SMDS WAX PLANT EXPANSION PROJECT
JOB HAZARD ANALYSIS (GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK T ANK ) JOB TASK NO.
FACILIT$ % E'IPMEN T NO.
T7502 HOT SLOPS STORAGE TANK
LOCATION
'+"00
JOB TASK NAME NAME
BLASTING & PAINTING WORKS T-7504 HOT SLOPS STORAGE TANK
COMPILED & PREPARED B$
JHA TEAM MEMBERS INITIA L
NAME
COM
THOMAS LEE
SMDS
BEAEN ONADIA
AMAL
THIAN CHIN $AP
SMDS
MATI'S JOK
AMAL
SMDS
JAMR$ WAN DING
STEPHEN GITA GENE $EE
NAME
JSGP
R'DI LIAI
THAN T'NG NAI
JSGP
TAN BEE SENG SENG
TAIN TIMBAN
JSGP
IND !"
REISION
S0!"#02
JOB STEPS / S E Q U E N C E T4/31,4,61/ T4/31,4,61/ % M168694,61/ 1: M4,648 & E;6</, E;6</,
#"
P44,1= P44,1= W1>3 – M4/48 L14?6/@ & '/814?6/@ :1 P46/, C4/3
$"
G/48 F4686,63 W1>3 – B843,6/@ & P46/,6/@ E;6</,
4"
B843,6/@ & P46/,6/@ A,66,63
5"
C84/6/@ 1: 3,8 84, 6,- 4,
%"
H13>6/@
COM
INITIAL
LISTING
REIEWED & APPROED APPROED B$ MEMBERS DATE
JHA MEETING
AMAL AMAL KGJ AMAL KGJ
*
TIME EN'E
*!,- J/ 20** *!00 -13 CONST. SITE
DISTRIB'TION
OFFICE LA$
ALL ATTENDEES
DOWN AREA
OF A C T I I T I E S
SMDS WAX PLANT EXPANSION PROJECT
JOB HAZARD ANALYSIS (GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK ) RAM RATING JOB STEP NO.
*.0.
DESCRIPTIONS OF JOB TASK
T4/31,4,61/ 1: M4,648 & E;6</,
HAARDS % THREAT
*.* -68 M4,648 % @11?3 :4886/@ 1 ?6/@ 814?6/@ ,4/31,6/@ & /814?6/@
S E E
P R O B
R A N K
2
B
L
P44,1= W1>3 – M4/48 L14?6/@ & '/814?6/@ :1 P46/, C4/3
2.*. M4/48
C1//? S4 E/,= -/ P1 B3- R11: '/?36?
2.2 P3/ 1: ,16 @433 % CO L4> 1: 1=@/
• •
*.2 -68 /,= 6/,1 ,4/> :4< 2.0.
BARRIER % CONTROL MEAS'RE
D1 /1, 1814? S 488 <4,6483 ?6/@ ,4/31,4,61/
RESP. PART$
SMDS JSGP AMAL
•
W4 1 -4/? @813
H4/? & F6/@ I/=
C1/,6/13 /,684,61/ ?6/@ /,= C1/,6/13 <1/6,16/@ 36/@ @43 ?,,1 S3;/ @43 ,3, = AGT
'/1/3613 % O1< = @43
•
!
C
M
•
!
C
M
•
M4,648 H4/?86/@ – H4/? % F6/@3 C4@-, 6/ B,/
•
•
• •
2.4 P11 636686,=% 688<6/4,61/
2
B
L
P-=3648 I/= % D4<4@ ,1 P1,=
N1,6:= 14,61/ :1 /,= E/3 -68 /,= /? PTW C4= @43 ,3, = 14,61/
•
2.! H4, 3,33
CONSE'ENCES
•
•
I/:1< SMDS PMT & O4,61/3
ACTION % RESP. PART$
SMDS O4,61/ 3 JSGP AMAL
S,1 W1> & 6/:1< O4,61/3
I/:1< SMDS PMT & O4,61/3
F46/,? % /1/3613
R1,4,61/ 1: 46/,3 4/? 843,3 P16? ?6/>6/@ 4, 4, 3,6/@ 3-4? P16? 86@-,6/@ 6,- 81 18,4@ 81361/ 11: 86@-,6/@ S6/, 86@-,6/@ ,1 16??. T1 6? ,1 ,- 4,4/ 1: 46/,6/@ 4/? J SGP 6/3,1.
