Wade Adams Contracting LLC
JP006 : The Palm Jumeirah Crescent Sewer System and Other Services
CLIENT PROJECT MA MANAGER CONSULTANT
: : :
Nakheel Palm Jumeirah Parsons Br Brinckerhoff (M (Middle Ea East) Limited KEO International Consultants
PROJECT QA/QC PLAN PQP-010-600 Revision 01
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
AMENDMENT SHEET
Revi Revisi sion on
Sect Sectio ion n
Amen Amendm dmen entt Deta Detail il
Reviewed by
Approved by
QA Manager
Project Manager
Issue Date
00
--
Initial Issue
20.05.07
01
All
PB and Nakheel comments incorporated
29.08.07
Page 2 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
LIST OF CONTENTS
QUALITY ASSURANCE..................................................................................................5
1.0Introduction ................................ ....................................................................................5 2.0Quality Policy ........................................................................................... ...................... 5 3.0Quality Objectives ..........................................................................................................6 PROJECT QUALITY PLAN..............................................................................................2 DOCUMENT REF. PQP-010-600.................................................................................2
4.0Project Quality Plan ................................................. ........................................ ............... 6 5.0Control of documents, data and records .............................................. ........................... 7 6.0QC documents and records............................................... ................................ .............. 7 7.0Project Organisation........................................................................................................8 8.0Project Quality System............................................... ....................................................8 9.0Records................................................................................................. .......................... 9 10.0References................................................. ....................................................................9 REVISION 1...............................................................................................................2 THE PALM JUMEIRAH CRESCENT SEWER S YSTEM
AND
OTHER SERVICES................................2
APPENDICES............................................................................................................10
1.0Appendix A : List of Procedures (Corporate) ...............................................................10 2.0Appendix B : List of forms and records (Corporate).......................................... ..........12 PROJECT QUALITY PLAN............................................................................................16 DOCUMENT REF. PQP-010-600...............................................................................16 REVISION 1.............................................................................................................16
Page 3 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services THE PALM JUMEIRAH CRESCENT SEWER S YSTEM
AND
OTHER SERVICES..............................16
3.0Appendix C Distribution list......................................................................................... 16 4.0Appendix D : Organisation Chart................................................ .................................17 5.0Appendix E : Job Descriptions..................................................................................... 18 PROJECT QUALITY PLAN............................................................................................20 DOCUMENT REF. PQP-010-600...............................................................................20 REVISION 1.............................................................................................................20 THE PALM JUMEIRAH CRESCENT SEWER S YSTEM
AND
OTHER SERVICES..............................20
6.0Appendix F : Project Quality Documents ....................................................................20 7.0Appendix G : Audit schedule .................................................. .................................... ..21 PROJECT QUALITY PLAN............................................................................................21 DOCUMENT REF. PQP-010-600...............................................................................21 REVISION 1.............................................................................................................21 THE PALM JUMEIRAH CRESCENT SEWER S YSTEM
AND
OTHER SERVICES..............................21
Page 4 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
QUALITY ASSURANCE 1.0
Introduction
1.1
Wade Adams (WA) has implemented and maintains a quality management system certified as complying with the applicable sections of ISO 9001:2000. This Quality Management is termed as Wade Adam’s Integrated Management System as described in WA’s corporate quality manual.
1.2
WA’s quality system is applied to all activities, including project management, planning, procurement, construction, monitoring / inspection / testing processes and other related activities. A list of the Corporate level IMS procedures and forms is appended to this document (Appendix A : List of Procedures, Appendix B : List of forms and records)
2.0
Quality Policy
2.1
WA’s policy is to provide a consistent level of work performance that meets or exceeds the customers requirements and the quality standards set forth in the Corporate level quality manual and this Project Quality Plan.
2.2
Our Client, Nakheel’s Quality Policy states : The Group Total Quality Management Policy defines the Quality objectives of the Group and have been signed by the Chairman of Nakheel his Highness Sultan Ahmed Sin Suilayem. In order to satisfy Nakheel’s Quality Objectives set our below it is Nakheel Policy to implement a fully functional Project Management System (PMS) that: -
Is developed in accordance with applicable elements of ISO 9001:2000 Delivers a common and consistent approach to Quality Assurance Meets the requirements of the customer and stakeholder expectations Ensures the technical integrity of the work through the use of documented processes - Is supported by an established independent Quality Organization - Is supported by a functioning audit program that effectively measures and verifies compliance throughout the lifecycle of the project and continually improves the effectiveness of the Project Management. 2.3
With regard to this project – The Palm Jumeirah Crescent Sewer System and Other Services, the quality program set forth in this Project Quality Plan in conjunction with WA’s corporate quality management system becomes mandatory and a specific way of measuring compliance to Nakheel’s and WA’s policy on this project.
