Document Title
Method Statement for Static Equi Installation Work (Below 10 ton
Client Contractor Project Title
Location
Desuiption
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Title
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I Method
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Statement for Static Equipr lent
Installation Work (Below 10 ton
Doc No. Page
CONTENTS
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:
1.
PURPOSE
2.
OBJECTIVE
3. DEFINITION
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4.
RESPONSIBILITIES
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5. PERMIT TO WORK
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6. METHODOLOGY
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REQUIREMENTS
7" KEY RISK / CONTROLS
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8.
%'.
WELFARE FACILITIES
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9, LIFTING PLAN
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8.
F1 It
10"
EQUIPMENT/PPE
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11. SITE ACCESS ARRAIIGEMENT
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12.
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ENVIRONMENT PROTECTION AND W
13. TECHNICAL SPECIFICATION
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14.
WORKING HOURS
15.
CONTACTS
16.
RISK ASSESSMENT ANALYSIS
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Document Title
1.
Method Statement for Static Eq Installation Work (Below 10 ton
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PURPOSE :Purpose of this document is to develop and
vide methodology for Static
Equipment Installation Work (Below l0 ton)
) OBJECTIVE :This method defines Health, Safety & Envi
ment approach for Static
Equipment Installation Work (Below 10 ton)
, DEFINITIONs
J.
I QC
LEW
Quality Controller Licensed Electrical
rkers
4. Rcsponsibilities Reports directly Construction Manager
Mechanical In-charge
Safety Officer Safety Coordinator
Lifting Supervisor
PM, lead and execute timeiy
completion of the and oversee the safety for the site Reports PM, ure and execute directly the construction & com ion of work and also the safety on site Overseas the lVhole o Mechanical Installation work and to the CM and sure all safety aspect on site Ensures all work proce{ure and oversea th$ installation work Provide relevant and uired training on site and oversee and enforce all safet les and resulation Oversee and enforce al rules and regulation on site Oversee the direct ution of work on site and ensure that safety measures in place and maintained. Reports to Supervisorl and
to
Engim
proper signaling, moriements & coordination durins general lifting works in accordance with the lifting plan. Ensures that only regi{tered crane operators, uppolnt"A riggers and signalmen participate in any lifting operation involvins cranes. Take suitable measures {o rectify any unsafe conditio's to ensure the liftirig operation can be conducted safei r
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Document
Title
I Method
j
Statement for Statie Equip nent Installation Work (Below iO toi )
Fitter Rigger
Signal man
Perform the installat the equipment orienr Ensures that the loac stable, balanced and the load as it is beinr Gives correct and operator to maneuve, to the destination. To follow all safety work procedure in a Assist the fitter in tht
Maintenance and Repaii Crew from vendors General Worker Banksman Guides vehicles anr working along and a rqquired in the risk ar
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on ofthe equipment and checking of ttion and alisnment is rigged up in such manner ahat it is ;ecured; establish tag lines to control maneuvered.
lift equipment the load safely from the point of lift
lear signals to the
egulation on site and carry out anv afe manner
installatioq of the equipmeni assists in road diversion while :ross the road in a safe manner as ;essment.
L
Demolition
L_J
Llttrng
X
Scaffold Erection/ Dismantling
u
Working at Height
X
Hot Work
X
Hazardous Environment
f,
Exeavation
u
Hazardous Matt
Handling
l
Confined Space Entry
X
Piling operation
n
Line Break
n
Working in Hazardous Environment
n
lold Work
M Z-\J
Electrical Isolati Energization
n
Others:
D
al
5.1. Safety Requirement & Restriction
l.
Workers involve must be SIC inducted
(If working inside
plant) 2. Workers involve must wear complete and pro 3. Banksman shall be brief on the only road 4. Workers involve must be MS/RA briefed and
r PPE requirements at all times.
to the site. rded.
Method Statement for Static Equi Installation Work ftselow 10
Document Title
5.
