60A
SE-6:SWING RIGHT
60A
A
B L
BATTERY 60B
60B
BATTERY 60B SE-5:SWING LEFT
B 700 WG
59 W
SE-9:TRAVEL RIGHT
R-1:BATTERY RELAY
R-3:GLOW RELAY 2OB
33
61 GrB
34
GLOW
5W
58 P
SE-26:P1 NEGA-CON.
63 WY
M-1: STARTER MOTOR
B
R-2: STARTER RELAY B SW 59
M
M
D-4
E
S S
SE-27:P2 NEGA-CON.
S
E
B
30 GY 65 WR
5B
E
B 66 L
R
SE-28:BACK PRESS.
R P L SE-22:PUMP P1
R-4:SAFETY RELAY E-3:HOUR METER 65 WR
C-2:CLUSTER GAUGE
7 W
21-7
600 YR
21-3
13
B
BrW (GND) OL (5V)
504 PG
5 601 BrR
H -M
B
YB (5V)
506 VY 956 GrL (GND) 907
YG (5V)
507
VG
957
Br (GND)
908
YL (5V) VY
508
YR (5V)
509
Sb
959
BG (GND)
910
WY(5V)
510
GR
960
BY (GND)
911
RG(5V)
511
LY BW(GND)
912
RW(5V)
512
Sb
962
GrG (GND)
915
YL (5V) V
515 965
BrB (GND)
916
YR (5V)
516
L
913
RB (5V)
SE-20:P1 OPT.
513
LgR
963
BW(GND)
914
RL (5V)
966
YG
ENG.WATER TEMP INDICATOR
C-1 14-8
BrY (GND)
514
GO
964
BL (GND)
FUEL METER
21-4
11-33 C-1:MECHATRO CONTROLLER
11-32 11-31 11-15 15-1
11-14 11-13
15-2 15-15
11-16
15-16
11-17
15-3 11-34
11-18
A PHASE
772 B 773 R
B
11-4 12-18
11-6 15-22
11-9 11-8 11-7
15-21
11-10
15-23
M-2:GOVERNOR MOTOR
SHIELD
11-1
11-5
M
B PHASE
774 W
11-2
545 Lg 701 V
ON AL ASE LE SW-4:SWING PARKING RELEASE SW.
TI SI RM PO NO RE
1 2 3
B
720 PB
702 LgB
B
703 P
B
60 WL 61 GrB
B A
M
B
21-6
SW-3:TWO-SPEED SELECT SW. SW-21:POWER BOOST SW. SW-35:HEAVY LIFT SW.
B
540 LG
11-12 11-21
15-6
11-20
15-7
11-19 11-22 11-23
15-8 15-9
11-24 11-27
15-4
11-26
15-5
740 BO PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.
741 GrR 742 VR
PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.
743 GrB 744 BP
PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.
745 PW
11-25 11-28
15-10
11-29 11-30
15-11
12-9
12-19
746 BrG
546 PG
12-7
E-4:RESISTOR
12-10 12-11
15
12-12 15-18 13-15
15-17
13-14
WB
12-3 12-2
15-20 15-19
SW-5:KPSS MODE RELEASE SW. B 1 2 3 4 5 6 7 8 9 10 11 12
749 GrG 748 VR
13-13
12-1
PSV-A:ARM VARIABLE RECIRCULATION PROPORTIONAL SOL.
747 YV
12-8
751 GY 750 VW
12-4 12-5
756 BrY
757 RY
B
541 PL
B
542 GrG
B
543 GO 580 R 581 W SHIELD
21-2
770 R
21-1
582 W
21-8
980 B SHIELD
13-4
16-1
13-5
759 RL
16-2
PSV-P2:PUMP P2 PROPORTIONAL SOL.
752 WV PSV-E: INDEPENDENT TRAVEL PROPORTIONAL SOL.
753 GR
13-6 13-3 13-2 16-3
13-1
754 WL PSV-F: INDEPENDENT TRAVEL PROPORTIONAL SOL.
755 GR
12-13 12-15 12-16
16-7 16-8
13-16
738 WG PSV-H:SWING PRIORITY PROPOTIONAL SOL.
739 G
12-17 14-11 15-12 17-9
15-25 15-13
12-20
RY
1A
E2 B (GND)
3
RY
1B 20
C-1:MECHATRO CONTROLLER(RESISTOR)
12-21 12-22 15-26 14-25
15-14
E3 (GND)
B YG
4 7
14-26 14-27 14-28 TO
SK210(LC)/SK250(LC)ÐVI Dynamic Acera OM, 09/00 Rev. 2
PSV-P1:PUMP P1 PROPORTIONAL SOL. B
758 BrB
12-6
LCD SE-13:ENG.REVOLUTION SENSOR
SV-1:SWING PARKING BRAKE SOL.
SV-3:TWO-SPEED SELECT SOL. SV-2:POWER BOOST SOL.
11-11
16-4 65 WR
GLOW LCD BACK LIGHT SW-36:INDEPENDENT TRAVEL SW.
YN03Z00028P1
771 G
544 GB
11-3
15-24 CHARGE KEY ON
85 1.25WB 8 R-6: WORK LIGHT RELAY
BrL (GND)
505 PL
SE-23:PUMP P2
SE-11:P2 OPT. 553 VW SE-15: FUEL SENSOR
OB (5V) LO
953 904
961
E-2:ALTERNATOR
64 LW D-3
W
P L
SE-14: COOLANT THERMO SENSOR
503
909 SE-10:TRAVEL LEFT D-2
M G1 G2 ST
BR (GND)
958 BY (GND)
D-1
B
ACC
66 5L
TERMINAL
10 1.25WV
LgY
955 Gr (GND)
60B
10
502 952
905 OW (5V)
B2 D-9
WL
W (5V)
954
51 R
60
902
A1
E2 B
S T A R T
LgW
906 51 G
O A O F C N F C
RL (5V)
501
RELEASE
20A WR 1.25
AIR CON 19
SE-7:ARM IN
SE-8:ARM OUT B1
E3 B
TION POSI PREHEATING
901
903 SE-4:BOOM LOWERING
SHIELD SW-1:KEY SW.
BrR (GND)
TERMINAL
SE-3:BOOM RAISING
RESERVE 20
20A
5A
20A
20A
RW 1.25
WG 1.25
RL
WB SOLENOID 15
WL OPT WORKING 17 1.25 LIGHT
WORKING LIGHT(F) 16
AIR CON 18
10A
RB 1.25 WIPER,WASHER 14
20A
5A
20A
5A YR 1.25 TUNER (RADIO) 11
3
W CLUSTER GAUGE 13 POWER WINDOW
RG FLASHER,WORKING 12 LIGHT (R),ALARM 1.25
4
C-1 15-25
P
RB (5V) LgR
950
951 BL (GND)
53 5Y
MECHATRO CONTROLLER C-1 15-26
WR(5V) BW(GND)
900 500
NORMAL
SE-2:BUCKET DUMP
E-1:FUSE BOX
517 967
POSITION
SE-1:BUCKET DIGGING
TERMINAL
CONTROLLER BACK UP
ROOM LIGHT 9 CONVERTER BACK UP
8
PRESS.SENSOR
52 5R
51 2W
50 1.25L
917 SE-16:ACCEL POTENTIO
APPLICABLE YN07-30001~ YQ07-03501~ LQ08-04501~ LL08-03001~
KAI WV 10 KEY SW. 1.25
7
ELECTRIC CIRCUIT DIAGRAM (A)
20A
5 HORN WG
YG
YB
WV
5A
5A
20A
MECHATRO CONTROLLER
4 CONVERTER OL
10A
MECHATRO CONTROLLER
2 RELAY
CIGARETTE 3 LIGHTER
1B
RY
RY
WY
YL 10A
5A
20A
10A
1A
Kobelco Electrical Schematic Section
1E-2
1E---1
SCHEMATIC NOMENCLATURE SYM B O L
C O LO R
B
B lack
G
G reen
L
B lue
R
Red
W
W hite
Y
Yellow
P
Pink
O
O range
Br
B row n
Lg
Light G reen
Gr
G ray
Sb
Sky blue
V
V iolet
Example of wire color: W L Stripe color (Blue) Base color (White) Abreviations: BZ: Buzzer SV: Solenoid valve SW: Switch SE: Sensor M: Motor R: Relay L: Light PSV: Proportional solenoid valve D: Diode E: Electrical Connection
Kobelco Construction Machinery America LLC Dynamic Acera 03/05 Rev. 05
Page 11-1
5A
20A
SE-3:BOOM RAISING
20A AIR CON 19
SE-4:BOOM LOWERING
WR RESERVE 20 1.25 (Used for Dozer)
RL
AIR CON 18
WG 1.25
5A
20A
20A WL OPT WORKING 17 1.25 LIGHT
RW 1.25 WORKING LIGHT(F) 16
WB SOLENOID 15
WIPER,WASHER 14
20A
10A
20A RB 1.25
5A CLUSTER GAUGE 13 POWER WINDOW
3
W
RG FLASHER,WORKING 12 LIGHT (R),ALARM 1.25
YR 1.25
C-1 15-25
TUNER (RADIO) 11
4
5A
MECHATRO CONTROLLER C-1 15-26
20A
53 5Y
SE-7:ARM IN
SE-8:ARM OUT B1 60A
60A
51 R
B
E3 B
L
A
BATTERY 60B
60B
SE-6:SWING RIGHT
BATTERY 60B
B
RL (5V)
501
LgW
951
BL (GND)
902
W (5V)
502
LgY
952
BR (GND)
903
OB (5V)
503
LO
953
BrW (GND)
904
OL (5V)
504
PG
954
BrL (GND)
505 PL
YB (5V)
506
VY
956
GrL (GND)
907
YG (5V)
507
VG
957
Br (GND)
C-1:MECHATRO CONTROLLER
11-32 11-31 11-15 15-1
11-14 11-13
15-2 15-15
11-16
15-16
11-17
15-3 11-34
11-18
908 SE-9:TRAVEL RIGHT
ACC
D-2
M G1 G2 ST
2OB
33
34
YL (5V) VY
958 BY (GND)
R-3:GLOW RELAY
61 GrB
508
GLOW
5W
M-1: STARTER MOTOR
R-2: STARTER RELAY
B
B SW
59
M
M
S S S
E
12-18
11-6 15-22
11-9 11-8 11-7
15-21
11-10
15-23
11-11
66 L
R
E
B
15-6 11-21
15-7
915
R P
30 GY 65 WR
SE-22:PUMP P1
SE-23:PUMP P2
H -M
B
C-2:CLUSTER GAUGE
600 YR
21-3
SE-11:P2 Optional 7
ENG.WATER TEMP INDICATOR
YG
SE-20:P1 Optional 553 VW
5 601 BrR
B
8
C-1 14-8
11-19
15-8 15-9
11-22 11-23
15-4
11-24 11-27 11-26
15-10
11-25
15-11
YL (5V) V
965
BrB (GND)
916
YR (5V)
516
L
966
BrY (GND)
914
RL (5V)
514
GO
964
BL (GND)
913
RB (5V)
513
LgR
963
BW(GND)
CHARGE
65 WR
KEY ON
60 WL
GLOW
61 GrB
LCD BACK LIGHT B A
M
B
21-6
SW-3:TWO-SPEED SELECT SW. SW-21:POWER BOOST SW. SW-35:HEAVY LIFT SW.
12-19
B
720 PB
702 LgB
B
703 P
B
B
540 LG
B
541 PL
B
542 GrG
B
543 GO 580 R
SE-13:ENG.REVOLUTION SENSOR
581 W SHIELD
21-2
770 R
21-1
582 W
21-8
980 B SHIELD
SV-3:TWO-SPEED SELECT SOL.
SV-2:POWER BOOST SOL.
PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.
741 GrR 742 VR
PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.
743 GrB 744 BP
PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.
745 PW 746 BrG
15-17
12-3
546 PG
WB
749 GrG 748 VR
12-1 15-20 15-19
SW-5:KPSS MODE RELEASE SW. B 1 2 3 4 5 6 7 8 9 10 11 12
12-2
12-4 12-5
PSV-A:ARM VARIABLE RECIRCULATION PROPORTIONAL SOL.