Page 5 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
3.0
Quality Objectives
3.1
WA’s policy is that all Works and services should consistently meet or exceed the needs and expectations of our customers and all applicable requirements. The WA’s policy is applicable to this project such that all Works are constructed in accordance with the specifications of this project and satisfy the requirements of the client Nakheel, the project manager Parsons Brinckerhoff (PB)and the consultant KEO International (KEO).
3.2
Suppliers are approved in principle by Nakheel. Suppliers are evaluated prior to approval to ensure they can meet the requirements of the contract and the delivery schedule. Only those suppliers meeting the evaluation criteria will be approved. Materials are purchased and inspected upon receipt according to the project QA procedures Procurement ( PQP-QA-003 ) and Verification of purchased product ( PQPQA-004 ).
3.3
Subcontractors are approved in principle by Nakheel. Subcontractors are evaluated based on technical expertise, quality & HSE standards, competence, availability of resources and past performance. Subcontractors approved are those maintaining a high track record of quality, safety and work performance. This is in accordance with procedure Procurement PQP-QA-003 ( ). Subcontractor services and their works are monitored closely by WA through regular inspection under the project QA procedure Verification of Purchased Services (PQP-QA-015 ).
3.4
Orders for materials and services will contain all the necessary information related to the contract specifications, Nakheel’s requirements and WA’s quality requirements and standards as specified in the project QA Procurement ( PQP-QA003 ) procedure.
3.5
Permanent Works will be inspected and checked at appropriate stages during construction in accordance with the Inspection and Test Plans to verify conformance of materials and the quality of workmanship.
4.0
Project Quality Plan
4.1
This Project Quality Plan (PQP) is a controlled document as required by the project QA procedure Document and Data Control ( PQP-QA-002 ). It presents an outline of the quality system to be used for this project, covering the requirements of WA and the Contract.
4.2
Should this PQP need an update to incorporate additional items not originally covered, the PQP will be revised and a corresponding revision number assigned. Such revisions will be shown in the amendment sheet of this PQP. The updated / revised PQP shall then supercede all previous versions of the document. The issuance shall be strictly controlled by the QA/QC Engineer ensuring that only updated and revised documents are received by users. Page 6 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
4.3
Distribution of this document will be as per the distribution list (Appendix C Distribution list).
4.4
This document’s revision and appendix issue status are shown in the amendment sheet.
5.0
Control of documents, data and records
5.1
All documents within WA’s corporate IMS are controlled documents and are treated as per the Company’s document and data control procedures.
5.2
Superceded documents are removed from the place of use and destroyed. If any copy is required to be maintained for record purposes, it will be stamped as obsolete.
5.3
Specific to this project the following documents will be maintained under ‘control’ as stated in the project QA procedure Document and Data Control ( PQP-QA-002 ). External documents Contract documents Project specific documents
6.0
: Applicable standards and codes, and vendor documents : Contract Agreement, Conditions of Contract, Specifications and the Bill of Quantity (BOQ). : PQP and related documentation, project specific forms and records
QC documents and records
6.1
The QA/QC Engineer will establish and maintain the records and files mentioned in this section. It shall be his responsibility to ensure these documents and records are maintained and stored after the project completion. a. A record of all tests filed sequentially and by work categories. All tests including but not limited to the material and soil testing shall be controlled and properly documented. b. A file for daily and monthly QC reports c. A file for maintaining the record of all vendors and technical approvals filed consecutively by submittal number. d. A file for signed off inspection and test records e. A file for approved technical submittals to ensure that materials received at site are technically approved materials and only these are incorporated into construction. f. A file for documented non-conformance reports. 6.2
The QAQC Engineer shall prepare a daily report identifying daily inspections and tests carried out and quality concerns arising from these inspections.