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All workers to be briefed with the Eme
Procedure, Evacuation
Procedure and General Site Rules as discus
Drill
in the SIC
6, METHODOLOGY:. 6.1" Preparation
. o
Apply all relevant permits to work
get approv*
f
Proceed to the site and check the
ipment foundation, study the GA
drawing of the equipment and ch
the foundation, elevation and ensure
the right orientation during installa
.
Ensure all mobile equipment
y electrical equipment are inspected
and, a:
prior to mobilization on site.
fP."pur"
all the equipment and liftin tackles required for the lifting and installation work inspecfed
.
Ensure all the preparation works a
done before any
lifting works
commeRees"
o
Ensure
all lifting plan and mobile
e movement
approved
plan are being
to the PTW.
Survey and mark the location of the
outrigger position and trailer
parking area. Prepare steel plate at crane outri
(steel plate dimension 6m
by 1.5rn by 20mm thickness)
.
Hard barricade with warning signa
be set up prior to any
lifting
work. 6.2. Deliverv and Storage On-site
o
communicate
*ith
r
fo{suitabre temporary storage of
equipment if not will be deliver to la{ down designated temporary storage
location.
r
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Ensure when going up the lorry crane or trailer adequate fulr protection is being
provided
I
Method Statement for Staric Equi Installation Work @elow l0 t,
Document Title
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lnor
equipment to be installed upon elivery, the trailer or lorry crane follow the route to site as
Unloading of equipment will be by ever that
crane or mobile crane which
fulfil the lifting requirem
All equipment shall be temporary
s
storage area to protect against dan
pported with timber block atthe and for later easier transporting
and rigging works
6.3. T
U
lUntoaAing
and transferring of equi
r
crane 50 tons and above and also
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Delivery of equipment to site shall
shall be perform by mobile crane under tn"
f
done by 40 foot trailer or lorry
crane.
r
All unloading site shall
and approv.
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6.3.1. Using of Pallet Jack a a
a
6.3.2. a
Place the equipment onto the pallet
carefully.
Ensure the equipment is rested firml onto the pallet and if required, secured before maneuvering the pal jack to the designated location. DO NOT push or pull the pallet jack denly to prevent the equipment from slipping from the pallet jack,s Use of wooden or plastic pallets for
y inserting the pallet jack lork.
and Boom lift will be used to perfonn ri ing and de-rigging work if the platform ladder and A-fr:ame ladder i out ofreach Ensure thatthe boom lift is nre-in
"dlmobilization
Boom lift operator are to follow the b rnksman guidance at all time while maneuvering the boom lift
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Method Statement for Static Equi Installation Work @elow l0 t
Document Title
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Personnel working in the boom
shall wear harness with 100% tied
up
.
All removed lifting
gears shall be
Iace in the boom
down and do not throw any lifting 6.3.3. a
basketto brine
down.
tu
r
Farrklift operator must follow
an instruction
a
moving off. 6.3.4.
Transferrins usins Sk!4 roller
Lever blocks and chain blocks wiil
{e used for puiling the equipment
along the rails by securing to a stro
anchoringpointl
To change direetions or negotiating
bend, another rail will set up
along the patli of direction, Jack the jacks and let the equipment rest on t Place tlie rails under the equipment
rollers and wooden planks.
ipryent up by using hrvdraulic timber blocks piate together with the skid
i
Method Statement for Static Eoui Installation Work fBelow t0 t,
Docurnent Title
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Slorvlyjack down the equipment
to the skid rollers and proceed
with the skidding works.
.
Mobile crane will setup be setup
ac,
ing to the lifting ptuo
and closely supervise by the
ifting supervisor on site.
I r Extend all outriggers
fully with the
f
plate place directly below the
outrigger plates for stability of the c
e Adjust the outrigger hyclraulic syste
to achieve the levelness of the
crane chassis.
lfft.
r
crane
will lift the required
amou
The lifting supervisor shall confirm
tle
load, crane eapacity and validity of li
of counterweight stated on the
crane working radius, the
liftine
gears, complete checklists
prior lifting.
r AII trailers/lory will maneuver into parking location guided by the ban
.
.
site to the designated installation at all tirne.