747 YV
E-4:RESISTOR
751 GY 750 VW
756 BrY
757 RY
PSV-P1:PUMP P1 PROPORTIONAL SOL. B
758 BrB
759 RL
PSV-P2:PUMP P2 PROPORTIONAL SOL.
12-6
13-3
16-1
13-2
16-2
752 WV PSV-E: INDEPENDENT TRAVEL PROPORTIONAL SOL.
753 GR
13-1 12-9 12-8 16-3
12-7
754 WL PSV-F: INDEPENDENT TRAVEL PROPORTIONAL SOL.
755 GR
12-13 12-15 12-16
16-7 16-8
13-16
738 WG PSV-H:SWING PRIORITY PROPOTIONAL SOL.
739 G
12-17 14-11 15-12 17-9
15-25 15-13
12-20
RY
1A
E2 B (GND)
3
RY
1B 20
C-1:MECHATRO CONTROLLER(RESISTOR)
12-21 12-22 15-26 14-25
15-14
E3 (GND)
B YG
4 7
14-26 14-27 14-28 TO
–VI Dynamic Acera TM, 09/03 Rev. 3
SV-1:SWING PARKING BRAKE SOL.
740 BO
11-29 11-30
LCD
Page 11-2
1 2 3
11-28
16-4
SW-36:INDEPENDENT TRAVEL SW.
YM03Z00001P3 SK160LC/ED190
701 V
15-24
85 1.25WB
R-6: WORK LIGHT RELAY
515
FUEL METER
21-4
545 Lg
N L E TIO A AS SI RM LE PO NO RE SW-4:SWING PARKING RELEASE SW.
L
65 WR
SE-14: COOLANT THERMO SENSOR
BG (GND)
B
11-20
15-18
E-3:HOUR METER
21-7
Sb
959
544 GB
11-12
5B
R-4:SAFETY RELAY
W
509
M-2:GOVERNOR MOTOR
SHIELD
11-4 11-5
M
B PHASE
774 W
15
B
P L
13
YR (5V)
773 R
11-1
E-2:ALTERNATOR
64 LW D-3
W
SE-10:TRAVEL LEFT
D-4
E
909
A PHASE
772 B
11-2
58 P 63 WY
771 G
11-3
15-5
D-1
B
SE-15: FUEL SENSOR
901
11-33
R-1:BATTERY RELAY
66 5L
TERMINAL
10 1.25WV
S T A R T
SE-5:SWING LEFT
700 WG
59 W
60B
10
O A O F C N F C
BrR (GND)
906
B2 D-9
WL
LgR
950
A1
SHIELD 60
RB (5V)
500
905 OW (5V)
E2 B
ION G POSITPREHEATIN
900
955 Gr (GND)
51 G
SW-1:KEY SW.
BW(GND)
NORMAL
SE-2:BUCKET DUMP
E-1:FUSE BOX
P
967
RELEASE
SE-1:BUCKET DIGGING
WR(5V)
517
POSITION
PRESS.SENSOR
52 5R
51 2W
50 1.25L
APPLICABLE YM02U0101~
KAI
917
TERMINAL
SE-16:ACCEL POTENTIO
TERMINAL
ELECTRIC CIRCUIT DIAGRAM (A) WV 10 KEY SW. 1.25
ROOM LIGHT 9 CONVERTER BACK UP
8 WV 20A
YG 5A
10A
YB
CONTROLLER BACK UP
7
5 HORN
4 CONVERTER
WG
OL
10A
10A
2 RELAY
CIGARETTE 3 LIGHTER
YL
MECHATRO CONTROLLER 1B
5A
20A
RY
WY
MECHATRO CONTROLLER
RY
1A
Pre-Minor Change SK160/ED190 Electrical Schematic
1E-2
1E---1
Dynamic Acera 03/05 Rev. 05
Pre-Minor Change SK160/ED190 Electrical Schematic C-1:MECHATRO CONTROLLER
KAI
ELECTRIC CIRCUIT DIAGRAM (B) FROM
547
SW-6:ENG.WATER TEMP.SW.
GB
14-1
548 GY
SW-7:ENG.OIL PRESS.SW. SW-8:AIR FILTER RESTRICTION SW. SW-23:ENG.OIL LEVEL SW.
549 Lg
B
550 BG
B
SW-24:ENG.COOLANT LEVEL SW.
C-1 15-13 C-2
14-5
20
14-7 14-18 14-20
553 VW B
520 LO
B
563 O
14-21
14-8
14-22 14-23
12-14
14-19
SW-37:HYD.FLUID TEMP.SW.
562 O
32-9
564 LY
32-12
561 GR
32-14
569 LO
32-15
570 YB
14-6
330
RY
5
MAINTENANCE CONNECTOR (Auto-Acceleration connector)
14-3
552 BrL 1
32-8
S W -38:WARM-UP SW.
982 BG
17 C-3
14-2
551 GL
B
SW-25:HYD.FLUID LEVEL SW.
SE-15:FUEL SENSOR
B
C -3:SW.BOX ASSY
1E-1
14-24
17-8
15
S W -29:NIBBLER OPEN SW S W -30:NIBBLER CLOSE SW
RG (5V)
31-6
32-3
572
GrG
6
LgR
31-4
32-4
573
V
4
705
LG
31-3
706
VW
31-2
707
LY
31-1
556
BrW
31-5
981
GW(GND)
31-8
31-7
982 BG (GND)
OPTION
16
704
17
S W -15: CONFLUX/SINGLE SELECT SW. S W -46: COUNTER REMOVAL SW.
930
SW-15
APPLICABLE YM02U0101~
MODE
WB
1 B
2
6
PL
32-5
574
32-6
575
LgB
5
32-7
576
LB
4
S W -2:SW.ASSY(MODE,BUZZER STOP)
BUZZER STOP
3 85
R-6 8
OPTION
WIPER
S W -20:SW.ASSY(WIPER,WASHER,LIGHT)
WASHER
LIGHT
3 2
1 B
R-7:WIPER RELAY ASSY
Europe Only 583 VW
B
540
SW-39: OVER LOAD DETECTOR SWITCH
2
LG
WY
13-16 PREVENT SPARK RELAY
SW-12: OVER LOAD ALARM SELECTOR SW.
14-12 14-13
14 708 LR
1.25RB
14-14
3
1
80
GrR M-3:WIPER MOTOR
6 7
709 GB
M WIPER MOTOR REVERSING RELAY
10
B
KAI Option
2 WIPER MOTOR RELAY
4
81
GrB
R-5:HORN RELAY 5
5
WG
83
GO
84
WR
B
B B
E-5:HORN HIGH
B
E-6:HORN LOW
SW-10:HORN SW.
8
710 Gr
L-5:ROOM LIGHT R-10 Breaker Relay
M-4:WASHER MOTOR
WINDOW WASHER MOTOR RELAY 5
21
14-15
82
GO
M
9
D-11
220 LW
14-10
22
YB
3
YL
B
9
711 GrL
3 14-9
9
B
E-14:CIGARETTE LIGHTER
STOP
557 L 558 G
REVERSE
R-12 ClockWise Relay
20
C-4 AIR CON.
R-15 Nibbler Open Relay 17-13
PB
559
LW
SW-19:WIPER INTERLOCK SW.
85
WB
18
18
1.25WG
19
19
RL
R-6
D1
R-20:TIMER RELAY
To R-28 for Dozer
7
15
WB
87 YV
E
D
86 OW
TXD
B
TIMER
A
151 R
24V
152 G
RXD
153 W
TXD
154 B SHIELD
SV-4: OPERATING LEVER LOCK SOL.
SW-11: SAFETY LEVER LOCK SW.
SW-13:AIR CON CONTROL PANEL
1.25B 24V
E-11:AIR COMPRESSOR CLUTCH
155 BR
150 BP
RXD 15
E-10:RECEIVER DRIER
GND
COOLING UNIT
B
17-11
1E---2
Dynamic Acera 03/05 Rev. 05
TO
1E-3
YM03Z00001P3 SK160LC/ED190
–VI Dynamic Acera OM, 08/01 Rev. 1
Page 11-3
Pre-Minor Change SK160/ED190 Electrical Schematic C-1:MECHATRO CONTROLLER
KAI
ELECTRIC CIRCUIT DIAGRAM (C)
FROM
WB
1E-2 16
1.25RW
14-16
713 BrY
1.25WB
WB
L-1:BOOM WORKING LIGHT LEFT B
WB
7
C-4
8
SW-2, SW-20, and C-2
YR
11
14-17
401
Br
100
LR
E-8:SPEAKER LEFT
E-9:SPEAKER RIGHT
OB B
9
Standard for KAI
R YG
E-22:DC-DC CONVERTER
Y 4
GW
715
LW
101
8(-)
11
BACK UP
98 99
R
WB
714
402
17-3
GR
4
YB
L-3:SWING FLASHER & WORKING LIGHT UNIT LEFT
RG
1(+) 7(-) FM/AM 2(+)
L-2:FRAME WORKING LIGHT RIGHT
9 R-19:FLASHER RELAY 12
E-7:TUNER AM&FM
ANT. 85
WY
2
APPLICABLE YM02U0101~
L-6:BOOM WORKING LIGHT RIGHT
R-6:WORK LIGHT RELAY
403
Br
9
B
Br
OL
1GN
YB
12V
24V
MEM
96
WG
97
YV
E-23:12V SOCKET B
GND 17-4 B
SW-9:SWING FLASHER SW.
560
LgY
WV
716
Standard for Europe
17-10
401
GR R
402
R
E-7:TUNER AM&FM
ANT.
YG
1(+) 7(-) FM/AM 2(+)
Y
403
WG
96
B
Br
RY BACK UP
97
Br
4
8(-)
11
9
98
LW
99
Br
100
LR
101
OB
E-8:SPEAKER LEFT
E-9:SPEAKER RIGHT
B
L-4:SWING FLASHER & WORKING LIGHT UNIT RIGHT SWING FLASHER & WORKING LIGHT
KAI Option: HAND CONTROL FOR BREAKER 17- 6
15
223
WB
YG
R-8: Travel Alarm
B
1.25 RG
12
262 LY
LW
21
Standard for Europe
SV-5: Breaker Sol.
R-10: Breaker Relay
SW-43: Clockwise SW
717
611
LG
88
R-9:OPT.WORK LIGHT RELAY
PG B
WY
2
B
E-13: TRAVEL ALARM 1.25WL
17
WY
BP
RY
90 89
BrL
SW-26: OPT.WORK LIGHT SW.
14-14
214
WY
YG
SV-6: Clockwise Sol.
R-12: Clockwise Relay 22
216
LW 89
O
SW-40:ROTARY LIGHT SW.
GrL
17-12
17
SV-7: Counterclockwise Sol.
D-6
982
240
BG
RW
B
L-16:CAB WORKING LIGHT FRONT 4 L-18:CAB WORKING LIGHT BACK L-17:BACK LIGHT
L-10:ROTARY LIGHT 91
Y
B
982
BG
10A
WV
B
M
Optional B
LW
WY
2
17
750
SW-16:ENG.ROOM LIGHT SW.
SV-9: NIBBLER OPEN SOL.
G
9
YB
L-11:ENG.ROOM LIGHT B
R-16: NIBBLER CLOSE RELAY 17
241
17-5
Page 11-4
B
R-15: NIBBLER OPEN RELAY
SW-30: NIBBLER CLOSE SW.
YM03Z00001P3 SK160LC/ED190
RW
L-15:CAB WORKING LIGHT FRONT 3
M-11:FUEL SUPPLY PUMP
17-2 YB
WL
SW-34: Counterclockwise SW
SW-29: NIBBLER OPEN SW.
570
B
B
GY
20
16
RW
B
8
LO
B
L-8:CAB WORKING LIGHT FRONT 2
Optional for KAI
KAI Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE
569
RY
L-7:CAB WORKING LIGHT FRONT 1
STD for Europe P
218
15
B
R-11:CAB WORKING LIGHT RELAY 2
B SW-33: Clockwise SW
GR
R-13:Counterclockwise Relay
RY
89
B
610
219
B
BrL
D-5
215
RW
92
1.25WL KAI Option: HAND CONTROL FOR ROTATION
RY B
–VI Dynamic Acera OM, 08/01 Rev. 1
751
GL
LO
Optional B
SV-10: NIBBLER CLOSE SOL.
