AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Thank you for joining our live webinar today. We will begin shortly. Please standby. Thank you. Need Help? Call ReadyTalk ReadyTalk Support: 800.843.9166
1
Thank you for joining us. The presentation will begin shortly. Please standby standby..
There’s always a solution in steel
Copyright © 2016 American Institute of Steel Construction 1
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Today’s audio will be broadcast through the internet. Alternatively,, to hear the audio through the phone, dial 888 223 6764. Alternatively
There’s always a solution in steel
Today’s live webinar will begin shortly. Please standby. As a reminder, reminder, all lines lines have been muted. Please type any questions or comments through the Chat feature on the left portion of your screen.
Today’s audio will be broadcast through the internet. Alternatively,, to hear the audio through the phone, dial Alternatively 888 223 6764.
There’s always a solution in steel
Copyright © 2016 American Institute of Steel Construction 2
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
AISC is a Registered Registered Provider with The American Institute of Architects Architects Continuing Education Systems (AIA/CES). (AIA/CES). Credit(s) earned on completion of this program will be reported to AIA/CES for AIA AIA members. Certificates of Completion for both AIA members members and non-AIA members are available upon request. This program is registered with AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation.
There’s always a solution in steel
Copyright Materials This presentation is protected by US and International Copyright laws. Reproduction, distribution, display and use of the presentation without written permission of AISC is prohibited. © The American Institute of Steel Construction 2016
There’s always a solution in steel
Copyright © 2016 American Institute of Steel Construction 3
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Course Description Fundamentals Fundam entals of Bolting Bolting and Welding Welding
Session 3: - Bolting Pt. 3: Torque, Torque, Turn, Twist Twist and Test Test October 18th, 2016 This session will focus on structural fastener installation methods. Recommendations on the best practices to achieve proper fastener tension will be given. The differences between just tight and tightened right, including inspection requirements for common installation methods will be explained.
There’s always a solution in steel
Learning Objectives • Learn about required ordering information.
handling. • Learn about proper fastener storage and handling. • Gain an understanding of pre-installation
verification testing. • Learn about common installation methods. • Learn about inspection requirements for different
installation and joint types.
There’s always a solution in steel
Copyright © 2016 American Institute of Steel Construction 4
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
FUNDAMENTALS OF BOLTING FUNDAMENTALS BOLTING AND WELDING BOLTING BOL TING SESSION 3: TORQUE, TURN, TWIST AND TEST
Chad Larson President LeJeune Bolt Company
FIRST THINGS FIRST
10
Copyright © 2016 American Institute of Steel Construction 5
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
RCSC Connected Plies
All plies that are within the grip of the bolt and any materials that are used under the head or nut shall be steel with faying surfaces that are uncoated, coated or galvanized. Compressible materials shall not be placed within the grip of the bolt. The slope of the surfaces of parts in contact with the bolt head and nut shall be equal to or less than 1:20 with respect to a plane that is normal to the bolt axis.
11
SNUG TIGHT
12
Copyright © 2016 American Institute of Steel Construction 6
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
RCSC – Snug Tightened Joints • 4.1. Snug-Tightened Joints • Except as required in Sections 4.2 and 4.3, snug-tightened joints are
permitted. Bolts in snug-tightened joints shall be designed in accordance with the applicable provisions of Sections 5.1, 5.2 and 5.3, installed in accordance with Section 8.1 and inspected in accordance with Section 9.1. As indicated in Section 4 and Table 4.1, requirements for f a y i n g s u r f a c e condition shall not apply to snug-tightened joints.
13
Snug Tight – What is it? • All tensioning methods depend on achieving snug tight condition first. • 2000 – 2004 Rev. RCSC Specification • “The snug-tightened condition is the tightness that is attained with a few impacts of an
impact wrench or the full effort of an ironworker using an ordinary spud wrench to bring the plies into firm contact.”
• 2009 Rev. RCSC Specification • “Snug tight is the condition that exists when all of the plies in a connection have been pulled
into firm contact by the bolts in the joint and all of the bolts in the joint have been tightened sufficiently to prevent the removal of the nuts without the use of a wrench.”