Parking and positioning of the mobil crane andtrailer/lorry crane for the lifting job will be stated in the lift ng plan attached to the pTW. Park the Main and the tailing mobile
ne according to the
lifting plan
approved Prepare and setup
lifting tackles to
lifting crane's hook and the
tailing crane's hook. Hook up the lifting tackles using the latforrn ladder or A-flame ladder on both the lifting lugs ancl tailine iu of the tank
h4ethod Statement for Static Equipr rent Installation Work (Below 10 ton
Document Title
During the tilting procedure, do
Doc No.
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Page
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not tojerk, so as to ensure the
n<
tilting is smooth. When the equipment is almost in r ntical positions, slowly release the tailing crane's hook till there is no ension, and after which, lower the tank
till
its approximately 500mrn way from the ground
Remove all the tailing lifting gears rway from the equipment. The signalman
will instructed the c
ane operator to swing the telescopic
boom towards the designate equipr ent foundation for installation works.
After which follow
as
per direct
lif
ng procedure for installation on the
foundation
"
Ensure the rigging is done properly uha
tiaing supervisor will confinn
and check the riggings are according o the planning and design.
Guide ropes (tag line) to be tied to
equipment base to arrests
swinging movements during lifting
rks.
All equipment will
be hoist hieh en
obstacles while maneuverins to its
gh to clear any structure or
ignated installation location
Rigger will also be station to look ou for any obstruction during the
lifting job Upon confirmation of the liftine
isor, the signal man
tlre crane to lower the equiprn ent, at a
will instruct
intained speed without any
"ierking.
Equipment is to be lowered to a hei
of 200mm above the foundation
packer plates for the fitters to check i
al
Fitters
will
use plumb-bob and auto-le
ignment and orientation.
I for orientation check.
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Document Title
Method Statement for Static Equi Installation Work (Below l0
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l
iUpon confirmation from the take over and coordinate the loweri
sor on site,
lifting supervisor will
of the equipment on its packer-
plate and anchor bolts. Fitters
will now tighten the anchor
Its nuts to secure the equipment to
the ground, hand tight, to ensure
it's
After confirmation from the tifting
pervisor, the signalman
instruct the crane to lower its hook that the hook can be lowered and
safe.
will
swinging to the left or right so red fiom the equipment to remove
the wire/webbing sling and shackles can be remove from the equipment. 6.7. Ensure the rigging is done properly
nd lifting supervisor will confirm
and check the riggings are accordi
to the plan and design.
Guide ropes (tag line) to be tied to t
equipment base or to the lifting
shackles to arrests unnecessary swi
ng movements during lifting
works. Signalman and the crane operator w il communicate through the walkie talkie at all time during the lift.
All equipment will
be hoist hieh
Rigger with walkie talkie and,/or wh
gh to clear the structure top.
le will also be station to look out
for any obstruction durins the liftin
If any obstruction is identifiecl, ri
will notify by walkie talkie or by
blowing the whistle ro srop the liftin work. The equipment will now be hoist do
slowly through the structure
beam as directed by the signalman
municating with the crane
operator
Equipment is to be lowered to a hei t of 200mm above the foundation packer plates for the fitters to check i alignment and orientation. Fitters
will
use plumb-bob and auto-l
I for orientation check.
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Method Statement for Static Equipr ent Installation Work (Below l0 ton
Document Title
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Page
Upon eonfirmation from the
isor on site, lifting supervisor will
take over and coordinate the
of the pump on its packer-plate
and anchor bolts. 6.8.
reI
-fra
r
Ensure A-frame and existins
is certified by PE before
used Set up the A-frame on a
flat
and ensure thatit seat firmly
without any jerking motion, Secure a beam elamp (1 ton and
ve rating) on the horizontal beam
of
the A-frame.
After which secure
a chain
block
has a rating
of
less than the clamp
and the SWL of the A-frame onto
beam clamp
Rigger will rig the lifting shackles
o the equipment to the chain
block hook.
After all lifting shackles is secure,
ly hoist up the equipment using
the chain block.
r
once equiprnent o'top of foundatiofr, slowly hoist down and fiuer will check the orientation and tag no. befpre the equipment is hoist down onto the foundation.