SW-47:EXTRA & BREAKER SW. 15
WB
94
RL
SV-11:EXTRA SOL B
Optional
1E---3
Dynamic Acera 03/05 Rev. 05
KAI
ELECTRIC CIRCUIT DIAGRAM (D)
Pre-Minor Change ED190 Electrical Schematic
APPLICABLE YM02U0101~
20
20
87 RW
WR
O F F
TERMINAL 170A GW
SV-20 DOZER PILOT SV
O N 140E BW
R 170 GW
B
RW SAFETY LOCK LEVER D1 FROM LEVER-LOCK SWITCH
B
POSITION
140 BW
RESERVE POWER
140D BW
140D
140 BW R-28
SW-42
INTERLOCK RELAY
B D-20
DOZER FUNCTION
170B GW
140E BW
140A
149
BW
BW
144 LB
141 LW
144A
LB
B
B
141 LW
SV-21 ANGLE LEFT SV B
144B LB LEFT
ANGLE LEFT RELAY R-25
D-25
D-21
ANGLE
590 G
142 RW
SW-43
RIGHT
140B BW
149 BW
145 RB
142 RW
145A RB
B
B
SV-22 ANGLE RIGHT SV B
145B RB
ANGLE RIGHT RELAY R-26
RELAYS R-25, R-26, R-27 & R-28 ARE LOCATED ON BRACKET ON TOP LEVEL OF CONTROLLER.
D-22
SW-43 & SW-44 ARE LOCATED ON DOZER CONTROL HANDLE.
143 OW
140C
BW
143B
OW
FLOAT PB SW-44
146 OB
146B OB
B
147 WB
SV-23 FLOAT SV B
146C OB
FLOAT RELAY R-27
D-23
146A OB
B FLOAT CANCEL SW-45
FLOAT CANCEL SWITCH-N/C SWITCH OPENS WHEN BLADE-UP FUNCTION IS ACTIVATED-REMOVING THE GROUND FROM THE FLOAT RELAY.
590 G C-1 MECHATRONICS CONTROLLER
SE-29:
DOZER RAISE/LOWER
SE-30:
1E---4 Dynamic Acera 03/05 Rev. 05
DOZER TILT
932 WY(5V) 525 GR 970 BY (GND) 931 526 971
RG (5V) LY BW (GND)
13-9 13-8 13-7
16-5
13-10 13-11 13-12
YM03Z00001P3 SK160LC/ED190
–VI Dynamic Acera OM, 08/01 Rev. 1
Page 11-5
APPLICABLE: YM03U-0480~ YL03U-0136~ (Minor change) E-1:FUSE BOX
SE-4:BOOM LOWERING
SPARE 20
A/C CONTROLER 19
WR 1.25
RL
WG 1.25 AIR CONDITIONER 18
51
SE-3:BOOM RAISING
20A
10A
20A
20A OPT WORKING 17 WL 1.25 LIGHT (CAB)
FRONT WORKING 16 RW 1.25 LIGHT
LEVER LOCK 15 SOLENOID
WB
20A
10A
20A RB 1.25 WIPER,WASHER 14
W CLUSTER GAUGE 13 POWER WINDOW
3
10A
20A
YR 1.25
RG FLASHER, R-WORK. 12 LIGHT, ALARM 1.25
10A AM/FM RADIO 11
4
C-1 15-25
SE-2:BUCKET DUMP
5Y
53
MECHATRO CONTROLLER C-1 15-26
SE-1:BUCKET DIGGING
52 5R
51 2W
50 1.25L
PRESS.SENSOR
SE-7:ARM IN
SE-8:ARM OUT B1
E2 B R
B L
51
SE-5:SWING
60A
E3 B
A
60B
BATTERY 60B
BATTERY 60B SE-9:TRAVEL RIGHT
B
60
D-9
WL
59
SE-10:TRAVEL LEFT
W
R-1:BATTERY RELAY
OPTION
D-1
B
ACC
D-2
M G1 G2 ST
2OB
33
61 GrB
SE-11:P2 OPT.
R-3:GLOW RELAY GLOW 34 5W
58 P SE-20:P1 OPT.
M-1: STARTER MOTOR
B
R-2: STARTER RELAY B
M
D-4
E
S S 64
SW 59
M
S
E
B 66 L
R P L
E
B
D-3
W
SE-28:BLADE LOWER
E-2:ALTERNATOR LW
30 GY 65 WR
5B 931
R P
SE-29:BLADE RAISE
RG(5V)
63 WY
66 5L
TERMINAL
10 1.25WV
S T A R T
60B
10
O A O F C N F C
700 WG
B2
ION G POSITPREHEATIN
BW(GND)
900
RB (5V)
500
LgR
950
BrR (GND)
901
RL (5V)
501
LgW
951
BL (GND)
902
W (5V) LgY
952
BR (GND)
903
OB (5V)
503
LO
953
BrW (GND)
904
OL (5V)
504
PG
954
BrL (GND)
905
OW (5V)
505
PL
955
Gr (GND)
906
YB (5V)
506
VY
956
GrL (GND)
908
YL (5V) VY
L
ED190
(GND)
BY
909
YR (5V)
509
Sb
959
BG (GND)
914
RL (5V)
514
GO
964
BL (GND)
913
RB (5V)
513
LgR
963
BW(GND)
932
WY(5V)
525
GR
970
BY (GND)
915
SE-22:PUMP P1 E-3:HOUR METER 65
LgR
WR
7
W
B
5 601 BrR
8
85
ENG.WATER TEMP INDICATOR
21-3
600 YR 553 VW
SE-15: FUEL SENSOR
21-7
C-1 14-8
H -M
B SE-23:PUMP P2
YG
B
15-15
773
R
15-16
774
W
A PHASE
544
GB
11-1 11-4
11-8 11-7
545
Lg
15-22
701
V
15-21
702
LgB
B
15-23
703
P
B
YR (5V) L
966
BrY (GND) WR
60
WL
61
GrB
B
11-21
15-6
11-20 11-19 11-27 11-26 11-25 11-28 11-29 11-30 12-15 12-14
741 GrR
15-8
742 VR
15-9
743 GrB
15-4
744 BP
15-5
745 PW
15-10
746 BrG
15-11
747 YV
12-10 12-11
11-23
546 PG E-21: RESISTOR
12-12 15
WB
11-34 11-32 11-31 15-18
749 GrG
15-17
748 VR
12-5 15-20 15-19
12-9 12-8
751
GY
750
VW
13-7
754 WL
17-18
755 GR
SE-13:ENG.REVOLUTION SENSOR
13-11
12-20
B
C
D
3 F
LED
G
LED
H
1B 4 7
PSV-P1: PUMP P1 PROPORTIONAL SOL.
PSV-P2: PUMP P2 PROPORTIONAL SOL.
PSV-E: P1 INDEPENDENT TRAVEL PROPORTIONAL SOL.
PSV-F: P2 INDEPENDENT TRAVEL PROPORTIONAL SOL.
16-4
RY
15-12
E2 B (GND)
15-25
RY E3 (GND)
B
16-3
21-8 A
B
16-2
980 B SHIELD 1A
1 2 3 4 5 6 7 8 9 10 11 12
16-1
582 W 21-1
SW-5: KPSS RELEASE SW.
12-22
770 R 21-2
N IO AL ASE SIT RM LE PO NO RE
12-21
SHIELD
21-6
LCD
PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.
14-2
581 W
B B
PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.
13-3
17-17
M
PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.
12-7 15-24
753 GR
543 GO
SV-2:POWER BOOST SOL.
PSV-A:ARM VARIABLE RECIRCULATION PROPORTIONAL SOL.
752 WV
B
SV-3:TWO-SPEED SELECT SOL.
12-13
17-16
SW-35:HEAVY LIFT SW.
SV-1:SWING PARKING BRAKE SOL.
740 BO
15-7
17-15 542 GrG
B
720 PB
13-6 13-2
540 LG
B
1 2 3
11-12
12-6
516
SW-4:SWING PARKING RELEASE SW.
11-10
12-4
916
N IO AL ASE SIT RM LE PO NO RE
13-5
11-6 11-9
M-2:GOVERNOR MOTOR
B
11-2
11-5
M
B PHASE
SHIELD
LCD BACK LIGHT
A
15-13 B YG
15-26
ED---1
15-14 TO
Page 11-6
G
772
11-3
BrB (GND)
580 R
YM03Z0006P1
771
15-2
15-3 13-1
11-18
965
65
SW-21:POWER BOOST SW.
E
15-1
FUEL METER
21-4
LED
11-16
YL (5V) V
CHARGE
GLOW
R-6: WORK LIGHT RELAY
A: SCREEN CHANGE SW. B: BUZZER STOP SW. C: MODE SW. D: WASHER SW. E: FAST TRAVEL SW. F: AUTO ACCEL SW. G: WORK LIGHT SW. H: WIPER SW.
11-14 11-13
515
KEY ON
SW-36:INDEPENDENT TRAVEL SW.
1.25WB
11-15
11-33
C-2:CLUSTER GAUGE 13
12-1
971 BW
R-4:SAFETY RELAY
SE-14: COOLANT THERMO SENSOR
C-1:MECHATRO CONTROLLER
12-2
11-11
958
526
12-3
11-17
502
508
SHIELD SW-1:KEY SW.
P
967
A1
60A
G
WR(5V)
517
TERMINAL
KCMALLC
917
TERMINAL
SE-16:ACCEL POTENTIO
20A
10A
20A
YB
WV
YG 10A
ELECTRIC CIRCUIT DIAGRAM (A) WV 10 KEY SW. 1.25
ROOM LIGHT 9 CONVERTER BACK UP
8 OPTIONAL FUEL SUPPLY PUMP
CONTROLLER BACK UP
7
5 HORN
4 CONVERTER 10A
10A
WG
OL
CIGARETTE 3 LIGHTER
10A
10A
20A
YL
2 WIPER, WASHER RELAY
MECHATRO CONTROLLER 1B
RY
WY
MECHATRO CONTROLLER
RY
1A
Minor Change SK160/ED190 Electrical Schematic
ED-2
SK160LC/ED190LCÐ6E Dynamic Acera OM, 03/03 Rev. 0
Dynamic Acera 03/05 Rev. 05
Minor Change SK160/ED190 Electrical Schematic C-1:MECHATRO CONTROLLER
ELECTRIC CIRCUIT DIAGRAM (B) FROM
547
SW-6:ENG.WATER TEMP.SW.
B
SW-8:AIR FILTER RESTRICTION SW. SW-23:ENG.OIL LEVEL SW. SW-24:ENG.COOLANT LEVEL SW. SW-25:HYD.FLUID LEVEL SW.
550 BG
B
551 GL
B
552 BrL
C-2
13-10 13-12 13-13
14-16
14 708 LR
14-17
709
B
SW-37:HYD.FLUID TEMP SW.
SW-38: WARM UP SW.
80
GrR M-3:WIPER MOTOR
7
M WIPER MOTOR REVERSING RELAY
10
4
81
GrB
5
82
GO
B
8
Gr
M-4:WASHER MOTOR
WINDOW WASHER MOTOR RELAY
13-15
563 O
3
6
B 710
WIPER MOTOR RELAY
1
1.25RB
GB
13-14
553 VW FUEL WARNING
5
2
PREVENT SPARK RELAY
13-9
14-18
SE-15:FUEL SENSOR
APPLICABLE: YM03U-0480~ YL03U-0136~ (Minor change)
WY
13-8
549 Lg
B
R-7:WIPER RELAY ASSY
2
GB
548 GY
SW-7:ENG.OIL PRESS.SW.
KCMALLC
ED-1
B
M
9
14-19
711 GrL
13-16
557
L
STOP
14-1
558
G
REVERSE
14-3
B
562
LO
14-10
B
564
LY
14-11
540
LG
Optional SW-15:DOUBLE/SINGLE PUMP SELECT SW
14-8
PB
LW
559
SW-19:WIPER INTERLOCK SW.
