IRRI Training Module
Rice Storage Martin Gummert, Chris Cabardo Postharvest Unit, Crops and Environmental Sciences Division, International Rice Research Institute Los Baños , Philippines First Version: Joe Rickman, IRRI Bangkok, Thailand With some materials form Prof. Werner Mühlbauer, Hohenheim University, y Germanyy
[email protected]
Unless otherwise noted, the content of this course material is licensed under a Creative Commons Attribution – Non Commercial 3.0 License http://creativecommons org/licenses/by-nc/3 http://creativecommons.org/licenses/by nc/3.0/ 0/ Copyright 2013, The International Rice Research institute You assume all responsibility for use and potential liability associated with any use of the course material. The course material may contain copyrighted content, and was developed for educational purposes only. Copyright holders of content included in this material should contact IRRI with any questions, corrections, or clarifications regarding the use of content. IRRI does not license the use of third party content included in this course material unless such a license is specifically granted in connection with particular content objects. Users of content are responsible for their compliance with applicable law.
600 Year old Traditional German Warehouse Sources: W. Muehlbauer
Participants will learn about Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
• Need for storage • Rice and interactions with the environment • Present situation and problems – On O farm f storage t – Commercial storage
• Best practice storage management – Technology – Management
• Hermetic storage
Rice Production in 2011 Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems
• World – 700 million tons • Asia - 650 million tons • Bag storage - 500 million tons
Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
(Total world cereal and pulse production 2,300 million tons) Sources: FAO, USDA
Copyright 2013, The International Rice Research institute
Present Situation Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems
Between 25-50% of the total grain value (quantity + quality) is lost between harvest and consumption i d in developing l i countries ti
Farm level C Commercial i l
Technology Managem. Hermetic S Pests
Quality loss
Milling Packaging Marketing
15-25% Physical loss Copyright 2013, The International Rice Research institute
Postharvest Losses and Food Security Harvesting Threshing Th hi Transport
p g “It is not so important to know whether the exact figures for postharvest losses are 15% or 25%. If we can just reduce them by just 5% we can make a huge difference.”
Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
Project partner from Vietnam during a joint field trip when asking about the magnitude of postharvest losses in Vietnam.
Rice production and milled rice export in 2008 in million t (Source: World Rice Statistics)
Annual paddy production l dd d i Milled rice production 5% loss equivalent q Net milled rice export
CAM 83 8.3 5.4 0.3 1.0
PHI 1 8 15.8 10.3 0.5 ‐1.5
VTN 40.0 00 26.0 1.3 7.0
Copyright 2013, The International Rice Research institute
Quantity Losses in Cambodia (88 on ffarm studies) t di ) Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
Post-harvest stage
Mean (%)
Range (%)
Cutting
3.0
2.2 – 3.8
Transportation
3.6
2.0 – 5.2
Threshing
1.6
1.0 – 2.2
Drying
2.0
1.0 – 2.0
Storage
10.7
3.5 – 18.0
Milling
14.7
7.5 – 22.0
TOTAL
35 6 35.6
17 2 - 53.2 17.2 53 2
Copyright 2013, The International Rice Research institute
Average Postharvest Losses in Southeast Asia Physical losses in traditional postharvest chain
Cutting, handling
Manual threshing
Sun drying
Open storage
Village milling
1-5%
1-5%
3-5%
5-10%
20-30%
Crop
Quality losses resulting in 10-30% loss in value
Machine threshing
Combine harvesting
Mechanical drying
Sealed storage
Commercial milling
1-5%
1-5%
1-2%
1-2%
5-30%
Physical losses in mechanized postharvest chain
Small retailers
Consumption
Large retailers
Potential Mycotoxin Contamination in diff t differentt PH systems
Indications: Aflatoxin might be a problem in smallholder postharvest operations Ongoing follow-up: Quantification in selected villages Low-cost detection method Other mycotoxins y
50
A fla to x in B 1 c o n te n t in p a d d y , μ g /k g
Simulated farmers practice compared to best practice postharvest management
3 months storage 40