For I-beam the procedure will be the same as an A-fiame. In addition, approved f before using any structure for lifting purpose
Rieeine Method
r .
Correct use of all types
of hitches methbd
DO NOT practice the wrong method
6.10.
TE Centering shall be performing directions"
ND two direct
at right angle or more than two
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lvlethod Statement for Static Equipr rent Installation Work (Below l0 tor
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Fine adjustment liners shall be used so th f the entire liners are evenly loaded. When installation load is large and heavy wedges shall be driven between the liners for adj ustments"
.
Never adjust the levelness by loosening o retightening anchor bolts or set bolts
o
Installation shall be performed accurately lt the location and in the direction and with angle specified in the drawings.
o
Foundation centerline and equipment centlrline shall be aligned within the Deviation and Elevation tolerance of otherwise stated.
o
For horizontally installed equipment with
gated anchor bolts holes.
therrnal expansion of the equipment shal fe taken into consideration and anchor bolts shall be set, obstruction at thf sliding face being completely removed.
.
On piacing a slide plate, adjustment of
li
shall not be made on the slide
Until the equipment on the foundation is
y bolted or fixed with
plate.
brackets, temporary stay or other approp
method shall be used to prevent
unexpected overturning of the equipment. Tolerance for levelness and verticality
However, for length of
f
tolerance shall not be more than
unless otherwise stated.
6.10.1.
Method of centerins
Vertically installed equipment
'
Any intersecting two direction at th{ right angle as to the equipment centerline rnark end the rneasuring rine of the equipment shall be measured with a transit leveling *udhin"r (when elevation is low,
plumb bob will be use)
26
Method Statement for Static Equi Installation Work @elow l0 ton
Document Title
14
The equipment center line mark
of
I be confirmed befure installation
either with white line or punched When the positions, elevation, ve ically an level are interface with each other,
priority shall be given
following table below;
Hor-izontally installed equiprnent
o
Equipment centerline rnark in hori
horizontal line shall be measured
. o
I direction and equipment
th a level.
Top and bottom main nozzles shall 'When the position, elevation, verti each other,
priority shall be given
ity and level are interfaced with following table below;
\
I
used for true verticality.
ertically
2
Level
3
Install tion position
4
E
evation
6.11. Working in,Li Live Plan
o Ensure that hat all personnel persi attended
r
In-ho
Ensure that at all personnel have attended
:
Apply Workplace Safet y and
Health in Process Pr Plant Ensure that at all personnel are to wear FR
live plant area ar
(Fire retardant clothing) into the
26
Document Title
Method Statement for Static Equi Installation Work fBelow l0
All personnel are to strict adhere to
15
of
rules and regulation while workins
within the plant NO mobile phone is allow to be brou
into the plant at all time
Ensure all personnel working in the pl nt knows the emergency escape
route and also the assembly point duri Ensure that all personnel are aware
of
and able to perform the necessary acti
7.
any emergency hazardous chemical in the plant
during contamination.