14
Copyright © 2016 American Institute of Steel Construction 7
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Snug Tight – What is it?
• 2014 Rev. RCSC Specification • Snug-Tightened Joint . A joint in which the bolts have been installed in accordance with
Section 8.1. The snug tightened condition is the tightness that is attained with a few impacts of an impact wrench or the full effort of an ironworker using an ordinary spud wrench to bring the plies into firm contact.
15
Snug Tight Process
16
Copyright © 2016 American Institute of Steel Construction 8
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Snug Complete
17
RCSC - Faying Surfaces
• Snug-Tightened Joints and Pretensioned Joints: The faying surfaces of snug
tightened joints and pretensioned joints as defined in Sections 4.1 and 4.2 are permitted to be uncoated, coated with coatings of any formulation or galvanized.
18
Copyright © 2016 American Institute of Steel Construction 9
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Joint Types Shear/Bearing Joint . A snug-tightened joint or pretensioned joint with bolts that transmit shear loads and for which the design criteria are based upon the shear strength of the bolts and the bearing strength of the connected materials. Pretensioned Joint . A joint that transmits shear and/or tensile loads in which the bolts have been installed in accordance with Section 8.2 to provide a pretension in the installed bolt.
19
Joint Types Slip-Critical Joint . A joint that transmits shear loads or shear loads in combination with tensile loads in which the bolts have been installed in accordance with Section 8.2 to provide a pretension in the installed bolt (clamping force on the faying surfaces), and with faying surfaces that have been prepared to provide a calculable resistance against slip.
20
Copyright © 2016 American Institute of Steel Construction 10
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Joint Commentary: • The ultimate strength of a connection is independent of the bolt pretension
and slip movement. • There are numerous practical cases in the design of structures where, if slip
occurs, it will not be detrimental to the serviceability of the structure. • Additionally, there are cases where slip of the joint is desirable to permit
rotation in a joint or to minimize the transfer of moment. To provide for these cases while at the same time making use of the shear strength of high strength bolts, s n u g - ti g h t e n e d j o i n t s are permitted. 21
Joint Types • RCSC Table 4.1 Summary of Applications and Requirements for Bolted Joints
22
Copyright © 2016 American Institute of Steel Construction 11
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
ORDERING INFORMATION See ASTM specification for details
For Example - ASTM F3125 • 3. Ordering Information • 3.1 Orders for bolts under this specification shall include: • 3.1.1 ASTM designation. • 3.1.2 Quantity: Number of bolts or assemblies, including washers, if required. • 3.1.3 Size: Including nominal bolt diameter and bolt length, and thread pitch if • • • •
other than standard. 3.1.4 Grade: A325, A325M, A490, A490M, F1852 or F2280. 3.1.5 Type: Type 1 or Type 3. When Type is not specified either Type 1 or Type 3 may be furnished at the supplier’s option. 3.1.6 Style: Heavy Hex or Twist-Off Style. 3.1.7 Coatings or finishes: If other than plain finish, specify the coating process or finish required, see Annex A1. 24
Copyright © 2016 American Institute of Steel Construction 12
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Ordering Continued… • 3.2 Test reports, see Section 14. • 3.3 Additional details of other assembly components such as nuts and
washers, if required. • 3.4 Rotational capacity testing of matched sets or assemblies in accordance
with Annex A2 if required by the purchaser. • 3.5 Heavy Hex bolts may be ordered individually, packaged with nuts,
packaged with nuts and washers, or as assemblies. • 3.6 Any special observation or inspection requirements shall be specified at
the time of inquiry and at the time of order. See Section 13.2. • 3.7 Any supplementary requirements. (For example A325T or A325S) • 3.8 Country of origin requirements, if any. 25
Compatible Nuts and Washers – RCSC
26
Copyright © 2016 American Institute of Steel Construction 13
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
27
Notes • NOTE 1—A typical description follows: 1000 pieces 3 ⁄ 4 ” × 3” ASTM • F3125–15, Grade A325 heavy hex bolt, Type 1, each with one hardened
ASTM F436 Type 1 washer, and one A563 Grade DH heavy hex nut.