6 months storage
30
20
10
0 Best practice
Field drying for 5 days
2 weeks temporary sstorage o age aat 17% %
Field drying and temporary sstorage o age
Source: IRRI - C. Balingbing, 2008 Copyright 2013, The International Rice Research institute
Rice Grains and their Interactions with ith th the E Environment i t
Save Moisture Contents (MC) Depends on Purpose Harvesting Threshing Th hi
MC
p Purpose
Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests
Possible p problems in storage
> 14% Unsafe, dry within Rapid temperature increase, yellowing increase 24h after harvesting < 14% Weeks to a few Molds, respiration loss, months of storage insect damage damage, moisture adsorption
IRRI Tester Red
Green
< 13% 8 to 12 months storage
Insect damage
Green
< 12% Farmers’ seeds
Loss of seed viability
Yellow
<9%
Loss of seed viability
Out of range
Milling Packaging Marketing
Storage for more than 1 year
Equilibrium Moisture Content (EMC) Paddy and rice are “hygroscopic”
Harvesting Threshing Th hi Transport
Wet grain in dry air
Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging
Dry grain in wet air
A. Drying
MC
EMC
B. Re-wetting
time
A. Drying
B. Re-wetting Moisture adsorption
Marketing
EMC is the moisture content the grain has after its water content has equilibrated with the water content of the surrounding air Copyright 2013, The International Rice Research institute
EMC Table for Paddy With color coding of IRRI Moisture Tester Relative Humidity
Storage Temperature, ºC
Save Unsa ave
%
22
24
28
32
36
40
44
50
11.2
10.9
10.7
10.5
10.2
10.0
9.9
55
11.7
11.5
11.2
11.0
10.8
10.6
10.4
60
12.3
12.0
11.8
11.6
11.4
11.2
11.0
65
12 7 12.7
12 6 12.6
12 4 12.4
12 2 12.2
12 0 12.0
11 8 11.8
11 6 11.6
70
13.5
13.3
13.1
12.8
12.6
12.5
12.3
75
14.3
14.0
13.8
13.6
13.4
13.2
13.0
77
14 6 14.6
14 3 14.3
14 1 14.1
13 9 13.9
13 7 13.7
13 5 13.5
13 4 13.4
79
14.9
14.7
14.5
14.3
14.1
13.9
13.7
81
15.3
15.1
14.9
14.6
14.5
14.3
14.1
83
15.7
15.7
15.3
15.1
14.9
14.7
14.5
85
16.1
15.9
15.7
15.5
15.3
15.1
15.0
87
16.6
16.4
16.2
16.0
15.8
15.6
15.5
89
17.2
17.0
16.8
16.6
16.4
16.2
16.1
91
17.9
17.7
17.5
17.3
17.1
16.9
16.7
Final paddy MC in Percent Copyright 2013, The International Rice Research institute
Equilibrium Moisture Content in Vietnam Average Weather Data, Ho Chi Minh City Harvesting
100
17
80
16
60
15
Threshing Th hi
Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests
40
14
20
Moisture Cotnent, %
Drying
C; Relative Humidiity, % Temperature, C
Transport
RH, % (HCMC) Temp, C (HCMC) EMC, % Save storage MC, %
13
Milling Packaging Marketing
0
12 1
2
3
4
5
6 7 Month
8
Source: http://www.saigon.climatemps.com/
9
10
11
12
Copyright 2013, The International Rice Research institute
Reasons for Post Harvest Losses Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
1. Poor product coming into storage (improper harvesting and drying)
2. Poor storage management 3 Poor quality paddy + poor 3. milling techniques Copyright 2013, The International Rice Research institute
Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests
Present On-farm Storage g Situation and Problems in A i Asia
Milling Packaging Marketing
Copyright 2013, The International Rice Research institute
Traditional Bag Storage (Indonesia) ( ) Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
Copyright 2013, The International Rice Research institute
Granaries (Cambodia (Cambodia, Myanmar Myanmar, Lao Lao, Indonesia) Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
Copyright 2013, The International Rice Research institute
Woven Bamboo Basket (Cambodia and Myanmar)
Copyright 2013, The International Rice Research institute
Other Farm Level Storage Systems Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems
Clay pots (Bangladesh)
Wooden containers
Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
Steel drums
Bulk storage at home (Lao PDR) Copyright 2013, The International Rice Research institute
Concrete Bin (Bhutan) Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
Copyright 2013, The International Rice Research institute
Household Steel Silos Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
Source: FAO, 2008
Bhutan
• • • •
Protects from rodents rodents, birds Expensive Does not control insects Alth Although h some iinformation f ti materials t i l say th the silos il are hermetic, this is NOT hermetic storage Copyright 2013, The International Rice Research institute