KEY RISK / CONTROLS
Following are the key risks / control
as
following the completion of the
site / Task Risk Assessmenr
Trip, Fall and unfamiliar to environment
lmproper or reckless driving and handling of equipment
Falling Object
Pinch Point
- Walk on designated - Beware of uneven - Look out for protru - Hold on to the hand il at all times - All personnel must - PPE must be applied - All task must have a - Site rules and regul must followed stricily
- Follow proper access - Drive within speed li of the site 1Skm/h - Use licensed ope and skilled workmen - Access for other ctor movement to be kept clear - Off-site inspection for ineries, equipment - All vehicles must be rted by banksman at site - All materials/ tool nt are to be secured properly during transpo - Do not overload the ity of the lorry or mobile crane - Do not place hand or fl rs in between the line of fire - Use the leather or gloves - Coordinate task - Do not carry more tha
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Document Title
Method Statement for Static Equipn ent Installation Work fBelow l0 ton
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Soft Ground
Toppling of crane
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Parking too near to the drainage system and crossing
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Mobilization of forklift I
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Mobilization of equipment l
Hit existing objects/Personnel
Struck by falling object
Toppling of Forklift
- Lay steel mats/ plate s or hard core - Ensure the ground ir stable and compact to withstand the load bea ^ing exerting force - Outriggers to be extr nded fully on steel plates. - Pre- inspection to be carried out to determine
condition of crane. - Ensure competent ot - Ensure neither of the near to the drainage s) depending on the dept - Reinforce the drainal steel pfates over the dr
- Forklift operator to fo time - Adhere to site speed - Ensure there is no ot - Ensure operator has
rerator
4 outriggers position is too stem (min.2 to 3 mtrs away t of the drain re by placing sandbags and lay rin gutter / covers ow banksman instruction at all irnit at all time itruction rvalid license
- Ensure that equipmel t is well balanced on the forklift fork ' travel within speed lin it - Work within forklift SV IL - Maintain site Speed li nit at alltime. - During movement ke rp safe distance away from existing objects - Watch out for personr el during movement of forklift. - Work within the SWL - Do not add counterwe - Do not fift with only Ol - View of Operator shaff - Ensure brake is on wh lorry or trailer. - No personnel shall sta during operation. - Operator must fastene - Never make sharp terr making a turn
ght to increase capacity E fork not be obstruct by the load le loading/unloading from rd on the fork of the forklift
sit belt at all time rand reduce speed while J
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Document Title
Method Statement for Siatic Equipn ent Installation Work (Below 10 ton
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- No horse play while r perating of forklift - Do not carry passen( er - Never use forklift as rworking platform - Avoid runninq over lc lse objects. -ensure hydraulic of pi llet jack is in working condifion Toppling of pallet -ensure equipment sit I roperfy on the paffet jack jack -move the pallet jack sl rwly and ensure enough clearance and no obstr rction. - Do not place hand or [lngers at pinch point area. Pinch Point - Ensure foots and han, s are clear before lowering down of pallet iack. - Work within the SWL cf the Skid roller Failure of Skid - Ensure that the roller is in good condition before use roller - Do not force any man -suver when the roller is stuck - Appoint onlv trained c perator - Do not stand in the lir e of Fire - Always pulf the eguipr nent in a controfled manner Struck by moving - Do not push the skid oller down slop object - Do not place hands a rd leg under the equipment of roller - ensure that the equipr nent is sited properly on the skid roller Toppling of - do not maneuver the s ;kid roffer at uneven surface Equipment - always secure the eqr, ripment before any maneuvering - Always use proper too ls to secure the equiprnent - Ensure all rlgging are, Jone by a connpetent person - All lifting gear must co me with valid cerUtag - Visual chec$
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Document Title
Method Statement for Static Equipn ent Installation Work (Below 10 ton'
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- All lifting operations I rust be carried out by competent lifting crew
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Mobile cranes topple due to overloading or outrigger not fully extend or soft ground
Load exceeding the crane lifting capacity
- Outriggers must be fr - Lay steel plates at or soft ground - Lifting supervisor has the Safe Working Load crane load chart - Change to bigger ca6 - Look out incompeten
rlly extend
- Lifting plan to be subr
tittedtoEfor
approval - All lifting calculation r crane capacity or Safet - Ensure the mobile cri devices to show overloi - Lifting supervisor to d lifting
- During cat 1, lifting l
.;
ar::
fncfement weather (e.9. lightning, strong wind)
Failure of A frame/l beam
Hit by falling Object
Toppling of Aframe
sr
lifting operation whethet - New lifts to be susper - Proceed to lighting sh - Stop lifting operation r
trigger position for reinforce the to ensure the lifting is within accordance to the respective
acity cranes if necessary operators
ust not exceed
I
'factor not less than
of the
!
