quick install manual
uic k insta in stall ll ma m anual Quick
Xaar382
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quick install manual
Notice: z
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of TEC CORPORATION.
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The contents of this manual are subject to change without notice.
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All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected,
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TEC
would greatly appreciate being informed of them.
The above not withstanding TEC CORPORATION CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
General Notice:
Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners.
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quick install manual
1. Product list √ MotherBoard
√ CarriageBoard
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√ Connector plugs 3Pin x14 units(MotherBoard x 5,CarriageBoard x 9)
√ Stepper Motor Driver connector plug 5Pin x1 unit
√ Linear Encoder connector plug. 4Pin x 1 unit
√ D type Servo Motor Driver connector plug x1 unit
√ MotherBoard power connector plug. 4pin x1 unit
√ CarriagerBoard power connector plug. 4pin x1 unit
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√ Pump power connector plug. 7Pin x1 unit
√ Data cable : Connect MotherBoard and CarriageBoard
√ Head connect cable x8 unit
√ Connector Plugs needle
If above lists any item of fitting has the damage perhaps the short situation, please as soon as possi ble contact us.
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quick install manual
2. PowerSupply
-V1 +V1 -V2 +V2 -V1
+V1
CarriageBoard 24V and MainBoard 5V powersupply’ s GND connect
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3. Hardware Installation description Printer Control System include three parts: MotherBoard; CarriageBoard and Control software. Use USB2.0 port connects to PC.
3.1 System each parts’ guise and co nnector plugs 3.1.1
MotherBoard
3.1.2 MotherBoard connector plugs and connect define CN16:To Servo Motor Control
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MotherBoard
Servo Motor Dirver
1(A+)――――――――――――21(OA+) 3(B-)――――――――――――49(OB-) 4(Servo PULS+)――――――――3(PULS1) 5(Servo SIGN+)――――――――5(SIGN1) 7(24V)――――――――――――7(COM+) 8(Servo On)―――――――――29(SRV-ON) 9(A-)――――――――――――-22(OA-) 10(B+)――――――――――――48(OB+) 11(GND)―――――――――――13(GND) 12(Servo PULS-)―――――――4(PULS2) 13(Servo SIGN-)―――――――6(SIGN2) 15(24V-GND) ―――――――――41(COM-) Coherer’s shell―――――――――STP Detailed info,see figure:
CN16 8
Servo On
15
24V-GND
7
24V
14 6 13
Servo SIGN-
5
Servo SIGN+
12
Servo PULS-
4
Servo PULS+
11
GND
3
B-
10
B+
2
GND
9
A-
1
A+
D Connector 15
Servo Moto r Driver’s parameter setting
Pr02=0 Pr03=1 Pr04=1 Pr41=0 Pr42=3 Pr4A=0 Pr4B=432 Pr5E=100 Pr70=100
Pr44=432
Pr45=0
Pr46=0 Pr48=0
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CN17/18: Right&Left Limit Connect define:
CN4/5: OrignPos&PurgePos Connect define:
CN7: Vacuum Connect define:
CN3: Pow er
Connect define:
!!! Starting before, please first test the CN3 power suppl y is correctly CN20: Pum p
Connect define:
CN8: Y Mot or(Step)
Connect define:
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3.1.3 CarriageBoard
3.1.4 CarriageBoard con nector plug s and defin es To Linear Encoder Connect define:
To Ink Sensor Connect define:
Power Suppl y
Connect define:
!!! Starting b efore, please test the CN3 pow er supply c onnect ed correctl y! 10
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Connect Cable:Connect HeadBoard to Head Adapter
3.2 Carri ageBoard and Head co nnect define
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4. Printer Manager Softw are Ab ou t t he Pr in ter Manag er Printer Manager Software provided has set the machine parameter, the calibration printer head, update the firmware and clean the printer head functions.
4.1 Softw are Inst allation According to following step install Printer Manager software: 1. Run Setup.exe 2. Install software according to the screen prompt. The software needed the system to install Dotnetfx.1.1 or above the version, In the installation process to be able to install this software automatically. Software interface
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4.2 Hardware Setti ng The hardware setting provided the system use flexibility; you can according to your machine set the different printer head type; the color number and the print head group number in the software, but don’t need different firmware and control software. Step1
Printer Hardware setting
After the software installed, first step must do hardware setting, otherwise the machine can’t start, enter the setting menu hardware setting function and setting the printer hardware option: Run C:\Program Files\PrinterManager\FactoryWrite.exe
Select FactoryData:
Step2
Select Encoder
Select use linear encoder or servo encoder, choose directly in the software. Step3
Select Color
(Color NO
Select color number :6 or 4 Step4
Select Group :
Select printer head group number:1;2;3;4
Step5
Color Space
Setting color space in accordance with th e head installer position, the un it is centimeter. Step6
Group Space
Setting Group space in accordance with the head installer position, the unit is centimeter.