Summarizing Existing On-farm Storage Situation Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
• Grain in G i is i stored t d in i open systems t i bags or open granaries • Grain is exposed to insect, rodent and bird attacks • High equilibrium moisture content p conditions >14.0 under tropical • Grain is not always protected from rain Copyright 2013, The International Rice Research institute
Farmers Present Storage Practices Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests
1. Sell excess immediately after poor storage) g ) harvest ((indebted or p 2. Take grain out and re-dry during storage period 3. Store seed in “sealed” containers
Milling Packaging Marketing
Copyright 2013, The International Rice Research institute
Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems
Present Commercial Storage g Situation and Problems in Asia
Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
Copyright 2013, The International Rice Research institute
Commercial Bag Storage Systems Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
• Open to atmosphere – moisture uptake, – pest problems
• Store in batches • Often no headways and walkways • Relatively easy to f i t fumigate Copyright 2013, The International Rice Research institute
Commercial Bulk Storage: Warehouse Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
• Flexible, can be used for p other p purposes • 500-10,000 tons • Divisions can separate for different sizes • Aeration facilities available • Automation difficult, labor intensive • Cheaper than silos • Control of rodents, birds and insects is very difficult
Front loader tractor
Telescopic loader
Copyright 2013, The International Rice Research institute
Commercial Bulk Storage: Indoor Silos Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling
• Not common in Asia • Automatic loading and unloading using conveyors • Compartments for different varieties / lots • High investment per t ton
Large container with hopper bottom
Packaging Marketing
Small scale container
Commercial Bulk Storage: Outdoor Silos Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
• Not popular in Asia, but new installations • Management problems -> Condensation • Efficient use of space • Automatic loading, unloading • Aeration • Easy to control pests pests, sealed for fumigation • Less problems with rodents and birds
Concrete and steel silos
Silo Complex in Vietnam Copyright 2013, The International Rice Research institute
Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
Best Practice Storage Management
Pre-condition: Proper Drying y g Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
• Dry immediately after harvest to safe moisture content (with 24 hours to 14% moisture or less) • Avoid any re-wetting of dried grains • Avoid A id mixing i i grains i off diff differentt llots t with ith different MC.
Facility
Process
Example Vietnam
1
Paddy purchasing
53%
Storage assessment in 2012
2
Reverse processing p g
43%
3
Reverse processing
47%
•
Head rice recovery
Visit to three representative processors 1. 1 2. 3 3.
•
Saigon – “Satake” HCMC (indoor silo S i “S t k ” Food F d enterprise, t i (i d il for f paddy dd storage) Song Thuan Rice Mill (indoor silo for brown rice / milled rice storage) T Noc Tra N ((outdoor) d ) Silo Sil Complex C l at S Song-Hau H F Food dC Company, C Can Tho City
Results – – – – – – – – –
Small sample p size,, not conclusive Only # 1 currently stores paddy, produced high quality milled rice High moisture content, all store at 15% or higher -> yellowing, shifting to other silos to extend storage time High percentage of impurities: 4-5% 4 5% After cleaning still 1-2% Many varieties in rice production Investment by the private sector is happening Limited know know-how how on best practice and technology options High cost of credit for commercial operation (not for food security) Very little quantification / measurements
Best practice according to IRRI for minimal loss and optimum quality Bulk or hermetic
Combine harvesting Optimum maturity 22-24%
Cleaning
Drying
within 24 hours
Bag
Paddy storage
Milling
Safe for storage 14% or less (13% Muyang)
Single pass, multi stage
Milled rice storage
husking+polishing
Current Situation in Vietnam with “reverse processing” or “re-processing”
Harvesting
Pre drying?
Husking
Temporary storage?
