ICL – Solar - Gas Turbines Power Generation, Co-generation CCHP – District Energy – Trigeneration
Solar ICL
- Turbines - Reliable – Economical - Energy-efficient - Systems - CCHP Leader – TIC - Cogeneration Technologies – Saving 100 % Water
ICL - India Solar - USA The Leader in – CCHP Technologies
ICL
–
Solar
– Mission of
21st Century
Power, Cogeneration – CHP - Fuel-saving, Water-conservation –
ICL – Technologies :
ICL-group established in India since 1965 earned rich experience, knowledge and committed for product excellence. ICL is ISO-9001 qualified with membership of many large institutes with numerous certificates. Thousands of ICL products are in use all over India with excellent track record more than 45 years.
ICL – CCHP - District Energy (Combined – Cooling/heating + Power) has unique technologies and demonstrated to be the most
practical, economical, energy efficient system now available for world market. ICL have supplied, installed more than 100,000 T.R capacities District-Energy, CCHP systems in India. More than 30,000 T.R District Energy CHP systems are under installation.
ICL - India
SOLAR -
USA
Solar - The rich history of Solar dates back to 1927when it began as an aircraft manufacturing company, evolving into a gas turbine technology company in the mid-1940s.Today, Solar Turbines leads the field in mid-range industrial gas turbine engines. That leadership position is made possible through over 80 years of technological innovations, manufacturing expertise and customer support. With more than one billion operating hours of experience on land and off shore, Solar continues to provide fully integrated power solutions that meet customer needs. Solar is a wholly owned subsidiary of Caterpillar Inc., a technology leader and the world’s leading manufacturer of diesel and natural gas reciprocating engines, construction and mining equipment.
ICL - Four (4) business Divisions are equipped for Product Marketing, Engineering, Manufacturing and EPC projects. We offer Gas Turbine Power Plants with District Energy (CHP) or Industrial Power with Co-generation. The technology opted is for optimum Energy-efficiency by cooling Inlet-air to gas-turbines. For Co-generation steam condensing is being done with our Air-cooled steam condensing systems. ICL saves 100 % water in gas-turbine power plant by using Air-cooled heat-transfer equipments.
ICL – Solar - - your Partner – in CCHP - Power – Cogeneration 2
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Solar (Turbomach) the widest Range of Gas Turbine – 2 to 100 MW power plant
Saturn
Centaur
Solar
Mercur y
Taurus
Mars
Titan
( Turbomach ) Gas Turbine Power Plants
Gas Turbine Model
Nominal
Mass Flow
Exhaust
Thermal
MWe*
Kg / Sec
Temp. deg
Effi. %
Solar (Turbomach) Gas Turbines
Output 1
Saturn 20
1.21
6.5
511 - C
24.3%
Titan 250
2
Centaur 40
3.52
18.9
446 - C
27.9%
Titan 130
3
Centaur 50
4.60
18.9
513 - C
29.3%
Mars 100
4
Mercury 50
4.60
17.7
377 - C
38.5%
Mars 90
5
Taurus 60
5.67
21.6
516 - C
30.4%
6
Taurus 65
6.30
20.6
555 - C
32.9%
Taurus 70
7
Taurus 70
7.52
26.6
511 - C
33.8%
8
Mars 90
9.45
39.8
468 - C
31.7%
9
Mars 100
11.43
42.8
490 - C
33.0%
10
Titan 130
15.00
49.4
500- C
35.2%
11
Titan 250
21.75
68.3
465 - C
38.9%
For further information please write to – ICL India 3
21.75 15.00 11.43 9.45 7.52
Taurus 65
6.30
Taurus 60
5.67
Mercury 50
4.60
Centaur 50
4.60
Centaur 40 Saturn 20
3.52 1.21
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
SOLAR – Gas Turbines
Solar Gas Turbines –
Powering the Global Energy Demands Optimum use of Fuel with Highest Efficiency
4
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
ICL - Auxiliary G.T 2. G.T 3. G.T 4. G.T 1.
