7

0.795 m

Wedge half coupler (fixed)

L

Y

Single Board Support Code No.

Size (mm)

Weight (kg)

279300

266

1.5

Swivel blade

X

Ledger Adaptor

Used in pairs with 48.3 mm diameter tube cut to suit to provide special lengths of horizontals. Inside Board Transom

Code No. 271900

Provides mid-bay support for 38 mm scaffold boards when 1 – 3 board HopUp Brackets are used. No of boards

Code No.

Weight (kg)

I board

273101

7.5

2 board

273200

8.5

3 board

273300

9.5

Weight: 1.7 kg 300 centre

5 m and 7.5 m Bridging Ledgers

These are used to allow the removal of either 1 or 2 vertical standards from the elevation of a scaffold. Code No.

Width (m)

Weight (kg)

271920

5m

33.7

271930

7.5 m

40.7

Swivel end blades

Return Device Code No. 279280

1300

290

Weight: 1.15 kg

125

5000 Centres of verticals 5 m Bridging Ledger

75

2500

150 Locking device Inside Board Transom (one board)

2500

2500

7500 Centres of verticals 7.5 m Bridging Ledger

85

ACCESS AND EDGE PROTECTION ACCESS SCAFFOLD

TUBE AND FITTINGS ●

SGB is the UK’s largest supplier of scaffolding products

●

Fully compliant with British Standards

●

High quality specification

●

Wide range available for light and heavy duty requirements

●

Full range of accessories

SGB pioneered the development of traditional scaffolding. SGB offers an extensive range of scaffold tube, fittings, boards and accessories, making a system adaptable for most access applications. Tube is available in aluminium, galvanised and black steel tube. Both pressed and drop forged fittings are available, and scaffold boards are either BS or MSG grades. SGB Pressed Fittings

Pressed fittings are manufactured from alloy steels and fully tested to comply with the Slip and Distortion test requirements of BS1139. They are also treated with a zinc coating with chromate passivation to provide corrosion resistance.

SGB Drop Forged Fittings

Ancillary Equipment

SGB has been producing drop forged fittings for many years and have developed a popular combination of strength and robustness. SGB Double Couplers in particular include the strongest fittings of their kind available.

SGB Formwork has a full range of ancillary equipment to complement the standard scaffold tube and fittings.

Double coupler

SWL = 6.25 kN

The SGB Double Couplers connect two scaffold tubes at right angles. SGB has three versions of Double Couplers available to suit site requirements of load and economy. The strongest double coupler available is the Drop Forged Double Coupler Mk3A.

Code No. 006200

SWL = 12.5 kN

Weight: 1.02 kg

Code No. 004900

Swivel Coupler

Pressed Swivel couplers connect two scaffold tubes at any angle to provide ledger, facade or similar bracing.

Weight: 1.25 kg

86

Gravlock Girder Coupler

The SGB Girder Coupler is a highly economical fitting for fastening scaffold tube to girders with a single bolt fastening. It will accommodate flanges of up to 70 mm in depth. It is suited to loading at right angles to the flange and must be used in pairs. SWL = 30 kN per pair (loaded at right angles to the flange) Code No. 007890 Weight: 1.38 kg

Maximum versatility with full accessories

87

ACCESS AND EDGE PROTECTION TOWERS

CUPLOK STAIR TOWER 4-Legged Staircase Tower ●

Compact economical stair tower

●

Fast erection CUPLOK components

●

40 m height fully loaded

●

800 mm wide stair units

The 4-legged CUPLOK Stair Tower offers a compact staircase tower giving excellent site access with great economy. It occupies a slimline site space covering just 3 m x 1.8 m plan area. The 4-legged staircase utilises standard CUPLOK components and can be used fully loaded to 40 m height

2.0 m

The robust hot dipped galvanised 2 m or 1.5 m Staircase Units simply hook into the Staircase Transom, with the landing made up from the Staircase Batten Bearer and Cuplok Battens. (See adjacent illustration and details below.)

2.0 m

No.

Transom Unit

Code No.

1

Staircase Batten Bearer

279393

2

Staircase Transom

279394

1 2

1.8 m

3.0 m

1494

120

120

150

600 CRS

550

900 CRS

Staircase batten bearer

150

1800 CRS A

A

75

Staircase Transom

End view

88

View A A

Compact site stair tower

Staircase Unit

Available in two sizes, used to provide safer access for numerous operatives. Width is 800 mm, steel treads offer a firm slip-resistant step. The 1.5 m unit incorporates a small plywood landing at the base. Public Access Staircases are also available if required. Unit size

Code No.

Size (mm)

Weight (kg)

2 metre

279420

2690

65

1.5 metre

279400

2026

50

Staircase Guardpost

Located at each platform level to support the centre stairway guardrails (eight-leg towers only). Code No.