≈18-20%
Temporary storage
Cleaning
Transport brown rice
≈16-18%
Whitening, Polishing ≈15 16% ≈15-16%
Drying
Milled rice storage 14 15% 14-15%
What is required of a good storage system Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests
• Prevention of moisture re-entering the grain after drying g y g • Protection from insects, rodents and birds g and unloading. g • Ease of loading • Efficient use of space • Ease of maintenance and management.
Milling Packaging Marketing
Copyright 2013, The International Rice Research institute
Granary Improvements Harvesting Threshing Th hi Transport Drying
Long eaves for enough shade and protection against rain.
Insulation material for protection against heat and condensation
Wire mesh for ventilation and protection against birds and rats
Storage Need Rice grain Problems
Tarpaulin as outer wall for protection p otect o aga against st rain, a , especially when walls are made from bamboo or wire mesh.
Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
Rat barrier Lifted floor to exclude ground moisture and provide the grain with ventilation Copyright 2013, The International Rice Research institute
Open Storage: Storage Hygiene Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
• Keep storage areas clean. • Clean storage rooms after they are emptied p • Placing rat-traps and barriers in drying and storage g areas. Cats deter and help p control rats and mice • Inspect storage room regularly to keep it vermin proof. • Inspect the stored seeds once a week for signs of insect infestation. Copyright 2013, The International Rice Research institute
Silo Storage g Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
• Uniform drying and cleaning of the paddy • Buy the silo as a system (silo, conveyors for loading g and unloading, g, aeration equipment…) p • Level the top • Use a roof exhaust (humidity controlled) ae at o as recommended eco e ded • Use aeration • Cleaning and sanitation between uses
Pest Control Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
See separate presentation
Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
Hermetic Storage
Hermetic Sealed Storage Systems Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests
5 t Cocoon
Principle p • •
Milling Packaging Marketing
50 kg “Super bag”
• •
Special plastic - low oxygen permeability Biological activity reduces oxygen level quickly Insects die at low oxygen level Plastic prevents moisture adsorption Copyright 2013, The International Rice Research institute
What Consumes the Oxygen? yg • Insect infestation • Microorganisms, especially in wet rice • Oxidation O id ti and d lilipases off th the oilil iin th the rice bran • Seed respiration, but little because dry seed does not respire much
What happens at low O2, high g CO2 Atmosphere? • O2 < 3% is lethal to insects at all stages of development • At higher O2 levels insect activity gets reduced and even if they are not killed killed, the don’t multiply
Hermetic Storage: Research Findings Harvesting
Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
Works for 3kg – 50 ton Cubes C b Controls insects without pesticides Maintains grain moisture content Approximately doubles the life of seeds Maintains milling quality Protects grain from rodents and some birds
Copyright 2013, The International Rice Research institute
Parameters Evaluated Harvesting Threshing Th hi Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
1. 1 2. 3. 4. 5 5. 6.
In store atmosphere (02) Grain moisture content Seed germination Insects Grain quality Farmer uptake p Copyright 2013, The International Rice Research institute
Intergranular Atmosphere
20 15
Claypott Cl 200 l drum 25 l drum
10 5 0 0
30
60
Findings: 1 Normal plastic is not hermetic 1. 2. Don’t open! population p increases 3. Insect p over time, but is controlled by the system Copyright 2013, The International Rice Research institute
Maintains Moisture Content Harvesting
Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
• 8 months of storage • 4 varieties • Hermetic: IRRI super bags • Control: Woven PVC bags
20 initial
Moisturre contentt (%)
Threshing Th hi
hermetic
18
control