Page 7 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
6.3
The QA/QC Engineer shall prepare a monthly report for submission to Nakheel (copies to PB and KEO). This report will be prepared in the first week of every month for the previous month and shall include a summary of the following : List of major activities inspected Laboratory test status Quality deficiencies status Non-conformance status Internal audit status (including audits of subcontractors)
7.0
Project Organisation
7.1
The Project Manager will issue an organization chart showing the site management team. This chart will be updated should there be any changes to the site management team. (Appendix D : Organisation Chart )
7.2
WA’s Project Manager (PrM) has overall responsibility for all quality related matters. A QA/QC Engineer will assist the PrM to discharge these duties. Third party testing company approved by Nakheel will be employed for testing required under the contract to be carried out in a laboratory.
7.3
A summary of the job role of personnel working on the project and having an influence over the quality of materials or works is included in Appendix E : Job Descriptions
8.0
Project Quality System
8.1
The elements that define the project quality system are mentioned below. The Corporate Quality Manual Corporate level procedures Project quality assurance procedures This Project Quality Plan Inspection and test plans Method statements Standard forms Supplier / subcontractor quality plans
a. b. c. d. e.
•
•
•
•
•
•
•
•
8.2
A list of project quality documents including the inspection & test plans and method statements are included in Appendix F : Project Quality Documents. This list will be updated as the project proceeds and the documentation is developed (where necessary).
8.3
Project specific quality control procedures, inspection & test plans, method statements are developed taking into account the detailed requirements of the contract and its specification. All these documents are reviewed and approved prior to circulation and use.
Page 8 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
8.4
Internal audits of the project quality system, including as necessary suppliers and subcontractors, will be performed on a regular basis and the frequency of such audits will reflect the nature of the work at the time and the criticality of the activities. All audit activities are governed by the Company’s corporate level procedure Internal Audit and Management Review ( SP 02-01-00). An audit schedule is included in Appendix G : Audit schedule. This audit schedule is subject to amendment during the course of the project to reflect the outcome of previous audits and whenever circumstances require.
8.5
To fulfill Nakheel and WA’s objective for continuous improvement, findings arising out of audits, non-conformance reports and corrective / preventive actions will be processed as in the WA’s corporate level procedure for continuous improvement (SP02-01-00 Internal audit and Management Review).
8.6
Where non-conforming work is identified, it will be dealt with as in project QA procedure Control of Non-conforming Work ( PQP-QA-009). Corrective and preventive action will be recorded and action taken reviewed to ensure that the nonconformance is closed with adequate corrective action. Root causes of nonconformances will be investigated and findings communicated.
8.7
The Contract will be reviewed by the Project’s management team. Routine review will include correspondence, change orders, variation orders and verbal instructions.
9.0
Records
9.1
No records are generated by this project quality plan
9.2
Records generated by referenced procedures shall be managed in accordance with the originating procedure.
10.0 References
-
Document and Data Control (PQP-QA-002). Procurement (PQP-QA-003) Verification of purchased product (PQP-QA-004) Inspection and testing (PQP-QA-006) Control of Non-conforming Work (PQP-QA-009) Verification of purchased services (PQP-QA-015) Internal audit & management review (SP-02-01)
Page 9 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
APPENDICES 1.0
Appendix A : List of Procedures (Corporate)
Procedure. No
Name
Description
02-00-00
Quality Management
CP
02-01-00
Non conformance & Management review
SP
02-02-00
Control of documents & records
SP
02-02-01
Master lists
WI
02-02-02
Document identification
WI
02-02-03
Document issue & retrieval
WI
02-02-04
Internal document change control