• NOTE 2—Bolts are sometimes detailed with names such as A325 HS, A325
SC, A325 X or A490 N. These names relate to connection design and bolt installation, but do not change the manufacturing requirements and are preferably not shown on bolt orders.
28
Copyright © 2016 American Institute of Steel Construction 14
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
JOBSITE REQUIREMENTS See RCSC specification for details
30
Copyright © 2016 American Institute of Steel Construction 15
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
31
32
Copyright © 2016 American Institute of Steel Construction 16
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
33
Tool Clearance - AISC
34
Copyright © 2016 American Institute of Steel Construction 17
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Traceability • Production lot traceability is required by many standards • Even if not required, it is good practice to record the lot numbers and keep all
fasteners separated by lot • It is necessary to keep lots separate for proper pre-installation verification
testing which is required for pretensioned and slip-critical joints
35
STORAGE AND HANDLING
36
Copyright © 2016 American Institute of Steel Construction 18
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
RCSC - Storage and Handling • 2.2. Storage of Fastener Components • Fastener components shall be protected from dirt and moisture in closed
containers at the site of installation. Only as many fastener components as are anticipated to be installed during the work shift shall be taken from protected storage. Fastener components that are not incorporated into the work shall be returned to protected storage at the end of the work shift. Fastener components shall not be cleaned or modified from the as-delivered condition. Fastener components that accumulate rust or dirt shall not be incorporated into the work unless they are requalified as specified in Section 7. ASTM F1852 and F2280 twist-off-type tension-control bolt assemblies and alternative-design fasteners that meet the requirements in Section 2.8 shall not be relubricated, except by the manufacturer . 37
Storage and Handling Properly Stored
Properly Stored
38
Copyright © 2016 American Institute of Steel Construction 19
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Storage and Handling Not Properly Stored
Not Properly Handled
39
PREINSTALLATION VERIFICATION
40
Copyright © 2016 American Institute of Steel Construction 20
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
41
RCSC - Preinstallation Testing • SECTION 7. PRE-INSTALLATION VERIFICATION • The requirements in this Section shall apply only as indicated in Section 8.2
to verify that the f a s t e n er a s s e m b l i e s and pretensioned installation procedures perform as required prior to installation. • 7.1. Tension Calibrator • A tension calibrator shall be used where bolts are to be installed in
pretensioned joints and slip-critical joints to: • (1) Confirm the suitability of the complete fastener assembly , including lubrication, for
pretensioned installation; and, • (2) Confirm the procedure and proper use by the bolting crew of the pretensioning
method to be used. 42
Copyright © 2016 American Institute of Steel Construction 21
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
43
Tension Calibrator Commentary A bolt tension calibrator is essential for: (1) Pre-installation verification of the suitability of the f a s t e n e r a s s e m b l y , including the lubrication, to develop the specified minimum pretension; (2) Verifying the adequacy and proper use of the specified pretensioning method to be used; (3) Determining the installation torque for the calibrated wrench pretensioning method; and, (4) Determining an arbitration torque as specified in Section 10, if required to resolve dispute. 44
Copyright © 2016 American Institute of Steel Construction 22
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Should Be Present When Bolt Tension is Required
45
RCSC - Required Testing • A representative sample of not fewer than three fastener assemblies of each
combination of diameter, length, grade and lot to be used in the work shall be checked at the site of installation in a t e n s i o n c a l ib r a t o r to verify that the pretensioning method develops a pretension that is equal to or greater than that specified in Table 7.1. • Washers shall be used in the pre-installation verification assemblies as
required in the work in accordance with the requirements in Section 6.2.