16 14 12 10 Tai Nguyen Mot Bui Do Jasmin 85
OM 2717
V i t Variety Data from 2005, Bac Lieu Seed Center, Vietnam Copyright 2013, The International Rice Research institute
Provides Insect Control Harvesting
Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
• 8 months of storage • 4 varieties • Hermetic: IRRI super bags • Control: Woven PVC bags
80 initial hermetic control
60 Inse ects / kg
Threshing Th hi
40
20
0 Tai Nguyen
Mot Bui Do
Jasmin 85
OM 2717
Variety Data from 2005, Bac Lieu Seed Center, Vietnam Copyright 2013, The International Rice Research institute
Maintains Germination Harvesting
Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
• 8 months of storage • 4 varieties • Hermetic: IRRI super bags • Control: Woven PVC bags
100 80 Germiination (% %)
Threshing Th hi
60 40 20 0
initial hermetic
Tai Nguyen
Mot Bui Do
Jasmin 85
OM 2717
Variety
control
Data from 2005, Bac Lieu Seed Center, Vietnam Copyright 2013, The International Rice Research institute
Higher Returns in Milling Harvesting
Transport Drying Storage Need Rice grain Problems Farm level C Commercial i l
Technology Managem. Hermetic S Pests Milling Packaging Marketing
• 8 months of storage • 4 varieties • Hermetic: IRRI super bags • Control: Woven PVC bags
100.0 initial
H ead R ice Y ield (%)
Threshing Th hi
hermetic
80.0
control
60.0 40 0 40.0 20.0 0.0 Tai Nguyen
Mot Bui Do
Jasmin 85
OM 2717
Variety
Data from 2005, Bac Lieu Seed Center, Vietnam Copyright 2013, The International Rice Research institute
Benefits of Hermetic Storage Insect control
High germination rates
80
Higher milling returns
100
100.0
initial
initial
hermetic
40
20
Head Rice Yield (%)) H
Germination (%)
Insects / kg
80
control t l
60
60 40 20
Tai Nguyen
Mot Bui Do
Jasmin 85
OM 2717
initial hermetic
Variety
control
60.0 40.0 20 0 20.0 0.0
0
0
hermetic
80 0 80.0
Tai Nguyen
Mot Bui Do
Jasmin 85
OM 2717
Variety
Tai Nguyen
Mot Bui Do
Jasmin 85
OM 2717
Variety
control
No pesticides / fumigation (farmers often store inside the house to avoid theft)
Initial sample
Farmers in SE Asia use around 80% own seeds and use high seed rates to compensate p for low germination -> more grains to sell
After 8 months hermetic storage
More grain to sell Also controls moisture content -> protection from mycotoxins
After 8 months traditional storage
Source: IRRI - Bac Lieu Seed Center, Vietnam collaboration Eight months of storage, 4 varieties, comparing IRRI Super bag with farmers practice
Works with other crops
Photo: CIMMYT Copyright 2013, The International Rice Research institute
Technical Evaluation of Hermetic Storage • Through Irrigated Rice Research Consortium Partners in Vietnam, Philippines Indonesia Philippines, Indonesia, Cambodia Cambodia, Myanmar, Lao PDR, Thailand from 2004 to 2012 • In collaboration with research partners and by other partners also in Sri Lanka Lanka, India, Bangladesh • Technically T h i ll ffeasible ibl
H Hermetic ti storage t options ti
Copyright 2013, The International Rice Research institute
Transfer a principle.. Locally available containers
Ferro cement bin in Sri Lanka
Copyright 2013, The International Rice Research institute
..or a technology, “Super bags”
Lao PDR
Cambodia
• Capacity: 50kg • • •
Cost: US$ 1-5 Generation 1: Sealing by twisting Generation 2: Sealing by zip lock
Copyright 2013, The International Rice Research institute
Super Grain Bag, High Capacity (SGB-HC) (SGB HC), for use with Big Bag • • • •
Capacity: 1t Cost: US$ 58 Storage in bulk, Disadvantage: Not UV stabilized,, thin material (like Super bag) Copyright 2013, The International Rice Research institute
GrainSafe II and GrainSafe III • Capacity: 1t • Cost: US$ 175 (II), (II) US$ 150 (III) • Storage in bulk (Grainsafe II) or in sacks (GrainSafe III) • GrainSafe II: Sprout on bottom to t k grain take i outt without ith t disturbing di t bi th the atmosphere
Copyright 2013, The International Rice Research institute
Cocoon
Copyright 2013, The International Rice Research institute
Tasks: Storage g activities • Determine D i density d i off paddy, dd husk, h k milled ill d rice, i bran • Evaluate seed storage systems at IRRI • Load and sealing 5 t hermetic storage system ((2 g groups)) • Make small seed storage system (1 per group) • Sample seed store and set up germination test • Sample stored grain and identify insects • Seal grain storage system ready for fumigation
