A380 TECHNICAL TRAINING MANUAL MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
This document must be used for training purposes only
Under no circumstances should this document be used as a reference
It will not be updated.
All rights reserved No part of this manual may be reproduced in any form, by photostat, microfilm, retrieval system, or any other means, without the prior written permission of AIRBUS S.A.S.
A380 TECHNICAL TRAINING MANUAL
LEVEL II - ATA 27 FLIGHT CONTROLS
L1W06161 - L0KT0T0
Flight Controls System Description (2) . . . . . . . . . . . . . . . . . . . . . . . . 2 THS Actuator Bay Lights & Power Outlets Desc. (2) . . . . . . . . . . . . 16 Flight Control System OPS, CTL & IND (2) . . . . . . . . . . . . . . . . . . . 20 Component Location (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
TABLE OF CONTENTS
Apr 21, 2006 Page 1
A380 TECHNICAL TRAINING MANUAL
FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Primary Flight Controls System Architecture
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
The primary flight control system has four blocks: - the CONTROL block with the pilot inputs (side sticks, rudder pedals...), - the COMPUTATION block with different computers as the PRIMary systems, the SEcondary Computers, the electrical backup system, and the Flight Control Data Concentrator (FCDC), - the ACTUATION block with the flight control surfaces, - and the INDICATING block with the monitoring displays (PFDs, SD, and EWD). Flight control computer reset P/BSWs are installed on the LH and RH side flight control panels 1211VM and 1212VM installed on the cockpit overhead panel. These reset P/BSWs are used for the software reset of the computers.
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 2
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
A380 TECHNICAL TRAINING MANUAL
PRIMARY FLIGHT CONTROLS SYSTEM - ARCHITECTURE MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 3
A380 TECHNICAL TRAINING MANUAL
FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Primary Flight Controls System (continued) Computer Power Supply
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
The PRIM1 and SEC1 are supplied by 28VDC (DC ESS BUS). The PRIM2 and SEC2 are supplied by 28 VDC (DC EHA) The PRIM3 and SEC3 are supplied by the 28VDC (DC BUS 1). The electrical backup system is powered by the green and yellow hydraulic system.
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 4
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
A380 TECHNICAL TRAINING MANUAL
PRIMARY FLIGHT CONTROLS SYSTEM - COMPUTER POWER SUPPLY MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 5
A380 TECHNICAL TRAINING MANUAL
FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Primary Flight Controls System (continued) Servo-Control Power Supply
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
The power supplies used by the servo-controls and the Trimmable Horizontal Stabilizer (THS) actuator are the two hydraulic circuits and three different electrical power sources: - AC ESS BUS (E1), - AC EHA (E2), - AC BUS 1 (E3).
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 6
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
A380 TECHNICAL TRAINING MANUAL
PRIMARY FLIGHT CONTROLS SYSTEM - SERVO-CONTROL POWER SUPPLY MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 7
A380 TECHNICAL TRAINING MANUAL
FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Primary Flight Controls System (continued) Cockpit Safety Devices
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
To prevent primary surfaces from moving, a lock pin is used to lock the side stick.
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 8
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
A380 TECHNICAL TRAINING MANUAL
PRIMARY FLIGHT CONTROLS SYSTEM - COCKPIT SAFETY DEVICES MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 9
A380 TECHNICAL TRAINING MANUAL
FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Secondary Flight Controls System Architecture The secondary flight control system has four blocks: - the CONTROL with pilot layout (slat flap lever + RESET C/B), - the COMPUTATION with two Slat Flap Control Computers (SFCCs), - the ACTUATION with the transmissions and surfaces, - the INDICATING with the Primary Flight Display (PFD). RESET C/Bs are installed on the 1231VM and 1222VM installed on the cockpit overhead panel. These RESET C/Bs are used for the software reset of the computers.
Computer Power Supply
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
The SFCC 1 is powered by 28VDC (DC ESS BUS). The SFCC 2 is powered by 28VDC (DC BUS 2).
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 10
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
A380 TECHNICAL TRAINING MANUAL
SECONDARY FLIGHT CONTROLS SYSTEM - ARCHITECTURE & COMPUTER POWER SUPPLY MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 11
A380 TECHNICAL TRAINING MANUAL
FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Secondary Flight Controls System (continued) Power Control Unit Supply
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
The flap Power Control Unit (PCU) hydraulic motors are powered by the green and yellow hydraulic circuits. The slat PCU hydraulic motor is powered by the green hydraulic circuit, and the electrical motor is powered by 115 VAC ESSential network.
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 12
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
A380 TECHNICAL TRAINING MANUAL
SECONDARY FLIGHT CONTROLS SYSTEM - POWER CONTROL UNIT SUPPLY MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 13
A380 TECHNICAL TRAINING MANUAL
FLIGHT CONTROLS SYSTEM DESCRIPTION (2) Secondary Flight Controls System (continued) Cockpit Safety Devices
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
To prevent secondary surface from moving, a locking tool is used to lock the slat/flap control lever.