RECOER$ MEAS'RES
T66/@ -494?3 % 31/48 6/=
SMDS WAX PLANT EXPANSION PROJECT
JOB HAZARD ANALYSIS (GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK ) RAM RATING JOB STEP NO.
!.0
".0
DESCRIPTIONS OF JOB TASK
G/48 F4686,63 W1>3 – B843,6/@ & P46/,6/@ E;6</,
B843,6/@ % P46/,6/@ A,66,63
S E E
P R O B
R A N K
!.* S6884@ 1: ?638 ?6/@ :86/@ 1: ;6</,
*
B
L
!.2 E<63361/ 1: 84> 3<1> & 31 1: 6@/6,61/
*
!.! G/4,61/ 1: N163 :1< R//6/@ E;6</,
*
B
L
•
4.1 E13 ,1 ,16 :<3 % ?3,
!
C
M
•
HAARDS % THREAT
BARRIER % CONTROL MEAS'RE
•
•
B
L
•
•
•
•
•
•
•
•
RESP. PART$
CONSE'ENCES
RECOER$ MEAS'RES
ACTION % RESP. PART$
P16? ?6 ,4= 4/? 4164, :4686,= 488 ?638 ?6/ <4-6/ A88 1/,4<6/4,? <4,648 ,1 84/ 3688 ,1 ?6313 4, 43, 3,4,61/
S168 1/,4<6/4,61/
S,4,61/ 4, 6/? ?6,61/ 4, 488 ,6< S,4,61/ ;6</, 4, 843, *5< :1< ,- /,684,61/ 16/,
A6 188,61/
W4 4 8@ %<
N163 188,61/
SMDS P1, T4< & SMDS O4,61/ 3
P31//8 6/= % '/1/3613 %314,61/% 3>6/ 66,4,61/% E= I6,4,61/
SMDS O4,61/ 3 JSGP AMAL
T1 3 1 PPE 43 ;6? :1 843,6/@ & 46/,6/@ 4,66,63 – F88 ?6313 C1488 @813 631 ?3, <43> :< <43> @1@@8 , '/4,-169? 31//8 ,1 > 84 :1< ,- 44 1: 46/,6/@ % 843,6/@ O/8= 6/ 46/,% 843, 3-488 4= 1, ,- 1>3 O/8= 6/@ 36/, 46/,6/@ <4,6483 4, 36, :1 ,- ?4=3 1> P4,63 31/48 -=@6/ 4, 488 ,6< (?6/>6/@ 4, 1/8= 4, 3,6/@ 3-? – 481/@ 14? " P1? <4/:4, ?4,4 4/? ,1 /3 1<4,68 4/? / 8,3 4 6/3,488? 4/? 486? :1 3 6? = AMAL%JSGP 34:,=. G43 ?,,1 ,1 16?? 4, 488 ,6< ?6/@ 14,61/
SMDS WAX PLANT EXPANSION PROJECT
JOB HAZARD ANALYSIS (GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK ) RAM RATING JOB STEP NO.
DESCRIPTIONS OF JOB TASK
HAARDS % THREAT
".2 H6@- 3? @6, 843,
S E E
P R O B
R A N K
!
C
M
BARRIER % CONTROL MEAS'RE
•
•
•
•
".! W1>6/@ 4, -6@-,3
•
•
"." H46/@ ?4<4@?
