machine design

HKBK COLLEGE OF ENGINEERING BANGALORE -560 045 (Affiliated To Vsveswaraya Technological University, Belgaum)

MECHANICAL ENGINEERING DEPARTMENT

Academic Year

2011-12

Semester: ODD

COURSE FILE (Theory Subject) Course: Engineering

Semester: V

B.E. in Mechanical Engineering

Section: B

Book List a) Sl. No

1 2

Sl. No 1

2 3

: Text Books

Author

:

Name of the Book

Joseph.E.Shigle Mechanical andCharles Engg Design R.Mishke V.B.Bhandari Design of Machine Elements b) Reference Books:

Author Robert L Norton Hall Holowenko Laughlin John Weily sons

Name of the Book

Edition

Publication

6th 2003

McGraw Hill International

2nd 2007

Tata McGraw Hill

Edition

Machine Design Machine Design

2001

Machine Design

2001`

2008

No. of Copies in Library Borrow Reference Section Section


Publication Pearson Education Tata McGraw Hill

4 c)Recommendation of Additional Book & other sources: Sl. No 1

Author J.B.K.Das and P.L.Srinivasa Murthy

Name of the Book

Edition

Publication


Design of Machine Elements Continued…..3

Book List a) Sl. No

1 2

Sl. No 1

2 3

: Text Books

Author

:

Name of the Book

Joseph.E.Shigle Mechanical andCharles Engg Design R.Mishke V.B.Bhandari Design of Machine Elements b) Reference Books:

Author Robert L Norton Hall Holowenko Laughlin John Weily sons

Name of the Book

Edition

Publication

6th 2003

McGraw Hill International

2nd 2007

Tata McGraw Hill

Edition

Machine Design Machine Design

2001

Machine Design

2001`

2008



Publication Pearson Education Tata McGraw Hill

4 c)Recommendation of Additional Book & other sources: Sl. No 1

Author J.B.K.Das and P.L.Srinivasa Murthy

Name of the Book

Edition

Publication


Design of Machine Elements Continued…..3

2.

Class Time Table

:

Appendix – A

3.

Subject Teacher Time Table

:

Appendix – B

4.

Lesson Planning

:

Appendix – C

5.

ReVew of Lesson Planning

:

Appendix – D

6.

List of Students & their performance during IA Tests

:

Appendix – E

7.

Corrective Actions on performance of Students in IAT

:

Appendix – F

8.

First ReVew by Subject Teacher with the Class and Corrective Actions Taken

:

Appendix – G

9.

Second ReVew by subject Teacher with the Class and Corrective Actions Taken

:

Appendix - H

10.

Final ReVew by Subject Teacher

:

Appendix – J

11.

Points to be implemented for Coming Semester

:

Appendix – K

12.

Calendar of ODDts

:

Appendix – L

(To be Attached at end)

13.

Syllabus

:

Appendix – M

14.

Model Question Papers and PreVous University Exam Question Papers

:

Appendix – N

Staff Dairy Attendance Register

Appendix - A HKBK COLLEGE OF ENGINEERING, Bangalore – 45 MECHANICAL ENGINEERING DEPARTMENT

Academic Year: 2011-2012

Semester: ODD CLASS TIME TABLE

Semester: V

Day

MON TUE

Section: B 8:30 to 12:55 8:30 to 9:20

9:20 to 10:10

ELE-1

HMT

FEA

ELE-1

WED

FEA

MV

THU

ELE-1

HMT

FRI

DME-I

MECH

SAT

MECH

HMT

10:10 to 10:25

T E A

With effect from01-02-2012 1:40 to 4:10

10:25 to 11:15

11:15 to 12:05

12:05 to 12:55

MV

FEA

DME-I

MECH

HMT

MV

HMT (A2) & CAMA (A1) B R E A K

DME-I

MECH

MV

FEA

FEA

MECH

DME-I

ELE-1

12:55 to 1:40 L U N C H B R E A K

Time Table Co–ordinator

1:40 to 2:30

2:30 to 3:20

3:20 to 4:10

HMT (A1) & CAMA (A2)

ELE-1

DME-I

MECH

MV Forum

Signature of HOD

Appendix - B HKBK COLLEGE OF ENGINEERING, Bangalore – 45 MECHANICAL ENGINEERING DEPARTMENT Academic Year: 2011-12

Semester: ODD

Appendix - B HKBK COLLEGE OF ENGINEERING, Bangalore – 45 MECHANICAL ENGINEERING DEPARTMENT Academic Year: 2011-12

Semester: ODD SUBJECT TEACHER TIME TABLE

Name of the Faculty: MOHAMMED YUNUS

Semester: V

Section: B

With effect from: 01-02-2012

8:30 to 12:55 Day

8:30 to 9:20

9:20 to 10:10

10:10 to 10:25

10:25 to 11:15

1:40 to 4:10 11:15 to 12:05

MON

DME2- MY T E A

TUE

DME2-MY

WED THU FRI

12:05 to 12:55

DME2- MY

SAT

B R E A K

12:55 to 1:40

1:40 to 2:30

L U N C H

2:30 to 3:20

3:20 to 4:10

DME2- MY

B R E A K DME2- MY

Signature of the Faculty

Signature of HOD

Appendix - C HKBK COLLEGE OF ENGINEERING, BANGALORE - 45 MECHANICAL ENGINEERING DEPARTMENT

Appendix - C HKBK COLLEGE OF ENGINEERING, BANGALORE - 45 MECHANICAL ENGINEERING DEPARTMENT Academic Year_2011-2012 Semester: ODD LESSON PLANNING

Semester: V Name of Subject Teacher: MOHAMMED YUNUS Name of Subject Expert (ReVewer): DR.J.FAZLUR RAHMAN For the Period: From: 01/02/2012 to 22/5/2012

Subject Code: 06ME51

Planned Sl No.