nes are fitted with warning ding ltermine weight of load before pervisor to access on going to stop or complete the lift. Ced during lightning alerts rlter during CATI uring strong wind
- Work within the SWL rf the A frame or the "1" beam - Ensure that the Chain block and Beam clamp has a lower SWL than the bea n or A frame. - Only use a "A" frame I dth valid certification
- Do not stand under th - Always work within thr - Rigging by qualified ri1 - Onlv use riqqino eouir - Place A-frame on a fla - Do not Swing the load - Use an additional chai required
rload at all time SWL of the lowest equipment ger only nent with cert and taq ,
and firm surface
t block to control the movino if
25
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Document Title
Method Statement for Static Equip nen Installation Work (Below 10 tor )
Fingers got hit by hand tools and pinch point
Struck against object
Fallfrom Height
- Use of the correct h tools are in good work - ldentity the pinch pc partner working with y - Wearing of proper h - Do not use homema - Always perform pusl bolt and nuts - Do not use any adjur tightening - Ensure to have a go - Ensure to use a torq - Maintain at least 3 pr - Use a platlform ladde - Standby rrnan to holr to prevent any sr.rdden - Never fean out or ov working on a ladder - 100% tie off during v - Above 3meters to usr
- hnsure the boom lift i and come with ail checl - Barricade the lifting z No standing or walk r, Failure of boom lift suspended boom lift ca boom - Refer to emergeflc! ti - Ensure before actual operator must do a func - Ensure that the opera - ldentify the pinch poin fingers near the pinch p - Always look out and a Pinch point keep hands inside the c - Keep all hands away { mechanism parts of the - Do not overload the b< - Do not parUmove boo Toppling of Boom - Ensure that the groun( tifr - Lay steel plates or plyr
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of
rnd tools and ensure all hand
ng conditions nt area and always alert your )u
rnd gloves. Je toof ring method during tighteningrcf
itable spanner to perform bolt rd position during bolt tightening rg wrench to perform torqueino
int contact at alltime A frame ladder on to the base of the ladders ;lips or movement. lr reach from either side when ',
orking at height boom lift re in good working condition, list done by the suppliers rne and display lifting signage rder any suspended load and le
,sponse for rescue procedure rperating the boom lift, the ion check and machine check or is ATP certified and avoid the placing any rint
vare of the surroundings and rge
om the any moving or loorn lift om lift (SWL 220k9) n lift at uneven area for work is not soft rood at soft ground
26
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Method Sratement for Static Equipr rent installation Work (Below l0 tor t
- Only trained and qui allow to do operated il - Max only 220kg are means only 2 man an( Falling from height inside the boom lift ca1 - Do not use the boon - Do not over stretch t keep the body inside tl - Both operator and ri1 and 100% hook up to s - Work within the SWL - Ensure all chain/feve cerUtag Failure of - Ensure that the chair chain/lever block working condition - Ensure that the hook working condition withc - Only use the bfock fo
pnch poinUCaught
in
between
Pinch Point
Doc No. Page
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lified boom lift operator are e boom lift lllow in the boom lift cage, a small tool bag are allowed e lift as a form of access r reach the tackles and always e boom lift cage ger must wear safety harness irong anchoring point of the Chain/Lever Block 'bfock used come with valid of the blocks are in good ; and the
stopper are all in
ut any defects
'the main purpose
t and avoid the placing any oint | - hands off tlre tensionr rd chain of the chain/lever I block at alltimes I - Do not place hands ir between chain and the gears
l;'J5[.lt*ifJT'lJfl
- ldentified pinch point lreas - Do not put hrands in b ltween the concrete and the column base
- Use hammers with no defects Do not use home mak r tools Stuck against - Do not put hands on v edge when striking it - Work within the SWL ,f the toe jack - Ensure that there are ;ufficient hydrau lic oil Failure of Toe jack - Ensure that the toe jar k is place at a flat surface - insert the jack into the bearing frame fully to allow gosd iackino condition - At all time do not placr limbs under the jack while jacking Pinch point - use a proper tools to p :rform the jacking of the toe jack ,
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Document Title
Method Statement for Static Equip n ent Installation Work (Eelow 10 tor )