WB
R-6:WORK LIGHT RELAY 583 VW
B
SW-39: OVER LOAD DETECTOR SWITCH
13-16
1.25RW
16
SW-12: OVER LOAD ALARM SELECTOR SW. 14-20
1.25WB
WY
2
Europe Only
85
L-6:BOOM WORKING LIGHT RIGHT
WB
L-1:BOOM WORKING LIGHT LEFT B
WB 7
C-4
3
E-14: Cigarette Lighter
R-18 Breaker Relay
R-5:HORN RELAY
21
R-8: Travel Alarm R-15 Nibbler Open Relay
20
D-10
220 LW
L-2:FRAME WORKING LIGHT RIGHT
713 BrY
12
1.25 RG 2
14-25
22
88
E-13: TRAVEL ALARM
5
5
WG
YV
E
D
B
SV-4: OPERATING LEVER LOCK SOL.
SW-11: SAFETY LEVER LOCK SW.
9
YB
3
YL
B
TIMER
3
918
12-11
518
WY
12-12
968
BG (GND)
C-4 AIR CON. From R-6 18
R-10: Extra Dis-Press Relay 15
15 WB 2
14-6
2
19
B
789 PB
7
85
WB
18
1.25WG
19
RL
17-9
14-22
790A OL
E-27: RESERVE INPUT 1
591 LgY
14-14
14-26
791 V
E-28: RESERVE INPUT 2
592 GY
14-15
24V TXD
WY
RXD
Dynamic Acera 03/05 Rev. 05
790B OL
SW-13:AIR CONDITIONER SW.
151 R
24V
152 G
RXD
153 W
TXD
154 B SHIELD
GND
COOLING UNIT
E-29: Reserve Output 1 E-18: Reserve Output 2 ED190
TO
ED---2
E-11:AIR COMPRESSOR CLUTCH
155 BR
1.25B
790C OL
590 G
E-10:RECEIVER DRIER 150 BP
SV-5: Extra Dis-Press Sol.
SW-54: DOZER SW (See YM03ZU0004P1 Dozer Function)
E-14:CIGARETTE LIGHTER
85 WB
RG(5V)
12-10
B
A
E-6:HORN LOW
L-5:ROOM LIGHT 9
Extra Dis-Press (EU OPT.)
86 OW
E-5:HORN HIGH
B
BP
717
R-20:TIMER RELAY 87
B B
SW-10:HORN SW.
From R-6
WB
WR
B
WY
3
15
GO
84
PG
R-12 ClockWise Relay
15
83
ED-3 YM03Z0006P1
SK160LC/ED190LCÐ6E Dynamic Acera OM, 03/03 Rev. 0
Page 11-7
Minor Change SK160/ED190 Electrical Schematic C-1:MECHATRO CONTROLLER
ELECTRIC CIRCUIT DIAGRAM (C)
FROM
ED-2
KCMALLC E-7:TUNER AM&FM
ANT.
APPLICABLE: YM03U-0480~ YL03U-0136~ (Minor change)
R-19:FLASHER RELAY 12
L-3:SWING FLASHER & WORKING LIGHT UNIT LEFT
RG
401
GR
1(+) 7(-) FM/AM 2(+)
YR
11
R
4
YB
9
14-21
714
11
BACK UP
R
8(-)
98
LW
99
Br
100
LR
E-8:SPEAKER LEFT
E-9:SPEAKER RIGHT
OB
101
B
9
WB 402
YG
Y 24 V Standard for KCMALLC
14-23
715
403
GW
Br
E-22:DC-DC CONVERTER
B
Br
4 B
SW-9:SWING FLASHER SW.
9
LgY
560
14-5
401 14-24
716
1GN
YB
24V
12V MEM
R
WG
97
YV
E-23:12V SOCKET B Standard for Europe
R
YG Y
403
96
GND
GR
WV
402
OL
ANT.
E-7:TUNER AM&FM 1(+) 7(-) FM/AM 2(+)
B
Br Br
96
L-4:SWING FLASHER & WORKING LIGHT UNIT RIGHT
97
WG
4
RY BACK UP
SWING FLASHER & WORKING LIGHT
KCMA Option: HAND CONTROL FOR BREAKER
11
8(-)
98
LW
99
Br
100
LR
101
OB
E-8:SPEAKER LEFT
E-9:SPEAKER RIGHT
B
9
C-1:MECHATRO CONTROLLER
SV-14: Breaker Sol. R-18: Breaker Relay 15
223
WB
YG
B
10P Connector
262 LY
LW
21
SW-53: BREAKER SW. D-12
925
(5V)
16-6
975
BW (GND)
16-7
775
R
16-8
614
W
983
B
16-5
B
611
LG
17-10
16-9 KCMA Option: HAND CONTROL FOR ROTATION SV-6: Clockwise Sol.
YG
214
R-12: Clockwise Relay 22
216
LW 89
O
G
779
L
617
Y
618
Gr
R-9:OPT. CAB WORK LIGHT RELAY 17
90
RY
BrL
89
RY
1.25WL WL
B
L-7:CAB WORKING LIGHT FRONT 1
B
SW-26: CAB WORK LIGHT SW.
92
RW
RY
B
L-8:CAB WORKING LIGHT FRONT 2
RY
B
L-9:CAB WORKING LIGHT FRONT 3
RW
B
RW
B
RW
B
L-15:CAB WORKING LIGHT FRONT 4
89 R-17: CAB WORK LIGHT RELAY 2
PHS
GrL
1.25WL WL
16-14 SW-33: B Clockwise SW 610
215
778
16-11 16-12 16-13
B
BrL
D-5
16-10
Optional Working Lights (Std. for Europe)
L-16:CAB WORKING LIGHT BACK L-17: BACK LIGHT
14-7
SV-7: Counterclockwise Sol.
GR D-6
P
218 219 R-13:Counterclockwise Relay
Optional Rotary Light (Std. for Europe)
B B
GY
SW-40:ROTARY LIGHT SW.
SW-34: Counterclockwise SW
C-1:MECHATRO CONTROLLER
17
L-10:ROTARY LIGHT
WL
91
Y
B
KCMA Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE 6P Connector YB
244
22
LW
SV-9: NIBBLER OPEN SOL.
R-15: Nibbler open Relay
246
LY
17-14
B
247 BrW
D-13
SW-29: B NIBBLER OPEN SW. 612
245
925
V
17-19
975
Sb
17-20
775
R
17-21
614
W
983
B
17-22
M-11:FUEL SUPPLY PUMP
8
248 249
YM03Z0006P1
Page 11-8
VW
V
B
M
Optional
17-11 SW-16:ENG.COMPARTMENT LIGHT SW.
SV-10: NIBBLER CLOSE Sol.
PL
10A
ORBCOM & DOWNLOAD
GrG
D-14
R-16:NIBBLER CLOSE RELAY
WV
B
9
YB
L-11:ENG.ROOM LIGHT B
B SW-30: NIBBLER CLOSE SW.
SK160LC/ED190LCÐ6E Dynamic Acera OM, 03/03 Rev. 0
Optional
ED---3
Dynamic Acera 03/05 Rev. 05
Minor Change ED-190 Dozer Circuit
KCMALLC
ED190LC-6E DOZER FUNCTION
APPLICABLE: YL03U-0136~ 140D
20
From safety lever-lock switch relay (see base machine schematic)
20 D1
WR RW
170A GW
170A GW
R-28: SAFETY LOCK LEVER INTERLOCK RELAY
PO
140D
BW
B
SV-20: DOZER PILOT SV
N IO SIT FF N O O
R RW
140 BW
Reserve power
TERMINAL
140 BW
SW-54: DOZER FUNCTION
149
140E BW
170B GW
140A BW
141 LW
141 LW
D-25
590 G
BW
LEFT
142 RW
RELAY R-25, R-26, R-27 & R-28 ARE LOCATED ON BRACKET ON TOP LEVEL OF REAR CONTROL PANEL.
SW-44: FLOAT PB
B
SV-21: ANGLE LEFT SV
B
SV-22: ANGLE RIGHT SV
B
SV-23: FLOAT SV
B
149 BW
145
RB
145A RB
B
R-26: ANGLE RIGHT RELAY
140C BW 143 OW
144A LB
140B BW
142 RW
SW-43 & SW-44 ARE LOCATED ON DOZER CONTROL HANDLE
LB
R-25: ANGLE LEFT RELAY
SW-43: ANGLE RIGHT
144
143B OW
146 OB
146B
OB
147 WB
R-27: FLOAT RELAY
146A OB
B SW-45: FLOAT CANCEL
FLOAT CANCEL SWITCH-N/C SWITCH OPENS WHEN BLADE-UP FUNCTION IS ACTIVATED-REMOVING THE GROUND FROM THE FLOAT RELAY
C-1: MECHATRONICS CONTROLLER
NOTES: A. Wires used 1. (AVSS) or (AVX) for 0.75 mm2 and 1.25 mm2. 2. (AVS) for 2 mm2, 5 mm2 3. (AV) for others.
ED-4
Dynamic Acera 03/05 Rev. 05
B. Grounding for which wire color is not shown to be performed with component case. C. Number in squares shows circuit numbers
931
SE-29:BLADE RAISE
RG(5V)
SE-28:BLADE LOWER
932
WY(5V)
525
GR
970
BY (GND)
526
LgR
11-34 11-32 11-31
17-9
11-33
971 BW
YM03ZU0002P1
SK160LC/ED190LCÐ6E Dynamic Acera OM, 03/03 Rev. 0
Page 11-9
5A
52 5R
SE-3:BOOM RAISING
20A WR 1.25
SE-4:BOOM LOWERING
RESERVE 20
AIR CON 19
RL
5A
20A WG 1.25 AIR CON 18
WORKING LIGHT(F) 16
WL OPT WORKING 17 1.25 LIGHT
RW 1.25
20A
20A
10A WB SOLENOID 15
5A
20A RB 1.25 WIPER,WASHER 14
3
W CLUSTER GAUGE 13 POWER WINDOW
RG FLASHER,WORKING 12 LIGHT (R),ALARM 1.25
YR 1.25
C-1 15-25
TUNER (RADIO) 11
4
5A
MECHATRO CONTROLLER C-1 15-26
20A
53 5Y
SE-7:ARM IN
SE-8:ARM OUT B1
51
SE-6:SWING RIGHT
60A
E2 B R
B
E3 B
L
51
A
BATTERY 60B
60B
BATTERY 60B SE-5:SWING LEFT
B
S T A R T
60
D-9
WL
59
W
SE-9:TRAVEL RIGHT
R-1:BATTERY RELAY D-1
B
SE-10:TRAVEL LEFT
ACC
D-2
M G1 G2 ST
R-3:GLOW RELAY 2OB
33
61 GrB
34
GLOW
5W
58 P
SE-26:P1 NEGA-CON.
63 WY
M-1: STARTER MOTOR
R-2: STARTER RELAY
B
B SW
59
M
M
D-4
E
66 5L
10 1.25WV
O A O F C N F C
700 WG
B2
ION G POSITPREHEATIN
60B
10
TERMINAL
SHIELD SW-1:KEY SW.
S S S
E
B 66 L
R P L
E
B
D-3
W
SE-27:P2 NEGA-CON. E-2:ALTERNATOR
64 LW
30 GY 65 WR
5B SE-28:BACK PRESS.
R P L SE-22:PUMP P1
R-4:SAFETY RELAY E-3:HOUR METER 65
C-2:CLUSTER GAUGE
7 SE-14: COOLANT THERMO SENSOR
W
13
WR
H -M
SE-23:PUMP P2
B
YG
SE-20:P1 OPT.
21-7 21-3
600 YR
ENG.WATER TEMP INDICATOR SE-11:P2 OPT.
553 VW SE-15: FUEL SENSOR
B
5 601 BrR
85
C-1 14-8
LgR
950
BrR (GND)
901
RL (5V)
501
LgW
951
BL (GND)
902
W (5V)
502
LgY
952
BR (GND)
903
OB (5V)
503
LO
953
BrW (GND) OL (5V)
504
PG
954
BrL (GND)
905
OW (5V)
505
PL
955
Gr (GND)
906
YB (5V)
506
VY
956
GrL (GND)
11-31 11-15 15-1
11-14 11-13
15-2 15-15
11-16
15-16 15-3 11-34
11-18
B
773
R
774
W
544
GB
A PHASE
B
11-1 11-4 12-18 15-22
11-8 11-7
15-21
11-10
15-23
N IO AL ASE SIT RM LE PO NO RE SW-4:SWING PARKING RELEASE SW.