1.

2.

3.

4.

5. 6.

7.

8.

9.

Topic / Experiment Unit:1 Introduction to Machine Design, Normal & Shear stress Bi-axial and Tri-axial stresses, stress-tensor.

Principal stresses , problems Engineering Materials & their mechanical properties. Stress- strain diagrams, stress analysis. Design consideration, codes and standards. Unit:2 Design for static strength, static load and Factor of safety ( Numerical) Theories of failure: Max. Normal stress theory, max. Shear stress theory.

Distortion Energy theory, Failure of brittle

No. of Periods

Date

Executed No. of Periods

01-08-2011 1

1

1

1

1 1

01-08-2011 1

02-08-2011 03-08-2011 04-08-2011 06-08-2011 08-08-2011

1

1

1

1 1

09-08-2011 1

1

1

Date

02-08-2011 03-08-2011 04-08-2011 06-08-2011 08-08-2011 09-08-2011

1

10-08-2011 11-08-2011

1

1

10-08-2011 11-08-2011

REMARKS

Planned Sl NO

Topic / Experiment

No. of Periods

14.

Impact strength: Impact stresses due to Axial load

1

15.

Impact stresses due to Bending load & torsional load.

1

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

Problems Unit:3 Design for fatigue strength, S-N diagram, low cycle fatigue. High cycle fatigue, Endurance limit. Endurance limit modifying factors- Size, surface finish, stress concentration factor Fluctuating stresses, Goodman’s & Soderberg’s Equation.

problems problems Stress due to combined loading Problems Cumulative fatigue damage problems Unit:5 Design of shafts: torsion of shafts, Design for strength.

1

Date 20-08-2011 22-08-2011 23-08-2011

Executed No. of Periods 1

1

1

24-08-2011 1

1

1

1

1

1

23-08-2011

25-08-2011 1

27-08-2011 29-08-2011 30-08-2011 03-09-2011 05-09-2011 07-09-2011 08-09-2011

1

1

1

1

1

1

1

10-09-2011 1

22-08-2011

1

1

1

20-08-2011

24-08-2011

25-08-2011

1

Date

27-08-2011 29-08-2011 30-08-2011 03-09-2011 05-09-2011 07-09-2011 08-09-2011 10-09-2011

1

REMARKS

Planned Sl NO

31.

32.

33.

34.

35.

36.

37.

Topic / Experiment

Design of shafts under fluctuating loads. problems Design of shafts under combined loading. problems Unit:8 Power screws: Stresses in power screws.

Efficiency & self locking in power screws. Design of power screws

No. of Periods 1

1

1

1

1

1

1

Date 15-09-2011 17-09-2011 19-09-2011 20-09-2011 21-09-2011 22-09-2011 24-09-2011


1

1

1

1

1

1

Date 15-09-2011 17-09-2011 19-09-2011 20-09-2011 21-09-2011 22-09-2011 24-09-2011

38.

Problems

1

26-09-2011

1

26-09-2011

39.

Complete design of Screws Jack

1

28-09-2011

1

28-09-2011

40.


1

29-09-2011

1

29-09-2011

41.


1

01-10-2011

1

01-10-2011

42.

43.

44.

45.

Unit:7 Riveted joints: types, Rivet Materials, Failure of riveted joints. Efficiency of riveted joints

Problems Boiler joints , problems

03-10-2011 1

1

1

1

03-10-2011 1

04-10-2011 13-10-2011 15-10-2011

1

1

1

04-10-2011 13-10-2011 15-10-2011

REMARKS

Planned Sl NO

49.

50.

51. 52.

Topic / Experiment

Riveted brackets Problems Welded joints: Types, Butt and Fillet weld strength problems

No. of Periods 1

Date 18-10-2011


REMARKS Date 18-10-2011

1

19-10-2011

1

19-10-2011

1

20-10-2011

1

20-10-2011

1

22-10-2011

1

22-10-2011

1

24-10-2011

1

24-10-2011

1

26-10-2011

1

26-10-2011

54.

Unit:6 Design of Cotter joints Design of Knuckle joints

55.

Types of keys, Design of keys. Design of splines

1

29-10-2011

1

29-10-2011

56.

Design of Rigid coupling.

1

31-10-2011

1

31-10-2011

57.

Design of Flexible Coupling

1

02-11-2011

1

02-11-2011

58.

Design Flange coupling

1

03-11-2011

1

03-11-2011

53.

59. 60.

Design of Bush & Pin type flexible coupling. Old ham’s Coupling

62.