-
Equipment - for Gas Turbines
2 - ICL - Lube-Oil Coolers (Air-cooled) Save 100 % Water
Inlet Air Cooling Systems – using Waste-heat Lube Oil (Air-cooled) Coolers Co-gen Steam (Air-cooled) Condensers Steam Dump (Air-cooled) Condensers
1 - ICL – Gas Turbine Inlet Air Cooling Equipment - Chilled Water Cooling Coils – Broad Absorption Chillers (Waste-heat Chillers) & Refrigeration Compressors, Air-cooled Condensers
3 - ICL 4 - ICL –Steam (Air-cooled) Dump Condensers - Save 100 % Water ICL - Business Divisions The leader in Technologies – since 1965
5
CHP (District Energy) Heat Transfer Power Generation Refrigeration
-
Air Conditioning Air Cooled Systems Gas Turbine / Thermal Liquid chilling
Steam (Air-cooled) Condensers Save 100 % water
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Solar -
Industry Leader - for Gas Turbine Power
Headquartered in San Diego, California, Solar designs and manufactures its proven line of compressor sets, mechanicaldrive packages and generator sets using state-of-the-art operations certified by DNV to conform to the ISO 9001 Quality Systems Standard. Solar Turbines Incorporated, a subsidiary of Caterpillar Inc., is a leading producer of industrial gas turbines and turbomachinery packages in the 1 to 23 MW (1590 to 30,000 hp) range. Since Solar entered the industrial gas turbine business in 1960 with the Safurn'" turbine, Solar's fleet has grown to more than 13,400 units worldwide. These units have logged more than 1.46 billion hours in 96 countries in some of the toughest, most challenging arctic, desert, tropical and offshore environments. This unparalleled experience gives testimony to the robust design and wide user acceptance of Solar's products. Solar's compact, lightweight and durable gas turbines offer the highest thermal efficiencies in their power classes. Other advantages include ease of transport and installation, long life, high performance, availability and reliability. Units in the Cenfaur '". MercuryT•, TaurusT•, Mars'" and TilanT" gas turbine families are available with Solar's pollution prevention SoLoNQxT• dry low emissions combustion system. Customers have instaIIed more than 2000 gas turbines with SoLoNOx, and those units have logged approximately 61 million operating hours and saved over 1.4 million tons of emissions. Solar's experience with dry, lean-premixed combustion technology, designed to meet low emissions regulations, is unmatched by any other company in the gas turbine industry. 6
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Tailored to Renewable Fuel Applications Solar ® gas turbines can operate on renewable fuels in either simple cycle, combined cycle, or combined heat and power (CHP) modes.
Solar – Gas Turbines ( Technical data ) Solar G.T
Nominal
Model
kWe*
Steam Generation Lbs/hr
Kgs/hr
Solar Gas Turbine -- Kwe - Steam generation ( Lbs/Kg ) Titan 250
1
Centaur 40
3,515
19,600
8,909
Titan 130
2
Centaur 50
4,600
25,300
11,500
Mars 100
3
Mercury 50
4,600
13,800
6,273
4
Taurus 60
5,670
29,800
13,545
5
Taurus 70
7,500
34,400
15,636
Taurus 60
6
Mars 100
11,430
51,800
23,545
Mercury 50
7
Titan 130
15,000
64,500
29,318
8
Titan 250
21,745
78,000
35,455
Note : - For further information write to – ICL, New Delhi - India
Taurus 70
Centaur 50 Centaur 40
35,455 21,745 29,318 15,000 23,545 11,430 15,636 34,400 7,500 13,545 29,800 5,670 6,273 13,800 4,600 11,500 25,300 4,600 8,909 19,600 3,515
78,000 64,500 51,800
Kgs/hr
Lbs/hr kWe*
Advantages - for Solar Gas Turbines 1. Extensive experience has shown that gas turbines enjoy significant availability advantage over competing technologies. And when you need maintenance, Solar offers an engine exchange program, which can limit downtime to as little as 24 hours. 2. Independent studies have shown that maintenance costs are lower for our gas turbines compared with alternative technologies. 3. Gas turbines are smaller and lighter for comparable power output compared to other power generation technology. 7
4. Noise from gas turbines, being confined primarily to higher frequency ranges, is easily attenuated, making them “good neighbors”. 5. Gas turbines normally produce lower emissions, in terms of NOx and CO, as compared to internal combustion power generation alternatives. 6. Gas turbines offer the advantage of a high quality exhaust heat stream that can be used in steam production, drying and other applications
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Titan 250
– Gas Turbine System Engineering for Excellence : Every year brings you bigger, more demanding projects and tougher challenges. Your answer — the Titan 250 gas turbine system. Built on five decades of field-proven technology and experience, it is the next step in Solar’s steady evolution to bigger, better turbomachinery. The Titan 250 was developed from listening to customers, evaluating market needs and then fulfilling those requirements in oil and gas production, natural gas transmission and distribution or power generation applications.