545
Lg
701
V
702
LgB
B
703
P
B
11-6 11-9
M-2:GOVERNOR MOTOR
SHIELD
11-2
11-5
M
B PHASE
11-3
1 2 3
B
720 PB
YG (5V)
507
VG
957
Br (GND)
908 508
YL (5V) VY
958
BY
909
YR (5V)
509
Sb
(GND)
959
BG (GND)
910
WY(5V)
510
GR
960
BY (GND)
911
RG(5V)
511
LY
961
BW(GND)
912
RW(5V)
512
Sb
962
GrG (GND)
915
YL (5V) V
965
BrB (GND)
916
YR (5V)
516
L
966
BrY (GND)
913
RB (5V)
513
LgR
963
BW(GND)
914
RL (5V)
514
GO
964
BL (GND)
CHARGE
65
WR
KEY ON
60
WL
GLOW
61
GrB
LCD BACK LIGHT B M
B
21-6
SW-3:TWO-SPEED SELECT SW. SW-21:POWER BOOST SW. SW-35:HEAVY LIFT SW.
B
540 LG
B
541 PL
B
542 GrG
B
543 GO
11-21
15-6
11-20
15-7
11-19 11-22 11-23
15-8 15-9
11-24 11-27
15-4
11-26
SV-3:TWO-SPEED SELECT SOL. SV-2:POWER BOOST SOL.
15-5
740 BO PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.
741 GrR 742 VR
PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.
743 GrB 744 BP
PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.
745 PW
11-25 11-28
15-10
11-29 11-30
15-11
12-9
12-19
746 BrG
546 PG
12-7
E-4:RESISTOR
12-10 12-11
WB
15
12-12 15-18 13-15
15-17
13-14
749 GrG 748 VR
12-3 15-20
12-1
15-19
751
GY
750
VW
SW-5:KPSS MODE RELEASE SW. B 1 2 3 4 5 6 7 8 9 10 11 12
13-13 12-2
PSV-A:ARM VARIABLE RECIRCULATION PROPORTIONAL SOL.
747 YV
12-8
12-4 12-5
756 BrY
757 RY
SE-13:ENG.REVOLUTION SENSOR
581 W SHIELD
21-2
SK210(LC)/SK250(LC)ÐVI Dynamic Acera OM, 09/00 Rev. 2
770 R
21-1
582 W
21-8
980 B SHIELD
PSV-P1:PUMP P1 PROPORTIONAL SOL. B
758 BrB
759 RL
PSV-P2:PUMP P2 PROPORTIONAL SOL.
12-6 13-4
16-1
13-5
16-2
752 WV PSV-E: INDEPENDENT TRAVEL PROPORTIONAL SOL.
753 GR
13-6 13-3 13-2 16-3
13-1
754 WL PSV-F: INDEPENDENT TRAVEL PROPORTIONAL SOL.
755 GR
12-13 12-15 12-16
16-7 16-8
13-16
738 WG PSV-H:SWING PRIORITY PROPOTIONAL SOL.
739 G
12-17 14-11 15-12 17-9
15-25
LCD 580 R
SV-1:SWING PARKING BRAKE SOL.
11-12
16-4
1.25WB
A
Page 11-10
G
772
15-24
SW-36:INDEPENDENT TRAVEL SW.
YN03Z00028P1
771
11-11
907
515
C-1:MECHATRO CONTROLLER
11-32
11-17
904
FUEL METER
21-4
8 R-6: WORK LIGHT RELAY
RB (5V)
500
A1
60A
G
900
11-33
NORMAL
SE-2:BUCKET DUMP
E-1:FUSE BOX
BW(GND)
RELEASE
SE-1:BUCKET DIGGING
P
967
POSITION
PRESS.SENSOR
WR(5V)
517
TERMINAL
KAI
51 2W
50 1.25L
APPLICABLE YN07-30001~ YQ07-03501~ LQ08-04501~ LL08-03001~
917
TERMINAL
SE-16:ACCEL POTENTIO
WV 10 KEY SW. 1.25
ROOM LIGHT 9 CONVERTER BACK UP
ELECTRIC CIRCUIT DIAGRAM (A)
20A
WV 20A
YG 5A
YB
8
CONTROLLER BACK UP
7
5 HORN WG 10A
10A
10A
5A
4 CONVERTER OL
CIGARETTE 3 LIGHTER
YL
2 RELAY
MECHATRO CONTROLLER 1B
20A
RY
WY
MECHATRO CONTROLLER
RY
1A
Pre-Minor Change SK210~250 Electrical Schematic
15-13
12-20
RY
1A
E2 B (GND)
3
RY
1B 20
C-1:MECHATRO CONTROLLER(RESISTOR)
12-21 12-22 15-26 14-25
15-14
E3 (GND)
B YG
4 7
14-26 14-27 14-28 TO
1E-2
1E---1
Dynamic Acera 03/05 Rev. 05
Pre-Minor Change SK210~250 Electrical Schematic C-1:MECHATRO CONTROLLER
KAI
ELECTRIC CIRCUIT DIAGRAM (B) FROM
547
SW-6:ENG.WATER TEMP.SW.
GB
B
SW-8:AIR FILTER RESTRICTION SW. SW-23:ENG.OIL LEVEL SW. SW-24:ENG.COOLANT LEVEL SW. SW-25:HYD.FLUID LEVEL SW. C-1 15-13 SE-15:FUEL SENSOR
C-2
550 BG 551 GL
B
552 BrL 1
14-18
14-7
14-20 14-22
553 VW
14-8
520 LO
14-23 14-19
12-14
14-24 B
SW-37:HYD.FLUID TEMP.SW.
32-9
564 LY
32-12
561 GR
SW-38: WARM-UP SW.
982 BG
17 C-3
32-14
569 LO
32-15
570 YB
APPLICABLE YN07-30001~ YQ07-03501~ LQ08-04501~ LL08-03001~
SW-15: CONFLUX/SINGLE SELECT SW. OPTION SW-46: COUNTER REMOVAL SW.
OPTION
15
SW-29: NIBBLER OPEN SW
16
SW-30: NIBBLER CLOSE SW
14-6
14-21
B
562 O
14-5
330
RY
32-8
14-3
B
5
MAINTENANCE CONNECTOR (Auto-Acceleration connector)
14-2
549 Lg
B
20
1E-1
14-1
548 GY
SW-7:ENG.OIL PRESS.SW.
C-3: SW.BOX ASSY
563 O
930 RG (5V) 704 LgR
31-6
32-3
572 GrG
6
31-4
32-4
573 V
4
705 LG 706 VW
31-3
707 LY 556 BrW
31-1
981 GW(GND)
31-8
85
R-6 8
WB
31-5
17
31-7
982 BG (GND)
1 B
2
6
PL
32-5
574
32-6
575 LgB
5
32-7
576 LB
4
WIPER
SW-20: SW.ASSY(WIPER,WASHER,LIGHT)
WASHER
LIGHT
3 2
Europe Only
SW-2: SW.ASSY(MODE,BUZZER STOP)
BUZZER STOP
3
31-2
SW-15
17-8
MODE
1 B
R-7:WIPER RELAY ASSY 583 VW
B
540
SW-39: OVER LOAD DETECTOR SWITCH
LG
2
13-16
WY
SW-12: OVER LOAD ALARM SELECTOR SW.
PREVENT SPARK RELAY
14-12 14-13
14 708 LR
1.25RB
3
1
80
GrR M-3:WIPER MOTOR
6 7
709 GB
M WIPER MOTOR REVERSING RELAY
10
B
14-14
2 WIPER MOTOR RELAY
4
81
GrB
R-5:HORN RELAY 5
5
WG
83
GO
84
WR
B
B B
E-5:HORN HIGH
B
E-6:HORN LOW
SW-10:HORN SW.
8
710 Gr
KAI Option
L-5:ROOM LIGHT R-10 Breaker Relay
M-4:WASHER MOTOR
WINDOW WASHER MOTOR RELAY 5
21
14-15
82
GO
M
9
D-11
220 LW
14-10
YB
3
YL
B
9
711 GrL
3 14-9
9
B
E-14:CIGARETTE LIGHTER
STOP
557 L 558 G
REVERSE
22
R-12 ClockWise Relay
20
C-4 AIR CON.
R-15 Nibbler Open Relay
17-13
PB
559
LW
SW-19:WIPER INTERLOCK SW.
85
WB
18
18
1.25WG
19
19
RL
R-6
7
150 BP
24V TXD RXD
15
WB
87 YV
E
D
86 OW
B
TIMER
A
SW-13:AIR CON CONTROL PANEL
151 R
24V
152 G
RXD
153 W
TXD
154 B SHIELD
SV-4: OPERATING LEVER LOCK SOL.
SW-11: SAFETY LEVER LOCK SW.
E-11:AIR COMPRESSOR CLUTCH
155 BR
1.25B
R-20:TIMER RELAY
15
E-10:RECEIVER DRIER
GND
COOLING UNIT
B
17-11
TO
1E---2
Dynamic Acera 03/05 Rev. 05
1E-3 YN03Z00028P1
SK210(LC)/SK250(LC)ÐVI Dynamic Acera TM, 09/03 Rev. 3
Page 11-11
Pre-Minor Change SK210~250 Electrical Schematic C-1:MECHATRO CONTROLLER
KAI
ELECTRIC CIRCUIT DIAGRAM (C)
FROM
WB
1E-2 16
14-16
713 BrY
1.25WB
WB
L-1:BOOM WORKING LIGHT LEFT B
WB
7
C-4
8
SW-2, SW-20, and C-2
L-2:FRAME WORKING LIGHT RIGHT
E-22:DC-DC CONVERTER R-19:FLASHER RELAY
14-17
17-3
17-4 B
LgY
560
L-3:SWING FLASHER & WORKING LIGHT UNIT LEFT 401
RG
12
SW-9:SWING FLASHER SW.
85
WY
2
APPLICABLE YN07-30001~ YQ07-03501~ LQ08-04501~ LL08-03001~
L-6:BOOM WORKING LIGHT RIGHT
R-6:WORK LIGHT RELAY 1.25RW
GR
9
R
WB
714
4
R
OL
1GN
YB
12V
24V
MEM
96
WG
97
YV
E-23:12V SOCKET B
GND 402
YG
Y
403
Br
Br
GW
715
B
E-7:TUNER AM&FM
ANT.
WV
716
17-10
401
GR R
96
WG
4
R 97
402
1(+) 7(-) FM/AM 2(+)
RY BACK UP
8(-)
11
98
LW
99
Br
100
LR
101
OB
9
E-8:SPEAKER LEFT
E-9:SPEAKER RIGHT
B
YG Y
403
B
Br Br
L-4:SWING FLASHER & WORKING LIGHT UNIT RIGHT SWING FLASHER & WORKING LIGHT
KAI Option: HAND CONTROL FOR BREAKER SV-5: Breaker Sol.
R-10: Breaker Relay 15
223
WB
YG
Standard for Europe R-8: Travel Alarm
B
1.25 RG
16
262 LY
LW
21
17- 6
B SW-43: Clockwise SW 611
717 LG
88
R-9:OPT.WORK LIGHT RELAY
PG B
WY
2
E-13: TRAVEL ALARM 1.25WL
17
WY
BP
14-14
WY SV-6: Clockwise Sol. 216
LW 89
O
RY
B
RY
B
RY
B
RW
B
RW
B
RW
B
L-7:CAB WORKING LIGHT FRONT 1
B
RW
92
1.25WL
YG
R-12: Clockwise Relay 22
BrL
SW-26: OPT.WORK LIGHT SW.
KAI Option: HAND CONTROL FOR ROTATION 214
RY
90 89
L-8:CAB WORKING LIGHT FRONT 2 L-15:CAB WORKING LIGHT FRONT 3 L-16:CAB WORKING LIGHT FRONT 4
89 L-18:CAB WORKING LIGHT BACK
R-11:CAB WORKING LIGHT RELAY 2
B
BrL
L-17:BACK LIGHT
B D-5
SW-33: Clockwise SW
215
D-6 218 219 R-13:Counterclockwise Relay
SW-40:ROTARY LIGHT SW.