Unit:4 Stresses in threaded fasteners, Effect of initial tension Design of threaded fasteners under static load.

63.

64.

61.

1 1

05-11-2011 08-11-2011

1 1

09-11-2011 1

05-11-2011 08-11-2011 09-11-2011

1

1

10-11-2011

1

10-11-2011

Design under dynamic & impact loads.

1

17-11-2011

1

17-11-2011

Design of eccentrically loaded bolted joints Problems

1

19-11-2011

1

19-11-2011

Annexure -1 to Appendix – C HKBK COLLEGE OF ENGINEERING, BANGALORE - 45 MECHNICAL ENGINEERINGDEPARTMENT Academic Year: 2011-12

Semester: ODD

RECORD OF INITIAL BRIEFING & LAYING DOWN OF OBJECTIVES BY STUDENTS FOR THEMSELVES

Semester: V

Section: B

Name of the Faculty: MOHAMMED YUNS

Subject Name: DME-I 1.

Subject Code: 06ME51

Student’s objectives Vz a Vz this Subject. a. To teach the students fundamental concepts and approach to design of machine elements. b.

To cover the full syllabus and revise for 100 marks

c. To make the students familiar with the use of Machine Design Handbooks. d. To solve university questions. e. To draw key sectional and assembled views of machine elements and assemblies and make students to practice f. To design all the machine elements and make students thoroughly familiar with the steps in machine elements. g. To impart knowledge to students about operation and maintenance of each machine elements listed in the curriculum 2.

Actions by Students, to achieve their objectives (as decided by Students) a) To revise important topics b) Prepare for 160 Marks

Appendix – D HKBK COLLEGE OF ENGINEERING, BANGALORE - 45 MECHANICAL ENGINEERING DEPARTMENT Academic Year: 2011-12

Semester: ODD REVEW OF LESSON PLANNING

Name of Staff: Mohammed Yunus

Semester: V

ReVew – I --by 5th Week before 1st Internal Test *Report by Subject Teacher

Subject: DME-I

Date of ReVew Remarks by HOD*

Date: 3-3-2012 Cumulative No. Of Classes: 19 Syllabus: Planned : 3/8th (37.5%) of Syllabus Executed :1/3rd (33% ) of Syllabus Average Students Attendance: 61 %

Staff Signature __________________ ReVew – I -- by 9th Week before 2nd Internal Test Confirmation of action as per ReVew – I

HOD Signature_________________ Date of ReVew

Remarks by HOD

Yes, action taken and work executed as per ReVew-1

*Report by Subject Teacher for ReVew - I Date : 7-4-2012 Cumulative No. Of Classes: 41 Syllabus: Planned : 1/3th of Syllabus rd

Remarks by HOD**

Appendix – D ReVew – II

-- by 13th Week

Confirmation of action as per ReVew – I Yes action taken and work executed as per ReVew I *Report by Subject Teacher for ReVew - II Date : 7-4-2012 Cumulative No. Of Classes: 41 Syllabus: Planned : 1/3th of Syllabus Executed: 1/3rd of Syllabus (70% cumulative) Average Students Attendance : 75%

Staff Signature __________________ Final ReVew

by

17th Week

Confirmation of action as per ReVew – II

Date of ReVew Remarks by HOD:

Remarks by HOD**

HOD Signature_________________ Date of ReVew Remarks by HOD:

Yes action taken and work executed as per ReVew – II *Final Report by Subject Teacher Remarks by HOD** The classes were well conducted as per planned schedule. Students were mentored and lectured to curriculum and all related shop floor and factory management concepts were covered. To help students score high, after the 2nd Internal Assessment Test, Subject notes comprehensively prepared by myself – spot on to curriculum were circulated to all students.

Staff Signature __________________

HOD Signature_________________

Appendix – E HKBK COLLEGE OF ENGINEERING, BANGALORE – 45 MECHANICAL ENGINEERING DEPARTMENT Academic Year: 2011-12

Semester: ODD

Performance during Internal Assessment Tests Name of the Faculty: MOHAMMED YUNUS Dates of Tests I (5-3-2012)

Sl. No

1 1 2 3

Roll No. USN No

2 3 1HK06ME 001 Abdul Rasheed C.M 1HK06ME 027 Kalappa 1HK08ME 003

Ajmal E.V

1HK08ME 027

Jaideep .R

4 5 6

Name of the Student

1HK08ME 037 Mohammed Shakeel .M 1HK08ME 038

Md. Zahir Rafeeque Ahmed

Internal Assessment Marks Scored (Max. Marks 25)

I (9-4-2012)

Cumulative Attendance Percentage as on Date

T1

T2

T3

Avg

4 07 15 02

5

20 15 20

6 16 A 17

7 16 15 15

8 53 94 83

9 75 40 62.5

70

22

15

A

16

94

70

75

A A

24 06

A A

20 22

53 41

75 77.5

82

II (14-5-2012)

Remarks on performance/ Attendance at the end of unit test T1, T2, T3 Serial Ni./Test/Remarks Example : Serial No. 4/T2/Solve More Problem, Be regular in class etc.

