Motorola WIMAX Installation Standards

WiMAX Installation Standards

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Agenda Overview A. Equipments and Materials Needed for Installation
A.1 Indoor Equipment and Materials
A.2 Outdoor Equipment and Materials
A.3 Ancilliaries

B. Installation Standards
B.1 Installation Checklist
B.2 Installations Standards

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Objective: •Educate installers and riggers on Motorola standards of WiMAX installations •Identify the components of WiMAX Indoor BTS •Prevent and limit future installation rectification •Provide safety tips to equipment and personnel

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Equipment and Materials needed for Installations A.1 Indoor Equipment and Materials A.2 Outdoor Equipment and Materials A.3 Ancilliaries

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Equipments and Materials needed for installations A.1 Indoor Equipments and Materials











19’ Rack ( Canopy , Transmission and New Rack ) BCU II PDU DAP Surge suppressor and mounting DC Cable ( for BCU to PDU , PDU to Rectifier )
Royal cord power cable 3.5 mm2 BCU to PDU
Royal cord power cable 8 mm2 (2core) PDU to Rectifier Fiber Optics Cables Labellers (BCU color coded fiber clip, cable and rectifier tag) Ground Cables

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Equipment and Materials needed for Installations A.2 Outdoor Equipments and Materials





DAP Vx RF Head Modules GPS unit and mounting brackets DC and Fiber Optics Cables Grounding cables

A.3 Ancilliaries











Electrical Tapes Rubber Tapes Cable Conduit Guides Grounding Kits Cable Gland Sealant Cable Tie Labels U-bolts Breakers

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Equipment and Materials needed for installations Mounting Bracket and DAP Antenna

Antenna

Bracket

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RF Head

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Equipment and Materials needed for Installations GPS Antenna

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Equipment and Materials needed for Installations GPS SURGE SUPPRESSOR

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Equipment and Materials needed for Installations U-Bolts,connectors,lugs,breakers and labels

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Equipment and Materials Needed for Installations RJ 45 connectors, terminal lug and labels

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Equipment and Materials needed for Installations Cables FIBER

GPS

DC RECTIFIER

R-GPS

GROUND

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DC ANTENNA

TRANSMISSION

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Installation Standards B.1 Installation Checklist B.2 Installation Standard

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Installation Standards Checklist WiMAX Installations Checklist A. Antenna and Feeder Checklist A1. Antenna mounted according to Site detailed design A2. Antenna height checked according to Site detailed design A3. Azimuth checked according to Site detailed design A4. Mechanical tilting angle checked according to Site detailed design A5. Electrical tilting angle checked according to Site detailed design A6. Antenna mounting clamps checked, all screw tightened A7. Antenna Grounding(should be tapped on the nearest ground bus bar) A8. BS Van feeder cable entry(porthole) properly sealed with sealant A9. Guide Conduit properly installed and sealed

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Installation Standards Checklist Installation checklist continuation… B. Optical and feeder cable installations B1.Cables installed according to Site Specific Documents ( no sharp bend for the fiber ) B2.Cables secured correctly B3.Cables labeled correctly B4.Antenna and cable connector checked and tightened at both ends B5.All external connectors checked for correct water sealing B6 Antenna jumper cable connectors checked and tightened at both ends B7. Guide conduits properly installed and sealed C. GPS and Surge Suppressor Installation C1.GPS antenna securely mounted and not obstructed C2.GPS tightened correctly according to specification C3. GPS antenna cable and Surge suppressor cable installed and terminated correctly. C4.Surge Suppressor mounted according to orientations C5.GPS and Surge Suppressor properly terminated to the nearest ground bus bar. CDMA 2007-09 Investment View – Aug 25 2006 Motorola Confidential Proprietary

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Installation Standards Checklist Installation checklist continuation… D. BTS installation D1. Cabinet Installation D1a. BCU installed according to Site Detailed Design D1b.BCU fixed, mounted and adjusted D2. Cabinet External Cabling D2a.BCU chassis connected to main grounding bus bar D2b.Power cables to BCU (vice versa)connected and marked D2c.Cables secured and groom tidy on cable tray D2d.Transmission cable securely connected and labelled correctly (BCU to TXM and vice versa)

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Installation Standard are divided into :
Indoor Equipment


BCU II





Mounting Racks Type BCU Unit BCU DC Power connections BCU Fiber Optics connections