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 14
L1W06161 - L0KT0T0 - LM27DVLEVEL0201
A380 TECHNICAL TRAINING MANUAL
SECONDARY FLIGHT CONTROLS SYSTEM - COCKPIT SAFETY DEVICES MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROLS SYSTEM DESCRIPTION (2)
Apr 18, 2006 Page 15
A380 TECHNICAL TRAINING MANUAL
THS ACTUATOR BAY LIGHTS & POWER OUTLETS DESC. (2) System Overview The Trimmable Horizontal Stabilizer (THS) bay has six Light Emitting Diode (LED) type lights installed in the bay floor and bay ceiling. The system also includes two 28 VDC power outlets to facilitate performance of the maintenance tasks in this area. The lights are controlled from a single toggle switch installed on the fuselage floor, on the LH of the bay access door (311AB). The service lights and the power outlets are energized from the 28 VDC GND SVCE BUS. Human factor point:
L1W06161 - L0KT0T0 - LM27DULEVEL0201
WARNING: BE CAREFUL WITH MOVING SURFACES, MOVEMENT OF SURFACES CAN KILL OR CAUSE INJURY TO PERSONS.
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
THS ACTUATOR BAY LIGHTS & POWER OUTLETS DESC. (2)
Apr 18, 2006 Page 16
L1W06161 - L0KT0T0 - LM27DULEVEL0201
A380 TECHNICAL TRAINING MANUAL
SYSTEM OVERVIEW MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
THS ACTUATOR BAY LIGHTS & POWER OUTLETS DESC. (2)
Apr 18, 2006 Page 17
L1W06161 - L0KT0T0 - LM27DULEVEL0201
A380 TECHNICAL TRAINING MANUAL
SYSTEM OVERVIEW MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
THS ACTUATOR BAY LIGHTS & POWER OUTLETS DESC. (2)
Apr 18, 2006 Page 18
A380 TECHNICAL TRAINING MANUAL
L1W06161 - L0KT0T0 - LM27DULEVEL0201
This Page Intentionally Left Blank
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
THS ACTUATOR BAY LIGHTS & POWER OUTLETS DESC. (2)
Apr 18, 2006 Page 19
A380 TECHNICAL TRAINING MANUAL
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2)
L1W06161 - L0KT0T0 - LM27OVLEVEL0201
Primary Flight Controls
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2)
Apr 18, 2006 Page 20
L1W06161 - L0KT0T0 - LM27OVLEVEL0201
A380 TECHNICAL TRAINING MANUAL
PRIMARY FLIGHT CONTROLS MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2)
Apr 18, 2006 Page 21
A380 TECHNICAL TRAINING MANUAL
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2) Primary Flight Controls (continued) General Operation, Control & Indication NOTE: Note: No more control wheel.
L1W06161 - L0KT0T0 - LM27OVLEVEL0201
WARNING: Flight control surface movement
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2)
Apr 18, 2006 Page 22
L1W06161 - L0KT0T0 - LM27OVLEVEL0201
A380 TECHNICAL TRAINING MANUAL
PRIMARY FLIGHT CONTROLS - GENERAL OPERATION, CONTROL & INDICATION MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2)
Apr 18, 2006 Page 23
A380 TECHNICAL TRAINING MANUAL
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2) Primary Flight Controls (continued) Flight Control Computer Status and Reset
L1W06161 - L0KT0T0 - LM27OVLEVEL0201
WARNING: BCM activated if all computers OFF + one hydraulic circuit pressurized.
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2)
Apr 18, 2006 Page 24
L1W06161 - L0KT0T0 - LM27OVLEVEL0201
A380 TECHNICAL TRAINING MANUAL
PRIMARY FLIGHT CONTROLS - FLIGHT CONTROL COMPUTER STATUS AND RESET MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2)
Apr 18, 2006 Page 25
A380 TECHNICAL TRAINING MANUAL
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2) Secondary Flight Controls General Operation, Control & Indication
L1W06161 - L0KT0T0 - LM27OVLEVEL0201
WARNING: Flight control surface movement, risk of interference between slat or droop nose and engine cowling.
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2)
Apr 18, 2006 Page 26
L1W06161 - L0KT0T0 - LM27OVLEVEL0201
A380 TECHNICAL TRAINING MANUAL
SECONDARY FLIGHT CONTROLS - GENERAL OPERATION, CONTROL & INDICATION MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2)
Apr 18, 2006 Page 27
A380 TECHNICAL TRAINING MANUAL
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2) Secondary Flight Controls (continued)
L1W06161 - L0KT0T0 - LM27OVLEVEL0201
Slat/Flap Control Computer Status And Reset
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2)
Apr 18, 2006 Page 28
L1W06161 - L0KT0T0 - LM27OVLEVEL0201
A380 TECHNICAL TRAINING MANUAL
SECONDARY FLIGHT CONTROLS - SLAT/FLAP CONTROL COMPUTER STATUS AND RESET MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
FLIGHT CONTROL SYSTEM OPS, CTL & IND (2)
Apr 18, 2006 Page 29
A380 TECHNICAL TRAINING MANUAL
COMPONENT LOCATION (2) Primary Flight Controls
L1W06161 - L0KT0T0 - LM27CVLEVEL0201
Secondary Flight Controls
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
COMPONENT LOCATION (2)
Apr 18, 2006 Page 30
A380 TECHNICAL TRAINING MANUAL
L1W06161 - L0KT0T0 - LM27CVLEVEL0201
This Page Intentionally Left Blank
MAINTENANCE COURSE - T1 & T2 (RR / Metric) LEVEL II - ATA 27 Flight Controls
COMPONENT LOCATION (2)
Apr 18, 2006 Page 31
AIRBUS S.A.S. 31707 BLAGNAC cedex, FRANCE STM REFERENCE L1W06161 APRIL 2006 PRINTED IN FRANCE AIRBUS S.A.S. 2006 ALL RIGHTS RESERVED AN EADS JOINT COMPANY WITH BAE SYSTEMS