46
Copyright © 2016 American Institute of Steel Construction 23
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Pre-installation Testing
47
Tension Measuring Device
48
Copyright © 2016 American Institute of Steel Construction 24
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
INSTALLATION METHODS See RCSC specification for more details…
49
Methods Worldwide Japan
Europe
• Torque + Torque
• Torque + Angle
• Twist Off Type
• Twist Off Type
• Torque Only
• DTI’s
• Limited use of Angle
• Angle Only
• Limited use of DTI’s
• Torque Only
50
Copyright © 2016 American Institute of Steel Construction 25
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Installation Types – PT or SC
Turn of Nut
Twist Off
RCSC Calibrated Wrench
Direct Tension Indicator 51
SECTION 8. INSTALLATION
• Prior to installation, the fastener components shall be stored in accordance
with Section 2.2. For joints that are designated in the contract documents as snug-tightened joints , the bolts shall be installed in accordance with Section 8.1. For joints that are designated in the contract documents as pretensioned or slip-critical, the bolts shall be installed in accordance with Section 8.2.
52
Copyright © 2016 American Institute of Steel Construction 26
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
53
8.1. Snug-Tightened Joints • All bolt holes shall be aligned to permit insertion of the bolts without damage to
the threads. Bolts shall be placed in all holes with washers positioned as required in Section 6.1. Compacting the joint to the snug-tight condition shall progress systematically from the most rigid part of the joint . • Snug tight is the condition that exists when all of the plies in a connection have
been pulled into firm contact by the bolts in the joint and all of the bolts in the joint have been tightened sufficiently to prevent the removal of the nuts without the use of a wrench.
54
Copyright © 2016 American Institute of Steel Construction 27
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
16 11 14 13 15
9 10 12
7
3
5
1
6 8
2 4 55
• Commentary: • The snug tightened condition is typically achieved with a few impacts of an
impact wrench, application of an electric torque wrench until the wrench begins to slow or the full effort of a worker on an ordinary spud wrench. • More than one cycle through the bolt pattern may be required to achieve the
snug tightened joint . The splines on twist-off type tension-control bolts may be twisted off or left in place in snug tightened joints.
56
Copyright © 2016 American Institute of Steel Construction 28
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
• The pretensions in individual fasteners in snug tightened joints will vary from
joint to joint depending upon the thickness, flatness, and degree of parallelism of the connected plies, as well as the effort applied. • Joints involving material of ordinary thickness and flatness can be drawn into
complete contact at relatively low levels of pretension. However, in some joints of thick material or in material with large burrs, it may not be possible to reach continuous contact throughout the faying surface. This is generally not detrimental to the performance of the joint .
57
8.2. Pretensioned Joints and Slip-Critical Joints
• One of the pretensioning methods in Sections 8.2.1 through 8.2.4 shall be
used, except when alternative-design fasteners are used, in which case, installation instructions provided by the manufacturer and approved by the Engineer of Record shall be followed.
58
Copyright © 2016 American Institute of Steel Construction 29
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
8.2. Pretensioned Joints and Slip-Critical Joints • A pretension that is equal to or greater than the value in Table 8.1. • The pre-installation verification shall be performed using fastener assemblies
that are representative of the condition of those in the work. • Pre-installation testing shall be performed for each fastener assembly lot prior
to the use of that lot. The testing shall be done at the start of the work. For calibrated wrench pretensioning, this testing shall be performed daily for the calibration of the installation wrench.
59
RCSC
60
Copyright © 2016 American Institute of Steel Construction 30
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
8.2. Pretensioned Joints and Slip-Critical Joints • Commentary: • Four methods are provided without preference. Each method may provide
satisfactory results when conscientiously implemented with the specified fastener assembly components in good condition. However, it must be recognized that misuse or abuse is possible with any method. • With all methods, it is important to first install bolts in all holes of the joint and
to compact the joint until the connected plies are in firm contact . Only after completion of this operation can the joint be reliably pretensioned. Both the initial phase of compacting the joint and the subsequent phase of pretensioning should begin at the most rigidly fixed or stiffest point.
61
8.2. Pretensioned Joints and Slip-Critical Joints • Thick joints might not reach continuous contact. This is not detrimental to the
performance of the joint . If the specified pretension is present in all bolts of the completed joint , the clamping force in all bolts will be transferred at the locations that are in contact and the joint will be fully effective in resisting slip through friction. • If individual bolts are pretensioned in a single continuous operation in a joint
that has not first been properly compacted or fitted up, the pretension in the bolts that are pretensioned first may be relaxed or removed by the pretensioning of adjacent bolts. The resulting reduction in total clamping force will reduce the slip resistance.
