COMPLETELY REVISED AND UPDATED b u i l d e r - t e st e d c o d e a p p r o v e d
Framing Roofs
f r o m th e e d i to r s o f
builder - tested code approved
framing roofs from the editors of
h
B
Text © 2010 by The Taunton Press, Inc. Photographs © 2010 by The Taunton Press, Inc. Illustrations © 2010 by The Taunton Press, Inc. All rights reserved.
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The Taunton Press Inc., 63 South Main St., PO Box 5506, Newtown, CT 06470-5506 e-mail:
[email protected] Editor: Jessica DiDonato Copy editor: Diane Sinitsky Indexer: Jay Kreider Cover design: Alexander Isley, Inc. Interior design/Layout: Cathy Cassidy Taunton’s For Pros By Pros® and Fine Homebuilding® are trademarks of The Taunton Press Inc., registered in the U.S. Patent and Trademark Office. Library of Congress Cataloging-in-Publication Data Framing roofs / from the editors of Fine homebuilding. p. cm. Includes index. E-Book ISBN 978-1-62710-070-0 1. Roofs--Design and construction. 2. Framing (Building) I. Fine homebuilding. TH2393.F727 2010 694’.2--dc22 2010037051
Printed in the United States of America 10 9 8 7 6 5 4 3 2 1 The following manufacturers/names appearing in Framing Roofs are trademarks: Bass Ale®, Linear Link®, Makita®, Minwax®, Paslode®, RounDrive®, Skil®, Speed® Square, Swanson® Tool Co. About Your Safety: Homebuilding is inherently dangerous. From accidents with power tools to falls from ladders, scaffolds, and roofs, builders risk serious injury and even death. We try to promote safe work habits through our articles. But what is safe for one person under certain circumstances may not be safe for you under different circumstances. So don’t try anything you learn about here (or elsewhere) unless you’re certain that it is safe for you. Please be careful. Except for new page numbers that reflect the organization of this collection, these articles appear just as they did when they were originally published. You may find that some information about manufacturers or products is no longer up to date. Similarly, building methods change and building codes vary by region and are constantly evolving, so please check with your local building department.
Special thanks to the authors, editors, art directors, copy editors, and other staff members of Fine Homebuilding who contributed to the development of the articles in this book.
Con t ents
Introduction
3
part 1 : stick framing Cutting and Setting Common Rafters
4
Framing a Gable Roof
14
Framing a Roof Valley
26
Using a Rafter Square
36
A Different Approach to Rafter Layout
38
Framing a Hip Roof
50
Hip-Roof Framing Made Easier
60
Framing a Gambrel Roof
68
Roof Framing with Engineered Lumber
76
Cordless Framing Nailers
84
Part 2 : dormers and bays Doghouse Dormers
90
Framing a Classic Shed Dormer
102
Framing a Dramatic Dormer
108
A Gable-Dormer Retrofit
118
Framing an Elegant Dormer
130
Framing a Bay-Window Roof
142
Part 3: Truss framing Raising Roof Trusses
150
Rolling Roof Trusses
162
Building Hip and Valley Roofs with Trusses
172
Credits
184
Index
185
in t r od u c t ion
I
often tell myself that building a new house is much easier than remodeling an old one. By “often,” I mean whenever I’m having trouble with a
remodeling project, which happens most weekends. The exception to this excuse occurs when I’m working on my roof. With all of its angles and math, roof framing is intimidating. I’m much more comfortable cutting into a roof to find things where they should be, straight and square, than trying to build one that way myself.
One of my early assignments at Fine Homebuilding was to work with Rick
Arnold on a story about framing roof valleys. When I arrived at the job site, Rick had already determined the lengths and necessary bevel cuts for the valley and jack rafters. It took Rick less time to cut all the components of the valley on the ground than it did for his crew to carry them to the roof. Watching each rafter slip perfectly into place was one of the most remarkable feats I’d seen on a job site.
Rick’s article, which you’ll find on p. 26 of this book, turned out to be
more than a lesson in geometry. It was a great example of how a veteran builder plans ahead and uses modern tools, like the construction calculator, and modern materials, like the LVL ridge board and valley rafter, to simplify tricky details and improve the end result. At Fine Homebuilding, we’re proud to be a conduit for experienced craftsmen to share their knowledge with readers like you. Whether you’re looking to learn the basics of laying out a rafter or improve your skills on more complex roof details, there is a lot to learn in this collection of our best roof-framing articles.
— Brian Pontolilo, editor Fine Homebuilding 3
stick framing
1
Cutting and Setting Common Rafters John Spier
I
f building a staircase is the test of a master
be the same. If the floor is square to begin
carpenter, then building a simple gable
with and the walls are either sheathed or
roof must be the test of an apprentice. The
braced so that they can’t rack diagonally,
gable roof is the foundation, so to speak, for
the top plates should also be square to each
almost every roof a carpenter will learn to
other. I check for square by measuring the
build, from sheds to gambrels. Just about
diagonals, which should also be the same or
every gable roof begins with common rafters,
at least within a 1 ⁄4-in. tolerance.
those simple framing members that stretch
Next I stretch a line (usually yellow
from plate to ridge. There are many ways to
mason’s string; see photo 2 on p. 6) inside
approach cutting and installing common
the top plates of each wall. I use blocks at
rafters; here’s the one I use most often.
each end to space the string away from the wall. A third block makes a quick gauge
Start with Straight, Plumb Walls
to check the straightness of the wall (see
Every good roof starts with good wall fram-
or so. If interior walls have top plates that
ing. The bearing walls that carry the rafters and the roof need to be straight, square, plumb, and parallel to each other. If they’re not, fix them now, or the roof framing will never be right. I start by checking the distance between
4
photo 3 on p. 6). The walls then are held plumb and straight with 2x braces every 8 ft. lap over outside walls, I put diagonal braces on them.
Simple Math and a Calculator
the plates at the ends of each roof section,
There are many ways to lay out common
both at the floor and at the top plate (see
rafters, but I stick to the simplest approach
photo 1 on p. 6). With the wall corners
using math, geometry, and a calculator (photo
braced plumb, all four measurements should
on the facing page). I also work from the
Common-Rafter Elements All common rafters are made of similar parts from the plumb cut at the top to the bird’s mouth where the rafter rests on the wall framing.
Ridge Plumb cut or ridge cut
Length of rafter Centerline Rise of rafter
Heel cut Seat cut Run of rafter Thickness of ridge
Plate
Rafter tail
bottom edge of the rafter rather than working from the theoretical line traditionally used when calculating rafters. With my approach,
Let’s do the numbers
the length I find is between two definite
Find run of rafter
measurable points: the bottom corner of the
To find the length of the bottom edge of the
rafter, I start with the desired roof pitch and
ridge cut and the beginning of the seat cut.
2775 ⁄ 8 in. (plate to plate) − 31⁄ 2 in. (double LVL ridge) 2741⁄ 8 in. ÷ 2 1371⁄16 in. (run of rafter)
the inside plate-to-plate measurement. From that measurement, I subtract the thickness of the ridge and divide that number in half to give me the run dimension for the rafter (see “Let’s Do the Numbers” at right). Next I set up a simple proportion using the roof pitch to find the rise dimension. Once I’ve determined the rise and run of the rafter, I use geometry to find the rafter length. Square the rise, square the run, add
Find rise of rafter Set up a proportion, cross-multiply, and divide X = 10 (roof pitch) 1371⁄16 in. 12 12 × X = 10 × 1371⁄16 in. X = (10 × 1371⁄16 in.) ÷ 12 X = 1141⁄4 in. (rise of rafter)
Here are the rafter calculations for the roof featured in this article.
Find length of rafter (1371⁄16 in.)2
+
(1141⁄4 in.)2 √31839.19
= =
31839.19 1787⁄16 in.
the two, and take the square root of the sum. Construction calculators are programmed to do this automatically and have the benefit of calculating in feet and inches, but any calculator with a square-root function will do.
Handy Tip: If you don’t have a calculator, pick a big room with square walls. Measure rise along one wall and run along another. Then string a tape between the two points for the length of rafter.
Cutting and Setting Common Raf ters
5
Straighten the Walls First
B
efore the rafters can be cut and installed, the walls have to be straight, plumb, and square. First, plate-toplate measurements are taken at both ends of each roof section at the inside of the plates (photo 1). Lines stretched along the walls (photo 2) are gauged straight with a block (photo 3).
1
2
3
The First Rafter Is a Pattern Armed with these figures, I’m ready to lay
mines the plumb-cut angle, which I mark using a triangular rafter square (see photo 2 on the facing page), such as a Speed® Square. Today’s framing codes require that the
out the first rafter. I select a nice, straight piece
bottom of the rafter’s ridge cut must bear
of rafter stock for a pattern (see photo 1 on
fully on the ridge, although the top point of
the facing page) and mark the direction of
the cut may be left as much as an inch high
the crown, or the bend along the edge, if any.
to facilitate ridge-venting. The length of the
Every common rafter has a ridge cut or
plumb cut determines the minimum width
a plumb cut at one end and a bird’s mouth and a tail at the other end where the rafter fits over the wall plate. The roof pitch deter-
of the material needed for the ridge. Measuring along the bottom edge of the rafter from the short point on the plumb cut, I mark the rafter length on the stock.
6
Stick Framing
The Pattern Rafter: A Template for the Roof
A
fter finding the length of the rafter, a straight piece of rafter stock is selected (photo 1). A rafter square sets the angle for the ridge cut (photo 2), and the length of the rafter is measured down from the short point. The bird’s mouth and rafter tail are drawn full scale with all the trim and soffit detail (photo 3) before the pattern is cut to make sure all the details fit properly.
2
This mark is where I begin the seat cut for
1
3
The rafter tail is the part that carries the
the bird’s mouth of the rafter. The angle of
roof overhang and trim. I lay out the tail by
the seat cut, or the flat part of the notch, is
drawing a full-scale picture of the roof-trim
the complement of the plumb-cut angle. The
and soffit details on the pattern rafter (see
roof in this project had a 10-in-12 pitch with
photo 3 above). Details include the vent,
a plumb cut of 40°. So the seat-cut angle, or
subfascia, blocking, frieze, and anything else
complement, is 90° minus 40°, or 50°.
that affects the framing. When my drawing
The length of the seat cut is the width of the wall plate plus the thickness of the
is complete, I cut out the pattern rafter and mark it as such.
sheathing. Another plumb cut, called the heel cut, for the outside of the wall, completes the bird’s mouth.
Cutting and Setting Common Raf ters
7
Laying Out the Ridge and Plates
1
2
8
Stick Framing
3
Rafters Should Align with the Studs
connectors, and improves the structural
A good roof-framing layout starts on the first
common-rafter locations, and also the
floor. I always try to line up the studs in the
double and triple common rafters for open-
second-floor walls with those on the first
ings such as skylights, cupolas, chimneys,
floor and then have the rafters land directly
and dormers. I then transfer all these layout
over the studs (see photo 1 above). A unified
marks to the ridge (see photo 2 above), mak-
layout all the way through the house simpli-
ing sure to keep track of which side of the
fies work for the subs and trim carpenters,
ridge goes where. When the layout is fin-
provides good nailing for code-required steel
ished, I count the number of rafters I need.
integrity of the house. On the wall plates, I lay out all the
T
o keep the house framing consistent, rafters should fall directly over the studs and joists (photo 1). Rafter layout is transferred to the ridge (photo 2). The ridge is then set on temporary posts (photo 3), and a test fit of the first two rafters braces the ridge while it’s eyeballed for straightness (photo 4).
4
Setting the Stage
planks is the easiest approach, but I’ve also
If the roof has ceiling joists that sit directly
out of 2x6s and extra rafter stock.
on the bearing walls, I can put the joists on
set many ridges on simple staging site-built If you’re short or if the bearing walls are
now and use them as staging. If not, or if the
more than 5 ft. tall, it’s also helpful to have
ridge is too high to reach comfortably, I take
staging set up for lifting and nailing the
the time to set up staging.
rafters onto the walls, either from the inside
I like to be able to walk along each side
or from the outside. We often set up wall
of the ridge with the tops of the rafters just
brackets outside at a height convenient for
about head high so that I can nail the rafters
installing sheathing, trim, and roofing.
comfortably but still duck under them easily. A couple of sections of pipe staging with
Cutting and Setting Common Raf ters
9
Production Rafter Cutting
A
fter the pattern rafter has been tested, plywood blocks are nailed to each end (photo 1). The blocks register the pattern on the rafter stock while a crew member at each end traces the pattern (photo 2). The ends are then cut at the same time (photo 3), and the finished rafter is set aside.
2
1
10
Stick Framing
3
Test Rafters Brace the Ridge Our ridges used to be a single thickness of 2x lumber, often toenailed together or gusseted with scraps of plywood. With today’s windloading codes and cathedral-ceiling spaces, ridges are more likely to be built-up assemblies of LVLs or other materials engineered to carry some of the roof load. If posts are incorporated into the gables or interior walls that support the ridge, I build and stand them now, using temporary braces to hold them plumb. If there are no permanent posts in the structure, I cut temporary props to hold the ridge and to keep it from sagging until the roof is sheathed (see photo 3 on p. 8). The post height equals the rise of the rafter plus the height of the walls. I like to have the first couple of rafters cut at this point. In theory, my pattern rafter is perfect, but before I cut a whole pile of stock, I test-fit a couple of rafters to make sure I haven’t made any stupid mistakes. And because I also hate to waste time by moving anything twice, the first two rafters are used to brace the ridge in place (see photo 4 on p. 9). If I’m not ready to set the ridge, I test the rafters by inserting a small block of wood the same thickness as the ridge between the ridge cuts.
Rafter Cutting, Tag-Team Style When I’m satisfied that my pattern rafter is good, I set up the rafter-cutting operation. First, I nail blocks (usually plywood scraps) on the top edge of the pattern rafter at each end, one directly over the ridge cut and the other over the seat of the bird’s mouth (see photo 1 on the facing page). These blocks ensure that each rafter is uniform so that the ridge and eave stay straight and that differences in rafter width and crown don’t affect the finished frame.
Cutting and Setting Common Raf ters
11
The Rafters Go In
I
t’s easiest to set rafters with three crew members (photo 1): one at the ridge, one at the plate, and another passing up the rafters. The plate end is nailed in first while the ridge end is held up slightly (photo 2). When the rafters are in, steel connecting plates are installed (photo 3), followed by the ceiling joists (photo 4).
2
1
12
Stick Framing
3
4
Now I set up an on-site rafter factory. Two
and eaves. Now is the last easy chance to fix
of the crew members mark the crown on
or replace any rafters that are not in line or
the stock and then stack it near the cutting
in plane with the rest.
best done as a
station. Any pieces with excessive crown or bow are rejected. At the cutting station, stock is stacked on
Setting rafters is
Final Framing Details
team with one person at the
sawhorses with the crowns facing the same
When all the common rafters are in place,
direction. The pattern rafter is placed on
I install the metal rafter ties (see photo 3 on
each piece with the crown at the top edge,
the facing page), and I put in as many of the
at the eave, and
and the cuts are marked (see photo 2 on
cathedral-ceiling joists as possible (see photo
a third lifting
pp. 10–11). Then one crew member makes
4 on the facing page). I then turn my attention to the rest of the roof-framing details
the rafters into
the plumb cut while the other cuts the bird’s mouth and rafter tail (see photo 3 on
such as chimney and skylight openings and
pp. 10–11). These cuts have to be accurate;
dormers. Getting the common rafters right
sloppy cuts translate into humps or hollows
goes a long way toward getting the rest of
in the roof, which my competitors will glee-
the roof right, and many of the same con-
fully discuss at the coffee shop.
cepts and methods apply to other parts of
When I’m cutting the bird’s mouth, it’s generally acceptable to overcut with the circular saw to finish the notch. The exceptions to this rule are when the notch goes more than two-thirds of the way across the rafter and when the tail has to support a
ridge, another
position.
the roof as well. John Spier builds and renovates custom homes and is a frequent contributor to Fine Homebuilding magazine. He and his wife, Kerri, own and operate Spier Construction, a general-contracting company on Block Island, Rhode Island.
wide roof overhang. In these two cases, I cut to the corner with a circular saw and finish with a sharp handsaw.
Nail the Bird’s Mouth First Setting rafters is best done as a team with one person at the ridge, another at the eave, and a third lifting the rafters into position (see photo 1 on the facing page). I like to set an opposing pair of rafters every 6 ft. to 8 ft. to hold the ridge straight at intermittent points. Then I check the ridge for straightness, by eye or with a stringline. It’s best to nail the lower end of each rafter first while the person at the ridge holds the rafter slightly high (see photo 2 on the facing page). Nailing the ridge first tends to push the bird’s mouth outward. After the ridge is stabilized and straight, I fill in the remaining commons, alternating from side to side every few rafters. Once the rafters are in place, I cast a critical eye along the ridge
Cutting and Setting Common Raf ters
13
stick framing
1
Framing a Gable Roof Larry Haun
O
The Rafter Horse
watching a carpenter laying out rafters, cut-
To begin with, pieceworkers try to avoid
ting them with a handsaw, and then, over
cutting one piece at a time. They’ll build a
the next several days, artfully and precisely
pair of simple horses out of 2x stock so that
constructing a gable roof. His work had a
they can stack the rafters on edge and mark
fascinating, almost Zen-like quality to it. In
and cut them all at once. To build the rafter
a hundred imperceptible ways, the roof be-
horses, lay four 3-ft.-long 2x6s flat and nail a
came an extension of the man.
pair of 2x blocks onto each, with a 11 ⁄2 in.
ne of my earliest and fondest memories dates from the 1930s. I remember
But times change, and the roof that took that carpenter days to build now takes
a long 2x6 or 2x8 on edge (see the bottom
pieceworkers (craftspersons who get paid
photo on the facing page). An alternate
by the piece and not by the hour) a mat-
method is to cut a notch 11 ⁄2 in. wide by
ter of hours. Since they first appeared on
about 4 in. deep into four scraps of 4x12.
job sites, pieceworkers have given us new
Then you can slip a long 2x6 or 2x8 on edge
tools, ingenious new methods of construc-
into these notches. Either of these horses
tion, and many efficient shortcuts. But what
can easily be broken down and carried from
skilled pieceworkers haven’t done is sacrifice
job to job. The horses hold the rafters off the
sound construction principles for the sake of
ground, providing plenty of clearance for
increased production. The opposite is true;
cutting.
they’ve developed solid construction procedures that allow them to keep up with demand, yet still construct a well-built home. The secret to successful piecework, from hanging doors to framing roofs, is to break down a process into a series of simple steps. To demonstrate just how easy roof framing can be (with a little practice), I’ll describe how to cut and stack a gable roof the way pieceworkers do it. 14
gap between them so that you can slip in
Cutting the Rafters Rafters can be cut using a standard 71 ⁄4-in. sidewinder or worm-drive circular saw. This isn’t the first choice for most pieceworkers, who prefer to use more specialized tools (especially when cutting simple gable roofs). But it is the more affordable choice for most custom-home builders. If you are using a
The key to production roof framing is to minimize wasted motion. Here, carpenters nail gable studs plumb by eye—there’s no need to lay out the top plates. The next step is to snap a line across the rafter tails and cut the tails off with a circular saw.
tip If you are using a standard circular saw, load rafter stock on the horses with their crowns, or convex edges, facing up—same as the rafters will be oriented in the roof frame.
Pieceworkers typically build a pair of simple portable rafter horses. The horses allow them to stack rafters off the ground on edge so that they can mark and cut the rafters all at once. Framing a Gable Roof
15
One way to lay out rafters is with a site-built rafter tee. The fence on top of the tee allows easy scribing of the ridge cuts and bird’s mouths. When laid out this way, rafters are cut one at a time with a circular saw.
standard circular saw, load rafter stock on
as a Speed Square from Swanson® Tool Co.,
the horses with their crowns, or convex
scribe the ridge cut at one end of the tem-
edges, facing up—same as the rafters will be
plate. Then move down the template about
oriented in the roof frame.
one foot and scribe the heel cut of the
Determine which end of the stack will re-
the top edge of the template. This will serve
this end. An easy way to do this is to hold a
as your registration mark when laying out
stud against the ends and pull all the rafters
the bird’s mouths.
up against it. Then measure down from this
Stick Framing
The layout of the bird’s mouth on the
end on the two outside rafters in the stack
tee depends on the size of the rafters. For
and make a mark corresponding to the heel
2x4 rafters, which are still used occasion-
cut of the bird’s mouth (the notch in the raf-
ally around here, measure 21 ⁄2 in. down the
ter that fits over the top plate and consists of
plumb line and scribe the seat cut of the
a plumb heel cut and a level seat cut). Snap
bird’s mouth perpendicular to the plumb
a line across the tops of the rafters to con-
line. Leaving 21 ⁄2 in. of stock above the plate
nect the marks.
ensures a strong rafter tail on 2x4 rafter
Next, make a rafter pattern, or layout
16
bird’s mouth, transferring this line across
ceive the plumb cuts for the ridge and flush
stock. One drawback to this is that for roof
tee, for scribing the ridge cuts and bird’s
pitches greater than 4-in-12, 2x4 rafters will
mouths (see the photo above). I usually
have less than a 31 ⁄2-in.-long seat cut. Conse-
start with a 2-ft.-long 1x the same width as
quently, the rafters won’t have full bearing
the rafters. Using a triangular square such
on a 2x4 top plate. However, this presents
To save time, ridges can be gang-cut with a 16-in. beam saw. Though these saws won’t cut all the way through anything wider than a 2x4 at a 4-in-12 pitch, where necessary each cut can be completed using a standard circular saw.
no problems structurally as long as the rafters are stacked, nailed, and blocked properly (check your local building code for the minimum bearing). For 2x6 or larger rafters, you can make the seat cuts 31 ⁄2 in. long without weakening the tails. Once the layout tee is marked and cut, nail a 1x2 fence to the upper edge of the tee. This allows you to place the tee on a rafter and mark it quickly and accurately. Make sure you position the fence so that it won’t keep you from seeing the ridge cut or your registration mark. Use the layout tee to mark the ridge cut and bird’s mouth on each rafter. Scribe all the ridges first at the flush ends of the stock, sliding the rafters over one at a time. Then do the same for the seat cuts, aligning the registration mark on the template with the chalk marks on the rafters. Next, with the rafters on edge, cut the ridges with your circular saw, again moving the rafters over one at a time. Then flip the rafters on their sides and make the seat cuts, overcutting just enough to remove the bird’s mouths. An alternate method for making ridge cuts is to use a Linear Link® saw, a Skil® worm-drive saw fitted with a bar and chain. Framing a Gable Roof
17
One method for gang-cutting bird’s mouths is to cut the heels with a worm-drive saw (above) and the seats with a worm-drive saw fitted with a swing table, an accessory base that adjusts from –5° to 68° (right).
Cutting common rafters with production tools
Production Rafter Cutting Cutting common rafters with production tools is both faster and easier than the
is both fast
method I’ve just described. In this case,
and easy.
you’ll want to stack the rafters on edge but with their crowns facing down. Flush up the rafters on one end and snap a chalkline across them about 3 in. down from the flush ends (the greater the roof pitch and rafter width, the greater this distance). The chalkline corresponds to the short point of the ridge plumb cut. Snap another line the appropriate distance (the common-rafter length) from this point to mark the heel cuts of the bird’s mouths. Then measure back up from this mark about 21 ⁄2 in. and snap a
18
Stick Framing
third line to mark the seat cut of the bird’s
Seat cuts are made using a 71 ⁄4 in. or, bet-
mouth. This measurement will vary depend-
ter yet, 81 ⁄4-in. worm-drive saw fitted with a
ing on the size of the rafters, the pitch of the
swing table. A swing table replaces the saw’s
roof, and the cutting capacity of your saw
standard saw base and allows the saw to be
require the ridge
(more on that later).
tilted to angles up to 68º (see the right photo
to be one size
on the facing page). I bought mine from
larger than the
Now gang-cut the ridge cuts using a beam saw (see the top photo on p. 17). Blocks nailed
Pairis Enterprises and Manufacturing. Set
to the top of the rafter horses will help hold
the swing table to 90º minus the plumb-cut
the stack upright. My 16-in. Makita® beam
angle (for example, 631 ⁄2º for a 6-in-12 roof)
saw will cut through a 2x4 on edge at more
and make the seat cuts, again in one pass.
than an 8-in-12 pitch and will saw most of
with a worm-drive saw is that it won’t allow
determine the angle at which to set your
a substantial depth of cut at sharp angles, so
saw, use a calculator with a tangent key or,
it limits the amount of bearing that the raf-
just as easy, look up the angle in your rafter-
ters will have on the top plates (about 21 ⁄2 in.
table book.
maximum with an 81 ⁄4-in. saw). Again, this is
proper bearing.
of little concern if the roof is framed properly.
single pass with the beam saw (or a standard
Once you get used to working with these
circular saw) and then finish each cut with
production tools, you’ll find that it takes
a standard circular saw, moving the rafters
longer to stack the rafters than to cut them.
over one at a time. This way the only mark
With the rafters cut, you can now carry
needed is the chalkline. The kerf from the
them over to the house and lean them
first cut will accurately guide the second cut.
against the walls, ridge-end up. The rafter
To make the process go even faster, apply
rafters to ensure
The only drawback to using a swing table
the way through a 2x6 at a 4-in-12 pitch. To
For steeper pitches or wider stock, make a
Most codes
tails will be cut to length in place later.
paraffin to the sawblade and shoe. Also try have to roll out 100 ft. of cord or more, the
Staging and Layout
saw will lose some power and won’t operate
Now it’s time to prepare a sturdy platform
at its maximum efficiency.
from which to frame the roof. The easiest
to stay close to your power source. If you
Another method for cutting ridges is to
way is to simply tack 1x6s or strips of ply-
use the Linear Link model VCS-SK12 saw
wood across the joists below the ridge line
(see the bottom photo on p. 17). The
to create a catwalk (the joists are usually
model VCS-SK12 is a Skil worm-drive saw
installed before the roof framing begins).
fitted with a bar and cutting chain that lets
Run this catwalk the full length of the build-
the saw cut to a depth of 12 in. at 90º. It’s
ing. If the ridge works out to be higher than
adjustable to cut angles up to 45º. You can
about 6 ft., pieceworkers will usually frame
buy the saw or a conversion kit that will fit
and brace the bare bones of the roof off the
any Skil worm drive.
catwalk and then install the rest of the raf-
With the right tools, the bird’s mouths can also be gang-cut with the rafters on
ters while walking the ridge. For added convenience, most roof stack-
edge. Gang-cutting bird’s mouths works
ers install a hook on their worm-drive
especially well because you needn’t overcut
saws that allows them to hang their saw
the heel or the seat cut, which weakens the
from a joist or rafter. When not in use, the
tail. For the heel cuts, set your worm-drive
hook folds back against the saw and out
saw to the same angle as the ridge cut and
of the way.
to the proper depth, and then make a single
The next step is to lay out the ridge. Most
cut across all the rafters (see the left photo
codes require the ridge to be one size larger
on the facing page).
than the rafters to ensure proper bearing
Framing a Gable Roof
19
No layout is necessary on the top plates for the rafters.
(2x4 rafters require a 1x6 or 2x6 ridge). Make
the roof, avoid nailing into the top edge of
sure to use straight stock for the ridge. In the
a rafter. At this point, nail a 2x4 leg to the
likely event that more than one ridge board
ridge board at both ends to give it extra
is required to run the length of the building,
support. If these legs need to be cut to two
cut the boards to length so that each joint
different lengths to fit beneath the ridge, it
falls in the center of a rafter pair. The rafters
means that the walls probably aren’t parallel
will then help to hold the ridge together. Let
and, consequently, that the ridge board isn’t
the last ridge board run long—it will be cut
level. In this case, yank the nails out of the
to length after the roof is assembled.
rafter pair at the top plate on the high end
Be sure to align the layout of the ridge
of the ridge and slide out the rafters until
to that of the joists so that the rafters and
the ridge is level. The key to avoiding all this
joists will tie together at the plate line. If
hassle is, of course, to make sure the walls
the rafters and joists are both spaced
are framed accurately in the first place.
16 in. o.c., each rafter will tie into a joist.
Next, plumb this ridge section. This can
If the joists are spaced 16 in. o.c. and the
be accomplished in a couple of ways. One
rafters 24 in. o.c., then a rafter will tie into
way is to nail a 2x4 upright to the gable end
every fourth joist. Regardless, no layout is
ahead of time so that it extends up to the
necessary on the top plates for the rafters.
height of the ridge. This allows you to push
Rafters will either fall next to a joist or be
the end rafters against the upright and to
spaced the proper distance apart by frieze
install a 2x4 sway brace extending from the
blocks installed between them. Once the
top plate to the ridge at a 45º angle. This is a
ridge is marked and cut, lay the boards end
permanent brace. Nail it in between the lay-
to end on top of the catwalk.
out lines at the ridge. A second method is to use your eye as a
Nailing It Up
gauge. Sighting down from the end of the
Installation of the roof can be accomplished
rafters with the outside edges of the top
easily by two carpenters. The first step is to
and bottom plates, and then nail up a sway
pull up a rafter at the gable end. While one
brace. Either way, the ridge can be plumbed
carpenter holds up the rafter at the ridge,
without using a level. This means carrying
the other toenails the bottom end of the
one less tool up with you when you stack
rafter to the plate with two 16d nails on
the roof.
one side and one 16d nail (or backnail) on
Stick Framing
With the bare bones of the first ridge sec-
the other. The process is repeated with the
tion completed, raise the remaining ridge
opposing rafter. The two rafters meet in the
sections in the same way, installing the min-
middle and hold each other up temporarily,
imum number of rafter pairs and support
unless, of course, you’re framing in a Wyo-
legs to hold them in place. When you reach
ming wind. If that’s so, nail a temporary 1x
the opposite end of the building, eyeball the
brace diagonally from the rafters to a joist.
last rafter pair plumb, scribe the end cut on
Next, move to the opposite end of the
the ridge (if the ridge is to be cut at the plate
first ridge section and toenail another rafter
line), slide the rafters over a bit, and cut the
pair in the same way. Now reach down and
ridge to length with a circular saw. Then
pull up the ridge between the two rafter
reposition the rafters and nail them to the
pairs. There is no need to predetermine
ridge. Install another sway brace to stabilize
the ridge height. Drive two nails straight
the entire structure.
through the ridge and into the end of the
20
ridge, align the outboard face of the end
Now stack the remaining rafters, install-
first rafter, then angle two more through the
ing the frieze blocks as you go. Nail through
ridge into the opposing rafter. To keep from
the sides of the rafters into the blocks, using
dulling a sawblade when you’re sheathing
two 16d nails for up to 2x12 stock and three
Pieceworkers don’t waste time predetermining the ridge height. Instead, they toenail a pair of rafters to the top plates at either end of the ridge board, then raise the ridge board between the rafters and nail the rafters to it with 16d nails. A 2x4 sway brace is installed before the intermediate rafters are nailed up.
16d nails for wider stock. Where a rafter falls
together. They also provide backing or act
next to a joist, drive three 16d nails through
as a stop for siding or stucco. If necessary,
tip
the rafter into the joist to form a rigid triangle
they can easily be drilled and screened for
To keep from dulling a
that helps tie the roof system together.
attic vents.
sawblade when you’re
There are two methods for blocking a
sheathing the roof, avoid
Blocking a Gable Roof
gable roof (see the drawings on p. 23). The
nailing into the top edge
first is to install the blocking plumb so that
of a rafter.
In some parts of the country, blocking is
it lines up with the outside edge of the top
not installed between the rafters at the plate.
plate, allowing the blocks to serve as back-
But in many areas, building codes require
ing for the exterior siding or stucco. This
blocks. I think they’re important. They stabi-
requires the blocking to be ripped narrower
lize the rafters, provide perimeter nailing for
than the rafters. The other method is to
roof sheathing, and tie the whole roof system Framing a Gable Roof
21
Roof Framing Tips
install the blocking perpendicular to the rafters just outside the plate line. The blocking provides a stop for the siding or stucco,
C
heck your blueprints for the roof pitch, lengths of overhangs, rafter spacing, and size of the framing members, but don’t rely on the blueprints to determine the span. Instead, measure the span at the top plates. Measure both ends of the building to make sure the walls are parallel; accurate wall framing is crucial to the success of production roof framing. Once you’ve determined the length of the rafters, compensate for the thickness of the ridge by subtracting one half the ridge thickness from the length of the rafters. Though theoretically this reduction should be measured perpendicular to the ridge cut, in practice for roofs pitched 6-in-12 and under with 2x or smaller ridges, measuring along the edge of the rafters is close enough. For 2x ridge stock, that means subtracting 3 ⁄4 in. from the rafter length. An alternative is to subtract the total thickness of the ridge from the span of the building before consulting your rafter book. Once you’ve figured the common-rafter length, determine the number of common rafters you need. If the rafters are spaced 16 in. o.c., divide the length of the building in feet by four, multiply that figure by three, and then add one more. That will give you the number of rafters on each side of the roof. If there are barge rafters, add four more rafters. If the rafters are spaced 24 in. o.c., simply take the length of the building in feet and add two, again adding four more to the total if barge rafters are called for.
eliminating the need to fit either up between the rafters. Also, there’s no need to rip the blocking with this method, which saves time. Either way, blocks are installed as the rafters are nailed up. Sometimes blocks need to be cut a bit short to fit right. Rafter thickness can vary from region to region (usually it’s related to moisture content), so check your rafter stock carefully.
Collar Ties and Purlins In some cases, building codes require the use of collar ties to reinforce the roof structure or purlins to reduce the rafter span (see the drawings on p. 23). Collar ties should be installed horizontally on the upper third of the rafter span. They’re usually made of 1x4 or wider stock, placed every 4 ft., and secured with five 8d nails on each end so that they tie the opposing rafters together. Purlins should be placed near the middle of the rafter span. They can be toenailed to the rafters either plumb or square. If there’s an interior wall beneath the center of the rafter span, install the purlin plumb and directly over the wall. This makes it easy to support the purlin with several 2x4 posts that bear on the top plate of the interior wall. The 2x4s are notched so that they both support the purlin and are nailed to the sides of the rafters. If there isn’t a wall beneath the center of the rafter span, toenail the purlin square to the rafters and install 2x4 kickers up from the nearest parallel wall at an angle not exceeding 45º. A block nailed to each kicker below the purlin will hold the purlin in place. Kickers are typically installed every 4 ft. Large purlins such as 2x12s require fewer kickers.
22
Stick Framing
Purlins and Blocking Purlin installation
Frieze blocking Purlin installed plumb
Purlin
2x block
Rafter
2x4 post notched to support purlin
Double top plate
Interior wall
Siding or stucco
Joist
Blocking installed plumb serves as backing for exterior siding or stucco.
Purlin installed square to rafters
Ridge
Block nailed to kicker
Joist
Rafter
2x blocks
2x4 kicker
Purlin
Stud
Rafter
Interior wall
Siding or stucco Blocking installed perpendicular to the rafters provides a stop for exterior siding or stucco.
In some parts of the country, rafters have
For a 4-in-12 roof pitch, the equation
Stud
to be tied to the top plates or blocking with
goes like this: 4 ÷ 12 x 16 = 5.33. Four equals
tip
framing anchors or hurricane ties for added
the rise, 12 the run, and 16 the on-center
In some parts of the
security against earthquakes or high winds.
spacing. The answer to the problem, 5.33, or
country, rafters have
Check your local codes.
53 ⁄8 in., is the common difference. Another
to be tied to the top plates
way to calculate this is to divide the unit
or blocking with framing
Framing the Gable Ends
rise by three and add the answer and the
anchors or hurricane
unit rise together. For a 4-in-12 pitch,
ties for added security
4 ÷ 3 = 1.33 + 4 = 5.33. For the angle cuts,
against earthquakes or
Gable ends are filled in with gable studs
set your saw to the same angle as that of
spaced 16 in. o.c. Place the two center studs (on either side of the ridge) 14 in. apart. This leaves enough room for a gable vent, which allows air to circulate in the attic. Measure the lengths of these two studs, then calculate the common difference of the gable studs, or the difference in length between successive studs. Then you can quickly determine the lengths of the remain-
the plumb cut on the rafters. Cut four gable
high winds. Check your local codes.
studs at each length, and you’ll have all the gable studs you’ll need for both gable ends. Once the gable studs are cut, nail them plumb using your eye as a gauge. There is no need to lay out the top plates or to align the gable studs with the studs below. Be careful not to put a crown in the end rafters when you’re nailing the gable studs in place.
ing studs. A pocket calculator makes it easy. Framing a Gable Roof
23
Two Methods for supporting Barge Rafters
Top plate Ridge board
Rafter Barge rafters butt together over end of ridge board.