The Titan 250 produces 50 percent more power in the same footprint as the Titan 130. You get 30,000 hp with best-in-class 40 percent shaft efficiency, saving on fuel and reducing emissions. Solar’s Titan 250 Gas Turbine can operate on a broad range of gaseous and liquid fuels while delivering the best performance in its class with the lowest life-cycle cost. This powerhouse will take you with confidence wherever opportunity leads: into tough environments, to remote sites, farther offshore, in deeper water. No turbine system costs you less per kilowatthour, cubic foot of gas, or barrel of oil produced. The Titan 250 is designed for durability, reliability and availability. With smart diagnostics, remote monitoring and extensive onsite maintenance capabilities, the Titan 250 provides best-in-class maintainability features to keep your operation online and producing for many years to come. 8
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Leveraging Proven
Technology
The Titan 250 is a familiar machine, yet still a gas turbine like no other — taking the best from Solar’s proven products. Each advancement builds on experience gained from our latest and most proven designs, while adding thoroughly tested technologies in critical areas of compressor aerodynamics, combustion, advanced materials and cooling performance. Look at the technologies behind the Titan 250 and you’ll recognize key contributions from our most widely accepted products: Compressor Section Technology : A 16-stage compressor produces a 24:1 pressure ratio. Coated components provide corrosion resistant surfaces for durability. The four-piece, split-case design allows for easy field maintenance. Variable guide vanes and stators permit smooth, reliable starting and stopping. Combustion Section Technology : The 14 dry, lean-premixed SoLoNOx™ injectors use less fuel than conventional injectors while providing lower emissions. The combustion liner is an Augmented Backside Cooled (ABC) configuration providing maximum cooling ensuring maximum durability. Hot Section Technology : The two-stage gas producer features internally air-cooled first and second stage nozzle vanes as well as internally cooled first stage rotor blades. The design provides cylindrical blade tips and a rub-tolerant coating for improved tip control avoiding downtime. The power turbine is a three-stage configuration utilizing shrouded blades to maximize efficiency and flatten the power curve. 9
Evolution Solar’s - Gas Turbine Products
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Solar
- Commitment to Sustainable Products
Solar Turbines designs products that lead their categories in critical performance and environmentally sustainable operation. These products, including the Titan 250, provide sustainable solutions through the application of advanced technologies that enable energy efficiency, low greenhouse gas emissions, and low pollutant emissions. Technologies like Solar’s industry-exclusive SoLoNOx dry low-emissions combustion technology — proven on a wide range of Solar gas turbines to lower emissions — ensures compliance with stringent exhaust emission regulations worldwide. This technology cuts nitrogen oxides up to 90 percent and CO2 emissions are reduced up to 30 percent of that of conventional combustors. Solar gas turbines with SoLoNOx combustion systems have logged more than 54 million operating hours, saving 1.3 million tons of NOx emissions and improving air quality for millions of people around the world. Our turbine systems provide our customers with cost-effective energy for oil and gas production, electric power generation, and other applications worldwide. They deliver power in a highly compact package and are well suited for retrofit on existing sites or in offshore applications where space is at a premium. In more than 12,000 installations, Solar gas turbines meet users’ needs in ways that limit impact on the environment, protect people who operate the equipment, and respect people who live nearby. Solar designs, manufactures and maintains its products following quality and safety management systems recognized around the world for excellence. Under these guidelines, processes and facilities are constantly evaluated and improvements implemented
The Titan 250 gas turbine was designed with the same rigorous approach that has always served our customers well — extending proven technology to new platforms and steadily advancing the state of the art. This process ensures that customers receive robust equipment, ready for long, reliable service. The latest proven engineering methods give the Titan 250 its performance edge. Tools like computational fluid dynamics (CFD) and computer-aided thermal and mechanical analysis ensure achievement of design and performance objectives. A comprehensive reliability analysis gives you refinements in design and processes that further enhance availability: 10
Adding redundancy Improving controls and revising shutdown logic Enhancing component reliability and durability Minimizing service events and their duration Expanding machine health monitoring and predictive maintenance
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Titan 250
– Gas Turbine System
The Titan 250 gas turbine is coupled with driven equipment specifically designed to meet a wide range of application requirements. Each package meets industry standards for high efficiency, reliability, maintainability, durability and safety. The package is fully self-contained with integrated lube oil, fuel and control systems. Solar can configure modular inlet, exhaust and ancillary systems to suit your application in enclosed or unenclosed configurations. Gas Compression and Transmission – 22, 370 kW (30,000 hp) The Titan 250 compressor set delivers best-in-class availability and reliability for gas gathering, transmission, storage, withdrawal and gas lift applications. The Solar C85 centrifugal gas compressor has been designed for application with the Titan 250 gas turbine, combining high efficiency and wide flow range with a robust design and ease of restaging.