10 78 56

80

7

1HK09ME 001 Aaquib Javed Siddique

23

18

22

23

76

72.5

80

8 9 10

1HK09ME 003 Anish Kumar Pathak 1HK09ME 004 Asfan Baig .M 1HK0 9ME 005 Ashik Sam Thomas Signature of staff I/C » Date »

A 24 21

25 20 22

18 18 A

18 19 21

70 82 76

72.5 80 80

80 83 85

Signature of HOD with Date


Semester: ODD


Sl. No

Roll No. USN No

Name of the Student

1 1 2 3 4 5 6 7 8 9

2 1HK09ME 006 1HK09ME 007 1HK09ME 008 1HK09ME 010 1HK09ME 011 1HK09ME 012 1HK09ME 013 1HK09ME 014 1HK09ME 016

3 Ashil Jose Ashish Raju Philip Aswin .R Bharath Singh .M Bharath .V Biddappa P.S Bujair .K Craig Mario Brown

10

1HK09ME 017 Guruprasad Signature of staff I/C » Date »

Gowtham S.M



T1

T2

T3

Avg

4 15 22 20 24 21 21 A 18 24

5 25 20 18 21 19 24 22 17 A

6 17 21 25 11 A A A 15 20

7 15 22 25 15 24 15 24 17 21

8 18 82 94 94 100 88 59 94 94

9 87.5 87.5 95 92.5 85 60 87.5 80 75

20

18

A

17

82

70

I (9-4-2012)

II (14-5-2012)


10 90 90 98 92 88 68 90 88 82 82



Semester: ODD


Sl. No

Roll No. USN No

Name of the Student

1 1 2 3 4 5 6 7 8 9

2 1HK09ME 018 1HK09ME 019 1HK09ME 022 1HK09ME 023 1HK09ME 024 1HK09ME 027 1HK09ME 028 1HK09ME 029 1HK09ME 030

3 Harshith N.A Hashim T.K Insaf P.A Jackson James Jagadeesha .D Joel Nazareth Joshua Daniel .D Kiran Ramesh

10

1HK09ME 031 Lohith B.H Signature of staff I/C » Date »

Kumar Chetan



T1

T2

T3

Avg

4 24 17 14 23 20 24 21 24 12

5 25 22 24 15 15 22 18 22 18

6 10 23 19 A A 18 02 A 15

7 15 21 21 22 23 21 20 21 19

8 88 76 76 70 70 70 76 76 65

9 70 85 95 97.5 87.5 90 97.5 77.5 77.5

A

21

20

22

100

80

I (9-4-2012)

II (14-5-2012)


10 82 87 95 100 90 92 97 83 95 87



Semester: ODD

Performance during Internal Assessment Tests Name of the Faculty: MOHAMMED YUNUS Dates of Tests I (5-3-2012) Sl. Roll No. Name of the Internal Assessment Marks Cumulative Attendance Scored (Max. Marks 25) No USN No Student Percentage as on Date

1 1 2 3 4 5 6 7 8 9 10

T1

T2

T3

Avg

3 Luqhman Shariff M. Frexin Simon Madhusudan Das .K Mahesh .J Manjunatha .S. Hurakadli 1HK09ME 038 Manikandan .R 1HK09ME 03 9 Mario Aurelius Lionel Robin 1HK09ME 041 Md. Amir Hussain 1HK09ME 042 Md. Qauser

4 23 24 18 24 24

5 23 24 12 20 15

6 A A A A 23

7 24 22 22 17 23

8 52 94 70 100 82

9 92.5 82.5 100 85 97.5

10 97 85 97 85 100

20 24

20 16

19 23

22 21

70 76

100 87.5

100 93

24 24

A 24

A 13

19 15

94 65

65 82.5

80 78

1HK09ME 043 Md. Quamer Tawheed Signature of staff I/C » Date »

23

23

A

23

52

72.5

83

2 1HK09ME 032 1HK09ME 033 1HK09ME 034 1HK09ME 035 1HK09ME 037

I (9-4-2012) II (14-5-2012) Remarks on performance/ Attendance at the end of unit test T1, T2, T3 Serial Ni./Test/Remarks Example : Serial No. 4/T2/Solve More Problem, Be regular in class etc.

Improvement test on 18-5-12 and scored 23/25



Semester: ODD

Performance during Internal Assessment Tests Name of the Faculty: MOHAMMED YUNUS Dates of Tests I (5-3-2012) Sl. Roll No. Name of the Internal Assessment Marks Cumulative Attendance Scored (Max. Marks 25) No USN No Student Percentage as on Date

1 1 2 3 4 5 6 7 8 9 10

2 3 1HK09ME 044 Mohammad Raihan 1HK09ME 046 Md. Zeeshan Rizvi 1HK09ME 047 Mohamed Akif Jaffery Munaff 1HK09ME 048 Mohamed Rashid .M 1HK09ME 049 Mohammad Akib .J 1HK09ME 050 Mohammed Ameen V.C 1HK09ME 051 Mohammed Habibulla .P 1HK09ME 052 Mohammed Hussain 1HK0 9ME 053 Mohammed Shaleh Ahmed 1HK09ME 055 Muzaffar Shan Signature of staff I/C » Date »

T1

T2

T3

Avg

4 24 21 15

5 18 15 24

6 24 22 15

7 22 19 15

15 21 24 15

20 24 20 14

A 15 A 18

23 20

19 18

A

24

8

52

9 70 82.5 72.5

10 77 82 78

20 18 25 22

59

75

70

80 85 87.5

83 85 93 90

15 A

22 15

76 82

100 85

100 90

18

19

24

92.5

92

94 76

76 65

I (9-4-2012) II (14-5-2012) Remarks on performance/ Attendance at the end of unit test T1, T2, T3 Serial Ni./Test/Remarks Example : Serial No. 4/T2/Solve More Problem, Be regular in class etc.