2x4 stud
Roof sheathing should be cantilevered at rake for added support.
Barge rafter is mitered to subfascia.
Ridge board
Barge rafters Top lookouts can be installed 32 in. down from ridge if sheathing or ridge board is cantilevered to help support barge rafters. 2x4 lookouts 32 in. o.c. (closer for wide overhangs or heavy barge rafters)
24
Stick Framing
Top plate
2x4 stud
Finishing the Overhangs
to snap a line across the rafter tails and cut
The next step is to install the barge rafters if
ensures that the fascia will be straight. Use
the rake rafters
the plans call for them; these are rafters
the layout tee or a bevel square to mark the
are most easily
that hang outside the building and help
plumb cut. If the rafters are cut square, use a triangular square. Then, while walking the
cut when you’re
support the rake. Sometimes barge rafters are supported by the ridge, fascia, and roof
plate or a temporary catwalk nailed to the
sheathing. In this case, the ridge board
rafter tails, lean over and cut off the tails
extends beyond the building line so that the
with a circular saw.
opposing barge rafters butt together over its end and are face nailed to it. At the bottoms the barge rafters are mitered to the subfascia boards, which also extend beyond the build-
The final step in framing a gable roof is
The notches in
them to length. Cutting the rafters in place
working at the rafter horses.
Larry Haun, author of The Very Efficient Carpenter and Habitat for Humanity: How to Build a House (The Taunton Press), lives and works in Coos Bay, Oregon.
ing line. The roof sheathing cantilevers out and is nailed to the tops of the barge rafters. Another way to support barge rafters is with lookouts. A lookout is a 2x4 laid flat that butts against the first inboard rafter, passes through a notch cut in the end rafter, and cantilevers out to support the barge rafter (see the drawing on the facing page). Lookouts are usually installed at the ridge, at the plate line, and 32 in. o.c. in between (closer for wide overhangs or heavy barge rafters). If the roof sheathing cantilevers out over the eaves (adding extra support for the barge rafters), then the top lookouts can be placed 32 in. down from the ridge. The notches in the rake rafters are most easily cut when you’re working at the rafter horses. Pick out four straight rafters and lay out the notches while you’re laying out for the bird’s mouths and ridge cuts. Cut these notches by first making two square crosscuts
sources Big Foot Tools Henderson, nV 89011 (702) 565-9954 (888) 798-4499 www.bigfoottools.com
[email protected] Swing table, head cutter Pairis Products P.O. Box 292772 Phelan, ca 92329 (760) 868-0973 www.bestconstructiontools. com
[email protected]
Swanson Tool Co. 211 Ontario st. frankfort, iL 60423 (815) 469-9453 www.swansontoolco.com TimberTech (Distributor of Linear Link) 11618 Hwy. 5 st. maries, iD 83861 (800) 635-5465 www.linearlink.com Linear Link VCS-SK12 saw
with a circular saw 11 ⁄2 in. deep across the top edges of the rafters. Then turn the rafters on their sides and plunge cut the bottom of the notch. Lookouts are cut to length after they’re nailed up. Snap a line and cut them off with a circular saw. That done, the barge rafters are face nailed to the ends of the lookouts with 16d nails.
Framing a Gable Roof
25
stick framing
1
Framing a Roof Valley by Rick Arnold
F
raming a complex roof is one of the
lengths of all the rafters (see the examples
trickiest parts of home building. But
on pp. 30–31).
it doesn’t have to be. If you begin with ac-
the sidebar on p. 35), you can cut all of the
The Valley Rafter has a Different Pitch
rafters for most roofs on the ground in just
The run of the valley rafter is longer than
curate, as-built measurements and use a construction calculator to do the math (see
one shot. This roof valley is a perfect example. To understand the concept and how all the pieces are laid out and cut, I picture the roof two-dimensionally, in plan view (see the drawing on pp. 28–29). Then I use a construction calculator to find the correct length of each rafter. To get started, I need to know only two things. The first is the pitch of the roof. On this project, the roof is a 12 pitch, or 12-in-12. The second thing that I need to know is the total run of the common rafters (see the drawing on p. 29). As a house is framed, measurements can vary slightly from the design, so I disregard the plans when finding the run of the common rafters, and instead take my own measurements. I measure the width of the building first, including the sheathing. The run of the common rafters is equal to half of this measurement, less half the thickness of the ridge board. Once I have the run of the common rafters, I use the calculator to find the 26
the run of the common rafters, so it takes 17 in. of run for the valley rafter to rise the same distance that the common rafters rise in 12 in. Therefore, the pitch of the valley rafter is 12-in-17. The first cut that I make on both the common rafters and the valley rafter is the plumb cut, where the rafter will meet the ridge board. On the common rafters, the plumb cut is marked with a framing square for a 12-in-12 pitch (45°) and cut square (i.e., no bevel) (see “Laying Out the Rafters” on pp. 30–31). The valley rafter is marked for a 12-in-17 pitch and then cut with a double bevel to fit into the ridge intersection (see the top photos on p. 31). Because most framing lumber is not perfectly straight, I check each piece and mark the crown before I start cutting the lumber into rafters. Keeping all of the crowns pointing up prevents waves from marring the finished roof.
Framing a Roof Valley
27
Determining the Rise, Run, and Pitch
W
ith a regular valley, where the walls meet at right angles and the roof pitches are the same, the valley rafter intersects the building diagonally at 45°; hence, the jack rafters intersecting the valley require a 45° bevel cut. The plan view makes it clear that the run of the valley rafter is longer than the run of the common rafters. Jack rafters connect the ridges and the valley rafter.
Ridge board
Common rafters connect the ridge and the top plate.
Valley rafter connects the ridge intersection and the intersection of the walls.
On-center spacing: 16 in.
Top plate Rafter tail LVL ridge board = 13 ⁄4 in. Pitch of valley rafter is 12-in-17. Pitch of common rafter is 12-in-12.
Half of ridge thickness = 7⁄8 in. Pitch Rise
Run
12 ft. 1 ⁄2 in.
24 ft. 1 in.
28
Stick Framing
The Valley’s Bird’s Mouth and Tail are a Little Tricky The key to cutting the tail end of the valley
PLan vieW
rafter is to make sure it will work with the common rafters to form the plane of the Common rafter
Ridge board Jack rafters
roof, soffit, and fascia (see the bottom drawing on p. 31). Therefore, the layout of the common rafters acts as a starting point. On both the common and valley rafters, I measure the length along the top of the rafter and mark a plumb line. To form the bird’s mouth—a triangular shape cut in the bottom of the valley rafter where it sits on the top plate—I mark a line for the seat cut, perpendicular to the heel cut. On the common
Rafter tail Top plate Valley rafter
rafters, the seat cut is the same length as the top plate and sheathing. On the valley rafter, the seat cut is located to maintain the same height above plate (HAP) as the common rafters (see the drawing on p. 31).
Because the run of the valley rafter is longer than the run of the common rafters, but the rise is the same, the pitch of the valley rafter changes from 12-in-12 to 12-in-17 in this case.
In a perfect world, the heel cut on the valley rafter would mimic the ridge cut and form a point that fits into the intersection of the top plates. However, with a singlemember valley rafter, I don’t bother with
The common rafter run is always 12 in. 12
The run of a regular valley rafter is always 17 in. (the hypotenuse of a right triangle with 12-in. legs).
this cut. (Valley rafters are structural members of the roof, so sometimes they are doubled up. Consult an engineer if you are unsure how to size a valley rafter.) Instead, I simply extend the heel cut so that its sides fit snugly against the sheathing. To form a consistent plane for the soffit and fascia,
12
17
the length of the overhang on the valley rafter is adjusted so that the tail projects the same distance from the house as the tail of
The run of the common rafters is equal to half the width of the house. But because the rafters are nailed to the face of the ridge board, and the ridge board bisects the house, half the thickness of the ridge is subtracted from the run. find the run of the Common rafters 12 ft. 1 ⁄2 in. (half building width) – 7⁄8 in. (half of ridge thickness) = 11 ft. 115 ⁄8 in. (run of common rafters)
the common rafters. To align the tail of the valley rafter with the tail of the common rafters, I simply extend the overhang half the thickness of the valley rafter and then cut the tail with a 45º bevel (see the bottom drawing on p. 31).
Framing a Roof Valley
29
Laying Out the Rafters Double-bevel plumb cut
Co
Plumb cut
m m on Ra ft er
1. Lay out the Common rafters Make a plumb cut that reflects the 12-in-12 pitch of the roof on one end of the rafter. Then measure the length (see calculation below) from the long point of the plumb cut, and mark a plumb line to locate the heel cut of the bird’s mouth. The seat cut is perpendicular to the heel cut and equal to the width of the top plate and sheathing. The overhang, taken from the blueprints, is measured perpendicular to the heel cut. Find the Length of the Common Rafter Enter: 11 ft. 115 ⁄8 in. Press: Run Enter: 12 in. Press: Pitch Press: Diag Result: 16 ft. 111 ⁄8 in. (length of common rafter)
30
Stick Framing
Find the Length of the Valley Rafter Enter: 11 ft. 115 ⁄8 in. Press: Run Enter: 12 in. Press: Pitch Press: Diag Result: 16 ft. 111 ⁄8 in. (length of common rafter) Press: Hip/V Result: 20 ft. 83 ⁄4 in. (length of valley rafter) 2. Lay out the valley rafter The plumb cut on the valley rafter, also called the ridge cut, is marked for the 12-in-17 pitch of the valley rafter and cut with a double bevel to fit into the intersection of two ridge boards (see above). Starting with the length of the common rafters, find the length of the valley rafter on the construction calculator (see above).
A Quick Way to Make the Double-Bevel Plumb Cut Mark two plumb lines the same distance apart as the thickness of the valley rafter. Set the saw to 45° and make the first cut so that the outside line becomes the long point. Cut the inside line in the other direction but with the same bevel.
va ll
3. Lay Out Bird’s Mouth and Rafter Tail The valley rafter is measured and marked with a plumb line for the heel cut. The seat cut is located along the heel-cut line so that the height above plate is consistent with the common rafter. The heel cut is moved half the thickness of the valley rafter (7⁄8 in.) so that it fits into the intersection of the top plates. The end of the rafter gets a beveled plumb cut for the fascia and a level cut for the soffit. The overhang of the valley rafter is calculated as the diagonal of the common-rafter overhang.
ey
Ra
ft
Find the Length of the Valley Overhang Enter: 101 ⁄2 in. (length of the common overhang) Press: Run Enter: 45 Press: Pitch (diagonal angle of the valley rafter, not the pitch of the roof) Press: Diag Result: 147⁄8 in. (overhang measurement for valley rafter)
er
Height above plate (HAP)
Height above plate (HAP) from common rafter
The seat cut and the heel cut are known collectively as the bird’s mouth.
Seat cut
Top plate Heel cut
Seat cut
Beveled fascia cut
Overhang
Plumb cut for fascia
Heel cut moved 7⁄ 8 in. to clear wall intersection
Level cut for soffit
Overhang
Fascia
Soffit cut
Bevel the Valley Rafter’s Tail Cutting a 45° bevel on the tail of the valley rafter creates a place to nail the intersecting fascia boards.
Top plate
Framing a Roof Valley
31
Jack Rafters are Beveled to Meet the Valley Rafter
Cutting the Jack Rafters
The tops of the jack rafters are marked and cut identical to the common rafters, but the bottoms have a 45° beveled, or cheek, cut that fits against the diagonal valley rafter. For each length of the jack rafters, I cut two rafters with opposing bevels on the cheek cut (see the drawing on the facing page). I use the first jack rafter as a pattern to mark another one the same length (see the photo at right). But when I cut the cheek on the second rafter, I cut in the opposite direction, reversing the bevel.
Keep the Valley Rafter Straight During Installation With the ridges in place, the valley rafter is nailed into position. It is important to doublecheck the HAP with the valley rafter in position. If the HAP is short, it may be possible to adjust it with a shim between the top plate and seat cut. If it is long, the seat cut will have to be adjusted. The valley rafter then is nailed into the ridge intersection and into the top plate. To straighten out the valley rafter and keep it straight, I first install a pair of jack rafters about halfway down the valley (see the photo on p. 34). If there is more than one valley, I install jack rafters at the midpoint of all the valleys to avoid creating uneven pressure that could throw the ridge boards and valley rafters out of alignment. I nail the tops of the jack rafters to the ridge board first, holding the bottoms in position along the valley rafter. When I nail the bottoms, I hold the top edge of the cheek cut above the top edge of the valley rafter (see the photo on p. 35). The tops of the jack rafters must be higher than the top of the valley rafter so that the plywood sheathing meets in the middle of the valley, preventing a flat spot in the valley. 32
Stick Framing
4. Cut Jack Rafters in Pairs Both cuts on the jack rafters are marked plumb for the 12-in-12 pitch of the roof, but the cheek cut, where the jack rafter meets the valley rafter, is beveled 45°. The length of the jack rafters given by the calculator is the theoretical length measured to the center of the valley rafter, so the jacks need to be shortened. To calculate the theoretical lengths of the jack rafters from shortest to longest, use the on-center spacing (16 in., 32 in., etc.) as the run. Then subtract half the diagonal thickness of the valley rafter to get the actual length.
Square plumb cut for ridge
Beveled cheek cut
Ck Ja ra ft er s
find the Length of the Jack rafters THEORETICAL LENGTH
ACTUAL LENGTH
enter: 12 in. Press: Pitch enter: 16 in. (32, 48, etc., for subsequent rafters) Press: Run Press: Diag result: 225 ⁄8 in. Press: Feet result: 1 ft. 105 ⁄8 in. (theoretical length)
Step 1: Use half the valley-rafter thickness as the run to figure out how much the jack rafters need to be shortened. Step 2: Adjust for roof pitch. step 1 enter: 7⁄8 in. Press: Run enter: 45 Press: Pitch Press: Diag result: 11 ⁄4 in. Press: Clear
step 2 enter: 11 ⁄4 in. Press: Run enter: 12 in. Press: Pitch Press: Diag result: 13 ⁄4 in. (length to subtract from theoretical length of each jack rafter to get actual length) actual length: 1 ft. 105 ⁄8 in. – 13 ⁄4 in. = 1 ft. 87⁄8 in.
Framing a Roof Valley
33
Installing the Jack Rafters
34
Stick Framing
Why Use a Construction Calculator?
5. Lay out jack-rafter spacing The key to laying out the jack rafters along the ridge boards is to begin the layout at the center of their intersection. On the valley rafter, the on-center spacing needs to be adjusted for pitch. Use 16-in. o.c. spacing as the run to do the calculations (see below).
Find Jack-Rafter Spacing Enter: 16 in. Press: Run Enter: 12 in. Press: Pitch Press: Hip/V Result: 2711 ⁄16 in. (This measurement is the location of the first jack rafter, measured from the intersection of the ridges, and it’s the on-center spacing for subsequent jacks.)
A
construction calculator simplifies the math associated with building and carpentry projects. It allows users to work in feet and inches, and has keys labeled with common building terms such as rise and run, and the names of framing members, such as valley rafter and jack rafter, rather than mathematical terms. Follow the examples throughout this chapter to see how a calculator is used to frame a valley roof. Construction calculators are available at most hardware stores, or from Calculated Industries (800-854-8075; www.calculated.com).
To figure out how high to hold the jack rafter, I put a straightedge on the top of the jack rafter and adjust it until the straightedge hits in the center of the valley rafter. Then I nail the jack in place and measure its height above the valley rafter. Once the first jack rafter is installed, I make a gauge the same thickness as the height difference and use it for the rest of the jacks. I install the rest of the jack rafters from the bottom of the valley. Working from the bottom allows me to create a ladder with the jacks, which I can climb as I install consecutively higher rafters. The work’s not over yet, though. Shingling a valley also can be a brainteaser.
Install the jacks high. Raise the jack rafters above the edge of the valley rafter so that the roof sheathing will meet in the middle. A scrap of wood makes an ideal gauge to make sure each jack is installed the same.
Rick Arnold is a veteran contractor and contributing editor to Fine Homebuilding magazine. He is the author of numerous articles and books on home construction and remodeling. He is a well-known and sought-after speaker and presenter at home shows and building seminars around the country.
Framing a Roof Valley
35
stick framing
1
Using a Rafter Square Greg Ziomek
A
fter a coworker of mine bought and
back as well. (Note that not all rafter squares
inspected a new rafter square, he be-
have the tenth and twelfth scales.)
came upset that not all the scales were in ⁄ -in. or 1 ⁄8-in. increments. He insisted that
The twelfth scales, stamped on squares
1 16
since the late 1800s, were intended as a
the tenth and twelfth scales on the back of
means to calculate carpentry equations in
his square were useless and that he would
feet and inches, thereby skipping the con-
always have to fumble for the front of the
version of fractions to linear units. Because
square to use it.
each inch is divided into 12 parts, it is
His assumptions were not completely cor-
possible to reduce layout work to 1 ⁄12 of its
rect. The twelfth scales, located on the back
original scale and still maintain the original
of most rafter squares, have many uses on
proportions. With these scales, an inch mark
framing jobs. They’re especially handy for
can represent 12 ft., 1 ft., or 1 in.
solving basic right-triangle problems and theoretical roof calculations, as well as for performing simple division and multiplication.
A Rafter Square Has Two Different Sides A rafter square is composed of two arms of different lengths that meet at a right angle. The smaller arm, the tongue, measures 11⁄2 in. wide by 16 in. long. The larger arm, the blade, is 2 in. wide by 24 in. long. (Notice that all these dimensions are convenient sizes of layout work.) The two arms meet at a 90° angle and form the heel of the square. The front side of the square is stamped with the rafter table and octagon table; the lumber table and brace table are located on the back. The tenth and twelfth scales are on the 36
The Key to Accurate Calculations Is a Sharp, Straight Line To perform calculations with a rafter square, you’ll need a square, a sharp pencil, and a straight piece of 1x or 2x stock with crisp, sharp edges, the wider the better. A flat piece of plywood will also work; snap a chalkline down its center and use the line as you would the edge of a board. On the facing page, you will find examples of rafter-square math. Grab a square and follow along. Greg Ziomek is an architect and owns and operates an architecture firm in Chicago, Illinois.
Functions of a Rafter Square 1. Dividing feet and inches without conversions
3. A quick way to estimate the length of roof rafters
If I want to divide a wall that’s 9 ft. 2 in. long into five equal bays, I position the square so that 92 ⁄12 on the blade and 5 in. on the tongue intersect the edge of the board. I then draw a line along the tongue and slide the square along this line until the 1-in. mark on the tongue intersects the edge of the board. The answer, 110⁄12, or 22 in., is read on the blade. Thus, 9 ft. 2 in. ÷ 5 = 22 in.
Let’s say your roof has a total run of 8 ft. 6 in. and a pitch of 6-in-12. Position the square so that the 6 on the tongue and the 12 on the blade are touching the board edge (12 in. equals the run; 6 in. represents the rise). Draw a line along 12 in. the blade and slide 6 in. the square along this line until 86 ⁄12 intersects the edge of the board. The total rise is read at the intersection of the tongue and board, 43 ⁄12, or 4 ft. 6 8 ⁄12 3 in. 43 ⁄12 Now, mark the intersecting points of the square and board, then measure the distance between these marks with the twelfth scale. The distance is 96 ⁄12, or 9 ft. 6 in., the 6 theoretical length of 9 ⁄12 the rafter.
5 in.
92 ⁄12
1 in.
110⁄12
Board
2. Multiplication for solving simple building problems Here, we’ll use the example of 2 ft. 6 in. multiplied by 3. Position the square so that 26 ⁄12 (2 ft. 6 in.) on the blade and the 1-in. mark on the tongue intersect the edge of the board. Draw a line along the tongue, and move along this line until the 3-in. mark intersects the edge of the board. The answer, 76 ⁄12, or 7 ft. 6 in., is read on the blade. Thus, 2 ft. 6 in. x 3 = 7 ft. 6 in. 1 in.
26 ⁄12
3 in.
76 ⁄12
4. Figuring the run and the length of hip and valley rafters To determine the run of a hip or valley rafter, position the square on a board with the run of the common rafter (86 ⁄12) on the blade and the tongue. Mark these two points and measure between them with the twelfth scale. The distance is 120.25 ⁄12 in., or a total run of 12 ft. 1 ⁄4 in. To find the theoretical length of the hip 86 ⁄12 86 ⁄12 or valley rafter, position the square with the total run on the blade and the total Total run rise on the tongue. The distance between these points is the Total run theoretical length Total of the hip. rise Length of hip or valley
Using a Raf ter Square
37
stick framing
1
A Different Approach to Rafter Layout John Carroll
I
helped my friend Steve build a 12-ft. by
secured the easiest six bottles of Bass Ale® in
16-ft. addition to his house. A few days
my life. With this layout in hand, we framed
before we got to the roof frame, I arrived
the roof in 51 ⁄2 hours.
at his place with a rafter jig that I’d made on a previous job. I’m a real believer in the efficiency of this jig, so I told Steve that it would enable me to lay out the rafters for his addition in 10 minutes. His look suggested that I had already fallen off one too many roofs. “Come on, John,” he said. “Ten minutes?” I bet him a six pack of imported beer, winner’s choice, that I could do it. Like most builders, I have a long and painful history of underestimating the time different jobs require. In this case, however, I was so certain that I agreed to all Steve’s conditions. In the allotted time, I would measure the span of the addition; calculate the exact height that the ridge should be set; measure and mark the plumb cut and the
Why Should It Take an Hour to Do a Ten-Minute Job? That evening, as we enjoyed my beer, Steve’s wife asked him how long he would have taken to do the same layout. “An hour,” he said, “at least.” Steve is a seasoned carpenter who now earns a living as a designer and construction manager. So why does a 10-minute job require 60, or possibly 90, minutes of his time? The answer is that Steve, like many builders, is confused by the process. The first framing crew I worked with simply scaled the elevation of the ridge from
bird’s mouth on the first rafter; and lay out the tail of the rafter to shape the eaves. When the moment of reckoning arrived, we set a watch, and I went to work. Eight minutes later, I was done and in the process
38
Laying out rafters doesn’t need to be complicated or time-consuming. Using a jig makes the process quick and easy.
Rafter jig doubles as a cutting guide. Scaled to the 12-in-12 roof pitch, and with a 1x3 fence nailed to both sides of one edge, this plywood jig is used to lay out plumb and level cuts on the rafters. Notice that the fence is cut short to make room for the circular saw to pass by when the jig is used as a cutting guide. The jig will be used later to lay out plywood for the gable-end sheathing.
the blueprint and then installed the ridge
this method typically leaves the layout and
at that height. Once the ridge was set, they
cutting of the rafter tail for later, after the
held the rafter board so that it ran past both
rafters are installed.
the ridge and the top plate of the wall, then
My technique is also different from the
scribed the top and bottom cuts. Then they
traditional approach espoused in most car-
used this first rafter as a pattern for the rest.
pentry textbooks, which I’ve always found
This technique worked. And because it’s so
to be obscure and confusing. In rafter-length
simple and graphic, I’m convinced that it
manuals and in booklets that come with raf-
still is a widespread practice.
ter squares, dimensions are generally given in feet, inches, and fractions of inches. I use
A Nontraditional Technique
inches only and convert to decimals for my
There are several reasons why I retired
by the denominator (the bottom number).
this method decades ago. To begin with, I haven’t always had a drawing with an elevation of the roof system, which means that I couldn’t always scale the height of the ridge. Second, it’s just about impossible to scale the ridge with any degree of precision. Because of this fact, these roofs usually end up merely close to the desired pitch. Third, 40
Stick Framing
calculations. To convert a fraction to a decimal, divide the numerator (the top number) To convert a decimal to sixteenths, multiply the decimal by 16 and round to the nearest whole number. Another difference in my approach is the measuring line I use. As the drawing on the facing page shows, the measuring line I employ runs along the bottom edge of the rafter. In contrast, most rafter-length manuals use a theoretical measuring line that runs
from the top outside corner of the bearing wall to a point above the center of the ridge. A final thing that I do differently is use a site-built jig instead of a square to lay out the cuts on the rafter (see the photos on the facing page). There are lots of ways to lay out rafters, and if you already have a method that works well, your way might be faster than mine. But if you’ve always been vexed by roof framing, I think you’ll find my way easier to understand than most.
Run and Roof Pitch Determine the Measuring Triangle Framing a roof can be a little intimidating. Not only are you leaving behind the simple and familiar rectangle of the building, but you’re starting a job where there is a disconcerting lack of tangible surfaces to measure from and mark on. Most of this job is done in midair. So where do you start?
Use the Measuring Triangle to Find the Rafter Length 1. Find the base of the measuring triangle (the run of the roof). Measure between bearing walls and subtract width of ridge, then divide by 2 (271 – 1.75 = 269.25; 269.25 ÷ 2 = 134.63). 2. Find the altitude of the measuring triangle (ridge height). Divide the base of the measuring triangle by 12 and multiply the result by the rise of the roof pitch. For a 12-in-12 pitch, the base and the altitude are the same. (134.63 in. ÷ 12 = 11.22; 11.22 × 12 = 134.63). (Editor’s note: To present a set of consistent figures, we rounded to 134.63.)
If you’ve always been vexed by roof framing, you may find my way easier to understand than most.
3. Find the hypotenuse (rafter length). Divide the base of the triangle by 12 and multiply the result by the hypotenuse of the roof pitch, which is listed as length of common rafter on the rafter square (photo p. 43). (134.63 in. ÷ 12 = 11.22; 11.22 × 16.97 = 190.40).
Laminated ridge beam
1.75 in. Measuring length (or hypotenuse)
190.40 in.
Altitude
Measuring triangle
134.63 in.
Base
134.63 in. Distance between bearing walls (271 in.)
A Dif ferent Approach to Raf ter Layout
41
There are only two things you need to lay
preferably with a factory-cut corner. Next, I
out a gable roof. One is a choice of pitch,
measured and marked 24 in. out and 24 in.
and the other is a measurement. Usually the
up from the corner to form a triangle. After
choice of pitch was made before the founda-
connecting these marks with a straight line,
to lay out a gable
tion was poured. The measurement is the
I made a second line, parallel to and about
roof—a choice
distance between the bearing walls (see the
21 ⁄2 in. above the first—the 1x3 fence goes
drawing on p. 41).
between the lines—then cut the triangular-
There are only two things you need
of pitch and a measurement.
After taking this measurement, deducting
shaped piece along this second line. To fin-
the thickness of the ridge, and dividing the
ish the jig, I attached a 1x3 fence on both
remainder in half, you have the key dimen-
sides of the plywood between these two
sion for laying out the rafters. This dimen-
lines. I cut the fence short so that it didn’t
sion could be called the “run” of the rafter;
run all the way to the top on one side. That
but because it is slightly different from what
allowed me also to use the plywood as a cut-
is called the run in traditional rafter layout, I
ting jig running my circular saw along one
use a different term: the base of the measur-
edge without the motor hitting the fence
ing triangle. The measuring triangle is a con-
and offsetting the cut (see the right photo
cept that I use to calculate both the correct
on p. 40).
height of the ridge and the proper distance
Here I should pause and note an impor-
between the top and bottom cuts of the raf-
tant principle. The jig was based on a
ter, which I call the measuring length.
12-in-12 pitch, but because I wanted a larger
Working with this measuring triangle
jig, I simply multiplied both the rise and
takes a little getting used to. The biggest
run figures by the same number—two—to
problem is that when you start the roof
get the 24-in. measurement. This way, I
layout, only one-third of the measuring tri-
enlarged the jig without changing the pitch.
angle exists. As we’ve just seen, you find the
This principle holds true for all triangles.
base of the measuring triangle by measuring
Multiply all three sides by the same number
existing conditions. Then you create the alti-
to enlarge any triangle without changing its
tude and the hypotenuse (same as the mea-
proportions, its shape, or its angles.
suring length) by using that base and some simple arithmetic.
To use this jig, I hold the fence against the top edge of the rafter and scribe along
To see how this works, let’s look at the
the vertical edge of the plywood jig to mark
steps I followed to frame the roof of a 12-ft.
plumb lines and along the horizontal edge
by 24-ft. addition I recently finished.
to mark level lines. There are at least four reasons why I go
Build the Rafter Jig First
to the trouble to make this jig. First, I find it
While the rest of the crew finished nailing
for this purpose. Second, identical layouts
down the second-floor decking, I began fabricating a rafter jig based on the pitch of the roof (see the left photo on p. 40). The desired pitch was 12-in-12 (the roof rises 12 in. vertically for every 12 in. of run horizontally). The basic design of this jig was simple, and the cost was reasonable: three scraps of wood and 10 minutes of time. The first step in making this jig was finding a scrap of plywood about 30 in. wide, 42
Stick Framing
easier to visualize the cuts with the jig than with any of the manufactured squares made for both the top (ridge) and bottom (eave) cuts can be made in rapid succession. Third, I use the plumb edge as a cutting guide for my circular saw. Finally, I use the jig again when I’m framing and sheathing the gable end, finishing the eaves and rake, and installing siding on the gable. I also save the jig for future projects.
Step One: Determining the Base of the Measuring Triangle
Step Three: Determining the Hypotenuse of the Measuring Triangle
The base of the measuring triangle is the key
Now let’s return to our 12-in-12 roof. The
dimension for roof layout. In my system, the
base and the altitude of the measuring tri-
base of the triangle extends from the inside
angle are both 134.63 in. But what’s the
edge of the bearing wall to a point directly
hypotenuse? One way to solve the problem
below the face of the ridge. In this addition,
of finding the hypotenuse is to use the Py-
the distance between the bearing walls was
thagorean theorem: A2 + B2 = C2 (where A
271 in. So to get the base of the measuring
and B are the legs of the triangle and C is
triangle, I subtracted the thickness of the
the hypotenuse).
ridge from 271 in. and divided the remain-
the measuring triangle is the key dimension for roof layout.
There are other ways to solve this prob-
der by 2. Because the ridge was 1 ⁄ -in.-thick
lem—with a construction calculator, with
laminated beam, the base of the measuring
rafter manuals, with trigonometry—but I
triangle turned out to be 134.63 in. (271 –
usually use the principle mentioned in step
1.75 = 269.25; 269.25 ÷ 2 = 134.63).
one. According to this principle, you can ex-
34
The base of
pand a triangle without changing the angles
Step Two: Determining the Altitude of the Measuring Triangle With the base of the measuring triangle in hand, it was easy to determine both the
by multiplying all three sides by the same number.
Rafter Square Gives You the Hypotenuse Find the number for your roof pitch on the inch scale (8 in. for an 8-in-12 pitch). The first number under that is the hypotenuse of a right triangle with a 12-in. base (or run) and an 8-in. altitude (or rise).
altitude and the hypotenuse. The altitude of this measuring triangle was, in fact, too easy to be useful as an example. Because we wanted to build a roof with a 12-in-12 pitch, the altitude had to be the same number as the base, or 134.63 in.
Inch scale
Read roof pitch here.
Read rafter length (or hypotenuse) here.
Rafter square
Let’s pretend for a moment that I wanted a slightly steeper roof, one that had a 14-in12 pitch. In a 14-in-12 roof, there are 14 in. of altitude for every 12 in. of base. To get the altitude of the measuring triangle, then, I would find out how many 12-in. increments there are in the base, then multiply that number by 14. In other words, divide 134.63 by 12, then multiply the result by 14. Here’s what the math would look like: 134.63 in. ÷ 12 = 11.22; 11.22 x 14 = 157.08 in. Wouldn’t it be nice if finding the hypotenuse of the measuring triangle was so simple? It is.
This line lists “length of common rafter per foot of run.”
Tables
A Dif ferent Approach to Raf ter Layout
43
For over a century, carpenters have used
the wall rather than aligning with the wall’s
the rafter tables stamped on rafter squares.
inside edge. Then I determine how far the
The common table shows the basic propor-
rafter will sit out from the inside edge of the
tions of triangles for 17 different pitches (see
bearing wall and use that inside point as the
the photo on p. 43).
start of my measuring triangle.
The base of all these triangles is 12; the
enuse is the entry in the table. Under the
Step Four: Setting the Ridge
number 12, for example, the entry is 16.97.
I determined that the altitude of the measur-
altitude is represented by the number in the inch scale above the table. And the hypot-
This is the hypotenuse of a right triangle with a base and an altitude of 12. To use this information to create the larger measuring triangle I needed for this roof, I simply multiplied the altitude and the hypotenuse by 11.22. This, you may recall, was the number I obtained in step two when I divided the base, 134.63 in., by 12. Now multiply the altitude and the hypotenuse of the small triangle by 11.22: 11.22 x 12 gives us an altitude of 134.63 in.; and 11.22 x 16.97 gives us a hypotenuse of 190.40 in. So here is the technique I use for any gable roof. I find the base of the measuring triangle, divide it by 12, and multiply the result by the rise of the pitch to get the altitude of the measuring triangle (which determines the height to the bottom of the ridge). To get the hypotenuse, I divide the base of the triangle by 12 and multiply that by the hypotenuse of the pitch, which is found in the common rafter table. Say the roof has an 8-in-12 pitch with
was 1345⁄8 in. above the top plate of the wall. (Note: I usually hold the ridge board flush to the bottom of the rafter’s plumb cut rather than the top.) To set the ridge at this height, we cut two posts, centered them between the bearing walls, and braced them plumb. Before we installed the posts, we fastened scraps of wood to them that ran about 10 in. above their tops. Then, when we set the ridge on top of the posts (see the photo on the facing page), we nailed through the scrap into the ridge. We placed one post against the existing house and the other about 10 in. inside the gable end of the addition. This kept it out of the way later when I framed the gable wall. Perfectly centering the ridge is not as important as getting it the right height. If opposing rafters are cut the same length and installed identically, they will center the ridge.
length of the rafter, I multiply 11.22 by 14.42 (the number found under the 8-in.
I calculated a measuring length (or hypot-
notation on the rafter table), for a length be-
enuse) for the rafter of 190.40 in., then used
tween ridge and bearing wall of 161.79 in.
the jig as a cutting guide and made the plumb
12 to get 11.22, then multiply that by 8 to get the ridge height of 89.76 in. To get the
The only time I waver from this routine
Stick Framing
the correct height to the bottom of the ridge
Step Five: Laying Out the Main Part of the Rafter
a base of 134.63. I divide that number by
44
ing triangle was 134.63 in. This meant that
cut. I measured 1903 ⁄8 in. (converted from
is when a bird’s mouth cut the full depth
190.40 in.) from the heel of the plumb cut
of the wall leaves too little wood to support
and marked along the bottom of the rafter.
the eaves. How little is too little depends on
Rather than have another carpenter hold the
the width of the rafter and the depth of the
end of the tape, I clamp a square across the
eave overhang, but I generally like to have
heel of the plumb cut, then pull the tape from
at least 3 in. of uncut rafter running over the
the edge of the square (see the photo on
bird’s mouth. If I have too little wood, I let
p. 46) to determine where the bird’s mouth
the bottom edge of the rafter land on top of
will be.
Setting the ridge. Temporary posts are set up to hold the ridge at the right height. The posts are braced 2x4s with a 2x4 scrap nailed to the top that rises 10 in. above the top of the post. The ridge is set on top of the post and nailed to the scrap of wood. A Dif ferent Approach to Raf ter Layout
45
A clamped square serves as an extra pair of hands. It’s easy to measure along the bottom of the rafter if you clamp a square to the bottom of the plumb cut and run your tape from there.
46
Stick Framing
Visualizing the bird’s mouth and rafter tail. Red lines on this marked-up rafter show where cuts will be made for the bird’s mouth, at right, and rafter tail, at left. To determine the correct cut for the tail, the author marked out the subfascia, soffit, and fascia board.