Power Generation – 21, 745 kWe The power generation configuration provides reliable power in a compact package and has been designed for ease of in situ service, repair and overhaul in tight spaces. The Titan 250 generator set is ideal for offshore platforms, floating production offloading systems, gas production and process facility power generation, and cogeneration. Mechanical Drive 22, 370 kW (30,000 hp) The mechanical drive unit provides a powerful, compact prime mover ideal for driving centrifugal compressors for air, process and refrigeration applications as well as powering pumps for transporting crude oil and liquid products.
Integrated Packages to Suit your Applications
11
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants Higher Availability : Tougher projects and challenging markets demand maximum equipment availability. The Titan 250 promises more productive hours with less repair and fewer and shorter planned service intervals. It continues a tradition of modular components for the ultimate in operational flexibility and service simplicity. Monitoring and Diagnostics – Cornerstones of Productivity : Titan 250 packages include the next evolution of InSight System™ remote monitoring and predictive diagnostics — the industry’s most advanced equipment health management system, designed to save you time and money. InSight System provides a clear vision, focus and understanding of your equipment operation. With InSight System, problems once found only by a technician visit can be detected online from anywhere — even half a world away — so you can avoid unscheduled downtime. These capabilities rely on a dedicated connectivity solution, InSight Connect™, enabling reliable access to critical operational information. This secured web connection provides a standardized method for the acquisition and transmission of information while minimizing the impact to an existing customer network. Working around the clock, if trouble is detected InSight System helps you determine the prognosis, forecast the outcome, and decide whether to repair now or wait for the next scheduled service. With the built-in predictive capability of Insight System, some events that previously would have shut 1. Remote Monitoring the package down now trigger fall-back to a safe operating and Diagnostics, Live View and mode and alert service personnel to the machine’s status. The Troubleshooting system also gathers and analyzes information — performance maps, historical displays, reports on availability and life-cycle cost — to help you make operational decisions that maximize your investment. 2. Condition Assessment 3.
Information Management
4.
Collaborative Communications
5.
12
Precision Maintenance
Insight Connect Solar GT Monitoring System
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Less Service – More Production When it comes to service, the Titan 250 gas turbine system keeps you online longer. It has been designed to give customers many years of productivity with the highest life-cycle value at the lowest life-cycle cost. This means equipment with the highest availability, reliability and durability, and machines that are easy to maintain and service. Our complete approach to machinery management includes digital monitoring and control systems that help further minimize emissions, support predictive maintenance, increase availability, enable unattended operation, and reduce life-cycle costs. All regularly serviced components are placed near the sides of the package for ease of access and fast service. With our lateral and axial engine repair and maintenance system, you have the option of doing in situ condition-based repair, modular component exchange, or a complete exchange of major engine components. The rail-mounted service system supports the turbine from below and allows easy access to inspect, repair or replace hot section components, bearings, blades and seals. Technicians can also remove and replace the gas producer independently of the power turbine, avoiding realignment of the power turbine and driven equipment. The rails can also be used to roll the entire turbine out for factory overhaul or exchange, minimizing downtime. Lateral Rail System Allow Easy Removal of Gas Turbine
13
Easy Access to Major Components
Onsite Inspection Components
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants Solar - Gas Turbine – Applications : Whatever your application it may be, ICL-Solar can help you to meet the need for Electrical and Thermal-energy based upon our experience, engineering competence and extensive range of gas turbine and its allied application.