GrL
610 GR
17
SV-7: Counterclockwise Sol. P B
SW-34: Counterclockwise SW
982
BG
240
750
YB
982
BG
10A
WV
B
M
Optional B
LW
SW-16:ENG.ROOM LIGHT SW.
WY
2
17
8
R-15: NIBBLER OPEN RELAY
SV-9: NIBBLER OPEN SOL.
G
9
YB
L-11:ENG.ROOM LIGHT B
R-16: NIBBLER CLOSE RELAY
SW-30: NIBBLER CLOSE SW. 570
B
M-11:FUEL SUPPLY PUMP
17-2
16
Y
STD for Europe
SW-29: NIBBLER OPEN SW. LO
91
B
GY
20
569
WL
Optional for KAI
KAI Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE
15
L-10:ROTARY LIGHT
17-12
17
241
17-5
751
GL
LO
Optional B SW-47:EXTRA & BREAKER SW.
SV-10: NIBBLER CLOSE SOL.
15
WB
94
RL
SV-11:EXTRA SOL B
Optional
YN03Z00028P1
Page 11-12
SK210(LC)/SK250(LC)ÐVI Dynamic Acera TM, 09/03 Rev. 3
1E---3
Dynamic Acera 03/05 Rev. 05
SE-16:ACCEL POTENTIO
WV 10 KEY SW. 1.25
KCMALLC APPLICABLE: YQ08U-0969~ YQ09U-0575~ (Minor change) E-1:FUSE BOX
51
SE-3:BOOM RAISING
20A
10A
WR 1.25
SE-4:BOOM LOWERING
A/C CONTROLER 19
SPARE 20
WG 1.25 AIR CONDITIONER 18
RL
20A
20A OPT WORKING 17 WL 1.25 LIGHT (CAB)
FRONT WORKING 16 RW 1.25 LIGHT
20A
WB LEVER LOCK 15 SOLENOID
10A
10A
20A RB 1.25 WIPER,WASHER 14
3
W CLUSTER GAUGE 13 POWER WINDOW
20A
YR 1.25
RG FLASHER, R-WORK. 12 LIGHT, ALARM 1.25
10A AM/FM RADIO 11
4
C-1 15-25
SE-2:BUCKET DUMP
5Y
53
MECHATRO CONTROLLER C-1 15-26
SE-1:BUCKET DIGGING
52 5R
51 2W
50 1.25L
PRESS.SENSOR
SE-7:ARM IN
SE-8:ARM OUT B1
SE-5:SWING
60A
E2 B R
B
E3 B
L
51
A
BATTERY 60B
60B
BATTERY 60B SE-9:TRAVEL RIGHT
B
O A O F C N F C
S T A R T
60
D-9
WL
59
W
SE-10:TRAVEL LEFT
R-1:BATTERY RELAY
D-1
B
ACC
D-2
M G1 G2 ST
R-3:GLOW RELAY 2OB
33
61 GrB
34
SE-22:PUMP P1
GLOW
5W
58 P 63 WY
SE-23:PUMP P2
M-1: STARTER MOTOR
B
R-2: STARTER RELAY B
M
D-4
E
S S S
E
B 66 L
R P L
E
B
D-3
W
BW(GND)
900
RB (5V)
500
LgR
950
BrR (GND)
901
RL (5V)
501
LgW
951
BL (GND)
902
W (5V)
C-1:MECHATRO CONTROLLER
12-2 12-1 11-15 15-1
11-14 11-13
15-2 15-15
11-16
15-16
11-17
502
LgY
952
BR (GND)
903
OB (5V)
503
LO
953
BrW (GND)
904
OL (5V)
504
PG
954
BrL (GND)
905
OW (5V)
505
PL
955
Gr (GND)
906
YB (5V)
506
VY
956
GrL (GND)
908
YL (5V) VY
508
12-3
15-3 13-1
11-18
(GND)
BY
909
YR (5V)
509
Sb
959 915
5B
SE-20:P1 OPT.
11-5
13-5 15-22
11-9 11-8 11-7
15-21
11-10
15-23
11-21
15-6
11-20
15-7
11-19 11-27
15-8
11-26
15-9
11-25
BG (GND) YL (5V) V
12-4
515 965
BrB (GND)
916
YR (5V)
516
L
966
BrY (GND)
R P
30 GY 65 WR
SE-11:P2 OPT.
L
LgR BW(GND)
914
RL (5V)
514
GO
964
BL (GND)
15-10 15-11
12-5 12-6
15-18
12-9 12-8
15-17
15-19 12-11 17-15
12-12
17-16
12-15 12-14
7
C-2:CLUSTER GAUGE
17-18
SE-14: COOLANT THERMO SENSOR
13
5 601 BrR
B
ENG.WATER TEMP INDICATOR
21-3
600 YR 553 VW
SE-15: FUEL SENSOR
21-7
C-1 14-8
545
Lg
701
V
702
LgB
B
703
P
B
1 2 3
720 PB
B
SV-1:SWING PARKING BRAKE SOL.
SV-3:TWO-SPEED SELECT SOL.
SV-2:POWER BOOST SOL.
740 BO 741 GrR
PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.
742 VR 743 GrB
PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.
744 BP 745 PW
PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.
746 BrG 747 YV
PSV-A:ARM VARIABLE RECIRCULATION PROPORTIONAL SOL.
749 GrG 748 VR
PSV-P1:PUMP P1 PROPORTIONAL SOL.
751
GY
750
VW
PSV-P2:PUMP P2 PROPORTIONAL SOL.
752 WV 753 GR
PSV-E: P1 INDEPENDENT TRAVEL PROPORTIONAL SOL.
754 WL 755 GR
PSV-F: P2 INDEPENDENT TRAVEL PROPORTIONAL SOL.
15-24 65
WR
KEY ON
60
WL
GLOW
61
GrB
B
540 LG
LCD BACK LIGHT SW-21:POWER BOOST SW.
B
542 GrG
B
SW-35:HEAVY LIFT SW.
543 GO
13-6 13-2 13-3 13-7
14-2 13-11
580 R SE-13:ENG.REVOLUTION SENSOR A
M
B
12-20
581 W
B
12-21
SHIELD
12-22
21-6
LCD
770 R
16-1
582 W 21-2
16-2
980 B SHIELD
21-1
16-3 16-4
21-8 A
B
C
D
1A 3
LED
F
LED
G
LED
H
1B 4 7
RY
15-12
E2 B (GND)
15-25
RY E3 (GND)
15-13 B YG
15-26
ED---1
15-14 TO
YN03Z00045P1
SW-4:SWING PARKING RELEASE SW.
YG
SW-36:INDEPENDENT TRAVEL SW.
E
B
N IO AL ASE SIT RM LE PO NO RE
FUEL METER
21-4
85 1.25WB 8 R-6: WORK LIGHT RELAY
A: SCREEN CHANGE SW. B: BUZZER STOP SW. C: MODE SW. D: WASHER SW. E: FAST TRAVEL SW. F: AUTO ACCEL SW. G: WORK LIGHT SW. H: WIPER SW.
GB
B
CHARGE W
544
12-13 17-17
H -M
M-2:GOVERNOR MOTOR
SHIELD
12-10
E-3:HOUR METER WR
M
B PHASE
12-7
R-4:SAFETY RELAY
65
W
A PHASE
11-12
15-5
963
R
774
11-6
15-4
513
773
11-4
11-29 11-30
RB (5V)
B
11-1
11-28
913
G
772
11-2
11-11
958
771
11-3
15-20 E-2:ALTERNATOR
64 LW
SW 59
M
967
66 5L
10 1.25WV
ION G POSITPREHEATIN
P
700 WG
B2
60B
10
TERMINAL
SHIELD SW-1:KEY SW.
WR(5V)
517
A1
60A
G
917
TERMINAL
ELECTRIC CIRCUIT DIAGRAM (A)
20A
10A
20A
YB
WV
ROOM LIGHT 9 CONVERTER BACK UP
8 OPTIONAL FUEL SUPPLY PUMP
CONTROLLER BACK UP
7 10A
YG
WG 10A
10A
5 HORN
4 CONVERTER OL
CIGARETTE 3 LIGHTER
10A
10A
20A
YL
2 WIPER, WASHER RELAY
MECHATRO CONTROLLER 1B
RY
WY
MECHATRO CONTROLLER
RY
1A
Minor Change SK210~250 Electrical Schematic 1/3
ED-2
SK210LC/SK250LCÐ6E Dynamic Acera TM, 09/03 Rev. SC
Dynamic Acera 03/05 Rev. 05
Page 11-13
Minor Change SK210~250 Electrical Schematic 2/3 C-1:MECHATRO CONTROLLER
ELECTRIC CIRCUIT DIAGRAM (B) FROM
KCMALLC 547
SW-6:ENG.WATER TEMP.SW.
SW-8:AIR FILTER RESTRICTION SW. SW-23:ENG.OIL LEVEL SW. SW-24:ENG.COOLANT LEVEL SW. SW-25:HYD.FLUID LEVEL SW.
B
549 Lg
B
550 BG
B
551 GL
B
552 BrL
C-2
13-10 13-12 13-13
14-16
708
14 LR
14-17
709
GB
B
SW-37:HYD.FLUID TEMP SW.
562
M WIPER MOTOR REVERSING RELAY
10
540
SW-39: OVER LOAD DETECTOR SWITCH
4
81
GrB
5
82
GO
B
8
Gr
M-4:WASHER MOTOR
WINDOW WASHER MOTOR RELAY
B
M
9
14-19
711
GrL
13-16
557
L
STOP
14-1
558
G
REVERSE
14-3
LO
14-10
14-8
B
GrR M-3:WIPER MOTOR
PB
LW
559
SW-19:WIPER INTERLOCK SW.
Europe Only 583 VW
80
6
B 710
3
1
13-15
563 O
B
SW-38: WARM UP SW.
1.25RB
WIPER MOTOR RELAY
7
13-14
553 VW
5
APPLICABLE: YQ08U-0969~ YQ09U-0575~ (Minor change)
2
PREVENT SPARK RELAY
13-9
14-18
SE-15:FUEL SENSOR
R-7:WIPER RELAY ASSY WY
13-8
548 GY
SW-7:ENG.OIL PRESS.SW.
ED-1 2
GB
LG
13-16
WB
R-6:WORK LIGHT RELAY
SW-12: OVER LOAD ALARM SELECTOR SW.
16 2 14-20
1.25RW
85
1.25WB
WY
L-6:BOOM WORKING LIGHT RIGHT
WB
L-1:BOOM WORKING LIGHT LEFT B
WB
713 BrY
7
L-2:FRAME WORKING LIGHT RIGHT
C-4 R-5:HORN RELAY
B
SW-15: CONFLUENT/SINGLE SELECT SW.
564
LY
14-11 5
R-8: Travel Alarm 12
R-18 Breaker Relay
2
21
14-25
717
BP
88 WY
LW
83
GO
84
WR
B B
E-5:HORN HIGH
B
E-6:HORN LOW
SW-10:HORN SW.
PG B
L-5:ROOM LIGHT 9
3 220
WG
E-13: TRAVEL ALARM
R-15 Nibbler Open Relay
20
D-10
1.25 RG
5
9
YB
3
YL
B
E-14:CIGARETTE LIGHTER
22
R-12 ClockWise Relay C-4 AIR CON. 85
WB
18
18
1.25WG
19
19
RL
From R-6
7
150 BP
24V TXD RXD
15
WB
87
YV
E
D
86
OW
B
TIMER
A
SW-13:AIR CON. CONTROL PANEL
151 R
24V
152 G
RXD
153 W
TXD
154 B SHIELD
SV-4: OPERATING LEVER LOCK SOL.
SW-11: SAFETY LEVER LOCK SW.
E-11:AIR COMPRESSOR CLUTCH
155 BR
1.25B
R-20:TIMER RELAY 15
E-10:RECEIVER DRIER
GND
COOLING UNIT
B
14-6
TO
ED---2
Page 11-14
ED-3 YN03Z00045P1
SK210LC/SK250LCÐ6E Dynamic Acera OM, 11/02 Rev. 0
Dynamic Acera 03/05 Rev. 05
Minor Change SK210~250 Electrical Schematic 3/3 C-1:MECHATRO CONTROLLER
ELECTRIC CIRCUIT DIAGRAM (C)
FROM
ED-2
KCMALLC E-7:TUNER AM&FM
ANT.