62
Copyright © 2016 American Institute of Steel Construction 31
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Heavy Hex Assembly
63
Heavy Hex Assembly • Snug only • Shear/bearing connection
• Tensioned • Turn of Nut – tension by elongation • Calibrated Wrench – tension by calibrated torque • DTI (direct tension indicator) washer – tension by compression
64
Copyright © 2016 American Institute of Steel Construction 32
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Non-impacting, Non-reacting Tools Reaction arm to neighboring bolt
Reaction arm to steel or other
65
Numerous Options Pneumatic
Hydraulic
66
Copyright © 2016 American Institute of Steel Construction 33
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Video – Turn of Nut Installation
67
Turn of Nut Installation • 8.2.1. Turn-of-Nut Pretensioning: All bolts shall be installed in accordance with
the requirements in Section 8.1 (snug), with washers positioned as required. • The nut or head rotation specified in Table 8.2 shall be applied to all fastener
assemblies in the joint , progressing from the most rigid part of the joint in a manner that will minimize relaxation of previously pretensioned bolts. • The part not turned by the wrench shall be prevented from rotating during this
operation.
68
Copyright © 2016 American Institute of Steel Construction 34
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
RCSC
69
70
Copyright © 2016 American Institute of Steel Construction 35
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
71
72
Copyright © 2016 American Institute of Steel Construction 36
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Video – Calibrated Wrench
73
Calibrated Wrench • 8.2.2. Calibrated Wrench Pretensioning: The pre-installation verification
procedures specified in Section 7 shall be performed daily for the calibration of the installation wrench. Torque values determined from tables or from equations to relate torque to pretension without verification shall not be used.
74
Copyright © 2016 American Institute of Steel Construction 37
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Calibrated Wrench • All bolts shall be installed in accordance with the requirements in Section 8.1,
with washers positioned as required. • The installation torque determined in the pre-installation verification of the
fastener assembly shall be applied to all bolts in the joint , progressing systematically from the most rigid part of the joint in a manner that will minimize relaxation of previously pretensioned bolts. • The part not turned by the wrench shall be prevented from rotating during this
operation. 75
Calibrated Wrench Calibrated wrench pretensioning was once removed from RCSC, but then later reinstated with more emphasis on detailed requirements that must be carefully followed. For calibrated wrench pretensioning, wrenches must be calibrated: • (1) Daily; • (2) When the lot of any component of the fastener assembly is changed; • (3) When the lot of any component of the fastener assembly is relubricated; • (4) When significant differences are noted in the surface condition of the bolt
threads, nuts or washers; or, • (5) When any major component of the wrench including lubrication, hose and
air supply are altered.
76
Copyright © 2016 American Institute of Steel Construction 38
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Calibrated Wrench • It is also important that: • (1) Fastener components be protected from dirt and moisture at the shop or
job site as required in Section 2; • (2) Washers be used as specified in Section 6; and, • (3) The time between removal from protected storage and wrench calibration
and final pretensioning be minimal.