1. 2. 3. 4. 5. 6. 7. 8. 14
Power Power Power Power Power Power Power Power
Generation Generation Generation Generation Generation Generation Generation Generation
+ + + + + + + +
for providing Power and Heat for providing Process Heat with Direct use of exhaust gases with Direct use of exhaust gases with Direct use of exhaust gases with Direct use of exhaust gases for High eff. electric power-gen. for Rapid dispatch of Power
-
Steam or Hot water generation Thermal Oil & Steam generation Air Conditioning for Chilled / Hot Water Powder drying for Various applications Tissue drying & other applications Biomass drying & other applications Combined cycle Power-generation Peaking power at Peak-load requirements
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
SOLAR - Gas Turbine - Save Fuel - - - - by using Solar (Exhaust Waste Heat) - - Proven Technologies ICL-Solar - Gas Turbines Application - System - 1
a. Power Generation b. Steam & Hot Water The exhaust heat of the gas turbine can be used to generate steam or hot water, for instance in the following industrial applications:
15
Pulp, Paper & Food Chemical or Pharmaceutical Industry District Heating
ICL-Solar - Gas Turbines Application - System - 2
ICL-Solar - Gas Turbines Application - System - 3
a. Power Generation b. Thermal Fluid Heating & Steam Generation The exhaust heat of the gas turbine can be used to generate steam or thermal oil, for instance in the following industrial applications:
Chemical or Pharmaceutical Industry, Textile Industry
b. Power Generation c. Chilled Water / Hot Water Cooling & Heating Exhaust heat of gas turbine used to power chillers for cooling for the following :
Air conditioning for Airports, Hotels, Hospitals, CHP – District Energy etc.
Gas-turbine Turbine Air inlet Chilling to improve performance of GT.
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
SOLAR - Gas Turbine - Save Fuel - - - - by using Solar (Exhaust Waste Heat) - - Proven Technologies ICL-Solar - Gas Turbines Application - System - 4
ICL-Solar - Gas Turbines Application - System - 5
a. Power Generation b. Ceramic Powder Drying, a. Misc. Heating etc.
16
Direct drying applications use the exhaust gas heat of the gas turbine to directly dry products in the Ceramic Industry.
a. Power Generation b. Tissue Drying, Misc. Heating etc.
Power Generation and Tissue Drying
Direct drying applications use exhaust gas heat of the gas turbine to directly dry products in the Tissue Mill.
ICL-Solar - Gas Turbines Application - System - 6
a. Power Generation b. Biomass Drying, Misc. Heating etc.
The exhaust gas heat of the gas turbine can be used to directly dry biomass
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
SOLAR - Gas Turbine - Save Fuel - - - - by using Solar (Exhaust Waste Heat) - - Proven Technologies ICL-Solar - Gas Turbines Application - System - 7
ICL-Solar - Gas Turbines Application - System - 8
Gas Turbine Efficiency
17
a. Power Generation b. Combined Cycle -Co-generation
a. Power Generation b. Peaking for Rapidly-power
Power generation applications combine the gas turbine with a steam turbine cycle to convert all thermal energy into electric power. Thermal use for instance in district heating applications. This concept can be combined with biogas applications, using biogas fuel.
Gas turbines start up rapidly, and are ideally suited to provide power quickly during periods of peak demand
The use of Waste-heat of GT applications will not only save plenty of fuel, but will enhance the - - - - - Turbine Efficiency – more than 55 / 60 % and in case of Tri-generation it may be close to 80 %
* Some proven facts mentioned in the next pages
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants ICL-CHP system - - can Reduce – Power-requirement Less-than 50 % of Electrical load of buildings, by using – Waste-heat (Exhaust) - form Gas-Engine / Gas-Turbines
Energy - Efficiency : Comparison Only : Power-generation
1. Normal - Power Plant Fuel Input 100 % a. Power output b. Waste-heat
Waste-heat
40 % 60 %
Power output
60% 40%
Fuel Input
100%
Why - waste - - Heat-energy ICL-BROAD : CHP
2. System using - CHP Fuel Input 100 % a. Power output b. Cooling/Heating
Balance Waste-heat
Gas/Diesel Engine - or -
40 % 40 % 20 %
Waste-heat Cooling/Heating Power output Fuel Input
20% 40% 40% 100%
Gas Turbine
Hot or Chilled Water
Waste Heat
18
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Air Conditioning 500 TR - or - 50,000 TR District Energy - CHP – ( Cooling / Heating + power ) Air Conditioning – v/s – Electricity :
Air conditioning needs electricity and required fuel such as coal, oil/gas or nuclear power as source of energy. India being large country the electricity transmission or transportation of coal, oil or gas has very high cost.