Appeared for improvement test on 18-5-12 and scored 22/25 Appeared for improvement test on 18-5-12 and scored 18/25

Appeared for improvement test on 18-5-12 and scored 22/25



Semester: ODD Performance during Internal Assessment Tests Name of the Faculty: MOHAMMED YUNUS Dates of Tests I (5-3-2012) I (9-4-2012) II (14-5-2012) Sl. Roll No. Name of the Internal Assessment Cumulative Remarks on performance/ Attendance No USN No Student Marks Attendance at the end of unit test T1, T2, T3 Scored (Max. Marks 25) Percentage as on Date Serial Ni./Test/Remarks T1 T2 T3 Avg Example : Serial No. 4/T2/Solve More Problem, Be regular in class etc. 1 2 3 4 5 6 7 8 9 10 87 1 1HK07ME 033 Mannan Hassan Khan 23 25 A 25 5 80 2 1HK08ME 081 Syed Arifulla 24 21 08 21 10 92.5 96

Appeared for improvement test on 18-5-12 and scored 21/25 Appeared for improvement test on 18-5-12 and scored 23/25

Signature of staff I/C Date

» »

Signature of HOD with Date Appendix – E

Appendix – F

CORRECTIVE ACTIONS ON PERFORMANCE OF STUDENT IN IA TEST – 1 (05-3-2012) *1.

Action suggested by subject Teacher as per remarks: (refer Appendix – H)

2.

Remarks by HOD: Subject execution on time Students receptive to lectures

Signature of Subject Teacher

Students to be exhorted to high scoring in coming I A Tests

3.

Action taken as per remarks: Subject execution continued With same zeal and zest i)

Sl. No ----

Signature of HOD

Ex tra Clas ses: Not requ ired Date

Time From

----

To -----

+Circular /

Topics

Time Table No

-----

-----

+ Copy of Circular / Time table to be attached

ii)

Notes given by subject Teacher

Sl. No 1.

Introduction to Vbration

2.

No. of

Topic

Pages 18

iii)

Free Vbration 15 Any amendments to the lesson planning required. Not needed

iv)

Any other Points :

Signature of Faculty

Signature of HOD

Date__________________

Date_______________

Appendix – F HKBK COLLEGE OF ENGINEERING, BANGALORE - 45 MECHANICAL DEPARTMENT

CORRECTIVE ACTIONS ON PERFORMANCE OF STUDENT IN IA TEST- 2 (09-04-2012)

*1.

Action suggested by subject Teacher as per remarks: (refer Appendix – H)

2.

Remarks by HOD: I A Test scoring has improved


Average students attendance has improved

3.

Action taken as per remarks: i)

Sl. No ----

Signature of HOD


Time From

----

To -----

Topics

+Circular / Time Table No

-----

-----

+ Copy of Circular / Time table to be attached v)


Sl.

Topic

No 1.

Damped Free Vbration

2. vi)

Forced Vbration Any amendments to the lesson planning required.

vii)

An y other Points

No. of Pages 20 15


Signature of HOD

Date__________________

Date_______________

Appendix – F

HKBK COLLEGE OF ENGINEERING, BANGALORE - 45 MECHANICAL DEPARTMENT

CORRECTIVE ACTIONS ON PERFORMANCE OF STUDENT IN IA TEST--- 3 (14 -5-2012)

*1.

Action suggested by subject Teacher as per remarks: (Refer Appendix – H)

2.

Remarks by HOD


3.

Action taken as per remarks:

Signature of HOD

i) Sl. No ----


Time From

----

To -----

Topics -----

+Circular / Time Table No -----

+ Copy of Circular / Time table to be attached viii)


Sl. No 1.

No. of

Topic

Pages

Vbration Measurements

2. ix)

Numerical methods to handle Multi Degree of Freedom Any amendments to the lesson planning required.

x)

Any other Points


Signature of HOD

Date__________________

Date_______________

Appendix – G HKBK COLLEGE OF ENGINEERING, BANGALORE - 45

MECHANICAL DEPARTMENT Academic Year: 2011-2012

Semester: ODD

FIRST REVEW BY SUBJECT TEACHER WITH THE CLASS AND CORRECTIVE ACTIONS TAKEN

(To be done at the start of fifth Week) Semester : V

Section : A

Date: 12—3-2012 (After 1st IA Test)

Sl.

1. Suggestions from the Students

No

Name of Faculty: ABDUL MUJEEB. N

Time: From 8: 30 Am to: 9: 20 Am

Action Required

To educate students about contemporary

Hands on practical principles to

industrial management

be highlighted

2. Self Realized Points

Action Required

Students to be lectured modern shop floor

Hands on practical rudiments to

concepts and factory management

be highlighted

3.