2
B
L
•
•
".5 E13? ,1 C1<33? A6
2
C
L
•
•
•
• •
T1 4 34:,= @84333 4/? :4 3-68? % 843,6/@ -11? A88 -133 4 ,1 ,,? 6,- -6 843D4? <4/3 ,6@@ /1, ,1 ,<? (688@48 ,=6/@ 1: ,6@@) N1998 1: 843, @/ 3-18? /1, 16/,? ,1 4/= ?6,61/ 1: 1<<1/ 433%84??3% 1,/,648 3/ 1: 31//8
RESP. PART$
CONSE'ENCES
RECOER$ MEAS'RES
ACTION % RESP. PART$
P 3 1/ 48 I/ =
F6 3 , 4 6? ,46/? 31/ ,1 4,,/? ,1 ,- 6/? 31/ 4/? ,1 1/,4, O4,61/3 1 488 SMDS C86/6
SMDS O4,61/ 3 JSGP AMAL
H46/@ 8133
C1/,4, O4,61/3 1 488 SMDS C86/6
SMDS O4,61/ 3 JSGP AMAL
P 3 1/ 48 I/ =
F6 3 , 4 6? ,46/? 31/ ,1 4,,/? ,1 ,- 6/? 31/ 4/? ,1 1/,4, O4,61/3 1 488 SMDS C86/6
SMDS O4,61/ 3 JSGP AMAL
F88 1?= -4/33 ,1 3? -/ 1>6/@ 4, -6@-, , :1 843, ,1 6? 4/? 4?63 E/3 3418? 84??3 433 1/6/@3 4 @4?? T1 4 4 8@%< -68 46? 1, ,- 1> I/3,488 4/6/@ 36@/ 4, 1>36,% <4/-18 /,4/.
A88 33? ;6</, %%-133 ,1 6/3,? 4, SMDS 1>3-1 A88 1//, <3, 4,,4-? 6,-6 -> P3 6/3,61/ 1: ;6</, ?468= = AMALKGJ 41? 31//8 F6 4,- 446848 4, 36, N1 36/@ 1: 1<33? 46 :1 1?= 84/6/@
SMDS WAX PLANT EXPANSION PROJECT
JOB HAZARD ANALYSIS (GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK ) RAM RATING JOB STEP NO.
DESCRIPTIONS OF JOB TASK
HAARDS % THREAT
P:1<6/@ <8,68 (2) 843, (? ,1 ,6< 8</,)
".# A6?/,48 6/@ 3-1, % 843, = 4/1,- 843,
S E E
P R O B
R A N K
BARRIER % CONTROL MEAS'RE
•
•
•
•
%"0
C'()*)+ , .'' (' 1.*)+ W('2 C'()*)+
%"! .133') *)2'(.' , 2'..12' 2, 62' 832()
#
B
L
•
W'(2 2,'2 ()3 +,='.
•
%"# H()3*)+ ;('2 ,.' ;* .*'28 .12('
#
B
L
RECOER$ MEAS'RES
ACTION % RESP. PART$
B46 ,4 ,1 6/3,488? 4336/@ /1 1336/@ 1 ,/ 843, O/8= 1/ 843, 63 ;6? -/ :1<6/@ 843,6/@ 4, <4/-18 (1,,1<) 88 C, 1 843,6/@ 86/ (= 4,-) ,1 1<</64, 6,843, ?6/@ <@/=
•
•
CONSE'ENCES
E/3 34: ?63,4/ = <46/,46/6/@ ,- :18816/@ <1</, o M46/,46/? ?64@1/488= 1136, ?6,61/ <1</, o M46/,46/? 81>63 ?6,61/ <1</, 1/8= M46/,46/? 34< ?6,61/ o 84,61/ 1: 44 ,1 843,
A 2'..12'3 '91*') //,.'. , *).''3 ( S:DS ;,2<., A ,))''2 1. (('3 ;* ;* '< P2'-1.' *).'*,) , '91*') 3(*8 F*2' ;('2 (=(*(>' ( .*'
•
RESP. PART$
S:DS JSGP A:AL
P'2.,)( I)?128
F*2. (*3 S:DS 2(*)'3 O'2(*, '2.,) , ). (')3 , JSGP ' *)?12'3 A:AL '2.,) ()3 , ,)( O'2(*,). ,2 ( S:DS C*)*
H()3 *)?128
F*2. (*3 2(*)'3 '2.,) , (')3 , ' *)?12'3 '2.,) ()3
JSGP A:AL S:DS O'2(*, ).
SMDS WAX PLANT EXPANSION PROJECT
JOB HAZARD ANALYSIS (GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK ) RAM RATING JOB STEP NO.