ICL-Broad provide Solution : ICL developed and installed in the year 2005 the most-efficient CHP technology (Cooling/Heating + Power) for air-conditioning. The system not only generates electricity but also produces chilled/hot water for central air-conditioning from waste-heat. Brief information of the scheme is mentioned below :-
Miracle of - - Waste Heat Converted to - ( Chilled or Hot Water ) for Air Conditioning 1-
Chilled or Hot Water for Air Conditioning
2-
Gas Turbine ( Exhaust ) Waste-Heat to Produce - - - Chilled Water or Hot Water for Air Conditioning
Fundamental principal of - BROAD – Absorption Chiller 19
Electric supply through power-Cables to Buildings from Gas Turbines powergeneration
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
DLF - Cyber City -
Gurgaon ( NCR Delhi ) INDIA
Pipe-lines to Cooling Tower or ACFC 5.0 MW Gas Turbines
NH – 8 Delhi – Jaipur Highway
Electric Supply to Cyber City Buildings
DLF Cyber City Gurgaon Chilled or Hot Water Pipe-lines to Cyber City Buildings
Waste Heat (Turbineexhaust) to Chillers
CCHP - District Energy – Schematic 42,000 TR (Chilled Water) being produced for Air Conditioning (cooling) using Waste-heat (Exhaust) from Gas Turbines 20
BROAD (Waste-heat) Absorption Chillers
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants DLF Cybe City - Buildings (Gurgaon) NCR Delhi - INDIA
ICL – District Energy ( CHP ) projects It is hard to believe that more than 25 above Buildings are Air Conditioned (CCHP) with source of Energy - - - as Waste Heat (Exhaust) of Gas-turbine Gen-sets total area 20,000,000 S. ft (2.0 Million Sq. Mt) In case Waste-heat was not used, it needed 150 MW power plant instead of 100 MW capacity.
21
ICL - India is pioneer to use Waste-heat (Exhaust) of Gas-Turbine / Gas-engine. The fuel efficiency is increased from 35 % to more than 70/80 % of its use for CHP.
ICL – District Energy ( CHP ) projects District Energy (CHP) Location 1 2 3 4 5 6
Cyber City Silokhera Hyderabad Pune Chennai Misc. CHP Total
Gas Turbines / Gas Engines 100 20 25 25 30 40
MWe MWe MWe MWe MWe MWe
240
MWe
Air Conditioning ( Ton Refrigeration ) 40,000 9,000 11,000 11,000 15,000 25,000 1,11,000
TR TR TR TR TR TR TR
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants Solar Gas Turbines & BROAD Absorption Chillers Solar - Gas Turbines
Turbine
BROAD – Absorption Chillers
Capacity
Model No x qty
MWe
Model No x qty
T.R
Centaur - 40 x 1
3.5
Broad - BZE - 600 x 1
2,000
Centaur - 40 x 2
7.0
Broad - BZE - 600 x 2
4,000
Centaur - 40 x 4
14.0
Broad - BZE - 600 x 4
8,000
Taurus - 60 x 1
5.5
Broad - BZE - 1000 x 1
3,000
Taurus - 60 x 2
11.0
Broad - BZE - 1000 x 2
6,000
Taurus - 60 x 4
22.0
Broad - BZE - 1000 x 4
12,000
Taurus - 60 x 6
33.0
Broad - BZE - 1000 x 6
18,000
Taurus - 60 x 8
44.0
Broad - BZE - 1000 x 8
24,000
Taurus - 60 x 10
55.0
Broad - BZE - 1000 x 10
30,000
Centaur - 40 x 4 Centaur - 40 x 2 Centaur - 40 x 1
5.5
11.0
7.0 3.5
22.0
33.0
44.0
55.0
Solar Gas Turbines and Broad Absorption Chillers For ( Green ) District Energy CHP project
Broad - BZE - 1000 x 10
30,000
Broad - BZE - 1000 x 8
24,000
Broad - BZE - 1000 x 6
18,000
Broad - BZE - 1000 x 4 MWe
Broad - BZE - 1000 x 2 Broad - BZE - 1000 x 1
12,000 6,000 3,000
14.0 Broad - BZE - 600 x 4 Broad - BZE - 600 x 2 Broad - BZE - 600 x 1
22
Broad - Absorption Chiller
Solar - gas Turbines ( MWe ) Taurus - 60 x 10 Taurus - 60 x 8 Taurus - 60 x 6 Taurus - 60 x 4 Taurus - 60 x 2 Taurus - 60 x 1
Quick Selections
8,000 4,000 2,000
T.R
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants India’s Largest - CHP – Project using Waste-heat Producing - Air Conditioning 40,000 TR ( Chilled Water ) from Waste-heat Gas Turbine 5.2 MW
Waste Heat from Gas Turbine Exhaust
DLF – Cyber City Complex of 16 large-buildings Gurgaon (NCR ) - New Delhi, INDIA
23
Chilled –or- Hot Water ( Cooling / Heating )
BROAD 3,000 - T.R (Each) Absorption Chiller Using Wasteheat from Solar Gas Turbines
BROAD producing 3,000 - T.R (Each) Absorption Chiller
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Renewable Energy Solutions Advantages for - Solar - Gas Turbines 1. Extensive experience has shown that gas turbines enjoy a significant availability advantage over competing technologies. And when you need maintenance, Solar offers an engine exchange program, which can limit downtime to as little as 24 hours. 2. Independent studies have shown that maintenance costs are lower for our gas turbines compared with alternative technologies. 3. Gas turbines are smaller and lighter for comparable power output compared to other power generation technology.