Size (mm)

Weight (kg)

279380

1230 (closed)

7.2

89

ACCESS AND EDGE PROTECTION EDGE PROTECTION

EXTRAGUARD SYSTEM ●

Triple wire rigid-mesh edge protection

●

Highly durable galvanised and powdercoated finish

●

Fast and simple installation

●

Patented range of fixing components

SGB EXTRAGUARD is systemised metal panel edge protection offering a higher standard of safety to reduce the risk of falls from height. EXTRAGUARD is a highly visible full-mesh panel with a galvanised and powder-coated finish. EXTRAGUARD comprises a combination of patented clamping devices, posts and full-mesh panels with a unique triple wire construction. This gives the mesh an unrivalled rigidity and also protects the edges of the mesh from damage. New Safety Standard

The new prEN 13374 ‘Temporary Edge Protection Systems’ is the very first British/European Standard to be written solely for edge protection. The new requirements fundamentally change the approach to edge protection. In particular, the deflection requirements apply to the whole mesh panel area, not just to the top rail. The rigid triple wire EXTRAGUARD mesh panel fully meets these requirements.

Typical applications EX

EX

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RA

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AG

UA

TR

AG

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E

Clamp to DU-AL beams

R XT

AG

UA

RD

Socket base for bolting into slab

90

TR

TR

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TR

AG

UA

RD

Clamp to flat slab

TR

AG

UA

RD

TR

AG

U

Robust, rigid mesh edge protection

Components Mesh panel

EXTRAGUARD barrier panels are of triple wire construction for extra strength and rigidity, galvanised and powder-coated in high visibility yellow. The panels also incorporate an integral toeboard. Standard panels are 2.6 m wide, 1.15 m high and weigh 22 kg for easy handling. Half length panels are also available. Guardrail post

Steel or aluminium guardrail posts with an integral patented mesh retaining clip.

EX

Slab clamp

A TR

G

R UA

D

Can be clamped onto slab edges or upstands up to 550 mm thick. A fast speed thread makes the clamp quick and simple to install. DU-AL beam clamp

Mesh panel

Uses a simple wedge clamp to fasten to the top of SGB’s DU-AL aluminium beams, and most aluminium formwork beams. The clamp accommodates beam widths from 75 to 100 mm.

Code 617535 Weight 22kg

Half panel Code 617526 Weight 11kg

Socket base

Uses a simple screw-in action to provide a solid fixing to the slab surface. Incorporates both male and female fixing. Fixing and support

All the EXTRAGUARD mounting systems feature the patented ‘J’ lock gravity fixing into which the guard post is inserted.

DU-AL beam clamp Code 617612 Weight 2.0kg

Transportation A special mesh pallet is available for safe and

Slab clamp

Socket base

Guardrail post

secure site transportation.

Code 617611

Code 617605

Code 617588

Weight 9.7kg

Weight 1.2kg

Weight 4.0kg

91

SPECIALS Detailed, special formwork design and manufacture to suit specific site requirements

92

TABLES, COLUMNS, GANTRIES AND TRUSSES PAGE 94 SGB Formwork can design and manufacture a tailored solution to suit specific site requirements.

93

SPECIALS

TABLES, COLUMNS, GANTRIES AND TRUSSES

●

Site-specific design and manufacture

●

Tables

●

Columns

●

Gantries

●

Trusses

SGB Formwork has an experienced team of designers that can produce detailed special formwork designs to suit your particular site requirements. Over the years SGB Formwork has gained extensive experience in providing innovative cost effective special formwork solutions to major projects across the globe. SGB Formwork has a history of designing and manufacturing specials for column shutters, curved wave wall shutters, complex moving tables, wall formwork gantries, bridge pier trusses and matchcasting shutters.

94

Innovative solutions to overcome individual site requirements

95

ENGINEERING AND DESIGN SERVICES SGB leads the industry in Product Development, Drafting and Structural Software.

Product Development

Drafting

Structural Software

SGB has a reputation for innovative product solutions, which is borne out by the continuing drive for product improvement. This is delivered by SGB’s own large in-house team of development engineers, working on future construction products, as well as supporting innovative specials on current projects.

SGB’s large Formwork Design Team is equipped with the latest design software to provide a fast efficient service to the site. Design drawings are created using a fast customised SGB CAD system, or on a specialised panel formwork package.

SGB uses some of the latest structural analysis software in the design of formwork and shoring frames.

SGB Formwork Datasheet CD

Estimating

AutoCAD blocks

All SGB products come with comprehensive support and back-up data. Technical product information, giving component, application and assembly data and instructions is available on a simpleto-use SGB Formwork Datasheet CD.

The SGB Formwork Workout Disc contains 5 easy-to-use estimating packages for the products GASS, CUPLOK and MKII SOLDIERS. It also contains a simple-to-use structural package for analysing SGB beam sections under load.

All SGB product components are available in AutoCAD blocks for easy, quick insertion into AutoCAD drawings. This allows fast creation of scheme drawings.

SGB also offers the following technical suppport packages to engineers and contractors using SGB equipment.