Once I marked where the bird’s mouth
in this position, I measured and marked
would be, I used the jig to mark a level line
16 in. in from the corner along the level
out from the mark. This would be the heel
edge. Then I slid the jig down to this mark
cut, or the portion of the rafter that sits on
and scribed a vertical line. This line repre-
top of the bearing wall.
sented the outside of the fascia. Next I drew
After scribing a level line, I measured in
in a 1x6 fascia and a 2x subfascia. I also drew
the thickness of the wall, which was 5 ⁄ in.,
in the 3 ⁄8-in. soffit I would use. This showed
and marked. I slid the jig into place and
me where to make the level line on the bot-
scribed along the plumb edge from the mark
tom of the rafter tail.
12
to the bottom edge of the rafter. This completed the bird’s mouth and, thus, the layout for the main portion of the rafter.
Step Six: Laying Out the Rafter Tail The eaves on the existing house measure 16 in. out from the exterior wall, which meant I would make the eaves on the addition 16 in. wide. To lay out the rafter tail, I started with the finished dimension of 16 in. and then drew in the parts of the structure as I envisioned it (see the photo above). In this way, I worked my way back to the correct rafter-tail layout.
Step Seven: Preserving the Layout The only dimension for this layout that I had to remember was 1903 ⁄8 in., the hypotenuse of the triangle and the measuring length of the rafter. I wrote the number where I could see it as I worked. To preserve the other three critical dimensions—one for the plumb cut of the bird’s mouth and the other two for the rafter tail—I used the rafter jig to extend reference points to the bottom edge of the rafter; then I transferred these marks to a strip of wood, or measuring stick (see the photo on p. 48). I was ready to begin cutting the rafters.
I began by holding the jig even with the plumb line of the bird’s mouth. With the jig
A Dif ferent Approach to Raf ter Layout
47
Marking the bird’s mouth and tail. Once the start of the heel cut was determined by measuring from the bottom of the plumb cut, this measuring stick was used to transfer the dimensions of the bird’s mouth and rafter tail. The cutting lines were marked using the rafter jig.
Step Eight: Marking and Cutting the Rafters Some carpenters lay out and cut one rafter, then use it as a pattern for the rest, and I’ll often do that on a smaller roof. On this roof, where the rafters were made of 20-ft.-long 2x10s and where I was laying them out by myself, this method would have meant a lot of heavy, awkward, unnecessary work. Instead of using a 100-lb. rafter as a template, I 48
Stick Framing
used my jig, my tape measure, and the measuring stick. Moving to the end of the 2x12, I clamped the jig in place and made the plumb cut. (The steep pitch of this roof made clamping the jig a good idea. Usually, I just hold it to the rafter’s edge the way you would when using a framing square as a cutting guide.) Then I clamped my square across the heel of that cut, pulled a 1903 ⁄8-in. measurement from that point, and marked along the bottom edge of the board. Next I aligned the first mark on the measuring stick with the
A rafter jig does the hard work. Once the location of the bird’s mouth is determined, the rafter jig is used to mark the level and plumb cuts of the bird’s mouth and rafter tail.
1903 ⁄8 -in. mark and transferred the other
The two cuts that formed the rafter tail
three marks on the measuring stick to the
were simple, straight cuts that I made with
bottom edge of the rafter (see the photo on
my circular saw. To cut the bird’s mouth,
the facing page).
I cut as far as I could with my circular saw
To finish the layout, I used the jig to mark the level and plumb lines of the bird’s
without overcutting, then finished the cut with my jigsaw.
mouth and the rafter tail (see the photo above). For all four of these lines, I kept the jig in the same position and simply slid it up or down the rafter until either the plumb
John Carroll is a mason and builder in Durham, North Carolina. He is the author of two books published by The Taunton Press: Measuring, Marking & Layout (1998) and Working Alone (2001).
or level edge engaged the reference mark. It was quick and easy. It was fun.
A Dif ferent Approach to Raf ter Layout
49
stick framing
1
Framing a Hip Roof Larry Haun
I
built my first hip roof in 1951 while in
changing the roof style from gable to hip
the Navy being trained as a carpenter.
can transform the appearance of a house,
I dutifully laid out my rafters by stepping
offering a nice variation from the gable roof.
them off with a framing square. When I was
relied on a book of rafter tables to determine
A Hip Roof Begins with Common Rafters
rafter lengths rather than trust my ability to
Hip rafters extend from the corners of the
finished, the commons were fine, but the hips came out short. Ever since then, I’ve
count steps with a square. Having framed hip roofs for so many years, I’m surprised that so many carpenters seem reluctant to build hip roofs. Maybe they’re afraid that the framing is too complicated or beyond their abilities. I think that once you’ve learned to frame a gable (see pp. 14–25), cutting and building a hip roof requires few additional skills. A hip roof has the advantage of being inherently stronger than a gable roof. The hip rafters act as braces in the roof to resist the destructive forces of earthquakes, and the roof sloping up from all four sides of a hip roof offers no flat ends to catch high winds. Another advantage to hip roofs is that
building up to the ridge. On both sides of the hips, common rafters, called king commons, meet the ridge at the same point as the hips (see the drawing on p. 52). The side and end king commons and the hip rafters are the main framing components of the hip roof. The end king common runs from the middle of the end wall to the ridge. This rafter is the same pitch as the rest of the roof, and it is the key to the hip roof’s ending with a pitched plane instead of the more common vertical gable. The hip rafters form the line of intersection between the sideroof and end-roof planes. The first step in framing a hip roof is determining the span
Fitting together pieces of the hip-roof puzzle. If all of the rafters have been cut properly, assembling a hip roof should be a painless process. Here, the author lines up a jack rafter for nailing. 50
Framing a Hip Roof of the roof, which establishes the location
51
Anatomy of a Hip Roof The hip rafters run at a 45° angle from the corners of the building to the ridge. These rafters are flanked with the side and end king commons, and the triangular spaces left are filled with jack rafters. Common rafters complete the framing down the length of the building. The total width of the building is the rafter span, and the distance from the outside of the building to the ridge is the run of the common rafters. The run also determines the position of the king commons. Run 9 ft. 3 in.
Common rafters
Side king common
Jack rafters
Hip rafter Side king common Run 9 ft. 3 in.
Span 18 ft. 6 in.
End king common
Ridge
End king common
Side king common Hip rafter
Side king common
being inherently
the outside of the garage. This number also
stronger than
represents the run of the rafters. After mark-
Rafter Templates Streamline Measurement and Layout
ing the location of the end king commons, I
The roof of our garage has a 4-in-12 pitch,
measure down the sides of the building the
which means that the common rafters rise
same distance, and then I mark the position
4 in. vertically for every 12 in. they run
of the side king commons (see the drawing
horizontally. Because hip rafters run at a
above). Next I lay out the rafter locations on
45° angle to their neighboring commons in
the double-wall plates.
plan view, hip rafters must run 17 in. for
of the king commons. The garage featured
A hip roof has the advantage of
a gable roof.
52
Stick Framing
in the photos in this article is 18 ft. 6 in. wide. The end king common, which is at the exact center of the span, is 9 ft. 3 in. from
every 4 in. of rise. (By the way, 17 in. is the hypotenuse of a right triangle with
Templates Facilitate Rafter Layout
12-in. legs.) When cutting rafters for any type of roof, especially a hip roof, rafter templates are a great way to speed the layout process. These neat little site-built aids have the rafter plumb cut on one end and the bird’s mouth layout on the other. For this project I will need templates with pitches of 4-in-12 for the common rafters and 4-in-17 for the hips. For the common-rafter template, I use a 2-ft. long piece of 1x6, which is the same width as my rafter stock (see the photos at right). I place my rafter square, or triangle square, on the template stock, pivot it to the correct pitch number (4) on the row of num-
m
aking templates is easy with a triangle square. Line up the correct pitch number with the edge of the template stock to mark the ridge plumb cut and the heel cut of the bird’s mouth. The seat cut is just wide enough to bear fully on the 2x4 top wall plate. The shaded area is waste (top). After the template is cut, a narrow fence is mounted on top for alignment with the rafter stock. Two templates are necessary for hip-roof layout, the hip based on a 4-in-17 pitch (middle) and the common template set up on a 4-in-12 pitch (bottom). Each has a plumb cut on the ridge end and a bird’s mouth on the other. A line squared across the top of the template is used as a reference to position the template on the rafters.
bers marked “common,” and mark the ridge plumb cut along the pivot side. I then slide the square down the template about 1 ft. and make a second plumb mark for the heel cut of the bird’s mouth. I square this line
Heel cut
Height above plate Seat cut
across the top edge of the template so that I can use the line as a reference when marking the rafters.
Hip template
Ridge cut
A level seat cut combines with the plumb heel cut to make up the bird’s mouth of the rafter. The seat cut of the bird’s mouth lands directly on the 2x4 top plate, so I make the seat cuts about 31 ⁄2 in. long, squared off to the heel-cut line. The plumb distance from the seat cut of the bird’s mouth to the top edge of the rafter is the height above plate and must be the same for both hip-rafter and common-rafter templates in order to maintain the plane of the roof sheathing. Hip rafters are cut out of stock that is 2 in.
Common template
wider than the commons so that the jack rafters will have full bearing on the hip. The hip template is also cut out of wider stock, in this case 1x8. The ridge cut is laid out
top. Next, I mark off the height above plate
the same as for the common-rafter template
on the heel plumb line of the hip template
except that the square is pivoted to 4 and 17
and scribe the level seat-cut line at a right
if you’re using a framing square or 4 on the
angle from this point.
hip-valley index of a triangle square. Again, I move the square down the template about 1 ft. and scribe a second plumb mark for the heel cut, with the line squared across the
Framing a Hip Roof
53
Hip Rafters Need to be Lowered at the Seat Cut The height above plate for the hip rafters is measured from the centerline of the rafter. Because the two roof planes intersect at an angle, the top edge of the hip rafter needs to be beveled slightly from the centerline to maintain the roof planes (see the drawing below). This process of beveling a hip rafter (or a valley rafter) is known as backing.
I subtract that 1 ⁄4 in. from the height above plate on my hip-rafter template and make a new level seat-cut line at this point. When my layouts are complete, I cut out the templates carefully to ensure their accuracy. After cutting the bird’s mouth in the hiprafter template, I rip the tail section to the same width as the common rafters, which allows the soffit material to be properly aligned. I finish the templates by nailing a 1x2 fence to the upper edge of the template.
seat deeper. The size of the drop depends
The Quickest Way to Get Rafter Lengths Is from Tables
on the thickness of the rafter stock and the
All of the information needed to calculate
pitch of the roof. I determine this distance
rafter lengths is right there on any framing
by using a framing square (see the drawing
square. But out here in southern California, I
at right on the facing page). For this
don’t know of any framers who still use one
4-in-12 pitch roof, I need to drop the hip
for this purpose. Some framers determine
about ⁄ in.
rafter length using a feet-inch calculator
A more efficient solution to this problem is lowering the hip rafter slightly (called “dropping the hip”) by simply cutting the
14
Two Ways of Dealing with Hip Rafters The problem. Without modification, the top edges of the hip rafter would be higher than the king commons.
Edge of hip is higher than common.
Dropping the hip. The entire rafter can be lowered by deepening the seat cut. See the drawing at right on the facing page.
Ridge
Bevel
End king common Side king common Hip rafter
54
Stick Framing
Seat cut
Backing the hip. The top edge of the hip rafter can be beveled slightly from the centerline to the outer edge.
The Hip-Rafter Ridge Cut
Finding the Hip-Rafter Drop
A double side cut on the ridge end of the hip rafter lets it fit nicely between the side and end king commons. To make this cut, scribe two parallel plumb-cut lines from the ridge end of the hip template 11 ⁄2 in. apart. With the sawblade set at 45°, saw along both lines in opposite directions.
Hip rafters can be lowered slightly to put their edges in the same plane as the common rafters.
11 ⁄2 in.
Step 1. Using a framing square, lay out a 4-in-17 pitch along the edge of any piece of rafter stock. Framing square
Plumb-cut lines
17
First cut
4
Level line
Plumb line Waste from first cut
Rafter stock Waste from second cut New level line
Second cut
Amount of hip drop
New plumb line
⁄ in.
34
Resulting cut Step 2. Keeping the square set at the same pitch, draw a second set of lines with the new plumb line 3 ⁄4 in., or half of the thickness of the rafter stock, from the first. The resulting distance between the two level lines is the amount the hip rafters will need to be lowered.
like the Construction Master (Calculated Industries Inc., www.calculated.com; 800854-8075). However, I prefer to get my figures from a book of rafter tables, such as Full Length Rafter Framer by A. F. Riechers. First, I find the page in the book that lists
2x ridge, common rafters must be shortened ⁄ in., and because hip rafters meet the ridge
34
the rafter lengths for a 4-in-12 pitch roof.
at a 45° angle, they have to be shortened
The length of a common rafter for a span of
11 ⁄16 in. These amounts are subtracted from
18 ft. 6 in. is listed as 9 ft. 9 in. The length
the rafter by measuring out at 90° to the
of the hip rafter for the same span is 13 ft.
ridge plumb cut.
51 ⁄4 in. These distances are from the plumb cut at the center of the ridge to the plumb heel cut of the bird’s mouth at the outside of the wall. If the calculation method is based on run instead of span, don’t forget to split the span figure in half. Because these lengths are figured to the center of the ridge, the actual rafter length has to be shortened by half the thickness of the ridge (see the drawing on p. 56). For a Framing a Hip Roof
55
Detail at Ridge, Hip Intersection Because rafter length is measured from the center of the ridge, half of the thickness of the ridge must be subtracted. Our ridge is a 2x, so the commons have to be shortened by 3 ⁄4 in. But the hips intersect the ridge at a 45° angle, so they must be shortened by 11 ⁄16 in.
edge. Next, I align the bird’s mouth registration mark on the template with the chalkline on the rafters and mark my bird’s mouth cutlines on each rafter. When all of the rafters are marked, I cut the ridges, moving the rafters over one at a time. Next, I flip the rafters onto their sides and cut the bird’s mouths, overcutting my lines just enough
Side king common
to remove the wedge without weakening the
21 ⁄8 in.
tail section (see the photo below). I leave the rafter tails long and cut them to length after
⁄ in.
34
all of the rafters are in place.
11 ⁄16 in.
45° Ridge End king common
Side king common Hip
A Double Cut Brings the End of the Hip Rafter to a Point I try to pick out long, straight stock for the hips. The hip rafters need to be long enough to include the overhanging tail, which is longer than the tails on the commons. Most
Lay Out Rafters in Stacks of Similar Lengths
carpenters like to give hip rafters a double-
Once all of the rafter lengths have been
template on the rafter stock and marking
determined, it’s time to lay out my stock
the ridge cut (see the drawing at left on
for cutting. I usually use the house plans to
p. 55). I then slide the pattern down 11 ⁄2
to be laid out on
get a count of the rafters, keeping in mind
in. and make a second mark parallel to the
opposite sides
that a hip roof has an extra common rafter
first. With my saw set at 45°, I cut along the
Because pairs of jacks land on opposite sides of the hip, the 45° plumb cuts have
of each pair of rafters.
side (or bevel) cut at the ridge so that they will fit nicely into the corner formed by the end and side king commons (see the drawing above). I do this by laying the hip-rafter
on each end. Using a pair of low site-built horses, I rack up all of the commons on edge with the crowns up. Next, I flush the ridge ends by holding the face of a 2x4 against the end of the rafters and pulling the rafters up to it one at a time with my hammer claw. From the flushed end, I measure down my length on the two outside rafters, shortening my rafter measurement for the ridge. I snap a chalkline across the tops of the rafters as a registration mark for aligning the bird’s mouth on the rafter template. I then place my common-rafter template against the first rafter flush with the ridge end and scribe the ridge plumb-cut line. I slide this rafter to one side and continue down the line, leaving all of the rafters on
56
Stick Framing
Bird’s mouths are overcut. A wedge shape is cut out of each rafter to give it a place to land on the plate. These bird’s mouths can be overcut just enough to remove the wedge.
first line in one direction and the second in the opposite direction, which leaves me a pointed end that will fit in between the king common rafters. I set the hip stock on edge and flush up the pointed ridge ends (see the top photo at right). Then I measure down from these points and make my plumb-heel-cut reference marks, shortening the rafters 11 ⁄16 in. for the 2x ridge. Now the registration mark on my hip template can be aligned with the marks on my rafters, and I can scribe the bird’s mouths. To scribe the hip-rafter tails to the proper width, I hold a pencil against the tail part of the hip template and slide the template along the length of the tail. The bird’s mouth of the hip rafters is cut just like the common rafters, and the tails are ripped to complete the cutting.
All four hip rafters are laid out and cut at the same time. Short site-built sawhorses hold the rafter stock for layout and cutting. With all of the boards stacked together, only one set of measurements needs to be taken. Templates (see the photos on p. 53) do the rest.
Jack Rafters Are Cut in Pairs Jack rafters run parallel to the king commons and frame in the triangular roof sections between the king commons and the hip rafters. They are nailed in pairs into both sides of the hip rafter with each pair cut successively shorter as they come down the hip. The difference in length between each pair of jack rafters is constant (it’s called the common difference), and it can be found in the rafter tables. For jack rafters spaced at 16 in. o.c. at a 4-in-12 pitch, the difference in length is 1 ft. 47⁄8 in. For 24-in. spacing, the difference is 2 ft. 11 ⁄4 in. I lay out the jacks by racking together eight pieces of rafter stock the same width but slightly shorter than the common rafter (see the bottom photo at right). (I rack eight pieces because there is a pair of jacks of equal length for each of the four hips.) Next to these I rack eight more pieces a foot or so shorter than the first eight and so on for each set of jack rafters. When the jack-rafter stock is laid out, I flush up the tail ends this time. The tails of the jack rafters are the
Jack rafters are laid out four pairs at a time. Jacks oppose each other in pairs along both sides of the hip rafter. Each successive pair is shorter by a specified length than the pair above it. Diagonal marks remind the author to make his 45° cuts in opposite directions. Framing a Hip Roof
57
The hips and king commons come together at the ridge. The end of the ridge is the meeting point for all of the major framing members of the hip roof. After the end king common is nailed in, the hip rafters are installed, and the ends of the side king commons are nailed in next to the hips.
If the roof is long, additional ridge
same length as the tails of the commons, so
have to be laid out on opposite sides of each
I snap a line at that distance across all of the
pair of rafters.
edges for my plumb heel cuts.
sections may be
ter alongside my rack, lining up its heel-cut
installed using
line with the heel-cut line on the jack stock.
Assemble Common Rafters First
From the ridge cut of this common, I mea-
If everything is cut accurately, the roof
other pairs of common rafters for support.
Next, I lay an unshortened common raf-
sure down the common difference. I shorten this first set of eight jacks by 11 ⁄16 in. just like the hip rafter and make diagonal marks in opposite directions on each pair of jacks to remind me which way my cuts will go (see the bottom photo on p. 57). For each successive set of jacks, I measure down the common difference in length from the previous set. These measurements do not need to be shortened by the width of the hip rafter because I subtracted 11 ⁄16 in. from my first measurement. Using the common-rafter template, I mark the plumb side cut and the bird’s mouth cut. Because pairs of jacks land on opposite sides of the hip, the 45° plumb cuts
58
Stick Framing
members should fit together like a puzzle (see the photo on p. 51). I always tack down plywood sheets on top of the ceiling joists for a safe place to work. The ridge length and rafter layout can be taken directly from layout on the wall plate, but I prefer to bring up a ridge section and begin my rafter layout about 6 in. from one end. I like having this extra length to compensate for any discrepancies in my layout. With a partner, I set up my first pair of side king commons and nail them to the plate and into the ceiling joist. (In highwind areas, rafters may need to be tied to the plates with metal framing anchors.)
Next, I go to the other end of the ridge and
for ventilation and are a good way to use
nail in another set of commons.
scrap lumber. I cut a bunch of blocks ahead
The ridge board then gets pulled up between the two sets of commons and nailed in place. I just tack the side king commons
of time to either 141 ⁄2 in. or 221 ⁄2 in., depending on my rafter spacing. Frieze blocks can be installed flush with
to the ridge until the end common has been
the wall, where they serve as backing for the
installed. At this point I make sure the ridge
exterior siding. However, with this method
is level by measuring from the tops of the
the blocks need to be ripped to fit below the
ceiling joists at each end. I support the end
roofline. Another method is installing the
of the ridge with a 2x4 leg down to a ceiling
blocks perpendicular to the rafter just out-
joist or to an interior wall and run a diago-
side the plate line. I like this second method
nal sway brace to keep everything in place
because it requires no ripping and provides a
temporarily. Next, I slide one of my side
stop for the top of siding.
king commons out of the way, hold the end
I nail in the frieze blocks as I install the
king common next to the ridge, and mark
remaining pairs of jack rafters. Each jack is
the end of the ridge. After the ridge is cut to
nailed securely to the hip rafter; I take care
length, I nail my end king common in place.
not to create a bow. Once all of the pairs of
Next, a hip rafter is toenailed to the wall plate directly over the outside corner. The side cut on the ridge end gets nailed to the
jacks are installed, the hip will be permanently held in place. The corner frieze blocks get an angled
end common next to the ridge. I nail the
side cut to fit tight against the hips. Once
opposing hip in place, and the two side king
all of the jacks and commons are nailed in,
commons can be slid back against the hips
the rafter tails can be measured, marked, and
and nailed in permanently.
trimmed to length. Remember to measure
If the roof is long, additional ridge sec-
the overhang out from the wall and not
tions may be installed using other pairs of
down along the rafter. For this building the
common rafters for support. Again, I make
overhang is 20 in., and the fascia stock is
sure additional ridge sections are level. At
2x (11 ⁄2 in. thick). I mark a point on the top
the other end of the building, I mark and
edge of the rafters 181 ⁄2 in. straight out from
cut the ridge and assemble the hips and side
the walls at both ends of the building and
king commons as at the first end.
snap a line across the rafters between my marks. I extend my chalklines out over the
Frieze Blocks Stabilize the Rafters
tails of the hip rafters to mark the overhang
Before nailing in the jack rafters, I sight
template on the commons and the hip tem-
down the hip rafter and make sure it is straight from the ridge to the plate. If it’s bowed, I brace it straight temporarily until the jacks are in. I start with the longest pair
at the corners. When marking the plumb cut on the rafter tails, use the common-rafter plate on the hips. Larry Haun, author of The Very Efficient Carpenter and Habitat for Humanity: How to Build a House (The Taunton Press), lives and works in Coos Bay, Oregon.
of jacks and nail them to the plate along with frieze blocks, which are nailed in between the rafters at the plate (see the photo on p. 51). Local codes don’t always call for frieze blocks, but I use them to stabilize rafters and provide perimeter nailing for roof sheathing. If necessary, they can be drilled and screened Framing a Hip Roof
59
stick framing
1
Hip-Roof Framing Made Easier John Carroll
F
raming a hip roof is a head-scratcher
tops of the jacks 1 ⁄4 in. above the hip, which
for most carpenters, but it doesn’t have
allows the sheathing to clear the hip and
to be. The process became a whole lot easier
allows air to flow over the hip and up to the
for me when I realized that the primary
ridge vent. If I had wanted to have both the
challenge in building a hip roof is one of
bottom and top edges in plane, I could have
layout, not math. And the key to layout is to
ripped down a 2x8 to a width of 53⁄4 in.
know exactly where to begin and end measurements. In my approach, all the measurements are along the bottom edge of the rafter, short
cause I take all my measurements from the edge of the board.
point to short point. This is not the way
The other thing I do that’s a little differ-
I learned how to do it, but once I started
ent is that I put down my English measuring
thinking about the bottom plane of the raf-
tape when I finish framing the walls and
ters instead of the top (or instead of some
pick up a metric tape to frame the roof. In
theoretical middle line), everything fell into
my approach, the metric system is easier to
place. Because I measure and mark along
use when math is involved because there
the bottom of the rafters, where I measure
are no fractions to deal with. The math itself
to is where I cut from; and because there
is simple to calculate because every rafter
are fewer steps, there are fewer chances for
position and measurement can be explained
mistakes.
with right triangles and dimensions that are
Another advantage of my approach is that I don’t have to deal with dropping the
60
I also don’t have to make adjustments for measuring from the center of the board be-
based on the Pythagorean theorem (see the center drawing on p. 63).
hip because I use the same dimensional lum-
Before I consider any of this, though,
ber for all the rafters and I align the bottom
the first thing I do on a new job site is get
edges. On this roof, I used 2x6 lumber for
acquainted with the details and visualize
the hips, jacks, and commons. This left the
how the parts fit together. The project
Parts of a Hip Roof Hip rafter The hip is always at a shallower pitch than the commons. For this 6-in-12 roof, the hip rafter has a 6-in-17 pitch. On this building, 2x6 stock was used for all rafters, including the hips.
Jack rafter These shorter rafters meet the hip rafter rather than the ridge and have the same pitch as common rafters.
shown here is a simple storage shed. Because
Ridge In this building, the ridge is the same dimensional lumber as the rafters.
Common rafters These rafters run uninterrupted from the top plate to the ridge. King-common rafters Three common rafters meet at each end of the ridgeboard. They are called the king commons.
The second tool is a table of multipliers
the roof is small and all the framing is
that give the ratio of hypotenuse to run for
2x6 dimensional lumber, I don’t have to
given roof pitches (see the table on p. 63).
make adjustments for a larger ridge beam or
One column is for common rafters, and one
hip rafters.
is for hip rafters. In other words, the table serves as my cheat sheet for figuring rafter
Two Tools Make the Job Easier
lengths. The multiplier times the run is the
First, I make a story stick out of a 2-in.-wide
in any good roof-framing book.
rip of plywood. I lay it on the top plate of the end wall and mark out the commonrafter run, the wall thickness (for the seat cut), and the eave overhang (see the center drawing on p. 62). The beauty of the story stick is that I can have all the initial measurements I need to frame the roof in one place. Then I can take the story stick down
rafter length. I write this table in my job-site notebook, but you also can find these values If you’re on a roof that falls in between two values on the table, say, a 61 ⁄2-in-12 roof pitch, you can resort to the equation a2+b2=c2 (see p. 63). Tip: If math is really not your thing, try thinking of the equation in plain language; i.e., the run times itself plus the rise times itself is the rafter length squared.
to the cut station and use it to make all the cuts without having to waste time running back and forth.
Hip-Roof Framing Made Easier
61
Locate the Six King-Common Rafters Finding the run of the common rafters allows you to locate the six king commons and establishes the length of the ridge. When viewed in plan, two king-common rafters and two exterior walls define a square (shown in pink) at each corner of the building. Ultimately, a hip rafter will bisect each square diagonally, creating two right triangles.
Ridge length
4
Top plate ⁄ in.
34
Layout mark
1
Run of common rafter Centerline 3
Eave overhang
End wall 2
Sidewall Ridge
King commons
62
Stick Framing
Use a story stick rather than a tape to minimize errors 1. On the end-wall top plate, mark the centerline. Then measure back half the thickness of the ridge (in this case, 3 ⁄4 in.), and mark the first king-commonrafter layout line. 2. Align the end of the story stick with the king-common layout line you just made. At the other end of the story stick, mark the inside of the sidewall. This is the commonrafter run. Also mark the outside of the wall and the eave overhang. You’ll use this later to figure the tail length. 3. Flip the story stick over onto the sidewall, and mark the rafter run from the inside corner of the top plate. This is the second king-common layout line. 4. Repeat these steps in the three remaining corners. This will locate the end of the ridge and the king-common rafters.
Use a Multiplier to Find the Common-Rafter Length There are many ways to find a rafter length, but basically, you need to take the rafter run and convert it to the rafter length. You can use the Pythagorean theorem (explained below), or you can use the shortcut in the multiplier table. To use the multiplier, you need to know the run and the roof pitch. 1. Measure the common-rafter run on your story stick (see the facing page). Find the multiplier on the table below that corresponds to the roof pitch. Multiply the run times the multiplier to get the rafter length. Roof pitch If the roof pitch is between the values in the table, say a 6.5-in-12, you can use the Pythagorean theorem. Get the run from the story stick. Get the rise by multiplying the run times the roof pitch expressed as a fraction (e.g., 6.5 ÷ 12 = 0.54; 0.54 x run = rise). Then solve for length with the Pythagorean theorem. a +b =c 2
2
2
c (length)
a (rise)
b (run)
Common-rafter mulitplier
Hip-rafter multiplier
3-in-12
1.031
1.016
4-in-12
1.054
1.027
5-in-12
1.083
1.043
6-in-12
1.118
1.061
7-in-12
1.158
1.082
8-in-12
1.202
1.106
9-in-12
1.25
1.131
10-in-12
1.302
1.161
11-in-12
1.357
1.192
12-in-12
1.414
1.225
2. Measure the rafter length along the bottom edge of the rafter (see the sidebar on pp. 66–67 for the cut sequence). In my approach, the rafter length is the distance from the short point of the ridge cut to the short point of the seat cut. Short point of ridge cut
Rafter length
Roof pitch
3. Multiply the tail run by the multiplier to get the tail length.
12 6
Tail length Short point of seat cut
Elevation view
Run
Tail run
Hip-Roof Framing Made Easier
63
Figure Hip-Rafter Run, then Length The hip rafter is a little different from a common rafter: It has a shallower pitch, a double-bevel ridge cut, a longer run, and typically a longer seat cut. Find the run first (see plan view below), then use the hip-rafter multiplier (see the table on p. 63) to get the rafter length and the tail length. 1. Mark the hip-rafter layout on the top plate (see the photo below). Establish Point A where the hip-rafter layout line intersects the inside of the top plate. Measure back to the nearest king common (this is the layout line you already made with the story stick). Multiply this distance by the square root of 2 (1.414) to get the hip-rafter run. Double-bevel short point Ridge
King-common rafter Top plate
Hi pra fte un
rr
Point A
King-common rafter
Hip-rafter length Plan view
King-common layout
Point A
The hip rafter, king-common rafter, and top plate make an equal-sided right triangle in plan view.
Elevation view
Hip-rafter run
Because the hip rafter joins the ridge at the intersection of two king commons, the ridge cut is made with double bevel.
Short point of double bevel
64
Stick Framing
2. Multiply the hip-rafter run times the multiplier (see the table on p. 63) to get the hiprafter length. 3. To lay out the hip-rafter tail, multiply the common-rafter tail run you already calculated times the square root of 2 (1.414). Then use the multiplier to get the hip-rafter tail length, measured from the short point of the seat cut to the short point of the doublebevel tail cut.
Short point of seat cut
Notch the outside corner of the building with a circular saw.
Find the Jack-Rafter Run, then Get the Length with the Common-Rafter Multiplier Jack-rafter plan King-common rafter
Short point of bevel cut
Ridge
Story stick
Hip rafter
Jack-rafter run
Equal distance 1. Lay out the jack rafters on the top plate. I like to stack them over the studs of the sidewall, then transfer that same layout to the end wall with my story stick. Find the jack-rafter run by measuring from Point A to the jack-rafter layout mark. As seen in the plan view, this measurement is equal to the run of the jack rafter. Short point of 45° bevel cut Jack rafters get the same angled plumb cut as a common rafter, but are beveled at 45°.
Layout mark
Jack-rafter length Short point of seat cut
Short point of beveled plumb cut
Run Elevation view
Look at the Roof in Plan View
run and then the length of the hip rafter as
Laying out hip rafters is one of those situa-
go back to thinking in 3-D. The rafter length
tions where a 3-D image is not as clear as a
just calculated represents a line along the
two-dimensional drawing. If you look at the
bottom edge of the board from the short
roof from a plan view, you can see that the
point of the double-bevel cut to the short
hip-rafter run is the hypotenuse of a simple
point of the seat cut. For this roof, I worked
90° triangle with equal sides (see the draw-
through the seat cut and the tail in the same
ing, center right on the facing page).
way as the common rafters except that in-
Use a Speed Square to lay out both sides
Point A
2. Multiply the jack-rafter run by the common-rafter multiplier to get the jackrafter length (the short point of the bevel to the short point of the seat cut). Cut the tail exactly like the common-rafter tails.
explained on the facing page. Once you’ve got the hip rafter’s length,
stead of extending the seat cut far enough to
of the hip rafter on the plate. Establish Point
clear the top plate, I notched the corner of
A where the layout line meets the inside
the double top plate to get a clean fit and to
edge of the top plate (see the photo on the
strengthen the hip rafter’s tail.
facing page). Measure from Point A to the layout of the nearest king-common rafter. Use this measurement to calculate first the Hip-Roof Framing Made Easier
65
metric vs. english system
Use a Jig to mark and cut
l
umber is sized and sold based on the English system, so it makes sense to build with an English tape measure—most of the time. However, when I’m doing a framing project that involves complicated math, I like to use the metric system because it’s easier to add, subtract, and multiply. When I first started using a metric tape measure, I thought there would be an adjustment period. But there wasn’t: Metric decimal tape Most of us are used to looking at units divided into 10 equal increments, like the degree scale on a miter saw. Metric tapes are sold at most hardware stores or online.
Jack Rafters Have the Common-Rafter Pitch
tip: clamp the speed square to the rafter so that you can hook the tape at the short point of the plumb cut.
Plumb ridge cut
To keep the layout simple and 16 in. on center, I retain the layout from the sidewalls and use the story stick to create a mirror image on the end walls. This method will add some redundancy, but the important thing is to have each pair of jack rafters meeting at the same spot on the hip rafter. A plan view shows that the distance from
set at a 45° bevel, creating the jack rafter’s
(Point A) to the jack-rafter layout mark is
bevel cut.
point of the bevel cut. Use the common-rafter multiplier to calculate the lengths of the jack rafters, and lay out the seat cuts and tails exactly the same Stick Framing
The plumb cut then is made with your saw
the short point of the hip rafter’s seat cut also the run of the jack rafter to the short
66
way as you figured out the common rafters.
John Carroll is a mason and builder in Durham, North Carolina. He is the author of two books published by The Taunton Press: Measuring, Marking & Layout (1998) and Working Alone (2001).
the Rafters Once you’ve taken all the measurements and written them on the story stick, you’re ready to cut common rafters, hip rafters, and jack rafters. Make this layout jig and cutting guide from a piece of plywood that has a square factory corner. For the common-rafter jig (shown here), just double the roof pitch in inches. For a 6-in-12 roof, mark 12 in. on one side for the rise and 24 in. on the other edge for the run. Connect the marks to complete the triangle. After cutting the plywood, affix a 1x2 fence to the long side. When you finish the jig, write the multiplier on it in red. For the hip-rafter jig, the rise is 6 in., but the run is 17 in. Instead of doubling the rise and run for the hip-rafter jig, multiply them by 1.5, which makes the jig easier to handle.
tip: stop the fence short of the jig’s plywood edge. this way, the saw can clear when you use the jig as a saw guide for plumb cuts. 12-in. rise 24-in. run Rafter length Seat cut Heel cut Tail length Fence
Plumb tail cut
Hip-Roof Framing Made Easier
67
stick framing
1
Framing a Gambrel Roof Joe Stanton
G
one seems to complicate matters dispropor-
Lay Out Trusses Full Size on the Floor
tionately. Also, most gambrel roofs require a
With the upper floor sheathed, I snapped
kneewall to support the knuckle, or the joint
chalklines for the 2x6 plates on which the
between the upper and lower roof slopes.
trusses would stand. This step is no different
You have to build the kneewall first, then
than if I were framing walls. Next, however,
brace it straight and work around the wall
I laid out the gambrel trusses full scale on
and its braces while installing two sets of
the floor, taking the dimensions directly
rafters. The work is cumbersome, and when
from the architect’s plans (see the bottom
you’re done, this kneewall takes away from
left photo on p. 71).
ambrel roofs can be a challenge. Dealing with two roof pitches instead of
the available floor space below the gambrel. However, I recently framed a gambrel
To facilitate the layout, I snapped a baseline square to the sidewalls and added a cen-
designed by Michael McKinley (see the
terline perpendicular to the baseline (see the
sidebar on p. 75) using site-built trusses (see
drawing on p. 70). From these lines, I mea-
the drawing on p. 70) and found that this
sured to locate the knuckle and peak. With
method offers several benefits over conven-
these points set, I snapped chalklines that
tional framing. Site-built gambrel trusses go
represent the trusses’ framing members (see
together quickly and negate the need for
the top photo on p. 71), then measured the
a supporting kneewall under the knuckle.
length and miter angles of the rafters that
(A short kneewall, added after the roof was
would be assembled into trusses.
framed, maintained some gambrel roofline as the ceiling while providing a plumb wall for hanging pictures.) Be aware that gambrel trusses may require an architect’s or structural engineer’s stamp of approval.