WI
02-02-05
External document change control
WI
02-02-06
Storage & Safe keeping of documents & data
WI
02-03-00
Customer feedback & satisfaction
SP
02-04-00
Document filing
SP
03-00-00
Manpower management
CP
03-01-00
Long term recruitment (Labour)
SP
03-02-00
Long term recruitment (Staff)
SP
03-03-00
Applying internally for job vacancies
SP
03-04-00
Competence review, awareness & training
SP
03-05-00
Leave approval
SP
04-00-00
Construction
CP
04-02-00
Project planning
SP
04-03-00
Project Management
SP
04-03-01
Contractual variations and claims
WI
04-04-00
Project close out / de-mobilization
SP
04-05-00
Insurance
SP
04-05-01
Insurance for damages to works / 3rd party property
WI
04-05-02
Claims for damages to services
WI
04-06-00
Subcontract works at site
SP
05-00-00
Procurement
CP
05-01-00
Purchase of Construction material
SP
05-02-00
Purchase of Consumables
SP
05-03-00
Purchase of Quarry / plant products
SP
05-04-00
Purchase of Plant / equipment
SP
05-05-00
Purchase of General assets
SP
05-06-00
WS purchases
SP
05-06-01
Purchase of Spares for HE / site WS
WI
05-06-02
Purchase of Spares excluding HE / Site WS
WI
05-06-03
Purchase of Items available from only one supplier
WI
05-06-04
Purchase of Second hand parts
WI
05-07-00
Appointing a subcontractor
SP
05-08-00
Inter- dept. services
SP
05-08-01
IT related services
WI
Page 10 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services Procedure. No
Name
Description
06-00-00
Material Management
CP
06-01-00
Central stores
SP
06-02-00
Site stores
SP
06-03-00
WS stores
SP
06-04-00
Aggregates
SP
06-05-00
Processing material claims, scrap & surplus
SP
06-06-00
Asset management
SP
07-00-00
Timekeeping
CP
07-01-00
Timekeeping Plant
SP
07-01-01
Light Equipment Management on site
WI
07-02-00
Timekeeping Labour
SP
07-03-00
Reporting damages to fleet
SP
08-00-00
Quality Control
CP
08-01-00
Preparation of mix design
SP
08-02-00
Inspection & testing
SP
08-03-00
Laboratory equipment management
SP
09-00-00
Fleet Management
CP
09-01-00
Fuel management
CP
10-00-00
Workshop and plant
SP
10-01-00
Scheduled servicing of vehicles / equipment
SP
10-02-00
Vehicles / equipment repairs
SP
10-03-00
Tyre Management
SP
Page 11 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
2.0
Appendix B : List of forms and records (Corporate)
New # 0101 0201
Name
Storage period - new
Archived
Environment Management Program Non Conformance Report
indefinitely 2 years
0202
Documentation Change Note
2 years
QC
0203
Document Handover Slip
SK
0301
Man Power Requirements (Monthly)
Till project final payment is settled / (Depts.) indefinite Till project final payment is settled
APM
0302
Manpower Requisition
Till project final payment is settled
APM
0303
Interview / Trade Test Request
Till end of service
APM
0304
Incident Report
1 year after claim is settled
APM
0305
Leave Application
Till end of service
APM
0306
Leave/Passage/Final Settlement
Till end of service
APM
0307
Course Nomination / training request
Till end of service
APM
0308
Clearance Certificate
Till end of service
APM
0401
New Contract Check List
Till project final payment is settled
MWA
0402
Project Demobilization Checklist
Till project final payment is settled
MWA
0403
Permit to dig
Till project final payment is settled
PrM
0404
Loss/Damage Report
Till project final payment is settled
TM
0405
Valuation Summary Sheet
Till project final payment is settled
QS
0406
Financial Report (Summary Sheet)
Till project final payment is settled
FC
0407
Claim Diary
Till project final payment is settled
QS
0501
Material Order and approval Schedule
1 year
PUM/CLE
0502
Material Submittal Form
Till project final payment is settled
PrM
0503
Purchase Requisition
Filed along with PO
FC
0504
Weekly Status of Purchase Requisition
No need to archive
--
0505
Comparative Statement of Quotes
Filed along with PO
FC
0506
Approved Supplier’s list
0507
Purchase Order
0508
Purchase Agreement
0509
Sub-Contract Agreement Form
0510
Payment Certificate For Sub Contractor
0511
Software Service Request
0512
Requisition For Services
0513
Weekly Aggregate Requirement
0514 0601
Capital expenditure/additional authorisation Store Requisition/Issue Slip
0602
by QC QC
No need to archive as list is continuously updated 5 years / site PO - Till project final payment is settled 5 years / site PA - Till project final payment is settled 5 years / site S/C A - Till project final payment is settled Till final payment is made to S/C + 1 year
budget