96

97

CONTACT INFORMATION SGB Formwork UK Design Offices and Branches London

609 London Road West Thurrock, Grays Essex RM20 3BJ Tel: 01708 861666 Fax:01708 869560 Birmingham

Tamworth Road Dosthill Tamworth Staffs B77 1LT Tel: 01827 289955 Fax:01827 250191

Ireland

SGB Scafform Newcourt Business Campus St Margarets Co Dublin Ireland Tel: 00 353 1 834 0707 Fax:00 353 1 856 7086/5 For international enquiries

SGB International Broadlands Business Campus Holmwood Langhurstwood Road Horsham West Sussex RH12 4SU Tel: 01403 220000 Fax:01403 220001

Manchester

Crabtree Lane Clayton Industrial Estate Openshaw Manchester M11 4BR Tel: 0161 230 4061 Fax:0161 223 2829 Glasgow

2236 London Road Carmyle Glasgow G32 8YF Tel: 0141 778 5426 Fax:0141 778 6730

SGB Formwork Overseas Offices Eastern Europe Czech Republic

SGB Cz s.r.o. Becovska 939 Praha 10 -Uhrineves Czech Republic Tel: 00 420 2 7210 1511 Fax:00 420 2 7210 1 530/505 Latvia

SGB Latvia Mazcenu alaja 3 Jaunmarupe, Riga distr LV2166 Latvia Tel: 00 371 783 4903 Fax:00 371 793 4926

Alternatively please visit our website: www.sgb.co.uk

Poland

SGB Poland Bochenskiego 81 40-859 Katowice Poland Tel/Fax: 00 48 322 54 5058 Slovakia

SGB Slovakia Contact via SGB Cz Tel: 00 421 556 33 25 92 Slovenia

SGB Slovensko sro Vajnorská 135 832 37 Bratislava 3, Slovenia Tel.: 00 386 2 4445 9871/4445 3296 Fax:00 386 2 4445 8691

98

www.sgb.co.uk

Northern Europe

Middle East

Far East

Denmark

Egypt

Hong Kong

SGB Denmark ApS Industriholmen 31-33 Postboks 1059 DK-2650 Hvidovre Denmark Tel: 00 45 3678 8222 Fax:00 45 3678 4833

SGB Egypt Street No 263, Building No 19 New Maadi Cairo Egypt Tel: 00 202 519 3863 Fax:00 202 516 5098

SGB Asia Pacific Ltd Unit 07A 38/F Cable TV Tower 9 Hoi Shing Road Tsuen Wan, NT Hong Kong Tel: 00 852 2 8577008/2690 2606 Fax:00 852 2 8577226/26902676

The Netherlands

Qatar

SGB North Europe bv Europaweg 97, 5707 Helmond Postbus 112, 5700 AC Helmond The Netherlands Tel: 00 31 492 598 698 Fax:00 31 492 598 686

SGB Al-Darwish United WLL PO Box 1811 Doha Qatar Tel: 00 974 4603 983 Fax:00 974 4603 984

Southern Europe France

SGB SAS 256 Allée de Fétan BP 130 01601 Trevoux, France Tel: 00 33 4 74 08 90 50 Fax:00 33 4 74 08 90 60 Portugal

Trenci SGB Almeda de Linhas De Torres 61-7, 1700 Lisbon Portugal Tel: 00 35 1 2175 76641 Fax: 00 35 1 2175 99080

Saudi Arabia

SGB Baroom PO Box 1346 Jeddah 21431 Saudi Arabia Tel: 00 966 2 660 2784 Fax:00 966 2 619 2043 SGB Dabal PO Box 1102, Dammam 31341 Saudi Arabia Tel: 00 966 3 827 3218 Fax:00 966 3 826 7466 United Arab Emirates

Quebeisi SGB Middle Eastern Head Office PO Box 5682, Sharjah United Arab Emirates Tel: 00 971 6 5330 911 Fax:00 971 6 5330 993 PC Fax: 00 9716 5330 922

Malaysia

SGB Asia Pacific (M) Sdn bhd 3A-01 & 3A-02, Level 3A Menara Maxisegar Jalan Pandan Indah 4/2 Pandan Indah, 55100 Kuala Lumpur, Malaysia Tel: 00 603 42965455 or 42965034 Fax:00 603 4296 5033 Singapore

SGB Asia Pacific (S) Pte Ltd 23 Gul Road Singapore 629356 Tel: 00 65 6862 6122 Fax:00 65 6862 6133 America

Patent Construction Systems 14942 Talcott, Houston, Texas 77015, USA Tel: 00 1 281 452 1600 Fax:00 1 281 452 5350

For further information on this product or any other products and services, please contact your local branch:

tel: 08705 288 388 email: [email protected] www.sgb.co.uk SGB Group Harsco House, Regent Park, 299 Kingston Road, Leatherhead, Surrey KT22 7SG Tel: 01372 381300 10/03

Formwork Technology

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