77
Video – Twist-Off Type
78
Copyright © 2016 American Institute of Steel Construction 39
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Twist Off Bolts
79
80
Copyright © 2016 American Institute of Steel Construction 40
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Single Side, Non-impacting, Non-reacting Electric
Electric
81
Twist-Off Type • Single side installation • Visual indicator • Calibrated torque
82
Copyright © 2016 American Institute of Steel Construction 41
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Twist-Off Type • Snug only • Shear/bearing connection
• Tensioned • By Shear Wrench (TC Wrench) • Turn of Nut – tension by elongation • Calibrated Wrench – tension by calibrated torque • DTI (direct tension indicator) washer – tension by compression
83
Twist-Off Type • 8.2.3. Twist-Off-Type Tension-Control Bolt Pretensioning: Twist-off-type
tension control bolt assemblies that meet the requirements of ASTM F1852 or F2280 shall be used. • Assemblies installed in accordance with the requirements in Section 8.1
without severing the spline and with washers positioned as required. If a spline is severed during this operation, the assembly shall be replaced. • All bolts in the joint shall be pretensioned with the twist-off-type installation
wrench, progressing systematically from the most rigid part of the joint in a manner that will minimize relaxation of previously pretensioned bolts. 84
Copyright © 2016 American Institute of Steel Construction 42
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Video – Direct Tension Indicators
85
DTI Washer
86
Copyright © 2016 American Institute of Steel Construction 43
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
DTI • Tensioned • By Shear Wrench (not recommended) • Turn of Nut – tension by elongation • Calibrated Wrench – tension by calibrated torque • Impacting or non-impacting wrench • Some visual methods, but still need to measure
87
a)The bolt head is stationary while the nut is turned – DTI under bolt head b)The bolt head is stationary while the nut is turned – DTI under nut (washer required) c)The nut is stationary while the bolt head is turned – DTI under bolt head (washer required) d)The nut is stationary while the bolt head is turned – DTI under nut
88
Copyright © 2016 American Institute of Steel Construction 44
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
DTI’s • 8.2.4. Direct-Tension-Indicator Pretensioning: Direct tension indicators that
meet the requirements of ASTM F959 shall be used. The pre-installation verification procedures shall demonstrate that, when the pretension in the bolt reaches that required in Table 7.1, the gap is not less than the job inspection gap in accordance with ASTM F959.
89
DTI’s Continued • All bolts shall be installed with the requirements in Section 8.1, with washers
positioned as required. • The installer shall verify that the protrusions have not been compressed to a
gap that is less than the job inspection gap during this operation, and if this has occurred, the direct tension indicator shall be removed and replaced. • Subsequently, all bolts in the joint shall be pretensioned, progressing
systematically from the most rigid part of the joint in a manner that will minimize relaxation. The installer shall verify that the DTI protrusions have been compressed to a gap that is less than the job inspection gap. 90
Copyright © 2016 American Institute of Steel Construction 45
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Video – Combined Method
91
INSPECTION REQUIREMENTS
92
Copyright © 2016 American Institute of Steel Construction 46
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Other Requirements • In addition to the erector’s quality control program, tests and inspection are
specified by the Engineer of Record and/or the local building authority • A local building inspector may request that tests in addition to those specified
by the Engineer of Record • Snug-tightened joints require visual inspection for firm contact and proper use
of washers • Pretensioned joints require pre-installation verification and routine observation
of proper application • Slip-critical joints require inspection of the faying surfaces in addition to the
above inspections 93
RCSC SECTION 9. INSPECTION • When inspection is required in the contract documents, the inspector shall
ensure while the work is in progress that the requirements in this Specification are met. When inspection is not required in the contract documents, the contractor shall ensure while the work is in progress that the requirements in this Specification are met. • For joints that are designated in the contract documents as snug-tightened
joints, the inspection shall be in accordance with Section 9.1. For joints that are designated in the contract documents as pretensioned, the inspection shall be in accordance with Section 9.2. For joints that are designated in the contract documents as slip-critical, the inspection shall be in accordance with Section 9.3. 94
Copyright © 2016 American Institute of Steel Construction 47
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
9.1. Snug-Tightened Joints • Prior to the start of work , ensure that all fastener components meet the
requirements in Section 2. Subsequently, it shall be ensured that all connected plies meet the requirements in Section 3.1 and all bolt holes meet the requirements in Sections 3.3 and 3.4. • After the connections have been assembled, it shall be visually ensured that