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Step7
Width
Select printer width:1.8m;2.5m;3.2m;3.3m Step 8
Head
Select printer head type: M is 14pl and L is 42pl. The color spacing and the group spacing can act according to the color and the g roup number which you choose, you also may own change. After all setting complete, click create, the parameter will store in the motherboard.
4.3 Real Settin g After hardware setting, user should get the real setting. See figure:
In this step, you can the set the V Trim and read the heads’ temperature and PWM, apply to the board. V Trim used to adjust the TC Curve offset which results in a shift to the actuator voltage in order to tune the drop velocity. Range -128 to +127. You can change it higher or lower to raise the quality of the print.
4.4 Quickly pri nting a high q uality job Step1 Click
Head nozzle check button, check the test pattern, see figure:
OK
NG(need clean)
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Step2
Cleaning the prin ter head
Cleans the nozzle have two types: one is automatic cleaning and the other one for manual cleaning. Automatic cleaning:first setting auto cleaning times in the setting menu,see figure:
The cleaning times more, the clean time is longer, setting cleaning times according to the nozzle broken status, then perform
automatic cleaning button.
Manual cleaning: Perform
manual cleaning button, pop-up the manual
cleaning dialog box, see figure:
Click the color button and cleaning the corresponding head, and then print the pattern again to check. Step3
Setting print origin
Click the
move button,Move carriage to the propriety position,perform the
button setting the print origin.
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Step4
Calibratio n print h ead
Run tool menu---calibration wizard function.
Angle Check, check the printed pattern, see figure: OK
The first group head
The second group head
NG: The print head installment hasn’t level, needs to do the physical position adjustment :
The first group head
The second group head
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Vertical check, check the printed pattern, see figure: OK:
NG: The print head installment hasn’t verticality, need to do the physical po sition adjustment:
M of the first group and M of the second group appear overlap, vertical direction adjustment head.
Click next:
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Choice speed: High speed; Medium speed or low speed The horizontal left calibration, perform the print, check the printed pattern, take M as an Example, see figure:
This position M and K completely to uneven The choice pattern to the uneven position, and input correspondence numeral, the method is adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, the horizontal right calibration, perform print, check the pattern, take M asan example, see figure:
This position M and K completely to uneven The choice pattern to the uneven position, and input correspondence numeral, the method is adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, the Bidirection calibration, perform print, check the pattern, see figure:
This position K completely to uneven The choice pattern to the uneven position, and input correspondence numeral, the method is adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, step calibration, choice the pass first, perform print ,check pattern, see figure:
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quick install manual
The choice pattern to the uneven position, and input correspondence numeral, the methodis adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, complete the calibration Step5 Click
Printing already RIP job add job, the support format is .prn and .prt. Click
,printing is start.
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quick install manual
5. Error code information and so lution 04020008
Time-limit password input mistake, contains the
Re-input correct password
forbidden character. The password is ignored, please input again. 04020009
Illegal time-limit password. The password is ignored,
0402000A
Re-input correct password
please input again.
Time-limit
password
and
manufacturer
mismatch. The password is ignored,
ID
Re-input correct password
please
input again. 0402000B
Time-limit password and board ID mismatch. The password is ignored,
0402000C
Re-input correct password
please input again.
First warning: 100 hours left against current
please request a new password from the
time-limit password,
producer.
please request a new
password from the producer. 0402000D
Second warning: 50 hours left against current
please request a new password from the
time-limit password,
producer.
please request a new
password from the producer. 0402000E
Last warning: After 1 hour, any printing will be
Request
a
new
password
stopped! Request a new password from the
producer immediately!
from
the
producer immediately! 40020011
EEPROM read failed.
Re-update
the FW.if
the problem is
still,replacement the mainboard 40020012
EEPROM write failed.
Re-update
the FW.if
the problem is
still,replacement the mainboard 40020013
Not initialized by factory.
Re-setting the factorywrite
40020014
Head board is reset.
Check
the
carriageboard
powersupply and the data cable 40020016
Head board mismatch with factory data set.
Re-setting the factorywrite
Please reset factory data or change a new head board. 40020017
Board manufactory ID mismatch with FW. Please
Re-update or replacement the mainboard
update FW. 40020018
Serious Error: Exceeds the time against the time-limit
password,
please
input
a
Time password expiration new
password. 4002000E
LVDS error.
Check the datacable and powersupply
20020002
CoreBoard_Err_UART1_TXTIMEOUT
Motion COM timeout.re-update
20020003
CoreBoard_Err_UART2_TXTIMEOUT
Head
board
COM
timeout.check
the
datacable and powersupply 20020005
CoreBoard_Err_FPGA_LESSDATA
Check the encoder and encoder reader positon
20020006
CoreBoard_Err_FPGA_ULTRADATA
Print data is more than fire number. 20
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