No need to archive (information updated on system) No need to archive (information updated on system) No need to archive (actual quantity supplied matters) Filed with PO
-FC FC CMC FC ---FC
No need to archive
--
Fixed Asset Receipt
Till asset is scrapped
CDN
0603
Material Receipt
Filed along with PO
FC
0604
Store Issue Voucher
SK
0605
Delivery Note
Till project final payment is settled / (Other stores) 2years 5 years
0606
Delivery Note Batching Plant
2 years
DEO
FC
Page 12 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services New # 0607
Store return voucher
0608
Transfer Voucher
0609
Monthly Haulage Statement of aggregates
by Till project final payment is settled / (Other SK stores) 2years Till project final payment is settled / (Other SK stores) 2years 5 years FC
0610
Light equipment operator's record
Till project final payment is settled
TK/SK
0611
Stock Report
SK
0612
Asset Movement Voucher
0613
Asset Write Off & Disposal Request
Till project final payment is settled / (Other stores) 2years Till project final payment is settled / (Other stores) 2years 2 years
0614
Light equipment statement
0701
Daily Plant time sheet
TK
0702
Daily Plant Time Sheet (Ext. Hire)
0703
Vehicles / Equipment at site
Till project final payment is settled / (Other TK) 2years Till project final payment is settled / (Other TK) 2years Till project final payment is settled
TK
0704
Monthly Hired Vehicle/Equipment Statement
2 years
COC
0705
Daily Plant Summary Sheet
Till project final payment is settled
COC
0706
Gang Time Sheet
Till project final payment is settled
TK
0707
Labour Time Sheet (For The Month Of)
Till end of service
COC
0708
Salary Card
Till project final payment is settled
FC
0901
Hire Agreement ( Equipment & Vehicles)
Till agreement is superceded or expires
FC
0902
Agreement-Material Haulage
Till agreement is superceded or expires
TM
0903
Plant Requirement (HE / HV)
--
0904
Light Equipment Requirement
0905
Summary of daily plant requirement
No need to archive (actual quantity supplied matters) No need to archive (actual quantity supplied matters) 6 months
0906
Request for allocation of vehicle to a new user
TM
0907
Accident Report
(projects) - 6 months / (Depts.) – till end of service Till claim is settled + 1year
0908
1003
Plant requirement for the duration of the No need to archive (continuously updated) contract Request For Asphalt No need to archive (actual quantity supplied matters) Concrete Requirement No need to archive (actual quantity supplied matters) Concrete Program For Various Sites 1 year
1004
Program For Truck Mixers
1 year
PLC
1005
Defect/Damage Report
2 months
WSC
1006
Accident Repair Status Report
File with claim documents
TM
1007
Daily Work Order Slip
1 month
DEO
1008
Vehicle/Eqpt. Service Schedule
Till asset is scrapped
WSE
1009
Abstract Of Service Schedule
Till asset is scrapped
WSE
1010
Tyre Movement Note (2 /3 /5 axle )
2 months
DEO
1011
Tyre claim request
Till claim is settled + 1year
PLM
1012
2 years
DEO
2 years
DEO
R
Daily Statement-Supply of diesel/petrol (WAC fleet) Daily Statement-Supply of diesel/petrol (Hired fleet) (WAC) Invoice
5 years
FC
R
(WAC) Receipt
5 years
FC
1001 1002
1013
Name
Storage period - new
Archived
Custodian FC
TK
-TPC
TM ---PLC
Page 13 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services New # R
Receipt (For Salary)
Till end of service
R
Journal Voucher
5 years
FC
R
Summary Of Financial Report For The Month
2 years
FC
R
Bank Payment Voucher
5 years
FC
R
Petty Cash Report
Filed along with Bank payment voucher
FC
R
Training Record
Till end of service
APM
R
List of Material receipts pending preparation
No need to archive (continuously updated)
--
R
Cumulative statement of receipt
Till project final payment is settled
FC
R
Till end of service
APM
R
Employee Performance Appraisal & Development Review Induction Training Check List
Till end of service
APM
R
Interview Report
Till end of service
APM
R
Training Programme
No need to archive (continuously updated)
--
R
Permission To Resume Duty
Till end of service
APM
R
Job application form
Till end of service
APM
R
Passport Receipt Card
Till end of service
APM
R
Weekly Tender Schedule Report
No need to archive (continuously updated)
--
R
Estimate Form
No need to archive
--
R
Tender Summary
No need to archive
--
R
Newly Awarded Contract Notification
Till project final payment is settled
CE
R
Till project final payment is settled
PrM
Till project final payment is settled
CLE
R