:li:_111"i3: cau:9 oY th.e tp"iT. trom tne cunlng and grinding disc
Physical Fatigue
Electrical Hazards
Dust particles from grinding works
Disk break during polishing and grinding
Doc No. Page
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| _ Ensure sleeves are 'olled down | - Construct a fire box and contain all sparks from | PolishinO and grinding works | - Barricade the workir g area with signage and place a
j fire exinsuisher besid | - Remove all flammat | - Use of fire blanket t j polishing and grinding | - Barricade the workir I fire extinguisher besid, | - place a fire watchmr I breakout at all times ai
r the working area le materiafs at affected area r contain sparks during works g area with signage and place r the working n to look out for any rd 30 min after
area fire work
a
- Ensure worker drink :nough water and rest" - Workers have to wol < in buddy system, so that they could perform the worl if one is tired or unwell - All grinder machines color coded prior use c - All electrical cables tr edges - Ensure the working a - Elevated the wiring c insulated 'S' hooks - Practice good cable r
nust be inspected by LEW and
- Provide dust mask fo work - Wet the foundation wi particles being expose( - Safety glasses to be r
the workers involving in the
r site be protected from sharp
ea is dry and safe to work rnnection or cables by using ranagement
water to minimize the dust to the air rorn at all times h I
- Workers to put on fac : shield with safety eye wear - Grinding disk rpm shc uld be higher than machine
rpm
]
I
I
I
I
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Document Title
l-
Method Statement for Static Equip nent Installation Work (Eelow 10 tor )
Doc No" Page
22of
- Construct a fire box and contain all hot molten metals - Barricade the workir g area and place a fire extinguisher beside th > working area Fire hazards Put on appropriate lr rather gloves cause by the hot - Remove all fire hazt rds materials on site molten metals - Use of fire blanket t r contain sparks during gas cutting works - Place a fire watchmi rn to look out for any fire breakout at all times a td 30 min after work - Ensure the flash bac < arrestor and non-return valves are installed on the ho ;es connection at the regulators and cutting torch Flashback fire at Place a valid fire ext rguisher at the hot work area hoses - Daily inspection and checklist must be done to connections prevent any leakages - Daily leak check on oses and joints by using soap water - Cover the cylinders vith fire blanket on the top to prevent any sparks or I nolten metal falling from another level - While changing of ar y cylinders, ensure the valve is in close position - Check the regulator r reter indicate 0 pressure before changing the cy inder Cylinders toppling - DO NOT change any cylinder near a hot works area at site - Ensure the empty cyl nders are transported back to the designated area - Cylinder to be place i r upright position and secured to the gas cylinder trollr v - Guards and caps of tl te cylinder to be in place - Cylinders to be mobil zed by using proper trolley I
Harmfuf ray from gas cutting (Bright flame) Falling of cut materiafs
- Provide the dark gogl les - DO NOT stare at the taked ffanne for too long - Ensure the workers I ave enough rest after a period of gas cutting works * Barricade the workinE - Secure the material b is too heavy to handle b
area and display signage ' using chain block or ropes if I human
26
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F. i
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t.--
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Document Title
Method Statement for Static Equipn ent Installation Work fBelow 10 ton'
Fire hazards cause by the hot molten metals
Fire hazards cause by shorl circuit
23
Page
of
- Construct a fire box i nd contain all hot molten metals - Barricade the workinr I area and place a fire extinguisher beside the working area - Put on appropriate hi nd gloves - Remove all fire hazat Cs materials on site - Use of fire blanket tc contain sparks welding works - Place a fire watchma t to look out for any fire breakout at alltimes an I 30 min after work - Ensure all portable w rlding machines are inspected by LEW and color code I - Sleeves to be rolled c lwn - Prior using of welding machine, check the conditions of the welding accessol ES - Remove alf defect we ding accessories away from the site immediately an label as defect tools - DO NOT modify or re rair any poftable welding machine on.your own - Place a valfrd and insS scted fire extinguisher on site near the hot works area - All hot work permit mr st be endorsed OV
r Inhaling of Welding fumes
Doc No.