4. Noise from gas turbines, being confined primarily to higher frequency ranges, is easily attenuated, making them “good neighbors”. 5. Gas turbines normally produce lower emissions, in terms of NOx and CO, as compared to internal combustion power generation alternatives. 6. Gas turbines offer the advantage of a high quality exhaust heat stream that can be used in steam production, drying and other applications.
Solar ® gas turbines can operate on renewable fuels in either Simple cycle, Combined cycle, or Combined Heat and Power (CHP) modes 24
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Solar Offers a Full Range of Gas Turbines Tailored to Renewable Fuel Applications
Taurus - 60 5670 - kWe 29,800 - lbs/hr steam
Centaur - 40
Taurus - 70
3515 - kWe 19,600 - lbs/hr steam
Mercury - 50 4600 - kWe 13,800 - lbs/hr steam
7500 - kWe 34,400 - lbs/hr steam
Centaur - 50 4600 - kWe 25,300 - lbs/hr steam
Titan - 130 15000 - kWe 64,500 - lbs/hr steam
Mars - 100 11430 - kWe 51,800 - lbs/hr steam 25
Titan - 250 21745 - kWe 78,000 - lbs/hr steam
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants Capabilities : Solar Gas Turbine power generation packages are - skid mounted and come with the following standard features: • Industrial grade three-phase induction generator, both 50 Hz and 60 Hz • Epicyclic gearbox between turbine and generator • PLC-based Turbotronic™ control system to oversee both turbine and generator operations • Lube oil system for turbine and generator, including lube oil cooler • Turbine air filtration system • Electric start system • Operator and maintenance personnel training Optional Features: • Outdoor weather-resistant, sound attenuated enclosure with fire detection/suppression system • Black start capability • Remote control operation • Fuel gas compression equipment • Switchgear and motor control center equipment • Stacks and silencers • Heat recovery steam/hot water generators
Comprehensive Services Solar offers a complete range of services to help you achieve the lowest life-cycle. Costs for your equipment at the highest availability, Services include :-
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Construction Services
Customer Services
Purchase Options
1. 2. 3. 4. 5.
• Extended Service Agreements • Operations and Maintenance Training • Plant Management
• Capital Purchase • Leasing Options - Capital Lease - True Lease - Tax Exempt Leases
Engineering Project Management Procurement Construction Installation
Financing :
Whatever your needs, Solar can work with you to structure a financing solution. Along with Caterpillar Financial Services Corporation and other financing resources, we provide a complete offering of tax-exempt and conventional financing products including project financing.
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Solution for Utility Applications Benefits of Distributed Generation for Utilities : The benefits associated with distributed generation are many and can touch every aspect of your value chain. How many can you realize? 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.
Improve Reliability by Sitting Near the Load Enhance Customer Satisfaction and Retention Attract New Customers to Your Systems Increase Local Ownership and Control Match Load Growth More Cost Effectively Hedge Against Price Volatility in the Power Markets Provide Rate Stability Reduction in Greenhouse Gas Emissions Overcome T&D Constraints Improve Asset Utilization Manage the Shoulders of Daily/Seasonal Peaks Easy to Permit Replace Aging Equipment with Clean, Reliable Gas Turbines
Benefits of – General Utilities in Rural & Urban – Population
42 MW – Three Titan 130
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21 MW plant – one Titan – One Taurus
42 MW – Three Titan 130
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Solution for Utility Applications Have You Considered Distributed Generation ? Since 1999, Solar Turbines has delivered nearly 300 MW of distributed generation to a broad mix of customers in the utility sector. Applications range from cogeneration - for its reliability and unparalleled system efficiency - to mobile power units, which provide a hedge against electrical price volatility. Installations Span the Sector Including :
Investor-Owned Utilities Municipal Utilities Power Marketers Public Power Co-Operative - Sector Rural Electric Associations
Applications on Both Sides of the Meter Including :
Renewable Fuels Cogeneration/Combined Heat & Power Combined Cycle
Corporate Overview : Headquartered in San Diego, California, Solar Turbines Incorporated is a subsidiary of Caterpillar Inc., a Fortune 100 company and a leading supplier of power generation systems worldwide.