Insurance documents (questionnaires and CAR, additional cover, policies) Laboratory test records (internal / external testing, forms used, logs / register maintained) Daily Maintenance Asphalt plant
1 month
PLE
R
Weekly Maintenance Asphalt Plant
3 months
PLE
R
Daily Concrete Mixing Plant Inspection ‘T’
1 month
PLE
R
3 months
PLE
1 year
PLE
1 year
PLE
2 years
DEO
R
Weekly Concrete Mixing Plant Inspection ‘W’ Monthly Concrete Mixing Plant Inspection ‘M’ Semi Annual Concrete Mixing Plant Inspection ‘H’ Weigh Bridge Ticket (weigh bridge dependent) Plant Breakdown report
2 years
PLM
R
Daily Maint. Report-Wetmix plt
1 month
PLE
R
Drawing Register
Till project final payment is settled
S-SEC
R
Safety Inspection Report
Till project final payment is settled
SO
R
Request For Inspection
Till project final payment is settled
QS
R
Supplier Evaluation Questionnaire
2 years
HOD
R
Regulations List
No need to archive (continuously updated)
--
R
Environment Management Programme
No need to archive (continuously updated)
--
R
Management Review Minutes
3 years
QC
R
Documentation Record
Indefinitely
QC
R
Document Transmittal Slip
SK
R
Corrective Action Log
Till project final payment is settled / (Depts.) 2 years Indefinitely
QC
R
Audit Programme
No need to archive (continuously updated)
--
R
Contract documents
Issue of DLC + 9 years
CMC
R
Client certificates (hand over / takeover
Issue of DLC + 9 years
CMC
R
R R R
Name
Storage period - new
Archived by FC
Page 14 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services New #
Name
Storage period - new
Archived by
certificate etc.) R
Performance bonds and other bank documents
Issue of DLC + 1 year
Site
R
Insurance documents (including claims)
Site
R
As-built drawings (CD)
Issue of DLC + 1 year or till settlement of claim) Indefinitely
R
Correspondence with Engineer / client
Till project final payment is settled
Site
R
Engineer's instructions
Till project final payment is settled
Site
R
Interim payments, final account
Till project final payment is settled
Site
R
Financial items, financial reports, costs, petty cash Contractual claims, variations
Till project final payment is settled
FC
Till project final payment is settled
Site
R R
CMC
Till project final payment is settled
Site
R
Tender information and correspondence, allowables Minutes of meetings
Till project final payment is settled
Site
R
Drawings
Till project final payment is settled
Site
R
Till project final payment is settled
Site
R
Program schedules (plant, labour, bending etc.) progress / work records / RFA / MRS
Till project final payment is settled
Site
R
PO / PA / S/C agreements and correspondence
Filed by Accounts Dept.
FC
R
Safety records
Till project final payment is settled
Site
R
Issues of potential future liability
Site
R
Mix design
Till project final payment is settled + 2 years Till project final payment is settled
CLE
R
Material Receipt Issue Register (Client Supplied Material) Monthly Material Receipt/Issue Ledger / Cardex Monthly Stock Status Report
Till project final payment is settled
SKS
No need to archive (available on system)
--
No need to archive (available on system)
---
R
Quarterly Report Of The List Of Slow Moving No need to archive (available on system) And Dead Stock Time Card 1 year
R
Indent Slip (Aggregate)
1 year
TK/FC
R
Maintenance Of Vehicle Sticker
Cannot be archived (sticker)
--
R
Maintenance sticker-Warranty period
Cannot be archived (sticker)
--
R R R
TK
Page 15 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
3.0
Appendix C Distribution list
r e g a n a M A Q IMS Documents PQP Subcontractor PQP Codes / standards Contract documents Construction drawings Audit information Client correspondence Legend A # @
r e g a n a M t c e j o r P
n o r i t c e g u r a n t s a n M o C
A # # # P
N # # # P
I P
P
Original Copy from or sharing with QAQC Eng. Applicable sections issued by QAQC Engineer
N # # # A A A A
N A A # P P I/P P N P I
/ r e e n n a i g m n e E r o e F t i S
r e e n i g n E C Q A Q N @ @ # P P P P
r e p e e K e r o t S
r e e n i g n E g n i n n a l P
S Q
N @ @
N @ @
P P
P P P P
N @ @
P P
r o t c a r t n o c b u S
y n r i o a t c a r i n o h b a c e L T
N @ @ A
P P
@ @ # P P P P
WA IT network system Copy from or sharing with Project Manager Issued by
Page 16 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
4.0
Appendix D : Organisation Chart
The Organisation Chart will be updated and reissued by the WA Project Manager as and when required.