68
Precision is key for trusses. The author uses full-scale layout to make templates for gussets and rafters. After cutting these members, he builds the trusses, guided by stop blocks nailed on the layout.
Framing a Gambrel Roof
69
Anatomy of a Gambrel Roof Unlike most roofs, gambrels have an upper and a lower slope. The intersection of these slopes means a joint in the rafters that must be supported. A kneewall commonly provides this support. In this case, however, to gain more floor space, a simple truss was engineered with plywood gussets and a collar tie providing all the necessary reinforcement. Plywood gusset
Upper slope
Knuckle Plywood gusset
Collar tie
Lower slope
Plate Accurate Trusses Start with Full-Scale Layout On the subfloor, snap a baseline (AB). From this base, project a perpendicular centerline (CD) and mark on it the roof height. Taking dimensions from the blueprints and measuring from these centerlines and baselines, mark the outside point of the knuckle (E). Then snap lines representing the upper and lower slopes of the truss from which you take the angles for gusset and rafter templates (see the photos on the facing page).
70
Stick Framing
D
E
E
A
B C
Full-Scale Layout Gets the Angles Right
L
aying out the multiple angles of a gambrel roof using a framing square is a frustrating task. Full-scale layout on the floor ensures precision. 1. Start by taking the roof dimensions from the blueprints. Such dimensions as wall and ceiling height and room width are critical. Transfer them correctly from the plans, and the roof angles will necessarily follow. 2. Lay out the points of the peak, knuckle, and truss seat on the floor. From these points, the author snaps lines representing the truss tops and bottoms.
2
3. Guided by the snapped lines, the author creates templates for the truss members and gussets.
1
3
I also used the full-scale layout to make a
double-check these templates, I placed them
cardboard pattern for the ⁄ -in. plywood gus-
on the layout lines and verified the fit. Then
sets that reinforce the knuckle and the peak
I cut a pile of rafters. The seat cut where the
joints (see the bottom right photo above).
rafter meets the plate is critical. To stop
The pattern is then copied onto more-
lateral motion, the 2x8 rafters are notched
durable Masonite. These gussets are 32 in.
to fit the inside of the 2x6 plates (see the
long, a size that’s structurally adequate and
bottom photo on p. 73).
34
that minimizes plywood waste. I selected some straight stock and made a pair of pattern rafters, or templates. To Framing a Gambrel Roof
71
Gambrel Trusses are Raised Like Regular Trusses 1. Plumb and brace the gable truss first. Strapping made of 1x3s is used to space and brace succeeding trusses. 2. Joist hangers tie the ridge for a conventionally framed dormer to trusses. The dormer roof is simply an extension of the upper gambrel. 3. The seat-cut detail keeps trusses from spreading outward. The inner tail of the truss is cut short so that it won’t touch the deck, ensuring that the roof load is borne by the 2x6 plate and not by the plywood deck.
1
2
72
Stick Framing
Turning the Second Floor into a Truss Factory To make sure the assembled trusses were uniform, I nailed stop blocks next to the layout lines and assembled the trusses on the floor. Each gusset was glued with PL 400 construction adhesive (OSI Sealants Inc.; 800-6247767; www.osipro.com). Additionally, each gusset was nailed to the rafters with 6d nails. After nailing the gussets to one side of each truss, my crew flipped it over and affixed additional gussets and the collar tie to the other side. We built the gable truss first (this truss needed no collar tie or gussets on the outside because the wall sheathing made the truss rigid). With the gable truss raised and braced plumb, we began assembling and setting trusses one by one (see the top photo at left). The remaining trusses were connected to the gable truss and to each other with 1x3 strapping at the ridge and at each knuckle. We removed the strapping after the roof had been sheathed. This roof included several shed dormers. These dormers, which we framed conventionally, tie together the gambrel trusses on each side of the dormers with the ridge (see the bottom photo on the facing page). Extending the gambrel’s upper slope to the front wall of the dormer creates the dormer roof.
3
Framing a Gambrel Roof
73
This Roof is Vented above the Sheathing
left photo below). This particular roof was to
To leave the maximum space for insulating
the sleepers (see the right photo below). In
between the 2x8 rafters, this roof is vented
this way, the sleepers provided a vent chan-
above the sheathing. Here’s how.
nel from soffit to ridge. By quickly covering
After completing the sheathing, my crew
be covered with cedar shingles, so the skip sheathing for the shingles was nailed over
the roof sheathing with tar paper, we could
flashed and covered the roof with #30 tar
conveniently manage the slow work of cedar
paper. Then we ran sleepers on 16-in. cen-
roofing without slowing the interior work.
ters above the trusses and rafters (see the top
Detailing the Roof
1
2
E
nailed to the sleepers provides nailing for the cedar shingles.
1. Sleepers atop the deck vent the roof. These sleepers are continuous from soffit to ridge. Skip sheathing
2. A flared roof overhang softens the angles of the gambrel. Curved plywood forms are sandwiched and nailed to the sleepers, tying the overhang to the roof.
ave details for this cedarshingle gambrel are added after sheathing, tar paper, and sleepers.
74
3
Stick Framing
3. Treated bottom skip sheathing ensures durability. Following the curve of the plywood forms, skip sheathing provides a nail base for cedar shingles.
Thoughts about Gambrel-Roof Design
I
’ve designed houses with gambrel roofs for a variety of reasons. One use for a gambrel roof is blending a new house into an older neighborhood. Historic examples of gambrels are found in periods ranging from the colonial to the Arts and Crafts. Roof-height restrictions, often imposed by local zoning, may pre-empt the use of a conventional gable roof over a second floor. The gambrel roof is the most efficient way to create a usable second-floor area when building height is limited. The geometry of a gambrel enables adjustment of the angle of the lower-roof pitch to maximize interior headroom and to flatten the upper roof’s pitch to minimize the overall height of the house. Generally, the upper pitch of the roof should not be less than a 3-in-12 to maintain the shingle warranties. The headroom below the lower roof will be low. Also, the kneewall required to support most gambrels does take away some floor space. The truss I designed for the house in this chapter minimizes this problem because it eliminates the need for a kneewall. But even the space behind a kneewall can be used
One thing that these trusses did not
From agrarian to elegant. Gambrel roofs are used in barns to provide cheap space and to reduce rafter spans. In houses, gambrels add interest and allow a two-story home to have a relatively low roofline.
efficiently for built-ins and closets, and also for running mechanicals. While the endwalls for gambrel roofs offer lots of space for windows that can admit an enormous amount of natural light, you’ll probably need dormers for light in the center. Dormers also provide an opportunity to create scale, rhythm, and balance (see the photo above). To some, the gambrel may appear too angular. As I did in the house in this chapter, the lower slope of the roof can be flared to form deep overhangs and to soften the angles.
Gambrel roofs are highly visible, so the roofing material assumes a special importance. Wood shingles are my material of choice, and they create a unified look when the house is sided with wood clapboards. Finally, many homeowners are attracted to the gambrel roof because of its dramatic interior look. If ceiling lines follow the gambrel and dormer shapes, then the interior spaces can take on a sculptural quality. Michael McKinley is an architect in Stonington, Connecticut.
assemblies of 2x material and plywood that
provide was a roof overhang. To provide an
sandwiched around the lower sleepers (see
overhang and to soften the angles of the
the bottom left photo on the facing page)
roof, the architect had designed a curved,
and provided a form for the skip sheathing.
flared overhang. I played with several curves, holding mock-ups in place for the approval of the owner and the architect.
Joe Stanton is a member of the National Association of Home Builders.
Once they were both happy, we built Framing a Gambrel Roof
75
stick framing
1
Roof Framing with Engineered Lumber John Spier
M
y crew uses engineered-floor systems
24-ft. Douglas-fir 2x12s up to a ridge 35 ft.
for most of the custom homes we
in the air.
build. These systems, framed with I-joists
We chose simple structures for our first
and other types of engineered lumber, have
engineered roofs (see the photo below). One
many advantages—including uniformity,
was a small cottage with skylights and shed
straight, long lengths of lumber, and no
dormers, and another was a simple gable
shrinkage—which reduce labor costs and
structure. More complex roofs are possible
improve customer satisfaction. These same
with engineered lumber, but we figured we’d
advantages could apply to roof construction
save those challenges for a later project.
as well, especially on jobs where we’ve had to wrestle truckloads of wet or frozen
Planning Works Most of the Time For a dimensional-lumber roof, I usually just figure the pitch and spans to determine the stock size and lengths. With an engineered roof (as with an engineered floor), the first step is to send the plans to the supplier for engineering and specification (see the drawing on the facing page). In some cases, it also turns out to be the second, third, and fourth steps, as the plans go back and forth for revisions. When all the bugs are worked out, we can order the roof-framing material. One of the big disadvantages of engineeredroof systems is that if you or the suppliers get the order wrong, a trip to the local lumber-
76
Holding Up a Roof with Engineered Lumber Engineered lumber makes for flat, straight roofs. Because of its strength, single pieces of engineered lumber often can do a job that would require multiple pieces of dimensional lumber. Plus, lightweight I-joist rafters are easier to handle than 2xs. Metal connectors (not shown in drawing) join all framing members. Although different types of engineered lumber may be specified for some areas, here is where they are typically used. LVL ridge Multiple members join together to form the ridge. Single LSLs are also commonly used for ridges (see photo 4 on p. 80).
I-joist common rafters Their light weight, strength, and straightness make I-joists perfect for common rafters.
LVL bearing rafters and headers Where common rafters have to carry the extra weight of a dormer or a skylight, single LVL rafters can take the place of multiple 2xs. Similarly, single LVL headers bridge roof openings.
Roof Framing with Engineered Lumber
77
Cutting Time with Production Methods
G
ang-cutting I-joist common rafters saves a lot of time. To index the rafters, a saw kerf is made square across the I-joists at the bottom of the plumb cut (photo 1). Next, the rafters’ length is measured (photo 2). A second index mark is made at the seat cut (photo 3). One crew member uses a template indexed on a saw kerf to mark the bird’s mouth while another cuts the previously marked plumb cut (photo 4).
1
2
3
yard usually won’t fix it. All the components
One of the roofs that we built has a single
are special-order, so you just can’t go out
LSL (laminated strand lumber) for the ridge
back and pull 26-ft. LVLs (laminated
(see photo 4 on p. 80). The other roof has
veneer lumber) out of the rack. In our case,
three 26-ft.-long LVLs for the ridge, which
the local yard is a boat trip away.
were set in place one piece at a time and then spiked together. The engineering specs
The Ridge and Bearing Rafters
provide a fastening schedule for assembling
Before the roof load arrives, we frame and
nailing usually is required to get them tight
stand the gable ends, ridge posts, kneewalls, and dormer walls (see “Cutting and Setting Common Rafters,” on pp. 4–13). Framing the roof is then simply a matter of assembling the lumber and hardware. 78
Stick Framing
multiple structural members (such as an LVL ridge or header), and at least some handand to eliminate gaps. As with any other roof, we transfer the rafter layout from the walls to the ridge, with one crew member taking the measurements along the wall and another marking them on the side of the ridge. For one of
i-joist RaftER tEmPLatE sPEEds cUtting With index marks cut into the I-joists, a two-piece plywood template is used to mark the bird’s mouth and plumb cut. The top portion of the template is the same overall width as the I-joist. The bottom portion, cut from web-stiffener stock, fits between the I-joist flanges to align the template and is nailed to the top piece.
Plumb-cut pattern
Bird’s-mouth pattern
Top part of template rides on I-joist flanges.
Lower part of template slides between the flanges.
4
the engineered roofs, LVLs were specified
The bearing rafters that carry the headers
for the rafters that have to carry headers,
are cut the same as the I-joist commons, so
including those on each side of the dormer
we make a pattern rafter, test it, and then
and skylight openings. In a convention-
cut all the LVL rafters. When these rafters
ally framed roof, these rafters would be
are cut and hung in place, we cut and install
doubled or tripled 2xs, but because of their
LVL headers for the dormer roofs and the
added strength, only single LVLs are needed
skylights. Again, single LVLs can take the
to carry these headers. Some engineers
place of the multiple 2x members that usu-
specify doubled or tripled I-joists for these
ally make up a header. I’ve learned that
rafters because they are lighter and less
engineers often miss the extra depth re-
expensive, but I’ve found the advantages
quired for a plumb header in a sloped roof,
are outweighed by increased labor costs for
another revision that should be made when
assembly. By the way, you can’t just switch
reviewing the plan.
materials in the field; you need to ask the engineers to make these changes before you order the roof package. Roof Framing with Engineered Lumber
79
I-Joists for the Rest of the Rafters
dimensional lumber. However, I-joists are
For the remaining rafters in the roof, we
cutting (see the photos on pp. 78–79), so we
use I-joists of the same depth as the LVLs.
make a job-site template for marking and
These rafters include the gable rafters,
cutting the plumb cuts and bird’s mouths.
commons between the dormers, rafters for
We usually leave the I-joist web as the skel-
the shed-dormer roofs, and jack rafters that
eton for the eaves’ detail. After tacking the
fill between the headers and the ridge. In
2x subfascia to the end of the upper flanges,
addition to being straight and strong, the
we attach blocking to the webs to give the
I-joists’ light weight is a big advantage in
subfascia solid nailing and to carry the sof-
roof framing.
fits and exterior trim.
a bit different. Because they are perfectly straight, they lend themselves to gang-
Cutting the bird’s mouths on the LVLs is as straightforward as cutting those in regular
Web stiffeners Let i-joists do their Work
1
W
eb stiffeners are blocks of plywood or oriented strand board cut to fit between the flanges of an I-joist. They help to transfer loads and give a nailing base for metal hangers. Blocks for I-joist rafters can be fabricated quickly and easily in the shop (photo 1). The blocks then are nailed onto both ends of the rafter (photo 2), and the hanger is attached, (photo 3) before the rafter is lifted into place (photo 4). The blocks provide extra nailing for the lower ends of the rafters, and additional blocking provides attachment for a structural subfascia (photo 5).
80
Stick Framing
2
3
4
5
Every I-Joist Gets Web Stiffeners
sheet stock ahead of time for the required
The plan also specifies web stiffeners in
we’ve found that nailing the stiffeners on
many locations, typically where an I-joist is
before installing the rafters is more efficient.
carried by a sloped hanger or where a bird’s
Web-stiffener stock also can be used in
mouth is cut into it. Web stiffeners are small
longer lengths to splice or reinforce I-joists,
pieces of plywood or oriented strand board
for example, over a bearing wall or for wide
(OSB) that fill the web of the I-joist to the
overhangs. In one case, we spliced together
flanges’ thickness. Web stiffeners can be
two short joists to make a longer one for a
cut on site from scrap plywood or OSB, but
nonstructural filler over a dormer cheek wall.
thickness. For 1-in. flanges, we glue together two sheets of 7⁄16-in. OSB. As with hangers,
mass-producing them in the shop with a tablesaw and chopsaw is more efficient (see photo 1 on the facing page). We glue up
metal Hangers make the critical connections
m
etal hangers or framing connectors are used every place where engineered-framing members meet. To lay out and attach hangers for headers, it’s easiest to line up the rafters top to top on sawhorses. Metal-connector nailers, specially designed to shoot nails into the holes in framing connectors, make quick work of attaching hardware (photo 1). Although engineers sometimes specify the minimum number of nails needed to attach a metal connector, putting a nail in every hole is the safest bet (photo 2). Framing connectors such as twist straps strengthen the rafter-to-plate connection (photo 3). Hanger flanges on gable rafters can be bent flat and attached to the ridge end (photo 4).
1
2
3
4
Roof Framing with Engineered Lumber
81
Lessons Learned about Engineered Lumber Safety
Environmental Concerns
Some engineered lumber can be slick and dangerous to walk on. Other components, LVLs in particular, have razor-sharp edges; cutting a bevel on an LVL can be an invitation for job-site injury. Also, some engineered materials have a protective wax coating. This stuff gets on your hammer head, which makes it slip, and it gets on your boots, which makes you slip. Last, the sawdust is finer, more irritating, and more noxious than that of most woods, so if you’re cutting engineered lumber in areas without good ventilation, use lung protection.
One of the best things about engineered lumber is the environmental benefits: Because of its strength, fewer members are needed, and much of the lumber comes from second-growth, scrap, or recycled wood. But beware: Some of the chemicals used to hold together and treat engineered lumber can be toxic when the scrap is cut or burned, and when the ash is allowed to leach into groundwater.
Product Lists and Ordering Engineers’ material takeoffs are always optimistic and sometimes wrong. For example, they often measure rim stock on the plan in linear
The big hangers are expensive and often are special-order items, so check your list and delivery carefully. The smaller hangers are cheap, so order extra. Keep a big box of extras on hand so that you have the right hanger if you need to change something.
Header hangers also can be attached this
As important as the engineered-lumber
the rafters that flank the skylight opening,
schedule is the hanger-and-fastener sched-
I place the two LVLs edge to edge on saw-
ule. Just about every framing connection on
horses. After laying out the positions for the
an engineered roof involves special hangers
headers, it’s easiest to nail on the header
and other fasteners. Each hanger as well as
hangers while the rafters are lying flat. I use
its location is keyed on the plan, so we sim-
a short cutoff of the header material to keep
ply sort the fasteners ahead of time and use
the hanger legs spaced properly (see photo 1
them where they are called for. Engineers
on p. 81).
way, or they can be attached to the bearing rafters. For example, when laying out
Another thing we’ve learned is that
are required in each location to meet the
many of the hardware components used in
load criteria, but it seems that our building
engineered-roof systems have flanges that
official is happiest if every hole is nailed (see
fit between the framing member and its sup-
the photos on p. 81).
port. The thickness of these flanges needs to
We’ve learned that it’s almost always easier to mount hangers on members before placing them. Common rafters and jack rafters get a hanger on one or both ends; then they are lifted into position and nailed. Stick Framing
Hardware
Metal Hangers Unite the System
even include a schedule for how many nails
82
feet, divide by 12 ft. or 16 ft., and give you what they think is enough pieces. They also specify an exact number of joists or rafters, including short pieces, all listed as approximate lengths that are then cut and shipped by the supplier. I suggest combining the short pieces into longer lengths and then ordering one extra of the longest length to allow yourself at least one mistake.
be allowed for when determining lengths of rafters. If a framing member is to be hung with one of these hangers, we subtract 1⁄ 8 in. from the overall length (1⁄4 in. if hangers are at both ends). Because these systems are de-
Fastening
Modular Sizing
A metal-connector nail gun is a necessity unless you have a lot of cheap labor (see photo 3 on p. 81). We have had good luck with Paslode Positive Placement Strip Nailers (800-682-3428; www. paslode.com). Even though these nailers work well, they break down occasionally, so we keep a spare in the shop.
Over the years, many products such as fans, ductwork, skylights, and attic stairs have been designed to fit into standard rafter or joist bays. The flanges of engineered lumber are wider than dimensional lumber and can make a mess for you later if you don’t plan for those items carefully during framing.
Layout
Of course, we’ve never, ever made a mistake ourselves, but our plumber did once with his big drill. That’s how we found out about the technical support offered by engineeredlumber manufacturers. Most have a toll-free number that puts you in touch with a team of qualified
The better engineers won’t put rafters in the way of a plumbing vent. However, figuring out where the pipe goes is not their job. Because you can’t just cut in another header, figure out where the systems are going beforehand.
engineers whose sole job is to recalculate engineered systems and to help you out of your exact framing predicament. Email or fax them a plan (even send a digital photo of your problem), and they’ll get right back to you with a fix that works in the field. It’s a fantastic service.
If You Make a Mistake
signed to be held together by hardware, a bit
these guides home and reading through it
shorter is better than longer.
carefully before starting. Most manufacturers
A rafter cut to the exact length and then
specify Simpson Strong-Tie fastening prod-
placed in one of these hangers can push
ucts (800-999-5099; www.strongtie.com),
a wall out of plumb or bow the ridge or
and the Simpson master catalog also offers a
header. I-joist hangers typically require sub-
wealth of possibilities and information.
tracting about 1⁄ 8 in. per hanger, but some specialized hangers have thicker flanges and may require subtracting more. When all the rafters and headers are installed, we doublecheck that the hangers were nailed properly.
John Spier builds and renovates custom homes and is a frequent contributor to Fine Homebuilding magazine. He and his wife, Kerri, own and operate Spier Construction, a general-contracting company on Block Island, Rhode Island.
When in Doubt, Read the Instructions For engineered floors, and now roofs, we’ve used engineered-framing systems from several companies over the years. They all provide a pocket reference guide to help with installation details, covering just about any framing situation. It’s worth taking one of Roof Framing with Engineered Lumber
83
stick framing
1
Cordless Framing Nailers John Spier
What They’re Good for, and What They’re Not By the end of our testing, I was convinced that one of these tools easily would pay for itself on those little projects where I don’t want to set up an air compressor and a hose. With a cordless nailer and some batterypowered saws, I can go into a house and build a soffit, change a door or window opening, or frame a closet in less time than it normally would take me to set up power and air for my pneumatic tools. Gaspowered guns are also great for small jobs where I don’t want to carry a compressor up
A
dozen or so years ago, I tried out a gas-powered, cordless framing nailer.
I wasn’t too impressed at the time; the gun was a lot slower than I was. But I thought the idea of unplugging from the compressor had merit, so I’ve been watching these tools ever since, figuring that the technology had to be improving. When Fine Homebuilding offered my crew the chance to put a few of the newest nailers through their paces, I jumped at it. The five of us used them for a couple of months, doing miscellaneous framing and two gut rehabs, and most recently building a new two-car garage. 84
three flights of stairs, or listen to it run constantly as I work in a small, cramped room. If you’re an electrician or plumber who only occasionally needs a framing nailer, say to put up some blocking, these guns definitely make sense. As long as you remove the battery and gas cartridge between uses, halfcharged batteries and half-used fuel cells stay fine over several weeks of inactivity. To say that these guns are ready for fulltime framing would be a stretch, however. Trust me, we tried. To put the guns to the test, my crew and I left our compressor and hoses in the truck and framed an entire
The Ins and Outs of a Gas-Powered Nailer
h
ow it works: Gas-powered nail guns work on the same principle as a combustion engine; gas from a fuel cylinder fills a combustion chamber and is ignited to create a contained explosion, which then drives a piston forward to shoot the nail.
CUTAWAY
Spark plug Incoming fuel Fan Combustion chamber Drive piston
What it shoots: Paslode nailers use proprietary offsethead nails, called RounDrives® (see the photo above right). Max, Hitachi, and Powers offer two nailers each: one for round-head nails and one for clipped-head nails. The shallow angle (roughly 20°) and widely spaced collation of round-head nails are necessary to fit the fasteners side by side but result in fewer nails per rack. Clippedhead nails are collated more closely together and at a steeper angle (roughly 35°), making them more compact. If nail sizes are equal, a clipped-head rack will have about 10% to 20% more nails than a round-head rack. Some building codes require the use of full round-head nails (Paslode’s offset round heads are acceptable), but otherwise, I would choose a
clipped head (37 nails)
round head (25 nails)
clippedhead nailer for its extra capacity, even though the tools can be more expensive.
24-ft. by 32-ft. Cape-style garage with three
exterior walls, and roofs. They also struggled
dormers. I really liked climbing around on
with 8d ring-shank nails, which our local
staging with no hose dragging behind me,
code requires for exterior sheathing and
but the guns slowed us down by misfiring,
shear walls. Having to drive home half of
by not sinking nails consistently, and by
the protruding nails with a hammer sort of
running out of gas or low on battery power
defeats the purpose of using a nail gun.
in the middle of use.
The nosepiece of all these guns needs to be depressed fully before the trigger is
Still Some Kinks to Work Out
pulled; they can’t be bump-fired by hold-
Not one of these guns had the power to
but it definitely slows down the work. To
drive 12d or 16d (31⁄4 in. or 31⁄ 2 in.) nails consistently all the way into framing lumber. They all did OK with 3-in. nails, which is fine for interior framing but not for floors,
ing the trigger and pressing the nosepiece against the work. This safety feature is good, make things worse, all the guns have the same two-stage nosepiece action: The first step turns on the fan, and the second releases the safety. The pressure required to press the Cordless Framing Nailers
85
Paslode
www.paslode-cordless.com
t
he Paslode nailers are slightly smaller and lighter than the others, and their plastic bodies seem fairly tough. They have a well-protected battery slot, and the reversible combination belt-and-rafter-hook is by far the best. The pinch-and-pull depth of drive works well despite the nailers’ being unable to drive some nails all the way. Paslode’s nailers are the only ones to require that the nail-feeder slide be pulled back before the gun is loaded; this is hard to get used to only when switching between guns. The Paslode nailer never jammed in two months of hard use, so I never had to follow the manual’s disassembly instructions. Paslode offers two framing nailers, the original model 900420, and the newer CF-325. The CF-325 and the 900420 both shoot full round-head nails collated at an angle of 30°, commonly seen only with clipped-head nails. Paslode achieves this feat by offsetting the nail shanks to the edge of the round heads. The offset heads on these RounDrive nails still meet building codes in areas where full round heads are required, and Paslode claims that the offset heads test comparably with conventional centered heads in terms of pullout strength. Paslode’s RounDrive nails also fit into the clipped-head guns made by other manufacturers. The major difference in models with this function is that CF-325’s redesigned nosepiece is sturdier and digs in more aggressively for toenailing. It also takes less pressure to depress
86
Stick Framing
Clever pinchand-pull depth adjustment
the nosepiece and activate the gun, reducing the fatigue factor common to cordless nailers. The paper collation on the RounDrive nails is an improvement over other round-head racks; it produces less flying plastic. Initially, I was concerned about the durability of paper collation. The racks of nails needed for my old pneumatic Paslode guns used to soften and not feed properly when exposed to moisture. But I’ve tried soaking these new nails in water, and they seem to be unaffected. Paslode pioneered the technology that makes gas-powered nailers possible, and the company’s 20-year head start is evident. I’d keep these guns in the truck, based on their design, their features, and their trouble-free operation.
offset round head (35 nails)
Specifications PASLODE CF-325 Weight: 7.5 lb. with battery Nail type: Paslode RounDrive Offset Full Head (Brite or GalvGuard) Nail sizes: 2 in. to 31 ⁄4 in. Collation: 30°, paper tape Capacity: 48 nails PASLODE 900420 Weight: 7.4 lb. Nail type: proprietary RounDrive, or clipped head Nail sizes: 2 in. to 31 ⁄4 in. Collation: 30°, paper tape Capacity: 48 nails
Hitachi
www.hitachipowertools.com
L
ike many other Hitachi tools, the round-head nailer has a comfortable grip, especially for smaller hands. The fuel-cell loading door is designed nicely, with a simple sliding latch that doesn’t require finesse to open or close. Hitachi is also the only manufacturer to supply a one-piece, one-hour battery charger (charge time is 2 hours for the Paslode, 21⁄ 2 hours for the Max and the Powers nailers). After these few positive points, both of the Hitachi nailers go downhill fast. They have the least power of all the guns, so we had to use a hammer to set a lot of nails. The depth-of-drive setting—which requires an Allen wrench—worked but was often pointless because the nails weren’t set to begin with. The nonreversible belt/rafter hook is on the right-hand side of the nailer. That’s fine for a left-handed carpenter, but for a righty like me, this placement falls firmly into the “What were they thinking?” department. And to top it all off, the Hitachi nailers misfired more often than all the other guns combined.
hitachi nr90gr
hitachi nr90gc
Easy-open fuel-cell door
Specifications Troublesome hook
Although the clipped-head model is slightly lighter and more compact than its round-head sibling, I found it much less comfortable to use. Hours of repetitive plywood nailing opened a sore on my thumb from pressing the clipped-head nailer against the sheathing. This gun was the one that finally drove me to switch back to my pneumatic nailers.
HITACHI NR90GR Full round head Weight: 7.9 lb. Nail sizes: up to 31 ⁄2 in. Collation: 20°, plastic Capacity: 42 nails HITACHI NR90GC Clipped head Weight: 7.7 lb. Nail sizes: up to 31 ⁄2 in. Collation: 33°, paper Capacity: 47 nails
nosepiece fully can be awkward, especially
—pneumatics included—tend to misfire a
when reaching at arm’s length.
lot more than coil nailers, and they blow
All the cordless nailers use straight col-
plastic shrapnel all over the place. The occa-
lated nails, presumably because the fuel-cell
sional misfire is no big deal, but when you’re
technology needed to advance coil nails
straining every muscle to hold something on
hasn’t been developed yet. I gave up my
layout with one hand, it’s not something
pneumatic stick nailers long ago in favor of
you want to worry about.
coil nailers because coil nailers hold five
These nailers all are lightweight plastic-
times as many nails (200 8ds in a coil vs.
bodied tools. You can’t use them to thump
about 40 in a stick). When I’m nailing off
things into place the way I’ve been doing
plywood, stick guns need to be reloaded two
with my alloy-bodied pneumatic nailers all
or three times per sheet. Also, all stick nailers
these years. Also, I suspect they won’t do as Cordless Framing Nailers
87
MAX
www.maxusacorp.com
t
he Max nailers have some redeeming features. The depth-of-drive adjustment was fast and easy and required no tools; it worked well within each model’s power limitations. The reversible rafter/belt hook is effective. The spurred nosepiece is heavier duty than that on the Hitachi and Paslode models; after a few months of use, it was still sharp, where the others were rounded over and dull. The Max round-head gun was the only one that jammed during testing, and it wasn’t much fun to fix. I had to remove the three hex-head screws holding the magazine in place and juggle several small parts that can fall off in the process before accessing the jammed nails that still had to be pried out. This happened twice, and I couldn’t figure out why. I checked the nails carefully to make sure I hadn’t misloaded the gun, and I hadn’t hit anything very hard. Like Hitachi and Powers, Max makes one gun for round-head nails and one gun for clipped-head nails. Unlike the Hitachi, though,
maX gs683rh
maX gs683ch
Thumbwheel depth adjustment
Specifications
the Max clipped-head nailer was comfortable to use. The differences in the handling configuration were subtle but significant. Also, I initially had trouble getting the round-head nailer to fire. I finally figured out that the battery was defective and would not take a charge. Fortunately, I was able to test both nailers using one battery.
MAX GS683RH Full round head Weight: 7.8 lb. Nail sizes: up to 31 ⁄4 in. Collation: 21°, plastic or paper Capacity: 32 nails MAX GS683CH Clipped head Weight: 7.8 lb. Nail sizes: up to 31 ⁄4 in. Collation: 34°, paper Capacity: 40 nails
well when they inevitably fall from a high
doesn’t have a backup battery to use while
place, especially because they don’t have a
the first recharges. Manufacturers say that
hose to break their fall.
you can drive approximately 4,000 nails on one battery charge. We didn’t count, but I
Battery Power and Cost of Use
can say that a fully charged battery lasted all
All these guns came supplied with only one
had trouble was when I forgot to put a bat-
battery. I initially thought that this was a liability because any other cordless tool is just about worthless for professional use if it 88
Stick Framing
day most of the time, no matter how hard the gun was working. The only time that I tery in the charger overnight. Battery cycle life shouldn’t be a problem, either. These batteries are low voltage (6v for the Max, Powers, and Paslode mod-
POWERS
www.powers.com
c
lose inspection of the Powers round-head nailer didn’t reveal any differences from the Max models. Even the carrying cases came out of the same mold; the only differences in appearance that I could find were the color scheme and stickers. But several of my crew members thought that the Powers gun had more power, so to speak. Because Powers makes a few different gas-powered fastening tools, they have a few different sizes of fuel cells. The woodframing nailers shown here typically are powered by red-capped fuel cells, but if you run out, you can use blue-capped (concrete nailer) cells and keep working. Company reps claim there is no difference in performance between the two cells. We also discovered that the Powers nailer could use Paslode fuel cells and Hitachi nails. A Powers sales rep confirmed this, a refreshing change from all those tool manuals that threaten you if
poWers W3-21frh
poWers W3-34cDh Fuel-cell choices
Specifications
you don’t use the manufacturer’s own proprietary accessories. The Powers round-head nailer was the only one that got an inadvertent drop test, from the top of an 8-ft.-tall stepladder. Nothing broke, and it still worked fine afterward. Powers also makes a clipped-head nailer, but it was not available for this review.
POWERS TRAK-IT W3-21FRH Full round head Weight: 7.8 lb. Nail sizes: up to 31 ⁄4 in. Collation: 20° to 22°, plastic Capacity: 32 nails POWERS TRAK-IT W3-34CDH Clipped head Weight: 7.8 lb. Nail sizes: up to 31 ⁄4 in. Collation: 34°, paper tape Capacity: 40 nails
els; 7.2v for the Hitachi models). My expe-
a long day; in an area where labor costs are
rience with other tools has been that this
between $20 and $50 per hour, this is not
type of battery recharges many hundreds of
a significant part of the financial picture.
times, as opposed to higher-voltage batter-
Manufacturers claim that fuel cells fire about
ies, which need more frequent replacement.
1,200 nails before needing replacement.
Every nailer except the Hitachi came with
We tried to quantify the actual number of
a battery charger consisting of a transformer
nails driven, but decided that there were
connected to a battery holder with a length
too many variables to control and that the
of 22-ga. wire. They use this type of charger
results wouldn’t be that crucial.
because they can offer a 12v vehicle plugin option. I didn’t get to try that out, but it sounds like it might be a handy option. Fuel-cell life wasn’t a big issue. A carpenter might use two or three $10 fuel cells in
John Spier builds and renovates custom homes and is a frequent contributor to Fine Homebuilding magazine. He and his wife, Kerri, own and operate Spier Construction, a general-contracting company on Block Island, Rhode Island.
Cordless Framing Nailers
89
Dormers and bays
2
Doghouse Dormers Rick Arnold
O
ne of the most popular ways to open the dark, cramped upper level of a
house is to build one or more dormers. From
Assembling components on the ground and cutting the roof at the last minute provide a low-stress route to a high-value remodeling project.
a homeowner’s point of view, these small additions can increase curb appeal and create more-hospitable living space in the top level of a house. From a builder’s point of view, dormers concentrate almost all aspects of residential framing into one small package (see the drawing on p. 92). If the dormer is too big, it will look out of scale with the rest of the house. The front wall of the dormer should be just large enough to fit the window (ideally, smaller than the windows on the lower levels of the house) and should leave just enough room for proper flashing where it joins the main roof. Also, a wellproportioned dormer sits beneath the line of the main-roof ridge and is set back from the facade of the house. Like any building project, the success of constructing dormers depends on precise calculations, careful planning, and some smart assembly work. Trust me, the last thing you want is to be on the roof trying to figure out why the wing wall won’t fit while a rain cloud hovers overhead, waiting to take advantage of that big hole in the roof. Over the years, I’ve built a number of dormers, improving the process each time. I’ve finally settled on a system that enables me to figure all the dormer measurements precisely, cut and assemble most of the pieces on the ground (or in the attic), and put off
Doghouse Dormers
91
It’s Like Building a Small House with Angled Walls New LVL trimmers
Main-roof ridge
California valley Existing rafters Dormer rafters Dormer ridge
Header
A doghouse dormer concentrates almost all aspects of residential framing into one small package. The foundation for this rooftop addition consists of LVL trimmer rafters that extend from the main-roof ridge to the top of the house’s wall and headers that span between trimmers. The window’s rough opening is centered in the dormer’s front wall.
Double top plate Wing wall Rafter plate
Front wall Header
a2
c
b2 2
A CONSTRUCTION CALCULATOR HELPS TO MINIMIZE THE MATH Dormers look difficult to frame because of the angled sidewalls and all the beveled cuts they require. But you’re actually dealing with a series of triangles, so most of the calculations can be made by getting measurements for two sides of a triangle and solving for the third (the Pythagorean theorem: a2 + b2 = c2 ).
92
Dormers and Bays
To make things easier, construction calculators allow you to work with quantities and components that you encounter on the job site. Measurements are entered in feet and inches; labeled keys enable you to input and calculate rise, run, pitch, and other useful dimensions. It’s much faster than relying on longhand equations. Construction calculators are available at most hardware stores and lumberyards, or through online sources like www.calculated.com.