Outdoor Equipment


DAP
Antenna Assembly
Sectoring and Antenna Orientation




GPS
Antenna
Surge Suppressor


Installation Sample







Indoor cable run Outdoor cable run
Cable Conduit Weatherproofing
Porthole
DAP
GPS grounding Equipment Labels


Transmission



E1 type FE type


Conduit Guides

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Installation Standards - Indoor Equipment

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Installation Standards – Indoor Equipment BCU II Motorola BCU II Indoor can only be installed and fitted to : 1. Canopy Rack 2. Transmission Rack 3. New Installed 19’ Rack

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Installation Standards – Indoor Equipment BCU II Mounting Rack Type --- Canopy 19’ Rack

CANOPY UNIT

SMARTBRO UNIT

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Installation Standards – Indoor Equipment BCU II Mounting Rack Type --- Transmission 19’ Rack ECI XDM TXM UNITS

TELLABS TXM UNITS

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Installation Standards – Indoor Equipment BCU II Mounting Rack Type --- Canopy Rack with Transmission

Canopy Unit

Smart Bro

Transmission

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Installation Standards – Indoor Equipment BCU II Mounting Rack Type --- Transmission Rack with 3G Flex BTS

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Installation Standards – Indoor Equipment BCU II BCU Unit
Motorola Base Control Unit BCU II composed of the ff:








1-Controller Card 2-Modem Cards 1-I/O Board for Interface with Integral Surge Protection RF-GPS Module Cooling Fan Internal Power Supply ***optional 24hr HSO for Back Up timing

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Installation Standards – Indoor Equipment BCU II BCU Unit

Casing includes I/O board,RF-GPS module, Cooling Fan,Power Supply 4x Type Modem

Site Controller Card

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Filler Panel Card 25 Motorola Confidential Proprietary.

Installation Standards – Indoor Equipment BCU II BCU Unit BCU Unit with 2x Type modem on board

2x Type modem

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Installation Standards – Indoor Equipment BCU II BCU DC Power Connection

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Installation Standards – Indoor Equipment BCU II Power Distribution Units

Connection Photos

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Installation Standards – Indoor Equipment BCU II OLD PDU

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Installation Standards – Indoor Equipment BCU II BCU DC connections

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Installation Standards – Indoor Equipment BCU II BCU Fiber Optics Connections

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Installation Standards – Indoor Equipment BCU II Fiber Optics Connections 4. 2.

1.

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5.

3.

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Installation Standards – Indoor Equipment BCU II Fiber Optics Connections

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Installation Standards -Outdoor Equipment

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Installation Standards- Outdoor Equipment DAP Antenna Assembly

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Installation Standards - Outdoor Equipment DAP

RF head and DAP

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Installation Standards- Outdoor Equipment DAP

How to join bracket and antenna

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Installation Standards- Outdoor Equipment DAP Bracket points against Antenna points

1

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2

3

3

2

1

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Installation Standards- Outdoor Equipment DAP

Inserting bracket to DAP

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Installation Standards- Outdoor Equipment DAP

Joining Ubolt and bracket adaptor

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Installation Standards- Outdoor Equipment DAP DAP (Diversified Access Point) Composed of 3 different hardware: 1. RF Filter
Main
RFU
Antenna
Div
RFU
Antenna

2. RF Head





Main Div Fiber Power

3. Antenna
Standard Gain
High Gain

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Installation Standards- Outdoor Equipment DAP

How to connect RF filter and RF head

RF Filter

RF Head Antenna

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Installation Standards- Outdoor Equipment DAP

Close up view

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Installation Standards- Outdoor Equipment DAP

Things needed to join 3 main components of DAP 1. Connectors (4pcs) 2. Rubber Tape (1) 3. Electrical Tape (1)

Things needed to join DAP to Indoor BCU II 1. 2. 3. 4.

DC cables (1) Fiber cables(1) Rubber Tape Electrical Tape

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Installation Standards- Outdoor Equipment DAP Steps 1. Connect all the connectors (4pcs) to RF Filter,RF head and Antenna

2.

3.

4.

Note : It is strongly recommended to weatherproof all connections prior to mounting the DAP in each sector locations. CDMA 2007-09 Investment View – Aug 25 2006 Motorola Confidential Proprietary

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Installation Standards- Outdoor Equipment DAP Steps continuation….. 5.

6. Connect Fiber and DC cables with correct labels for each sector locations

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7.