Remarks by HOD

Remarks by HOD

Any amendments to the lesson planning required

4. Details of action taken.


Signature of HOD

Date_______________

Date____________

Appendix – H HKBK COLLEGE OF ENGINEERING, BANGALORE - 45 MECHANICAL DEPARTMENT


Semester: ODD

FIRST REVEW BY SUBJECT TEACHER WITH THE CLASS AND CORRECTIVE ACTIONS TAKEN

(To be done at the start of fifth Week) Semester: V

Section: A

Name of Faculty: MOHAMMED YUNUS

Date: 16-4-2012 (After 2nd IA Test)

Sl. No

Time: From 8: 30 Am to : 9: 20 Am

1. Suggestions from the Students

Action Required

Students wanted me to compile

Single source notes required to avoid

notes covering full portion

multiple sources like 5-6 different

Remarks by HOD

books/ authors , internet so on 2. Self Realized Points

Action Required

Students need to be talked about

Global business operations and global

current awareness topics and

phenomena and its impact at

changing global scenario

organization level and indiVdual level

Remarks by HOD

discussed 3. Any amendments to the lesson planning required



Signature of HOD

Date_______________

Date____________

Appendix – J HKBK COLLEGE OF ENGINEERING, BANGALORE - 45 MECHANICAL DEPARTMENT


Semester: ODD

FINAL REVEW BY SUBJECT TEACHER

(After University Exam) Semester: V

Section: B


1. Adequacy of time for coverage of syllabus. Yes , time was adequate

2. Suggestions regarding change in syllabus including updating as per latest Technology. More Shop floor concepts and production management techniques to be included

3. Suggestions regarding change of books. Change of books is naturally required with and if curriculum is amended

4. Suggestions regarding more emphasis on certain topics. The current global scenario is witnessing changes in various methodology of designing a component due to application of different techniques/ tools.. Therefore an additional topics covering these aspects have to be introduced and discussed

Date________________


Date_________________

Signature of HOD

Appendix – K HKBK COLLEGE OF ENGINEERING, BANGALORE - 45 MECHANICAL DEPARTMENT

Academic Year: 2011- 2012

Semester: ODD

POINTS TO BE IMPLEMENTED FOR THE COMING SEMESTER

(To be prepared after University Result) Semester V

A.

Section: A

Name of Faculty : Mohammed Yunus

FOR PREPARATION OF THIS ANNEXURE FOLLOWING DOCUMENTS ARE NEEDED

1) Final review at the end of lesson planning.

-- Lesson plan dates and executed dates were in tune till the 2 nd I A Test.

Thereafter there were minor slip ups due to Seminars and Workshops conducted in the department 2) Failure analysis carried out for subjects with pass % less than 60%. 3)

Final reVew by subject Teacher (Course File)

B. ACTIONS TO BE TAKEN : 1)

Selection of proper faculty for the subject. : Industry served staff members preferred

2)

Training for earmarked faculty. : On job training and students feedback is best

3)

More emphasis on certain topics: Topics related to shop floor concepts, industrial engineering and factory management are adVsable.

4)

Points to be considered for preparing lesson planning. : More and more portions to be covered in the beginning of the semester. Towards the fag end, students get involved with their project works and internal marks / improvement tests etc.

5)

Requirements of additional books and training aids. : Industrial Vsits and some case studies will nurture students mind towards finishing school programs

6)

Case to be taken up with University for changes in the syllabus (If any).

Appendix – H HKBK COLLEGE OF ENGINEERING, BANGALORE - 45 MECHANICAL ENGINEERING DEPARTMENT Academic Year: 2011-12

Semester: ODD

SECOND REVEW BY SUBJECT TEACHER WITH THE CLASS

AND CORRECTIVE ACTIONS TAKEN

(To be done at the start of fifth Week) Semester : V

Section: B


Date: 16—4-2012 (After 2 nd IA Test)

Sl. No.

Time: From 8: 30 AM To: 9: 20 AM

1. Suggestions from the Students Students wanted me to compile notes covering

Action Required Single source notes required to avoid

full portion.

multiple sources like 5-6 different

2. Self Realized Points

books/ authors , internet so on . Action Required

Students need to be talked about current

New methods and tools are discussed.

Remarks by HOD

Remarks by HOD

awareness topics and developments in this field.

3. Any amendments to the lesson planning required



Signature of HOD

Date_______________

Date____________

Appendix – J

HKBK COLLEGE OF ENGINEERING, BANGALORE - 45 MECHANICAL ENGINEERING DEPARTMENT


Semester: ODD

FINAL REVEW BY SUBJECT TEACHER

(After University Exam)

Semester: V

Section: B


5. Adequacy of time for coverage of syllabus. Yes, time was not adequate for Units covering large number of numerical and derivations.

6. Suggestions regarding change in syllabus including updating as per latest Technology. More Experimental, analytical and numerical methods and techniques to be included.

7. Suggestions regarding change of books. Change of books is naturally required with and if curriculum is amended

8. Suggestions regarding more emphasis on certain topics. The recent research and development work in Design of new mechanical components is witnessing changes due to introduction of new tools and methods. Therefore new techniques and methods have to be introduced and discussed.