the plies have been brought into firm contact and that washers have been used as required in Section 6. • It shall be determined that all of the bolts in the joint have been tightened
sufficiently. No further evidence of conformity is required for snug tightened joints. 95
9.2. Pretensioned Joints • For pretensioned joints , the following inspection shall be performed in addition to • • • • •
that required in Section 9.1: (1) When the turn-of-nut pretensioning method is used for installation, the inspection shall be in accordance with Section 9.2.1; (2) When the calibrated wrench pretensioning method is used for installation, the inspection shall be in accordance with Section 9.2.2; (3) When the twist-off-type tension-control bolt pretensioning method is used for installation, the inspection shall be in accordance with Section 9.2.3; (4) When the direct-tension-indicator pretensioning method is used for installation, the inspection shall be in accordance with Section 9.2.4; and, (5) When alternative-design fasteners that meet the requirements of Section 2.8 or alternative washer-type indicating devices that meet the requirements of Section 2.6.2 are used, the inspection shall be in accordance with inspection instructions provided by the manufacturer and approved by the Engineer of Record . 96
Copyright © 2016 American Institute of Steel Construction 48
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
9.2.1. Turn-of-Nut Pretensioning: • The inspector shall observe the pre-installation verification testing required in
Section 8.2. • Subsequently, it shall be ensured by routine observation that the bolting crew
properly rotates the turned element relative to the unturned element by the amount specified in Table 8.2. • Alternatively, when fastener assemblies are match-marked after the initial fit-
up of the joint but prior to pretensioning, visual inspection after pretensioning is permitted in lieu of routine observation. No further evidence of conformity is required. 97
9.2.2. Calibrated Wrench Pretensioning: • The inspector shall observe the preinstallation verification testing required in
Sections 8.2 and 8.2.2. • Subsequently, it shall be ensured by routine observation that the bolting crew
properly applies the calibrated wrench to the turned element. No further evidence of conformity is required.
98
Copyright © 2016 American Institute of Steel Construction 49
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
9.2.3. Twist-Off-Type Tension-Control Pretensioning: • The inspector shall observe the pre-installation verification testing required in
Section 8.2. • Subsequently, it shall be ensured by routine observation that the splined ends
are properly severed during installation by the bolting crew. No further evidence of conformity is required.
99
9.2.4. Direct-Tension-Indicator Pretensioning: • The inspector shall observe the preinstallation verification testing required in
Sections 8.2 and 8.2.4. • Subsequently, but prior to pretensioning, it shall be ensured by routine
observation that the appropriate feeler gage is accepted in at least half of the spaces between the protrusions of the direct tension indicator and that the protrusions are properly oriented away from the work.
100
Copyright © 2016 American Institute of Steel Construction 50
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
9.2.4. Direct-Tension-Indicator Pretensioning: • If the appropriate feeler gage is accepted in fewer than half of the spaces, the
direct tension indicator shall be removed and replaced. • After pretensioning, it shall be ensured by routine observation that the
appropriate feeler gage is refused entry into at least half of the spaces between the protrusions. No further evidence of conformity is required.
101
AISC – Inspection • Chapter N of the AISC Specification for Structural Steel Buildings contains
Quality Control and Quality Assurance requirements for quality control. These include documentation of materials, personnel, specific production and QC procedures, and bolting inspection tasks. • Q u a l i t y C o n t r o l I n s p e c t o r (Q C I) . Individual designated to perform quality
control inspection tasks for the work being performed . (contractor) • Q u a l i t y A s s u r a n c e I n s p e c t o r (Q A I ) . Authority having jurisdiction, building
code, owner, engineer of record. (oversight)
102
Copyright © 2016 American Institute of Steel Construction 51
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
AISC - 6. Inspection of High-Strength Bolting • Observation of bolting operations shall be the primary method used to confirm that the materials, procedures
and workmanship incorporated in construction are in conformance with the construction documents and the provisions of the RCSC Specification. • (a) For snug-tight joints, pre-installation verification testing as specified in Table N5.6-1 and monitoring of the
installation procedures as specified in Table N5.6-2 are not applicable. The QCI and QAI need not be present during the installation of fasteners in snug-tight joints.
• (b) For pretensioned joints and slip-critical joints, when the installer is using the turn-of-nut method with
matchmarking techniques, the direct-tension-indicator method, or the twist-off-type tension control bolt method, monitoring of bolt pretensioning procedures shall be as specified in Table N5.6-2. The QCI and QAI need not be present during the installation of fasteners when these methods are used by the installer.