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
4.0
Appendix D : Organisation Chart
The Organisation Chart will be updated and reissued by the WA Project Manager as and when required.
Page 17 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
5.0
Appendix E : Job Descriptions
5.1.1 Quality Assurance Manager (Off-site) - Review and approve the Project Quality Plans for adequacy and correctness. - Review and approve Subcontractor’s Quality System Plans and Procedures. - Carry initial audits on major suppliers and subcontractors to ensure their quality system is acceptable to WA. - Review project specific procedures, work instructions and QA/QC plans. - Oversee Site Quality Representative responsibilities and quality reporting requirements. - Ensure QA/QC compliance to quality plans and procedures - Ensure through the Site Quality Representative that work execution is as per the PQP, contract requirements and WA’s quality management system. - Initiate internal quality audits ensuring proper audit standards are maintained. - Verify corrective and preventive action. Initiate action to close out NCR as appropriate. - Provide guidance and assistance to fulfil WA’s Quality System requirements. 5.1.2 Project Manager - Ensure a comprehensive pre award and post award contract review - Overall execution and administration of the project as per the contract requirements, specifications and PQP. - Overall coordination and liaison with subcontractors (if any) - Responsible for ensuring that the work is performed in accordance with the specifications and within the time and cost constraints. - Prepare and approve all quality procedures / plans / work instructions for implementation at site - Ensure that WA’s Quality Management System is effectively implemented in the contract. - Obtain subcontractors procedures / plans and ensure their review and approval by the QA/QC department. - Ensure compliance with Contract requirements by subcontractors. 5.1.3 QA/QC Engineer - Inspect the works in coordination with site engineers to verify compliance to the project quality requirements. - Inspect materials delivered to site to ensure compliance to contract specifications. - Ensure documentation related to inspections, tests and surveys meet the requirements of the client, this PQP and WA’s quality record requirements. - Prepare reports as detailed in this PQP - Carry out periodic audits on major suppliers and subcontractors to ensure their quality systems, material and material management systems, and the quality of the workmanship conform to the standards required by WA / Nakheel and the contract specifications.
Page 18 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
5.1.4 Site Agent - Understand fully the specifications and drawings related to the works. - Achieve targets as shown in project schedule - Obtain necessary permits from the Client for day to day activities and technical issues - Ensure compliance to quality procedures, plans and work instructions. - Ensure preparation and maintenance of applicable quality records. - Attend to non-conformities and ensure that corrective actions are taken as appropriate. - Manage subcontractor activities and ensure timely completion as per project schedule. 5.1.5 Project Engineer / Site Engineer - Understand fully the specifications and drawings related to the works. - Achieve targets as shown in project - Ensure compliance to quality procedures, plans and work instructions. - Liaise with site SQR for preparation and maintenance of applicable quality records. - Liaise with site SQR to attend to non-conformities and ensure that corrective actions are taken as appropriate. - Liaise with site SQR to carry out relevant inspection and tests. - Manage subcontractor activities and ensure timely completion as per project schedule. - Obtain resources as required as per Contractor procedure.
Page 19 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
6.0
Appendix F : Project Quality Documents Document type
Document title
Method statement
Excavation & dewatering of 7km deep pipeline Sewerage pipeline Dewatering system Precast manhole base Manhole construction
Inspection & Test Plans
Sewerage Works Water & Irrigation Works
QC Procedures
Surveying Earthworks - Excavation Earthworks – Filling / backfilling Service pipeline works
Page 20 of 21
Wade Adams Contracting LLC Project Quality Plan Document Ref. PQP-010-600 Revision 1 The Palm Jumeirah Crescent Sewer System and Other Services
7.0
Appendix G : Audit schedule ISO 9001:2000 Element / Audit area
Aug’07
Dec’07
Mar ‘08
June ‘08
1.
Control of documents (clause 4.2.3)
2.
Control of records (clause 4.2.4)
3.
Resource Management (clause 6)
4.
Planning of product realisation (clause 7.1)
5.
Customer related processes (clause 7.2)
6.
Purchasing (clause 7.4)
7.
Product & service provision (clause 7.5)
8.
Control of monitoring & measuring devices (clause 7.6)
9.
Internal audit (clause 8.2.2)
10.
Monitoring & measurement of product (clause 8.2.4)
11.
Control of non-conforming product (clause 8.3)
12.
Major suppliers / subcontractors
Page 21 of 21