Date________________


Date_________________

Signature of HOD

Appendix – K HKBK COLLEGE OF ENGINEERING, BANGALORE - 45 MECHANICAL ENGINEERING DEPARTMENT


Semester: ODD

POINTS TO BE IMPLEMENTED FOR THE COMING SEMESTER

(To be prepared after University Result)

Semester: V

A.

B.

Section: B


For preparation of this document, the following documents shall be considered. i.

Final reVew at the end of lesson planning.

ii.

Failure analysis carried out for subjects with pass % less than 60%.

iii.

Final reVew by subject Teacher (Course File)

Actions to be taken :

i.

Selection of proper faculty for the subject.

ii.

Training for earmarked faculty.

iii.

More emphasis on certain topics.

iv.

Points to be considered for preparing lesson planning.

v.

Requirements of additional books and training aids.

vi.

Case to be taken up with University for changes in the syllabus (If any).

Signature of HOD

Signature of Principal

Date________________

Date________________

PROGRAM EDUCATIONAL OBJECTIVES FOR DME – I (06ME51) The following PEO’s were set at the beginning of semester keeping average students in focus 1. To teach the students fundamental concepts and approach to design of machine elements 2. To cover the full syllabus and revise for 100 marks 3. To make the students familiar with the use of Machine Design Handbooks 4. To solve university questions 5. To draw key sectional and assembled Views of machine elements and assemblies and make students to practice 6. To design all the machine elements and make students thoroughly familiar with the steps in machine elements. 7. To impart knowledge to students about operation and maintenance of each machine elements listed in the curriculum

PROGRAM OUTCOMES (PO’s): At the end of semester, the students acquired following : 1. Students were well acquainted with the Basic parts design and effect of various loading ( individual /combined) in different components of machine using various theories of failure. 2. Students had a fairly broad idea of steps involved in design of each machine assembly (Beams, Gears, Springs, Bearings , Cylinders & cylinder heads, clutches and brakes so on ) and types of loading (fatigue, static and impact, and so on). 3. Students were able to read sectional and assembled Views of machine elements and their design methodology. 4. Students were familiar with the functioning of the machine elements and full assemblies 5. Students became familiar with the fundamental aspects such as materials used in each machine element, dimensions and sizes and overall general arrangement. 6. Students got familiarized with exploring the Machine Design Data Hand book.

*****************

HKBK COLLEGE OF ENGINEERING, BANGALORE – 45

__________________________DEPARTMENT COURSE FILE (ADDITIONAL INFORMATION IF ANY)

HKBK COLLEGE OF ENGINEERING, BANGALORE – 45 MECHANICAL ENGINEERING DEPARTMENT COURSE FILE (ADDITIONAL INFORMATION IF ANY)

H.K.B.K. College of Engineering # 22/1, Nagawara, Bangalore-560 045.

Calendar of ODDts for ODD Semester B.E of Academic Year 2011-2012. Wee

Month

Mo n

Tue

We d

Th u

Fri

Sa t

Sun

Holidays

ActiVties

IA Test

st

February

1

1 6

2 3 4 Feb / March

March/April

April / May

May / June

7 13

20

8 14

21

2 9

15 22

16

3

4

5

10

11

12

17

18

1 – Commencement of I / IV / V & VI semester B.E.

19

23

24

25

26

2 0 – M ah as hi va ra tr i

5

27

28

29

1

2

3

4

1st March: Last date to submit 1st Test question paper.

6

5

6

7

8

9

10

11

1st IA Test: 5th, 6th, 7th, 8th, 9th & 10th March.

7

12

13

14

15

16

17

18

17th March: - Progress Report to be sent to parents.

8

19

20

21

22

23

24

25

9

26

27

28

29

30

31

1

10

2

3

4

5

6

7

8

11

9

10

11

12

13

14

15

23 – Ugadi

1st Lab Test: 19th, 20th, 21st, 22nd & 24th March.

4 – Mahaveera Jayanthi 6 – Good Friday

5th April: Last date to submit 2 nd Test question paper. 2nd IA Test: 9th, 10th, 11th, 12th, 13th & 14th April. th

12

16

17

18

19

20

21

22

13

23

24

25

26

27

28

29

2 4 – Ba sa va Ja yan th i

14

30

1

2

3

4

5

6

1 – May Day

15

7

8

9

10

11

12

13

16

14

15

16

17

18

19

20

18 April– Cultural Day

21st April: Progress Report to be sent to parents.

3rd May: Last date to submit 3 rd Test question paper. 3rd IA Test: 7th, 8th & 9th May. (2 Tests per day) 2nd Lab IA Test: 10th, 11th & 12th May 19th May: – Display of average IA Marks. 22nd – Last working day for I / IV / V & VI semester B.E. VTU Practical Examination of I, IV & V Sem B.E: 25th May to 9th June. Graduation Day for Final Year B.E.

17

21

22

23

24

25

26

27

18

28

29

30

31

1

2

3

VTU Theory Examination of VI Sem B.E: 28 th May to 6th June

19

4

5

6

7

8

9

10

VTU Theory Examination of I, IV & V Sem B.E: 11 th June to 4th July.