Measure the Biggest Triangle to Find the Precise Pitch You can use a Speed Square or framing square to find the roof pitch, but measurements from such a small area can be misleading. To get the most accurate pitch, I measure the largest possible rise and run. On this project, I measured from the top of the roof ridge to the attic subfloor, and from the outside edge of the rafter plate to a plumb line down from the roof ridge. Subtracting the height above plate (HAP), as shown at right, gives me the correct rise.
Subfloor HAP = 5 in. Rafter plate
First, find the total rise and run: Run = 16 ft. 111 ⁄2 in. Total rise = 10 ft. 1 ⁄2 in.
Overall height 10 ft. 7 in. minus plate thickness 11 ⁄2 in. minus HAP 5 in. (see detail) = Total rise 10 ft. 1 ⁄2 in.
Overall run 16 ft. 111 ⁄2 in. Subfloor
ON THE CALCULATOR Enter 10 ft. 1 ⁄2 in.; Press for every 12 in. of run.
RISE
. Enter 16 ft. 111 ⁄2 in.; Press
RUN
. Press PITCH , and get 71 ⁄8 pitch, or 71 ⁄8 in. of rise
cutting a hole in the roof until the last
series of triangles, and then calculating the
minute—no blue tarp needed.
missing dimensions.
This system is safer because it reduces the
number of trips to the ground to make cuts.
Check the Existing Pitch On Site
My system also lowers the level of stress that
I always start a dormer project by verifying
amount of time I’m measuring and building on the roof, and it also minimizes the
comes with having a roof that’s open to the elements for an extended period of time. The trade-off is that all the measurements have to be as accurate as possible. Many of the calculations build off one another, and a sloppy measurement in one step throws off the math in the many steps that follow. It sounds daunting, but most of the components of a doghouse dormer can be found by dividing the framing components into a
the pitch of the existing roof. I don’t want to assume that I know the pitch, then cut and build all the dormer components only to discover that the dormer doesn’t fit correctly. Trusting the plans is tempting, but you might end up missing an abnormality like the 71 ⁄8-in-12-pitch roof on this project. The most accurate process is to measure the total rise and total run from inside the attic. This project took place in an attic that Doghouse Dormers
93
Decide on Window Size, Then Calculate Wing-Wall Details On this project, the homeowner wanted the dormer window to be about 3 ft. 6 in. tall, which required a rough opening of 3 ft. 71 ⁄2 in. to allow room for a window. I always keep the window opening at least 6 in. up from the roof to leave room for flashing, and in this case, about 6 in. 215⁄16 in. 21 ⁄2 in. down from the top plate of the front wall so that the top of the window lines up near the bottom of the dormer’s soffit. I ended up with a front-wall height of 4 ft. 71 ⁄2 in. 21 ⁄2 in. As shown below, once you know the front-wall height and the roof pitch, it’s not difficult to calculate exact dimensions for all wing-wall 60° level cut framing members.
6 in. min. Double plate Top plate
7 ft. 91⁄2 in.
Bottom plate
9
Enter 4 ft. 71 ⁄2 in. front-wall height; Press RISE .
f t. ⁄
3 4
in
Press DIAG , and you get 9-ft. 3⁄4-in. bottom-plate length. Press DIAG , and you get a 30.7° plumb cut. Round this to an even 30°. Press again, and get a 59.3° level cut. Round this to an even 60°. DIAG
Refer to the detail drawing to see how the wing-wall top plate and the wing-wall double plate need to be shortened because of corner overlaps and bevel cuts.
94
Dormers and Bays
.
Enter 71 ⁄8 in. pitch; Press RUN , and get 7-ft. 91 ⁄2-in. wing-wall length length.
3 ft. 71 ⁄2 in. (rough-opening height)
Front-wall studs From the finished height of the front wall (4 ft. 71 ⁄2 in.), subtract 3 in. for the double plate and the top plate, and 13⁄4 in. for the thickness of the angled bottom plate (detail below). This yields a frontwall stud length of 4 ft. 23⁄4 in.
4 ft. 71 ⁄2 in.
ON THE CALCULATOR Top and bottom plates Knowing the height of the front wall, I also have the height of the adjoining wing wall. This height, combined with the roof pitch, gives me the length of the wing-wall top plates and bottom plate.
4 ft. 71 ⁄2 in. (front-wall height)
Infill studs Each of these will have a bevel cut on the bottom, 60° in this case. I use the calculator’s R/Wall (rake wall) function to determine the different stud lengths.* Enter 4-ft. 23⁄4-in. front-wall stud length;; Press Enter 7 ⁄ in. pitch; Press 18
PITCH
RISE
.
30° plumb cut
.
Press R/WALL . (Screen displays selected stud spacing, 16 in. on center in this case.) Press R/WALL repeatedly to display descending stud lengths. *You might have to Press function.
CONV
first to use the R/WALL
13⁄4 in. 11 ⁄2 in.
Base Size of Dormer Roof on Available Space 3 ft. 11 ⁄16 in. 10 ft. 109⁄16 in.
60° cut
To find the size of the dormer roof, I have to consider how much room I have between the top of the dormer walls and the top of the existing roof ridge. For example, on this project, I had collar ties that were going to remain in place, which set the attic-ceiling height at 7 ft. 6 in. above the subfloor. I also make sure that the dormer ridge intersects the existing roof at least 8 in. below the existing main ridge to avoid the flashing and aesthetic problems of trying to intersect two shingled ridges.
Existing collar ties
Dormer ceiling
Dormer ridge
t. 3f
7 ft. 91⁄2 in.
4 in
.
6 ft. 1 in. (with sheathing)
Plumb cut 41⁄8 in. HAP Seat cut
Heel cut ON THE CALCULATOR 1. Find the location of the dormer ridge Before I can lay out the dormer rafters, I need to find the distance between the sheathed wing walls. The easiest way to do this is to take the length of the front-wall top plate (6 ft.) and add in the thickness of the wing-wall sheathing (1⁄2 in. on each side). This gives a finished width of 6 ft. 1 in.
3. Lay out the dormer rafter I start by making a plumb cut that reflects the 6-in-12 pitch of the dormer roof. Next, I measure 3 ft. 4 in. from the long point of that cut and mark a line plumb with the wing wall to indicate the heel cut of the rafter bird’s mouth. The seat cut is perpendicular to the heel cut and is equal to the width of the top plate and sheathing—in this case, 4 in. (31⁄2-in. top plate + 1⁄2-in. sheathing).
Enter 6 ft. 1 in. ÷ 2, Press = , and you get 3 ft. 1⁄2 in.; this is the total run of dormer rafters, rafters but this number needs to be adjusted by subtracting half the thickness of the dormer-roof ridge: 3 ft. 1⁄2 in. - 3⁄4 in. = 2 ft. 113⁄4 in.
With the bird’s mouth marked, I find the HAP of 41⁄8 in. I add this number to the rise I found in the calculations above (1 ft. 57⁄8 in.) and get a top-of-ridge height of 1 ft. 10 in. above the dormer walls—still falling well below the main ridge.
2. Calculate dormer-ridge height I wanted a 6-in-12 roof pitch on the dormers, so I used that combined with the run I found above to determine the adjusted length of the dormer rafters and the height of the dormer ridge:
4. Find dormer-ridge length I already know that the wing walls are 7 ft. 91⁄2 in. long, so I just need to find the length that the ridge extends past the wing walls before meeting the existing roof. I do this by using another small triangle:
Enter 2 ft. 113⁄4 in.; Press
Enter 1 ft. 10 in.; Press
RUN
.
Enter 6 in.; Press PITCH .
Enter 71⁄8 in.; Press PITCH .
Press DIAG , and get 3 ft. 4 in. (length of the dormer rafter) rafter).
Press
Press RISE , and get 1 ft. 57⁄8 in. (unadjusted dormer-ridge height). height)
RUN
RISE
.
, and get 3 ft. 11⁄ 16 in.
Add 7 ft. 91⁄2 in.; Press = ; you get 10 ft. 109⁄ 16 in., which is the total length of dormer ridge, ridge straight cut to long point, with a 60° cut.
Doghouse Dormers
95
Install Trimmers and Headers, and Then Cut the Hole
1
2
3
I
can perform all the work up to this point, including cutting all the components for the dormer and assembling the walls, without opening the existing roof. This way, unless I have to strip off the entire roof to be reshingled, the rest of the procedure, including dry-in, takes only about four hours from start to finish. This procedure minimizes risk of exposure to the elements. Measure for the new dormer headers. I first draw a level line across the rafter at the desired height (photo 1). In this case, I’m matching the underside of the collar ties. Then, starting from the inside end of that mark, I square up to the underside of the sheathing. Then I move the square toward the ridge, marking the 11 ⁄2-in. thickness of each header piece (photo 2). The last line I draw is the inside edge of the first top header, which is also the cutline. To mark for the bottom header, I first put a nail into the sheathing at the last line I just drew, hook my tape to the nail, and measure along the underside of the sheathing the length of the wing-wall bottom plate. Next, I plumb down that line along the face of the rafter (photo 3). The inside edge of the dormer wall is 31 ⁄2 in. in (toward the ridge) from this plumb line. Then I measure back (toward the eave) the thickness of the doubled-up 3-in. header and draw a plumb line to indicate the cutline for the lower header. I transfer these cutlines to all the rafters to be cut.
was being remodeled, so the rafters, the sub-
longer the two sides of the triangle (rise and
floor, and the main ridge all were exposed.
run) that you are measuring, the more accu-
This made it easy to get precise rise and run
rate the numbers will be.
measurements. If the framing had not been exposed, I would have cut back the drywall at the proposed dormer opening and measured the roof pitch there. That said, I prefer to have the rafters exposed so that I can take the largest set of measurements possible. The 96
Dormers and Bays
Install the trimmers. We removed or bent back any protruding nails that might get in the way before sliding the LVL trimmer into place through the exposed eaves. Slightly beveling the leading edge of the trimmer made it easier to rotate into place.
The safest way. Standing inside on the subfloor and cutting through the roof is easier and safer than standing on the roof and cutting down into the attic.
Double 2x headers complete the rough framing. Once the rafters are removed, I install two-piece headers at the top and bottom of the opening. A couple of temporary cleats support the newly cut rafters and keep the LVL trimmers spaced evenly until the double headers are put in place.
True up the opening. I run a stringline along the inside edge of the trimmers and make any necessary adjustments to get them straight and plumb. Then I nail through the existing roof sheathing and into the new framing to keep everything lined up.
Roof Pitch and Window Height Determine the WingWall Dimensions
I begin with the height of the front wall,
Once I know the pitch of the existing roof,
As a rule, I keep dormer-window openings
I need to calculate one of the two sides that
at least 6 in. above the main roof, leaving
which often is driven by the window height. On this project, the homeowner wanted the dormer window to be about 3 ft. 6 in. tall. That would require a rough opening of 3 ft. 71 ⁄2 in. to allow for window installation.
make up the dormer’s triangular wing wall. Doghouse Dormers
97
The Payoff: Parts Go Together Quickly
I
f the calculations were accurate, the front wall and the two wing walls should fit each other and the existing roof without any major hitches. The dormer rafters and ridge should be carried up in pieces and assembled in place. The wing walls go up first. It takes two workers to lift the assembled walls into place (photo 1). Make sure to keep the inside face of the wing wall flush with the edge of the new trimmers (photo 2). Drop the front wall between the wing walls (photo 3).
1
the top of the window lines up near the bot-
Dormer Roof Is Based on the Available Space
tom of the dormer’s soffit (see the photos on
To figure the size of the dormer roof, I have
p. 97). Adding the numbers, I end up with
to determine how much room I have
a front-wall height of 4 ft. 71 ⁄2 in. Now I can
between the top of the dormer walls and the
combine the height of the wing wall with
top of the existing roof ridge. A dormer-roof
the pitch of the roof and simply solve for
ridge that comes too close to the existing
the missing pieces.
main-roof ridge not only will look out of
room for proper flashing, and about 6 in. below the top plate of the front wall so that
98
Dormers and Bays
2
3
Flash the top corners. I apply a large square of roofing membrane (approximately 18 in. sq.) to a difficult area that is almost impossible to flash after the dormer roof has been assembled. I leave the lower and outer edges of the release sheet intact so that later I can tuck the rest of the flashing and felt paper under this flap to seal the dormer-flashing system together.
Four rafters hold the ridge. Nail opposing rafters to the plates at the front and back of the dormer, then install the ridge board and the remaining rafters.
proportion but also will be much harder to
taught me that it’s unusual to find old collar
flash and shingle properly.
ties that are perfectly level and in line with
For this project, the ceiling height was limited in the attic by a series of collar ties,
each other. Knowing that the distance from the top
which were 7 ft. 6 in. off the subfloor; so I
of the main-roof ridge to the surface of the
installed the dormer wing walls so that the
subfloor was 10 ft. 7 in., I subtracted the
top of the top plate would be level with
existing ceiling height of 7 ft. 6 in. and was
the bottom of the existing collar ties. I also
left with just over 3 ft. from the wing-wall
added about an inch of wiggle room to the
top plates to the existing main-roof ridge.
height of the dormer ceiling; experience has
Doghouse Dormers
99
Measuring, Cutting, and Installing the California Valley A California valley is calculated and cut to sit on top of the sheathing of a roof rather than connecting directly to the underlying framing. The length of the California valley is the hypotenuse (A) of an imaginary triangle that lies flat on the existing roof (shown in blue). Just like in the previous parts of the dormer, my goal is to find this missing hypotenuse by plugging in the lengths of the other two sides (B and C) that make up the completed triangle.
Press
• Side B: Based on the measurements I used to find the adjusted run of the dormer rafters, I know that the distance from the outer edge of the sheathed wing wall to a line that’s plumb with the near face of the dormer ridge is 2 ft. 113⁄4 in. I also have to add in the distance to the point that the rafter intersects the roof plane (shown in green).
Enter 1 ft. 10 in.; Press
Enter 41 ⁄4 in.; Press
RISE
.
Enter 6 in.; Press PITCH .
RUN
6-in-12 pitch
, and get 81 ⁄4 in.
• Side C: I still need to find one of the legs of this triangle, so I have to create a second triangle (shown in orange) in which side C is a shared dimension. I know the height of the dormer ridge (D) is 1 ft. 10 in., and I know the pitch of the existing roof is 71 ⁄8-in-12, so I use my calculator to find (C). RISE
.
Enter 71 ⁄8 in.; Press PITCH . Press
DIAG
Adjust for a flush fit. I now have the two legs of the triangle (B and C) that I need to solve for the missing hypotenuse (A), but first I have to adjust their lengths so that when the California valley is installed, the edge of the 2x stock won’t stick up past the top edges of the dormer ridge and the rafter tail.
dormer-roof pitch of 6-in-12. I always make sure that the dormer ridge intersects the existing roof at least 8 in. below the existing main ridge to avoid the flashing and aesthetic problems of trying to intersect two shingled ridges. I knew from previous calculations that the overall width of the dormer (including the 1 ⁄2-in. sheathing on each side) would be 6 ft. 1 in. I divided that number in half, then used it to find the dimensions of the dormer rafters and the dormer-ridge height. Rick Arnold is a veteran contractor and contributing editor to Fine Homebuilding magazine. He is the author of numerous articles and books on home construction and remodeling. He is a well-known and sought-after speaker and presenter at home shows and building seminars around the country.
Dormers and Bays
c d
A
b
Unadjusted hypotenuse
, and you get 3 ft. 71 ⁄16 in.
The plans for this project called for a
100
Dormer ridge
Add 2 ft. 113⁄4 in. + 81 ⁄4 in.; Press = , and get 3 ft. 8 in.
Known HAP of 41 ⁄8 in. Edge of roof plane
Reduce top (ridge) end of valley Enter 11 ⁄2 in.; Press RISE .
Side B = Enter 3 ft. 41 ⁄2 in.; Press RUN .
Enter 71 ⁄8 in.; Press PITCH .
Side C = Enter 3 ft. 49⁄16 in.; Press RISE .
Press
RUN
, and get 21 ⁄2 in.
Reduce lower (rafter tail) end of valley Enter 11 ⁄2 in.; Press
RUN
.
Enter 71 ⁄8 in.; Press PITCH . Press
DIAG
, and get 13⁄4 in.
Enter 13⁄4 in.; Press
RISE
.
Enter 6 in.; Press PITCH . Press
RUN
, and get 31 ⁄2 in.
Adjusted length of side B: 3 ft. 8 in. – 31 ⁄2 in.; Press = , and get 3 ft. 41 ⁄2 in.
Side A = Press DIAG : 4 ft. 95⁄16 in. Press
DIAG
45.04 plumb cut
Press
DIAG
44.96 level cut
A quick bevel for a snug fit. Last, the bottom of the valley needs to be beveled to sit snug against the dormer rafter. To find this plumb bevel angle, use the known main roof pitch: Enter 71 ⁄8 in.; press PITCH . Then Press PITCH again, angle and get a 30° bevel angle.
Adjusted length of side C: 3 ft. 71 ⁄16 in. – 21 ⁄2 in.; Press = , and get 3 ft. 49⁄16 in.
Doghouse Dormers
101
dormers and bays
2
Framing a Classic Shed Dormer John Spier
O
f all the ways to bump out a roof,
dormers of all kinds, new construction or
I think shed dormers offer the most
remodel.
bang for the buck. They’re easy to build, are
Whenever possible, I take details from the
simple to finish, and provide lots of usable
framing plans and recreate them full size on
interior space. So why aren’t all dormers
the subfloor. I start by snapping chalklines
sheds? Compared to doghouse, eyebrow, or
on the subfloor to represent the gable end.
A-frame dormers, shed dormers aren’t always
After building and standing these walls, I
the prettiest option. On the back side of a
snap more chalklines to complete the full-
house, though, beauty sometimes needs to
scale section drawing of the rest of the roof.
take a backseat to utility. Besides, with some
Next, I draw the ridge, and if there will be
attention to size, shape, and proportion, a
a header for the dormer, I draw that, too. At
shed dormer can actually look pretty good.
this point, I can lay out the dormer rafters
Unfortunately, many builders don’t take
and then snap the lines for them. This part
the time to think about the details before
of the drawing can be worked in either di-
they get started working on a shed-dormer
rection: If I have a specified or desired pitch,
project. Many years of building have taught
I get out my calculator and then figure out
me that if I spend a little extra time plan-
where to draw the rafter. Otherwise, I follow
ning a shed dormer, then I spend a lot less
some rules of thumb for shed-dormer rafters
time trying to make a bunch of mistakes
and then use the calculator to figure out
look good later.
what the roof pitch really is (see “Dormer Design,”on pp. 104–105). Either way, this
The Subfloor Becomes a Big Set of Blueprints
method allows me to tweak the dormer
There are as many ways to frame shed dor-
details full scale so that I know they will fit
mers as there are ways to design them. The dormer featured here doesn’t peak at the ridge the way that many shed dormers do, but the lessons here can be applied to shed 102
design before any of the nails are driven. At this point, I also go as far as to sketch in the thicknesses of the sheathing, the roofing, and the flashing. I draw all the trim and look right. Sometimes I play around with the drawing until I’m satisfied, then draw a clean version on the other end of the
Although John feels comfortable working on the scaffolding shown above, in this situation OSHA guidelines call for the use of guardrails, a safety net, or a personal fall-arrest system.
floor for reference. The process might sound
wrap, and stand it like any other wall. When
time-consuming, but it pays off later.
the front wall is stood, I brace the ends, run
If you start with
a stringline, and straighten it with some
a full-scale layout
Building Is the Easy Part
intermediate braces. Next, I build the short
on the subfloor
roof in front of the dormer, though this step
and plan for the
Once all the thinking and figuring are done,
The layout for the dormer rafters can be
building a shed dormer is easy. I start with the front wall of the dormer. I build it flat on the subfloor, sheathe it, apply house-
can just as easily be done later if you prefer. taken from the drawing on the subfloor, but I often cheat by making the plumb cut at
finished details, the framing is relatively painless.
the top and holding the rafter in place to
Framing a Classic Shed Dormer
103
Dormer Design
i
t’s hard to make a poorly planned dormer look good, so it’s crucial to consider the relationship between design and construction at every step of the project. Beginning with chalklines that represent the gable ends, I like to create a full-size section of the dormer right on the subfloor so that I can work out all the important details before I begin framing.
Ridge Shed header
Ceiling joist
Double common rafter
1. ROOF PITCH First and foremost, it’s important—both functionally and visually—to maintain adequate roof pitch on a shed dormer. Steeper almost always looks better, and the steeper the main roof, the steeper the dormer should be. I regard a pitch of 4-in-12 as a minimum, not least because this is the practical minimum for installing conventional roofing materials such as asphalt or cedar shingles. Keep in mind, though, that a 4-in-12 dormer might look good on an 8-in-12 roof, but a 10-in-12 or 12-in-12 roof needs a steeper shed to look right. When it comes time to build, you can meet a specific pitch by using a calculator, or you can use the full-size subfloor drawing to decide on the appropriate pitch. Either way you work it, the pitch could need some tweaking to look right. The two most important things to consider are the height of the front wall and the location where the tops of the rafters meet the main roof. Shed dormers that share the ridge with the main roof (see the drawing below) are the easiest to build, but smaller dormers look better with their roofs intersecting lower. Keep in mind that close to the ridge but not connected isn’t good. If the dormer doesn’t peak at the ridge, you need to leave adequate room for roof vents and flashing. Ridge
Shed rafters need to be raised slightly to make the ridge heights match. Shed rafter
Common rafter
104
Dormers and Bays
Alternative: Dormers that peak at the ridge Shed dormers that peak at the ridge are easier to frame, but be careful of the intersection of the two differing roof pitches. If you align the tops of the dormer rafters with the tops of the common rafters, the difference in roof pitches will lead to finished ridge heights that don’t match. Raising the shed rafter slightly solves the problem.
2. OVERHANGS AND HEADER HEIGHT Conventional approach Dormer-roof trim and eave overhangs typically mimic Shallow bird’sthe main roof, though scaling down the sizes is usually mouth cut appropriate. Whatever the desired look, the details should be worked out at the framing stage. I draw in the window headers, figure the overhang, and draw out every layer from subfascia to finished trim. In conventional 8-ft.-high walls, window heads are typically between 80 in. and 84 in. from the floor. This height provides comfortable viewing for most people in a standing position and also aligns window tops Double with door tops. In a shed dormer, though, ceiling heights top plate are often reduced, so it’s acceptable to lower the window heights as well. Whenever possible, I raise the window headers a bit (see the drawing at right). This gives me the option Window of increasing the size of the windows if the design dictates. header Window height
Shed rafter Subfascia
Better approach Single top plate 2x blocking nailed between rafters Bottom of rafter is cut flat to sit in joist hanger. Joist hanger reinforces deep bird’s-mouth cut.
A better look: Raise the height of windows This often-seen and, in my opinion, always ugly detail (see the drawing above left) has become the conventional approach to building the front edge of the dormer roof. It’s easy to frame, but it forces you to lower the windows to accommodate the header. But by cutting a deep bird’s mouth in the shed rafter and capping the wall with a single top plate, I can move up the header and raise the window height (see the drawing above right). Common rafter
Window header
Window rough opening
Ledger
Bottom plate
Window header
3. WINDOWS AND TRIM Just as the proportions of the dormer should relate to the main roof, so should the proportions of the windows relate to the front wall of the dormer. It’s often helpful to use horizontally proportioned windows, which in many cases actually complement a welldesigned shed dormer. But take extra time planning the trim details below the windows; this is a notorious trouble spot and is difficult to correct without seeming like an afterthought. The only sure way I’ve found to get the spacing correct is to draw the trim components on the full-size subfloor plans. Ideally, the windowsills either should land just above the roofing or should be raised up the height of one course of siding or trim. Anywhere between leaves an awkward course of siding or affects the trim proportions. The beveled offcut from the shed header can be nailed to the top of the ledger. Stop the sheathing at the roof ledger; otherwise the space under the short front roof is impossible to insulate properly.
Window Windowsill Trim Flashing Roofing
1⁄ 2-in.-thick sheathing
Subfascia Raise the wall but not quite plumb. Unless ceiling joists will bear directly on the top plate of the front wall, lean the wall in about 1 ⁄8 in. before bracing it; the rafter loads will push the wall out as the building settles and the rafter crowns flatten.
Framing a Classic Shed Dormer
105
Solid Planning Pays Off at the Building Stage
1
W
ith a little extra planning, all the dormer components fit together nicely on the first try. For instance, the full-size drawing made it obvious that to ensure a smooth transition between the two different planes of roof sheathing, the dormer rafters (see the inset photo above) should be cut so that they sit just below the beveled dormer header (photo 1). Always sheathe the cheek walls before you sheathe the roof; it’s a lot
easier to trace these oddly shaped pieces than it is to measure and fit them. Just remember to cut the wall sheathing 1 ⁄4 in. short. If scribed to the top and cut exactly, the wall sheathing will push up on the roof sheathing as the rafters dry and shrink (photo 2). The short rafters that make up the small piece of roof in front of the shed dormer can be traced from the same template used to make the common rafters; you just
mark the bird’s mouth and tail cuts. Which-
the ceiling and crippled in above, or framed
ever way you do it, make a pattern rafter,
only from the common rafter to the dormer
and test it at both ends of the front wall
roof for an open plan. Always sheathe these
and in the middle before you cut and hang
walls before the roof, though; it’s easier to
the rafters.
trace these oddly shaped pieces than it is to
Cheek walls on each end of the shed dor-
106
Dormers and Bays
need to adjust the location of the plumb cut. Don’t forget to subtract the thickness of the beveled ledger from the rafter length before making the cuts. Toenail these rafters to the bottom plate running along the outside edge of the subfloor, then nail them to the ledger on the face of the wall (photo 3). If the ceiling will flatten at the peak, it’s crucial to keep the joists in plane with each other so that the joint between the ceiling and the
measure and fit them. Just remember to cut
mer can be done three ways: framed in place
the sheathing 1⁄4 in. shy to allow for rafter
and extending all the way up, framed flat to
shrinkage. I finish by building the rake over-
Cheek Walls Are Framed in Place
S 2
3
4
dormer roof is straight, and so that the ceiling remains flat. I start by measuring the ceiling height up from the subfloor at all four corners of the room; then I snap a chalkline between the points and install the joists with their bottom edge on the chalkline (photo 4).
tart the cheek walls by nailing a top plate along the underside of the outermost shed rafter. Next, cut the bottom plate to the desired length, slide it against a previously framed wall to lay out the stud spacing quickly (photo 1), and nail the plate to the subfloor. Use a level to plumb up from each stud mark on the bottom plate, then measure the length, cut the studs with the appropriate top angle, and toenail in place (photo 2). Finish the cheek walls by nailing angled blocking to the doubled rafters at each stud bay (photo 3). The blocking should extend past the top of the rafter to provide solid nailing for the cheek-wall sheathing.
1
2
3
hangs and adding the subfascia, the blocking, the hardware, and the sheathing. John Spier builds and renovates custom homes and is a frequent contributor to Fine Homebuilding magazine. He and his wife, Kerri, own and operate Spier Construction, a general-contracting company on Block Island, Rhode Island.
Framing a Classic Shed Dormer
107
dormers and bays
2
Framing a Dramatic Dormer John Spier
A
lot of houses built on New England’s
such as cheeks, corner boards, or siding-to-
coast use dormers to tuck light, airy
roof flashings, is an issue. Absence of these
living spaces under their roofs. Steep-roofed
details makes A-dormers easy to finish and
A-dormers are an attractive approach to this
weatherproof.
style. A house my crew and I recently built on Block Island, Rhode Island, incorporated three A-dormers on the front of a conventional colonial-style roof.
What is an A-Dormer?
As is the case with most other dormers, the
An A-dormer differs from most other dor-
main roof of the house is framed first: The
mers in that its gable wall is built in the
gables are raised, the ridge beam is set, and
same plane as the exterior wall of the house
the common rafters are installed with dou-
below it (see the photo on the facing page).
ble or triple rafters framing the openings left
It’s just about the only dormer that looks
for the dormers (“Cutting and Setting Com-
good when not recessed into the roof. With
mon Rafters,” on pp. 4–13). The dormers
steeply pitched roofs (these were 24-in-12),
for this project were supported by 5-ft.-high
A-dormers provide minimal floor area, but
kneewalls that extend inward from the out-
they can accommodate tall windows and
side wall; in turn, beams in the ceiling below
interesting cathedral-ceiling details. The ex-
carry the kneewalls. We framed these knee-
terior trim is usually simple with a uniform
walls first and set all the common rafters for
soffit width and long rakes connected by
the main roof outside of them.
minimal lengths of horizontal fascia. Because the entire A-dormer roof extends
108
First Building Steps Are the Same as for a Doghouse Dormer
Because A-dormer gable walls are flush with the wall below, the adjacent common
down to form a valley with the main roof of
rafters must have their tails cut off flush
the house, none of the usual dormer details,
with the exterior-wall plate (see the photos
on p. 111). A triangulation using the dor-
a reciprocating saw to finish the cuts also
mer pitch and the kneewall height showed
would work.
which common rafters needed to be cut
Next, we took the height of the dormer
flush and which needed full tails to carry the
ridges from the plans and installed head-
fascia between the dormers.
ers between the doubled common rafters
Next, we framed the gable faces of the
on each side of the dormers. We nailed in
dormers. Lines snapped on the subfloor
hangers to support the ends of the headers.
represent the top and bottom plates and the
After the gables were made plumb, the ridge
king studs, and the walls are framed to the
boards were cut, laid out, and nailed in place.
snapped lines and lifted into place in a min-
Next, we made and tested a pattern rafter
iature version of raising the main gable.
(without a tail), and we set a pair of rafters
The 24-in-12 pitch of these dormers re-
on each dormer gable. We cut and installed
quired bevel cuts of 64° for the tops of the
short studs under these gable rafters outside
studs, which is beyond the reach of any saw
the kneewalls as nailers for the sheath-
I own. Because each of these narrow dormers
ing and as a way to tie the common-rafter
had about only eight of these cuts, I mass-
ends to the gable rafter of the dormer. After
produced the cuts by stacking the studs
the rafters were in place, we extended the
on edge and gang-cutting them. An 8 ⁄ -in.
sheathing from the main house onto the
circular saw helped, but a regular saw with
dormer gable.
14
If doghouse dormers or shed dormers aren’t dressy enough, A-dormers can add an exciting design note, and they’re easier to seal against the elements.
Framing a Dramatic Dormer
109
Not Your Basic Doghouse
A
lthough dramatically different when finished, an A-dormer’s initial framing looks much the same as a doghouse dormer (photo 1) with kneewalls and a small gable wall. But then the gable rafters extend down to meet the main roof of the house (photo 2), and the unique A-dormer character begins to emerge. The wall sheathing of the main house continues onto the face of the A-dormer (photo 3).
Ridge Gable rafter Header
Kneewall
Common rafter
Gable wall
Double rafters
Sheathing
110
Dormers and Bays
Two Types of Valleys in Each Dormer Roof valleys can be framed two ways, and each dormer valley in this project is a hybrid of both. The first method uses a valley rafter, which carries jack rafters on each side. This approach was used for the valleys above and inside the plane of the kneewalls where the interior was to be finished as cathedral space. The second approach, sometimes known as a California valley, was used for the valleys below and outside the plane of the kneewalls where the interior space was un1
important. A California valley is made by framing (and in this case, sheathing) the roof on one side of the valley, then building the roof for the other side of the valley on top of it.
Valley Rafters for Tops of Dormers Any regular valley between roofs of equal pitch is fairly straightforward; the compound cuts are all beveled at 45º, and standard tool settings and references are used to calculate the valley-rafter angles. An irregular valley, which joins roofs of different pitch, introduces several complications. These A-dormers with their 24-in-12 pitch 2
intersected a roof with a 10-in-12 pitch, creating an extremely irregular valley. The first step is finding the angles and location for the valley rafter (see the photos and drawing on pp. 112–113), which is possible through advanced mathematics. But every carpenter I know does it by snapping lines and taking measurements. I start by transferring the location of the valley/ridge intersection to the floor with a plumb bob or a tall level. With a straightedge, I draw a line from that point to the corner of the kneewall, which supports the lower end of the valley rafter. Using a rafter square, I
3
then measure the bevel angle directly from the floor. Framing a Dramatic Dormer
111
Gathering Valley-Rafter Information
T
o find the bevel angle for the valley rafters, the author plumbs down from the ridge (1). Lines drawn from the corner of the kneewall represent the valley, and a rafter square finds the angle (2). That angle then is transferred to the top of the kneewall (3), and the length of the seat cut is measured for the valley-rafter layout (4). A string from the kneewall to the ridge is used to find the plumb cut (5).
Ridge 4. Length of seat cut is measured. 5. String from kneewall gives plumb-cut angle.
3. Angle is transferred to top of kneewall.
1. Line from valley/ridge intersection is plumbed down and transferred to the floor.
Ridge line
Valley line
Kneewall
2. Angle is found between ridge and valley lines. 1
Next, I stretch a string from the corner of the kneewall to the ridge and record the angle of the plumb cut with a rafter
112
Dormers and Bays
of the seat cut to complete the valley-rafter layout. Another complication when dealing with
square. The length of the valley rafter then
irregular valleys is the different depths of the
is measured between those points (along
rafters for the different roof pitches. In some
the bottom edge of the rafter). I transfer the
cases, the width of the stock can be adjusted.
bevel angle of the valley to the top of the
In this more extreme case, I framed every-
kneewall, and then I can measure the length
thing to the planes of the interior ceiling,
2
3
4
5
then allowed the plane of the deeper dormer
lines, I cut the complementary angle
roof to land beyond the valley rafter on the
(90º minus 72º, or 18º) along the heel of the
roof sheathing of the main house.
rafter. Then I stood the rafter on edge and
One of the greatest challenges to framing
made a 90º cut, letting the saw ride along
these dormers is cutting the extreme com-
the bevel cut I just made, and I finished the
pound bevels on the ends of the valley and
cut with a reciprocating saw.
jack rafters (see the photos on pp. 114–115), in this case at 72º. After laying out the cut-
Framing a Dramatic Dormer
113
Cutting the Valley Rafter
A
fter the ends of the valley rafters are laid out, the first step to cutting the steep bevel angle is making the heel cut or plumb cut at the complementary angle, in this case 18° (1). With the board on edge, a saw set at 90° rides on the first cut to create the bevel angle of 72° (2). A reciprocating saw finishes the cut (3).
1
2
Seat cut is made at 90°.
1. Complementary angle of heel cut (18°) is made.
California Valleys Simplify Framing the Lower Dormer Roof After the valley rafters and jack rafters are installed, we lay out and finish the rest of the roof. First, we make a set of fly rafters with blocks to establish the overhang. These rafters are installed with the lower ends left long, and they then are cut in place to the level of the common-rafter tails from the main roof. Next, we install short sections of
114
Dormers and Bays
subfascia to join the fly rafters of adjacent dormers. As I mentioned, we sheathe the common roof with plywood before installing the plate for the California valley (see the photos on pp. 116–117). For strength and simplicity, the sheathing runs to the sides of the dormer kneewalls. We locate the plate for each California valley by snapping a chalkline from the valley rafter to the outside edge of the gable rafter. After measuring the length, we cut a 2x10 plate (wide enough to catch the tails of
3
2. Saw set at 90° rides on first heel cut for a 72° angle
Just as if it grew here. When the valley is in place, the 72° heel cut lies flat against the doubled common rafters. The rafter bottoms are kept flush, and the dormer roof sheathing hides the height difference in the rafters.
3. Finish the heel cut with a reciprocating saw.
Flip the board on edge.
the rafters) that forms the base for the California valley. We bevel one edge of the plate to the angle of the dormer roof and cut the angles for the ends, which we figure using a rafter square along our snapped line. We nail the plate to the snapped line. The rafters for the California valley are identical from the bird’s mouth at the kneewall up, so it’s just a matter of cutting the tails to length.
Top-Down Sheathing Removes the Guesswork The last step is sheathing the dormer roof. As with most dormers, and especially with roofs this steep, I find it easiest to work from the top to the bottom. Not only do I usually have safer, more comfortable footing with this method, but measuring the remaining angled pieces is also easier. After snapping the course lines, I start with a full sheet of plywood at the upper Framing a Dramatic Dormer
115
Building a California Valley
W
ith a standard valley above and the main roof sheathed (photo 1), the crew snaps a chalkline for the edge of the California valley (photo 2) and measures the length. A 2x plate with a beveled edge forms the base of the valley (photo 3), and the rafters cut to length land on the plate (photo 4). Sheathing is installed from the top down (photo 5).