DESCRIPTIONS OF JOB TASK
HAARDS % THREAT
S E E
P R O B
R A N K
BARRIER % CONTROL MEAS'RE
RESP. PART$
CONSE'ENCES
RECOER$ MEAS'RES
ACTION % RESP. PART$
, ,)( O'2(*,). ,2 ( S:DS C*)* %"$ P,1'3 W(.' W('2
#
B
L
•
•
#." #.0
H13>6/@
S:DS S')3 ;('2 .(' , S:DS JSGP L(>,2(,28 A:AL D'')3*)+ ,) ' (>,2(,28 2'.1@ 3*.,.' ' ;(.' ;('2 (,23*)+8
E)=*2,)')( P,1*,)
•
#.* H4/?86/@ 1, 6,- 386= 3:4
2
B
L
•
W4 1 -4/? @813
#.2 S-4 1, % P6/- 16/,
!
C
M
•
W4 1 -4/? @813
#.! W43,
*
A
L
•
S@@4, 488 43, 41?6/@8= S/, <,48 @6,3 ,1 ?6313? ,1
•
SMDS JSGP AMAL
H4/? 6/=
F63, 46? ,46/? 31/ ,1 4,,/? ,1 ,- 6/? 31/ 4/? ,1 1/,4, O4,61/3 1 488 SMDS C86/6
JSGP AMAL SMDS O4,61/ 3
H4/? 6/=
I/:1< SMDS PMT & O4,61/3 JGC %C1/,4,1 ,1 16? 43363,4/, -/ /?? = 31/? ,4<
W1/@8= ?6313? 1:
N1,6:= JGC % SMDS P1,
SMDS WAX PLANT EXPANSION PROJECT
JOB HAZARD ANALYSIS (GENERIC JHA FOR BLASTING & PAINTING WORKS – T 7502 HOT SLOPS STORAGE TANK ) RAM RATING JOB STEP NO.
DESCRIPTIONS OF JOB TASK
HAARDS % THREAT
S E E
P R O B
R A N K
BARRIER % CONTROL MEAS'RE
RESP. PART$
AMAL KGJ 1>3-1
#." H4= O,3
2
B
L
•
D1 /1, ?1 <4/48 86 :,6/@ <1 ,-4, 25 >@ 3 <-4/648 31,%86:,6/@
CONSE'ENCES
RECOER$ MEAS'RES
<4,648
T4< :1 :,- 31/?
M38 3,46/?. L1 4> 6/=
C1/,4, C1/,18 11< :1 <?648 43363,4/, % F63, 46? ,46/? 31/
ACTION % RESP. PART$
GENERAL NOTES A. #. *. -. E. . G. . 8. :. ;. L. ,.
PPE shall be worn a all !"es. Se $% barr!&a'es aro$n' wor( area an' '!s%la) warn!ng s!gns. All e+$!%"en !ns%e&e' b) S,-S "$s hae a al!' !ns%e&!on s!&(ers aa&he' on he e+$!%"en All PT/ an' s$%%or!ng %er"!s "$s be al!' before an) wor( beg!ns. All 0obs "$s be &losel) s$%er!se' an' &onra&ors PT/ OL-ER "$s be on s!e a all !"es. al!' eh!&le enr) %er"! !s re+$!re' for ener!ng !no resr!&e' area. Onl) S,-S o%era!ons &an o%en roa' barr!er o allow enr) !no resr!&e' area. On hear!ng f!re alar" s!ren so% all wor(s "a&h!ner) so$r&e of !gn!!on an' wal( on foo o he neares "$ser %o!n. eh!&le o e! !""e'!ael) o 'es!gnae' %ar(!ng area afer 'el!er) of "aer!al. No ea!ng an' res!ng on s!e. 9se 'es!gnae' ea!ng an' res!ng area. All %ress$re ga$ges $se' "$s be &al!brae' an' agge' w!h al!' &al!bra!on s!&(er. All s&affol'!ng "$s hae a green ar's an' &onrol "eas$res o be &on'$&e' before sar of wor(.
Personnel o be br!efe' w!h res%on' an' ha>ar's fro" he %lan as follows ? a>ar'o$s @o!& an' fla""able Gas B Poen!al release' of ha>ar'o$s gas
*ona& &onrol for an) e"ergen&) &ases All wor(ers nee' o be fa"!l!ar w!h e"ergen&) fa&!l!!es
No!s) S$rro$n'!ng an' wor( lo&a!on
ear!ng %roe&!on nee' o be worn a all !"es
Proe&!on aga!ns %oss!ble &ona& w!h ho %!%e s$rfa&e
The $se of han' %roe&!on !s re+$!re' when ener!ng he %ro&ess area.