20

11

12

13

14

15

16

17

VTU Vva Voce of VI Sem B.E: 11 th to 18th June.

Attendance norms will be followed as per VTU. Students who get below 85% attendance are liable for detention. Staff members are required to monitor the attendance of the students and send attendance status report of the irregular students once in 15 days to the Principal’s Office & intimate the same to the parents. 3. Improvement Tests will be given by the respective departments for only to those students who have not got the average marks in the IA tests & will be conducted immediately after the 3rd IA test. 4. Sports actiVty after 3.30 p.m., cultural actiVties practice in forum actiVties periods and after the college hours only. 5. Final sessionals of Theory and Lab will be displayed in the respective departments on 19.05.2012. Students are required to go through the same, if they find any discrepancies the same may be informed to the concerned HOD for necessary correction immediately. 6. All the Students have to wear ID cards compulsorily. The Students are not allowed to use Mobiles inside the campus. Copy to: The HODs of E&C/EEE/ME/CSE/ISE/Phy/Chem/Maths/MBA & HR/Office/Exam/Sports/Library/Accounts/Admin/Director 1. 2.

Principal

V SEMESTER

Subject Code: 06ME51 No. of Lecture Hrs. / Week: 04 Total No. of Lecture Hrs: 52 PART - A

DESIGN OF MACHINE ELEMENTS-I

IA Marks: 25 Exam Hours: 03 Exam Marks: 100

UNIT - 1 INTRODUCTION: Definitions: Normal, Shear, Biaxial and Tri Axial Stresses, Stress Tensor, Principal Stresses. Engineering Materials and their 5 Hours Mechanical properties, Stress-Strain diagrams, Stress Analysis, Design, considerations: Codes and Standards. UNIT - 2 DESIGN FOR STATIC & IMPACT STRENGTH: Static Strength: Static loads and Factor of Safety, Theories of failure. Maximum Normal Stress Theory, Maximum Shear Stress Theory, Distortion Energy Theory; Failure of Brittle Materials, Failure of Ductile Materials. Stress Concentration, Determination of Stress Concentration Factor. Impact Strength: Introduction, Impact Stresses due to Axial, Bending and Torsional loads, Effect of Inertia. 7 Hours UNIT - 3 DESIGN FOR FATIGUE STRENGTH : Introduction- S-N Diagram, Low Cycle Fatigue, High Cycle Fatigue, Endurance Limit, Endurance Limit. Modifying Factors: Size effect, Surface effect, Stress Concentration effects. Fluctuating Stresses, Goodman and Soderberg relationship; Stresses due to 8 Hours Combined Loading, Cumulative Fatigue Damage. UNIT - 4 THREADED FASTENERS : Stresses in Threaded Fasteners, Effect of Initial Tension, Design of Threaded Fasteners under Static, Dynamic and 6 Hours Impact loads, Design of Eccentrically loaded Bolted Joints. PART - B UNIT - 5 DESIGN OF SHAFTS : Torsion of Shafts, Design for strength and Rigidity, with Steady loading, ASME & BIS codes for Power Transmission shafting, 7 Hours Shafts under Fluctuating loads and Combined loads. UNIT - 6 COTTER JOINT AND KNUCKLE JOINTS, KEYS AND COUPLINGS :

Design of Cotter and Knuckle Joints, Keys: Types of keys, Design of Keys, and Design of Splines. Couplings: Rigid and Flexible Couplings: Flange 7 Hours Coupling, Bush and Pin type Coupling and Oldham’s Coupling. UNIT - 7 RIVETED AND WELDED JOINTS : Types, Rivet Materials, Failures of Riveted Joints, Joint Efficiency, Boiler Joints, Tank and Structural Joints, 7 Hours Riveted Brackets. Welded Joints – Types, Strength of Butt and Fillet welds, Eccentrically loaded Welded Joints. UNIT - 8 POWER SCREWS : Mechanics of Power Screw, Stresses in Power Screws, Efficiency and Self-locking, Design of Power Screw, Design of Screw Jack: 5 Hours (Complete Design). DESIGN DATA HAND BOOKS: 1. Design Data Hand Book – K. Lingaiah, McGraw Hill, 2nd Ed. 2003. 2. Design Data Hand Book – K. Mahadevan and Balaveera Reddy, CBS Publication 3. Machine Design Data Hand Book – H.G. Patil, Shri Shashi Prakashan, Belgaum. 4. PSG Design Data Handbook PSG College of Technology, Coimbatore. TEXT BOOKS: 1. Mechanical Engineering Design: Joseph E Shigley and Charles R. Mischke. McGraw Hill International edition, 6 th Edition 2003. 2. Design of Machine Elements: V.B. Bhandari, Tata McGraw Hill, Publishing Company Ltd., New Delhi, 2 nd Edition 2007.

REFERENCE BOOKS: 1. Machine Design: Robert L. Norton, Pearson Education Asia, 2001. 2. Design of Machine Elements : M. F. Spotts, T. E. Shoup, L. E., Hornberger, S. R. Jayram and C. V. Venkatesh, Pearson Education,

machine design

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