APPLICABLE: YQ08U-0969~ YQ09U-0575~ (Minor change)
R-19:FLASHER RELAY 12
L-3:SWING FLASHER & WORKING LIGHT UNIT LEFT
RG
401
GR
11
R 9
1(+) 7(-) FM/AM 2(+)
YR
4
YB
14-21
714
11
BACK UP
R
8(-)
98
LW
99
Br
100
LR
E-8:SPEAKER LEFT
E-9:SPEAKER RIGHT
OB
101
B
9
WB 402
YG
Y 24 V Standard for KCMALLC
14-23
715
403
GW
Br
E-22:DC-DC CONVERTER
B
Br
4 B
SW-9:SWING FLASHER SW.
9
LgY
560
14-5
401 14-24
716
1GN
YB
24V
12V MEM
R
WG
97
YV
E-23:12V SOCKET B Standard for Europe
R
YG Y
403
96
GND
GR
WV
402
OL
ANT.
E-7:TUNER AM&FM 1(+) 7(-) FM/AM 2(+)
B
Br Br
96
L-4:SWING FLASHER & WORKING LIGHT UNIT RIGHT
97
WG
4
RY BACK UP
SWING FLASHER & WORKING LIGHT
KCMA Option: HAND CONTROL FOR BREAKER
11
98
LW
99
Br
100
LR
101
8(-)
E-8:SPEAKER LEFT
E-9:SPEAKER RIGHT
OB B
9
C-1:MECHATRO CONTROLLER
SV-14: Breaker Sol. R-18: Breaker Relay 15
223
WB
YG
B
10P Connector
262 LY
LW
21
SW-53: BREAKER SW. D-12
925
(5V)
16-6
975
BW (GND)
16-7
775
R
16-8
614
W
983
B
16-5
B
611
LG
17-10
16-9 KCMA Option: HAND CONTROL FOR ROTATION SV-6: Clockwise Sol.
YG
214
R-12: Clockwise Relay 22
216
LW 89
O
778
G
16-11
779
L
617
Y
618
Gr
WY
90
RY
BrL
89
RY
B
RY
B
L-7:CAB WORKING LIGHT FRONT 1
B SW-26: OPT.WORK LIGHT SW.
L-8:CAB WORKING LIGHT FRONT 2
Optional Rotary Light SW-40:ROTARY LIGHT SW.
SW-33: B Clockwise SW 610
215
17
16-14
BrL
D-5
R-9:OPT.WORK LIGHT RELAY 1.25WL 2
16-10
16-12 16-13
B
Optional Working Lights
PHS 17
GrL
L-10:ROTARY LIGHT
WL
91
Y
B
14-7
SV-7: Counterclockwise Sol.
GR D-6
P
218 219 R-13:Counterclockwise Relay
M-11:FUEL SUPPLY PUMP
B B
GY
SW-34: Counterclockwise SW
8
C-1:MECHATRO CONTROLLER
WV
10A
B
M
Optional
KCMA Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE 6P Connector YB
244
22
LW
SV-9: NIBBLER OPEN SOL.
R-15: Nibbler open Relay
246
LY
B
247 BrW
D-13
SW-29: B NIBBLER OPEN SW. 612
245
925
V
17-19
975
Sb
17-20
775
R
17-21
614
W
983
B
17-14
17-22
SW-16:ENG.COMPARTMENT LIGHT SW. 9
YB
L-11:ENG.ROOM LIGHT B
Optional
ORBCOM & DOWNLOAD
GrG
17-11
SV-10: NIBBLER CLOSE Sol.
PL D-14
248 249 R-16:NIBBLER CLOSE RELAY
YN03Z00045P1
VW
V
B B
SW-30: NIBBLER CLOSE SW.
SK210LC/SK250LCÐ6E Dynamic Acera OM, 11/02 Rev. 0
Dynamic Acera 03/05 Rev. 05
ED---3
Page 11-15
Minor Change SK330 Electrical Schematic 1/4
Page 11-16
Dynamic Acera 03/05 Rev. 05
Minor Change SK330 Electrical Schematic 2/4 C-1 Mechatro Controller
Dynamic Acera 03/05 Rev. 05
Page 11-17
Minor Change SK330 Electrical Schematic 3/4
Page 11-18
Dynamic Acera 03/05 Rev. 05
Minor Change SK330 Electrical Schematic 4/4
Dynamic Acera 03/05 Rev. 05
Page 11-19
ROOM LIGHT
9 TUNER BACKUP
WV 10 KEY SW. 1.25
YB
ELECTRIC CIRCUIT DIAGRAM (A)
E-1: FUSE BOX
5A
3A 22 23
B
E5 (GND)
B
WR 1.25
B
SPARE 20
AIR CON 19
E4 (GND)
6-92
6-56
6-99
6-58
B
6-42
6-52 55 1.25WP
67
6-33
BG
6-1 6-51 6-60
60A
60A
6-35 6-43
E5 W 60B
BATTERY 60B
BATTERY 60B
KEY ON
WL
60
6-61 WY
51 R
329 LgR R21: HEATER RELAY
SHIELD
6-36
309 B R
311 W
W
312 LW
L
313 BW
G
314 YV
Y
6-53
6-91
6-22
315 BrY
Br
316 BP
B
317 V
V
330 Lg
4
W 6-40 6-44
L-14: DIAG LAMP (Amber)
B
B
2OB
M
M
W
ACCEL1 (SIG)
ACCEL1 (GND)
E-2: ALTERNATOR 64 LW
S
E
B 66 L
R P L
E
B
D-3 30 GY 65 WR
5B
C-1: MECHATRO CONTROLLER
R P
6-17 6-5
L
315 BrY
Br
VB POWER GND PMW
Y
319 B
W
320 W
R
4 6-26 6-25
16-13
L
SIGNAL GND
SIGNAL GND VCC
SHIELD
6-73
6-83
318 LY
331 YB
VCC
6-75
GND SIGNAL
Y
321 BO
R B
322 BR
RW BW
323 YR
YL
324 BrL
Y
16-14
R-4: SAFETY RELAY
6-27 6-6
E-3: HOUR METER 65 WR
H -M
ACCEL2 (SIG)
B
ACCEL2 (GND)
8
6-18 6-50
6-28
325
L
326
OL (SIG)
(5V)
327 GrL (GND)
TCV ADV-RTD (PUMP)(RET)
59
5W
D-4
E
S R-2: STARTER RELAY
6-45
HEATER
781 LR
M-1: STARTER MOTOR
SW-1: KEY SW.
33
R-3: HEATER RELAY 34
PMW BUF VIST
TIMING SENSOR
63 WY
2OB
780 LG
61 GrB
66
66 5L
ACC
POWER GND
LIMP HOME
R
58 P
D-1
VB
PULL DOWN
64 LW 59 W 60B
TERMINAL
4
M G1 G2 ST
SE-30: ENG.RPM SENSOR FOR ELECT. GOVERNOR
310 R
6-9
L-14: DIAG LAMP (Red)
R-1: BATTERY RELAY
E3 W
10 1.25WV
6-65
700 WG
E2 B
10
5
GOVERNOR
63
ENGINE START
51 G
D-9
4
ENGINE CONTROLLER CHECK CONNECTOR
SHIELD 308 G
B
WL
B B
306 R 307 W
6-4
6-54 6-34
SHIELD
60
1
SHIELD
54 R
S T A R T
7
6-87
6-15
E4 B
O A O F C N F C
16
305 GL
6-100
54 G
ION G POSITPREHEATIN
Y
304 GB
SHIELD
20A
5A RL
WG 1.25 AIR CON 18
WL
OPT WORKING 17 1.25 LIGHT
20A
20A
20A RW 1.25 WORKING LIGHT(F) 16
WB SOLENOID 15 LEVER LOCK
WIPER,WASHER 14
RB 1.25
10A
20A CLUSTER GAUGE 13
W
RG FLASHER,WORKING 12 LIGHT (R),ALARM 1.25
5A
20A CONVERTER 11
OL 1.25
10A
55 1.25WP
54 2R
4
303 BrG
4
53 5Y
C-1 15-25 3
302 BrW
6-93
G
50 1.25L
MECHATRO CONTROLLER C-1 15-26
6-37
6-46
R
3B
52 5R
22
6-82
B
301 Sb
E-18: Q-ADJ. RESISTOR
51 2W
23
6-71
328 GrR
APPLICABLE YS06U0101 ~
KAI
SW-44: DIAG DISPLAY SW.
SW-45: MEMORY RESET SW.
20A
TUNER (RADIO)
CPU BACK UP 8 BACK-UP HR-METER
C-6: ENG. CONTROLLER
YG 5A
5A
10A
10A
YR
WG
7
6 HORN
CIGARETTE LIGHTER
5 YL
ENGINE
4 CONTROLLER
Y
15A
15A
CONTROLLER
ENGINE 3B CONTROLLER
R
2 RELAY
3A ENGINE
G
WY
MECHATRO CONTROLLER
1B
RY 20A
5A
MECHATRO CONTROLLER
RY
1A
SK480 Electrical Schematic 1/4
WATER TEMP. SENSOR
YR LW GW
BOOST SENSOR
6-84
15-24 CHARGE
KEY ON
65 WR 60 WL
PREHEATING 1A 3 1B C-1: MECHATRO CONTROLLER
4
Page 11-20
SK480(LC)ÐVI Dynamic Acera TM, 09/03 Rev. 3
12-15 61 GrB
RY
12-16 15-12
E2 B (GND)
15-25
RY
15-13
19
8
LS03Z00003P1
12-13
E3 (GND)
B
15-26
YG
15-14 TO
1E-2
1E---1
Dynamic Acera 03/05 Rev. 05
SK480 Electrical Schematic 2/4 FROM
ELECTRIC CIRCUIT DIAGRAM (B)
1E-1 C-1:MECHATRO CONTROLLER
SE-3:BOOM RAISING
SE-4:BOOM LOWERING
SE-7:ARM IN
P
967
BW(GND)
900
RB (5V)
500
LgR
950
BrR (GND)
901
RL (5V)
501
LgW
951
BL (GND)
902
W (5V)
502
LgY
952
BR (GND)
903
OB (5V)
503
LO
953
BrW (GND)
904
OL (5V)
504
PG
954
BrL (GND)
905 OW (5V) SE-8:ARM OUT
505 PL 955 Gr (GND)
SE-6:SWING RIGHT
SE-5:SWING LEFT
LOW PRESS.SENSORS
SE-9:TRAVEL RIGHT
906
YB (5V)
506
VY
956
GrL (GND)
907
YG (5V)
507
VG
957
Br (GND)
908
YL (5V) VY
508
958 BY (GND) SE-10:TRAVEL LEFT
SE-26:P1 NEGA-CON.
SE-27:P2 NEGA-CON.
SE-28:BACK PRESS.
SE-22:PUMP P1
C-2: CLUSTER GAUGE SE-14: COOLANT THERMO SENSOR
W
13
SE-15: FUEL SENSOR
B
5 601 BrR
21-3
ENG.WATER TEMP INDICATOR SE-20:P1 OPT.
C-1 14-8
FUEL METER
21-4
SE-11:P2 OPT.
8
YR (5V)
509
Sb
959
BG (GND)
910
WY(5V)
510
GR
960
BY (GND)
911
RG(5V)
511
LY
961
BW(GND)
912
RW(5V)
512
Sb
962
GrG (GND)
915 515
YL (5V) V
965
BrB (GND)
916
YR (5V)
516
L
966
BrY (GND)
21-7
600 YR 553 VW
SE-23:PUMP P2
909
913
RB (5V)
513
LgR
963
BW(GND)
914
RL (5V)
514
GO
964
BL (GND)
11-33 11-32 11-31 11-15
SW-4: SWING PARKING RELEASE SW.
11-14 11-13 11-16 11-17 11-18
12-18
11-3 15-22
11-2
545 Lg 701 V
N L E TIO A AS SI RM LE PO NO RE
SV-1: SWING PARKING BRAKE SOL. 1 2 3
B
720 PB
11-1 11-4 15-21
11-5
SV-3: TWO-SPEED SELECT SOL. B
702 LgB
11-6 11-9
15-23
11-8 11-7 11-10
15-6
11-11
15-7
11-12 11-21
15-8
11-20
15-9
11-19 11-22 11-23
15-4 15-5
11-24 11-27
15-10
11-26
15-11
SV-2: POWER BOOST SOL. B
703 P
740 BO PSV-B: P2 BY-PASS CUT PROPORTIONAL SOL.
741 GrR 742 VR
PSV-C: TRAVEL PRIORITY PROPORTIONAL SOL.