Solar Turbines is committed to producing reliable, efficient turbines with low emissions of NOx, CO, unburned hydrocarbons and particulate matter. We are a leader in pollution-prevention combustion technology and continue to develop new low-emission turbines. Solar has been a pioneer in the design, manufacture and packaging of industrial gas turbine systems for more than 50 years and is a world leader in the industrial gas turbine power solution business for needs in the 1-22 MW size range. Customers with more than 13,300 gas turbines operating in 96 nations spanning the globe, know they can rely on Solar Turbines to provide rugged, reliable gas turbine systems, responsive service, and 24/7 product support - translating into low life cycle costs and excellent availability. 28
ICL – Solar
– Gas Turbine (Power Generation)
CCHP - District Energy - Industrial Power, Co-generation Power Plants
Gas-Turbine Power Plants Co-generation Schematic Lay-out Using Waste-heat (Exhaust)
Boilers
for Co-generation Electric Power
ICL-Solar Gas Turbines & Allied Equipment - - - Now available in India 29
ICL - Technologies - India Projects – Engineering Systems & Equipment
ICL-HAC ACC
Air-cooled Steam Condenser Save 100 % Water
Air is Free - - Water has Cost - - Just Imagine - ? Solution to the Water Problem
HAC – Direct Cooling For 30
HAC – Indirect Cooling
Water - Not Required
Thermal & Nuclear Power Plants
ICL - Technologies - India Projects – Engineering Systems & Equipment
Why - ? - - India needs - Air-cooled Cooling Systems - for Power Generation for Thermal / Nuclear Plant - - Power-generation India
in the next few years is going to install 100,000 MWe Thermal / Nuclear Electricenergy. These power plants require highest quantity of water other than any powergeneration systems such as nuclear/thermal, fossil-fuel or natural gas etc. CoolingWater for Condensing-steam in power plant from steam-turbine generators is a subject matter which needs serious consideration based on following facts. 1. Rivers 2. Natural Lakes 3. Sea Coast 4. Agriculture 5. Ground Water 6. Tropical India 7. Cities Rural 8. Environment 9. Power-generation
-
Get dry during - Summer and Winter Non availability in the Country Long distance Electric Transmission to Main-land Irrigation is Top-priority, Pumps need Electricity Already dried-up – have Limitations Water will remain in scarcity because of Climate Population & Industry – needs Water Needs Protection - to avoid Air-Pollution Needs Water in very, very – Large-quantity
No doubt the power-generation (Electricity) is a major issue for industrialization, growth but the water is equally important which cannot be ignored. Today many countries who have installed nuclear power-plant such as France, Spain and even USA are experiencing great deal of water shortage for cooling-systems.
Water - v/s – Electricity India’s - Water-thirsty States need Water for Agriculture / Irrigation World cannot - - Afford to Evaporate Water like this - Resources have - Limitations 31
India’s Water-thirsty States 01 02 03 04 05 06 07 08 09 10 11 12
Delhi Punjab Haryana Rajasthan Uttar Pradesh Gujarat Madhya Pradesh Chhattisgarh Orissa Karnataka Andhra Pradesh Tamilnadu
ICL - provide Solution to Water
ICL –
India’s Largest CCHP - District Energy Combined - Cooling / Heating + Power
( DLF Cyber City - India )
Air Conditioning Gas Turbine/Engine
40,000 TR – Cooling capacity - from - Waste Heat 96.10
MWe - Power Generation ICL - Branches & Affricates - in India Mumbai – Chennai – Kolkata - Bangalore – Hyderabad – Ahmedabad – Jalandhar – Jaipur – Patna – Lucknow
ICL – Technologies Leader in – Projects, Equipment
Corporate office :
International Coil Ltd DLF Cyber City, Building 9-B (7th Floor) Gurgaon ( NCR ) New Delhi - INDIA Tel – 91- 124- 4956-000 ( 50 lines ) Fax : 91- 124- 4956-002
Website : www.icl-tech.com Email :
[email protected]