• (c) For pretensioned joints and slip-critical joints, when the installer is using the calibrated wrench method or
the turn-of-nut method without matchmarking, monitoring of bolt pretensioning procedures shall be as specified in Table N5.6-2. The QCI and QAI shall be engaged in their assigned inspection duties during installation of fasteners when these methods are used by the installer.
103
• As a minimum, bolting inspection tasks shall be in accordance with Tables
N5.6-1, N5.6-2 and N5.6-3. In these tables, the inspection tasks are as follows: • Observe (O): The inspector shall observe these items on a random basis.
Operations need not be delayed pending these inspections. • Perform (P): These tasks shall be performed for each bolted connection.
104
Copyright © 2016 American Institute of Steel Construction 52
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
TABLE N5.6-1 Inspection Tasks Prior t o Bolting
QC
QA
O
P
O
O
O
O
O
O
Connecting elements, including the appropriate faying surface condition and hole preparation, if specified, meet applicable requirements
O
O
Pre-installation verification testing by installation personnel observed and documented for fastener assemblies and methods used
P
O
O
O
Manufacturer’s certifications available for fastener materials Fasteners marked in accordance with ASTM requirements Correct fasteners selected for the joint detail (grade, type, bolt length if t hreads are to be excluded from shear plane) Correct bolting procedure selected for joint detail
Protected storage provided for bolts, nuts, washers and other fastener components
105
TABLE N5.6-2 Inspection Tasks During Bolting
QC
QA
Fastener assembl ies placed in all holes and washers and nuts are posi tioned as required
O
O
Joint brought to the snug-tight condition prior to the pretensioning operation
O
O
Fastener component not turned by the wrench prevented from rotating
O
O
O
O
Fasteners are pretensioned in accordance with the RCSC Specification, progressing systematically from the most rigid point toward the free edges
106
Copyright © 2016 American Institute of Steel Construction 53
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
TABLE N5.6-3 Inspection Tasks After Bolting
Document acceptance or rejection of bolted connections
QC
QA
P
P
107
9.2 Alternative Methods • When approved by the EOR • Pin and Collar Fasteners (direct tensile) • Smart Bolts • Blind Bolts • Combined or Part-Turn Installation Methods
108
Copyright © 2016 American Institute of Steel Construction 54
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
9.3. Slip-Critical Joints • Prior to assembly, it shall be visually verified that the faying surfaces of slip
critical joints meet the requirements in Section 3.2.2. Subsequently, the inspection required in Section 9.2 shall be performed.
109
Thank You
Questions?
Copyright © 2016 American Institute of Steel Construction 55
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
Individual Webinar Registrants PDH Certificates Within 2 business days… • You will receive an email on how to report attendance from:
[email protected]. • Be on the lookout: Check your spam filter! Check your junk folder! • Completely fill out online form. Don’t forget to check the boxes next to each attendee’s name!
Individual Webinar Registrants PDH Certificates Within 2 business days… • Reporting site (URL will be provided in the forthcoming email). • Username: Same as AISC website username. • Password: Same as AISC website password.
Copyright © 2016 American Institute of Steel Construction 56
AISC Night School October 18, 2016
Fundamentals of Bolting and Welding Bolting Pt 3: Torque, Turn, Twist and Test
8-Session Registrants PDH Certificates One certificate will be issued at the conclusion of all 8 sessions.
8-Session Registrants Quizzes Access to the quiz: Information for accessing the quiz will be emailed to you by Thursday. It will contain a link to access the quiz. EMAIL COMES FROM
[email protected] Quiz and Attendance records: Posted Tuesday mornings. www.aisc.org/nightschool - click on Current Course Details. Reasons for quiz: •EEU – must take all quizzes and final to receive EEU •PDHS – If you watch a recorded session you must take quiz for PDHs. •REINFORCEMENT – Reinforce what you learned tonight. Get more out of the course. NOTE: If you attend the live presentation, you do not have to take the quizzes to receive PDHs.
Copyright © 2016 American Institute of Steel Construction 57