Copyright 2013, The International Rice Research institute
Evaluating g a seed store Store 1 Grain Protection Moisture content Insects Rodents Birds In store Hygiene Storage g above floor (pallets) Clearways (0.5m) Batch storing Clean Management strategies Store cleaning after season Bags cleaned, cleaned dipped Fumigation options
Store 2
Store 3
Paddyy under MA conditions: • No change in MC • No weight loss/increase • Infestation I f t ti controlled t ll d due d to t low l O2/high CO2 (<3% O2 is lethal to all stages t off insect i t development) d l t) • Molds are controlled • Better head rice/ less broken
Milled rice • • • • • •
No infestation No weight loss Storage up to one year No change in physical appearance Fragrance/aroma retained If no MA build up within a short time (4 weeks) plastic liner is at risk due to activity of lesser grain borer (rhyzoperta dominica) Source: GrainPro
Brice (brown rice)) ( • Marketing is a problem due to short shelve life • Enzymatic lipases which starts after the husk is removed, causes a rancid taste y in the oil of the bran layer • Lipases combined with infestation will p modified atmosphere p cause a rapid enabling long term storage • MC will be stable Source: GrainPro
Rice Bran • Valuable additive for feedmills due to high oil and protein content • Used for rice oil extraction (leftover is pelletized and sold to feedmills) • Cannot C tb be stored t d ffor more th than a ffew days due to infestation and rancidity
Source: GrainPro
Storage of (hybrid) seeds • Seeds stored in regular warehouses will deteriorate in 3-6 months • MA storage replaces successfully cold and air conditioned stores • Acceptable A t bl germination i ti rates t are kkeptt for one year or more • Seeds can be stored outdoor • Seeds are without insect damage g Source: GrainPro
Hermetic Super Bag Storage, Sulawesi Village/ Treatment Awolagading IRRI Super Bag Ordinary plastic sack LSD (0 05) LSD (0.05) Ujung Tanah IRRI Super Bag Ordinary plastic sack Ordinary plastic sack LSD
Germination, % Moisture content, % Insect count/100g Initial Final Initial Final Initial Final 95.6 91.2** 11.9 13.5** 7.2** 0.8** 91.2 14 12 16.6 12 23 4 66 4.66 1 84 1.84 0 27 0.27 0 33 0.33 2 22 2.22 4 05 4.05 Initial Final Initial Final Initial Final 90.8 88.2 11.9 14 8 1 86 6 86.6 30 8 30.8 12 4 12.4 16 5 16.5 11 21 8 21.8 4.81 8.25 0.95 0.68 3.76 4.05
Source: IRRI ACIAR/SMAR project n = 5 farmers in each village LSD = least significant difference. ** Means are significantly different at 5% level of significance (P<0.05).
Case study example: Super bag trials b by R Romeo JJunasa (f (farmer)) • End-user type: Farmer ( y y) • Stored seeds, 3 mos (May-July) • Stored 40kg in SuperBag and 80kg in 2 Polypropylene bags • Business model: Grows rice 2 seasons/yr, on 1-ha area, buys 120kg seeds per season and stores them until needed (3 months usually).
Economic Calculation, Super bags, Philippines Current practice: (PP bag): Amount of seed currently used by end-user per season
120 kgs
Germination G i ti rate t off seedd with ith currentt practice ti
60-70% 60 70%
Seed rate No. of seasons in a year paddy is grown
120 kg/ha 2
S d stored Seed d iin S Super b bags Germination rate (GR) New seed rate given this GR (better than current practice)
Close to 100% 40 kg/ha
Amount of seed saved
80 kg
Market price of seeds
P1200/40kg
Total additional profit
P2400
Cost per season (Cost of Super bag X No. of Super bags) Additional net profit per season Additional net profit if SB is used for 2 seasons
P100 X 1 bag P2300 (55USD) P4600 (110USD)
Outlook: Brown rice storage g • •
35
Aflatox xin, ppb
Hermetic
30
PE sack
25
Open storage
•
20
•
15 10 5 0 0
20
40
60
Days in storage
80
Brown rice has a very short shelf life Aflatoxin and FFA development is a problem Initial results indicate that the Super bag can slow down aflatoxin development ( i i (minimum d detection t ti llevel: l 4 4ppb) b)
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