Challenging but dramatic. The steep pitches and sharp angles of A-dormers are an extra challenge for the roofing, plastering, and painting subcontractors, but the dramatic results are worth the extra effort.
1
and outermost corner of the dormer roof. The trapezoidal shape of succeeding pieces of plywood then can be given to the person doing the cutting simply by measuring the short and long points or by using overall lengths and the common difference. John Spier builds and renovates custom homes and is a frequent contributor to Fine Homebuilding magazine. He and his wife, Kerri, own and operate Spier Construction, a general-contracting company on Block Island, Rhode Island. 1
116
Dormers and Bays
2
3
4
5
Framing a Dramatic Dormer
117
dormers and bays
2
A Gable-Dormer Retrofit scott mcbride
C
arol and Scott Little’s home draws
Full-height dormer sidewalls stood just
its inspiration from the cottages of
inside these trimmers, extending into the
colonial Williamsburg and the one-and-a-
house as far as the bedroom kneewalls. Addi-
half story homes of Cape Cod. Both styles
tional in-fill framing completed the dormer
typically feature a pair of front-facing gable
walls that were above the sloped bedroom
dormers. But for some reason, the builder of
ceiling.
the Littles’s house put only one dormer on
Fortunately, three rafter bays at the other
the front, leaving the facade looking unbal-
end of the roof landed within a few inches
anced. I was hired to add a new dormer on
of balancing with the location of the exist-
the front of the house to match the existing
ing dormer. Consequently, I had only to sis-
one and, for more light, added a scaled-
ter new rafters to the insides of the existing
down version of the same dormer on the
ones to form the new trimmers, and I could
back of the single-story wing.
match the framing of the existing front
As the crew set up the scaffolding and rigged the tarps against the possibility of
dormer, leaving a uniform roof placement, appearance, and size.
rain (see the sidebar on p. 120), I crawled under the eaves to study the existing roof. I soon realized that framing the sidewalls of the two dormers and directing their load paths would require different strategies, as would the way the dormer ridges would be tied to the main roof. The first consideration in a retrofit is the location of the dormers, and the second is their framing. The existing front dormer fit neatly into three bays of the 16-in. o.c. main-roof rafters. These main-roof rafters (or commons) were doubled up on each side of the dormer, creating the trimmer rafters that carry the roof load for the dormers. 118
Cut the Opening and Shore Up the MainRoof Framing First After laying out the plan of the front dormer on the subfloor, I used a plumb bob to project its two front corners up to the underside of the roof sheathing. Drilling through the roof at this location established the reference points for removing the shingles and cutting the openings. The tricky part was establishing how far up the slope to cut the opening. To play it
A Gable-Dormer Retrofit
119
Protecting the Roof
T
o protect the exposed roof against rain, we rolled up new poly tarps around 2x4s and mounted them on the roof ridge above each dormer. The tarps were rolled down like window shades each evening,
with some additional lumber laid on top as ballast. The ballast boards were tacked together as a crude framework so that they would not blow away individually in high winds.
safe, I first opened just enough room to raise
120
Dormers and Bays
Inserting new rafters into an already-
the full-height portion of the sidewalls (see
sheathed roof can be problematic because
the drawing on the facing page). With those
of the shape of the rafters. They are much
walls up and later with some dormer rafters
longer along the top edge than along the
in place, I could project back to the roof to
bottom, so there’s no way to slip them up
define the valley and then enlarge the open-
from below. A standard 16-in. bay doesn’t
ing accordingly.
afford nearly enough room to angle them
Supporting the Dormer
A
fter doubling the rafters flanking each dormer, the author cut out the existing rafters where they crossed through the dormer. He installed a strongback across the collar ties to support the upper cripple rafters until the roof header was in
place. Because the floor joists ran parallel to the front wall instead of sitting on it, the author transferred the weight from the sidewalls to the trimmer rafters with 6-in. spikes.
Main roof ridge
Collar tie
Upper cripple rafter Third opening in roof
Dormer ridge The roof was cut in three stages as the exact locations of the full-height walls, the in-fill framing, and the dormer roof planes became clear.
Roof header Strongback supports upper cripple rafters until header is installed.
Doubled-up trimmer rafter Second opening in roof
In-fill 2x4s
Each new rafter was cut short at the lower end to permit installation, then sistered to an existing rafter.
Barn spikes transfer roof load from walls to trimmer rafter. First opening in roof
Raising the walls. With the full-length sidewalls up, the carpenter projected back from the top plate to determine where to enlarge the roof opening.
Front wall
Floor joists parallel to front wall
in, either. To form the new trimmer rafters,
fact, I did follow this step with the smaller
we cut the new members about 6 in. short of
rear dormer (see the sidebar on pp. 122–
the wall plate before we secured them to the
123), but that would not work in this case.
existing rafters.
Here, the floor joists ran parallel to the front
When faced with this situation, I normally use posts to transfer the load from the
wall, instead of perpendicular to it, and so could not transfer the load to the wall.
trimmer rafters to an above-floor header. In A Gable-Dormer Retrofit
121
Back Dormer Demands Different Strategies
U
nfortunately, when it came to the smaller dormer in back, the existing rafter layout did not match where the dormer needed to be, as was the case in front. Here, I had to build new trimmer rafters in the middle of the existing rafter bays. The attic space differed, too. Whereas the front dormer served a bedroom, the back dormer was in a storage room. Because the owner wanted to
maximize floor space in this storage area, I built the sidewalls on top of the rafters, which pushed the kneewall back and allowed the ceiling slope to extend all the way to the dormer’s gable wall (see the drawing below). As in the front dormer, we cut the new trimmer rafters short. This time, however, the floor joists ran perpendicular to the front and back walls, which
Dormer ridge dies into main-roof ridge.
Trimmer rafters
Spreading the load. A doubled-up 2x6 sits on top of the attic floor and spreads the load of the new dormer over four floor joists.
Above-floor header distributes weight of the dormer There wasn’t enough room in the existing roof structure to install full-length trimmer rafters that would bear on the exterior wall. Instead, the trimmers were cut short, and an above-floor header was used to transfer their loads to the floor joists and to the exterior wall.
Above-floor header
Floor joists
I decided simply to let the existing single
122
Dormers and Bays
With the new trimmer rafters in, the ex-
rafter carry the load for the last 6 in. to the
isting main-roof rafters falling between them
front wall plate. This situation is not the
were cut and partially torn out to make
ideal solution, but the weight of the dormer
room for the dormers. The portions above
is not great enough to overtax the rafters
and below the dormer would remain as
over such a short span, and doubling up the
cripple rafters. The lower cripple rafters were
new trimmer rafters would at least stiffen
plumb-cut in line with the dormer front wall
the existing rafters considerably.
where they would be spiked to cripple studs.
In the doghouse. Narrow dormers are prone to racking. To stiffen this one, the author sheathed the front wall with a single sheet of plywood.
Finding the bottom of the valley. A straightedge is laid across the dormer rafters to project the roof surface to the inside of the trimmer rafter.
meant that I could use posts to transfer the load from the trimmer rafters to an above-floor header (see the photo on the facing page). The header distributes the weight over several floor joists, and the joists carry the weight back to the wall. The additional strain imposed on the floor joists is minimal because the header is so close to the wall. The location of the back dormer’s roof ridge altered another aspect of the framing. Because this dormer’s roof ridge was at the same elevation as
the main-roof ridge, I tied the dormer ridge and the main-roof ridge directly together instead of building a separate dormer header. Measuring and cutting the valley rafters was the same for the back as for the front with the exception that at the bottom of the back dormer’s valley rafters, the compound miters did not need a level seat cut because the valley rafters would not sit on top of 2x4 wall plates. Instead, the valley rafters were simply nailed to the face of the trimmer rafters.
Rough cuts were then made at the top, leav-
strongback across four collar ties, including
ing the upper cripple rafters long. These
the collar ties connected to the recently
rafters would be trimmed back further only
doubled trimmers. This strongback would
later, after we established the precise loca-
support both the collar ties and the upper
tion of the dormer-roof header.
cripple rafters until we could install the
To support the upper cripple rafters
dormer-roof header.
temporarily, I climbed up into the little attic above the bedroom. There I laid a 2x4 A Gable-Dormer Retrofit
123
Dormer Sidewalls Can Be Framed Two Ways With trimmer rafters installed and cripple rafters secured, I could proceed with the walls. I know two common ways to frame dormer sidewalls: You can stand a full-height wall next to a trimmer rafter, or you can build a triangular sidewall on top of a trimmer rafter, which is how I framed the rear dormer. To match the new front dormer to the existing one, I used full-height studs 16 in. o.c. only as far in as the kneewall. This type of dormer sidewall normally delivers the weight of a dormer to the floor. In new construction, this weight is taken up by doubling the floor joists under these walls. I didn’t want to tear out the finished floor, however, so I joined the full-length sidewalls to the trimmer rafters by predrilling and pounding two 6-in. barn spikes through each stud. This transferred the load to the trimmer rafters rather than placing it on the floor framing. I’ve seen barn spikes withstand tremendous shear loads in agricultural buildings, so I felt confident they could carry this little dormer.
Plan the Cornice Details before Framing the Roof
Dormers and Bays
eaves section drawing helped to establish the cuts for the rafter tails and trim details. Along the rakes, the crown molding was picked up by the roof sheathing, which was beveled and extended out past the gable wall. Using a short piece of molding as a template, I worked out the amount of the overhang and the correct bevel for the edge of the sheathing in the rake-section drawing. Juxtaposing the drawings ensured that the rake crown, the eave crown, and the levelreturn crown would all converge crisply at a single point.
Framing the Roof Defines the Valleys Ready to proceed with the roof framing, we set up two pairs of common rafters with a temporary ridge board between them. Then we used a straightedge to project the outline of the dormer roof planes onto the main roof and cut back the main-roof sheathing accordingly (see the drawing on p. 126). Having established the elevation of the dormer ridge, we trimmed back the upper cripple rafters and then installed the roof header to carry the permanent dormer ridge board. The roof header spans between the trimmer rafters, carrying the dormer ridge and the valley rafters. (On the rear dormer, the ridge was level with the main-roof ridge, so no header was necessary there.)
With the walls up, the roof framing, which
When the dormer common rafters and
is the most complicated, came next. Before
ridge were installed permanently, we used
cutting any dormer rafters, though, I drew
the straightedge again to find the intersec-
a full-scale cornice section, using the exist-
tion of the dormer roof planes and the
ing dormer as a model. Worrying about trim
inside face of each trimmer rafter (see the
before there is even a roof may seem like
photo on p. 123). This point is where the
the tail wagging the dog; but it makes sense,
centers of the valley rafters would meet
especially in a retrofit. The existing dormer
the trimmer rafters. At their tops, the val-
featured a pediment above the window. The
ley rafters would nuzzle into the right angle
eaves had neither soffit nor fascia, just a
formed between the dormer ridge and the
crown molding making the transition from
main-roof header.
the frieze board to the roof (see the photo
124
catch the top of the crown molding. The
I like to “back” my valley rafters, a pro-
on the facing page). That detail reduced the
cess of beveling them so that they accept
dormer rafter tail to a mere horn that would
the sheathing of each adjoining roof on its
A crowning moment. Three pieces of crown converge at the bottom corners of the pediment. Trim, casings, and sills, primed on every side, resist rot.
A Gable-Dormer Retrofit
125
Dormer Rafters Help to Locate Valleys
Doubled valley rafters
Upper cripple rafters Roof header
Once the in-fill 2x4s were added to complete the sidewalls, four dormer rafters and a temporary ridge were raised. This established the dormer-roof planes, which could then be projected onto the main roof to locate the roof header and the valleys. The roof was then cut back farther and the permanent framing installed.
Last section of roof to be opened up Dormer ridge
In-fill 2x4s
Dormer roof planes establish the valley.
Full-height sidewall
126
Dormers and Bays
respective plane. Because a cathedral ceiling was to wrap under the valley, I backed the lower edge of the valley as well, giving a nice surface for attaching drywall. In addition to backing, I double valleys, even when not structurally necessary, because it gives ample bearing for plywood above and drywall below. Doubling valley rafters also simplifies the cheek-cut layout at the top and bottom of the valley because a single compound miter is made on each piece instead of a double compound miter on a single piece. Because of the dormer’s diminutive size, valley jack rafters weren’t required. Consequently, with the valleys in place, the framing was complete, and we could dry it in.
Careful Sheathing and Flashing Combat Wind and Water We sheathed the front of each dormer with a single piece of plywood for maximum shear strength (see the left photo on p. 123). With so little wall area next to the windows, I was concerned that the dormer might rack in high winds. The small back dormer was especially worrisome because it had no fulllength sidewalls to combat racking, but the single piece of plywood on its front stiffened the whole structure. We extended the roof sheathing past the gable wall and beveled it to receive the rake crown molding. Flashing work began with an aluminum apron flashing at the bottom of the dormer front wall (see the top photo at right). The downhill fin of this flashing extends a few inches beyond both sides of the dormer, and its vertical fin was notched and folded back along the sidewall. Then the first piece of step flashing had its vertical fin folded back along the front wall to protect the corners where the apron flashing had been notched (see the bottom photo at right). Step flashings march up along both sides of the dor-
Keep the water moving down. An apron flashing seals the front wall with its ends bent around the corners (top photo). Then the lowest step flashings have their vertical fins bent over to cover the notches in the apron (bottom photo).
mer, with the uppermost pieces trimmed to fit tightly beneath the dormer roof sheathing. It was tough work weaving step flashA Gable-Dormer Retrofit
127
Water-table flashing protects window and trim. The crown that forms the bottom of the pediment will go below the flashed water table and miter with an eave crown (seen poking out past the corner).
128
Dormers and Bays
ings into the existing cedar-shake roof. Hid-
the ticket. To my great relief, we hit upon a
den nails had to be extracted with a shingle
more savory alternative. We brushed on an
ripper, a tool with a flat, hooked blade. If I
undercoat of Minwax Jacobean, followed
had it to do over, I would sever these nails
by a top coat of oil-based exterior stain in a
circulation,
with a reciprocating saw before the dormer
driftwood-type shade. The undercoat added
the ends of the
sidewalls were framed.
a nice depth to the gray top coat.
corner boards
The valley flashing was trimmed flush with the dormer ridge on one side of the roof, and the opposing valley flashing was notched so that it could be bent over the ridge. We protected the point where the
Scott McBride has been a carpenter for more than 34 years and is a contributing editor to Fine Homebuilding magazine. He lives in Sperryville, Virginia.
To promote air
and rake boards were elevated an inch or so above nearby flashings.
valleys converge at the dormer ridge with a small flap of aluminum with its corners bent into the valley. This approach is more reliable than caulk. The last piece of flashing to go on was the gable water-table flashing (see the photo on the facing page). Its front edge turns down over the return crown molding, and its rear corners fold up under the extended roof sheathing to repel wind-driven rain.
Finish Trim Improves on Weather Performance of Existing Dormer The house is just a few years old, but the existing front dormer had suffered extensive decay. In the worst shape were the fingerjointed casings and sill extensions that the original builder had used. To avoid a repeat of this calamity, I used only solid moldings and bought cedar for the trim boards. Everything was primed, especially the ends. To promote air circulation, the ends of corner boards and rake boards were elevated an inch or so above nearby flashings. We wanted the new cedar shakes on the dormer to blend in with the existing weathered roof. I asked around for a stain recipe, but the only response I got was from an old farmer standing at the lumberyard counter. He insisted that horse manure was
A Gable-Dormer Retrofit
129
dormers and bays
2
Framing an Elegant Dormer John Spier
S
ome years ago, my wife, Kerri, and I built a small Cape-style house for our-
As our dormer took shape, an old-timer on the island told us that what we were
selves on Block Island, Rhode Island, where
building was called a Nantucket dormer. The
we live and work. Most small Capes have
name stuck, and we use it to describe the
essentially the same upstairs plan: a central
several different variations that we’ve built
stairwell and a bathroom at the head of the
since, including the project here. Ironically,
stairs with bedrooms on each side. Dormers
the history experts on Nantucket island dis-
provide the headroom to make these up-
avow any connection to the name, claiming
stairs spaces usable.
that the design has no historical precedent.
The most common arrangement is probably a doghouse, or gable, dormer in each of the bedrooms, with a larger dormer on the other side for the bathroom. Another alternative is a shed dormer over all three spaces, but we weren’t too keen on that look. Then at some point, one of us found a picture of a dormer that was essentially two doghouse dormers connected by a shed dormer. This design would give us as much interior space as a shed dormer, and it was a lot nicer-looking. Of course, we argued over the choice at great length. Kerri, the artist, insisted on the beauty and complication of this hybrid dormer (see the photo on p. 132), while I, the practical carpenter, thought about how much easier and faster
Two Different Strategies for Two Different Interiors Even though its design seems to be two dormers connected by a third, the Nantucket dormer is actually built as a single structure. The front wall can be a single plane, or its center section can be recessed. The project here has the center section stepped back, a look that I’ve come to prefer. As with most dormers, I think Nantucket dormers look better if the walls are set back from the ends and edges of the main roof and from the plane of the walls below.
a basic shed dormer would be. I never had a chance of winning that argument. The doghouse-dormer wall is plumbed and braced in place. 130
Framing An Elegant Dormer
131
Hybrid dormer. Doghouse dormers create more room and larger egress for the bedrooms at the ends of this house, while the shed room in between creates a space for a full bath.
I frame Nantucket dormers two different
The key element in supporting a Nantucket-dormer
The key element in supporting a Nantucket-
ways to produce two distinctively different
dormer design is that it is point-loaded,
interiors. The difference, roughly speaking,
either at the bases of the valleys or at the
is that one method uses structural rafters
bottoms of the carrying rafters. Those loads
and the other uses structural valleys.
need to be carried by appropriate floor or
Framing the dormers with structural
wall structures below. The same frame that
valleys allows the interior partitions to be
supports the uniform load of a shed dormer
eliminated, creating one big open room with
might not carry the point loads of a Nan-
interesting angular ceiling planes. For the
tucket dormer. If you have any doubts at all,
project here, however, we used the structur-
it’s a good idea to have a structural engineer
the bottoms of the
al-rafter method to create the more common
evaluate the support structure.
carrying rafters.
floor plan with two bedrooms and a bath.
design is that it is point-loaded, either at the bases of the valleys or at
132
Dormers and Bays
Doghouse Walls Go Up First
ridge of the house. Temporary scaffolding
After the main gables of the house are raised
the house to work from while the ridge is
and braced, we lay out the locations of the
set. We place the ridge boards (in this case,
main roof rafters on the top of the main wall
2x12s) on top of the plates and transfer the
plates. We also locate and snap lines for the
rafter layout directly from plate to ridge (see
outside walls of the doghouses and the shed
the photo below).
on the second-floor deck. The first things that we build are the
Next, we turn our attention to the main or pipe staging is set up down the middle of
The ridge boards are set in their pockets and held up with temporary posts and a few
two doghouse gables. The walls are framed,
common rafters, which help to keep them
sheathed, housewrapped, and trimmed be-
straight and level.
fore they are lifted and braced plumb (see the photo on p. 131).
Laying out the ridge. To get the rafter layout to match precisely, the layout on the plates is transferred directly to the ridge stock. Framing An Elegant Dormer
133
Structural Rafters and Headers Form the Backbone of the Dormer Roof
below the doubled rafters. If you’re building
With the ridge in place, the structural rafters
these bays. The tops of the headers are bev-
adjacent to the doghouse walls are installed.
eled to match the pitch of the rafters they
We doubled these rafters using ⁄ -in. ply-
hang from, and steel hangers hold the head-
wood spacers in between to create a total
ers in place.
larger dormers, a triple rafter or a double LVL can be used. The four sets of structural rafters split the main roof into three bays. Our next step is to hang doubled 2x12 headers in each of
12
The two outside headers carry the valley
thickness of 3 ⁄ in., which matches the 12
width of wall plates for interior partitions
rafters and the ridges of the doghouses. The
Backbone of an Elegant Dormer
Ridge pocket
Structural rafters with ⁄ -in. plywood spacers
12
The basic structural support of this dormer consists of four sets of doubled rafters and three headers that span between them. The outer headers carry the doghouse ridges and the valleys, while the center header carries the rafters for the shed section. The tops of the headers are beveled to match the slope of the roof. Structural rafters with 1 ⁄ 2-in. plywood spacers
Doghouse ridge
Main ridge
Headers beveled to roof pitch hung on metal hangers Doghouse ridge
Outer walls of dormer Second floor plan
134
Dormers and Bays
Sidewall or cheek
Doghouse ridge drops in. The doghouse ridge connects the outer wall of the doghouse dormer to the header.
the dormer walls, these headers form the
Lining Up the Roof Planes and Soffits
backbone support for the dormer-roof struc-
Until this point, all the framing has been
ture (see the drawing on the facing page).
fairly routine. But now we bump into the
center header holds the rafters of the shed section. Along with the structural rafters and
While the headers are being built and
chief complication in framing the Nantucket
installed, other crew members build and
dormer, the fact that the shed roof in the
raise the front wall of the shed section.
middle is at a different pitch from the gable
Next, we build and sheathe the triangular
roofs of the doghouse dormers on each side.
sidewalls, or cheeks, on the doghouses that
In this case, the pitch of the main house
support the common rafters for the two end
roof and the doghouse roofs was 12-in-12,
sections. The doghouse ridges are dropped
and the shed roof worked out to be 7-in-12.
in next (see the photo above), and their common rafters are cut and installed.
Different roof pitches mean that the valleys where the roof pitches intersect are irregular (they don’t run at a 45° angle in plan). It also means that the roof planes have to align and that the rafter tails have to Framing An Elegant Dormer
135
Working out the Details of the Shed Rafters The rafters on the doghouse sections are 12-in-12 pitch, and the shed rafters are 7-in-12 pitch. A three-step drawing gets the fascias and soffits to line up, along with the roof and ceiling planes.
Shed rafter
Doghouse rafter
Matching height above plate Height above plate carried over
Height above plate
Line drawn at 7-in-12 pitch Outer wall of shed section
Doghouse-dormer sidewall
Aligning fascias and soffits
Subfascia
Fascia Fascia size carried over
Soffit carried over
Soffit
Determining rafter width
2x8 doghouse rafters
2x10 shed rafters Full 2x10 width
Amount of rip
136
Dormers and Bays
Doghouse common roof rafter 12-in-12 pitch (predetermined)
be adjusted to get consistent fascia heights and soffit levels. So early on in the process, I work out the rafter details (see the drawings on the facing page). These elements can be
Finding the Exact Rip Once the stock size of the shed rafters has been determined (in this case, 2x10), a simple procedure determines the final rafter width. First, the heightabove-plate distance is measured for the 2x8 doghouse-dormer rafters. Next, that distance is transferred to a plumbcut line at the shed-rafter pitch. That point marks the final width of the rafter.
worked out on the drawing board, but most often, I make a full-scale drawing of the trim details on either rafter stock or on a sheet of plywood. With this on-site drawing, I can design the rafter tails before I pick up a saw. Another complication caused by the differing roof pitches is getting the planes of the cathedral ceiling inside to line up. Obviously, a 2x10 rafter meeting a valley at a 12-in-12 pitch will do so at a much different depth than one meeting it at a 7-in-12 pitch. The simplest approach to this problem is to increase the size of the framing material for the shed-roof section. With dormer gables at the same pitch as the main roof, the vertical depth of the rafters at the plate can be measured. The central shed portion of the dormer has a shallower pitch, so it requires a larger rafter size to achieve the same vertical dimension. For this project, the doghouse rafters were made of 2x8s, but the shed-roof rafters had to be 2x10s. But for the roof planes outside and the ceiling planes inside to match up, the 2x10s had to be ripped down to around 9 in. (see the drawing and photo at left).
Valleys Are Strung and Measured Four years of architecture and engineering Height above plate for doghouse rafter at 12-in-12 pitch
Height above plate at 7-in-12 pitch plumb cut
school taught me that it is possible to work out the framing details of an irregular valley using math and geometry. They even gave me the tools and education to do it. But 20 years as a carpenter have taught me that figuring out irregular valleys is faster and easier with a taut string. After cutting and installing the common rafters and subfascia for both the doghouses
Full width of 2x8
Remove this amount.
Final rafter width
Full width of 2x10
and shed, I stretch a string from the corner where the subfascias meet up to the intersection of the header and the doghouse ridge. From this string, I measure the length of Framing An Elegant Dormer
137
Measuring an irregular valley. The quickest way to figure out the irregular valley is to stretch a line from corner to corner. Here, a measurement is taken along that line.
Finding the plumb cut. A rafter square held in the corner against the string determines the angle of the valley plumb cuts.
138
Dormers and Bays
Corner of the valley. Angles that are taken on each side of the string determine the corner cuts that are needed for the ends of the valley rafter.
the valley rafters (see the top photo on the
If I have a lot of those cuts to make or
facing page) as well as the angles of the top
if the framing is going to be left exposed, I
and bottom plumb cuts (see the bottom left
make my cuts with a jig using either a hand-
photo on the facing page), the seat-cut angle,
saw or a reciprocating saw to make a clean,
and the bevel angles I need to cut into the
accurate cut. However, the typical dormer
rafter ends (see the bottom right photo on
has only three or four jack rafters per side,
the facing page). Armed with all this infor-
so I mark the angles on the rafter stock and
mation, I cut a valley rafter and drop it into
cut them with a circular saw as close as the
place. Then, using a straightedge from the
saw allows. I carve out the remainder of the
commons on each side, I mark the bevel
wood by slowly and carefully dragging the
cuts on the bottom edge.
circular saw blade across the face of the cut.
After cutting the bevels, I install the
This operation is potentially dangerous, so if
valley rafters permanently (see the photo
you’re not comfortable with it, you can use
above) and then lay out and measure the
one of the methods mentioned above.
Valley rafter slips into place. After all the angles have been cut into the valley rafters, including a bevel on the bottom edge where the ceiling planes intersect, the valleys are nailed in permanently.
jack rafters. The jack rafters in the center section usually have a compound cut where the miter is beyond the 45° or even 60° that most saws can cut. Framing An Elegant Dormer
139
Jack rafters complete the framing. With the valleys in place, jacks are cut and installed to finish the framing of the roof planes.
The Rest Is Plywood While jacks are being cut and fit (see the
here in New England, we nail 1x3 strapping to the rafters, usually 12 in. or 16 in. o.c. Strapping the ceilings of the Nantucket
photo above), other crew members fill in the
dormer not only simplifies board hanging,
cripple rafters that complete the main roof
providing an extra measure of resistance
framing below the three dormer sections.
to deflection and nail popping, but the
The subfascia is applied to the main eaves,
strapping also helps to provide a smooth,
and we can start running the sheathing.
easy transition between the various ceiling
Other than the fact that the various plywood
planes. To this end, I usually supplement the
shapes are somewhat irregular, sheathing
strapping by running 1x6 or 1x4 on the un-
proceeds in the usual fashion, working
dersides of the valley rafters where the roof
from the eaves up (see the photo on the
planes intersect.
facing page). With the outside framed, sheathed, and ready for roofing, we can turn our attention to the inside. The interior of a Nantucket dormer is usually finished with a cathedral ceiling, which helps the small second-story spaces to feel more spacious and airy. Instead of applying the cathedral-ceiling finishes directly to the bottoms of the rafters, 140
Dormers and Bays
John Spier builds and renovates custom homes and is a frequent contributor to Fine Homebuilding magazine. He and his wife, Kerri, own and operate Spier Construction, a general-contracting company on Block Island, Rhode Island.
Skinning the dormer. When the framing is complete, the sheathing is applied, bringing out the final dramatic shape of the Nantucket dormer. Framing An Elegant Dormer
141
dormers and bays
2
Framing a Bay-Window Roof Scott McBride
F
or as long as architects have been drawing bay windows, carpenters have been
scratching their heads about framing the roofs. Victorian builders sometimes got around the problem by letting two-story bays die into a projection of the main roof above. Tract builders in the 1950s did likewise by tucking bay windows under overhanging second floors or wide eaves. When a bay bumps out on its own, however, it needs a miniature hip roof to keep out the elements. Because the corners of bay windows aren’t square, neither is the roof above, and figuring the rafter cuts isn’t straightforward. I’ve built many of these roofs and have worked out a system that does the job without guesswork.
Roofs on Site-Built or Manufactured Bays are Much the Same The skeleton of a bay roof breaks down into two parts (see the drawing on p. 144). The first part is the cornice, an assembly of horizontal lookouts tied together by subfascias. (A subfascia will receive a finished material, in this case aluminum coil stock. If you’re planning to install a painted wood fascia, you can substitute the finished fascia material for the subfascia.) A horizontal ledger carries the lookouts where they attach to the building. The common rafters for the middle roof, hip rafters, and jack rafters comprise the second part of the skeleton. The side roofs also require sloped ledgers to support the sheathing where it meets the building. Bays can be site-framed or manufactured units. When the walls of a bay are framed on site, the horizontal lookouts double as ceiling joists. In that case, the lookouts bear directly on the wall’s top plates.
142
A sturdy scaffold makes for efficient bay-roof construction. The walk-board height allows work to be done at waist level. The boards behind serve as a workbench, saving a lot of climbing up and down. Framing a Bay-Window Roof
143
Two Distinct Assemblies Comprise a Bay Roof The lower portion, or cornice, rests on the bay’s walls, or on 2x4 plates fastened to the headboard if it’s a manufactured unit. The rafters that form the roof’s upper portion fasten to the cornice members and to the house wall. Plumb cuts
Rafters
Plumb line on house wall
Side ledger
Seat cuts Jack rafter Hip rafter Cornice Horizontal ledger
Hip rafter
Common rafters Hip lookouts
Side lookout
Subfascia Common lookouts
Bay Headboard
Hip centerlines
When I’m installing a manufactured bay,
insulation, which must usually be installed
headboard provides the ceiling. With the
before the roof is sheathed. As a final plus,
bay installed, I screw through the headboard
adding plates to the headboard provides a
to affix 2x4 plates above, parallel with the
meatier surface for nailing the lookouts.
atop the first. This step makes room for a 3-in. frieze above the windows, which I think looks better than having the fascia directly above the glass. Raising the overhang Dormers and Bays
lets in more light and provides room for
as I did for this project, the bay’s plywood
bay’s outside edges. I nail a second plate
144
Plates
Lay out the Hips with a framing square The hip’s centerlines bisect the bay’s 135° outside corners, so their angle is 67.5°. A 5-in-12 pitch on a framing square also yields 67.5°.
67.5°
135° 12
45° bay headboard
5
Hip centerlines
There Are No Rectangles in a Hipped Bay Roof A frequent mistake is framing the middle roof as a rectangle, using common rafters as hips. This error makes the side roofs steeper than the middle roof. The result looks clunky, and the disparity in pitch complicates the cornice details. Bisecting the bay angle with the hip shapes the middle roof as a trapezoid and also ensures that the middle roof and the side roofs will be equally pitched. Before attaching the plates, I draw the centerline of each hip on the headboard, ex-
in this project work on 30° bays, or bays of any angle for that matter, but you’ll have to adjust the angles accordingly. To lay out the hip centerline accurately, I use a framing square. Conveniently, a 5:12 angle on a framing square is equal to 67.5°, the hip angle of a 45° bay. I place 5 on the apex of the bay’s angle, 12 on either the front or side edge of the bay, and mark on the 5 side. Doubling 5:12 to 10:24 provides even greater accuracy. I pencil plumb lines on the house wall where the hip centerlines intersect it. These plumb lines serve as references for locating the hip lookouts and hip rafters.
not its nominal angle, in this case 45°, but
Lookouts Form a Map for the Rafters to Follow
rather its supplement. (An angle plus its sup-
After plating, I install the 2x6 horizontal
plement equals 180°.) So the outer corners
ledger. Its ends function as lookouts, sup-
of a 45° bay each encompass an angle of
porting the subfascias where they die into
135° (see the drawing above). The hips bisect
the building. I cut the ledger’s ends to match
these angles, so the hip centerline angle for
the bay’s angle and its length to support the
a 45° bay is half of 135°, or 67.5°. The other
subfascia at the proper overhang.
tending the line all the way to the house. To find the centerlines, it helps to realize that the angle encompassed by a bay window is
common bay angle is 30°. The techniques Framing a Bay-Window Roof
145
Next come the common lookouts. I usu-
Drawing bay roofs out full scale is
ally start the layout in the bay’s middle and work outward. By centering either a lookout
cinctly by one of my backwoods buddies: “We just cut on ’er till she fits.” I start the graphic development by draw-
or the space between two lookouts, I can lay
ing a half-plan that shows the outside of the
the key to fast and
out the cornice so that a common lookout
bay’s cornice (see the top drawing on the
accurate framing.
ends up close to each hip. In this way, I can
facing page). The first line to be added to the
usually avoid having to place a jack lookout
half-plan is the run of the hip, AB, drawn as
between the last common and the hip. Be-
it was on the headboard. Next, I draw the
cause I position a rafter over each lookout,
run of a common rafter, BC, perpendicular
this consideration also eliminates a jack rafter.
to the house wall.
Common lookouts are cut square on both
The next move is establishing the slope
ends, but I miter the side lookouts at 45°
of the common rafters. Sometimes I know
where they hit the ledger. In both cases, I
the pitch, such as the 8-in-12 pitch shown
find their length by measuring the distance
on the facing page. In that case, I lay out the
from the ledger to the outside of the plate,
common-rafter slope with a framing square
then adding the overhang less the subfascia.
(see line CD in the center drawing on the
I nail the common and side lookouts to the
facing page).
ledger before cutting the hip lookouts.
Other times, I want the roof of the bay
To find the length of the hip lookouts, I
to top out at a particular elevation, such as
cut a 221 ⁄2° miter on the inboard end of an
the bottom of a window or the bottom of a
oversize piece of lookout stock. I tack this
clapboard. To find the slope of the common
stock in position above the hip centerline
rafters in these cases, I measure the rise from
and use a straightedge to project lines from
the top of the lookouts to the desired eleva-
the ends of the common and side lookouts.
tion. On the drawing, I place D this distance
These lines should cross the end of the hip
from B.
to form a 221 ⁄2° miter. I trim and perma-
To find the slope of the hip, I swing an
nently install the hip lookouts. Hanging the
arc from D and centered on B until it crosses
subfascias completes the cornice frame.
a line raised perpendicular to AB. The point of intersection is E, and BE represents the
Drawing the Roof First Takes the Guesswork from the Rafter Angles
rise of the hip. The idea behind swinging an
The rafters of a bay roof contain a surprising
it, extend line BC until it intersects the arc
variety of angles. To understand these angles and make a more accurate job, I sometimes draw them on a sheet of plywood. This process is called graphic development. Bay roofs are generally small enough to draw full scale, but the same process can be used to develop angles for larger roofs by drawing at a reduced scale. Geometric drawings may seem beyond the call of duty for the average carpenter, but the alternative was described to me suc-
146
Dormers and Bays
arc is to transfer the rise of the common, BD, to the rise of the hip, BE, because the common and the hip rise the same distance. The side ledger also rises the same distance as the common and the hip. To find at F. BF is the rise of the ledger, and it corresponds to the plumb line drawn on the house’s wall. FG is the ledger’s slope (see the bottom drawing on the facing page). Full-scale graphic development provides all the information you need to make the plumb and seat cuts as well as lengths of the rafters. Bird’s mouths aren’t required for any of the seat cuts; the rafters simply sit on top of the lookouts and are nailed in place.
Full-Scale Graphic Development Creates Templates for All the Rafter Cuts
House wall
Hip centerline
Draw a half-plan of the house wall and the cornice perimeter. Next, the hip centerline, AB, which bisects the bay’s corner, is drawn. The outside corners of a 45° bay encompass 135°, so the hip centerline angle is half that, or 67.5°. Line BC, which represents the common rafter run, is drawn next.
B
Hip run AB Common run BC
Cornice perimeter 67.5°
A
C
F E
B
Hip
A
D
Common
C
F Ledger G
B
E Hip
Ledger run GB Ledger rise BF Ledger slope GF Ledger seat angle FGB Ledger plumb angle GFB A
The common rise, BD, is marked on the house-wall line. D can be found by using a framing square to plot a desired slope, such as 8-in-12, or by positioning D the desired rise of the roof from B. An arc whose radius is the rise of the roof is centered on B and swung from D to E. BE is the hip rise and is perpendicular to AB. CB is extended to F, and BF represents the plumb line drawn on the actual house wall.
