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Polaris 3900 Repair Manual
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Polaris 3900 Repair Manual
Polaris 3900 Workbook. Also referred to as a repair manual or service manual...
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Manual Guide BTS 3900 A
BTS 3900
Produit Huawei
3900 Sport Tear Down Instructions
1
2
TABLE OF CONTENTS DISASSEMBLY BAG SWEEP HOSE REMOVAL ..................................................................... 4 BOTTOM HOUSING REMOVAL ................................................................... 5 WATER MANAGEMENT REMOVAL ............................................................. 6 WHEEL REMOVAL ......................................................................................... 7 GEAR BOX ASSEMBLY ................................................................................ 8 TOP ASSEMBLY ............................................................................................ 9 DRIVE TRAIN .................................................................................................. 10-14 PRODUCT BREAKDOWN ........................................................................................ 15 COMPONENT PARTS .............................................................................................. 16 ASSEMBLY AXLE ASSEMBLY .......................................................................................... 17 GEAR BOX ...................................................................................................... 18 WHEELS & CHAIN.......................................................................................... 19-21 TOP ASSEMBLY ............................................................................................ 22 WATER MANAGEMENT ................................................................................ 23 BOTTOM & SWEEP HOSE ........................................................................... 24 BAG & QUICK DISCONNECT ....................................................................... 25
3
BAG AND SWEEP HOSE REMOVAL Press logo buttons to remove Quick Disconnect
Remove bag by twisting collar
Remove Sweep hose by twisting nut to release from hose
4
BOTTOM HOUSING REMOVAL Remove 3 screws from bottom of cleaner
Remove Bottom Housing
Locate 3 screws labeled “A” and remove.
5
GEAR BOX REMOVAL Remove Water management System and Rear Housing
Locate 4 screws labeled “B” and remove
Remove Gearbox and single side wheel
6
GEAR BOX REMOVAL Pry hubcap with flat-blade screwdriver for removal
Un-thread screw to remove wheel
Pull wheel from gearbox shaft
7
GEAR BOX COMPONENTS Gearbox Assembly Part #39-200
Notes:
8
TOP ASSEMBLY REMOVAL Locate and remove 2 screws in order to remove the Top.
Remove Top
Top Assembly Part #39-003, includes float.
9
DRIVE TRAIN REMOVAL Pry hubcap off double-side wheels with flat-blade screw driver
Un-thread screw to remove wheel.
Remove wheel.
10
DRIVE TRAIN REMOVAL Remove wheel sprocket cover to expose chain
Remove chain from rear wheel sprocket
Remove Sprocket and note bearing placement
11
DRIVE TRAIN REMOVAL Press bearing out with screwdriver and inspect
Reinstall bearing with open face into Sprocket
Press against closed face of bearing
12
DRIVE TRAIN REMOVAL Sprocket Assembles and chain
Drivetrain Locate and remove wheel spacers from 2 wheel side axles
Locate and remove 2 screws at the base of the feed pipe
13
DRIVE TRAIN REMOVAL Remove the Vacuum Tube/ Feed pipe assembly.
Locate and remove the 2 screws that attach each axle to the frame.
Frame assembly with Chain tensioner.
14
COMPONENTS Product Breakdown
Notes:
15
PART NUMBERS
16
ASSEMBLY Assemble axle blocks with star washers and screws.
Turn frame upside down and install axle blocks to frame.
Drop gearbox into place with brass inserts pointing up.
Brass Inserts
17
ASSEMBLY Attach gearbox with 4 screws in pockets labeled “B”.
Install wheel spacers on double side wheel axle blocks.
Attach Vacuum tube/Feed pipe Assembly to frame with 3 screws.
18
ASSEMBLY Install Wheel Sprockets on double side axle.
Wrap chain around front axle sprocket and through tensioner as shown.
19
ASSEMBLY Use the diagram on the Vacuum tube to assist with wrap configuration.
Install the 2 sprocket covers.
Locate double side wheel noting one bearing in the outer cavity of each wheel.
20
ASSEMBLY Align wheels into sprockets and attach with locking screw.
Locking screw
Attach single side wheel with the same locking screw.
21
ASSEMBLY Replace top assembly with 2 screws.
Inspect o-ring on Water management System.
Snap rear housing to Water management System.
22
ASSEMBLY Attach Water management System with 3 screws.
Align bottom housing.
23
ASSEMBLY Attach bottom housing with 3 screws
Snap hub caps on all wheels.
Attach sweep hose - install nut first then thread back onto sweep hose.
24
ASSEMBLY Note the serial number location under the canopy.
Press bag into vacuum tube.
Install quick disconnect.
25
Notes:
26
27
3900 SPORT TEARDOWN - 2/12
28
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