f
- Ensure the welding ar aa is well-ventilated - Provide dust mask to ,he welders . Place a blower to ven ilate the area if the area is
poorly ventilated
Harmfulwelding arc ray
- Provide the welders rn th welding shield - Change for the weldin I glass regularly on the welding shield - Ensure the workers h rve enough rest after a period of welding works
Hot surfaces and cutting torch
Electrical hazards
- Provide the welders w th WELDING hand gloves and in their FRC uniforn - Use of welding hand g oves while handting the hot surfaces. - All portable welding m rchines must be inspected by LEW and color coded pr or use on site - Allwelding cables to b > protected from sharp edges - Ensure the wcrking arr ,a is drV and earth to the
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Document Title
Method Statement for Static Equipn ent Installation Work (Below 10 ton
Doc No.
24
Page
of
26
designated eafthling pr rint - Practice gnod cable nanagement I
- Ensure that all persor nel know the potential hazardous cl, emical in the plant - Ensure that afl persol tnel know the procedure if there is a contaminatior of the chemical - Ensure proper isolati on are done if required before starting of any work - Ensure prc,per permit to work svstem are adopted - No hand phone allorn in the plant at all time - Ensure that 1 person are carrying a PGD (personal gas detector) at all time within 10m of working radius - Ensure that allfire er :inguisher are valid for use - All Personnel are to I 'ear only FRC in the plant
j
chemical hazard I
fire and explosion hazard
I
- Take shelter at appro red location when lightning alert is sound - Off all electrical tools lnd equipment
Strike by lightning
- Drink water regularly - Minimize exposure to hot weather - Perform job rotating
Heat stress disorder
8.
WELFARE FACILITIES Following are to be provided
as
minimum wel
facilities by the contractor
i. Drinking water station 2. Toilet faeilities 3. Temporary Office/ Shaded shetrter 9.
LIFTING PLAN 9.1. Does work required any Lifting Operatior
VY[
9.2. Does the operation fall within the Critical Liftins Criteria
if item 9.1 is YES, aftached r,ifting If both items
(9. 1
Yi;Z E
N
N
Plans (As fer wsHAC requirement)
& 9.2) is YES, thus required to follow Lifting Operation
Lift Plan & Pennit applied
l
*- Critical
Method Statement for Static Equipn :nt Installation Work (Below 10 tonl
Document Title
10.
EOUIPMENT RE0UIRED
Page
25
S
Mobile crane 50 ton and above capa ity (Model TBC) for lifting purpose Boom lift (Model TBC) fbr rigging Fork
lift
r
rd de-rigging of lifting gear
4.5ton capacity (Manitou
Generator 25kV and above (Model
! 3C) for using of electrical tools
work during modification or rectifici .ion during installation work r0.2. Other EquiprLent and Hand'fools requi ed for the Installation Work. Chain Block or Lever block of 1.5 tc
" . . o . . . 11.
L
and above capacity
Hydraulic jacks and toe jacks (1Oton - 100ton) Hsavy duty skid rollers Pallet jacks, trolley (up to 5ton) Beams Clarnps (up
to i0ton)
Lifting belts and wire sling (range frr n 0.5ton to 25ton) Lifting shackles (range from 0.Ston
^
30ton)
Hand tools for bolt tightening purpos
SITE ACCESS ARRANGEMENT Refer to attachment on PTW
12. ENVIRONMENT PROTECTION
* * {.
& WAS]
All construction debris to be disposed All material scraps to be separated
E
DISPOSAL
y using bin
and lisposed using scrap bin
All food and other rubbish items to be isposed using rubbish bin
13. TECHNNICAL SPECIFICATION
NIL
26
ructure Installation
during bolt tightening and torqueing md also for cutting tools or hot
r
of
:-.
10.1. Mobile Equipment Required F'or The
" o e e
Doc No.
Document Title
14.
Method Statement for Static Equi Installation Work (Below l0
26af
WORKING HOURS Normal Hours
Over time (Night)
Monday to Friday Sunday / Fublic
holiday 15. CONTACTS
DESIGNATION
16. RISK ASSESSMENT ANALYSIS
Refer attach Document
26