Common rise BD Hip rise EB Hip run AE
Common
D
Hip run AB Hip rise BE Hip slope AE Hip seat angle BAE Hip plumb angle AEB
Common run BC Common rise BD Common slope CD Common seat angle BCD Common plumb angle BDC
Connecting A and E develops the hip slope. FG is the ledger slope, and all the rafter angles are now there for the taking. To visualize the roof, try this mental origami. Imagine folding the drawing along the house-wall line so that BF, the ledger rise, is plumb. Now imagine raising BD, the common rise, and BE, the hip rise, to plumb.
C
Framing a Bay-Window Roof
147
Aligning the Hips and Ledgers with the Roof Plane
F
ull-scale graphic development generates two-dimensional templates for all the rafters of a bay roof. When cut, however, edges of the three-dimensional hips and ledgers will protrude above the roof plane unless the rafters are dropped or beveled.
Beveling
Low edge of bevel
With the rafter stock held in place on the graphic development, the low edge of the bevel is easily marked (inset). The high point of the hip’s bevel is the center of the rafter. The ledger’s high point is the upper edge that contacts the house. Dropping
Cutline
Cutting a bit extra from the seat of a hip or ledger will align it with the roof plane. A plumb line raised where the held-in-place rafter intersects the bay’s perimeter (above left) shows how much to cut off the rafter (above right). Unlike beveled rafters, sheathing contacts only the dropped rafters’ edge.
148
Dormers and Bays
Dropping or Beveling the Hip and Side Ledgers
Raising the Roof
Graphic development outlines the entire
directly to the sheathing. If not, it’s a good
top surface of the common rafters, but the
idea to shorten the hips and commons by
hips and side ledgers are more complex.
a horizontal distance of 11 ⁄2 in., and hang
The slope lines from the graphic develop-
them on a 2x ledger. The ledger ends line up
ment are one-dimensional representations
on the plumb lines I raised earlier from the
of the centerline at the top of the hip and
hip centerlines drawn atop the bay. The led-
of the top edge of the side ledger that hits
ger’s top will have to be dropped or beveled
the house. The actual rafters are, of course,
so that it’s in plane with the rafters.
If a band or rim joist backs up the sheathing where the commons top out, as is often the case, the common rafters can be nailed
three-dimensional. The corners of a hip raf-
If there is to be a horizontal ledger for
ter or side ledger will protrude above the ad-
the common rafters, I install it and the side
joining roof planes unless some adjustment
ledgers now. If there is no horizontal ledger,
is made (see the photos on the facing page).
I install the hip first, centering it on the
One way to make the adjustment is to
plumb line I raised earlier from the bay. In
drop the hip or ledger so that just the cor-
either event, the hip’s plumb cut is com-
ners align with the roof plane. Cutting a
pound, with a 221 ⁄2° bevel for a 45° bay.
little extra from the seat cut does this align-
Once the ledgers are installed, I plumb
ment. An alternative is to bevel, or back, the
up from the lookouts below to locate any
top edge of the rafter so that the edge is in
jack rafters. The jacks can then be measured
plane with the roof. Backing is nice if you’ve
directly. They have the same seat and plumb
got a table saw handy, but dropping works
cut as the commons, except that the plumb
just as well.
cut is made with a 45° bevel.
To find the drops, I cut scrap blocks with
Laying out the sheathing cuts is a matter
the same seat cut as the hip and the ledger.
of transferring measurements from the raf-
I place the blocks in position on the devel-
ters. I usually add overhang to the sheathing
oped drawing, straddling the hip centerline
to pick up the top edge of a crown molding.
or, for the side ledger, on the wall line. The hip line on the drawing represents the rafter’s center, so the center of the scrap block must align with the apex of the cornice angle. For the ledger, the line represents its
Scott McBride has been a carpenter for more than 34 years and is a contributing editor to Fine Homebuilding magazine. He lives in Sperryville, Virginia.
inward edge, so the inner corner of the scrap must land on the intersection of the house and the cornice. I then draw plumb lines on the scraps, starting from where the blocks intersect the cornice’s edges. The height of these lines is the drop to be deducted from the seat cut of the hip or of the side ledger. If you want to bevel the rafters, you need to go one step farther. From where the block touches the edge of the bay, draw a line on the block parallel to its top edge. This line is the low side of the backing bevel. The center of the hip or the opposing corner of the ledger represents the high side. Framing a Bay-Window Roof
149
truss framing
3
Raising Roof Trusses Rick Arnold and Mike Guertin
W
e learned truss raising the hard way. Fingers trapped between sliding
Before the roofing materials and trusses are dropped at the site, we anticipate where
trusses were broken, and backs were strained
the crane will be positioned so that all mate-
muscling 32-ft.-wide trusses up two stories
rials are out of the way but still easily within
for steep-pitched colonial roofs. The process
reach. Before the trusses are lifted to the roof,
involved six or seven guys and usually lasted
the crane hoists the sheathing, the shingles,
a whole frustrating, tiring day. The process
and the interior-framing materials for the
was tough on the trusses as well. Lifting
second floor (see the sidebar on pp. 154–
them flat would cause the truss plates to
155). The crane we hire can usually reach an
bend or pop, ruining the truss. If we were
entire house and garage from one position
lucky enough to get all of the trusses in-
near the outside middle of the building. We
stalled in a day, we then faced the arduous
also keep the job site as clean as possible.
task of lugging up all of the sheathing and
Scrap lumber and debris can be accidents
roofing materials. After all of that hauling
waiting to happen on raising day. Our scrap
and lifting, there wasn’t much enthusiasm
pile is always located out of the way but still
or energy for swinging a hammer. Our
within tossing distance of the house.
lives got much simpler after we opened the phone book to the listing for “Cranes.” We have come to depend on a crane to
When the trusses arrive, we land them on top of 2x blocks as they come off the truck to keep them as flat and as much out
lift the trusses for all but the smallest single-
of the dirt as possible. Sometimes trusses
story roofs. Here, we’ll discuss how we use
arrive as much as a week before they can be
a crane to assemble simple gable roofs. We
installed. If the trusses are not kept flat, they
cover hip and valley roofs on
can warp, and after they’ve warped, they’re
pp. 172–183.
much harder to install.
Instant, ready-made gable. With the sheathing, shingles, and trim boards already attached, the only thing this gable needs is the vent. The crew will leave the peak of this gable just tacked in place until the overall length of the house is checked at the eaves and the peak. 150
Raising Roof Trusses
151
Stacked for easy layout. With the trusses stacked neatly on the ground, layout lines are drawn on all of them at once. The line closest to the tail will be used to position the truss on top of the wall plates. The other lines are for ceiling strapping. The top chords are laid out for roof sheathing.
We have come to depend on a crane to lift the trusses for all but the smallest single-story roofs.
Layouts Are Done with the Trusses on the Ground We mark three different sets of layout lines on the trusses before they ever get off the ground (see the photo above). The first set is for positioning the trusses on the walls. The second is for the strapping or furring strips to which we’ll screw the drywall or plasterboard ceilings, and the last set of lines is for the roof sheathing. We also mark the front of the trusses near the tail of the top chord to avoid getting them spun in reverse when they’re lifted. Before we mark these lines, the trusses need to be aligned on top of one
tip
another as closely as possible. We arrange
Keep the job site as clean
them in a stack by tapping them back and
as possible. Scrap lumber
forth with a sledgehammer until all of the
and debris can be acci-
bottom chords and ridges are in line. When
dents waiting to happen
the trusses are in a straight stack, we can
on raising day. Locate
make our layout lines.
your scrap pile out of the way but still within tossing distance of the house.
In the past, we aligned the trusses after they were raised. We would run a string from one gable peak to the other and bang the trusses back and forth with a sledgehammer until they lined up with the string. But all of that banging knocked the walls out of plumb, and the whole process took a lot of time. We also tried measuring in from the tail cuts to position the trusses but soon
152
Truss Framing
discovered that those distances varied significantly and that the peaks of the trusses didn’t line up. Now we mark the wall position on the bottom chord of the trusses before we lift them; it’s the quickest, most accurate way of ensuring that the trusses are installed in a straight line. First we measure the overall width of the house where the trusses will sit. Then we locate the exact center of the bottom chord on the top truss of our pile and measure back half of the width of the building minus the thickness of the wall from that point. For example, if the house is 30 ft. wide with 2x4 walls, we would measure back 14 ft. 83 ⁄8 in. from the center point (figuring the walls at 35⁄8 in.). We mark each end of the top truss and then repeat the whole process on the lowest truss in the pile. We either snap a chalkline or scribe a line along a straightedge between the top and bottom marks to transfer the layout to the other trusses. We extend our position lines slightly onto the face of the bottom chord to make it easier to see the lines when the trusses are being dropped into place. Ceilings in our region are typically strapped with 1x3 furring strips before the interior walls and wallboard are installed. Furring strips serve several functions, one of which is adding a structural element to the trusses. If we didn’t use strapping, the truss
engineer would require us to run three or four 2x braces the length of the building to tie the trusses together and also to keep the gable walls straight. We mark the lines for the furring strips 16 in. o. c. from the positioning marks at one end of the truss. Again, the same marks are made on the top and bottom trusses, and lines are drawn or snapped between them. We run a lumber crayon up one side of each line to indicate which side of the line our furring gets nailed to once the trusses are set. The last set of layout lines is for the roof sheathing. We usually fill in any ripped sheets at the bottom of the roof rather than at the top, so we begin our layout from the ridge. First we measure down along the top chord of the upper truss from the peak to the 4-ft. increment nearest the tail of the truss. We add 1 ⁄8 in. per sheet for the H-clips plus an extra 1 ⁄4 in. to our overall measurement to be safe. For example, if the top chord of the truss is 17 ft. 6 in., we would measure 16 ft. 3⁄4 in. (4 sheets x 1 ⁄8 in. = ⁄ in.; 1 ⁄2 in. + 1 ⁄4 in. = 3⁄4 in.). If a ridge vent is
12
being installed, we increase our extra amount to a full 1 in., and our layout line is at 16 ft. 11 ⁄2 in. The top chords of the lowest truss in the pile are marked at the same points, and lines are drawn or snapped between the marks.
Gable Trusses Are Sheathed and Sided Before They Go Up Another big time-saver that we’ve found is sheathing, siding, and trimming the gable-end trusses while they are still on the ground (see the photo at right). It saves us the hassle of setting up tall staging to work up high and requires just a little planning. Because the gable trusses sit on top of walls, we make sure that there are no humps in the wall or dips in the bottom chord of the truss. We check the walls by eye and string the bottom chord of the gable trusses. If
Nails for attaching the gable truss are started on the ground. To facilitate setting the gable truss, nails are started along the bottom chord. When the truss is in position, a crew member on a ladder will drive the nails into the top plate of the gableend wall. Raising Roof Trusses
153
Let a Crane Do the Heavy Lifting
N
o matter what your physical condition, reducing the amount of bull work on the job is always welcome. A crane is one great way of saving muscles as well as man-hours and money. Before the trusses are raised, the crane lifts the roof sheathing, second-floor interiorwall studs, furring strips, and roof shingles to the second floor.
Materials Are Prepped for Lifting ahead of Time With a rough count of all of the second-floor interior studs we’ll need, we crown, cut, and stack all of the framing stock on 3-ft. to 4-ft. scraps of 2x4 (see the photo below). The roof
shingles are usually delivered the day before the truss raising, along with several extra pallets to stack them on. We generally stack 21 to 24 bundles per pallet and use a long hook that the crane operator made to feed the lifting strap through the pallet. We use 3-ft. 2x4s as strap spreaders to keep the lifting straps from crunching the top bundles of shingles (see the top photo on the facing page). Roofing subcontractors love having the shingles on the second floor. Passing the bundles out a window, onto the staging, and up to the roof is much easier and safer than hauling them up two stories on a ladder.
Interior wall framing on the rise. Lumber is stacked ahead of time for an easy crane hoist; crew members land the framing lumber inside the house where it will be out of the way until it’s needed.
154
Truss Framing
The roof sheathing is sent out at the same time as the shingles. Our lumberyard will band sheets of plywood in any quantity that we ask. Bundles of 15 to 20 sheets for 5 ⁄8-in. plywood or bundles of 20 to 25 sheets for 1 ⁄2-in. plywood seem to work best for us (see the bottom photo at right). When the sheathing is slid off the delivery truck, we ask the driver to put heavyduty nylon load straps around the entire stack to keep the steel bands from snapping. Occasionally, we get lucky and are able to coordinate delivery of the sheathing and shingles with the actual lift. In those rare instances the crane plucks the sheathing and shingles right off the delivery truck and lifts them up to the second floor.
Placement of the Materials on the Second-Floor Deck Takes a Bit of Planning
Roof shingles are dropped near a window. The crew member on the left signals the crane operator while the other crew member guides the pallet of shingles to its temporary home.
Roof sheathing and the furring will be used up before the interior walls are built so that material can go almost anywhere. The studs and the roof shingles, however, need to be positioned so that they won’t interfere with framing the interior walls. We try to land the stacks near windows for easy handling, and because of the concentrated weight, we keep them away from the middle of the floor joists to avoid overloading them. When rigging the bundles and stacks with the lifting straps, we try to keep the straps as far apart on the load as possible. The crane operator takes the strain slowly so that we can make sure the load is going to stay flat and even while it’s in the air. It’s not uncommon to have a load put back down on the ground to get the straps positioned just right. This minor hassle is infinitely preferable to a load coming apart or straps shifting and sliding while a load is in midair.
Prepackaged loads of sheathing are easier to handle. The lumber company bundles the sheathing in stacks of 15 to 20 sheets for easy strapping and lifting.
Raising Roof Trusses
155
necessary, we rip a little off the bottom of
tip
the bottom chord of the truss.
If rake overhangs are
We always plan to extend our gable-truss
After the siding is nailed on, we snap a chalkline 21 ⁄2 in. down from the top edge of the top chord and cut the siding off to that
called for, take extra care
sheathing down beyond the bottom chord
line. We nail on a piece of 1x3 above the
to keep the top chord of
of the truss a couple of inches. To set this
cut siding as a spacer. The rake boards and
the truss perfectly straight
overhang, we run a string between the seat
band moldings are nailed over the 1x3, and
while you’re sheathing
positions of the truss and measure from the
the height of the rake boards is adjusted to
the truss.
string to set our sheathing. We always leave
match the thickness of the roof sheathing.
the sheathing ⁄ in. short to avoid any bind-
We leave the tails of the rake boards long
ing between the gable-wall sheathing and
and cut them off after the gable truss is set
the truss sheathing when we’re setting the
in place.
14
truss. The gable truss must be lying absolutely flat when the sheathing is applied, or
extra care to keep the top chord of the truss
it may be impossible to straighten the truss
perfectly straight while we’re sheathing the
when it’s installed. Any sheathing that
truss. We make our overhangs out of a 2x4
extends above the top chord gets trimmed
ladder with waste sheathing nailed to the
off flush.
topside of it to keep it stable. The overhang
If no rake overhangs are called for, siding
truss, keeping the top of the assembly flush
out the approximate height of the top of
with the top of the truss. We install 1 ⁄2-in. AC
the second-floor windows (they don’t get
plywood on the underside of the overhangs
installed until after the trusses) and deter-
for our soffits and nail the rake boards and
mine the siding courses from there. It’s best
band moldings to the outside of the ladder,
to start one or two courses up from the bot-
again adjusting for the thickness of the roof
tom of the truss sheathing so that the siding
sheathing. We side the gable the same as
doesn’t interfere with the truss installation.
before except that now the siding butts to
Wood siding allows us to adjust our course
the plywood soffit and a 1x2 frieze board
exposure slightly to blend the siding on
is added. We often have a chimney or chimney
tried this technique with vinyl siding and
chase on the gable ends of our houses.
suspect that it would be difficult to match
Before siding the truss, we meet with the
the courses exactly. We’re careful to nail the
mason and determine the location of the
bottom course of the truss siding up high so
chimney so that we can break back the sid-
that the course coming up from below can
ing and rake trim to his dimensions. After
be slipped in later.
the gable truss is installed, we drop a plumb
With no rake overhangs, we run the sid-
bob from the gable siding to the fireplace
ing over the top chord of the truss but keep
footing and snap a chalkline for the mason
the nails 3 in. back from the top of the
to go by. The final step in prepping the
chord. The gable-vent hole can be cut out at
gable truss is starting nails in the bottom of
this point, and the vent tacked in for install-
the truss that will attach the bottom chord
ing the siding. The vent is then removed to
of the truss to the end-wall plate (see the
give us a hole for our lifting straps, and it is
photo on p. 153).
reinstalled later (see the photo on p. 151). When there are no gable vents, we leave off the last couple of siding courses at the top of the truss and cut a hole for the straps. We precut the missing siding pieces and tack them to the gable end to be nailed on later from a ladder. Truss Framing
assembly is nailed to the sheathed gable
the gable goes quickly. We start by figuring
the walls with the truss siding. We’ve never
156
If rake overhangs are called for, we take
Using a Nailer Saves a Truss After the trusses are ready, there are other preparations that make the raising go more smoothly. First we set up all of the staging front and rear. All of the walls that will receive the trusses are laid out, and strings are set up along the inside of the top plates for straightening the walls. We install adjustable diagonal braces to help straighten and tune the walls. We double-check the plans to see where the second-floor walls will be built in order to locate the best out-of-the-way places to drop materials (see the sidebar on pp. 154–155). We build a lot of two-story colonials with single-story attached garages. We save the cost of one truss by using a nailer in place of the truss that ordinarily would go against the wall of house (see the photo at right). We slide one truss up before the crane arrives and use it as a template to mark the nailer location. After installing the nailer on the house wall, we set the truss in place and wait for the crane to do the rest. We also lay out ten 16-ft. pieces of 1x3 with 2-ft. centers for truss spacing and have another ten ready for diagonal bracing. We round up a bunch of clubs, 3-ft. to 4-ft. pieces of 2x4, to put under and between the piles of materials when the crane drops them off on the second floor.
Crew Members Have Assigned Tasks for the Lift As truss-raising day approaches, we watch the weather carefully. The best weather for raising trusses is calm and overcast. Wind is our worst enemy, and bright sun can make it difficult to see hand signals as well as trusses in midair. We always shoot for an early start
The first gable truss is sent up with two regular trusses. By sending the first three trusses up together, the crane will be able to hold the gable truss steady while the other trusses are set and while braces are attached to the gable truss.
when the sun’s angle is low and when the winds are usually calmest. Before the actual lifting begins, we round up all of the tools we’ll need for the raising, including the truss
Raising Roof Trusses
157
Getting the Signals Straight
C
ommunication between the crane operator and crew is essential for safe and smooth lifting. A designated signal person has the responsibility of directing the lifting operation through hand signals. Here are the four basic hand signals we use with all of our crane operators.
Cable Up/Cable Down To move a load straight up or down, the crane operator must take up or let out the cable holding the load. To signal this procedure to the operator, point one finger either straight up or straight down and spin your hand in a circle.
Boom Up/Boom Down Raising the boom on the crane moves the load toward the crane, and lowering the boom sends the load away. The signal for this procedure is a thumb pointed either up or down with the hand moving in an up or down motion.
Boom Right/Boom Left Moving a load side to side is accomplished by pivoting the crane and boom. Pointing a forefinger to one side or the other in the direction you want the load to move is the proper signal for this procedure.
Stop and Hold To hold a load still momentarily, for example, while positioning blocks on the deck for materials to land on, a fist held stationary in the air stops the crane operation until the next signal is given.
158
Truss Framing
spacers, a level and a straightedge for plumbing the first gable, and braces for holding and adjusting the first gable-end truss. We also get the tag line ready, fill our pouches with nails, and recheck the walls to make sure they are straight. We also set up a ladder on the end of the house to make it easier to nail the bottom of the gable truss. We always prefer to be a little overstaffed on raising day. Everyone has assigned duties, and the most important task is signaling the crane operator. We have used the same operator for six years, and we try to have the same crew member do the signaling for every raising (see the sidebar on the facing page). For safety’s sake we always review the hand signals with the crane operator and the crew member who will be signaling. A thumb pointed in the wrong direction could get someone knocked off the staging in an instant. The signal person should never leave the crane operator’s sight unless he signals “stop and hold.” For lifting materials, two crew members on the ground strap and launch loads, and two or three other crew members inside the house land and unstrap loads. The signal person usually sits in a second-floor window where he can watch materials coming in and see the crane operator clearly. After materials are secured on the second floor, we reposition the crew for the trusses. The signal person is now stationed on the staging at the front of the house to set truss ends and to signal the crane operator. A second crew member is on the rear staging to orient the positioning marks on the trusses to the inside of the wall and to nail the trusses to the rear-wall plates. Two other crew members work in the middle of the trusses, tying them together at the peak when the crane drops them in. A crew member on the ground puts the trusses on the hook or strap and handles the tag line that steadies the trusses en route from the ground to the house. A sixth person is useful but not absolutely necessary to act as a gofer and to help when needed.
Lifting the First Three Trusses at Once Is Safe and Easy Setting the first gable truss can be tricky. The best way we’ve found is sending that truss aloft with two other trusses, but with the gable truss in a separate strap (see the photo on p. 157). If we sent up the gable truss by itself, we would have to depend on a brace with a steep angle to hold the gable until other trusses could be set. Our method lets the crane hold the gable truss steady until two other trusses are set and safer braces can be attached. Here’s how it works. After landing the first three trusses at the end of the house, the bottoms of the two regular trusses are kicked away from the ga-
For safety’s sake,
ble about a foot so that they don’t interfere
always review
with setting the gable truss. We adjust the gable truss to its positioning mark at the rear wall, then drive all of the nails we’d started
hand signals with the crane operator
earlier to fasten the bottom chord of the
and crew before
truss to the top plate of the end wall.
starting a job.
The strap holding the two regular trusses is then released, but the one holding the gable remains. We use a short length of 1x3 with the same 2-ft. layout as the wall plate to anchor the first two regular trusses to the gable. Then the bases are nailed to the wall plates on the rear wall. Next, we brace the gable end with a couple of long diagonals running down to the subfloor. The extra crew member then slides two 2x braces through the webs of the regular trusses, and the top ends of the braces are nailed as high as possible to the gable-end truss. We make sure that the braces won’t interfere with the bottom chord of the next truss we lift into place. We plumb the gable truss with a level and a straightedge, and when it’s ready, the extra crew member fastens the braces to 2x blocks that have been nailed through the subfloor and into joists. Only after the braces have been nailed at both ends do we release the strap from the gable truss.
Raising Roof Trusses
159
Spacers lock the peaks in position. One crew member holds the trusses in place while another attaches truss spacers (made by Truslock, Inc.) along the peaks of the trusses. Strapping replaces the spacers so that only a couple of 16-ft. lengths of spacers are needed. The crew member at the rear of the house taps the truss into position on the wall plate and nails it home.
160
Truss Framing
After the first trusses are set, we usually lift two trusses at a time using a hook that the crane operator had made. The rest of the trusses go up rather quickly. One of the two crew members working the center of the trusses holds the trusses while the other fastens the Truslock truss spacers (see the photo on the facing page) (Truslock, Inc., www.truslock.com; 800-334-9689). These spacers unfold, gripping the next truss and holding it at the proper spacing in one simple motion. The two crew members working the middle of the trusses set the pace of installation and direct the others. The crew member at the rear of the house continues to align the positioning mark on each truss with the inside of the rear wall and nails his end of the truss securely with three 16d nails. The crew member at the front of the house just traps his end of the truss with a couple of nails (see the photo at right). After all of the trusses are up, we restraighten the walls and nail the front ends of the trusses with three 16d nails. To meet wind uplift and seismic requirements, we go back and install metal hold-down hardware as required by the truss company and/or building official or engineer. The extra crew member follows the action, strapping the ridge of the trusses
The front of the truss is left loose. With the trusses secured at the rear of the house and the peaks locked together, the front of each truss is allowed to float until after all of the trusses are in place. The walls can then be restrung and straightened if necessary before the fronts are nailed permanently.
with the 16-ft. 1x3s and tacking diagonal braces to secure the trusses until sheathing
sheathed and our subfascias set with a crew
goes on. After the ridge is strapped, the truss
of five or six. If for some reason we can’t
spacers can be removed and used further
sheathe at least one side of the roof before
down the roof. The top of the other gable
we have to leave for the day, we put on
end is tacked until we can set the distance
plenty of diagonal bracing to secure the
between gables to the same measurement as
trusses in case the wind decides to kick up
the overall length of the house.
during the night.
The garage trusses are a breeze by comparison. The first truss has been braced to the house wall. We just set the trusses the same as before and plumb the garage gable
Mike Guertin is a custom home builder and remodeler and contributing editor to Fine Homebuilding magazine from East Greenwich, Rhode Island.
after the crane leaves. Lifting the materials and setting the trusses for a 2,600-sq. ft. to 3,200-sq. ft. house with an attached garage generally takes us three to four hours. By the end of the day, we usually have the entire roof
Rick Arnold is a veteran contractor and contributing editor to Fine Homebuilding magazine. He is the author of numerous articles and books on home construction and remodel. He is a well-known and sought-after speaker and presenter at home shows and building seminars around the country.
Raising Roof Trusses
161
truss framing
3
Rolling Roof Trusses Larry Haun
R
from kiln-dried 2x4s), so they are fairly easy
A Straight Fascia is Just a Snap Away
to handle. Because trusses are engineered,
Remember to order trusses well in advance
they can span longer distances without
of when you’ll need them. In Oregon, where
having to rest on interior bearing walls, al-
I work, a three-week lead time is common.
lowing for more flexibility in room size and
Before I ask for truss delivery, I make sure all
layout. Finally, installing trusses on most
the exterior and interior walls are upright,
houses is pretty simple. If you want to get a
nailed off, and braced properly. Interior
house weatherized quickly, roof trusses are
walls help to keep the exterior walls straight
the way to go. Ceiling joists and rafters are
and plumb. In addition, with all walls in po-
installed in one shot, and no tricky cuts or
sition, I have more support for the bundles
calculations are required.
of trusses when they’re delivered.
oof trusses offer many advantages. They are lightweight (generally made
Lay Out Braces as well as Plates
worth taking some trouble to ensure that
Laying out the top plates for trusses is the
do this.
same as for roof rafters. Whenever possible, I
when the trusses are installed, the rafter ends line up perfectly. There’s an easy way to I measure in 1 in. from the outside edge
mark truss locations on the top plates before
at each end of the top plate. Then I snap
the framed walls are raised, which keeps me
a chalkline the full length of the wall as a
from having to do the layout from a ladder
straight reference line (see the sidebar on
or scaffolding. For most roofs, the trusses are
p. 164). As I set each truss, I measure from
spaced 2 ft. o.c. I simply hook a measuring
the tail of the rafter chord the distance of
tape on one end of the plate and mark the
the eave overhang plus 1 in. I mark this
truss positions every 2 ft., putting an “X”
point on the bottom chord of each truss and
on the far side of each mark. I also mark the
align the mark to the snapped reference line,
layout on several 16-ft. 1x4s, which serve as
keeping the ends of the trusses straight.
top-chord braces during installation.
162
Even when the walls are straight, it’s
Rolling Roof Trusses
163
It’s Easy to Keep a Straight Fascia
E
ven if the walls aren’t perfectly straight, the trusses can be. To keep the eaves aligned and the fascias straight, you can take advantage of truss uniformity. Snap a chalkline along an outside top plate (photo 1). Align a mark on the truss with the chalkline when you set the truss (photos 2, 3).
1
2
164
Truss Framing
3
I also snap a chalkline along the gable
are standing up when you cut the bands
end-wall plates to locate and align the gable
holding the bundle, they can fall and hurt
truss. Unless it’s required by code, I usually
someone. Lay the bundles down with the
don’t sheathe gable trusses. The gable truss
peaks pointing in the direction you’ll be
is set flush with the outside face of the wall
spreading the trusses.
sheathing below. I snap the chalkline along the gable end-wall plates 1 in. from the outside. When the gable truss is set on this line, it overhangs the right amount. Cutting blocks to nail between trusses is another important step to complete before you start setting trusses. In seismic and highwind areas, code requires blocking between trusses at the plates and often at the ridge as well. I cut 221 ⁄2-in. blocks to maintain the 24-in.-o.c. truss spacing and to help keep the
Truss Terms Trusses gain their strength from lightweight components assembled in triangular shapes. In most cases, they can span the width of a house with no support from interior walls. Here are three common trusses. W truss or fink truss Web
Top or rafter chord
trusses stable as they go up.
Lifting Trusses onto the Plates To help with setting the trusses, I build a catwalk scaffold down the center of the house.
Bottom chord or joist chord creates a flat ceiling.
Gable truss
Framed with 2x lumber, the catwalk gives
Top or rafter chord
the crew a safe, temporary platform to work from as we raise trusses into position and nail them to the wall plates. The next step is getting the trusses onto
Bottom chord
the plates. Around here, trusses are delivered in bundles held together with steel strap-
Nonstructural gable studs take the place of structural webs.
ping. The number of trusses per bundle depends on the size of the roof and usually the types of trusses. For this project, there were three bundles: the porch trusses, the scissor trusses, and the trusses for the rest of the
Scissor truss Web
Top or rafter chord
roof. With the help of a job-site forklift or the boom attached to the delivery truck, the bundles are positioned on top of the framed walls. If the house is too tall for the forklift
Bottom chords are pitched for vaulted ceiling.
or boom, or if the trusses are heavy or wide, a crane is the best way to lift the trusses into place. To be safe, I lay the bundles of trusses flat across the walls at the opposite end of the house from where I’ll begin installation. Avoid the temptation to set the bundle of trusses upright on the plates. If the trusses
Rolling Roof Trusses
165
Unloading and Spreading Trusses Set the Stage
E
rected to ease installation, a temporary catwalk is completed before the trusses arrive in bundles (see the photo at right). Lay down the bundle with the peak pointing in the direction the trusses will be dragged. Spread out the trusses near their layout marks, overlapping each truss like fallen dominoes (see the photo below).
Start at One End with a Gable Truss When the bundles are resting safely on the
Most trusses are lightweight, so one person walking on the catwalk should be able to grab a truss by the peak and pull it into position. The gable truss is dragged to the end of
wall plates, I use tin snips to cut the metal
the house first. Then, before any trusses are
bands holding the bundles together, taking
raised, the rest of the trusses are dragged
care to avoid getting sliced. The first truss is
over to their approximate locations, with
for the gable end of the building and usually
each truss overlapping the one below, like
has vertical studs instead of angled webbing.
fallen dominoes (see the bottom photo above). With the trusses spread out in this
166
Truss Framing
Brace the Gable Truss Plumb and in Plane with the Outside Wall
I
f the first gable truss is plumb, the rest will follow. On this house, the gable doesn’t require sheathing, so the author aligns the outside face of the truss flush with the wall sheathing below (photo 1). Holding a long level against a tall truss web is a good way to plumb the truss (photo 2). A temporary diagonal brace is installed to hold the gable truss plumb (photo 3). 1
2
3
was the first to go up. While the truss is held
Roll the Trusses into Place
upright, I line it up with the exterior wall
When the gable truss is set, I roll the next
sheathing and toenail it every 16 in. with
truss into place, which in this case was a
16d nails. I also brace the truss temporarily
scissor truss (see the drawing on p. 165). The
until it can be tied to the rest of the roof.
truss company sent an extra scissor truss,
fashion, the raising process goes quickly and efficiently. On this house, the front gable
so I nailed it to the gable truss to provide nailing for the end of the vaulted-ceiling Rolling Roof Trusses
167
A Team of Three Can Make Quick Work of Rolling Trusses
T
he middle man “rolls” each truss upright while his two partners toenail truss ends to top plates (photo 5). Accurate spacing is ensured because the author marked the 2-ft.-o.c. layout with the plates and topchord braces ganged together on the subfloor before the trusses were delivered (photo 1). The 1x4 top-chord brace helps to keep trusses properly spaced until roof sheathing is installed (photo 2). Cut to a uniform length of 221 ⁄2 in., 2x8 blocking is nailed to adjacent trusses and to the top plate, bracing the lower part of the roof (photo 3). It’s also important to install a permanent gable brace, extending it diagonally from the tallest gable stud (photo 4).
1
2
3
4
drywall. A 2x4 nailed to the gable truss
ing. As shown in the center photo 3, above,
could have done the trick as well.
these 2x members maintain a uniform dis-
With the first gable resolved, I turn to raising the rest of the trusses. A team of
168
Truss Framing
tance (221 ⁄2 in.) between the trusses and help the roof assembly to resist lateral loads.
three framers is ideal for “rolling” trusses
When the first couple of trusses have
(see the photos above). You need to have
been put in place, I nail one of the 16-ft.
one framer who is located in the middle and
1x4s that I had laid out earlier to the rafter
one who is placed at each exterior wall. Each
chords near the ridge. An 8d nail in each
truss is nailed to the top plate with one 16d
chord holds the truss at the proper spacing
toenail on one side and two on the other
to keep the trusses stable until the roof has
side. After the truss is set, I install the block-
been sheathed.
Once four or five of the trusses have been
Now the rest of the trusses can be
put in place, I put in a permanent sway
brought into position and nailed into place
brace, which adds lateral stability in the
on the layout. For this project, we used scis-
event of an earthquake or high wind. A sway
sor trusses over the kitchen, dining room,
brace has 45° angle cuts at both ends and
and living room to create a large open area
extends from the top plate of an exterior
with a vaulted ceiling. The scissor trusses
wall up to the top chord of an inboard truss.
have a 5-in-12 roof pitch with a 3-in-12 ceil-
Building code requires the use of sway braces
ing pitch for the interior. Scissor trusses are
at each end of the building and every 25 ft.
set just like regular ones, but because they
between. But I like to install sway braces
tend to be top heavy, they should be han-
more often for added insurance.
dled carefully until they’re secured.
Rolling Roof Trusses
169
Hardware and Bracing Get the Roof Ready for Sheathing
T
170
he trusses are up, but the framing job isn’t done until the final bracing is installed. A combination of steel framing connectors and wood braces strengthens the roof assembly and ties it to the walls of the building.
Truss Framing
Tying Up Loose Ends When all the trusses are in place, I nail
Factory-made
16-ft. 2x4s to the tops of the joist chords in
trusses save time
the attic space, near the center of the span.
and give you a
Overlapping each other and running the full length of the house, these permanent braces stabilize the joist chords and hold them at the correct spacing.
roof engineered for strength and stability.
If diagonal web braces are called for in the engineered specs, I nail them on at this point, along with any other braces. Metal Bottom Chord Braces Running the full length of the house, 16-ft.-long 2x4 braces are nailed across truss bottom chords to strengthen the roof structure.
hurricane clips keep the roof attached to the house frame in a heavy wind. The metal clips nail to each joist chord and then to the top plates of the exterior walls (Simpson Strong-Tie Co.; 800-999-5099; www. strongtie.com). They can be nailed on the inside or outside of a wall. Be sure to use the “hanger” nails made specifically for nailing these clips. Larry Haun, author of The Very Efficient Carpenter and Habitat for Humanity: How to Build a House (The Taunton Press), lives and works in Coos Bay, Oregon.
Roof Truss Clips Installed where the bottom chord crosses an interior wall, these clips can help to prevent drywall cracks by allowing the truss to move slightly in response to temperature and humidity changes.
Hurricane clips Install these metal connectors wherever a truss crosses an exterior wall. By securing the truss to the top plate, hurricane clips keep the roof in place during high winds.
Rolling Roof Trusses
171
truss framing
3
Building Hip and Valley Roofs with Trusses Rick Arnold and Mike Guertin
A
few years and many roofs ago, a builder approached us about framing
Our methods for assembling hip-andvalley truss systems have evolved a great
a two-story colonial-style house. He said that
deal since that first puzzled attempt. The
he wanted to try a truss system for the hip
biggest advance in our technique came
roof. We had used trusses for a lot of gable
when we described the process to our crane
roofs, but we had never seen a hip done that
operator. He suggested assembling some of
way. When the trusses for the job were de-
the trusses on the ground and lifting whole
livered, we just stood back and scratched our
hip sections onto the house in one shot (see
heads. It looked as if bunches of unrelated
the photo on the facing page). It worked like
pieces had been strapped together in no par-
a charm. Now we even sheathe the assem-
ticular order. The engineering plan looked
blies before they go up.
like a map of some unfamiliar suburb. Too smug to admit that we needed help, we muddled our way through, lifting each weird-looking truss up to the roof by hand and then moving each piece three or four times until we found the right spot to nail it. That roof is still in good shape after two hurricanes, and whenever we drive by the house, we chuckle at how much time and effort it took to put that roof together.