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Installation Standards- Outdoor Equipment DAP Steps Continuation….. 8.Connect DC cables

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Installation Standards- Outdoor Equipment DAP Sectoring and Antenna Orientation

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Installation Standards- Outdoor Equipment DAP Sectoring and Antenna Orientation

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Installation Standards- Outdoor Equipment DAP

Grounding Points for DAP

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Installation Standards- Outdoor Equipment GPS

GPS Surge Suppressor GPS ANTENNA

CABLE GROUNDING

INDOOR BCU II

NOTE : Always terminate GPS surge suppressor with correct orientation

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Installation Standards- Outdoor Equipment GPS GPS continuation……

GPS mounted in cable ladder

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Installation Standards Installation Samples

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Installation Standards-Installation Samples Indoor cable run

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BCU to Rectifier Cable Run BUSBAR GROUND

NEW PDU

PDU and BCU II

RECTIFIER

BCU II

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Cable Grooming Complete and OK

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Installation Standards-Installation Samples Outdoor cable

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Installation Standards-Installation Samples BCU Installations COMPLETE and OK

Cables are securely tied up and labelled

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Installation Standards-Installation Samples BCU Installations Not OK

LOOSE R-GPS CABLES NO SECTOR LABELS LOOSE TXM CABLES

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Installation Standards-Installation Samples DC and Fiber Optics Cable Run Cable

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Installation Standards-Installation Samples DC and Fiber Optics Cable Run NOT OK

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Installation Standards-Installation Samples Porthole Weatherproofing Complete and OK Completely sealed Cable gland present Cable working as one

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Installation Standards-Installation Samples Porthole Weatherproofing

NOT OK NO CABLE GLAND INSUFFICIENT SEALANT NO CABLE UNITY

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Installation Standards-Installation Samples DAP Weatherproofing Complete and OK DOUBLE TIEWRAP AND COMPLETELY COVERED RUBBER TAPE AND ELECTRICAL TAPE (END TO END)

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Installation Standards-Installation Samples DAP Weatherproofing NOT OK

Insufficient tapes and tie wraps

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Installation Standards-Installation Samples GPS Surge Suppressor Complete and OK

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Installation Standards-Installation Samples GPS Surge Suppressor NOT OK

None shrinkable tube

Reversely installed Faceplate must be For correct orientation

Unsecure mounting

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Installation Standards-Installation Samples GPS Antenna Complete and OK

Clear view sky Mounted Firmly

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Installation Standards-Installation Samples Pole mounted

Complete and OK GPS terminated ground to nearest bus bar GPS terminated with mounting pole (pole mounted and angular mounted)

Angular mounted

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Installation Standards-Installation Samples GPS Antenna

Not OK

Installed in obstructed location

floating ground bus bar

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Installation Standards-Installation Samples NOT OK

OK

Grooming of cables

Clean and groomed cables

Label marks

Label inside glass panels

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Installation Standards-Installation Samples Cable layout OK

Layout of cables in unity from antenna to portholes

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Installation Standards-Installation Samples Cable Grooming OK

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Installation Standards-Installation Samples GPS grounding

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Cable Grooming Not OK

Ground cables

Cable layout on cable tray

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Equipment Labels

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Equipment Labels

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DAP and BCU II labels DAP side with color coded Tie Wrap and Sticker
RFU 1 - Red
RFU2 - Blue
RFU3 -Yellow
RFU4 - Green (not applicable for 3 sector DAP) BCU II side with color coded tie wrap and fiber clip
RFU 1 - Red
RFU2 - Blue
RFU3 -Yellow
RFU4 - Green (not applicable for 3 sector DAP)

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WiMAX label standard

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Transmission

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Installation Standards-Transmission FE Transmission ECI XDM Txm Unit

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Tellabs Txm Unit

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Installation Standards - Transmission E1 Transmission

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Transmission

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Transmission

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Transmission Steps procedure 1.

2.

4

5.

3. 6.

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Guide Conduit Installation Conduit connector end tip for Porthole

DAP

Conduit with Fiber connector for DAP

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Installation Tips
Mounting of DAP to Antenna Mounting Pole Bracket
Use firm ropes,pulley and use 2-1-1 pull up strategy
2 lifter,1 guide,1 receiver


GPS cable torque
Avoid excessive twist between GPS antenna and cable


Fiber Optics
Never mistaken and treat that these are ordinary cables that are subject to excessive bending, twist and never step on it once laid down on the ladder or floors


Transmission
Crimp lock LAN cables if only assured colorcodes are arranged and end tips are in lock-in positions

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Preventive Maintenance DAP Vx RF Head Assembly:

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Questions???

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