743 GrB 744 BP
PSV-D: P1 BY-PASS CUT PROPORTIONAL SOL.
745 PW 746 BrG
PSV-A: ARM VARIABLE RECIRCULATION PROPORTIONAL SOL.
747 YV
11-25 11-28 11-29 11-30
12-19
546 PG
E-4: RESISTOR
12-9 12-8 15
12-7 12-10 12-11
15-18 15-17
12-12
749 GrG 748 VR
13-15 13-14 13-13
15-20
12-3
15-19
12-2
751 GY 750 VW
WB
NORMAL
SE-2:BUCKET DUMP
517
RELEASE
SE-1:BUCKET DIGGING
WR(5V)
POSITION
SE-16:ACCEL POTENTIO
917
TERMINAL
APPLICABLE YS06U0101~
TERMINAL
KAI
SW-5: KPSS MODE RELEASE SW. B 1 2 3 4 5 6 7 8 9 10 11 12
756 BrY
757 RY
PSV-P1: PUMP P1 PROPORTIONAL SOL. B
758 BrB
759 RL
PSV-P2: PUMP P2 PROPORTIONAL SOL.
12-1 12-4 12-5
16-1
12-6
16-2
752 WV 753 GR
PSV-E: INDEPENDENT TRAVEL PROPORTIONAL SOL.
13-4 13-5
16-3
13-6
16-4
13-3 13-2
754 WL 755 GR
PSV-F: INDEPENDENT TRAVEL PROPORTIONAL SOL.
13-1
85 1.25WB
R-6: WORK LIGHT RELAY
LCD BACK LIGHT
SW-36: INDEPENDENT TRAVEL SW. B
A
M
B
21-6
SW-35: HEAVY LIFT SW. SW-3: TWO-SPEED SELECT SW. SW-21: POWER BOOST SW.
B
540 LG
B
543 GO
B
541 PL
B
542 GrG
16-7 13-16
16-8
738 WG 739 G
PSV-H: SWING PRIORITY PROPOTIONAL SOL.
17-9 12-17 14-11
LCD 580 R SE-13: ENG.REVOLUTION SENSOR FOR MECHATRONIC CONTROLLER
581 W SHIELD
21-2
770 R
21-1
582 W
21-8
980 B SHIELD
12-20 12-21 12-22 14-25 14-26 14-27 14-28 TO
LS03Z00003P1
SK480(LC)ÐVI Dynamic Acera OM, 10/00 Rev. 0
Dynamic Acera 03/05 Rev. 05
1E-3 1E---2
Page 11-21
SK480 Electrical Schematic 3/4
C-1:MECHATRO CONTROLLER
FROM
547
SW-6: ENG.WATER TEMP.SW.
GB
B
SW-8: AIR FILTER RESTRICTION SW.
C-1 15-13 SE-15: FUEL SENSOR
C-2
19
SW-37: HYD.FLUID TEMP.SW.
14-18 14-20
553 VW B
520 LO
B
563 O
32-9
564 LY
32-12
561 GR
32-14
569 LO
32-15
570 YB
14-7
330
RY
5
MAINTENANCE CONNECTOR (Auto-Acceleration connector)
14-6
552 BrL 1
562 O
982 BG
17 C-3
14-21
14-8
14-22 12-14
14-23 14-19
OPTION
14-24
17-8
15
SW-29: NIBBLER OPEN SW
16
SW-30: NIBBLER CLOSE SW
31-6
32-3
572 GrG
6
31-4
32-4
573 V
4
705 LG 706 VW
31-3
707 LY 556 BrW
31-1
981 GW(GND)
31-8
85
R-6 8
WB
31-5
31-7
982 BG (GND)
MODE
OPTION
1 B
2
6
PL
32-5
574
32-6
575 LgB
5
32-7
576 LB
4
WIPER
SW-20: SW.ASSY(WIPER,WASHER,LIGHT)
WASHER
LIGHT
3 2
566 LW
SW-2: SW.ASSY(MODE,BUZZER STOP)
BUZZER STOP
3
31-2
17
B
APPLICABLE YS06U0101~
SW-15: CONFLUX/SINGLE SELECT SW. SW-46: COUNTER REMOVAL SW.
930 RG (5V) 704 LgR
SW-15
SW-42: ENG.OIL FILTER SW (BY-PASS ALARM).
KAI
SW-38: WARM-UP SW.
14-5
551 GL
B
SW-25: HYD.FLUID LEVEL SW.
14-3
550 BG
B
SW-24: ENG.COOLANT LEVEL SW.
32-8
14-2
549 Lg
B
SW-23: ENG.OIL LEVEL SW.
1E-2
14-1
548 GY
SW-7: ENG.OIL PRESS.SW.
ELECTRIC CIRCUIT DIAGRAM (C)
C-3: SW.BOX ASSY
1 B
16-15 R-7: WIPER RELAY ASSY 2
WY PREVENT SPARK RELAY
Europe Only
14-12 583 VW
B
540
SW-39: OVER LOAD DETECTOR SWITCH
LG
13-16
14 708 LR
1.25RB
3
1
GrR M-3: WIPER MOTOR
7
M
10
B
4
81
GrB
R-5: HORN RELAY 5
WIPER MOTOR REVERSING RELAY
709 GB
14-14
80
6
14-13
SW-12: OVER LOAD ALARM SELECTOR SW.
2 WIPER MOTOR RELAY
5
WG
83
GO
84
WR
B
B B
E-5: HORN HIGH
B
E-6: HORN LOW
SW-10: HORN SW.
8
710 Gr
KAI Option
L-5: ROOM LIGHT M-4: WASHER MOTOR
WINDOW WASHER MOTOR RELAY
R-10: Breaker Relay
5
21
82
GO
M
B
9
9
YB
3
YL
9
711 GrL 14-15
3 14-9 D-11
220 LW
14-10
B
E-14: CIGARETTE LIGHTER
STOP
557 L 558 G
REVERSE
22
R-12: ClockWise Relay
20
C-4: AIR CON.
R-15: Nibbler Open Relay
17-13
PB
559
LW
SW-19: WIPER INTERLOCK SW.
85
WB
18
18
1.25WG
19
19
RL
R-6 7
150 BP
24V TXD RXD
15 WB
87 YV
E
D
86 OW
A
SV-4: OPERATING LEVER LOCK SOL. B
B
SW-13: AIR CONDITIONER SW.
151 R
24V
152 G
RXD
153 W
TXD
154 B SHIELD
SW-11: SAFETY LEVER LOCK SW. TIMER
E-11: AIR COMPRESSOR CLUTCH
155 BR
1.25B
R-20: TIMER RELAY
15
E-10: RECEIVER DRIER
GND
COOLING UNIT
17-11
TO
1E---3
Page 11-22
1E-4 LS03Z00003P1
SK480(LC)ÐVI Dynamic Acera OM, 10/00 Rev. 0
1E---3
Dynamic Acera 03/05 Rev. 05
SK480 Electrical Schematic 4/4
C-1: MECHATRO CONTROLLER
KAI
ELECTRIC CIRCUIT DIAGRAM (D)
FROM
1E-3 16
1.25RW
85 1.25WB
WY
2
APPLICABLE YS06U0101~ 14-16
WB
R-6: WORK LIGHT RELAY
713 BrY
L-1: BOOM WORKING LIGHT LEFT B
WB
7
C-4
8
SW-2, SW-20, and C-2
R-19: FLASHER RELAY
L-2: FRAME WORKING LIGHT RIGHT
401
GR
YR
11
R
1(+) 7(-) FM/AM 2(+) 4
YB
9
714
WB
402
YG
8(-)
11
BACK UP
R 14-17
E-7: TUNER AM&FM
ANT.
L-3: SWING FLASHER & WORKING LIGHT UNIT LEFT
RG
12
L-6: BOOM WORKING LIGHT RIGHT
WB
98
LW
99
Br
E-8: SPEAKER LEFT
100 LR
E-9: SPEAKER RIGHT
101 OB B
9
Y Standard for KAI
17-3
715 GW 403
17-4 B
Br
E-22: DC-DC CONVERTER
B
Br
WV
OL
4
17-10
401
SW-9: SWING FLASHER SW.
24V
MEM
WG
97
YV
E-23:12V SOCKET B Standard for Europe
R
YG Y
403
96
GND
GR R
402
1GN 12V
YB
9
LgY
560
716
E-7: TUNER AM&FM
ANT.
1(+) 7(-) FM/AM 2(+)
B
Br Br
L-4: SWING FLASHER & WORKING LIGHT UNIT RIGHT
97
RY BACK UP
4
R-8: Travel Alarm
B
223 YG
WB
1.25 RG
16
262 LY
LW
B
611
717 LG
B Standard for Europe
BP
R-9: OPT.WORK LIGHT RELAY
14-14
1.25WL
17
RY
90 89
BrL
SV-6: CLOCKWISE SOL.
R-12: Clockwise Relay
SW-26: OPT.WORK LIGHT SW.
89
D-5
WY
RY
B
L-8: CAB WORKING LIGHT FRONT 2
RY
B
L-15: CAB WORKING LIGHT FRONT 3
RW
B
RW
B
L-18: CAB WORKING LIGHT BACK
GrL
R-11: CAB WORKING LIGHT RELAY 2
17-12
RW
B
L-17: BACK LIGHT
L-7: CAB WORKING LIGHT FRONT 1
L-16: CAB WORKING LIGHT FRONT 4
89
SW-33: CLOCKWISE SW. 610
SV-7: CCW SOLENOID
GR
B
D-6
M-11: FUEL SUPPLY PUMP
218 P 219 R-13: COUNTER CLOCKWISE RELAY
RW
92
1.25WL
BrL B
215
B
B 216 O
LW
RY B
KAI Option: HAND CONTROL FOR ROTATION
22
9
E-9: SPEAKER RIGHT
B
PG
WY
214
100 LR
E-8: SPEAKER LEFT
E-13: TRAVEL ALARM 88
WY
2
SW-43: Clockwise SW
YG
Br
101 OB
8(-)
11
LW
17- 6
SV-5: BREAKER SOL.
R-10: BREAKER RELAY
21
WG
SWING FLASHER & WORKING LIGHT
KAI Option: HAND CONTROL FOR BREAKER
15
96
98 99
B
GY
10A
WV
8
SW-34: COUNTERCLOCKWISE SW
B
M
Optional SW-40: ROTARY LIGHT SW.
KAI Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE R-15: NIBBLER OPEN RELAY
20
240
SW-29: NIBBLER OPEN SW. 15
569 LO
982 BG
2
17
17-2 570 YB
982 BG
B
Optional for KAI STD for Europe
B
LW
SW-16: ENG.ROOM LIGHT SW.
SV-9: NIBBLER OPEN SOL.
750 G
9
R-16: NIBBLER CLOSE RELAY 17
241
LO
751
GL
L-11: ENG.ROOM LIGHT
YB
B
Optional
B SW-47: EXTRA & BREAKER SW.
17-5
L-10: ROTARY LIGHT Y
91
WY
SW-30: NIBBLER CLOSE SW. 16
17
WL
SV-10: NIBBLER CLOSE SOL.
15
WB
94
RL
SV-11: EXTRA SOL B
Optional
LS03Z0000P1 SK480(LC)ÐVI Dynamic Acera OM, 10/00 Rev. 0
Dynamic Acera 03/05 Rev. 05
1E---4
Page 11-23
Minor Change SK480 Electrical Schematic 1/4
Page 11-24
Dynamic Acera 03/05 Rev. 05
Minor Change SK480 Electrical Schematic 2/4
Dynamic Acera 03/05 Rev. 05
Page 11-25
Minor Change SK480 Electrical Schematic 3/4
Page 11-26
Dynamic Acera 03/05 Rev. 05
Minor Change SK480 Electrical Schematic 4/4
Dynamic Acera 03/05 Rev. 05
Page 11-27