172
Building Hip Systems on the Ground Is Quicker and Safer Before anything is assembled, we prep the hip-and-valley trusses much as we do standard trusses (See “Raising Roof Trusses” on pp. 150–161). We line them up in a stack on the ground and mark layout lines for the
The hip goes up in one piece. Like a giant box kite on a string, an entire hip section is lifted to its home atop a two-story house.
sheathing and strapping and for alignment
this system have the same span as com-
on the walls. If necessary, we also restack the
mon trusses, but they’re flat on top. The flat
trusses that will be lifted individually by the
parts of the hip trusses become progressively
crane to be sure they’re in the proper order.
wider and lower as the trusses step away
roofs with trusses,
We lay out the wall plates according to the
from the last common truss to begin form-
we most often use
truss plan (see the sidebar on p. 174) and
ing the hip. The lowest and widest hip truss,
write the number and designation for each
the hip-girder truss, supports a series of
a step-down hip
truss at its layout point.
monotrusses, called jack trusses, that com-
When framing hip roofs with trusses, we
When framing hip
truss system.
plete the roof. The hip-girder truss usually
most often use a step-down hip truss system
has a heavier bottom chord than the other
(see the top drawing on p. 175). Trusses in
hip trusses to accommodate the extra weight Building Hip and Valley Roofs with Trusses
173
Truss Fabricators Engineer the Roof for You
T
russ systems can be designed for almost any complicated roof design (see the photo below). Although the cost for the truss package may be more than the cost for conventional framing materials, the labor savings are phenomenal. As an added benefit, the interior bearing walls necessary for conventionally framed roofs can be eliminated, which allows greater design flexibility. Some of the truss packages we have ordered even include
The map of a complicated roof system. Engineered-truss plans like this one, which is for the roof pictured on p. 183, are provided by the truss manufacturer. The plan identifies each type of truss and its exact location. This roof features a dozen different types of trusses.
complicated details such as vaulted ceilings and roofs with hips and valleys of different pitches, roofs that would have been a real challenge to frame conventionally. We’ve found that the best way to explore the possibilities is to go over the house plans with the engineer for the truss fabricator. At that meeting, we often make arrangements for minor structural changes in the house to accommodate the roof trusses. Sometimes by moving a couple of bearing points or inserting a carrying beam, we can change a roof from conventional framing to a truss system. The benefits we gain by using trusses have always outweighed any changes we need to make. After the meeting, our fabricator usually gets back to us within a few days with a rendering of the truss plan and a price. We are occasionally astonished when a truss system ends up costing less than the lumber for a conventionally framed roof because trusses are made of less expensive, smaller dimension lumber. We study the truss plan before the trusses arrive. If we’re having trouble understanding a plan view of the system, the truss fabricator will provide an isometric drawing, usually at no extra cost. An isometric drawing shows the roof in 3-D and helps clarify the more difficult details.
of the jack trusses and the metal hangers
measure equal distances diagonally to the
that hold the jacks. Generally, two girder
bottom chord. Halfway between our diago-
trusses are nailed together and work in tan-
nal marks is the midpoint of the bottom
dem for each hip system.
chord. The line between the midpoints is
After the wall plates are laid out, we lay out a hip-girder truss while it is still lying
174
Truss Framing
the vertical centerline. From this centerline we can locate the po-
flat on top of the pile. We begin our layout
sition of the outermost jack trusses on both
by locating the exact vertical center of the
the top and bottom chords as indicated on
truss, top chord to bottom (see the bottom
our truss plans. A jack truss is a monotruss
drawing on the facing page). First we locate
with a single top chord. There are three dif-
the middle of the top flat chord of the truss.
ferent types of jack trusses in a hip system:
Then from the ends of the flat chord, we
face jacks that are attached to the face of the
A Step-Down Hip Truss Roof System The hip is formed by a series of flat-top trusses with progressively wider top chords. The lowest truss in the sequence, the hip-girder truss, is doubled to support the jack trusses that complete the roof. Last common truss King jack Hip truss
Face jack
King jack Doubled hip-girder truss Side jacks
Finding the Centerline of the Hip-Girder Truss The layout of the girder truss is based on the centerline. Here’s how to locate it. Step 1. Find midpoint of top chord.
Centerline
Step 2. Measure the same diagonal distance from the top commons.
Step 3. Find midpoint between diagonal lines and connect to top midpoint.
Building Hip and Valley Roofs with Trusses
175
A jack truss holds the girder truss upright. The center face jack truss is tacked to the girder truss to keep it vertical while the rest of the face jacks are installed.
hip-girder truss and that run perpendicular to it; king jacks that run diagonally from the girder truss and form the outside corners of the roof; and side jacks that are attached to both sides of king jack trusses. The layout for the rest of the face jacks is
Straightening the girder trusses. A temporary brace keeps the girder trusses straight while they are being nailed together.
taken from the wall-plate alignment mark on the girder truss. However, the center jack truss is always at the exact center of the girder, regardless of the spacing. We tack metal hangers for the face jack trusses onto the bottom chord of the girder truss with just a couple of nails in each hanger. They will be nailed in permanently with spikes after the second girder truss is mated to the first.
176
Truss Framing
Jack Trusses Are Nailed to a Pair of Hip-Girder Trusses Next we move the prepared hip-girder truss to a relatively flat area of the job site and prop it upright on blocks. The center face jack truss is set into its hanger and tacked to the girder truss at the top to hold them both upright (see the top photo on the facing page). The tails of all of the jack trusses need to be supported, so we make a continuous block out of long lengths of 2x material. The blocking for the jacks is raised until the hipgirder truss is sitting fairly plumb, and the rest of the face jacks are then slipped into their hangers and tacked at the top. When they’re all in place, we nail them off through
Now we tack the second hip-girder truss to the first with just a few nails so that the girder trusses can be straightened before they are joined permanently. We run a stringline on the top and bottom chords of the girder trusses to get them straight. If need be, we temporarily brace the bottom chord against the ground to keep it straight (see the bottom photo on the facing page). The tails of the face jacks are kept at the correct spacing with furring strips, marked to match the jack-truss layout and tacked on top of the bottom chords (see the photo below). When the girder trusses are straight and the face jack trusses are spaced properly, we nail the two girder trusses together through all of the chords and webs, and we nail off the hangers for the face jacks.
the chords and webs of the girder truss.
A furring-strip spacer keeps the tails in place. Before the system can be squared, the tails of the face jack trusses are spaced according to the layout and held in position with a piece of 1x3. Building Hip and Valley Roofs with Trusses
177
Diagonal measurements square the system. Measurements are taken between the two outermost jack trusses, and the tails of the trusses are moved in unison until the measurements are equal.
We are now ready to square the assembly.
jack trusses when they’re installed. We will
trusses and then measure diagonally be-
straighten the subfascias after the hip sys-
tween the top chords of the two outermost
tems are installed on the house walls. If the
face jack trusses (see the photo above). The
hip roof is going on a single-story house, we
tail ends of the face jacks are moved in uni-
ordinarily stop here. Because the staging is
son until our measurements are equal and
simpler for a single-story house and because
the face jacks are square with the girder
materials can be passed to the roof directly
truss. We check our strings one last time
from the ground, it’s quicker for us to com-
and nail a furring strip diagonally onto the
plete the assembly in place.
underside of the top chords of the face jacks and on top of their bottom chords to keep the whole system square and uniform. A 2x4 subfascia is now nailed to the tails of the face jack trusses and extended 178
Truss Framing
far enough to catch the tails of the king
First we recheck our strings on the girder
Special Hangers Hold the Jack Trusses for the Hip Corners For multistory houses we finish building the hip section on the ground. The next step is tacking the king jack trusses in place (see the photo below). The king jack truss is built with the top chord at the same pitch as a hip rafter and functions in much the same way. The king jack trusses are installed between the hip-girder truss and the last face jack truss on both ends of the assembly. They fit into a specially designed hanger, provided by the truss manufacturer, that eliminates the need for the 45° angles normally cut on the top end of a hip rafter. We position the king jacks at exactly the same
distance from the girder truss and the adjacent face jack truss, and we temporarily hold them in place with a furring-strip brace. The tails of the hip trusses are usually left
For multistory houses we finish
long by the manufacturer and cut to length
building the hip
on site. We run a string along the tails of the
section on the
face jacks to determine where the tails of the king jacks need to be cut. We usually make
ground.
this cut with a reciprocating saw because the subfascia tends to get in the way of a circular saw. Next we cut the return angle on the tail of the first king jack. We find this cut by measuring along the bottom chord of the hip-girder truss from the first face jack truss to the end of the overhang. Then we measure that distance from the tail of the face jack to the tail of the king jack and make our cut there. The subfascia is cut to the
The king jack truss forms the corner. The top chord of the king jack is cut to the pitch of a hip rafter and functions similarly. It is held in place with a special hanger, and the tail is positioned equidistant from the girder truss and the outermost face jack. Building Hip and Valley Roofs with Trusses
179
same length and then nailed to the king-
gether with truss plates at the splice point.
jack tail. On the other end of the assembly,
We locate the attaching points for side jacks
we cut the king-jack tail and subfascia so
by pulling 24-in. centers off adjacent girders
that the length of the subfascia is the same
and face jack trusses. The subfascias are laid
as the overall length of the girder truss. The
out the same way.
returning subfascias can now be nailed on. If
Usually the manufacturer cuts the side
possible, we extend the returning subfascias
jack trusses to the proper length but without
back beyond the girder trusses to tie into the
the 45° angles on the ends of the chords. We
other step-down hip trusses when they are
cut these angles on site. For each hip system,
installed.
there are four of each size side jack trusses,
The side jack trusses are attached directly
Side jacks fill in the framing beside the king jack. Side jack trusses consisting of just a top and bottom chord are nailed to the king jack and the subfascia.
180
Truss Framing
two with right-hand 45° cuts and two with
to the king jacks (see the photo below). A
left. Having one person organize and cut
side jack truss is a simple monotruss with
the side jacks minimizes the chances of cut-
just a top and a bottom chord joined to-
ting them wrong. Once the side jacks are
cut with the proper angle, they can be posi-
sections to connect one truss to the next at
tioned and nailed to the king jack truss and
the correct spacing. The process is repeated
the subfascia.
until we set the first full-height common
Having one
truss. Then we pause the crane and tack a
person organize
across all of the jack trusses and filling in as
long piece of furring onto the flat tops of the
and cut the side
many sheets as we can. We don’t sheathe
trusses, measuring and spacing them prop-
return facets of the hips until the system is
erly as we go.
jacks minimizes
We sheathe the trusses by snapping lines
in place on the house so that our sheathing
The common trusses are sent up two at a
will tie back into the other trusses. Lower
time and locked in place temporarily with
sheets are tacked in place temporarily so
Truslock truss spacers (Truslock, Inc., www.
that we can lift them out of the way when
truslock.com; 800-334-9689). The layout for
we nail trusses to top plates.
the last common truss is usually irregular to
the chances of cutting them wrong.
accommodate the step-down hip or valley
Assembled Hip Sections Are Lifted Level
system. We space that truss with a piece of
When we lift the hip sections, we run heavy-
did with the first end.
duty straps through the top corners of the hip-girder trusses where the king jack trusses are attached for the strongest lifting points (see the photo on p. 173). We attach an adjustable strap around the tails of the three middle face jack trusses to balance the load. The crane operator lifts the assembly just a little so that we can adjust the middle strap and get the assembly as level as possible before it’s lifted into place. The more level the assembly is, the easier it is to position on the walls. When the assembled hip system is airborne, a crew member stationed on the ground keeps it steady with a tag line until it is within reach of the crew on the staging. First we land the assembly at the layout marks on the plates for the hip-girder trusses. Then we have the crane tug the whole assembly toward the front or back until the lines on the bottom chord of the girders align with the inside edge of the walls. When the system is properly positioned, we release the straps and nail the trusses to the top plates of the end wall and along one side. The process is repeated for the opposite hip assembly. The step-down hip trusses are now lifted into position one at time. We tack on short
furring marked to reflect the difference in the layout. The step-down hip trusses for the other end of the house can now be sent up one at a time and braced with furring as we
Building Valleys Out of Trusses Is a Snap There are two basic ways of framing valleys with trusses. The one we encounter most frequently, and the easiest to frame, is the intersection of two simple roofs. We begin by setting all of the trusses for the main roof. If there are no interior bearing walls to support the trusses of the main roof where the two roofs meet, we hang the ends of the unsupported trusses on hangers nailed to a girder truss, which is part of the other intersecting roof. Once the main roof has been sheathed, we set the trusses for the intersecting roof as far as the main roof. The valleys are created with a valley kit, which is a set of progressively smaller common trusses nailed directly onto the sheathing (see the bottom photo on p. 182). We usually rip the pitch angle of the intersecting roof onto the bottom chord of each truss in the valley kit. Although cutting trusses is not a practice that is generally accepted, our truss manufacturer has assured us that ripping valley-kit trusses for this type of application is permissible.
pieces of furring just below each of the flat Building Hip and Valley Roofs with Trusses
181
Hips and Valleys Next to Each Other Require Special Trusses
W
hen a hip and a valley are too close together to be framed with conventional trusses, as in the drawing below, special step-down valley trusses have to be used.
Valley line
Hip line
Step-down valley truss
Step-down valley trusses create the roof plane. When step-down valley trusses (photo right) are installed, the flat portion of the top chord gets higher with each successive truss (photo below), forming the roof plane between the hip and the valley.
182
Truss Framing
If a valley is so close to a hip that a girder
the hip and valley lines, they’re helpful as
truss can’t be used to hold the main roof
spacers for the trusses and as nailers for the
trusses, a second method using special step-
sheathing.
down valley trusses may be the answer (see
As with a simple truss roof, we nail the
the sidebar on the facing page). These valley
trusses only along one side of the house dur-
trusses are similar to common roof trusses
ing the raising. After the crane leaves, we
except that the top chord is interrupted by a
restraighten the walls in case they’ve been
flat extension. The length of the flat exten-
knocked out of line while the trusses were
sion is the same for every step-down valley
set. When the walls are straight, we nail off
truss and reflects the distance between the
the other end of the trusses. Then we go
hip and valley lines. However, the height of
back and install metal hold-down hardware
the flat extension increases with each suc-
as required by the truss company and/or the
cessive truss, creating both the valley and
building official or engineer. This is done
the hip as they go. Again, because each truss
to meet wind uplift and seismic require-
in the series is different, we take extra care to
ments. Now the rest of the subfascias can be
stack the trusses in the order that they will
installed and shimmed straight. After our
be lifted by the crane. Following the truss
lunch break, we finish sheathing the roof.
A valley kit is nailed directly to the sheathing. A series of progressively smaller trusses, called a valley kit, forms the valleys between two intersecting roofs.
plan to the letter helps a great deal.
All of the Hip and Valley Lines Are Reinforced with Blocking After all of the trusses are set and the crane leaves, we complete the truss installation
Mike Guertin is a custom home builder and remodeler and contributing editor to Fine Homebuilding magazine from East Greenwich, Rhode Island. Rick Arnold is a veteran contractor and contributing editor to Fine Homebuilding magazine. He is the author of numerous articles and books on home construction and remodel. He is a well-known and sought-after speaker and presenter at home shows and building seminars around the country.
with a few extra details. First, we beef up the hips and valleys with 2x blocks cut with compound angles. These reinforcing blocks are not specified on the engineer’s plan, but nailed between the step-down trusses at
Building Hip and Valley Roofs with Trusses
183
CREDITS All photos are courtesy of Fine Homebuilding magazine (FHb) © The Taunton Press, Inc., except as noted below: p. iii: Photo by Roe A. Osborn (FHb); p. iv (left photo) Andy Engel (FHb), (right photo) Roe A. Osborn (FHb); p. 1 (left photo) Justin Fink (FHb), (right photo) courtesy © Donald Blum. p. 4: Cutting and Setting Common Rafters by John Spier, issue 142. Photos by Roe A. Osborn (FHb); Drawing by Dan Thorton (FHb). p. 14: Framing a Gable Roof by Larry Haun, issue 60. Photos courtesy © Robert Wedemeyer; Drawings by Michael Mandarano (FHb). p. 26: Framing a Roof Valley by Rick Arnold, issue 161. Photos by Brian Pontolilo (FHb); Drawings on pp. 28–29 by Chuck Lockhart (FHb); pp. 31 and 33 courtesy © Toby Welles/ Design Core. p. 36: Using a Rafter Square by Greg Ziomek, issue 111. Photos by Scott Phillips (FHb); Drawings by Dan Thorton (FHb). p. 38: A Different Approach to Rafter Layout by John Carroll, issue 115. Photos by Steve Culpepper (FHb); Drawings by Dan Thornton (FHb). p. 50: Framing a Hip Roof by Larry Haun, issue 98. Photos on p. 53 by Robert Marsala (FHb); pp. 51, 56–58 courtesy © Larry Hammerness; Drawings by Christopher Clapp (FHb). p. 60: Hip-Roof Framing Made Easier by John Carroll, issue 182. Photos on pp. 63–64 courtesy © John Carroll; pp. 66 (right photo), 67 courtesy © Bill Phillips; p. 66 (left photos) Krysta S. Doerfler (FHb); Drawings courtesy © Toby Welles/ Design Core. p. 68: Framing a Gambrel Roof by Joe Stanton, issue 141. Photos by Scott Gibson (FHb) except photos on p. 74 by Andy Engel (FHb); Drawings by Dan Thorton (FHb). p. 76: Roof Framing with Engineered Lumber by John Spier, issue 153. Photos by Roe A. Osborn (FHb); Drawings courtesy © Vince Babak.
184
p. 84: Cordless Framing Nailers, issue 185. All photos by Krysta S. Doerfler (FHb) except photo on p. 84 by Justin Fink (FHb) and inset photo on p. 89 courtesy © Powers; Drawing by Dan Thorton (FHb). p. 90: Doghouse Dormers by Rick Arnold, issue 186. All photos by Justin Fink (FHb) except photo on p. 92 by Krysta S. Doerfler (FHb); All drawings by Justin Fink and Dan Thorton (FHb). p. 102: Framing a Classic Shed Dormer by John Spier, issue 200. Photos by Justin Fink (FHb); Drawings by Dan Thorton (FHb). p. 108: Framing a Dramatic Dormer by John Spier, issue 150. Photos by Roe A. Osborn (FHb); Drawings courtesy © Bob LaPointe. p. 118: A Gable-Dormer Retrofit by Scott McBride, issue 134. Photos courtesy © Scott McBride; Drawings by Christopher Clapp (FHb). p. 130: Framing an Elegant Dormer by John Spier, issue 130. Photos by Roe A. Osborn (FHb); Drawings by Christopher Clapp (FHb). p. 142: Framing a Bay-Window Roof by Scott McBride, issue 129. All photos courtesy © Judi Rutz except photo on p. 143 courtesy © Scott McBride; Drawings by Christopher Clapp (FHb). p. 150: Raising Roof Trusses by Rick Arnold and Mike Guertin, issue 99. Photos by Roe A. Osborn (FHb). p. 162: Rolling Roof Trusses by Larry Haun, issue 168. Photos courtesy © Donald Blum; Drawings courtesy © Vince Babak. p. 172: Building Hip and Valley Roofs with Trusses by Rick Arnold and Mike Guertin, issue 100. All photos by Roe A. Osborn (FHb) except photo on p. 174 courtesy of Trussco Inc., Davisville, R.I. and photo on p. 183 courtesy © Mike Guertin.
i n de x A A-dormers, 108–17 about: overview of, 108 California valleys, 114–15, 116–17 compared to doghouse dormers, 108–10 components, illustrated, 110 features and benefits, 108 first building steps, 108–11 gable wall, 108–09, 110 kneewalls, 108–09, 110, 111, 112 pitch, 109, 111 rafters, 108–09, 110, 111–15, 116–17 sheathing, 115–17 types of valleys, 111 valley rafters, 112–15
B Barge rafters, 24, 25 Battery-powered nailers, 88–89 Bay-window roofs, 142–49 about: overview of, 142 angles, 145, 146 assembling, 144 beveling hips, 148, 149 components, described and illustrated, 142–44 cornices, 144, 145, 146, 147, 149 drawing first, 146–48 laying out hips, 145 ledgers, 142, 144, 145, 146, 147–48, 149 lookouts, 144, 145–46 map for rafters to follow, 145–46 rafters, 142, 144, 145–49 raising, 149 scaffolding for, 143 site-built vs. manufactured, 142–44 templates for rafters, 147–48 Bird’s mouth common rafters, 7, 13 cutting on I-joists, 79, 80 gang-cutting, 18, 19 hip roof, 53, 55–56, 57, 58 laying out, 16–17, 31 nailing first, 13 valley rafters, 29, 31 Blocking frieze, 20, 23, 59 gable roofs, 21–22, 23
hip roofs, 59 trusses, 168, 183 See also Web stiffeners Braces. See Hangers and braces
C Calculations calculators for, 5, 26, 35, 92 functions of rafter squares, 37 key to, 36 rafter squares for, 16, 36–37, 43 rafter tables and, 54–55, 61 specific. See specific applications California valleys, 92, 100, 114–15, 116–17 Collar ties, 22, 70, 73, 95, 99, 123 Common rafters, 4–13 aligning with studs, 8–9 bird’s mouths, 7, 13 bracing ridge, 11 calculations/math, 4–5 cutting to length, 25 determining number needed, 22 elements, illustrated, 5 first rafter, 6–7 installing, 12, 13 length of, 5, 6–7, 37 metal ties, 13 nailing, 13 pattern, 6–7 plumb cuts, 5, 6–7 production cutting, 10–13 rafter horse for, 14, 15 rise and run, 5 saws for cutting, 14–17 seat cuts, 5, 6–7 staging/laying out, 8, 9 starting with straight, plumb walls, 4 testing, 11
D Doghouse dormers, 90–101 about: overview of, 91 A-dormers compared to, 108–10 anatomy of, 92 assembling components on ground, 91 assembling on roof, 98–99 California valleys, 92, 100 components, illustrated, 92 cutting hole for, 97 figuring size of, 95, 98–100 finding pitch, 93–96
hybrid of shed and. See Nantucket dormers laying out rafters, 95 preparing to cut hole for, 96–97 rafters, 92, 93, 95, 96–97, 98, 99, 100 ridges, 92, 93, 95, 98–100 subfloors, 93, 99 trimmers and headers for, 96–97 window specifications, 92, 94, 97–98 wing-wall dimensions, 94, 97–98 Dormers, framing as series of triangles, 92 See also A-dormers; Doghouse dormers; Nantucket dormers; Shed dormers
E Engineered lumber, framing with about: overview of, 76 bearing rafters, 78–79 correcting mistakes, 83 environmental concerns, 82 fastening, 83 layout lesson, 83 lessons about, 82–83 metal hangers, 81, 82–83 modular sizing, 83 planning, ordering material, 76–78, 82 production cutting methods, 78–79 reading instructions, 83 ridges, 77, 78–79 safety considerations, 82 supply disadvantage, 76–78 web stiffeners, 80–81 See also I-joist rafters; LVL (laminated veneer lumber)
F Face jacks, 174–76, 177–78, 179 Fink trusses, 165 Flashing, 127–29 Frieze blocking, 23, 59
G Gable-dormer retrofit, 118–29 about: overview of, 118 above-floor header, 121, 122–23 components, illustrated, 121 cornice details/finish trim, 124, 125, 129
185
cutting opening for, 118–20 flashing, 127–29 inserting new rafters into sheathed roof, 120–23 preparation, 118 protecting roof during (rain protection), 120 sheathing, 127 sidewalls, 121, 122, 124, 126 supporting dormer, 121 transferring load for, 121–23 trimmer rafters, 121, 122–23, 124 valley rafters, 123, 124–27 Gable rafter layout (nontraditional approach), 38–49 about: overview of, 38 altitude of measuring triangle, 43 base of measuring triangle, 43 building jig for, 42 hypotenuse of measuring triangle, 43 laying out main part of rafter, 44–47 laying out rafter tail, 47 marking/cutting rafters, 48–49 measuring triangle and, 41–42, 43–44 preserving layout, 47 rise, run, and pitch, 41–42 setting ridge, 44, 45 step-by-step, 43–49 technique overview, 40–41 traditional methods vs., 38–40 using jig for, 44–49 Gable roofs, 14–25 barge rafters, 24, 25 blocking, 21–22, 23 calculations/math, 23 collar ties/purlins, 22–23 compensating for ridge thickness, 22 cutting rafters, 14–17 (see also production cutting) finishing overhangs, 25 framing ends, 23 framing tips, 22 laying out (see also Gable rafter layout (nontraditional approach)) layout tee for, 16–17, 25 length of rafters, 22 lookouts, 24, 25 nailing, 20–21 production cutting, 15, 18–19 staging/laying out, 19–20 Gable roofs, framing, 14–25 Gable trusses, 150–51, 153–56, 157, 165, 167–68 Gambrel roofs, 68–75 about: overview of, 68 anatomy of roof, 70 angles, 71 collar ties, 70, 73
186
Index
components, illustrated, 70 design considerations, 75 full-scale layout, 68–71 gable truss, 73 kneewall, space availability and, 68, 75 knuckles, 68, 70, 73 laying out trusses on floor, 68–71 plumbing and bracing, 72 plywood gussets, 68–69, 70, 71, 73 pros and cons, 75 raising/installing, 72–73 sleepers, 74–75 truss production assembly, 73 venting above sheathing, 74–75 Gas-powered nailers, 85. See also Nailers, cordless
H Hangers and braces for common rafters, 4, 9 for engineered lumber roofs, 81, 82–83 for gable roofs, 20 for gambrel roofs, 72 for jack trusses/hip corners, 179–81 for ridges, 11 Simpson Strong-Tie, 83 for trusses, 157, 159, 161, 162, 167, 168, 169, 170–71 Heel cuts illustrated, 5, 31, 53 marking/cutting, 16, 18–19, 29, 30–31, 47, 95, 115 Hip roofs, 50–59, 60–67 about: overview of, 50, 60–61 anatomy of, 52, 61 assembling, 58–59 backing the hip, 54 bird’s mouths, 53, 55–56, 57, 58 bringing end of to a point, 56–57 components, illustrated, 52, 54, 61 cutting rafters, 57–58, 66–67 dropping the hip, 54 finding rafter drop, 55 finding run of common rafters, 62 frieze blocks, 59 jack rafters, 50–51, 52, 57–58, 59, 61, 65, 66–67 king commons, 50–52, 54, 56, 57, 58–59, 61, 62, 64 laying out rafters, 56 laying out hip rafters, 65 length of rafters, 37, 54–55, 63–65 lowering rafters at seat cut, 54 Metric vs. English measuring systems, 66 rafter tables, 54–55, 61
rafter templates, 52–53 ridge cut, 55 ridge/hip intersection, 56, 61 rise, run, and pitch, 61, 63–65, 66–67 stabilizing, 59 story stick, 61, 62, 63, 65, 66 streamlining measurement and layout, 52–53 2-D vs. 3-D images of, 65 See also Bay-window roofs Hitachi nailers, 87
I I-joist rafters common rafters, 77, 78–79 cutting bird’s mouths on, 79, 80 metal hangers for, 81, 82–83 for other rafters, 80 production cutting methods, 78–79 production cutting methods (gang cutting), 78–79 template for cutting, 79 web stiffeners for, 80–81 See also Engineered lumber, framing with
J Jack rafters beveling, 32 cutting, 32–33 finding length of, 33, 37 hip roof, 50–51, 52, 57–58, 65, 66–67 laying out, 35 Nantucket dormer, 139, 140 valley framing, 28, 29, 32–35 Jack trusses, 173–76, 177–81 defined, 174 face jacks, 174–76, 177–78, 179 king jacks, 175, 176, 179–80, 181 nailing to hip-girder trusses, 177–78 side jacks, 175, 176, 180–81 types of, 174–76 Jigs, rafter for hip-roof framing, 66–67 for nontraditional layout approach, 39–40, 41, 44–49
K King commons, 50–52, 54, 56, 57, 58–59, 61, 62, 64 King jacks, 175, 176, 179–80, 181
For Evaluation Only. Copyright (c) by VeryPDF.com Inc. Edited by VeryPDF PDF Editor Version 4.1
L
P
S
Layout tees, 16–17, 25 Lookouts bay window, 144, 145–46 gable roof, 24, 25 LSL (laminated strand lumber), 77, 78 LVL (laminated veneer lumber) cutting bevel on, 82 headers, 77, 79 metal hangers for, 81, 82–83 mounting header hangers on, 82 rafters, 77, 79 ridges, 5, 28, 77, 78–79 safety considerations, 82 trimmers, 92, 96, 97 See also Engineered lumber, framing with
M
Paslode nailers, 83, 86 Pitch A-dormers, 109, 111 doghouse dormers, 93–96 gable roofs, 41–42 hip roofs, 61, 63–65, 66–67 measuring triangle and, 41–42, 43–44 Nantucket dormers, 135, 136, 137 shed dormers, 104 valley rafters, 26, 28–29 See also Rise and run Plumb checking walls for, 4, 6 cut angle, 5, 6–7, 16, 30, 31, 44 double-bevel cut, 31–32 measuring, cutting angles, 16 Powers nailers, 89 Purlins, 22–23
Max nailers, 88 Metric vs. English measuring systems, 66
R
Nailers, cordless, 84–89 about: overview of, 84 advantages of, 84 battery-powered, and cost of use, 88–89 gas-powered nailers, 85 Hitachi nailers, 87 limitations of, 84–88 Max nailers, 88 Paslode nailers, 86 Powers nailers, 89 Nailers, for engineered lumber, 83 Nantucket dormers, 130–41 about: overview of, 130 components, illustrated, 134 description of, 130 doghouse walls, 130–31, 133 headers and structural rafters, 134–35 jack rafters, 139, 140 lining up roof planes and soffits, 135–37 pitch of rafters, 135, 136, 137 rafters, 132–40 ridges, 133, 134, 135 sheathing, 140, 141 shed-rafter details, 136–37 strapping ceilings of, 140 structural backbone, 132, 134–35 supporting, 132 two distinct interiors, 132 types of, 130–32 valleys, 137–39
Rafter horse, 14, 15 Rafters. See Common rafters; specific types of roofs Rafter squares, 16, 36–37, 43 Rafter tails cutting, 15, 25 illustrated, 5 laying out, 7, 31, 47 maintaining strength, 17, 19 valley rafters, 29, 31 Ridges bracing, 11 compensating for thickness of, 22 doghouse dormers, 92, 93, 95, 98–100 gable roofs, 44, 45 gang-cutting, 17, 19 hip roof, 56, 61 illustrated, 5 LSL (laminated strand lumber), 77, 78 LVL (laminated veneer lumber), 5, 28, 77, 78–79 Nantucket dormers, 133, 134, 135 production cutting, 19 shed dormers, 104 staging/laying out, 19–20 thickness of, 5 Rise and run calculating, 5, 29 common rafters, 5 hip roofs, 61, 63–65, 66–67 illustrated, 5 rafter squares for, 37 valley rafters, 26, 28–29
Saws beam, 17, 19 circular, 13, 14–16, 17, 19, 25, 42, 49 worm-drive, 14, 17, 18, 19 Scaffolding, 103, 120, 143, 165 Scissor trusses, 165, 169 Seat cuts common rafters, 5, 6–7, 31 dormers and bays, 95, 112, 144, 146, 149 gambrel trusses, 72 hip roof, 53, 54, 63, 64, 65, 66 illustrated, 5, 31 lowering rafters at, 54 marking/cutting, 7, 16, 17, 19, 29, 30–31 production cutting, 19 valley rafters, 31 Shed dormers, 102–07 about: overview of, 102 building, 103–07 cheek walls, 106–07 components, illustrated, 104–05 designing and drawing, 102–03, 104–05, 106 hybrid of doghouse and. See Nantucket dormers minimizing mistakes, 102 overhangs and headers, 105 pitch of roof, 104 rafters, 102, 103–07 ridges, 104 scaffolding and guardrails, 103 sheathing, 106 subfloors, 102, 103, 104 window height, 105 Side jacks, 175, 176, 180–81 Sleepers, 74–75 Spacers, truss, 160, 161, 181 Squares, rafter, 16, 36–37, 43 Step-down hip system, 173–74, 175, 181 Step-down valley trusses, 181–83
T Tables (rafter), hip roofs and, 54–55, 61 Templates/patterns bay-window rafters, 147–48 common rafters, 6–7 hip roof, 52–53, 61 I-joist rafters, 79 layout tee, 25 Triangle, measuring, 41–42, 43–49. See also Rafter squares Trimmer rafters, 92, 96–97, 121, 122–23, 124 Trusses advantages of, 162 bracing, 157, 159, 161, 162,
Index
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167, 168, 169, 170–71 building valleys from, 181–83 ensuring straight fascia, 162–64 gable, 150–51, 153–56, 157, 165, 167–68 laying out, 162 lifting onto plates, 165–66 (see also Truss raising) lining up rafter ends, 162–64 nailing, 159–61 ordering, 162 raising with cranes. See Truss raising rolling into place, 167–69 scissor, 165, 169 spacers for, 160, 161, 181 types of, illustrated, 165 unloading and spreading, 166 W or Fink, 165 Trusses, hip, 172–83 building on ground, 172–76 fabricators engineering, 174 hangers for holding jack trusses/ hip corners, 179–81 lifting assembled sections, 181 nailing jack trusses to hip-girders, 177–78 squaring assembly, 178 step-down system, 173–74, 175 step-down valley trusses, 181–83 See also Jack trusses Truss raising, 150–61 about: overview of, 150 ceiling furring strips and, 152–53 cranes for, 150, 154, 155, 157, 159–61 crew assignments for, 157–59 first trusses, 157, 159–60, 166–67 gable-end trusses, 150–51, 153–56, 157, 167–68 hand signals for, 158 layout for, 152–53 lifting building materials and, 154–55 nailer aiding, 157 preparation for, 150, 154–55, 157 rake overhangs and, 156 rolling into place, 167–69 sheathing/siding before, 153–56 time required for, 161 two at a time, 161
V Valley framing, 26–35 about: overview of, 26 A-dormers, 111–15, 116–17 bird’s mouth and tail, 29, 31
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calculations, 26, 29, 30–31 flashing, 127–29 gable dormer, 123, 124–27 getting started, 26 jack rafters, 28, 29, 32–35 laying out rafters, 30–31 length of overhang, 31 length of rafters, 30–31, 33, 37 pitch of rafters, 26, 28–29 rise and run, 26, 28–29 See also specific types of roofs Valleys, building from trusses, 181–83 Venting roofs frieze blocks and, 59 gable vents, 156 gambrel roofs, 74–75 ridge vents, 6, 153 sleepers for, 74–75
W W (Fink) trusses, 165 Walls A-dormers, 108–09, 110, 111, 112 checking for square, straight, plumb, 4, 6 doghouse dormers, 94, 97–98 gable-dormer, 121, 122, 124, 126 Nantucket dormers, 130–31, 133 rafters aligning with studs, 8–9 shed dormers, 106–07 Web stiffeners, 80–81 Windows bay, roof for. See Bay-window roofs for doghouse dormers, 92, 94, 97–98 for shed dormers, 105
house & home
Cut and set common rafters
Framing Roofs
Frame a roof valley Raise a gable, gambrel, or hip roof Design and build dormers and bays Build hip and valley roofs with trusses
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raming a roof can be an intimidating project—figuring precise angles and working high atop a building. But as seasoned roof framers demonstrate in Framing Roofs, the job is simple when using the right
tools and techniques. Updated with 12 new Fine Homebuilding articles, this latest edition covers roof-framing basics as well as advanced techniques on building dormers and raising trusses, and includes information on how to use rafter squares, cordless framing nailers, and other framing tools. With pro-tested trade secrets and construction methods, Framing Roofs is the most reliable reference on the subject.
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